High Power Fiber Laser

Series YLS-K

Output power 1 to 3kW

Translation of the Original Operating Manual

Installation, Operation and Maintenance

Document Number: G21-550064-000

Date: 25.10.2018
 Table of contents
1 General information ............................................................................ 7
1.1 Manufacturer....................................................................................... 7
1.2 EU Declaration of Conformity ...................................................... 7
1.3 Target groups for this operating manual ................................ 8
1.4 Warranty ............................................................................................... 8
1.5 Formal information about the operating manual................ 9
1.6 Presentation of safety instructions......................................... 10
1.7 Layout conventions ....................................................................... 13
1.8 Directory of abbreviations.......................................................... 14
1.9 Licensing agreements................................................................... 15
2 Safety....................................................................................................... 18
2.1 Safety instructions ......................................................................... 18
2.2 Intended use ..................................................................................... 18
2.3 Non-intended use ........................................................................... 19
2.4 Obligations of the system owner ............................................. 19
2.5 Responsibility of the operating personnel .......................... 20
2.6 Personnel qualifications .............................................................. 20
2.7 Safety-conscious working........................................................... 21
2.8 Personal protective gear ............................................................. 21
2.9 Specific dangers............................................................................... 22
2.9.1 Electrical energy ........................................................................ 22
2.9.2 Laser radiation ........................................................................... 22
2.9.3 Gas and particle emission...................................................... 23
2.9.4 Sound level ................................................................................... 23
2.10 Safety equipment............................................................................ 24
2.10.1 E-Stop button .............................................................................. 25
2.10.2 External safety interface ........................................................ 25
2.10.3 Fiber break monitoring .......................................................... 26
2.11 Warning labels................................................................................. 26
2.12 Independent alteration or replacement parts procure-
ment ..................................................................................................... 27
3 Device description.............................................................................. 28
3.1 Functional principle ...................................................................... 28
3.2 Overview ............................................................................................ 30
3.2.1 Operating elements .................................................................. 31

YLS-K 3
 3.2.2 Interfaces and connections .................................................... 32
3.2.3 Fiber connector........................................................................... 32
3.2.4 Main components....................................................................... 34
3.2.5 Electrical mounting plate........................................................ 35
4 Delivery and transport ...................................................................... 36
4.1 Scope of delivery.............................................................................. 36
4.2 Delivery and transport.................................................................. 36
4.2.1 Unloading....................................................................................... 37
4.2.2 Unpacking the product............................................................. 38
4.2.3 Transport to the installation site......................................... 38
4.3 Returning the product................................................................... 42
5 Assembly and installation ................................................................ 43
5.1 Space requirements and room conditions............................ 44
5.2 Supply connections......................................................................... 44
5.2.1 Supply voltage ............................................................................. 44
5.2.2 Cooling water supply ................................................................ 45
5.3 Set up the product ........................................................................... 45
5.4 Running lines and fibers............................................................... 45
5.5 Connecting the product ................................................................ 46
5.5.1 Connecting the supply voltage ............................................. 47
5.5.2 Connecting the external interfaces..................................... 50
5.5.3 Connecting the fiber connector to the process optics
............................................................................................................ 51
5.5.4 Connecting the water supply ................................................ 52
5.6 Installing the software................................................................... 55
6 Acceptance and commissioning...................................................... 56
6.1 Visual inspection.............................................................................. 56
6.2 Work to be performed before commissioning.................... 56
6.3 Transfer to operation..................................................................... 57
6.4 Recommissioning ............................................................................ 57
7 Operation................................................................................................ 58
7.1 Operating modes.............................................................................. 58
7.2 Switching on/off .............................................................................. 59
7.3 Switching on the laser power supply...................................... 61
7.4 TEST mode ......................................................................................... 62
7.4.1 Working without the laser program .................................. 63
7.4.2 Working with the laser program ......................................... 64
7.4.3 External control .......................................................................... 64
7.4.4 Analog control ............................................................................. 66

4 YLS-K
 7.5 ROBOT mode .................................................................................... 67
8 LaserNet software............................................................................... 70
8.1 System requirements.................................................................... 70
8.2 Installing the software.................................................................. 70
8.3 Establishing a connection to the laser................................... 74
8.4 Starting LaserNet............................................................................ 76
8.5 LaserNet user interface................................................................ 77
8.6 LaserNet menu description........................................................ 78
8.6.1 File menu ...................................................................................... 80
8.6.2 Configuration menu ................................................................. 81
8.6.3 View menu.................................................................................... 90
8.6.4 Extras menu................................................................................. 91
8.6.5 Help menu .................................................................................... 93
8.7 LaserNet status indicators.......................................................... 93
8.8 LaserNet tabs.................................................................................... 93
8.8.1 Status tab ...................................................................................... 93
8.8.2 Alarms tab .................................................................................... 95
8.8.3 Warnings tab ............................................................................... 96
8.8.4 Control tab.................................................................................... 97
8.8.5 Events tab ..................................................................................... 99
8.8.6 Logfiles tab ................................................................................ 100
8.8.7 Power supply tab.................................................................... 101
8.8.8 Chiller tab .................................................................................. 102
8.8.9 Dew point tab........................................................................... 104
8.8.10 Hardwiring tab ........................................................................ 105
8.8.11 Modules tab............................................................................... 105
8.9 LaserNet program editor ......................................................... 106
8.9.1 LaserNet program editor editing window................... 107
8.9.2 Command list for laser programs.................................... 108
8.9.3 Laser program editor command descriptions........... 110
9 Maintenance ...................................................................................... 112
9.1 Maintenance work ...................................................................... 113
9.1.1 Clean fiber connectors ......................................................... 113
9.1.2 Measuring the laser output power ................................. 121
9.1.3 Measuring the beam quality .............................................. 122
9.1.4 Checking the water outlet................................................... 123
9.2 Replacement and repair work ............................................... 125
9.2.1 Replacing a laser module .................................................... 126
9.2.2 Replacing the feeding fiber ................................................ 126
9.3 Maintenance of the water system (IPG chiller) .............. 127
10 Messages and troubleshooting.................................................... 128

