CONTENTS

1. General description 1

2. Specifications 3

3. Name of each part and its function 9

4. Installation 14

4-1 How to draw out internal unit 15

4-2 Storing the internal unit 16

5 . Wiring . . . . 17

5-1 Power source . • 17

5-2 Load cell 18

5-3 Pulse input . . . .' 19

5-4 Check weight zero-point signal . . . . 20

5-5 Output ' 21

5-6 Input ; '23

6. Operation . . 25

6-1 Zero-point adjustment 26

6-2 Span check using, check weight 27

6-3 Span adjustment using test chain

for inspection .....; 28

6-4 Span adjustment using actual measurement.. 29

6-5 Manual weighing 30

6-6 Automatic weighing 30

7. Various settings 31

7-1 Manual control output setting . . .' 31-

6 • 3 • Z " 1 0 5
EH782-702A
 7-2 Setting of "Single", "Ratio" and
"Moisture" . . '31

7-3 Funcrional data setting 33

8. Maintenance . .... 47

9. Installation ' 47

9-1 Arrangement of circuit boards 43

9-2 Preparations ........ 49

9-3 Tare ' 74

9-4 Setting of preset pulse value • 76

9-5 Zero-point adjustment 77

9-6 Span adjustment using a test chain

for inspection . . . .••. . 77

9-7 Setting of feed rate "77

9-8 Alarm setting 73

9-9 Adjustment of control output feed rate

and feed rate (weight) output (4r20mA) . . • « 81

10. Configuration 84

11. Outline drawing . . . . . . . . . . . .80

- ii -
6 . 3 - 2 - 1 0 6

EH782-703A
 INSTRUCTION MANUAL

FOR

MULTIPLIER CONTROLLER

EK7 8 2

t—NKS/csM 1
.....tu

M J o ^ f 9/

YAMATO SCALE CO., LTD

6 • 3 • 2 " 10 4
£ : H7S2-701A
1. General description

This instrument is designed to be used as a remote

indication unit for CFW.

'It not only receives the analog signals corresponding to

the weight of material to be weighed which passes on the

conveyor and the pulse signals corresponding to the

conveyor speed, and transmits the multiplied value of these

two signals, but also compares them with the setting value

to transmit the control output.

YAMATO SCALE has conventionally supplied a lot of

multipliers and controllers.to a variety of companies,

which enjoyed a good reputation.

YAMATO SCALE has here integrated all techniques accumulated

so far to develop high-performance controller by combining

these two units.

Features

1) The built-in load cell power unit, amplifier and

multiplier allow compact design.

2) The built-in automatic zero. ' . calibration mechanism

allows easy calibration work.

3) Zero/span setting can be performed digitally and

easily.

4) Adoption of ratio metric method serves to maintain

high accuracy.

- 1. - 6 . 3 . 2 - 1 0 7

EH 782 -704A
Symbols Names Functions

© SET Displays the'feed rate setting

(setting value) value.
With the selector switch ©
turned to © side, the display is
given in two digits to display
the' address of the functional
data.

® FEED Displays the-feed rate measuring

(measuring value.
value) With the selector switch ©
turned to © side, the function
data is displayed.

© DEV. Displays the deviation value.

(level.meter The center(• mark position) is
for deviation) the zero-deviation position.
It shows that the feed rate is
greater than the setting value
.as the position is deviated
towards right direction.
Similarly, it shows that the
setting value is greater than
the feed rate, as the position is
deviated towards left direction.

/ LOAD Shows the feed rate as follows:

V 'Feed rate(weigh t) •
Feed _ Load(kg)

rate Load on weighing length (kg)

x 100% . f
© TOTALIZER With- the selector switch for
operation mode (Q) selected, the
following values can be
displayed.

W ... shows integrated feed rate.

Z ... shows the deviation value

in zero-point check.

S ... shows the integrated feed

rate in span check.

P ... shows the input pulse

count value.

6.3.7-116
E H 78 2 - 71
Symbols Names Functions

© "Single" or Display used to display or

"Ratio" modify either "Single setting"
setting or "Ratio setting".
For modification procedure,
refer to 7-2.

© Moisture Display used to display and

setting modify the moisture setting.
For modification procedure,
refer to 7-2.

' © OUT Displays the control output in

10.0%.

© ' SPD Displays the motor rotating

speed in 100%.

© •' FAIL Lights up with defective CPU.

® ALM Lights up with alarms

. i(Feed rate''(weight ),upper , lower , \
Feed rate upper/lower limits,
rpm upper/lower limits).

© AUTO/MANUAL Switch used to select either

selector manual operation or
switch automatic operation

© Manual output Switch used to increase or

setting decrease the control output.
switch For operation'procedure, refer
(<£> ) to 7-1.

O Setting Pushbutton switch used to

modification modify feed rate setting and
switch functional data.
. (oi, A , S ) For operation proceduee, refer
to 7-2 and 7-3.

© Selector Used for following selections;

switch for W.... Weighing
operation mode Z.... Zero-point check
S.... Span check
P.... Input pulse check
Ex... External control of
instrument.

6. 3 - ? - ' 1 1 7
EH 7 8 2 - 7 1
Symbols Names Functions

@ IN CALIB. The lamp comes on while the

selector switch for operation
mode " <& " is selected to " (ZJ "
and •" © " (In calibration) and
" ® " (measurement of input
pulse of all modes of the
selector switch for operation
mode.

© ' CHECK Pushbutton switch used to

START start the check with Z, S and P
selected with the selector
switch for operation m o d e . ® .

® CALIB. Pushbutton switch used for

automatic zero-point
adjusting.

© The lamp comes on while in

movable check weight.

ffi CHECK .Pushbutton switch used for

WEIGHT check, weight control
• (Operates only when ÀUTO check
weight loader is equipment)

© Pushbutton Used to set the functional

switch for data in checking the zero-
display point and span.
selection (For operation procedure,
refer to 6-1 and 6-3).

© Deviation Pushbutton switch used to

resetting reset the deviation value
pushbutton With the switch depressed,
switch the deviation level meter " © "
shows the center.

© Totalizer Pushbutton switch used to

resetting reset the totalizer " (E) "
pushbutton
switch

Power source Switch used . to turn on the

switch power.

- 12 -

6 . 3 - 2 - 1 1 8 .

EH7S2-715A
 Symbols Names Functions

© Font-Side Switch used to select either

selector "Feed rate setting" or
switch "Functional data setting" of
the key switch " ® "

side

- 13 -

Q 9-119
IST) 6 •3 • Z
C\J
EH782-716A
Installation

Since this instrument is used with its main unit (here the

internal unit) stored in the housing, it can not only be

installed independently, but also attached closely, requiring

decreased panel area.

Housin
S Internal unit

- 14 -

.2-120
EH 782-71
 A

4-1 How to draw out internal unit

With the bottom of the held,

draw.it out to your side.

(Fig. 4-1)

Fig. 4-1 Intermediate stopper

The unit will xbe stopped

at the intermediate stopper,

where draw out the

internal unit- with the

intermediate stopper pushed

from the upper side.

(Fig. 4-2)

Fig. 4-2

The internal unit is still

secured to the housing

with the connector, and draw

it out.

(Fig. 4-3)

Fig. 4-3

- 15

6.3. Z M 21
C vi EH782-718A
iCO
 4-2 Storing the internal unit

1) Plug the connector in the

specified position.
(Fig. 4-4) ••---

£¿£•4-4
2) Store the internal unit

in the housing.

(Fig. 4-5)

Fig. 4-5

- 16
X)
OJ 6 . 3 . 2 - 1 2 2

EH782-719A
 Terminal'cover
5. Wiring

With the rear terminal

cover removed, pass the

electric wires through

Terminal block
the wire lead-out port

to connect them to each

terminal.

The connection diagram is

Wire lead-out port
as shown below:

Fig. 5-1

5-1 Power source...

