Direct-Drive
Plunger Pumps
Electric Models
2SF10ES
2SF20ES, 2SF22ES, 2SF22ELS
2SF29ELS, 2SF30ES, 2SF35ES
Gas Models
2SF30GS, 2SF35GS
SPECIFICATIONS
(Unloader included with pump)
PUMP FEATURES
Ultimate portability - less than 11 pounds - less than 10 long.
Unique spring loaded inlet valves and the flow through ceramic
plungers provides a smooth, steady flow.
U.S.
Measure
Metric
Measure
U.S.
Measure
Metric
Measure
MODEL
2SF10ES
MODEL
2SF22ES
Flow................................................................. 1.0 gpm (3.8 l/m)
Max. Discharge Pressure................................ 2000 psi (140 bar)
Max. RPM........................................................ 3450 rpm (3450 rpm)
Stroke..............................................................
0.067 (1.7 mm)
2SF20ES
Optional 3450 or 1725 RPM models for gas or eletric drive.
Regulating Unloader is standard on each pump to assure
Flow.........................
2.0 gpm (7.6 l/m) 2.2 gpm (8.3 l/m)
Max. Discharge Pressure 2000 psi (140 bar) 2000 psi (140 bar)
Max. RPM................ 3450 rpm (3450 rpm) 3450 rpm (3450 rpm)
Stroke......................
0.122 (3.1 mm)
0.132 (3.35 mm)
Special HT and FPM seals and FPM or EPDM O-Rings for liquid
MODEL
2SF22ELS
MODEL
2SF30ES
system pressure control and pump protection.
compatibility.
COMMON PUMP SPECIFICATIONS
Inlet Pressure Range.. (Standard) Flooded to 75 psi (Flooded to 5.25 bar)
.................................... (Hi-Temp)
30 to 75 psi
(2.1 to 5.25 bar)
Bore.............................................
0.708
(18 mm)
Max. Liquid Temperature.(Standard)
160F
(71C)
.................................... (Hi-Temp)
190F
(88C)
Above 130F call CAT PUMPS for inlet conditions and elastomer recommendations.
Crankcase Capacity....................
11.83 oz.
(.35 l)
Inlet Ports (1)...............................
3/8 NPTF
(3/8 NPTF)
Discharge Ports (2)......................
3/8 NPTF
(3/8 NPTF)
By-Pass Ports (1)........................
1/4 NPTF
(1/4 NPTF)
Weight (Pump Only)....................
10.6 lbs.
(4.8 kg)
Dimensions (Pump Only)............. 9.13x6.65x6.50 (232x169x165mm)
All High Pressure Systems require a primary pressure regulating device (i.e. regulator, unloader)
and a secondary pressure relief device (i.e. pop-off valve, relief valve). Failure to install such relief
devices could result in personal injury or damage to pump or property. CAT PUMPS does not
assume any liability or responsibility for the operation of a customers high pressure system.
Read all CAUTIONS and WARNINGS before commencing service or operation of any high
pressure system. The CAUTIONS and WARNINGS are included in each service manual and with
each Accessory Data sheet. CAUTIONS and WARNINGS can also be viewed online at
www.catpumps.com/cautions-warnings or can be requested directly from CAT PUMPS.
Flow................................................................. 2.2 gpm (8.3 l/m)
Max. Discharge Pressure................................ 2000 psi (140 bar)
Max. RPM........................................................ 1725 rpm (1725 rpm)
Stroke..............................................................
0.248 (6.3 mm)
2SF29ELS
Flow......................... 2.85 gpm (10.8 l/m) 3.0 gpm (11.4 l/m)
Max. Discharge Pressure 1500 psi (105 bar) 1500 psi (105 bar)
Max. RPM................ 1725 rpm (1725 rpm) 3450 rpm (3450 rpm)
Stroke......................
