Module 2
Module 2
MODULE 2
PURCHASING
PURCHASING
Purchasing describes the process of buying. It is the learning of the requirement, identifying and
selecting a supplier, negotiation price. Purchasing is an element of the wider function of
procurement and it includes many activities such as ordering, expediting, receipt and payment.
Purchasing is responsible for obtaining the materials, parts, supplies and services needed to
produce of a product or provide a service.
Purchasing can be divided into two broad categories, large and small purchases, based on seven
characteristics of purchased product – volume, specificity, technological complexity, essentiality,
fragility, variability, and economic value.
Purchasing: Ownership of commodity changes from one person to another in terms of money.
Purchasing is an operation of market exploration to procure goods and services of desired quality,
quantity at lowest price and at the desired time. Supplier who can provide standard items at the
competitive price are selected.
Purchasing in an enterprise has now become a specialised function. It was experienced that by
giving the purchase responsibility to a specialist, the firm can obtain greater economies in
purchasing. Moreover purchasing involves more than 50% of capital expenditure budgeted by
the firm.
“Purchasing is a managerial activity that goes beyond the simple act of buying. It includes
research and development for the proper selection of materials and sources, follow-up to ensure
timely delivery; inspection to ensure both quantity and quality; to control traffic, receiving,
storekeeping and accounting operations related to purchases.”
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PURCHASING MANAGEMENT
Purchasing management is concerned with the planning and controlling of the acquisition of
suppliers' goods and resources, to fulfill the administrative and strategic objectives of the
organization. In practice, purchasing managers have to deal with both customers internal as well
as external. He/she has to respond creatively to internal customers' need on the one hand and
to maintain a mutually profitable relationship with suppliers on the other. This dual-role
perspective of purchasing management has, in recent years, been increasingly recognized as
comprising complex tasks in the integration of internal/external and upstream/downstream
supply chain management activities.
Procurement of raw materials, supplies, and equipment, which together constitute inputs for a
manufacturing unit, at minimum possible rates. It facilitates bringing down the overall input cost
and cost of production. Reduce the cost of production leads to better profitability for the
organization.
Incessant supply of various constituents of inputs ensures as and continuous production process.
In turn, keeps the production cost in check, and thereby maintains the profitability level of the
organization.
As a result of the purchase department’s ongoing hard work, not only investments are
maintained at an appropriate level, but fixed assets are also created. However, as a prude
measure, the investment in inventories/fixed assets needs to be kept at the minimum level with
reference to the sales volume. This is achieved through efficient inventory management. With
the augmentation of the turnover of assets, the organization’s profitability is also improved.
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With a view to improving its negotiating power, it is desirable to the part of the purchasing
department to explore the possibility of finding alternate suppliers of various inputs especially
the basic raw material, and the cost of material is likely to come down.
Maintaining a cordial relationship with the suppliers goes a long way in creating an affirmative
reputation for the organization in the market.
(I) acquisition of supplies at the most competitive rates, (ii) getting priority over others in supply
of materials during a period of their shortage, (iii) getting advance signals of an impending
shortage of materials, (iv) timely intimation of any innovation with regard to a substitute of the
material currently in use, (v)getting the facility of making payments with delay, in case of short-
term liquidity constraints, etc.
The purchase department is required to function in close co-ordination with the following
departments of the organization:
Production Department:
The production department indicates the specifications (quality as well as quantity) of the
materials required, the timeframe within which the supplies have to be received, and any specific
items required, etc.
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Human Resource Department: The Human Resource department has to play a crucial role
in planning, training, and developing the Skills of people posted in the purchasing
department. It is also responsible for maintaining a cordial relationship with vendors.
The purchase department has to deal with persons showing varied human traits. The company
needs to create a workforce of personnel with an innovative and imaginative mindset. This can
be achieved through appropriate training and skill development of personnel on various subjects
like: a. Continual Improvement Process or KAIZEN, b. Supplier Upgradation or Development, c.
Quality Management System, d. Process Audit, e. Production Part Approval Process (PPAP), f. 5S
– Work Place Management System
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[Link]
The objective of procurement should be to achieve right quality and not the best quality. Since
there is always a trade-off between quality and price therefore the procurement of goods or
services should be done as per requirement of customer. The best quality may have adverse cost,
technical and maintenance implications, therefore achieving right quality should be the prime
objective of the procurement process.
The right quality which fits the need of customer can be achieved by determining accurate
specification of requirements and quality standards. Establishing appropriate quality control and
quality assurance system from buyer and supplier’s side is very important to achieve the right
quality.