YLS-K 5
 10.1 Information about message displays .................................... 128
10.2 Status messages, warnings and alarms................................ 128
10.3 Troubleshooting............................................................................. 128
10.4 Manufacturer’s service................................................................ 129
10.4.1 Behavior in the event of malfunctions ........................... 129
10.4.2 Downloading the log files via LaserNet ......................... 131
10.4.3 Downloading the events file via LaserNet.................... 135
10.4.4 Downloading the configuration overview via LaserNet
......................................................................................................... 136
10.4.5 Updating the firmware and product configuration .. 138
10.4.6 Resetting critical errors........................................................ 139
11 Decommissioning and disposal ................................................... 141
11.1 Temporary decommissioning .................................................. 141
11.2 Permanent decommissioning................................................... 142
11.3 Disposal.............................................................................................. 143
12 Appendix.............................................................................................. 144
12.1 Status messages, warnings and alarms................................ 144
12.1.1 Messages of the Status tab................................................... 145
12.1.2 Messages of the Alarms tab................................................. 148
12.1.3 Messages of the Warnings tab ........................................... 157
12.1.4 Messages of the Control tab................................................ 161
12.2 Technical data ................................................................................. 162
12.2.1 Scale drawings.......................................................................... 162
12.2.2 Rating plate of the laser........................................................ 164
12.2.3 Dew point temperatures ...................................................... 164
12.3 EU Declaration of Conformity .................................................. 166

6 YLS-K
​ | General information

1 General information
This operating manual enables safe and efficient operation of the prod-
uct “high power fiber laser” (hereafter referred to as the product).
This operating manual is an integral part of the product and contains all
important information about the assembly, start-up, operation and
maintenance of the product.
The operating and maintenance personnel must have carefully read and
understood this operating manual before beginning any work.
The safety instructions in this operating manual must be followed. Fail-
ure to follow the safety instructions can lead to personal injuries, dam-
age to the device or environmental damage.
ð This operating manual must be kept in the product’s immediate
vicinity and accessible to the operating personnel at all times.

1.1 Manufacturer
Registered office IPG Laser GmbH
in Germany
Carl-Benz-Straße 28
57299 Burbach

Tele- +49 (0)2736 4420 8100

phone:

Fax: +49 (0)2736 4420 8160

Internet: [Link]

Sales
Tele- +49 (0)2736 4420 8340
phone:

Email: [Link]@[Link]

Customer service
Tele- +49 (0)2736 4420 8451
phone:

Email: [Link]@[Link]

1.2 EU Declaration of Conformity

The Declaration of Conformity of the product can be found in the ap-
pendix to this operating manual.

YLS-K 7
​ | General information

1.3 Target groups for this operating manual

The translation of the original operating manual for the product was
created by IPG Laser GmbH for the operating and maintenance person-
nel of the system owner.
The operating personnel must have corresponding vocational training
and be trained in the operation of the product (see Personnel qualifica-
tions [} 20]).
The maintenance personnel are responsible for the assembly/installa-
tion, maintenance and repair. The personnel must have been trained in
maintenance of the product by IPG Laser GmbH or another competent
IPG branch office. Successful participation in the training is confirmed
with a certificate (see Personnel qualifications [} 20]).

1.4 Warranty
IPG Laser GmbH offers a warranty for all of its products with regard to
material and manufacturing defects for the period specified in the appli-
cable purchase contract or in the specifications. The warranty period
begins on the date of delivery agreed upon in the purchase contract.
In addition, IPG Laser GmbH guarantees that this product satisfies all
applicable specifications in normal operation.
During the warranty period, IPG Laser GmbH may choose to repair or
replace a product that is found to be defective in the opinion of IPG
Laser GmbH with regard to material and manufacturing defects.
Warranty period The warranty period for all products repaired or replaced during the
warranty period is limited to the remaining period of the original war-
ranty period and is only offered for the individual defective product.
IPG Laser GmbH reserves the right to issue a credit for all defective
products that have proven to be faulty during normal operation.
ð Contact qualified IPG personnel for all maintenance work. All in-
quiries in connection with repairs or replacements within the
framework of this warranty must be made immediately after the
defect was discovered; such inquiries must be made directly to
IPG Laser GmbH or its local representative.
Driver software Current and future software is subject to the non-exclusive licensing
conditions of IPG Laser GmbH. Using the software automatically consti-
tutes acceptance of the licensing conditions.
Service and re- When sending back components / products, observe the following in-
pairs structions:

8 YLS-K
​ | General information

• Never send the product back to IPG Laser GmbH without enclos-
ing a valid RMA number (Return Material Authorization). The
RMA number can be obtained from the Service department of IPG
Laser GmbH.
• The costs for repair of the product will be invoiced to the cus-
tomer if the product or repair is not covered under the warranty.
• Articles that are sent back to IPG Laser GmbH upon request must
be shipped in a suitable container / packaging.