0.335 (8.5 mm)
0.177 (4.5 mm)
MODEL
2SF30GS
Flow................................................................. 3.0 gpm (11.4 l/m)
Max. Discharge Pressure................................ 2000 psi (140 bar)
Max. RPM........................................................ 3450 rpm (3450 rpm)
Stroke..............................................................
0.189 (4.8 mm)
MODEL
2SF35ES
2SF35GS
Flow.........................
3.5 gpm (13.2 l/m) 3.5 gpm (13.2 l/m)
Max. Discharge Pressure 1500 psi (105 bar) 2000 psi (140 bar)
Max. RPM................ 3450 rpm (3450 rpm) 3450 rpm (3450 rpm)
Stroke......................
0.220 (5.6 mm)
0.220 (5.6 mm)
Optional Electric-3/4 Shaft - 2SF30GES, 2SF35GES
ES, ELS = Electric 5/8 hollow shaft with bolt mount
GES = Electric 3/4 hollow shaft with bolt mount
GS = Gas 3/4 hollow shaft with bolt and adapter mount
Mounting Flange: SAE J609, Flange A, Extension 3 (3/4)
Shaft Length: 2.296, Pilot = 1 5/8,B.C. = 3 5/8, Thread= 5/16- 24 UNC Tap
Refer to pump Service Manual for repair procedure and additional technical information.
Customer confidence is our greatest asset
EXPLODED VIEW
SF PLUNGER PUMP MODELS
2SF10, 2SF20, 2SF22, 2SF29, 2SF30, 2SF35
September 2010
PARTS LIST
ITEM P/N MATL DESCRIPTION
5 549360
8 547153
10
14041
11
55337
15
14488
20 547046
25 543135
46109
46074
44929
546334
44931
45096
46017
45160
45426
26
12385
27
15710
32 547961
33
14179
37
92241
38
44428
48
44842
49
14179
53 547285
64
16948
65
44865
45427
69 126259
70
25461
90
45847
45429
100 44869
106 44876
545192
u546507
110 44874
125 43245
46652
134 45854
33873
135 549520
STCP R
AL
NBR
NBR
STL
TNM
FCM
FCM
FCM
FCM
FCM
FCM
FCM
FCM
FCM
FCM
STL
STL
RTP
NBR
NBR
NY
NBR
AL
CM
SCP
SZZ
STCP R
NBR
CC
CC
PVDF
NBR
FPM
EPDM
BB
SNG
HT*
S
NY
S
MODEL USED
Screw, HH (M6x 14)
All Models
Cover, Bearing, Inner [3/03]
All Models
O-Ring, Bearing Cover - 70D [3/03]
All Models
Seal, Oil [3/03]
All Models
Bearing, Ball, Inner
All Models
Rod, Connecting
All Models
Crankshaft, 3450 RPM, 5/8, 1.7mm
10ES
Crankshaft, 3450 RPM, 5/8, 3.1mm
20ES
Crankshaft, 3450 RPM, 3/4, 3.35mm
22GS
Crankshaft, 3450 RPM, 5/8, 3.35mm
22ES
Crankshaft, 3450 RPM, 3/4, 4.8mm
30GS
Crankshaft, 3450 RPM, 5/8, 4.5mm
30ES
Crankshaft, 3450 RPM, 5/8, 5.6mm
35ES
Crankshaft, 3450 RPM, 3/4, 5.6mm
35GS
Crankshaft, 1725 RPM, 5/8, 6.3mm
22ELS
Crankshaft, 1725 RPM, 5/8, 8.5mm
29ELS
Ring, Retaining
All Models
Bearing, Ball, Outer
All Models
Cap, Oil Filler w/O-Ring
All Models
O-Ring, Oil Filler Cap - 70D
All Models
Gauge, Bubble Oil w/Gasket - 80D
All Models
Gasket, Flat Flex., Oil Gauge - 80D
All Models
Plug, Drain (1/2 NPT)
All Models
O-Ring, Drain Plug - 70D
All Models
Crankcase [3/03] (See Tech Bulletin 092)
All Models
Pin, Crosshead