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If the right quality is not achieved the organization may incur high costs, the product may get
returned or rejected and the goodwill of the company may have lost. Therefore, achieving right
quality is so important.
Buying more quantities irrespective of your current needs is not a good procurement practice.
The organization should estimate immediate needs and try to procure just right quantity to
match the immediate need. Buying excess quantity will result in more fund blockage, incurring
holding cost, excess cost of handling and storage of inventory and risk of inventory getting
damaged or pilferage/ theft.
Demand forecasting helps in procurement of right quantity. There are various methods of
demand forecasting. Inventory management and stock replenishment system are some
measures to procure right quantity.
It’s not always good to aim for cheapest products. The quality comes with a price so the
organizations should be willing to pay the right price for the right quality. Also paying cost mote
then the worth of product should also be avoided. The concept of price may also include the
concepts like ‘Life Cycle Costing’ or ‘Total Cost of Ownership’ or ‘Value for Money’ to take into
account not only the initial price paid but also take into consideration other costs like
maintenance costs, operational costs and disposal costs.
The right price of a product can be obtained by doing price analysis & supplier cost analysis and
getting competitive price through negotiation. If the right price will not be achieved then the
suppliers will be free to charge whatever they want, supplier’s profit margin will reduce, prices
of final product will rise, motivation among the shareholders of the company will decrease to
invest in the business and the overall business of the organization will be adversely affected.
Therefore, the management should pay emphasis on determining and achieving right prices for
the materials and services they are procuring.
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Procuring material too early or too late is detrimental to the business. Suppose we want a
particular quantity of raw material in three months for manufacturing final product. Getting it
early will incur extra cost for handling and storing the raw material. The risk of damage and theft
of the material will also increase. Similarly procuring the raw material later than three months’
time will cause in delay in manufacturing and supply of final product which will adversely affect
the business. The procurement of materials at right time may be achieved through demand
management and supplier management.
In the same way, procuring material at right place is equally important. Getting material at the
places other than the required place will incur additional cost and time to bring that material to
the right place. Additionally, the risk of goods getting damaged during transportation will
increase and the transport may cause unnecessary environmental damages also.
Distribution planning, transportation planning and packaging help in delivering the goods to the
right place, packaged and transported in such a way to secure their safe arrival in good condition.
The source of procuring the material should be appropriate to suit our needs. Procuring few
packets of stationary material from a large manufacturer will not make any sense. Similarly, if a
builder is constructing a huge residential project then procuring sanitary items from small
venders or involving middlemen for procurement of such items will not be cost effective. In this
case the builder will have to approach a large manufacturer of sanitary items to get the best
wholesale prices. It will be also appropriate to use negotiation tactics to get the right prices.
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3. Selection of 5. Prepare
1. Recognition
suitable purchase 7. Follow up
of Needs
Sources order
1. Recognition of Needs: This initial phase involves identifying and acknowledging the
requirements within an organization or individual that necessitate a purchase. This could stem
from various factors such as depleted inventory, equipment malfunction, changes in demand, or
new project requirements. Recognition of needs serves as the catalyst for initiating the
procurement process.
2. Description of Needs: Once the needs are recognized, they need to be clearly articulated and
documented. This entails specifying the exact quantity, quality, specifications, and any other
relevant details related to the desired product or service. A thorough description of needs helps
in communicating requirements effectively to potential suppliers and ensures that the purchased
items meet the intended purpose.
3. Selection of Suitable Sources: With the needs defined, the next step is to identify and evaluate
potential sources or suppliers capable of fulfilling those requirements. This involves conducting
market research, supplier assessments, and possibly negotiations to determine the most suitable
sources based on factors such as quality, reliability, price, and availability.
4. Price and Availability are Determined: Once suitable sources are identified, inquiries are made
to ascertain the price and availability of the desired products or services. This may involve
requesting quotes or proposals from suppliers and comparing them to determine the best value
proposition. Additionally, availability considerations include lead times, delivery schedules, and
stock availability to ensure timely fulfillment of the procurement needs.
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5. Prepare Purchase Order: After finalizing the selection of a supplier and negotiating terms, a
purchase order is prepared. This document formalizes the transaction and includes details such
as the description of the goods or services, quantities, prices, delivery terms, payment terms, and
any other relevant terms and conditions agreed upon between the buyer and the supplier.