©
© M ©
AC power source 15 <Ê m©
iL
o
17 ©
JT © ©
Earth
M
© ©
©
TT M
©
1
©
© ©

Fi?- 5-2

- 17 -

T> 6 . 3 - 2 - 1 2 3
C\1 EH782-720A
S--1
ÀO
 5-2 Load cell

© 15
—
29
—
16 30 —
n 1
— — <3

u
17 31 —
7
— —
— 18 32
3 — «5
1 9 3 3 [j
1 —,-UG
— 20

Z
5
d
6 — — j <8
— 22 36
7 — 1J 9
— 23 371
8 — —150
2< M l
[¡7
— 25
10 — — t 52
— 26 40
11 — — S3
— 27 1 1 —
12 — — 5<
— 25 «2 —
13 55
4©J-h —

U 56

0 1
O
* Use the special cable of 2 x 6-core bundle type

shielded wire(of which sectional drawing is shown

in Fig. 5-3) for the intermediate wiring of the

load cell.

RECOMMEND CABLE.

Shield
Intervent string

Sheath

Fig. 5-3

- 18

. 6 . 3 . 2 - 1 2 4
3
EH 7 8 2 -721A
Pulse input

JL 15
JL
jul Ib
©
JL 17
GE
I«
jl
J©_
L
II IS
© JL
©
©" 20 _©
JL ©
W
2 I
JE
JL 22 LJL
© i 25 Power source for
© 2: ©
© '<——n pulse transmission(+) _
© 21
© ir rr
i2L 1'Pulse input signal
if
JT ©
©
© 1 .Power source for

N
é= -8Ê
3E
pulse transmission(-)
55

h
©~ 56 ©

• 0

O.

Fig. 5-4

- 19 -

6.3.2-125
EH 782-722A
5) The instrument is available to any of feed rate

control and integral value control.

6) It also permits ratio setting and moisture setting.

7) Memory in the instrument is backupped for 5-year

by a DC battery equipped.

- 2 -
6 . 3 . 2 - . - 1
EH782-705A
5-4 Check weight zero-point signal

qi
~ÉL
JL 0
©

c IF
JL
© at
©
©
tjT 1
©
' 27
it i> Si Check weight zero point signal
JL 28
©

Fig. 5-5 .

* When the automatic check weight device is not

provided, short-circuit (27) and (28) .

- 20 -
. 3 . 2 - 1 2 6

E H 7 8 2 -723A
 Hi
-5 Output

5-5-1 Current or Volt Output

Note; The output is supplied in 4^2 OmA.'.

(the control output is also available in O^lOV).

In this case, however, the load resistance is

below 500Ì1.

- 21 -
6. 3 - 2 - 132
EH 7 8 2 - 7 2 9 A
5-5-2 Alarm output

Low-speed pulse

Check weight control

Upper limit of feed rate(weight)

xand feed rate
'•Lower limit of feed rata (weight')-
and feed rate
Upper motor limit

Lower motor limit

Upper/lower limits of
deviation value ^'
•In measuring
F/I pulse

End of calibration

¡High-speed pulse ( + )
/.

¡High-speed pulse (-)

:p 5
'OUT. COM

*1 OUT , COM. in each common line are corresponding

to each other.

The output is supplied in open collector active

low signal(permissible voltage: 28V, permissible

current : 100mA) . !V:

v.

~ C o U T . COM.

P5(5V, 50mA) can be also used as a power source

for *1.

22 -
6 . 3 . 2 - 1 2 8

EH 7 3 2 - 7 2 5 A
*2 The output is supplied in the following •

specification.

(Relay-contact output)
0
Solid-state relay(for check weight control)

(1A 75^250VAC)

° Mercury lead relay output

(for low-speed pulse) ' _ 0 29

(250V, 2 5VA) o3Q

23 -

6 •3 •

EH782-726A
 5-6 Input

pulse line

check weight

Tachometer input- (-{-)

calibration
H span
Deviation reset
zero
Inputs supplied through
start
ether than load cell
(current input, (-) o EX. COM.
voltage input)

0 ^ 4V(1 ^ 5V) ori

0 ^16mA(4^20mA) J

EX . COM. correspond to each other in each common

line.

The circuit configuration of the input unit is as

shown below;

-—15V

EX.COM.

- 24 -

D 6 . 3 . 2-'1 3 0
^ EH782-727A
 6. Operation

This section describes the operation procedures in normal

operation.

Where the equipment needs to be installed at first, start

the installation work with reference to section-9

"Installation".

. ' i-v:

<v..

Fig. 6-1

- 25

6.3- 2 - 1 3 1
CO EH 732 -728A
Zero-point adjustment

1) Turn AUTO/MANUAL selector s w i t c h © , to "MANUAL".

2) Turn the selector switch for operation mode (C?) to " Z."

3) Make sure that there is nothing loaded on the belt,

and set the belt to the desired speed by use of the

manual setting switch" (0) " before depressing the

CHECK START " (Q) " .

[With the above operation, the CALIB lamp " ® "

comes on].

4) When the input pulse'reaches the preset pulse value,weighing is |

stopped automatically, thereby the CALIB lamp " ® "

•. i_

is turned off.

5) When the zero-point is situated at over the

permissible tolerance, depress the CALIB , pushbutton

" ® " to perform the.automatic zero-point

adjusting.
_the automatic

6) If zero-point adjusting fails, depress the

display selector switch " © "to store the data

displayed on the totalizer " © " in the functional data

in-the following procedure.

0
Turn the Front-Side .selector : switch •"' "" to

" S " side.

° Depress the setting value modification pushbutton

switch " (fcj) " to store the value displayed on

- 26 -

6 . 3 - 2 - 1 3 2

EH 782-729A
 totalizer into the address-06.

(For modification procedure, refer to 7-3).

7) Depress the CALIB pushbutton " © " again.

Note : After finishing the operation in 6) , do not

fail to depress .the CALIB pushbutton switch.

6-2 Span check using check weight

1) Turn the AUTO/MANUAL selector switch " © " to

."MANUAL".

2) Turn the selector switch for operation mode " (0) "

to " S ".

3) Depress theCHECK WEIGHT " © " pushbutton switch to.

load the check weight.

(The immovable check weight lamp " © " comes on).

(When the automatic check weight device is not

provided, however, load it with hands).

4) when the moisture setting is n e c e s s a r y t u r n the

moisture setting " © " to "0".

5) Depress the CHECK START " © ".

(The CALIB lamp " © '" will come on) .

6) When the input pulse reaches the preset pulse value,

weighing is stopped automatically(thereby, the

CALIB lamp " ® " will be turned off).

7) Make sure that the span value is always normal.

If the span value is found to be deviated, adjust

-••27 -
33
J) 6 . 3• '
CO
E H 7 8 2 -730A
3I>
 the span in accordance with 6-3 or 6-4.

6-3 Span adjustment using test chain for inspection

1) Set the test chain for inspection at the desired

position.

2) Turn the AUTO/MANUAL selector switch " © " to

"MANUAL".

3) Turn the selector switch for operation mode " (Q) "

to " -S ." .

4) Store the standard value(Chain mass x Total length

of belt x Integral number revolution of belt)

displayed w h e n the belt makes specified number of

revolution in the functional data in.the following

procedure.

° Turn the Front-Side selector switch " © " to

" S " side.

0
Depress the setting value modification pushbutton

to store the standard value in the addresses

0 8 and 09.

For operation sequence, refer to 7-3.

5) When the moisture setting is necessary, turn the

moisture setting ."• © " to "0".

6) Depress the CHECK START " @ ".

(The CALIB. lamp " © " will come on).

When the input pulse reaches the preset pulse value,

- 23 -

6 . 3 - 2 - 1 3 4

EH 7 8 2 -731 A
 weighing is stopped automatically(thereby the

START lamp " ® " is turned off).

Since the span value to be calibrated is displayed

on the totalizer " ©'" with the display selector

switch " CD " depressed thereafter, set the value at

the functional data .'address "07".

6-4 Span.adjustment using actual measurement

1) Turn the AUTO/MANUAL selector switch " © to

MANUAL.

2) Turn the selector switch for operation -mode " (Q) "

to " W ".

3) Depress the totalizer reset button'" © " to reset

the totalizer " © " to "0".'

4) When the moisture setting is necessary, set the

moisture setting to "0".

5) Start weighing operation.

6) Upon completing the weighing operation, keep record

of the value displayed on the totalizer " © ", and

make the following calculations to perform another

span adjustment.

