FLEXOCON ENGINEERS established in 2001, backed by few qualified Mechanical Engineers having more than 15 years Experience in Expansion Joints field at various application FLEXOCON ENGINEERS is a dynamic service oriented manufacturing company specializing in the production of following + Fabric composite bellow expansion joint assemblies + Metallic Expansion Joint bellows + Rubber expansion Bellows. The technical calculations of FLEXOCON ENGINEERS designs are based on recognized standards and carried out on our specially developed computer program and displayed on our CAD system. Experienced and well-trained staff in the Engineering Department and in Production, combined with continuous R&D efforts - that is how we believe optimum solutions can be found for the manufacturing of Non- metallic (fabric) composite expansion joint assemblies. FLEXOCON ENGINEERS quality system is based on ISO 9001. This means that the system includes all links starting with through selection and inspection of materials to engineering, production, packaging and site supervisiom and service. We continuously strive to refine and further develop our system as it is essential for the company to be able to document product complicrice with specified requirements. FLEXOCON ENGINEERS's mission is to deliver expansion joint solutions that are DESIGNED TO LAST A LIFETIME.rd ton) i NON-METALLIC (FABRIC) EXPANSION JOINT Introduction These Expansion Joints are used for - thermal and mechanical movement control} | 8 well as vibration absorption in modern | duct systems, FLEXOCON ENGINEERS manufactures a wide range of Non-metallic 4 (fabric) composite bellow expansion joint [7 assemblies from industrial standards to special service designs geared to fillin customer wishes and requirements. With i in depth knowledge of materials and extensive application experience, Applications FLEXOCON ENGINEERS is able to supply reliable and well functioning design solutions to match any type of plant or system —e EXOCON ENGINEERS non-meiallie expansion Joints are mainly used in air & flue gas ducting systems in: + Air pollution control equioment + Transmission and distribution in energy generation + Industrial process plants + Natural gas and oil transmission including off-shore drilling platforms. Range Pressure = + 2000 mm WC Temperature = Upto 400°C Size = Any size circular, Rectangular or any shapeFLEXOCON ENGINEERS production consists of single or multi layer composite fabric attached to steel support frames for axial, lateral or angular movement control, as well ‘as special service designs. The assemblies are supplied ready to be installed: Non-metallic expansion Joints are supplied in single or multiple layer composite construction with a variety of advanced technical fabrics to suit service conditions and temperatures including: $8316 and INCOLOY wire mesh, glass and ceramic woven and felt insulation, PTFE ‘and Fluoroplastic films, and various elastomers. Steel support frames are generally fabricated from the same material as the connecting equipment including all available corbon, alloy and stainless steels, A Types: In general there are wo types of non-metallic expansion joints hose instolled in systems operating at or below 120UC (Elastomeric types) and (2) those installed 4n systems operating above 120°C (Composite types.) 1. Elastomeric type: A solid product with one or more reinforcing piles laminated with on elastomeric material which is vulcanized into a homogenous solid product Expansion joints operating continuously at or below 120°C will generally be of the elastomeric type. The Overall thickness and number of reinforcing plies may vary depending upon aplicaiton conditions and design concept. The elastomeric type provides an inner cover elastomer selected for its resistance to the system gasses and operating temperature, and an outside cover elastomer selected for its resistance to external atmospheric mares conditions. The inner and outer covers can ineitng Fabric be the some of different elostomeric Insulating Material Sean Fa compounds depending upon the manufacturer's design temperature SOC Medium stig The ability of this product to withstand the system operating and excursion temperatures is based upon the elastomer selected by he expansion joint manufacture. 