647092EN (13/06/2018)

MT 732 / 932 SERIE E-E3

MT 1030 S T SERIE 5-E3
MLT 634 120 LSU PS SERIE F-E3
MLT 634 120 LSU SERIE F-E3 MLT-X 732 95P ST3A S1
MLT 634 T LSU SERIE F-E3 MLT-X 735 120 LSU+PS S6-E3
MLT 731 T SERIE F-E3 MLT-X 735 T LSU S6-E3
MLT 735 120 LSU+PS S6-E3 MLT-X 741 120 LSU S6-E3
MLT 735 T LSU S6-E3 MLT-X 1035 100 LT LSU S6-E3
MLT 741 120 LSU+PS S6-E3
MLT 741 H T LSU S6-E3 MT-X 732 95P ST3A S1
MLT 741 T LSU S6-E3 MT-X 732 SERIE E-E3
MLT 1035 LT LSU S6-E3 MT-X 1030 S T SERIE 5-E3
REPAIR MANUAL
 647092EN
2

DATE OF ISSUE OBSERVATION

21 / /03 / 2011 - 1st ISSUE

06 / 09 / 2011 - UPDATE
- Integration pumps Casappa et Rexroth

01 / 12 / 2011 - UPDATE
- Engine, Brake, Electricity

08 / 10 / 2012 - UPDATE
- Integration MLT-X735 T LSU Série 6-E3
MLT-X735 120 LSU Série 6-E3
MT-X732 Série E-E3
MT-X1030 ST Série 5-E3

20 / 05 / 2014 - UPDATE
- Integration MLT-X735 120 LSU PS Série 6-E3
MLT-X741 120 LSU Série 6-E3
MLT-X1035 100 LT LSU Série 6-E3

13 / 03 / 2015 - Added MLT -X 732 95P ST3A S1

22 / 01 / 2016 - Added MT -X 732 95P ST3A S1

25 / 10 / 2017 - Partial UPDATE : GR80-04 + GR40-04

23 / 04 / 2018 - Partial UPDATE : GR80-04

13 / 06 / 2018 - Partial update : GR80-02-C schematics MLT-X 735 T LSU S6 E3

MANITOU BF S.A Limited liability company with a Board of Directors.

Head office: 430, Rue de l’Aubinière - 44150 Ancenis - FRANCE
Share capital: 39,548,949 euros
857 802 508 RCS Nantes
Tel: +33 (0)2 40 09 10 11
www.manitou.com

This manual is for information purposes only. Any reproduction, copy, representation, recording, transfer, distribution, or other,
in part or in whole, in any format is prohibited. The plans, designs, views, commentaries and instructions, even the document
organization that are found in this document, are the intellectual property of MANITOU BF. Any violation of the aforementioned
may lead to civil and criminal prosecution. The logos as well as the visual identity of the company are the property of MANITOU-BF
and may not be used without express and formal authorization. All rights are reserved.
647092EN
3

HOW TO USE THIS REPAIR MANUAL ?

1GENERAL CHARACTERISTICS AND SAFETY 2

00

00
GENERAL, CHARACTERISTICS AND SAFETY
ENGINE

10
TRANSMISSION

20
- GENERAL INSTRUCTIONS AND SAFETY NOTICE

AXLE

30
BRAKE

40
BOOM
60

55

50

HYDRAULIC
70

ELECTRICITY
80

DRIVER’S CAB
85

FRAME - BODYWORK
90
110

OPTIONS - ATTACHMENTS

3 4 General instructions and safety

4 notice
00

00

RULES FOR MAINTENANCE

Do not carry out any work on the machine unless you have followed
a suitable training course and have the knowledge required for it.

Make sure you have taken into consideration all the indicator plates
on the machine and in the instruction manual.

GENERAL INSTRUCTIONS AND SAFETY NOTICE

Be careful not to burn yourself when touching hot liquids or parts

when operations have to be done before the machine has had
time to cool down.
pages

PREAMBLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
MAINTENANCE POSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
RULES FOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Before carrying out any operation on an electrically powered

1
component, activate the battery cut-off.
2 If the telehandler does not have a battery isolation device, disconnect
the battery connecters then re-assemble them.

Before carrying out any welding operations, think about

disconnecting computers.
ECU

A machine operating in a contaminated environment should be

specifically equipped. Moreover, local safety notices deal with
maintenance and repair work on such machines.

00-M173EN (29/09/2011)
(29/09/2011) 00-M173EN

547982 : See the repair manual N° 547982.

M
R

70 - HYDRAULIC : See the group N° 70 called «Hydraulic».

GENERAL CHARACTERISTICS AND SAFETY

00
ENGINE

10
TRANSMISSION

20
AXLE

30
BRAKE

40
BOOM

50
HYDRAULICS

70
ELECTRICITY
80
DRIVER'S CAB
85

FRAME - BODY
90
110

OPTIONS - ATTACHMENTS
 GENERAL CHARACTERISTICS AND SAFETY

00
- GENERAL INSTRUCTIONS AND SAFETY
NOTICE

- GENERAL CONTROL AND ADJUSTMENT

 00
GENERAL INSTRUCTIONS AND SAFETY NOTICE

pages

PREAMBLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
MAINTENANCE POSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
RULES FOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

(22/04/2014) 00-00-M171EN
 2 GENERAL INSTRUCTIONS AND SAFETY NOTICE
00

PREAMBLE

This chapter deals with the general instructions and safety notice during inspection and maintenance
work.
Other instructions and warnings are indicated in each chapter concerned.

In order to reduce accident risks, make sure to:

– Follow the instructions in the truck operating and maintenance manual.

⇒ This manual should be found in all trucks.
– Please follow all safety instructions.
– Use the appropriate tools for any work to be performed.
– Use original Manitou spare parts.

Any non-compliance increases the risk of accidents occurring which may lead to causing grievous bodily
harm and even death.

An efficient, dependable and profitable combination will be formed if the operator follows the safety
manual correctly and the machine is serviced properly.

When you see this symbol:

It means: Warning! Be careful! Your safety, somebody else’s or the safety of the lift truck itself
is at risk .

The manufacturer cannot predict all possible risky situations. Consequently, the safety instructions
given in the safety manual are not exhaustive.
At any time, as an operator, you must envisage, within reason, the possible risk to yourself, to others or
to the lift truck itself when you repair, service or drive it.

Manitou cannot be held responsible for the use of any lifting devices, tools or operating methods other
than those specified.

00-00-M171EN (22/04/2014)
 GENERAL INSTRUCTIONS AND SAFETY NOTICE 3

00
MAINTENANCE POSITION

2 4

1 3

Before any intervention:

1 - Place the machine on a flat surface and chock the wheels.

2 - Turn off the engine and remove the ignition key.
3 - Let the machine cool down.
4 - Take all the pressure out of the circuits concerned.

(22/04/2014) 00-00-M171EN
 4 GENERAL INSTRUCTIONS AND SAFETY NOTICE
00

RULES FOR MAINTENANCE

Do not carry out any work on the machine unless you have followed
a suitable training course and have the knowledge required for it.

Make sure you have taken into consideration all the indicator plates
on the machine and in the instruction manual.

Be careful not to burn yourself when touching hot liquids or parts

when operations have to be done before the machine has had
time to cool down.

Before carrying out any operation on an electrically powered

component, activate the battery cut-off.
1

2 b Press the battery switch at least 30 seconds after disconnecting

the electrical contact with the ignition key.

If the telehandler does not have a battery isolating switch, disconnect

the battery terminals then gather them.

b Before carrying out any welding operations, think of

disconnecting computers.

ECU

A machine operating in a contaminated environment should be

specifically equipped. Moreover, local safety notices deal with
maintenance and repair work on such machines.

00-00-M171EN (22/04/2014)
 GENERAL INSTRUCTIONS AND SAFETY NOTICE 5

00
Never step on a part of the machine that has not been designed for it.

Never wear clothes, jewelry or objects that could get caught during
work and cause accidents.

Always wear protection glasses, gloves, safety shoes as well as any

other protection required for the work to be carried out.

When carrying out maintenance operations near a mobile object,

make sure it is securitized.

When changing, or draining oils or fuel, or any other operation with

liquids, solids, gases that are harmful to the environment, make
sure the necessary precautions are taken to avoid contaminating
the environment.

(22/04/2014) 00-00-M171EN
 6 GENERAL INSTRUCTIONS AND SAFETY NOTICE
00

When lifting or shoring a component of the machine, make sure

the equipment used is suitable for at least the load for which it
is subjected by the component and that it meets the national
standards for lifting devices.

When using a jack, make sure it is used on a flat, uniform surface, is

sturdy enough to support the load, that its lifting capacity is sufficient
and that it is correctly placed and positioned under the machine.

Make sure no object or tool which could cause an accident is left

in the machine.

Never control any leaks using a hand.

max.

min.

MAX Never adjust a component to over the maximum capacity indicated

by the manufacturer.

MIN
00-00-M171EN (22/04/2014)
 00
GENERAL CONTROL AND ADJUSTMENT

pages

STANDARD TIGHTENING TORQUES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

(09/12/2014) 00-04-M171EN
 2 GENERAL CONTROL AND ADJUSTMENT
00

STANDARD TIGHTENING TORQUES

Standard tightening torque to be used when not otherwise indicated in the removal and refitting
operations:
- The following tightening torques are given for hexagon head screws without flanges and
cylinder head hexagon socket screws.
- The torques are given for a friction coefficient μ = 0,20 corresponding to dry-fitted zinc-plated
fasteners and for torque tools having a ± 20 % class C tightening torque accuracy (equivalent
to pneumatic screwdrivers).

1 - Tightening torque in N.m (±20%) for screw / nut connection (NF E 25-030-1):
Ø x “coarse” pitch Grade 8.8 Grade 10.9 Ø x “fine” pitch Grade 8.8 Grade 10.9
M6 x 1 8,2 12,1 - - -
M8 x 1,25 20 30 M8 x 1 22 32
M10 x 1,5 40 59 M10 x 1,25 (x 1) 43 (46) 63 (68)
M12 x 1,75 69 102 M12 x 1,5 (x 1.25) 74 (78) 108 (115)
M14 x 2 111 163 M14 x 1,5 123 181
M16 x 2 175 256 M16 x 1,5 190 279
M18 x 2,5 240 352 M18 x 1,5 279 410
M20 x 2,5 341 501 M20 x 1,5 391 574
M22 x 2,5 470 691 M22 x 1,5 531 780
M24 x 3 588 864 M24 x 2 659 967
M27 x 3 874 1284 M27 x 2 965 1418
M30 x 3,5 1181 1735 M30 x 2 1351 1984
M33 x 3,5 1614 2371 M33 x 2 1821 2674

b
M36 x 4 2068 3037 - - -
For hexagon screws with flanges (NF E 25-030-1) :
Apply an increased torque of +10%.

b Where washers are used, the following coefficient is to be applied (FD E 25-502) :
- Plate : +0%
- Smooth tapered washer (CL): +5%
- Spring (or Grower) washer without jaws (W) : +10%
- Conical, internal teeth (CDJ-JZC) : +15%.

2 - Tightening torque in N.m (±20%) for screw / nut connection (with marking) :

4 5 6 7 8
4T 6T 8T
------------ ------------ ------------

5T 7T 11
Ø x Pitch (flange : 4.8T) (flange : 6.8T) (flange : 8.8T) (flange : 10.9T) (flange : 11.9T)
M6 x 1 5 .4 (5.5) 6 .5 7 .8 (7.5) 11 12 (12) (15.5) (17.5)
M8 x 1,25 13 (13) 16 19 (19) 25 29 (29) (38) (42)
M10 x 1,25 25 (27) 32 39 (39) 52 61 (61) (80) (89)
M12 x 1,25 47 (50) 59 72 (71) 95 108 (110) (145) (160)
M14 x 1.5 75 (78) 91 108 (110) 147 172 (175) (230) (260)

b
M16 x 1.5 113 (120) 137 172 (170) 226 265 (270) (360) (400)

use the upper class where spring (or Grower) washers are used.

00-04-M171EN (09/12/2014)
 ENGINE

10
- ENGINE CHARACTERISTICS AND
SPECIFICATIONS

- ENGINE CONTROL AND ADJUSTMENT

647016EN

M
R
- ENGINE CHARACTERISTICS AND (1104 D Euro 3
SPECIFICATIONS 80 AND 100 HP ENGINE)

- ENGINE CONTROL AND ADJUSTMENT  647017EN

M
R

(1104 D Euro 3
120 HP ENGINE)
 10
ENGINE CHARACTERISTICS AND SPECIFICATIONS

pages

ELECTRONIC CONTROL MODULE ECM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

–– DEFINITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
–– REAR CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
–– ELECTRICAL SUPPLY AND PIN-OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SENSOR AND PROBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ENGINE GROUND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
LOW PRESSURE FUEL CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
HIGH PRESSURE FUEL CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

(29/08/2012) 10-01-M171EN
 ENGINE CHARACTERISTICS AND
2 SPECIFICATIONS

ELECTRONIC CONTROL MODULE ECM

DEFINITION
10

The electronic control module (ECM) (Item 1) is the regulator and computer for the fuel circuit. The ECM
receives signals from the sensors to control the engine’s tuning and operating mode.
The electronic circuit is made up of the ECM, sensors on the engine and inputs from the whole
of the machine. The ECM is the computer. The personalization module is the computer software.
The personalization module contains the performance curves.

The performance curves define the following characteristics of the engine:

• Engine power
• Torque curves
• Engine speed (rpm)
• Engine noise
• Exhaust and emissions

Module de commande électronique

(ECM)

J1

J2

REAR CONNECTOR

25 26 27 28 29 30 31 32 57 58 59 60 61 62 63 64

7mm
17 18 19 20 21 22 23 24 49 50 51 52 53 54 55 56
9 10 11 12 13 14 15 16 41 42 43 44 45 46 47 48

1 2 3 4 5 6 7 8 33 34 35 36 37 38 39 40

10-01-M171EN (29/08/2012)
 ENGINE CHARACTERISTICS AND
SPECIFICATIONS 3

10

(29/08/2012) 10-01-M171EN
 (29/08/2012)
R4
B24

canale analogique 305 306

1
+ 8
1K 4
ep:45
19 11
- 2
9
canale IVS 6 ep:44
- N

B15

B16

B17

Y32
Y30

Y35
Y33
Y31
5
+

631
ep:42 + 3
652 653 651 654 655 613
A19
F41

656 657 658 659 660 663

7 8 15 16 43 45 33 54 41 62 22 20 21 46 38 55 48 40 51 47 39 56 35 57 34 58 33 59 8 64 44 17
51 Bat+ Bat+ Bat+ Bat+ +8V val 0V sig +5V phm CAN GNDCAN H CAN L 5V m p air 5V m p comb 5V m p hui m inj 1 m inj 2 m inj 3 m inj 4 m dech

J1

J2
n Bat- Bat- Bat- Bat- Bat-
+ ap cont prech ent sort ent stop war prech t∞ eau alim t∞ air v mot 8V vit pompe inj sol m J1939+ J1939- cdl- cdl+ batt- batt+
M1

1 2 3 9 10 40 57 44 35 38 60 59 63 43 37 42 52 10 53 25 26 24 23 20 21 45 18
19
637 638 639 640 641 646 628 650 643 647 615 614 642
G1 T T WA
N N N C C
WB

P D ECM
ep:43
636 P 573 6 572
WC

B29

Y34
B18
Z Z Z

B30
WD

B19
ENGINE CHARACTERISTICS AND

645 649
ELECTRICAL SUPPLY AND PIN-OUT

4 5 17 16
WE

B6
ep:1

K16
N N N N 612
WF
644 WG
225 10 22 11 N 648
ep:46

B4

H20
H22

H21
J
SPECIFICATIONS

10-01-M171EN
10
4
 ENGINE CHARACTERISTICS AND
SPECIFICATIONS 5

KEY

- Negative power supply

+ Positive power supply

10
A19 Engine ECM
B4 Water in diesel fuel sensor
B6 Engine air filter clogging pressure switch
B15 Air intake pressure sensor
B16 Fuel pressure sensor
B17 Engine oil pressure sensor
B18 Coolant liquid temperature sensor
B19 Air intake temperature sensor
B24 Accelerator TPS potentiometer
B29 Primary speed sensor
B30 Secondary speed sensor
F41 Engine ECM fuse
H20 Preheat
H21 Engine pollution
H22 Fault stop engine immediately
K16 Preheater relay
P D ECM ECM diagnostic plug
R4 Resistance 120 ohm 1/2 W
Y30 Electronic injector 1
Y31 Electronic injector 2
Y32 Electronic injector 3
Y33 Electronic injector 4
Y34 Injection pump solenoid
Y35 Discharge electronic valve

(29/08/2012) 10-01-M171EN
 ENGINE CHARACTERISTICS AND
6 SPECIFICATIONS

SENSOR AND PROBE

10

2 3
1

8 7

1 - Air pressure sensor ECM Moteur

J2
1 46 5V Power
Alimentation 5V Supply

2 38 Ground
Masse

3 55 Signal
Signal

10-01-M171EN (29/08/2012)
 ENGINE CHARACTERISTICS AND
SPECIFICATIONS 7

2 - Glow plug
ECM Moteur
J1

10
1 57
Relay
Commande relais
control

3 - Air temperature sensor

ECM Moteur
J2
1 42 Signal
Signal

2 37 Power supply
Alimentation

4 - Fuel pressure sensor ECM Moteur

J2
1 48 5V Power
Alimentation 5V Supply

2 40 Ground
Masse

3 51 Signal
Signal

5 - Speed sensor

ECM Moteur
J2
1 10 8V Power
Alimentation 8V Supply

2 52 Signal
Signal

(29/08/2012) 10-01-M171EN
 ENGINE CHARACTERISTICS AND
8 SPECIFICATIONS

6 - Speed sensor
ECM Moteur
J2
10

1 10 8V Power 8V
Alimentation Supply
2 53 Signal
Signal

7 - Oil pressure sensor ECM Moteur

J2
1 47 5V Power
Alimentation 5V Supply

2 39 Ground
Masse

3 56 Signal
Signal

8 - Water temperature sensor

ECM Moteur
J2
1 43 Temperature
Signal signal
2 37 Power supply
Alimentation

9 - Longitudinal safety module A5

canal analogique
1
+ 1K 4

- 2

canal IVS 6
-
5

+ 3

22 23 21 24 20

43 45 33 54 41
+8V val 0V sig +5V

J1

10-01-M171EN (29/08/2012)
 ENGINE CHARACTERISTICS AND
SPECIFICATIONS 9

10 - Air filter clogging

ECM Moteur
J1

10
38 Signal
Signal

35 Ground
Retour

11 - Water in diesel fuel sensor

ECM Moteur
J1
1 44 Signal
Signal

2 33 Ground
Masse

3 43 +8V Power
Alimentation 5V Supply

ENGINE GROUND

Ground Point Ground Point

Option 1 Option 2

Ground Point Option 3

(29/08/2012) 10-01-M171EN
 ENGINE CHARACTERISTICS AND
10 SPECIFICATIONS

LOW PRESSURE FUEL CIRCUIT

10

Fuel supply
Low Pressure
Return to tank
High Pressure

Key:

(1) Primary fuel filter

(2) Water separator
(3) Fuel supply pump
(4) Fuel-cooled ECM
(5) Fuel cooler (option)
(6) Secondary fuel filter
(7) Injection pump
(A) High pressure fuel feed to high pressure fuel collector
(B) Relief valve (PRV) return to high pressure fuel collector
(C) Return to fuel tank
(D) Electronic unit injector return
(E) Fuel feed from fuel tank

10-01-M171EN (29/08/2012)
 ENGINE CHARACTERISTICS AND
SPECIFICATIONS 11

HIGH PRESSURE FUEL CIRCUIT

10
Key:

(1) Electronic Unit Injector

(2) High pressure fuel collector
(3) Fuel level sensor
(4) Fuel relief valve
(5) Fuel supply pump
(6) Injection pump electrovalve
(7) Injection pump

(29/08/2012) 10-01-M171EN
 ENGINE CHARACTERISTICS AND
12 SPECIFICATIONS
10

10-01-M171EN (29/08/2012)
 10
ENGINE CONTROL AND ADJUSTMENT

pages

ENGINE TIGHTENING TORQUES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

–– ENGINE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
–– FUEL CIRCUIT - 120HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
–– ENGINE SILENTBLOCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FUEL GAUGE ADJUSTMENT PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ALTERNATOR/CRANKSHAFT DRIVE BELT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
COOLING CIRCUIT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
–– FAN PULLEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
–– FAN BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

(29/08/2012) 10-04-M171EN
 2 ENGINE CONTROL AND ADJUSTMENT

ENGINE TIGHTENING TORQUES

ENGINE ASSEMBLY
10

3,5 daNm + apply Loctite normal 243

6 daNm
± 10%

6 daNm ± 10%
3,6 daNm ± 10%

3,6 daNm ± 10%

22 Nm ± 5,5 Nm

3,6 daNm ± 10%

1 daNm
± 10% 1,8 daNm
FUEL CIRCUIT - 120HP ± 10%

26 N.m ± 10%

10-04-M171EN (29/08/2012)
 ENGINE CONTROL AND ADJUSTMENT 3
ENGINE SILENTBLOCS

Rear right engine mounting fitting, Mechanical transmission mounting Hydrostatic transmission mounting
120 HP version and H LSU

B-B B-B

10
A

11 daN.m ± 10% 11 daN.m ± 10%

16

16
7 daN.m ± 10% 7 daN.m ± 10%
16

MLT 741 H T LSU

17 daN.m ± 10%

7 daN.m ± 10%
Engine shaft

Front of
machine

17 daN.m ± 10%

A-A
11 daN.m ± 10%

7 daN.m ± 10%

(29/08/2012) 10-04-M171EN
 4 ENGINE CONTROL AND ADJUSTMENT
10

10-04-M171EN (29/08/2012)
 ENGINE CONTROL AND ADJUSTMENT 5

FUEL GAUGE ADJUSTMENT PROCEDURE

Fig. B

10
Fig. A

- Position the gauge 1 (Fig. A) in the tank so that the spring 2

(Fig. C) enters the housing 3 (Fig. A) provided for this purpose
at the bottom of the tank.

NOTE: To guide you, you can empty the tank and insert a light
through the drain hole 4 (Fig. A).

3 - A 12 to 14 mm gap A (Fig. B) between the top of the gauge

4 and the tank indicates that the gauge is correctly positioned.
If not, reposition the gauge.

Fig. C

- Position the top of the gauge to align the fixing holes with the
tapings on the tank (the gauge can only be fitted one way round
2 as the holes are not equidistantly spaced) (Fig. D).
- If necessary remove the remnants of gasket sealant from the
fixing screws.
- Place a copper washer (P/N 48 499) under the head of each
of the five screws 1 (Fig. D), then fix the assembly to the tank.
Fig. D - Connect the harness.
- If removed earlier, re-fit the drain plug, and then re-fill the tank.

1
1

1 1

(29/08/2012) 10-04-M171EN
 6 ENGINE CONTROL AND ADJUSTMENT

ALTERNATOR/CRANKSHAFT DRIVE BELT ADJUSTMENT

10

Alternator Upper belt run

UPPER BELT RUN LOWER BELT RUN

X

Deflection Static
Frequency Deflection X Frequency Deflection Y
Pump force F tension T
T

F
First tensioning 50 N ± 2,1 N 550 N ± 50 N 157 Hz ± 5 Hz 5 mm ± 0,5 125 Hz ± 5 Hz 6,3 mm ± 0,5
Re-tensioning 50 N ± 2,1 N 400 N ± 50 N 134 Hz ± 4 Hz 6,2 mm ± 0,5 107 Hz ± 4 Hz 7,8 mm ± 0,5

F ro
tati
on

ne
gi
En

T
Y

Engine
Lower belt run

bb
ALTERNATOR/CRANKSHAFT DRIVE BELT TENSION ADJUSTMENT PROCEDURE

Refer to the instructions.

10-04-M171EN (29/08/2012)
 ENGINE CONTROL AND ADJUSTMENT 7

COOLING CIRCUIT ADJUSTMENT

FAN PULLEY

10
1
2

4 7
5

Key:

1 - Collet
2 - Fan pulley
3 - Bracket
4 - Bearing
5 - Circlip
6 - Hub
7 - Fan

(29/08/2012) 10-04-M171EN
 8 ENGINE CONTROL AND ADJUSTMENT

REMOVAL AND RE-FITTING OF PULLEY COLLET (Item 1)

7

3
Removal:
10

- Remove the fan pulley bracket (Item 3).

- Remove the fan (Item 7).

- Loosen the 6 screws (Item 8) a few turns the tap their heads
lightly to release the collet.

- Remove the collet (Item1).

8

Assembly:

- Carefully clean the shaft and internal face of the pulley. Lightly
oil all mating surfaces with mineral oil (do not use molybdenum
disulfide based oils).

- Locate the collet (Item 1) in the pulley (Item 2).

1
bb Never drive the collet to the end stop on the pulley shoulder
as this will make future removal very difficult.

- Locate the assembly on the shaft.

- To prevent the collet from twisting, tighten the screws in diagonal
sequence a quarter of a turn at a time, preferably using a torque
wrench, up to 50% of the specified torque, that is to 0,85 daNm.

- Repeat this procedure until the final torque is reached.

• Final torque: 1,7 daNm

- Remove the hub (Item 6) from the pulley using either a press,
6
a long-nosed puller or a brass drift and a hammer.

- Use the same tools to fit the new hub.

10-04-M171EN (29/08/2012)
 ENGINE CONTROL AND ADJUSTMENT 9

FAN BELT

FAN BELT TENSIONING

10
- Inspect the fan belt for condition and replace it if necessary.
11

10 - Loosen the screw (Item 9) on the tensioning pulley.

- Loosen the lock-nut (Item 10) and the screw (Item 11).

9 - Bring the belt just into contact with pulley (Item 12) (on the
telehandler, check this operation by feel).

- Make a mark on the head of screw (Item 11) and tighten, turning
12
it 5 times.

- Tighten the lock-nut (Item 10).

- Re-tighten the tensioning pulley screw (Item 11).

11
bb When changing the fan belt, retighten the screw
(Item 11) one and a half turns, having allowed the engine
to idle for 30 minutes.

10

Permissible pulley misalignment:

1.5

1.1
1.1
1.5

Fan shaft Idler pulley shaft Engine shaft

(29/08/2012) 10-04-M171EN
 10 ENGINE CONTROL AND ADJUSTMENT
10

10-04-M171EN (29/08/2012)
 TRANSMISSION

-T
 RANSMISSION LOCATION

-T
 RANSMISSION CONTROL AND ADJUSTMENT

-T
 RANSMISSION REMOVAL

20
-T
 RANSMISSION TROUBLESHOOTING

-S
 PECIFIC TRANSMISSION TOOLING

-T
 RANSMISSION COMPONENTS CONTROL 647058EN

M
R
AND ADJUSTMENT
(Angle gear box
15930-15932)

-T
 RANSMISSION CHARACTERISTICS AND
SPECIFICATIONS 647020EN
M
R

-T
 RANSMISSION COMPONENTS CONTROL (Compact Plus
AND ADJUSTMENT gear box)

-C
 OMPONENTS SECTIONS AND DIAGRAMS 647027EN
M
R

- TROUBLESHOOTING (PG 115 gear box)

-S
 PECIFIC TOOLING

647030DE/EN
M
R

-T
 RANSMISSION CHARACTERISTICS AND
SPECIFICATIONS (A4VG pump)

-T
 RANSMISSION COMPONENTS CONTROL 647031FR/EN
M
R

AND ADJUSTMENT
(A6VM motor)
-C
 OMPONENTS SECTIONS AND DIAGRAMS
647379
M
R

(Transfer gear box

Type 357)
 TRANSMISSION COMPONENTS LOCATION

20
pages

PG 115 GEAR BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

–– COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
–– SHAFT AND CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
–– GEARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
–– OPERATING LOGIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
–– TRANSMISSION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
–– PRESSURE TEST PORT LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
–– E.C.U. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

(29/08/2012) 20-03-M171EN
 TRANSMISSION COMPONENTS
2 LOCATION

PG 115 GEAR BOX

COMPONENTS
5

1 2
LP FL
R 6
20

LP FH
3 4

12
7
11
9
8

10

KEY

1 Dip stick
2 Main L.P. = 15 bar
3 Converter L.P. = 6 bar
4 Filling hole
5 Control electrovalve unit
6 Speed sensor
7 Hand brake mechanism
8 Transmission filter
9 Cold start valve = 26 bar
10 Pump suction strainer
11 Converter
12 Transmission pump

20-03-M171EN (29/08/2012)
 TRANSMISSION COMPONENTS
LOCATION 3

SHAFT AND CLUTCH

FH forward high FL forward low speed

speed clutch clutch

20
Clutch No. 1

Lay-shaft

Front axle output

shaft
Clutch No. 3
Clutch No. 2

Rear axle output

shaft

GEARS

FL forward low
speed clutch T7

FH forward high
speed clutch T9
T8
Clutch No. 1

T6
Clutch, reversing
Clutch No. 2
T10

T4

Clutch No. 3

(29/08/2012) 20-03-M171EN
 TRANSMISSION COMPONENTS
4 LOCATION

OPERATING LOGIC

Gears FORWARD gear REVERSE gear

Clutch Maximum speed Clutch Maximum speed
1st FL+1 5,8 R+1 5,8
2nd FH+1 9,4 R+2 12,4
3rd FL+2 12,4 R+3 24
20

4th FH+2 19,7

5th FL+3
6th FH+3 38,1

TRANSMISSION SYSTEM

R R

24 24

42 42
42 42
FH FL FH FL

24 24
32 32
46 46
44 38 1 44 38 1

19 19
32 48 32 48
37 37
3 2 3 2
28 28
26 26

25 25

Forward 1st gear 2nd gear

20-03-M171EN (29/08/2012)
 TRANSMISSION COMPONENTS
LOCATION 5

R R

24 24

42 42
42 42
FH FL FH FL

20
24 24
32 32
46 46
44 38 1 44 38 1

19 19
32 48 32 48
37 37
3 2 3 2
28 28
26 26

25 25

Forward 3rd gear 4th gear

R R

24 24

42 42
42 42
FH FL FH FL

24 24
32 32
46 46
44 38 1 44 38 1

19 19
32 48 32 48
37 37
3 2 3 2
28 28
26 26

25 25

Forward 5th gear 6th gear

(29/08/2012) 20-03-M171EN
 TRANSMISSION COMPONENTS
6 LOCATION

PRESSURE TEST PORT LOCATIONS

20

T5 T7 T9 T11 T10 T4 T2 T1 T3 T8 T6

T1: Converter pressure T7: Forward slow FL pressure

T2: Not used T8: Reverse gear clutch pressure
T3: Pump pressure T9: Forward high speed FH pressure
T4: 3rd gear clutch pressure T10: 2nd gear clutch pressure
T5: Lubrication pressure T11: Not used
T6: 1st gear clutch pressure

20-03-M171EN (29/08/2012)
 TRANSMISSION COMPONENTS
LOCATION 7

E.C.U.

The E.C.U. (Electronic Control Unit) is a transmission management controller.

It controls various gearbox functions:
- Gear changes
- Electrovalve wiring harness diagnostics
- Input diagnostics

20
The E.C.U. power flow is as follows:

- Data from
the shuttle lever
the hand brake/transmission cut-out
the crawler gear switch/5th gear lock
the speed sensor

Electrovalve power
supply
E.C.U. 27 28
41 52

Output to
1 2 3 14

dashboard display

E.C.U.

(29/08/2012) 20-03-M171EN
 TRANSMISSION COMPONENTS
8 LOCATION
20

20-03-M171EN (29/08/2012)
 TRANSMISSON CONTROL AND ADJUSTMENT

20
pages

TIGHTENING TORQUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
–– MECHANICAL TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
–– HYDROSTATIC TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(24/04/2014) 20-04-M171EN
 2 TRANSMISSON CONTROL AND ADJUSTMENT

TIGHTENING TORQUE

MECHANICAL TRANSMISSION

7 daN.m ± 10%

17 daN.m ± 10%
20

3 daN.m ± 10% 3,7 daN.m ± 10%

4,1 daN.m ± 10% 6 daN.m ± 10%

7 daN.m ± 10% 7 daN.m ± 10%

17 daN.m ± 10%
3,7 daN.m ± 10%

3,7 daN.m ± 10%

6 daN.m ± 10%

6 daN.m ± 10%

HYDROSTATIC TRANSMISSION

15 daN.m ± 10% 3,7 daN.m ± 10%

3,7 daN.m ± 10%

30 daN.m ± 10%

15 daN.m ± 10%

3,7 daN.m ± 10%

3,5 daN.m ± 10%

3,7 daN.m ± 10%

20-04-M171EN (24/04/2014)
 TRANSMISSION REMOVAL

20
pages

PREPARATION AND SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

COMPACT + GEAR BOX REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(22/01/2014) 20-06-M171EN
 2 TRANSMISSION REMOVAL

PREPARATION AND SAFETY INSTRUCTIONS

Stabilize the machine on level ground.

Position the boom in the raised position and install the safety wedge.

bb Operate the battery cut-off no less than 30 seconds after turning off the ignition with the
ignition key.
20

Specific tooling:

–– Jib crane (min. 250 kg);

–– Hoists;
–– Wheeled container or pallet truck;
–– 2 x M12 lifting rings.

COMPACT + GEAR BOX REMOVAL

Remove the plate, 4 screws (Item 1).

Place a 12 ℓ container under the gear box.

Drain the gear box (Item 1).

20-06-M171EN (22/01/2014)
 TRANSMISSION REMOVAL 3

Disconnect the front universal joint from the front drive axle
(Item 1), 4 self-locking screws to be replaced for reassembly.

20
Disconnect the rear universal joint from the rear box (Item 1),
4 self-locking screws to be replaced for reassembly.
Sling on the right hand side.

Remove the converter cover plate and undo the 6 attachment

screws (Item 1) by turning the universal joint with a wrench.

o 20 - SPECIFIC TRANSMISSION TOOLING

Unscrew the gear lever screws (Item 1).

(22/01/2014) 20-06-M171EN
 4 TRANSMISSION REMOVAL

Loosen the adjustment screw (Item 1), remove the pin (Item 2)
and the spring (Item 3).
1

Change the spring if the loop is too twisted.

Remove the parking brake cable and clear it to the upper left
3
2 hand side.
20

Unscrew and plug the cooling hose (M30x2,00).

Unscrew the 6 lower screws from the gear box to angle gear
1 box coupling housing (Item 1).

Unscrew the 2 screws from the support bracket (Item 1).

20-06-M171EN (22/01/2014)
 TRANSMISSION REMOVAL 5

Unscrew the 2 screws from the accelerator potentiometer

support bracket (Item 1).

20
Unscrew the 2 screws from the accumulator support (Item 1).

Unscrew the bolt from the priority valve support (Item 1), hold
it in the left.

Unscrew the clamp bracket to the right of the angle gear box
(Item 1).

(22/01/2014) 20-06-M171EN
 6 TRANSMISSION REMOVAL

Undo the screw of the clamp on top of the gear box (Item 1).

1
20

Unscrew the 5 upper screws from the gear box to angle gear
box coupling housing (Item 1).

Leave the last connecting screw in place (Item 2).

Disconnect the electrovalves and the sensors X80 and X86.

1

1 Remove the two plugs on the M12 tapped holes (Item 1).

Place the two M12 rings.

Install a suitable lifting device (min. 250 kg), place it in tension.

Unscrew the bolt of the left-hand silent block (Item 1), change
the lock nut, then the four bracket screws (Item 2).

1
2

20-06-M171EN (22/01/2014)
 TRANSMISSION REMOVAL 7

Unscrew the bolt of the right-hand silent block (Item 1), change
the lock nut, then the four bracket screws (Item 2).

20
Unscrew the last screw from the gear box to angle gear box
coupling housing (Item 1).

Place a wheeled container or a pallet truck under the gear

box. Lower it, being careful of the harnesses, hoses or cables.
1 Move the gear box forward, being careful to ensure that the
converter comes away with the gear box, and taking care of
the electrovalve and sensor connections.
Lay the gear box in the container and pass it under the front axle.

Place the gear box on a suitable support and fit the new gear box.
3

Tighten the brake with the stop screw, unscrew the 8 screws
4 from the universal joint (Item 1).
3
Unscrew the 2 screws of the parking brake cable support (Item 2).

Undo the two couplings (Item 3).

2 1
Unscrew the screw of the gear lever return spring support (Item 4).

Remove the converter, tilting it to avoid loosing too much oil

(Item 1).
2
Clean the belt thoroughly to avoid diagnosing an oil leak.

If replacing the converter, fill it again before installation.

When refitting, fill the gear box with oil.

(22/01/2014) 20-06-M171EN
 8 TRANSMISSION REMOVAL
20

20-06-M171EN (22/01/2014)
 TRANSMISSION TROUBLESHOOTING

20
pages

PG 115 6-SPEED TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

–– DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
–– E.C.U. CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
–– OUTPUT CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
–– INPUT CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
–– START-UP DIAGNOSTICS/ERROR VERIFICATION FLOW CHART . . . . . . . . . . . . . . . . . . . . . 4

(23/04/2014) 20-08-M171EN
 2 TRANSMISSION TROUBLESHOOTING

PG 115 6-SPEED TRANSMISSION

DESCRIPTION

Gear display
20

Gear selector

JSM

E.C.U. CONTROL

As soon as the ignition is switched on the ECU checks the output wiring (ECU to solenoid valves) and
input wiring (from shuttle control to ECU) in order to detect short circuits or breakages in the wiring loom.

The ECU first checks the output wiring and only checks the input wiring if the output wiring passes
testing.

ECU output wiring harness

When the ignition is switched on, if no problems are detected in the wiring looms the display shows
the number ‘‘8’’, and then the letter ‘‘n’’ corresponding to the neutral position on the shuttle control.

In the event of an output fault, the display shows the number :

- 6, 1, 8 ;
- or 6, 0, 2 ;
- or 6, 0, 1, 6, 8 ;
- then ‘‘E’’ (error) for 2 seconds before reverting to ‘‘n’’ .

It is possible to identify the defective harness by holding down the ‘‘-’’ button on the JSM gear selector,
then switching the ignition off, then on again. The display will then show the letter ‘‘E’’ followed by a
number indicating which harness is faulty.

20-08-M171EN (23/04/2014)
 TRANSMISSION TROUBLESHOOTING 3

OUTPUT CONTROL

Example:

then:

20
Error codes:
Low speed forward solenoid valve fault FL

ECU program fault (ROM)

High speed forward solenoid valve fault FH

Reverse gear solenoid valve fault

ECU memory fault (RAM)
No 1 solenoid valve fault

No 2 solenoid valve fault

Fault on crawler solenoid valve
No 3 solenoid valve fault

INPUT CONTROL

Procedure:

While holding the ‘‘-’’ button down on the JSM gear selector, switch the ignition back on.

Input diagnostic codes:

Transmission cut-off pin Parking brake pin

Shuttle control reverse gear pin Driver presence pin

Shuttle control forward gear pin 6th gear lock-out pin

Gear change up pin Shuttle control neutral pin

5th gear locking switch

(23/04/2014) 20-08-M171EN
 4 TRANSMISSION TROUBLESHOOTING

S TA R T- U P D I AG N O S T I C S / E R R O R Power up
VERIFICATION FLOW CHART

Shiftdown
Yes
pressed?
Display version
number
No

Illuminate all
elements on
Display
20

Check ROM

Check RAM

ROM or RAM Yes

error?

No Wait forever
Displaying 'E' and
Check outputs, repective Error:
Turning each on 'n' for non-
for 90 ms and volatile(ROM),
checking not SC 'F' for RAM Failure
or OC

Output error? Yes

Alternate
displaying 'E' and Yes
Display input state No respective error:
'L,H,R,1,2,3'

Yes

Shiftdown Shiftdown
pressed? pressed?

No No

Normal operation.
Display will not be
updated for 2secs

ECU software development facilitates gear changes from 5th to 6th.

Old computer (before Standard EN15000)

Change up from 5th to 6th at 21,25 kph (very close to maximum speed of 22,4 kph).
Coef. 1448Hz.
Change down from 6th to 5th at 19,7 kph. Coef. 1341 Hz.

New computer (from model No . 585753)

The new software makes it possible to change from 5th to 6th at 19,5 kph:
MLT6 = Coef. 1340 Hz.
MLT 7 = Coef. 1520 Hz.

Change down from 6th to 5th at 18,3 kph:

MLT6 = Coef. 1246 Hz.
MLT 7 = Coef. 1414 Hz.
20-08-M171EN (23/04/2014)
 SPECIFIC TRANSMISSION TOOLING

20
pages

BASIC MANOMETER SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

DIGITAL MANOMETER SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
HYDROMATIK KIT (REPLACEMENT - A 4 VG - DA PUMP/A 6 VM - DA MOTOR . . . . . . . . . . 4
TH7 VALVE HOSE AND CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GEAR BOX REMOVAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

(23/04/2014) 20-09-M171EN
 2 SPECIFIC TRANSMISSION TOOLING

BASIC MANOMETER SET

This box contains all the components required for measuring

pressure on all Manitou products.
20

2 3 5

1 3 4 5

Basis gauge kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .549671

Consisting of:

1 - 1 gauge 1/9 bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549882

2 - 1 gauge 0/40 bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549883
3 - 2 gauge 0/60 bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549884
4 - 1 gauge 0/400 bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549885
5 - 2 gauge 0/600 bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549886
6 - 4 standard hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549887
7 - 2 hoses for telehandler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549888
8 - 7 gauge tap connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549889

20-09-M171EN (23/04/2014)
 SPECIFIC TRANSMISSION TOOLING 3

DIGITAL MANOMETER SET

FUNCTIONS:

• Gauge function: the display allows the following combinations:

⇒ The upstream pressure temperature at +/- 2°C

⇒ The upstream temperature P1 with its mini and maxi (700 bar

20
in class 0.1)
⇒ Downstream pressure P2 with its min. and max. (700 bar
in class 0.1)
⇒ Differential pressure ΔP=P1-P

• Hold function: The user can freeze the screen display at any
time to take notes

• Unit function: The user can change the unit of measurement

at any time (bar, psi, kPa, mCe).

• Function Tare: Enables offset to zero

• Leak test function: Can measure a pressure variation over a

specified time

• Record function: A maximum of 16000 readings can be recorded.

The sampling period can be configured.

• Reset function: The 2 sensors are reset to zero

Digital Manometer kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .662187

Consisting of:

1 - 1 digital gauge ΔP HP 700 bar

2 - 1 measurement hose DN2 1215/1620, L = 1,5m, 630 bar
3 - 2 measurement hoses DN2 1620/1620, L = 1,5m, 630 bar
4 - 2 gauge adaptors 1620

(23/04/2014) 20-09-M171EN
 4 SPECIFIC TRANSMISSION TOOLING

HYDROMATIK KIT (Replacement - A 4 VG - DA pump/A 6 VM - DA motor

1 1 1 3 3 3 3 3 4

8x100
12x150 14x150
7
6
8 9
5 5 30x200
8 9
14x150 14x150
2 2 2 2 2 2
20

16x150 18x150
ø20 (S) ø8 (L) ø6 (L)

Hydromatik kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209572

Consisting of:

1 - 3 Gauge connector 8x100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58181

2 - 6 «O» ring ø 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58197
3 - 5 Gauge connector 12x150. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 477484
4 - 1 Gauge connector 14x150. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58189
5 - 2 Gauge connector 16x150. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 477485
6 - 1 Gauge connector 18x150. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199175
7 - 1 Connection ø 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173568
8 - 2 Adaptator connection M/F - ø8L + M8x100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165711
9 - 2 Adaptator connection M/F - ø6L + M8x100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 706653

TH7 VALVE HOSE AND CONNECTOR

Flexible (TH7 by-pass valve) Connection (connection flexible valve TH7)
M14x150

1 8L : M14x150
24°

ø8

2
M16x150

M16x150

8S :
24°

ø8
M16x150

M16x150

10L :
ø10
24°

By-pass valve TH7 consisting of:

1 - either 1 Flexible (8L) (M14x150) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191000

either 1 Flexible (8S) (M16 x 150) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199854
either 1 Flexible (10L) (M16 x 150) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203788
2 - either 1 Connection (8L) (M14x150) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 491632
either 1 Connection (8S) (M16 x 150) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201746
either 1 Connection (10L) (M16 x 150) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206493

20-09-M171EN (23/04/2014)
 SPECIFIC TRANSMISSION TOOLING 5

GEAR BOX REMOVAL TOOLS

PART NO. DESIGNATION

479307 Hand press
479309 Input shaft and reverse lay shaft bearing puller
563390 4 WD shaft bearing puller
563391 Output shaft front bearing puller
563392 Lay shaft and output shaft rear bearing puller
563394 Lay shaft front bearing puller

20
563393 Press for compressing the input shaft spring
563395 Feeler gauge set adapter
479307 Bearing puller
600743 Piston seal calibration ring
563390 Bearing puller for the font and rear bearings of the 4 WD shaft and reverse lay shaft and input shaft front bearings
563392 Bearing puller for the front and rear bearings of the counter-shaft, the output shaft and the Crawler shaft
600744 Input shaft rear bearing puller
563394 Output and crawler shaft front bearing puller
600745 Press for compressing the clutch kit spring (adaptable to all shafts except the output shaft
600746 Press for compressing the clutch kit spring (adaptable to all shafts)
600747 Feeler gauge set adapter kit
600748 Feeler gauge set adapter

(23/04/2014) 20-09-M171EN
 6 SPECIFIC TRANSMISSION TOOLING
20

20-09-M171EN (23/04/2014)
 AXLE

- AXLE CONTROL AND ADJUSTMENT

30
- AXLE CHARACTERISTICS AND
SPECIFICATIONS 547983

M
R
- SPECIFIC TOOLING (Axle 212)
 AXLE CONTROL AND ADJUSTMENT

30
pages

TIGHTENING TORQUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
–– AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

(23/04/2014) 30-04-M171EN
 2 AXLE CONTROL AND ADJUSTMENT

TIGHTENING TORQUE

AXLE

MLT 1035 / MLT X-1035 LT

34 daN.m ± 10%
34 daN.m ± 10%
34 daN.m ± 10%
30

48 daN.m ± 10%

6,3 daN.m ± 15%

6,3 daN.m ± 15%

30-04-M171EN (23/04/2014)
 BRAKE

- BRAKE CHARACTERISTICS AND SPECIFICATIONS

- BRAKE COMPONENTS LOCATION

- BRAKE CONTROL AND ADJUSTMENT

- SPECIFIC BRAKE TOOLING

40
 BRAKE CHARACTERISTICS AND SPECIFICATIONS

pages

MT + MT / MLT-X 732 95P ST3A S1 BRAKE CIRCUIT CHARACTERISTICS . . . . . . . . . . . . . . . 3

40
MLT BRAKE CIRCUIT CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
MLT HYDROSTATIC BRAKE CIRCUIT CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

(09/12/2014) 40-01-M171EN
 BRAKE CHARACTERISTICS AND
2 SPECIFICATIONS
40

40-01-M171EN (09/12/2014)
 BRAKE CHARACTERISTICS AND
MT + MT / MLT-X 732 95P ST3A S1 BRAKE CIRCUIT CHARACTERISTICS SPECIFICATIONS 3

Disc brake:
Brake fluid L.H.M S8 214 B SHELL V=0,75 L Number of discs per wheel 1
Braking area per disc face 30,8 cm2
Total braking area 61,6 cm2
Friction material asbestos-free (CARLISLE
Master cylinder ø1’1/8
CORP.)
Displacement: 20,2 cm3
Dynamic friction coefficient 0,2
Static friction coefficient 0,4
Static application:
* Maximum permissible force at brake linkage (Fmax) 1890 N
* Average friction radius (Ravg) 81 mm
* Max torque (Cmax= 0,014 x Fmax x Ravg) 2143 Nm
Brand TURNER POWERTRAIN
Disc diameter 203,8 mm
Disc thickness 9,5 mm
Wear adjustment mechanical

40
Braking ratio:
245/61 = 4,016

Towards rear drive axle

(same as front drive axle)

Planetary reducer
R = 1/6

Oil bath disc brake:

Number of discs per wheel 4
Braking area per disc face 146,85 cm2
Total braking surface (front axle only) 2350 cm2
Total truck braking surface 4699 cm2
Recommended operating pressure 70 to 80 bar
Friction material WELLMAN N°266
Dynamic friction coefficient 0,115
Static friction coefficient 0,095
Brand DANA
Disc diameter 201,5 mm
Disc thickness 4,75 - 4,85 mm
Acting radius 88 mm
Number of slave cylinders 1
Slave cylinder surface area 41,88 cm2
Wear compensation Auto
SERVICE BRAKE Track width 26,75 mm PARKING BRAKE

(09/12/2014) 40-01-M171EN
 BRAKE CHARACTERISTICS AND
4 SPECIFICATIONS MLT BRAKE CIRCUIT CHARACTERISTICS

Disc brake:
Brake fluid L.H.M S8 214 B SHELL V=0,75 L Number of discs per wheel 1
Braking area per disc face 30,8 cm2
Oil re
turn Master cylinder ø31,75 mm Total braking area 61,6 cm2
Displacement: 31,4 cm3 Friction material asbestos-free (CARLISLE
Oil su CORP.)
pply
Dynamic friction coefficient 0,2
Static friction coefficient 0,4
Static application:
* Maximum permissible force at brake linkage (Fmax) 1890 N
* Average friction radius (Ravg) 81 mm
* Max torque (Cmax= 0,014 x Fmax x Ravg) 2143 Nm
Brand TURNER POWERTRAIN
Disc diameter 203,8 mm
Disc thickness 9,5 mm
Wear adjustment mechanical
40

Braking ratio:
193/58 = 3,327

Towards rear drive axle

(same as front drive axle)

Planetary reducer
R = 1/6

Oil bath disc brake:

Number of discs per wheel 4
Braking area per disc face 146,85 cm2
Total braking surface (front axle only) 2350 cm2
Total truck braking surface 4699 cm2
Recommended operating pressure 70 to 80 bar
Friction material WELLMAN N°266
Dynamic friction coefficient 0,115
Static friction coefficient 0,095
Brand DANA
Disc diameter 201,5 mm
Disc thickness 4,75 - 4,85 mm
Acting radius 88 mm
Number of slave cylinders 1
Slave cylinder surface area 41,88 cm2
Wear compensation Auto

SERVICE BRAKE Track width 26,75 mm PARKING BRAKE

40-01-M171EN (09/12/2014)
 BRAKE CHARACTERISTICS AND
MLT HYDROSTATIC BRAKE CIRCUIT CHARACTERISTICS SPECIFICATIONS 5

Brake fluid L.H.M S8 214 B SHELL V=0,75 L

Master cylinder ø31,75 mm

Displacement: 31,4 cm3

40
Braking ratio:
190x80/66x8 = 28,79

Braking ratio:
193/45 = 4,3

Towards rear drive axle

(same as front drive axle)

Planetary reducer
Oil bath disc brake:
R = 1/6
Number of discs per wheel 4
Braking area per disc face 146,85 cm2
Total braking surface (front axle only) 2350 cm2
Total truck braking surface 4 699 cm2
Total braking surface, parking brake (front axle) 2350 cm2
Recommended operating pressure 70 to 80 bar
Friction material WELLMAN N°266
Dynamic friction coefficient 0,115
Static friction coefficient 0,095
Brand DANA
Disc diameter 201,5 mm
Disc thickness 4,75 - 4,85 mm
Acting radius 88 mm
Number of slave cylinders 1
Slave cylinder surface area 41,88 cm2
Wear compensation Auto
Track width 26,75 mm
SERVICE BRAKE PARKING BRAKE

(09/12/2014) 40-01-M171EN
 BRAKE CHARACTERISTICS AND
6 SPECIFICATIONS
40

40-01-M171EN (09/12/2014)
 BRAKE COMPONENTS LOCATION

pages

HYDRAULIC BRAKE CIRCUIT

40
MLT 731 - MLT 634 - MLT 735/741 - MLT-X735/-X741 - MLT 1035 - MLT-X1035 . . . . . . . . . 2
–– KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
–– DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
BRAKING SYSTEM MT + MT / MLT-X 732 95P ST3A S1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
–– KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
–– DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

(09/12/2014) 40-03-M171EN
 2 BRAKE COMPONENTS LOCATION

HYDRAULIC BRAKE CIRCUIT

MLT 731 - MLT 634 - MLT 735/741 - MLT-X735/-X741 - MLT 1035 - MLT-X1035

KEY

Item Designation
Item Designation
PFQ
BA Feed block + accumulator
RLF Brake fluid tank
LS Relief valve
S Trailer brake option
MC Master cylinder
T Tank
B To braking system
U
L
V1 Steering master cylinder
N Residual
V2 To steering column
P Pressure
VAFR Trailer brake valve
R Brake fluid return
VACM Movement cut-off valve
DIAGRAM
V
A
40

V2
RLF
V1
S BA

R
B
N
L R

B MC
P N

M
LT
L

P 73
1

U
BA

LS P
VAFR

PFQ
40-03-M171EN (09/12/2014)
 BRAKE COMPONENTS LOCATION 3

BRAKING SYSTEM MT + MT / MLT-X 732 95P ST3A S1

KEY

Item Designation
MC Master cylinder
RLF Brake fluid tank

DIAGRAM

V
A

40
RLF

MC

(09/12/2014) 40-03-M171EN
 4 BRAKE COMPONENTS LOCATION
40

40-03-M171EN (09/12/2014)
 BRAKE CONTROL AND ADJUSTMENT

pages

SERVICE BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

40
DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ADJUSTING THE HEIGHT OF THE BRAKE PEDAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
–– MT 7/9/10 + MT / MLT-X 732 95P ST3A S1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
–– MLT (EXCEPT MLT-X) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
–– MLT HYDROSTATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
BLEEDING THE AXLE CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
BLEEDING THE TRAILER BRAKING CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CHECKING AND ADJUSTING THE PARKING BRAKE WITH THE LEVER . . . . . . . . . . . . . . . . . . . . . . 9
–– LIFT TRUCK WITH TRACTOR ROAD HOMOLOGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
–– LIFT TRUCK WITHOUT TRACTOR ROAD HOMOLOGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
REMOVING THE PADS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
–– REFITTING THE PARKING BRAKE PADS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ADJUSTING THE PARKING BRAKE CALLIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
–– ADJUSTING THE CONNECTING ROD TRAVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
–– ADJUST THE STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
–– ADJUST THE CABLE TENSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

(25/10/2017) 40-04-M171FR
 2 BRAKE CONTROL AND ADJUSTMENT

SERVICE BRAKE

DIAGRAM
Number of discs per wheel 4
Braking area per disc face 146.85 cm²
Total braking area for 1 axle 2,350 cm²
Total truck braking surface 4,699 cm²
Recommended operating pressure 70 to 80 bar
Friction material WELLMAN no.266
Dynamic friction coefficient 0,115
Static friction coefficient 0,095
Brand DANA
Disc diameter 201.5 mm
Disc thickness 4.75 - 4.85 mm
Action radius 88 mm
Number of slave cylinders 1
Slave cylinder surface area 41.88 cm²
40

Wear compensation Auto

Track width 26.75 mm

40-04-M171FR (25/10/2017)
 BRAKE CONTROL AND ADJUSTMENT 3

ADJUSTING THE HEIGHT OF THE BRAKE PEDAL

MT 7/9/10 + MT / MLT-X 732 95P ST3A S1

1) - BRAKE PEDAL

- Set the height of the brake pedal (Item A) 155 mm above the cab floor (without floor mats) by means
of the stop (Item B).
- Tighten the locknut (Item E).
-A  djust the pedal free play (Item A) (3 to 4 mm), by turning the push rod (Item C).
- Tighten the locknut (Item D).

2) - TRANSMISSION CUT-OFF SWITCH

- Pedal in its rest position (against stop Item B).

- Adjust the position of the switch (Item F) so that transmission cut-off activates when the pedal is
130 mm from the cab floor (see diagram).

40
B
C E
D

A
garde de pédale

F
3 à 4 mm
130 mm
155 mm

(25/10/2017) 40-04-M171FR
 4 BRAKE CONTROL AND ADJUSTMENT

MLT (except MLT-X)

1) - BRAKE PEDAL

- Set the height of the brake pedal (Item A) 140 mm above the cab floor (without floor mats) by means
of the stop (Item B).
- Tighten the locknut (Item E).
- Adjust the pedal free play (Item A) (3 to 4 mm), by turning the push rod (Item C).
- Tighten the locknut (Item D).

2) - TRANSMISSION CUT-OFF SWITCH

- Pedal in its rest position (against stop Item B).

- Adjust the position of the switch (Item F) so that transmission cut-off activates when the pedal is
125 mm from the cab floor (see diagram).
40

B
C E
D

A
garde de pédale

F
3 à 4 mm
125 mm
140 mm

40-04-M171FR (25/10/2017)
 BRAKE CONTROL AND ADJUSTMENT 5

MLT HYDROSTATIC

1) - TH7 AND BRAKE PEDAL

-A  djust the height of the brake pedal (Item A) measured from the floor without mats to 140 mm;
- Adjust the TH7 (Item B) using the screw (Item C);
Tighten the locknut (Item D);
- Check the adjustment of the TH7 (Item E) protection screw and the tightness of the locknut (Item F)
- Ensure the lug (Item G) is touching the pedal bracket and adjust the master cylinder by turning the
push rod (Item H);
Tighten the locknut (Item I);
- Adjust the brake pedal free play (Item A) (3 to 4 mm) using the lug (Item G) adjustment screw (Item J);
- Tighten the locknut (Item K).

2) - TRANSMISSION CUT-OFF SWITCH

- With the pedal at rest, touching the TH7 screw (Item C);
- Adjust the switch (Item L) position so that transmission cut-off is activated when the pedal is 125 mm
from the cab floor (see diagram).

40
Pedal free play
3 to 4 mm

Pedal in rest position

Pedal position at the start of

transmission cut-off

(25/10/2017) 40-04-M171FR
 6 BRAKE CONTROL AND ADJUSTMENT

BLEEDING THE AXLE CIRCUIT

REQUIRED TOOLS: 1 brake bleeder (pressure 1 to 1,2 bar) u 40 "Specific tooling".

- Raise the boom to mid-height and secure it using the lifting cylinder rod locking wedge (Item B).

- Remove the front cover plate (Item 1).

1
40

- Remove the lower left hand dashboard casing (Item 2).

Behind the brake pedal, position the clevis at the hole (Item L)
at the end of the shaft, in the "Long": brake bleeding position.
(Except MT)

40-04-M171FR (25/10/2017)
 BRAKE CONTROL AND ADJUSTMENT 7

- Remove the brake fluid tank plug and fit the brake bleeder adapter
(Item 3).

3
- Operate the bleeder.

- Place a transparent brake bleeding hose on the left hand bleed

nipple (Item 5) on the rear axle (except MT 1033 H L).

- Loosen the bleed screw, then re-tighten it once the brake fluid is
5
flowing without air bubbles.

40
- Repeat the operation on the right hand bleed nipple (Item 6) on
the rear axle (except MT 1033 H L).

As a general rule, when bleeding the brake circuit start with the
most distant bleed screw and work towards the nearest.

- Repeat also on the right hand bleed screw (Item 7) of the front
drive axle, on the left hand bleed screw of the front drive axle and
bleed the master cylinder if necessary.

- Top up the brake fluid tank level.

Fluid to be used:
GENERAL".
i "CHARACTERISTICS" in chapter "0 -

When bleeding is complete re-fit the bridle in its service position

(Item C), position "short". (Except MT)

(25/10/2017) 40-04-M171FR
 8 BRAKE CONTROL AND ADJUSTMENT

BLEEDING THE TRAILER BRAKING CIRCUIT

REQUIRED TOOLS: 1 brake bleeder (pressure 1 to 1,2 bar)

y "40 - Specific tooling".

1 - Raise the boom.

2 - Remove the transmission cover plate (Item 1).

1
40

3 - Remove the lower left-hand dashboard cover (Item 2).

2

4 - Remove the brake fluid tank plug and fit the brake bleeder
3
adapter (Item 3).

5 - Place a transparent tube on the trailer brake valve bleed

screw (Item 4).
4
6 - Turn on the brake bleeder.

7 - Loosen the bleed screw, then re-tighten it once the brake

fluid is flowing without air bubbles.

8 - Top up the brake fluid tank level.

Fluid to be used: y "CHARACTERISTICS" in chapter "0 -
GENERAL".
40-04-M171FR (25/10/2017)
 BRAKE CONTROL AND ADJUSTMENT 9

PARKING BRAKE

CHECKING AND ADJUSTING THE PARKING BRAKE WITH THE LEVER

A
B

40
Lift truck with tractor road homologation

1 - Place the lift truck on level ground with the rated load in the transport position.
2 - Check braking by locking the parking brake (Item 1) in position A.
3 - Pull on the lift truck rear towing pin with a minimum force of 3,500 daN. The wheels of the lift truck
must not turn.
4 - Carry out adjustments if necessary:
- Progressively tighten the end of the lever (Item 1) and recheck braking.
- Repeat the operation until the correct braking adjustment is obtained.

Lift truck without tractor road homologation

1 - Place the lift truck on a slope of at least 15% with the rated load in the transport position.
2 - Check braking by locking the parking brake (Item 1) in position A.
⇒⇒ The adjustment is correct when the lift truck remains stationary on the slope.
3 - Carry out adjustments if necessary:
- Depress the service brake pedal, unblock and release the parking brake (Item 1) in position B.
- Progressively tighten the end of the lever (Item 1) and recheck braking.
- Repeat the operation until the correct braking adjustment is obtained.

(25/10/2017) 40-04-M171FR
 10 BRAKE CONTROL AND ADJUSTMENT

REMOVING THE PADS

4 - Place the lift truck on horizontal ground, with the parking brake off and in neutral.
5 - Chock the lift truck.

6 - Remove the parking brake cable (Item 1).

7 - Remove the upper calliper screw (Item 2).
1 8 - Swivel the calliper around the lower screw (Item 3).

3
40

9 - Compress the spring (Item 4) with two screwdrivers.

5 10 - Remove the pads (Item 5).

Refitting the parking brake pads

4

5
1 - Position the pads at the bottom of the housing.
2 - Check that the return spring is in position.
3 - Refit the pads by reversing the operations described in "REMOVING
THE PADS".
4 - Check and adjust the parking brake.

ADJUSTING THE PARKING BRAKE CALLIPER

21 - 1
Position truck on level, horizontal ground.

Key:
Cable stop (1)
2
1 Cable (2)
Connecting rod (3)
4 3
Spring (4)
Stop (5)
5

40-04-M171FR (25/10/2017)
 BRAKE CONTROL AND ADJUSTMENT 11

21 - 2
Adjusting the connecting rod travel
2
5 - Release handbrake

3
1 6 - Remove the handbrake cable (1) from the cable stop (2).

4
7 - Remove the pin and shaft (3) from the connecting rod (4).

21 - 3
8 - Remove the spring (1) from the support.

4 9 - Loosen the lock nut (2).

1

10 - Screw the stop (3) so that it is no longer in contact with the

40
connecting rod (4).
3
2

21 - 4

11 - Measure the distance between the connecting rod (1) and

the support (2).
2

21 - 5
12 - Put the brake pads in contact with the disc by pushing the
connecting rod by hand (1).
1 3
13 - Once again measure the distance between the connecting
rod (2) and the support (3).
2
14 - The difference between the two measurements should be
12 mm ± 2 mm.

(25/10/2017) 40-04-M171FR
 12 BRAKE CONTROL AND ADJUSTMENT

21 - 6

1
15 - To reduce the difference between the two measurements:
A - Loosen the lock nut (1).
B - Tighten the nut (2) until 12 mm is obtained.
2 C - Tighten the lock nut (1) (60 N.m).

21 - 7
Adjust the stop
40

1 1 - Push the connecting rod (1) and bring the screw head (2) to
5 mm.
3 2
2 - Tighten the lock nut (3) (40 N.m).

21 - 8
Adjust the cable tension.

1 - Refit the shaft and pin (1).

1
2 - Reposition the spring (2).
2

21 - 9
1
3 - Tighten the nut (1) on the cable stop (2) to tension the cable (3).
4 - Loosen the connecting rod (4) slightly from the stop (5).
3
6
5 - Tighten the lock nut (6).
2

40-04-M171FR (25/10/2017)
 BRAKE CONTROL AND ADJUSTMENT 13

21 - 10

6 - Manoeuvre the handbrake several times.

1 7 - Check that the tension of the cable (1) is correct.
8 - Check that the connecting rod (2) is always slightly away from
the stop (3).
2

21 - 11
A 9 - Unscrew the end of the lever until the lever is locked in position A.
10 - Carry out the procedure "CHECKING AND ADJUSTING THE
PARKING BRAKE WITH THE LEVER".

40
B

(25/10/2017) 40-04-M171FR
 14 BRAKE CONTROL AND ADJUSTMENT
40

40-04-M171FR (25/10/2017)
 SPECIFIC BRAKE TOOLING

pages

HYDRAULIC BRAKE BLEEDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

40

(24/04/2014) 40-09-M171EN
 2 SPECIFIC BRAKE TOOLING

HYDRAULIC BRAKE BLEEDER

Bleed valve supplied with all the components required for

bleeding the hydraulic brake circuits of all Manitou products.
40

MANITOU Reference

HYDRAULIC BRAKE BLEED KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .554019

SPARE PARTS:
– TOP MANOMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 719980
– BOTTOM MANOMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 719981
– Membrane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 661913
– HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 661914

40-09-M171EN (24/04/2014)
 BOOM

- BOOM CHARACTERISTICS AND

SPECIFICATIONS

- BOOM REMOVAL

50
 BOOM CHARACTERISTICS AND SPECIFICATIONS

pages

DUPLEX BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
TRIPLEX BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

50

(22/01/2014) 50-01-M171EN
 2 BOOM CHARACTERISTICS AND SPECIFICATIONS

DUPLEX BOOM

Consists of 2 components:

- 1 fixed
- 1 moving

Boom weight:

- Weight of complete boom ≈ 1250 kg (6 meters), 1390 kg (7 meters).

50

TRIPLEX BOOM

Consisting of 3 components:

- 1 fixed
- 2 moving

Boom weight:

- Weight of complete boom ≈ 1680 kg (9 meters), 1760 kg (10 meters)

50-01-M171EN (22/01/2014)
 BOOM REMOVAL

pages

PREPARATION AND SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

BOOM REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

50

(22/01/2014) 50-06-M171EN
 2 BOOM REMOVAL
50

PREPARATION AND SAFETY INSTRUCTIONS

• Stabilize the machine on level ground.

• Fully retract the telescope.
• If an attachment is mounted on the carriage, remove it.
• Decompress all hydraulic components.
• Deactivate battery power supply by means of the battery cut-off (wait for 30 seconds after switching
off the ignition).

Weight of complete boom ≈ 1250 kg (6 meters), 1390 kg (7 meters), 1680 kg (9 meters), 1760 kg
(10 meters)

Specific tooling:

–– Lifting crane (minimum 2000 kg)

–– Hoists
–– Axle stand
–– Mallet
–– Slide hammer puller

50-06-M171EN (22/01/2014)
 BOOM REMOVAL 3

BOOM REMOVAL

1
Place a tank under the vehicle beneath the boom foot.

Raise the boom until the head pin of the lifting cylinder can
just be seen above the engine bonnet.

Sling the boom by the front ring (Item 1) using a suitable lifting
method.

Block the lifting cylinder, unscrew the lifting cylinder head pin
locking screw (17 mm wrench) (Item 1) and remove the pin with
1 a slide hammer puller (M12).

50
Unscrew the 6 boom foot hoses and plug them.

Block the compensating cylinder, unscrew the cylinder head

axle locking screw (17 mm wrench) (Item 1) and move the shaft
1
using a hub puller (M12).

Remove the boom rear casing, undo the 4 screws (Item 1), and
disconnect the light cable harness.

1 1

1
1

(22/01/2014) 50-06-M171EN
 4 BOOM REMOVAL

Remove the angle sensor link rod (Circlips) (Item 1).

1
Disconnect the telescope retraction sensor (X134) (Item 2).

Remove the telescope suspension option telescope position

sensor (X226), unscrew the 2 screws (Item 1).
1
1
50

Unscrew the boom foot pivot pin locking screw (27 mm wrench)
(Item 1) and remove the pin. Recover the shim from the boom
foot.

Lift the boom and set it down on a suitable support.

When refitting, attach the 6 hoses to the boom in an orderly

fashion, they must not cross.
Check that they are not twisted before tightening.

Recalibrate the boom angle sensor and the strain gauge

e 80 - "ELECTRICAL CONTROL AND ADJUSTMENT".

e 110 - "CRC OPTION: TELESCOPE SUSPENSION" to adjust the

telescope position sensor (X226).

50-06-M171EN (22/01/2014)
 HYDRAULICS

- HYDRAULIC CHARACTERISTICS AND

SPECIFICATIONS

- HYDRAULIC SCHEMATIC DIAGRAMS

- HYDRAULIC COMPONENTS LOCATION

- HYDRAULIC CONTROL AND ADJUSTMENT

- HYDRAULIC SPECIFIC TOOLING

70
 HYDRAULIC CHARACTERISTICS AND
SPECIFICATIONS

HYDRAULIC COMPONENT SHEETS

–– PRIORITY FLOW DIVIDER

–– STEERING PUMP/STEERING UNIT OSPC 200 LS
–– COUNTERBALANCE VALVE
–– ACCUMULATOR BLOCK
–– POWER ASSISTED BRAKE MASTER CYLINDER
–– FLOW DISTRIBUTOR

70
–– DISTRIBUTOR SX 14 S (INLET ELEMENT)
–– DISTRIBUTOR SX 14 S (TILTING ELEMENT)
–– DISTRIBUTOR SX 14 S (TELESCOPE - ATTACHMENT ELEMENTS)
–– DISTRIBUTOR SX 14 S (LIFTING ELEMENT)
–– DISTRIBUTOR SX 14 S (CLOSING ELEMENT)
–– TILTING CUT-OFF VALVE (VCI)
–– SDM 140 DISTRIBUTOR
–– CASAPPA MVP 60 PUMP

(24/04/2014) 70-01-M171EN
 HYDRAULIC CHARACTERISTICS
2 AND SPECIFICATIONS
70

70-01-M171EN (24/04/2014)
 HYDRAULIC CHARACTERISTICS
AND SPECIFICATIONS 1

PRIORITY FLOW DIVISOR

Values for information purposes only.

Role:

EF
- Supply for several receptors from only one pump.
- Maintaining priority for steering and brake power supply.
CF

LS

70
1
LS CF EF
DDP
1 - Calibrated connection.
2 2 - Strainer.
3 3 - Spring slide.

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(03/09/2008) F70-3-0001EN
 HYDRAULIC CHARACTERISTICS
2 AND SPECIFICATIONS

Values for information purposes only.

LS CF EF
EF
CF

LS

Once the engine has started, the pump outputs in a line crossing the priority flow divisor.

The pressure increases until it compresses the spring, which changes the position of the slide.

This slide position change causes direct line connections with the valve.

LS CF EF
70

EF
CF

LS

The steering and the master-cylinder are priorities. It is impossible to maneuver the valve.

As soon as the steering orbitrol or the master-cylinder are subject to stress, this information is given to
the priority flow divisor.

This information causes a change in the position of the slide, so as to supply the steering and braking
with power in priority.

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________

F70-3-0001EN (03/09/2008)
 HYDRAULIC CHARACTERISTICS
AND SPECIFICATIONS 1

STEERING PUMP/DIRECTIONAL BLOCK OSPC 200 LS

Values for information purposes only.

T
P
Role:
L
- Direct and dose the flow in order to supply the steering
R circuit.

- It is a rotating valve.

LS

R L

1 - Secondary relief valve.

2 - Pump valve.
1 3 - Main pressure relief valve.

70
200 cm³/tr

3
-P : Pressure.
LS -T : Return to tank.
-R : Exit towards the right side.
-L : Exit towards the left side.
- LS : Pilot line.

T P

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________

(03/09/2008) F70-3-0003EN
 HYDRAULIC CHARACTERISTICS
2 AND SPECIFICATIONS

Values for information purposes only.

R L

When the driver turns the steering wheel towards the right, he passes
the flowrate from P to R and sends pilot pressure towards the divisor
to get priority.
LS

T P

R L

When there is an impact on a wheel, the pressure increases in the line.

This pressure opens the valve which enables the resulting pressure to
be evacuated and therefore protects the hydraulic and mechanical
steering components.
LS

T P

R L
70

When the wheels are locked to a maximum, the steering circuit

increases in pressure, the LS line activates the relief valve and enables
flow to the tank.
LS

T P

What use do the two valves that are located opposite each other on the top part of the diagram have?

What is the maximum pressure permitted in the steering circuit?

What is the LS line, without actions, connected to on the steering wheel?

F70-3-0003EN (03/09/2008)
 HYDRAULIC CHARACTERISTICS
AND SPECIFICATIONS 1

COUNTER BALANCE VALVE d1

Values for information purposes only.

Role :

- Insulates the cylinder in case of hose breakage.

V1 - Cylinder movement requires the starting of the I.C. engine.

- Limits max. pressure due to impacts.

V2

70
C1 C2
1 3
1 - Temporization screws.
2 2 - By-pass valve.
3 - Slide with max. adjustment screw.
4 4 - Non-return valve.

V1 V2

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(03/09/2008) F70-3-0008EN
 HYDRAULIC CHARACTERISTICS
2 AND SPECIFICATIONS

Values for information purposes only.

C1 C2

V1 V2

Return control during cylinder descent.

C1 C2

V1 V2
70

When a position is secured, no component is able to exert sufficient pressure to open the valve.

Only a pressure peak due to an impact can open it.

C1 C2

V1 V2

When the cylinder is pushed, the supply (no-return valve to pass) and return are free.

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
F70-3-0008EN (03/09/2008)
 HYDRAULIC CHARACTERISTICS AND
SPECIFICATIONS 1

ACCUMULATOR BLOCK
Values for information purposes only.

1 - Role:

Provides a reserve of pressurized oil fir:

- Power assisted braking.

- Control valve control (depending on machine).

2 - Description:

70
P1/P2 : Pressure port
WV : Circuit selector
DM : Pressure reducer
T : Tank return
DB : Pressure relief valve (45 bar)
RV : Non-return valve
SBO : Membrane accumulator
U : Service port

Notes : _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________

(24/04/2014) F70-3-0023EN
 HYDRAULIC CHARACTERISTICS AND
2 SPECIFICATIONS

Values for information purposes only.

3 - Operation:

P1

Unit is supplied via P1.

U

P2 T

P1

Pressure reduced to 35 bar by pressure reducer, then

U
pressure stored in accumulator.

P2 T
70

P1

If the pressure reducer jams the pressure relief valve

U opens (45 bar) to protect all components on exit U.

P2 T

4 - Fill in the table below:

P1 P2 U Commentary
10 b 270 b
50 b 0b
10 b 20 b Accumulator empty
45 b
35 b

Notes : _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
F70-3-0023EN (24/04/2014)
 HYDRAULIC CHARACTERISTICS AND
SPECIFICATIONS 1

MASTER CYLINDER WITH ASSISTANCE

Values for information purposes only.

1 - Part :

- To send the pressure fluid in order to push the brake

pistion that will stop the wheels.

- To add the mechanical force (pedal) and the hydraulic

force in order to help the driver.

2 - Description :

P L N
B R

R 70
N L B
P- Assistance pressure
L- Pilot pressure (LS line)
N- Return to the tank line
B- Brake pressure
R- LHM tank
P

Notes : _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(06/10/2013) F70-3-0027EN
 HYDRAULIC CHARACTERISTICS AND
2 SPECIFICATIONS

Values for information purposes only.

3 - Working :

Phase 1 (no action)

R
N L B

The pressure from the accumulator block arrives on P. The ball prevents the oil to pass because it is
maintained on its seat.

Pilot line (L) is connected to the tank return (N) because it does not use the master cylinder.

Phase 2 (the driver starts the action)

R
N L B

P
70

When the driver begins to push on the brake pedal, all components are in contact. In this case, the LS
line is cut (L).

The master cylinder is ready to send the pressure toward the brake with the assistance.

Phase 3 (during the action)

R
N L B

When the driver pushes completely the brake pedal, the piston moves and the ball does not stop the
oil. In this case, the pressure is sent to help the driver.

In the same time, the master cylinder sends a pilot pressure toward the flow divider to have the priority
on braking.

F70-3-0027EN (06/10/2013)
 HYDRAULIC CHARACTERISTICS AND
SPECIFICATIONS 1

FLOW REGULATING VALVE

Values for information purposes only.

SPi
Role:

This valve sends hydraulic flow to reservoir in proportion

to the solenoid valve supply value.

EPi

C 70

SPi

B
EPi
A

Maximum pressure (bar) 345 345

Nominal flow rate (L/min) 105 l/mn
Resistance 10 Ω
Maximum current 1,2 A

(27/02/2013) F70-3-0036EN
 HYDRAULIC CHARACTERISTICS AND
2 SPECIFICATIONS

C
If «SPi» is supplied at a maximum, the passage
from «A» to «C» is open to the maximum. That
corresponds to maximum flow.

B SPi

EPi

A
A = Valve bank
B = TanK
C = Lifting cylinder.

C =X%
If «SPi» is supplied at X %, the passage of «A» to «C»
is open at X % that corresponds to X % ofthe flow.
Pressure is thus greater upstream of «SPi».
70

«EPi» is opened and flow goes from the reservoir in

B SPi
proportion to the solenoid valve supply.

EPi

F70-3-0036EN (27/02/2013)
 HYDRAULIC SPECIFICATIONS AND
CHARACTERISTICS 1

SX 14 S DISTRIBUTOR (INLET)
Values for information purposes only.

Function:

- Divide the hydraulic flow, giving priority to steering.

- Limit maximum pressure.

- Reduce the LS pressure to zero when the control stick is

returned to the neutral position.

- Cut off hydraulic movements.

MA

1 2 3 4
VCI

70
5
M LS D b B1 A1 b B2 A2 B3 A3 B4 A4 b B5 A5 D
DLS
1
b b

Tdd VS

2 LS
a a b
VRP

T B A T B T T B
T T
EI
EE EA(O) ET EA EL EF
a a a Pr Tpr

3 4

1 - Priority Valve.
2 - Movement cut-off valve.
3 - Flow controller and filter.
4 - Pressure limiter.
5 - Non-Return Valve.

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(08/10/2012) F70-3-0037EN
 HYDRAULIC SPECIFICATIONS AND
2 CHARACTERISTICS

Values for information purposes only.

M LS D
DLS Hydraulic pressure arrives at P.

- The flow divider valve enables priority to be given to the steering

system when there is stand-by pressure equal to the spring. When
P the orbitrol is not called for the pressure moves the slide and
applies the stand-by pressure from the pump to the valveblock
Tdd VS modules.

- The LS limiter enables the maximum circuit pressure to be limited

LS by limiting the pump pilot pressure. It pre-empts the action of
the pump DR slide and reduces rippling.
T
T EE
- The regulator allows the LS pressure to fall to 0 when the control
stick returns to neutral.
M LS D
- The VS enables all hydraulic movements to be cut off, directing
DLS the divider pilot flow to the tank.

P
70

Tdd VS

LS

T
T EE

What is the function of the non-return valve?

How is the main pressure limited?

What is the exact calibration of the maximum pressure relief valve?

F70-3-0037EN (08/10/2012)
 HYDRAULIC CHARACTERISTICS AND
SPECIFICATIONS 1

SX 14 S DISTRIBUTOR (TILT)
Values for information purposes only.