If the actual measurement is "A", the value displayed

after weighing "B", and the value in the address-07

"C" respectively, change the span value in the

addtess-7 as follows;

- 29 -
6 . 3 . ? . " I 35
E H 782-732A ,
2. Specifications

2-1 Standard specifications

1) Type EH782

2) Power supply 100VAC±10%, 50/60HZ, 40VA

(Option for line voltage of 90V,

110 V, 115V+10 %)

3) Ambient
temperature 0°C ^ 50 °C
range

4) Relative 45% ^ 85%

humidity

5) Outline 258 (H) x -126 (W) x '366 (D)

dimension

6) Weight Approx. 7kg .1

7) Accuracy Linearity +0.1%

Temperature
coefficient

* Zero +0.25yV/°C

. * Span ± 50PPM/ 0 C

(Zero: ±20PPM/°C for analog input

signal ranging from 0V to 4V,
and from 0mA to 16mA)

8) Display SET .... Fluorescent tube

(6.5mmH, 4 digits)

FEED ... Fluorescent tube

(6.5mmII, 4 digits)

LOAD ... Fluorescent tube

( 6 . 5mmII, 3 digits )

TOTALIZER .. Fluorescent tube

(6.5mmII, 9 digits)

- 3 -

6.3-2-109
EH 782-706A
 If the actual measurement is "500kg", the .value

displayed after weighing is "450kg" and the value in

the address-7 "800" respectively, for instance, change

the span value in the address-7 as follows;

450 x 800 •
U
500

6-5 Manual weighing

1) Turn the AUTO/MANUAL selector switch " © " to

"MANUAL".

2) Use the manual switch " .© " to set the belt speed at

the desired speed.

3) Turn the selector switch for operation mode " © " to

" @ " to start the weighing operation.

6-6 Automatic weighing

1) Set the desired feed rate.

For setting procedure, refer to 7-2.

2) Turn the AUTO/MANUAL select switch " © " to "AUTO".

3) Turn the selector switch for operation mode " @ " to

" @ " to start the weighing operation.

- 30 -

6 . 3 . 2 " 136
EH 7 8 2 - 7 5 3 A
 7. Various settings

7-1 Manual control output setting

When operating the equipment manually, proceed as

follows;

1) Turn the AUTO/MANUAL selector switch " © " to

"MANUAL".

2) Depress the pushbutton switch " @ " to the desired

direction (<*,>) , while observing the display of

control output " ® ".

The relationship between the output value and

display value is 0 ^ 100%/4 ^ 20mA.

The' value is incremented. or decremented 1% each time

if •

the pushbutton is depressed.

If it is kept depressed continuously, the value is

increased or decreased 10% in one second

after the pushbutton is depressed.

7-2 Setting of "Single", "Ratio" and "Moisture"

With the internal unit drawn out, the F/S selector

switch " © " is seen on the'right-side printed circuit

board(EV725F).

Turn the switch " © " to "F" side.

7-2-1 Data modifocation

Use the modification, switch " (§) " to modify the data

displayed on the front panel. .

6 . 3 - 2.-1 37
EH 7 8 2 -734A
3|b
 With _c>J pushbutton depressed, the upper digits of

the data flash.

The digits in flashing are shifted to right-side

each time | >/ pushbutton is depressed.

With 0 pushbutton depressed, the data of flashing

digits are incremented by one.

When[[s] is depressed, the modified data are finally

stored.

Unless is depressed, flashing is turned off in

approx. 10 seconds, and the data before modifocation

are restored.

Example

Modify' S(t/h) M (%) to s(t/h) M (%)

10.00 10 . 0 20.00 15.0

Depress [">]. s(t/h) M (%)

0 -
10.00 10.0
\
The digit flashes,

Depress S(t/h) M {%)

20. 00 10.0

Depress TTj. S(t/h) M (%)

20 . 00 10.0
\
The digit flashes,

Depress j >; for four times.

- 32 -
6,3-2-138

EH782-735A
 s(t/h) M (%)
20. 00 10.0
T
The digit flashes.

© Depressj^Aj for five times

S(t/h) M (%)
20.00 15 . 0

The digit is flashing.

© Depress , thereby the flashing is stopped, and

the value is finally stored.

Unless [sjis depressed in step-6, the display will

appear to be as follows approx. 10 seconds after.

S(t/h) M (%)
10.00 10.0

•3 Functional data setting.

Since the instrument is essentially based on the functiona

data, be sure to set the functional data extremely

carefully.

Setting the equivalent data will permit the

interchangeability between equipment.

With the internal unitdrawn out, the F/S selector

switch " © " is seen at the top of right-side printed

circuit board E-725F.

Turn the switch " © " to S-side at first.

The lower two digits Of SET will be displayed on the

33 -

6 . 3•213 9
EH782-736A
 front panel.

The value set for SET in this case shows the address,

and the value for FEED the data.

Shows the address Shows, the function

of function data data.
comprising
two digits
(0^9 9).
V " '"

SET FEED

7-3-1 Address and data modification

Use the exclusive data modification switch " © "

(provided on the front panel) to modify the address

and data. •

0
Depress {^¡pushbutton to flash the upper digits

of address.

° The upper digits of address are shifted to right-

side each time • the j_t>] pushbutton is depressed.

° With[AJpushbutton switch depressed, the data of

flashing digits are'incremented by one.

° I f i ^ i s depressed, the modified data can be

finally stored. r.yï..

Unless SJ is depressed, flashing will be turned off

- 34 -
6 . 3 - 2 - 1 4 0

Kl- EH782-737A
 in approx. 10 seconds, and the data before

modification can- be restored.

(The address will be the setting address).

Example -

Modify | 00 | 1 0000[ to | 12j [00 03

CD Depress [>]. 00 0000

1.
The digit
flashes.

Depress j Aipushbutton.

ooool

Turned to
"1" to
flash.

(2) Depress jj>] pushbutton .

The digit flashes.

Depress PÀI pushbutton for two times.

0000
t
Turned to
" 2 " to
flash.

G) Depress r>J pushbutton for four times,

12] lOOOOl
t
The digit flashes

- 35

6.3.?'141
EH782-738A

tTjD
 Depress A pushbutton for three times.

12 0003

Turned to "3"
to flash.

@ Depress

Unless the pushbutton is depressed, the display

will turn to 12 0000 in approx. 10 seconds.

33 -

-O 6 . 3 . 2 - 1 4 2
E H 7 & 2 -739A
OJ 1 Ü

7-3-2 Functional data assignment table

Address Contents Setting pange Remarks' Current

setting
value

00

01 Proportional band 1^999(%)

constant

02 Integration 0^999 (sec.)

constant

03

04 Preset pulse 0^999999 For setting procedure,

CJ 05 refer to 9-4
<1
"Preset pulse
setting".

06 Zero 0^999 For setting procedure,

refer to 6-1
"Zero adjustment".

07 Span O-x-9999 For setting procedure,

refer to 6-3 and 6-4
"Span adjustment".
m GO 08 Standard span 0^999999 . For setting procedure,
09 value refer to 6-3
O^3 "Standard value
ro 1 setting".

>00
Address Contents Setting range Remarks Current
setting
•value

10 Upper 0^159 (%) If the .feed- rate -•-..-. .: a-

v ~>

exceeds the valuer/

ALM lamp comes on
to alarm to the
outside.

11 Lower 0^159 (%) If the feed rate

becomes smaller
than the value, ALM
lamp comes on to
alarm to the
outside.

12 Feed rate " 0^9 9 9 9 • •If the feed rate

upper limit (FEED) exceeds the
value-, ALM lamp
comes on to alarm
to the outside.

13 Feed rate 0^9999 If the feed rate

lower limit (FEED) becomes
smaller than the
value, ALM lamp
comes on to alarm
to the outside.

14 Upper motor 0^ 9999(Hz) If the motor speed

speed limit (SPD) exceeds the
value, ALM lamp
comes on to alarm
to the outside.
Address Contents Setting range Remarks Current
setting
value

15 [,ower motor 0^9999 (Hz! If the motor' speed

speed limit (SPD) becomes smaller
than the value,
ALM lamp comes on
to alarm to the
outside.

16 Upper/lower 0% 9 9 9 9 If the deviation

deviation limits value(DEV) exceeds
the value, ALM lamp
comes on to alarm
to the outside.