2. Compésite Type: A layered product that consists of various plies of material which are Jaid one: o¥er te other ond are ususlly bonded, sewn, of mechanically fastened jogetherin the clamp or flange area. This method of construction allows each material layer to function independently of the others. Expansion joints in systems that operate continuously above 1200C will be a composite type. z = = Z 2 = -Clamp, fixed, type Sleeve establishment Positive pressure Temperature:-40°C~ + 40 Axial extension: 10% Axiol compression: 25% Lateral offset: 10% Low temperature duct line Arduct Round oval conicol Reciangulor Clomp fixed type Sleeve establishment insert insulation between sleeve an tube Positive pressure Temperature:-40°C~ +1100°C ‘Axial extension: 10% ‘Axial compression: 25% Lateral offset: 10% High temperature duct line Round oval conical Clamp fixed type Sleeve establishment insert insulation between sleeve and tube Negative pressure Temperature: 40°C ~ +1100°C Acial exiension: 103% Adil compression: 25% Loteral oftset: 10% High temperature duct line Round oval conical Rectangular= Clamp thed type Sleeve establishment insert ingulofion belween sleeve ond tobe Positive pressure Temperature: 40°C ~ +400°C ‘Asal exension: 20% ‘Asiol compression: 50% Lateral offset: 20% Ligh femperoture duet line Round oval Rectangular Clamp fixed type Sleeve establishment insert insulotion between sleeve and fube Positive pressure. : Temperature: -40°C~ +400°C Ail edenson 30% Loteral offset 20% High temperature duct line Round oval Rectangular Flange fixed Seeks esblhment Negative pressure Temperature: -40°C ~ +400°C Aial extension: 30% ‘Adal extension: 50% Lateral offset: 20% Middle temperature duct line Round oval conical Rectangular Flange fixed type Sleeve establishment Positive pressure Temperature: 4076 ~ + 400°C Axil extension: 10% fuial compresion: 25% Lateral offset: 10% High temperature duct line Round ova Rectangulor Flange fixed type Insert insulation between sleeve gre bellows alive pressure Paste peace ‘ial extension: 50% ‘iol compression: 50% Vora fe 18 igh temperclure duct line Round oval Rectonguler Flange fixed type Sleeve establishment Negative pressure Positive pressure Temperature: -40°C ~ +400°C Axial extension: 20% ‘Axial compression: 40% Lateral offset: 20% Middle temperature duct line Round oval RectangularI Flexocon Expansion Joints ore available in Roll Form also. Standard Rolls are available in 200mm, 300mm and 400 mm with and of lengths of 10 m, 25 m and 50 m, Other width / length ore also made as per order. TYPE | Temperate Construction Upto 100°C | Elastomer impregnated Nylon Cloth Upto 250 °C | Elastomer Coated Glas coth- Outer Layer? TE Cooled gloss coh Middle loyerResin Cooted Glass Cloth Inner PTE FOL layer Upto 400°C | Elastomer Cooted Glass clth- Outer LayerPTFE Coated glass cloth, Cerefelt (RIZ] Middle loyerResin Coated Giass Cloth Inner layer Upto 600°C | Elastomer Coated Gloss cloth-Outer suicon conren! _ CERAMIC Woot Layer PTFE Coated gloss cloth, eee eae Cerefelt (RTZ), Resin Coated Gloss Cloth Middle layer Treated Gloss Cloth Inner layer Note ; For your requirement of Roll for higher temperature, please contact our Design Department. xl Movement Lateral Movement + Large movement capability KGompresian/ onoaton) + Ability to absorb torsion + Lower design costs + Cost efficient for large ducting systems + High corrosion resistance + Isolates vibration +Negligible spring forces #Accommodates large misalignments in ducting systems +£asy replacement of flexible element sociter Detection 4g tertes (Bending) : (Rotation)Bellow type metallic expansion joints ‘are oldest and most efficient and functionally reliable compensator for all applications involving high temperature and pressure. These are made from metals like : + AISI 304,316,321 + Inconel + Monel + MS. Ete. Features : Highly flexible and able to absorb oxial/lateral/angular_ movement + Individually designed on EJMA parameter. + Suitable for temperature up to 1909° C. Available in circular size from 18 mm to 5000 mm and any size in rectangular construction. With extensive research and development in rubber manufacturing process these sort of joints are developed and designed for multipurpose applications These are used fo absorb and protect the system from vibration, noise, thermal ‘expansion, stress and movement and protect ‘against start up surge force. These are suited for high pressure up to 50 Bar and temperature up to 400 ° C (with special construction the same can be increased). These are made from high tensile rubber with Rayon/Nylon reinforcement and metal rings for various duties. These are available up to the circular size of 3000mm .D.. These are generally required at pumps, turbines, ballest lines, vacuum lines etc.De RMT Lan enced ee Re eeset cee T Mee Pee eC eho eee eee cee EM SA EEE Dr al: [email protected] / flexocon [email protected] / [email protected],