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Hot Tap Welding Procedure Specification

This document summarizes the review and approval of a welding procedure specification (WPS) for hot tapping. The WPS was qualification tested according to SAES-W-012. The WPS was edited for completeness and technical accuracy. Key details include the WPS number, applicable codes and standards, materials, pipe sizes, and joint details. The WPS was approved for non-sour services with notes that the backing strip is only for longitudinal welds and material groups should be identified as "b" not "2".

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Neil Javier
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0% found this document useful (0 votes)
1K views33 pages

Hot Tap Welding Procedure Specification

This document summarizes the review and approval of a welding procedure specification (WPS) for hot tapping. The WPS was qualification tested according to SAES-W-012. The WPS was edited for completeness and technical accuracy. Key details include the WPS number, applicable codes and standards, materials, pipe sizes, and joint details. The WPS was approved for non-sour services with notes that the backing strip is only for longitudinal welds and material groups should be identified as "b" not "2".

Uploaded by

Neil Javier
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Document Coversheet
  • Welding Procedure Approval Request
  • Sales Gas Delivery Project Overview
  • Weld and Line Description Table
  • Procedure Review Sheet
  • Engineering Service Request
  • Welding Procedure Specification
  • Procedure Qualification Record
  • Test Certificates and Reports
  • Macrograh Reports
  • Hardness Test Survey Reports
  • Certificate of Conformance

Release Purpose:

DOCUMENT COVERSHEET

Document Information
Project No: EN201838 Project Name: Jubail IG Network – PIPELINE
Project Doc No: EN201838-CATGAS-ZP4-00032 Rev: 00
Client No: Rev:
Vendor Doc No TA-EN201838-CATGAS-AP-0059-2022 Issue Date: 20-Aug-22 Rev:
Document Title Welding Procedure Specification (WPS) For Hot Tap (CA-PQR-212 & CAT-WPS-212-1) REV.00 (GAS)
VDR Code(s)
Tag No(s):(1):
Note 1 – For multiple Tag No: refer to page 2

Review Status
Sign. Mukesh Yadav
Status Code: 4 Date: 28-08-2022
Status Code Legend
Code 1 Reviewed by Air Products – REJECTED Resubmit for Review
Code 2 Reviewed by Air Products – COMMENTS AS NOTED Resubmit for Review
Code 4 Reviewed by Air Products – NO COMMENTS, No Further Submittal Required Unless Drawing/Document is Revised
Code 5 ACCEPTED FOR INFORMATION ONLY
Vendor is not relieved of responsibility for accuracy of dimensions, performance, design, design of details or any code requirements.
Further, review by Air Products does not relieve Vendor of responsibility or liability, or from furnishing material in conformance with
the contract, purchase order, or other agreement. Air Products’ review shall not be construed as an Approval by Air Products of such
documents or an opinion by Air Products that such documents are true and accurate.

Purchase Order Information


Air Products Specifier:
PO Number:
PO Date:
Vendor Name:
Vendor Org Code:
Vendor SAP ID:

Page 1 of 2
Release Purpose:

Tag No (s):

Page 2 of 2
SAES-W-011/012 PAGE A1
ATTACHMENT A

It is required that the following welding procedure specification (WPS) be reviewed


and approved. The listed WPS has been qualification tested in accordance with SAES-
W-012. It has been edited for clerical completeness and technical content.

COMPANY: PROJECT: BI / CONTRACT NO.

SALES GAS DELIVERY SYSTEM TO


Br. C.A.T. International Co.
GAS INDUSTRIES FOR INDUSTRIAL BI-21-00101
Ltd.
SERVICES (JWC Project)
WELDING PROCEDURE SPEC.NO. PROCEDURE QUALIFICATION RECORD (PQR) NO.
CAT-WPS-212-1, Rev.0 CAT-PQR-212

CODE/SPEC: DESIGN CONDITIONS:

MAX. TEMP. 65.5°c SERVICE FLUID: SALES GAS

B31.3 [ ] MIN. TEMP. (0)° c SOUR SERVICE: YES [ ] NO [X]


B31.4 [ x ] CVN IMPACTS REQUIRED? HARDNESS TESTS?

B31.8 [ x ] YES [ x ] NO [] YES [X] NO [ ]

QUALIFICATION: SAMSS (Where Applicable): LINE CLASS:


ASME SEC IX [ ]
API STD 1104 [x] 6CS1P08
AWS D1.1 [ ] 6CS9P1
OTHER [ ]

SUBMITTING SAUDI ARAMCO ORGANIZATION


DATE:
Name:
Department:
Signature:
Address:
Telephone:
Fax No.