17 Alarm Displays which alarm

is qiven.
0000- Setting value(1: Lower , 2-.Upper
Ditto > Upper/lower
feed rate limits
(1:lower, 2: upper)

Upper/lower
feed rate limits
(l:lower, 2:upper)

Upper/lower
deviation limits
0 000 (1: upper/lower
limits)

Upper/lower
motor speed
limits
(1:lower, 2:upper)
 SINGLE or
RATIO setting LED display
(red).
(6.3mmH, 4 digits)

MOISTURE
LED display
setting
(red)
(6.3mmH, 3 digits)

DEV' LED level meter

(yellow, red)

SPD '. LED level meter

(yellow)

OUT. . . . LED level meter

(yellow)

® ALARM display

* FAIL(LED.display... red)

• * ALM (LED display... yellow)

. * CALIB(LED display . green)

'* Check weight loaded

(LED display green)

9) Outputs © Control output

* Output ... 4^20mA

(Load resistance:
250iK500fl) or
O'v'lOV
(Load resistance:
over 250
• (weight) ^)

® Feed rate, F$ed rate output

* Output ... 4^20mA

* Load resistance:
Under 500Q

* Accuracy 1/200

6 . 3 . Z - 1 1 0 '
EH782-707A
I
oo
v->

Address Contents Setting range Remarks Current

setting
value

19

20 Minimum 0^ 200 . Used to set the

graduation of minimum graduation
totalizer of totalizer " ©
Select either one of
1, 2, 5, 10, 20, 50,
100, or 200...

21 Decimal point 1
0%3 000000 0 .0.0
position of
totalizer 0
>1
I > 2
— r >3
•fc.
0
1 22 Minimum- Feed rate 0^200 Used to set the.
graduation minimum graduation
for f e e d rate
(FEED) of " ®
Select either one of
1, 2, 5, 10, 20,
50 , 100 , or 200.
O)
m
x GO 23 Decimal point 0^3 ().C).Ci.O
—4 position of
oo Feed rate
ro K> 0
i I -1
—j
b-2
U.) *- 3
>

(J)
Address Contents Setting range Remarks Current
setting
value

24 Maximum feed rate 0^9 9 9 9 Used to set the

maximum. Feed rate.
Refer to 9 - 2 t 8 ) .

25 Internal dividing 0^19 9 " Set it to "5" or

ratio "10" .

26 Low-speed pulse 0^199 Used for dividing of

dividing ratio low-speed pulse.
Set it to "10" or
"10 0".

27 High-speed pulse 00/199 Dividing ratio for

dividing ratio high-speed pulse
output.

28 F/I pulse 0^ 199 Used for dividing of

dividing ratio F/I pulse output.

29 Feed rate •( weight)' 0^9999

" For setting
setting procedure, refer
to 9-7 "Feed rate
setting".

30 SDEV 0^9 9 9 9 Used to set one

graduation of
deviation meter © .

31 SRVIN 0^9 9 9 9 Used to set 100%

value for SPD of

KGPPS 0~9999 Used to determine the

32
pulse weight for one
pulse in the pulse
line input.
 ( (
)

Address Contents Setting range Remarks Current

setting
value

33 KGPP 0^9999 Used to determine

the pulse v/eight for
one pulse in the
pulse line input.

34 A/D unnecessary? 0:
1: The pulse input is
used for
measurement input.
Minimum Feed rat? 0^9999 Used to set the minimum
35 Feed rate,refer 9-2.8)i
Minimum Feed rate Used to set the minimum graduation
36 for SET of "A"• ;
SET Graduation
37 Memory of transfer-
average for feed
, 9 . _ Select either one of 1 ¡.2,5,10,20 or
i
0.6sec corresponds wi th preset
rate display and value 1.
output

40 Setting display CK1 With "1" selected,

to turn off? "Single", "Ratio"
and "Moisture" for
© and © are kept
turned off.
If fi o f ® is
depressed, they
come on.
For normal
display, turn it
to "0".
 ( • ' (
o . .

Address Contents Setting range Remarks Current

setting
value

41 Permissible Feed Used to select

rate (weight) permissible Feed
rate.

42 Load cell input? 0^1 For setting

procedure, refer to
9-2.2) .

43 "Single" setting 0^2

44 "Ratio" setting 0^2 For setting

procedure, refer to
45 . "Single" display? 0^2 9-2.12).
"Ratio" display? •

46 "Moisture" 0^2 • For setting

setting procedure, refer to
9-2.13).

Al Control method (HI 0: Integral-value

control

1: Load control

48 Wet base? 0^1 0: w e t base

Dry base? 1: dry base

49 Decimal p o i n t 0%2 For setting

position of procedure, refer to
ratio setting 9-2.12).

50 Totalizer 0^1 " 0: w e t value

wet value, 1: dry value
or dry value?
 (

o • ••

Address Contents Setting range Remarks Current

setting
value
1

51 Totalizing p u i s e CKl 0: Wet value

wet value, or 1 : Dry value
dry value?

52 Standard output 0-3

feed rate or Refer to (9-2.16)
feed rate
(weight) ?

53 Flashing in 0: Flashing
alarm? > 1: Non-flashing

54 External' setting 0^1 0 : BCD input

BCD output? 1: 4~20mA input
Selection of (K2 0: Terminal block 0 ~>
55
upper /lower motor Motor upper limit
limits alarm
output Terminal block ->
Motor lower limi,t
1: Terminal block '4.7'
Motor upper limit
Terminal block 08
calibration
2: Terminal block k.71
Motor upper/lower
limit '
Terminal block \è -+
calibration

56

57
 (-
• . ..

Address Contents Setting range Remarks Current

setting
value

58

59

60 Zero 0^9999 Perform the zero

(Independent setting when the
setting: External) external setting is
4-~2 0mA.
Refer to 9-2.17.

61 Span 0^9999 Ditto

(ditto)

62 Unit 0-^59 Ditto

(ditto)

63 Zero
(ratio setting: 0^9999 Ditto
External)

64 Span 0^9999 Ditto

(ditto) '

65 Unit Ditto
(ditto) Fixed at "1".

66 Zero 0%9999 Ditto

(Moisture
setting : External )

67 Span 0-^9999 Ditto

(ditto)

68 Unit 0^1 Ditto

(ditto) Fixed at "1".
1 s.-i

Address Con tents Setting range Remarks Current

setting
value
69

" 70
*

71
!

i
72
en
1 n

CD

G3

m r\3
1 1
00 —51
ro cn
-j ro
o
J>
8. Maintenance

8-1 Replacement of fuse

The cartridge type main SS W

Eêiifîjlj
fuse(lA) is provided

at the right side of the

unit.

Fuse

1) Turning the fuse to the direction of arrow

(counterclockwise) shown on the fuse holder cap allows

the cap to be removed to appear the fuse.

2) Be sure to check that the fuse to replace has

proper ratings before fitting the fuse.

.3) Turn and tighten the cap to -the opposite direction

(clockwise) to that shown by the arrowhead, while

pushing in the fuse.

Be sure to tighten the cap securely.

9. Installation

This paragraph shows the adjustment procedure for each

printed circuit board, and overall adjustment procedure at

the time of installation.

Be sure to perform the adjustment elaborately.

47
6 . 3 . 2 - 1 5 3
EH 78 2 -750A
 I

9-1 Arrangement of circuit boards

EV725F

EV 64 6F

E V 6 4 7F

EV7 3 2F

Fig. 9-1

- 48 -
6 . 3 • ?-1 '5 4'
EH 7 8 2 -751A
 I

9-2 Preparations

1) Setting of input pulse dividing ratio (J5)

Set the dividing ratio-of input pulse in the

printed circuit board EV647F in the following

procedure.

(Refer to Figs. 9-1 and 9-2).

Maximum input pulse Dividing ratio

values setting
(J5)

0 ^ 10 0Hz 1/1

101 ^ 200Hz 1/2

201 ^ 400Hz 1/4

401 ^ 800IIz 1/8

Pattern of EV647F

•J1
pa 5 3 Too
00 o o o o o i

VR5 • UoJ Ijj' J, o p o o o o |

VR4-
VR3 • VR2
J4.'" J 3 J2

J5

S:
if.,

Fig. 9-2

- 49 - 6.3-2- 155
CO EH 782 - 7 5 2 A
 ° Low-speed pulse output

* Mercury lead relay output

(contact capacity: 250V, 25VA)
(RP7-VIM[24V] made by Japan
Automation

* Dividing ratio ... 1/10 or 1/100

* Pulse width ...... Approx. 50ms

Note : The low-pulse output .

is supplied only during
weighing (W) .