6. Acceptance of Order by Supplier: Upon receiving the purchase order, the supplier reviews and
acknowledges its acceptance. This typically involves confirming the order details, acknowledging
the agreed-upon terms and conditions, and providing an estimated delivery date. Supplier
acceptance of the order signifies their commitment to fulfilling the purchase requirements as per
the agreed-upon terms.
7. Follow-up: Throughout the procurement process, it's essential to maintain communication and
follow up with the supplier to ensure that everything is progressing smoothly. This includes
tracking the status of the order, addressing any potential issues or delays, and facilitating
coordination between relevant parties to ensure timely delivery and fulfillment of the purchase
order.
8. Checking the Invoice: Once the goods or services are delivered, the buyer checks the invoice
received from the supplier against the purchase order to verify accuracy. This involves confirming
that the quantities, prices, and other terms match those agreed upon in the purchase order. Any
discrepancies or errors identified in the invoice are addressed through communication and
reconciliation with the supplier to ensure accurate billing and payment processing.
PURCHASE ORDER:
The purchase department after receiving the approved requisition raises a purchase order (PO)
on the vendor from whom the purchases are to be sourced from. The PO forms the contract
which is a legal agreement when there is no formal agreement in place. Each POs has its own
unique number.
A purchase order (PO) is a commercial document issued by a buyer to a seller, indicating the type,
quantity, and agreed-upon price for products or services the buyer wishes to purchase. It serves
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as a legally binding contract between the buyer and the seller, outlining the terms and conditions
of the transaction.
Buyer and Seller Information: This includes the names and addresses of both the buyer
(the entity making the purchase) and the seller (the entity supplying the goods or
services).
PO Number: A unique identification number assigned to the purchase order for tracking
and reference purposes.
Date: The date when the purchase order is issued.
Description of Goods or Services: A detailed description of the products or services being
purchased, including specifications, quantities, sizes, colors, and any other relevant
details.
Price and Payment Terms: The agreed-upon price per unit, total purchase amount,
currency, payment terms (such as payment due date and method of payment), and any
applicable taxes or discounts.
Delivery Terms: Information regarding the delivery method, shipping instructions,
delivery address, delivery date or timeframe, and any special handling requirements.
Terms and Conditions: Any additional terms and conditions agreed upon by the buyer and
the seller, such as warranties, return policies, liability clauses, and dispute resolution
mechanisms.
Signature or Authorization: The purchase order may require signatures or authorization
from authorized representatives of both the buyer and the seller to confirm acceptance
of the terms and initiate the transaction.
Once the purchase order is issued and accepted by the seller, it becomes a legally binding
contract, outlining the obligations of both parties regarding the purchase and sale of goods or
services. The seller is then responsible for fulfilling the order according to the terms specified in
the purchase order, and the buyer is obligated to make payment for the goods or services
received in accordance with the agreed-upon terms.
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Various methods of purchasing exist, each with its own advantages, challenges, and suitability
depending on factors such as the nature of the goods or services being procured, market
conditions, budget constraints, and organizational requirements. These methods range from
traditional approaches like standard purchase orders to more innovative strategies leveraging
technology and collaborative partnerships.
By exploring these methods, organizations can identify the most suitable approaches to meet
their unique needs and achieve procurement excellence in today's dynamic business
environment. Whether it's streamlining processes, negotiating favorable terms, or fostering
supplier relationships, the choice of purchasing method plays a critical role in driving
organizational success and competitive advantage.
BLANKET ORDERS:
A Blanket Purchase Order (BPO) is a procurement arrangement between a buyer and a supplier
that establishes a long-term agreement for the supply of goods or services over a specified
period, typically for repetitive or ongoing purchases. Unlike standard purchase orders, which are
issued for individual transactions, a BPO allows for multiple releases or call-offs against the same
order, enabling the buyer to procure goods or services as needed without the need to issue
separate purchase orders each time.
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key features:
In summary, Blanket Purchase Orders offer a strategic and efficient approach to procuring goods
and services on a recurring basis. By establishing long-term agreements with suppliers,
streamlining the procurement process, and leveraging aggregated purchasing power, BPOs
enable organizations to achieve cost savings, operational efficiency, and flexibility in meeting
their procurement needs.
Guidelines:
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Blanket PO’s should not exceed one year unless it was awarded from a multi-
year competitive bid conducted by SCM.
Multi year PO's examples: milestone delivery payments, service on UC equipment.
Goods & service orders with multiple deliverables and milestones should have separate
line items to manage project deliverables and payment.
The best practice is to use one line item per chart string to prevent invoicing errors.
When the other contains both goods and services, there should be one line for each.
