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S1 Maintenance Details

The document outlines a preventive maintenance schedule for various equipment at a manufacturing plant. It lists 27 pieces of equipment and indicates whether they should receive monthly, quarterly, half-yearly, or yearly maintenance. For some equipment, it provides additional details on the type of maintenance tasks that should be performed, such as checking motor terminals, lubricating moving parts, and ensuring proper belt tension. The schedule is intended to help ensure equipment reliability through regularly scheduled upkeep.

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Hemanth
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69 views6 pages

S1 Maintenance Details

The document outlines a preventive maintenance schedule for various equipment at a manufacturing plant. It lists 27 pieces of equipment and indicates whether they should receive monthly, quarterly, half-yearly, or yearly maintenance. For some equipment, it provides additional details on the type of maintenance tasks that should be performed, such as checking motor terminals, lubricating moving parts, and ensuring proper belt tension. The schedule is intended to help ensure equipment reliability through regularly scheduled upkeep.

Uploaded by

Hemanth
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as ODS, PDF, TXT or read online on Scribd

Sheet1

S1 Preventive Maintenance Schedule

[Link] Equipment Preventive Maintenance Schedule

Monthly Quarterly Half-Yearly Yearly

1 Goods Lift 

2 Belt Feeder 

3 Super Siever 

4 Slurry Vessel 

5 Reactor Vessel 

Agitator for
6 Slurry,Reactor & 
Bleacher Vessel

Evaporator – 2
7
Agitator ( Dalal Engg) 

8 All Mass Flow Meter 

9 All Johnson Pumps  

All Gear Pumps


10
( Viking)  

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Sheet1

All Pressure
11
Transmitters 

12 All Level Transmitters 

All Temperature
13
Elements 

All Pnuematic Control


14
Valves(Samson) 

15 PRS – 1 

16 PRS – 3 

17 All Vacuum Systems  

18 All Hot well Tanks 

All Process
19
Condensers 

20 HE 3201 & HE 3205 

21 PLC 

22 All PI , TI & VG 

23 Boiler 

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24 TFH 

25 Chiller 

26 Cooling Tower 

27 IAP & N2 Plant 

28 250 KVA DG 

Page 3
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aintenance Schedule

Details of Preventive Maintenance Remarks

Motor checking, Lubrication of moving parts, GB


oil levels, Wire rope conditions, safety
interlocking checks and Alignment check.

Motor terminal tightness check,Belt condition


check,Lubrication applied to moving parts.

Motor terminal tightness check,"V"Belt condition


check,Clean SS Mesh,Safety Interlocks check.

Clean the Vessel.

Clean the Vessel.

Check agitator alignment,Lubrication applied to


moving parts,Motor terminal check,check the AMC required
tightness of pin bush coupling bolts.

Service to be done by OEM AMC required

General check & calibration by OEM

M- Alignment Check & Motor Terminal tightness


check

H – Bearing Condition & Seal Condition to be


Checked by Service Person

P3204 to be flushed with


M- Alignment Check & Motor Terminal tightness
water after completion of
check
every production

H – Bearing Condition & Seal Condition to be


Checked by OEM

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General check & calibration by OEM

General check & calibration by OEM

General check & calibration by OEM

Service & Calibration by OEM AMC required

Service & Calibration by OEM AMC required

Service & Calibration by OEM AMC required

M - Clean the Nozzles & Check the tightness of


fasteners and replace with new gaskets

Y – Descaling to be done & Hydro test to be done


for Condenser

Replace the water & Check the condition of the


tank & replace the gaskets

Y – Descaling to be done & Fasteners to be


tightened

HE 3205 or its Bypass


line to be flushed with
Condenser tubes to be removed & cleaned,
water after every
Production

Preventive Check to be needed from OEM AMC required

Service & Calibration by OEM

General check & Service by Tarus engineers

Page 5
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General check & Service by Tarus engineers

General check & Service by SG Engineering

Check Motor terminals, Fan tightness & Condition


of water and Fills to be check ( If necessary to be
replaced)

Preventive Check to be needed from OEM AMC required

Daily check the water level and Oil Level, Belt


tension and to be cleaned

Page 6

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