High-speed pulse output

(positive, negative pulse)
< ' Pulse putput for F/I conversion

Open collector active low. signal

(28V, 100mA)
(SN75452P made by Texas)

*•Dividing ratio ... 1/N

(N: integral number from 1 to 9)

e Check weight control output

* Solid-state relay output

' (7 5^2 5 0VAC, 1A)
(G3C- '202PL [24V] made by
Omron Tateishi Electronics)
0
Alarm output^_Jjl ei 6 h L )' :
(Feed rate upper limit, lower limit
[or Feed'rate upper limit, lower
limit], deviation lower/upper limits,
motor upper .limit, motor lower limit,
weighing, end'of calibration,
operation-OK)

Open collector active low signal

(28V, 100mA)
(SN75452P made by Texas)'

_ 5 _

R 3 . 2" 1 1 1
EH782-708A
r—{
2) Selection of analog input signal

Select the functional data address-42 (for its

modification procedure, refer to 7-3) and J4 within

EV647. (Fig. 9-2)

Kind of input signal Functional J4 within

data EV647
address-4 2

Load cell input J4-1

0 O 0 J4-2
0- a>
o o J4-4

Voltage ( O M V or 1 J4-1
1^5V) input 0 0
01 0 J4-2
or -<a-
O 0 J4-4

Current (CHI6mA or 1 J4-1

4^20mA) input 0 o
«... _..© J4-2
o
«?. .© 0 J4-4

Table-9-1

The initial setting is given in load cell input.

3) Setting of load cell quantity (J2)

Set the number of load cell used on J2 within

V647F.

Fig. 9-3

-50" 6 . 3 - 2 -, 1 5 '6 |
EH782-753A
 Note: In case the analog input signal used is the

voltage input or current input, connect a

jumper wire to one position.

The initial setting is made at one position.

4) Setting of input level.(J3)

Set the input level on J3 within EV647 according to

f

the load cell output with the platform loaded with

10 0% load.

J3 setting Load cell output

1. 5 0 ^ 1.5mV

3 1.5^3mV

5' 3°o5mV

7 5^7mV

10 7^1OmV

12 l(H12mV

Table 9-2

1.5 0 o
3 0 0
5 0 . 0
7 0 0
10 e UJ
12 0 0
0 0

Fig. 9-4

157
- 51 -
6 . 3. 2
EH 782-754A
 Note :

In case the analog input signal used is the

voltage input or current input, connect a jumper

wire to the position.of "10".

The initial setting is made at "10".

5) Setting of power source for pulse transmitter

Pattern of EV646 Pattern of EV646

Q P o o q_p
6V 15V '

Fig. 9-4 Fig. 9-5

Either 6 V or 15V can be selected as a power source

for the pulse transmitter.

The unit has been normally set at "6V" as shown in

Fig. 9-4, therefore, when 15V power source is

necessary, change the wiring as shown in Fig. 9-5.

6) Setting of minimum graduation for totalizer

Set the minimum graduation of the totalizer " © "

by changing the funetional'data addresses 20 and 21.

(For setting procedure, refer to 7-3).

-.52 -
6 . 3 . 2 - 1 5 8

EH 7 8 2 - 7 5 5 A
 I

The address-20 permits the minimum graduation setting

within the range of 1, 2, 5, 10., 20 , 50 , 100 ,

and 200,

On the other hand, the decimal point position can be

set in the address-21.

The above can be tabulated as shown in the Table 9-3.

- 53 -
6 . 3 - 2 - 1 5 9

E H 782 -756A
 )

Minimum Setting Setting

graduations values .in ' values_in
address-2 0• address-21

0.001kg 1

0 .002 2 3

0. 005 5

0.01 • 1

0 . 02 2 2

0 . 05 5

0. 1 1

0.2 2 1

0. 5 5

1 • 1

2 2 0

5 5

10 10

20 ' 20 0

50 50

100 100

20 0 200 0 •

Table 9-3

- 54. -

6 . 3 , 2 - 1 6 0

<.o
t H
EH 782 - 75 7A
 In special applications, the following settings can

be also available.

Minimum Setting Setting

graduations values in values in
address-20 addres s-21

0.010kg 10

0 . 020 20 3

0 . 050 50

0 . 100 100

0 . 200 200 3

7) Setting of minimum graduation for i'eed rate

Set the minimum graduation for FEED " ® " by changing

the addresses 22 and 23.

(For setting procedure, refer to 7-3).

The address-22 permits the minimum graduation settings

within the range of 1, 2, 5, 10, 20, 50, 100, and 200-

The decimal point position can be set in the address-

23.

The above can be tabulated as shown in the Table 9-4.

In case " © " is set at "Single", the decimal point

position of setting value of " @ " will'be

determined automatically by setting the address-23.

- 55 -
6 - 3 . 2 " 1 6 1
E H 782 -758A
Minimum Setting Setting
graduations values in values in
address-22 address-23

0 . 001t/h 1

0.002 2 3

0 . 005 5

0.01 ' 1

0.02 2 2

0 . 05 5

0. 1 '1

0. 2 2 1

0.5 5

1 1

2 2 0

5 5

10 10

20 20 0

50 50

100 100

200 200 0

Table 9-4

- 56 -
¡,3.2" 1ß 2
EH7S2-759A
 I

8) Setting of maximum Feed rate

Change the address-24 of functional data to set the

maximum Feed rate. .

(For modification procedure, refer to 7-3).

The minimum graduation in this case is the same as

FEED in " © " .

Example

0
Maximum feed rate:.15t/h

° Minimum graduation of Faed rate of " © " : 0.1t/h

(Functional data: '22=10, 23=2)

115 . 00[ ' Feed rate of ©

t/h

In this case, make the setting as follows:

I 241 II5 . 00)

* Bear in mind that no decimal point is

provided in this case.

If the decimal point position is changed as follows

(functional data: 22=1, 23=1), then,

015.0 ...... Feed rate of ©

t/h

In this case, make the setting as follows:

| ZD TÏÏI3TJ1

6 . 3 - 2 - 1 6 3 '
CD
o EH78 2-760A
9) Setting of various dividing ratios

° Internal dividing ratio (functional data address-25)

Set either "5" or "1.0" with reference to the

functional drawing.
0
Low-pulse dividing ratio

(Functional data address-26)

Set either "10" or "100" with reference to the

functional drawing.

° I-Iigh-speed pulse dividing ratio

(Functional data address-27)

Set the value ranging from-"l" to "9" with

reference to the functional drawing.

0
F/I pulse dividing ratio (Functional data address-28)

Set the value ranging from "1" to "9" with

reference to the functional drawing.

10) Selection of control method

This instrument permits the selection either

Feed rate- control or integral-value control.

Determine which to select according to the value in

the functional data address-47.

* Address 47=0 Integral-value control

* Address-47=1 Feed rate control

- 58 -
6 .3- 2 - 1 6 4

E H 78 2 -761A
 1) Deviation indicator

The deviation indicator is designed as shown in

Fig. 9-6.

One graduation setting may be varied, depending

upon the control method used.

Use the functional data address-30 for its setting.

(For modification procedure, refer to 7-3).

Red Yellow Red

Fig. 9-6

The minimum graduation is changed by whther the

Feed rate control or the integral-value control is

used.
0
In case of Feed rate control

The graduation'corresponds to the minimum FEED

value of " ® ".

The unit to use is "t/h".

Example

* Maximum Feed rate 5 0 t/h

* One graduation of 0.2t/h

deviation indicator

- 59 -

I 6.3.2-165
r-
r-i E H 732-762A
 10) Inputs » Pulse input

*. Frequency ...... 40^800Hz

* Pulse width .... Over 500ys

* Power source ... 6V, 70mA or

15V, 100mA

o Analog input

• *. Load cell 'input:

O M . 5mV, 0^3mV

0^5mV, O'WmV

. • O^lOmV, 0^12mV(selectable)

* Voltage input
1^5 V

* Current input
4^20mA
0
Tachometer input-

* Frequency * Vorltage
Below 800Hz Below 3V%100V

o Pulse line input

O'vlOOHz
0
External control inputs

W, Z, S, CHECK, START, CALIB,

CHECK WEIGHT

Integrated deviation reset

- 6 -

'.'20 6 . 3 . 2 - 1 1 2
EH 7 8 2 -709A
 (D In case of 050. Ot/h

Set as follows:

O S ] I 00021

(2) In case of 50.00t/h

Set as follows:

•251 I 00201
0
In case of integral-value control

The minimum graduation in this case corresponds

to the minimum value of the totalizer " © ".