Benefits:
Cost Savings: BPOs allow buyers to negotiate better pricing, discounts, and terms with
suppliers by consolidating multiple purchases under a single long-term agreement. This
aggregated purchasing power can result in significant cost savings, especially for high-
volume or repetitive purchases.
Efficiency: By eliminating the need to issue separate purchase orders for each transaction,
BPOs streamline the procurement process and reduce administrative overhead for both
buyers and suppliers. This results in time savings, reduced paperwork, and improved
efficiency in managing procurement activities.
Flexibility: BPOs provide flexibility and agility in responding to changing business needs,
market conditions, or demand fluctuations. Buyers can adjust release quantities, delivery
schedules, or other terms as needed without renegotiating the entire contract, allowing
for greater adaptability in procurement planning.
Supplier Relationship Management: BPOs foster closer relationships between buyers and
suppliers by establishing long-term partnerships based on trust, collaboration, and
mutual benefit. This can lead to improved communication, responsiveness, and
cooperation between the parties, ultimately enhancing the quality of goods or services
provided.
Inventory Management: With BPOs, buyers can maintain optimal inventory levels by
scheduling deliveries according to their actual usage or demand patterns. This helps
minimize excess inventory holding costs, stockouts, and supply chain disruptions, leading
to more efficient inventory management practices.
Risk Mitigation: By establishing long-term agreements with preferred suppliers, BPOs
reduce the risk of supply chain disruptions, quality issues, or price fluctuations associated
with sourcing from multiple vendors or relying on spot purchases. This stability and
predictability in the supply chain contribute to overall risk mitigation for the buyer.
Compliance and Control: BPOs ensure compliance with procurement policies, standards,
and regulatory requirements by providing a structured framework for managing
purchasing activities. Buyers can enforce consistent terms and conditions across all
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transactions, maintain audit trails, and exercise greater control over procurement
processes.
Streamlined Communication: With a single BPO in place, communication between buyers
and suppliers becomes more streamlined and efficient. Both parties have a clear
understanding of their roles, responsibilities, and expectations, leading to smoother
transactions and fewer misunderstandings.
Overall, Blanket Purchase Orders offer a strategic and efficient approach to procurement,
enabling organizations to achieve cost savings, operational efficiency, flexibility, and enhanced
supplier relationships. By leveraging the benefits of BPOs, buyers can optimize their procurement
processes and drive value for their organizations.
Process:
Establishment of Agreement: The buyer and supplier negotiate and agree upon the terms
and conditions of the BPO, including pricing, delivery schedules, quality standards, and
other relevant terms.
Issuance of BPO: Once the agreement is finalized, the buyer issues the BPO to the
supplier, specifying the scope of goods or services covered, the duration of the
agreement, and any other pertinent details.
Release of Orders: As the need arises, the buyer releases specific orders against the BPO,
detailing the quantity, delivery schedule, and any other requirements for each release.
Delivery and Invoicing: The supplier fulfills the orders according to the terms specified in
the BPO and submits invoices to the buyer for payment.
Monitoring and Management: The buyer monitors supplier performance, tracks order
fulfillment, and manages the BPO to ensure compliance with the agreed-upon terms and
conditions.
Challenges:
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Mitigation Strategies:
STOCKLESS PURCHASING
In a stockless purchasing system, suppliers typically deliver goods directly to the production line
or point of use, eliminating the need for the purchasing company to store and manage inventory.
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This requires close coordination between the purchasing company and its suppliers to ensure
that materials are delivered promptly and in the quantities required.
Example/Strategies:
Just in time orders: "Just-in-time" (JIT) orders are procurement orders placed by a company with
its suppliers to ensure that materials or goods are delivered precisely when they are needed for
production or consumption, without maintaining excess inventory. JIT ordering is a key
component of the just-in-time inventory management system.
Lean Inventory Management: Lean inventory management, often associated with lean
manufacturing principles, is a strategy aimed at minimizing inventory levels while maintaining or
improving operational efficiency and customer satisfaction. It focuses on eliminating waste,
reducing lead times, and optimizing the flow of materials and products throughout the supply
chain.
Supplier Collaboration: Supplier collaboration refers to the strategic partnership and cooperation
between a company and its suppliers to achieve shared goals and mutual benefits. It involves
fostering open communication, sharing information, and working together to improve processes,
reduce costs, and enhance value throughout the supply chain.
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minimal inventory levels and working closely with suppliers, companies can respond
rapidly to fluctuations in customer demand or unexpected disruptions in the supply chain.