Function:

- Direct the hydraulic flow to the receiver.

- Limit impact pressure.

- Enables all movement to be stopped.

MA

1 2 3 4
VCI

70
1 2
M LS D b B1 A1 b B2 A2 B3 A3 B4 A4 b B5 A5 D
DLS

b b

Tdd VS
VRP
a a b
LS

T B A T B T T B
T T
EI
EE EA(O) ET EA EL EF
a
3 4
a a Pr Tpr

1 - Valve slide.
2 - Pressure balance.
3 - Pressure spike relief valve.
4 - Pressure spike relief valve.

Notes : _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(08/10/2012) F70-3-0038EN
 HYDRAULIC CHARACTERISTICS AND
2 SPECIFICATIONS

Values for information purposes only.

b B1 A1

- The hydraulic pressure arrives at the entry module with pump

stand-by pressure.

- The Pressure balance ensures communication between the main

pressure line through the valveblock to the receiver feed.

- It takes the receiver pressure and communicates it to the pump.

- T here is a priority between the receiver feed and pressure

information transmission to avoid any rapid pressure increase
as a result of a delay in slide opening relative to pump control.

T B A T
EI
a
Hydraulic control
(At “rest”)

b B1 A1 b B1 A1
70

T B A T T B A T
EI EI
a a
Hydraulic control Hydraulic control
(Setting “a”) (Setting “b”)

F70-3-0038EN (08/10/2012)
 HYDRAULIC SPECIFICATIONS AND
CHARACTERISTICS 1

SX 14 S DISTRIBUTOR (TELESCOPING - ACCESSORY)

Values for information purposes only.
EA
ET
Function:

- Direct the hydraulic flow to the receiver.

- Limit impact pressure.

- Enables all movement to be stopped.

EA

ET

MA

70
1 2 3 4
VCI

1 1
M LS D b B1 A1 b B2 A2 B3 A3 B4 A4 b B5 A5 D
DLS

b b

Tdd VS
VRP
a a b
LS

T B A T B T T B
T T
EI
EE EA(O) ET EA EL EF
a a a Pr Tpr

3 2 2

1 - Valve slide.
2 - Pressure balance.
3 - Pressure spike relief valve.

Notes : _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(09/10/2012) F70-3-0039EN
 HYDRAULIC SPECIFICATIONS AND
2 CHARACTERISTICS

Values for information purposes only.

Operating principles of the electro-hydraulic controller:

Pressure reduced
Pr by SPU

Valve slide
TPr

B3 A3 B4 A4
- The hydraulic pressure arrives at the entry module
with pump stand-by pressure.

b b - The Pressure balance ensures communication between

the main pressure line through the valveblock to the
receiver feed.

- It takes the receiver pressure and communicates it

to the pump.
a a
- There is a priority between the receiver feed and
pressure information transmission to avoid any rapid
70

B T pressure increase as a result of a delay in slide opening

relative to pump control.
ET EA
Electro-hydraulic controller (“Rest” state)

B3 A3 B4 A4 B3 A3 B4 A4

b b b b

a a a a

B T B T

ET EA ET EA
Electro-hydraulic controller (Setting “a”) Electro-hydraulic controller (Setting “b”)
F70-3-0039EN (09/10/2012)
 HYDRAULIC SPECIFICATIONS AND
CHARACTERISTICS 1

SX 14 S DISTRIBUTOR (ELEVATION)
Values for information purposes only.

Function:

–– Direct the hydraulic flow to the receiver.

–– Limit impact pressure.

–– Enables all movement to be stopped.

–– Regulates pilot pressure as per machine overload.

MA

70
1 2 3 4
VCI

1
M LS D b B1 A1 b B2 A2 B3 A3 B4 A4 b B5 A5 D
DLS

b b

Tdd VS
VRP
a a b
LS

T B A T B T T B
T T
EI
EE EA(O) ET EA EL EF
a a a Pr Tpr

2 3
1. Distribution slide (includes the pilot regulation valve VRP).
2. Pressure spike relief valve.
3. Pressure balance.

Notes : _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(09/10/2012) F70-3-0040EN
 HYDRAULIC SPECIFICATIONS AND
2 CHARACTERISTICS

Values for information purposes only.

Operating principles of the electro-hydraulic controller and VRP:

Jet at control valve inlet for descent

control

Hydraulic
controller Control Valve

Pr

Valve slide

Pressure reduced
TPr by SPU

The descent control is mixed, i.e. the hydraulic controller directly controls the slide in normal operation.
The pressure relief valve, on the other hand, can reduce the slide pilot pressure if the operator wishes
to reduce the flow sent to descent and thus the rate of descent.

Current/pressure reduction curve, VRP:

70

F70-3-0040EN (09/10/2012)
 HYDRAULIC SPECIFICATIONS AND
CHARACTERISTICS 3

b B5 A5

VRP
b

–– T he hydraulic pressure arrives at the entry module with pump

T B stand-by pressure.

EL –– T he Pressure balance ensures communication between the main

a pressure line through the valveblock to the receiver feed.
Electro-hydraulic controller
(“Rest” state) –– It takes the receiver pressure and communicates it to the pump.

–– T here is a priority between the receiver feed and pressure

b B5 A5 information transmission to avoid any rapid pressure increase
as a result of a delay in slide opening relative to pump control.

70
VRP
b

T B

EL
a
Electro-hydraulic controller
(Setting “b”)

(09/10/2012) F70-3-0040EN
 HYDRAULIC SPECIFICATIONS AND
4 CHARACTERISTICS
70

F70-3-0040EN (09/10/2012)
 HYDRAULIC SPECIFICATIONS AND
CHARACTERISTICS 1

SX 14 S DISTRIBUTOR (CLOSING)
Values for information purposes only.

Function:

–– It contains a flushing valve whose function is to prevent

pressure spikes arising from the premature closing of
the main slide of one of the valveblock components
before the pump has returned to low.

T3

MA
Pr

r
Tp

70
1 2 3 4
VCI

D
DLS
M LS D b B1 A1 b B2 A2 B3 A3 B4 A4 b B5 A5
1
b b

Tdd VS
VRP
a a b
LS

T B A T B T T B
T T
EI
EE EA(O) ET EA EL EF
a a a Pr Tpr

1 - Flushing Valve.

Notes : _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(09/10/2012) F70-3-0041EN
 HYDRAULIC SPECIFICATIONS AND
2 CHARACTERISTICS

Values for information purposes only.

–– The
 hydraulic pressure arrives at the entry module with pump
stand-by pressure.

EF
Pr Tpr
70

F70-3-0041EN (09/10/2012)
 HYDRAULIC SPECIFICATIONS AND
CHARACTERISTICS 1

TILT CUT-OFF VALVE (VCI)

Values for information purposes only.

Function:

–– T o authorize or not crowding, taking into account

machine overload and machine software.

–– When powered, 35 bar pressure is applied to each side

of the slide, giving rise to no crowding movement.

–– When unpowered, pressure can be applied to one side

or the other thus enabling movement.

Maximum pressure (bar) 35

Maximum flowrate (L/min) 19

MA
1

70
1 2 3 4
VCI

M LS D b B1 A1 b B2 A2 B3 A3 B4 A4 b B5 A5 D
DLS

b b

Tdd VS
VRP
a a b
LS

T B A T B T T B
T T
EI
EE EA(O) ET EA EL EF
a a a Pr Tpr

1 - Crowding Cut-Off Valve (VCI)

Notes : _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
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 HYDRAULIC SPECIFICATIONS AND
2 CHARACTERISTICS
70

F70-3-0042EN (09/10/2012)
 HYDRAULIC SPECIFICATIONS AND
CHARACTERISTICS 1

SDM 140 CONTROL BLOCK

Values for information purposes only.

Role:

- Limit maximum pressure.

- Direct the hydraulic flow to the receivers.

- Cut off hydraulic movements (VS).

70
- Limit shock pressure (Valve anti shock).

- Set the return flow in the neutral manipulator.

Notes : _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(09/10/2012) F70-3-0045EN
 HYDRAULIC SPECIFICATIONS AND
2 CHARACTERISTICS

Values for information purposes only.

V4
V3

V2
T1

V1

PP

EA
ET
EI
EL

1. Tilt cut-off valve (VCI). 5. Anti-cavitation valve.

2. Boom descent valve (VRD). 6. Anti-cavitation valve.
3. Movement cut-off valve (VS). 7. Valve slide
70

4. Pressure limiter. PP : Taking Pressure

P T
MA

6 5 6 5 1 2 3 4

PP

P A1 B1 V1 V3 A2 B2 V A3 B3 A4 B4 A5 B5 T
280 bar
200 bar

200 bar

D
3
280 bar

VS

4
260 bar
VCI
EE EL EI ET EA EA (O) EF
V2 T1 V4

7 2 7 1 7 7 7
F70-3-0045EN (09/10/2012)
 HYDRAULIC SPECIFICATIONS AND
CHARACTERISTICS 3

1. Tilt cut-off valve (VCI) (12 V - 6.8 Ω + freewheel diode on Pin 1)

V3 A2 B2  ermit or not the tilt function depending on

P
machine overload and machine software.

200 bar
- When it is powered a 35 bar pressure is
280 bar applied to both sides of the spool, thereby
stopping any tilt movement.
- When unpowered, pressure can be applied
to one side or the other, thus allowing
movement.

VCI
EI
V4

2. Boom flow control on descent valve (VRD) (12 V - 4.7 Ω - 1.5 A)

A1 B1 V1 - Makes it possible to limit the descent speed

280 bar of the boom no matter what the load.

70
EL
V2 T1

3. Safety valve (VS) (12 V - 6.3 Ω + diode de roue libre sur Pin 1 et 2)

P - T he VS makes it possible to cut off all

hydraulic movements by directing the
flow divider pilot pressure to the tank.

VS

260 bar

EE

Notes : _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(09/10/2012) F70-3-0045EN
 HYDRAULIC SPECIFICATIONS AND
4 CHARACTERISTICS

4. Pressure limiter.

P - The pressure relief valve makes it possible to

limit the internal pressure in the hydraulic
circuit, by diverting excess flow to the
low return.
VS

260 bar

EE

5. Anti-cavitation valve.

V3 A2 B2 V A3 B3 - The function of the anti-

cavitation valve is to protect
200 bar

200 bar

the cylinder and hoses from

280 bar any excessive pressures.
70

VCI
EI ET
V4

6. Anti-cavitation valve.

A1 B1 V1 V3 A2 B2
280 bar
200 bar

280 bar

VCI
EL EI
V2 T1 V4

Notes : _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
F70-3-0045EN (09/10/2012)
 HYDRAULIC SPECIFICATIONS AND
CHARACTERISTICS 5

7. Valve slide.

A1 B1 V1 V3 A2 B2 V A3 B3 A4 B4 A5 B5
280 bar

200 bar

200 bar
280 bar

VCI
EL EI ET EA EA (O)
V2 T1 V4

A B
1 0 2
A B

T P LC P T P T

P A B T
1 0 2
A B
A B

70
T P LC P T P T

A B
1 0 2
A B

T P LC P T P T

P B A T

Notes : _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(09/10/2012) F70-3-0045EN
 HYDRAULIC SPECIFICATIONS AND
6 CHARACTERISTICS
70

F70-3-0045EN (09/10/2012)
 HYDRAULIC SPECIFICATIONS AND
CHARACTERISTICS 1

CASAPPA MVP 60 PUMP

1
2
3

3 1

5 7

70
6

4
7
X B
1. PEC (Pressure Electronic Control).
2. Hydraulic flow regulator.
P
3. Maximum displacement regulator.
4. Minimum displacement regulator.
5. High Pressure (B).
1 M
60 cm3/tr
6. Suction pressure (S).
7. LS (X) line coupling. Includes fi lter and flow
limiter.
8. Oil tank return.

S
2
(09/10/2012) F70-3-0047EN
 HYDRAULIC SPECIFICATIONS AND
2 CHARACTERISTICS

Values for information purposes only.

SECTION VIEW

DESCRIPTION

–– LS spring : 17 b
70

X B
–– Pressure limiter : 315 b
P
Key :
1 M
1. PEC (Pressure Electronic Control).
2. Hydraulic fl ow regulator.
315b

17b

S
2

Notes : _____________________________________________________________________________________

___________________________________________________________________________________________

___________________________________________________________________________________________

F70-3-0047EN (09/10/2012)
 HYDRAULIC SPECIFICATIONS AND
CHARACTERISTICS 3

Values for information purposes only.

FLOW ADJUSTMENT

Keeping stand-by pressure of 17 bar.

Delta P = p(B) - p(X)

Delta P generated by weak fl ow passing through the control block pressure compensator (Ref 1).

If the Delta P increases, the pump’s displacement decreases.

Example: Hydraulic control (Setting “b”)

M LS D b B1 A1
Delta P
D
100b X B
DLS
117b
P

M P
1

Delta P
117b
Tdd VS 17 bar
5l/min

100b
17b LS
S T B A T

70
T
T EE EI
a

Notes : _____________________________________________________________________________________

___________________________________________________________________________________________

___________________________________________________________________________________________

(09/10/2012) F70-3-0047EN
 HYDRAULIC SPECIFICATIONS AND
4 CHARACTERISTICS
70

F70-3-0047EN (09/10/2012)
 HYDRAULIC SCHEMATIC DIAGRAMS

pages

MT 732/932 SERIES E-E3

MT-X732 SERIES E-E3
MT 1030 S TURBO SERIES 5-E3
MT-X1030 S TURBO SERIES 5-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
MLT 731 TURBO SERIES F-E3
MT / MLT-X 732 95P ST3A S1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
MLT 634 TURBO LSU SERIES F-E3
MLT 735/741 TURBO LSU SERIES 6-E3

70
MLT-X735 TURBO LSU SERIES 6-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
MLT 1035 L TURBO LSU SERIES 6-E3
MLT-X1035 100 L TURBO LSU SERIES 6-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
MLT 634 -120 LSU SERIES F-E3
MLT 634 -120 LSU POWERSHIFT SERIES F-E3
MLT 735/741 -120 LSU SERIES 6-E3
MLT-X735/-X741-120 LSU SERIES 6-E3
MLT 735/741 -120 LSU POWERSHIFT SERIES 6-E3
MLT-X735 -120 LSU POWERSHIFT SERIES 6-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
MLT 741 H TURBO LSU SERIES 6-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

(24/04/2015) 70-02-M171EN
 2 HYDRAULIC SCHEMATIC DIAGRAMS
70

70-02-M171EN (24/04/2015)
 HYDRAULIC SCHEMATIC DIAGRAMS 3

MT 732/932 Series E-E3 MT 1030 S TURBO SERIES 5-E3

MT-X732 Series E-E3 MT-X1030 S TURBO SERIES 5-E3
HYDRAULIC DIAGRAM KEY
Position on
Item Designation Characteristics (Options)
diagram
CA Suction strainer S15
CSP Counterbalance valve I33, G35, G39
CSPD Double counterbalance valve I38
D Distributor Q39
EE Inlet element S25
EA Attachment element S27
ESD Right stabiliser element S29
ESG Left stabiliser element S31
EL Lifting element S33
EI Tilting element S35
ET Telescope element S37
EF Closing element S39
EVTDF(O) Telescope head electrovalve (option) C28, C31
FDAR Rear disc brake I23
FDAV Front brake I3
FR Return filter Q17
M Engine I19
Min rpm 930 rpm
Nominal rpm loaded 2200 rpm
Max rpm unladen 2400 rpm
MC Master cylinder A4
N Level S12
P Hydraulic pump I17

70
PAAV(O) Front attachment connector (option) C23
PAAV (O) AV1 Front attachment connector (option) Hydraulic locking C26
PAAV (O) AV2 Front attachment connector (option) Telescope head electrovalve C28
PAAV (O) AV3 Front attachment connector (option) Telescope head electrovalve and
C30
hydraulic locking
PAAV (O) AV4 Front attachment connector (option) Single side-shift carriage (TSDL) and
C33
connectors
PAAV (O) AV5 Front attachment connector (option) Telescope head electrovalve and TDSL C36
PAAV (O) AV6 Front attachment connector (option) TDSL and hydraulic locking C38
PD Steering pump C11
PFR(O) Trailer brake connector integrated in the VAFR (option) E4
PP Pressure test port O25
PRF(O) Leakage return connector (option) K13
R Hydraulic tank S13
RLF Brake fluid tank C3
SCFR(O) Trailer brake circuit selector (option) E7
SD 3 position steering selector C9
Position 1: short steering
Position 2: front wheel steering
Position 3: crab steering
VAI(O) Isolation valve (option) C25, C30, C33, C35
VAFR(O) Trailer brake valve (option) E4
VC Compensating cylinder I35 de 110x55 c 310
VD Discharge valve O22
VDAR Rear steering cylinder I21
(24/04/2015) 70-02-M171EN
 MT 732/932 Series E-E3
4 HYDRAULIC SCHEMATIC DIAGRAMS
MT-X732 Series E-E3
MT 1030 S TURBO SERIES 5-E3
MT-X1030 S TURBO SERIES 5-E3

HYDRAULIC DIAGRAM KEY

Position on
Item Designation Characteristics (Options)
diagram
VDAV Front steering cylinder I4
VI Tilting cylinder G35 de 120x60 c416
VL Lifting cylinder G33 de 140x70 c720
VRD Flow control valve Q24
VS Safety valve Q25
VSD Right stabiliser cylinder G27 de 125x60 c200
VSG Left stabiliser cylinder G31 de 125x60 c200
VSS Stabiliser safety valve
VT Telescope cylinder (MT7) I35 de 70x50 c2700
VT1 Telescope cylinder 1 de 100x60 c2600 (MT9)
I39
de 100x60 c2850 (MT10)
VT2 Telescope cylinder 2 de 80x50 c2600 (MT9)
G39
de 80x50 c2850 (MT10)
VTSDL(O) Single side-shift carriage cylinder(option) C33, A36, C38
VVT(O) Carriage locking cylinder (option) C26, A30, A40 de 60x45 c 183

NOTE: 1- The calibration pressures of the main relief valves, on the inlet elements, are given for maximum
engine speed.
2- The calibration pressures of the secondary relief valves are at an engine speed of 1000 rpm.
3- The pressure relief valves should be adjusted at an oil temperature of 50°C.
70

70-02-M171EN (24/04/2015)
MT 732/932 Series E-E3 MT 1030 S TURBO SERIES 5-E3
HYDRAULIC SCHEMATIC DIAGRAMS 5
MT-X732 Series E-E3 MT-X1030 S TURBO SERIES 5-E3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

A OPTION AV-3 OPTION AV-5 OPTION AV-6 A

MA VVT (O) VDL (O)
B A B T 2
MC 3 1 OPTION AV-1 OPTION AV-2 OPTION AV-4 VDL (O) VVT (O)

VAI (O)

VAI (O)
3 2 1 C2
VVT (O) VDL (O)

PAAV (O) PAAV (O)

PAAV (O) PAAV (O)

PAAV (O) PAAV (O)

VAI (O)
PAAV (O)
RLF
B1 SD AV AR C2

PAAV (O)
P 3 2 1 C4 C4
R L VAI (O) C4 C4 VAI (O)
C PD C2 C

PAAV (O)
200b 200b

PAAV (O)
C2
C3 C1 C3 C1 C3 C1 C3 C1
OPTION FREINAGE HYDRAULIQUE DE REMORQUE
ONLY 1030
200 cm3/tr
P T P1 P1 P1 P1
P2 EVTDF (O) P2 EVTDF (O) P2 P2
Y
LS
VAFR SCFR 140b VT2
N LS V1 V2
E PFR E
B S T P
C1 C2
CSP 315b
+15
VI 0

VL VT 110b
V1 V2
C1 C2
G 300b VT1 G
EF CF OUT
CSP C1 C2
V1 V2 335b CSP
C1 C2 C1 C2
LS
M 335b CSD 300b 300b
P VC
ES.AV

ES.AR
21.99 cm3/tr 21.99 cm3/tr IN
30b
I I
V1 V2 V1 V2
30b CSP
FDAV VDAV VDAR V1 V2
FDAR
Télescopage MT 7 Télescopage MT 9 / 10

70
ONLY 1030
K K

PRF(O)

VSD VSG
C1 C2 C1 C2
280b 100b CPD 100b 280b
M M

V1 V2 V1 V2
C
VD
P1

O PP O

P A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 T
280b 280b
190b 190b D
P T

A
FR VRD EPI
6b
5b VS NF NF NF NF
Q CVI
NO B B B NO B Q
B NF NF A NF A NF B NF NF
B A A A A
SPI

C
15 µm absolu

VRP
N CA 250b
Niveau moyen: 104L 125 µm
absolu
S S
EE EA ESD ESG EL EI ET EF
R Capacité 128 litres Réserve direction

(24/04/2015) 70-02-M171EN
 6 HYDRAULIC SCHEMATIC DIAGRAMS

MLT 731 TURBO SERIES F-E3

MT / MLT-X 732 95P ST3A S1

HYDRAULIC DIAGRAM KEY HYDRAULIC DIAGRAM KEY

Position on Position on
Item Designation Characteristics (Options) Item Designation Characteristics (Options)
diagram diagram
AC Accumulator G37 SCFR Trailer brake circuit selector E7
CA Suction strainer S16 SD 3 position steering selector C10
CSP Counterbalance valve G26, I30, I39 Position 1: short steering
CR(O) Trailer hook (option) C17, C19, C26 Position 2: front wheel steering
CRC (O) Telescope suspension (option) E34 Position 3: crab steering
D Distributor Q34 VC Compensating cylinder I26 de 100x50 c310
EE Inlet element S26 VI Tilting cylinder G26 de 130x65 c380
EA(O) Attachment element (option) S33 VDAV Front steering cylinder I4
EL Lifting element S28 VDAR Rear steering cylinder I21
EI Tilting element S29 VL Lifting cylinder G35, G40 de 140x70 c720
EA Attachment element S32 VT Telescope cylinder I30 de 70x50 c2750
ET Telescope element S31 VAFR Trailer brake valve E3
EF Closing element S34 VVT(O) Carriage locking cylinder (option) C35, A39 de 60x45 c183
FDAV Front disc brake I3 VAI (option) Isolation valve (option) C34, C38
FDAR Rear disc brake I23 VRP Pressure control valve Q28
FEMS EMS head filter M39 VASF(O) Telescope suspension valve I36
FR Return filter Q18 VCI Tilting cut-off valve S30
M Engine I18 VD Discharge valve O23
Min rpm 930 rpm VS Safety valve Q26
Nominal rpm loaded 2200 rpm
Max rpm unladen 2400 rpm NOTE: 1- The calibration pressures of the main relief valves, on the inlet elements, are given for maximum
MA Manipulator Q39, M40 engine speed.
MC Master cylinder A4 2- The calibration pressures of the secondary relief valves are at an engine speed of 1000 rpm.
70

N Level S13 3- The pressure relief valves should be adjusted at an oil temperature of 50°C.
P Hydraulic pump I16
PAAV Front attachment connector C32
PAAV (O) AV1 Front attachment connector (option) Hydraulic locking C34
PAAV (O) AV2 Front attachment connector (option) Telescope head electrovalve C37
PAAV (O) AV3 Front attachment connector (option) Telescope head electrovalve and
C39
hydraulic locking
PAAR(O) AR1 Rear attachment connector (option) single-effect C29
PAAR(O) AR2 Rear attachment connector (option) dual effect C27
PAAR(O) AR3 Rear attachment connector (option) hydraulic hook C26
PAAR(O) AR4 Rear attachment connector (option) dual + single rear provision C24
PAAR(O) AR5 Rear attachment connector (option) 2 dual rear provisions C22
PAAR(O) AR6 Rear attachment connector (option) towing hook + dual rear provision C19
PAAR(O) AR7 Rear attachment connector (option) towing hook + rear single provision C17
PD Steering pump C11
PFR Trailer brake connector integrated in the VAFR E4
PP Pressure test port O26
PRES Pressure switch E13
PRES(O) Pressure sensitive switch (option) G35
PRF(O) Leakage return connector (option) K13
R Hydraulic tank S14
RLF Brake fluid tank C3
SC Circuit selector E9

70-02-M171EN (24/04/2015)
MLT 731 TURBO SERIES F-E3
HYDRAULIC SCHEMATIC DIAGRAMS 7
MT / MLT-X 732 95P ST3A S1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

A A
OPTION AV-3

B L N A B T 2 OPTION AR-7 OPTION AR-6 OPTION AR-5 OPTION AR-4

VVT (O)
3 1
MC OPTION AV-1 OPTION AV-2
3 2 1

PAAR (O) PAAR (O)

PAAR (O)

VAI (O)
C4 PAAR (O) C4 C4 C4 PAAR (O) VVT (O)

PAAV PAAV (O)

PAAV PAAV (O)

PAAV
B1 SD AV AR OPTION AR-3 OPTION AR-2 OPTION AR-1
RLF PAAR (O) C4
P P 3 2 1
CR (O) PAAR (O) C4
C2 C2

PAAR (O)
CR (O) CR (O)

VAI (O)
R L
C C2 C2 C2 C2 C
200b 200b PD

PAAV
C3 C1 C3 C1 C3 C1 C3 C1
C3 C1 C3 C1

200 cm3/tr
P T P2 P2 P2 P2
P1 P1 P1 P1 P2 P1 P2 P1
Y SC
V1 V2 LS
VAFR SCFR 140b PRES
N LS V1 V2 S 7.5 b OPTION CRC
E E
PFR
B S T P
VL

VI
VL
PRES
G G

2
C1 C2

3
C1 C2

1
EF CF 300b
OUT PX EV(S1) 30b
VT 1.5 L
CSP
V1 V2
320b
AC C1 C2
LS
M EV(S2) +15/0 335 b CSP
P
ES.AV

ES.AR
21.99 cm3/tr 21.99 cm3/tr IN VC
C1 C2 30b
I CSP I
335b +6/0
VASF (O) 30 b
T V1 V2 V1 V2
FDAV VDAV VDAR
FDAR
30b
V1 V2

0.7 L
13 b
K K

70
P2
35b BA
PRF(O) U

45±5b

P1
T

M FEMS M
10 µm

P T
MA

1 2 3 4

O O
4b 4b
C
Pressostat (O) Pressostat (O) 4b
P1
VD
Pressostat (O)
P A1 B1 V1 V3 A2 B2 V A3 B3 A4 B4 A5 B5 T
MA
280 b
200 b
280 b
200 b D
FR
6b
5b
Q Q
VS
P T
15 µm absolu

N CA VRP
125 µm VCI
Niveau moyen: 104L absolu PP 260 b
EE EL EI ET EA EA (O) EF
S V2 T1 V4 S
R Capacité 128 litres Réserve direction

(24/04/2015) 70-02-M171EN
 8 HYDRAULIC SCHEMATIC DIAGRAMS

MLT 634 TURBO LSU SERIES F-E3

MLT 735/741 TURBO LSU SERIES 6-E3
MLT-X735 TURBO LSU SERIES 6-E3

HYDRAULIC DIAGRAM KEY HYDRAULIC DIAGRAM KEY

Position on Position on
Item Designation Characteristics (Options) Item Designation Characteristics (Options)
diagram diagram
AC Accumulator G37, M28 RLF Brake fluid tank C3
CA Suction strainer S17 SC Circuit selector E8
CSP Counterbalance valve I38, K36, I30, G27 SD 3 position steering selector C10
CR(O) Trailer hook (option) C18, C20, C27 Position 1: short steering
D Distributor O38 Position 2: front wheel steering
EE Inlet element Q26 Position 3: crab steering
EA(O) Attachment element (option) Q31 SCFR Trailer brake circuit selector E7
EL Lifting element Q36 VC Compensating cylinder (MLT 634-735) I27 de 100x50 c310
EI Tilting element Q29 Compensating cylinder (MLT 741) de 110x55 c310
EA Attachment element Q34 VI Tilting cylinder (MLT 634) E27 de 120x60 c445
ET Telescope element Q33 Tilting cylinder (MLT 735) de 130x65 c380
EF Closing element Q38 Tilting cylinder (MLT 741) de 140x70 c388
EVAA(O) Rear attachment electrovalve (option) C18, C20, C22, C25 VCI Tilting cut-off valve M35
EVP(O) Pilot electrovalve (option) O23 VDAV Front steering cylinder I4
EVTDF(O) Telescope head electrovalve (option) C36, C39 VDAR Rear steering cylinder I22
FDAV Front disc brake I3 VL Lifting cylinder (MLT 634) E35, G39 de 130x70 c720
FDAR Rear disc brake I24 Lifting cylinder (MLT 735) de 140x70 c720
FEMS EMS head filter K39 Lifting cylinder (MLT 741) de 150x70 c716
FR Return filter Q19 VT Telescope cylinder (MLT 634) G30 de 70x50 c2100
M Engine G20 Telescope cylinder (MLT 735) de 70x50 c2700
Min rpm 930 rpm Telescope cylinder (MLT 741) de 75x55 c2700
Nominal rpm loaded 2200 rpm VAFR Trailer brake valve E3
70

Max rpm unladen 2400 rpm VVT(O) Carriage locking cylinder (option) C34, A39
MA Manipulator M38 VAI(O) Isolation valve (option) C33, C38
MC Master cylinder A4 VASF Telescope suspension valve I35
N Level S15 VRP Pressure control valve O36
P Hydraulic pump G20 VS Safety valve O26
PAAV Front attachment connector C32
PAAV (O) AV1 Front attachment connector (option) Hydraulic locking C34 NOTE: 1- The calibration pressures of the main relief valves, on the inlet elements, are given for maximum
PAAV (O) AV2 Front attachment connector (option) Telescope head electrovalve C36 engine speed.
PAAV (O) AV3 Front attachment connector (option) Telescope head electrovalve and
C39
2- The calibration pressures of the secondary relief valves are at an engine speed of 1000 rpm.
hydraulic locking
3- The pressure relief valves should be adjusted at an oil temperature of 50°C.
PAAR(O) AR1 Rear attachment connector (option) single-effect C30
PAAR(O) AR2 Rear attachment connector (option) dual effect C29
PAAR(O) AR3 Rear attachment connector (option) hydraulic hook C28
PAAR(O) AR4 Rear attachment connector (option) dual + single rear provision C26
PAAR(O) AR5 Rear attachment connector (option) 2 dual rear provisions C23
PAAR(O) AR6 Rear attachment connector (option) towing hook + dual rear provision C21
PAAR(O) AR7 Rear attachment connector (option) towing hook + rear single provision C18
PD Steering pump C11
PFR Trailer brake connector integrated in the VAFR E5
PP Pressure test port M26
PRF(O) Leakage return connector (option) K15
PRES Pressure switch E12
PRES(O) Pressure sensitive switch (option) G35
R Hydraulic tank S15
70-02-M171EN (24/04/2015)
MLT 634 TURBO LSU SERIES F-E3
HYDRAULIC SCHEMATIC DIAGRAMS 9
MLT 735/741 TURBO LSU SERIES 6-E3
MLT-X735 TURBO LSU SERIES 6-E3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

A MA OPTION AV-3
A

B L N A B T OPTION AR-7 OPTION AR-6 OPTION AR-5 OPTION AR-4 VVT (O)
2
3 1
MC OPTION AV-1 OPTION AV-2

VAI (O)
3 2 1 PAAV
PAAR (O) PAAR (O) PAAR (O) PAAR (O) OPTION AR-3 OPTION AR-2 OPTION AR-1 VVT (O)
B1 SD AV AR
RLF C4 C4
P P 3 2 1 C4 C4 C2 PAAV (O) PAAV (O)

VAI (O)
CR (O) CR (O) C2

CR (O)
R L
C2 C2 C2 PAAR (O) C2 PAAR (O) C4 C4
200 b 200 b PD PAAR (O) PAAR (O) PAAV PAAV
C C3 C1 C3 C1 C3 C1 C3 C1 PAAV C
C3 C1 C3 C1

200 cm3/tr
P T P2 P1 P2 P1 P2 P1 P2 P1 EVTDF (O) EVTDF (O)
P2 P1 P2 P1
Y SC
V1 V2 LS
VAFR SCFR 140b PRES
N LS V1 V2 S 7,5 bar OPTION CRC
PFR
B S T P
E
VL E

VI
VL
PRES
X

1 2
C1 C2

3
C1 C2
300 b
PX EV(S1) 30 b
G B VT 1.5 L
G
CSP
P V1 V2 AC C1 C2
M EV(S2) 335 b
45 cm3/tr
ES.AV

VC

ES.AR
L L1 L2 S C1 C2
320b+15/0

30b+6/0
335 b
VASF (O) 30 b CSP
T V1 V2 V1 V2
FDAV VDAV VDAR
FDAR
I 30 b CSP I
V1 V2

0.7 L
C1 C2 13 b
CSP 70 b
35b BA
PRF(O) U
V1 V2

70
45±5B
K K
P1
T

10 µm
FEMS
P T
0.32 L
100 b MA
Ø1

M AC M
PP 1 2 3 4
VCI

M LS D b B1 A1 b B2 A2 B3 A3 B4 A4 b B5 A5
DLS D
b b
O O
P

3 2 Tdd VS
VRP 23 b
1 4 a a b
14V
EVP (O) LS

T B A T B T T B
270 b T
T EE 190 b 280 b EI 200 b 280 b
EA(O) ET EA EL EF
FR a a a Pr Tpr
Q Gicleur 0.8 mm
Q
6b
5b

15 microns absolu

N CA
125 microns
Niveau moyen: 110L absolu
S S

R Capacité 135 litres Réserve direction 12 litres

(24/04/2015) 70-02-M171EN
 10 HYDRAULIC SCHEMATIC DIAGRAMS

MLT 1035 L TURBO LSU SERIES 6-E3

MLT-X1035 100 L TURBO LSU SERIES 6-E3
HYDRAULIC DIAGRAM KEY HYDRAULIC DIAGRAM KEY
Position on Position on
Item Designation Characteristics (Options) Item Designation Characteristics (Options)
diagram diagram
AC Accumulator O28, G37 Position 2: front wheel steering
CA Suction strainer S16 Position 3: crab steering
CSP Counterbalance valve G26, G30, K36, I39 SC Circuit selector E9
CSPD Double counterbalance valve C27, I30 SCFR Trailer brake circuit selector E7
CR(O) Trailer hook (option) C25 VASF Telescope suspension valve I36
D Distributor Q39 VCI Tilting cut-off valve O36
EE Inlet element S26 VC Compensating cylinder (MLT 735) I26 de 110x55 c310
ECD Leveling element S30 VCD Leveling cylinder C29 de 110x50 c165
EL Lifting element S36 VI Tilting cylinder (MLT 735) G26 de 120x60 c416
EI Tilting element S29 VDAV Front steering cylinder I4
EA Attachment element S34 VDAR Rear steering cylinder I20
ET Telescope element S32 VL Lifting cylinder (MLT 735) E35, G39 de 140x70 c720
EF Closing element S38 VT1 Telescope cylinder 1 G30 de 100x60 c2850
EVAA(O) Rear attachment electrovalve (option) C19, C22, C24 VT2 Telescope cylinder 2 E30 de 80x50 c2850
EVP Pilot electrovalve Q22 VAFR Trailer brake valve E3
EVTDF(O) Telescope head electrovalve (option) C36, C39 VVT(O) Carriage locking cylinder (option) C35, A39 de 60x45 c183
FDAV Front disc brake I3 VAI(O) Isolation valve (option) C34, C38
FDAR Rear disc brake I22 VRP Pressure control valve Q36
FEMS EMS head filter M39 VS Safety valve Q26
FR Return filter Q18
M Engine I19 NOTE: 1- The calibration pressures of the main relief valves, on the inlet elements, are given for maximum
Min rpm 930 rpm engine speed.
Nominal rpm loaded 2200 rpm 2- The calibration pressures of the secondary relief valves are at an engine speed of 1000 rpm.
Max rpm unladen 2400 rpm 3- The pressure relief valves should be adjusted at an oil temperature of 50°C.
70

MA Manipulator A17, M39

MC Master cylinder A4
N Level S13
P Hydraulic pump I18
PAAV Front attachment connector C32
PAAV (O) AV1 Front attachment connector (option) Hydraulic locking C34
PAAV (O) AV2 Front attachment connector (option) Telescope head electrovalve C37
PAAV (O) AV3 Front attachment connector (option) Telescope head electrovalve and
C39
hydraulic locking
PAAR(O) AR1 Towing hook rear attachment connector (option) C25
PAAR(O) AR2 Rear attachment connector (option) towing hook + dual rear provision C22
PAAR(O) AR3 Rear attachment connector (option) towing hook + rear single provision C20
PCR Cooling circuit pump Q13
PD Steering pump C12
PFR Trailer brake connector integrated in the VAFR E4
PP Pressure test port O26
PRF(O) Leakage return connector (option) K13
PRES Pressure switch E13
PRES(O) Pressure sensitive switch (option) G35
R Hydraulic tank S14
RH Oil cooler Q15
RLF Brake fluid tank A3
SD 3 position steering selector C10
Position 1: short steering
70-02-M171EN (24/04/2015)
MLT 1035 L TURBO LSU SERIES 6-E3
HYDRAULIC SCHEMATIC DIAGRAMS 11
MLT-X1035 100 L TURBO LSU SERIES 6-E3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

A OPTION AV-3 A
MA
Ø 0.9 VCD VVT (O)
B L N A B T 2 OPTION AR-3 OPTION AR-2 OPTION AR-1
3 1
MC OPTION AV-1 OPTION AV-2

VAI (O)
3 2 1
AV AR PAAR (O) PAAR (O) C2
CR (O) VVT (O)
B1 C2 C2 PAAV
RLF SD PAAV (O)
3 2 1
C4 Vers V2 du CSD C4 Vers V2 du CSD C4 Vers V2 du CSD Ø 0.9 C2 PAAV (O)
P P C2
de DEVERS de DEVERS de DEVERS
R L VAI (O) C4 C4
C 200b 200b PD Vers V1 du CSD Vers V1 du CSD Vers V1 du CSD C2 CSD C1 PAAV PAAV C
de DEVERS de DEVERS de DEVERS
C3 C1 C3 C1 C3 C1 PAAV C3 C1 C3 C1

P
200 cm3/tr EVAA (O) EVAA (O) EVAA (O) V2 V1 EVTDF (O) EVTDF (O)
T P2 P1 P2 P1 P2 P1 P2 P1 P2 P1
Y SC
V1 V2 LS
VAFR SCFR 140b PRES
N LS V1 V2 S 7.5 b
OPTION CRC
E PFR E
B S T P VT2
VL

VI C1 C2
CSP
VL
PRES
G X G

1 2
C1 C2 V1 V2

3
C1 C2
30b
B
VT1 1.5 L
CSP
P V1 V2 AC C1 C2
45 cm3/tr M CSP
ES.AV

ES.AR
C1 C2
L L1 L2 S VC 320b+15/0

I 30b+6/0 I
VASF (O)
T V1 V2
FDAV VDAV VDAR V1 V2
V1 V2
FDAR

0.7 L
C1 C2

70
13 b
K CSP K
35b
BA
PRF(O) U
V1 V2
45±5B

P1
T

FEMS
M 10 µm M

P T
0.32 L MA
100 b
Ø1

AC VCI
PP 1 2 3 4

O O

M LS D b B1 A1 b B2 A2 B3 A3 B4 A4 b B5 A5
DLS D
b
FR b

6b P
5b
Q Q
RH
PCR 3 2 Tdd VS
VRP 23 bar
14 cm3/tr
1 4 a a
b
14 V
LS
15 µm absolu
EVP
B A B B
270 b T T T

N T EE 190b 280b
EI 200 bar
T
280 bar

CA ECD ET EA EL EF
Niveau moyen: 110L 125 µm a a a Pr Tpr
absolu Gicleur Ø 0.8 mm
S S

R Capacité 135 litres Réserve direction 12 litres

(24/04/2015) 70-02-M171EN
 12 HYDRAULIC SCHEMATIC DIAGRAMS

MLT 634 -120 LSU SERIES F-E3 MLT-X735/-X741-120 LSU SERIES 6-E3
MLT 634 -120 LSU POWERSHIFT SERIES F-E3 MLT 735/741 -120 LSU POWERSHIFT SERIES 6-E3
MLT 735/741 -120 LSU SERIES 6-E3 MLT-X735 -120 LSU POWERSHIFT SERIES 6-E3
HYDRAULIC DIAGRAM KEY HYDRAULIC DIAGRAM KEY
Position on Position on
Item Designation Characteristics (Options) Item Designation Characteristics (Options)
diagram diagram
AC Accumulator O27, G36 RH Oil cooler Q14
CA Suction strainer S15 RLF Brake fluid tank C3
CSP Counterbalance valve I29 SC Circuit selector E8
CR(O) Trailer hook (option) C16, C19, C25 SCFR Trailer brake circuit selector E7
D Distributor Q37 SD 3 position steering selector C9
EE Inlet element S25 Position 1: short steering
EA(O) Attachment element (option) S30 Position 2: front wheel steering
EL Lifting element S36 Position 3: crab steering
EI Tilting element S28 VC Compensating cylinder (MLT 735) I26 de 100x50 c310
EA Attachment element S34 Compensating cylinder (MLT 741) de 110x55 c310
ET Telescope element S32 VI Tilting cylinder (MLT 735) G26 de 130x65 c380
EF Closing element S38 Tilting cylinder (MLT 741) de 140x70 c388
EVAA(O) Rear attachment electrovalve (option) C16, C18, C21, C23 VDAV Front steering cylinder I4
EVP(O) Pilot electrovalve (option) Q22 VDAR Rear steering cylinder I21
EVTDF(O) Telescope head electrovalve (option) C36, C38 VL Lifting cylinder (MLT 735) E35, G39 de 140x70 c720
FDAV Front disc brake I3 Lifting cylinder (MLT 741) de 150x70 c716
FDAR Rear disc brake I22 VT Telescope cylinder (MLT 735) G30 de 70x50 c2700
FEMS EMS head filter M39 Telescope cylinder (MLT 741) de 75x55 c2700
FR Return filter Q17 VAFR Trailer brake valve E3
M Engine I13, I19 VVT(O) Carriage locking cylinder (option) C34, A39 de 60x45 c183
Min rpm 930 rpm VAI(O) Isolation valve (option) C33, C38
Nominal rpm loaded 2200 rpm VS Safety valve Q25
Max rpm unladen 2360 rpm VRP Pressure control valve Q36
70

MA Manipulator O40 VASF Telescope suspension valve I35

MC Master cylinder A3 VCI Tilting cut-off valve O35
N Level S12
P Hydraulic pump G13, I18 NOTE: 1- The calibration pressures of the main relief valves, on the inlet elements, are given for maximum
PAAV Front attachment connector C31 engine speed.
PAAV (O) AV1 Front attachment connector (option) Hydraulic locking C34 2- The calibration pressures of the secondary relief valves are at an engine speed of 1000 rpm.
PAAV (O) AV2 Front attachment connector (option) Telescope head electrovalve C36 3- The pressure relief valves should be adjusted at an oil temperature of 50°C.
PAAV (O) AV3 Front attachment connector (option) Telescope head electrovalve and
C39
hydraulic locking
PAAR(O) AR1 Rear attachment connector (option) single-effect C28
PAAR(O) AR2 Rear attachment connector (option) dual effect C27
PAAR(O) AR3 Rear attachment connector (option) hydraulic hook C25
PAAR(O) AR4 Rear attachment connector (option) dual + single rear provision C23
PAAR(O) AR5 Rear attachment connector (option) 2 dual rear provisions C21
PAAR(O) AR6 Rear attachment connector (option) towing hook + dual rear provision C19
PAAR(O) AR7 Rear attachment connector (option) towing hook + rear single provision C16
PCR Cooling circuit pump Q12
PD Steering pump C11
PFR Trailer brake connector integrated in the VAFR E4
PP Pressure test port O25
PRES Pressure switch E12
PRES(O) Pressure sensitive switch (option) G34
PRF(O) Leakage return connector (option) K13
R Hydraulic tank S12
70-02-M171EN (24/04/2015)
MLT 634 -120 LSU SERIES F-E3 MLT 634 -120 LSU POWERSHIFT SERIES F-E3
HYDRAULIC SCHEMATIC DIAGRAMS 13
MLT 735/741 -120 LSU SERIES 6-E3 MLT-X735/-X741 -120 LSU SERIES 6-E3
MLT 735/741 -120 LSU POWERSHIFT SERIES 6-E3 MLT-X735 -120 LSU POWERSHIFT SERIES 6-E3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

A OPTION AV-3 A
VVT (O)
B L N A B T 2 OPTION AR-7 OPTION AR-6 OPTION AR-5 OPTION AR-4
3 1
MC OPTION AV-2

VAI (O)
OPTION AV-1

PAAR (O)
3 2 1

PAAR (O) PAAR (O)

PAAR (O) PAAR (O)

PAAV PAAV (O)

C4 PAAR (O) C4 C4 C4 VVT (O)
B1 SD AV AR OPTION AR-3 OPTION AR-2 OPTION AR-1 PAAV
RLF PAAV (O)
3 2 1 CR (O) PAAR (O) PAAR (O)

VAI (O)
P P C2 C2
R L CR (O) CR (O) C4 C4
PD C2 C2 C2 C2 PAAV
C 200b 200b C

PAAV
C3 C1 C3 C1 C3 C1 C3 C1 C3 C1 C3 C1

200 cm3/tr EVAA (O) EVAA (O) EVAA (O) EVAA (O) EVTDF (O) EVTDF (O)
P T P2 P1 P2 P1 P2 P1 P2 P1 P2 P1 P2 P1
Y SC
V1 V2 LS
VAFR SCFR 140b PRES
LS V1 V2 OPTION CRC
N S 7.5 b
E PFR E
B S T P
VL

VI
VL
PRES

1 2
G C1 C2 G

3
C1 C2
300b
X B X PX EV(S1) 30b
P VT 1.5 L
Pump Casappa

CSP

Pump Rexroth
M V1 V2 AC C1 C2
60 cm3/tr or B
CSP
P EV(S2)
335b
ES.AV

ES.AR
63 cm3/tr M VC 320b+15/0
C1 C2
I S
CSP 335b 30b+6/0
I
L L1 L2 S
VASF (O) 30b
T V1 V2 V1 V2
FDAV VDAV VDAR
FDAR
30b
V1 V2

0.7 L
C1 C2 13 b

70
K CSP 70b K
35b BA
PRF(O) U
V1 V2
45±5b

P1
T

M FEMS M
10 µm
P T
0.32 L MA
100 b
Ø1

AC
PP 1 2 3 4
VCI
O O

D MA
M LS D b B1 A1 b B2 A2 B3 A3 B4 A4 b B5 A5
DLS

FR b b

6b P
5b
Q RH Q
PCR 3 2 Tdd VS VRP
14 cm3/tr 23 b
1 4 a a b
14V LS
15 µm absolu EVP (O)
T B A T B T T B
270b T
T EE 190b 280b EI 200 b 280 b
N CA EA(O) ET EA EL EF
125 µm a a a Pr Tpr
Niveau moyen: 110L absolu Gicleur 0.8 mm
S S

R Capacité 135 litres Réserve direction 12 litres

(24/04/2015) 70-02-M171EN
 14 HYDRAULIC SCHEMATIC DIAGRAMS

MLT 741 H TURBO LSU SERIES 6-E3

HYDRAULIC DIAGRAM KEY HYDRAULIC DIAGRAM KEY

Position on Position on
Item Designation Characteristics (Options) Item Designation Characteristics (Options)
diagram diagram
AC Accumulator M28, K40 SCFR Trailer brake circuit selector E7
CA Suction strainer S17 TH7 TH7 valve C6
CAR One way valve I18, I20 SD 3 position steering selector C9
CAR(O) One way valve (option) O13 Position 1: short steering
CSP Counterbalance valve G27, I30, K36, I39 Position 2: front wheel steering
CR(O) Trailer hook (option) C18, C20, C26 Position 3: crab steering
D Distributor O38 VC Compensating cylinder I27 de 150x55 c310
EE Inlet element Q26 VCI Tilting cut off valve O36
EA(O) Attachment element (option) Q31 VI Tilting cylinder G27 de 140x70 c388
EL Lifting element Q37 VDAV Front steering cylinder I4
EI Tilting element Q29 VDAR Rear steering cylinder I22
EA Attachment element Q35 VL Lifting cylinder G35, G39 de 150x70 c716
ET Telescope element Q33 VT Telescope cylinder I30 de 75x55 c2700
EF Closing element Q38 VS Safety valve Q26
EVAA(O) Rear attachment electrovalve (option) E17, E20, E22, E24 VAFR Trailer brake valve E3
EVCV Speed change electrovalve K11 VVT(O) Carriage locking cylinder (option) C35, C40 de 60x45 c183
EVP(O) Pilot electrovalve (option) Q23 VAI(O) Isolation valve (option) C34, C39
EVTDF(O) Telescope head electrovalve (option) E37, E39 VPV Gear shift cylinder K11
FDAV Front disc brake I2 VRP Pressure control valve Q36
FDAR Rear disc brake I23
FEMS EMS head filter M39 NOTE: 1- The calibration pressures of the main relief valves, on the inlet elements, are given for maximum
FR Return filter Q19 engine speed.
FT Transmission filter G16 2- The calibration pressures of the secondary relief valves are at an engine speed of 1000 rpm.
3- The pressure relief valves should be adjusted at an oil temperature of 50°C.
70

M Engine I20
Min rpm 930 rpm
Nominal rpm loaded 2200 rpm
Max rpm unladen 2360 rpm
MA Manipulator M39, O40
MC Master cylinder C3
MH Hydrostatic motor G6
N Level S14
P Hydraulic pump P15
PAAV Front attachment connector C33, C35, C37, C40
PAAV(O) Front attachment connector (option) C37, C40
PAAR(O) Rear attachment connector (option) C18, C20, C22,
C25, C28, C29
PCR Cooling circuit pump Q13
PD Steering pump C9
PFR Trailer brake connector integrated in the VAFR E4
PP Pressure test port O27
PH Hydrostatic pump I18
PRF(O) Leakage return connector (option) C3
PRES Pressure switch E12
PRES(O) Pressure sensitive switch (option) G35
R Hydraulic tank S14
RH(O) Oil cooler (option) O13
RLF Brake fluid tank C2
SC Circuit selector
70-02-M171EN (24/04/2015)
MLT 741 H TURBO LSU SERIES 6-E3
HYDRAULIC SCHEMATIC DIAGRAMS 15

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

A A

OPTION AV-3
VVT (O)
B L N A B T 2 OPTION AR-7 OPTION AR-6 OPTION AR-5 OPTION AR-4
3 1
MC OPTION AV-1 OPTION AV-2

VAI (O)
PAAR (O)
3 2 1

PAAR (O) PAAR (O)

PAAR (O) PAAR (O)

C4 PAAR (O) C4 C4 C4 VVT (O)
B1 SD AV AR OPTION AR-3 OPTION AR-2 OPTION AR-1
PAAV
RLF Gicleur PAAV (O) PAAV (O)
C P Ø 1 mm P 3 2 1 CR (O) PAAR (O) PAAR (O) C2
C2
C
PRF(O) T P R L CR (O) CR (O) VAI (O) C4 C4
TH7 PD 200b 200b C2 C2 C2 C2
PAAV PAAV
C3 C1 C3 C1 C3 C1 C3 C1 PAAV C3 C1 C3 C1

A
P T
200 cm3/tr EVAA (O) EVAA (O) EVAA (O) EVAA (O) EVTDF (O) EVTDF (O)
P2 P1 P2 P1 P2 P1 P2 P1 P2 P1 P2 P1
Y
LS
VAFR SCFR 140b PRES
E LS V1 V2
E
N 7.5 bar
OPTION CRC
PFR
B S T P
VL

VI

VL
G FT 15 µm
absolu PRES G
X Y C1 C2
B A

1 2
M1 B TU 300b

3
a b T1 C1 C2
x

MH MB Fe Fa Fa1 PS
BT B VT PX

x
x
EV(S1) 30b
a B PH CSP 1.5 L
P V1 V2
AC C1 C2
63 cm3/tr M
b 335b CSP
ES.AV

EV(S2)

ES.AR
L L1 L2 S VC
C1 C2
I A CSP 335b
320b+15/0 I
x

T G X1 X3 A

x
x

x
30b+6/0
MA Fs S MH G X2 X1 T2
CAR CAR VASF (O) 30b
FDAV VDAV 0.5 b 2b VDAR T V1 V2 V1 V2
FDAR
30b
V1 V2
VPV

C1 C2

70
K 70b
CSP K
A B 0.7 L
EVCV AC 13 b
P T
V1 V2

FEMS
M M
10 µm
P T
0.32 L
100 b
MA
Ø1

AC VCI
PP 1 2 3 4

OPTION REFROIDISSEMENT
O ELECTRO-VENTILLE O
RH MA
M LS D b B1 A1 b B2 A2 B3 A3 B4 A4 b B5 A5 D
DLS
CAR
FR b b
6b P
5b

Q PCR RF 3 2 Tdd VS Q
VRP 23b
14 cm3/tr 1 4 a a b
LS
15 µm absolu EVP (O) 14V

270b T T B A T B T T B
T EE
N CA
190b 280b EI
EA(O)
200b
ET EA
280b
EL EF
125 µm a a a
Niveau moyen: 110L Pr Tpr
absolu Gicleur Ø 0.8 mm

S R Capacité 135 litres Réserve direction 12 litres S

(24/04/2015) 70-02-M171EN
 16 HYDRAULIC SCHEMATIC DIAGRAMS
70

70-02-M171EN (24/04/2015)
 HYDRAULIC COMPONENTS LOCATION

pages

HYDRAULIC CIRCUITS KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

–– 1 - MAIN HYDRAULIC CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
–– 2 - TELESCOPING LIFT HYDRAULIC CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
–– 3 - BOOM HYDRAULIC CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
–– 4 - BOOM COMPENSATION HYDRAULIC CIRCUIT - BOOM SUPPLY . . . . . . . . . . . . . . . . . 8
–– 5 - LEVELING HYDRAULIC CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
–– 6 - STEERING HYDRAULIC CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

70

(10/12/2014) 70-03-M171EN
 2 HYDRAULIC COMPONENTS LOCATION

HYDRAULIC CIRCUITS KEY

Hydraulic circuits:
1 - Main 4 - Boom supply compensation
2 - Telescoping lift 5 - Tilting corrector
3 - Boom 6 - Steering

Representation on circuit Electrical code

Item Designation
1 2 3 4 5 6 equivalence

BA POWER SUPPLY BLOCK + ACCUMULATOR x x

CA SUCTION STRAINER x

CSD DOUBLE COUNTERBALANCE VALVE (VT1) x

CSP COUNTERBALANCE VALVE (Lifting cylinder) x x

CSP COUNTERBALANCE VALVE (Tilting cylinder) x x

CSP COUNTERBALANCE VALVE (VT2) x x

D 7-ELEMENT DISTRIBUTOR x x x x x

D3 3-POSITION STEERING DISTRIBUTOR x

ES.AR REAR AXLE x

ES.AV FRONT AXLE x

FEMS EMS HEAD FILTER x

FR RETURN FILTER x

MA MANIPULATOR x

N LEVEL x

P HYDRAULIC PUMP x x

PAAV FRONT ATTACHMENT CONNECTOR x

70

PD STEERING PUMP x

PP PRESSURE TEST PORT x

R HYDRAULIC TANK x x

SC CIRCUIT SELECTOR x

SCFR TRAILER BRAKE CIRCUIT SELECTOR x

VACM MOVEMENT CUT-OFF VALVE x

VD DISCHARGE VALVE x

VC COMPENSATING CYLINDER x

VCD LEVELING CYLINDER x

VDAR REAR STEERING CYLINDER x

VDAV FRONT STEERING CYLINDER x

VI TILTING CYLINDER x

VL LIFTING CYLINDER x

VT1 TELESCOPE CYLINDER 1 x

VT2 TELESCOPE CYLINDER 2 x

70-03-M171EN (10/12/2014)
 HYDRAULIC COMPONENTS LOCATION 3

1 - MAIN HYDRAULIC CIRCUIT

MLT 634-120LSU S.F-E3/MLT 634-120LSU PS S.F-E3/MLT 634-LSU Turbo S.F-E3

MLT 735-120LSU S.6-E3/MLT-X735-120LSU S.6-E3/MLT 735-120LSU PS S.6-E3/MLT-X735-120LSU PS S.6-E3/
MLT 735-LSU Turbo S.6-E3/MLT-X735- LSU Turbo S.6-E3/MLT 741-120LSU S.6-E3/MLT 741-120LSU PS S.6-E3/
MLT 741-LSU Turbo S.6-E3/MLT 1035L-LSU Turbo S.6-E3/MLT-X1035 100-LSU Turbo S.6-E3

MA

MA

VACM

4 T
3 P

2
1 FEMS

BA

70
PP

D
N

BA

or

Pump Casappa

CA Pump Rexroth

FR

(10/12/2014) 70-03-M171EN
 4 HYDRAULIC COMPONENTS LOCATION

MLT 731 Turbo S.F-E3 - MT / MLT-X 732 95P ST3A S1

MA

MA

FEMS

4 T
3 P
2 1

BA
70

PP

D VD
N

BA

CA
FR

70-03-M171EN (10/12/2014)
 HYDRAULIC COMPONENTS LOCATION 5

2 - TELESCOPING LIFT HYDRAULIC CIRCUIT

MLT 634-LSU Turbo S.F-E3/MLT 634-120LSU S.F-E3/MLT 634-120LSU PS S.F-E3

MLT 735-LSU Turbo S.6-E3/MLT-X735-LSU Turbo S.6-E3/MLT 735-120LSU S.6-E3/MLT-X735-120LSU S.6-E3/
MLT 735-120LSU PS S.6-E3/MLT-X735-120LSU PS S.6-E3/MLT 741-LSU Turbo S.6-E3/MLT 741-120LSU S.6-E3/
MLT-X741-120LSU S.6-E3/ MLT 741-120LSU PS S.6-E3

CSP

VT

VL

CSP
CSP

70
MLT 731 Turbo S.F-E3
MT / MLT-X 732 95P ST3A S1

VT

VL

CSP
CSP

(10/12/2014) 70-03-M171EN
 6 HYDRAULIC COMPONENTS LOCATION

MLT 1035L-LSU Turbo S.6-E3/MLT-X1035 100-LSU Turbo S.6-E3

CSP

VT1

VL

CSP
70

VT1
CSP

VT2
CSP

70-03-M171EN (10/12/2014)
 HYDRAULIC COMPONENTS LOCATION 7

3 - BOOM HYDRAULIC CIRCUIT

MLT 741-LSU Turbo S.6-E3/MLT 741-120LSU S.6-E3/MLT-X741-120LSU S.6-E3/MLT 741-120LSU PS S.6-E3

MLT 735-LSU Turbo S.6-E3/MLT-X735-LSU Turbo S.6-E3/MLT 735-120LSU S.6-E3/MLT-X735-120LSU S.6-E3/
MLT 735-120LSU PS S.6-E3/MLT-X735-120LSU PS S.6-E3/MLT 731 Turbo S.F-E3 - MT/MLT-X 732 95P ST3A S1

PAAV

D C VI

CSP

70
MLT 1035L-LSU Turbo S.6-E3/MLT-X1035 100-LSU Turbo S.6-E3

PAAV

A
B
D C

B A

VI
CSP

(10/12/2014) 70-03-M171EN
 8 HYDRAULIC COMPONENTS LOCATION

4 - BOOM COMPENSATION HYDRAULIC CIRCUIT - BOOM SUPPLY

MLT 634-LSU Turbo S.F-E3/MLT 634-120LSU S.F-E3/MLT 634-120LSU PS S.F-E3

MLT 735-LSU Turbo S.6-E3 /MLT X735-LSU Turbo S.6-E3/MLT 735-120LSU S.6-E3/MLT X735-120LSU
S.6-E3/ MLT 735-120LSU PS S.6-E3/MLT-X735-120LSU PS S.6-E3/MLT 741-LSU Turbo S.6-E3/MLT 741-
120LSU S.6-E3/ MLT-X741-120LSU S.6-E3/MLT 741-120LSU PS S.6-E3/MLT 1035L-LSU Turbo S.6-E3 /
MLT-X1035 100-LSU Turbo S.6-E3

VC
70

MLT 731 Turbo S.F-E3 - MT/MLT-X 732 95P ST3A S1

VC

70-03-M171EN (10/12/2014)
 HYDRAULIC COMPONENTS LOCATION 9

5 - LEVELING HYDRAULIC CIRCUIT

MLT 1035L-LSU Turbo S.6-E3/MLT-X1035 100-LSU Turbo S.6-E3

S1F

CSD
D
VCD

BA

70

(10/12/2014) 70-03-M171EN
 10 HYDRAULIC COMPONENTS LOCATION

6 - STEERING HYDRAULIC CIRCUIT

MLT 634-120LSU S.F-E3/MLT 634-120LSU PS S.F-E3/MLT 634-LSU Turbo S.F-E3

MLT 735-120LSU S.6-E3/MLT-X735-120LSU S.6-E3/MLT 735-120LSU PS S.6-E3/MLT-X735-120LSU PS S.6-E3/
MLT 735-LSU Turbo S.6-E3/MLT-X735- LSU Turbo S.6-E3/MLT 741-120LSU S.6-E3/MLT 741-120LSU PS S.6-E3/
MLT 741-LSU Turbo S.6-E3/MLT 1035L-LSU Turbo S.6-E3/MLT-X1035 100-LSU Turbo S.6-E3

PD

ES. AV

D3

R VDAV

SC

D
VDAR SCFR

ES. AR
70

MLT 731 Turbo S.F-E3 - MT/MLT-X 732 95P ST3A S1

PD
ES. AV

D3 VDAV

SC

SCFR
VDAR

ES. AR P

70-03-M171EN (10/12/2014)
 HYDRAULIC CONTROL AND ADJUSTMENT

pages

DISTRIBUTOR CONTROL LOGIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

OPERATING PRINCIPLES OF AGGRAVATING MOVEMENTS CUT-OFF . . . . . . . . . . . . . . . . . 4
SX 14 S DISTRIBUTOR REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
–– 1 - SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
–– 2 - TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
–– 3 - ESSENTIAL RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
–– 4 - REMOVAL AND REFITTING OF THE SX 14 S UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
–– 5 - SX 14 S UNIT REPAIR PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

70
–– 6 - SPECIFIC TIGHTENING TORQUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
CASAPPA MVP 60 PUMP ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
–– PRESSURE TEST PORT VALUES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
–– DELTA ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
CASAPPA HYDRAULIC PUMP TIGHTENING TORQUES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
–– AIR BLEED PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

(10/09/2012) 70-04-M171EN
 2 HYDRAULIC CONTROL AND ADJUSTMENT

DISTRIBUTOR CONTROL LOGIC

The JSM sends directional and proportional value data from thumbwheels 1 and 2 to the S.P.U computer.
The computer converts these data into PWM control signals for the 4 coils controlling attachment and
boom movements.

A12

Up R1 D+ D- D+ D-
R2
Down BP5 F N R

X36
X78 X36
1 2 9 10 2 3 6 4 5 7 1 8 11 12 1
2
3
4

172
173

168
174

175

170
12
5
6 11
10

EP27 9
8
7

169
EP26

171
169
168

X56 CN1-A / X56 12 18 CN1-B / X57 170

24 16 22 14
X57
1 1
IN TOR

IN TOR 15
IN ANA 3

IN ANA 4
8 10

SPU
14
OUTPWM 7

OUTPWM 8

OUTPWM 6

120 ohms
A3
14 18
20 7 26 9
OUTPWM 5

13 17
19 25
26 34

CN1-A / X56 14 2 29 5 CN1-B / X57 28 1 2 11

178

179

176

177
70

X87
176

177
178

179

X87 3 4 7 8 1 2 5 6
1
2
176

177
178

179

3
4
12
5
6 11
10
9
8
7
178
195

179
194

176
192

177
193

X35 1 2 X34 1 2 X29 1 2 X28 1 2

Y17 Y18 Y15 Y16

195 noir

194 noir

192 noir

193 noir

ACCES + ACCES - SORTIE RENTREE

TELES TELES
X105

X105

X105

X105

70-04-M171EN (10/09/2012)
 HYDRAULIC CONTROL AND ADJUSTMENT 3

JSM

SPU

Rexroth distributor

70
Walvoil distributor

(10/09/2012) 70-04-M171EN
 4 HYDRAULIC CONTROL AND ADJUSTMENT

OPERATING PRINCIPLES OF AGGRAVATING MOVEMENTS CUT-OFF

Movement cut-off is activated by the VRP/S.P.U or VCI at 105% gauge signal.

If the gauge signal indicates 112% the VS is also cut-off
(These figures can change, depending on the boom angle)

The VS cut-off occurs 7% after proportional cut-off to account for the possibility of the S.P.U taking longer
to cut off the proportionals. The VS, therefore cuts off all movements at 112%.

MA
1

1 2 3 4
VCI

M LS D b B1 A1 b B2 A2 B3 A3 B4 A4 b B5 A5 D
DLS

b b
2 P

Tdd VS
VRP
a a b
70

LS

T B A T B T T B
T T
EI
EE EA(O) ET EA EL EF
a a a Pr Tpr
3

1. Tilting cut-off valve (VCI).

2. Movement cut-off valve (VS).
3. Control Regulation Valve (VRP).

70-04-M171EN (10/09/2012)
 HYDRAULIC CONTROL AND ADJUSTMENT 5

SX 14 S DISTRIBUTOR REMOVAL

70
1 - SAFETY INSTRUCTIONS

Safety instructions and important notices which you must closely observe are shown in this chapter in
the following way:

bb I nstructions to be followed without fail to ensure your safety and avoid the risk of damage to
the equipment in the course of maintenance operations.

(10/09/2012) 70-04-M171EN
 6 HYDRAULIC CONTROL AND ADJUSTMENT

2 - TROUBLESHOOTING

bb  efore carrying out any of the fault-finding procedures to detect the cause of the breakdown
B
or before removing the control block, it is essential to first carry out an examination of the
machine’s hydraulic circuit in order to eliminate any breakdown resulting from causes external
to the SX 14 S distributor unit.

Abnormal operation of the actuators connected to the control block.

Results observed Probable cause Additional checks Solutions

Lack of power at all - LS pressure relief valve Measure pressure (see - Replace the LS pressure
actuators defective unit specifications) relief valve (see section
5.1)
- LS pressure relief valve - Adjust the setting
out of adjustment
Lack of power on one - Secondary overpressure - Reset to design pressure
actuator only limiter out of (see unit specifications)
adjustment
- Secondary pressure - Replace the secondary
relief valve jammed pressure relief valve (see
"open" (return to tank) section 5.5)
Lack of speed in one or all For SX 14 S fitted with Change the body +
movements “Open center” on the piston assembly
inlet element: “Open
center” piston stuck in
position P towards T
Lack of speed in one - Incorrect slide stroke Manual control: measure - I f stroke is incorrect,
70

movement - Adjustable hydraulic slide stroke. change the body +

control stop out of Direct electrical control: slide assembly. If the
adjustment check the coil resistance resistance is incorrect
- Individual compensator (R: 2,5 Ohm at 25°C) change the coil
pressure blocked -A  djust the setting
-R  eplace body and
pressure compensator
assembly
Failure to maintain - Load hold check valve -C  hange the body +
pressure faulty valve assembly
- Excessive play between -C  hange the body + slide
the body and the slide assembly
Steering abnormally hard Flow divider adjustment - Control piston sliding - Replace control sub-
problem freely system (see section 5.3)
- Control piston jammed - Replace body and
control sub-system (see
sections 5.7 and 5.3)
Excessive delay in Flow Divider regulation Change the filter
response to steering piston filter clogged

70-04-M171EN (10/09/2012)
 HYDRAULIC CONTROL AND ADJUSTMENT 7

Results observed Probable cause Additional checks Solutions

Clamps faulty (SX14S - O utput element coil - C heck coil resistance If resistance is incorrect,
fitted on loading shovel) defective (R: 6 Ohm at 20°C) change the coil
-O utput element ball Change the ball valve
valve fault Change the 2-way valve
- 2-way valve defective
Simultaneous movement - Individual compensator - R e m o v e a n d c l e a n
fault orifice blocked individual compensator
(see section 5.7)
- Individual compensator - R e p l a c e b o d y a n d
pressure blocked pressure compensator
assembly
- L S line leakage - Replace LS flow regulator
(see section 5.2)

Abnormal machine operation.

Results observed Probable cause Additional checks Solutions

Engine remains under - Flow regulator blocked - C h a n g e t h e f l o w
load after slides have - R
 egulator filter blocked regulator (see section
returned to neutral 5.2)
- Change the filter

Abnormal control block operation.

70
Results observed Probable cause Additional checks Solutions
Coupling fault - Mechanical defect - C heck coil resistance - Change the mechanical
- Defective coil ( e l e c t r i c l o c k s ) lock
(R: 16,5 Ohm at 20°C) - If resistance is incorrect,
change the coil
I n c r e a s e d f o r c e o n Control block assembly Check tightening torque Loosen and adjust to
controls or slide return tie rods too tight tightening torque 42 ±

bb
defective 10% Nm.
First free the
control block
from its fixing
Slide seals worn out points
Replace the slide seals
(see section 5.6)

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 8 HYDRAULIC CONTROL AND ADJUSTMENT

Visually observable defects.

Results observed Probable cause Additional checks Solutions

Slide oil leaks Defective slide seals Replace the slide seals (see
section 5.6)
Oil leaks at pressure relief Defective seals Remove the pressure relief
valves and plugs valve or the plug and
replace the seals
Oil leakage between Defective seals between Remove distribution
elements elements modules and change seals
(see section 5.7)
Hydraulic controller oil - Defective seal between Change the seal
leaks unit and housing
- Defective adjustable stop
nut seal
Damaged joystick control Replace boot
bellows

3 - ESSENTIAL RULES

GENERAL NOTES CONCERNING CONNECTING UP THE DISTRIBUTION UNIT

- When the block is removed all openings must be plugged immediately to avoid any contamination
of the hydraulic circuit.
70

- When re-fitting the block remove the plastic plugs from openings just before re-making connections.
- Do not tighten connectors to a torque greater than that specified in the assembly instructions.
- Check the quality of the hydraulic oil and the filtration capacity during all maintenance or repair
operations.
- The use of PTFE tape, hemp and jointing compound is forbidden.
- Hydraulic lines and connections must be under not strain of any kind.

70-04-M171EN (10/09/2012)
 HYDRAULIC CONTROL AND ADJUSTMENT 9

4 - REMOVAL AND REFITTING OF THE SX 14 S UNIT

4.1 GENERAL GUIDANCE

bb  efore removing the SX 14 S control block from the machine, the block and its surroundings
B
must first be properly cleaned (Do not subject the block directly to a pressurized water jet).
No surrounding impurities must enter the hydraulic circuit: place plastic blanking pieces on
the pipes and on the ports as soon as they are removed.
Wear protective clothing and use suitable equipment to avoid accidents, in particular with
the fluid.
Use lifting rings and appropriate handling equipment.
Place all the actuators of the machine that are connected to the control block in the
rest position (bearing on the ground, at the bottom stop, etc.) to avoid accidents due to
uncontrolled movements when disconnecting the hydraulic circuit.
With the machine stopped: release stored pressures by moving all the distribution slides.

4.2 SX 14 S UNIT REMOVAL

- Fit a vacuum pump to the tank to limit oil leakage when connections are broken.
- As soon as lines are disconnected from the control block, plug all openings.
- Be sure to catch any escaped oil in an appropriate recipient.
- Unscrew the mounting screws and remove the control block.

4.3 SX 14 S UNIT REFIT

70
- Ensure all mating faces are perfectly clean.
- Check the mating face on the machine for flatness (Tolerance 0,5 mm).
- Check the condition of all seals on line connectors.
- Clean the block if it has been in prolonged storage.
-Correctly offer the block up to the machine and fix it in place with bolts.
- Connect the lines to the block as per the connecting diagram and the specified torques.
- Ensure that hoses are deployed so that are not twisted or rubbing on anything.
- When fitting has been correctly carried out, the control block can be put back into service:
- Decalibrate the LS relief valve before putting the machine into service.
- Keep one of the distributor lines activated after the hydraulic cylinder connected to it reaches
its end stop.

bb  n the distribution line in question, the value of the secondary pressure limiter must be greater
O
than that to be set with the LS limiter.

- Adjust the maximum pressure measured at M. with the LS pressure limiter.

- Retighten the locknut on the adjusting screw to torque: 20 ± 10% Nm.

(10/09/2012) 70-04-M171EN
 10 HYDRAULIC CONTROL AND ADJUSTMENT

5 - SX 14 S UNIT REPAIR PROCEDURES

5.1 CHANGING THE LS LIMITER

NOTE: There is no need to remove the control block from the

bb
machine for this operation.

Machine stopped:
- Place all the actuators of the machine connected to the
control block in the rest position.
- Release stored pressures by moving all the distribution
slides.

NOTE: Catch any escaped oil in an appropriate container.

On the inlet element, unbolt the LS limiter (17 mm spanner).

Reassembly: tightening torque: see section 6.

5.2 CHANGING THE FLOW REGULATOR

NOTE: There is no need to remove the control block from the

bb
machine for this operation.
70

Machine stopped:
- Place all the actuators of the machine connected to the
control block in the rest position.
- Release stored pressures by moving all the distribution
slides.

NOTE: Catch any escaped oil in an appropriate container.

On the inlet element, unbolt the LS limiter (22 mm spanner).

Reassembly: tightening torque: see section 6.

Filter removal and replacement

Filter

Using flat-nosed pliers, remove the filter from the regulator.

bb  ake care not to damage the O-ring at the end of the

T
regulator.

70-04-M171EN (10/09/2012)
 HYDRAULIC CONTROL AND ADJUSTMENT 11

5.3 REMOVAL OF FLOW DIVIDER CONTROL SUBASSEMBLY

bb
NOTE: There is no need to remove the control block from the machine for this operation.

Machine stopped:
- Place all the actuators of the machine connected to the control block in the rest position.
- Release stored pressures by moving all the distribution slides.

NOTE:
- Fit a vacuum pump to the fluid tank in order to limit any oil
leaks during this operation.
- Catch any oil leaks in an appropriate recipient.

- Unscrew the plug (12 mm Allen key).

- Remove the stop and the spring.

Reassembly: tightening torque: see section 6.

Selector kit
- Replace any defective parts.
Ball
- Replace the O-rings on the plugs.
O-rings
- Reassembly is the reverse of removal.

Sealing kit

70
Piston kit

5.4 FLUSHING VALVE REMOVAL

NOTE: There is no need to remove the control block from the machine for this operation.

bb Machine stopped:
- Place all the actuators of the machine connected to the
control block in the rest position.
- Release stored pressures by moving all the distribution
slides.

(10/09/2012) 70-04-M171EN
 12 HYDRAULIC CONTROL AND ADJUSTMENT

- On the output element, unscrew the flushing valve plug

Stopper (12 mm Allen key).
O-ring
Reassembly:
- Replace the plug O-ring.
Spring - Tightening torque: see section 6.

Shims Remove: - the shim,

- the spring,
Piston - the ring,
- the piston.
T3
- Reassembly is the reverse of removal.

5.5 SLIDE REMOVAL

NOTE: There is no need to remove the control block from

the machine for this operation.

bb Machine stopped:
- Place all the actuators of the machine connected to the
control block in the rest position.
70

- Release stored pressures by moving all the distribution

slides.

NOTE:
- Fit a vacuum pump to the fluid tank in order to limit any
oil leaks during this operation.
- Catch any oil leaks in an appropriate recipient.

- Remove the cover fixing screws (5 mm Allen key).

Reassembly: tightening torque: see section 6.

- Remove the cup and spring.

- Remove the O-ring from the cover.
- Extract the slide from the distribution element.

bb
Reassembly: grease new seals when fitting.

Slide fitting direction.

70-04-M171EN (10/09/2012)
 HYDRAULIC CONTROL AND ADJUSTMENT 13

5.6 CONTROL BLOCK REMOVAL/REASSEMBLY

Preliminary operations:

- Remove the control block from the machine (see section 4).

- Remove the 3 assembly nuts (13 mm socket).

Reassembly: tightening torque: see section 6.

- Remove the output element (1).

- S eparate the distribution elements (2) from the inlet
element (3).
- Replace the O-rings between the distribution elements,
the inlet element and the output element.
- If the inlet element is to be replaced, remove the tie rods.
3
- Reassembly is the reverse of removal. Ensure that tie rods
are torqued to the correct torque.
2 - B efore commencing, ensure that mating faces on the
1 elements are clean.

Individual pressure compensator removal

70
- Unscrew the plug (7 mm Allen key).

- Remove the compensator piston.

- Clean the piston's nozzle with compressed air.

- Check the condition of the bore.

Reassembly: replace the O-ring and the anti-extrusion ring

in the plug.

(10/09/2012) 70-04-M171EN
 14 HYDRAULIC CONTROL AND ADJUSTMENT

Disassembly of a load check valve

-U
 nscrew the plug (5 mm Allen key).

- Remove the spring and the poppet.

- Visually inspect the parts for condition.

- If necessary, replace any defective parts.

Reassembly:
- Replace the plug O-ring.
- Tightening torque: see section 6.

6 - SPECIFIC TIGHTENING TORQUE

Torques given in Nm ± 10%.

Item torque Nm
Inlet element:
1 LS relief valve: 45
2 LS flow regulator: 3,5
3 DLS/LS Selector: 20
70

4 Priority valve seat: 10

5 Priority valve plug: 100

Distribution element:
6 One way valve: 30 to 35
7 Balance plug: 60
8 Hydraulic control unit: 10
9 Return spring housing: 10
10 EMS module control piston: 10
11 EMS module: 15

Output element:
12 Flushing valve plug: 100
13 Tie-bolt nuts: 42

70-04-M171EN (10/09/2012)
 HYDRAULIC CONTROL AND ADJUSTMENT 15

100 N.m
12

42
N.m
T3

13

7 60 N.m
30-35 N.m
6
10 N.m 30-35 N.m 8
5 100 N.m 10 11
20 N.m 5 N.m
1 N.m

10 N.m 5 N.m
Loctite 542 3
4 10 N.m
1 45 N.m
20 N.m
20 N.m
Loctite 542
45 N.m 3,5 N.m
± 6 N.m ± 0,5 N.m

1 - Relief valve 8 - Hydraulic control unit

2 - Flow controller 9 - Return spring housing

70
3 - DLS/LS Selector 10 - EMS module control piston
4 - Priority valve seat 11 - EMS module
5 - Priority valve plug 12 - Flushing valve plug
6 - One way valve 13 - Tie-bolt nuts
7 - Balance plug

(10/09/2012) 70-04-M171EN
 16 HYDRAULIC CONTROL AND ADJUSTMENT

CASAPPA MVP 60 PUMP ADJUSTMENT

Supplementary explanations for the Casappa hydraulic pump:

e 7800 -- Hydraulic characteristics and specifications.

Electrical characteristics and specifications.

PRESSURE TEST PORT VALUES

Delta P1 generated by weak flow passing through the distributor pressure compensator (Item 1).
Delta P2 generated by the flow passing through the limiter (Item 2). This delta P2 depends on the
distributor Delta P2.

The Delta Pls pressure test port must be mounted between the union (Item 3) and the pump (Item 4)
so that the Delta P2 value can be taken into account.

Values on diagram for information purposes only. Example: Hydraulic control (Setting "b")

M LS D b B1 A1
Delta P1 b
Ppompe
D
X B
DLS
240b
P
PLS
Delta P2

b
1
M P
70

2 223b

240b
Tdd VS
315b

700mA

223b
17b 14V LS
S T B A T
IPEC 270b T
T EE 190b 280b EI
a

Filter
4
Flow limiter
70-04-M171EN (10/09/2012)
 HYDRAULIC CONTROL AND ADJUSTMENT 17

ENGINE AT IDLE

At end of movement

IPEC PLS Ppump

Twater < 60 °C 600 mA 223 bar 240 bar

Minimum
setting

Twater > 70 °C 700 mA 206 bar 223 bar

Maximum
setting

The current at the PEC can reach 900 mA if the engine stalls. The pressure at pump exit will fall to
189 bar.