Protection class Voiding of the warranty

The specified IP protection classes apply only for the
closed cabinet and with use of the connections and
couplings provided.
ð Always keep the cabinet closed during opera-
tion.
ð Do not make any mechanical alterations to the
connections.

The IP protection classes specified in the specifications apply to the

electrical and electronic components of the product. Mechanical
changes can lead to a lower protection class, thereby voiding the war-
ranty.
Reservation of IPG Laser GmbH reserves the right to make changes to the design or
the right to make construction of its products at any time without any obligation to imple-
amendments
ment or install these changes in units purchased at an earlier point in
time.

1.5 Formal information about the operating

manual
IPG Laser GmbH grants no usage rights, either directly or indirectly, un-
der a patent or other industrial property rights or copyright on the ba-
sis of the use of information provided in this document.
Copyright 2018 IPG Laser GmbH. All rights reserved. It is prohibited to
reproduce this publication, share it with third parties, store it in re-
trieval systems or adapt it in any way whatsoever without the express
written authorization of IPG Laser GmbH.
IPG Laser GmbH believes that the information provided is correct and
reliable. IPG Laser GmbH provides no warranty of any kind, except with
regard to the information in this document, including the assurance of
suitability for general or specific use. Furthermore, IPG Laser GmbH ac-

YLS-K 9
​ | General information

cepts no responsibility for the use of information in this document, for

patent violations or rights of third parties that result from the use of
this information.
Trademarks Designations that serve as trademarks retain their legal status with or
without labeling as trademarks.
Service In the event of errors that cannot be rectified using this operating man-
ual, please contact the competent IPG service department.
Accompanying In addition to this operating manual, the complete documentation in-
documents cludes the following:
• Commissioning report
• Circuit diagram
• Layout of the installation panel
• Accessories list
• Technical data
• Declaration of Conformity
Additional system documents in accordance with contractual agree-
ments.

1.6 Presentation of safety instructions

Warnings • protect against possible injuries and property damage.
• indicate the magnitude of the danger by means of the signal
word.
• indicate the risk of personal injury with the danger symbol.
• describe the type and source of the danger.
• state the risk and possible consequences.
• present measures for avoiding dangers and prohibit specific ac-
tions.

General warning
WARNING
Type and source of the danger
Causes and possible consequences if not heeded
ð Measures to prevent the danger / prohibitions
Result of the measure (optional)

10 YLS-K
​ | General information

Safety symbols
Safety symbols are displayed in the left column of the warning:
• The safety label designates warnings that warn against personal
injury.
• The prohibition sign indicates an action that may not be per-
formed.
• The mandatory sign indicates a required action that must be
performed to prevent danger.

Signal word
The selected signal word indicates the magnitude of a potential danger
and the probability of its occurrence.

Source of the danger

The type and cause of the danger are specified here.

Possible consequences of failure to heed the warning

The possible consequences of failure to heed the warning are, for exam-
ple, crushing injuries, burns or other severe injuries. Additional expla-
nations can also be given here.

Measures / prohibitions
Actions that must be taken to avoid a danger or that are prohibited in
order to avoid a danger are listed under measures / prohibitions.
The result information is provided if the danger no longer exists after
the warning or prohibitions are heeded or the danger potential has
changed.

Signal words
DANGER
This signal word indicates an immediate danger. If
this danger is not avoided, this will lead to death or
severe injuries.

WARNING
This signal word indicates a possible danger. If this
danger is not avoided, this could lead to death or se-
vere injuries.

YLS-K 11
​ | General information

CAUTION
This signal word indicates a possible dangerous situ-
ation. If this dangerous situation is not avoided, this
could lead to light or moderate injuries.

NOTICE
If this notice is not heeded, there is a risk of damage
to the product or other property damage.

Additional in-
structions

Important notice: Should be heeded for safe and er-

ror-free work.

Additional information about the device or the

method of operation or general information.

12 YLS-K
​ | General information

1.7 Layout conventions

Various symbols and numbering styles are used in this operating man-
ual in order to designate work instructions, lists, status descriptions,
etc. The most important layout conventions are listed below.