All Models
Rod, Plunger
All Models except 29ELS
Rod, Plunger
29ELS
Washer (M24)
All Models
Seal, Oil
All Models
Plunger (M18x14)
All Models except 29ELS
Plunger (M18x16)
29ELS
Retainer, Seal
All Models
Seal, LPS w/S-Spg
All Models
Seal, LPS w/SS-Spg
All Models
Seal, LPS w/SS-Spg
All Models
Manifold, Inlet
All Models
Seal, HPS w/S
All Models
Seal, HPS Hi-Temp 2-Pc w/S-Support
All Models
Valve, Inlet
All Models
Valve, Inlet, Hi-Temp
All Models
Spacer, Inlet
All Models
QTY
3
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
3
3
3
3
3
1
3
3
3
3
3
ITEM P/N MATL DESCRIPTION
136 44872 S
137 88575 S
138 27000 S
139 14158 S
152 26089 NBR
11377 FPM
u46647 EPDM
157 44878 BB
45430 BB
159 26089 NBR
11377 FPM
u46647 EPDM
164 44881 S
166 43723 S
167 541062 S
168 44565 PVDF
185 44879 BB
188 126762 STCP R
249 30520
255 30517 STZP R
283 990394
285 80228 STL
300 34053 NBR
33953 HT
33453 FPM
u30536 EPDM
310 34052 NBR
311 34668 NBR
352 44050 STZP
400 7500S BB
36086
6575
6107
MODEL USED
Spring, Inlet Valve
All Models
Washer, Conical (M6)
All Models
Nut, Slotted (M6)
All Models
Cotterpin (M1.6x10)
All Models
O-Ring, Adapter, Inner - 80D
All Models
O-Ring, Adapter, Inner - 80D
All Models
O-Ring, Adapter, Inner - 80D
All Models
Discharge Valve Adapter
All Models except 29ELS
Discharge Valve Adapter
29ELS
O-Ring, Adapter, Outer - 80D
All Models
O-Ring, Adapter, Outer - 80D
All Models
O-Ring, Adapter, Outer - 80D
All Models
Seat
All Models
Valve
All Models
Spring
All Models
Retainer, Spring
All Models
Manifold, Discharge
All Models
Screw, HSH (M8x75)
All Models
Assy, Adapter Mount, Gas
30GS, 35GS
Assy, Bolt Mount
All Models
Kit, Oil Drain (Not Shown)
All Models
Screw (M8-1.25x80) (Not Shown)
All Models
Kit, Seal (Inclds: 106,125,139,152, 159)
All Models
Kit, Seal-Hi-Temp (Inclds: 106,125,134,139,152,159) All Models
Kit, Seal (Inclds: 106,125,139,152, 159)
All Models
Kit, Seal (Inclds: 106,125,139,152, 159)
All Models
Kit, Valve (Inclds: 152,159,164,166,167,168)
All Models
Kit, Inlet Valve (Inclds: 134-137,139,152,159)
All Models
Tool, Oil Gauge Removal
All Models
Unloader, Regulating
All Models
Assembly, Pulsator
All Models
Plunger Pump Service DVD
All Models
Oil, Bottle (21 oz) ISO 68 Hydraulic
All Models
(Fill to specified crankcase capacity prior to start-up)
Bold print part numbers are unique to a particular pump model. Italics are optional items. [ ] Date of latest production change.R Components comply with RoHS Directive.
u Silicone Oil /Grease Required. View Tech Bulletins 002, 024, 036, 043, 055, 060, 064, 065, 070, 073, 074, 083, 091 and 092 for additional information.
NOTE: Discard Key which may come standard with most motors and engines and use only the key included in this kit.