Example

* Minimum graduation of
totalizer 0.2kg

* One graduation of q ^^
deviation indicator ^

CD' In case of 000.2

Set as follows:

i~30l I 00021

(2) In case of 00.20

Set as follows:

iTo~l FooTol

12) "Single" and "Ratio"

" © " in Fig. 3-1 displays "Single" or "Ratio".

This can be determined by the functional data

address-43 (determination of '"single",Panel?,Pulse

line,Outside?) and.uddrosa-44 (determination of "Kati<

- 60 -

OJ 6 . 3 . 2 - 166

v-l E H . 7 8 2 - 7 6 3A
Panel?, 100% fixed?, Outside?) and ' addsess-45(Display

of F "Single" or "Ratio"?, 100% fixed?,Outside) .

These can be tabulated as show in Table 9-5.

65 -

6.3-2-171
EH 782 -768A
 • No. Single Ratio Add. Add. Add. Contents Display of
©-
-43 -44 -45
PN PL OS PN 100% OS

© o e 0 1 0 "Single" is set Single

by the panel,
while "Ratio" fixed
at 100%.

© e o 0 2 o • "Single" is' set Single

by the panel,
while "Ratio"
set from the
outside.

(3) a ® 1 0 1 "Single" is Ratio

I entered in- pulse
CD
line, while
r\j "Ratio" set from'
the panel ' .
I The pulse weight
needs to be
set.
(Refer to 9-2.15) .

@ o o 0 "Single" is Can be changed

1 1 1 entered in pulse by data in
2 line, while address-4 5.
"Ratio" fixed at
100%.
O) The data in
address-45 permit
CO the selection of
m "Single" (0) ,
x
-j PO "Ratio"(1) or
1 neither (2) .
Co
rj
I CD
-J
CD CO
Cr
>
 1 -! r -
1 ' h
c-O )

No. Singl Ratio Add. Add. Add. Contents Display of

©
PN PL OS PN 100% OS -43 -44 -45

© o o 0 "Single" is Can be changed

1 2 1 entered in pulse by data in
2 line, while address-4 5.
"Ratio" set from
the outside.
Display of (0 can
be changed by the
data in address-
45.

© e e 2 0 1 "Single" is set Ratio

from the outside,
while "Ratio"
by the'panel.
en
CJ
© 0 o 0 "Single" is set Can be changed
2 1 1 from the outside, by the data in
2 while "Ratio" fixed address-4 5.
at 100%.
Display of 0 can
be changed by the
data in address-
45.

@ o o 0 Both "Single" and Can be changed

2 2 1 "Ratio" are set by the data in
CT)
2 from the outside. address-4 5.
Display of @ can
00 be changed by the
m data in address-
x ro 45.
I
co
r\; Table 9-5 .Notes : PN: Panel, PL: Pulse line
I OS: Outside
CD.
C?'
cr>
>
CD
Notes : ° When the address-43 contains "0", and the

address-44 "0", same as No. ©

° If "Single" is set by the panel, the display

of © will be "Single" regardless of the

content in address-45.

° If "Ratio" is set by the' panel, the display of

" © " will' be "Ratio" regardless of the content

in address-45.
0
If " © " displays "Single", the decimal point

is set at the minimum graduation of feed rate

in 7) automatically.

° If " © " displays. "Ratio", the decimal point

is set by the content of functional address-49.

Address-49

000. 0 0

00 . 00 ' 1

0. 000 2 .
0
The external setting is possible only when the

selector switch for operation mode " © " is

set at "EX"'.'

If either one of "Single", "Ratio" or

"Moisture" is set from the outside, "Single"

will be automatically set by the panel, while

- 64 -

6. 3 - 2 - 132
EH 7 8 2 - 7 2 9 A
 "Ratio" set at 100% automatically with the

selector switch for operation mode " (Q) "'• set

at the position other than Ex.

13) Moisture
0
" © " in Fig. 3-1 displays the moisture.

Whether the moisture display is made is

determined by the content in the functional

address-46 .

* Address-46 = 0• Moisture is displayed.

The diaplay can be set

in three digits within
the range from 00.0% to
99.9%.

* Address-46=1 ' No moisture display is

made.
(Moisture=0%)

* Address-46 = 2 ....... External setting

0
Whether the set value of " © " is set on wet base

or dry base varies the set value of " @ " .

Either the wet base or the dry base can be

changed by the content of functional data

address-48 .

* Address-4 8 = 0 Wet base

* Address-48 = 1 Dry base

Since "Single" setting of " © " shows the dry

setting(D) amount, and SET value of " ® " the

65 -

6.3-2-171
EH 7 8 2 -768A
 wet(W) amount, the relationship with the moisture

(M) will be given as follows: .

D
w=-
0
Wet base : D=W(1-M)
1-M

° Dry base .: W=D ( 1+M) W=D(1+M)

If "Single" setting of " © " is lOOt/h, and the

moisture setting "10%", for instance, SET value of

® will be as follows:
0
Wet base : W=lll.lt/h
0
Dry base ' : W=110.Ot/h

The integration pulse output of totalizer " © "

can be outputted either by wet pulse amount or

dry output amount selectively.

Functional data address-50=0 : Totalizer...

Wet amount

Functional data address-50=l : Totalizer. . .

Dry amount

Functional data address-51=0 : Integration

pulse output
Wet amount

Functional data address-51=l : Integration

pulse output
Dry amount

14) Setting of tachometer

Store 100% frequency of the tachometer " © " in

the address-31 for setting.

The unit to use is "Hz".

- 66 -

6.3.2-172
E H 78 2 - 7 6 9 A
Setting of pulse weight in pulse line input '

Perform the setting in the functional address-

32.or address-33.
Address-32 is set"side. Address-33 is input: side.
Example

° Maximum: 72.0 0t/h

° Minimum graduation: 2kg

0
Pulse weight: 0.4kg

0.4=2x|

Then, set as fT51 = röTT)"5l

- 67 -

6. 3 - 2 - 132
EH 7 8 2 - 7 2 9 A
Other settings

Addressj | Contents

Used to determine the

values outputted
by the terminal blocks
52
0 0 and
a n d (jj)@and alarms of
@ © , ...

© © • ! •'
Feed rate(-\veighz) '
1
output
. 1 |
0 © © 1 The feed rate
Feed rate I upper/lower
output | alarms will not
© _ © \ba i
.Feed rate upper/ | • .
lower ala'rms
i i
CD® •
i ;
Feed rate •j 1
output | |
v
I
© © " | The feed rate weight
1 Feed rate(-weight'J 1 uooer/lower 1'
output alarms will not
© @ , 1 be ^ v e n . . j
Feed rate upper/ 1
lower alarms

©(2) • •'!
Feed rate(-weight) ' i
output ' 1
(jj)'(g) ' The feed rate 1
2 Feed rate ' -upper/lower
• outDUH ' alarms will not .
| be qiven.
Feea rate upper/ |
lower alarms ' ,
i |
CD© . i
Feed rate^-weightj 1
• output !'
(Vy | The feed rate weight
a 1
Feed rate upper/lower
output 1 alarms will not |
(-15)^. . ' , . b e given. |
w
F 5 e d rate upper/ ! . |
lower alarms • j

- 30 -

' 6 .3 > 2 - 1 7 A
EH 782 - 771A
Address Contents

54 Set it when the 0 : BCD

outside setting input
is necessary.
1: 4^20mA
In case of 4^20mA
input
input, the' zero ,
span and unit for 60^68
must.be also set.

55 The motor upper/lower 0 : @ + Motor

limits and under- upper limit
calibration of all alarm
Motor
outputs can be
lower limit
outputted to (Jf/i and
(f§) of the terminal
block. 1: < Q ) M o t o r
upper limit
£§) + Under
calibration

2: 0 ->- Motor
upper/lower
limits
+ Under-
calibration

Used to determine if 0 : Turned

"Single" "Ratio" and on
40 "Moisture" of 1 : Turned
© and (G> ' are off
normally turned off.

Used to determine if ALM lamp 0 : Flashed

is turned on, and the value is 1 : Not
flashed at the same time flashed
53 in case of alarm ' (weight) «
(Feed rate Hipper/"lower, feed raté
upper/lower, speed upper/lower
limits, deviation upper/lower
limits).