Content Depiction in the text

Work instructions in a specific order 1. Action 1
2. Action 2
Individual instruction, work instruc- ð Action
tion without specific order and de- Condition/result after perfor-
scription of result
mance of the action or addi-
tional explanation

List without specific order • List item

List with specific order 1) List item 1
2) List item 2
Signal names, system messages Message text

Buttons or keyboard Button

Menu Title / Tab Menu Title

Menu path \Menu-1\Menu-2\Command

Operating modes ROBOT

Table 1: Layout conventions

YLS-K 13
​ | General information

1.8 Directory of abbreviations

Abbreviation Meaning
CW laser Continuous wave laser

°dH German hardness (unit of water hardness)

Δpmax Maximum pressure difference

FBUS Field bus

FFBD Fast fiber break detection

IP address Internet protocol address)

IP protection International protection marking

class

L1, L2, L3 Phase conductor

LAN Local area network

LC Laser chiller

LCA Laser connector automotive

LED Light-emitting diode

LCU Laser module control unit

FOC Fiber-optic cable

PE Protection earth

QCW laser Quasi-continuous wave laser

RMA Return material authorization

TCP/IP Transmission control protocol / Internet protocol

VAC Volts alternating current

VDC Volts direct current

VDE Association for Electrical, Electronic & Information Tech-

nologies (Verband deutscher Elektrotechniker)

YLS Ytterbium laser system

Table 2: List of abbreviations

14 YLS-K
​ | General information

1.9 Licensing agreements

Software licensing agreements for LaserNet
IPG Laser GmbH®
Single user license

SOFTWARE LICENSING AGREEMENT

Read the conditions of this software licensing agreement carefully
before using the software. IPG Photonics and/or its subsidiary IPG
Laser GmbH (hereafter "IPG") grants you as the end user a usage li-
cense only under the condition that you accept all conditions of
this licensing agreement.
A legal contract enforceable by law is hereby established between you
and IPG Photonics. Through a written declaration of acceptance, you ac-
cept the conditions of this agreement.
License The software licensed by this agreement (collectively "Software") is the
property of IPG and is protected by copyright. Once you have accepted
this licensing agreement, you receive certain usage rights for the soft-
ware. This license regulates all versions, revisions or improvements to
the software that IPG may make available to you. Except as modified by
an IPG license document, a license certificate or a license key that pre-
cedes, follows or is enclosed with this license, your rights and obliga-
tions with respect to the use of this software are as follows:
You may: • Use the software on a single computer (Windows operating sys-
tem).
• Create one copy of the software for archiving purposes or copy
the software to the hard drive of your computer and keep the
original for archiving purposes.
You may not: • Issue a sublicense for any portion of the software, lease or lend
out the software; furthermore, you may not disassemble, decom-
pile, take apart, modify or translate the software or attempt to
decrypt the source code of the software or create works derived
from the software.
• Use previous versions of the software after you have received a
replacement set of CDs or an updated version. After updating of
the software, all copies of the previous versions must be de-
stroyed.
• Use a later version of the software than is granted to you via this
licensing agreement, unless you have purchased permission to
update or otherwise acquired in a separate form the right to use
such a later version.
• Use IPG software on data carriers for which you have no permis-
sion within the scope of a license module.
• Use the software in a way that is not permitted by this license.
YLS-K 15
​ | General information

Use of the soft- IPG provides the software only in connection with a fiber laser of the
ware and updat- company IPG.
ing
Specific IPG software products contain content that is updated from
time to time. You can receive updates to the content for the period for
which you have subscribed to updates to the content (including each
subscription that is included upon purchase of the software), purchased
update rights for the software or concluded a maintenance agreement
that includes updates to the content or for which you have otherwise
purchased the right to receive updates to the content. This license does
not entitle you to receive or use updates to the content in any other
form.
Warranty IPG offers no warranty that the data carrier on which the software is
sold is free of errors. Your sole remedy in the event of a violation of this
warranty is that IPG, at its own discretion, will replace faulty data carri-
ers that are returned to IPG within the warranty period. IPG offers no
warranty that the software will meet your requirements or that the op-
eration of the software will be without disruptions or that the software
is free of errors.
The above warranty applies exclusively and in the place of all other
warranties, regardless of whether express or implicit, including the im-
plicit warranty with regard to the general suitability for use, suitability
for a specific purpose and in regard to the non-violation of rights to in-
tellectual property.
Exclusion of lia- IPG accepts no complaint or claim of damage originating from the use of
bility in the event the software.
of damages
IPG is, as permitted in maximum form by the applicable laws and inde-
pendent of whether a remedy depicted in this document fails in its pri-
mary purpose, not liable to you in any case for special consequential, di-
rect or similar damages, including lost profit or loss of data, even if IPG
was informed of the possibility of such damage.
In no case shall the liability of IPG or its licensors exceed the purchase
value of the software.
Limited rights All products and documentation of IPG are commercial in nature. The
software and software documentation are "commercial articles".
Export The export or re-export of this software is regulated in each case by the
locally applicable laws and regulations. The export or re-export of the
software to an entity on the list of prohibited trade partners and other
blacklists published by the various public authorities is strictly prohib-
ited.
General informa- This agreement and every license module associated with it represents
tion the entire agreement between you and IPG with regard to the software
and replaces all previous or simultaneously established oral or written
agreements, proposals and representations in regard to this issue; it

16 YLS-K
​ | General information

takes priority over all contradictory and supplemental conditions of ev-

ery offer, every order, every confirmation or similar agreement be-
tween the parties.
This agreement shall be terminated by a violation of the conditions con-
tained herein; in this case, you must cease use of the software and de-
stroy all copies of the software. The exclusion of liability in regard to
warranties and damages as well as the restrictions of liability remains
in effect even after termination of the agreement. This agreement can
only be modified by a license module that is enclosed with this license
and/or by a written document that has been signed by you and IPG. If
you have questions concerning this agreement or would otherwise like
to contact us, please write to IPG.