INSPECTION DEPARTMENT APPROVAL


Name:
Unit / Div /Dept:
Signature:
Date:
SAES-W-011/012 SAUDI ARAMCO
ATTACHMENT B WELD AND LINE DESCRIPTION TABLE
Service
Weld Joint Type Requirements
(Check if yes)
Piping Class or Designation Material (P-No Pipe Size

Connection
Wall Thickness Range Welding Procedure Remarks

Butt Weld

Hardness
or Service Description or Grade) Range

Charpy
Branch

Impact

PWHT
Fillet
6CS1P08 P.No.1 Gr.2 to 12.75" & CAT-WPS-212-1
6CS9P1
R R P.No.1 Gr.2 Above
19.050 mm and Over R Rev 0
SAUDI ARAMCO
CONSULTING SERVICES DEPARTMENT
Procedure Review Sheet CSD / MED / MEG
Log # 18739

REVIEW STATUS Status Contractor / Vendor Br. C.A.T. International Co. Ltd.
2 WPS / Rev. CAT-WPS-212-1, Rev.0
By: T. A. Al-Ghamdi Date Procedure Type Welding Procedure Specifications (WPS)
3/7/16 B.I. / Contract no. 6600032833
RETURN TO: P.O. Number
Hesham Saleem Hasani Equipment No. or
CAPPU Central Area Pipeline Unit Line Cl. / Grp # Hot tapping-Master Gas Expansion,Phase-1
Service Conditions
Design Code: Qualification Code
B31.1 B31.8 API 620 ASME Sec IX Sour NO
Incoming references:
B31.3 Sec.8 D1 API 650 API 1104
CRM ESR# 4040952556 Hrdn. YES
B31.4 Sec.8 D2 API RP2A AWS D1.1
Previous log reference: CSD Log # PWHT NO
Welding Process(es) Transfer Mode
SMAW GMAW SAW Impacts YES
GTAW FCAW ESW MDMT 0°C
REVIEW STATUS DEFINITIONS:
1 - APPROVED P No. 1 Gr. b To P No. 1 Gr. b
2 - APPROVED AS NOTED. FABRICATION MAY PROCEED
Filler Metal PQR No./Rev.
3 - APPROVED AS NOTED, FABRICATION MAY PROCEED,
SUBMIT CORRECTED COPY E7018 H4R
4 - NOT APPROVED; CORRECT AND RESUBMIT CAT-PQR-212
5 - REVIEW NOT REQUIRED

COMMENTS
The hot tapping welding procedure is approved for non-sour services.

The backing strip is only for longitudinal welds not for circumferential welds.

The group of the materials shall be identified as “b” not as “2”. Correction is made and initialed by Welding
Engineer.

THE REFERENCED PROCEDURE(S) HAS BEEN REVIEWED AND EVALUATED IN CONJUNCTION WITH SUPPORTING DOCUMENTATION. UTILIZATION OF THIS PROCEDURE INDICATES THAT THE
MANUFACTURER OR CONTRACTOR CERTIFIES THAT THE STATEMENTS AND DATA IN THIS DOCUMENTATION ARE CORRECT. HE ASSERTS THE TEST WELDS WERE PREPARED, WELDED,
TESTED, AND MET THE REQUIREMENTS AS INDICATED AND IN ACCORDANCE WITH THE APPLICABLE CODE AND SAUDI ARAMCO STANDARDS AND SPECIFICATIONS
Engineering Service Request

Request Information
Title: CAT-WPS-212-1. Request # 4040952556
Requester Name: Requester Org: Request Date:
Hesham Hasani (HASANIHS) Central Area Pipeline Unit ( 30028335)
Current Responsible Employee : Status: Current Step:
Hesham Hasani (HASANIHS) Completed Customer Satisfaction Survey
Details
Main Information
Field Name Selected Value(s)
ES Department Consulting Services Department
Priority Urgent (Manager#s approval)
Assigned Group Material Engineering
Service Type Materials Engineering
Notes
Justification:
This WPS is Required to avoid delays in Hot Tap activities.
Additional Information:
CSD review is required to approve the below WPS:
CAT-WPS-212-1.

Recommendation:
Hesham,

The hot tapping welding procedure is approved as noted below:

1. For non-sour services.


2. The backing strip is only for longitudinal welds not for
circumferential welds.
3. The group of the materials shall be identified as #b# not as #2#.
Correction was made and initialed by Welding Engineer.

The official CSD review sheet and stamped WPS are attached.

Regards,
Tariq
Auto Approvals
Agent Title Agent Name Agent Position Title Status Status Date
Approver Mohammed Ibraheem Al Howaymel Sr Project Engineer Completed 02/23/2016
Approver Mohammed Merdhi Al Enazi Acting as - Sr Projects Manager Completed 02/23/2016
Approver Mansour Saad Al Shehri Mgr Projects Completed 02/24/2016

Report Generation Date 03/07/2016 13:30:28 Page 1

Release Purpose:  
 
 
Page 1 of 2 
 
DOCUMENT COVERSHEET 
 
Document Information 
Project No: 
EN201838 
Project Name:
Release Purpose:  
 
 
Page 2 of 2 
 
Tag No (s):
SAES-W-011/012
PAGE A1
 ATTACHMENT A
 COMPANY:
 PROJECT:
BI / CONTRACT NO.
 WELDING PROCEDURE SPEC.NO.
PROCEDURE QUALIFICATI
SAES-W-011/012
 ATTACHMENT B
Butt Weld
Branch 
Connection
Fillet
Hardness
Charpy 
Impact
PWHT
       SAUDI ARAMCO
     WELD
SAUDI ARAMCO
CONSULTING SERVICES DEPARTMENT
Procedure Review Sheet
CSD / MED / MEG
 Log #
Br. C.A.T. International Co. Ltd.
3
Engineering Service Request
Request Information
Title:
CAT-WPS-212-1.
Request #
4040952556
Requester Name:
Requester Org:
Req

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