• For 60°C < Twater < 70°C, a slope is taken into account between 600 mA and 700 mA.

Current
Temp Limit Temp Limit
Cold Zone Hot Zone
COLD
ZONE Current Min Hot Zone = Current Min Low Speed

Current Min Cold

Zone HOT
ZONE

70
Engine Coolant Temperature [°C]

Why is the pressure greater when cold?

When cold we have less effective performance; we need to have more pressure to raise loads.

MAXIMUM ENGINE SPEED

IPEC PLS Ppump

Minimum current 300 mA 271 bar 288 bar maximum

Maximum current 800 mA 200 bar 217 bar

If the engine stalls, the pump will regulate the pressure is such a way as to lower it to 217 bar.

(10/09/2012) 70-04-M171EN
 18 HYDRAULIC CONTROL AND ADJUSTMENT

DELTA adjustment
PRECISE CHECK

The Delta P must be measured as the difference between the discharge pressure at the pump and the
LS pressure coming from the distributor.
The pressure test ports must be assembled close to the pump (B and X).

M LS D b B1 A1
Delta P
D
X B
DLS
P

M P

Tdd VS

LS
S T B A T
T
T EE EI
a
Flow pressure
LS pressure
P Casappa hydraulic pump
D Distributor
70

“LS (X) pressure” take-off

“Flow pressure (B)” take-off

70-04-M171EN (10/09/2012)
 HYDRAULIC CONTROL AND ADJUSTMENT 19

The most precise measurements are achieved with a slow operation, unladen at medium/high speed
(e.g. slowly elevating the boom with no load).

70
Acceptable Delta P range: 16,5 - 19,5 bar

(10/09/2012) 70-04-M171EN
 20 HYDRAULIC CONTROL AND ADJUSTMENT

QUICK CHECK
To carry out a quick check of flow regulator adjustment or if it is not possible to assemble the pressure
test ports directly on the pump, a less precise measurement can be taken when the machine is at stand-
by (no machine movements) at minimum engine revolutions.
In these conditions, the pressure supplied can be more simply measured at the pressure test port on
the distributor block.
PP
Pressure test port

M LS D b B1 A1
D
X B
DLS
P

M P

Tdd VS

LS
S T B A T
T
T EE EI
a

Acceptable Delta P range in standby condition: 17 - 20 bar

MODIFYING THE DELTA P

70

To modify the LS regulation setting:

• Unscrew the LS regulator cap (1)

bb
• Loosen the LS regulator locknut (2)

Take care with the washer (3); it can be damaged in the course of this operation

• Tighten/loosen the LS regulation screw (4) to increase/reduce the Delta P adjustment.

• When the Delta P measured is within the acceptable range, tighten the LS regulator locknut (2).
• Re-affix the LS regulator cap (1).

¼ turn (90°) on the flow regulator screw equates to approximately 3 bar change on the flow regulator.

1 4

2
3

70-04-M171EN (10/09/2012)
 HYDRAULIC CONTROL AND ADJUSTMENT 21
CASAPPA HYDRAULIC PUMP TIGHTENING TORQUES

30 Nm

35 Nm

20 Nm
10 Nm

30 Nm

35 Nm

30 Nm
u Detail A
15 Nm 30 Nm

70
30 Nm

Detail A 50 Nm
130 Nm

25 Nm

2 Nm

15 Nm

(10/09/2012) 70-04-M171EN
 22 HYDRAULIC CONTROL AND ADJUSTMENT

50 Nm

15 Nm
70

A-A

AIR BLEED PROCEDURE

0,7-1 Nm
If necessary, residual air in the valve can be bled using the air bleed valve (cross-section AA).
Bleed screw
The procedure is as follows:

15 Nm • Loosen the air bleed screw in the adjustment screw by 2 turns.

• Pressurize the circuit to force air out. Repeat several times if necessary.
• Tighten the air bleed screw, applying a tightening torque of 0,7-1 Nm.

70-04-M171EN (10/09/2012)
 HYDRAULIC SPECIFIC TOOLING

pages

BASIC MANOMETER SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

DIGITAL MANOMETER SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

70

(20/05/2014) 70-09-M171EN
 2 HYDRAULIC SPECIFIC TOOLING

BASIC MANOMETER SET

This box contains all the components required for measuring

pressure on all Manitou products.

2 3 5

1 3 4 5
70

Basis gauge kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .549671

Consisting of:

1 - 1 gauge 1/9 bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549882

2 - 1 gauge 0/40 bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549883
3 - 2 gauge 0/60 bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549884
4 - 1 gauge 0/400 bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549885
5 - 2 gauge 0/600 bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549886
6 - 4 standard hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549887
7 - 2 hoses for telehandler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549888
8 - 7 gauge tap connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549889

70-09-M171EN (20/05/2014)
 HYDRAULIC SPECIFIC TOOLING 3

DIGITAL MANOMETER SET

FUNCTIONS:

• Gauge function: the display allows the following combinations:

⇒ The upstream pressure temperature at +/- 2°C

⇒ The upstream temperature P1 with its mini and maxi (700 bar
in class 0.1)
⇒ Downstream pressure P2 with its min. and max. (700 bar
in class 0.1)
⇒ Differential pressure ΔP=P1-P

• Hold function: The user can freeze the screen display at any
time to take notes

• Unit function: The user can change the unit of measurement

at any time (bar, psi, kPa, mCe).

• Function Tare: Enables offset to zero

• Leak test function: Can measure a pressure variation over a

specified time

• Record function: A maximum of 16000 readings can be recorded.

The sampling period can be configured.

70
• Reset function: The 2 sensors are reset to zero

Digital Manometer kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .662187

Consisting of:

1 - 1 digital gauge ΔP HP 700 bar

2 - 1 measurement hose DN2 1215/1620, L = 1,5m, 630 bar
3 - 2 measurement hoses DN2 1620/1620, L = 1,5m, 630 bar
4 - 2 gauge adaptors 1620

(20/05/2014) 70-09-M171EN
 4 HYDRAULIC SPECIFIC TOOLING
70

70-09-M171EN (20/05/2014)
 ELECTRICITY

- ELECTRICAL CHARACTERISTICS AND

SPECIFICATIONS

- ELECTRICAL SCHEMATIC DIAGRAMS

- ELECTRICAL COMPONENTS LOCATION

- ELECTRICAL CONTROL AND ADJUSTMENT

- ELECTRICAL COMPONENTS REFIT

- ELECTRICAL SPECIFIC TOOLING

80
 ELECTRICAL CHARACTERISTICS AND
SPECIFICATIONS

pages
MT 732/932 Series E-E3
MT-X732 Series 5-E3
MT 1030 S Turbo Series 5-E3
MT-X1030 S Turbo Series 5-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A

MLT 634 Turbo LSU Series F-E3

MLT 731 Turbo Series F-E3
MT / MLT-X 732 95P ST3A S1
MLT 735/741 Turbo LSU Series 6-E3
MLT-X735 Turbo LSU Series 6-E3
MLT 1035 L Turbo LSU Series 6-E3
MLT-X1035 100 L TURBO LSU SERIES 6-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B

MLT 634 -120 LSU Series F-E3

80
MLT 735/741 -120 LSU Series 6-E3
MLT-X735/-X741 -120 LSU Series 6-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C

MLT 634 -120 LSU POWERSHIFT Series F-E3

MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D

ELECTRICAL AND ELECTRONIC SYSTEM OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E

INPUTS/OUTPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F

DATA SHEETS FOR ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G

(09/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
A2 AND SPECIFICATIONS

MT 732/X732/932 SERIES E-E3/MT 1030/X1030 S TURBO SERIES 5-E3

pages

FUSES AND RELAYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A3

ELECTRICAL CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A5
ELECTRICAL CONNECTORS/MAIN HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7
–– DIODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A16
–– CAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A16
–– MAIN HARNESS SPLICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A17
ELECTRICAL CONNECTORS/HYDRAULIC DISTRIBUTOR HARNESS . . . . . . . . . . . . . . . . . . . . . . . A18
–– SPLICES/HYDRAULIC DISTRIBUTOR HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A20
ELECTRICAL CONNECTORS/ENGINE HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A20
–– SPLICES/ENGINE HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A22
80

80-01-M171EN (09/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS A3

FUSES AND RELAYS

RELAY AND FUSE HOLDER PLATE

K17 + K18 - F31 + F32

3 3 21
5 5
1
4
2

4
2
1

K0
K1
3 3 3
7
5 5 5 I
G
5
4
2
4
2

4
2
1

K2
K3 K4
H
1
87
87 8 1
87a
8
85

87a
86

85

86

K5 E F
30

K6
30

85
87
3
1
87a 30 1
85

6
86

87a

87

K8 K9 86
30

K7
4
2
1

F13 F14 F15

F3 F5 F6 F7 F8 F9 F10 F12

80
F1 F2 F4 F11
20A
30A

D
7.5A
10A

10A

15A

10A
15A
5A

5A

F30
F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29
25A
7.5A
7.5A
7.5A
7.5A
10A

15A
15A
15A
5A

A B C 1

(09/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
A4 AND SPECIFICATIONS

RELAY AND FUSE HOLDER PLATE (DETAILS OF FUSES)

Component Item Current Designation

F1 7,5A Lsu + as option
F2 15A Rear working lights (standard/option)
F3 10A Rear windscreen wiper + roof/side windscreen wiper
F4 15A MAX. Engine stop ev or engine ecm
F5 7,5A Rotating beacon light
F6 5A Wheel alignments + as option
F7 7,5A Llmi + override switch + sensors + blue light opt (15A)
F8 15A Relays k2/k3/k4 + transmission cut-off + jsm/fnr
F9 5A Dashboard module + indicator lamps
F10 10A Horn + stop switch
F11 15A Working light on telescope (option)
F12 10A Indicator lights
F13 30A Fan
F14 10A Cigarette lighter
F15 20A S.p.u
F16 5A Diagnostic plug
FUSES F17 15A MAX. Cleanfix + rear hydraulics + anti-theft (option)
F18 15A Front working lights (standard/option)
F19 15A Rear windscreen defrost (option)
F20 10A Pneumatic seat + as option (Option)
F21 10A Front windscreen wiper + front windscreen washer
F22 10A MAX. Telescope suspension + telescope electrical predisposition + telescope head ev (option)
F23 7,5A Right sidelight + module lighting
F24 7,5A Left sidelight + rear plate lighting
F25 7,5A Right indicator lights
F26 7,5A Left indicator lights
F27 15A Dipped headlight + anti-fog light
F28 15A Headlights
F29 15A Warning + ceiling light + anti-theft + clock + rev counter
F30 25A Light commutator switch
F31 25A Starter
F32 5A Diagnostic plug + s.p.u
F33 1A LSU potentiometer
F40 40A Ignition switch
FUSES F41 40A Ignition switch
ENGINE
F42 80A Preheat
80

100 HP
F43 80A Alternator
F40 80A Ignition switch
FUSES F41 30A Engine ecm
ENGINE
120 HP F42 80A Preheat
F43 100A Alternator
OPTION F47 15A Diesel decongealant
K1 Transmission cut-off relay
K3 Rerverse gear or reverse light
K5 Buzzer
RELAYS K8 Anti-start
K9 Flashing unit
K17 Fault indicator lamp testing relay
K18 Neutral start safety relay

80-01-M171EN (09/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS A5

ELECTRICAL CONNECTORS

Harness type Item Designation

Engine B+ Alternator b+
Engine D+ Alternator d+
Engine W Alternator w
Main X01 Transmission cut-off on gear lever
Main X02 Seat connector +12V power supply
Main X03 Seat connector/e.c.u. +12V information
Main X04 Option power supply connector
Main X07 Transmission cut-off on distributor lever
Main X08 Transmission fluid thermostat
Main X09 Forward gear connector
Main X10 Reverse gear connector
Main X12 Hand brake switch
Main X13 Front right light connector
Main X14 Horn
Main X15 Front wheel alignment sensor
Main X16 Rear right headlight
Main X17 Rear left headlight
Main X18 License plate light
Main X19 Rear trailer connector
Main X20A Reversing sound alarm
Main X20B Reversing sound alarm
Main X21 Rear wheel alignment sensor
Main X22 Clogging hydraulic filter
Distributor X23 Hydraulic cut-off ev/vs
Main/Engine X24 Engine harness/main harness interface connector
Main X25 Working lights telescope option
Main X26 Upper cab connector
Main X27 Loudspeaker connector
Main X30 Heating/ventilation
Main X31 Air-conditioning option
Main X33 Hydr mvt cut-off switch
Main X37 Plate power connector
Main X38 Plate fault indicator lamp connector
Main X39 Lighting harness
Main X40 Ignition safety/wheel alignment/brake fluid tank
Main X41 Option and ceiling light power supply

80
Main X42 Fuse plate
Main X43 Fnr mechanical control handle
Main X44 Relays/hydr mvt cut-off/transmission cut-out/ev
Main X45 Fuse and relay plate power supply and ground
Main X46 Hella k17 mini relay plate
Main X47 Starter atofuse plate
Main X48 Obd II diag connector atofuse plate
Main X49 Rear fog light switch
Main X50 Front wheel alignment indicator lamp
Main X51 Rear wheel alignment indicator lamp
Main X52 Front and rear wheel alignment switch
Main X53 Car radio loudspeaker output connector
Main X54 Ignition switch connector
Main X55 Ignition switch connector
Main X56 S.p.u cn1-a
Main X57 S.p.u cn1-b
Main X58 Llmi safety module power supply
Main X59 Clock power supply connector
Main X60 Clock power supply connector
Main X61 Transmission cut-off shunt switch/brake pedal
Main X68 Hour meter rev counter module
Main X70 Front windscreen washer pump connector

(09/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
A6 AND SPECIFICATIONS

Harness type Item Designation

Main X71 Transmission cut-off on brake pedal
Main X72A Brake fluid tank
Main X72B Brake fluid tank
Main X73A Stop switch
Main X73B Stop switch
Main X74 Front left light connector
Main X75 Tuv sidelight control by working light on telescope
Main X76A M8 tubular ring tongue terminal/cab left-hand ground
Main X76B M8 tubular ring tongue terminal/cab left-hand ground
Main X77 Front eg connector
Main X79 Commutator switch connector
Main X80 Front and rear windscreen wiper reset connector
Main X84 Left stabiliser ev
Main X85 Right stabiliser ev
Main X86 Discharge valve module
Main/Distributor X87 Main harness/distributor interface connector
Main X88 Telescope head ev control
Main X89 Water temperature module
Main X90 Fuel level module
Distributor X92 Proportional ev on telescope lowering/VRP
Main X95 Hella k12 mini relay plate
Main X97 Telescope head electrical predisposition or telescope head ev
Main X98 Transmission oil pressure switch
Main X99 Vishay gauge connector
Main X100 En15000 angle connector
Main X103 Telescope head electric connector switch
Main/Distributor X105 Distributor harness ground connection
Main X106 Ground
Main X107 Cab rear ground/Lsu e.c.u. ground connection
Main X114 Emergency stop
Main X115 Obd II diag connector
Main X117 Attachment locking switch
Main X118 Anti-theft module predisposition connector
Main X119 Override switch
Main X133 Discharge ev
Main X134 Telescope retraction sensor part no. 261448
Engine X161 Starter electrovalve
Engine X162 Engine stop electrovalve
Engine X163 Fuel pump
80

Engine X164 Engine oil pressure

Engine X165 Fuel gauge
Engine X166A Air filter clogging
Engine X166B Air filter clogging
Engine X167 Preheat
Engine X168 Engine ground
Engine X169 Ksb cold start
Engine X170A Engine water thermo switch
Engine X170B Engine water thermo switch
Engine X171 Preheat relay
Engine X172 Preheat/alternator power fuses
Engine X173 Equipment power fuses
Engine X174 Clock ground
Engine X175 Lsu potentiometer
Distributor X250 Sensor b/attachment distributor
Distributor X251 Sensor a/attachment distributor
Distributor X256 Sensor b/lifting distributor
Distributor X257 Sensor a/lifting distributor
Distributor X258 Sensor b/tilting distributor
Distributor X259 Sensor a/tilting distributor
Distributor X260 Sensor b/telescope distributor
Distributor X261 Sensor a/telescope distributor

80-01-M171EN (09/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS A7

ELECTRICAL CONNECTORS/MAIN HARNESS

MT(+X)732/MT932 MT(+X)1030 ST
Item Pos. Wire WIRE Diagram
no.
Color To N° COLOR To
1 206 GREEN X56/15
ditto
X1
2 139 GREEN X71/2
1
MT(+X)732/MLT932
2
ditto
X2 1 259 GREY EP4
MT(+X)732/MLT932
ditto
X3 1 60 GREY X56/17
MT(+X)732/MLT932
1 159 YELLOW X41/8
160 YELLOW X41/2
2
211 GREEN X118/2
3 161 GREEN X40/8 1
149 YELLOW X40/6 2
4 3
162 YELLOW X26/15
ditto
X4 5 155 YELLOW X44/17 7
MT(+X)732/MLT932 4 8
156 YELLOW X40/2 5 6
6 9
475 GREEN X103/5
7 157 GREEN X41/11
8 158 YELLOW X41/4
128 GREY X33/9
9
163 YELLOW X44/12
1 133 GREY X61/7
2 302 BLACK X76B

ditto 1
X7 4
MT(+X)732/MLT932 2
3 303 GREY X71/2 3

ditto
X8 1 33 GREY 38/2
MT(+X)732/MLT932
1 213 GREY X44/5
38 BLACK EP2
ditto 2
X9
2 MT(+X)732/MLT932
230 BLACK X10/2
1
1 212 GREY X44/4
ditto 2
X10
2 230 BLACK X9/2 MT(+X)732/MLT932
1

80
1 146 GREY X56/23
2 203 BLACK EP2
3 45 GREY X38/5
ditto 1
X12
MT(+X)732/MLT932 2 4
4 113 BLACK EP2 3

1 111 BLACK X76/A

2 109 GREEN X39/9
3 110 GREEN X39/5
6
4 107 GREEN X39/6
ditto 5
X13 4
MT(+X)732/MLT932
1
5 108 GREEN X39/2 2
3

ditto
X14 1 150 GREY X38/4
MT(+X)732/MLT932
A 48 GREY X50/1
B 46 GREY X52/1

ditto A
X15
MT(+X)732/MLT932
C 47 BLACK EP2 C
B

(09/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
A8 AND SPECIFICATIONS

MT(+X)732/MT932 MT(+X)1030 ST
Item Pos. Wire WIRE Diagram
no.
Color To N° COLOR To
1 125 BLACK X106
2 244 GREY EP3
4
3 122 GREY EP10
4 121 GREY EP11 3
ditto
X16 5 117 GREY EP15
MT(+X)732/MLT932 2
1 5
6 145 GREY EP8 6
7
1 124 BLACK X106
2 118 GREY EP9
4
3 123 GREY EP10
4 120 GREY EP14 3
ditto
X17 5 116 GREY EP15
MT(+X)732/MLT932 2
1 5
6 255 GREY EP8 6
7
1 246 GREY EP9

ditto
X18
2 238 BLACK X106 MT(+X)732/MLT932 2

1
1 250 GREY EP14
2 256 GREY EP8
3 243 BLACK X106
4 248 GREY EP11
5 245 GREY EP3 1
6 235 GREY EP15 ditto 2
X19
7 249 GREY EP9 MT(+X)732/MLT932 3
4 8
7
8 247 GREY EP10 6
5

ditto
X20A 1 239 GREEN EP10
MT(+X)732/MLT932

ditto
X20B 1 237 BLACK X106
MT(+X)732/MLT932
A 29 GREY X51/1
B 27 GREY X52/1

ditto A
X21
MT(+X)732/MLT932
80

C 28 BLACK X105 C
B

1 9 BLACK X105
ditto
X22
2 8 GREEN X38/7
1
MT(+X)732/MLT932
2
A1 16 WHITE X54-01
A2 267 BLACK X59-2 A8 A1
8 7 6 5 4 3 2 1
A A

A3 24 GREY X86-03 B8
B

C
B

C B1
A4 19 GREY X38-03
C8 C1
8 7 6 5 4 3 2 1

A5 21 GREY X38-01
X46-02
A6 18 GREY
(85)
A7 25 GREY X90-5
A8 7 WHITE X54-02 ditto
X24
B1 14 WHITE X40-03 MT(+X)732/MLT932
B2 17 GREY X38-07
B3 6 GREY X55-09
B4 20 YELLOW X114-5
B5 11 BLACK X76B
B6 26 GREY X89-5
B8 10 BLACK X76A
C1 13 WHITE X54-02
C8 12 WHITE X54-01

80-01-M171EN (09/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS A9

MT(+X)732/MT932 MT(+X)1030 ST
Item Pos. Wire WIRE Diagram
no.
Color To N° COLOR To
1 102 YELLOW X26/16
ditto
X25
2 106 BLACK X106
1
MT(+X)732/MLT932
2
3 99 YELLOW X79/1
4 201 BLACK X76/B
5 86 YELLOW X41/3
6 87 GREEN X41/5 17
7 88 YELLOW X41/1 9
8 103 GREEN X80/1
9 104 YELLOW X79/2 ditto
X26
10 105 GREY X37/1 MT(+X)732/MLT932
11 135 YELLOW X41/10
12 200 BLACK X76/B
13 199 BLACK X76/B 10
14 208 GREEN X75 1
15 162 YELLOW X4/4
16 102 YELLOW X25/1
1 252 BLACK X53/8
2 254 BLACK X53/2
3 251 GREY X53/7
ditto 2
X27
MT(+X)732/MLT932
4 253 GREY X53/1 4
1
3

A 83 BLACK X76/A B
B 136 GREEN EP3
A
F

C 84 YELLOW X37/6
C
B
A
D 164 GREEN X31/C F
E 154 GREEN X31/B E
E C
D

D
ditto
X30
MT(+X)732/MLT932

F 153 GREEN X31/A

A 153 GREEN X30/F

B 154 GREEN X30/E

ditto A
X31
MT(+X)732/MLT932

80
C 164 GREEN X30/D C
B

1 204 GREY X56/16 8

101 BLACK X76B 2
5 10
75B BLACK X33/10
128 GREY X4/9
9 ditto 9
X33 217 GREY X117/9
75B BLACK X33/5 MT(+X)732/MLT932 7
1
10
190 BLACK X117/5

105 GREY X26/10

1
215 GREEN X118/1
188 GREY X56/1
2
497 YELLOW X114/1 ditto
X37
182 GREEN X57/8 MT(+X)732/MLT932
3
183 GREEN X57/9
6 84 YELLOW X30/C 1 6
1 21 GREY X24/A5
2 33 GREY X8
3 19 GREY X24/A4 1
4 150 GREY X14 4
5 45 GREY X12/3 ditto
X38
6 202 GREY X98 MT(+X)732/MLT932
17 GREY X24/B2
3
7
8 GREEN X22/2 5

(09/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
A10 AND SPECIFICATIONS

MT(+X)732/MT932 MT(+X)1030 ST
Item Pos. Wire WIRE Diagram
no.
Color To N° COLOR To
1 50 GREEN X74/4
2 108 GREEN X13/5
3 52 GREEN X74/2
4 53 GREEN X74/3
5 110 GREEN X13/3
6 107 GREEN X13/4
ditto
X39 7 1 GREEN EP9
MT(+X)732/MLT932
8 115 GREEN EP11
9 109 GREEN X13/2
10 51 GREEN X74/5 1 6
11 3 GREEN EP14 7 13
12 114 GREEN EP3
13 89 GREY EP17
1 80 YELLOW X79/3
2 156 YELLOW X4/6
3 14 WHITE X24/B1
4 142 GREY X90/1
5 57 GREEN X73/A
6 149 YELLOW X4/4
ditto
X40 7 58 GREY X52/5
MT(+X)732/MLT932
8 161 GREEN X4/3
9 15 WHITE X47/2
10 224 GREY X46/5 (87) 1 6
11 74 GREY X46/1 (86) 7 13
12 81 GREY X89/1
13 55 GREY X72/A
1 88 YELLOW X26/7
2 160 YELLOW X4/2
3 86 YELLOW X26/5
4 158 YELLOW X4/8
5 87 GREEN X26/6
6 266 GREY X59/1
7 488 GREY X115/1 ditto
X41
8 159 YELLOW X4/1 MT(+X)732/MLT932
9 85 YELLOW X79/1
10 135 YELLOW X26/11
157 GREEN X4/7 1 6
11 7 13
314 GREY X86/14
12 214 YELLOW X118/5
13 143 GREEN X49/5
1 236 GREEN X118/7
3 167 GREY EP23
4 232 GREY EP24
ditto
X42
MT(+X)732/MLT932
5 166 GREEN EP4
1 5
80

1 242 GREY EP04

2 226 GREEN X114-3
1
3 36 GREY EP23 6
2
4 37 GREY EP24 3 5
ditto 4
X43
MT(+X)732/MLT932
5 241 BLACK EP28

5 GREEN EP13
4
212 GREY X10/1
5 213 GREY X09/1
8 148 GREY X57/17
9 197 GREY X44/16
ditto
163 YELLOW X04/9
12 MT(+X)732/MLT932
282 GREY X87/12
X44 218 GREY X119/05
13 1
455 GREEN EP29
16 197 GREY X44/09 11
155 YELLOW X04/5 10
17
379 GREEN X95/3 21
18 205 GREY X44/21 ditto
21 205 GREY X44/18 MT(+X)732/MLT932

80-01-M171EN (09/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS A11

MT(+X)732/MT932 MT(+X)1030 ST
Item Pos. Wire WIRE Diagram
no.
Color To N° COLOR To
63 WHITE X54/1
1
151 GREEN X48/1
2 64 WHITE X54/2 4
4 69 BLACK X76/A ditto 8
X45 5 68 WHITE X55/5 3
MT(+X)732/MLT932 7
6 67 WHITE X55/5 2
7 66 WHITE X55/6 6
1
8 65 WHITE X55/6 5
1
74 GREY X40/11
(86) ditto
2
2 18 GREY X24/A6 MT(+X)732/MLT932
72 GREY X68/1 4
(85)
X46
3 1
222 BLACK X76/B 378 BLACK X95/2
(30)
3
5 ditto
224 GREY X40/10 5
(87) MT(+X)732/MLT932
1 82 YELLOW X55/7
1
ditto 2
X47
2 15 WHITE X40/9 MT(+X)732/MLT932

1 151 GREEN X45/1

1
487 GREY 115/16 2
ditto
X48
2 MT(+X)732/MLT932
189 GREY X56/7

1 144 GREEN EP8 8

143 GREEN X41/13 2
5 10
77A GREY X49/9
9 77A GREY X49/5
9
131 BLACK X103/10 ditto
X49
MT(+X)732/MLT932 7
10 1
130 BLACK X76/A

1 48 GREY X15/A
ditto
X50
2 71 BLACK X51/2 MT(+X)732/MLT932

1 29 GREY X21A
71 BLACK X50/2 ditto
X51
2 MT(+X)732/MLT932
32 BLACK X52/10
27 GREY X21/B 8
1
46 GREY X15/B 2
10
58 GREY X40/7

80
5
77E GREY X52/9
9
9 77E GREY X52/5 ditto
X52
134 BLACK X103/10 MT(+X)732/MLT932 7
1
10
32 BLACK X51/2

1 253 GREY X27/4

2 254 BLACK X27/2
7 251 GREY X27/3

1 24 2

4
X53
ditto 3
MT(+X)732/MLT932 6
8 252 BLACK X27/1 5
8
7

16 WHITE X24/A1
1 12 WHITE X24/C8
63 WHITE X45/1
7 WHITE X24/A8 ditto
X54 2 13 WHITE X24/C1
MT(+X)732/MLT932 4
64 WHITE X45/2
2 1
3
4 92 YELLOW X55/8

(09/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
A12 AND SPECIFICATIONS

MT(+X)732/MT932 MT(+X)1030 ST
Item Pos. Wire WIRE Diagram
no.
Color To N° COLOR To
68 WHITE X45/5
5
67 WHITE X45/6 5
66 WHITE X45/7 6
6
65 WHITE X45/8 7
ditto
X55 7 82 YELLOW X47/1 8
8 92 YELLOW X54/4 MT(+X)732/MLT932
9
10
9 6 GREY X24/B3

1 188 GREY X37/2

4 471 BLACK X97/2
5 44 BLACK X87/8
6 191 BLACK X87/7
7 189 GREY X48/2
8 465 GREEN X100/6
10 297 GREY X87/04
11 478 GREY X119/1 1
12 284 GREY X87/01 8
ditto 14 7
X56 13 61 GREY EP38
MT(+X)732/MLT932 20 13
15 206 GREEN X1/1
16 204 GREY X33/1 19
26
17 60 GREY X3
20 186 BLACK X76B
21 495 RED X99/2
23 146 GREY X12/1
24 291 GREY X87/02
25 464 GREEN X100/3
26 185 BLACK X76B
1 260 RED EP35
2 261 GREEN EP36
3 180 GREEN EP38
4 181 GREEN EP38
6 196 GREY X87/5
ditto
7 42 GREY X87/6
MT(+X)732/MLT932
8 182 GREEN X37/3
9 183 GREEN X37/3
11 492 GREEN EP36 1
12 240 GREEN X88/02 10
X57 14 477 GREY EP24 18 9
15 481 GREY X134/4 376 GREY EP22 26 17
17 148 GREY X44/8 25
19 456 GREY X117/1 34
20 288 GREY X87/11
21 292 GREY X87/9
ditto
22 476 GREY EP23
MT(+X)732/MLT932
23 482 GREY X134/3
24 286 GREY X87/10
31 210 BLACK EP28
34 187 BLACK X76B
80

1 31 BLACK X119/10
2 79 GREY X119/9
3 490 RED EP35
4
ditto 3
X58
MT(+X)732/MLT932 1
4 491 GREEN EP36 2

1 266 GREY X41/6

ditto
X59 1
2 267 BLACK X24/A2 MT(+X)732/MLT932
2

ditto
X60 1 265 GREY EP17
MT(+X)732/MLT932
49 GREY X71/1 8
77D GREY X61/9 2
5 10
41 GREEN X118/9
7 133 GREY X07/1
9
9 77D GREY X61/5 ditto
X61
MT(+X)732/MLT932 7
1
10 132 BLACK X76A

80-01-M171EN (09/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS A13

MT(+X)732/MT932 MT(+X)1030 ST
Item Pos. Wire WIRE Diagram
no.
Color To N° COLOR To
1 72 GREY X46/02(85)
2 220 BLACK EP16
ditto 8
X68
MT(+X)732/MLT932 4
6 219 GREY EP17
5
1
1 59 GREY X79/6
ditto
X70 1
2 43 BLACK X72B MT(+X)732/MLT932
2

1 49 GREY X61/1
139 GREEN X1/2
ditto 1
X71
2 MT(+X)732/MLT932
303 GREY X07/3
2
ditto
X72A 1 55 GREY X40/13
MT(+X)732/MLT932
43 BLACK X70/2 ditto
X72B 1
56 BLACK X76A MT(+X)732/MLT932
ditto
X73A 1 57 GREEN X40/5
MT(+X)732/MLT932
ditto
X73B 1 4 GREEN EP15
MT(+X)732/MLT932
1 54 BLACK X76A
2 52 GREEN X39/3
3 53 GREEN X39/4
6
4 50 GREEN X39/1
ditto 5
X74 4
MT(+X)732/MLT932
1
5 51 GREEN X39/10 2
3

ditto
X75 1 208 GREEN X26/14
MT(+X)732/MLT932
258 BLACK EP2
129 BLACK X105
30 BLACK X119/10
111 BLACK X13/1
10 BLACK X24/B8
83 BLACK X30/A
ditto
X76A 1 69 BLACK X45/4
MT(+X)732/MLT932
130 BLACK X49/10
132 BLACK X61/10

80
56 BLACK X72B
54 BLACK X74/1
93 BLACK X77/1
91 BLACK EP16
40 BLACK X107
216 BLACK X118/12
11 BLACK X24/B5
201 BLACK X26/4
200 BLACK X26/12
199 BLACK X26/13 ditto
X76B 1
101 BLACK X33/5 MT(+X)732/MLT932
222 BLACK X46/3 (30)
186 BLACK X56/20
185 BLACK X56/26
187 BLACK X57/34
302 BLACK X07/2
1 93 BLACK X76A
2
2 94 GREEN X80/2 1
3 95 YELLOW X79/5 3
4 96 YELLOW X79/7
ditto
X77
MT(+X)732/MLT932 6
5
6 78 YELLOW X79/8 4

(09/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
A14 AND SPECIFICATIONS

MT(+X)732/MT932 MT(+X)1030 ST
Item Pos. Wire WIRE Diagram
no.
Color To N° COLOR To
85 YELLOW X41/9
1
99 YELLOW X26/3
1
2 104 YELLOW X26/9
2
80 YELLOW X40/1 3
3
97 YELLOW X79/5 ditto
X79 7
95 YELLOW X77/3 MT(+X)732/MLT932 4 8
5 5 6
97 YELLOW X79/3 9
6 59 GREY X70/1
7 96 YELLOW X77/4
8 78 YELLOW X77/6
1 103 GREEN X26/8
ditto 1
X80
2 94 GREEN X77/2 MT(+X)732/MLT932
2
1 381 GREY X85/1
X84
2 382 BLACK X85/2
380 GREEN X95/5
1
381 GREY X84/1
X85
382 BLACK X84/2
2
383 BLACK EP2
3 24 GREY X24-A3
7 315 BLACK X105
13 316 GREEN X133-1

ditto
X86
MT(+X)732/MLT932
14 314 GREY X41-11
14 8
7 1
1 284 GREY X56/12
2 291 GREY X56/24
4 297 GREY X56/10 1 12
5 196 GREY X57/6 2 11
6 42 GREY X57/7 3 10
7 191 BLACK X56/6 4 9
8 44 BLACK X56/5 ditto 5 8
X87 9 292 GREY X57/21 6 7
MT(+X)732/MLT932
10 286 GREY X57/24
11 288 GREY X57/20

12 282 GREY X44/12

1 304 GREEN EP4

80

ditto
X88
2 240 GREEN X57/12
1
MT(+X)732/MLT932
2
1 81 GREY X40/12
2 140 BLACK EP16
5 26 GREY X24/B6
ditto 8
X89
MT(+X)732/MLT932 4
6 126 GREY EP17 5
1
1 142 GREY X40/4
2 70 BLACK EP16
5 25 GREY X24/A7
ditto 8
X90
MT(+X)732/MLT932 4
6 127 GREY EP17 5
1
1 377 GREY EP22
2 378 BLACK X46/3
X95
3 379 GREEN X44/17
5 380 GREEN X85/1
1 472 GREEN X103/1
ditto
X97
2 471 BLACK X56/04
1
MT(+X)732/MLT932
2
ditto
X98 1 202 GREY X38/6
MT(+X)732/MLT932
80-01-M171EN (09/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS A15

MT(+X)732/MT932 MT(+X)1030 ST
Item Pos. Wire WIRE Diagram
no.
Color To N° COLOR To
495 RED X56/21
4
3 496 BLACK EP28 3
5
4 493 WHITE EP35 2
1
ditto
X99
MT(+X)732/MLT932
5 494 BLUE EP36

1 466 BLACK X106

2 468 GREEN EP29
3 464 GREEN X56/25
6
4 467 BLACK X106
5 469 GREEN EP29 ditto 5
X100 4
MT(+X)732/MLT932
1
2
6 465 GREEN X56/8 3

1 472 GREEN X97/1 8

475 GREEN X4/6 2
5 10
77B GREY X103/9
9 77B GREY X103/5
9
131 BLACK X49/10 ditto
X103
MT(+X)732/MLT932 7
10 1
134 BLACK X52/10

28 BLACK X21/C
9 BLACK X22/1
ditto
X105 1 129 BLACK X76A
MT(+X)732/MLT932
315 BLACK X86/7
317 BLACK X133/2
466 BLACK X100/1
467 BLACK X100/4
125 BLACK X16/1
124 BLACK X17/1 ditto
X106 1
238 BLACK X18/2 MT(+X)732/MLT932
243 BLACK X19/3
106 BLACK X25/2
237 BLACK X20/B
489 BLACK X115/5
ditto
X107 1
40 BLACK X76B MT(+X)732/MLT932

1 497 YELLOW X37/2

80
2 499 YELLOW X118/8
3 226 GREEN X43/2
6
4 225 GREEN X118/6
5 20 YELLOW X24/B4 ditto 5
X114 4
MT(+X)732/MLT932
1
2
6 498 YELLOW EP38 3

1 488 GREY X41/7

5 489 BLACK X107
6 485 RED EP35
14 486 GREEN EP36 ditto
X115
MT(+X)732/MLT932 16
8
9
16 487 GREY X48/2 1

1 456 GREY X57/19 8

75A BLACK X117/10 2
5 10
190 BLACK X33/10
9 217 GREY X33/9
9
ditto
X117
MT(+X)732/MLT932 7
10 75A BLACK X117/5 1

(09/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
A16 AND SPECIFICATIONS

MT(+X)732/MT932 MT(+X)1030 ST
Item Pos. Wire WIRE Diagram
no.
Color To N° COLOR To
1 215 GREEN X37/1
2 211 GREEN X4/2
4 39 GREEN EP4 6
5 214 YELLOW X41/12 5
4 7
6 225 GREEN X114/4 8
3
7 236 GREEN X42/1 ditto 9
X118 2
8 499 YELLOW X114/2 MT(+X)732/MLT932 10
1
9 41 GREEN X61/5 11
12

12 216 BLACK X76B

1 478 GREY X56/11 8

218 GREY X44/13 2
5 10
77C GREY X119/9
77C GREY X119/5
9 ditto 9
X119 79 GREY X58/2
30 BLACK X76A MT(+X)732/MLT932 7
1
10
31 BLACK X58/1

1 316 GREEN X86/13

ditto
X133
2 317 BLACK X105
1
MT(+X)732/MLT932
2
1 483 GREY EP29
ditto
2 484 GREY EP29
MT(+X)732/MLT932
3 482 GREY X57/23

X134 1
2 4
4 481 GREY X57/15 375 GREY EP22 3

DIODES

Item Wire no. Color To

5 GREEN EP13
122 GREY EP10
Diode V1 123 GREY EP10
80

239 GREEN EP10

247 GREY EP10

CAN

CONNECTION CAN A and B

Cross sectional
Wire Wire no. Color area (mm2)
From end To end Location

WIRE 1 485 CAN HIGH RED 0,6 X115/6 EP35

SHIELDED/TWISTED 486 CAN LOW GREEN 0,6 X115/14 EP36 PAD CHANNEL
2 wires + drain DRAIN 1 SHIELDING BRAID DRAIN 1 X115/6 EP25
WIRE 2 490 CAN HIGH RED 0,6 EP35 X58/3
SHIELDED/TWISTED 491 CAN LOW GREEN 0,6 EP36 X58/4 LLMI
2 wires + drain DRAIN 2 SHIELDING BRAID DRAIN 2 EP25 CUT
493 CAN HIGH WHITE 0,34 X99/4 EP35
WIRE 3
SHIELDED/TWISTED 494 CAN LOW LIGHT BLUE 0,34 X99/5 EP36
CAN GAUGE
5 wires DRAIN 3 SHIELDING BRAID DRAIN 3 X99/1 EP25
HARNESS
+ M12 connector 495 POWER SUPPLY RED 0,34 X99/2 X56/21
molded female
496 GROUND BLACK 0,34 X99/3 EP28

80-01-M171EN (09/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS A17

CONNECTION CAN A and B

Cross sectional
Wire Wire no. Color area (mm2)
From end To end Location

CAN HIGH WHITE 0,34 B20 X99/4

WIRE 4
SHIELDED/TWISTED CAN LOW LIGHT BLUE 0,34 B20 X99/5 WIRE
5 wires DRAIN 4 SHIELDING BRAID DRAIN 4 B20 X99/1 GAUGE
+ M12 connector POWER SUPPLY RED 0,34 B20 X99/2 COMPONENT
molded male
GROUND BLACK 0,34 B20 X99/3
WIRE 5 260 CAN HIGH RED 0,6 EP35 X57/1
SHIELDED/TWISTED 261 CAN LOW GREEN 0,6 EP36 X57/2 S.P.U25/15
2 wires + drain DRAIN 5 SHIELDING BRAID DRAIN 5 EP25 X57/28

MAIN HARNESS SPLICES

Wire No. Color To Wire No. Color To

Item
MT(+X)732/MLT932 MT(+X)1030 ST
EP2 203 BLACK X12/2
113 BLACK X12/4
ditto
47 BLACK X15/C
MT(+X)732/MLT932
258 BLACK X76A
38 BLACK X9/2
383 BLACK X85/2
EP3 136 GREEN X30/B
244 GREY X16/2 ditto
245 GREY X19/5 MT(+X)732/MLT932
114 GREEN X39/12
EP4 39 GREEN X118/4
259 GREY X2
ditto
242 GREY X43/1
MT(+X)732/MLT932
166 GREEN X42/5
304 GREEN X88/1
EP8 145 GREY X16/6
255 GREY X17/6 ditto
256 GREY X19/2 MT(+X)732/MLT932
144 GREEN X49/1
EP9 118 GREY X17/2

80
246 GREY X18/1 ditto
249 GREY X19/7 MT(+X)732/MLT932
1 GREEN X39/7
EP10 122 GREY X16/3
123 GREY X17/3 ditto
247 GREY X19/8 MT(+X)732/MLT932
239 GREEN X20A
EP11 121 GREY X16/4
ditto
248 GREY X19/4
MT(+X)732/MLT932
115 GREEN X39/8
ditto
EP13 5 GREEN X44/4
MT(+X)732/MLT932
EP14 120 GREY X17/4
ditto
250 GREY 19/1
MT(+X)732/MLT932
3 GREEN X39/11
EP15 117 GREY X16/5
116 GREY X17/5 ditto
235 GREY X19/6 MT(+X)732/MLT932
4 GREEN X73B
EP16 220 BLACK X68/2
140 BLACK X89/2 ditto
70 BLACK X90/2 MT(+X)732/MLT932
91 BLACK X76A
(09/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
A18 AND SPECIFICATIONS

Wire No. Color To Wire No. Color To

Item
MT(+X)732/MLT932 MT(+X)1030 ST
EP17 265 GREY X60
89 GREY X39/13
ditto
219 GREY X68/6
MT(+X)732/MLT932
126 GREY X89/6
127 GREY X90/6
EP22 375 GREY X134/4
376 GREY X57/15
377 GREY X95/1
EP23 476 GREY X57/22
ditto
36 GREY X43/3
MT(+X)732/MLT932
167 GREY X42/3
EP24 477 GREY X57/14
ditto
37 GREY X43/4
MT(+X)732/MLT932
232 GREY X42/4
EP28 210 BLACK X57/31
ditto
241 BLACK X43/5
MT(+X)732/MLT932
496 BLACK X99/3
EP29 455 GREEN X44/13
468 GREEN X100/2
ditto
469 GREEN X100/5
MT(+X)732/MLT932
483 GREY X134/1
484 GREY X134/2
EP35 260 RED X57/1
490 RED X58/3 ditto
485 RED X115/6 MT(+X)732/MLT932
493 WHITE X99/4
EP36 261 GREEN X57/2
492 GREEN X57/11
ditto
491 GREEN X58/4
MT(+X)732/MLT932
486 GREEN X115/14
494 BLUE X99/5
EP38 61 GREY X56/13
180 GREEN X57/3 ditto
181 GREEN X57/4 MT(+X)732/MLT932
498 YELLOW X114/6

ELECTRICAL CONNECTORS/HYDRAULIC DISTRIBUTOR HARNESS

80

Item Pos Wire No. Color To Diagram

1 42 GREEN X87/6

X23 1
2 44 BLACK X87/8
2
1 284 GREY X250/2
2 291 GREY X251/2
4 299 GREY X257/1
5 196 GREEN X92/1
6 42 GREEN X23/1 1
7 191 BLACK X92/2 2
X87 8 44 BLACK X23/2 3
9 292 GREY X256/1 4
10 286 GREY X258/2 5 12
11 288 GREY X260/2 6 11
7 8 9 10
12 282 GREY EP37

80-01-M171EN (09/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS A19

Item Pos Wire No. Color To Diagram

1 196 GREEN X87/05

X92 1
2 191 BLACK X87/07
2
293 BLACK X256/2

X105
301 BLACK X261/2

A 283 GREY EP37

X250
B 284 GREY X87/01

A
B

A 290 GREY X259/2

X251
B 291 GREY X87/02

A
B

A 292 GREY X87/09

X256
B 293 BLACK X105

A
B

A 299 GREY X87/04

X257
B 300 GREY X261/1

A
B

A 285 GREY EP37

80
X258
B 286 GREY X87/10

A
B

A 289 GREY EP37

X259
B 290 GREY X251/1

A
B

A 287 GREY EP37

X260
B 288 GREY X87/11

A
B

(09/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
A20 AND SPECIFICATIONS

Item Pos Wire No. Color To Diagram

A 300 GREY X257/2

X261
B 301 BLACK X105

A
B

SPLICES/HYDRAULIC DISTRIBUTOR HARNESS

Item Wire No. Color Cross sectional area (mm2) To

283 0,6 GREY X250/1
285 0,6 GREY X258/1
EP37 287 0,6 GREY X260/1
282 0,6 GREY X87/12
289 0,6 GREY X259/1

ELECTRICAL CONNECTORS/ENGINE HARNESS

Item Pos Wire No. Color To Diagram

B+ 620 RED X172/B

D+ 601 GREY X24/A6

W 610 GREY X24/A3

A1 608 WHITE X173/A

A2 609 BLACK X174
A3 610 GREY W
80

A4 613 GREEN X164/1

A5 616 GREY X170A 1 2 3 4 5 6 7 8

A6 601 GREY D+ A1 A

B
A

B
A8
B1 B8
A7 607 GREY X165/1
C C
1 2 3 4 5 6 7 8

C1 C8
A8 611 WHITE X173/B
B1 617 YELLOW X161
B2 623 GREY X166A
X24
B3 612 GREY X171/1
B4 602 YELLOW EP1
B5 604 BLACK X168
B6 624 GREY X170B
B8 605 BLACK X168
C1 603 WHITE X173/B
C2 633 GREY X175/1
C3 632 BLACK X175/2
C4 634 GREY X175/3
C8 606 WHITE X173/A

X161 617 YELLOW X24/B1

80-01-M171EN (09/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS A21

Item Pos Wire No. Color To Diagram

1 625 GREEN EP1
1
2

X162
2 618 BLACK EP5
1
2

1 626 GREEN EP1

X163 1
2 619 BLACK EP5
2

X164 1 613 GREEN X24/A4 1

2
1 607 GREY X24/A7

X165 1
2 621 BLACK X166/B
2

X166A 623 GREY X24/B2

621 BLACK X165/2

X166B
622 BLACK X168

X167 627 BROWN X171/3

1

604 BLACK X24/B5

605 BLACK X24/B8
X168 622 BLACK X166B
628 BLACK X171/2
635 BLACK EP5

X169 630 GREY EP1

X170A 616 GREY X24/A5 CRIMPING CLIP

80
X170B 624 GREY X24/B6 CRIMPING CLIP
1 612 GREY X24/B3
2 628 BLACK X168
3 627 BROWN X167 5
X171 2
1
5 629 BROWN X172/A 3

A 629 BROWN X171/5

X172
B 620 RED B+ B
A

606 WHITE X24/C8

A
608 WHITE X24/A1
173 611 WHITE X24/A8
B B
603 WHITE X24/C1 A

(09/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
A22 AND SPECIFICATIONS

Item Pos Wire No. Color To Diagram

X174 609 BLACK X24/A2

1 633 GREY X24/C2

2 632 BLACK X24/C3

X175 3
3 634 GREY X24/C4 2
1

SPLICES/ENGINE HARNESS

Wire Cross sectional

Item Color To
No. area (mm2)

602 YELLOW 2 X24/B4

625 GREEN 1 X162/1
EP1
626 GREEN 1 X163/1
630 GREY 0,6 X169
618 BLACK 1 X162/2
EP5
619 BLACK 1 X162/3
80

80-01-M171EN (09/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS B1

MLT 634 TURBO LSU SERIES F-E3

MLT 731 TURBO SERIES F-E3
MT / MLT-X 732 95P ST3A S1
MLT 735/741 TURBO LSU SERIES 6-E3
MLT-X735 TURBO LSU SERIES 6-E3
MLT 1035 L TURBO LSU SERIES 6-E3
MLT-X 1035 100 L TURBO LSU SERIES 6-E3

pages
FUSES AND RELAYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2
ELECTRICAL CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4
ELECTRICAL CONNECTORS/MAIN HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7
DIODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B22
CAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B22
MAIN HARNESS SPLICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B22
ELECTRICAL CONNECTORS/HYDRAULIC DISTRIBUTOR HARNESS . . . . . . . . . . . . . . . . . . . . . . . B25
ELECTRICAL CONNECTORS/ENGINE HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B26
SPLICES/ENGINE HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B27

80

(02/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
B2 AND SPECIFICATIONS
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3
FUSES AND RELAYS
RELAY AND FUSE HOLDER PLATE

K17 + K18 - F31 + F32

3 3 21
5 5
1
4
2

4
2
1

K0
K1
3 3 3
7
5 5 5 I
G
5
4
2
4
2

4
2
1

K2
K3 K4
H
1
87
87 8 1
87a
8
85

87a
86

85

86

K5 E F
30

K6
30

85
87
3
1
87a 30 1
85

6
86

87a

87

K8 K9 86
30

K7
4
2
1

F13 F14 F15

F3 F5 F6 F7 F8 F9 F10 F12
80

F1 F2 F4 F11
20A
30A

D
7.5A
10A

10A

15A

10A
15A
5A

5A

F30
F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29
25A
7.5A
7.5A
7.5A
7.5A
10A

15A
15A
15A
5A

A B C 1

80-01-M171EN (02/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
AND SPECIFICATIONS B3
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3

RELAY AND FUSE HOLDER PLATE (DETAILS OF FUSES)

Component Item Current Designation

F1 7,5A LSU + AS OPTION
F2 15A REAR WORKING LIGHTS (STANDARD/OPTION)
F3 10A REAR WINDSCREEN WIPER + ROOF/SIDE WINDSCREEN WIPER
F4 15A MAX. ENGINE STOP EV OR ENGINE ECM
F5 7,5A ROTATING BEACON LIGHT
F6 5A WHEEL ALIGNMENTS + AS OPTION
F7 7,5A LLMI + OVERRIDE SWITCH + SENSORS + BLUE LIGHT OPT (15A)
F8 15A RELAYS K2/K3/K4 + TRANSMISSION CUT-OFF + JSM/FNR
F9 5A DASHBOARD MODULE + INDICATOR LAMPS
F10 10A HORN + STOP SWITCH
F11 15A WORKING LIGHT ON TELESCOPE (OPTION)
F12 10A INDICATOR LIGHTS
F13 30A FAN
F14 10A CIGARETTE LIGHTER
F15 20A S.P.U
F16 5A DIAGNOSTIC PLUG
FUSES F17 15A MAX. CLEANFIX + REAR HYDRAULICS + ANTI-THEFT (OPTION)
F18 15A FRONT WORKING LIGHTS (STANDARD/OPTION)
F19 15A REAR WINDSCREEN DEFROST (OPTION)
F20 10A PNEUMATIC SEAT + AS OPTION (OPTION)
F21 10A FRONT WINDSCREEN WIPER + FRONT WINDSCREEN WASHER
F22 10A MAX. TELESCOPE SUSPENSION + TELESCOPE ELECTRICAL PREDISPOSITION + TELESCOPE HEAD EV (OPTION)
F23 7,5A RIGHT SIDELIGHT + MODULE LIGHTING
F24 7,5A LEFT SIDELIGHT + REAR PLATE LIGHTING
F25 7,5A RIGHT INDICATOR LIGHTS
F26 7,5A LEFT INDICATOR LIGHTS
F27 15A DIPPED HEADLIGHT + ANTI-FOG LIGHT

80
F28 15A HEADLIGHTS
F29 15A WARNING + CEILING LIGHT + ANTI-THEFT + CLOCK + REV COUNTER
F30 25A LIGHT COMMUTATOR SWITCH
F31 25A STARTER
F32 5A DIAGNOSTIC PLUG + S.P.U
F33 1A LSU POTENTIOMETER
F40 40A IGNITION SWITCH
FUSES F41 40A IGNITION SWITCH
ENGINE
F42 80A PREHEAT
≤ 100 HP
F43 80A ALTERNATOR
F40 80A IGNITION SWITCH
FUSES F41 30A ENGINE ECM
ENGINE
F42 80A PREHEAT
120 HP
F43 100A ALTERNATOR
OPTION F47 15A DIESEL DECONGEALANT

(02/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
B4 AND SPECIFICATIONS
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3
Component Item Current Designation
K1 TRANSMISSION CUT-OFF RELAY
K3 REVERSE GEAR OR REVERSE LIGHT
K5 BUZZER
RELAYS K8 ANTI-START
K9 FLASHING UNIT
K17 FAULT INDICATOR LAMP TESTING RELAY
K18 NEUTRAL START SAFETY RELAY

ELECTRICAL CONNECTORS
Component
Harness Type Item Designation
name
ENGINE B+ ALTERNATOR B+
ENGINE D+ ALTERNATOR D+
ENGINE W ALTERNATOR W
MAIN X01 TRANSMISSION CUT-OFF ON GEAR LEVER
MAIN X02 SEAT CONNECTOR +12V POWER SUPPLY
MAIN X03 SEAT CONNECTOR/E.C.U +12V INFORMATION
MAIN X04 OPTION POWER SUPPLY CONNECTOR
MAIN X07 TRANSMISSION CUT-OFF ON DISTRIBUTOR LEVER
MAIN X08 TRANSMISSION FLUID THERMOSTAT
MAIN X09 FORWARD GEAR CONNECTOR
MAIN X10 REVERSE GEAR CONNECTOR
MAIN X11 PNEUMATIC SEAT
MAIN X12 HAND BRAKE SWITCH
MAIN X13 FRONT RIGHT LIGHT CONNECTOR
MAIN X14 HORN
MAIN X15 FRONT WHEEL ALIGNMENT SENSOR
MAIN X16 REAR RIGHT HEADLIGHT
MAIN X17 REAR LEFT HEADLIGHT
MAIN X18 LICENSE PLATE LIGHT
MAIN X19 REAR TRAILER CONNECTOR
MAIN X20A REVERSING SOUND ALARM
80

MAIN X20B REVERSING SOUND ALARM

MAIN X21 REAR WHEEL ALIGNMENT SENSOR
MAIN X22 CLOGGING HYDRAULIC FILTER
DISTRIBUTOR X23 HYDRAULIC CUT-OFF EV/VS
MAIN/ENGINE X24 ENGINE HARNESS/MAIN HARNESS INTERFACE CONNECTOR
MAIN X25 WORKING LIGHTS TELESCOPE OPTION
MAIN X26 CAB UPPER CONNECTOR
MAIN X27 LOUDSPEAKER CONNECTOR
DISTRIBUTOR X28 TELESCOPE RETRACTION
DISTRIBUTOR X29 TELESCOPE EXTENSION
MAIN X30 HEATING/VENTILATION
MAIN X31 AIR-CONDITIONING OPTION
MAIN X32 CIGARETTE LIGHTER CONNECTOR
MAIN X33 HYDR MVT CUT-OFF SWITCH
DISTRIBUTOR X34 ATTACHMENT MINUS DIRECTION
DISTRIBUTOR X35 ATTACHMENT PLUS DIRECTION
MAIN X36 JSM CONNECTOR
MAIN X37 PLATE POWER CONNECTOR
MAIN X38 PLATE FAULT INDICATOR LAMP CONNECTOR
80-01-M171EN (02/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
AND SPECIFICATIONS B5
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3
Component
Harness Type Item Designation
name
MAIN X39 LIGHTING HARNESS
MAIN X40 IGNITION SAFETY/WHEEL ALIGNMENT/BRAKE FLUID TANK
MAIN X41 OPTION AND CEILING LIGHT POWER SUPPLY
MAIN X42 FUSE PLATE
MAIN X44 RELAYS/HYDR MVT CUT-OFF/TRANSMISSION CUT-OUT/EV
MAIN X45 FUSE AND RELAY PLATE POWER SUPPLY AND GROUND
MAIN X46 HELLA K17 MINI RELAY PLATE
MAIN X47 STARTER ATOFUSE PLATE
MAIN X48 OBD II DIAG CONNECTOR ATOFUSE PLATE
MAIN X49 REAR FOG LIGHT SWITCH
MAIN X50 FRONT WHEEL ALIGNMENT INDICATOR LAMP
MAIN X51 REAR WHEEL ALIGNMENT INDICATOR LAMP
MAIN X52 FRONT AND REAR WHEEL ALIGNMENT SWITCH
MAIN X53 CAR RADIO LOUDSPEAKER OUTPUT CONNECTOR
MAIN X54 IGNITION SWITCH CONNECTOR
MAIN X55 IGNITION SWITCH CONNECTOR
MAIN X56 S.P.U CN1-A
MAIN X57 S.P.U CN1-B
MAIN X58 LLMI SAFETY MODULE POWER SUPPLY
MAIN X59 CLOCK POWER SUPPLY CONNECTOR
MAIN X60 CLOCK POWER SUPPLY CONNECTOR
MAIN X61 TRANSMISSION CUT-OFF SHUNT SWITCH/BRAKE PEDAL
MAIN X68 HOUR METER REV COUNTER MODULE
MAIN X70 FRONT WINDSCREEN WASHER PUMP CONNECTOR
MAIN X71 TRANSMISSION CUT-OFF ON BRAKE PEDAL
MAIN X72A BRAKE FLUID TANK
MAIN X72B BRAKE FLUID TANK
MAIN X73A STOP SWITCH
MAIN X73B STOP SWITCH
MAIN X74 FRONT LEFT LIGHT CONNECTOR
MAIN X75 TUV SIDELIGHT CONTROL BY WORKING LIGHT ON TELESCOPE
MAIN X76A CAB LEFT-HAND GROUND

80
MAIN X76B CAB LEFT-HAND GROUND
MAIN X77 FRONT EG CONNECTOR
MAIN X79 COMMUTATOR SWITCH CONNECTOR
MAIN X80 FRONT AND REAR WINDSCREEN WIPER RESET CONNECTOR
MAIN X81 STEERING FAULT INDICATOR LAMP
MAIN X82 STEERING FAULT PRESSURE SWITCH
MAIN X83 DASHBOARD INDICATOR LAMPS (4 way)
MAIN/ X86 DISCHARGE VALVE MODULE

MAIN/DISTRIBUTOR X87 MAIN HARNESS/DISTRIBUTOR INTERFACE CONNECTOR

MAIN X89 WATER TEMPERATURE MODULE

MAIN X90 FUEL LEVEL MODULE
MAIN X91 CIGARETTE LIGHTER LIGHT/COMMON GROUND WITH AC BODY
DISTRIBUTOR X92 PROPORTIONAL EV ON TELESCOPE LOWERING/VRP
MAIN X93 TILTING CUT-OFF VALVE (VCI) CONNECTOR
MAIN X95 HELLA K12 MINI RELAY PLATE
TELESCOPE HEAD ELECTRICAL PREDISPOSITION OR TELESCOPE
MAIN X97
HEAD EV
MAIN X98 TRANSMISSION OIL PRESSURE SWITCH
MAIN X99 VISHAY GAUGE CONNECTOR
(02/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
B6 AND SPECIFICATIONS
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3
Component
Harness Type Item Designation
name
MAIN X100 EN15000 ANGLE CONNECTOR
MAIN X102A FUSE PLATE POWER SUPPLY BY EP 30
MAIN X102B 1A FUSE PLATE FOR MICRO RC2-20 POWER SUPPLY
MAIN X103 TELESCOPE HEAD ELECTRIC CONNECTOR SWITCH
MAIN X104 LSU PUMP

MAIN/DISTRIBUTOR X105 DISTRIBUTOR HARNESS GROUND CONNECTION

MAIN X106 GROUND

MAIN X107 CAB REAR GROUND/LSU E.C.U GROUND CONNECTION
MAIN X109 LSU/REXTROTH CONNECTOR
MAIN X112 CONTINUE FLOW PUSH BUTTON CONNECTOR
MAIN X113 CONTINUE FLOW POTENTIOMETER CONNECTOR
MAIN X114 EMERGENCY STOP
MAIN X115 OBD II DIAG CONNECTOR
MAIN X116 EASY CONNECT CONNECTOR
MAIN X117 ATTACHMENT LOCKING SWITCH
MAIN X118 ANTI-THEFT MODULE PREDISPOSITION CONNECTOR
MAIN X119 OVERRIDE SWITCH
MAIN X129 LEVELLING SWITCH
MAIN X130 RIGHT-LEVELLING EV
MAIN X131 LEFT-LEVELLING EV
MAIN X132 REAR HYDRAULIC OPTION
MAIN X133 DISCHARGE EV
MAIN X134 TELESCOPE RETRACTION SENSOR PART NO. 261448
ENGINE X161 STARTER ELECTROVALVE
ENGINE X162 ENGINE STOP ELECTROVALVE
ENGINE X163 FUEL PUMP
ENGINE X164 ENGINE OIL PRESSURE
ENGINE X165 FUEL GAUGE
ENGINE X166A AIR FILTER CLOGGING
ENGINE X166B AIR FILTER CLOGGING
ENGINE X167 PREHEAT
ENGINE X168 ENGINE GROUND
80

ENGINE X169 KSB COLD START

ENGINE X170A ENGINE WATER THERMO SWITCH
ENGINE X170B ENGINE WATER THERMO SWITCH
ENGINE X171 PREHEAT RELAY
ENGINE X172 PREHEAT/ALTERNATOR POWER FUSES
ENGINE X173 EQUIPMENT POWER FUSES
ENGINE X174 CLOCK GROUND
ENGINE X175 LSU POTENTIOMETER

80-01-M171EN (02/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
AND SPECIFICATIONS B7
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3
ELECTRICAL CONNECTORS/MAIN HARNESS

MLT(+X)6/7 MLT 731/MLT-X732 MLT(+X)1035

Item Pos. Wire Wire Wire Diagram
no.
Color To No.
Color To No.
Color To

1 206 Green X56/15

X1 ditto MLT(+X)6/7 ditto MLT(+X)6/7 1

2 139 Green X71/2
2
ditto MLT(+X)6/7
X2 1 259 Grey EP4 (MLT-X732: ditto MLT(+X)6/7
259 | Grey | EP43)
X3 1 60 Grey X56/17 ditto MLT(+X)6/7 ditto MLT(+X)6/7

1 159 Yellow X41/8

160 Yellow X41/2
2
211 Green X118/2
3 161 Green X40/8 ditto MLT(+X)6/7
149 Yellow X40/6
4
162 Yellow X26/15
1
155 Yellow X44/17 2
5
520 Green EP30 3
X4 ditto MLT(+X)6/7 7
156 Yellow X40/2 4 8
6 5 6 9
475 Green X103/5
ditto MLT(+X)6/7
7 157 Green X41/11
158 Yellow X41/4
8 ditto MLT(+X)6/7
263 Green X11/2 (MLT-X732:
263 | Yellow | X11/2)
128 Grey X33/9
9 ditto MLT(+X)6/7
163 Yellow X44/12

X8 1 33 Grey X38/2 ditto MLT(+X)6/7 ditto MLT(+X)6/7

213 Grey X44/5

1
268 Grey EP6 2
X9 ditto MLT(+X)6/7 ditto MLT(+X)6/7
38 Black EP2
2 1
230 Black X10/2

80
212 Grey X44/4
1
269 Grey EP7 2
X10 ditto MLT(+X)6/7 ditto MLT(+X)6/7
2 230 Black X9/2 1

1 262 Black EP2 ditto MLT(+X)6/7

ditto MLT(+X)6/7 1
X11 ditto MLT(+X)6/7
2 263 Green X04/8 (MLT-X732:
263 | Yellow | X4/8) 2

1 146 Grey X56/23

2 203 Black EP2

X12 3 45 Grey X38/5 ditto MLT(+X)6/7 ditto MLT(+X)6/7 1

2 4
3
4 113 Black EP2

1 111 Black X76/A

2 109 Green X39/9
6
3 110 Green X39/5 5
X13 ditto MLT(+X)6/7 ditto MLT(+X)6/7 4
4 107 Green X39/6 1
2
3
5 108 Green X39/2

(02/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
B8 AND SPECIFICATIONS
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3
MLT(+X)6/7 MLT 731/MLT-X732 MLT(+X)1035
Item Pos. Wire Wire Wire Diagram
no.
Color To No.
Color To No.
Color To

X14 1 150 Grey X38/4 ditto MLT(+X)6/7 ditto MLT(+X)6/7

A 48 Grey X50/1
B 46 Grey X52/1
A
X15 ditto MLT(+X)6/7 ditto MLT(+X)6/7
C 47 Black EP2 C
B

1 125 Black X106

2 244 Grey EP3 4
3 122 Grey EP10 3
X16 ditto MLT(+X)6/7 ditto MLT(+X)6/7 2
4 121 Grey EP11
1 5
5 117 Grey EP15 6
7
6 145 Grey EP8
1 124 Black X106
2 118 Grey EP9 4
3 123 Grey EP10 3
X17 ditto MLT(+X)6/7 ditto MLT(+X)6/7 2
4 120 Grey EP14
1 5
5 116 Grey EP15 6
7
6 255 Grey EP8
1 246 Grey EP9

X18 ditto MLT(+X)6/7 ditto MLT(+X)6/7

2 238 Black X106 2

1
1 250 Grey EP14
2 256 Grey EP8
3 243 Black X106
1
4 248 Grey EP11 2
X19 ditto MLT(+X)6/7 ditto MLT(+X)6/7
5 245 Grey EP3 3
4 8
6 235 Grey EP15 7
7 249 Grey EP9 6
5
8 247 Grey EP10
80

1
239 Green EP10
(A)
X20 ditto MLT(+X)6/7 ditto MLT(+X)6/7 1
2
237 Black X106 2
(B)

A 29 Grey X51/1
B 27 Grey X52/1
A
X21 ditto MLT(+X)6/7 ditto MLT(+X)6/7
C 28 Black X105 C
B

1 9 Black X105

X22 ditto MLT(+X)6/7 ditto MLT(+X)6/7 1

2 8 Green X38/7
2

80-01-M171EN (02/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
AND SPECIFICATIONS B9
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3
MLT(+X)6/7 MLT 731/MLT-X732 MLT(+X)1035
Item Pos. Wire Wire Wire Diagram
no.
Color To No.
Color To No.
Color To

A1 16 White X54-01

A2 267 Black X59-2

A3 24 Grey EP32

A4 19 Grey X38-03

A5 21 Grey X38-01
18 Grey X46-02 A8
8 7 6 5 4 3 2 1

A1
A6 A A

(85)
B8 B1
B B

25 Grey X90-5
C C

A7 C8 C1
8 7 6 5 4 3 2 1

A8 7 White X54-02
ditto MLT(+X)6/7
B1 14 White X40-03

B2 17 Grey X38-07
X24 ditto MLT(+X)6/7
B3 6 Grey X55-09

B4 20 Yellow X114-5

B5 11 Black X76B

B6 26 GREY X89-5

B8 10 BLACK X76A

C1 13 WHITE X54-02

C2 523 GREY X109/47

C3 522 BLACK X109/49

C4 524 GREY X109/46

C8 12 WHITE X54-01 ditto MLT(+X)6/7

1 102 Yellow X26/16

X25 ditto MLT(+X)6/7 ditto MLT(+X)6/7 1

2 106 Black X106
2
3 99 Yellow X79/1
4 201 Black X76/B
5 86 Yellow X41/3
6 87 Green X41/5
7 88 Yellow X41/1
17
8 103 Green X80/1 9
9 104 Yellow X79/2
X26 ditto MLT(+X)6/7 ditto MLT(+X)6/7

80
10 105 Grey X37/1
11 135 Yellow X41/10
10
12 200 Black X76/B 1
13 199 Black X76/B
14 208 Green X75
15 162 Yellow X4/4
16 102 Yellow X25/1
1 252 Black X53/8
2 254 Black X53/2
X27 3 251 Grey X53/7 ditto MLT(+X)6/7 ditto MLT(+X)6/7 2
4
1
4 253 Grey X53/1 3

(02/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
B10 AND SPECIFICATIONS
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3
MLT(+X)6/7 MLT 731/MLT-X732 MLT(+X)1035
Item Pos. Wire Wire Wire Diagram
no.
Color To No.
Color To No.
Color To

A 83 Black X76/A B
A
F

B 136 Green EP3

C
B
A
F
C 84 Yellow X37/6
E
E C
D

D 164 Green X31/C D

X30 E 154 Green X31/B ditto MLT(+X)6/7 ditto MLT(+X)6/7

F 153 Green X31/A

A 153 Green X30/F

B 154 Green X30/E
A
X31 ditto MLT(+X)6/7 ditto MLT(+X)6/7
C 164 Green X30/D C
B

1 98 Yellow X37/5

X32 101 Black X76B ditto MLT(+X)6/7 ditto MLT(+X)6/7 1

2
112 Black X33/5 2

1 204 Grey X56/16

8
112 Black X32/2 10 2
5
75B Black X33/10
9
X33 128 Grey X4/9 ditto MLT(+X)6/7 ditto MLT(+X)6/7
9 7
217 Grey X117/9 1
190 Black X117/5
10
75B Black X33/5
1 241 Black EP28
2 172 Grey EP26
3 173 Grey EP26 1 12
2 11
4 174 Grey EP27
3 10
5 175 Grey EP27 4 9
5 8
X36 6 168 Grey X56/18 ditto MLT(+X)6/7 ditto MLT(+X)6/7 6 7
80

7 170 Grey X57/16

8 242 Grey EP4
9 240 Grey X57/12
11 36 Grey EP23
12 37 Grey EP24
105 Grey X26/10
1 ditto MLT(+X)6/7
215 Green X118/1
ditto MLT(+X)6/7
188 Grey X56/1
2 (except MLT-X732)
497 Yellow X114/1
X37 ditto MLT(+X)6/7
182 Green X57/8
3
183 Green X57/9 ditto MLT(+X)6/7 1 6
5 98 Yellow X32/1
6 84 Yellow X30/C

80-01-M171EN (02/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
AND SPECIFICATIONS B11
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3
MLT(+X)6/7 MLT 731/MLT-X732 MLT(+X)1035
Item Pos. Wire Wire Wire Diagram
no.
Color To No.
Color To No.
Color To

1 21 Grey X24/A5
2 33 Grey X8
3 19 Grey X24/A4 1
4 150 Grey X14 4
X38 ditto MLT(+X)6/7 ditto MLT(+X)6/7
5 45 Grey X12/3
6 202 Grey X98 3
8 Green X22/2 5
7
17 Grey X24/B2
1 50 Green X74/4
2 108 Green X13/5
3 52 Green X74/2
4 53 Green X74/3
5 110 Green X13/3
6 107 Green X13/4
X39 7 1 Green EP9 ditto MLT(+X)6/7 ditto MLT(+X)6/7
8 115 Green EP11
9 109 Green X13/2 1 6
7 13
10 51 Green X74/5
11 3 Green EP14
12 114 Green EP3
13 89 Grey EP17
1 80 Yellow X79/3
ditto MLT(+X)6/7
2 156 Yellow X4/6
3 14 White X24/B1 14 WHITE X24/B5
90 Grey X68/4
4
142 Grey X90/1
5 57 Green X73/A
6 149 Yellow X4/4
X40 ditto MLT(+X)6/7
7 58 Grey X52/5
8 161 Green X4/3 ditto MLT(+X)6/7
1 6
9 15 White X47/2 7 13

80
10 224 Grey X46/5 (87)
11 74 Grey X46/1 (86)
12 81 Grey X89/1
13 55 Grey X72/A

(02/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
B12 AND SPECIFICATIONS
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3
MLT(+X)6/7 MLT 731/MLT-X732 MLT(+X)1035
Item Pos. Wire Wire Wire Diagram
no.
Color To No.
Color To No.
Color To

1 88 Yellow X26/7
2 160 Yellow X4/2
3 86 Yellow X26/5 ditto MLT(+X)6/7 ditto MLT(+X)6/7
4 158 Yellow X4/8
5 87 Green X26/6
ditto MLT(+X)6/7
221 Grey X68/1
6 (except MLT-X732)
266 Grey X59/1
1 6
X41 7 488 Grey X115/1 7 13
8 159 Yellow X4/1
ditto MLT(+X)6/7 ditto MLT(+X)6/7
9 85 Yellow X79/1
10 135 Yellow X26/11
157 Green X4/7
11
314 GREY X86/14 314 GREY X86/14 1 5
12 214 Yellow X118/5
ditto MLT(+X)6/7 ditto MLT(+X)6/7
13 143 Green X49/5
1 236 Green X118/7
3 167 Grey EP23
4 232 Grey EP24
166 GREEN EP4
X42 ditto MLT(+X)6/7 ditto MLT(+X)6/7
1
5 11
10
21
5 GREEN EP13 DITTO MLT(+X)6/7 DITTO MLT(+X)6/7
4
212 GREY X10/1

5 213 GREY X09/1

8 148 GREY X57/17

9 197 GREY X44/16

12 163 YELLOW X04/9 4

218 GREY X119/5 3 8
X44
13
455 GREEN EP29 2 7
80

1 6
197 GREY X44/9
16
5
226 GREEN X95/3 (30)

17 155 YELLOW X04/5

18 205 GREY X44/21

21 205 Grey X44/18

63 White X54/1
1
151 Green X48/1
2 64 White X54/2 2
4 69 Black X76/A 4
X45 ditto MLT(+X)6/7 ditto MLT(+X)6/7 1
5 68 White X55/5
6 67 White X55/5 3
5
7 66 White X55/6
8 65 White X55/6

80-01-M171EN (02/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
AND SPECIFICATIONS B13
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3
MLT(+X)6/7 MLT 731/MLT-X732 MLT(+X)1035
Item Pos. Wire Wire Wire Diagram
no.
Color To No.
Color To No.
Color To
1
74 Grey X40/11 ditto MLT(+X)6/7
(86)
18 Grey X24/A6 ditto MLT(+X)6/7
2 ditto MLT(+X)6/7
(85) 62 Grey X83/4 (MLT-X732: 1
N°72 | Grey | X68-1) 2
X46 ditto MLT(+X)6/7
222 Black X76/B
3 ditto MLT(+X)6/7
(30) 233 Black X95/2 (85) (MLT-X732:
223 | Black | X95/2)
5
224 Grey X40/10 ditto MLT(+X)6/7
(87)
1 82 Yellow X55/7 1
2
X47 ditto MLT(+X)6/7 ditto MLT(+X)6/7
2 15 White X40/9

1 151 Green X45/1 ditto MLT(+X)6/7 8

ditto MLT(+X)6/7 10 2
189 Grey X56/7
(except MLT-X732)
(MLT-X732: 9
X48 2 | Green | EP43) ditto MLT(+X)6/7
2 7
1
487 Grey X115/16 ditto MLT(+X)6/7

1 144 Green EP8

143 Green X41/13
5
77A Grey X49/9
X49 ditto MLT(+X)6/7 ditto MLT(+X)6/7
9 77A Grey X49/5
130 Black X76/A
10
131 Black X103/10
1 48 Grey X15/A
X50 ditto MLT(+X)6/7 ditto MLT(+X)6/7
2 71 Black X51/2

1 29 Grey X21A 8
10 2
32 Black X52/10
9
X51 ditto MLT(+X)6/7 ditto MLT(+X)6/7
2 7
71 Black X50/2 1

80
27 Grey X21/B
1
46 Grey X15/B
1 2
58 Grey X40/7 24

5 4
77E Grey X52/9 3
X52 ditto MLT(+X)6/7 ditto MLT(+X)6/7
5 6
9 77E Grey X52/5
8
32 Black X51/2 7
10
134 Black X103/10

1 253 Grey X27/4

2 254 Black X27/2

X53 7 251 Grey X27/3 ditto MLT(+X)6/7 ditto MLT(+X)6/7

4
2 1
8 252 Black X27/1 3

(02/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
B14 AND SPECIFICATIONS
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3
MLT(+X)6/7 MLT 731/MLT-X732 MLT(+X)1035
Item Pos. Wire Wire Wire Diagram
no.
Color To No.
Color To No.
Color To

12 White X24/C8
1 16 White X24/A1 5
6
63 White X45/1
7
X54 7 White X24/A8 ditto MLT(+X)6/7 ditto MLT(+X)6/7 8
2 13 White X24/C1 9
10
64 White X45/2
4 92 Yellow X55/8
67 White X45/6
5
68 White X45/5
1
65 White X45/8 8
6
X55 66 White X45/7 ditto MLT(+X)6/7 ditto MLT(+X)6/7 14 7
20 13
7 82 Yellow X47/1 19
26
8 92 Yellow X54/4
9 6 Grey X24/B3
ditto MLT(+X)6/7
1 188 Grey X37/2 (MLT-X732:
188 | Grey | EP43)
2 179 Grey X87/4
4 471 Black X97/2
ditto MLT(+X)6/7
5 44 Black X87/8
6 191 Black X87/7
ditto MLT(+X)6/7
7 189 Grey X48/2 (MLT-X732:
189 | Grey | EP43)
8 465 Green X100/6
10 479 Grey X116/1
11 478 Grey X119/1
1
12 169 Grey EP26
10
X56 13 61 Grey EP38 ditto MLT(+X)6/7 18 9
14 178 Grey X87/3 ditto MLT(+X)6/7 26 17
25
15 206 Green X1/1 34
16 204 Grey X33/1
17 60 Grey X3
80

18 168 Grey X36/6

20 186 Black X76B
ditto MLT(+X)6/7
21 495 Red X99/2 (MLT-X732:
470 | Grey | EP25)
ditto MLT(+X)6/7
22 461 Grey X112/2
(except MLT-X732)
23 146 Grey X12/1
25 464 Green X100/3 ditto MLT(+X)6/7
26 185 Black X76B

80-01-M171EN (02/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
AND SPECIFICATIONS B15
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3
MLT(+X)6/7 MLT 731/MLT-X732 MLT(+X)1035
Item Pos. Wire Wire Wire Diagram
no.
Color To No.
Color To No.
Color To

1 260 Red EP35

2 261 Green EP36
3 180 Green EP38
4 181 Green EP38
5 177 Grey X87/2
6 196 Grey X87/5 ditto MLT(+X)6/7
7 42 Grey X87/6
8 182 Green X37/3
9 183 Green X37/3
11 492 Green EP36
12 240 Grey X36/9 ditto MLT(+X)6/7
ditto MLT(+X)6/7
13 458 Grey X113/3
(except MLT-X732)
4
14 477 Grey EP24
X57 3
15 481 Grey X134/4 1
2
16 170 Grey X36/7
17 148 Grey X44/8
19 456 Grey X117/1 ditto MLT(+X)6/7
22 476 Grey EP23
23 482 Grey X134/3
24 171 Grey EP27
29 176 Grey X87/1
30 270 GREY X129/3
31 210 Black EP28 ditto MLT(+X)6/7
32 234 Green X93/1 234 GREEN X87/9
ditto MLT(+X)6/7 ditto MLT(+X)6/7
33 463 Grey X112/3
(except MLT-X732)
34 187 Black X76B ditto MLT(+X)6/7
1 31 Black X119/10 ditto MLT(+X)6/7
ditto MLT(+X)6/7
2 79 Grey X119/9 (MLT-X732:
X58 79 | Grey | EP25) ditto MLT(+X)6/7 1
3 490 Red EP35 2
ditto MLT(+X)6/7