MATERIAL CODES (Not Part of Part Number): AL=Aluminum BB=Brass CC=Ceramic CM=Chrome-Moly FCM=Forged Chrome-moly FPM=Fluorocarbon
HT=Hi-Temp (EPDM Alternative) NBR=Medium Nitrile (Buna-N) NY=Nylon PVDF=Polyvinylidene Fluoride RTP=Reinforced Composite
S=304SS SCP=304SS/Chrome Plated SNG=Special Blend (Buna) STL=Steel STCP=Steel/Chrome Plated STZP=Steel/Zinc Plated SZZ=304SS/Zamak TNM=Special High Strength
Center raised pilot guide on the Adapter Plate assures proper alignment of pump and engine. Before mounting pump onto engine inspect engine for recessed seal
and bearing guide to permit adapter to completely seat into recess and four bosses to be flush with engine face.
QTY
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
1
6
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
ITEM
402
P/N MATL DESCRIPTION
540081
403
31047
408
32094
410 107672
412
45694
414
20184
415
14190
14161
u 48239
425 107673
428
13969
14320
u 547313
429
14759
14160
u 46204
430 107675
435
45696
436 107680
437
13963
14303
u 547319
440
442
13969
14320
u 547313
443 541060
444
45924
446
13969
14320
u 547313
455
45695
460 107681
465
7090
466 7090.40
7090.35
468
32097
31627
u 31959
BB
BB
STZP R
BB
S
PTFE
NBR
FPM
EPDM
BB
NBR
FPM
EPDM
NBR
FPM
EPDM
PTFE
BB
S
NBR
FPM
EPDM
BB
NBR
FPM
EPDM
BB
S
NBR
FPM
EPDM
BB
BB
BB
BB
RTP
NBR
FPM
EPDM
QTY.
Cap, Hex Adjusting
Nut, Lock (M18x1)
Spring, Pressure
Retainer, Spring
Stem, Piston (M5)
Back-up-Ring, Piston Stem
O-Ring, Piston Stem - 70D
O-Ring, Piston Stem - 70D
O-Ring, Piston Stem
Retainer, Piston
O-Ring, Piston Retainer - 70D
O-Ring, Piston Retainer - 70D
O-Ring, Piston Retainer - 70D
O-Ring, Body
O-Ring, Body - 80D
O-Ring, Body - 70D
Back-up-Ring, Body
Valve and Ball Assembly (M5)
Seat
O-Ring, Seat - 70D
O-Ring, Seat - 70D
O-Ring, Body - 70D
Body
O-Ring, By-Pass Fitting - 70D
O-Ring, By-Pass Fitting - 70D
O-Ring, By-Pass Fitting - 70D
Valve, Check w/O-Ring
Spring
O-Ring, Discharge Fitting - 70D
O-Ring, Discharge Fitting - 70D
O-Ring, Discharge Fitting - 70D
Fitting, By-Pass (3/8NPTF)
Fitting, Discharge (3/8NPTM)
By-Pass Hose (15x3/8)
By-Pass Hose w/Thermo Valve
By-Pass Hose w/Thermo Valve
Kit, O-Ring (Inclds: 414,415,428,429,430,437,442,446)
Kit, O-Ring (Inclds: 414,415,428,429,430,437,442,446)
Kit, O-Ring (Inclds: 414,415,428,429,430,437,442,446)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Italics are optional items. R Components comply with RoHS Directive.
u Silicone Oil /Grease Required. MATERIAL CODES (Not Part of Part Number): BB=Brass
FPM=Fluorocarbon NBR=Medium Nitrile (Buna-N) PTFE=Pure
Polytetrafluoroethylene S=304SS
STZP=Steel/Zinc Plated
7500S UNLOADER SPECIFICATIONS
Flow Range......................
Ressure Range.................
Inlet Port - Rear................
Discharge Port - Front.....
By-pass Port - Bottom.....
Weight..............................
Dimensions.......................
U.S. Measure Metric Measure
0.5-6.0 gpm
(1.89-23 l/m)
100-2000 psi
(7-140 bar)
3/8 NPTM
(3/8NPTM)
M18x1.0
(M18x1.0)
3/8NPTF
(3/8NPTF)
14.4 oz.
