Identification No.

- Instrument Digital Vernier

Item Qty (Pcs) - Specification 25 (+/- 1 mm)

Sample Size (Nos) - Operation CNC

Da
Sr. No. 1 2 3

1 598 599.4 598.8

2 599.8 599.4 598.8

3 600 600 599.8

4 599.8 598.8 599.2

5 600 599.2 599.4

6 600 599.4 600

7 598.8 599.6 600.2

8 598.2 599 600.2

9 599.4 599.2 599.6

10 599.6 600.6 599

X Bar 599.36 599.46 599.5

X (Max) 600 600.6 600.2

X (Min) 598 598.8 598.8

Range 2 1.8000000000001 1.4000000000001

UCL (X - Bar) 600.12088 600.12088 600.12088

LCL (X - Bar) 598.97512 598.97512 598.97512

UCL (R - Bar) 3.30522000000002 3.30522 3.30522

LCL (R - Bar) 0.414780000000003 0.41478 0.41478

 Process Capability
Process Capability 1.0765
C pu 1.3198

C pl 0.8332

Process Capability Index (Cpk) 0.8332

X Bar Chart
600.4
600.2
600
599.8
599.6
599.4
599.2
599
598.8
598.6
598.4
1 2 3 4 5 6 7
X Bar Value UCL LCL
 Process Capability Calculation
Least Count 0.01 mm USL 602.00 Date

Machine XYZ LSL 598.00 Shift

No of Decimals 2 Benchmark Measurement 25.00 Study Done By

Data Collection
4 5 6 7 8

599 600.2 599 599.4 599.6

599.8 599.6 599.6 599 599.2

600.8 599.6 599.4 598.4 599.6

598.8 599.6 599.2 599 600.2

598.2 600.2 597.8 599.6 599.8

600 599.2 600.4 598.8 599.6

599.2 599 599.6 599.2 600

599.8 599.6 600 599.6 599.6

601.2 600.4 600.8 598.6 599.2

600.4 600 600.4 599.8 598.6

Calculation of X Bar & Range Data

599.72 599.74 599.62 599.14 599.54

601.2 600.4 600.8 599.8 600.2

598.2 599 597.8 598.4 598.6

3 1.4 3 1.4 1.6

Control Limit Calculation

600.12088 600.12088 600.12088 600.12088 600.12088

598.97512 598.97512 598.97512 598.97512 598.97512

3.30522 3.30522 3.30522000000002 3.30522 3.30522

0.41478 0.41478 0.414780000000003 0.41478 0.41478

 Process Capability Study & Quality Condition
Quality Condition Cp Quality Condition

Super Excellent Cp ≥ 2.00 Excellence

Excellent 1.67 ≤ Cp < 2.00 Satisfactory

Satisfactory 1.33 ≤ Cp < 1.67 Capable

Capable 1.00 ≤ Cp < 1.33 Inadequate

Inadequate 0.67 ≤ Cp < 1.00

Poor Cp < 0.67

Graph of X bar & R Chart with Control Limit

ar Chart
3.5
3
2.5
2
1.5
1
0.5
0
5 6 7 8 9 10 1 2 3
alue UCL LCL
 Date 10/2/2020 Comments

Shift B
Current Process Works on Satisfactory level.
(Capability & Its Index)
Study Done By -

Standard Data For Control Chart Constant

9 10 Sample D2 A2 D4 D3

599.6 599.4 2 1.128 1.88 3.267 0

601.2 600 3 1.693 1.023 2.574 0

599.6 600 4 2.059 0.729 2.282 0

600.2 599.2 5 2.326 0.577 2.114 0

600 599.4 6 2.534 0.483 2.004 0

600 599.6 7 2.704 0.419 1.924 0.076

599.4 599.8 8 2.847 0.373 1.864 0.136

599.8 599 9 2.97 0.337 1.816 0.184

599.2 599.6 10 3.078 0.308 1.777 0.223

599.6 599.4

599.86 599.54 X - Bar 599.548 No. of Non Conforming Parts

601.2 600 X max 600.44 0

599.2 599 X min 598.58 Standard Deviation (S)

2 1 R - Bar 1.86 0.61929904983886

600.12088 600.12088 U.C.L.X = 600.12088

598.97512 598.97512 L.C.L.X = 598.97512

3.30522 3.30522 U.C.L.R = 3.30522

0.41478 0.41478 L.C.L.R = 0.41478

Quality Condition Cp

Excellence Cpk < 2.00

Satisfactory Cpk < 1.50
Capable Cpk < 1.33
Inadequate Cpk < 1.00

R - Chart

2 3 4 5 6 7 8 9 10
R Bar Value LCL UCL