ACCTEK Laser cleaning machine
Operating Manual
Before installing and using the equipment:
Please read it carefully
Thank you for choosing our company's hand-held laser washer products!
Read this description before using a laser cleaning machine!
[Risk] Failure to follow the right operation may timely lead to serious personal injury
or even life-threatening
Directory
1. Overview ...................................................................................................................................................................................... 03
2. Device Security ...........................................................................................................................................................................05
3. Device Switch Machine ............................................................................................................................................................06
4. Maintenance and Common Faults ....................................................................................................................................... 13
5. Warranty is Provided ................................................................................................................................................................16
6. Accessories List ..........................................................................................................................................................................17
1. Overview
1.1 Introduction of the laser cleaning machine:
Laser cleaning series products feature by the use of optical fiber to transmit laser, so the
laser to reach the surface of the cleaned object, so that it has excellent cleaning
performance and high ergonomic characteristics, and can be very convenient and quickly
installed on the machine hand and other automatic systems. Moreover, due to the unique
fiber transmission technology, the energy distribution of the similar output laser beam is like
a flat curve, and all the energy in the laser beam is fully utilized in the best way, so as to
obtain a good cleaning effect and improve the cleaning efficiency.
1.2 Working principle of handheld laser cleaning machine:
The process of high power pulse laser cleaning is dependent on the properties of optical
pulses generated by optical fiber lasers, based on the photophysical reaction formed by the
interaction between high intensity beams, short pulse lasers and pollution layers. The
physical principles can be summarized as follows:
1.2.1 The beam emitted by the ray is absorbed by the contaminated layer on the treatment
surface;
1.2.2 The energy is absorbed to form a sharply expanding plasma, producing a shock wave;
1.2.3 Strike waves turn the contaminant into debris and be removed;
1.2.4 The pulse width must be short enough to avoid the accumulation of heat causing
damage to the treated surface;
1.2.5 When there are oxides on the metal surface, the plasma is produced on the metal
surface.
1.3 Main advantages of the laser cleaning machine:
1.3.1 Ray cleaning is a "green" cleaning method, do not need to use any chemical and
cleaning liquid, the waste is basically solid powder, small volume, easy to store, recyclable,
can easily solve the environmental pollution problem brought by chemical cleaning;
1.3.2 Unified cleaning method is often contact cleaning, which has mechanical force on the
cleaning object surface, damage the surface of the object or cleaned medium attached to
the cleaned surface, cannot be removed, produce secondary pollution, no abrasive and
non-contact of laser cleaning makes these problems solve;
1.3.3 Ray can be transmitted through optical fiber, cooperate with the machine hand and
robot, convenient to achieve long-distance operation, can clean the parts that are not easy
to reach the traditional methods, which can be used in some dangerous places to ensure the
safety of personnel;
1.3.4 Ray cleaning removes various types of contaminants on the surfaces of various
materials to cleanliness not achieved by conventional cleaning. The contaminants of the
material surface can also be selectively cleaned without damaging the material surface.
1.4 Benefits of a laser cleaning machine:
1.4.1 Ray cleaning operation is simple, plug-in can be use, do not need chemical reagents to
improve safety;
1.4.2 Ray cleaning process there will be no consumables, there is no waste production,
reduce the number of waste, will not cause pollution to the environment;
2. Equipment safety
Warning
Failure to operate, adjust or control the instructions in this manual may
resultSerious personal injury is even life-threatening. Therefore, the
equipment must be operated and maintained with full familiarity with all
safety requirements and operating steps.
2.1 General safety instructions:
Fiber optic laser washer, specially designed to reduce incidents of exposure to hazardous
radiation.
To ensure safe operation and optical performance of the product, follow the following tips
and warnings. Warning: Be sure to ensure a secure wire connection when using the laser
device. NOTE: Before energizing the laser device, determine that 220V or 380V AC is entered,
and that the incorrect voltage input may cause damage to the equipment.
2.2 Laser Type:
The laser used in this equipment belongs to Class 4 lasers. If improper use will cause harm to
the human body, users should take protection measures according to the requirements of
this manual.
The laser used in the device has an invisible wavelength of 1064nm, avoiding direct
exposure of the eyes or skin to laser radiation.
Do not attempt to open the device, any maintenance and services can only be done by
technicians authorized by the Company.
2.3 Laser hazards:
The laser output by the laser is invisible infrared and may cause third degree burns even
deviate from the focal distance. The beam output by the device contains visible and invisible
radiation. Hious to human eyes. Do not look directly at the laser beam.
2.4 Explosion and fire attack:
Fiber optic laser washer is not used in flammable and explosive situations. Do not use them
in situations with volatile solvents such as alcohol, steam, oil, etc.
2.5 Electrical safety:
This equipment should not be disassembled at will, with high pressure, easy to cause harm
to the human body. In case of a failure, only the professional and technical personnel can
turn on the machine.
2.6 Workroom marking and labeling
The installation and operation room of optical fiber laser washer shall be marked with
"beware of laser" in a prominent position.
3. Equipment switch-off machine
3.1 Inspection before the startup:
Before using the cleaning machine, 1, check whether the power supply is AC 220V or 380V;2,,
remove the cleaning head red lens cover, check whether the lens has dust particles, wipe
with the lens cleaning wipes (as shown in the figure below); 3. check whether the cleaning
head switch is sensitive and locked by the previous user
3.2 Start-on
Step 1: Connect to the power supply (as shown in the figure below) to determine if the
power supply is AC 220V or 380V;
Step 2: Turn on the total power supply (as shown below)
Step 3: Connect the air pipe interface on the back of the machine (use air pressure 5-6bar
when cleaning mode)
Step 5: Open the cabinet door and check whether the water level is in the green area (as
shown in the figure below). If the water level does not reach the green area, please add pure
water from the water inlet (as shown in the figure below).