80
4 491 Green EP36
1 266 Grey X41/6
X59 ditto MLT(+X)6/7 ditto MLT(+X)6/7
2 267 Black X24/A2
8
10 2

9
X60 1 265 Grey EP17 ditto MLT(+X)6/7 ditto MLT(+X)6/7
7
1

49 Grey X71/1
41 Green X118/9
5 8
77D Grey X61/9
X61 ditto MLT(+X)6/7 ditto MLT(+X)6/7 4
7 133 Grey X71/2 5
9 77D Grey X61/5 1

10 132 Black X76A

(02/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
B16 AND SPECIFICATIONS
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3
MLT(+X)6/7 MLT 731/MLT-X732 MLT(+X)1035
Item Pos. Wire Wire Wire Diagram
no.
Color To No.
Color To No.
Color To
ditto MLT(+X)6/7
1 221 Grey X41/6 (MLT-X732:
72 | Grey | X46/2)
2 220 Black EP16
X68 ditto MLT(+X)6/7 1
4 90 Grey X40/4
ditto MLT(+X)6/7 2
5 141 Grey EP32
6 219 Grey EP17
1 59 Grey X79/6

X70 ditto MLT(+X)6/7 ditto MLT(+X)6/7 1

2 43 Black X72B
2

1 49 Grey X61/1
X71 133 Grey X61/7 ditto MLT(+X)6/7 ditto MLT(+X)6/7 CRIMPING CLIP
2
139 Green X1/2
X72A 1 55 Grey X40/13 ditto MLT(+X)6/7 ditto MLT(+X)6/7 CRIMPING CLIP
43 Black X70/2
X72B 1 ditto MLT(+X)6/7 ditto MLT(+X)6/7 CRIMPING CLIP
56 Black X76A
X73A 1 57 Green X40/5 ditto MLT(+X)6/7 ditto MLT(+X)6/7 CRIMPING CLIP

6
5
X73B 1 4 Green EP15 ditto MLT(+X)6/7 ditto MLT(+X)6/7 4
1
2
3

1 54 Black X76A
2 52 Green X39/3
X74 3 53 Green X39/4 ditto MLT(+X)6/7 ditto MLT(+X)6/7
4 50 Green X39/1
5 51 Green X39/10

X75 1 208 Green X26/14 ditto MLT(+X)6/7 ditto MLT(+X)6/7

10 Black X24/B8
30 Black X119/10
80

54 Black X74/1
56 Black X72B
69 Black X45/4
83 Black X30/A
X76A 1 91 Black EP16 ditto MLT(+X)6/7 ditto MLT(+X)6/7
93 Black X77/1
111 Black X13/1
129 Black X105
130 Black X49/10
132 Black X61/10
258 Black EP2

80-01-M171EN (02/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
AND SPECIFICATIONS B17
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3
MLT(+X)6/7 MLT 731/MLT-X732 MLT(+X)1035
Item Pos. Wire Wire Wire Diagram
no.
Color To No.
Color To No.
Color To

11 Black X24/B5
40 Black X107
101 Black X32/2
185 Black X56/26
186 Black X56/20
187 Black X57/34 ditto MLT(+X)6/7

X76B 1 199 Black X26/13 ditto MLT(+X)6/7

200 Black X26/12
201 Black X26/4
216 Black X118/12
222 Black X46/3 (30)
ditto MLT(+X)6/7
313 Black X82/2
(except MLT-X732)
480 Black X116/5 ditto MLT(+X)6/7
1 93 Black X76A 2
1
2 94 Green X80/2 3
3 95 Yellow X79/5
X77 ditto MLT(+X)6/7 ditto MLT(+X)6/7
4 96 Yellow X79/7 6
5
4
6 78 Yellow X79/8

85 Yellow X41/9
1
99 Yellow X26/3
2 104 Yellow X26/9
1
80 Yellow X40/1 2
3
97 Yellow X79/5 3
X79 ditto MLT(+X)6/7 ditto MLT(+X)6/7 7
95 Yellow X77/3 4 8
5 5 6 9
97 Yellow X79/3
6 59 Grey X70/1
7 96 Yellow X77/4
8 78 Yellow X77/6
1 103 Green X26/8

80
1
X80 ditto MLT(+X)6/7 ditto MLT(+X)6/7
2 94 Green X77/2
2

ditto MLT(+X)6/7
X81 1 312 Grey X82/1 ditto MLT(+X)6/7
(except MLT-X732)

(02/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
B18 AND SPECIFICATIONS
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3
MLT(+X)6/7 MLT 731/MLT-X732 MLT(+X)1035
Item Pos. Wire Wire Wire Diagram
no.
Color To No.
Color To No.
Color To
ditto MLT(+X)6/7
1 312 Grey X81
(except MLT-X732)
X82 ditto MLT(+X)6/7
ditto MLT(+X)6/7 2
2 313 Black X76B
(except MLT-X732)
1

X46/02 ditto MLT(+X)6/7 4

X83 4 62 Grey ditto MLT(+X)6/7 2
(85) (except MLT-X732)
3
1

3 184 GREY EP32

7 315 BLACK X105
13 316 GREEN X133/1
X86

14 314 GREY X41/11

14 8
7 1

1 176 Grey X57/29

2 177 Grey X57/5 1 12
2 11
3 178 Grey X56/14
3 10
4 179 Grey X56/2 4 9
ditto MLT(+X)6/7 ditto MLT(+X)6/7 5 8
X87 5 196 Grey X57/6 6 7
6 42 Grey X57/7
7 191 Black X56/6
8 44 Black X56/5
9 234 GREEN X57/32
1 81 Grey X40/12
2 140 Black EP16
8
X89 5 26 Grey X24/B6 ditto MLT(+X)6/7 ditto MLT(+X)6/7 4
5
6 126 Grey EP17 1
80

1 142 Grey X40/4

2 70 Black EP16
8
X90 5 25 Grey X24/A7 ditto MLT(+X)6/7 ditto MLT(+X)6/7 4
5
6 127 Grey EP17 1

X91 1 100 Grey EP03 ditto MLT(+X)6/7 ditto MLT(+X)6/7 CRIMPING CLIP
1 234 Green X57/32

X93 ditto MLT(+X)6/7 1

2 264 Black X105
2
1
231 Grey EP12 ditto MLT(+X)6/7
(86)
ditto MLT(+X)6/7
2
233 Black X46/3 (30) (MLT-X732: 2
(85)
223 | Black | X46/3) 4
X95 3 ditto MLT(+X)6/7 1
226 Green X44/16 ditto MLT(+X)6/7
(30)
3
ditto MLT(+X)6/7
4 5
228 Green X114/3 (MLT-X732:
(87a)
227 | Green | X114/3)

80-01-M171EN (02/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
AND SPECIFICATIONS B19
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3
MLT(+X)6/7 MLT 731/MLT-X732 MLT(+X)1035
Item Pos. Wire Wire Wire Diagram
no.
Color To No.
Color To No.
Color To

1 472 Green X103/1

X97 ditto MLT(+X)6/7 ditto MLT(+X)6/7 1

2 471 Black X56/04
2
X98 1 202 Grey X38/6 ditto MLT(+X)6/7 ditto MLT(+X)6/7
ditto MLT(+X)6/7
4
2 495 Red X56/21 (MLT-X732: 3
5
495 | Red | EP25) 2
1
3 496 Black EP28
X99 ditto MLT(+X)6/7
4 493 White EP35
ditto MLT(+X)6/7
5 494 Blue EP36

1 466 Black X106

2 468 Green EP29
6
3 464 Green X56/25 5
X100 ditto MLT(+X)6/7 ditto MLT(+X)6/7 4
4 467 Black X106 1
5 469 Green EP29 2
3
6 465 Green X56/8
A 521 Grey EP30
X102 529 Grey X109/41 ditto MLT(+X)6/7 CRIMPING CLIP
B
530 Grey X109/42
1 472 Green X97/1 8
10 2
475 Green X4/6
5
77B Grey X103/9 9
X103 ditto MLT(+X)6/7 ditto MLT(+X)6/7
9 77B Grey X103/5 7

131 Black X49/10 1

10
134 Black X52/10
1 527 Green X109/31

X104 ditto MLT(+X)6/7 1

2 528 Black X107
2
9 Black X22/1
28 Black X21/C ditto MLT(+X)6/7

80
ditto MLT(+X)6/7
129 Black X76A
X105 1 264 Black X93/2
273 BLACK X131/2
315 BLACK X86/07
317 BLACK X133/2
106 Black X25/2
124 Black X17/1
125 Black X16/1
237 Black X20/2(B)
X106 1 ditto MLT(+X)6/7 ditto MLT(+X)6/7
238 Black X18/2
243 Black X19/3
466 Black X100/1
467 Black X100/4
40 Black X76B
ditto MLT(+X)6/7
489 Black X115/5
X107 1 528 Black X104/2 ditto MLT(+X)6/7
533 Black X109/2
534 Black X109/28

(02/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
B20 AND SPECIFICATIONS
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3
MLT(+X)6/7 MLT 731/MLT-X732 MLT(+X)1035
Item Pos. Wire Wire Wire Diagram
no.
Color To No.
Color To No.
Color To

1 531 Green EP30

2 533 Black X107
17 535 Black EP25
27 532 Green EP30
28 534 Black X107 3 14
15
31 527 Green X104/1 26
40
33 184 Grey EP32 52
X109 41 529 Grey X102B ditto MLT(+X)6/7
42 530 Grey X102B
41
46 524 Grey X24/C4 29
47 523 Grey X24/C2 1 27
2 28
49 522 Black X24/C3
50 525 White X115/13
51 526 Blue X115/12
52 536 Grey X115/15
1 460 Black EP28
2 461 Grey X56/22
4
3 463 Grey X57/33 ditto MLT(+X)6/7 3
X112 ditto MLT(+X)6/7
(except MLT-X732) 1
2
4 462 Black EP28

1 457 Grey EP29

2 459 Black EP28
ditto MLT(+X)6/7
X113 ditto MLT(+X)6/7 3
(except MLT-X732)
3 458 Grey X57/13 2
1

1 497 Yellow X37/2

ditto MLT(+X)6/7
2 499 Yellow X118/8
ditto MLT(+X)6/7 6
X95/4
3 228 Green (MLT-X732: 5
X114 (87a) ditto MLT(+X)6/7
227 | Green | X95/4) 4
1
4 225 Green X118/6 2
3
5 20 Yellow X24/B4 ditto MLT(+X)6/7
80

6 498 Yellow EP38

1 488 Grey X41/7
5 489 Black X107 ditto MLT(+X)6/7
6 485 Red EP35
12 526 BLUE X109/51
X115 ditto MLT(+X)6/7
13 525 WHITE X109/50 16
8
9
14 486 Green EP36 ditto MLT(+X)6/7 1
15 536 GREY X109/52
16 487 Grey X48/2 ditto MLT(+X)6/7
1 479 Grey X56/10
8
480 Black X76B 10 2
5 ditto MLT(+X)6/7
75C Black X116/10
9
X116 277 Grey X117/9 ditto MLT(+X)6/7
9 7
278 GREY X129/9 1
75C Black X116/5 ditto MLT(+X)6/7
10
279 BLACK X129/10

80-01-M171EN (02/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
AND SPECIFICATIONS B21
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3
MLT(+X)6/7 MLT 731/MLT-X732 MLT(+X)1035
Item Pos. Wire Wire Wire Diagram
no.
Color To No.
Color To No.
Color To

1 456 Grey X57/19 8

10 2
190 Black X33/10
5
75A Black X117/10 9
X117 ditto MLT(+X)6/7 ditto MLT(+X)6/7
217 Grey X33/9 7
9
277 Grey X116/9 1

10 75A Black X117/5

1 215 Green X37/1
2 211 Green X4/2 6
4 39 Green EP4 5
4 7
5 214 Yellow X41/12 3 8
9
X118 6 225 Green X114/4 ditto MLT(+X)6/7 ditto MLT(+X)6/7 2
10
1
7 236 Green X42/1 11
12
8 499 Yellow X114/2
9 41 Green X61/5
12 216 Black X76B
1 478 Grey X56/11
8
218 Grey X44/13 2
5 ditto MLT(+X)6/7 10
77C Grey X119/9
9
X119 77C Grey X119/5 ditto MLT(+X)6/7
9 7
ditto MLT(+X)6/7
79 Grey X58/2 1
(except MLT-X732)
30 Black X76A
10 ditto MLT(+X)6/7
31 Black X58/1
271 GREY X131/1
1 8
275 GREY X132/2 10 2
3 270 GREY X57/30
9
X129 272 GREY X130/1
7 7
276 GREY X132/1 1
9 278 GREY X116/9
10 279 BLACK X116/10
1 272 GREY X129/7
2

80
X130
2 274 BLACK X131/2
1

1 271 GREY X129/1

274 BLACK X130/2 2
X131
2
273 BLACK X105 1

1 276 GREY X129/7

1
X132
2 275 GREY X129/1
2

1 316 GREEN X86/13

X133 1
2 317 BLACK X105
2
1 483 Grey EP29
2 484 Grey EP29

X134 3 482 Grey X57/23 ditto machine ditto machine 1

2 4
3
4 481 Grey X57/15

(02/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
B22 AND SPECIFICATIONS
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3
DIODES

Item Wire no. Color On

5 GREEN EP13
122 GREY EP10
Diode V1 123 GREY EP10
239 GREEN EP10
247 GREY EP10

Diode V4 268 GREY EP06

(MLT 731) 231 GREY EP12

Diode V5 269 GREY EP07

(MLT 731) 231 GREY EP12

CAN

CONNECTION CAN A and B

Cross sectional
Wire Wire no. Color area (mm2)
From end To end Location

485 CAN HIGH RED 0,6 X115/6 EP35

WIRE 1
SHIELDED/TWISTED 486 CAN LOW GREEN 0,6 X115/14 EP36 PAD CHANNEL
2 wires + drain
DRAIN 1 SHIELDING BRAID DRAIN 1 X115/6 EP25
490 CAN HIGH RED 0,6 EP35 X58/3
WIRE 2
SHIELDED/TWISTED 491 CAN LOW GREEN 0,6 EP36 X58/4 LLMI
2 wires + drain
DRAIN 2 SHIELDING BRAID DRAIN 2 EP25 CUT
493 CAN HIGH WHITE 0,34 X99/4 EP35
WIRE 3
494 CAN LOW LIGHT BLUE 0,34 X99/5 EP36
SHIELDED/TWISTED
CAN GAUGE
5 wires DRAIN 3 SHIELDING BRAID DRAIN 3 X99/1 EP25
HARNESS
+ M12 connector
495 POWER SUPPLY RED 0,34 X99/2 X56/21
molded female
496 GROUND BLACK 0,34 X99/3 EP28
CAN HIGH WHITE 0,34 B20 X99/4
WIRE 4
CAN LOW LIGHT BLUE 0,34 B20 X99/5
SHIELDED/TWISTED WIRE
5 wires DRAIN 4 SHIELDING BRAID DRAIN 4 B20 X99/1 GAUGE
+ M12 connector COMPONENT
POWER SUPPLY RED 0,34 B20 X99/2
80

molded male
GROUND BLACK 0,34 B20 X99/3
260 CAN HIGH RED 0,6 EP35 X57/1
WIRE 5
SHIELDED/TWISTED 261 CAN LOW GREEN 0,6 EP36 X57/2 S.P.U25/15
2 wires + drain
DRAIN 5 SHIELDING BRAID DRAIN 5 EP25 X57/28

MAIN HARNESS SPLICES

MLT(+X)6/7 MLT 731/MLT-X732 MLT(+X)1035

Item Wire Wire Wire
no.
Color To No.
Color To No.
Color To

38 BLACK X9/2
47 BLACK X15/C
113 BLACK X12/4
EP2 ditto MLT(+X)6/7 ditto MLT(+X)6/7
203 BLACK X12/2
258 BLACK X76A
262 BLACK X11/1

80-01-M171EN (02/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
AND SPECIFICATIONS B23
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3
MLT(+X)6/7 MLT 731/MLT-X732 MLT(+X)1035
Item Wire Wire Wire
no.
Color To No.
Color To No.
Color To

100 GREY X91

114 GREEN X39/12
EP3 136 GREEN X30/B ditto MLT(+X)6/7 ditto MLT(+X)6/7
244 GREY X16/2
245 GREY X19/5
39 GREEN X118/4
166 GREEN X42/5 ditto MLT(+X)6/7
EP4 ditto MLT(+X)6/7
242 GREY X36/8
ditto MLT(+X)6/7
259 GREY X2
(except MLT-X732)
EP6 268 GREY X09/1 ditto MLT(+X)6/7 ditto MLT(+X)6/7
EP7 269 GREY X10/1 ditto MLT(+X)6/7 ditto MLT(+X)6/7
144 GREEN X49/1
145 GREY X16/6
EP8 ditto MLT(+X)6/7 ditto MLT(+X)6/7
255 GREY X17/6
256 GREY X19/2
1 GREEN X39/7
118 GREY X17/2
EP9 ditto MLT(+X)6/7 ditto MLT(+X)6/7
246 GREY X18/1
249 GREY X19/7
122 GREY X16/3
123 GREY X17/3
EP10 ditto MLT(+X)6/7 ditto MLT(+X)6/7
239 GREEN X20/1(A)
247 GREY X19/8
115 GREEN X39/8
EP11 121 GREY X16/4 ditto MLT(+X)6/7 ditto MLT(+X)6/7
248 GREY X19/4
EP12 231 GREY X95/1 (86) ditto MLT(+X)6/7 ditto MLT(+X)6/7
EP13 5 GREEN X44/4 ditto MLT(+X)6/7 ditto MLT(+X)6/7
3 GREEN X39/11
EP14 120 GREY X17/4 ditto MLT(+X)6/7 ditto MLT(+X)6/7

80
250 GREY X19/1
4 GREEN X73B
116 GREY X17/5
EP15 ditto MLT(+X)6/7 ditto MLT(+X)6/7
117 GREY X16/5
235 GREY X19/6
70 BLACK X90/2
91 BLACK X76A
EP16 ditto MLT(+X)6/7 ditto MLT(+X)6/7
140 BLACK X89/2
220 BLACK X68/2
89 GREY X39/13
126 GREY X89/6
EP17 127 GREY X90/6 ditto MLT(+X)6/7 ditto MLT(+X)6/7
219 GREY X68/6
265 GREY X60
36 GREY X36/11
EP23 167 GREY X42/3 ditto MLT(+X)6/7 ditto MLT(+X)6/7
476 GREY X57/22

(02/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
B24 AND SPECIFICATIONS
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3
MLT(+X)6/7 MLT 731/MLT-X732 MLT(+X)1035
Item Wire Wire Wire
no.
Color To No.
Color To No.
Color To

37 GREY X36/12
EP24 232 GREY X42/4 ditto MLT(+X)6/7 ditto MLT(+X)6/7
477 GREY X57/14
(MLT-X732:
470 | Grey | X56/21)
(MLT-X732:
EP25
495 | Red | X99/2)
(MLT-X732:
535 BLACK X109/17 ditto MLT(+X)6/7
79 | Grey | X58/2)
169 GREY X56/12
EP26 172 GREY X36/02 ditto MLT(+X)6/7 ditto MLT(+X)6/7
173 GREY X36/03
171 GREY X57/24
EP27 174 GREY X36/04 ditto MLT(+X)6/7 ditto MLT(+X)6/7
175 GREY X36/05
210 BLACK X57/31 ditto MLT(+X)6/7 ditto MLT(+X)6/7
241 BLACK X43/5 241 BLACK X36/1 241 BLACK X36/1
459 | Black | X113/2
459 BLACK X113/2
(Except MLT-X732)
EP28 460 | BLACK | X112/1
460 BLACK X112/2
(Except MLT-X732)
462 | BLACK | X112/4
462 BLACK X112/4
(Except MLT-X732)
496 BLACK X99/3 Ditto MLT(+X)6/7 Ditto MLT(+X)6/7
455 GREEN X44/13 ditto MLT(+X)6/7 ditto MLT(+X)6/7
ditto MLT(+X)6/7
457 GREY X113/1
(except MLT-X732)
468 GREEN X100/2
EP29
469 GREEN X100/5
ditto MLT(+X)6/7 ditto MLT(+X)6/7
483 GREY X134/1
484 GREY X134/2
520 GREEN X04/5
521 GREY X102A
EP30 ditto MLT(+X)6/7
531 GREEN X109/1
532 GREEN X109/27
24 GREY X24/A3
80

ditto MLT(+X)6/7
EP32 141 GREY X68/5 ditto MLT(+X)6/7
184 GREY X109/33 184 GREY X86/03
260 RED X57/1
485 RED X115/6
EP35 ditto MLT(+X)6/7 ditto MLT(+X)6/7
490 RED X58/3
493 WHITE X99/4
261 GREEN X57/2
486 GREEN X115/14
EP36 491 GREEN X58/4 ditto MLT(+X)6/7 ditto MLT(+X)6/7
492 GREEN X57/11
494 BLUE X99/5
61 GREY X56/13
180 GREEN X57/3
EP38 ditto MLT(+X)6/7 ditto MLT(+X)6/7
181 GREEN X57/4
498 YELLOW X114/6

80-01-M171EN (02/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
AND SPECIFICATIONS B25
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3
MLT(+X)6/7 MLT 731/MLT-X732 MLT(+X)1035
Item Wire Wire Wire
no.
Color To No.
Color To No.
Color To

2 Green X48/2
EP43 188 Grey X56/1
(MLT
-X732) 189 Grey X56/7
259 Grey X2

ELECTRICAL CONNECTORS/HYDRAULIC DISTRIBUTOR HARNESS

Item Pos. Wire No. Color To Diagram

1 42 GREEN X87/6

X23
2 44 BLACK X87/8 2

1 177 GREEN X87/2

X28
2 193 BLACK X105 2

1 176 GREEN X87/1

X29
2 192 BLACK X105 2

1 179 GREEN X87/4

X34
2 194 BLACK X105 2

1 178 GREEN X87/3

X35
2 195 BLACK X105 2

80
1

1 176 GREEN X29/1

2 177 GREEN X28/1
3 178 GREEN X35/1
4 179 GREEN X34/1
1
X87 5 196 GREEN X92/1 2
6 42 GREEN X23/1 3
4 8
7 191 BLACK X92/2 7
6
8 44 BLACK X23/2 5

1 196 GREEN X87/5

X92
2 191 BLACK X87/7 2

193 BLACK X28/2

192 BLACK X29/2
X105
194 BLACK X34/2
195 BLACK X35/2

(02/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
B26 AND SPECIFICATIONS
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3
ELECTRICAL CONNECTORS/ENGINE HARNESS

Item Pos. Wire No. Color To Diagram

B+ 620 RED X172/B

D+ 601 GREY X24/A6

W 610 GREY X24/A3

A1 608 WHITE X173/A

A2 609 BLACK X174
A3 610 GREY W
A4 613 GREEN X164/1
A5 616 GREY X170A
A6 601 GREY D+ 1 2 3 4 5 6 7 8

A1 A A
A8
A7 607 GREY X165/1 B B

B1 C
2 3 4 5 6 7
C B8
A8 611 WHITE X173/B
1 8

C1 C8
B1 617 YELLOW X161
B2 623 GREY X166A
X24
B3 612 GREY X171/1
B4 602 YELLOW EP1
B5 604 BLACK X168
B6 624 GREY X170B
B8 605 BLACK X168
C1 603 WHITE X173/B
C2 633 GREY X175/1
C3 632 BLACK X175/2
C4 634 GREY X175/3
C8 606 WHITE X173/A
80

X161 617 YELLOW X24/B1

1 625 GREEN EP1

1
2

X162
2 618 BLACK EP5
1
2

1 626 GREEN EP1

X163 1
2 619 BLACK EP5
2

X164 1 613 GREEN X24/A4 1

2
1 607 GREY X24/A7

X165 1
2 621 BLACK X166/B
2

80-01-M171EN (02/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
AND SPECIFICATIONS B27
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3
Item Pos. Wire No. Color To Diagram

X166A 623 GREY X24/B2

621 BLACK X165/2

X166B
622 BLACK X168

X167 627 BROWN X171/3

1

604 BLACK X24/B5

605 BLACK X24/B8
X168 622 BLACK X166B
628 BLACK X171/2
635 BLACK EP5

X169 630 GREY EP1

X170A 616 GREY X24/A5 CRIMPING CLIP

X170B 624 GREY X24/B6 CRIMPING CLIP
1 612 GREY X24/B3
2 628 BLACK X168
5
X171 3 627 BROWN X167 2
1
5 629 BROWN X172/A 3

A 629 BROWN X171/5

X172
B 620 RED B+ B
A

606 WHITE X24/C8

A
608 WHITE X24/A1
173
611 WHITE X24/A8 B
B
603 WHITE X24/C1 A

80
X174 609 BLACK X24/A2

1 633 GREY X24/C2

2 632 BLACK X24/C3
X175 3
3 634 GREY X24/C4 2
1

SPLICES/ENGINE HARNESS

Cross sectional
Item Wire No. Color area (mm2)
To

602 YELLOW 2 X24/B4

625 GREEN 1 X162/1
EP1
626 GREEN 1 X163/1
630 GREY 0,6 X169
618 BLACK 1 X162/2
EP5
619 BLACK 1 X162/3
(02/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 Turbo LSU series F-E3
B28 AND SPECIFICATIONS
MLT 731 Turbo series F-E3-MT/MLT-X732 95P ST3A S1
MLT (+X)735/741 Turbo LSU Series 6-E3
MLT (+X)1035 (+100)L Turbo LSU Series 6-E3
80

80-01-M171EN (02/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS C1

MLT 634 - 120 LSU SERIES F-E3

MLT 735 -120 LSU SERIES 6-E3
MLT 741 -120 LSU SERIES 6-E3
MLT-X735 -120 LSU SERIES 6-E3
MLT-X741 -120 LSU SERIES 6-E3

pages
FUSES AND RELAYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C2
ELECTRICAL CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C4
ELECTRICAL CONNECTORS/MAIN HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C6
DIODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C20
CAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C20
MAIN HARNESS SPLICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C21
ELECTRICAL CONNECTORS/HYDRAULIC DISTRIBUTOR HARNESS . . . . . . . . . . . . . . . . . . . . . . . C23
ELECTRICAL CONNECTORS/ENGINE HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C24
SPLICES/ENGINE HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C26
ELECTRICAL CONNECTORS/ADAPTING HARNESS (MLT6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C26
SPLICES/ADAPTING HARNESS (MLT6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C27

80

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
C2 AND SPECIFICATIONS
MLT 735/741 -120 LSU Series 6-E3
MLT-X735/741 -120 LSU Series 6-E3

FUSES AND RELAYS

RELAY AND FUSE HOLDER PLATE

K17 + K18 - F31 + F32

3 3 21
5 5
1
4
2

4
2
1

K0
K1
3 3 3
7
5 5 5 I
G
5
4
2
4
2

4
2
1

K2
K3 K4
H
1
87
87 8 1
87a
8
85

87a
86

85

86

K5 E F
30

K6
30

85
87
3
1
87a 30 1
85

6
86

87a

87

K8 K9 86
30

K7
4
2
1

F13 F14 F15

F3 F5 F6 F7 F8 F9 F10 F12
80

F1 F2 F4 F11
20A
30A

D
7.5A
10A

10A

15A

10A
15A
5A

5A

F30
F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29
25A
7.5A
7.5A
7.5A
7.5A
10A

15A
15A
15A
5A

A B C 1

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
AND SPECIFICATIONS C3
MLT 735/741 -120 LSU Series 6-E3
MLT-X735741 -120 LSU Series 6-E3

RELAY AND FUSE HOLDER PLATE

Component Item Current Designation

F1 7,5A LSU + AS OPTION
F2 15A REAR WORKING LIGHTS (STANDARD/OPTION)
F3 10A REAR WINDSCREEN WIPER + ROOF/SIDE WINDSCREEN WIPER
F4 15A MAX. ENGINE STOP EV OR ENGINE ECM
F5 7,5A ROTATING BEACON LIGHT
F6 5A WHEEL ALIGNMENTS + AS OPTION
F7 7,5A LLMI + OVERRIDE SWITCH + SENSORS + BLUE LIGHT OPT (15A)
F8 15A RELAYS K2/K3/K4 + TRANSMISSION CUT-OFF + JSM/FNR
F9 5A DASHBOARD MODULE + INDICATOR LAMPS
F10 10A HORN + STOP SWITCH
F11 15A WORKING LIGHT ON TELESCOPE (OPTION)
F12 10A INDICATOR LIGHTS
F13 30A FAN
F14 10A CIGARETTE LIGHTER
F15 20A S.P.U
F16 5A DIAGNOSTIC PLUG
FUSES F17 15A MAX. CLEANFIX + REAR HYDRAULICS + ANTI-THEFT (OPTION)
F18 15A FRONT WORKING LIGHTS (STANDARD/OPTION)
F19 15A REAR WINDSCREEN DEFROST (OPTION)
F20 10A PNEUMATIC SEAT + AS OPTION (OPTION)
F21 10A FRONT WINDSCREEN WIPER + FRONT WINDSCREEN WASHER
F22 10A MAX. TELESCOPE SUSPENSION + TELESCOPE ELECTRICAL PREDISPOSITION + TELESCOPE HEAD EV (OPTION)
F23 7,5A RIGHT SIDELIGHT + MODULE LIGHTING
F24 7,5A LEFT SIDELIGHT + REAR PLATE LIGHTING
F25 7,5A RIGHT INDICATOR LIGHTS
F26 7,5A LEFT INDICATOR LIGHTS
F27 15A DIPPED HEADLIGHT + ANTI-FOG LIGHT
F28 15A HEADLIGHTS
F29 15A WARNING + CEILING LIGHT + ANTI-THEFT + CLOCK + REV COUNTER
F30 25A LIGHT COMMUTATOR SWITCH

80
F31 25A STARTER
F32 5A DIAGNOSTIC PLUG + S.P.U
F33 1A LSU POTENTIOMETER
F40 40A IGNITION SWITCH
FUSES F41 40A IGNITION SWITCH
ENGINE
F42 80A PREHEAT
100 HP
F43 80A ALTERNATOR
F40 80A IGNITION SWITCH
FUSES F41 30A ENGINE ECM
ENGINE
F42 80A PREHEAT
120 HP
F43 100A ALTERNATOR
OPTION F47 15A DIESEL DECONGEALANT
K1 TRANSMISSION CUT-OFF RELAY
K3 REVERSE GEAR OR REVERSE LIGHT
K5 BUZZER
RELAYS K8 ANTI-START
K9 FLASHING UNIT
K17 FAULT INDICATOR LAMP TESTING RELAY
K18 NEUTRAL START SAFETY RELAY
(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
C4 AND SPECIFICATIONS
MLT 735/741 -120 LSU Series 6-E3
MLT-X735/741 -120 LSU Series 6-E3

ELECTRICAL CONNECTORS

Harness Type Item Designation

ENGINE B+ Alternator B+
ENGINE D+ Alternator D+
MAIN X01 Transmission cut-off on gear lever
MAIN X02 +12V seat switch supply
MAIN X03 Seat/E.C.U. connector +12V information
MAIN X04 Option power supply connector
MAIN X08 Transmission fluid thermostat
MAIN X09 Forward gear connector
MAIN X10 Reverse gear connector
MAIN X11 Pneumatic seat
MAIN X12 Hand brake switch
MAIN X13 Front right light connector
MAIN X14 Horn
MAIN X15 Front wheel alignment sensor
MAIN X16 Rear right headlight
MAIN X17 Rear left headlight
MAIN X18 License plate light
MAIN X19 Rear trailer connector
MAIN X20 Reversing sound alarm
MAIN X21 Rear wheel alignment sensor
MAIN X22 Clogging hydraulic filter
DISTRIBUTOR X23 Hydraulic cut-off EV/VS
MAIN/
X24 Engine harness/main harness interface connector
ENGINE
MAIN X25 Working light on telescope option
MAIN X26 Upper cab connector
MAIN X27 Loudspeaker connector
DISTRIBUTOR X28 Telescope retraction
DISTRIBUTOR X29 Telescope extension
MAIN X30 Heating/ventilation
80

MAIN X31 Air-conditioning option

MAIN X32 Cigarette lighter connector
MAIN X33 Hydraulic movement cut-off switch
DISTRIBUTOR X34 Attachment minus direction
DISTRIBUTOR X35 Attachment plus direction
MAIN X36 JSM connector
MAIN X37 Plate power connector
MAIN X38 Plate fault indicator lamp connector
MAIN X39 Lighting harness
MAIN X40 Starter safety/wheel alignment/brake fluid tank
MAIN X41 Options and ceiling light power supply
MAIN X42 Fuse plate
MAIN X44 Relays/hydraulic movement cut-off/transmission cut-off/EV
MAIN X45 Fuse and relay plate power supply and ground
MAIN X46 Hella k17 mini relay plate
MAIN X47 Starter Atofuse holder
MAIN X48 OBD II diag plug Atofuse plate
MAIN X49 Rear fog light switch
MAIN X50 Front wheel alignment lights
80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
AND SPECIFICATIONS C5
MLT 735/741 -120 LSU Series 6-E3
MLT-X735741 -120 LSU Series 6-E3

Harness Type Item Designation

MAIN X51 Rear wheel alignment lights

MAIN X52 Front and rear wheel alignment switch
MAIN X53 Car radio loudspeaker output connector
MAIN X54 Ignition switch connector
MAIN X55 Ignition switch connector
MAIN X56 S.P.U. CN1-A
MAIN X57 S.P.U. CN1-B
MAIN X58 LLMI safety module power supply
MAIN X59 Clock power supply connector
MAIN X60 Clock power supply connector
MAIN X61 Transmission cut-off/brake pedal switch shunt switch
MAIN X68 Hour meter rev counter module
MAIN X70 Front windscreen washer pump connector
MAIN X71 Transmission cut-off on brake pedal
MAIN X72A Brake fluid tank
MAIN X72B Brake fluid tank
MAIN X73A Stop switch
MAIN X73B Stop switch
MAIN X74 Front left light connector
MAIN X75 TUV sidelight control control by working light on boom
MAIN X76A Cab left-hand ground
MAIN X76B Cab left-hand ground
MAIN X77 Front windscreen wiper connector
MAIN X79 Commutator switch connector
MAIN X80 Front and rear windscreen wiper reset connector
MAIN X81 Steering fault indicator lamp
MAIN X82 Steering fault pressure switch
MAIN X83 Dashboard indicator lamps (4 way)

MAIN/DISTRIBUTOR X87 Main harness interface connector

MAIN X89 Water temperature module

MAIN X90 Fuel level module
MAIN X91 Cigarette lighter light/common ground with AC body

80
DISTRIBUTOR X92 Proportional EV on telescope lowering /VRP
MAIN X93 Tilting cut-off valve (VCI) connector
MAIN X95 Hella K18 mini relay plate
MAIN X97 Telescope head electrical predisposition or telescope head EV
MAIN X98 Transmission oil pressure switch
MAIN X99 Vishay gauge connector
MAIN X100 EN15000 angle connector
MAIN X102A Fuse plate power supply by EP30
MAIN X102B 1A fuse plate for micro RC2-20 power supply
MAIN X103 Telescope head electric connector switch
MAIN X104 LSU Pump

MAIN/DISTRIBUTOR X105 Distributor harness ground connection

MAIN X106 Ground

MAIN X107 Cab rear ground/LSU E.C.U. ground connection
MAIN X109 LSU/Rextroth connector
MAIN/ADAPT X110 E.C.U. LSU CASAPPA
MAIN/ADAPT X111 E.C.U. LSU CASAPPA
MAIN X112 Continue flow push button connector

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
C6 AND SPECIFICATIONS
MLT 735/741 -120 LSU Series 6-E3
MLT-X735/741 -120 LSU Series 6-E3

Harness Type Item Designation

MAIN X113 Continue flow potentiometer connector

MAIN X114 Emergency stop
MAIN X115 OBD II diagnostic plug
MAIN X116 Easy connect connector
MAIN X117 Attachment locking switch
MAIN X118 Anti-theft module predisposition connector
MAIN X119 Override switch
MAIN X121 Canlink module
MAIN X134 Boom retraction sensor
ENGINE X161 Starter electrovalve
ENGINE X165 Fuel gauge
ENGINE X166A Air filter clogging
ENGINE X166B Air filter clogging
ENGINE X167 Preheat
ENGINE X168 Engine ground
ENGINE X171 Preheat relay
ENGINE X172 Preheat/alternator power fuses
ENGINE X173 Equipment power fuses
ENGINE X174 Clock ground
ENGINE X177 Engine computer
ENGINE X178 Presence of water in diesel fuel
ENGINE X179 Accelerator Potentiometer

ELECTRICAL CONNECTORS/MAIN HARNESS

MLT(+X)735/741 MLT 634

Item Pos. Diagram
Wire no. Color To Wire No. Color To

1 206 Green X56/15

X1 ditto MLT(+X)735/741 1
2 139 Green X71/2 2
80

X2 259 Grey EP4 ditto MLT(+X)735/741

X3 60 Grey X56/17 ditto MLT(+X)735/741

1 159 Yellow X41/8

160 Yellow X41/2
2
211 Green X118/2 ditto MLT(+X)735/741
3 161 Green X40/8
149 Yellow X40/6
4
162 Yellow X26/15 520 Green X110/1 1
2
155 Yellow X44/17
5 3
X4 520 Green EP30 7
4 8
156 Yellow X40/2 5 6 9
6
475 Green X103/5
7 157 Green X41/11 ditto MLT(+X)735/741
158 Yellow X41/4
8
263 Green X11/2
128 Grey X33/9
9
163 Yellow X44/12

X8 33 Grey X38/2 ditto MLT(+X)735/741

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
AND SPECIFICATIONS C7
MLT 735/741 -120 LSU Series 6-E3
MLT-X735741 -120 LSU Series 6-E3

MLT(+X)735/741 MLT 634

Item Pos. Diagram
Wire no. Color To Wire No. Color To
213 Grey X44/05
1 230 Black X10/2 2
X9 ditto MLT(+X)735/741
268 Grey EP06
1
2 38 Black EP02
212 Grey X44/04
1
269 Grey EP07 2
X10 ditto MLT(+X)735/741
2 230 Black X9/2 1

1 262 Black EP2

1
X11 ditto MLT(+X)735/741
2 263 Green X4/8
2

1 146 Grey X56/23

2 203 Black EP2

X12 3 45 Grey X38/5 ditto MLT(+X)735/741 1

2 4
3
4 113 Black EP2

1 111 Black X76/A

2 109 Green X39/9
6
3 110 Green X39/5 5
X13 ditto MLT(+X)735/741 4
4 107 Green X39/6 1
2
3
5 108 Green X39/2

X14 150 Grey X38/4 ditto MLT(+X)735/741

A 48 Grey X50/1
B 46 Grey X52/1
A
X15 ditto MLT(+X)735/741
C 47 Black EP02 C
B

1 125 Black X106

2 244 Grey EP3 4
3

80
3 122 Grey EP10
X16 ditto MLT(+X)735/741 2
4 121 Grey EP11
1 5
5 117 Grey EP15 6
7
6 145 Grey EP8
1 124 Black X106
2 118 Grey EP9 4
3 123 Grey EP10 3
X17 ditto MLT(+X)735/741 2
4 120 Grey EP14
1 5
5 116 Grey EP15 6
7
6 255 Grey EP8
1 246 Grey EP9

X18 ditto MLT(+X)735/741

2 238 Black X106 2

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
C8 AND SPECIFICATIONS
MLT 735/741 -120 LSU Series 6-E3
MLT-X735/741 -120 LSU Series 6-E3

MLT(+X)735/741 MLT 634

Item Pos. Diagram
Wire no. Color To Wire No. Color To
1 250 Grey EP14
2 256 Grey EP08
3 243 Black X106
4 248 Grey EP11 1
X19 ditto MLT(+X)735/741 2
5 245 Grey EP03 3
6 235 Grey EP15 4 8
7
7 249 Grey EP09 6
8 247 Grey EP10 5

1 239 Green EP10

X20 ditto MLT(+X)735/741 1

2 237 Black X106
2
A 29 Grey X51/1
B 27 Grey X52/1
A
X21 ditto MLT(+X)735/741
C 28 Black X105 C
B

1 9 Black X105

X22 ditto MLT(+X)735/741 1

2 8 Green X38/7
2
A1 16 White X54/1
A2 267 Black X59/2
A4 19 Grey X38/3
A6 18 Grey X46/2 (85)
A8 A1
8 7 6 5 4 3 2 1
A A

A7 25 Grey X90/5 B8 B1
B B

C C

C8 C1
8 7 6 5 4 3 2 1

A8 7 White X54/2
B1 14 White X40/03
B3 20 Yellow X114/5
X24 B5 11 Black X76B ditto MLT(+X)735/741
B8 10 Black X76A
C1 13 White X54/2
80

C2 572 Grey X83/1

C3 573 Grey X83/3
C4 6 Grey X83/2
C5 305 Red X121/5
C6 306 Green X121/8
C8 12 White X54/1
1 102 Yellow X26/16

X25 ditto MLT(+X)735/741 1

2 106 Black X106
2

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
AND SPECIFICATIONS C9
MLT 735/741 -120 LSU Series 6-E3
MLT-X735741 -120 LSU Series 6-E3

MLT(+X)735/741 MLT 634

Item Pos. Diagram
Wire no. Color To Wire No. Color To
3 99 Yellow X79/1
4 201 Black X76/B
5 86 Yellow X41/3
6 87 Green X41/5
7 88 Yellow X41/1
17
8 103 Green X80/1 9
9 104 Yellow X79/2
X26 ditto MLT(+X)735/741
10 105 Grey X37/1
11 135 Yellow X41/10
10
12 200 Black X76/B 1
13 199 Black X76/B
14 208 Green X75
15 162 Yellow X4/4
16 102 Yellow X25/1
1 252 Black X53/8
2 254 Black X53/2
X27 3 251 Grey X53/7 ditto MLT(+X)735/741 2
4
1
4 253 Grey X53/1 3

A 83 Black X76/A B
A
F
B 136 Green EP3
C
B
A

C 84 Yellow X37/6 F
E
E C
D

D 164 Green X31/C D

E 154 Green X31/B
X30 ditto MLT(+X)735/741

F 153 Green X31/A

A 153 Green X30/F

B 154 Green X30/E
A

80
X31 ditto MLT(+X)735/741
C 164 Green X30/D C
B

1 98 Yellow X37/5

X32 101 Black X76B ditto MLT(+X)735/741 1

2
112 Black X33/5 2

1 204 Grey X56/16

8
75B Black X33/10 10 2
5
112 Black X32/2
9
X33 128 Grey X4/9 ditto MLT(+X)735/741
9 7
217 Grey X117/9 1
75B Black X33/5
10
190 Black X117/5

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
C10 AND SPECIFICATIONS
MLT 735/741 -120 LSU Series 6-E3
MLT-X735/741 -120 LSU Series 6-E3

MLT(+X)735/741 MLT 634

Item Pos. Diagram
Wire no. Color To Wire No. Color To
1 241 Black EP28
2 172 Grey EP26
3 173 Grey EP26 1 12
2 11
4 174 Grey EP27
3 10
5 175 Grey EP27 4 9
5 8
X36 6 168 Grey X56/18 ditto MLT(+X)735/741 6 7
7 170 Grey X57/16
8 242 Grey EP4
9 240 Grey X57/12
11 36 Grey EP23
12 37 Grey EP24
105 Grey X26/10
1
215 Green X118/1
188 Grey X56/1
2
497 Yellow X114/1
X37 ditto MLT(+X)735/741
182 Green X57/8
3
183 Green X57/9
1 6
5 98 Yellow X32/1
6 84 Yellow X30/C
1 21 Grey X121/6
2 33 Grey X8
3 19 Grey X24/A4 1
4 150 Grey X14 4
X38 ditto MLT(+X)735/741
5 45 Grey X12/3
6 202 Grey X98 3
8 Green X22/2 5
7
17 Grey EP37
1 50 Green X74/4
2 108 Green X13/5
3 52 Green X74/2
4 53 Green X74/3
80

5 110 Green X13/3

6 107 Green X13/4
X39 7 1 Green EP9 ditto MLT(+X)735/741
8 115 Green EP11
9 109 Green X13/2 1 6
7 13
10 51 Green X74/5
11 3 Green EP14
12 114 Green EP3
13 89 Grey EP17

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
AND SPECIFICATIONS C11
MLT 735/741 -120 LSU Series 6-E3
MLT-X735741 -120 LSU Series 6-E3

MLT(+X)735/741 MLT 634

Item Pos. Diagram
Wire no. Color To Wire No. Color To
1 80 Yellow X79/3
2 156 Yellow X4/6
3 14 White X24/B1
90 Grey X68/4
4
142 Grey X90/1
5 57 Green X73/A
6 149 Yellow X4/4
X40 ditto MLT(+X)735/741
7 58 Grey X52/5
8 161 Green X4/3
1 6
9 15 White X47/2 7 13
10 224 Grey X46/5 (87)
11 74 Grey X46/1 (86)
12 81 Grey X89/1
13 55 Grey X72/A
1 88 Yellow X26/7
2 160 Yellow X4/2
3 86 Yellow X26/5
4 158 Yellow X4/8
5 87 Green X26/6
221 Grey X68/1
6
266 Grey X59/1
X41 7 488 Grey X115/1 ditto MLT(+X)735/741
8 159 Yellow X4/1
9 85 Yellow X79/1 1 6
7 13
10 135 Yellow X26/11
157 Green X4/7
11
570 Grey X121/2
12 214 Yellow X118/5
13 143 Green X49/5
1 236 Green X118/7
3 167 Grey EP23

80
X42 4 232 Grey EP24 ditto MLT(+X)735/741

5 166 Green EP4

1 5
5 Green EP13
4
212 Grey X10/1 ditto MLT(+X)735/741
5 213 Grey X9/1
8 148 Grey X57/17 2 Yellow X04/9
9 197 Grey X44/16
12 163 Yellow X04/9
ditto MLT(+X)735/741
X44 218 Grey X119/05
13
455 Green EP29 1
11
197 Grey X44/09
16 10
226 Green X95/3 (30)
21
17 155 Yellow X04/5 ditto MLT(+X)735/741
18 205 Grey X44/21
21 205 Grey X44/18

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
C12 AND SPECIFICATIONS
MLT 735/741 -120 LSU Series 6-E3
MLT-X735/741 -120 LSU Series 6-E3

MLT(+X)735/741 MLT 634

Item Pos. Diagram
Wire no. Color To Wire No. Color To
63 White X54/1
1
151 Green X48/1
2 64 White X54/2
4
4 69 Black X76/A 8
X45 ditto MLT(+X)735/741 3
5 68 White X55/5 2 7
6 67 White X55/5 1 6
5
7 66 White X55/6
8 65 White X55/6
1 (86) 74 Grey X40/11
18 Grey X24/A6 2
2 (85)
62 Grey X83/4 4
X46 ditto MLT(+X)735/741 1
222 Black X76B
3 (30)
233 Black X95/2 (85) 3
5
5 (87) 224 Grey X40/10
1 82 Yellow X55/7 1
2
X47 ditto MLT(+X)735/741
2 15 White X40/9

1 151 Green X45/1 1

2
X48 189 Grey X56/07 ditto MLT(+X)735/741
2
487 Grey X115/16
1 144 Green EP8 8
10 2
77A Grey X49/9
5
143 Green X41/13 9
X49 ditto MLT(+X)735/741
9 77A Grey X49/5 7

130 Black X76A 1

10
131 Black X103/10
1 48 Grey X15/A
X50 ditto MLT(+X)735/741
2 71 Black X51/2

1 29 Grey X21/A
X51 32 Black X52/10 ditto MLT(+X)735/741
2
80

71 Black X50/2
27 Grey X21/B
1 8
46 Grey X15/B 10 2
58 Grey X40/07
5 9
X52 77E Grey X52/9 ditto MLT(+X)735/741
7
9 77E Grey X52/5 1
32 Black X51/2
10
134 Black X103/10
1 253 Grey X27/4
2 254 Black X27/2
7 251 Grey X27/3 1 24 2

4
X53 ditto MLT(+X)735/741 3
5 6
8 252 Black X27/1 8
7

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
AND SPECIFICATIONS C13
MLT 735/741 -120 LSU Series 6-E3
MLT-X735741 -120 LSU Series 6-E3

MLT(+X)735/741 MLT 634

Item Pos. Diagram
Wire no. Color To Wire No. Color To
12 White X24/C8
1 16 White X24/A1
63 White X45/1
X54 7 White X24/A8 ditto MLT(+X)735/741
4
2 13 White X24/C1 1
2 3
64 White X45/2
4 92 Yellow X55/8
67 White X45/6
5 5
68 White X45/5 6
65 White X45/8 7
X55 6 ditto MLT(+X)735/741 8
66 White X45/7 9
7 82 White X47/1 10
8 92 Yellow X54/4
1 188 Grey X37/2
2 179 Grey X87/4
4 471 Black X97/2
5 44 Black X87/8
6 191 Black X87/7
7 189 Grey X48/2
8 465 Green X100/6
10 479 Grey X116/1
11 478 Grey X119/1
12 169 Grey EP26 1
8
13 61 Grey EP38
X56 ditto MLT(+X)735/741 14 7
14 178 Grey X87/3 20 13
19
15 206 Green X1/1 26
16 204 Grey X33/1
17 60 Grey X3
18 168 Grey X36/6
20 186 Black X76B
21 495 Red X99/2

80
22 461 Grey X112/2
23 146 Grey X12/1
25 464 Green X100/3
26 185 Black X76B

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
C14 AND SPECIFICATIONS
MLT 735/741 -120 LSU Series 6-E3
MLT-X735/741 -120 LSU Series 6-E3

MLT(+X)735/741 MLT 634

Item Pos. Diagram
Wire no. Color To Wire No. Color To
1 260 Red EP35
2 261 Green EP36
3 180 Green EP38
4 181 Green EP38
5 177 Grey X87/2
6 196 Grey X87/5
7 42 Grey X87/6
8 182 Green X37/3
9 183 Green X37/3
11 492 Green EP36
12 240 Grey X36/9
1
13 458 Grey X113/3 10
X57 14 477 Grey EP24 ditto MLT(+X)735/741 18 9
26 17
15 481 Grey X134/4
25
16 170 Grey X36/7 34
17 148 Grey X44/8
19 456 Grey X117/1
22 476 Grey EP23
23 482 Grey X134/3
24 171 Grey EP27
29 176 Grey X87/1
31 210 Black EP28
32 234 Green X93/1
33 463 Grey X112/3
34 187 Black X76B
1 31 Black X119/10
2 79 Grey X119/9
4
X58 3 490 Red EP35 ditto MLT(+X)735/741 3
1
2
4 491 Green EP36

1 266 Grey X41/6

80

X59 ditto MLT(+X)735/741 1

2 267 Black X24/A2
2

X60 265 Grey EP17 ditto MLT(+X)735/741

1 49 Grey X71/1 8
10 2
41 Green X118/9
5
77D Grey X61/09 9
X61 ditto MLT(+X)735/741
7 133 Grey X71/2 7

9 77D Grey X61/5 1

10 132 Black X76A

1 221 Grey X41/6
2 220 Black EP16
8
X68 4 90 Grey X40/4 ditto MLT(+X)735/741 4
5 24 Grey X121/9 5
1
6 219 Grey EP17

1 59 Grey X79/6

X70 ditto MLT(+X)735/741 1

2 43 Black X72B
2

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
AND SPECIFICATIONS C15
MLT 735/741 -120 LSU Series 6-E3
MLT-X735741 -120 LSU Series 6-E3

MLT(+X)735/741 MLT 634

Item Pos. Diagram
Wire no. Color To Wire No. Color To
1 49 Grey X61/01

X71 133 Grey X61/07 ditto MLT(+X)735/741 1

2
139 Green X01/2 2

X72A 55 Grey X40/13 ditto MLT(+X)735/741 CRIMPING CLIP

43 Black X70/2
X72B ditto MLT(+X)735/741 CRIMPING CLIP
56 Black X76A
X73A 57 Green X40/5 ditto MLT(+X)735/741 CRIMPING CLIP
X73B 4 Green EP15 ditto MLT(+X)735/741 CRIMPING CLIP
1 54 Black X76A
2 52 Green X39/3
6
3 53 Green X39/4 5
X74 ditto MLT(+X)735/741 4
4 50 Green X39/1 1
2
3
5 51 Green X39/10

X75 208 Green X26/14 ditto MLT(+X)735/741

10 Black X24/B8
30 Black X119/10
54 Black X74/1
56 Black X72B
69 Black X45/4
83 Black X30/A
X76A ditto MLT(+X)735/741
93 Black X77/1
111 Black X13/1
129 Black X105
130 Black X49/10
132 Black X61/10
258 Black EP02
11 Black X24/B5
40 Black X107
101 Black X32/2

80
185 Black X56/26
186 Black X56/20
187 Black X57/34

X76B 199 Black X26/13 ditto MLT(+X)735/741

200 Black X26/12
201 Black X26/04
216 Black X118/12
X46/03
222 Black
(30)
313 Black X82/2
480 Black X116/5
1 93 Black X76A 2
1
2 94 Green X80/2 3
3 95 Yellow X79/5
X77 ditto MLT(+X)735/741
4 96 Yellow X79/7 6
5
4
6 78 Yellow X79/8

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
C16 AND SPECIFICATIONS
MLT 735/741 -120 LSU Series 6-E3
MLT-X735/741 -120 LSU Series 6-E3

MLT(+X)735/741 MLT 634

Item Pos. Diagram
Wire no. Color To Wire No. Color To
85 Yellow X41/9
1
99 Yellow X26/3
2 104 Yellow X26/9
1
80 Yellow X40/1 2
3
97 Yellow X79/5 3
X79 ditto MLT(+X)735/741 7
95 Yellow X77/3 4 8
5 5 6 9
97 Yellow X79/3
6 59 Grey X70/1
7 96 Yellow X77/4
8 78 Yellow X77/6
1 103 Green X26/8
1
X80 ditto MLT(+X)735/741
2 94 Green X77/2
2

X81 312 Grey X82/1 ditto MLT(+X)735/741

1 312 Grey X81

X82 ditto MLT(+X)735/741

2 313 Black X76B 2

1
1 572 Grey X24/C2
2 6 Grey X24/C4
4
X83 3 573 Grey X24/C3 ditto MLT(+X)735/741 2
X46/02 3
4 62 Grey
(85) 1
1 176 Grey X57/29
2 177 Grey X57/5
3 178 Grey X56/14
1
4 179 Grey X56/2 2
X87 ditto MLT(+X)735/741
3
80

5 196 Grey X57/6

4 8
6 42 Grey X57/7 7
7 191 Black X56/6 6
5
8 44 Black X56/5
1 81 Grey X40/12
2 140 Black EP16
8
X89 5 26 Grey X121/4 ditto MLT(+X)735/741 4
5
6 126 Grey EP17 1

1 142 Grey X40/4

2 70 Black EP16
8
X90 5 25 Grey X24/A7 ditto MLT(+X)735/741 4
5
6 127 Grey EP17 1

X91 100 Grey EP3 ditto MLT(+X)735/741 CRIMPING CLIP

1 234 Green X57/32

X93 ditto MLT(+X)735/741 1

2 264 Black X105
2
80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
AND SPECIFICATIONS C17
MLT 735/741 -120 LSU Series 6-E3
MLT-X735741 -120 LSU Series 6-E3

MLT(+X)735/741 MLT 634

Item Pos. Diagram
Wire no. Color To Wire No. Color To
1 (86) 231 Grey EP12
2 (85) 233 Black X46/3 (30) 2
4
X95 3 (30) 226 Green X44/16 ditto MLT(+X)735/741 1

4 (87a) 228 Green X114/3 3

5
1 472 Green X103/1

X97 ditto MLT(+X)735/741 1

2 471 Black X56/04
2
X98 202 Grey X38/6 ditto MLT(+X)735/741

2 495 Red X56/21 4

3
3 496 Black EP28 5
2
1
4 493 White EP35
X99 ditto MLT(+X)735/741

5 494 Blue EP36

1 466 Black X106

2 468 Green EP29
6
3 464 Green X56/25 5
X100 ditto MLT(+X)735/741 4
4 467 Black X106 1
5 469 Green EP29 2
3
6 465 Green X56/8
X102A 521 Grey EP30 CRIMPING CLIP
529 Grey X109/41
X102B CRIMPING CLIP
530 Grey X109/42
1 472 Green X97/1 8
10 2
77B Grey X103/9
5
475 Green X4/6 9
X103 ditto MLT(+X)735/741
9 77B Grey X103/5 7

131 Black X49/10 1

10
134 Black X52/10

80
1 527 Green X109/31 527 Green X111/11

X104 1
2 528 Black X107 528 Black X111/9
2
9 Black X22/1
28 Black X21/C
X105 ditto MLT(+X)735/741
129 Black X76A
264 Black X93/2
106 Black X25/2
124 Black X17/1
125 Black X16/1
237 Black X20/2
X106 ditto MLT(+X)735/741
238 Black X18/2
243 Black X19/3
466 Black X100/1
467 Black X100/4

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
C18 AND SPECIFICATIONS
MLT 735/741 -120 LSU Series 6-E3
MLT-X735/741 -120 LSU Series 6-E3

MLT(+X)735/741 MLT 634

Item Pos. Diagram
Wire no. Color To Wire No. Color To
40 Black X76B
ditto MLT(+X)735/741
489 Black EP33
528 Black X104 /2
X107
533 Black X109/02 533 Black EP30
534 Black X109/28
569 Black X121/1 ditto MLT(+X)735/741
1 531 Green EP30
2 533 Black X107
27 532 Green EP30
28 534 Black X107
31 527 Green X104/1
39 310 Green X115/11
40 309 Red X115/3
3 14
41 529 Grey X102B 15
26
42 530 Grey X102B 40
52
50 525 White X115/13
X109
51 526 Blue X115/12
536 Grey X115/15 41
29
520 Green X04/5
1 27
525 White X115/13 2 28
310 Green X115/11
52 309 Red X115/03
526 Blue X115/12
534 Black EP30
528 Black X104/2
527 Green X104/1
1 460 Black EP28
2 461 Grey X56/22
4
X112 3 463 Grey X57/33 ditto MLT(+X)735/741 3
1
2
4 462 Black EP28
80

1 457 Grey EP29

2 459 Black EP28
X113 ditto MLT(+X)735/741 3
3 458 Grey X57/13 2
1

1 497 Yellow X37/2

2 499 Yellow X118/8
6
X95/4
3 228 Green 5
X114 (87a) ditto MLT(+X)735/741 4
4 225 Green X118/6 1
2
5 20 Yellow X24/B3 3
6 498 Yellow EP38

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
AND SPECIFICATIONS C19
MLT 735/741 -120 LSU Series 6-E3
MLT-X735741 -120 LSU Series 6-E3

MLT(+X)735/741 MLT 634

Item Pos. Diagram
Wire no. Color To Wire No. Color To
1 488 Grey X41/7
ditto MLT(+X)735/741
307 Red X121/5
3
309 Red X109/40 309 Red X110/7
5 311 Black EP33
6 485 Red EP35 ditto MLT(+X)735/741
308 Green X121/8
X115 11
310 Green X109/39 310 Green X110/6 16
8
9
12 526 Blue X109/51 526 Blue X110/8 1
13 525 White X109/50 525 White X110/5
14 486 Green EP36 ditto MLT(+X)735/741
15 536 Grey X109/52
16 487 Grey X48/2 ditto MLT(+X)735/741
1 479 Grey X56/10 8
10 2
75C Black X116-10
5
480 Black X76B 9
X116 ditto MLT(+X)735/741
9 277 Grey X117/9 7
1
10 75C Black X116/5

1 456 Grey X57/19 8

10 2
75A Black X117/10
5
190 Black X33/10 9
X117 ditto MLT(+X)735/741
217 Grey X33/09 7
9
277 Grey X116/09 1

10 75A Black X117/5

1 215 Green X37/1
2 211 Green X4/2
6
4 39 Green EP4 5
4 7
5 214 Yellow X41/12 3 8
9
X118 6 225 Green X114/4 ditto MLT(+X)735/741 2
10
1
11
7 236 Green X42/1 12
8 499 Yellow X114/2

80
9 41 Green X61/5
12 216 Black X76B
1 478 Grey X56/11
8
77C Grey X119/09 10 2
5
218 Grey X44/13
9
X119 77C Grey X119/5 ditto MLT(+X)735/741
9 7
79 Grey X58/2 1
30 Black X76A
10
31 Black X58/1

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
C20 AND SPECIFICATIONS
MLT 735/741 -120 LSU Series 6-E3
MLT-X735/741 -120 LSU Series 6-E3

MLT(+X)735/741 MLT 634

Item Pos. Diagram
Wire no. Color To Wire No. Color To
1 569 Black X107
2 570 Grey X41/11
3 91 Black EP16
4 26 Grey X89/5
3
305 Red X24/C5 6
5
X121 307 Red X115/03 ditto MLT(+X)735/741 9
1
12 4
6 21 Grey X38/1
7
7 571 Grey EP34 10

306 Green X24/C6

8
308 Green X115/11
9 24 Grey X68/5
1 483 Grey EP29
2 484 Grey EP29

X134 3 482 Grey X57/23 ditto MLT(+X)735/741 1

2 4
3
4 481 Grey X57/15

DIODES

Item Wire no. Color On

5 Green EP13
122 Grey EP10
Diode V1 123 Grey EP10
239 Green EP10
247 Grey EP10
17 Grey EP37
Diode V3
571 Grey EP34
231 Grey EP12
Diode V4
268 Grey EP6
231 Grey EP12
80

Diode V5
269 Grey EP7

CAN

Connection CAN A and B

Wire Wire no. Color From end To end Location

486 Can low Green X115/14 Ep36

Wire 1
Shielded/twisted 485 Can high Red X115/06 Ep35 PAD channel
2 wires + drain
Drain 1 Shielding Braid Ep33 Ep25

491 Can low Green X58/4 Ep36

Wire 2
Shielded/twisted 490 Can high Red X58/3 Ep35 Llmi
2 wires + drain
Drain 2 Shielding Braid Cut Ep25

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
AND SPECIFICATIONS C21
MLT 735/741 -120 LSU Series 6-E3
MLT-X735741 -120 LSU Series 6-E3

Connection CAN A and B

Wire Wire no. Color From end To end Location

494 Can low Light blue X99/5 Ep36

Wire 3 493 Can high White X99/4 Ep35
Shielded/twisted
Can gauge
5 wires Drain 3 Shielding Braid X99/1 Ep25
Harness
+ M12 connector
Molded female 495 Power supply Red X99/2 X56/21

496 Ground Black X99/3 Ep28

Can low Light blue X99/5 B20

Wire 4 Can high White X99/4 B20
Shielded/twisted Wire
5 wires Drain 4 Shielding Braid X99/1 B20 Gauge
+ M12 connector Component
Molded male Power supply Red X99/2 B20

Ground Black X99/3 B20

261 Can low Green X57/02 Ep36

Wire 5
Shielded/twisted 260 Can high Red X57/01 Ep35 S.p.u25/15
2 wires + drain
Drain 5 Shielding Braid X57/28 Ep25

306 Can low Green X121/8 X24/c6

Wire 6
Shielded/twisted 305 Can high Red X121/5 X24/c5 Engine ECM
2 wires + drain
Drain 6 Shielding Braid Ep21 X24/c7

308 Can low Green X121/8 X115/11

Wire 7
Shielded/twisted 307 Can high Red X121/5 X115/03 Can link
2 wires + drain
Drain 7 Shielding Braid Ep21 Ep33

Wire 8 310 Can low Green X109/39 X115/11

Shielded/twisted
309 Can high Red X109/40 X115/03 Rc2-2/21
2 wires + drain
(MLT 7) Drain 8 Shielding Braid X109/24 Ep33

Wire 8 310 Can low Green X110/06 X115/11

Shielded/twisted
309 Can high Red X110/07 X115/03 PP LSU
2 wires + drain
(MLT 6) Drain 8 Shielding Braid Ep30 Ep33

80
MAIN HARNESS SPLICES

Item Wire No. Color To

38 BLACK X09/2
47 BLACK X15/C
113 BLACK X12/4
EP2
203 BLACK X12/2
258 BLACK X76A
262 BLACK X11/1
100 GREY X91
114 GREEN X39/12
EP3 136 GREEN X30/B
244 GREY X16/2
245 GREY X19/5
39 GREEN X118/4
166 GREEN X42/5
EP4
242 GREY X36/08
259 GREY X02
(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
C22 AND SPECIFICATIONS
MLT 735/741 -120 LSU Series 6-E3
MLT-X735/741 -120 LSU Series 6-E3

Item Wire No. Color To Item Wire No. Color To

EP6 268 GREY X9/1 210 BLACK X57/31
EP7 269 GREY X10/1 241 BLACK X36/01
144 GREEN X49/1 459 BLACK X113/2
EP28
145 GREY X16/6 460 BLACK X112/1
EP8
255 GREY X17/6 462 BLACK X112/4
256 GREY X19/2 496 BLACK X99/3
1 GREEN X39/07 455 GREEN X44/13
118 GREY X17/2 457 GREY X113/1
EP9
246 GREY X18/1 468 GREEN X100/2
EP29
249 GREY X19/7 469 GREEN X100/5
122 GREY X16/3 483 GREY X134/1
123 GREY X17/3 484 GREY X134/2
EP10
239 GREEN X20/1 520
GREEN X4/5
(MLT 7)
247 GREY X19/8 521
GREY X102A
115 GREEN X39/08 (MLT 7)
531
EP11 121 GREY X16/4 GREEN X109/1
(MLT 7)
EP30
532
248 GREY X19/4 GREEN X109/27
(MLT 7)
EP12 231 GREY X95/1 (86) 533
BLACK X107
(MLT 6)
EP13 5 GREEN X44/4
534
BLACK X110/12
3 GREEN X39/11 (MLT 6)
EP14 120 GREY X17/4 311 BLACK X115/05
EP33
250 GREY X19/1 489 BLACK X107

4 GREEN X73B EP34 571 GREY X121/7

116 GREY X17/5 260 RED X57/01

EP15
117 GREY X16/5 485 RED X115/06
EP35
235 GREY X19/6 490 RED X58/3

70 BLACK X90/2 493 WHITE X99/4

91 BLACK X121/03 261 GREEN X57/02

EP16
140 BLACK X89/2 486 GREEN X115/14

220 BLACK X68/2 EP36 491 GREEN X58/4

89 GREY X39/13 492 GREEN X57/11

126 GREY X89/6 494 BLUE X99/5

80

EP17 127 GREY X90/6 EP37 17 GREY X38/7

219 GREY X68/6 61 GREY X56/13

265 GREY X60 180 GREEN X57/3

EP38
36 GREY X36/11 181 GREEN X57/4

EP23 167 GREY X42/3 498 YELLOW X114/6

476 GREY X57/22

37 GREY X36/12
EP24 232 GREY X42/4
477 GREY X57/14
169 GREY X56/12
EP26 172 GREY X36/2
173 GREY X36/3
171 GREY X57/24
EP27 174 GREY X36/4
175 GREY X36/5

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
AND SPECIFICATIONS C23
MLT 735/741 -120 LSU Series 6-E3
MLT-X735741 -120 LSU Series 6-E3

ELECTRICAL CONNECTORS/HYDRAULIC DISTRIBUTOR HARNESS

Item Pos. Wire no. Color To Diagram

1 42 GREEN X87/6

X23
2 44 BLACK X87/8 2

1 177 GREEN X87/2

X28
2 193 BLACK X105 2

1 176 GREEN X87/1

X29
2 192 BLACK X105 2

1 179 GREEN X87/4

X34
2 194 BLACK X105 2

1 178 GREEN X87/3

X35
2 195 BLACK X105 2

1 176 GREEN X29/1

2 177 GREEN X28/1
3 178 GREEN X35/1
4 179 GREEN X34/1
1
X87 5 196 GREEN X92/1 2
6 42 GREEN X23/1 3
4 8
7 191 BLACK X92/2 7

80
6
8 44 BLACK X23/2 5

1 196 GREEN X87/5

X92
2 191 BLACK X87/7 2

192 BLACK X29/2

193 BLACK X28/2
X105
194 BLACK X34/2
195 BLACK X35/2

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
C24 AND SPECIFICATIONS
MLT 735/741 -120 LSU Series 6-E3
MLT-X735/741 -120 LSU Series 6-E3

ELECTRICAL CONNECTORS/ENGINE HARNESS

Item Pos. Wire no. Color To Diagram

B+ 620 RED X172/B

D+ 601 GREY X24/A6

A1 608 WHITE X173A

A2 609 BLACK X174
A4 613 GREEN X177/62
A6 601 GREY D+ 1 2 3 4 5 6 7 8

A1 A A
A8
A7 607 GREY X165/1 B1
B

C
B

C B8
1 2 3 4 5 6 7 8

A8 611 WHITE X173A C1 C8

B1 617 YELLOW X161
B3 612 YELLOW EP48
X24 B5 604 BLACK X168
B8 605 BLACK X168
C1 603 WHITE X173A
C2 642 GREEN X177/63
C3 615 GREEN X177/60
C4 614 GREEN X177/59
C5 661 RED EP45
C6 662 GREEN EP44
C8 606 WHITE X173A

X161 617 YELLOW X24/B1

1 607 GREY X24/A7

X165 1
2 621 BLACK X168
2

X166A 644 GREY EP46

X166B 643 GREEN X177/38

80

X167 627 BROWN X171/3

1

604 BLACK X24/B5

605 BLACK X24/B8
X168
621 BLACK X165/2
636 BLACK EP43
645 GREY EP48
1
649 GREY X178/3
5
X171 2 628 BLACK X177/57 2
1
3 627 BROWN X167
3
5 629 BROWN X172/A

A 629 BROWN X171/5

X172
B 620 RED B+ B
A

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
AND SPECIFICATIONS C25
MLT 735/741 -120 LSU Series 6-E3
MLT-X735741 -120 LSU Series 6-E3

Item Pos. Wire no. Color To Diagram

603 WHITE X24/C1
606 WHITE X24/C8
A
X173 608 WHITE X24/A1
B
611 WHITE X24/A8
A
B 631 BROWN EP42

X174 609 BLACK X24/A2

1 637 BLACK EP43

2 638 BLACK EP43
3 639 BLACK EP43
7 656 GREEN EP42
8 657 GREEN EP42
9 640 BLACK EP43
10 641 BLACK EP43 49 57
15 658 GREEN EP42 35 24

16 659 GREEN EP42 25 64

17 56
20 660 RED EP45 9 48
21 663 GREEN EP44 1 40

33 651 GREEN X179/2 8 16

X177 35 647 GREEN EP46 41 33

38 643 GREEN X166/B

40 646 GREEN EP48
41 655 GREEN X179/1
43 652 GREEN X179/5
44 650 GREEN X178/1
45 653 GREEN X179/6
54 654 GREEN X179/4
57 628 BLACK X171/2
59 614 GREEN X24/C4
60 615 GREEN X24/C3

80
62 613 GREEN X24/A4
63 642 GREEN X24/C2
1 650 GREEN X177/44
2 648 GREY EP46
X178
3 649 GREY X171/1 3
2
1
1 655 GREEN X177/41
2 651 GREEN X177/33

X179 4 654 GREEN X177/54

5 652 GREEN X177/43 1
3 4
6 653 GREEN X177/45 6

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
C26 AND SPECIFICATIONS
MLT 735/741 -120 LSU Series 6-E3
MLT-X735/741 -120 LSU Series 6-E3

SPLICES/ENGINE HARNESS

Item Wire No. Color To

631 BROWN X173/B
656 GREEN X177/7
EP42 657 GREEN X177/8
658 GREEN X177/15
659 GREEN X177/16
636 BLACK X168
637 BLACK X177/1
638 BLACK X177/2
EP43
639 BLACK X177/3
640 BLACK X177/9
641 BLACK X177/10
662 GREEN X24/C6
EP44
663 GREEN X177/21
660 RED X177/20
EP45
661 RED X24/C5
644 GREY X166/A
EP46 647 GREEN X177/35
648 GREY X178/2
612 YELLOW X24/B3
EP48 645 GREY X171/1
646 GREEN X177/40

ELECTRICAL CONNECTORS/ADAPTING HARNESS (MLT6)

Item Pos Wire No. Color To Diagram

A 5 GREY EP1

X102 B 14 GREY X109/41 CRIMPING CLIP

B 15 GREY X109/42
80

3 BLACK X110/12

7 BLACK X109/2

X107 11 BLACK X109/28

35 BLACK X111/9

44 BLACK X109/24

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
AND SPECIFICATIONS C27
MLT 735/741 -120 LSU Series 6-E3
MLT-X735741 -120 LSU Series 6-E3

Item Pos Wire No. Color To Diagram

1 8 GREEN EP1

2 7 BLACK X107

24 44 BLACK X107

27 6 GREEN EP1
3 14
28 11 BLACK X107 15
26
31 36 GREY X111/11 40
52
X109 39 30 GREY X110/6

40 31 GREY X110/7 41
29
41 14 GREY X102B 1 27
2 28
42 15 GREY X102B

50 43 GREY X110/5

51 42 GREY X110/8

52 45 GREY X110/2

12 3 BLACK X107

1 9 GREEN EP1

6 30 GREY X109/39 1 12
2 11
X110 7 31 GREY X109/40 3 10
4 9
8 42 GREY X109/51 5 8
6 7
5 43 GREY X109/50

2 45 GREY X109/52

9 35 BLACK X107
1 12
2 11
X111 3
4
10
9
5 8
11 36 GREY X109/31 6 7

SPLICES/ADAPTING HARNESS (MLT6)

Item Wire No. Color

Cross sectional
area (mm2)
To 80
5 GREY 0,6 X102A
6 GREEN 1 X109/27
EP1
8 GREEN 1 X109/1
9 GREEN 1 X110/1

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634-120 LSU Series F-E3
C28 AND SPECIFICATIONS
MLT 735/741 -120 LSU Series 6-E3
MLT-X735/741 -120 LSU Series 6-E3
80

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS D1

MLT 634 -120 LSU POWERSHIFT SERIES F-E3

MLT 735 -120 LSU POWERSHIFT SERIES 6-E3
MLT 741 -120 LSU POWERSHIFT SERIES 6-E3
MLT-X735 -120 LSU POWERSHIFT SERIES 6-E3

pages
FUSES AND RELAYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D2
ELECTRICAL CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D4
ELECTRICAL CONNECTORS/MAIN HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D6
DIODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D21
CAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D21
MAIN HARNESS SPLICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D22
ELECTRICAL CONNECTORS/HYDRAULIC DISTRIBUTOR HARNESS . . . . . . . . . . . . . . . . . . . . . . . D24
ELECTRICAL CONNECTORS/ENGINE HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D25
SPLICES/ENGINE HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D27
ELECTRICAL CONNECTORS/ADAPTING HARNESS (MLT6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D27
SPLICES/ADAPTING HARNESS (MLT6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D28

80

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
D2 AND SPECIFICATIONS
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

FUSES AND RELAYS

RELAY AND FUSE HOLDER PLATE

K17 + K18 - F31 + F32

3 3 21
5 5
1
4
2

4
2
1

1
K0
K1
3 3 3
7
5 5 5 I
G
5
4
2
4
2

4
2
1

K2
K3 K4
H
1
87
87 8 1
87a
8
85

87a
86

85

86

K5 E F
30

K6
30

85
87
3
1
87a 30 1
85

6
86

87a

87

K8 K9 86
30

K7
4
2
1

F13 F14 F15

F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
20A
30A

D
7.5A
10A

10A

15A

10A
15A
80

5A

5A

F30
F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29
25A
7.5A
7.5A
7.5A
7.5A
10A

15A
15A
15A
5A

A B C 1

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
AND SPECIFICATIONS D3
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

RELAY AND FUSE HOLDER PLATE (DETAILS OF FUSES)

Component Item Current Designation

F1 7,5A LSU + AS OPTION
F2 15A REAR WORKING LIGHTS (STANDARD/OPTION)
F3 10A REAR WINDSCREEN WIPER + ROOF/SIDE WINDSCREEN WIPER
F4 15A MAX. ENGINE STOP EV OR ENGINE ECM
F5 7,5A ROTATING BEACON LIGHT
F6 5A WHEEL ALIGNMENTS + AS OPTION
F7 7,5A LLMI + OVERRIDE SWITCH + SENSORS + BLUE LIGHT OPT (15A)
F8 15A RELAYS K2/K3/K4 + TRANSMISSION CUT-OFF + JSM/FNR
F9 5A DASHBOARD MODULE + INDICATOR LAMPS
F10 10A HORN + STOP SWITCH
F11 15A WORKING LIGHT ON TELESCOPE (OPTION)
F12 10A INDICATOR LIGHTS
F13 30A FAN
F14 10A CIGARETTE LIGHTER
F15 20A S.P.U
F16 5A DIAGNOSTIC PLUG
FUSES F17 15A MAX. CLEANFIX + REAR HYDRAULICS + ANTI-THEFT (OPTION)
F18 15A FRONT WORKING LIGHTS (STANDARD/OPTION)
F19 15A REAR WINDSCREEN DEFROST (OPTION)
F20 10A PNEUMATIC SEAT + AS OPTION (OPTION)
F21 10A FRONT WINDSCREEN WIPER + FRONT WINDSCREEN WASHER
F22 10A MAX. TELESCOPE SUSPENSION + TELESCOPE ELECTRICAL PREDISPOSITION + TELESCOPE HEAD EV (OPTION)
F23 7,5A RIGHT SIDELIGHT + MODULE LIGHTING
F24 7,5A LEFT SIDELIGHT + REAR PLATE LIGHTING
F25 7,5A RIGHT INDICATOR LIGHTS
F26 7,5A LEFT INDICATOR LIGHTS
F27 15A DIPPED HEADLIGHT + ANTI-FOG LIGHT
F28 15A HEADLIGHTS
F29 15A WARNING + CEILING LIGHT + ANTI-THEFT + CLOCK + REV COUNTER
F30 25A LIGHT COMMUTATOR SWITCH

80
F31 25A STARTER
F32 5A DIAGNOSTIC PLUG + S.P.U
F33 1A LSU POTENTIOMETER
F40 40A IGNITION SWITCH
FUSES F41 40A IGNITION SWITCH
ENGINE
F42 80A PREHEAT
100 HP
F43 80A ALTERNATOR
F40 80A IGNITION SWITCH
FUSES F41 30A ENGINE ECM
ENGINE
F42 80A PREHEAT
120 HP
F43 100A ALTERNATOR
OPTION F47 15A DIESEL DECONGEALANT
K1 TRANSMISSION CUT-OFF RELAY
K3 REVERSE GEAR OR REVERSE LIGHT
K5 BUZZER
RELAYS K8 ANTI-START
K9 FLASHING UNIT
K17 FAULT INDICATOR LAMP TESTING RELAY
K18 NEUTRAL START SAFETY RELAY
(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
D4 AND SPECIFICATIONS
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