(0.41 kg)
3.0x1.0x4.25 (76x25x108 mm)
UNLOADER TYPE
Each pump comes with a pressure sensitive regulating unloader. This
unloader will set system pressure. While in by-pass the line pressure
will drop to a low pressure mode and then quickly build up to set system pressure when the system is back to full use.
INSTALLATION AND START-UP
Install a pressure gauge close to the manifold head of the pump to assist
in setting system pressure and to periodically monitor system pressure.
By-pass line can be directed to the ground, or to a reservoir or be redirected to the 1/4NPTF port on bottom side of inlet manifold. If routing
to pump inlet use a 3/8 flexible hose and thermo valve.
NOTE: If not using a thermo valve DO NOT EXCEED 6 MINUTES in
by-pass.
NOTE: For Hi-Temp seal pumps DO NOT USE THERMO VALVE, use
optional dual pressure switches and mechanical relays.
Pump should be purged of air before commencing with operation. Liquid
must flow through the pump without discharge restriction to assure full
system pressure is reached.
Setting and adjusting the unloader pressure must be done with the
system turned on. Start the system with the unloader backed off to the
lowest pressure setting (counterclockwise direction). Squeeze the trigger
and read the pressure on the gauge at the pump. Do not read pressure
at the gun or nozzle. If more pressure is desired, release the trigger, turn
adjusting cap one quarter turn in a clockwise direction. Squeeze the trigger and read the pressure. Repeat this process until the desired system
pressure is reached. Thread locking nut up to adjusting cap.
NOTE: Pressure is not set at the factory.
SERVICE
The unloader should be serviced on the same schedule as the seals
in the pump. Refer to SF Plunger Pump Service Manual for start-up,
servicing of seals and valves, torque requirements and diagnosis and
maintenance chart.
MOTOR SPECIFICATIONS
Model 8050
Horsepower..................
Shaft Diameter.............
Max. Volts....................
FULL LOAD AMPS.......
RPM..............................
Weight..........................
Phase............................
Frame Size...................
Service Factor..............
Model 8055
1.5
5/8
115/230
12.1
3450
32.1 lbs.
Single
56-C TEFC
1.15
Horsepower..................
Shaft Diameter.............
Max. Volts....................
FULL LOAD AMPS.......
RPM..............................
Weight..........................
Phase............................
Frame Size...................
Service Factor..............
3.0
l 3/4
230
15.2/13.6
3450
46.3 lbs.
Single
56-C TEFC
1.15
H Model 8060
Horsepower..................
1.5
Shaft Diameter.............
5/8
Max. Volts....................
115/230
FULL LOAD AMPS.......
14.0/7.0
RPM..............................
1725
Weight..........................
40 lbs.
Phase............................
Single
Frame Size...................
56-C TEFC
Service Factor..............
1.2
H Use with ELS models or to reduce flow by
50% on standard models.
l Use 3/4 shaft size motor with GES Models.
Model 8052
Horsepower..................
Shaft Diameter.............
Max. Volts....................
FULL LOAD AMPS.......
RPM..............................
Weight..........................
Phase............................
Frame Size...................
Service Factor..............
Model 8057
2.0
5/8
115/230
17.0/9.2-8.5
3450
32.5 lbs.
Single
56-C TEFC
1.15
Horsepower..................
5.0
Shaft Diameter.............
l 3/4
Max. Volts....................
230
FULL LOAD AMPS.......
22.0
RPM..............................
3450
Weight..........................
40 lbs.
Phase............................
Single
Frame Size................... 56-C OPEN DRIP
Service Factor..............
1.15
l Use 3/4 shaft size motor with GES Models.
Model 8125
Horsepower..................
2.5
Shaft Diameter.............
5/8
Max. Volts.................... 110/220, 115/230
FULL LOAD AMPS....... 23.6/11.8, 21/11.5
RPM..............................
1450, 1750
Weight..........................
52.9 lbs.
Phase............................
Single
Hertz.............................
50/60
Frame Size...................
56-C TEFC
Service Factor..............