YLS-K 17
​ | Safety

2 Safety
The product was designed, manufactured and tested for safety accord-
ing to the currently applicable safety rules and laws and current engi-
neering practices. The product is in a technically fault-free condition.
However, the product can pose dangers when it is
• operated by personnel without proper training.
• used improperly or contrary to the intended use.
• not in a fault-free condition from a safety perspective.

2.1 Safety instructions

Normal operation Operation of the product is only permitted if all safety equipment is in
operation.
Secure access to the work zones using isolating protection equipment
with safety interlock function (laser cell) such that the area outside the
work zones satisfies the requirements of laser class 1.
The product housing must always be closed and locked during opera-
tion. Issue the housing key only to authorized personnel for mainte-
nance and repair work.
Maintenance Maintenance work may only be performed by trained experts.
Never operate the product with faulty or non-operational electrical con-
nections.
Comply with the inspection and maintenance intervals specified by the
manufacturers for electrical and mechanical components.
Always perform cleaning and maintenance work on the product while it
is shut down. Always follow the procedure for decommissioning of the
product described in this operating manual. Immediately following
completion of the work, all safety features and protection equipment
must be reattached or put into operation.
Only permit authorized and appropriately trained personnel who have
received safety training to access the product. Always close the product
housing after maintenance work.
In the event of faults in the energy supply, switch off the product imme-
diately.

2.2 Intended use

The product is intended exclusively for material processing, in particu-
lar for cutting and welding applications on metals and metal alloys.

18 YLS-K
​ | Safety

2.3 Non-intended use

The operational safety of the supplied product is only guaranteed if the
intended use is complied with. The limit values listed in the technical
data must be complied with.
The use of optics (e.g. fiber coupler, process fiber, process optics) that
are not authorized by IPG Laser GmbH is not covered by the warranty.

2.4 Obligations of the system owner

The system owner must ensure that the safety and health of the operat-
ing personnel are always protected during use of the product.
The system owner must ensure that
• the product is used only as intended (see Intended use [} 18]).
• the product is used only in a flawless, properly functional condi-
tion.
• all safety and warning signs are affixed to the product and read-
able.
• appropriate fire protection is present at the setup location.
• the safety equipment is always freely accessible and is regularly
inspected.
• the responsibilities of the assigned personnel are defined and
complied with.
• only properly trained or educated personnel operate, maintain or
repair the product.
• the operating personnel has completely read and understood the
operating manual and knows all the safety instructions and resid-
ual dangers described in the operating manual.
• first aid is made possible for the operating personnel (e.g.
through first aid training and appropriate first aid equipment).
• the personal protective gear is available to the operating and
maintenance personnel and used in accordance with the applica-
ble regulations.
• the operating personnel are not under the influence of drugs, al-
cohol or medications that reduce reaction speed.
• the safety- and risk-conscious work of the personnel is regularly
inspected.
• any specified maintenance and inspection work is performed on
time.
• electrical work is only performed by qualified electricians.

YLS-K 19
​ | Safety

• in addition to the instructions in this operating manual, the rules

and regulations for accident prevention as well as the environ-
mental and occupational safety regulations of public authorities
and industry associations applicable at the usage site are com-
plied with.
• the operating manual is available for consultation at the installa-
tion location of the product at all times and is in a readable condi-
tion.

2.5 Responsibility of the operating personnel

Every operator of the product
• must be trained in and follow the fundamental rules with regard
to safety-conscious work, accident prevention and the operation
of the product.
• must know the currently applicable statutory provisions on laser
safety.

2.6 Personnel qualifications

The areas of responsibility, competency and supervision of the person-
nel must be precisely regulated by the system owner.
The personnel assigned to assemble, maintain, operate and inspect the
product must have the corresponding qualifications for performing this
work. Any lack of knowledge on the part of the personnel must be cor-
rected through training and instruction.
Operating per- The operating personnel was trained and instructed in the operation of
sonnel the product.
If the product is operated in conjunction with an industrial robot, corre-
sponding training is necessary for the operation of the robot (generally
by the manufacturer of the robot).
The operating personnel may only:
• Operate the product.
• Carry out cleaning work (except for cleaning of the fiber connec-
tor).
Maintenance per- The maintenance personnel consists of experts who have the corre-
sonnel sponding qualifications for performing the work listed below.
The maintenance personnel must have been trained in maintenance of
the product by IPG Laser GmbH or another competent IPG branch office,
unless this work is performed by employees of IPG Laser GmbH.
After corresponding training by IPG, the maintenance personnel may
perform the following work:

20 YLS-K
​ | Safety

Assembly and installation

• Set up or assemble the product
• Run lines and fibers to the product
• Connect the product (the voltage supply must be connected by an
electrician)
• Install the software
Maintenance
• Preventive maintenance work to maintain operational readiness
• Independent troubleshooting according to the information on
troubleshooting in the section on status messages, warnings and
alarms
All other work may only be performed by employees of the competent
IPG service department itself or by appropriately qualified personnel
after consultation with this service department.
Specially quali- Specially qualified specialist personnel are people who have been
fied specialist trained, assigned and instructed by the owner of the end product in
personnel
which the described product has been incorporated. These people are
familiar with the pertinent standards, provisions, accident prevention
regulations and operating conditions on the basis of their education, ex-
perience and training. They are authorized to perform the respectively
necessary activities and to recognize and avoid any dangers that may
arise in this process. Qualified personnel may
• replace electrical and mechanical components (electrician).