ELECTRICAL CONNECTORS

Harness type Item Designation

Engine B+ Alternator b+
Engine D+ Alternator d+
Main X02 Seat connector +12V power supply
Main X03 Seat/E.C.U. connector +12V information
Main X04 Option power supply connector
Main X11 Pneumatic seat
Main X12 Hand brake switch
Main X13 Front right light connector
Main X14 Horn
Main X15 Front wheel alignment sensor
Main X16 Rear right headlight
Main X17 Rear left headlight
Main X18 License plate light
Main X19 Rear trailer connector
Main X20 Reversing sound alarm
Main X21 Rear wheel alignment sensor
Main X22 Clogging hydraulic filter
Distributor X23 Hydraulic cut-off electrovalve/vs
Main/engine X24 Engine harness/main harness interface
Main X25 Working light on telescope option
Main X26 Upper cab connector
Main X27 Loudspeaker connector
Distributor X28 Telescope retraction
Distributor X29 Telescope extension
Main X30 Heating/ventilation
Main X31 Air-conditioning option
Main X32 Cigarette lighter connector
Main X33 Hydraulic movement cut-off switch
Distributor X34 Attachment minus direction
80

Distributor X35 Attachment plus direction

Main X36 JSM connector
Main X37 Plate power connector
Main X38 Plate fault indicator lamp connector
Main X39 Lighting harness
Main X40 Starter safety/wheel alignment/brake fluid tank
Main X41 Options and ceiling light power supply
Main X42 Fuse plate
Main X44 Relays/hydraulic movement cut-off/transmission cut-off/EV
Main X45 Fuse and relay plate power supply and ground
Main X46 Hella k17 mini relay plate
Main X47 Starter atofuse holder
Main X48 OBD II diag connector Atofuse plate
Main X49 Rear fog light switch
Main X50 Front wheel alignment lights
Main X51 Rear wheel alignment lights
Main X52 Front and rear wheel alignment switch
Main X53 Car radio loudspeaker output connector
Main X54 Ignition switch connector
80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
AND SPECIFICATIONS D5
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

Harness type Item Designation

Main X55 Ignition switch connector

Main X56 S.P.U CN1-A
Main X57 S.P.U CN1-B
Main X58 LLMI safety module power supply
Main X59 Clock power supply connector
Main X60 Clock power supply connector
Main X61 Transmission cut-off shunt switch/brake pedal
Main X68 Hour meter rev counter module
Main X70 Front windscreen washer pump connector
Main X71 Transmission cut-off on brake pedal
Main X72a Brake fluid tank
Main X72b Brake fluid tank
Main X73a Stop switch
Main X73b Stop switch
Main X74 Front left light connector
Main X75 TUV sidelight control control by working light on boom
Main X76a Cab left-hand ground
Main X76b Cab left-hand ground
Main X77 Front windscreen wiper connector
Main X78 JSM PS
Main X79 Commutator switch connector
Main X80 Front and rear windscreen wiper reset connector
Main X81 Steering fault indicator lamp
Main X82 Steering fault pressure switch
Main X83 Preheat dashboard warning + stop indicator lamps

Main/distributor X87 Distributor/main harness wiring

Main X89 Water temperature module

Main X90 Fuel level module
Main X91 Cigarette lighter light/common ground with AC body
Distributor X92 Proportional EV on telescope lowering/VRP

80
Main X93 Tilting cut-off valve connector
Main X97 Telescope head electrical predisposition or telescope head EV
Main X99 Vishay gauge connector
Main X100 EN15000 angle connector
Main X102a Fuse plate power supply by EP30
Main X102b 1A fuse plate for micro RC2-20 power supply
Main X103 Telescope head electric connector switch
Main X104 LSU Pump
Main X105 Distributor harness ground
Main X106 Ground
Main X107 Cab rear ground/LSU E.C.U. ground connection
Main X109 LSU/Rextroth connector
Main/adapt X110 E.C.U. LSU Casappa
Main/adapt X111 E.C.U. LSU Casappa
Main X112 Continue flow push button connector
Main X113 Continue flow potentiometer connector
Main X114 Emergency stop
Main X115 OBD II diagnostic plug
Main X116 Easy connect connector
(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
D6 AND SPECIFICATIONS
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

Harness type Item Designation

Main X117 Attachment locking switch

Main X118 Anti-theft module predisposition connector
Main X119 Override switch
Main X121 Canlink module
Main X122 Powershift transmission E.C.U.
Main X123 Turner display
Main X124 PS gear box harness connector
Main X127 TUV mode speed limiting shunt
Main X128 5 forward gear lilmitation connector
Main X134 Boom retraction sensor
Engine X161 Starter electrovalve
Engine X165 Fuel gauge
Engine X166a Air filter clogging
Engine X166b Air filter clogging
Engine X167 Preheat
Engine X168 Engine ground
Engine X171 Preheat relay
Engine X172 Preheat/alternator power fuses
Engine X173 Equipment power fuses
Engine X174 Clock ground
Engine X177 Engine computer
Engine X178 Presence of water in diesel fuel
Engine X179 Accelerator Potentiometer

ELECTRICAL CONNECTORS/MAIN HARNESS

MLT(+X) 735/741 MLT 634

Item Pos. Diagram
Wire No. Color To Wire No. Color To

X2 1 259 Grey EP4 ditto MLT(+X) 735/741

80

60 Grey X56/17
X3 1 ditto MLT(+X) 735/741
564 Grey X122/26
1 159 Yellow X41/8
160 Yellow X41/2
2
211 Green X118/2
3 161 Green X40/8 ditto MLT(+X) 735/741
149 Yellow X40/6
4
162 Yellow X26/15 1
520 Green EP30 2
5 3
X4 155 Yellow X44/17 520 GREEN X110/1 7
4 8
156 Yellow X40/2 5 6 9
6
475 Green X103/5
7 157 Green X41/11
158 Yellow X41/4 ditto MLT(+X) 735/741
8
263 Green X11/2
128 Grey X33/9
9
163 Yellow X44/12

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
AND SPECIFICATIONS D7
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

MLT(+X) 735/741 MLT 634

Item Pos. Diagram
Wire No. Color To Wire No. Color To
1 262 Black EP2

X11 ditto MLT(+X) 735/741 1

2 263 Green X4/8
2

1 562 Grey EP31

2 203 Black EP2

X12 3 45 Grey X38/5 ditto MLT(+X) 735/741 1

2 4
3
4 113 Black EP2

1 111 Black X76/A

2 109 Green X39/9
6
3 110 Green X39/5 5
X13 ditto MLT(+X) 735/741 4
4 107 Green X39/6
1
2
5 108 Green X39/2 3

X14 1 150 Grey X38/4 ditto MLT(+X) 735/741

A 48 Grey X50/1
B 46 Grey X52/1
X15 ditto MLT(+X) 735/741 A

C 47 Black EP2 C
B

1 125 Black X106

2 244 Grey EP3 4
3 122 Grey EP10 3
X16 ditto MLT(+X) 735/741 2
4 121 Grey EP11
1 5
5 117 Grey EP15 6
6 145 Grey EP8 7

1 124 Black X106

2 118 Grey EP9 4
3 123 Grey EP10 3
X17 ditto MLT(+X) 735/741 2
4 120 Grey EP14
1

80
5 116 Grey EP15 5
6
6 255 Grey EP8 7

1 246 Grey EP9

X18 ditto MLT(+X) 735/741

2 238 Black X106 2

1 250 Grey EP14

2 256 Grey EP8
3 243 Black X106
1
4 248 Grey EP11
X19 ditto MLT(+X) 735/741 2
5 245 Grey EP3 3
4 8
6 235 Grey EP15
7
7 249 Grey EP9 6
5
8 247 Grey EP10
1 239 Green EP10

X20 ditto MLT(+X) 735/741 1

2 237 Black X106
2

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
D8 AND SPECIFICATIONS
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

MLT(+X) 735/741 MLT 634

Item Pos. Diagram
Wire No. Color To Wire No. Color To
A 29 Grey X51/1
B 27 Grey X52/1
X21 ditto MLT(+X) 735/741 A

C 28 Black X105 C
B

1 9 Black X105

X22 ditto MLT(+X) 735/741 1

2 8 Green X38/7
2
A1 16 White X54/1
A2 267 Black X59/2
A4 19 Grey X38/3
A6 18 Grey X46/2 (85)
A8 A1
8 7 6 5 4 3 2 1
A A

A7 25 Grey X90/5 B8
B

C
B

C B1
C8 C1
8 7 6 5 4 3 2 1

A8 7 White X54/2
B1 14 White X40/3
B3 20 Yellow X114/5
X24 B5 11 Black X76B ditto MLT(+X) 735/741
B8 10 Black X76A
C1 13 White X54/2
C2 572 Grey X83/1
C3 573 Grey X83/3
C4 6 Grey X83/2
C5 305 Red X121/5
C6 306 Green X121/8
C8 12 White X54/1
1 102 Yellow X26/16

X25 ditto MLT(+X) 735/741 1

2 106 Black X106
2
3 99 Yellow X79/1
4 201 Black X76/B
80

5 86 Yellow X41/3
6 87 Green X41/5
7 88 Yellow X41/1
17
8 103 Green X80/1 9
9 104 Yellow X79/2
X26 ditto MLT(+X) 735/741
10 105 Grey X37/1
11 135 Yellow X41/10
10
12 200 Black X76/B 1
13 199 Black X76/B
14 208 Green X75
15 162 Yellow X4/4
16 102 Yellow X25/1
1 252 Black X53/8
2 254 Black X53/2
X27 3 251 Grey X53/7 ditto MLT(+X) 735/741 2
4
4 253 Grey X53/1 1
3

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
AND SPECIFICATIONS D9
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

MLT(+X) 735/741 MLT 634

Item Pos. Diagram
Wire No. Color To Wire No. Color To
A 83 Black X76/A B
A
F
B 136 Green EP3
C
B
A

C 84 Yellow X37/6 F
E
E C
D

D 164 Green X31/C D

X30 E 154 Green X31/B ditto MLT(+X) 735/741

F 153 Green X31/A

A 153 Green X30/F

B 154 Green X30/E
X31 ditto MLT(+X) 735/741 A

C 164 Green X30/D C

B

1 98 Yellow X37/5

X32 101 Black X76B ditto MLT(+X) 735/741 1

2
112 Black X33/5 2

1 204 Grey X56/16

8
75B Black X33/10 2
5 10
112 Black X32/2
9
X33 128 Grey X4/9 ditto MLT(+X) 735/741
9 7
217 Grey X117/9
1
75B Black X33/5
10
190 Black X117/5
1 241 Black EP28
2 172 Grey EP26
3 173 Grey EP26 1 12
2 11
4 174 Grey EP27
3 10
5 175 Grey EP27 4 9
5 8
X36 6 168 Grey X56/18 ditto MLT(+X) 735/741 6 7
7 170 Grey X57/16

80
8 242 Grey EP4
9 240 Grey X57/12
11 36 Grey EP23
12 37 Grey EP24
105 Grey X26/10
1
215 Green X118/1
188 Grey X56/1
2
497 Yellow X114/1
X37 ditto MLT(+X) 735/741
182 Green X57/8
3
183 Green X57/9
1 6
5 98 Yellow X32/1
6 84 Yellow X30/C

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
D10 AND SPECIFICATIONS
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

MLT(+X) 735/741 MLT 634

Item Pos. Diagram
Wire No. Color To Wire No. Color To
1 21 Grey X121/6
2 33 Green X124/11
3 19 Grey X24/A4 1
4 150 Grey X14 4
X38 ditto MLT(+X) 735/741
5 45 Grey X12/3
6 202 Green X124/12 3
8 Green X22/2 5
7
17 Grey EP37
1 50 Green X74/4
2 108 Green X13/5
3 52 Green X74/2
4 53 Green X74/3
5 110 Green X13/3
6 107 Green X13/4
X39 7 1 Green EP9 ditto MLT(+X) 735/741
8 115 Green EP11
9 109 Green X13/2 1 6
10 51 Green X74/5 7 13
11 3 Green EP14
12 114 Green EP3
13 89 Grey EP17
1 80 Yellow X79/3
2 156 Yellow X4/6
3 14 White X24/B1
90 Grey X68/4
4
142 Grey X90/1
5 57 Green X73/A
6 149 Yellow X4/4
X40 ditto MLT(+X) 735/741
7 58 Grey X52/5
8 161 Green X4/3
1 6
9 15 White X47/2
7 13
80

10 224 Grey X46/5 (87)

11 74 Grey X46/1 (86)
12 81 Grey X89/1
13 55 Grey X72/A
1 88 Yellow X26/7
2 160 Yellow X4/2
3 86 Yellow X26/5
4 158 Yellow X4/8
5 87 Green X26/6
221 Grey X68/1
6
266 Grey X59/1
X41 7 488 Grey X115/1 ditto MLT(+X) 735/741
8 159 Yellow X4/1
9 85 Yellow X79/1 1 6
10 135 Yellow X26/11 7 13
157 Green X4/7
11
570 Grey X121/2
12 214 Yellow X118/5
13 143 Green X49/5
80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
AND SPECIFICATIONS D11
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

MLT(+X) 735/741 MLT 634

Item Pos. Diagram
Wire No. Color To Wire No. Color To
1 236 Green X118/7
4 542 Grey X122/15
X42 ditto MLT(+X) 735/741
5 166 Green EP4
1 5
4 5 Green EP13
8 148 Grey X57/17
9 197 Black X76B
10 205 Grey X122/21
X44 ditto MLT(+X) 735/741
12 163 Yellow X4/9
1
218 Grey X119/5
13 11
455 Green EP29
10
17 155 Yellow X4/5 21
63 White X54/1
1
151 Green X48/1
2 64 White X54/2
4
4 69 Black X76/A 8
X45 ditto MLT(+X) 735/741 3
5 68 White X55/5 2 7
6 67 White X55/5 1 6
5
7 66 White X55/6
8 65 White X55/6
1 (86) 74 Grey X40/11
18 Grey X24/A6 2
2 (85) 4
X46 62 Grey X83/4 ditto MLT(+X) 735/741 1
3 (30) 222 Black X76/B
3
5 (87) 224 Grey X40/10 5
1 82 Yellow X55/7 1
2
X47 ditto MLT(+X) 735/741
2 15 White X40/9

1 151 Green X45/1 1

2
X48 189 Grey X56/7 ditto MLT(+X) 735/741

80
2
487 Grey X115/16
1 144 Green EP8 8
77A Grey X49/9 10 2
5
143 Green X41/13
9
X49 ditto MLT(+X) 735/741
9 77A Grey X49/5
7
130 Black X76A
1
10
131 Black X103/10
1 48 Grey X15/A
X50 ditto MLT(+X) 735/741
2 71 Black X51/2

1 29 Grey X21/A
X51 32 Black X52/10 ditto MLT(+X) 735/741
2
71 Black X50/2

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
D12 AND SPECIFICATIONS
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

MLT(+X) 735/741 MLT 634

Item Pos. Diagram
Wire No. Color To Wire No. Color To
27 Grey X21/B
1 8
46 Grey X15/B 2
10
58 Grey X40/7
5 9
X52 77E Grey X52/9 ditto MLT(+X) 735/741
9 77E Grey X52/5 7
1
32 Black X51/2
10
134 Black X103/10
1 253 Grey X27/4
2 254 Black X27/2
1 24 2
7 251 Grey X27/3
4
X53 ditto MLT(+X) 735/741 3
5 6

8 252 Black X27/1 8

7

12 White X24/C8
1 16 White X24/A1
63 White X45/1
X54 7 White X24/A8 ditto MLT(+X) 735/741
4
2 13 White X24/C1 1
2 3
64 White X45/2
4 92 Yellow X55/8
67 White X45/6
5 5
68 White X45/5 6
65 White X45/8 7
X55 6 ditto MLT(+X) 735/741 8
66 White X45/7 9
7 82 Yellow X47/1 10
8 92 Yellow X54/4
1 188 Grey X37/2
2 179 Grey X87/4
4 471 Black X97/2
5 44 Black X87/8
80

6 191 Black X87/7

7 189 Grey X48/2
8 465 Green X100/6
10 479 Grey X116/1
11 478 Grey X119/1
12 169 Grey EP26 1
13 61 Grey EP38 8
X56 ditto MLT(+X) 735/741 14 7
14 178 Grey X87/3 20 13
19
15 139 Grey X71/2 26
16 204 Grey X33/1
17 60 Grey X3
18 168 Grey X36/6
20 186 Black X76B
21 495 Red X99/2
22 461 Grey X112/2
23 146 Grey EP31
25 464 Green X100/3
26 185 Black X76B

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
AND SPECIFICATIONS D13
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

MLT(+X) 735/741 MLT 634

Item Pos. Diagram
Wire No. Color To Wire No. Color To
1 260 Red EP35
2 261 Green EP36
3 180 Green EP38
4 181 Green EP38
5 177 Grey X87/2
6 196 Grey X87/5
7 42 Grey X87/6
8 182 Green X37/3
9 183 Green X37/3
11 492 Green EP36
12 240 Grey X36/9
1
13 458 Grey X113/3 10
X57 14 477 Grey EP24 ditto MLT(+X) 735/741 18 9
26 17
15 481 Grey X134/4
25
16 170 Grey X36/7 34
17 148 Grey X44/8
19 456 Grey X117/1
22 476 Grey EP23
23 482 Grey X134/3
24 171 Grey EP27
29 176 Grey X87/1
31 210 Black EP28
32 234 Green X93/1
33 463 Grey X112/3
34 187 Black X76B
1 31 Black X119/10
2 79 Grey X119/9
4
X58 3 490 Red EP35 ditto MLT(+X) 735/741 3
1
2
4 491 Green EP36

1 266 Grey X41/6

80
X59 ditto MLT(+X) 735/741 1
2 267 Black X24/A2
2

X60 1 265 Grey EP17 ditto MLT(+X) 735/741

1 49 Grey X71/1
77D Grey X61/9 8
5 2
41 Green X118/9 10

7 133 Grey X71/2 9

X61 ditto MLT(+X) 735/741
77D Grey X61/5 7
9
566 Grey X128/5 1
132 Black X76A
10
565 Black X128/10
1 221 Grey X41/6
2 220 Black EP16
8
X68 4 90 Grey X40/4 ditto MLT(+X) 735/741
4
5 24 Grey X121/9 5
6 219 Grey EP17 1

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
D14 AND SPECIFICATIONS
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

MLT(+X) 735/741 MLT 634

Item Pos. Diagram
Wire No. Color To Wire No. Color To
1 59 Grey X79/6

X70 ditto MLT(+X) 735/741 1

2 43 Black X72B
2

1 49 Grey X61/1

X71 133 Grey X61/7 ditto MLT(+X) 735/741 1

2
139 Grey X56/15 2

X72A 1 55 Grey X40/13 ditto MLT(+X) 735/741 CRIMPING CLIP

43 Black X70/2
X72B 1 ditto MLT(+X) 735/741 CRIMPING CLIP
56 Black X76A
X73A 1 57 Green X40/5 ditto MLT(+X) 735/741 CRIMPING CLIP
X73B 1 4 Green EP15 ditto MLT(+X) 735/741 CRIMPING CLIP
1 54 Black X76/A
2 52 Green X39/3
6
3 53 Green X39/4 5
X74 ditto MLT(+X) 735/741 4
4 50 Green X39/1
1
2
5 51 Green X39/10 3

X75 1 208 Green X26/14 ditto MLT(+X) 735/741

10 Black X24/B8
30 Black X119/10
54 Black X74/1
56 Black X72B
69 Black X45/4
83 Black X30/A
93 Black X77/1
X76A 1 ditto MLT(+X) 735/741
111 Black X13/1
129 Black X105
130 Black X49/10
132 Black X61/10
258 Black EP02
80

543 Black X122/12

544 Black X122/13
11 Black X24/B5
40 Black X107
101 Black X32/2
185 Black X56/26
186 Black X56/20
187 Black X57/34
197 Black X44/09
X76B 1 ditto MLT(+X) 735/741
199 Black X26/13
200 Black X26/12
201 Black X26/04
216 Black X118/12
222 Black X46/03 (30)
313 Black X82/2
480 Black X116/5

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
AND SPECIFICATIONS D15
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

MLT(+X) 735/741 MLT 634

Item Pos. Diagram
Wire No. Color To Wire No. Color To
1 93 Black X76A 2
1
2 94 Green X80/2 3
3 95 Yellow X79/5
X77 ditto MLT(+X) 735/741
4 96 Yellow X79/7 6
5
4
6 78 Yellow X79/8

1 540 Grey X122/2

X78 ditto MLT(+X) 735/741

2 541 Grey X122/23 2

85 Yellow X41/9
1
99 Yellow X26/3
2 104 Yellow X26/9
1
80 Yellow X40/1 2
3
97 Yellow X79/5 3
X79 ditto MLT(+X) 735/741 7
95 Yellow X77/3 4 8
5 5 6 9
97 Yellow X79/3
6 59 Grey X70/1
7 96 Yellow X77/4
8 78 Yellow X77/6
1 103 Green X26/8
1
X80 ditto MLT(+X) 735/741
2 94 Green X77/2
2

X81 312 Grey X82/1 ditto MLT(+X) 735/741

1 312 Grey X81

X82 ditto MLT(+X) 735/741

2 313 Black X76B 2

80
1

1 572 Grey X24/C2

2 6 Grey X24/C4
4
X83 3 573 Grey X24/C3 ditto MLT(+X) 735/741 2

4 62 Grey X46/02 (85) 3

1

1 176 Grey X57/29

2 177 Grey X57/5
3 178 Grey X56/14
1
4 179 Grey X56/2
X87 ditto MLT(+X) 735/741 2
5 196 Grey X57/6 3
4 8
6 42 Grey X57/7
7
7 191 Black X56/6 6
5
8 44 Black X56/5
1 81 Grey X40/12
2 140 Black EP16
8
X89 5 26 Grey X121/4 ditto MLT(+X) 735/741
4
5
6 126 Grey EP17 1
(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
D16 AND SPECIFICATIONS
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

MLT(+X) 735/741 MLT 634

Item Pos. Diagram
Wire No. Color To Wire No. Color To
1 142 Grey X40/4
2 70 Black EP16
8
X90 5 25 Grey X24/A7 ditto MLT(+X) 735/741
4
5
6 127 Grey EP17 1
X91 1 100 Grey EP3 ditto MLT(+X) 735/741 CRIMPING CLIP
1 234 Green X57/32

X93 ditto MLT(+X) 735/741 1

2 264 Black X105
2
1 472 Green X103/1

X97 ditto MLT(+X) 735/741 1

2 471 Black X56/04
2
2 495 Red X56/21 4
3
3 496 Black EP28 5
2
1
4 493 White EP35
X99 ditto MLT(+X) 735/741

5 494 Blue EP36

1 466 Black X106

2 468 Green EP29
6
3 464 Green X56/25 5
X100 ditto MLT(+X) 735/741 4
4 467 Black X106
1
5 469 Green EP29 2
3
6 465 Green X56/8
X102A 1 521 Grey EP30 CRIMPING CLIP
529 Grey X109/41
X102B 1 CRIMPING CLIP
530 Grey X109/42
1 472 Green X97/1 8
475 Green X4/6 10 2
5
77B Grey X103/9
9
X103 ditto MLT(+X) 735/741
9 77B Grey X103/5
80

7
131 Black X49/10
1
10
134 Black X52/10
1 527 Green X109/31 527 GREEN X111/11

X104 1
2 528 Black X107 528 BLACK X111/9
2
9 Black X22/1
28 Black X21/C
X105 ditto MLT(+X) 735/741
129 Black X76A
264 Black X93/2
106 Black X25/2
124 Black X17/1
125 Black X16/1
237 Black X20/2
X106 ditto MLT(+X) 735/741
238 Black X18/2
243 Black X19/3
466 Black X100/1
467 Black X100/4

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
AND SPECIFICATIONS D17
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

MLT(+X) 735/741 MLT 634

Item Pos. Diagram
Wire No. Color To Wire No. Color To
40 Black X76B
ditto MLT(+X) 735/741
489 Black EP33
528 Black X104/2
X107
533 Black X109/2 EP30
534 Black X109/28
569 Black X121/1 ditto MLT(+X) 735/741
1 531 Green EP30
2 533 Black X107
27 532 Green EP30
28 534 Black X107
31 527 Green X104/1
39 310 Green X115/11
X109
40 309 Red X115/3
3 14
41 529 Grey X102B 15
26
42 530 Grey X102B 40
50 525 White X115/13 52

51 526 Blue X115/12

52 536 Grey X115/15 41
1 520 GREEN X04/5 29
1 27
5 525 WHITE X115/13 2 28
6 310 green X115/11
X110
7 309 red X115/03
8 526 BLUE X115/12
12 534 BLACK EP30
9 528 BLACK X104/2
X111
11 527 GREEN X104/1
1 460 Black EP28
2 461 Grey X56/22
4
X112 3 463 Grey X57/33 ditto MLT(+X) 735/741 3
1
2
4 462 Black EP28

80
1 457 Grey EP29
2 459 Black EP28
X113 ditto MLT(+X) 735/741 3
3 458 Grey X57/13 2
1

1 497 Yellow X37/2

2 499 Yellow X118/8
6
3 227 Green X122/35 5
X114 ditto MLT(+X) 735/741 4
4 225 Green X118/6
1
5 20 Yellow X24/B3 2
3
6 498 Yellow EP38

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
D18 AND SPECIFICATIONS
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

MLT(+X) 735/741 MLT 634

Item Pos. Diagram
Wire No. Color To Wire No. Color To
1 488 Grey X41/7
2 551 Grey X122/18 ditto MLT(+X) 735/741
307 Red X121/5
3
309 Red X109/40 309 RED X110/7
5 311 Black EP33
6 485 Red EP35
ditto MLT(+X) 735/741
10 552 Grey X122/8
X115
308 Green X121/8 16
8
11 9
310 Green X109/39 310 GREEN X110/6 1
12 526 Blue X109/51 526 BLUE X110/8
13 525 White X109/50 525 WHITE X110/5
14 486 Green EP36 ditto MLT(+X) 735/741
15 536 Grey X109/52
16 487 Grey X48/2 ditto MLT(+X) 735/741
1 479 Grey X56/10 8
75C Black X116/10 10 2
5
480 Black X76B 9
X116 ditto MLT(+X) 735/741
9 277 Grey X117/9
7
1
10 75C Black X116/5

1 456 Grey X57/19 8

75A Black X117/10 10 2
5
190 Black X33/10
9
X117 ditto MLT(+X) 735/741
217 Grey X33/09
9 7
277 Grey X116/09
1
10 75A Black X117/5
1 215 Green X37/1
2 211 Green X4/2
6
4 39 Green EP4 5
4 7
5 214 Yellow X41/12 3 8
9
X118 6 225 Green X114/4 ditto MLT(+X) 735/741 2
10
80

1
11
7 236 Green X42/1 12
8 499 Yellow X114/2
9 41 Green X61/5
12 216 Black X76B
1 478 Grey X56/11
8
77C Grey X119/09 2
5 10
218 Grey X44/13
9
X119 77C Grey X119/5 ditto MLT(+X) 735/741
9 7
79 Grey X58/2
1
30 Black X76A
10
31 Black X58/1

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
AND SPECIFICATIONS D19
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

MLT(+X) 735/741 MLT 634

Item Pos. Diagram
Wire No. Color To Wire No. Color To
1 569 Black X107
2 570 Grey X41/11
3 91 Black EP16
4 26 Grey X89/5
3
305 Red X24/C5
5 6
X121 307 Red X115/03 ditto MLT(+X) 735/741 9
1
6 21 Grey X38/1 12 4
7
7 571 Grey EP34 10
306 Green X24/C6
8
308 Green X115/11
9 24 Grey X68/5

80

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
D20 AND SPECIFICATIONS
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

MLT(+X) 735/741 MLT 634

Item Pos. Diagram
Wire No. Color To Wire No. Color To
1 167 Grey EP23
2 540 Grey X78/1
6 568 Grey X127/2
7 559 Green X124/2
8 552 Grey X115/10
9 553 Green X123/3
10 554 Black X123/2
12 543 Black X76A
13 544 Black X76A
15 542 Grey X42/4
25 36
16 555 Green X123/1
24 13
17 556 Green X123/4 1 12
18 551 Grey X115/02
19 560 Green X124/03
X122 ditto MLT(+X) 735/741
20 561 Grey EP31
21 205 Grey X44/10
22 563 Grey X128/07
23 541 Grey X78/2
24 232 Grey EP24
26 564 Grey X03
28 547 Green X124/08
29 548 Green X124/07
30 546 Green X124/09
31 545 Green X124/04
32 549 Green X124/05
33 550 Green X124/06
35 227 Green X114/3
36 557 Green EP04
1 555 Green X122/16
2 554 Black X122/10
4
X123 3 553 Green X122/09 ditto MLT(+X) 735/741 3
80

1
2
4 556 Green X122/17

2 559 Green X122/07

3 560 Green X122/19
4 545 Green X122/31
6
5 549 Green X122/32 5
4 7
6 550 Green X122/33 3 8
9
X124 7 548 Green X122/29 ditto MLT(+X) 735/741 2
10
1
11
8 547 Green X122/28 12
9 546 Green X122/30
10 38 Black EP02
11 33 Green X38/02
12 202 Green X38/06
1 567 Grey X128/09
1
X127 ditto MLT(+X) 735/741
2 568 Grey X122/06
2

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
AND SPECIFICATIONS D21
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

MLT(+X) 735/741 MLT 634

Item Pos. Diagram
Wire No. Color To Wire No. Color To
77F Grey X128/9 8
5
566 Grey X61/09 10 2

7 563 Grey X122/22

9
X128 ditto MLT(+X) 735/741
77F Grey X128/5
9 7
567 Grey X127/1
1
10 565 Black X61/10
1 483 Grey EP29
2 484 Grey EP29

X134 3 482 Grey X57/23 ditto MLT(+X) 735/741 1

2 4
3
4 481 Grey X57/15

DIODES

Item Wire no. Color On

5 GREEN EP13
122 GREY EP10
Diode V1 123 GREY EP10
239 GREEN EP10
247 GREY EP10

Diode V3 17 GREY EP37

(MLT 7) 571 GREY EP34

CAN

CONNECTION CAN A and B

Wire Wire no. Color From end To end Location

485 CAN HIGH RED X115/6 EP35

WIRE 1

80
SHIELDED/TWISTED 486 CAN LOW GREEN X115/14 EP36 PAD CHANNEL
2 wires + drain
DRAIN 1 SHIELDING BRAID EP33 EP25

490 CAN HIGH RED EP35 X58/3

WIRE 2
SHIELDED/TWISTED 491 CAN LOW GREEN EP36 X58/4 LLMI
2 wires + drain
DRAIN 2 SHIELDING BRAID EP25 CUT

493 CAN HIGH WHITE X99/4 EP35

WIRE 3 494 CAN LOW LIGHT BLUE X99/5 EP36
SHIELDED/TWISTED
CAN GAUGE
5 wires DRAIN 3 SHIELDING BRAID X99/1 EP25
HARNESS
+ M12 connector
molded female 495 POWER SUPPLY RED X56/21 X99/2

496 GROUND BLACK EP28 X99/3

CAN HIGH WHITE B20 X99/4

WIRE 4 CAN LOW LIGHT BLUE B20 X99/5
SHIELDED/TWISTED COMPONENT
5 wires DRAIN 4 SHIELDING BRAID B20 X99/1 GAUGE
+ M12 connector COMPONENT
molded male POWER SUPPLY RED B20 X99/2

GROUND BLACK B20 X99/3

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
D22 AND SPECIFICATIONS
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

CONNECTION CAN A and B

Wire Wire no. Color From end To end Location

260 CAN HIGH RED EP35 X57/1

WIRE 5
SHIELDED/TWISTED 261 CAN LOW GREEN EP36 X57/2 S.P.U25/15
2 wires + drain
DRAIN 5 SHIELDING BRAID EP25 X57/28

305 CAN HIGH RED X121/5 X24/C5

WIRE 6
SHIELDED/TWISTED 306 CAN LOW GREEN X121/8 X24/C6 ENGINE ECM
2 wires + drain
DRAIN 6 SHIELDING BRAID EP21 X24/C7

307 CAN HIGH RED X121/5 X115/3

WIRE 7
SHIELDED/TWISTED 308 CAN LOW GREEN X121/8 X115/11 CAN LINK
2 wires + drain
DRAIN 7 SHIELDING BRAID EP33 EP21

309 CAN HIGH RED X109/40 X115/3

WIRE 8
SHIELDED/TWISTED 310 CAN LOW GREEN X109/39 X115/11 RC2-2/21
2 wires + drain
DRAIN 8 SHIELDING BRAID EP33 X109/24

MAIN HARNESS SPLICES

Item Wire No. Color To

262 BLACK X11/1
203 BLACK X12/2
113 BLACK X12/4
EP2
47 BLACK X15/C
258 BLACK X76A
38 BLACK X124/10
136 GREEN X30/B
244 GREY X16/2
EP3 245 GREY X19/5
114 GREEN X39/12
100 GREY X91
80

39 GREEN X118/4
259 GREY X2
EP4 242 GREY X36/8
166 GREEN X42/5
557 GREEN X122/36
145 GREY X16/6
255 GREY X17/6
EP8
256 GREY X19/2
144 GREEN X49/1
118 GREY X17/2
246 GREY X18/1
EP9
249 GREY X19/7
1 GREEN X39/7
122 GREY X16/3
123 GREY X17/3
EP10
247 GREY X19/8
239 GREEN X20/1

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
AND SPECIFICATIONS D23
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

Item Wire No. Color To Item Wire No. Color To

121 GREY X16/4 520
GREEN X4/5
(MLT 7)
EP11 248 GREY X19/4 521
GREY X102A
115 GREEN X39/8 (MLT 7)
531
EP13 5 GREEN X44/4 GREEN X109/1
(MLT 7)
EP30
532
120 GREY X17/4 GREEN X109/27
(MLT 7)
EP14 250 GREY X19/1 533
BLACK X107
(MLT 6)
3 GREEN X39/11
534
BLACK X110/12
117 GREY X16/5 (MLT 6)
116 GREY X17/5 146 GREY X56/23
EP15
235 GREY X19/6 EP31 561 GREY X122/20

4 GREEN X73B 562 GREY X12/1

220 BLACK X68/2 489 BLACK X107

EP33
140 BLACK X89/2 311 BLACK X115/5
EP16
70 BLACK X90/2 EP34 571 GREY X121/7

91 BLACK X121/3 260 RED X57/1

265 GREY X60 490 RED X58/3

EP35
89 GREY X39/13 485 RED X115/6

EP17 219 GREY X68/6 493 WHITE X99/4

126 GREY X89/6 261 GREEN X57/2

127 GREY X90/6 492 GREEN X57/11

476 GREY X57/22 EP36 491 GREEN X58/4

EP23 36 GREY X36/11 486 GREEN X115/14

167 GREY X122/1 494 BLUE X99/5

477 GREY X57/14 EP37 17 GREY X38/7

EP24 37 GREY X36/12 61 GREY X56/13

232 GREY X122/24 180 GREEN X57/3

EP38
169 GREY X56/12 181 GREEN X57/4

EP26 172 GREY X36/2 498 YELLOW X114/6

173 GREY X36/3

171 GREY X57/24
EP27 174 GREY X36/4
175 GREY X36/5

80
210 BLACK X57/31
460 BLACK X112/1
462 BLACK X112/4
EP28
459 BLACK X113/2
241 BLACK X36/1
496 BLACK X99/3
455 GREEN X44/13
468 GREEN X100/2
469 GREEN X100/5
EP29
457 GREY X113/1
483 GREY X134/1
484 GREY X134/2

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
D24 AND SPECIFICATIONS
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

ELECTRICAL CONNECTORS/HYDRAULIC DISTRIBUTOR HARNESS

Item Pos Wire No. Color To Diagram

1 42 GREEN X87/6

X23
2 44 BLACK X87/8 2

1 177 GREEN X87/2

X28
2 193 BLACK X105 2

1 176 GREEN X87/1

X29
2 192 BLACK X105 2

1 179 GREEN X87/4

X34
2 194 BLACK X105 2

1 178 GREEN X87/3

X35
2 195 BLACK X105 2

1 176 GREEN X29/1

2 177 GREEN X28/1
3 178 GREEN X35/1
4 179 GREEN X34/1
1
X87 5 196 GREEN X92/1 2
6 42 GREEN X23/1 3
4 8
7 191 BLACK X92/2 7
80

6
8 44 BLACK X23/2 5

1 196 GREEN X87/5

X92
2 191 BLACK X87/7 2

193 BLACK X28/2

192 BLACK X29/2
X105
194 BLACK X34/2
195 BLACK X35/2

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
AND SPECIFICATIONS D25
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

ELECTRICAL CONNECTORS/ENGINE HARNESS

Item Pos Wire No. Color To Diagram

B+ 620 RED X172/B

D+ 601 GREY X24/A6

A1 608 WHITE X173/A

A2 609 BLACK X174
A4 613 GREEN X177/62
A6 601 GREY D+
1 8

A7 607 GREY X165/1

2 3 4 5 6 7

A1 A

B
A

B
A8
A8 611 WHITE X173/A B1 C
1 2 3 4 5 6 7 8
C B8
C1 C8
B1 617 YELLOW X161
B3 612 YELLOW EP48
X24 B5 604 BLACK X168
B8 605 BLACK X168
C1 603 WHITE X173/A
C2 642 GREEN X177/63
C3 615 GREEN X177/60
C4 614 GREEN X177/59
C5 661 RED EP45
C6 662 GREEN EP44
C8 606 WHITE X173/A

X161 617 YELLOW X24/B1

1 607 GREY X24/A7

X165 1
2 621 BLACK X168
2

80
X166A 644 GREY EP46

X166B 643 GREEN X177/38

X167 627 BROWN X171/3

1

604 BLACK X24/B5

605 BLACK X24/B8
X168
621 BLACK X165/2
636 BLACK EP43
645 GREY EP48
1
649 GREY X178/3
5
X171 2 628 BLACK X177/57 2
3 627 BROWN X167 1
3
5 629 BROWN X172/A

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
D26 AND SPECIFICATIONS
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

Item Pos Wire No. Color To Diagram

A 629 BROWN X171/5

X172
B 620 RED B+ B
A

603 WHITE X24/C1

606 WHITE X24/C8
A
X173 608 WHITE X24/A1
B
611 WHITE X24/A8
A
B 631 BROWN EP42

X174 609 BLACK X24/A2

1 637 BLACK EP43

2 638 BLACK EP43
3 639 BLACK EP43
7 656 GREEN EP42
8 657 GREEN EP42
9 640 BLACK EP43
10 641 BLACK EP43 49 57
15 658 GREEN EP42 35 24

16 659 GREEN EP42 25 64

17 56
20 660 RED EP45 9 48
21 663 GREEN EP44 1 40
33 651 GREEN X179/2 8 16
X177 35 647 GREEN EP46 41 33

38 643 GREEN X166/B

40 646 GREEN EP48
41 655 GREEN X179/1
43 652 GREEN X179/5
44 650 GREEN X178/1
45 653 GREEN X179/6
80

54 654 GREEN X179/4

57 628 BLACK X171/2
59 614 GREEN X24/C4
60 615 GREEN X24/C3
62 613 GREEN X24/A4
63 642 GREEN X24/C2
1 650 GREEN X177/44
2 648 GREY EP46
X178
3 649 GREY 3
2
X171/1 1
1 655 GREEN X177/41
2 651 GREEN X177/33
X179 4 654 GREEN X177/54
5 652 GREEN X177/43 1
3 4
6 653 GREEN 6
X177/45

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
AND SPECIFICATIONS D27
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

SPLICES/ENGINE HARNESS

Item Wire No. Color To

631 BROWN X173/B

656 GREEN X177/7

EP42 657 GREEN X177/8

658 GREEN X177/15

659 GREEN X177/16

636 BLACK X168

637 BLACK X177/1

638 BLACK X177/2

EP43
639 BLACK X177/3

640 BLACK X177/9

641 BLACK X177/10

662 GREEN X24/C6

EP44
663 GREEN X177/21

660 RED X177/20

EP45
661 RED X24/C5

644 GREY X166/A

EP46 647 GREEN X177/35

648 GREY X178/2

612 YELLOW X24/B3

EP48 645 GREY X171/1

646 GREEN X177/40

ELECTRICAL CONNECTORS/ADAPTING HARNESS (MLT6)

80
Item Pos Wire No. Color To Diagram

A 5 GREY EP1

X102 B 14 GREY X109/41 CRIMPING CLIP

B 15 GREY X109/42

3 BLACK X110/12

7 BLACK X109/2

X107 11 BLACK X109/28

35 BLACK X111/9

44 BLACK X109/24

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
MLT 634 -120 LSU POWERSHIFT Series F-E3
D28 AND SPECIFICATIONS
MLT 735/741 -120 LSU POWERSHIFT Series 6-E3
MLT-X735 -120 LSU POWERSHIFT Series 6-E3

Item Pos Wire No. Color To Diagram

1 8 GREEN EP1

2 7 BLACK X107

24 44 BLACK X107

27 6 GREEN EP1
3 14
28 11 BLACK X107 15
26
31 36 GREY X111/11 40
52
X109 39 30 GREY X110/6

40 31 GREY X110/7 41
29
41 14 GREY X102B 1 27
2 28
42 15 GREY X102B

50 43 GREY X110/5

51 42 GREY X110/8

52 45 GREY X110/2

12 3 BLACK X107

1 9 GREEN EP1

6 30 GREY X109/39 1 12
2 11
X110 7 31 GREY X109/40 3 10
4 9
8 42 GREY X109/51 5 8
6 7
5 43 GREY X109/50

2 45 GREY X109/52

9 35 BLACK X107
1 12
2 11
X111 3
4
10
9
5 8
11 36 GREY X109/31 6 7

SPLICES/ADAPTING HARNESS (MLT6)

80

Cross sectional
Item Wire No. Color area (mm2)
To

5 GREY 0,6 X102A

6 GREEN 1 X109/27
EP1
8 GREEN 1 X109/1
9 GREEN 1 X110/1

80-01-M171EN (05/02/2015)
 OVERVIEW OF ELECTRICAL AND ELECTRONIC SYSTEM
pages

MLT 731 TURBO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E2

MLT TURBO LSU & 120 LSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E4
MT 7/9/10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E6

80

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
E2 AND SPECIFICATIONS

MLT 731 TURBO

Operation:

Telescope lowering control: VRP (Proportional control valve) fitted to the hydraulic distributor.

Telescope extension control: S.P.U computer (signal is controlled).

Accessory line cut-off +/-: S.P.U computer (signal is monitored).

Tilting cut-off +/- and VCI (on/off ) electrovalve fitted to hydraulic distributor.

Aggravating movement cut-off: Cut-off by VRP/S.P.U when gauge signal is at 100% approx (this value
changes, depending on boom angle). Above 115% gauge signal a total cut-off is activated by the VS
electrovalve fitted to the hydraulic distributor.
VS electovalve cut-off is activated approximately 15% after a VRP/S.P.U and VCI cut-off. This second
cut-off has been provided to take account of the time it takes the S.P.U to process the data as well as to
provide cut-off redundancy in the event of a fault. It is possible in certain cases that the 100% threshold
is exceeded without cut-off being activated. In this case, at about 115% gauge signal, the VS cut-off will
activate, cutting all hydraulic movements.
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 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS E3

Seat sensor
FNR
Rollers

Parachute switch

Telescope
retraction
sensor

Gauge signal
Angle sensor

Cut-off
redundancy

VS

VRP

VCI
SDM140/4

80
Strain gauge

LLMI Module

Transmission CAN Bus

Hydraulic function Stability control Operator presence

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 ELECTRICAL CHARACTERISTICS
E4 AND SPECIFICATIONS

MLT TURBO LSU & 120 LSU

Operation:

Telescope retraction control: VRP installed as part of the distributor raising/lowering system. Flow limiting
nozzle fitted to pressure distributor inlet descent control.

Telescope extension control: S.P.U computer (signal is controlled).

Attachment +/- cut-off: S.P.U computer (signal is controlled).

Tilting +/- cut-off: VCI (Tilting cut-off valve) fitted externally.

Dangerous movements cut-out: Activated by VRP/S.P.U or VCI at 105% gauge signal, and if gauge signal
exceeds 120%, additional VS cut-out (percentages can change, depending on telescopic boom angle).

Operation is identical to the MLT T = 2 cut-out thresholds, depending on strain gauge signal.
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80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS E5

Seat sensor
FNR
Rollers

Parachute switch

Tin sensor
VCI

Gauge signal

Boom Angle
Cut-off
redundancy

VRP

VS

80
SX14S

Strain gauge

LLMI Module

Transmission CAN Bus

Hydraulic function Stability control Operator presence

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 ELECTRICAL CHARACTERISTICS
E6 AND SPECIFICATIONS

MT 7/9/10

Operation:

Telescope retraction regulation: VRD valve (Flow Regulation Valve) fitted between the pump and the
distributor.

Telescope extension control: VRD Valve.

Accessories +/- line cut-out: VRD and VS (Safety valve fitted on distributor).

Tilting +/- cut-out: VRD and VS.

Stabiliser cut-out: No change in operation.

Dangerous movements cut-out: VRD and VS at the same time at 100% signal from gauges (percentages
can change, depending on telescopic boom angle).

On these machines there is only one gauge-driven cut-out action.

80

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS E7

Seat sensor

Parachute switch

Tin sensor

Gauge signal

Boom Angle

Cut-off
redundancy

VRD

VS
SDM

80
Dangerous
movements
detection

Strain gauge

LLMI Module

Operator Presence CAN Bus

Hydraulic function Stability control

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 ELECTRICAL CHARACTERISTICS
E8 AND SPECIFICATIONS
80

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS F1

INPUTS/OUTPUTS

pages

HYDRAULIC E.C.U. INPUTS/OUTPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F3

–– E.C.U. RC2-2/20 (WITHOUT CAN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F3
–– E.C.U. RC2-2/21 (WITH CAN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F4
–– E.C.U. CASAPPA (CED100X) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F5
S.P.U INPUTS/OUTPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F6
–– S.P.U 25-15 (LSU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F6
–– S.P.U 25-15 (NON LSU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F8

80

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 ELECTRICAL CHARACTERISTICS
F2 AND SPECIFICATIONS
80

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 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS F3
HYDRAULIC E.C.U. INPUTS/OUTPUTS

E.C.U. RC2-2/20 (WITHOUT CAN)

Key: Trucks concerned:

E.C.U. : Electronic Control Unit A4 MLT 634 Turbo LSU

NC: Not Connected MLT 735 Turbo LSU
MLT-X735 Turbo LSU
41 52 MLT 741 Turbo LSU
27 28 MLT 1035 L Turbo LSU
MLT-X1035 100L Turbo LSU
X109 1 2 3 14

E.C.U. RC2-2/20 (without CAN)

Designation 18 E.C.U. TYPE CONNECTOR PIN no. Wire no. Function on truck Comments

Power supply + Battery + X109 01 531 Proportional outlet and all or nothing power supplies

Power supply - Battery - X109 02 533 E.C.U. RC2-2/20 ground

X109 17 535 RX/TX - RS 232/diag plug ground

X109 27 532 Proportional outlet and all or nothing power supplies

X109 28 534 REXROTH E.C.U. RC2-2/20 ground

X109 31 527 Control pump proportional outlet

X109 33 184 Alternator input frequency

Microcontroller power supply

80
X109 41 529

X109 42 530 Microcontroller power supply

X109 44 NC Input frequency

X109 45 NC Power input

Sensor signal ANA_A2V X109 46 524 Power input, 0,5 to 4,5V, accelerator potentiometer

5V constant voltage Ouput 5V X109 47 523 5V stabilized input, accelerator potentiometer

X109 49 522 Analog ground, accelerator potentiometer

X109 50 525 RxD RS 232 on diag plug

X109 51 526 TxD RS 232 on diag plug

Reserved X109 52 536 Reserved for Rexroth flashing

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 ELECTRICAL CHARACTERISTICS
F4 AND SPECIFICATIONS

E.C.U. RC2-2/21 (WITH CAN)

Key: Trucks concerned:

E.C.U. : Electronic Control Unit A4 MLT 735 120 LSU

NC: Not Connected MLT-X735 120 LSU
MLT 741 120 LSU
41 52 MLT-X741 120 LSU
27 28 MLT 634 120 LSU
X109
MLT 735 120 LSU Powershift
1 2 3 14
MLT-X735 120 LSU Powershift
MLT 741 120 LSU Powershift
MLT 634 120 LSU Powershift
E.C.U. RC2-2/21 (with CAN)
Designation 18 E.C.U. TYPE CONNECTOR PIN no. Wire no. Function on truck Comments

Power supply X109 01 531 Proportional outlet and all or nothing power supplies

GND X109 02 533 E.C.U. RC2-2/21 ground

X109 24 DRAIN CAN ground and RX/TX RS232 CAN drain wire

X109 27 532 Proportional outlet and all or nothing power supplies

X109 28 534 RC2-2/21 ground

X109 31 527 Control pump proportional outlet

X109 39 310 CAN H CAN L

X109 40 309 CAN H CAN L

RC2-2/21 microcontroller power supply

80

X109 41 529

X109 42 530 RC2-2/21 microcontroller power supply

X109 50 525 RxD RS 232

X109 51 526 TxD RS 232

X109 52 536 Reserved for REXROTH flashing

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS F5

E.C.U. CASAPPA (CED100X)

Key: Trucks concerned:

E.C.U. : Electronic Control Unit A4 MLT 735 120 LSU

NC: Not Connected MLT-X735 120 LSU
MLT 741 120 LSU
MLT-X741 120 LSU
A MLT 634 120 LSU
B MLT 735 120 LSU Powershift
X110
A B MLT-X735 120 LSU Powershift
X111 MLT 741 120 LSU Powershift
MLT 634 120 LSU Powershift
E.C.U. CASAPPA
Designation 18 E.C.U. TYPE CONNECTOR PIN no. Wire no. Function on truck Comments

Battery V VBB X110 01 520 CASAPPA E.C.U. power supply

NC X110 02 NC -

NC X110 03 NC

NC X110 04 NC

Rx RS232 RS232 X110 05 525 RS232 (Rx)

CAN-Low CAN-L X110 06 310 CAN-L J1939

CAN-High CAN-H X110 07 309 CAN-H J1939

Tx RS232 RS232 X110 08 526 RS232 (Tx)

NC X110 09 NC

NC X110 10 NC

NC X110 11 NC

Power Gnd + CAN Gnd GND X110 12 534 CASAPPA E.C.U. ground

80
NC X111 01 NC

NC X111 02 NC

NC X111 03 NC

NC X111 04 NC

NC X111 05 NC -

NC X111 06 NC

NC X111 07 NC

NC X111 08 NC

PWM output - PWM - X111 09 528 PWM -

NC X111 10 NC

PWM output + PWM + X111 11 527 PWM Control pump

NC X111 12 NC -

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 ELECTRICAL CHARACTERISTICS
F6 AND SPECIFICATIONS
Trucks concerned: MLT 731 Turbo
MLT 634 Turbo LSU
S.P.U INPUTS/OUTPUTS MLT 735 Turbo LSU
S.P.U 25-15 (LSU) MLT-X735 Turbo LSU
MLT 741 Turbo LSU
Key: MLT 1035 L Turbo LSU
MLT-X1035 100L Turbo LSU
S.P.U: Signal Processing Unit A3 MLT 634 120 LSU
NC: Not Connected MLT 735 120 LSU
MLT-X735 120 LSU
MLT 741 120 LSU
MLT-X741 120 LSU
MLT 634 120 LSU Powershift
X57
MLT 735 120 LSU Powershift
X56
X56 X57 MLT 741 120 LSU Powershift
MLT-X735 120 LSU Powershift
S.P.U 25-15 LSU
Designation 18 E.C.U. TYPE CONNECTOR PIN no. Wire no. Function on truck Comments

AFTER IGNITION KEY SUPPLY (APC) 12V N12VB X56 01 188 12V + POST IGNITION (APC) +APC

PWM OUTPUT 8 HSD-08 X56 02 179 ATTACHMENT PLUS DIRECTION SELECTOR

LOW SIDE 2 OUTPUT LSD-02 X56 03 NOT USED

X56 04 471 TELESCOPE HEAD ELECTROVALVE GROUND

LOW SIDE 1 OUTPUT LSD-01 X56 05 44 SAFETY ELECTROVALVE (VS) GROUND

LOW SIDE 1 OUTPUT LSD-01 X56 06 191 PROPORTIONAL ELECTROVALVE GROUND (Lowering)

12V BATTERY POWER SUPPLY 12VP X56 07 189 12V MICROSWITCH POWER SUPPLY BATTERY

ANALOG INPUT 2 UN-09 X56 08 465 SENSOR 2 BOOM ANGLE ANALOG SIGNAL INPUT I FROM 0,5 TO 4,5V

LOGIC INPUT 19 FQ-04 X56 09 NOT USED

LOGIC INPUT 13 FQ-02 X56 10 479 EASY CONNECT SYSTEM GROUND INFO

LOGIC INPUT 04 UN-06 X56 11 478 12V INPUT CUT-OFF (OVERRIDE) SWITCH HELD AT 60° MAX

LOGIC INPUT 14 UN-03 X56 12 169 ROLLER 1 DIRECTION INFO 12V INPUT ROLLER 1 IS OUTSIDE THE NEUTRAL ZONE

E.C.U. WAKE-UP INFO +12V apc THIS SUPPLY CAN BE CUT-OFF BY THE EMERGENCY STOP BUTON
80

E.C.U. WAKE-UP INPUT WUI X56 13 61

PWM OUTPUT 7 HSD-07 X56 14 178 PROPORTIONAL ATTACHMENT CONTROL

206 12V INPUT ANTI-THEFT TRANSMISSION CUT-OFF

LOGIC INPUT 10 FQ-03 X56 15 351 - PEDAL WIRE 351 ON MLT 741 H LSU
139 - LEVER WIRE 139 ON MLT 741 POWERSHIFT

LOGIC INPUT 12 FQ-01 X56 16 204 HYDRAULIC MOVEMENT NEUTRALISATION GROUND INPUT

LOGIC INPUT 01 UN-05 X56 17 60 12V SEAT INPUT SENSOR NO. DRIVER PRESENCE

ANALOG INPUT 03 UN-02 X56 18 168 ROLLER 1 JSM ANALOG INPUT FROM 0,5V TO 4,5V TELESCOPE

STABILIZED 5V REF. OUTPUT U 5V INPUT X56 19 NOT USED

GROUND GROUND X56 20 186 E.C.U. GROUND

STABILISED 200mA 10V REF OUTPUT SENSOR X56 21 495 SELECTOR CONTROL ATTACHMENT CONTROL/STRAIN GAUGE 4 POSITIONS: 25% - 50% - 75% - 100%

LOGIC INPUT 03 UN-08 X56 22 461 CONTINUE FLOW CONTROL

OUT8 X56 23 146 HAND BRAKE INFO

LOGIC INPUT 17 X56 24 NOT USED

ANALOG INPUT 01 UN-01 X56 25 464 SENSOR 1 BOOM ANGLE ANALOG SIGNAL INPUT FROM 0,5V TO 4,5V

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 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS F7

S.P.U 25-15 LSU

Designation 18 E.C.U. TYPE CONNECTOR PIN no. Wire no. Function on truck Comments

GROUND GROUND X56 26 185 E.C.U. GROUND

CAN HIGH CAN H X57 01 260 CAN H

CAN LOW CAN L X57 02 261 CAN L

OUT2, PWM E.C.U. POWER SUPPLY + 12VD Not powered if emergency stop in operation
S.P.U POWER SUPPLY + APC X57 03 180
12VD

12V POWER SUPPLY + APC 12VD X57 04 181 E.C.U. POWER SUPPLY + 12VD Not powered if emergency stop in operation

PWM OUTPUT-06 HSD-06 X57 05 177 TELESCOPE PLUS DIRECTION ELECTROVALVE POWER SUPPLY

PWM OUTPUT-04 HSD-04 X57 06 196 LOWERING PROPORTIONAL ELECTROVALVE POWER SUPPLY

PWM OUTPUT-01 HSD-01 X57 07 42 SAFETY ELECTROVALVE (VS) POWER SUPPLY

12V POWER SUPPLY 12VC X57 08 182 POWER SUPPLY + APC E.C.U. + 12VC

12V POWER SUPPLY 12VC X57 09 183 POWER SUPPLY + APC E.C.U. + 12VC

CAN 2 HIGH CAN 2 HI X57 10 NOT USED

RESISTANCE 120 Ω CAN 1 120 X57 11 492 R 120 CAN TERMINATION RESISTANCE

LOGIC INPUT 16 UN-19 X57 12 240 TELESCOPE HEAD EV PUSH BUTTON 1 CONTACT 12V INPUT

ANALOG INPUT 5 UN-17 X57 13 458 CONTINUE FLOW ATTACHMENT FLOW SELECTOR ANALOG INPUT

LOGIC INPUT 9 UN-15 X57 14 477 FORWARD GEAR INFO INPUT

LOGIC INPUT 5 UN-12 X57 15 481 12V INPUT TELESCOPE RETRACTED SENSOR NO

ANALOG INPUT 4 UN-10 X57 16 170 ROLLER 2 JSM ANALOGUE INPUT (Attachment)

PWM OUTPUT 2 HSD-02 X57 17 148 TRANSMISSION CUT-OFF OUTPUT

CAN 2 LOW CAN 2 60 X57 18 NOT USED

LOGIC INPUT 11 UN-20 X57 19 456 ATTACHMENT 1 & 2 LOCKING CONTROL INPUT

LOGIC INPUT 18 UN-18 X57 20 NOT USED

LOGIC INPUT 07 UN-16 X57 21 NOT USED

80
LOGIC INPUT 08 UN-14 X57 22 476 +12V NC SEAT SENSOR INPUT

LOGIC INPUT 06 UN-13 X57 23 482 BOOM RETRACTED SENSOR 12V INPUT

LOGIC INPUT 15 UN-11 X57 24 171 ROLLER 2 DIRECTION SWITCH 12V INPUT (Attachment) Roller 2 neutral zone output

PWM OUTPUT 9 HSD-09 X57 25 169 LIFTING PROPORTIONAL ELECTROVALVE OUTPUT

LIN INTERFACE LIN X57 26 NOT USED

CAN 2 120 Ω CAN 2 120 X57 27 NOT USED

CAN 1 GROUND CAN GROUND X57 28 DRAIN CAN 1 SHIELDING GROUND

PWM OUTPUT 5 HSD-05 X57 29 176 TELESCOPE EXTENDPROPORTIONAL ELECTROVALVE CONTROL OUTPUT

PWM OUTPUT 3 HSD-03 X57 30 NOT USED

ANALOG SENSOR GROUND GROUND A X57 31 210 ANALOG SENSOR GROUND

PWM OUTPUT 11 HSD-11 X57 32 234 TILTING CUT-OFF CYLINDER ELECTROVALVE

PWM OUTPUT 10 HSD-10 X57 33 463 CONTINUE FLOW INDICATOR OUTPUT

E.C.U.GROUND GROUND X57 34 187 E.C.U. GROUND

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 ELECTRICAL CHARACTERISTICS
F8 AND SPECIFICATIONS

S.P.U 25-15 (NON LSU)

Key: Trucks concerned:

S.P.U: Signal Processing Unit A3 MT 732

NC: Not Connected MT-X732
MT 932
MT 1030 ST
MT-X1030 ST

X57
X56
X56 X57

S.P.U 25-15 Non LSU

Designation 18 E.C.U. TYPE CONNECTOR PIN no. Wire no. Function on truck Comments

AFTER IGNITION KEY SUPPLY (APC) 12V N12VB X56 01 188 12V + POST IGNITION (APC) +APC

PWM OUTPUT 8 HSD-08 X56 02 NOT USED

LOW SIDE 2 OUTPUT LSD-02 X56 03 NOT USED

X56 04 471 TELESCOPE HEAD ELECTROVALVE GROUND

LOW SIDE 1 OUTPUT LSD-01 X56 05 44 SAFETY ELECTROVALVE (VS) GROUND

LOW SIDE 1 OUTPUT LSD-01 X56 06 191 PROPORTIONAL ELECTROVALVE GROUND (Lowering)

12V BATTERY POWER SUPPLY 12VP X56 07 189 12V MICROSWITCH POWER SUPPLY BATTERY

ANALOG INPUT 2 UN-09 X56 08 465 SENSOR 2 BOOM ANGLE ANALOG SIGNAL INPUT I FROM 0,5 TO 4,5V

LOGIC INPUT 19 FQ-04 X56 09 NOT USED

LOGIC INPUT 13 FQ-02 X56 10 297 NC LIFTING SWITCH ON WALVOIL DISTRIBUTOR

LOGIC INPUT 04 UN-06 X56 11 478 12V INPUT CUT-OFF (OVERRIDE) SWITCH HELD AT 60° MAX

LOGIC INPUT 14 UN-03 X56 12 284 NO ACCESSORY SWITCH ON WALVOIL DISTRIBUTOR

E.C.U. WAKE-UP INFO +12V apc THIS SUPPLY CAN BE CUT-OFF BY THE EMERGENCY STOP BUTON
80

E.C.U. WAKE-UP INPUT WUI X56 13 61

PWM OUTPUT 7 HSD-07 X56 14 NOT USED

LOGIC INPUT 10 FQ-03 X56 15 206 TILTING NEUTRALISATION 12V INPUT

LOGIC INPUT 12 FQ-01 X56 16 204 HYDRAULIC MOVEMENT NEUTRALISATION GROUND INPUT

LOGIC INPUT 01 UN-05 X56 17 60 12V SEAT INPUT SENSOR NO. DRIVER PRESENCE

ANALOG INPUT 03 UN-02 X56 18 ROLLER 1 JSM ANALOG INPUT FROM 0,5V TO 4,5V TELESCOPE

STABILIZED 5V REF. OUTPUT U 5V INPUT X56 19 NOT USED

GROUND GROUND X56 20 186 E.C.U. GROUND

STABILISED 200mA 10V REF OUTPUT SENSOR X56 21 495 SELECTOR CONTROL ATTACHMENT CONTROL/STRAIN GAUGE 4 POSITIONS: 25% - 50% - 75% - 100%

LOGIC INPUT 03 UN-08 X56 22 NOT USED

OUT8 X56 23 146 HAND BRAKE INFO

LOGIC INPUT 17 X56 24 291 NC ACCESSORY SWITCH ON WALVOIL DISTRIBUTOR

ANALOG INPUT 01 UN-01 X56 25 464 SENSOR 1 BOOM ANGLE ANALOG SIGNAL INPUT FROM 0,5V TO 4,5V

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS F9

S.P.U 25-15 Non LSU

Designation 18 E.C.U. TYPE CONNECTOR PIN no. Wire no. Function on truck Comments

GROUND GROUND X56 26 185 E.C.U. GROUND

CAN HIGH CAN H X57 01 260 CAN H

CAN LOW CAN L X57 02 261 CAN L

OUT2, PWM E.C.U. POWER SUPPLY + 12VD Not powered if emergency stop in operation
S.P.U POWER SUPPLY + APC X57 03 180
12VD

12V POWER SUPPLY + APC 12VD X57 04 181 E.C.U. POWER SUPPLY + 12VD Not powered if emergency stop in operation

PWM OUTPUT-06 HSD-06 X57 05 TELESCOPE PLUS DIRECTION ELECTROVALVE POWER SUPPLY

PWM OUTPUT-04 HSD-04 X57 06 196 LOWERING PROPORTIONAL ELECTROVALVE POWER SUPPLY

PWM OUTPUT-01 HSD-01 X57 07 42 SAFETY ELECTROVALVE (VS) POWER SUPPLY

12V POWER SUPPLY 12VC X57 08 182 POWER SUPPLY + APC E.C.U. + 12VC

12V POWER SUPPLY 12VC X57 09 183 POWER SUPPLY + APC E.C.U. + 12VC

CAN 2 HIGH CAN 2 HI X57 10 NOT USED

RESISTANCE 120 Ω CAN 1 120 X57 11 492 R 120 CAN TERMINATION RESISTANCE

LOGIC INPUT 16 UN-19 X57 12 240 TELESCOPE HEAD EV PUSH BUTTON 1 CONTACT 12V INPUT

ANALOG INPUT 5 UN-17 X57 13 NOT USED

LOGIC INPUT 9 UN-15 X57 14 477 FORWARD GEAR INFO INPUT

LOGIC INPUT 5 UN-12 X57 15 481 or 376 12V INPUT TELESCOPE RETRACTED SENSOR NO

ANALOG INPUT 4 UN-10 X57 16 ROLLER 2 JSM ANALOGUE INPUT (Attachment)

PWM OUTPUT 2 HSD-02 X57 17 148 TRANSMISSION CUT-OFF OUTPUT Wire 376 on MT 1030 ST

CAN 2 LOW CAN 2 60 X57 18 NOT USED

LOGIC INPUT 11 UN-20 X57 19 456 ATTACHMENT 1 & 2 LOCKING CONTROL INPUT

LOGIC INPUT 18 UN-18 X57 20 288 NC TELESCOPE SWITCH ON WALVOIL DISTRIBUTOR

LOGIC INPUT 07 UN-16 X57 21 292 NC LIFTING SWITCH ON WALVOIL DISTRIBUTOR

80
LOGIC INPUT 08 UN-14 X57 22 476 +12V NC SEAT SENSOR INPUT

LOGIC INPUT 06 UN-13 X57 23 482 BOOM RETRACTED SENSOR 12V INPUT

LOGIC INPUT 15 UN-11 X57 24 286 NO TILTING SENSOR ON WALVOIL DISTRIBUTOR

PWM OUTPUT 9 HSD-09 X57 25 LIFTING PROPORTIONAL ELECTROVALVE OUTPUT

LIN INTERFACE LIN X57 26 NOT USED

CAN 2 120 Ω CAN 2 120 X57 27 NOT USED

CAN 1 GROUND CAN GROUND X57 28 DRAIN CAN 1 SHIELDING GROUND

PWM OUTPUT 5 HSD-05 X57 29 NOT USED

PWM OUTPUT 3 HSD-03 X57 30 NOT USED

ANALOG SENSOR GROUND GROUND A X57 31 210 ANALOG SENSOR GROUND

PWM OUTPUT 11 HSD-11 X57 32 NOT USED

PWM OUTPUT 10 HSD-10 X57 33 NOT USED

E.C.U. GROUND GROUND X57 34 187 E.C.U. GROUND

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 ELECTRICAL CHARACTERISTICS
F10 AND SPECIFICATIONS
80

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS G1

DATA SHEETS FOR ELECTRICAL COMPONENTS

Item
Designation Pages
Electrical
A12 Joystick JSM G2
B2 Front horn G3
B8 Steering pressure switch G3
B11 Stop pressure switch G4
B20 Strain gauge G4
B22 LSU Potentiometer G5
B23 Telescope Angle Potentiometer G6
B24 Accelerator potentiometer G7
E15 Rotating beacon light G7
B6 Air filter clogging G8
P1 Hour meter/Rev counter G8
P2 Fuel gauge G9
P3 Water temperature indicator G9
R2 Fuel level sensor G10
B5 - R7 Engine temperature sensor + thermoswitch G10
B5 Engine temperature sensor G11
S1 Ignition switch G12
S4 Wiper commutator switch G13
S5 Light commutator switch G14
S7 Cigarette lighter G14
S19 Powershuttle transmission handbrake switch G15
S19 Powershift transmission hand brake switch G15
S34 Telescope retracted position sensor G16

80
S50 CPL 6 way emergency stop button G16
Y7 Tilting cut-off EV/VCI (MLT 731 T) G17
Y7 Tilting cut-off EV/VCI (MLT LSU) G17
Y15-16-17-18 WALVOIL telescope/attachment proportional EV (MLT731T) G18
Y15-16-17-18 REXROTH Telescope/attachment proportional EV (MLT LSU) G18
Y19 Proportional EV on telescope lowering/VRP (MLT LSU) G19
Y19 Proportional EV on telescope lowering/VRD (flow distributor) (MLT) G19
Y19 Proportional EV on telescope lowering/VRD (flow distributor) (MLT 731 T) G20
Y20 Hydraulic cut-off EV/VS (safety valve) (MLT 731 T) G21
Y20 Hydraulic cut-off EV/VS (safety valve) (MLT) G21
Y20 Hydraulic cut-off EV/VS (safety valve) (MT) G22
B50-B51-B56 TO B61 WALVOIL slide position (MT) G22
Y6 PEC (Pressure Electronic Control) on Casappa pump G23

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
G2 AND SPECIFICATIONS

A12 Joystick JSM

PIN Function

1 JSM ground

1 2 Roller 1 direction A (+)

2
3 Roller 1 direction B (-)
3
4
12 4 Roller 2 direction A (+)
5
6 11
10 5 Roller 2 direction B (-)
9
6 Signal Roller 1
8
7 7 Signal Roller 2

8 JSM 12V power supply

9 Optional telescope head BP electrovalve

10 n/a

11 Forward gear

12 Reverse gear

Corresponding connector

Up BP5 R1D+ D- R2D+ D-

F N R
Down

X78 X36
1 2 9 10 2 3 6 4 5 7 1 8 11 12

Diagram
80

X36 PIN Min. Typical Max.

6-7 1V 6V 11V
Output voltage
2-3-4-5 0 12V

Supply voltage 8 12V

Current in potentiometer under 5V ± 10% / 1 mA 2 mA

Comment:
- Direction A B + -: 0 = roller neutral
12V = direction validation

X78 (Powershift connector) PIN Min. Typical Max.

1 (+) 12V
Output voltage
2 (-) 12V

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS G3

B2 Front horn

PIN Function
X14

1 Horn power supply

Corresponding connector

Diagram

PIN Min. Typical Max.

Supply voltage 9V 12V 15V

Nominal frequency 500 ± 20 Hz

Consumption 6A

Comment:
- Sound level 107 dB(A)/13V.

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________

B8 Steering pressure switch

PIN Function
X82
Circuit pressure defect 1 2
1
indicator

80
2
2 Cab left-hand ground P
1

Corresponding connector
Diagram

PIN Min. Typical Max.

Supply voltage / 12V 42V

Consumption / 6 mA /

Comment:
- The Pressure switch contact opens at 7,5 ± 0,7 bar.

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
G4 AND SPECIFICATIONS

B11 Stop pressure switch

PIN Function

1 12V power supply X73A X73B

2 Stop Light Control

Diagram

PIN Min. Typical Max.

Supply voltage 12V 42V

Consumption 3,5A

Comment:
- The Pressure switch contact closes at a pressure of 3 ± 0,4 bar in the braking circuit.

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________

B20 Strain gauge

4 PIN Function
3
5 1 Shielding
2
1
2 Power supply
80

R
3 Ground

4 CAN_H

5 CAN_L
Corresponding connector
1 4 5 2 3

Diagram

PIN Min. Typical Max.

Supply voltage 9V 10V 16V

Consumption 150 mA

Comment:
- Integrated CAN termination resistance 120 Ω.

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS G5

B22 LSU Potentiometer

PIN Function
2 3 1
1 X175

3 2 Signal
2
1 3

Corresponding connector
Diagram

PIN Min. Typical Max.

Consumption 1

Supply voltage 2 5V

Output voltage 3 0 5V

Comment:
Electric range: 0,5V at -35° to 4,5V at +35°
- Ratiometric Signal: 10% à 90% nominal U
- Load impedance: > 20 kΩ

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________

80

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
G6 AND SPECIFICATIONS

B23 Telescope Angle Potentiometer

PIN Function
1 Ground
2 12 V Power supply

Track 1 angle signal (0,5 to

6 3
4,5 V)
5
4 2 3 1 5 6 4
4 Ground
1 + S 0 + S 0
2 5 12 V Power supply
3
Track 2 angle signal (0,5 to
6
4,5 V)
Diagram
Corresponding connector

Typical
Supply voltage 12 V

Direct current 10 mA

Outlet voltage See notes and diagrams

Load resistance 20 kΩ

Angular range 0° - 90°

Note :

Adjustment of the angle sensor and calibration (mini angle, max angle) are provided on each machine to 0 km.
Both procedures are detailed in the following chapter:

e Group 80 - Electrical control and adjustment

Voltage (V)

S1 S2 Centring of adjustment range

5V
4,5 V
80

S1

S2

0,5 V

-45° 0° 45°
Potentiometer angle (°)

Representation of a potentiometer track (the other track is of the same

value but reversed).
⇒ Black, the operating range of the potentiometer.
⇒ Red, range and setting values.
⇒ α represents the angle of the truck.

Adjusting the angle sensor is detailed in the following chapter:

e Group 80 - Electrical control and adjustment

Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS G7

B24 Accelerator potentiometer

PIN Function

1 5V Power Supply X179

5 3 6 2 4 1
2 Analog GND
1 3 Not connected
3 4
6 4 Analogue signal

5 Power switch + IVS

- - ANALOG+
6 Idle output switch

Corresponding connector Diagram

PIN Min. Typical Max.

5V Power Supply 1 5V

Analog GND 2 0V

Not connected 3

Analogue signal 4 0,6V 4V

Power switch 5 8V

Idle output switch 6

Comment:
Electric range: 0,6V at 0° to 4V at 42°.
Switch closed from 1,5V ± 0,05V.

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________

E15 Rotating beacon light

80
PIN Function

X145A Power supply

X145A X145B
X145B Ground

M
Corresponding connector

Diagram

PIN Min. Typical Max.

Supply voltage 12V

Consumption 5A

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
G8 AND SPECIFICATIONS

B6 Air filter clogging

PIN Function

1 Clogging info

2 Engine ground X166A X166B

P

Corresponding connector

Diagram

PIN Min. Typical Max.

Nominal depression 62 mbar ± 5%

Voltage V bat

Consumption 20 mA 25 mA 50 mA

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________

P1 Hour meter/Rev counter

PIN Function
X68
1 + Battery (permanent) 1 2 3 4 5 6 7 8
8
4
Sensor (+)
Battery

Sensor (-)

Illumination

Service (Rx)
Ignition
Ground

Service (TX)

2 Ground
5
1 3 n/a 15
10 RPMx100
20
80

10 RP
15
Mx
100 5 25
9 20
4 + After ignition 30
0 25

2651
30 5 Frequency input
29

6 Rear lighting
Diagram
7 n/a

8 n/a

Corresponding connector

PIN Min. Typical Max.

Voltage 8,5V 12V 32V

Consumption / / 150 mA

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS G9

P2 Fuel gauge

PIN Function

1 + After ignition X90

8
4 1 2 3 4 5 6 7 8
5 2 Ground

illumination

warning led +
Ground

Ground

Warning led -
Battery

signal
n.c.
1

signal
3 n/a

4 n/a

5 Resistive signal

6 Rear lighting

7 n/a
Diagram
8 n/a

Corresponding connector

PIN Min. Typical Max.

Voltage 10V 12V 16V
100 mA without rear lighting
Consumption 150 mA with rear lighting

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________

P3 Water temperature indicator

PIN Function
1 + After ignition
X89
8 1 2 3 4 5 6 7 8
4 2 Ground
illumination

5
warning led +
Warning led -
Ground

Ground

80
Battery

signal
n.c.

signal

1 3 n/a

4 n/a

5 Resistive signal

6 Rear lighting

7 n/a
Diagram
8 n/a
Corresponding connector

PIN Min. Typical Max.

Voltage 10V 12V 16V
100 mA without rear lighting
Consumption 150 mA with rear lighting

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
G10 AND SPECIFICATIONS

R2 Fuel level sensor

PIN Function
X165
1 Resistive signal 2 1
|
1
2
2 Ground

Corresponding connector N

Diagram

PIN Min. Typical Max.

Minimum height 89 Ω (55 mm)

Average height 44 Ω (475 mm)

Maximum height 0 Ω (874 mm)

Comment:
The sensor resistance is variable while the voltage is constant.
There is a correlation between the value R and the number of liters, depending on the shape of the tank.

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________

B5 - R7 Engine temperature sensor + thermoswitch

PIN Function
X170A X170B
G Gauge temp.

G
W Temp. switch T°
80

B5 T° R7

W
Diagram

PIN Min. Typical Max.

Voltage 6V 12V 24V

Temperature range - 25°C + 120°C

Resistance at 60°C 134 ± 13,5 Ω

Resistance at 90°C 51,2 ± 4,3 Ω

Resistance at 120°C 38,5 ± 3 Ω

Switch 112°C ± 3°

Comment:
The sensor's resistance is variable, whereas the voltage is constant. There is a law relating resistance and temperature. This law defines the curve
Ω = f (T°C). The responsiveness and precision of the sensor (usually ± 3°C) have to be known.

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS G11

B5 Engine temperature sensor

PIN Function
X18 1 2
1 Water temperature info
1
2
2 Engine Ground

Corresponding connector t°

Diagram

PIN Min. Typical Max.

Supply voltage / 12V /

Resistance range 20 Ω / 2000 Ω

Temperature range 0°C / 120°C

Resistance at 60°C / 134 ± 12,5 Ω /

Resistance at 90°C / 51,2 ± 4,3 Ω /

Resistance at 100°C / 38,5 ± 3 Ω /

Temperature (°C) Resistance (Ω) Temperature (°C) Resistance (Ω)

0 1743 100 38

5 1364 105 33

10 1076 110 29

15 850 115 26

20 677 120 22

25 544

30 439

35 357

80
40 291

45 240

50 197

55 151

60 134

65 114

70 97

75 82

80 70

85 60

90 51

95 44

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
G12 AND SPECIFICATIONS

S1 Ignition switch

X54 PIN Function

1 Battery positive (+)

4
2 Battery positive (+)
1
2 3
3 Not used OP
X55 4 Preload shunt 30 30 17 17 50a 19 19 54 15 58

5 1 2 3 4 7 8 9 5 6 10
6
7 5 + Post contact (+APC) X54 X55
8
9 6 + Post contact (+APC)
PO 10
SIT Diagram
PIN
IO
N O P 7 Starter
50a / 7 x
8 Preheat Shunt
19 / 8 x x
19 / 9 x x
9 Preheat relay control
54 / 5 x x x
15 / 6 x x x
10 Not used
58 / 10 x
x PIN = 12 V Corresponding connectors

PIN Min. Typical Max.

Voltage

Consumption

Comment:
18A maximum for 1 minute on 50A channel (pin 7).

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
80

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS G13

S4 Wiper commutator switch

X79 PIN Function

0 4 7
1 1X Power supply
0
1
2

2
3 2X Rear windscreen wiper control
8
5 3X Rear windscreen wiper reset
6
9
4X Rear windscreen washer

X80 5X Front windscreen washer power supply

1 6X Front windscreen washer control

2 7X Front windscreen wiper speed 1

8X Front windscreen wiper speed 2

9X Intermittent

1Y Rear windscreen wiper reset

2Y Front windscreen wiper reset

Corresponding connectors

0 1 0

S4 F

1 2 3 4 5 6 7 8 9 1 2

X79 X80

Diagram

PIN Min. Typical Max.

80
Voltage 12V 24V

Consumption As per outputs

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
G14 AND SPECIFICATIONS

S5 Light commutator switch

PIN Function
4 7
1

2
1

4
2
0

3
3

9
57/58 56a 56b 54s 54d 49
3 0 R

8
0 1 2 L
8
5

6
6 4

5
9 L 31

7
5 30

1
X188
6

7 Diagram

PIN Min. Typical Max.

Voltage 12V 24V

Consumption As per outputs

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________

S7 Cigarette lighter

PIN Function
80

X32 X91
1 Power supply
1 1 2 3
2
2 Ground

3 Rear lighting

Diagram
Corresponding connectors

PIN Min. Typical Max.

Voltage 10,5V 12V 15V

Consumption 6A 10A

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS G15

S19 Powershuttle transmission handbrake switch

PIN Function

1 S.P.U info output

X12 1 2 3 4

1
2 2 Ground
4
3 3 LED output
NO
4 Ground
Corresponding connector Diagram

PIN Min. Typical Max.

