2/11/24, 10:16 AM QuickServe Online | (4022191) ISL9 CM2150 SN Operation and Maintenance Manual
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Trainings
Preparatory Steps
Remove the crankcase breather tube, rocker lever cover
mounted breather only.
Remove the variable geometry turbocharger actuator air
supply line, if equipped.
Remove the capscrews.
Remove the rocker lever cover and gasket.
Note : Rocker lever cover configurations will be
different based upon if the cover is center-bolted or
perimeter bolted. The rocker lever cover can also be
taller if the engine is equipped with engine brakes.
Remove the plastic fuel pump drive cover located on the
front of the engine.
Adjust
CAUTION
Engine coolant temperature should be less than 60°C
[140°F].
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2/11/24, 10:16 AM QuickServe Online | (4022191) ISL9 CM2150 SN Operation and Maintenance Manual
Use barring tool, Part Number 3824591, or equivalent, and
rotate the crankshaft to align the Top Dead Center (TDC)
marks on the gear cover and the fuel pump gear.
With the engine in this position, lash can be checked on the
following rocker arms: 1I, 1E, 2I, 3E, 4I, and 5E.
Lash Check Limits
mm in
Intake 0.152 MIN 0.006
0.559 MAX 0.022
Exhaust 0.381 MIN 0.015
0.813 MAX 0.032
Measure lash by inserting a feeler gauge between the
crosshead and the rocker lever ball insert and socket while
lifting up on the end of the rocker arm. If the lash
measurement is out of specification, loosen the locknut and
adjust the lash to the nominal specification.
Lash Reset Specifications
mm in
Intake 0.305 NOM 0.012
Exhaust 0.559 NOM 0.022
Tighten the locknut and measure again.
Torque Value: 24 n•m [ 212 in-lb ]
Install the nut cap on the exhaust adjusting screws for engine
brakes, if applicable.
Torque Value: 24 n•m [ 212 in-lb ]
Use the barring tool, Part Number 3824591, or equivalent,
and rotate the crankshaft 360 degrees and measure lash for
rocker arms 2E, 3I, 4E, 5I, 6I, and 6E.
Reset the lash, if out of specification.
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2/11/24, 10:16 AM QuickServe Online | (4022191) ISL9 CM2150 SN Operation and Maintenance Manual
Finishing Steps
Center Bolted Rocker Lever Cover
Place the gasket on the cylinder head. Be sure the gasket is
properly aligned around the cylinder head capscrews.
Install the rocker lever cover and capscrews.
Tighten the capscrews.
Torque Value: 12 n•m [ 106 in-lb ]
Perimeter Bolted Rocker Lever Cover
Note : If the gasket has been removed from the
rocker lever cover, a new gasket must be used.
The following installation procedure must be used when
installing the press-in gasket.
1. Press the molded gasket into the corners of the rocker
lever cover.
2. Press the gasket around the capscrew mounting holes.
3. Press the remaining gasket into the rocker lever cover.
Install the rocker lever cover and capscrews.
Torque Value: 12 n•m [ 106 in-lb ]
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2/11/24, 10:16 AM QuickServe Online | (4022191) ISL9 CM2150 SN Operation and Maintenance Manual
Install the crankcase breather tube, rocker lever cover
mounted breather only.
Install the variable geometry turbocharger actuator air supply
line, if equipped.
Last Modified: 30-Aug-2018
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