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Surface Grinding Workshop Instructions

This document provides instructions for a surface grinding workshop session. The learning outcomes are to perform precision machining using a surface grinding machine and maintain a clean and safe workshop. Students will practice surface grinding flat steel plates. Safety precautions like proper work habits and machine security are emphasized. The instructions specify preparing the workpiece, setting up the grinding machine, and grinding to a thickness of 9mm while following safety procedures. Students must submit a report with the process, results, discussion, and conclusion formatted as outlined. References for further reading on surface grinding and manufacturing technology are also provided. Assessment will be based on the practical task, adherence to safety and organization, and ability to work as part of a team.

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Khair Muhammad Zikri
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149 views3 pages

Surface Grinding Workshop Instructions

This document provides instructions for a surface grinding workshop session. The learning outcomes are to perform precision machining using a surface grinding machine and maintain a clean and safe workshop. Students will practice surface grinding flat steel plates. Safety precautions like proper work habits and machine security are emphasized. The instructions specify preparing the workpiece, setting up the grinding machine, and grinding to a thickness of 9mm while following safety procedures. Students must submit a report with the process, results, discussion, and conclusion formatted as outlined. References for further reading on surface grinding and manufacturing technology are also provided. Assessment will be based on the practical task, adherence to safety and organization, and ability to work as part of a team.

Uploaded by

Khair Muhammad Zikri
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

POLITEKNIK SULTAN SALAHUDDIN ABDUL AZIZ SHAH

MECHANICAL ENGINEERING DEPARTMENT

WORKING INSTRUCTION

Programme: DKM

Course Code & Name: DJJ40142 Mechanical Workshop Practice 4

Prepared by:

Title of Task: Surface Grinding

Date of Report
Session : 1 2021/2022
Submitted:

ACTION NAME & DESIGNATION SIGNATURE DATE

Prepared by :

Check and Approved by:

COURSE LEARNING OUTCOMES

CLO 1: Perform high precision machining processes for the surface or cylindrical grinding machine.
(P4, PLO5)

CLO 2: Construct programs for EDM and CNC machining process using ISO codes or any related
machining software. (P5, PLO3)

CLO 3: Demonstrate safety procedures in the workshop according to the workshop safety regulation
correctly to create a secured environment in an organization while doing practical work and
ability to work in team to complete assigned tasks during practical work sessions. (A3,
PLO7)
EXPERIMENT OUTCOMES:
At the end of the workshop session students should be able to:
1. Practice on machining using surface grinding machine
2. Keep workshop clean and safely

INTRODUCTION:
Surface grinding is used to produce a smooth finish on flat surfaces. It is a widely used abrasive
machining process in which a spinning wheel covered in rough particles (grinding wheel) cuts chips
of metallic or nonmetallic substance from a workpiece, making a face of it flat or smooth.
Surface grinding is the most common of the grinding operations. It is a finishing process that uses a
rotating abrasive wheel to smooth the flat surface of metallic or nonmetallic materials to give them a
more refined look by removing the oxide layer and impurities on work piece surfaces. This will also
attain a desired surface for a functional purpose.
The surface grinder is composed of an abrasive wheel, a workholding device known as a chuck, and a
reciprocating or rotary table. The chuck holds the material in place while it is being worked on.
Factors to consider in surface grinding are the material of the grinding wheel and the material of the
piece being worked on. Typical workpiece materials include cast iron and mild steel. These two
materials don't tend to clog the grinding wheel while being processed. Other materials are aluminum,
stainless steel, brass and some plastics. When grinding at high temperatures, the material tends to
become weakened and is more inclined to corrode. This can also result in a loss of magnetism in
materials where this is applicable.

APPARATUS:
Surface grinding machine, mile steel plate

SAFETY PRECAUTION:
There are several key factors to avoid or prevent any accident in the lab.
1. Work habits
2. Security when using the equipment
3. Housekeeping work
4. Focus attention and calm at work
5. Placing the cleanliness and neatness of dress

INSTRUCTIONS:
1. Based on the drawing given plan the procedure for surface grinding work.
2. Cut the workpiece with correct measurement (100 mm x 100 mm).
3. Place the workpiece at a suitable position on the grinding bed.
4. Grind the workpiece into desired thickness (9 mm) by raising the grinding bed.
5. During working with machine make sure all safety aspect is followed.
6. After finish machining clean the machine tidily.
7. In the report, please follow below format:
a. Title & Objective
b. Introduction & theory
c. Procedures
d. Result
e. Discussion
f. Conclusion & References

REFERENCES:
1. C.R. Shotbolt. (1998). Technician Manufacturing Technology, Volume 2, Second edition. ELBS
Great Britain.
2. Serope Kalpakjian, Steven Schmid (2014), Manufacturing Engineering & Technology, 7th Edition,
Pearson.

ASSESSMENT:

NO ITEM MARKS (%)


1 Practical Task (P) 100
2 Practical Task (A) 100
3 Safety & organization 100

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