2.7 Safety-conscious working

Existing national regulations for accident prevention as well as any in-
ternal work, operating and safety regulations of the system owner must
be complied with. Any contact protection present for moving parts may
not be removed from products that are in operation. Dangers from elec-
trical energy must be prevented.
The product may only be operated in accordance with the intended use
and in a fault-free condition.

2.8 Personal protective gear

The system owner must provide the following personal protective gear.
• Laser safety glasses (900 … 1200 nm)
• Safety shoes
• Safety gloves

YLS-K 21
​ | Safety

2.9 Specific dangers

Specific dangers can arise during operation of the product:
• Dangers from electrical energy
• Dangers from laser radiation
• Dangers from gas and particle emissions

2.9.1 Electrical energy

The product must be connected to a sufficient power supply for opera-
tion.
The system owner must ensure that the power supply is in flawless
condition.
The isolations and connections of all electrical supply lines must be un-
damaged.
The protective earth conductor (PE) may not be interrupted at any
point.
Work on electrical components may only be performed by qualified
electricians. For all work on electrical components, the five safety rules
must be followed:
• Disconnect
• Secure against reconnection
• Verify absence of voltage
• Ground and short-circuit
• Cover or cordon off nearby parts still under voltage.

2.9.2 Laser radiation

The product emits energy-intensive radiation with a power level in the
kW range and a wavelength of approximately 1068 nm.
The precise specifications of the laser power and wavelength can be
found in the supplied technical data.
The danger from laser radiation arises from:
• direct laser radiation
• reflected laser radiation
• scattered laser radiation
Information on important safety measures for working with laser radia-
tion can be found in your regional accident prevention regulations.
These regulations make reference to the harmonized standard EN
60825-1, which exists internationally as the standard IEC 60825-1.

22 YLS-K
​ | Safety

Laser classes Lasers are classified into various classes based on their danger poten-
tial. The meaning of the laser classes according to standard Norm EN
60825-1 is described briefly below. A precise definition of the laser
classes with indication of limits of accessible radiation can be found in
this standard.
Class 1 Laser systems that are safe in normal operation even with prolonged di-
rect observation of the laser beam and even if the exposure occurs in
connection with optical instruments (magnifying glasses or telescopes).
Class 2M Laser systems that emit visible radiation that is safe for the naked eye
only in event of brief exposure. An eye injury can be caused by exposure
through focusing optical instruments (magnifying glasses, telescopes,
microscope, etc.).
Class 4 Laser systems for which direct viewing of the beam and skin exposure
are dangers and for which even the viewing of the diffuse reflections
can be dangerous. These lasers also frequently pose a fire risk.
Classification of With suitable protective housing and protection covers, the product sat-
the product into isfies the requirements of laser class 1.
laser classes
With opened protective housing and bypassed safety switches (if
present) as well as directly at the point of beam exit from the process
fiber, the product falls under laser class 4.
The guide laser of the device in the visible spectral range from 600 nm
to 700 nm satisfies the requirements of laser class 2M as long as the
cross-section is not reduced by optical instruments (e.g. microscope).

2.9.3 Gas and particle emission

The intended use of the product consists of cutting and welding applica-
tions on metals and metal alloys. During the processing of some materi-
als, toxic gases can be produced by the interactions between the laser
beam and the material during the cutting or welding process. This must
be taken into account by the system owner. The product itself does not
emit any hazardous substances.

2.9.4 Sound level

The A-weighted noise emissions level LpA for the product is less than 70
dB(A).

YLS-K 23
​ | Safety

2.10 Safety equipment

The danger zone is secured by safety features. The safety features con-
sist of:
• E-Stop button
• External E-Stop
• Fiber break monitoring
The figure below shows the positions of the safety features on the prod-
uct.

1
2

Figure 1: Safety features

Item Designation Item Designation

1 Safety and control interface 3 Fiber break monitoring
XPIF*

2 E-Stop button
*For simplification, the safety and control interface XPIF is referred to below as the
safety interface.
The status of the individual safety features is indicated in the LaserNet
software in the Status tab [} 93] and the Alarms tab [} 95].

The triggering of a safety feature has the following effect:

1. The corresponding safety circuit is opened.
2. The main power supply is shut down.
3. The laser emission is shut down.

Switching on the In order to switch on the main power supply, all safety circuits must be
main power sup- closed and the safety control of the product must be reset.
ply
ð Close all safety circuits.
If all safety circuits are closed, the safety control of the product can be
reset manually.