Set it to "1" to enter the . 0 : Normal

34 measurement value as pulse. 1 : Pulse
input

- 69 -
6. 3 - 2 - 132
EH 7 8 2 - 7 2 9 A
11) Load cell power 10VDC, 150mA
source unit (up to four load cells can be
connected).
0
12) Accessories Selector switch for
operation mode

* W: Weighing

Z : Zero-point check

S : Span check

P: Input pulse check

Ex:¡Control of this
instrument from
outside
0
Pushbutton switches

'CHECK START-for start-up in

zero-point and
span check

CALIB for automatic

zero-point
adjusting

CHECK
-for check weight
WEIGHT
control

* Totalizer reset

* Display selection

* Integrated deviation
reset

* Manual output setting

(<,»)•

* Setting modification
(>, A, S)

6 . 3 . 2 - 1 1 3

E H 782 - 71 OA
Other setting (2)

In case an analog signal (4~20rnA ) is. used for an external

setting,an amplifier (EM421) and following wiring and

setting are necessary.

EH782

-EM421
C OMMON 35
I
READOUT 81 -o Single ( 4~20mA)
3'4
COMPLETION 9 -oRatio . (4~20mA) •
DATA 33 10 -oMoisture (4~20mA)
CLOCK 32 11 -o Common
U
START 3i

Pin No.

Setting of " Single "

1. Set " Single " setting to " External".

( Address- 43.= 2)

2. Preset " Ratio " and " Moisture " to 100% and 0%

respecively, and set the display of " Single " or

" Ratio " for © to " Single "

(Address-44=1, Address-45=0 and Address-46=0)

3. Preset the add-ress-60 (zero' point) to " 0 " , the

add rer,3-GH Span; to " 1000 " and the add res a-6-2

(Unit), to " 1 " respectively. ' ^ ^ 2 1 7 6

— 70 -
EH 732-775A
 4. Change - over the Selector switch for operation

mode ® to Ex.

5. Preset the external setting to " 0 " (4mA) .

At this time,preset the value displayed on © on into

the address-60 (zero adjustment).

6. Preset the external setting to. the maximum .(20mA)

At this time,set the address-6L so that the value

displayed on (F) becomes the maximum (Span Adjustment).

Setting value can be calculated as follows.

New preset value of address-61=•BxlQ°0

Where, A is the present value displayed.and B is the

maximum t value.

7. In case the unit is not "1" , preset the unit ' .•'•: "' -.

specified into the address-62.

8. Return the preset value of the address-44,45 and

46 to the former ones.

Note : In case one wants to confirm 'the night demand

signal at once,.change over the Selector switch

for operration mode @ from Ex to P, and return.

to Ex, as the display of © is held for 10

seconds.

Setting of "Ratio"

i; Set "Ratio" setting to "External"

(address-44=2)

2. Set the"Single or ratio display " to the "Ratio"

display. (Address-43=2, Address-45=1)

3. Fix the "Moisture" to 0% (Address-46=0 )

4. Preset the address-63(zero point) t o " 0 " and the

address-64 (Span) to "1000".

EH 7 8 2 -774A.
r>-\

6 . 3.2 M 7 7
 5. Change - over the Selector switch for operation mode

© to Ex.

6. Preset the external .setting to 0% (4mA) .

At this time, preset the value displayed on © into the

address-63 (zero adjustment)

7. Preset the ex ternal • set ting to the maximum (:20mA) .

At this time, .set the address-54- so that the value

displayed on © b e c o m e the maximum (Span adjustment).

c .. . , _. BX1000
Setting value can be address-64= - —

Where, 'A is the preset value displayed and B is the

maximum value.

8. Return to preset value of the address-44,45 and 46 to

the former ones.

Note: In case one wants to confirm the right demand signal

at once, change over, the Selector switch for operation

mode © from Ex of F is held for 10 seconds.

Setting of . "Moisture"

1. Set " Moisture" setting to "External".

(Address-46=2)

2. Preset the address-66 (zero point ) to "0" and the address

-67 (Span) to "1000".

3. Change-over the Selector switch for operation mode @ to Ex.

4. Preset the external setting to "0" (-4tnA) .

At this time, preset the value displayed on © i n t o the

address-66 (zero adjustment).

5. Preset the external setting to the maximum (20rnA).

At this time, set the address-67 so that the value displayed

on (cT) becomes the maximum (Span adjustment).

Setting value can be calculated as follows .

H
New preset value of address-67= X1000
A

7 2
~ ~ E H 7 8 2 - 7 75A
Where, A is the preset value displayed and B is the

maximum value.

Note: In case one v/ants to confirm the right demand signal

at once» change over the Selector switch for •

Operration mode © from Ex to P, and return to Ex,

as the display of © is held 10 seconds.

6 . 3 - 2 - 1 7 P
-73/-• EH782"776A
Tare
1;) .Tare setting (J1 and VR2 within. EV647)

Use J1(coarse adjustment using jumper pin) and VR2

(fine adjustment using volume) in combination for the

tare setting.

In setting Jl, be sure to correspond 1, 2, 4 and 8

to 1, 2, 4, and:8 respectively such that 1 is opened

when 1 is short-circuitted necessarily as shown in

Fig. 9-7.

The s_etting is available within the range from "0"

to "15", by which tare of approx. O.SmVis possible for

ii M

** 0 -»-. 1, 2, 4, 8 .... Short : I, 2, 4, 8" .. Open

15-+1, 2, 4, 8 .... Open : T, 2, 4, 8" . . Short

—I— ^Hf^ CD(03

0 0 ao 0 O Q
°f

0 G o t 30 0 oU

Fig. 9-7

- 7A -
6 . 3 - 2 - 1 8 0
EH 7 S 2 - 7 7 7A
 I

2) Tare procedure

Index the tare weight at first with reference to

the drawing (EH781- ooo) .

Now, if the tare weight is 4.5mV, set the following

value on Jl.

(Set "5" on Jl). •

0.8mV x 5=4mV

—|— rvjr\j gj ^ cpjCto

/QOOOCjOOC

booUdoos

I f 0 t4 t 0 '5

Fig. 9-8

Then, turn the selector switch for operation mode

" (Q) " to "P", and turn the volume VR2 within EV647F,

with the display selector switch " © " kept

depressed so that the totalizer " © " reads approx.

L
"300" .

If the totalizer " © ".reads "0000" even with the

display selector switch " (Q) " depressed, decrease

the setting of Jl sequentially.

(5+4 ->3 -»• )

When the totalizer " © " still reads the value over

"300" even with VR2 turned, on the other hand,

75 -
6 . 3 - 2-1 8 1

CO EH782-778A
r-jbO
 increase the setting sequentially.

(5 6 7 •*•...)

Note : Make sure that there is nothing loaded on the

belt, and that the belt 'is-stopped.

J1 has been initially set at "0".

In case the analog input used is the voltage

input or current input, set it at "0".

9-4 Setting of preset pulse.value

1) Turn the switch " © " to (+) side of the input pulse

as shown in Fig. 9 - 9 .

Pulse transmitter
Fig. 9-9

2) Turn on the power of the controller to start the

belt.

3) Turn off the switch " (Z) " provided at the outside,

4) Turn the selector switch for operation mode " © "

to P .

od 6 . 3 . 2 " 1 8 2
co
EH 782-779/4
 5) Depress CHECK START " @ " pushbutton,

(thereby, start lamp " @ " comes on).

6) Turn on the switch " @ " provided at the outside as

soon as the belt is positioned at the start position

of the integral number revolution.

7) After the belt has made integral number revolution,

turn off the switch " @ " provided at the outside.

8) Set the value displayed by the totalizer " © " at

the preset pulse(address-04, -05) of the functional

data.

(For modification procedure, refer to 7-3).

The address-04 permits the setting of upper portion,

while the address-05 the lower portion.

999T

Set in Set in'

address-0 4 address-05

9-5 Zero-point adjustment

Refer to 6-1.

9-6 Span adjustment using a test chain for inspection

Refer to 6-3.

9-7 Setting of Feed rate(weight)

After performing the zero-point adjustment, load the test

chain for inspection of approx. 100%.