Voltage
LED power consumption 3 25 mA
S.P.U power consumption 1 6 mA

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________

S19 Powershift transmission hand brake switch

PIN Function

1 S.P.U info output

X12 1 2 3 4

1
2 2 Ground
4
3 3 LED output NF

80
4 Ground

Corresponding connector Diagram

PIN Min. Typical Max.

Voltage
LED power consumption 3 25 mA
S.P.U power consumption 1 6 mA

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
G16 AND SPECIFICATIONS

S34 Telescope retracted position sensor

PIN Function

1 12V power supply ignition on

1
2
4 2 12V power supply ignition on
3
3 NC switch info output

4 NO switch info output X134 1 4 3 2

Corresponding connector

Diagram

PIN Min. Typical Max.

Voltage 9V V Bat 16V
Consumption 6 mA

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________

S50 CPL 6 way emergency stop button

PIN Function
6
5
1 Power supply Battery +
DEM

EVM

4
SPU

2 Engine EV power supply

1
2
80

Power supply + after 1 2 1 2 1 2

3 3 contact starting

4 Starter relay output X114 3 4 2 5 1 6

5 Engine EV output

6 S.P.U Power supply

Diagram
Corresponding connector

PIN Min. Typical Max.

Voltage 12V

Consumption

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS G17

Y7 Tilting cut-off EV/VCI (MLT 731 T)

PIN Function

1 Power supply
1
X93 1 2

2 2 Ground

Corresponding connector

Diagram

PIN Min. Typical Max.

Supply voltage 12V

Coil resistance (at 20°C) 6,8 Ω

Tolerance 10%

Consumption

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________

Y7 Tilting cut-off EV/VCI (MLT LSU)

PIN Function

1 Power supply
1
X93 1 2

2 2 Ground

80
Corresponding connector

Diagram

PIN Min. Typical Max.

Supply voltage 12V

Coil resistance (at 20°C) 4,2 Ω

Tolerance 10%

Consumption 0 1,5A

Comment:
Electrovalve control is by current variation. Voltage is indicative only.
When cut-out is in effect, the VCI is not powered.

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
G18 AND SPECIFICATIONS

Y15-16-17-18 WALVOIL telescope/attachment proportional EV (MLT731T)

PIN Function

1 Power supply
2
X35 1 2 X34 1 2 X29 1 2 X28 1 2

1 2 Ground

Corresponding connector
Y17 Y18 Y15 Y16

Diagram

PIN Min. Typical Max.

Supply voltage

Coil resistance (at 20°C) 4,2 Ω

Tolerance 10%

Consumption 0 to 1,5A 1,5A

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________

Y15-16-17-18 REXROTH Telescope/attachment proportional EV (MLT LSU)

PIN Function

1 Power supply
1
X35 1 2 X34 1 2 X29 1 2 X28 1 2
2 2 Ground
80

Corresponding connector
Y17 Y18 Y15 Y16

Diagram

PIN Min. Typical Max.

Supply voltage 5,45V

Coil resistance (at 20°C) 4,2 Ω

Tolerance 10%

Consumption 0 to 1,5A 1,5A

Comment:
Electrovalve control is by current variation. Voltage is indicative only.

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS G19

Y19 Proportional EV on telescope lowering/VRP (MLT LSU)

PIN Function

1 Power supply
1
X92 1 2
2 2 Ground

Corresponding connector

Diagram

PIN Min. Typical Max.

Supply voltage

Coil resistance (at 20°C) 3,5 Ω

Tolerance 10%

Consumption 0 to 1,5A 1,5A

Comment:
Electrovalve control is by current variation. Voltage is indicative only.

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________

Y19 Proportional EV on telescope lowering/VRD (flow distributor) (MLT)

PIN Function

80
1 Power supply
1
X92 1 2

2 2 Ground

Corresponding connector

Diagram

PIN Min. Typical Max.

Supply voltage

Coil resistance (at 20°C) 5Ω

Tolerance 10%

Consumption 0 to 1,5A 1,5A

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
G20 AND SPECIFICATIONS

Y19 Proportional EV on telescope lowering/VRD (flow distributor) (MLT 731 T)

PIN Function

1 Power supply
1 X92 1 2

2 2 Ground

Corresponding connector

Diagram

PIN Min. Typical Max.

Voltage

Resistance

Tolerance 10%

Consumption 0 to 1,5A 1,5A

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
80

80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS G21

Y20 Hydraulic cut-off EV/VS (safety valve) (MLT 731 T)

PIN Function

1 Power supply
1 X23 1 2

2 2 Ground

Corresponding connector

Diagram

PIN Min. Typical Max.

Supply voltage 12V

Resistance (at 20°C) 6,3 Ω

Tolerance 10%

Consumption

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________

Y20 Hydraulic cut-off EV/VS (safety valve) (MLT)

PIN Function

1 Power supply
1
X23 1 2

80
2 2 Ground

Corresponding connector

Diagram

PIN Min. Typical Max.

Supply voltage 0 12V 14V

Resistance (at 20°C) 9,6 Ω

Tolerance 10%

Consumption 1,4A

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
G22 AND SPECIFICATIONS

Y20 Hydraulic cut-off EV/VS (safety valve) (MT)

PIN Function

1
1
X23 1 2
2 2

Corresponding connector

Diagram

PIN Min. Typical Max.

Supply voltage 12V

Coil resistance (at 20°C) 6,3 Ω

Tolerance 10%

Consumption 1,5A

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________

B50-B51-B56 TO B61 WALVOIL slide position (MT)

PIN Function X250 X251 X256 X257

1 2 1 2 1 2 1 2

1 Contact info
B A B A
A
B 2 Frame ground
B50 B51 B56 B57
80

Corresponding connector
X258 X259 X260 X261
1 2 1 2 1 2 1 2

B A B A

B58 B59 B60 B61

Diagram

PIN Min. Typical Max.

Supply voltage

Coil resistance (at 20°C)

Tolerance 10%

S.P.U power consumption 4 mA 6 mA /

Input type NO or NC Negative logic input

Comment: Contact NC except B50 and B58 (NO).

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
80-01-M171EN (05/02/2015)
 ELECTRICAL CHARACTERISTICS
AND SPECIFICATIONS G23

Y6 PEC (Pressure Electronic Control) on Casappa pump

PIN Function

1 PWM-OUT+

1 2 X104
2 PWM-OUT-

Corresponding connector

Diagram

PIN Min. Typical Max.

Voltage 12V (±10%)

Resistance 6,2 Ω (±7%)

Current 1,25A

Power 15 W
Pressure (bar)

80

Current (A)

Notes: _____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________

(05/02/2015) 80-01-M171EN
 ELECTRICAL CHARACTERISTICS
G24 AND SPECIFICATIONS
80

80-01-M171EN (05/02/2015)
 ELECTRICAL SCHEMATIC DIAGRAMS

pages

CODES ON ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

CABLE MARKING ON AN ELECTRICAL WIRING HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

ELECTRICAL DIAGRAMS
–– MT 732/932 SERIES E-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A
–– MT-X732 SERIES E-E3
–– MT 1030 S TURBO SERIES 5-E3
–– MT-X1030 S TURBO SERIES 5-E3

–– MLT 731 TURBO SERIES F-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B

–– MT / MLT-X 732 95P ST3A S1

–– MLT 634 TURBO LSU SERIES F-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C

80
–– MLT 735/741 TURBO LSU SERIES 6-E3
–– MLT-X735 TURBO LSU SERIES 6-E3
–– MLT 1035 L TURBO LSU SERIES 6-E3
–– MLT-X1035 100 L TURBO LSU SERIES 6-E3

–– MLT 634 -120 LSU SERIES F-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D

–– MLT 634 -120 LSU POWERSHIFT SERIES F-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E

–– MLT 735/741 -120 LSU SERIES 6-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F

–– MLT-X735/-X741 -120 LSU SERIES 6-E3

–– MLT 735/741 -120 LSU POWERSHIFT SERIES 6-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G

–– MLT-X735 -120 LSU POWERSHIFT SERIES 6-E3

–– MLT 741 H TURBO LSU SERIES 6-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H

(09/02/2015) 80-02-M171EN
 2 ELECTRICAL SCHEMATIC DIAGRAMS
80

80-02-M171EN (09/02/2015)
 ELECTRICAL SCHEMATIC DIAGRAMS 3

CODES ON THE ELECTRICAL DIAGRAMS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

M
M sse
16

a
as C
se ha
C ss
ha is
ss M
t
Ba

is 1
V

M
3
A

1 13
A2 / MP 22

8
CN1-P2 / X150
77
238
C 6 76 12
237
3
236 47
CN2-P2 / X151
4 EP6
421 2
46
235
BF1 / M1 72
420 1
420
17
F3 234
7 2
16
11 X162 Y40
233
F4 1
6

X116
2
X201

E 5 7
CAN A H

CAN A L

2
71 72

14

15
G
11 41 42
CAN A H
Masse CAN A

CAN A L

77
91

90 76

47
89
EP5

88 46
8
I 87 17

86 16
9
S25 R
A1 / MP 12
N
12 183 30
F

11 182 59

2 82
8 179 CN2-P1 / X149 X160
58
440
Y28
JSM
2
1 34 EP68
172

K 7 178 49 10
1

80
5 176 88
B16
-

4 175 87
+

6 177 19

B15
3 174 86
-
+

2 173 85

S16 10 232 89

M A12 S15 9 180 56

CN1-P1 / X148
X67

Example of marking on cables and components on an electrical diagram

Key:
1 - Power supply 9 - E.C.U. description
2 - Electrical component 10 - E.C.U. connector designation
3 - Electrical component designation 11 - Wire N° designation
4 - Electrical connector 12 - Electrical connector PIN N° designation
5 - Electrical connector designation 13 - Grounds
6 - Splice 14 - CAN
7 - E.C.U. connector 15 - CAN Shielding
8 - E.C.U. 16 - Location grid
(09/02/2015) 80-02-M171EN
 4 ELECTRICAL SCHEMATIC DIAGRAMS

CABLE IDENTIFICATION ON A WIRING HARNESS

The electrical harnesses installed on the truck are composed of connectors.

In order to identify the connectors and their wires, each wire carries a marking.

X32/88/X64

From end
Wire no. To end

X64

X32 / 88 / X64 X32 / 88 / X64

X32
80

80-02-M171EN (09/02/2015)
 ELECTRICAL SCHEMATIC DIAGRAMS A1

MT 732 SERIES E-E3/MT 932 SERIES E-E3/MT 1030 S TURBO SERIES 5-E3

pages
POSITION OF CONNECTORS ON DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2
POSITION OF COMPONENTS ON DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A5
POSITION OF FUSES AND RELAYS ON DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A8
POSITION OF SPLICES ON DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A9
ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A10

80

(27/04/2015) 80-02-M171EN
 MT 732/932 Series E-E3
A2 ELECTRICAL SCHEMATIC DIAGRAMS
MT-X732 Series E-E3
MT 1030 S Turbo Series 5-E3
MT-X1030 S Turbo Series 5-E3
POSITION OF CONNECTORS ON DIAGRAMS

Connectors
Position on diagram
Component Hydraulic
Harness type Item Designation
name 1 2 3 4 correspondence

MAIN X01 TRANSMISSION CUT-OFF ON GEAR LEVER 27B

MAIN X02 SEAT SWITCH POWER SUPPLY 25D
MAIN X03 SEAT SENSOR INFORMATION 25D
MAIN X04 POWER SUPPLY TO OPTIONS 38C
MAIN X07 TRANSMISSION CUT-OFF ON DISTRIBUTOR LEVER 25B
MAIN X08 TRANSMISSION FLUID THERMOSTAT (PS: ON PS GEAR BOX) 16E
MAIN X09 FORWARD ELECTROVALVE 20B
MAIN X10 REVERSE ELECTROVALVE 20B
MAIN X12 HAND BRAKE SWITCH 28B
MAIN X13 FRONT RIGHT HEADLIGHT 11A
MAIN X14 HORN 16E
MAIN X15 FRONT WHEEL ALIGNMENT 36B
MAIN X16 REAR RIGHT HEADLIGHT 13A
MAIN X17 REAR LEFT HEADLIGHT 12A
MAIN X18 LICENSE PLATE LIGHT 15A
MAIN X19 REAR TRAILER CONNECTOR 14B
MAIN X20A REVERSING SOUND ALARM 15A
MAIN X20B REVERSING SOUND ALARM 15A
MAIN X21 REAR WHEEL ALIGNMENT 37B
MAIN X22 CLOGGING HYDRAULIC FILTER 17E
DISTRIB X23 HYDRAULIC CUT-OFF EV/VS 31B
MAIN/ENG X24 MAIN HARNESS/ENGINE HARNESS INTERFACE 2D
MAIN X25 WORKING LIGHTS ON TELESCOPE OPTION 46B
MAIN X26 CAB UPPER HARNESS 42E
MAIN X27 CAB LOUDSPEAKER HARNESS 45B
MAIN X30 HEATING/VENTILATION 17B
MAIN X31 AIR-CONDITIONING OPTION 17C
MAIN X33 HYDR MVT CUT-OFF SWITCH 33C
MAIN X37 PLATE POWER CONNECTOR 9F
MAIN X38 PLATE FAULT INDICATOR LAMP CONNECTOR 16F
MAIN X39 LIGHTING HARNESS 10F
MAIN X40 IGNITION SAFETY/WHEEL ALIGNMENT/BRAKE FLUID TANK 7F
MAIN X41 OPTION AND CEILING LIGHT POWER SUPPLY 6F
MAIN X42 FUSE PLATE 22F
MAIN X43 FNR MECHANICAL CONTROL HANDLE 34G
80

MAIN X44 RELAYS/HYDR MVT CUT-OFF/TRANSMISSION CUT-OUT/EV 18F

MAIN X45 FUSE AND RELAY PLATE POWER SUPPLY AND GROUND 5F
MAIN X46 HELLA K17 MINI RELAY PLATE 9C
MAIN X47 STARTER ATOFUSE PLATE 1E
MAIN X48 DIAG CONNECTOR ATOFUSE PLATE 5D
MAIN X49 REAR FOG LIGHT SWITCH 16A
MAIN X50 FRONT WHEEL ALIGNMENT INDICATOR LAMP 37A
MAIN X51 REAR WHEEL ALIGNMENT INDICATOR LAMP 37A
MAIN X52 WHEEL ALIGNMENT SWITCH 37C
MAIN X53 CAR RADIO LOUDSPEAKER OUTPUT 3F
MAIN X54 4-WAY IGNITION SWITCH 2F
MAIN X55 6-WAY IGNITION SWITCH 3F
MAIN X56 S.P.U CN1-A 28F
MAIN X57 S.P.U CN1-B 31F
MAIN X58 LLMI SAFETY MODULE 35B
MAIN X59 CLOCK 5A
MAIN X60 CLOCK LIGHT 5A
MAIN X61 TRANSMISSION CUT-OFF SWITCH 25A
MAIN X68 HOUR METER REV COUNTER MODULE 7A
MAIN X70 FRONT WINDSCREEN WASHER PUMP 40F
MAIN X71 TRANSMISSION CUT-OFF ON BRAKE PEDAL 26B
MAIN X72A BRAKE FLUID LEVEL 10C
MAIN X72B BRAKE FLUID LEVEL 10B
80-02-M171EN (27/04/2015)
MT 732/932 Series E-E3
ELECTRICAL SCHEMATIC DIAGRAMS A3
MT-X732 Series E-E3
MT 1030 S Turbo Series 5-E3
MT-X1030 S Turbo Series 5-E3
Connectors
Position on diagram
Component Hydraulic
Harness type Item Designation
name 1 2 3 4 correspondence

MAIN X73A STOP SWITCH 9A

MAIN X73B STOP SWITCH 9A
MAIN X74 FRONT LEFT HEADLIGHT 10A
MAIN X75 TUV SIDELIGHT CONTROL BY WORKING LIGHT ON TELESCOPE 12G
MAIN X76A CAB LEFT-HAND GROUND 1A
MAIN X76B CAB LEFT-HAND GROUND 1A
MAIN X77 FRONT WINDSCREEN WIPER 41F
MAIN X79 WIPER COMMUTATOR SWITCH 40G
MAIN X80 WIPER RESET 42G
MAIN X84 LEFT STABILISER EV 21B
MAIN X85 RIGHT STABILISER EV 22B
MAIN X86 DISCHARGE VALVE MODULE 5C
MAIN X87 DISTRIBUTOR HARNESS INTERFACE 30C
MAIN X88 TELESCOPE HEAD EV CONTROL 26D
MAIN X89 ENGINE WATER TEMPERATURE MODULE 8A
MAIN X90 FUEL LEVEL MODULE 6A
DISTRIB X92 PROPORTIONAL EV ON TELESCOPE LOWERING/VRD 30B
OPT X94 TELESCOPE HEAD ELECTROVALVE 36B
MAIN X95 HELLA K12-K18 MINI RELAY PLATE 22C
OPT (MT) X96 REAR 7-PIN SOCKET ELECTRIC CONNECTOR 14A
MAIN X97 TELESCOPE HEAD ELECTRICAL PREDISPOSITION OR TELESCOPE HEAD EV 36B
MAIN X98 TRANSMISSION OIL PRESSURE SWITCH (PS: ON PS GEAR BOX) 17E
MAIN X99 VISHAY GAUGE CONNECTOR 29B
MAIN X100 EN15000 BOOM ANGLE SENSOR 29G
WIRE X101 MID-FRAME GROUND/ENGINE 2A
MAIN X103 TELESCOPE HEAD CONNECTOR OR TELESCOPE HEAD EV SWITCH 37C
MAIN/DISTR X105 DISTRIBUTOR HARNESS GROUND CONNECTION 1A
MAIN X106 REAR FRAME GROUND 1A
MAIN X107 CAB REAR GROUND 1A
WIRE X108 FRONT FRAME GROUND ON CAB BRACKET 26A
MAIN X114 EMERGENCY STOP 26F
MAIN X115 DIAGNOSTIC 37F
MAIN X118 ANTI-THEFT MODULE PREDISPOSITION 24F
MAIN X119 OVERRIDE SWITCH 35C
MAIN X133 DISCHARGE EV 5A
MAIN X134 TELESCOPE RETRACTION SENSOR 30G
OPT X135 OPTION CAB RIGHT-HAND GROUND 1A
CAB X136 FRONT WORKING HEAD LIGHT INTERCONNECTION 43B

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CAB X138A LEFT LOUDSPEAKER 45B
CAB X138B LEFT LOUDSPEAKER 45B
CAB X139A RIGHT LOUDSPEAKER 45B
CAB X139B RIGHT LOUDSPEAKER 45B
CAB X140 FRONT LEFT WORKING LIGHT 43B
CAB X141 FRONT RIGHT WORKING LIGHT 43B
CAB X142 REAR WINDSCREEN WIPER 41B
CAB X143 SIDE WINDSCREEN WIPER 40B
CAB X144 ROOF WINDSCREEN WIPER 41B
CAB X145A ROTATING BEACON LIGHT 42B
CAB X145B ROTATING BEACON LIGHT 42B
CAB X146 REAR LEFT WORKING LIGHT 44B
CAB X147 REAR RIGHT WORKING LIGHT 44B
CAB X148A CEILING LIGHT 44B
CAB X148B CEILING LIGHT 44B
CAB X148C CEILING LIGHT 44B
CAB X149 ROOF/SIDE WINDSCREEN WIPER SWITCH 41C
CAB X150 ROTATING BEACON LIGHT SWITCH 42C
CAB X151 WORKING LIGHT SWITCH 43C
CAB X152 TELESCOPE WORKING LIGHT SWITCH 46C
CAB X153 DEFROST SWITCH 45C
CAB X154A REAR DEFROST 44D
CAB X154B REAR DEFROST 44C

(27/04/2015) 80-02-M171EN
 MT 732/932 Series E-E3
A4 ELECTRICAL SCHEMATIC DIAGRAMS
MT-X732 Series E-E3
MT 1030 S Turbo Series 5-E3
MT-X1030 S Turbo Series 5-E3
Connectors
Position on diagram
Component Hydraulic
Harness type Item Designation
name 1 2 3 4 correspondence

ENGINE WIRE X160 BATTERY FUSE BOX BF1 1D

ENGINE X161 STARTER ELECTROVALVE 1B
ENGINE X162 ENGINE STOP ELECTROVALVE 4A
ENGINE X163 FUEL PUMP 4A
ENGINE X164 ENGINE OIL PRESSURE 3B
ENGINE X165 FUEL GAUGE 2A
ENGINE X166A AIR FILTER CLOGGING 3A
ENGINE X166B AIR FILTER CLOGGING 3A
ENGINE X167 PREHEAT 2B
ENGINE X168 ENGINE GROUND 1A
ENGINE X169 KSB COLD START 3B
ENGINE X170A ENGINE WATER THERMO SWITCH 4B
ENGINE X170B ENGINE WATER THERMO SWITCH 4B
ENGINE X171 PREHEAT RELAY 2C
ENGINE X172 PREHEAT/ALTERNATOR POWER FUSES 2C
ENGINE X173 EQUIPMENT POWER FUSES (MLT) - ECM FUSE (MT) 2D
ENGINE X174 CLOCK GROUND 1B
ENGINE X175 LSU POTENTIOMETER 3C
WIRE X176 ENGINE GROUND 2A
ELECTRIC PLATE X180 INDICATOR LAMP HARNESS CONNECTOR 13F
ELECTRIC PLATE X181 INDICATOR LAMP HARNESS CONNECTOR F 15F
ELECTRIC PLATE X182 DASHBOARD INDICATOR LAMPS (4 WAY) 12E
ELECTRIC PLATE X183 DASHBOARD INDICATOR LAMPS (16 WAY) 15E
ELECTRIC PLATE X184 BATTERY CHARGE INDICATOR LAMP 15E
ELECTRIC PLATE X185 STEERING FAULT INDICATOR LAMP 12E
ELECTRIC PLATE X187 WARNING SWITCH 15G
ELECTRIC PLATE X188 LIGHT COMMUTATOR SWITCH 9G
ELECTRIC PLATE X189 AWAITING COMMUTATOR SWITCH-PLATE TUV DIODE 11G
ELECTRIC PLATE X190 AWAITING PLATE-COMMUTATOR SWITCH TUV DIODE 12G
ELECTRIC PLATE X191 AWAITING PLATE-WORKING LIGHTS TUV DIODE 13G
ELECTRIC PLATE X192 CAR RADIO POWER SUPPLY 5F
OPT X200A BATTERY CUT-OFF 1B
OPT X200B BATTERY CUT-OFF 1A
OPT X201 PNEUMATIC SEAT 38C
OPT X202 BLUE HEADLIGHT SWITCH 39B
OPT X203 AGGRAVATING MVT CUT-OFF POWER SUPPLY ON NON EN15000 VERSION 39C
OPT X204 AIR-CONDITIONING HIGH PRESSURE SENSOR 17B
OPT X205 REMOTE AIR-CONDITIONING MODULE 18B
80

OPT X206 REMOTE AIR-CONDITIONING MODULE 18B

OPT X207 AIR-CONDITIONING COMPRESSOR 18A
OPT X208 AIR-CONDITIONING FAN MOTOR 1 18A
OPT X209 AIR-CONDITIONING FAN MOTOR 2 18A
OPT X210 LEFT TELESCOPE WORKING LIGHT 46B
OPT X211 RIGHT TELESCOPE WORKING LIGHT 46B
OPT X212 CLEANFIX SWITCH 38B
OPT X213 CLEANFIX 38A
OPT X214 DIESEL DECONGEALANT ATOFUSE PLATE 2B
OPT X215 DIESEL DECONGEALANT RELAY 2B
OPT X235 NC T.S. TILT DOWN MVT DETECTION PRESSURE SWITCH 25G
OPT X236 FINTRONIC ANTI-START UNIT 24G
OPT X238 PREHEAT ROD 1B
OPT X239 ANTI-THEFT UNIT 25G
DISTRIB X250 SENSOR B/ATTACHMENT DISTRIBUTOR 31B
DISTRIB X251 SENSOR A/ATTACHMENT DISTRIBUTOR 31B
DISTRIB X256 SENSOR B/LIFTING DISTRIBUTOR 32B
DISTRIB X257 SENSOR A/LIFTING DISTRIBUTOR 32B
DISTRIB X258 SENSOR B/TILTING DISTRIBUTOR 33B
DISTRIB X259 SENSOR A/TILTING DISTRIBUTOR 33B
DISTRIB X260 SENSOR B/TELESCOPE DISTRIBUTOR 33B
DISTRIB X261 SENSOR A/TELESCOPE DISTRIBUTOR 34B
ENGINE W ALTERNATOR W 2C

80-02-M171EN (27/04/2015)
MT 732/932 Series E-E3
ELECTRICAL SCHEMATIC DIAGRAMS A5
MT-X732 Series E-E3
MT 1030 S Turbo Series 5-E3
MT-X1030 S Turbo Series 5-E3
Connectors
Position on diagram
Component Hydraulic
Harness type Item Designation
name 1 2 3 4 correspondence

ENGINE D+ ALTERNATOR D+ 2C
ENGINE B+ ALTERNATOR B+ 2C

POSITION OF COMPONENTS ON DIAGRAMS

Components
Position on diagram Hydraulic
Item Designation
1 2 3 4 correspondence
A1 ANTI-THEFT UNIT 26G
A2 INSTRUMENT PANEL 15D
A3 S.P.U MODULE 28F
A5 LONGITUDINAL SECURITY MODULE (LLMI) 35B
A6 AIR-CONDITIONING MODULE 19B
A7 CAR RADIO 4G
A8 HEATING/VENTILATION PANEL 17B
A9 CLEANFIX MODULE 38A
A10 FINTRONIC ANTI-START UNIT 24G
A11 FINTRONIC ANTENNA 25G
A13 DIGICODE 25G
A14 MODCLÉ 26G
A15 ELECTRIC PLATE 22G
A17 FNR MECHANICAL CONTROL HANDLE 34G
A18 TRANSMISSION CUT-OFF CONTROL HANDLE 26A
A21 DISCHARGE VALVE CONTROL MODULE 6C
BF1 PREHEAT POWER FUSE AND RELAY BOX 1D
B1 REVERSING SOUND ALARM 15A
B2 HORN 16E
B3 ENGINE OIL PRESSURE SWITCH 2B
B5 ENGINE TEMPERATURE SENSOR 4B
B6 ENGINE AIR FILTER CLOGGING PRESSURE SWITCH 3A
B7 HYDRAULIC FILTER CLOGGING PRESSURE SWITCH 17E
B9 FRONT WHEEL ALIGNMENT SENSOR 36B
B10 REAR WHEEL ALIGNMENT SENSOR 37B
B11 STOP SWITCH PRESSURE SWITCH 9A
B20 STRAIN GAUGE 29A

80
B23 TELESCOPE ANGLE POTENTIOMETER 30G
B27 RIGHT LOUDSPEAKER 45A
B28 LEFT LOUDSPEAKER 45A
B46 AIR-CONDITIONING HIGH PRESSURE SENSOR 17B
B50 SENSOR B/ATTACHMENT DISTRIBUTOR 31A
B51 SENSOR A/ATTACHMENT DISTRIBUTOR 31A
B56 SENSOR B/LIFTING DISTRIBUTOR 32A
B57 SENSOR A/LIFTING DISTRIBUTOR 32A
B58 SENSOR B/TILTING DISTRIBUTOR 32A
B59 SENSOR A/TILTING DISTRIBUTOR 33A
B60 SENSOR B/TELESCOPE DISTRIBUTOR 33A
B61 SENSOR A/TELESCOPE DISTRIBUTOR 34A
B69 TRANSMISSION OIL PRESSURE SENSOR 17A
B70 TRANSMISSION OIL TEMPERATURE SENSOR 16A
E1 FRONT LEFT HEADLIGHTS 10A
E2 FRONT RIGHT HEADLIGHTS 11A
E3 REAR LEFT HEADLIGHTS 12A
E4 REAR RIGHT HEADLIGHTS 13A
E5 LEFT TRAILER LIGHTS 14A
E6 RIGHT TRAILER LIGHTS 14A
E7 REAR LICENSE PLATE LIGHT 15A
E8 WHEEL ALIGNMENT INDICATOR LAMPS 36A
E12 FRONT RIGHT WORKING LIGHT 43A

(27/04/2015) 80-02-M171EN
 MT 732/932 Series E-E3
A6 ELECTRICAL SCHEMATIC DIAGRAMS
MT-X732 Series E-E3
MT 1030 S Turbo Series 5-E3
MT-X1030 S Turbo Series 5-E3
Components
Position on diagram Hydraulic
Item Designation
1 2 3 4 correspondence
E13 FRONT LEFT WORKING LIGHT 43A
E14 CEILING LIGHT 44A
E15 ROTATING BEACON LIGHT 42A
E16 REAR LEFT WORKING LIGHT 43A
E17 REAR RIGHT WORKING LIGHT 44A
E18 LEFT TELESCOPE WORKING LIGHT 45A
E19 RIGHT TELESCOPE WORKING LIGHT 46A
E20 FRONT LEFT BLUE LIGHT 39B
E21 FRONT RIGHT BLUE LIGHT 39B
E22 REAR LEFT BLUE LIGHT 39B
E23 REAR RIGHT BLUE LIGHT 40B
F46 THERMAL CIRCUIT-BREAKER 18C
G1 12V - 110AH - 750A BATTERY 1B
G2 12V/85A ALTERNATOR 2C
12A
H1 REAR RIGHT AND LEFT FOG LIGHT
13A
12A
H2 REAR RIGHT AND LEFT POSITION LIGHT
13A
12A
H3 REAR RIGHT AND LEFT STOP LIGHT
13A
H4 REAR LEFT DIRECTION INDICATOR LIGHT 12A
12A
H5 REAR RIGHT AND LEFT REVERSING LIGHT
13A
H6 REAR RIGHT DIRECTION INDICATOR LIGHT 13A
10A
H7 FRONT RIGHT AND LEFT POSITION LIGHTS
11A
10A
H8 RIGHT AND LEFT DIPPED BEAM LIGHT
11A
10A
H9 RIGHT AND LEFT MAIN BEAM LIGHT
11A
H10 FRONT RIGHT DIRECTION INDICATOR LIGHT 11A
H11 FRONT LEFT DIRECTION INDICATOR LIGHT 10A
H13 FRONT WHEEL ALIGNMENT LIGHT 36A
H14 REAR WHEEL ALIGNMENT LIGHT 37A
H15 CLOCK LIGHT 5A
H20 PREHEAT 12E
H21 ENGINE POLLUTION 12E
H22 FAULT STOP ENGINE IMMEDIATELY 12E
H23 STEERING FAULT 13E
H24 TRANSMISSION OIL PRESSURE 13E
H25 TRANSMISSION OIL TEMPERATURE 13E
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H26 BRAKE FLUID LEVEL 13E

H27 PARKING BRAKE 14E
H28 BATTERY CHARGE 14E
H29 ENGINE OIL PRESSURE 14E
H30 ENGINE COOLANT TEMPERATURE 14E
H31 AIR FILTER CLOGGING 14E
H32 INDICATOR LIGHTS 15E
H33 SIDE LIGHTS 15E
H34 DIPPED BEAM HEADLIGHTS 15E
H35 MAIN BEAM HEADLIGHTS 15E
H36 FINTRONIC INDICATOR LAMP 25G
K0 FAST SPEED RELAY 18G
K1 NC TRANSMISSION CUT-OFF RELAY 18G
K2 NO TRANSMISSION CUT-OFF RELAY 19G
K3 REVERSE GEAR RELAY 19G
K4 FORWARD GEAR RELAY 20G
K5 MACHINE FAULT ALARM 15G
K6 SLOW SPEED RELAY 21G
K7 FREE 21G
K8 ANTI-START RELAY 22G
K9 FLASHING/WARNING UNIT 14G
K12 STABILISER SAFETY RELAY 21B
K15 DIESEL DECONGEALANT RELAY 2A
K16 PREHEATER RELAY 1C
80-02-M171EN (27/04/2015)
MT 732/932 Series E-E3
ELECTRICAL SCHEMATIC DIAGRAMS A7
MT-X732 Series E-E3
MT 1030 S Turbo Series 5-E3
MT-X1030 S Turbo Series 5-E3
Components
Position on diagram Hydraulic
Item Designation
1 2 3 4 correspondence
K17 MODULE RELAY LIGHTS 9C
M1 STARTER 1B
M2 DIESEL PUMP 4A
M3 FRONT WINDSCREEN WIPER MOTOR 41E
M4 REAR WINDSCREEN WIPER MOTOR 41A
M5 ROOF WINDSCREEN WIPER MOTOR 41A
M6 SIDE WINDSCREEN WIPER MOTOR 40A
M7 FRONT WINDSCREEN WASHER PUMP 40E
M10 AIR-CONDITIONING COMPRESSOR 18A
M11 CLEANFIX COMPRESSOR 38A
M12 AIR-CONDITIONING FAN MOTOR 1 18A
M13 AIR-CONDITIONING FAN MOTOR 2 19A
M15 PNEUMATIC SEAT COMPRESSOR 38B
M16 VENTILATION MOTOR-FAN 17A
P1 HOUR METER/REV COUNTER 8A
P2 FUEL LEVEL 7A
P3 ENGINE COOLANT TEMPERATURE 9A
P4 WATCH 5A
R1 PREHEATING RESISTANCES 2B
R2 FUEL LEVEL SENSOR 2A
R3 REAR DEFROST 44D
R5 DIESEL DECONGEALANT HEATING ELEMENT 2A
R6 PREHEAT ROD 1A
R7 ENGINE TEMPERATURE SENSOR 4B
S1 BATTERY CUT-OFF 1A
S2 IGNITION SWITCH 2F
S4 WIPER COMMUTATOR SWITCH 43G
S5 LIGHT COMMUTATOR SWITCH 8G
S10 TELESCOPE HEAD ELECTROVALVE REEL 36B
S11 BRAKE LIQUID LEVEL CONTACT 10C
S12 ROTATING BEACON LIGHT SWITCH 42C
S13 WARNING SWITCH 15G
S15 BLUE HEADLIGHT SWITCH 39B
S16 REAR WINDSCREEN DEFROST SWITCH 45C
S19 HAND BRAKE SENSOR 28A
S20 BRAKE PEDAL SENSOR 26B
S21 GEAR LEVER SWITCH 27B
S27 OVERRIDE SWITCH 35C
S29 TELESCOPE ELECTRICAL CONNECTOR/TELESCOPE HEAD EV SWITCH 37C

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S30 TRANSMISSION CUT-OFF SWITCH 25A
S31 WHEEL ALIGNMENT SWITCH 37C
S32 REAR FOG LIGHT SWITCH 16B
S33 MOVEMENT NEUTRALISATION SWITCH 33C
S34 TELESCOPE RETRACTED SENSOR 31G
S35 CLEANFIX SWITCH 38B
S44 PNEUMATIC SEAT SWITCH 38B
S46 DRIVER PRESENCE SENSOR 25C
S48 BOOM HEAD EV PUSH BUTTON ON THE MOVEMENT LEVER 26C
S49 TRANSMISSION CUT-OFF PUSH BUTTON ON THE MOVEMENT LEVER 26A
S50 EMERGENCY STOP BUTTON 26F
S54 TELESCOPE WORKING LIGHT SWITCH 46C
S115 ROOF/SIDE WINDSCREEN WIPER SWITCH 41C
S139 FRONT AND REAR WORKING LIGHT SWITCH 43C
V1 DIODE P600 J - REVERSING LIGHTS 13C
10G
V2 6A 300V DIODE - TUV
11G
V8 VISHAY SBYV28-200 DIODE 3B
V9 DIODE 9D
A20
V10 VISHAY SBYV28-200 DIODE
A21
Y1 ENGINE STOP ELECTROVALVE 4A
Y2 KSB COLD START ELECTROVALVE 3B
Y3 FORWARD ELECTROVALVE 20A
(27/04/2015) 80-02-M171EN
 MT 732/932 Series E-E3
A8 ELECTRICAL SCHEMATIC DIAGRAMS
MT-X732 Series E-E3
MT 1030 S Turbo Series 5-E3
MT-X1030 S Turbo Series 5-E3
Components
Position on diagram Hydraulic
Item Designation
1 2 3 4 correspondence
Y4 REVERSE ELECTROVALVE 20A
Y5 CLEANFIX ELECTROVALVE 38A
Y8 DISCHARGE ELECTROVALVE 5A
Y12 HEAD TELESCOPE ELECTROVALVE 36A
Y19 TELESCOPE LOWERING PROPORTIONAL EV /VRD-VRP 30A
Y20 HYDRAULIC CUT-OFF ELECTROVALVE/VS 30A
Y40 LEFT-OUTRIGGER ELECTROVALVE 21A
Y41 RIGHT-OUTRIGGER ELECTROVALVE 22A

POSITION OF FUSES AND RELAYS ON DIAGRAMS

Fuses and relays

Position on diagram
Item Current Designation
1 2 3 4
F1 7,5A LSU + AS OPTION 11G
F2 15A REAR WORKING LIGHTS 6G
F3 10A REAR WINDSCREEN WIPER + ROOF/SIDE WINDSCREEN WIPER 7G
F4 15A Max ENGINE STOP EV OR ENGINE ECM 7G
F5 7,5A ROTATING BEACON LIGHT 7G
F6 5A WHEEL ALIGNMENTS + AS OPTION 8G
F7 7,5A LLMI + OVERRIDE SWITCH + SENSORS + BLUE LIGHT OPT (15A) 11G
F8 15A RELAYS K2/K3/K4 + TRANSMISSION CUT-OFF + JSM/FNR 11G
F9 5A DASHBOARD MODULE + INDICATOR LAMPS 8G
F10 10A HORN + STOP SWITCH 8G
F11 15A WORKING LIGHT ON TELESCOPE 8G
F12 10A INDICATOR LIGHTS 11G
F13 30A VENTILATION 10G
F14 10A CIGARETTE LIGHTER 9G
F15 20A S.P.U 9G
F16 5A DIAGNOSTIC PLUG 7G
F17 15A Max CLEANFIX + REAR HYDRAULICS + ANTI-THEFT 6G
F18 15A FRONT WORKING LIGHTS 6G
F19 15A REAR WINDSCREEN DEFROST 7G
F20 10A PNEUMATIC SEAT + AS OPTION 6G
F21 10A FRONT WINDSCREEN WIPER + FRONT WINDSCREEN WASHER 8G
F22 10A Max TELESCOPE SUSPENSION + TELESCOPE ELECTRICAL PREDISPOSITION + TELESCOPE HEAD EV 8G
80

F23 7,5A RIGHT SIDELIGHT + MODULE LIGHTING 11G

F24 7,5A LEFT SIDELIGHT + REAR PLATE LIGHTING 10G
F25 7,5A RIGHT INDICATOR LIGHTS 11G
F26 7,5A LEFT INDICATOR LIGHTS 11G
F27 15A DIPPED HEADLIGHT + ANTI-FOG LIGHT 10G
F28 15A HEADLIGHTS 10G
F29 15A WARNING + CEILING LIGHT + ANTI-THEFT + CLOCK + REV COUNTER 7G
F30 25A LIGHT COMMUTATOR SWITCH 10G
F31 25A STARTER 1E
F32 5A DIAGNOSTIC PLUG + S.P.U 5C
F40 40A IGNITION SWITCH 1D
F41 40A IGNITION SWITCH 1D
F42 80A PREHEAT 1D
F43 80A ALTERNATOR 1D
F47 15A DIESEL DECONGEALANT 2B

80-02-M171EN (27/04/2015)
MT 732/932 Series E-E3
ELECTRICAL SCHEMATIC DIAGRAMS A9
MT-X732 Series E-E3
MT 1030 S Turbo Series 5-E3
MT-X1030 S Turbo Series 5-E3
POSITION OF SPLICES ON DIAGRAMS

Splices
Item Function Position on diagram
1 2 3 4
EP01 PUMP GO + EV POWER SUPPLY 4B
EP02 GROUND 28B
EP03 RIGHT SIDELIGHT POWER SUPPLY 14B
EP04 JSM/K1 POWER SUPPLY 25E
EP05 FREE WHEEL DIODE 3B
EP08 ANTI-FOG LIGHT POWER SUPPLY 14B
EP09 REAR LEFT SIDELIGHT POWER SUPPLY 12C
EP10 REVERSING LIGHT DIODE 13C
EP11 RIGHT REAR DIRECTION INDICATOR POWER SUPPLY 13B
EP13 REVERSING LIGHT DIODE 13C
EP14 REAR LEFT DIRECTION INDICATOR POWER SUPPLY 12B
EP15 STOP LIGHT POWER SUPPLY 12B
EP16 DASHBOARD MODULE GROUND 7B
EP17 DASHBOARD MODULE INDICATOR LAMP 6B
EP19 9D
EP20 9D
EP22 TELESCOPE RETRACT INFORMATION 31G
EP23 FORWARD CONTROL 34G
EP24 REVERSE CONTROL 34G
EP25 CAN A GROUND 35E
EP28 S.P.U ANA GROUND 34G
EP29 ANA POWER SUPPLY 30G
EP35 CAN H 25E
EP36 CAN L 25E
EP37 AIR FILTER CLOGGING DIODE 31B
EP38 S.P.U POWER SUPPLY 29F
EP50 FRONT WORKING LIGHT POWER SUPPLY 43B
EP51 FRONT WORKING LIGHT GROUND 43B
EP52 CAB HARNESS GROUND 43C
EP53 LEFT-HAND LIGHT HP GROUND 44B
EP54 REAR RIGHT WORKING LIGHT POWER SUPPLY 44B
EP55 REAR LEFT WORKING LIGHT POWER SUPPLY 43B
EP56 REVOLVING LIGHT POWER SUPPLY 42B
EP57 WINDSCREEN WIPER POWER SUPPLY 41B

80

(27/04/2015) 80-02-M171EN
 MT 732/932 Series E-E3
A10 ELECTRICAL SCHEMATIC DIAGRAMS
MT-X732 Series E-E3
MT 1030 S Turbo Series 5-E3
MT-X1030 S Turbo Series 5-E3
ELECTRICAL DIAGRAMS

DETAIL CAN A 210

241 EP 28 496 3 NOIR LUMBERG
459 0935 253 105
460
495 2 ROUGE 1 2 X99
462 CABLE 3 5
4 3 JAUGE
X58-3 490 493
LLMI CABLE 2 EP 35 4 BLANC
X58-4 491 494 5 BLEU
1 DRAIN
EP 25

260 X57-1
486 EP 36 CABLE 5 SPU
X115-14 264 X57-2
CABLE 1
X115-6 485 X57-28
PRISE 492
X115-5 X57-11
DIAG 489
X107
495
X56-21 SPU

EP 36 CAN LOW
EP 35 CAN HIGH
80

EP 25 DRAIN
EP 28 MASSE ANALOGIQUE

80-02-M171EN (27/04/2015)
 F

A
E
G

B
D

C
Masse Chassis

1
Masse Cabine

3
617
X161
Masse Moteur

R6
X238
2
M1

(27/04/2015)
(18/09/2012)
M
20 mm

1
50 mm
X160

G1
50 mm 50 mm

X47
F31
MT-X732 Series E-E3

X168 20 mm 82 4 mm

S1
86 30

1
15
MT 732/932 Series E-E3

X174
609 noir

X200A

X200B
F43
F42
F40
F41
X168

K16
BF1

2
X176 10 mm
F47 85 87
MT 1030 S Turbo Series 5-E3

85
86
MT-X1030 S Turbo Series 5-E3

X101

X214
2

3
1 2 5 3 B A B A

30

R5
K15
X215

87
5
627
620
629

628
629

612
X172
X173

X171
X168 7 mm

X24

603
606
608
611
608 16 16

X54
63

S2

2
A1
X168 628 noir 606 12 12

C8
611 7 7
64

|
627 7 mm

A8

X165
B+
621 603 13 13

1 2 3 4

10 mm 620
92

N
2

R2
3~
C1
30 30 17 17
607 601 601 18

X167
G
82

1
A6

R1
D+
610 610 24 92

G2
W

P
A3

B3
613 612 6 6

1
B3
4 mm 617 14

noir
2
X164
B1
607 25

P
50a 19 19 54 15 58
7 8 9 5 6 10

A7
67
68
65
66

B6
X166A
623 623 17 16E
X38-7

B2
613 19 17E
621 X38-3 X55

3
A4

T°
630
OP

622
noir

B7
X168 622 632 noir noir 632

X166B
2
C3
X168 635 noir 634 634

X169
3

EP5
C4

Y2 V8
618 633 633 45B noir 252
X27-1
8
X53

2
1
C2
625 625 45B 251
X27-3

1
7

X175
C6

EP1
626 602 602 20 26F
X114-5
6

Y1
X162
B4

T°
5

B5
X170A
C7
616 616 21 17E
X38-1
4

619

A5

T°
624 624 26

M
3

2 1
B6

M2
626 45B noir 254
X27-2
2

4
C5

R7
noir 609 267 noir 45B 253

X170B
X27-4

X163
1

A2
X168 604 noir noir 604 11
A7

B5
8

X168 605 noir 4 mm noir 605 10

B8
7

X76A 10 noir 4 mm
6

X76B 11 noir
5

X76A 69 noir
4
3

P4
9
X59
267 noir

6
12
2

266

3
1
1
X192

5
63

265
X45 - K

X48

X86
F32

H15
151 151

X60
1

X105 315 noir noir 315 1

GND 64

7
487 34F X115-16

CDE
2

Y8
3

X133
316
189

316 EV OUT noir 69

1
4

13
317 24 W2 68

DECHARGE
3
5

314

EV DECHARGE
BAT+ 67
X105 317 noir
6

14
66
7

X90
142 65
Battery
8

1
A21
70 noir
Ground

6
2
43E 88 F2
Ground X26-7
1

3
F17
X41- A

38C 160
n.c. X4-2
2

4
F18

265
25 43E 86
signal X26-5
3

5
F20
127 89 X4-8
39C 158
illumination
4

6
signal 42E 87 F5
Warning led - X26-6
5

7
70
F29

219
266
warning led +

EP17 126
6

P2
34F 488 F16
X115-1
7

EP16
X76A 91 noir 91 X4-1
38C 159
8

40F 85 F3
X79-1

140
9

F19

X68
72 43E 135
Battery X26-11

7
314

1
10

F4
Ground 220 noir X4-7
38C 157

2
11

25F 214
n.c. X118-5

3
12

n.c. 143

4
13

0000000
n.c.
5
219 15
Illumination
9

6
X40- B

n.c. 14
3

40G 80 F21
n.c. X79-3
1

F22

P1
38C 156
X4-6
2

F9
142
4

F11
X89

81 38C 149
57/58
0 1

Battery X4-4

8
6

F6
2

140 noir 34C 58

Ground X52-5
7

2
56a

38C 161
Ground X4-3
8

n.c. 81
56b

4
12

F10
30

signal 26 57
5

V9

illumination 126 73
54s
L

signal
6
11

EP20
EP19
S5 L

Warning led - 224

72
18

7
10
54d

warning led + 55
0 R

8
2
13

P3
« 1/4 »

49

31

85

74 43E 105
X26-10
2
1

224 25F 215

30

X118-1
9
X37-D

K17
1

3
5

86 87 87a

X73A

57
B11

29F 188 F15

1 5 4

X56-1
2

497
4

4 378 noir 33F 183

X57-9
3

33F 182 F14

X57-8
222
4

X73B
X46
5

F13
X76B222 noir 4 mm 84 1 7 5 6 8 9 3 4 2
X188

X76A 56 noir 56
N

F30
S11

40F noir 43 55
X70-2
X76A 54 noir

54
X72A
Fus Therm 2A

X72B

52 52 F27
3

2
X39 - C

10

F28
53 53
X189

E1 AV GA

50 110
5

51 1 F24
V2

H8 H9 H7 H11

50
1

6
X74

89
13
X190

107 F23
X76A 111 noir
6

111 114
1
12

109 109
9

F26
110 51
3
10

107 3
E2 AV DR
4
11

11

108 F25
108
X191

H8 H9 H7 H10
5

115 F1
8

6
X13

F7
V2

F8

F12
1

3
143
189

4
7 mm

115
378 noir
497
84
X75

114

Masse Moteur
Masse Cabine
Masse Châssis
208 43E X26-14

12
1

9
3

17
13
11

15
4

8
2

10

18
16
14
12
ELECTRICAL SCHEMATIC DIAGRAMS

80-02-M171EN
F
G

A
E

B
D

C
A11

80
 MT 732/932 Series E-E3
A12 ELECTRICAL SCHEMATIC DIAGRAMS
« 2/4 » MT-X732 Series E-E3
MT 1030 S Turbo Series 5-E3
MT-X1030 S Turbo Series 5-E3

S13
1 0 2 8 5 10

6 3 1 7
X187
SWF 525 192
G +
SWF 586 371 S2
G
1
2 A15
3
K5 87
85 BUZZEUR K0 1 K1 1 K2 1 K3 1 K4 1 K6 2 K7 1 K8 2
87a 86
K9 5 4 5 4 5 5 5 5 4 5 5

3.5 sec 2 0.5

CENTRALE 86 87 87a 86 87 87a 86 87 86 87 86 87 85 87 87a 86 87 85 87
4
CLIGNOTANTE 87

Tempo
85
5
6 85 30 85 30 85 30 85 30 85 30 86 30 85 30 86 30
2 3 2 3 2 3 2 3 2 3 1 3 2 3 1 3
7
8
9
10
11
F 13
12 F
14
15
16
17
18
X180 - E 5 8 1 6 2 3 7 4 6 7 4 5 3 2 8 1 4 2 7 5 1 3 6 X44 - G 19 6 20 7 8 9 21 10 18 4 5 16 15 1 11 2 14 12 13 3 17 5 1 2 3 4
X185 X181- F X38 - I X42 -H

150

148

197

213
197

166

167
202

205

205

236

232
17

21

19
22

34

99

33

45

455
163
X184

noir

212

218

155
282

379
3D

4D

3D
8

5
27

X24-B2

X24-A5

X24-A4

29G
39C

EP29
232

X4-9
noir 167
X182 X183

71

31
38

29

24

22

34

28

33

27

26

25

23

72

30

32
E 236 E

150

202
33

8
9
17 18 19 20 16 10 6 7 8 9 5 1 2 3 4 11 12 13 14 15
X14 X08 1 X22 2 1 X98 1 166
Tempo 1.5s

155
218
T P
H20 H21 H22 H23 H24 H25 H26 H27 H28 H29 H30 H31 H32 H33 H34 H35 P 282
B2 B70 B7 B69 148

A2 45
7 mm
84

D 497 497 D
189 189
143

378 noir

7 mm
5

EP13
V1

EP22
C C

31G
123 239
EP10

378 noir
80

247
EP9
122

1 1 246

377
380

379
X95

153

154

164
249 2 1 5 4 3
F46
118

114 114
EP3136 X31 A B C

1 5 4

orange
violet

rose
244 86 87 87a
245

115 115
EP11 248
85 30
121

3 3 250 2 3
EP14 EP8 X204 1 2 1 2 3 4 5 6 X205
K12
255 144
A6
120

145 38
HP
B B46 383 B
144

77A

noir
136

164

154

153

S32
83

84

230 noir

230 noir
38 noir

382 noir
383 noir
A B C D E F X30 R1 RT7sec RT7sec
X19
243

250
249
256

247
235

245
248

1 9
EP15

1 0

212

213

381

381
382

380
3 1 7 2 8 6 5 4
235

A8 V10 V10 V10 V10

jaune/vert
4 4 117
X206 C B A
X10 X09 X84 X85
marron
145

vert
1 2 1 2 1 2 1 2
rouge
blanc
jaune

bleu

bleu
bleu
noir

5
vert

10
X17 X16 X96 X18
118

116

117

121
124

123

120

125
122

X49
255

237
244

239

238

246

4 mm

BP
1 2 3 4 5 6 7 7 6 5 4 3 2 1 3 1 7 2 6 5 4 2 1 SWF 525 005
143

+ 77A
STOP STOP X20A X20B SWF 586 374 S6 0 1 X207 X208 2 1 X209 2 1
130
37C 131

4 mm
2
B1 3
Y4 Y3 Y40 Y41
H2 H5 H4 H3 H1 H1 H3 H6 H5 H2 MARCHE MARCHE STAB STAB
X103-10

C
M10
Masse Moteur

STOP STOP ARRIERE AVANT GAUCHE DROIT

A E3 AR GA E4 AR DR A
noir

noir

noir

noir

noir

noir

noir

noir
Masse Cabine
Masse Châssis

E7 M16 M12 M13

X106 124

X106 125

X76A 130
X106 243

X106 237
X106 238

X76A 83

E5 E6 MT1030 ST
X105

X176
Masse Cabine
Masse Châssis
11 12 13 14 15 16 17 18 19 20 21 22 23

80-02-M171EN (27/04/2015)
(18/09/2012)
 F

A
E
G

B
D

C
Masse Châssis

45
38

383
282
232
497
236

218
155
166
148
189
167
Masse Cabine

(27/04/2015)
(18/09/2012)
X76B 216 noir noir 216

12

12
X118

24
11

11
OPTION
ANTIVOL

10

10
41

9
MT-X732 Series E-E3

499

1
8

+
8
236
MT 732/932 Series E-E3

X236

7
A10

0
S30
166
225

SWF 525 110

6
4

6
49

SWF 586 372 S3

7E 214

1
MT 1030 S Turbo Series 5-E3

X41-12
A11

X02
41

5
8

S46
EP4

5
MT-X1030 S Turbo Series 5-E3

133 259 259 39 39

4
12

77D
304

X61
7 2
60

6
242
211

8
2

2
H36

X03
X76A 132 noir 132 77D 9E 215
X37-1

25
1

10
X135
X235

X239

X76B302 noir
X118 X118

(-) batt
1

12
12

X07
A13

D tection 1
9
2

11

2
302

X88
D tection 2
3

10
10

4
1
304 Com C3
9
4
4

3
2

PCB

S49
303 240

A18
Com C2
8
6
5

1
133 Com C1
X114
7
3
6

S48
S50 1

226 NC C1
A1

26
6
5
7

225 DEM
NC C2

X71
4
5
8
8

49 499 NC C3
2

1
4
7
9

303 3D 20 EVM

S20
X24-B4 Blocage
5

2
3
11
10

X135 10 mm 497 (+) apr s contact

1
2
2
11

139
X108 498 SPU
(+) batt
A14

X01
6
1
1

2
12

1
206

S21
X106 466 noir

X106 467 noir

27
X76B 40 noir 146

1
X107 40 noir 203 noir

2
45

S19
3
X76A 129 noir 113 noir

4
X105 129 noir

noir 203
113

X12
383 noir

X76A 258 noir noir 258 38 noir 189 12VP

28
7

47 noir 60 IN TOR 1

EP2
17

206 IN TOR 10
15

146 IN TOR 2
23

X76B 186 noir noir 186 GND

20
CN1-A / X56

X76B 185 noir noir 185

A3

GND
26

498

61 61 W UP IN
EP38
13

9E 188
X37-2 12VB

X99
1

180
181

29
1
CAN H 493 blanc

4
CABLE 4 CAN L 494 bleu CABLE 3

R120
X100

5
ALIM

B20
495 rouge 495 OUT SENSOR 468
2

2
21

MASSE 496 noir IN ANA 464 464

3

3
25

noir 471 OUT LS 22 noir 466

1

469
B23

IN ANA 2 465 465

6

noir 467
4

30
468
469

196
X87
CN1-A / X56

1
191 noir noir 191 191 noir noir 191 455 21E
OUT LS 12 X44-13

2
7
6
EP29

X92

Y19 Y20
484
483

42
S34

X134

VRP VS
44 noir noir 44 44 noir noir 44 OUT LS 11 483
1

2
8
5
EP22

IN TOR 5 481-376 375-481

X23
4

15

IN TOR 6 482 482

3

EP37
23

283 283 282 282 282 484

2

B
1
377

12

284 284 284 284 IN TOR 14

B50
2
1
12

285
289
287
21C

31
X250
X95-1

290
A
1
CN1-B / X57

291 291 291 291

ACCESSOIRE

IN TOR 17
2
2

B51
24

X251

292 292 292

B
1
9

293
B56
2
« 3/4 »

204 IN TOR 12
X105 293 noir
16

X256

478 IN TOR 4
11

299 299 297 297 IN TOR 13

A

32
1
4
10

300
LEVAGE
B57
2

196 196 196 OUTPWM 4

5
6

X257

42 42 42 OUTPWM 1
6
7

285 292 IN TOR 7

B
1
21

286 286 286 286 IN TOR 15

B58
2
10
24

288 288 288 IN TOR 18

20

11

X258

181 12VD
4

289 180 12VD

A
1
3

290 148
INCLINAISON

OUTPWM 2
B59
2
1

+
17

240 IN TOR 16
33
12

X259
0
S33

9E 182
X37-3 12VC
SWF 525 110
8

9E
SWF 586 374 S3

287 204
X37-3 183 12VC
1

B
1
9

noir 101
5

288
B60
2
7 2
CABLE 3
SPU

X260
6

75B noir
8

300 242
232

128
167
1

A
1
9

TELESCOPE
10

301 IN TOR 8 476 36

3

B61
22

226
X33
2

EP24
EP23

X261
noir 496

X105 301 noir IN TOR 9 477 37

4

CN1-B / X57
14

AGND 210 noir 241 noir 241

A17

34
31
PCB

6
F N R

EP28
X43

X76B 101 noir

X76B 187 noir noir 187 GND
34

493
494

211

47
218
478

471
128

Masse Châssis
Masse Cabine

35
ELECTRICAL SCHEMATIC DIAGRAMS

80-02-M171EN
F

A
E

B
D
G

C
A13

80
 MT 732/932 Series E-E3
A14 ELECTRICAL SCHEMATIC DIAGRAMS
« 4/4 » MT-X732 Series E-E3
MT 1030 S Turbo Series 5-E3
MT-X1030 S Turbo Series 5-E3

0 1 0

S4 F
G G

X79 1 2 3 4 5 6 7 8 9 X80 1 2

104

103
85
99

80

59
96

78

94
97

95
7E

8E
X41-9

X40-1
GND CAN 1

120 ohms
CAN 1 120
CAN 1 H
CAN
1L

F F

43 noir 10BX72B
28 1 2 11
261
260

492
CABLE 5

59

94

95

78
96
93

X41-10
X70 X77

X41-5

X41-1

X41-3

X37-1
2 3 5 6 4 1
X115 PRISE DIAGNOSTIC

X4-4

X75
2 1

12G
38C
14 6 2 5 3 7 8 9 10 16 1 11 12 13 4 15

6E

6E
6E
9E
7E
M 3 2

199 noir
200 noir

201 noir
+perm vit 1

487

488
486

485

raz 2
M

103
104

105
135
162

102
208
99

87

88

86
noir 489 M7 1
X26
261
260

492

- 1 2 3 8 9 6 13 12 4 7 5 10 11 15 16 14 17

M3
6

5C
494

7E
494 486

711
X41-7

noir 710
723
724

702

noir 709

noir 708

732
728
743
750

756
755
736
EP36

X48-2
493 493 485 CABLE 1
E EP35 E
EP25
491
490

211

478
D 128 D

735
736
478

79 77C 472 77B 717 703 733 751 758

753
714
718
720

704

730

729
735

737

753

755
S270 S290 S115 S12 S139 S160 S54
1 1 9 1 1 9 21 0 3 7 4 8 9 1 0 1 9 0
1 2 1 7 2 8 9 X154A 1 1 9 1 0 1 7 2 8 9
43E X26-15

X41-11

X44-12
X41-8
X41-2
X40-8
8E X40-6

X40-2

X41-4

R3
163 21E
7E

6E
8E

8E
7E

6E

ou
5 10 5 10 1 5 2 6 10 5 10 3 4 10 5 10 5 6 10
211

161
159

160

162
149

155

156

157

158

128

X119 X103 X151 X153 X152

475

SWF 525 010 77C SWF 525 024 SWF 525 005 SWF 525 243 X149 SWF 525 005 X150 SWF 525 053 X154B SWF 525 005 SWF 525 110
134

721
715

719

noir 701
475

noir 722

702

728

732

noir 734

750

noir 752

756

noir 759
+ + 77B + 717 + 703 + 733 + 751 + 757 758
CABLE 2

754
X04

710 noir
709 noir

708 noir
SWF 586 371 S3 SWF 586 374 S4 SWF 586 373 S3 1 2 3 4 5 6 7 8 9 SWF 586 373 S8 SWF 586 373 S9 SWF 586 372 S4 SWF 586 374 S2 SWF 586 373 S2
noir 31
noir 30

46
16A 131

27

noir
218

77E

C 218
S31 734 noir C
1 0 1 9
X49-10

noir 701 754 noir

noir

471 noir 722 752 noir

80

noir 725 759 noir

47 noir 726 740 noir
5 10 MT 732 noir 727 707 noir
731 noir
X52 X201 X203

X53-8
X53-7
X53-2

X53-1
SWF 525 005 1 2 MT 932 EP52

714
58

+ 77E
X136

252 noir 5F
5F

254 noir 6F
6F
731

730
SWF 586 373 S14 715
134

32

8E
S35
2 1
X40-7
S15 716 711

707 noir
S44

251

253
0 0 EP57

noir 766

765
X58 1 1 9 1 1 9
491
490

713
31
79

X27 1 3 2 4

712
47 noir

28 noir

2 1 3 4
471 noir

noir 706 749 noir

EP53

744
745
noir 746

747
X97
46

48

27

29

764 748 noir

472

C 5 10 5 10 EP51

704
B X15 X21 B
ALIM 12V

742

noir
GND

CAN H

CAN L

C B A C B A

737
2 1 X212 X202

762 0.75 mm noir 762

738
EP56 EP55

765
EP54

706 0.75 mm noir

764 0.75 mm noir

740 0.75 mm noir

SWF 525 005 SWF 525 005

102
106
742 0.75 mm noir
M15 + + 763

noir

noir
A5 / LLMI
SWF 586 373 S10 SWF 586 375 S1 EP50 X25 1 2

705 0.75 mm

761 0.75 mm

763 0.75 mm

741 0.75 mm

739 0.75 mm
S10 + +

X148B 748
X148C 743
X148A 749

X138B 744
X138A 745

X139B 746
X139A 747
- -
B9 B10
725 noir

726 noir

727 noir
X94 E20 E21 E22 E23 X140 X141 X147 X210 X211
719
716

718

712

721

713
720

723

724
2 1 X143 3 1 2 4 X144 3 1 2 4 X142 3 1 2 4 2 1 2 1 1 2 1 2 1 2 1 2
noir 71 32 noir 1 4 3 2 X213 X145A X145B X146
71
48

29

1 2 X50 2 1 X51 1
+perm vit
2 1
+perm vit
2 1
+perm vit
2
E13 E16
raz M raz M raz M M
Y12
3
-
3
4
-
3
- E12 E17 E14
A C
M6 4
M5 M4 4
A
noir

noir

noir

93 noir

106 noir
201 noir
200 noir

199 noir
EVTDF
H13 H14 AV AV AR AR B28 B27 E18 E19
X107 489

Y5 LAT TOIT AR GA DR GA DR
X76A 30

X105 28

E8
X135

X135

A9 E15
X135

X76A

X76B
X76B
X76B
M11

X106
Masse Châssis
Masse Cabine

34 35 36 37 38 39 40 41 42 43 44 45 46

80-02-M171EN (27/04/2015)
(18/09/2012)
 ELECTRICAL SCHEMATIC DIAGRAMS B1

MLT 731 TURBO SERIES F-E3 - MT / MLT-X732 100P S1-E3

pages

POSITION OF CONNECTORS ON DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2

POSITION OF COMPONENTS ON DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B5
POSITION OF FUSES AND RELAYS ON DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8
POSITION OF SPLICES ON DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9
ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10

80

(09/02/2015) 80-02-M171EN
 MLT 731 TURBO SERIES F-E3
B2 ELECTRICAL SCHEMATIC DIAGRAMS
MT / MLT-X732 95P ST3A S1

POSITION OF CONNECTORS ON DIAGRAMS

Position on diagram
Component Hydraulic
Harness type Item Designation
name 1 2 3 4 correspondence
Main X01 Transmission cut-off on gear lever 25B
Main X02 Seat switch power supply 25D
Main X03 Seat sensor information 25D
Main X04 Power supply to options 35C
Main X08 Transmission fluid thermostat (PS: on ps gear box) 16E
Main X09 Forward electrovalve 20B
Main X10 Reverse electrovalve 20B
Main X11 Pneumatic seat 27B
Main X12 Hand brake switch 26B
Main X13 Front right headlight 11A
Main X14 Horn 16E
Main X15 Front wheel alignment 34B
Main X16 Rear right headlight 13A
Main X17 Rear left headlight 12A
Main X18 License plate light 15A
Main X19 Rear trailer connector 14B
Main X20 Reversing sound alarm 15A
Main X21 Rear wheel alignment 35B
Main X22 Clogging hydraulic filter 17E
Distrib X23 Hydraulic cut-off ev/vs 32A
Manin/eng X24 Main harness/engine interface 2D
Main X25 Working lights on telescope option 46B
Main X26 Cab upper harness 42E
Main X27 Cab loudspeaker harness 45B
Distrib X28 Telescope retract ev 30A
Distrib X29 Telescope extend ev 30A
Main X30 Heating/ventilation 17B
Main X31 Air-conditioning option 17C
Main X32 Cigarette lighter connector 22C
Main X33 Hydr mvt cut-off switch 31C
Distrib X34 Attachment - dir ev 30A
Distrib X35 Attachment + dir ev 29A
Main X36 Jsm 31G
Main X37 Plate power connector 9F
Main X38 Plate fault indicator lamp connector 16F
Main X39 Lighting harness 10F
80

Main X40 Ignition safety/wheel alignment/brake fluid tank 7F

Main X41 Option and ceiling light power supply 6F
Main X42 Fuse plate 22F
Main X44 Relays/hydr mouvement cut-off/transmission cut-out/ev 18F
Main X45 Fuse and relay plate power supply and ground 5F
Main X46 Hella k17 mini relay plate 9C
Main X47 Starter atofuse plate 1E
Main X48 Diag connector atofuse plate 5D
Main X49 Rear fog light switch 16A
Main X50 Front wheel alignment indicator lamp 35A
Main X51 Rear wheel alignment indicator lamp 35A
Main X52 Wheel alignment switch 35C
Main X53 Car radio loudspeaker output 3F
Main X54 4-way ignition switch 2F
Main X55 6-way ignition switch 3F
Main X56 S.p.u cn1-a 28F
Main X57 S.p.u cn1-b 31F
Main X58 Llmi safety module 33B
Main X59 Clock 5A
Main X60 Clock light 5A
Main X61 Transmission cut-off switch 25A
Main X68 Hour meter rev counter module 7A
Main X70 Front windscreen washer pump 40F
80-02-M171EN (09/02/2015)
MLT 731 TURBO SERIES F-E3
ELECTRICAL SCHEMATIC DIAGRAMS B3
MT / MLT-X732 95P ST3A S1

Position on diagram
Component Hydraulic
Harness type Item Designation
name 1 2 3 4 correspondence
Main X71 Transmission cut-off on brake pedal 25B
Main X72A Brake fluid level 10C
Main X72B Brake fluid level 10B
Main X73A Stop switch 9A
Main X73B Stop switch 9A
Main X74 Front left headlight 10A
Main X75 Tuv sidelight control by working light on telescope 12G
Main X76A Cab left-hand ground 1A
Main X76B Cab left-hand ground 1A
Main X77 Front windscreen wiper 41F
Main X79 Wiper commutator switch 40G
Main X80 Wiper reset 42G
Main X81 Steering fault indicator lamp 12E
Main X82 Steering fault pressure switch 11A
Main X83 Dashboard indicator lamps (4 way) 12E
Main X86 Discharge valve module 5C
Main X87 Distributor harness interface 29D
Main X89 Engine water temperature module 9A
Main X90 Fuel level module 6A
Main X91 Cigarette lighter light 23C
Distrib X92 Proportional ev on telescope lowering/vrd 31A
Main/distr X93 Tilting cut-off ev 31A
Opt X94 Telescope head electrovalve 34B
Main X95 Hella k12-k18 mini relay plate 22B
Opt (mt) X96 Rear 7-pin socket electric connector 14A
Main X97 Telescope head electrical predisposition or telescope head ev 34B
Main X98 Transmission oil pressure switch (PS: on ps gear box) 17E
Main X99 Vishay gauge connector 28B
Main X100 En15000 boom angle sensor 29G
Wire X101 Mid-frame ground/engine 2A
Main X103 Telescope head connector or telescope head ev switch 35C
Main/distr X105 Distributor harness ground connection 1A
Main X106 Rear frame ground 1A
Main X107 Cab rear ground 1A
Wire X108 Front frame ground on cab bracket 25A
Main X112 Continue flow push button 28G
Main X113 Continue flow potentiometer 28G
Main X114 Emergency stop 26F
Main X115 Diagnostic 34F

80
Main X116 Easy connect system switch 28A
Main X117 Attachment locking switch 32C
Main X118 Anti-theft module predisposition 24F
Main X119 Override switch 33C
Main X133 Discharge ev 5A
Main X134 Telescope retraction sensor 30G
Opt X135 Option cab right-hand ground 1A
Cab X136 Front working head light interconnection 43B
Cab X138A Left loudspeaker 45B
Cab X138B Left loudspeaker 45B
Cab X139A Right loudspeaker 45B
Cab X139B Right loudspeaker 45B
Cab X140 Front left working light 43B
Cab X141 Front right working light 43B
Cab X142 Rear windscreen wiper 41B
Cab X143 Side windscreen wiper 40B
Cab X144 Roof windscreen wiper 41B
Cab X145A Rotating beacon light 42B
Cab X145B Rotating beacon light 42B
Cab X146 Rear left working light 44B
Cab X147 Rear right working light 44B
Cab X148A Ceiling light 44B
Cab X148B Ceiling light 44B

(09/02/2015) 80-02-M171EN
 MLT 731 TURBO SERIES F-E3
B4 ELECTRICAL SCHEMATIC DIAGRAMS
MT / MLT-X732 95P ST3A S1

Position on diagram
Component Hydraulic
Harness type Item Designation
name 1 2 3 4 correspondence
Cab X148C Ceiling light 44B
Cab X149 Ceiling/side windscreen wiper switch 41C
Cab X150 Rotating beacon light switch 42C
Cab X151 Working light switch 43C
Cab X152 Telescope working light switch 45C
Cab X153 Defrost switch 45C
Cab X154A Rear defrost 44D
Cab X154B Rear defrost 44C
Engine wire X160 Battery fuse box bf1 1D
Engine X161 Starter electrovalve 1B
Engine X162 Engine stop electrovalve 4A
Engine X163 Fuel pump 4A
Engine X164 Engine oil pressure 3B
Engine X165 Fuel gauge 2A
Engine X166A Air filter clogging 3A
Engine X166B Air filter clogging 3A
Engine X167 Preheat 2B
Engine X168 Engine ground 1A
Engine X169 Ksb cold start 3B
Engine X170A Engine water thermo switch 4B
Engine X170B Engine water thermo switch 4B
Engine X171 Preheat relay 2C
Engine X172 Preheat/alternator power fuses 2C
Engine X173 Equipment power fuses (mlt) - ecm fuse (mt) 2D
Engine X174 Clock ground 1B
Engine X175 Lsu potentiometer 3C
Wire X176 Engine Ground 2A
Electric plate X180 Indicator lamp harness connector e 13F
Electric plate X181 Indicator lamp harness connector f 15F
Electric plate X182 Dashboard indicator lamps (4 way) 12E
Electric plate X183 Dashboard indicator lamps (16 way) 13E
Electric plate X184 Battery charge indicator lamp 15E
Electric plate X185 Steering fault indicator lamp 12E
Electric plate X187 Warning switch 15G
Electric plate X188 Light commutator switch 9G
Electric plate X189 Awaiting commutator switch-plate tuv diode 12G
Electric plate X190 Awaiting plate-commutator switch tuv diode 12G
Electric plate X191 Awaiting plate-working lights tuv diode 13G
Electric plate X192 Car radio power supply 5F
80

Opt X200A Battery cut-off 1B

Opt X200B Battery cut-off 1A
Opt X202 Blue headlight switch 38B
Opt X203 Aggravating mvt cut-off power supply on non EN15000 version 36C
Opt X204 Air-conditioning high pressure sensor 17B
Opt X205 Remote air-conditioning module 18B
Opt X206 Remote air-conditioning module 18B
Opt X207 Air-conditioning compressor 18A
Opt X208 Air-conditioning fan motor 1 18A
Opt X209 Air-conditioning fan motor 2 18A
Opt X210 Left telescope working light 46B
Opt X211 Right telescope working light 46B
Opt X212 Cleanfix switch 39B
Opt X213 Cleanfix 38A
Opt X214 Diesel decongealant atofuse plate 2B
Opt X215 Diesel decongealant relay 2B
Opt X216 Rear hydraulic selector switch 37B
Opt X217 Rear hydraulic control switch 36B
Opt X218 Selector ev 37A
Opt X219 Rear hydraulic ev 1 35A
Opt X220 Rear hydraulic ev 2 36A
Opt X221 Rear hydraulic predisposition connector 35C
Opt X222 Telescope suspension switch 39E

80-02-M171EN (09/02/2015)
MLT 731 TURBO SERIES F-E3
ELECTRICAL SCHEMATIC DIAGRAMS B5
MT / MLT-X732 95P ST3A S1

Position on diagram
Component Hydraulic
Harness type Item Designation
name 1 2 3 4 correspondence
Opt X223 Telescope suspension ev 1 38C
Opt X224 Telescope suspension ev 2 38C
Opt X225 Telescope suspension valve pressure switch 39D
Opt X226 Telescope position sensor 38E
Opt X227 Telescope suspension cut-off relay 38C
Opt X228 Telescope suspension power supply relay 39C
Opt X229 Telescope suspension tilt up pressure switch 38D
Opt X230 NC T.S. tilt up mvt detection pressure switch 38D
Opt X231 NC T.S. tilt up mvt detection pressure switch 38D
Opt X232 NC telescope lowering mvt detection pressure switch 38D
Opt X233 NC telescope lowering mvt detection pressure switch 38D
Opt X234 NC T.S. tilt down mvt detection pressure switch 39D
Opt X235 NC T.S. tilt down mvt detection pressure switch 25G
Opt X236 Fintronic anti-start unit 24G
Opt X238 Preheat rod 1B
Opt X239 Anti-theft unit 25G
Engine W Alternator w 2C
Engine D+ Alternator d+ 2C
Engine B+ Alternator b+ 2C

POSITION OF COMPONENTS ON DIAGRAMS

Position on diagram Hydraulic

Item Designation
1 2 3 4 correspondence
A1 Anti-theft unit 26G
A2 Instrument panel 15D
A3 S.p.u module 28F
A5 Longitudinal security module (Llmi) 33B
A6 Air-conditioning module 18B
A7 Car radio 4G
A8 Heating/ventilation panel 17B
A9 Cleanfix module 39A
A10 Fintronic anti-start unit 24G
A11 Fintronic antenna 25G
A12 Jsm (joystick switch and move) 31G
A13 Digicode 25G
A14 Modclé 26G

80
A15 Electric plate 22G
A21 Discharge valve control module 6C
BF1 Preheat power fuse and relay box 1D
B1 Reversing sound alarm 15A
B2 Horn 16E
B3 Engine oil pressure switch 2B
B5 Engine temperature sensor 4B
B6 Engine air filter clogging pressure switch 3A
B7 Hydraulic filter clogging pressure switch 17E
B8 Steering fault pressure switch 11A
B9 Front wheel alignment sensor 34B
B10 Rear wheel alignment sensor 35B
B11 Stop switch pressure switch 9A
B12 Tilt up/telescope suspension mvt detection pressure switch 38D
B13 Lowering/telescope suspension mvt detection pressure switch 38D
B14 Tilt down/telescope suspension mvt detection pressure switch 38D
B20 Strain gauge 29A
B21 Continue flow potentiometer 29G
B23 Telescope angle potentiometer 30G
B25 Telescope suspension cylinder valve pressure switch 39D
B27 Right loudspeaker 45A
B28 Left loudspeaker 45A
B46 Air-conditioning high pressure sensor 17B
B69 Transmission oil pressure sensor 17A
(09/02/2015) 80-02-M171EN
 MLT 731 TURBO SERIES F-E3
B6 ELECTRICAL SCHEMATIC DIAGRAMS
MT / MLT-X732 95P ST3A S1

Position on diagram Hydraulic

Item Designation
1 2 3 4 correspondence
B70 Transmission oil temperature sensor 16A
E1 Front left headlights 10A
E2 Front right headlights 11A
E3 Rear left headlights 12A
E4 Rear right headlights 13A
E5 Left trailer lights 14A
E6 Right trailer lights 14A
E7 Rear license plate light 15A
E8 Wheel alignment indicator lamps 34A
E12 Front right working light 43A
E13 Front left working light 43A
E14 Ceiling light 44A
E15 Rotating beacon light 42A
E16 Rear left working light 43A
E17 Rear right working light 44A
E18 Left telescope working light 45A
E19 Right telescope working light 46A
E20 Front left blue light 37B
E21 Front right blue light 38B
E22 Rear left blue light 38B
E23 Rear right blue light 38B
F46 Thermal circuit-breaker 18C
G1 12v - 110ah - 750a battery 1B
G2 12v/85a alternator 2C
12A
H1 Rear right and left fog light
13A
12A
H2 Rear right and left position light
13A
12A
H3 Rear right and left stop light
13A
H4 Rear left direction indicator light 12A
12A
H5 Rear right and left reversing light
13A
H6 Rear right direction indicator light 13A
10A
H7 Front right and left position lights
11A
10A
H8 Right and left dipped beam light
11A
10A
H9 Right and left main beam light
11A
H10 Front right direction indicator light 11A
H11 Front left direction indicator light 10A
80

H13 Front wheel alignment light 34A

H14 Rear wheel alignment light 35A
H15 Clock light 5A
H20 Preheat 12E
H21 Engine pollution 12E
H22 Fault stop engine immediately 12E
H23 Steering fault 13E
H24 Transmission oil pressure 13E
H25 Transmission oil temperature 13E
H26 Brake fluid level 13E
H27 Parking brake 14E
H28 Battery charge 14E
H29 Engine oil pressure 14E
H30 Engine coolant temperature 14E
H31 Air filter clogging 14E
H32 Indicator lights 15E
H33 Side lights 15E
H34 Dipped beam headlights 15E
H35 Main beam headlights 15E
H36 Fintronic indicator lamp 25G
K0 Fast speed relay 18G
K1 Nc transmission cut-off relay 18G
K2 No transmission cut-off relay 19G
K3 Reverse gear relay 19G
80-02-M171EN (09/02/2015)
MLT 731 TURBO SERIES F-E3
ELECTRICAL SCHEMATIC DIAGRAMS B7
MT / MLT-X732 95P ST3A S1

Position on diagram Hydraulic

Item Designation
1 2 3 4 correspondence
K4 Forward gear relay 20G
K5 Machine fault alarm 15G
K6 Slow speed relay 21G
K7 Free 21G
K8 Anti-start relay 22G
K9 Flashing/warning unit 14G
K10 Telescope suspension cut-off relay 39C
K11 Telescope suspension power supply relay 39C
K15 Diesel decongealant relay 2A
K16 Preheater relay 1C
K17 Module relay lights 9C
K18 Neutral safety relay 21A
M1 Starter 1B
M2 Diesel pump 4A
M3 Front windscreen wiper motor 41E
M4 Rear windscreen wiper motor 41A
M5 Roof windscreen wiper motor 41A
M6 Side windscreen wiper motor 40A
M7 Front windscreen washer pump 40E
M10 Air-conditioning compressor 18A
M11 Cleanfix compressor 38A
M12 Air-conditioning fan motor 1 18A
M13 Air-conditioning fan motor 2 19A
M15 Pneumatic seat compressor 27A
M16 Ventilation motor-fan 17A
P1 Hour Meter/Rev Counter 8A
P2 Fuel level 7A
P3 Engine coolant temperature 9A
P4 Watch 5A
R1 Preheating resistances 2B
R2 Fuel level sensor 2A
R3 Rear defrost 44D
R5 Diesel decongealant heating element 2A
R6 Preheat rod 1A
R7 Engine temperature sensor 4B
S1 Battery cut-off 1A
S2 Ignition switch 2F
S4 Wiper commutator switch 43G
S5 Light commutator switch 8G
S7 Cigarette lighter 23B