24 YLS-K
​ | Safety

The following options are available to you for performing a manual re-
set (Switching on the laser power supply [} 61]):
• Laser ON illuminated pushbutton
• Ethernet interface for the LaserNet software
• Safety interface
• Hardwiring interface (optional)
Another option consists of the bus system (see corresponding supplied
protocols).
ð Use one of the options to reset the safety control and switch on
the main power supply.
The green light of the Start illuminated pushbutton on the front side of the
product lights up as soon as the safety control of the product has been re-
set and the main power supply has been switched on.

Inspection of the illuminated pushbutton

ð For inspection of the illuminated pushbutton,
press the respective button.
ð The button lights up when pressed.

Monitoring the The status of the product can be monitored via the safety interface.
status When the laser power supply is switched on, the contacts are closed.
They can be used, among other uses, to control external warning lamps.
The signal for the status of the E-Stop button is connected to the safety
interface (status of E-Stop button, 2-channel safety output) and can be
integrated into the safety circuit of the system owner.

2.10.1 E-Stop button

An E-Stop button is located on the front side of the product. Pressing of
the E-Stop button leads to an immediate shutoff of the laser power sup-
ply and thereby the laser emission. After triggering of the E-Stop button,
laser emission is no longer possible.
To switch the laser power supply back on, the E-Stop button must be re-
set.

2.10.2 External safety interface

• 2-channel safety signal external E-Stop. If this input is not active,
no laser emission can be enabled.
– Safety characteristics according to EN 13849-1, PL d, category 3.

YLS-K 25
​ | Safety

– A safe emergency stop shutdown of the laser emission and can be

achieved with a secure two-channel signal removal at this inter-
face. The system integrator can use this data for a safety subsys-
tem within its overall safety chain (sensor systems – logic – actu-
ator system).
The contact assignments are described in detail in the enclosed techni-
cal data.

2.10.3 Fiber break monitoring

The feeding fiber and the process fiber of the product are continuously
monitored (electrical contact). In the event of a fault, the laser emission
is switched off.

2.11 Warning labels

The explanatory and warning labels affixed to the product are shown in
the following overview.

Warning labels Description

“Dangerous laser radiation” warn-
ing label
Affixed to all doors, fiber openings
and beam exit openings

“Hazardous electrical voltage”

warning label
Affixed on all potential electrical
voltage danger points
Table 3: Warning labels

Explanatory labels Description

Explanatory label for laser radia-
tion
AVOID EXPOSURE
VISIBLE AND INVISIBLE
LASER RADIATION IS EMITTED
Affixed to the fiber connector that is
FROM THIS APERTURE inserted into the process optics or to
the process optics themselves.

26 YLS-K
​ | Safety

Explanatory labels Description

Explanatory label optical specifi-
cations
P0 ≤ 3000 W Attached to all CW lasers. The optical
λ = 900-1200 nm specifications of the laser vary de-
pending on the ordered configura-
tion. These values were entered on
the explanatory label on the product
according to the technical data of
your product.

Explanatory label: Laser class 4

Affixed to the laser.
DANGER - INVISIBLE LASER RADIATION
AVOID EYE OR SKIN EXPOSURE TO DIRECT OR
SCATTERED RADIATION
CLASS 4 LASER PRODUCT

IEC 60825-1:2014

Guide laser explanatory label

LASER RADIATION
DO NOT STARE INTO THE BEAM OR VIEW DIRECTLY
Affixed to the laser.
WITH OPTICAL INSTRUMENTS
CLASS 2M LASER PRODUCT
P0 < 1mW
λ = 600–700 nm

IEC 60825-1:2014

Explanatory label: Laser class 4

Attached to removable covers of the
DANGER – CLASS 4 INVISIBLE LASER RADIATION
WHEN OPEN AVOID EYE OR SKIN EXPOSURE TO
laser.
DIRECT OR SCATTERED RADIATION

IEC 60825-1:2014

Table 4: Explanatory labels

2.12 Independent alteration or replacement

parts procurement
Alteration or modifications to the product are only permitted with the
written approval of the manufacturer. Original spare parts and acces-
sories authorized by the manufacturer serve to ensure safety. Failure to
heed these instructions results in exclusion of all liability.

YLS-K 27
​ | Device description

3 Device description
The series of high power fiber laser described in this operating manual
was developed particularly for welding and cutting applications on met-
als and metal alloys. Depending on the configuration, the type and num-
ber of connections and operating elements as well as the power of the
laser can vary. The precise information can be found in the supplied
technical data.

3.1 Functional principle

The laser radiation is generated in these laser modules, which are inte-
grated in the laser. Every laser module can be understood as an inde-
pendent laser.
The output power of the laser modules can differ depending on the
type. The number of modules is determined by the nominal output
power of the laser.
The laser modules require direct voltage to generate the laser radiation.
The direct voltage is generated by the laser power supply, which is inte-
grated into the laser.
The radiation generated in the laser modules is guided by the associ-
ated fibers into the combiner module, where they are combined into a
single fiber. The fiber from the combiner module is spliced to the feed-
ing fiber in the splice box; the laser radiation is fed here into the feeding
fiber. Via the feeding fiber, the laser radiation enters the external weld-
ing optics, which are specific to the system owner and focus the laser
radiation on the material processing point.
Depending on the selected configuration, the feeding fibers may differ
in core diameter and length.