Step 6: Turn on the water cooler switch, confirm that the operation indicator light and the
water pump indicator light are on, let the water cooler cycle for 5-10 minutes, check
whether the water pipe leaks, confirm that if the water temperature reaches more than 20 °
C and take the next step (as shown in the figure below).
Step 7: Turn on emergency stop, on touch screen and on the laser (as shown in the figure
below)
Step 8:Turn on the screen interface and turn on the laser switch, then perform laser cleaning
on the materials that need to be cleaned
(Schematic diagram of cleaning mode)
(Schematic diagram of laser cleaning)
3.3 Shutdown
Step 1: Pull out the protective gas (compressed air) and turn off the enabling switch
Step 2: Adjust the key switch on the laser to the OFF gear
Step 3: Turn off the laser, turn off the touch screen,
Step 4: Wait 3-5 minutes, let the water cooler cycle for a while, when the water temperature
drops below 25 °C, turn off the water cooler switch
Step 5: Turn off the total power supply
Step 6: Unplug the power plug
Step 7: After all the power supply is turned off, finally confirm whether the red light lens of
the cleaning head has dust particles. You can wipe the lens with the lens cleaning wipes and
determine that the lens cover is covered if there is no dust particles.
If an abnormal power outage occurs during operation, turn off the washer in the following
order:
Turn off laser gear to OFF position → off laser key power → off mirror power → off touch
screen power → off emergency stop → off total power → unplug the power plug
4. Maintenance and Common Faults
4.1 Maintenance
4.1.1 When the machine is not working, the cleaning machine power is cut off.
4.1.2 When is not working, cover the field red light lens to prevent dust from polluting the
optical lens.
4.1.3 Native operating circuit is high voltage, non-professional personnel, do not overhaul
on startup, to avoid electric shock.
4.1.4 Native any fault should be cut off immediately.
4.1.5 Do not move the machine during the cleaning to avoid damage to the machine.
4.1.6 Machine abnormal during use, please contact the dealer or manufacturer, do not bring
abnormal work to avoid damage to equipment.
4.1.7 When uses the equipment in summer, please keep the indoor temperature at around
25~27 degrees to avoid device condensation and burning the device.
4.1.8 Shall is shock proof, dustproof and damp proof.
4.1.9 Native operating voltage must be stable, and use the voltage stabilizer if necessary.
4.2.0 Equipment is used for a long time, the dust in the air will be adsorbed on the surface of
the red lens, will reduce the power of the laser, affect the cleaning effect, the even causes the
optical lens to absorb too heat and heat to crack. When the cleaning effect is poor, carefully
check whether the red light lens surface is contaminated. If the surface of the lens is
polluted, use the lens to clean the wipes to wipe the surface, pay attention not to break or
fall, at the same time, do not touch the lens with a hand or other items on the mirror. The
method of cleaning is to mix anhydrous ethanol (analytic pure) with ether (analytic pure), in
a ratio of 3:1, invade the mixture with a long fiber cotton swab or lens paper, gently scrub
the lower surface of the focus mirror, each wipe, must replace the cotton swab or lens paper.
4.2 Common faults and troubleshooting methods:
This machine may fail due to use or otherwise. In order to judge and troubleshoot some
simple faults in time, we list the fault-prone phenomena and solutions for reference only.
No Faault Cause of the fault The Solution
ial
No market electricity
No power supply
1 Power cord is not Connect the power cord
input
properly connected
2 The vibration mirror No power supply input Repeat the serial number 1
indicator light is not The vibrator indicator Replace the vibration mirror
on lamp is damaged switch
Laser indicator light The laser indicator lamp Replace the laser switch
3
is not on is damaged
Field mirror protection Remove the lens protection
cover is not removed cover
The laser indicator is Laser power setting is Adjust the high power
on, no laser output, too small percentage
4
and no error prompt The piece surface is not Adjust the focal length to keep
in the software in the focal plane the workpiece in the focal
plane
Laser damage Seek the technical support
The laser power supply Power on the laser
The software
is not turned on
prompts a laser
5 Laser signal wire is Replace the laser signal line
system failure or a
damaged
laser overheating
Laser damage Seek the technical support
5. Warranty is Provided
5.1 Warranty regulations:
Complete warranty for 1 years= (damage caused by irresistible factors not covered by
human factors or environment)
5.1.1 During the warranty period, the Company provides free maintenance service.
5.1.2 Products after the warranty period, the company provides the maintenance services to
charge a certain maintenance costs.
5.1.3 Does not dismantle the seal damage caused by unauthorized products, not used
according to the correct method, man-made fault, or the equipment number plate is
missing or unclear, the company does not undertake free maintenance.
5.1.4 The equipment number behind is very important and only after the equipment
number is confirmed.
5.1.5 Commercial reserves the right to change the product specifications without prior
notice.
5.1.6 Dealers shall only bear due legal obligations to the products sold to the user, shall not
bear other losses caused by the user after the product failure, and shall not be liable for
indirect damages. It shall not be liable for any loss of commercial profits, business
interruption or any other money arising from the use or abnormal use of the product.
6. Parts list
The equipment is equipped with accessories when it leaves the factory:
1 Protective glasses
5 protective lenses
1 Laser and computer cable
5 Lens wipe paper
Any questions please feel free to contact any one of the following technicians ,For a quick answer,
you’d better tell us the series number and a photo of your machine.
Thanks for reaDING!