80
S10 Telescope head electrovalve reel 34B
S11 Brake liquid level contact 10C
S12 Rotating beacon light switch 42C
S13 Warning switch 15G
S14 Easy connect system switch 27A
S15 Blue headlight switch 38B
S16 Rear windscreen defrost switch 45C
S18 Rear hydraulic control switch 36B
S19 Hand brake sensor 26A
S20 Brake pedal sensor 25B
S21 Gear lever switch 25B
S22 Rear hydraulic selector switch 37B
S23 Telescope suspension switch 40E
S24 Telescope position sensor 38E
S27 Override switch 33C
S28 Attachment locking switch 32C
S29 Telescope electrical connector/telescope head ev switch 35C
S30 Transmission cut-off switch 25A
S31 Wheel alignment switch 35C
S32 Rear fog light switch 16B
S33 Movement neutralisation switch 31C
S34 Telescope retracted sensor 31G
S35 Cleanfix switch 39B

(09/02/2015) 80-02-M171EN
 MLT 731 TURBO SERIES F-E3
B8 ELECTRICAL SCHEMATIC DIAGRAMS
MT / MLT-X732 95P ST3A S1

Position on diagram Hydraulic

Item Designation
1 2 3 4 correspondence
S36 Push button + continue flow indicator lamp 28G
S44 Pneumatic seat switch 27B
S46 Driver presence sensor 25C
S50 Emergency stop button 26F
S54 Telescope working light switch 46C
S115 Roof/side windscreen wiper switch 41C
S139 Front and rear working light switch 43C
V1 Diode P600 j - reversing lights 13C
10G
V2 6a 300v diode - tuv
11G
V4 1a 1000v diode - safety relay/reverse gear 21B
V5 1a 1000v diode - safety relay/forward gear 21B
V6 Diode P600J 6a/600v - telescope suspension harness 38D
V7 Diode P600J 6a/600v - telescope suspension harness 39D
V8 Vishay sbyv28-200 diode 3B
V9 Diode 9D
V10 Vishay sbyv28-200 diode B20
Y1 Engine stop electrovalve 4A
Y2 Ksb cold start electrovalve 3B
Y3 Forward electrovalve 20A
Y4 Reverse electrovalve 20A
Y5 Cleanfix electrovalve 39A
Y7 Tilting cut-off electrovalve/vci 31A
Y8 Discharge electrovalve 5A
Y10 Telescope suspension electrovalve 1 38C
Y11 Telescope suspension electrovalve 2 38C
Y12 Head telescope electrovalve 34A
Y15 Telescope extend proportional electrovalve 30A
Y16 Telescope retract proportional electrovalve 30A
Y17 Attachment way+ proportional electrovalve 29A
Y18 Attachment way- proportional electrovalve 30A
Y19 Telescope lowering proportional ev/vrd-vrp 31A
Y20 Hydraulic cut-off electrovalve/vs 32A
Y21 Selection electrovalve 36A
Y22 Rear hydraulic electrovalve 1 36A
Y23 Rear hydraulic electrovalve 2 35A

POSITION OF FUSES AND RELAYS ON DIAGRAMS

80

Position on diagram
Item Current Designation
1 2 3 4
F1 7,5A Lsu + as option 11G
F2 15A Rear working lights 6G
F3 10A Rear windscreen wiper + roof/side windscreen wiper 7G
F4 15A Max Engine stop ev or engine ecm 7G
F5 7,5A Rotating beacon light 6G
F6 5A Wheel alignments + as option 8G
F7 7,5A Llmi + override switch + sensors + blue light opt (15a) 11G
F8 15A Relays K2/K3/K4 + transmission cut-off + jsm/fnr 11G
F9 5A Dashboard module + indicator lamps 8G
F10 10A Horn + stop switch 8G
F11 15A Working light on telescope 8G
F12 10A Indicator lights 11G
F13 30A Fan 9G
F14 10A Cigarette lighter 9G
F15 20A S.p.u 9G
F16 5A Diagnostic plug 7G
F17 15A Max Cleanfix + rear hydraulics + anti-theft 6G
F18 15A Front working lights 6G
F19 15A Rear windscreen defrost 7G
F20 10A Pneumatic seat + as option 6G
F21 10A Front windscreen wiper + front windscreen washer 8G

80-02-M171EN (09/02/2015)
MLT 731 TURBO SERIES F-E3
ELECTRICAL SCHEMATIC DIAGRAMS B9
MT / MLT-X732 95P ST3A S1

F22 10A Max Telescope suspension + telescope electrical predisposition + telescope head ev 8G
F23 7,5A Right sidelight + module lighting 11G
F24 7,5A Left sidelight + rear plate lighting 10G
F25 7,5A Right indicator lights 11G
F26 7,5A Left indicator lights 11G
F27 15A Dipped headlight + anti-fog light 10G
F28 15A Headlights 10G
F29 15A Warning + ceiling light + anti-theft + clock + rev counter 7G
F30 25A Light commutator switch 10G
F31 25A Starter 1E
F32 5A Diagnostic plug + s.p.u 5C
F40 40A Ignition switch 1D
F41 40A Ignition switch 1D
F42 80A Preheat 1D
F43 80A Alternator 1D

POSITION OF SPLICES ON DIAGRAMS

Position on diagram
Item Function
1 2 3 4
EP01 Pump go + ev power supply 4B
EP02 Ground 27B
EP03 Right sidelight power supply 14C
EP04 Jsm/k1 power supply 25E
EP05 Free wheel diode 3B
EP06 Forward gear neutral control 21B
EP07 Reverse gear neutral control 21B
EP08 Anti-fog light power supply 14B
EP09 Rear left sidelight power supply 12C
EP10 Reversing light diode 13C
EP11 Right rear direction indicator power supply 13B
EP12 Neutral control 21B
EP13 Reversing light diode 13C
EP14 Rear left direction indicator power supply 12B
EP15 Stop light power supply 12B
EP16 Dashboard module ground 7B
EP17 Dashboard module indicator lamp 6B
EP19 9D
EP20 9D
EP23 Forward control 32G

80
EP24 Reverse control 33G
EP25 Can A ground 33E
EP26 Roller 1 31G
EP27 Roller 2 32G
EP28 S.p.u ana ground 28G
EP29 Ana power supply 29G
EP32 Alt w 7B
EP35 Can h 33E
EP36 Can l 33E
EP38 S.p.u power supply 28F
EP50 Front working light power supply 43B
EP51 Front working light ground 43B
EP52 Cab harness ground 42C
EP53 Left-hand light hp ground 44B
EP54 Rear right working light power supply 44B
EP55 Rear left working light power supply 43B
EP56 Revolving light power supply 42B
EP57 Windscreen wiper power supply 41B

(09/02/2015) 80-02-M171EN
 MLT 731 TURBO SERIES F-E3
B10 ELECTRICAL SCHEMATIC DIAGRAMS
MT / MLT-X732 95P ST3A S1

ELECTRICAL DIAGRAMS

DETAIL CAN A
210 496 3 NOIR
241 EP 28 X99 JAUGE
459
460
495 2 ROUGE 1 2
462 CABLE 3 5
LLMI 4 3
X58-3 490 493 4 BLANC
CABLE 2 EP 35
X58-4 491 494 5 BLEU

1 DRAIN
EP 25

SPU
PRISE DIAG 260 X57-1
486 EP 36 CABLE 5
X115-14 264 X57-2
CABLE 1
X115-6 485 X57-28
X115-5 492
X57-11
489
X107 SPU
495
X56-21
EP 36 CAN LOW
EP 35 CAN HIGH
EP 25 DRAIN
EP 28 MASSE ANALOGIQUE
80

80-02-M171EN (09/02/2015)
 E

B
F
G

A
Masse Chassis

R6
1
Masse Cabine

3
617

X238
X161
Masse Moteur

(09/02/2015)
M1
M
20 mm

1
50 mm
X160

G1
50 mm 50 mm

X47
F31
82 4 mm

S1
X168 20 mm
86 30

1
15

X174
2
609 noir

X200B
X200A
F43
F42
F40

F41
X168

BF1

K16

2
F47
MT / MLT-X732 95P ST3A S1
MLT 731 TURBO SERIES F-E3

X176 10 mm 85 87

85
86
X101

87
1 2 5 3 B A B A

X171

30

K15
X215
627
620
629

628
629

5
612
X172
X173
X24

X214
X168 7 mm

603
606
608
611
608 16 16

X54
S2
63

2
A1
1

R5
X168 628 noir 606 12 12

C8

10 mm
611 7 7

|
627 7 mm 64

A8
621 603 13 13

620
92

R2
N
2
C1

3~
30 30 17 17
607 601 601 18

M
G

X167
82

1
A6
8
610 610 24 92

B+ D + W

P
G2
9

R1 B3
A3
613 612 6 6

1
B3

noir
4 mm 617 14

2
B1

X164
607 25

10

X165 X166A
P
50a 19 19 54 15 58

A7

B6
67
68
65
66
623 623 17 16E
X38-7

B2
613 19 17E
621 X38-3 X55

3
A4

T°
630
OP

622
B7
X168 622 noir
632 noir noir 632

X166B
2

X169

Y2
C3
X168 635 noir 634 634
X53

3
C4

EP5
45B noir 252

V8
618 633 633 X27-1
8

2
1
C2
625 625 45B 251
X27-3
7

1
X175

EP1
C6
626 602 602 20 26F
X114-5
6

Y1
B4

X162
5

T°
X170A

C7

B5
616 616 21 17E
X38-1
4

619

A5

T°

2
624 624 26

M
3

1
B6

M2
626 45B noir 254
X27-2
2

4
R7
C5
45B 253

X170B
noir 609 267 noir X27-4
1

A2

X163
X168 604 noir noir 604 11
A7

B5
8

X168 605 noir 4 mm noir 605 10

B8
7

X76A 10 noir 4 mm
6

X76B 11 noir
5

X76A 69 noir
4
3

X59

9
267 noir

6
2

12
266

3
1
1

5
63

X60
X45 - K

265
X192

X48

X86

P4
H15
F32
151 151
1

CDE
X105 315 noir noir 315 GND MLT 731 64

7
487 35F X115-16
2

2
2

Y8
3

X133
316 316 EV OUT noir 69

1
EV DECHARGE

DECHARGE
13
4

317 184 W2 68
189 MLT 731

2
MLT-X732
5

314 BAT+
X105 317 noir 67

14
6

A21 34F 66
7

X90
Battery 142 65
8

1
Ground 70 noir

6
2
43E F2
Ground X26-7 88
1

3
X41- A

36C 160 F17

n.c. X4-2
2

4
F18

265
25 43E 86
signal X26-5
3

5
F20
illumination 127 127 89 36C 158
X4-8
4

signal

6
42E 87 F5
X26-6

126
Warning led -
5

7
266 F29

EP17
219
MLT 731 221
warning led +
6

P2
F16

70
35F 488
X115-1
7

X76A 91 noir 91 36C 159

X4-1
8

EP16
40F 85 F3
X79-1
9

MLT 731

140
F19

X68
Battery 221 43E 135

7
X26-11
314

1
10

F4
Ground 220 noir 36C 157
X4-7

2
11

72
MLT-X732 25F 214
Sensor (-) X118-5

3
12

Ignition 90 143
184

4
13

EP32

Sensor (+) 141 141 24

10 15 20
5

30
5 RPMx100 25
Illumination 219 15
9

6
X40- B

Service (TX) 14
3

40F F21
Service (Rx) X79-3 80
1

P1
36C F22
X4-6 156
2

142 F9
90
4

36C F11
57/58

81 149
0 1

Battery

8
X4-4
6

F6
2

140 noir 35B 58

Ground X52-5
7

2
56a

36C 161
Ground X4-3
8

n.c. 81
56b

4
12

F10
30

signal 26 57
5

V9

illumination 126 73
54s
L

S5

signal
6
EP20
EP19
11
L

224
MLT-X732 72

Warning led -
7
54d

18 55
0 R

warning led +
8
2
10 13
« 1/4 »

X89

P3
49

62 MLT 731
31

K17

85

74 43E 105
X26-10
2
1

30

224 25F 215

P

X118-1
1

3
X37 -D

86 87 87a
5

X73A

F15
B11

57
1 5 4

28F 188 MLT 731

X56-1
2

497
4

4 233 (223 MLT-X732) noir 31F 183

X57-9
3

31F 182 F14

222

X57-8
4

X73B
X46

98
5

F13
X76B 222 noir 4 mm 84 1 7 5 6 8 9 3 4 2
X188

X76A 56 noir 56
N

40F noir 43 F30

55
X70-2
X76A 54 noir

54
X72B
Fus Therm 2A

X72A

1
S11

F27
52 52
10
3
X39- C

F28
E1 AV GA

53 53
X189

50 110
5

F24
51 1
V2

H8 H9 H7 H11

50
1

6
X74

89
X190

13

F23
X76A 111 noir 107
6

111 114
1
12

109 109
9

F26
E2 AV DR

110 51
3
10

107 3
11
4
11

F25
108 108
X191

H8 H9 H7 H10
5

F1
115
8

6
X13

F7
V2

F8
4
3
115
114
497
7 mn
45

1
189
143
98

62

F12
X75

noir 233 (223 MLT-X732)

Masse Cabine
Masse Châssis
Masse Moteur
208 43E X26-14

12
6

8
4
2

14
10
12

16
18
5

7
3
1

13

17
15
11
ELECTRICAL SCHEMATIC DIAGRAMS

80-02-M171EN
C
E
F

B
G

A
B11

80
 MLT 731 TURBO SERIES F-E3
B12 ELECTRICAL SCHEMATIC DIAGRAMS
« 2/4 » MT / MLT-X732 95P ST3A S1

S13
1 0 2 8 5 10

6 3 1 7
X187
SWF 525 192
+
G SWF 586 371 S2 G
1
2 A15
3
85 87
K0 K1 K2 1 K3 1 K4 1 K6 2 K7 1 K8
87a 86
K9 K5 BUZZEUR 1 5 4
86 87 87a
1 5 4
86 87 87a 86 87
5
86 87
5
86 87
5 5 4
85 87 87a 86 87
5 2 5
85 87

3.5 sec 2 0.5

4 85 CENTRALE 87
CLIGNOTANTE

Tempo
5 85 30 85 30 85 30 85 30 85 30 86 30 85 30 86 30
6 2 3 2 3 2 3 2 3 2 3 1 3 2 3 1 3
7
8
9
10
11
F 13
12 F
14
15
16
17
18
X180 - E X38 - I X44 - G
5 8 1 6 2 3 7 4 6 7 4 5 3 2 8 1 4 2 7 5 1 3 6 19 6 20 7 8 9 21 10 18 4 5 16 15 1 11 2 14 12 13 3 17 5 1 2 3 4
X81-X185 X181 - F X42 -H

150

148

197

213

197

163

155

166

167
202

205

205

455

236

232
17

21

19
22

34

99

33

45
312
X184

noir

212

218
226
3D

4D

3D
8

5
27

X24-B2

X24-A5

X24-A4

29G

33G
33G
MLT 731

36C

EP29

EP23

EP24
X4-9
X182 noir
X83 X183

71

31
38

29

24

22

34

28

33

27

26

25

23

72

30

32
62

E 4 236 E

150

202
33

9
17 18 19 20 16 10 6 7 8 9 5 1 2 3 4 11 12 13 14 15
X14 X08 1 X22 2 1 X98 1 166
Tempo 1.5s

155
218

B2 T P
H20 H21 H22 H23 H24 H25 H26 H27 H28 H29 H30 H31 H32 H33 H34 H35 B70 P
B69
B7 148

A2
7 mn

45 45
D 98 D
497 497
189 189
143

62

233 (223 MLT-X732) noir

112
5

7 mm
EP13
C 123
V1 239 C
EP10
80

247
EP9
122

112 noir
1 1 246

153

154
164
249 noir 101
F46
118

100

X31 A B C

100
98
114 114
EP3 violet X32 X91
orange
244 136

rose
1 2
245

115 115 EP11 248

EP14

268
269
X205
121

3 3 250
EP6 EP7

233 (223 MLT-X732)

255
EP8 144
X204 1 2 1 2 3 4 5 6
S7
A6 V4 V5
120

145
HP
B B
B46 EP12
144

77A

S320
136

164

154

153
83

84

RT7sec RT7sec noir noir 38

R1
X19 1 9 A B C D E F X30

noir
1
243
235

250
249

256
247
235

245

248

228 (227 MLT-X732) 228 (227 MLT-X732)

212

213
269
230

268
230
EP15

38
3 1 7 2 8 6 5 4
A8

231
V10 V10

226
4

jaune/vert
4 117
X206 C B A
X10 X09 2 1 5 4 3 X95
239
312

marron
145

bleu

bleu
vert

1 2 1 2
rouge
jaune
blanc

bleu
noir

5
vert

10
X17 X16 X96 X20 X18 K18
118

116

117

121
313

124

123

120

125
122

X49
255

244

237

238

246

BP
4 mm

X82 1 2 1 2 3 4 5 6 7 7 6 5 4 3 2 1 3 1 7 2 6 5 4 1 2 2 1
SWF 525 005
1 5 4
143

A B 77A 86 87 87a
+ 1
STOP STOP SWF 586 374 S6 X207 X208 2 1 X209 2 1
130
35C 131

0
B1

4 mm
2
P
3 Y4 Y3 85
2
30
3
B8 H2 H5 H4 H3 H1 H1 H3 H6 H5 H2 C
X103-10

MARCHE MARCHE
E3 AR GA
STOP
E4 AR DR
STOP
237 noir
238 noir

130 noir

83 noir

A A
313 noir
124 noir

noir

ARRIERE AVANT
noir

noir

101 noir
E7 M16 M10 M12 M13
X106 125

9
X106 243

E5 E6
X76A

X76A
X76B
X106

X106
X106

X105

X176

X76B
Masse Moteur
Masse Cabine Masse Cabine
Masse Châssis Masse Châssis

11 12 13 14 15 16 17 18 19 20 21 22 23

80-02-M171EN (09/02/2015)
 E

B
F
G

A
Masse Châssis
Masse Cabine

45
38
497
236

218
189
148

155
166

112

(09/02/2015)
X76B 216 noir noir 216

12

12
X118

24
228 (227 MLT-X732)
11
OPTION

11
ANTIVOL

10

10
41

9
9
499

EP43

1
8

+
8
236 A10

7
7

S300
MT / MLT-X732 95P ST3A S1

X236

166
MLT 731 TURBO SERIES F-E3

SWF 525 110

225

6D MLT-X732

SWF 586 372 S3

4

6
6
49 7E 214

1
X41-12

X02
A11

41
8

5
5

EP4

S46

5
133 259 MLT 731 259 39 39

4
4
12

77D
7 2
60

X71
3
3

6
S20
242

X61
49 211

8
1
2
2
H36

X03
X76A 132 noir 132 77D 133 9E 215
X37-1

25
2
1

10
1

139

X01 2
X235

1
X118 X118
X239

X135 10 mm 206 (-) batt

1

12

12
A13

X108 D tection 1
9
2

11

S21
D tection 2
3

10

10

X135 Com C3
4

9
4

S50

Com C2
6

8
5

X76B 40 noir 146 Com C1

X114
3

1
7
6

X107 40 noir 203 noir 228 (227 MLT-X732) NC C1

A1

26
2
3
6
7

45 225 DEM

S19
NC C2
8

3
4
5
8

X76A 129 noir 113 noir 499 NC C3

7

4
4
9

X105 129 noir 3D 20 EVM

X24-B4 Blocage

noir 203
113
5
3
11
10

X12
1

38 noir 497 (+) après contact

2

1
2
11

X76A 258 noir noir 258 47 noir 498 SPU

(+) batt
1
A14

6
1
12

262

X11
EP2

1
262 noir

C
2

S44
263

M15
X106 466 noir

27
X106 467 noir

+
ECS
MLT 731 189

S14
12VP

0
7

SWF 525 010

6D MLT-X732
EP43

60 IN TOR 1

SWF 586 373 S17

479
17

5
X76B 480 noir 480 206 IN TOR 10
15

X116

noir
75C
X112

CN1-A / X56

277 146 IN TOR 2 noir 460

9
1

10
noir 496

23

479 IN TOR IN TOR 461 461

2

13 3
10
22

X76B 186 noir noir 186 GND 463

28
3

20

498

X76B 185 noir noir 185 GND noir noir 462

MLT 731 S36

26

61 61 W UP IN

X99
EP38
EP28

13

9F MLT 731 188

12VB
210
241

1
459

180

CAN H 493 blanc 6D MLT-X732 noir 459

X37-2 EP43

4
2

CABLE 4 CABLE 3

R120
CAN L 458
181
A3

494 bleu

B20
5
3

ALIM 495 rouge 495 MLT 731 MLT 731 495 457
OUT SENSOR

2
1

21

MASSE 496 noir MLT-X732 470 MLT-X732 MLT-X732 470

B21

X44-13

3
457

noir 471
X113

OUT LS 22
4
21E 455
EP29

29
EP25

X87
484
483
469

79 MLT-X732

204 IN TOR 12
X100

X35
10
16

Y17
178 178 178 178 468
CN1-A / X56

OUTPWM 7

1
3
2

ACCES +
14

195 179 179 179 OUTPWM 8 IN ANA 464 464

2
4
2
3

1
25

X105 195 noir noir 191 191 noir noir 191 OUT LS 12 noir 466
7
6
1

noir 44 44 noir noir 44 OUT LS 11 469

X34
8
5
5

Y18
179 478 IN TOR 4 IN ANA 465 465

1
8

2
6

ACCES -
11

11

194 noir 467

2
4
B23

12

X105 194 noir 176 176 176 OUTPWM 5

1
29

177 177 177 OUTPWM 6

X29

30
2
5

Y15
176 234 234 234 169

TELES
OUT TOR 1 IN TOR

SORTIE
1
9

14
32
12

192 196 196 196 OUTPWM 4 IN AN 168

2
5
6

3
18

X105 192 noir 42 42 42 OUTPWM 1

6
7

IN ANA 5 458
X134

X28
13

Y16
TELES
177 OUTPWM 463 483
10
1
1

RENTREE
1
33

193 IN TOR 5 481 481

2
4

15

S330

X105 193 noir 482 482

SWF 525 110

IN TOR 6
3

SWF 586 374 S3

23

204 AGND 210 484

1

X93
S34

Y7

noir 112
31

234 181
VCI

12VD
1
4

75B

264 180
X33
7 2

12VD

31
2
3
« 3/4 »

148
noir

X105 264 noir OUTPWM

8

2
17
X36

CN1-B / X57

128
9

X92
10
BP5

9E 182 240 240

Y19

IN TOR
190

196 X37-3 12VC

9

VRD
8

16
217
A12

12

9E 183
191 noir X37-3 12VC
169

1
10

2
R1

172
2

SPU

S280

173
SWF 525 005
D+ D-

X23
3

SWF 586 374 S4

Y20
EP26

456
VS

42 456 IN TOR 168

11
1
6

noir 190
19

44 noir 174
4

2
EP27
D+ D-

171 175
75A
noir

IN TOR 15
X117
CABLE 3

217
5
R2

24

170 170
10

IN ANA 4
7

32
16

277

noir 241
1

242
CN1-B / X57
8

EP23

X76B 187 noir noir 187 GND IN TOR 8 476 476 36

11

34
22

IN TOR 9 477 477 37

X58
12

14

493

ALIM 12V 79 MLT-X732

2
EP24

GND 31 GND CAN 1

494

1
MLT 731
EP35
28

CAN H 490 490 260 260 CAN 1 H

F N R

3
1
167 22E
232 22E

CABLE 2 CABLE 5 261

CAN L 491 491 261 CAN 1 L
4
2

A5 / LLMI
120 ohms

492
+
1

492
33

CAN 1 120
EP36
11

S270

SWF 525 010

485
486

SWF 586 371 S3

218 478
EP25

X76A 30 noir

noir 31
X119

77C
MLT 731

noir 30 79
9

10

471 noir
77C

472
1

EVTDF
Y12
X97

X94
S10

34
CABLE 1

263
128

472
155
211

noir 47

Masse Cabine
Masse Châssis
ELECTRICAL SCHEMATIC DIAGRAMS

80-02-M171EN
E

B
F
G

A
B13

80
 MLT 731 TURBO SERIES F-E3
B14 ELECTRICAL SCHEMATIC DIAGRAMS
« 4/4 » MT / MLT-X732 95P ST3A S1

0 1 0

S4 F
G G

X79 1 2 3 4 5 6 7 8 9 X80 1 2

104

103
85
99

80

59
96

78

94
97

95
7E

8E
X115 PRISE DIAGNOSTIC

X41-9

X40-1
14 6 2 5 3 7 8 9 10 16 1 11 12 13 4 15
487
488
486

485

MLT 731

F F
MLT-X732

noir 10B X72B

noir 489

7E
X41-7
6D

5C
X48-2

43
59

94
95

78
96

93
EP43

X70 X77

X41-10
2 3 5 6 4 1

X41-5

X41-1
X41-3
X37-1
CABLE 1

X4-4

X75
2 1

12G
36C
6E

6E
6E
9E
7E
M 3 2

199 noir
200 noir

201 noir
+perm vit 1
raz 2
M

103
104

105
135

162
102

208
M7

99

87

88
86
1
- X26 1 2 3 8 9 6 13 12 4 7 5 10 11 15 16 14 17

M3
6

711

noir 710
723
724

702

noir 709

noir 708

732
728
743
750

756

755

736
E S24 S23 E
10 2 1 7 2 8 9

3 6 10
2 1 X226 X222
SWF 525 212
+
SWF 586 373 S12

noir

noir
155
211
X229 X230 X232 X234 X225
1 2

128
X231 X233
D 263 D
P P P P
B12 B13 B14 B25

735

736
472
V7
472 77B 717 703 733 751 758

753
X149 X150 X152

714
718
X153

720

704

730

729
735

737

753

755
S290 S115
1
S12 S139
0 X154A
S16 S54
V6
1 1 9 2 0 3 7 4 8 9 1 0 1 9 1 2 1 7 2 8 9 1 0 1 9 1 0 1 7 2 8 9
X26-15

163 21E X44-12

X41-11
159 7E X41-8

160 6E X41-2
161 8E X40-8
149 8E X40-6

X40-2

158 6E X41-4

R3
noir
noir

X224 X223 X227 X228

noir

noir
8E
7E
162 43E

ou
5 10 1 5 2 6 10 5 10 3 4 10 5 10 5 6 10
1 2 1 2 2 1 3 5 2 1 3 5
211

X151
155
156
157

128

X103
475

263

X154B
SWF 525 024 SWF 525 005 X04 SWF 525 243 SWF 525 005 SWF 525 053 SWF 525 005 SWF 525 110
134

721
715

719

noir 701
475

noir 722

702

728

732

noir 734

750

noir 752

756

noir 759
+ + 77B + 717 + 703 + 733 + 751 + 757 758

754
1 2 3 4 5 6 7 8 9 30 30

710 noir
709 noir

708 noir
SWF 586 374 S4 SWF 586 373 S3 86 86 SWF 586 373 S8 SWF 586 373 S9 SWF 586 372 S4 SWF 586 374 S2 SWF 586 373 S2
16A 131

27 46
X221

noir
77E

87 87
S310
85 85
C Y11 Y10 734 noir C
1 1 9
K10 K11
X49-10

noir 701 754 noir

noir

noir 722 752 noir

80

noir 725 759 noir

noir 726 740 noir
5 noir 727 707 noir
10 731 noir
X52 X203

X53-8

X53-7
X53-2
X53-1
47 noir
SWF 525 005 EP52

714
58

+ 77E

5F

5F
6F
6F
731
730
X212 715
SWF 586 373 S14
S15 S35
134

X136
32

2 1

252 noir

254 noir
8E 716 711
X40-7

707 noir
1 0 1 9 1 0 1 9
EP57

251

253
noir 766

765
713
X27 1 3 2 4

712
47 noir

28 noir

noir 706 749 noir

X15 X21 S18 S22 EP53

744
745

noir 746
747
5 5
46

48

27

29

10 10 764 748 noir

0 EP51

704
B C B A C B A 1 2 1 7 2 8 9 1 0 1 9 X202 B

noir
742

737
738
EP56 EP55

noir 762
SWF 525 005 SWF 525 005

765
EP54

102

106
+ +

noir

noir

noir

noir
763
SWF 586 375 S1 SWF 586 373 S10 X25
_ + _ + 3 4 10 5 10 EP50 1 2

705 0.75 mm

706 0.75 mm

761 0.75 mm

741 0.75 mm
742 0.75 mm

739 0.75 mm
740 0.75 mm
762 0.75 mm

764 0.75 mm
X217 X216

763 0.75 mm

748 noir

749 noir
X148B

X148A
X148C
725 noir

726 noir

727 noir
723
SWF 525 058 SWF 525 005
719

720

X146
B9 B10 E20 E21 E22 E23

743

744

745

746

747
+ +
X143 X144 X142 X145A X145B X141 X147 X139B X139A X210 X211
716

718

712

721

713

724
SWF 586 373 S6 SWF 586 373
X213 3 1 2 4 3 1 2 4 3 1 2 4 2 1 2 1 1 2 1 2 1 2 1 2
noir 71 32 noir 1 4 3 2 X140
X219 X220 X218 X138B X138A
71
48

29

1 2 X50 2 1 X51 1 2 1 2 1 2 1
+perm vit
2 1
+perm vit
2 1
+perm vit
2
E13 E12
raz M raz M raz M M

C
3
4
-
3
4
-
3
4
- E16 E17 E14
A M6 M5 M4 B28 B27 E18 A

106 noir
201 noir

200 noir

199 noir
H13 H14 E19
489 noir

noir

noir
noir

93 noir

AV AV AR AR
28 noir

Y22 Y23 Y21 LAT TOIT AR E15 GA DR GA DR

E8 A9 Y5
X135

X135

M11
X76A

X76B
X76B
X76B
X107

X105

X135

X135

X135

X106
Masse Cabine
Masse Châssis

34 35 36 37 38 39 40 41 42 43 44 45 46

80-02-M171EN (09/02/2015)
 ELECTRICAL SCHEMATIC DIAGRAMS C1

MLT 634 TURBO LSU SERIES F-E3 / MLT 735/741 TURBO LSU SERIES 6-E3 /
MLT-X735TURBO LSU SERIES 6-E3 / MLT 1035 L TURBO LSU SERIES 6-E3 /
MLT-X1035 100 L TURBO LSU SERIES 6-E3
pages

POSITION OF CONNECTORS ON DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C2

POSITION OF COMPONENTS ON DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C5
POSITION OF FUSES AND RELAYS ON DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C9
POSITION OF SPLICES ON DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C10
ELECTRICAL DIAGRAMS (WITHOUT X284/285/287/292) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C11
ELECTRICAL DIAGRAMS MLT-X 735 T LSU S6 E3 (WITH X284/285/287/292) . . . . . . . . . . . . . . C17

80

(13/06/2018) 80-02-M171EN
 MLT 634 Turbo LSU Series F-E3
C2 ELECTRICAL SCHEMATIC DIAGRAMS
MLT 735/741 Turbo LSU Series 6-E3
MLT-X735 Turbo LSU Series 6-E3
MLT 1035 L Turbo LSU Series 6-E3
POSITION OF CONNECTORS ON DIAGRAMS MLT-X1035 100 L Turbo LSU Series 6-E3

Connectors
Position on diagram
Component Hydraulic
Harness type Item Designation
name 1 2 3 4 correspondence

MAIN X01 TRANSMISSION CUT-OFF ON GEAR LEVER 25B

MAIN X02 SEAT SWITCH POWER SUPPLY 25D
MAIN X03 SEAT SENSOR INFORMATION 25D
MAIN X04 POWER SUPPLY TO OPTIONS 35C
MAIN X08 TRANSISSION FLUID THERMOSTAT (PS: on PS gear box) 16E
MAIN X09 FORWARD ELECTROVALVE 20B
MAIN X10 REVERSE ELECTROVALVE 20B
MAIN X11 PNEUMATIC SEAT 27B
MAIN X12 HAND BRAKE SWITCH 26B
MAIN X13 FRONT RIGHT HEADLIGHT 11A
MAIN X14 HORN 16E
MAIN X15 FRONT WHEEL ALIGNMENT 34B
MAIN X16 REAR RIGHT HEADLIGHT 13A
MAIN X17 REAR LEFT HEADLIGHT 12A
MAIN X18 LICENSE PLATE LIGHT 15A
MAIN X19 REAR TRAILER CONNECTOR 14B
MAIN X20 REVERSING SOUND ALARM 15A
MAIN X21 REAR WHEEL ALIGNMENT 34B
MAIN X22 CLOGGING HYDRAULIC FILTER 17E
DISTRIB X23 HYDRAULIC CUT-OFF EV/VS 31A
MAIN/ENG X24 MAIN HARNESS/ENGINE HARNESS INTERFACE 2D
MAIN X25 WORKING LIGHTS ON TELESCOPE OPTION 46B
MAIN X26 CAB UPPER HARNESS 42E
MAIN X27 CAB LOUDSPEAKER HARNESS 45B
DISTRIB X28 TELESCOPE RETRACT EV 30A
DISTRIB X29 TELESCOPE EXTEND EV 30A
MAIN X30 HEATING/VENTILATION 17B
MAIN X31 AIR-CONDITIONING OPTION 17C
MAIN X32 CIGARETTE LIGHTER CONNECTOR 22C
MAIN X33 HYDR MVT CUT-OFF SWITCH 31C
DISTRIB X34 ATTACHMENT - DIR EV 29A
DISTRIB X35 ATTACHMENT + DIR EV 29A
MAIN X36 JSM 31G
MAIN X37 PLATE POWER CONNECTOR 9F
MAIN X38 PLATE FAULT INDICATOR LAMP CONNECTOR 16F
80

MAIN X39 LIGHTING HARNESS 10F

MAIN X40 IGNITION SAFETY/WHEEL ALIGNMENT/BRAKE FLUID TANK 7F
MAIN X41 OPTION AND CEILING LIGHT POWER SUPPLY 6F
MAIN X42 FUSE PLATE 22F
MAIN X44 RELAYS/HYDR MOVEMENT CUT-OFF/TRANSMISSION CUT-OFF/EV 18F
MAIN X45 FUSE AND RELAY PLATE POWER SUPPLY AND GROUND 5F
MAIN X46 HELLA K17 MINI RELAY PLATE 9C
MAIN X47 STARTER ATOFUSE PLATE 1E
MAIN X48 DIAG CONNECTOR ATOFUSE PLATE 6C
MAIN X49 REAR FOG LIGHT SWITCH 16A
MAIN X50 FRONT WHEEL ALIGNMENT INDICATOR LAMP 34A
MAIN X51 REAR WHEEL ALIGNMENT INDICATOR LAMP 34A
MAIN X52 WHEEL ALIGNMENT SWITCH 34C
MAIN X53 CAR RADIO LOUDSPEAKER OUTPUT 3F
MAIN X54 4-WAY IGNITION SWITCH 2F
MAIN X55 6-WAY IGNITION SWITCH 3F
MAIN X56 S.P.U CN1-A 28F
MAIN X57 S.P.U CN1-B 31F
MAIN X58 LLMI SAFETY MODULE 32B
MAIN X59 CLOCK 5A
MAIN X60 CLOCK LIGHT 5A
MAIN X61 TRANSMISSION CUT-OFF SWITCH 25A
MAIN X68 HOUR METER REV COUNTER MODULE 7A
80-02-M171EN (27/04/2015)
MLT 634 Turbo LSU Series F-E3
ELECTRICAL SCHEMATIC DIAGRAMS C3
MLT 735/741 Turbo LSU Series 6-E3
MLT-X735 Turbo LSU Series 6-E3
MLT 1035 L Turbo LSU Series 6-E3
MLT-X1035 100 L Turbo LSU Series 6-E3
Connectors
Position on diagram
Component Hydraulic
Harness type Item Designation
name 1 2 3 4 correspondence

MAIN X70 FRONT WINDSCREEN WASHER PUMP 40F

MAIN X71 TRANSMISSION CUT-OFF ON BRAKE PEDAL 25B
MAIN X72A BRAKE FLUID LEVEL 10C
MAIN X72B BRAKE FLUID LEVEL 10B
MAIN X73A STOP SWITCH 9A
MAIN X73B STOP SWITCH 9A
MAIN X74 FRONT LEFT HEADLIGHT 10A
MAIN X75 TUV SIDELIGHT CONTROL BY WORKING LIGHT ON TELESCOPE 12G
MAIN X76A CAB LEFT-HAND GROUND 1A
MAIN X76B CAB LEFT-HAND GROUND 1A
MAIN X77 FRONT WINDSCREEN WIPER 41F
MAIN X79 WIPER COMMUTATOR SWITCH 40G
MAIN X80 WIPER RESET 42G
MAIN X81 STEERING FAULT INDICATOR LAMP 12E
MAIN X82 STEERING FAULT PRESSURE SWITCH 11A
MAIN X83 DASHBOARD INDICATOR LAMPS (4 way) 12E
MAIN X87 DISTRIBUTOR HARNESS INTERFACE 29D
MAIN X89 ENGINE WATER TEMPERATURE MODULE 8A
MAIN X90 FUEL LEVEL MODULE 5A
MAIN X91 CIGARETTE LIGHTER LIGHT 23C
DISTRIB X92 PROPORTIONAL EV ON TELESCOPE LOWERING/VRD-VRP 31A
MAIN/DISTR X93 TILTING CUT-OFF EV 31A
OPT X94 TELESCOPE HEAD ELECTROVALVE 33B
MAIN X95 HELLA K12-K18 MINI RELAY PLATE 22B
OPT (MT) X96 REAR 7-PIN SOCKET ELECTRIC CONNECTOR 14A
MAIN X97 TELESCOPE HEAD ELECTRICAL PREDISPOSITION OR TELESCOPE HEAD EV 33B
MAIN X98 TRANSMISSION FLUID PRESSURE SWITCH (PS: on PS gear box) 17E
MAIN X99 VISHAY GAUGE CONNECTOR 28B
MAIN X100 EN15000 BOOM ANGLE SENSOR 29G
WIRE X101 MID-FRAME GROUND/ENGINE 2A
MAIN X102A FUSE PLATE POWER SUPPLY BY EP 30 36E
MAIN X102B 1A FUSE PLATE FOR MICRO RC2-20 POWER SUPPLY 36E
MAIN X103 TELESCOPE HEAD CONNECTOR OR TELESCOPE HEAD EV SWITCH 34C
MAIN X104 LSU PUMP 39E
MAIN/DISTR X105 DISTRIBUTOR HARNESS GROUND CONNECTION 1A
MAIN X106 REAR FRAME GROUND 1A
MAIN X107 CAB REAR GROUND 1A

80
WIRE X108 FRONT FRAME GROUND ON CAB BRACKET 25A
MAIN X109 E.C.U. LSU/REXTROTH 35F
MAIN X112 CONTINUE FLOW PUSH BUTTON 28G
MAIN X113 CONTINUE FLOW POTENTIOMETER 28G
MAIN X114 EMERGENCY STOP 26F
MAIN X115 DIAGNOSTIC 33F
MAIN X116 EASY CONNECT SYSTEM SWITCH 28A
MAIN X117 ATTACHMENT LOCKING SWITCH 31C
MAIN X118 ANTI-THEFT MODULE PREDISPOSITON 24F
MAIN X119 OVERRIDE SWITCH 33C
MAIN X129 LEVELLING SWITCH 35B
MAIN X130 RIGHT-LEVELLING EV 35A
MAIN X131 LEFT-LEVELLING EV 35A
MAIN X132 REAR HYDRAULIC OPTION 36B
MAIN X134 TELESCOPE RETRACTION SENSOR 30G
OPT X135 OPTION CAB RIGHT-HAND GROUND 1A
CAB X136 FRONT WORKING HEAD LIGHT INTERCONNECTION 43B
CAB X138A LEFT LOUDSPEAKER 45B
CAB X138B LEFT LOUDSPEAKER 45B
CAB X139A RIGHT LOUDSPEAKER 45B
CAB X139B RIGHT LOUDSPEAKER 45B
CAB X140 FRONT LEFT WORKING LIGHT 43B
CAB X141 FRONT RIGHT WORKING LIGHT 43B
(27/04/2015) 80-02-M171EN
 MLT 634 Turbo LSU Series F-E3
C4 ELECTRICAL SCHEMATIC DIAGRAMS
MLT 735/741 Turbo LSU Series 6-E3
MLT-X735 Turbo LSU Series 6-E3
MLT 1035 L Turbo LSU Series 6-E3
MLT-X1035 100 L Turbo LSU Series 6-E3
Connectors
Position on diagram
Component Hydraulic
Harness type Item Designation
name 1 2 3 4 correspondence

CAB X142 REAR WINDSCREEN WIPER 41B

CAB X143 SIDE WINDSCREEN WIPER 40B
CAB X144 ROOF WINDSCREEN WIPER 41B
CAB X145A ROTATING BEACON LIGHT 42B
CAB X145B ROTATING BEACON LIGHT 42B
CAB X146 REAR LEFT WORKING LIGHT 44B
CAB X147 REAR RIGHT WORKING LIGHT 44B
CAB X148A CEILING LIGHT 44B
CAB X148B CEILING LIGHT 44B
CAB X148C CEILING LIGHT 44B
CAB X149 ROOF/SIDE WINDSCREEN WIPER SWITCH 41C
CAB X150 ROTATING BEACON LIGHT SWITCH 42C
CAB X151 WORKING LIGHT SWITCH 43C
CAB X152 TELESCOPE WORKING LIGHT SWITCH 45C
CAB X153 DEFROST SWITCH 45C
CAB X154A REAR DEFROST 44D
CAB X154B REAR DEFROST 44C
ENGINE WIRE X160 BATTERY FUSE BOX BF1 1D
ENGINE X161 STARTER ELECTROVALVE 1B
ENGINE X162 ENGINE STOP ELECTROVALVE 4A
ENGINE X163 FUEL PUMP 4A
ENGINE X164 ENGINE OIL PRESSURE 3B
ENGINE X165 FUEL GAUGE 2A
ENGINE X166A AIR FILTER CLOGGING 3A
ENGINE X166B AIR FILTER CLOGGING 3A
ENGINE X167 PREHEAT 2B
ENGINE X168 ENGINE GROUND 1A
ENGINE X169 KSB COLD START 3B
ENGINE X170A ENGINE WATER THERMO SWITCH 4B
ENGINE X170B ENGINE WATER THERMO SWITCH 4B
ENGINE X171 PREHEAT RELAY 2C
ENGINE X172 PREHEAT/ALTERNATOR POWER FUSES 2C
ENGINE X173 EQUIPMENT POWER FUSES (MLT) - ECM FUSE (MT) 2D
ENGINE X174 CLOCK GROUND 1B
ENGINE X175 LSU POTENTIOMETER 3C
WIRE X176 ENGINE GROUND 2A
ELECTRIC PLATE X180 INDICATOR LAMP HARNESS CONNECTOR E 13F
80

ELECTRIC PLATE X181 INDICATOR LAMP HARNESS CONNECTOR F 15F

ELECTRIC PLATE X182 DASHBOARD INDICATOR LAMPS (4 way) 12E
ELECTRIC PLATE X183 DASHBOARD INDICATOR LAMPS (16 way) 13E
ELECTRIC PLATE X184 BATTERY CHARGE INDICATOR LAMP 15E
ELECTRIC PLATE X185 STEERING FAULT INDICATOR LAMP 12E
ELECTRIC PLATE X187 WARNING SWITCH 15G
ELECTRIC PLATE X188 LIGHT COMMUTATOR SWITCH 9G
ELECTRIC PLATE X189 AWAITING COMMUTATOR SWITCH-PLATE TUV DIODE 11G
ELECTRIC PLATE X190 AWAITING PLATE-COMMUTATOR SWITCH TUV DIODE 12G
ELECTRIC PLATE X191 AWAITING PLATE-WORKING LIGHTS TUV DIODE 13G
ELECTRIC PLATE X192 CAR RADIO POWER SUPPLY 5F
OPT X200A BATTERY CUT-OFF 1B
OPT X200B BATTERY CUT-OFF 1A
OPT X202 BLUE HEADLIGHT SWITCH 38B
OPT X203 AGGRAVATING MVT CUT-OFF POWER SUPPLY ON NON EN15000 VERSION 36C
OPT X204 AIR-CONDITIONING HIGH PRESSURE SENSOR 17B
OPT X205 REMOTE AIR-CONDITIONING MODULE 18B
OPT X206 REMOTE AIR-CONDITIONING MODULE 18B
OPT X207 AIR-CONDITIONING COMPRESSOR 18A
OPT X208 AIR-CONDITIONING FAN MOTOR 1 18A
OPT X209 AIR-CONDITIONING FAN MOTOR 2 18A
OPT X210 LEFT TELESCOPE WORKING LIGHT 46B
OPT X211 RIGHT TELESCOPE WORKING LIGHT 46B
80-02-M171EN (27/04/2015)
MLT 634 Turbo LSU Series F-E3
ELECTRICAL SCHEMATIC DIAGRAMS C5
MLT 735/741 Turbo LSU Series 6-E3
MLT-X735 Turbo LSU Series 6-E3
MLT 1035 L Turbo LSU Series 6-E3
MLT-X1035 100 L Turbo LSU Series 6-E3
Connectors
Position on diagram
Component Hydraulic
Harness type Item Designation
name 1 2 3 4 correspondence

OPT X212 CLEANFIX SWITCH 39B

OPT X213 CLEANFIX 38A
OPT X214 DIESEL DECONGEALANT ATOFUSE PLATE 2B
OPT X215 DIESEL DECONGEALANT RELAY 2B
OPT X216 REAR HYDRAULIC SELECTOR SWITCH 39G
36A
OPT X217 REAR HYDRAULIC CONTROL SWITCH
38G
37B
OPT X218 SELECTOR EV
39G
OPT X219 REAR HYDRAULIC EV 1 37G
OPT X220 REAR HYDRAULIC EV 2 38G
OPT X221 REAR HYDRAULIC PREDISPOSITION CONNECTOR 38G
OPT X222 TELESCOPE SUSPENSION SWITCH 39E
OPT X223 TELESCOPE SUSPENSION EV 1 37C
OPT X224 TELESCOPE SUSPENSION EV 2 37C
OPT X225 TELESCOPE SUSPENSION VALVE PRESSURE SWITCH 38D
OPT X226 TELESCOPE POSITION SENSOR 37E
OPT X227 TELESCOPE SUSPENSION CUT-OFF RELAY 38C
OPT X228 TELESCOPE SUSPENSION POWER SUPPLY RELAY 38C
OPT X229 TELESCOPE SUSPENSION TILT UP PRESSURE SWITCH 37D
OPT X230 NC T.S. TILT UP MVT DETECTION PRESSURE SWITCH 37D
OPT X231 NC T.S. TILT UP MVT DETECTION PRESSURE SWITCH 37D
OPT X232 NC TELESCOPE LOWERING MVT DETECTION PRESSURE SWITCH 37D
OPT X233 NC TELESCOPE LOWERING MVT DETECTION PRESSURE SWITCH 38D
OPT X234 NC T.S. TILT DOWN MVT DETECTION PRESSURE SWITCH 38D
OPT X235 NC T.S. TILT DOWN MVT DETECTION PRESSURE SWITCH 25G
OPT X236 FINTRONIC ANTI-START UNIT 24G
OPT X237 REAR HYDRAULIC MODULE E5-S5 36A
OPT X238 PREHEAT ROD 1B
OPT X239 ANTI-THEFT UNIT 25G
ENGINE W ALTERNATOR W 2C
ENGINE D+ ALTERNATOR D+ 2C
ENGINE B+ ALTERNATOR B+ 2C

POSITION OF COMPONENTS ON DIAGRAMS

80
Components
Position on diagram Hydraulic
Item Designation
1 2 3 4 correspondence
A1 ANTI-THEFT UNIT 26G
A2 INSTRUMENT PANEL 15D
A3 S.P.U MODULE 28F
A4 LSU PROPORTIONAL PUMP E.C.U. 36E
A5 LONGITUDINAL SECURITY MODULE (LLMI) 32B
A6 AIR-CONDITIONING MODULE 18B
A7 CAR RADIO 4G
A8 HEATING/VENTILATION PANEL 17B
A9 CLEANFIX MODULE 38A
A10 FINTRONIC ANTI-START UNIT 24G
A11 FINTRONIC ANTENNA 25G
A12 JSM (JOYSTICK SWITCH AND MOVE) 31G
A13 DIGICODE 25G
A14 MODCLÉ 26G
A15 ELECTRIC PLATE 22G
A16 REAR HYDRAULIC MODULE E5-S5 36A
BF1 PREHEAT POWER FUSE AND RELAY BOX 1D
B1 REVERSING SOUND ALARM 15A
B2 HORN 16E
(27/04/2015) 80-02-M171EN
 MLT 634 Turbo LSU Series F-E3
C6 ELECTRICAL SCHEMATIC DIAGRAMS
MLT 735/741 Turbo LSU Series 6-E3
MLT-X735 Turbo LSU Series 6-E3
MLT 1035 L Turbo LSU Series 6-E3
MLT-X1035 100 L Turbo LSU Series 6-E3
Components
Position on diagram Hydraulic
Item Designation
1 2 3 4 correspondence
B3 ENGINE OIL PRESSURE SWITCH 2B
B5 ENGINE TEMPERATURE SENSOR 4B
B6 ENGINE AIR FILTER CLOGGING PRESSURE SWITCH 3A
B7 HYDRAULIC FILTER CLOGGING PRESSURE SWITCH 17E
B8 STEERING FAULT PRESSURE SWITCH 11A
B9 FRONT WHEEL ALIGNMENT SENSOR 34B
B10 REAR WHEEL ALIGNMENT SENSOR 34B
B11 STOP SWITCH PRESSURE SWITCH 9A
B12 TILT UP/TELESCOPE SUSPENSION MVT DETECTION PRESSURE SWITCH 37D
B13 LOWERING/TELESCOPE SUSPENSION MVT DETECTION PRESSURE SWITCH 37D
B14 TILT DOWN/TELESCOPE SUSPENSION MVT DETECTION PRESSURE SWITCH 38D
B20 STRAIN GAUGE 29A
B21 CONTINUE FLOW POTENTIOMETER 29G
B22 LSU POTENTIOMETER 3C
B23 TELESCOPE ANGLE POTENTIOMETER 30G
B25 TELESCOPE SUSPENSION CYLINDER VALVE PRESSURE SWITCH 38D
B27 RIGHT LOUDSPEAKER 45A
B28 LEFT LOUDSPEAKER 45A
B46 AIR-CONDITIONING HIGH PRESSURE SENSOR 17B
B69 TRANSMISSION OIL PRESSURE SENSOR 17A
B70 TRANSMISSION OIL TEMPERATURE SENSOR 16A
E1 FRONT LEFT HEADLIGHTS 10A
E2 FRONT RIGHT HEADLIGHTS 11A
E3 REAR LEFT HEADLIGHTS 12A
E4 REAR RIGHT HEADLIGHTS 13A
E5 LEFT TRAILER LIGHTS 14A
E6 RIGHT TRAILER LIGHTS 14A
E7 REAR LICENSE PLATE LIGHT 15A
E8 WHEEL ALIGNMENT INDICATOR LAMPS 34A
E12 FRONT RIGHT WORKING LIGHT 43A
E13 FRONT LEFT WORKING LIGHT 43A
E14 CEILING LIGHT 44A
E15 ROTATING BEACON LIGHT 42A
E16 REAR LEFT WORKING LIGHT 43A
E17 REAR RIGHT WORKING LIGHT 44A
E18 LEFT TELESCOPE WORKING LIGHT 45A
E19 RIGHT TELESCOPE WORKING LIGHT 46A
80

E20 FRONT LEFT BLUE LIGHT 37B

E21 FRONT RIGHT BLUE LIGHT 38B
E22 REAR LEFT BLUE LIGHT 38B
E23 REAR RIGHT BLUE LIGHT 38B
F46 THERMAL CIRCUIT-BREAKER 18C
G1 12V - 110AH - 750A BATTERY 1B
G2 12V/85A ALTERNATOR 2C
12A
H1 REAR RIGHT AND LEFT FOG LIGHT
13A
12A
H2 REAR RIGHT AND LEFT POSITION LIGHT
13A
12A
H3 REAR RIGHT AND LEFT STOP LIGHT
13A
H4 REAR LEFT DIRECTION INDICATOR LIGHT 12A
12A
H5 REAR RIGHT AND LEFT REVERSING LIGHT
13A
H6 REAR RIGHT DIRECTION INDICATOR LIGHT 13A
10A
H7 FRONT RIGHT AND LEFT POSITION LIGHTS
11A
10A
H8 RIGHT AND LEFT DIPPED BEAM LIGHT
11A
10A
H9 RIGHT AND LEFT MAIN BEAM LIGHT
11A
H10 FRONT RIGHT DIRECTION INDICATOR LIGHT 11A
H11 FRONT LEFT DIRECTION INDICATOR LIGHT 10A
H13 FRONT WHEEL ALIGNMENT LIGHT 34A
H14 REAR WHEEL ALIGNMENT LIGHT 34A
80-02-M171EN (27/04/2015)
MLT 634 Turbo LSU Series F-E3
ELECTRICAL SCHEMATIC DIAGRAMS C7
MLT 735/741 Turbo LSU Series 6-E3
MLT-X735 Turbo LSU Series 6-E3
MLT 1035 L Turbo LSU Series 6-E3
MLT-X1035 100 L Turbo LSU Series 6-E3
Components
Position on diagram Hydraulic
Item Designation
1 2 3 4 correspondence
H15 CLOCK LIGHT 5A
H20 PREHEAT 12E
H21 ENGINE POLLUTION 12E
H22 FAULT STOP ENGINE IMMEDIATELY 12E
H23 STEERING FAULT 13E
H24 TRANSMISSION OIL PRESSURE 13E
H25 TRANSMISSION OIL TEMPERATURE 13E
H26 BRAKE FLUID LEVEL 13E
H27 PARKING BRAKE 14E
H28 BATTERY CHARGE 14E
H29 ENGINE OIL PRESSURE 14E
H30 ENGINE COOLANT TEMPERATURE 14E
H31 AIR FILTER CLOGGING 14E
H32 INDICATOR LIGHTS 15E
H33 SIDE LIGHTS 15E
H34 DIPPED BEAM HEADLIGHTS 15E
H35 MAIN BEAM HEADLIGHTS 15E
H36 FINTRONIC INDICATOR LAMP 25G
K0 FAST SPEED RELAY 18G
K1 NC TRANSMISSION CUT-OFF RELAY 18G
K2 NO TRANSMISSION CUT-OFF RELAY 19G
K3 REVERSE GEAR RELAY 19G
K4 FORWARD GEAR RELAY 20G
K5 MACHINE FAULT ALARM 15G
K6 SLOW SPEED RELAY 21G
K7 FREE 21G
K8 ANTI-START RELAY 22G
K9 FLASHING/WARNING UNIT 14G
K10 TELESCOPE SUSPENSION CUT-OFF RELAY 38C
K11 TELESCOPE SUSPENSION POWER SUPPLY RELAY 39C
K15 DIESEL DECONGEALANT RELAY 2A
K16 PREHEATER RELAY 1C
K17 MODULE RELAY LIGHTS 9C
K18 NEUTRAL SAFETY RELAY 21A
M1 STARTER 1B
M2 DIESEL PUMP 4A
M3 FRONT WINDSCREEN WIPER MOTOR 41E

80
M4 REAR WINDSCREEN WIPER MOTOR 41A
M5 ROOF WINDSCREEN WIPER MOTOR 41A
M6 SIDE WINDSCREEN WIPER MOTOR 40A
M7 FRONT WINDSCREEN WASHER PUMP 40E
M10 AIR-CONDITIONING COMPRESSOR 18A
M11 CLEANFIX COMPRESSOR 38A
M12 AIR-CONDITIONING FAN MOTOR 1 18A
M13 AIR-CONDITIONING FAN MOTOR 2 19A
M15 PNEUMATIC SEAT COMPRESSOR 27A
M16 VENTILATION MOTOR-FAN 17A
P1 HOUR METER/REV COUNTER 7A
P2 FUEL LEVEL 6A
P3 ENGINE COOLANT TEMPERATURE 8A
P4 WATCH 5A
R1 PREHEATING RESISTANCES 2B
R2 FUEL LEVEL SENSOR 2A
R3 REAR DEFROST 44D
R5 DIESEL DECONGEALANT HEATING ELEMENT 2A
R6 PREHEAT ROD 1A
R7 ENGINE TEMPERATURE SENSOR 4B
S1 BATTERY CUT-OFF 1A
S2 IGNITION SWITCH 2F
S4 WIPER COMMUTATOR SWITCH 43G
S5 LIGHT COMMUTATOR SWITCH 8G
(27/04/2015) 80-02-M171EN
 MLT 634 Turbo LSU Series F-E3
C8 ELECTRICAL SCHEMATIC DIAGRAMS
MLT 735/741 Turbo LSU Series 6-E3
MLT-X735 Turbo LSU Series 6-E3
MLT 1035 L Turbo LSU Series 6-E3
MLT-X1035 100 L Turbo LSU Series 6-E3
Components
Position on diagram Hydraulic
Item Designation
1 2 3 4 correspondence
S7 CIGARETTE LIGHTER 23B
S10 TELESCOPE HEAD ELECTROVALVE REEL 33B
S11 BRAKE LIQUID LEVEL CONTACT 9C
S12 ROTATING BEACON LIGHT SWITCH 42C
S13 WARNING SWITCH 15G
S14 EASY CONNECT SYSTEM SWITCH 27A
S15 BLUE HEADLIGHT SWITCH 38B
S16 REAR WINDSCREEN DEFROST SWITCH 45C
36A
S18 REAR HYDRAULIC CONTROL SWITCH
38G
S19 HAND BRAKE SENSOR 26A
S20 BRAKE PEDAL SENSOR 25B
S21 GEAR LEVER SWITCH 25B
S22 REAR HYDRAULIC SELECTOR SWITCH 39G
S23 TELESCOPE SUSPENSION SWITCH 39E
S24 TELESCOPE POSITION SENSOR 37E
S27 OVERRIDE SWITCH 33C
S28 ATTACHMENT LOCKING SWITCH 31C
S29 TELESCOPE ELECTRICAL CONNECTOR/TELESCOPE HEAD EV SWITCH 34C
S30 TRANSMISSION CUT-OFF SWITCH 25A
S31 WHEEL ALIGNMENT SWITCH 34C
S32 REAR FOG LIGHT SWITCH 16B
S33 MOVEMENT NEUTRALISATION SWITCH 31C
S34 TELESCOPE RETRACTED SENSOR 31G
S35 CLEANFIX SWITCH 39B
S36 PUSH BUTTON + CONTINUE FLOW INDICATOR LAMP 28G
S37 LEVELLING SWITCH 35B
S44 PNEUMATIC SEAT SWITCH 27B
S46 DRIVER PRESENCE SENSOR 25C
S50 EMERGENCY STOP BUTTON 26F
S54 TELESCOPE WORKING LIGHT SWITCH 46C
S115 ROOF/SIDE WINDSCREEN WIPER SWITCH 41C
S139 FRONT AND REAR WORKING LIGHT SWITCH 43C
V1 DIODE P600 J - REVERSING LIGHTS 13C
10G
V2 6A 300V DIODE - TUV
11G
V4 1A 1000V DIODE - SAFETY RELAY/REVERSE GEAR 21B
V5 1A 1000V DIODE - SAFETY RELAY/FORWARD GEAR 21B
80

V6 DIODE P600J 6A/600V - TELESCOPE SUSPENSION HARNESS 38D

V7 DIODE P600J 6A/600V - TELESCOPE SUSPENSION HARNESS 39D
V8 VISHAY SBYV28-200 DIODE 3B
V9 DIODE 9D
V10 VISHAY SBYV28-200 DIODE 20B 35A
Y1 ENGINE STOP ELECTROVALVE 4A
Y2 KSB COLD START ELECTROVALVE 3B
Y3 FORWARD ELECTROVALVE 20A
Y4 REVERSE ELECTROVALVE 20A
Y5 CLEANFIX ELECTROVALVE 39A
Y6 LSU PUMP ELECTROVALVE 39D
Y7 TILTING CUT-OFF ELECTROVALVE/VCI 31A
Y10 TELESCOPE SUSPENSION ELECTROVALVE 1 37C
Y11 TELESCOPE SUSPENSION ELECTROVALVE 2 37C
Y12 HEAD TELESCOPE ELECTROVALVE 33A
Y13 LEFT-LEVELLING ELECTROVALVE 35A
Y14 RIGHT-LEVELLING ELECTROVALVE 36A
Y15 TELESCOPE EXTEND PROPORTIONAL ELECTROVALVE 30A
Y16 TELESCOPE RETRACT PROPORTIONAL ELECTROVALVE 30A
Y17 ATTACHMENT WAY+ PROPORTIONAL ELECTROVALVE 29A
Y18 ATTACHMENT WAY+ PROPORTIONAL ELECTROVALVE 29A
Y19 TELESCOPE LOWERING PROPORTIONAL EV /VRD-VRP 31A
Y20 HYDRAULIC CUT-OFF ELECTROVALVE/VS 31A

80-02-M171EN (27/04/2015)
MLT 634 Turbo LSU Series F-E3
ELECTRICAL SCHEMATIC DIAGRAMS C9
MLT 735/741 Turbo LSU Series 6-E3
MLT-X735 Turbo LSU Series 6-E3
MLT 1035 L Turbo LSU Series 6-E3
MLT-X1035 100 L Turbo LSU Series 6-E3
Components
Position on diagram Hydraulic
Item Designation
1 2 3 4 correspondence
37A
Y21 SELECTION ELECTROVALVE
39F
Y22 REAR HYDRAULIC ELECTROVALVE 1 37F
Y23 REAR HYDRAULIC ELECTROVALVE 2 38F

POSITION OF FUSES AND RELAYS ON DIAGRAMS

Fuses and relays

Position on diagram
Item Current Designation
1 2 3 4
F1 7,5A LSU + AS OPTION 11G
F2 15A REAR WORKING LIGHTS 6G
F3 10A REAR WINDSCREEN WIPER + ROOF/SIDE WINDSCREEN WIPER 7G
F4 15A Max ENGINE STOP EV OR ENGINE ECM 7G
F5 7,5A ROTATING BEACON LIGHT 6G
F6 5A WHEEL ALIGNMENTS + AS OPTION 8G
F7 7,5A LLMI + OVERRIDE SWITCH + SENSORS + BLUE LIGHT OPT (15A) 11G
F8 15A RELAYS K2/K3/K4 + TRANSMISSION CUT-OFF + JSM/FNR 11G
F9 5A DASHBOARD MODULE + INDICATOR LAMPS 8G
F10 10A HORN + STOP SWITCH 8G
F11 15A WORKING LIGHT ON TELESCOPE 8G
F12 10A INDICATOR LIGHTS 11G
F13 30A VENTILATION 9G
F14 10A CIGARETTE LIGHTER 9G
F15 20A S.P.U 9G
F16 5A DIAGNOSTIC PLUG 7G
F17 15A Max CLEANFIX + REAR HYDRAULICS + ANTI-THEFT 6G
F18 15A FRONT WORKING LIGHTS 6G
F19 15A REAR WINDSCREEN DEFROST 7G
F20 10A PNEUMATIC SEAT + AS OPTION 6G
F21 10A FRONT WINDSCREEN WIPER + FRONT WINDSCREEN WASHER 8G
F22 10A Max TELESCOPE SUSPENSION + TELESCOPE ELECTRICAL PREDISPOSITION + TELESCOPE HEAD EV 8G
F23 7,5A RIGHT SIDELIGHT + MODULE LIGHTING 11G
F24 7,5A LEFT SIDELIGHT + REAR PLATE LIGHTING 10G
F25 7,5A RIGHT INDICATOR LIGHTS 11G

80
F26 7,5A LEFT INDICATOR LIGHTS 11G
F27 15A DIPPED HEADLIGHT + ANTI-FOG LIGHT 10G
F28 15A HEADLIGHTS 10G
F29 15A WARNING + CEILING LIGHT + ANTI-THEFT + CLOCK + REV COUNTER 7G
F30 25A LIGHT COMMUTATOR SWITCH 10G
F31 25A STARTER 1E
F32 5A DIAGNOSTIC PLUG + S.P.U 6C
F33 1A LSU POTENTIOMETER 36D
F40 40A IGNITION SWITCH 1D
F41 40A IGNITION SWITCH 1D
F42 80A PREHEAT 1D
F43 80A ALTERNATOR 1D

(27/04/2015) 80-02-M171EN
 MLT 634 Turbo LSU Series F-E3
C10 ELECTRICAL SCHEMATIC DIAGRAMS
MLT 735/741 Turbo LSU Series 6-E3
MLT-X735 Turbo LSU Series 6-E3
MLT 1035 L Turbo LSU Series 6-E3
MLT-X1035 100 L Turbo LSU Series 6-E3
POSITION OF SPLICES ON DIAGRAMS

Splices
Position on diagram
Item Designation
1 2 3 4
EP01 PUMP GO + EV POWER SUPPLY 4B
EP02 GROUND 26B
EP03 RIGHT SIDELIGHT POWER SUPPLY 14C
EP04 JSM/K1 POWER SUPPLY 25E
EP05 FREE WHEEL DIODE 3B
EP06 FORWARD GEAR NEUTRAL CONTROL 21B
EP07 REVERSE GEAR NEUTRAL CONTROL 21B
EP08 ANTI-FOG LIGHT POWER SUPPLY 14B
EP09 REAR LEFT SIDELIGHT POWER SUPPLY 12C
EP10 REVERSING LIGHT DIODE 13C
EP11 RIGHT REAR DIRECTION INDICATOR POWER SUPPLY 13B
EP12 NEUTRAL CONTROL 21B
EP13 REVERSING LIGHT DIODE 13C
EP14 REAR LEFT DIRECTION INDICATOR POWER SUPPLY 12B
EP15 STOP LIGHT POWER SUPPLY 12B
EP16 DASHBOARD MODULE GROUND 6B
EP17 DASHBOARD MODULE INDICATOR LAMP 7B
EP19 9D
EP20 9D
EP23 FORWARD CONTROL 32G
EP24 REVERSE CONTROL 33G
EP25 CAN A GROUND 32E
EP26 ROLLER 1 31G
EP27 ROLLER 2 32G
EP28 S.P.U ANA GROUND 28G
EP29 ANA POWER SUPPLY 29G
EP30 LSU POWER SUPPLY OR LSU GROUND 36E
EP32 ALT W 7B
EP35 CAN H 32E
EP36 CAN L 32E
EP38 S.P.U POWER SUPPLY 28F
EP50 FRONT WORKING LIGHT POWER SUPPLY 43B
EP51 FRONT WORKING LIGHT GROUND 43B
EP52 CAB HARNESS GROUND 42C
EP53 LEFT-HAND LIGHT HP GROUND 44B
80

EP54 REAR RIGHT WORKING LIGHT POWER SUPPLY 44B

EP55 REAR LEFT WORKING LIGHT POWER SUPPLY 3B
EP56 REVOLVING LIGHT POWER SUPPLY 42B
EP57 WINDSCREEN WIPER POWER SUPPLY 41B

80-02-M171EN (27/04/2015)
MLT 634 Turbo LSU Series F-E3
ELECTRICAL SCHEMATIC DIAGRAMS C11
MLT 735/741 Turbo LSU Series 6-E3
MLT-X735 Turbo LSU Series 6-E3
MLT 1035 L Turbo LSU Series 6-E3
MLT-X1035 100 L Turbo LSU Series 6-E3
ELECTRICAL DIAGRAMS

DETAIL CAN A 210

241 EP 28 496 3 NOIR LUMBERG
459 0935 253 105
460
495 2 ROUGE 1 2 X99
462 CABLE 3 5
4 3 JAUGE
X58-3 490 493
LLMI CABLE 2 EP 35 4 BLANC
X58-4 491 494 5 BLEU
1 DRAIN
EP 25
535
260 X57-1
486 EP 36 CABLE 5 SPU
X115-14 264 X57-2
CABLE 1
X115-6 485 X57-28
X115-5 492
X57-11
PRISE 489
X107
DIAG 495
X56-21 SPU
X109-17
526
X115-12 X109-51 ECU RC2-2
525
X115-13 X109-50

80
EP 36 CAN LOW
EP 35 CAN HIGH
EP 25 DRAIN
EP 28 MASSE ANALOGIQUE

(27/04/2015) 80-02-M171EN
 MLT 634 Turbo LSU Series F-E3
C12 ELECTRICAL SCHEMATIC DIAGRAMS
MLT 735/741 Turbo LSU Series 6-E3
MLT-X735 Turbo LSU Series 6-E3
MLT 1035 L Turbo LSU Series 6-E3
MLT-X1035 100 L Turbo LSU Series 6-E3
80

80-02-M171EN (27/04/2015)
 F

A
E
G

B
D

C
Masse Châssis

1
Masse Cabine

3
617

X238
X161
Masse Moteur

R6
2
M1

(27/04/2015)
M
20 mm

50 mm

1
X160

G1
50 mm 50 mm

X47
F31

S1
X168 20 mm 82 4 mm

1
86 30
15

X174
609 noir

X200A

X200B
F43
F42
F40

F41
X168 87

BF1
85

K16

2
F47
X176 10 mm

85
86
MLT 634 Turbo LSU Series F-E3

X101

3
MLT-X735 Turbo LSU Series 6-E3

87
1 2 5 3 B A B A

X171

30
MLT 1035 L Turbo LSU Series 6-E3

K15
X214

X215
5
627
620
629

628
629

612

R5
X172
MLT 735/741 Turbo LSU Series 6-E3

X24
X168 7 mm

603
606
X173608
611
608 16 16

X54
S2
63

A1
1

2
noir 606 12 12
MLT-X1035 100 L Turbo LSU Series 6-E3

X168 628

C8

10 mm
611 7 7

3
64

|
627 7 mm

A8

X165
621 603 13 13

B+
620
92

N
R2
2
3~
C1
30 30 17 17
607 601 601 18

X167
G
82

1
A6
7

D+
610 610 24 92

G2

P
8

W
A3

R1 B3
613 612 6 6

1
B3

noir
5
4 mm 617 14

2
X164
B1
6
607 25

P
50a 19 19 54 15 58

A7
10

B6
67
68
65
66

X166A
623 623 17 16E
X38-7

B2
621 613 19 17E
X55
X38-3

A4

T°

3
630
O P

622
B7
X168 622 noir
632 noir noir 632

X166B
522 noir 36F X109-49

2
C3
X168 635 noir 634 634 524 36F

X169
X109-46
X53

3
C4

EP5
B22
36F 45B noir 252

Y2 V8
618 633 633 523 X27-1
X109-47
8

2
1
C2
625 625 45B 251
X27-3
7

1
X175
C6

EP1
626 602 602 20 26F
X114-5
6

B4

Y1
X162
T°
5

X170A

C7

B5
616 21 17E
X38-1
4

619 616

A5

T°
624 624 26

M
3

2 1
B6

M2
626 45B noir 254
X27-2
2

C5

4
R7
noir 609 267 noir 45B 253

X170B
X27-4
1

A2

X163
X168 604 noir noir 604 11
A7

B5
8

X168 605 noir 4 mm noir 605 10

B8
7
6

X76A 10 noir 4 mm
5

X76B 11 noir
4

X76A 69 noir
3
2

9
X59
267 noir

6
1

12
266

5
63

1
X45 - K
X192

X60
265 151
1

H15
P4
64
2
3

X90
Battery 142 noir 69
4

1
Ground 70 noir 68
5

2
Ground 67
6

3
n.c. 66
7

4
signal 25 65
8

5
illumination 127

6
6
signal F2
X48

43E 88
Warning led - F32 X26-7
1

151

7
F17
X41- A

36C 160
1

warning led + X4-2

2

P2
F18
487 34F X115-16
43E 86

70
2

X26-5
3

F20
X76A 91 noir 91 X4-8
36C 158
4

189

42E 87 F5
X26-6
5

X68
266

EP16 140
F29
Battery 221 221
6

1
34F F16
Ground 220 noir X115-1 488
7

2
36C 159
Sensor (-) 127 X4-1
265
8

5
F3
24

90 40F 85
Ignition X79-1
9

4
43E F19
Sensor (+) 141 141 X26-11 135

RPMx100

7
10 15 20
5

30
10

F4

25
EP32

219 89 36C 157

Illumination X4-7

6
11

25F 214
Service (TX) X118-5
126
184

7
12

EP17

Service (Rx) 143

8
13

P1
39E

15
X109-33
9

X89
X40- B

Battery 81 14
3

40G F21
Ground 140 noir X79-3 80
1

36C F22
Ground X4-6 156
2

142
3
S5

F9
n.c. 90
4

36C F11
26 149
57/58

signal X4-4

8
6

F6
0 1 2

126 34C 58
illumination X52-5
7

signal
56a

36C 161
Warning led - X4-3
8

81
warning led +
56b

8
12

F10
P3
30

57
V9
5

18
62 73
54s
L

2
11

EP20
EP19
L

224
« 1/4 »

X73A

P
10

B11
54d

57
K17

85

74 55
0 R

2
1
13

4 224
49

31

30
3
5

86 87 87a

43E 105
1 5 4

X26-10
4

233 noir 25F 215

X73B

X118-1
9
1

F15
X37 -D

28F 188
X56-1
2

497
X46
222

31F 183
X57-9
3

X76B 222 noir F14

31F 182
X57-8
4

X76A 56 noir 56 98
5

F13
S11

40F noir 43 55 4 mm 84 1 7 5 6 8 9 3 4 2
X188

X70-2
6

F30
X72A

X72B

X76A 54 noir

54
Fus Therm 2A

F27
52 52
3

10
X39 - C

F28
53 53
X189

50 110
E1 AV GA
5

F24
51 1
V2

H8 H9 H7 H11

50
1

6
X74

89
13
X190

F23
X76A 111 noir 107
6

111 114
1
12

109 109
9

F26
110 51
3
10

107 3
E2 AV DR
4
11

F25
11

108 108
X191

H8 H9 H7 H10

F1
115
8

6
X13

F7
V2

F8
P
X82

F12
B8

312
1
X75

313
2

X76B 313 noir

noir

114
189
312

233
7 mm

143

3
62

497

115

4
1
98
84

Masse Moteur
208 43E X26-14

Masse Cabine
Masse Châssis
4

12
2

14
10
12

16
18
5

7
3
1

13

17
15
11
ELECTRICAL SCHEMATIC DIAGRAMS

80-02-M171EN
F

A
E
G

B
D

C
C13

80
 MLT 634 Turbo LSU Series F-E3
C14 ELECTRICAL SCHEMATIC DIAGRAMS
« 2/4 » MLT 735/741 Turbo LSU Series 6-E3
MLT-X735 Turbo LSU Series 6-E3
MLT 1035 L Turbo LSU Series 6-E3
MLT-X1035 100 L Turbo LSU Series 6-E3

2 8 5
S13
1 0 10

6 3 1 7
X187
SWF
+ 525 192
G SWF 586 371 S2
G
1
2 A15
3 K5 87
85 BUZZEUR
K0 1 K1 K2 1 K3 1 K4 1 K6 2 K7 1 K8 2
87a 86
K9 5 4 1 5 4 5 5 5 5 4 5 5

3.5 sec 2 0.5

CENTRALE 86 87 87a 86 87 87a 86 87 86 87 86 87 85 87 87a 86 87 85 87
4 85 CLIGNOTANTE 87

Tempo
5 85 30 85 30 85 30 85 30 85 30 86 30 85 30 86 30
6 2 3 2 3 2 3 2 3 2 3 1 3 2 3 1 3
7
8
9
10
11
F 13
12 F
14
15
16
17
18
X180 - E X38 - I X44 - G X42 -H
5 8 1 6 2 3 7 4 6 7 4 5 3 2 8 1 4 2 7 5 1 3 6 19 6 20 7 8 9 21 10 18 4 5 16 15 1 11 2 14 12 13 3 17 5 1 2 3 4
X81-X185 X181 - F

150

148

197

213

197

163

155

166

167
202

205

205

455

236

232
17

21

19
22

34

99

33

45
312 312
X184

noir

212

218
226
3D

4D

3D
8

5
27

X24-B2

X24-A5

X24-A4

29G

33G

33G
36C
62

EP29

EP23

EP24
X4-9
X182 noir
X83 X183
E 71
E

31
38

29

24

22

34

28

33

27

26

25

23

72

30

32
62

236

150

202
33

9
17 18 19 20 16 10 6 7 8 9 5 1 2 3 4 11 12 13 14 15
X14 X08 1 X22 2 1 X98 1 166
Tempo 1.5s