Quality Assurance: Ensuring the quality of incoming materials is essential in stockless
purchasing. Companies must establish rigorous quality control measures and work closely
with suppliers to maintain high standards and prevent defects from disrupting
production.
Cost savings: By reducing inventory levels, companies can lower carrying costs associated
with storage, handling, and obsolescence.
Improved cash flow: Companies can use their capital more efficiently by reducing the
amount tied up in inventory.
Reduced waste: Since materials are ordered as needed, there is less risk of excess
inventory becoming obsolete or spoiling.
Increased flexibility: Stockless purchasing allows companies to quickly adjust to changes
in demand or production schedules.
challenges
SYSTEM CONTRACTING
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Advantages:
Comprehensive Scope: The contractor is responsible for managing and executing all
aspects of a particular system or process, from design and development to
implementation, operation, and maintenance.
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Single Point of Contact: Instead of dealing with multiple vendors or contractors, the
company interacts with a single contractor who assumes overall responsibility for
delivering the desired outcomes.
Integrated Solutions: System contracting often involves providing integrated solutions
that encompass hardware, software, services, and support tailored to meet the specific
needs of the client.
Performance-Based Contracts: Contracts in system contracting are typically structured
around performance-based metrics, where the contractor's compensation is tied to the
achievement of predefined performance targets and outcomes.
Focus on Core Competencies: System contracting allows companies to focus on their core
competencies while leveraging the expertise and capabilities of the contractor to manage
non-core functions or systems.
1. Turnkey Contracts:
In a turnkey contract, the contractor assumes responsibility for the entire project, from
design through to completion and handover of the fully operational system to the client.
The contractor is responsible for all aspects of the project, including design, procurement,
construction, installation, testing, and commissioning.
The client provides specifications and requirements, and the contractor delivers a ready-
to-use system or facility, often referred to as "turning the key" to signify the completion
of the project.
Turnkey contracts provide clients with a single point of contact and accountability,
simplifying project management and reducing administrative burden.
These contracts are commonly used in construction, infrastructure, and engineering
projects.
2. Design-Build Contracts:
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Design-build contracts combine the design and construction phases of a project under a
single contract with one entity, known as the design-builder.
The design-builder is responsible for both the design and construction of the project,
providing a streamlined and integrated approach to project delivery.
Unlike traditional contracts where the client contracts separately with an
architect/engineer and a contractor, design-build contracts promote collaboration
between designers and builders from the outset of the project.
Design-build contracts can result in faster project delivery, reduced costs, and enhanced
communication and coordination between project team members.
These contracts are often used in construction projects, infrastructure projects, and
public-private partnerships (PPPs).
3. Performance-Based Contracts:
Challenges:
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Mitigation Strategies:
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Key Characteristics:
Low Quantity: Small order purchases involve acquiring small quantities of goods or
services, typically below a certain threshold defined by the organization.
Quick Turnaround: These purchases are often made with short lead times to address
immediate needs or requirements.
Limited Formality: Small order purchases may involve less formal procurement processes
compared to larger transactions, with simplified approval and documentation
requirements.
Frequent Occurrence: Small order purchases may occur frequently, as organizations
regularly replenish low-value or consumable items.
Diverse Suppliers: Small order purchases may involve a wide range of suppliers, including
local vendors, online marketplaces, or specialty suppliers.
Benefits:
Flexibility: Small order purchases provide organizations with flexibility to quickly acquire
goods or services as needed, without the constraints of longer procurement processes.
Cost Savings: By purchasing only the required quantity of goods or services, organizations
can minimize excess inventory and reduce carrying costs.
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Types:
One-off Purchases: Ad-hoc purchases made on a one-time basis to address specific needs
or requirements.
Routine Replenishment: Regular purchases of consumable items or supplies needed for
ongoing operations, such as office supplies or maintenance materials.
Emergency Purchases: Purchases made in response to unforeseen events or emergencies,
such as equipment failures or supply shortages.
Challenges:
Fragmented Procurement: Managing a large volume of small order purchases can result
in fragmented procurement processes, leading to inefficiencies and increased
administrative burden.
Supplier Management: Dealing with a large number of suppliers for small order purchases
can be challenging, particularly in terms of maintaining quality standards and managing
vendor relationships.
Cost Considerations: Small order purchases may involve higher unit costs compared to
bulk purchases, potentially leading to increased procurement expenses.
Process Standardization: Ensuring consistency and compliance with procurement policies
and procedures across a large number of small order purchases can be challenging.
Mitigation:
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