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Module 1

The document discusses various fabrication and joining processes. It describes that fabrication involves making products from raw materials rather than ready-made components. Some common joining processes mentioned are welding, brazing, soldering, and adhesive bonding. Welding is described as a complex fabrication process used to join materials like in nuclear reactors. The document also discusses different types of machine tools like lathes, milling machines, drilling machines, and shapers. It provides details on features of lathes like swing, distance between centers, and types of lathes.

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gyanimahato.4345
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49 views1 page

Module 1

The document discusses various fabrication and joining processes. It describes that fabrication involves making products from raw materials rather than ready-made components. Some common joining processes mentioned are welding, brazing, soldering, and adhesive bonding. Welding is described as a complex fabrication process used to join materials like in nuclear reactors. The document also discusses different types of machine tools like lathes, milling machines, drilling machines, and shapers. It provides details on features of lathes like swing, distance between centers, and types of lathes.

Uploaded by

gyanimahato.4345
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

Fabrication process

1. In fabrication process, product is made from raw materials and not from ready-
made components. Joining process
2. It is a secondary manufacturing process
3. Welding – complex fabrication process are done like fabrication of nuclear reactors,
riveting and pressing are included in fabrication process
4. Conventional welding process are =
a. Gas welding – oxy acetylene welding and oxy hydrogen
b. Resistance welding – spot welding and seam welding
5. Recent welding process = frictional welding, laser beam, ultrasonic welding

6. Joining process: Adhesive bonding, brazing and soldering


7. Permanent joining process: welding and soldering process
8. Temporary joining process: mechanical joining- material is wasted in this process,
which is in the form of chips.

Hand tools and machine tools


1. Machine tools – lathe, milling, drilling
2. Mass production of small parts – automatic screw cutting – it has higher accuracy
3. Lathe – machine for producing a cylindrical machine – father of machine tool
a. Type- capstan lathe and turret lathe – used for the production of duplicate
parts
b. Centre lathe – knurling
c. Capacity of lathe is expressed as – swing and distance between center
d. Cutting tool can never have its – clearance angle negative
e. Horizontal fed is controlled by - Apron
4. Drilling machines – to produces the holes
a. Drilling - counter boring (operation to enlarge the hole)
5. Shaper machine -
6. Milling machines – remove the metal as the work is fed against a rotating multi
point cutter
a. Milling – slotting (producing the slots like T-shaped, plain shaped)
7. CNC machining center – perform the job of milling and drilling machine
8. CNC turning center – performs all the job of lathe
9. DNC – direct numerical control
10. Tool nomenclature – is given by 8-6-5-5-10-15-2

11. Maximum length of work piece that can be fit on a lathe machine – length between
centres
12. Universal chuck – three jaws chuck
13. Preferred holding option for odd shaped work piece = four jaw chuck

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