155
218
T P
B2 P
H20 H21 H22 H23 H24 H25 H26 H27 H28 H29 H30 H31 H32 H33 H34 H35 B70 B7 B69 148

A2
84 45

98
D 497 497 D
7 mm

143

189 189
233 noir

112
5

7 mm
EP13
C 123
V1 239 C
80

EP10 247
EP9
122

112 noir
1 1 246
153

154
164 F46
249 noir 101
118

100

X31 A B C

100
98
114 114
EP3 X32 X91
orange
violet

rose

244 136 1 2
245

115 115
EP11 248
EP14250

268

269
X205
121

3 3
X204 1 EP6 EP7
255 EP8 144
2 1 2 3 4 5 6
A6 S7
V4 V5
120

145
B B46
HP
EP12
B
144

77A

X49
S32
136

164

154

153
83

84

RT7sec RT7sec noir noir 38

R1
X19 0 A B C D E F X30
243
235

250
249
256

247
235
245

248

233 noir
1 9 228

212

213
269
230

268
230
38
EP15 3 1 7 2 8 6 5 4
A8

231

228

226
V10 V10

jaune/vert
4 4 117
X206 C B A
X10 X09 2 1 5 4 3 X95
239
marron

bleu

bleu
145

vert

1 2 1 2
rouge
blanc
jaune

bleu
noir

5
vert

10
X17 X16 X96 X20 X18
118

116

117

121
124

123

120

125
122

K18
255

244

237

238

246

BP
4 mm

1 2 3 4 5 6 7 7 6 5 4 3 2 1 3 1 7 2 6 5 4 1 2 2 1 1 5 4
SWF 525 005
143

+ 77A 86 87 87a
STOP STOP SWF 586 374 S6 0 1 X207 X208 2 1 X209 2 1
130
35C 131

4 mm
B1 3
Y4 Y3 85
2
30
3
H2 H5 H4 H3 H1 H1 H3 H6 H5 H2
X103-10

M10 MARCHE MARCHE

C

A E3 AR GA E4 AR DR ARRIERE
A
124 noir

STOP STOP AVANT

237 noir
238 noir

noir

83 noir
noir

noir

9 noir

101 noir
Masse Moteur

E7 M16
X76A 130

M12 M13
X106 125
X106 243
Masse Cabine
Masse Châssis

E5 E6
X76A
X106

X106
X106

X105

X176

X76B
12 13 14 15 16 17 18 19 20 21 22 23

80-02-M171EN (27/04/2015)
 F

A
E

D
G

B
C
Masse Châssis
Masse Cabine

45
38
497
228
236

218
189
155
166
148

112

(27/04/2015)
X76B 216 noir noir 216

12
12

X118

24
11
11
OPTION
ANTIVOL

10
10
41

9
9
499

1
8
8

+
236

7
7

0
A10
X236

166

S30
225

SWF 525 110

6
6
4

SWF 586 372 S3

49 7E 214
A11

1
X41-12

X02
41

5
5
8

S46
EP4

5
MLT 634 Turbo LSU Series F-E3

133 259 259 39 39

4
4
MLT-X735 Turbo LSU Series 6-E3

12

77D
X61
7 2
MLT 1035 L Turbo LSU Series 6-E3

60

3
3

X71

6
S20
MLT 735/741 Turbo LSU Series 6-E3

242
49 211

8
2
2

1
H36

X03
X76A 132 noir 132 77D 133 9E 215
X37-1

1
1

25
2
MLT-X1035 100 L Turbo LSU Series 6-E3

10
139

X01 2
X239
X235

1
X118 X118

X135 10 mm 206 (-) batt

1

12
12

X108
A13

D tection 1
9
2

11

S21
D tection 2
3

10
10

X135 Com C3
9
4
4

S50

Com C2
8
6
5

X76B 40 noir 146 Com C1

X114
7
3

1
6

X107 40 noir 203 noir 228 NC C1

A1

6
5

26
2
3
7

45 225 DEM
NC C2

S19
5
8

3
4
8

X76A 129 noir 113 noir 499 NC C3

4
7

4
9

X105 129 noir 3D 20 EVM

X24-B4 Blocage

noir 203
113
3

5
11
10

X12
38 noir 497
1

(+) apr s contact

2
2

1
11

X76A 258 noir noir 258 47 noir 498 SPU

(+) batt
A14

1
1

6
12

262
EP2

X11 1
262 noir

C
2
263

M15
S44
X106 466 noir

27
X106 467 noir

1
189

ECS

+
12VP

0
S14
7

60 IN TOR 1
479

SWF 525 010

17

5
X76B 480 noir 480 206 IN TOR 10
15

X116

SWF 586 373 S17 noir

75C
X112

35B 279 noir 277 146 IN TOR 2 noir 460

X129-10

9
1

10
23
noir 496

278 35C X129-9 479 IN TOR IN TOR 461 461

13 3
2

10
22

X76B 186 noir noir 186 GND 463

S36

28
20

498

X76B 185 noir noir 185 GND noir noir 462

4

26

61 61 W UP IN

X99
EP38
13

9E 188
X37-2 12VB
1
EP28 459

1
210
241

180

CAN H
181

493 blanc noir 459

2

4
CABLE 4 CABLE 3

R120
494 bleu 458
A3
CN1-A / X56
3

5
CAN L
B21

495 rouge 495 457

B20
OUT SENSOR
1

2
ALIM
21

496 noir

3
X44-13

MASSE
457

noir 471
X113

OUT LS 22
4
21E 455
EP29

204 IN TOR 12

X35
X87

29
16

Y17
178 178 178 178 OUTPWM 7

1
3

ACCES +
14
484
483
469

195 179 179 179 OUTPWM 8

X100

2
4

X105 195 noir noir 191 191 noir noir 191 OUT LS 12 468
6

7
2

noir 44 44 noir noir 44 464 464

OUT LS 11 IN ANA

X34
1
5

8
3

Y18
25

179 478 IN TOR 4 noir 466

1
1

ACCES -
11

194 469
B23

2
5

X105 194 noir 176 176 176 465 465

OUTPWM 5 IN ANA
2
1
8
6

29

177 177 177 OUTPWM 6 noir 467

X29
5

2
4

Y15
176 196 196 196 OUTPWM 4

TELES
6

1
5

SORTIE
192 42 42 42 OUTPWM 1
7

30
2
6

X105 192 noir 234 169

OUT TOR 1 IN TOR
14
1
32
CN1-A / X5612

168
+

IN ANA 3

X28

Y16
18

177 181

TELES
S33

12VD
4

RENTREE
SWF 525 110

193 204 180 458

12VD IN ANA 5
SWF 586 374 S3
1
X134

2
noir

112
13

148 463
5

X105 193 noir OUTPWM OUTPWM 483

2 10
1

17
33

481 481
X33

IN TOR 5
7 2

X92
4

Y19
15

196 9E 182 482 482

75B noir

X37-3 12VC IN TOR 6

VRD
S34

8
8
3

1
23

191 noir 9E 183 210 484

128 X37-3 12VC AGND
9
2

2
9
31

10

190
noir
217

X23
1

31
Y20
+

42
VS
SPU

1
0

44 noir
S28
X36

CN1-B / X57

2
CABLE 3

SWF 525 005

CN1-B / X57
BP5

456 456 240 240

A12

IN TOR IN TOR
SWF 586 374 S4
1
9

190 11 16
19
12

270 OUTPWM
169

X93

3
Y7
10

30

234 172
R1
« 3/4 »

noir
75A

VCI
X117
2

217

264 173
9

10
D+ D-

2
EP26

277

X105 264 noir 168

6

X76B 187 noir noir 187 GND 174

4

34
EP27
D+ D-

171 175
IN TOR 15
5

24

X58
R2

ALIM 12V 79 170 170

493

IN ANA 4
7

32
2
16

GND 31 GND CAN 1 noir 241

494
1

1
28

EP35

CAN H 490 490 260 260 CAN 1 H 242

8

CAN L 491 CABLE 2 491 261 CABLE 5 261 CAN 1 L

2

4
120 ohms
EP23

492 492 476 476 36

1

A5 / LLMI

IN TOR 8
+

CAN 1 120
11

11
22

EP36

477 477 37
IN TOR 9
0
S27
12

14

485
486

SWF 525 010

noir 535
SWF 586 371 S3

218 478
1
EP25
EP24

X76A 30 noir

noir 31
X119

77C
F N R

167 22E
232 22E

noir 30 79
9

10
X42-3
X42-4

471 noir
77C

33
2
2

472 486
1
1
14

CABLE 1
X115

485
EVTDF
6

Y12
X94
X97

S10
2

X107 489 noir noir 489

5

47 noir
_
3

B9

46
+
7

48
+
8

E8

48
1

X15
+
9

H13
1

71
0
S31

2
27
46
10

X40-7

6C
SWF 525 005

28 noir 487
X48-2
ou

noir
8E

_
1

34
C
16

B10
5

SWF 586 373 S14

X50

27 58 7E 488
+

X41-7
71
+
1

B
0
S29

29
X52
472

77E

2
A
11

SWF 525 024 SWF 525 005

29 134 77E 526

PRISE DIAGNOSTIC

X21
SWF 586 374 S4 SWF 586 373 S3
5

475
1

H14
10
12

32 noir

32 525
13

X103

X51
77B

X105 28 noir
4

noir 134
9

536
10
77B
15

8
1

9
7
3

10
131 16A X49-10

35
Masse Cabine
Masse Châssis
ELECTRICAL SCHEMATIC DIAGRAMS

80-02-M171EN
F

A
E
G

B
D

C
C15

80
 MLT 634 Turbo LSU Series F-E3
C16 ELECTRICAL SCHEMATIC DIAGRAMS
« 4/4 » MLT 735/741 Turbo LSU Series 6-E3
MLT-X735 Turbo LSU Series 6-E3
MLT 1035 L Turbo LSU Series 6-E3
MLT-X1035 100 L Turbo LSU Series 6-E3

MLT 735 LT X04 1

X217 X216
S18
0
X221 S22
1 2 1 7 2 8 9 1 0 1 9
0 1 0

3 4 10 5 10 S4 F
G SWF 525 058 SWF 525 005
G
+ +
SWF 586 373 S6 SWF 586 373

X79 1 2 3 4 5 6 7 8 9 X80 1 2
X219 1 2 X220 1 2 X218 1 2

104

103
85
99

80

59

96
78

94
Masse Cabine
97

X135
X135

95
7E

8E
X41-9

X40-1
Y22 Y23 Y21
X24-C3

X24-C4

X24-C2
3D

3D

3D

F F

X72B
9B
522 noir

43 noir
X109
524

523

59

94

95

78

96
93
49 46 47

X41-10
X70 X77

X41-5

X41-1

X41-3
X37-1
2 3 5 6 4 1

X4-4
ALIM C RC2-2

ALIM C RC2-2

X75
2 1
ALIM RC2-2

ALIM RC2-2

ECU RC2-2/20

GND RC2-2
GND RC2-2
A4

12G
36C
FLASH C

6E

6E
6E
9E

7E
RX/RS232

PWM1-A1
TX/RS232

M 3 2

199 noir
200 noir

201 noir
+perm vit 1
raz 2
M

103
104

105

135
162

102
208
M7

99

87

88
86
52 17 50 51 1 27 41 42 33 31 2 28 1
- X26 1 2 3 8 9 6 13 12 4 7 5 10 11 15 16 14 17
531

184
536
noir 535

525
526

532

529
530

527

533
534
M3
6

711

noir 710
723
724

702

noir 709

noir 708

732
728
743
750

756
755
736
E S24 S23 X222 E

7B
521
1 EP30

EP32
1 0 2 1 7 2 8 9
529
530
520

521

527
528
2
X102A X102B X104 1 2
3
2 1
X226 3 6 10
4
SWF 525 212
F33

5 +
SWF 586 373 S12

noir

noir
6
X229 X230 X233 X234 Y6
7 X225 1 2
X231 X232
8
D 9 P P P P
D

735
736
B12 B13 B14 B25 V7
717 703 733 751 758

753
714
718
X149 X152

720

704

730

729
735

737

753

755
S115 X150 S139 S16 X153
1
S12 X154A 1
S54 1 7 2 8 9
1 0 2 9
V6 2 0 3 7 4 8 9 1 0 1 9 1 7 2 8 9 1 0 1 0
162 43E X26-15

X41-11

X44-12
X41-8
160 6E X41-2

161 8E X40-8

X40-6

156 8E X40-2

158 6E X41-4

R3
163 21E

noir

noir

noir

noir
159 7E

149 8E

157 7E

1 5 2 6 10 5 10 3 4 10 5 10 5 6 10
X224 1 2 X223 1 2 X227 2 1 3 5 X228 2 1 3 5
X151
211

155

128
520
475

263

SWF 525 243 SWF 525 005 X154B

721
715

719

noir 701
SWF 525 053 SWF 525 005

noir 722

702

728

732

noir 734

750

noir 752

756

noir 759
+ 717 + 703 733 + 751 SWF 525 110 757 758
+ +

754
X04 1 2 3 4 5 6 7 8 9

710 noir
709 noir

708 noir
10 86 30 86 30 SWF 586 373 S8 SWF 586 373 S9 SWF 586 372 S4 SWF 586 374 S2 SWF 586 373 S2

noir
X116-9

85 87 85 87
C Y11 Y10 734 noir C
28B

K10 K11 noir 701 754 noir

80

noir 722 752 noir

noir 725 759 noir
noir 726 740 noir
noir 727 707 noir
731 noir
X203

X53-8
X53-7

X53-2
X53-1
EP52

714
271
275

276
272
278

5F

5F
6F
6F
731

730
715
S37 S150 X202 X212 2 1 X136

252 noir

254 noir
S35 716 711

707 noir
10 2 1 7 9
EP57

251

253
0

noir 766
765
1 1 9 1 1 9 713
X27 1 3 2 4

712
noir 706 749 noir
276

275

EP53

744
745

noir 746
747
3 10 X132 1 2
EP51 764 748 noir
B B
5 10 5 10

704
X129

742

noir
737
noir
738
EP56 EP55

762 0.75 mm noir 762

SWF 525 068

765
270

28A 279 noir

EP50

706 0.75 mm noir

SWF 525 005 SWF 525 005
EP54

102
106
742 0.75 mm noir

740 0.75 mm noir

+ + +

748 noir

749 noir
SWF 586 373 S11 X218 SWF 586 375 S1 SWF 586 373 S10 763 X25 1 2

705 0.75 mm

761 0.75 mm

764 0.75 mm

763 0.75 mm

741 0.75 mm

739 0.75 mm

X138B 744
745

X139B 746
747
726 noir

743
727 noir
1 2
725 noir

1 0 2 1 7 2 8 9

X148C
X148A

X138A

X139A
X148B
712

721
720
X116-10

713
719
716

718

723

724
E20 E21 E22 E23 X143 X144 X142 X145A X145B X140 X141 X146 X147 X210 X211
noir
S18 X213 3 1 2 4 3 1 2 4 3 1 2 4 2 1 2 1 1 2 1 2 1 2 1 2
3 4 10 1 4 3 2
273
X217
271

274

274
272

V10
X131 X130
V10
SWF 525 058 Y21 1 2 1 2 1 2
E13 E16 E17
1 2 2 1 + +perm vit +perm vit +perm vit
SWF 586 373 S6 raz raz raz
M M M M
E12
3 3 3
X237 - - -

A
14 07 11 06 12 13
C
M6 4
M5 4
M4 4 E14 A

106 noir
201 noir
200 noir

199 noir
B28 B27 E18
273 noir

noir
noir
noir

528 noir

533 noir

534 noir

93 noir

AV AV AR AR E19
+ Batt

S3
S4
S5
E6
- Batt

LAT TOIT AR GA DR GA DR
Y13 Y14 A9 Y5
X135

X135

M11 E15

X76B
X76B
X76B
X76A

X106
X105

X135

X135

X107
X107
X107

DEVERS
GAUCHE
DEVERS
DROIT
MLT1035 LT A16
Masse Cabine
Masse Châssis

35 36 37 38 39 40 41 42 43 44 45 46

80-02-M171EN (27/04/2015)
 F

B
C
G

A
Masse Chassis

1
Masse Cabine

617

R6
3
X161

X238
Masse Moteur

(13/06/2018)
2
M1
M
20 mm²

1
50 mm²
X160

G1
X47
50 mm² 50 mm²

S1
F31
82 4 mm²
X168 20 mm²

X200B
X200A
X174
(with X284/285/287/292)

86 30 15

2
609 noir

F43
F42
F40

F41
BF1

K16
X168
85 87
F47

2
X176 10 mm²

1
MLT-X735 Turbo LSU Série 6-E3

85
86
X214
X101

2
1 2 5 3 B A B A

3
X215

K15
87
30
X171
X172
X173

612
627
620
629

628
629

5
X24
X168 7 mm²

603
606
608

611
X54
608 16 16
S2

R5
63

A1

2
1
X168 628 noir 606 12 12

30

C8
2

10 mm²
611 7 7

30

|
64

X165
627

A8
7 mm²

17
621 603 13 13

620
4
92

R1

N
R2
2
C1
17

X167
3~
607 601 601 18

M
G
82 7

1
A6

B+ D+ W
50a

610 610 24 92

G2

B3
19

P
A3
9

613 6
612 6
19

1
5

B3

noir
54

4 mm² 617 14

X164
6

2
B1
15

607 25
10
58

B6
P
X166A
A7
67
68
65
66
623 623 17 16E
X38-7
X55

B2
613 19 17E
621 X38-3

A4

t°

3
630

X166B
OP

622
B7
X168 622 noir
632 noir noir 632 522 noir 36F
X109-49

X169

Y2
2
C3
X168 635 noir 634 634 524 36F
X109-46

B22

EP5
3
C4

V8
36F 45B noir 252
618 633 633 523
X53

X109-47 X27-1
8

2
C2
45B 251
625 625 X27-3

X175
7

1
EP1
C6
626 602 602 20 26F

X162

Y1
X114-5
6

B4

t°
X170A
5

B5
C7

X163
616 616 21 17E
X38-1
4

619

A5

M2
t°

2
624 624 26
3

M
1
B6
626 45B noir 254
X27-2

R7
X170B
2

C5

4
45B 253
noir 609 267 noir X27-4
1

A2
604 11
A7

X168 noir noir 604 B5

8

X168 605 noir 4 mm² noir 605 10

B8
7
6

X76A 10 noir 4 mm²

5

X76B 11 noir
4

X76A 69 noir
3

387 35F

X59
noir
X284A-04
2

9
267 noir

6
1

12
X192

266

5
63

1
X60
265 151
X45 - K

H15
1

P4
64
2

X90
3

Battery
142 noir 69
4

1
70 noir 68
Ground
5

2
67
Ground
6

3
66
n.c.
7

4
signal
25 65
8

5
illumination 127

6
signal

6
X48

43E F2
88
X41 - A

Warning led - F32 X26-7

1

7
151
36C F17
1

warning led +
160
X4-2
2

34F

8
487

P2
X115-16 43E F18
2

86

70
X26-5
3

36C F20
X76A 91 noir 91 158
X4-8
EP16
4

189

42E F5
140 87
X26-6

X68
5

266
F29
Battery
221 221
6

1
34F F16
noir
18

220 488
Ground X115-1
7

EP94

2
396 36C 159
Sensor (-)
127
265

X4-1
8

5
24

40F F3
90 85

10
Ignition X79-1
9

4
384

F19

15
RPMx100
141 141 43E 135
Sensor (+)

7
X26-11
EP32

5
10

35F

20

30
F4

25
219 89 36C 157
Illumination X4-7
6
11

25F 214
X284A-01

Service (TX)
184

126

X118-5
EP17

7
12

143
Service (Rx)
8
13

39E

P1
X109-33

15
X40 - B
9

X89

Battery
81 14
3

40G F21
140 noir 80
Ground X79-3
1

36C F22
156
Ground X4-6
2

142
F9
90
n.c.
4
0

36C F11
57/58

26 149
1

signal
8
X4-4
6

F6
2

illumination 126 34C 58

signal X52-5
7

6
56a

36C 161
Warning led - X4-3
8

warning led +
81
56b

P3
12

F10
30

57
« 1/4 »

396
V9

62 74 73 73
54s

S5

2
11

EP20
EP19

X73A
L

224
0

B11
K17
10
54d

57
85
86

74 55
R

2
1
1
13

87

4 224
30
49

31

3
5

87a

43E
4

105
X26-10
X73B
4

233 noir 25F 215

X37 -D

X118-1
9
1

28F F15
188
X56-1
X46
2

497
222

31F 183
X57-9
3

X76B 222 noir F14

31F 182
X57-8
4

X76A 56 noir 56 98
5

N
S11

F13
X188

40F noir 43 55 4 mm² 84 1 7 5 6 8 9 3 4 2

X70-2
6

X72A

X72B

F30

X76A 54 noir
Fus Therm 2A

54
1
X189

F27
52 52
X39 - C

H8
3

10
2

E1 AV GA

F28
53 53
H9
4

50 110
5

F24
V2

51 1
H7 H11
7

50
X74
1

89
X190

13

F23
X76A 111 noir 107
6

111 114
1
12

109 109
H8
9

E2 AV DR

F26
110 51
H9
3
10

107 3
4

11
11

F25
X191

108 108
H7 H10
2

F1
115
8

X13
6

F7
V2

F8
X82

B8
P

F12
312
X75

313
2

X76B 313 noir

208
43E
ELECTRICAL SCHEMATIC DIAGRAMS

X26-14

80-02-M171EN
4
312

115
114
98
84
62

223
189
143
497

3
1
C17

80
 MLT-X735 Turbo LSU Série 6-E3
C18 ELECTRICAL SCHEMATIC DIAGRAMS
« 2/4 » (with X284/285/287/292)

2 8 5 10
1 0
S13

6 3 1 7

X187

SWF 525 192

+
SWF 586 371 S2

A15
K5
85
BUZZEUR 87
K0 1 5 4
K1 1 5 4
K2 1 5
K3 1 5
K4 1 5
K6 2 5 4
K7 1 5
K8 2 5
87a
CENTRALE
86
K9 86 87 87a 86 87 87a 86 87 86 87 86 87 85 87 87a 86 87 85 87
85 CLIGNOTANTE 87

3.5 sec ` 0.5

Tempo
85 30 85 30 85 30 85 30 85 30 86 30 85 30 86 30

2 3 2 3 2 3 2 3 2 3 1 3 2 3 1 3

X180 - E X181 - F X38 - I X44 - G X42 -H

5 8 1 6 2 3 7 4 6 7 4 5 3 2 8 1 4 2 7 5 1 3 6 19 6 20 7 8 9 21 10 18 4 5 16 15 1 11 2 14 12 13 3 17 5 1 2 3 4

X81-X185

202

205

205

213

455

236

232
150

148

197

197

163

155

166

167
21
99
22

33

45
34

19
17
312 312
X184

noir

212

226

218
8

5
3D

4D

3D
27

X24-A5

X24-A4
X24-B2
62

29G

33G

33G
36C

EP29

EP23

EP24
X4-9
X182 noir
71

31
E
29
38

22

28

33

27

26

25

23

72

30

32
24

34
62

X83 X183
X14 X22 236

202
150
X08 X98

33

9
8
17 18 19 20 16 10 6 7 8 9 5 1 2 3 4 11 12 13 14 15
1 2 1 1 166

155
Tempo 1.5s

218
T P
H20 H21 H22 H23 H24 H25 H26 H27 H28 H29 H30 H31 H32 H33 H34 H35 P

B2 B70 B69
B7 148

A2
84 45

98

497 497 D
143

189 189

223

112
5

7 mm²
EP13

123
V1
239 C
EP10
247
80

122

noir
1 EP9 246

X31
153

112
154

164

noir
249
F46 101
100
118

A B C

98

100
114 114
EP3 X32 X91
244 136
violet

rose
orange

1 2
245

EP11
115 115 248

269
268
EP14
X204 X205
121

3 250
EP6 EP7
1 2
255
EP8
144
1 2 3 4 5 6
S7
A6 V4 V5
120

145
HP
B46 EP12
B
77A
144

X30
136

153
164

154
83

84

R1 RT7sec RT7sec noir noir 38

A B C D E F
X19 1

noir
0 9
243

249
235

250

256

247

235

245

248

1
228

269
212

230

213
268
230
38
3 1 7 2 8 6 5 4
EP15

231
233

228

226
X10 X09 X95
4 4 117
A8

jaune/vert
C B A
2 1 5 4 3
X206 V10 V10
S32
bleu

bleu
vert

1 2 1 2
marron
rouge
jaune

blanc

bleu

vert
noir

5 10
X17 X16 X96
121
255

239

237

238

246
118

123

120

116

125
244
124

145

117

122

X20 X18 X49

K18
4 mm²

BP
1 2 3 4 5 6 7 7 6 5 4 3 2 1 3 1 7 2 6 5 4 1 2 2 1 1 5 4
SWF 525 005
143

+
SWF 586 374 S6 77A X207 X208 X209 86 87 87a
1 2 1 2 1
131

0
130

STOP STOP 2 4 mm²

Y4 Y3
85 30
3
35C

2 3

H2 H5 H4 H3 H1 H1 H3 H6 H5 H2 C MARCHE MARCHE
X103-10

B1 ARRIERE AVANT
E3 AR GA E4 AR DR A
noir

noir

noir

noir

noir

noir

noir

noir

noir
STOP STOP

M10 M12 M13

E7 M16

101
243

237

238
125

130
124

83

E5 E6
X76A

X76A

X76B
X106

X106

X106

X106

X106

X105

X176

Masse Moteur
Masse Cabine
Masse Chassis

12 13 14 15 16 17 18 19 20 21 22 23

80-02-M171EN (13/06/2018)
 F

B
C
G

A
45
38
112
155
166
148

189

218
497
228
236
X76B 216 noir noir 216

X118

(13/06/2018)
12
12

11
11

Masse Chassis
10
10

24
Masse Cabine
41
OPTION

9
9
ANTIVOL

499

A10

8
8
236
X236

7
7

1
166

+
225
(with X284/285/287/292)

6
6

SWF 525 110

0

SWF 586 372 S3

7E
A11

214

X285
X285

S46
X41-12

EP4
8

5
5

X02
49 259 259 39 39

1
1
1
4
4
12

41
MLT-X735 Turbo LSU Série 6-E3

5
133 60

3
3

7
2
2
242

X03

77D
X61
211

S30
2
H36

X71
2
2

S20

6
X285
9E 215

X287
49

S46
X37-1

8
1
1
1

1
X118

1
X76A 132 noir 132 77D 133

10

25
2
X292A

X292

2
35F 393

139
EP58

60

X01
X235

1
1
X118
X239

36F 392 225

2
X284A-12 (-) batt

2
2
1 mm²
1

12
12

EP95
395
A13

397

1
206 Détection 1

3
3

X135 10 mm²
9
2

11

36F 390
X284A-9 4
Détection 2
4

X108
3

S21
10
10

Com C3
1
9
4
4

K26

X135 Com C2
2
8
6
5

X292B

Com C1
3
7
3
6

A1

EASY Manager

X76B 40 noir 146 NC C1

4
6
5
7

1
X107 40 noir 203 noir NC C2
5
8
8

26
2
1
K27

Option Anti-démarrage

NC C3

S19
45
4
7
9

3
2

X292C

X76A 129 noir 113 noir Blocage

noir
3
10

11

4
X12
X105 129 noir (+) après contact

113
203
2
2
11

4
A14

38 noir (+) batt

1
1
12

X114

X76A 258 noir noir 258 47 noir

1

228
S50

EP2
2

262
395 DEM
4

35E 262 noir

1

X285-04 499
2
2

3D 20 EVM
X24-B4
5
1

497
1
2

498 SPU

27
6

X106 466 noir

X106 467 noir

+
ECS
SWF 525 010
0

SWF 586 373 S17

479 189
12VP

1
7

5
X76B 480 noir 480
397
X112

IN TOR 1
noir

17

noir 460

S14

75C
noir
206

X116
1

IN TOR 10
496

15

35B 279 noir 277 IN TOR 461 461

X129-10 146

9
35C 3
2

278 IN TOR 2

10
22

X129-9
23

463
479 IN TOR

28
3

13
10

noir noir 462

X76B 186 noir noir 186
S36

GND
20

498

X76B 185 noir noir 185 GND

26
CN1-A / X56
210
EP28 459

241
X113

61 61
W UP IN
EP38

X99
13

noir 459
9E 188
2

X37-2 12VB
1
A3

CABLE 3

1
180

458
181

CAN H 493 blanc

3

R120
CABLE 4 457
CAN L 494 bleu
1

B20
B21

5
X44-13

ALIM 495 rouge 495

OUT SENSOR

2
21
457

21E

MASSE 496 noir

3
455
EP29

noir 471
OUT LS 22
4

204

X35
X87

IN TOR 12

29
16

Y17
178 178 178 178
OUTPWM 7

1
3
14

ACCES +
484
483
469

195 179 179 179

X100

OUTPWM 8

2
2

X105 195 noir noir 191 191 noir noir 191 468
OUT LS 12
6

7
2

noir 44 44 noir noir 44 IN ANA 464 464

X34
OUT LS 11
1
5

8
3

25

Y18
179 478 noir 466
IN TOR 4

1
1

ACCES -
11

194 469

2
5

X105 194 noir 176 176 176 IN ANA 465 465

OUTPWM 5
2
B23

1
8
6

29

177 177 177 noir 467

X29
OUTPWM 6
5

2
4

Y15
176 196 196 196
OUTPWM 4

1
CN1-A / X56

TELES
SORTIE
192 42 42 42
OUTPWM 1

30
2
7

X105 192 noir 234 IN TOR 169

OUT TOR 1
14
32
12

168
X28
IN ANA 3
18

Y16
SWF 525 110
0

SWF 586 374 S3

177 181
12VD
1
4

TELES
RENTREE
193 204 180 458
X134

12VD IN ANA 5
1

2
3
13

noir 112
5

X105 193 noir 148 OUTPWM OUTPWM 463 483

2 10
1

7
17
33

75B
X33

481 481
S33

X92
2

IN TOR 5
4

15

Y19
6

9E
S34

196 182 482 482

noir

X37-3 12VC IN TOR 6

8

1
8

VRD
3

23

191 noir 9E 183 210 484

128 X37-3 12VC AGND
2
9
2

31

10

190
217

Y20

42
VS
1

31
1
CN1-B / X57

44 noir
noir

2
CABLE 3
CN1-B / X57

SWF 525 005

SPU

SWF 586 374 S4

X23
X36
BP5

456 456 IN TOR IN TOR 240 240

A12

11 16
9

5
19
12

190
Y7

234 270 OUTPWM

169
« 3/4 »

3
VCI
1
10

30

S28

264 172
X117

75A
noir
217
2

2
D+
R1

173
EP26
D-

10
3

X93
277

X105 264 noir 168

6

X76B 187 noir noir 187 174

D+
R2

GND
4

EP27

34
D-

171 175
IN TOR 15
X58
5

24

ALIM 12V 79 170 170

IN ANA 4
493
7

32
2
16

GND 31 noir 241

GND CAN 1
494

EP35
1

1
28

CAN H 490 490 260 260 CAN 1 H 242

A5 / LLMI
8

CABLE 2 CABLE 5
CAN L 491 491 261 261
CAN 1 L
120 ohms

4
2
EP23

492 492 476 476 36

IN TOR 8
EP36

CAN 1 120
11

11
22

477 477 37
SWF 525 010

IN TOR 9
0

SWF 586 371 S3

12

14

388
485
486

noir 535
EP24

EP25

218 478 389

1

5
F

X76A 30 noir 391

167
232
N

noir 31
22E
22E

S27
77C
R

X119

noir 30 79
X42-3
X42-4

10

471
77C

noir
33
2
2

472 486
1
1
14
X115

EVTDF

CABLE 1
485
X97

Y12
X94
6

S10
2

X107 489 noir noir 489

5

47 noir
_
3

B9
C

46
+
7

48
8

H13
E8
X15
+

48
+
9

1
SWF 525 024
SWF 586 374 S4

71
SWF 525 005
0

SWF 586 373 S14

2
27
46

X40-7
10

ou
PRISE DIAGNOSTIC

28 noir 6C 487
noir

X48-2
8E

34
C
1

X50
16

B10
+

27 58 7E 488
+

71

X41-7
1

B
SWF 525 005
394

SWF 586 373 S3

29
472

77E
S31
X52
385

2
A
11

32
X21

29 134 77E 526

1

475
12

10

noir

H14

32 525
X51
13

S29

77B
X103

X105 28 noir
4

noir 134
9

536
10
77B
15

131
16A
ELECTRICAL SCHEMATIC DIAGRAMS

80-02-M171EN
X49-10
475
270
391
128
535
211
155
526
525
389
388
536
394
385
C19

80
 MLT-X735 Turbo LSU Série 6-E3
C20 ELECTRICAL SCHEMATIC DIAGRAMS
« 4/4 » (with X284/285/287/292)

MLT735 LT X04
1

Vert
Bleu

Noir
Dérivation

OPTION A25 R
moulée

EASY MANAGER Trackunit

ME 501-4 1 0 2 1 7 2 8 9
X221 1 0 1 9

Marron
Bleu

Noir
(max 200mA)

- + OUT
2 3 1
X293
Digital Input 2 (+APC)

1
0
S18 S22
Digital Input 3 (libre)

0
Digital Input 1 (D+)

Digital Output 1

3 4 10 5 10
Digital Input 4

Bus 1-wire
+ BAT 12V

X217 X216
- BAT 0V

A26
CAN H

CAN L

1 2 3
+ 5V

S4 SWF 525 058

+
SWF 525 005
+

4 5 6
SWF 586 373 S6 SWF 586 373
Noir

F
OPTION DualID
Vert

X24-C3

X24-C4

X24-C2
Bleu 7 8 9 (Key pad)

* 0 #

3D

3D

3D
Bleu clair

infos transmises
Orange

X219 X220 X218

Marron

Rouge

Jaune
Blanc

Rose

via réseau CAN

Bleu

Gris

Trackunit
R

1 2 1 2 1 2
1 2 3 4 5 6 7 8 9 10 11 12

noir
X284B 1 2 3 4 5 6 7 8 9 1 2
X79 X80

Masse Cabine
522

523
524
X284A X109

103
104

X135

X135
99

59
85

80

96

78

94
49 46 47 97
1 2 3 4 5 6 7 8 9 10 11 12

95
7E

8E
ECU RC2-2/20 Y22 Y23 Y21
391
390

392
385

387

398

389
388
386
384

A4

ALIM µC RC2-2

ALIM µC RC2-2

X40-1
X41-9
385 noir

ALIM RC2-2

ALIM RC2-2

GND RC2-2

GND RC2-2
FLASH µC

PWM1-A1
TX/RS232
RX/RS232

394 394
387 noir

EP58
384

390

392
393

52 17 50 51 1 27 41 42 33 31 2 28
25D
25F

25F

531
5B

529
536

535

525

526

532

530

527

533
7E

534
184
F
EP95
EP94

X292-01

X59-02

X72B
X292-04

EP30 521

9B
536

527

528
7B

noir
520

X102A X102B 1 2

EP32
388
X104

59
43

95

78

96

93
94
389 X70 X77

X41-10
2 3 5 6 4 1
F33

X41-5

X41-1

X41-3

X37-1
525

X4-4

X75
2 1

6E

6E

6E

9E

7E

12G
36C
526
27B 262 noir 263
Y6 M 3 M3 2

noir

noir

noir
EP02 +perm vit 1
2
X285 raz
4 3 M

201

208
200
199
103

105

135

162

102
104
99

87

88

86
X26
M7 1
- 1 2 3 8 9 6 13 12 4 7 5 10 11 15 16 14 17
X285 4 3
X285 4 3
6

711

709
723

702

710

708

732

728

743

750

756

755

736
724
noir

X11 X287
E

noir

noir

noir
1 2 5 4

S24 0 1 7 2 8 9
1 2
S44 S44

M15 M15 S23

2 1 X226 3 6 10
C C X222

SWF 525 212

+
SWF 586 373 S12

noir

noir
155

X229 X230 X231 X232 X233 X234 X225

211
1 2

535

128

391
P P P P
D

735

736
717 703 733 751 758
B12 B13 B14 B25

753
729
720

718

730

735

737

753

755
714

704
V7

2 1 0 3 7 4 8 9
1 0 1 9 1 0 2 1 7 2 8 9 X154A 1 0 1 9 1 0 1 7 2 8 9
V6
X26-15

X41-11

X44-12
X41-8

X41-2

X40-8

X40-6

X40-2

X41-4

270 R3
noir

noir

noir

noir

S115 S12 S139 S16 S54

7E

6E

8E

8E

8E

7E

6E

X227 X228
43E

21E

X224 X223
1 5 2 6 10 5 10 3 4 10 5 10 5 6 10
2 1 3 5 2 1 3 5
1 2 1 2
211

161

520
475

263
159

149
160

162

155

156

157

158

163
128

X149 X150 X151 X153 X152

X154B

721

701
SWF 525 243

719
SWF 525 005 SWF 525 053 SWF 525 005 SWF 525 110

759
715

722

702

728

732

750

noir 752

756
noir 734
+ 717 + 703 + 733 + 751 + 757 758
SWF 586 373 S8 SWF 586 373 S9 SWF 586 372 S4 SWF 586 374 S2 SWF 586 373 S2

754
30 30

noir

noir

noir
475 1 2 3 4 5 6 7 8 9 86 86
X04

noir

noir

noir
709
710

708

noir
80

85 87 85 87
X116-9

Y11 Y10 734 noir C

28B

K10 K11 noir 701 754 noir

noir 722 752 noir
noir 725 759 noir
noir 726 740 noir
noir 727 707 noir
731 noir
X203

X53-8

X53-7

X53-2

X53-1
EP52

714
271
275

276
272

278

5F

5F

6F

6F
731

730
715 X136

noir

noir
2 1
716 711

noir
1 0 2 1 7 9

251
EP57

252

253
254
0 1 9 0 1 9

766

765
1 1 X27
713
712

707
1 3 2 4

noir
noir 706 749 noir
276

275

S37 EP53

745

746

747
744
X132
3 10 1 2
S15 S35 EP51
764 748 noir
B

742
5 5

704
10 10

noir

noir
X129

737
noir 762
X202 X212 738
EP56 EP55
noir

765
SWF 525 068
270

EP54

noir

noir

noir

noir
+ SWF 525 005 SWF 525 005

102

106
SWF 586 373 S11 + + 763
SWF 586 375 S1 SWF 586 373 S10 X25
279

X218 EP50 1 2

0.75 mm²

0.75 mm²

0.75 mm²

0.75 mm²

0.75 mm²

0.75 mm²

0.75 mm²

0.75 mm²

0.75 mm²

0.75 mm²
1 2

noir

noir
28A

1 0 2 1 7 2 8 9
noir

noir

noir

749
748

743

745

746

747
744
X116-10

E20 E21 E22 E23

721

761

741
719

739
716

718

725

720

712

726

723

713

727

705

706

762

763

742

740
724

764
X143 X144 X142 X145A X145B X140 X141 X146 X147 X148B X148C X148A X138B X138A X139B X139A X210 X211
noir X213 3 1 2 4 3 1 2 4 3 1 2 4 2 1 2 1 1 2 1 2 1 2 1 2

3
S18 4 10 1 4 3 2
273
X217
271

272
274

274

X130 Y21
V10 X131 V10
SWF 525 058
+
1
+perm
2 1
+perm
2 1
+perm
2
E13 E12 E16 E17 E18 E19
1 2 2 1 SWF 586 373 S6
raz
M6 vit
raz
M5 vit
raz
M4 vit

X237 3
M 3
M 3
M M
14 07 11 06 12 13
- - -
C LAT TOIT AR E14
A
4 4 4
noir

noir
noir
noir

noir
noir

noir

noir

noir

noir

noir

noir

noir
AV AV AR AR B28 B27
E6

S3

S5
S4
+ Batt

- Batt

E15 GA DR GA DR

201
M11
273

398

528

533

200
534

199
106
Y5
93

Y13 Y14 A16 A9

X135

MLT1035 LT
X76B

DEVERS DEVERS
X76A

X76B

X76B

X76B
X105

X135

X135

X135

X107

X107

X107

X106
GAUCHE Masse Cabine DROIT
Masse Chassis

35 36 37 38 39 40 41 42 43 44 45 46

80-02-M171EN (13/06/2018)
 ELECTRICAL SCHEMATIC DIAGRAMS D1

MLT 634 -120 LSU SERIES F-E3

pages

POSITION OF CONNECTORS ON DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D2

POSITION OF COMPONENTS ON DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D5
POSITION OF FUSES AND RELAYS ON DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D9
POSITION OF SPLICES ON DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D9
ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D11

80

(19/09/2012) 80-02-M171EN
 MLT 634 -120 LSU Series F-E3
D2 ELECTRICAL SCHEMATIC DIAGRAMS

POSITION OF CONNECTORS ON DIAGRAMS

Connectors
Position on diagram
Component Hydraulic
Harness type Item Designation
name 1 2 3 4 correspondence
MAIN X01 TRANSMISSION CUT-OFF ON GEAR LEVER 26B
MAIN X02 SEAT SWITCH POWER SUPPLY 25D
MAIN X03 SEAT SENSOR INFORMATION 25D
MAIN X04 POWER SUPPLY TO OPTIONS 36C
MAIN X08 TRANSISSION FLUID THERMOSTAT (PS: on PS gear box) 18E
MAIN X09 FORWARD ELECTROVALVE 21B
MAIN X10 REVERSE ELECTROVALVE 21B
MAIN X11 PNEUMATIC SEAT 27B
MAIN X12 HAND BRAKE SWITCH 27B
MAIN X13 FRONT RIGHT HEADLIGHT 13A
MAIN X14 HORN 18E
MAIN X15 FRONT WHEEL ALIGNMENT 34B
MAIN X16 REAR RIGHT HEADLIGHT 15A
MAIN X17 REAR LEFT HEADLIGHT 14A
MAIN X18 LICENSE PLATE LIGHT 17A
MAIN X19 REAR TRAILER CONNECTOR 16B
MAIN X20 REVERSING SOUND ALARM 16A
MAIN X21 REAR WHEEL ALIGNMENT 35B
MAIN X22 CLOGGING HYDRAULIC FILTER 18E
DISTRIB X23 HYDRAULIC CUT-OFF EV/VS 32A
MAIN/ENG X24 MAIN HARNESS/ENGINE HARNESS INTERFACE 2D
MAIN X25 WORKING LIGHTS ON TELESCOPE OPTION 46B
MAIN X26 CAB UPPER HARNESS 42E
MAIN X27 CAB LOUDSPEAKER HARNESS 45B
DISTRIB X28 TELESCOPE RETRACT EV 31A
DISTRIB X29 TELESCOPE EXTEND EV 31A
MAIN X30 HEATING/VENTILATION 19B
MAIN X31 AIR-CONDITIONING OPTION 19C
MAIN X32 CIGARETTE LIGHTER CONNECTOR 23C
MAIN X33 HYDR MVT CUT-OFF SWITCH 31C
DISTRIB X34 ATTACHMENT MINUS DIRECTION EV 30A
DISTRIB X35 ATTACHMENT PLUS DIRECTION EV 30A
MAIN X36 JSM 32G
MAIN X37 PLATE POWER CONNECTOR 11F
MAIN X38 PLATE FAULT INDICATOR LAMP CONNECTOR 18F
80

MAIN X39 LIGHTING HARNESS 12F

MAIN X40 IGNITION SAFETY/WHEEL ALIGNMENT/BRAKE FLUID TANK 9F
MAIN X41 OPTION AND CEILING LIGHT POWER SUPPLY 8F
MAIN X42 FUSE PLATE 23F
MAIN X44 RELAYS/HYDR MOVEMENT CUT-OFF/TRANSMISSION CUT-OFF/EV 19F
MAIN X45 FUSE AND RELAY PLATE POWER SUPPLY AND GROUND 7F
MAIN X46 HELLA K17 MINI RELAY PLATE 11C
MAIN X47 STARTER ATOFUSE PLATE 1E
MAIN X48 DIAG CONNECTOR ATOFUSE PLATE 7C
MAIN X49 REAR FOG LIGHT SWITCH 18A
MAIN X50 FRONT WHEEL ALIGNMENT INDICATOR LAMP 34A
MAIN X51 REAR WHEEL ALIGNMENT INDICATOR LAMP 35A
MAIN X52 WHEEL ALIGNMENT SWITCH 35C
MAIN X53 CAR RADIO LOUDSPEAKER OUTPUT 5F
MAIN X54 4-WAY IGNITION SWITCH 2F
MAIN X55 6-WAY IGNITION SWITCH 3F
MAIN X56 S.P.U CN1-A 29F
MAIN X57 S.P.U CN1-B 32F
MAIN X58 LLMI SAFETY MODULE 33B
MAIN X59 CLOCK 7A
MAIN X60 CLOCK LIGHT 7A
MAIN X61 TRANSMISSION CUT-OFF SWITCH 25B
MAIN X68 HOUR METER REV COUNTER MODULE 9A
80-02-M171EN (19/09/2012)
MLT 634 -120 LSU Series F-E3
ELECTRICAL SCHEMATIC DIAGRAMS D3

Connectors
Position on diagram
Component Hydraulic
Harness type Item Designation
name 1 2 3 4 correspondence
MAIN X70 FRONT WINDSCREEN WASHER PUMP 43F
MAIN X71 TRANSMISSION CUT-OFF ON BRAKE PEDAL 26B
MAIN X72A BRAKE FLUID LEVEL 12C
MAIN X72B BRAKE FLUID LEVEL 12C
MAIN X73A STOP SWITCH 11A
MAIN X73B STOP SWITCH 11A
MAIN X74 FRONT LEFT HEADLIGHT 12A
MAIN X75 TUV SIDELIGHT CONTROL BY WORKING LIGHT ON TELESCOPE 13G
MAIN X76A CAB LEFT-HAND GROUND 1A
MAIN X76B CAB LEFT-HAND GROUND 1A
MAIN X77 FRONT WINDSCREEN WIPER 44F
MAIN X79 WIPER COMMUTATOR SWITCH 43G
MAIN X80 WIPER RESET 45G
MAIN X81 STEERING FAULT INDICATOR LAMP 14E
MAIN X82 STEERING FAULT PRESSURE SWITCH 13A
MAIN X83 DASHBOARD INDICATOR LAMPS (4 way) 14E
MAIN X87 DISTRIBUTOR HARNESS INTERFACE 30D
MAIN X89 ENGINE WATER TEMPERATURE MODULE 10A
MAIN X90 FUEL LEVEL MODULE 7A
MAIN X91 CIGARETTE LIGHTER LIGHT 23C
DISTRIB X92 PROPORTIONAL EV ON TELESCOPE LOWERING/VRD 31A
MAIN/DISTR X93 TILTING CUT-OFF EV 32A
OPT X94 TELESCOPE HEAD ELECTROVALVE 34B
MAIN X95 HELLA K12-K18 MINI RELAY PLATE 22B
OPT (MT) X96 REAR 7-PIN SOCKET ELECTRIC CONNECTOR 16A
MAIN X97 TELESCOPE HEAD ELECTRICAL PREDISPOSITION OR TELESCOPE HEAD EV 34B
MAIN X98 TRANSMISSION FLUID PRESSURE SWITCH (PS: on PS gear box) 19E
MAIN X99 VISHAY GAUGE CONNECTOR 29B
MAIN X100 EN15000 BOOM ANGLE SENSOR 30G
WIRE X101 MID-FRAME GROUND/ENGINE 2A
ADAPTATION X102A FUSE PLATE POWER SUPPLY BY EP 30 36G
ADAPTATION X102B 1A FUSE PLATE FOR MICRO RC2-20 POWER SUPPLY 36G
MAIN X103 TELESCOPE HEAD CONNECTOR OR TELESCOPE HEAD EV SWITCH 35C
38F
MAIN X104 LSU PUMP
43G
MAIN/DISTR X105 DISTRIBUTOR HARNESS GROUND CONNECTION 1A
MAIN X106 REAR FRAME GROUND 1A
MAIN/ADAPTING X107 CAB REAR GROUND 1A

80
WIRE X108 FRONT FRAME GROUND ON CAB BRACKET 26A
ADAPTATION X109 E.C.U. LSU/REXROTH 35H
35G
MAIN/ADAPTING X110 GREY CASAPPA LSU E.C.U./A
40H
38G
MAIN/ADAPTING X111 BLACK CASAPPA LSU E.C.U./B
41H
MAIN X112 CONTINUE FLOW PUSH BUTTON 28G
MAIN X113 CONTINUE FLOW POTENTIOMETER 29G
MAIN X114 EMERGENCY STOP 26F
MAIN X115 DIAGNOSTIC 34F
MAIN X116 EASY CONNECT SYSTEM SWITCH 28A
MAIN X117 ATTACHMENT LOCKING SWITCH 32C
MAIN X118 ANTI-THEFT MODULE PREDISPOSITON 24F
MAIN X119 OVERRIDE SWITCH 33C
MAIN X121 CANLINK MODULE 9C
WIRE X126 ENGINE GROUND (alternator wire) 1A
MAIN X134 TELESCOPE RETRACTION SENSOR 31G
OPT X135 OPTION CAB RIGHT-HAND GROUND 1A
CAB X136 FRONT WORKING HEAD LIGHT INTERCONNECTION 43B
CAB X138A LEFT LOUDSPEAKER 45B
CAB X138B LEFT LOUDSPEAKER 45B
CAB X139A RIGHT LOUDSPEAKER 45B
CAB X139B RIGHT LOUDSPEAKER 45B
CAB X140 FRONT LEFT WORKING LIGHT 43B
(19/09/2012) 80-02-M171EN
 MLT 634 -120 LSU Series F-E3
D4 ELECTRICAL SCHEMATIC DIAGRAMS

Connectors
Position on diagram
Component Hydraulic
Harness type Item Designation
name 1 2 3 4 correspondence
CAB X141 FRONT RIGHT WORKING LIGHT 43B
CAB X142 REAR WINDSCREEN WIPER 41B
CAB X143 SIDE WINDSCREEN WIPER 40B
CAB X144 ROOF WINDSCREEN WIPER 41B
CAB X145A ROTATING BEACON LIGHT 42B
CAB X145B ROTATING BEACON LIGHT 42B
CAB X146 REAR LEFT WORKING LIGHT 44B
CAB X147 REAR RIGHT WORKING LIGHT 44B
CAB X148A CEILING LIGHT 44B
CAB X148B CEILING LIGHT 44B
CAB X148C CEILING LIGHT 44B
CAB X149 ROOF/SIDE WINDSCREEN WIPER SWITCH 41C
CAB X150 ROTATING BEACON LIGHT SWITCH 42C
CAB X151 WORKING LIGHT SWITCH 43C
CAB X152 TELESCOPE WORKING LIGHT SWITCH 45C
CAB X153 DEFROST SWITCH 45C
CAB X154A REAR DEFROST 44D
CAB X154B REAR DEFROST 44C
ENGINE ECM X158 ENGINE ECM J2 6B
ENGINE ECM X159 ECM CONNECTOR DIAGNOSTIC PLUG 6B
ENGINE WIRE X160 BATTERY FUSE BOX BF1 1C
ENGINE X161 STARTER ELECTROVALVE 1B
ENGINE X165 FUEL GAUGE 2A
ENGINE X166A AIR FILTER CLOGGING 3A
ENGINE X166B AIR FILTER CLOGGING 3A
ENGINE X167 PREHEAT 2B
ENGINE X168 ENGINE GROUND 1A
ENGINE X171 PREHEAT RELAY 2C
ENGINE X172 PREHEAT/ALTERNATOR POWER FUSES 2C
ENGINE X173 EQUIPMENT POWER FUSES (MLT) - ECM FUSE (MT) 2D
ENGINE X174 CLOCK GROUND 1B
WIRE X176 ENGINE GROUND 2A
ENGINE X177 ENGINE ECM J1 4B
ENGINE X178 PRESENCE OF WATER IN DIESEL FUEL 3A
ENGINE X179 ACCELERATOR POTENTIOMETER 4A
ELECTRIC PLATE X180 INDICATOR LAMP HARNESS CONNECTOR 15F
ELECTRIC PLATE X181 INDICATOR LAMP HARNESS CONNECTOR F 17F
ELECTRIC PLATE X182 DASHBOARD INDICATOR LAMPS (4 way) 14E
80

ELECTRIC PLATE X183 DASHBOARD INDICATOR LAMPS (16 way) 15E

ELECTRIC PLATE X184 BATTERY CHARGE INDICATOR LAMP 17E
ELECTRIC PLATE X185 STEERING FAULT INDICATOR LAMP 15E
ELECTRIC PLATE X187 WARNING SWITCH 17G
ELECTRIC PLATE X188 LIGHT COMMUTATOR SWITCH 11G
ELECTRIC PLATE X189 AWAITING COMMUTATOR SWITCH-PLATE TUV DIODE 12G
ELECTRIC PLATE X190 AWAITING PLATE-COMMUTATOR SWITCH TUV DIODE 12G
ELECTRIC PLATE X191 AWAITING PLATE-WORKING LIGHTS TUV DIODE 13G
ELECTRIC PLATE X192 CAR RADIO POWER SUPPLY 7F
OPT X200A BATTERY CUT-OFF 1B
OPT X200B BATTERY CUT-OFF 1A
OPT X202 BLUE HEADLIGHT SWITCH 38B
OPT X203 AGGRAVATING MVT CUT-OFF POWER SUPPLY ON NON EN15000 VERSION 36C
OPT X204 AIR-CONDITIONING HIGH PRESSURE SENSOR 19B
OPT X205 REMOTE AIR-CONDITIONING MODULE 19B
OPT X206 REMOTE AIR-CONDITIONING MODULE 20B
OPT X207 AIR-CONDITIONING COMPRESSOR 20A
OPT X208 AIR-CONDITIONING FAN MOTOR 1 20A
OPT X209 AIR-CONDITIONING FAN MOTOR 2 20A
OPT X210 LEFT TELESCOPE WORKING LIGHT 46B
OPT X211 RIGHT TELESCOPE WORKING LIGHT 46B
OPT X212 CLEANFIX SWITCH 39B
OPT X213 CLEANFIX 38A

80-02-M171EN (19/09/2012)
MLT 634 -120 LSU Series F-E3
ELECTRICAL SCHEMATIC DIAGRAMS D5

Connectors
Position on diagram
Component Hydraulic
Harness type Item Designation
name 1 2 3 4 correspondence
OPT X216 REAR HYDRAULIC SELECTOR SWITCH 37B
OPT X217 REAR HYDRAULIC CONTROL SWITCH 36B
OPT X218 SELECTOR EV 37A
OPT X219 REAR HYDRAULIC EV 1 35A
OPT X220 REAR HYDRAULIC EV 2 36A
OPT X221 REAR HYDRAULIC PREDISPOSITION CONNECTOR 36C
OPT X222 TELESCOPE SUSPENSION SWITCH 39E
OPT X223 TELESCOPE SUSPENSION EV 1 37C
OPT X224 TELESCOPE SUSPENSION EV 2 37C
OPT X225 TELESCOPE SUSPENSION VALVE PRESSURE SWITCH 38D
OPT X226 TELESCOPE POSITION SENSOR 38E
OPT X227 TELESCOPE SUSPENSION CUT-OFF RELAY 38C
OPT X228 TELESCOPE SUSPENSION POWER SUPPLY RELAY 38C
OPT X229 TELESCOPE SUSPENSION TILT UP PRESSURE SWITCH 37D
OPT X230 NC T.S. TILT UP MVT DETECTION PRESSURE SWITCH 37D
OPT X231 NC T.S. TILT UP MVT DETECTION PRESSURE SWITCH 37D
OPT X232 NC TELESCOPE LOWERING MVT DETECTION PRESSURE SWITCH 38D
OPT X233 NC TELESCOPE LOWERING MVT DETECTION PRESSURE SWITCH 38D
OPT X234 NC T.S. TILT DOWN MVT DETECTION PRESSURE SWITCH 38D
OPT X235 NC T.S. TILT DOWN MVT DETECTION PRESSURE SWITCH 25G
OPT X236 FINTRONIC ANTI-START UNIT 25G
OPT X238 PREHEAT ROD 1B
OPT X239 ANTI-THEFT UNIT 25G
ENGINE D+ ALTERNATOR D+ 2C
ENGINE B+ ALTERNATOR B+ 2C

POSITION OF COMPONENTS ON DIAGRAMS

Components
Position on diagram
Item Designation Hydraulic correspondence
1 2 3 4
A1 ANTI-THEFT UNIT 26G
A2 INSTRUMENT PANEL 17D
A3 S.P.U MODULE 30F
36H
A4 LSU PROPORTIONAL PUMP E.C.U.
40H
A5 LONGITUDINAL SECURITY MODULE (LLMI) 33B

80
A6 AIR-CONDITIONING MODULE 20B
A7 CAR RADIO 6G
A8 HEATING/VENTILATION PANEL 19B
A9 CLEANFIX MODULE 38A
A10 FINTRONIC ANTI-START UNIT 24G
A11 FINTRONIC ANTENNA 25G
A12 JSM (JOYSTICK SWITCH AND MOVE) 32G
A13 DIGICODE 26G
A14 MODCLÉ 27G
A15 ELECTRIC PLATE 23G
A19 ENGINE ECM 4B
A20 CANLINK MODULE 8C
BF1 PREHEAT POWER FUSE AND RELAY BOX 1D
B1 REVERSING SOUND ALARM 16A
B2 HORN 18E
B4 WATER IN DIESEL SENSOR 2A
B6 ENGINE AIR FILTER CLOGGING PRESSURE SWITCH 3A
B7 HYDRAULIC FILTER CLOGGING PRESSURE SWITCH 18E
B8 STEERING FAULT PRESSURE SWITCH 13A
B9 FRONT WHEEL ALIGNMENT SENSOR 34B
B10 REAR WHEEL ALIGNMENT SENSOR 35B
B11 STOP SWITCH PRESSURE SWITCH 11A
B12 TILT UP/TELESCOPE SUSPENSION MVT DETECTION PRESSURE SWITCH 37D
(19/09/2012) 80-02-M171EN
 MLT 634 -120 LSU Series F-E3
D6 ELECTRICAL SCHEMATIC DIAGRAMS

Components
Position on diagram
Item Designation Hydraulic correspondence
1 2 3 4
B13 LOWERING/TELESCOPE SUSPENSION MVT DETECTION PRESSURE SWITCH 37D
B14 TILT DOWN/TELESCOPE SUSPENSION MVT DETECTION PRESSURE SWITCH 38D
B15 AIR INTAKE PRESSURE SENSOR 4C
B16 FUEL PRESSURE SENSOR 5C
B17 ENGINE OIL PRESSURE SENSOR 5C
B18 COOLANT LIQUID TEMPERATURE SENSOR 4B
B19 AIR INTAKE TEMPERATURE SENSOR 4A
B20 STRAIN GAUGE 29A
B21 CONTINUE FLOW POTENTIOMETER 29G
B23 TELESCOPE ANGLE POTENTIOMETER 30G
B24 ACCELERATOR TPS POTENTIOMETER 4A
B25 TELESCOPE SUSPENSION CYLINDER VALVE PRESSURE SWITCH 38D
B27 RIGHT LOUDSPEAKER 45A
B28 LEFT LOUDSPEAKER 45A
B29 PRIMARY SPEED SENSOR 5A
B30 SECONDARY SPEED SENSOR 5A
B46 AIR-CONDITIONING HIGH PRESSURE SENSOR 19B
B69 TRANSMISSION OIL PRESSURE SENSOR 19A
B70 TRANSMISSION OIL TEMPERATURE SENSOR 18A
E1 FRONT LEFT HEADLIGHTS 12A
E2 FRONT RIGHT HEADLIGHTS 12A
E3 REAR LEFT HEADLIGHTS 14A
E4 REAR RIGHT HEADLIGHTS 15A
E5 LEFT TRAILER LIGHTS 16A
E6 RIGHT TRAILER LIGHTS 16A
E7 REAR LICENSE PLATE LIGHT 17A
E8 WHEEL ALIGNMENT INDICATOR LAMPS 34A
E12 FRONT RIGHT WORKING LIGHT 43A
E13 FRONT LEFT WORKING LIGHT 43A
E14 CEILING LIGHT 44A
E15 ROTATING BEACON LIGHT 42A
E16 REAR LEFT WORKING LIGHT 43A
E17 REAR RIGHT WORKING LIGHT 44A
E18 LEFT TELESCOPE WORKING LIGHT 45A
E19 RIGHT TELESCOPE WORKING LIGHT 46A
E20 FRONT LEFT BLUE LIGHT 37B
E21 FRONT RIGHT BLUE LIGHT 38B
E22 REAR LEFT BLUE LIGHT 38B
E23 REAR RIGHT BLUE LIGHT 38B
80

F46 THERMAL CIRCUIT-BREAKER 20C

G1 12V - 74AH - 680A BATTERY 1B
G2 12V/85A ALTERNATOR 2C
14A
H1 REAR RIGHT AND LEFT FOG LIGHT
15A
14A
H2 REAR RIGHT AND LEFT POSITION LIGHT
15A
14A
H3 REAR RIGHT AND LEFT STOP LIGHT
15A
H4 REAR LEFT DIRECTION INDICATOR LIGHT 14A
14A
H5 REAR RIGHT AND LEFT REVERSING LIGHT
15A
H6 REAR RIGHT DIRECTION INDICATOR LIGHT 15A
12A
H7 FRONT RIGHT AND LEFT POSITION LIGHTS
13A
12A
H8 RIGHT AND LEFT DIPPED BEAM LIGHT
13A
12A
H9 RIGHT AND LEFT MAIN BEAM LIGHT
13A
H10 FRONT RIGHT DIRECTION INDICATOR LIGHT 13A
H11 FRONT LEFT DIRECTION INDICATOR LIGHT 12A
H13 FRONT WHEEL ALIGNMENT LIGHT 35A
H14 REAR WHEEL ALIGNMENT LIGHT 35A
H15 CLOCK LIGHT 7A
H20 PREHEAT 14E
H21 ENGINE POLLUTION 14E
80-02-M171EN (19/09/2012)
MLT 634 -120 LSU Series F-E3
ELECTRICAL SCHEMATIC DIAGRAMS D7

Components
Position on diagram
Item Designation Hydraulic correspondence
1 2 3 4
H22 FAULT STOP ENGINE IMMEDIATELY 14E
H23 STEERING FAULT 15E
H24 TRANSMISSION OIL PRESSURE 15E
H25 TRANSMISSION OIL TEMPERATURE 15E
H26 BRAKE FLUID LEVEL 15E
H27 PARKING BRAKE 16E
H28 BATTERY CHARGE 16E
H29 ENGINE OIL PRESSURE 16E
H30 ENGINE COOLANT TEMPERATURE 16E
H31 AIR FILTER CLOGGING 16E
H32 INDICATOR LIGHTS 17E
H33 SIDE LIGHTS 17E
H34 DIPPED BEAM HEADLIGHTS 17E
H35 MAIN BEAM HEADLIGHTS 17E
H36 FINTRONIC INDICATOR LAMP 25G
K0 FAST SPEED RELAY 19G
K1 NC TRANSMISSION CUT-OFF RELAY 20G
K2 NO TRANSMISSION CUT-OFF RELAY 20G
K3 REVERSE GEAR RELAY 21G
K4 FORWARD GEAR RELAY 21G
K5 MACHINE FAULT ALARM 17G
K6 SLOW SPEED RELAY 22G
K7 FREE 22G
K8 ANTI-START RELAY 23G
K9 FLASHING/WARNING UNIT 16G
K10 TELESCOPE SUSPENSION CUT-OFF RELAY 38C
K11 TELESCOPE SUSPENSION POWER SUPPLY RELAY 39C
K16 PREHEATER RELAY 1C
K17 MODULE RELAY LIGHTS 11C
K18 NEUTRAL SAFETY RELAY 22A
M1 STARTER 1B
M3 FRONT WINDSCREEN WIPER MOTOR 44F
M4 REAR WINDSCREEN WIPER MOTOR 41A
M5 ROOF WINDSCREEN WIPER MOTOR 41A
M6 SIDE WINDSCREEN WIPER MOTOR 40A
M7 FRONT WINDSCREEN WASHER PUMP 43F
M10 AIR-CONDITIONING COMPRESSOR 20A
M11 CLEANFIX COMPRESSOR 38A
M12 AIR-CONDITIONING FAN MOTOR 1 20A

80
M13 AIR-CONDITIONING FAN MOTOR 2 20A
M15 PNEUMATIC SEAT COMPRESSOR 28A
M16 VENTILATION MOTOR-FAN 19A
P1 HOUR METER/REV COUNTER 9A
P2 FUEL LEVEL 8A
P3 ENGINE COOLANT TEMPERATURE 10A
P4 WATCH 7A
R1 PREHEATING RESISTANCES 2B
R2 FUEL LEVEL SENSOR 2A
R3 REAR DEFROST 44D
R4 RESISTANCE 120 OHM 1/2 W 4C
R6 PREHEAT ROD 1A
S1 BATTERY CUT-OFF 1A
S2 IGNITION SWITCH 2F
S4 WIPER COMMUTATOR SWITCH 46H
S5 LIGHT COMMUTATOR SWITCH 10G
S7 CIGARETTE LIGHTER 23B
S10 TELESCOPE HEAD ELECTROVALVE REEL 34B
S11 BRAKE LIQUID LEVEL CONTACT 11C
S12 ROTATING BEACON LIGHT SWITCH 42C
S13 WARNING SWITCH 17G
S14 EASY CONNECT SYSTEM SWITCH 27A
S15 BLUE HEADLIGHT SWITCH 38B
(19/09/2012) 80-02-M171EN
 MLT 634 -120 LSU Series F-E3
D8 ELECTRICAL SCHEMATIC DIAGRAMS

Components
Position on diagram
Item Designation Hydraulic correspondence
1 2 3 4
S16 REAR WINDSCREEN DEFROST SWITCH 45C
S18 REAR HYDRAULIC CONTROL SWITCH 36B
S19 HAND BRAKE SENSOR 27A
S20 BRAKE PEDAL SENSOR 26A
S21 GEAR LEVER SWITCH 26A
S22 REAR HYDRAULIC SELECTOR SWITCH 37B
S23 TELESCOPE SUSPENSION SWITCH 39E
S24 TELESCOPE POSITION SENSOR 37E
S27 OVERRIDE SWITCH 33C
S28 ATTACHMENT LOCKING SWITCH 32C
S29 TELESCOPE ELECTRICAL CONNECTOR/TELESCOPE HEAD EV SWITCH 35C
S30 TRANSMISSION CUT-OFF SWITCH 25B
S31 WHEEL ALIGNMENT SWITCH 35C
S32 REAR FOG LIGHT SWITCH 18B
S33 MOVEMENT NEUTRALISATION SWITCH 31C
S34 TELESCOPE RETRACTED SENSOR 31G
S35 CLEANFIX SWITCH 39B
S36 PUSH BUTTON + CONTINUE FLOW INDICATOR LAMP 29G
S44 PNEUMATIC SEAT SWITCH 28B
S46 DRIVER PRESENCE SENSOR 25C
S50 EMERGENCY STOP BUTTON 26F
S54 TELESCOPE WORKING LIGHT SWITCH 46C
S115 ROOF/SIDE WINDSCREEN WIPER SWITCH 41C
S139 FRONT AND REAR WORKING LIGHT SWITCH 43C
V1 DIODE P600 J - REVERSING LIGHTS 15C
12G
V2 6A 300V DIODE - TUV
13G
V3 1A 1000V DIODE - AIR FILTER CLOGGING 8D
V4 1A 1000V DIODE - SAFETY RELAY/REVERSE GEAR 22B
V5 1A 1000V DIODE - SAFETY RELAY/FORWARD GEAR 22B
V6 DIODE P600J 6A/600V - TELESCOPE SUSPENSION HARNESS 38D
V7 DIODE P600J 6A/600V - TELESCOPE SUSPENSION HARNESS 39D
V9 DIODE 10D
V10 VISHAY SBYV28-200 DIODE B21
Y3 FORWARD ELECTROVALVE 21A
Y4 REVERSE ELECTROVALVE 21A
Y5 CLEANFIX ELECTROVALVE 39A
38F
Y6 LSU PUMP ELECTROVALVE
42G
80

Y7 TILTING CUT-OFF ELECTROVALVE/VCI 32A

Y10 TELESCOPE SUSPENSION ELECTROVALVE 1 37C
Y11 TELESCOPE SUSPENSION ELECTROVALVE 2 37C
Y12 HEAD TELESCOPE ELECTROVALVE 34A
Y15 TELESCOPE EXTEND PROPORTIONAL ELECTROVALVE 31A
Y16 TELESCOPE RETRACT PROPORTIONAL ELECTROVALVE 31A
Y17 ATTACHMENT WAY+ PROPORTIONAL ELECTROVALVE 30A
Y18 ATTACHMENT WAY+ PROPORTIONAL ELECTROVALVE 30A
Y19 TELESCOPE LOWERING PROPORTIONAL EV /VRD-VRP 31A
Y20 HYDRAULIC CUT-OFF ELECTROVALVE/VS 32A
Y21 SELECTION ELECTROVALVE 36A
Y22 REAR HYDRAULIC ELECTROVALVE 1 35A
Y23 REAR HYDRAULIC ELECTROVALVE 2 36A
Y30 ELECTRONIC INJECTOR 1 5C
Y31 ELECTRONIC INJECTOR 2 5C
Y32 ELECTRONIC INJECTOR 3 6C
Y33 ELECTRONIC INJECTOR 4 6C
Y34 INJECTION PUMP SOLENOID 6C
Y35 DISCHARGE ELECTRONIC VALVE 5A

80-02-M171EN (19/09/2012)
MLT 634 -120 LSU Series F-E3
ELECTRICAL SCHEMATIC DIAGRAMS D9

POSITION OF FUSES AND RELAYS ON DIAGRAMS

Fuses and relays

Position on diagram
Item Current Designation
1 2 3 4
F1 7,5A LSU + AS OPTION 13G
F2 15A REAR WORKING LIGHTS 8G
F3 10A REAR WINDSCREEN WIPER + ROOF/SIDE WINDSCREEN WIPER 9G
F4 15A Max ENGINE STOP EV OR ENGINE ECM 9G
F5 7,5A ROTATING BEACON LIGHT 8G
F6 5A WHEEL ALIGNMENTS + AS OPTION 10G
F7 7,5A LLMI + OVERRIDE SWITCH + SENSORS + BLUE LIGHT OPT (15A) 13G
F8 15A RELAYS K2/K3/K4 + TRANSMISSION CUT-OFF + JSM/FNR 13G
F9 5A DASHBOARD MODULE + INDICATOR LAMPS 10G
F10 10A HORN + STOP SWITCH 10G
F11 15A WORKING LIGHT ON TELESCOPE 10G
F12 10A INDICATOR LIGHTS 13G
F13 30A VENTILATION 11G
F14 10A CIGARETTE LIGHTER 11G
F15 20A S.P.U 11G
F16 5A DIAGNOSTIC PLUG 8G
F17 15A Max CLEANFIX + REAR HYDRAULICS + ANTI-THEFT 8G
F18 15A FRONT WORKING LIGHTS 8G
F19 15A REAR WINDSCREEN DEFROST 9G
F20 10A PNEUMATIC SEAT + AS OPTION 8G
F21 10A FRONT WINDSCREEN WIPER + FRONT WINDSCREEN WASHER 10G
F22 10A Max TELESCOPE SUSPENSION + TELESCOPE ELECTRICAL PREDISPOSITION + TELESCOPE HEAD EV 10G
F23 7,5A RIGHT SIDELIGHT + MODULE LIGHTING 12G
F24 7,5A LEFT SIDELIGHT + REAR PLATE LIGHTING 12G
F25 7,5A RIGHT INDICATOR LIGHTS 13G
F26 7,5A LEFT INDICATOR LIGHTS 13G
F27 15A DIPPED HEADLIGHT + ANTI-FOG LIGHT 12G
F28 15A HEADLIGHTS 12G
F29 15A WARNING + CEILING LIGHT + ANTI-THEFT + CLOCK + REV COUNTER 8G
F30 25A LIGHT COMMUTATOR SWITCH 11G
F31 25A STARTER 1E
F32 5A DIAGNOSTIC PLUG + S.P.U 7C
F40 80A IGNITION SWITCH 1D
F41 30A ENGINE ECM 1D
F42 80A PREHEAT 1C
F43 100A ALTERNATOR 1C

POSITION OF SPLICES ON DIAGRAMS 80

Position on diagram
Item Designation
1 2 3 4
EP02 GROUND 27B
EP03 RIGHT SIDELIGHT POWER SUPPLY 16C
EP04 JSM/K1 POWER SUPPLY 25E
EP06 FORWARD GEAR NEUTRAL CONTROL 22B
EP07 REVERSE GEAR NEUTRAL CONTROL 22B
EP08 ANTI-FOG LIGHT POWER SUPPLY 16B
EP09 REAR LEFT SIDELIGHT POWER SUPPLY 14C
EP10 REVERSING LIGHT DIODE 15C
EP11 RIGHT REAR DIRECTION INDICATOR POWER SUPPLY 15B
EP12 NEUTRAL CONTROL 22B
EP13 REVERSING LIGHT DIODE 15C
EP14 REAR LEFT DIRECTION INDICATOR POWER SUPPLY 14B
EP15 STOP LIGHT POWER SUPPLY 14B
EP16 DASHBOARD MODULE GROUND 9B
EP17 DASHBOARD MODULE INDICATOR LAMP 9B
EP19 10D
(19/09/2012) 80-02-M171EN
 MLT 634 -120 LSU Series F-E3
D10 ELECTRICAL SCHEMATIC DIAGRAMS

Position on diagram
Item Designation
1 2 3 4
EP20 10D
EP21 GROUND CAN B 9D
EP23 FORWARD CONTROL 33G
EP24 REVERSE CONTROL 33G
EP25 CAN A GROUND 33E
EP26 ROLLER 1 32G
EP27 ROLLER 2 33G
EP28 S.P.U ANA GROUND 29G
EP29 ANA POWER SUPPLY 30G
37F
EP30 LSU POWER SUPPLY OR LSU GROUND
41G
EP33 DIAG CAN GROUND 34F
EP34 AIR FILTER CLOGGING DIODE 8D
EP35 CAN H 33E
EP36 CAN L 33E
EP37 AIR FILTER CLOGGING DIODE 8D
EP38 S.P.U POWER SUPPLY 29F
EP42 ECM POWER SUPPLY 3C
EP43 ECM GROUND 3A
EP44 CAN L 4B
EP45 CAN H 4C
EP46 B4 B6 POWER SUPPLY 3A
EP48 CONT AP POWER SUPPLY 3C
EP50 FRONT WORKING LIGHT POWER SUPPLY 43B
EP51 FRONT WORKING LIGHT GROUND 43B
EP52 CAB HARNESS GROUND 42C
EP53 LEFT-HAND LIGHT HP GROUND 44B
EP54 REAR RIGHT WORKING LIGHT POWER SUPPLY 44B
EP55 REAR LEFT WORKING LIGHT POWER SUPPLY 43B
EP56 REVOLVING LIGHT POWER SUPPLY 42B
EP57 WINDSCREEN WIPER POWER SUPPLY 41B
80

80-02-M171EN (19/09/2012)
MLT 634 -120 LSU Series F-E3
ELECTRICAL SCHEMATIC DIAGRAMS D11

ELECTRICAL DIAGRAMS

DETAIL CAN A et B
210 496
241 EP 28 3 NOIR
459 LUMBERG
460 0935 253 105
495 2 ROUGE
1 2 X99
462 CABLE 3 5
4 3 JAUGE
X58-3 490 493
LLMI CABLE 2 EP 35 4 BLANC
X58-4 491 494 5 BLEU
1 DRAIN
EP 25

260 X57-1
486 EP 36 CABLE 5 SPU
X115-14 264 X57-2
CABLE 1
X115-6 485 X57-28
492
X57-11
PRISE
DIAG 495
X56-21 SPU
CANLINK
489
X115-5 EP 33 X107
X121-8

X121-5

FAISCEAU
X115-11 X24-C6 MOTEUR
CABLE 7 CABLE 6
X115-3 X24-C5 (vers ECM)
EP 21 X24-C7

X110-6
CABLE 8
X110-7
ECU PP LSU
533 534 or
X107 EP 30 X110-12
526 ECU RC2-2/21
X115-12 X110-8
525

80
X115-13 X110-5

EP 36 CAN LOW
EP 35 CAN HIGH
EP 21 DRAIN
EP 25 DRAIN
EP 28 MASSE ANALOGIQUE
EP 33 MASSE CAN
EP 30 MASSE ECU

(19/09/2012) 80-02-M171EN
 MLT 634 -120 LSU Series F-E3
D12 ELECTRICAL SCHEMATIC DIAGRAMS
80

80-02-M171EN (19/09/2012)
 E
F

A
B
D

C
G
Masse Châssis

1
Masse Cabine

3
20 mm

617

R6
Masse Moteur

X161
X238
2
10 mm

X160

M1
M

(19/09/2012)
X126

1
X47
F31
4 mm

70 mm
82

1
86 30 15

X200A
2

G1

X200B
70 mm 70 mm

F43
F42
F40

F41
BF1

K16

S1
X168 25 mm 85 87

4 mm

70 mm
X24

X174
617 14

70 mm
1 2 5 3 B A B A

G1
10 mm

X171
X176

X173
B1
X54

645
627
620
629

629
631
608 16 16

S2

X172

609 noir
X101 63

A1

628 noir
606 12 12

649
2
MLT 634 -120 LSU Series F-E3

16 mm
C8
611 7 7

3
X168 621 noir 7 mm 64

A8
603 13 13

30 30 17 17
4
92

|
627 7 mm

2
C1
621

7 mm
7

620
B+
82

N
2

R2
3~

X167
8

R1
607 601 601 18

M
92

1
D+
9

A6

W
5

G2645
607 25

X165
6

noir
A7

B4
650 650 628

10
SWG 9 GND prech

1
50a 19 19 54 15 58

44
57
67
68
65
66
648 646 612 612 20 26F
ap cont X114-5

2
B3

40
649 656

X55
batt (+)

3
7
B2

EP48
batt (+) 657

OP

X178
B4
658 631 7 mm

ECM
batt (+)

B6

15
batt (+) 659

P
648

3
B7

16
EP42

B6
X166B
643 643 SWG 11 prech 642 642 572

38
63
C2
644 647 613 613 19 19E
SWG RET phm X38-3

35
A4

62
noir 637 batt (-) stop 615 615 573

1
60
C3

EP46
noir 638 614 614 6

X166A
batt (-) pollut

2
59
C4
X168 636 noir 7 mm 636 noir 639 batt (-)

3
EP45
noir 640 batt (-) CAN H 660 661 661 305

9
20
C5
CABLE

EP43
noir 641 batt (-) CAN L 663 662 662 306

X179
10
21
C6
652 652 8V 100mA

5
43
C7

EP44

3
R4
653 653 SWG 8 CAN GND noir 609 267 noir

6
45

4
A2

22
X177-J1
651 651

B24
0V

2
33
A19
654 654 AIN ACT7 5V

4
54
46
B15
655 655

+ IVS - -ANALOG+
5V 200mA masse

1
41
38

T
pression
adm air

55

T
B18
5V

48

B19
B16
alim masse

37
A3

40
pression
T° ADM AIR combust

42
A5

51
T° LIQUIDE 5V
refroidiss

43
47
B17
vitesse
secondaire masse

53
39
pression

B29
huile mot

5
56
8V

10

B30
45B noir 252
X27-1

C
8

Y30
vitesse
X53

primaire masse 45B 251

X27-3

52
35

Y35
7

soupape
d charge injecteur 1

17
57
CABLE 6
6

Y31
masse masse

44
34
5

J1939 + injecteur 2

24
58
4

Y32
J1939 - masse

23
33
3

CDL - injecteur 3 45B noir 254

X27-2

20
59
2

Y33
CDL + masse 45B 253

8
X27-4

21
1

batt - injecteur 4

45
64
Y34
A7

6
batt + masse
8

18
26
J H G F E D C B A sol pompe
7

injection

X159
25
PRISE DIAGNOSTIC ECM
6

X168 604 noir noir 604 11

5

X158-J2
B5

X168 605 noir 4 mm noir 605 10

4

B8

X76A 10 noir 4 mm
3

X76B 11 noir
2
1
X192

9
X59
267 noir
63

6
12
266
X45 - K

3
1
F32
151 151

7
1

X60
265 487 35F 64
X115-16
2

H15
P4
189 28F
X56-07
3

X48

X76A 69 noir noir 69

4

68
5

X90
142
Battery 67

1
6

Ground 70 noir 66

2
7

Ground 65

3
8

n.c.

4
25 43E F2
signal 88
X26-7

5
1

127 36C 160 F17

illumination X4-2
6

8
signal
2

43E F18
Warning led - 86
X26-5
7
3

36C 158 F20

warning led + X4-8
8

P2
4

V3
EP34
EP37

18E 18E 42E F5

21 571 17 87
X38-1 X38-7 X26-6
5

6
7

221
F29
X107 569 noir noir 569 266
6

306
F16
8

308 35F 488

noir

X115-1
7

305
X68

221
70
5

307 36C 159

120 ohms

Battery X4-1
1
8

220 noir 91 noir noir 91 40F F3

Ground 85
3

X79-1
2
9

43E 135 F19

265

Sensor (-)
127
EP21

X26-11
3

5
140 noir
EP16

570 570
10

90 F4
2

Ignition 36C 157

X4-7
4

15
11

24 24 25F 214
Sensor (+)
9

X118-5
5

9
20

30
10 RPMx100
25
12

219 89 26 143
Illumination
4

6
13

X121

A20 CANLINK

Service (TX)
126

7
EP17

Service (Rx)
X41- A

P1

15
9
X40 - B

14
3

40F F21
80
X89

81 X79-3
1

Battery
CABLE 7

F22
1

36C 156
140 noir X4-6
2

Ground 142
F9
2