1.0, 1.2
Common Motor Specifications
H Model 8062
Horsepower..................
2.0
Shaft Diameter.............
5/8
Max. Volts....................
115/230
FULL LOAD AMPS.......
17.0/8.5
RPM..............................
1725
Weight..........................
43.7 lbs.
Phase............................
Single
Frame Size...................
56-C TEFC
Service Factor..............
1.15
Max. Ambient Temp....................
Capacitor Start............................
Thermal Overload-Manual Reset
Hertz.............................
104F
Yes
Yes
60
Note: Motor Start-Up AMPS may vary, then settle
within FULL LOAD AMPS rating after initial
run in time.
HH Before mounting pump on motor, apply
P.N. 6106 Antiseize Lubricant to pump
shaft.
HH Refer to Tech Bulletin 055 for instructions on
removing pump from gas engine or electric motor.
H Use with ELS models or to reduce flow by
50% on standard models.
For warranty consideration contact CAT PUMPS for the local Authorized Service Center. If you are uncertain as to the cause of failure (Pump or Motor),
secure Returned Goods Authorization number and return complete assembly PREPAID to CAT PUMPS for evaluation.
ELECTRIC HORSEPOWER REQUIREMENTS
FLOW
U.S.
Metric
gpm
l/m
psi
700
bar
50
.48
1.1
1.36
1.4
1.67
1.0
2.2
2.85
3.0
3.5
3.8
8.3
10.8
11.4
13.2
psi
1000
bar
70
PRESSURE
psi
1200
bar
85
psi
1500
bar
105
psi
2000
bar
140
.68
1.5
2.0
2.1
2.39
.82
1.8
2.3
2.5
2.87
1.0
2.3
2.9
3.1
3.59
1.4
3.0
N/A
4.1
N/A
DETERMINING THE REQUIRED H.P.
PUMP
RPM
gpm x psi
1460
Electric Brake
H.P. Required
3450
1725/3450
1725
3450
3450
2SF DIMENSIONAL DRAWING
MODEL
Dimension A
Dimension B
Dimension C
Dimension D
8050
18.2
11.3
8.4
9.5
8052
18.2
11.3
8.4
9.5
8055
20.0
13.1
8.3
9.5
8057
18.7
11.8
9.0
9.5
8060
18.7
11.8
8.1
9.5
8062
19.2
12.3
8.1
9.5
8125
19.1
12.2
9.6
9.7
Dimension D
6.09 (154.7)
5.45 (138.4)
Dimension A
3.53
(89.7)
Dimension B
8
(21
Dimension C
Model 8060
Shown
3.38 (85.9)
4.99 (126.7)
BY-PASS
RETURN
3/818 NPTF
DISCHARGE/INLET
1/418 NPTF
BY-PASS
RETURN
CAT PUMPS (U.K.) LTD.
World Headquarters
CAT PUMPS
1681 - 94th Lane N.E. Minneapolis, MN 55449-4324
Phone (763) 780-5440 FAX (763) 780-2958
e-mail: [email protected]
www.catpumps.com
International Inquiries
FAX (763) 785-4329
e-mail:
[email protected]Original Instructions
1 Fleet Business Park, Sandy Lane, Church Crookham
FLEET, Hampshire, GU52 8BF, England
Phone Fleet 44 1252-622031 Fax 44 1252-626655
e-mail:
[email protected] www.catpumps.co.uk
N.V. CAT PUMPS INTERNATIONAL S.A.
The Pumps with Nine Lives
Heiveldekens 6A, B-2550 Kontich, Belgium
Phone 32-3-450.71.50 Fax 32-3-450.71.51
e-mail:
[email protected] www.catpumps.be
CAT PUMPS DEUTSCHLAND GmbH
Buchwiese 2, D-65510 Idstein, Germany
Phone 49 6126-9303 0 Fax 49 6126-9303 33
e-mail:
[email protected] www.catpumps.de
PN 993131 Rev F 41025