Change the functional data address-29 so that the LOAD

- 77 -
6.3-2- 183
EH782-780A
 " @ " reads the value of the test chain for inspection

(100 for 100% test chain for inspection).

* Value of test chain A%

for inspection.

* Current LOAD value B%

* Current value in C
address-29

Under the above consumptions, set the value (D) obtained

again to the address-29.

Then, change the safe overload value by

changing the functional data address-41.

Data in Safe overload Maximum

address-41 value display

0 100% 122% 0^100%/4^20mA

120% or- 159% 0^120%/4^20mA

1 140% or
0^14 0%/4^20mA

9-8 Alarm setting

1) Upper and lower

Change the functional data addresses 10 (upper) and

11(lower) for upper and lower settings.

The unit to use is "%".

- 79 -

6 . 3 - 2 - 132
EH 782-729A
Example

° Upper: 110%

° Lower: 20%

In this case, for instance, perform the alarm

setting in accordance with 7-3 so that the

following will result. '

101 0110

[U1 [0020

Feed rate upper/lower limits

Change the functional data address 12 (upper limit)

and 13(lower limit) for feed rate setting.

The minimum graduation to use is the same as FEED

of " ® ".

Example
0
Decimal point position in FEED of B .... 888.8
0
Upper limit 220.0t/h
0
Lower limit 20.0t/h

In the above example, perform the setting in

accordance with 7-3 so that the following will

result.

2200

ll3l fòTòo]

- 79 -

6 . 3 . 2 - 18

EH782-782A
2-2 Optional specifications

1) External setting input BCD input

(Single, ratio, moisture)

EM425(printing board No.: EV734F)

2) External'setting input ..... Analog input

(Single, ratio, moisture).

EM421(printing board No.: EV733F,

.input current: 4^20mA)

6.3-2-114
EH 7 8 2 -711A
) Upper/lower limits of number of revolution

Change the functional data addresses 14(upper limit)

and 15 (lower limit) for setting.

The minimum graduation to use is "Hz".

Example
0
Upper limit ":• 720Hz
0
Lower limit : 200Hz

In this case, make the- setting in accordance with

7-3 so that the following will result.

14 0720

15 0200

Deviation upper/lower'limits

Change the functional data address-16 for setting.

The minimum graduation may be varied, depending upon

whether the feed rate control or integral-value •

control is used.

° In case of feed rate.control

The graduation corresponds to the minimum value

in FEED of " @ ".

'rue unit to use is "t/h".

Example

° Minimum graduation : 0.1t/h

of feed rate

° Alarm : ±0.5t/h

- 30 -

6 . 3 . 2 -<i 8 6
E H 782-785A
 In this case, perforin the setting as follows;

16 0005

° In case of integral value control

The graduation corresponds to the minimum value

in totalizer of " É ) " . '

Example

° Minimum graduation : 0.2kg

of integral value

° Alarm . 50.0kg/h

Then, set as follows;

16 0500

Adjustment of control output, feed rate .and feed rate

(weight) output(4^20mA);

VR3 VR4
a)©©® n n n n n r

Changeover-switch VR1 VR2 VR5 VRG

Fig. 9-10 EV732F pattern diagram

6 . 3 . 2 - 1 87

E H782-784A
EV732F is a printed circuit board used to output the

control output, feed rate and feed r.ate (weight) -n

2 0mA.

(The control output can be outputted in O^lOV).

In this case, be sure to make the adjustment in the

following procedure.

1) Adjustment of control output

a) Output of O'vlOV . .

° Output the voltage with of changeover

short-circuitted, and (T)^(T)open.

• Turn the "MANUAL/AUTO" changeover switch © to

"MANUAL", and set the control output to 0%.

In this case, adjust VR2 so that the output

appears to be 0V.

. 0 Set the control output to 100%.

In this case, adjust VR1 so that the output

appears to be 10V.

b) Output of 4^20mA

• Short-circuit © ^ @ of the changeover switch,

and open G K © of the changeover switch.

• The adjustment procedure is the same as a).
2) Adjustment of feed rate(weight) output

a
Adjust the load so that the feed rate(weight)

display (J) indicates 0%.

In this case, also adjust VR4 so that the output

appears to be 4mA.
0
Adjust the load so that the feed rate(weight)

display (7T) indicates 10 0?; .

In this case, also adjust VR3 so that the output

appears to be 20mA.

6 . 3 . 2 -; i 8
- 82 - ' EH782-7S5A
3) Adjustment of feed rate output

Make the adjustment so that the feed rate

display ® indicates Ot/h. ..

In this case, adjust VR6 so that the output appears

to be 4mA.

Make the adjustment so that the feed rate output

reaches the maximum .feed; rate .value . - " •..• ,

In this case,' adjust VR5 so that the output appears

to be 2 0mA.

NOTES '
0
Since this circuit board is not interchangeable,

be sure to perform the re-adjustment when

replacing the circuit board.

0
Since the feed rate (weight) output and-.feed.'rate

output are reversed if the address-52 is set at "1",

be sure to adjust the feed rate (weight) 'with VR5

and VR6, wliile the feed rate with VR3 and VR4.

- 30 -

6 . 3 . 2-..1 8 9
EH 7 8 2 - 7 8 6 A
Configuration

The system configuration of this i n s t r u m e n t is shown in

Figs. 10-1 and 10-2:

Since the instrument is so designed t h a t the exciting

voltage applied to the load cell can be fed back to the

A/D converter as soon as the analog signal of the load cell

is supplied to the A/D converter through the amplifier,

allowing so-called "Ratio-metric", the high-accuracy can

be maintained.

The digital volume corresponding to the weight on the

weighing length is outputted from the A/D converter to the

multiplier unit each time the pulse signal is supplied

t
from the pulse generator used for detection of belt speed.

6 . 3 . 2 V 1 9 Q
- 84 -
EH782-787A.
The pulse having a proper weight having been multiplied

in the multiplier unit is not only displayed by the

totalizer, but also supplied-to the outside as low-speed--

pulse, high-speed pulse and pulse for F/I conversion.

The instrument also performs' the calculation of feed rate, -

while transmitting the result to the outside in 4^20mA.

The single feed rate to be set by the front panel is given

by multiplying the coefficients of ratio and moisture

before it is converted into the pulse signal, and compared

with the pulse after the calculation for deviation to

perform proportional pulse control.

Then, the control output is supplied in 4^20mA.

- a;
6.3.2- '1 Q; 1
EH782-788A
198
¡o

DC 1 OV _L
1. Addition
Subtraction

Load cell
I £ r X
999 +
ingle-touch zero

•Zero calibración
Subtraction

S tandard
t/h value
03
CD
Division

Addition value
of 20öms u
Division

N u c b e r of
p u l s e o f 200ras

O)

co

íío
^ i
ro

co PO
i
>C-
t -- -
 YLov.-sppcd pulse

•O H i g h - s p e e d pulse

r / j pul je

localizer |

HS|8lfl|B|Bl3l8l8lBlic.

9|9|9Í9|9|9l
I n t e g r a l nuraber
revolution «ettin

P C — O Upper limit alara

r î t
«-¿Louer limit alara

¡tandard feeji
rate v a l u e
. i »li^ht;
u
o
«a
4—20 »A
o
M

u
o
u
< D
/ •4~2 0«A
o A
t-í
u
19 9
V3

"Hois ture f rom " Fi gv 10-1 Level meter

Level meter
display

t-» Control o u t p u t
nj 4*v-20mV or (A10V
o
—

Pulse line

A Upper/lower deviatic
limit alarm

•Q Upper .number
CD
O Tachometer input(% of revolution

limit alana

Lower number
of revolution
limit alarm

GO

m ro
I
i
CO
(V)
, CO
-J GO;
O
>
 11) OUTLINE DRAWING

a r! Q
* CD
0
i j- ?

to1 i i«
1
<70
IO
o C-
B
- ««a
VIo
r» W' jig
OrJ - ¿r iQ
« O
id
o H j ; lg
2 3 2 * 8 C- c;cJ
II

128 1 130
253

Fig. 1C-2

-•--J • : 8 8 _ 6 , 3 , 2 - 1 9 4
6 EH 7 3 2 - 7 9 1 A
CvJ • •'• , .
7/3 • ' •' - ' i - ' !
 3. N a m e of e a c h j .
each part and its function

- 30 -

C\I 3 • ?.- '115

- i Z Q A. EH 782 - 7 12A