28 YLS-K
​ | Device description

Feeding fiber
Interfaces
Laser
power supply
Splice
box
Ethernet

Laser control (MCU)

Safety

LCU Laser module 2

LCU Laser module n

LCU Laser module 1
Combiner
module

...
Hardwiring

Laser chiller
CCU

Figure 2: Functional principle of the high power fiber laser

YLS-K 29
​ | Device description

3.2 Overview

1 2 5

Figure 3: Overview of the laser using YLS-3000-K as example

Item Designation Description

1 Operating ele- Elements for operation and monitoring of the laser
ments

2 Interfaces Communication and safety interfaces

3 Feeding fiber Guides the laser beam to the process optics.

4 Feeding fiber Output of the feeding fiber on the laser cabinet

output

5 Cable gland The voltage supply cable runs through the cable
gland to the connection point on the main switch.

6 Connections Water connections

30 YLS-K
​ | Device description

3.2.1 Operating elements

The operating elements of the high power fiber laser are described be-
low. The number and arrangement of the operating elements can vary
based on the configuration of the laser. For more information about
your product, see the supplied technical data.
1 2 3 4 5

Figure 4: Operating elements

Item Designation Description

1 Main switch Turning the main switch disconnects the voltage
supply to the laser.

2 Key switch The operating modes TEST and ROBOT can be se-
lected and the laser switched off (OFF position)
with this key switch.

3 Laser ON illumi- Pressing the illuminated pushbutton switches the

nated pushbut- laser power supply on. The illuminated pushbut-
ton ton lights up green as soon as the laser power
supply is switched on.

4 Emission illumi- The illuminated pushbutton lights up red once the

nated pushbut- laser power supply is switched on and laser emis-
ton sion is possible. You can check this lighting func-
tion by pressing the illuminated pushbutton.

5 E-Stop button Pressing the E-Stop button in an emergency situa-

tion switches off the laser power supply and the
laser emission.

YLS-K 31
​ | Device description

3.2.2 Interfaces and connections

The number and arrangement of the interfaces and connections can
vary based on the configuration of the product. The complete overview
of existing interfaces of your product, as well as the interface descrip-
tion and the contact assignment of the customer interfaces, can be
found in the supplied specifications.

Figure 5: Interfaces and connections

Item Designation Item Designation

1 Interfaces 2 Water connections

3.2.3 Fiber connector

All lasers are supplied with a feeding or process fiber with a fiber con-
nector located at the end. The quartz block at the end of the fiber con-
nector is used as an optical output of the laser and is protected against
knocks and shocks by a protective conduit or protective glass (depend-
ing on the ordered configuration). The protective glass offers protection
against contamination of the quartz block and can be exchanged quickly
if necessary.
1 2 3 4 5

Figure 6: Fiber connector with accessories

32 YLS-K
​ | Device description

Item Designation Item Designation

1 Process fiber 4 Protective glass

2 Protective conduit 5 Protective cap

3 Quartz block

Depending on the ordered configuration and laser power, different fiber

connector types are delivered that are designed for optics and laser out-
puts. The fiber connector types differ in their diameters and shape of
the mounting surfaces, core diameters of connected fibers and the way
they are assembled in the optics. The existing fiber connector types are
shown in the following figure. The exact dimensions of the respective
fiber connectors can be found in the appendix.

LCA LC-8 HLC-8

Figure 7: Overview: fiber connectors

Fiber con- Fiber core diameter [µm] Optional Protective

nector type protective glass option
conduit
LC-8 100, 150, 200, 300, 400, 600, Yes Yes
800, 1000

HLC-8 100, 150, 200, 300, 400, 600, Yes Yes

800, 1000

LCA 100, 150, 200, 300, 400, 600 No Yes

For recommendations on the process-dependent use of the protective

conduit or the protective glass, see the section Clean fiber connectors
[} 116].

YLS-K 33
​ | Device description

3.2.4 Main components

The main components of the high power fiber laser are described be-
low. The number and arrangement of the components can vary based
on the configuration of the laser. For more information about your
product, see the supplied technical data.

4
5
3 6
7

Figure 8: Main components

Item Designation Description

1 Dehumidifier Lowers the absolute humidity in the laser cabi-
net.

2 Mounting plate Contains the control and power electronics.

3 Splice box Connects the fiber from the combiner module

with the feeding fiber.

4 Laser power sup- Provides the necessary voltage and current in-
ply tensity to the laser modules.

5 Laser modules generate the laser radiation.

6 Combiner module Connects the fiber from the laser module with
the feeding fiber.
Contains sensors for measuring the reflection
and electronic components for evaluating the
fiber break monitoring.

7 Distributor of the The distributor distributes the cooling water

water system among the existing cooling circuits.

34 YLS-K
​ | Device description

3.2.5 Electrical mounting plate

The electrical mounting plate of the high power fiber laser is shown as
an example in the following figure. The components and their arrange-
ment on the mounting plate can vary based on the configuration of the
laser. The exact layout of the mounting plate of your laser as well as the
information about the components used can be found in the supplied
circuit and layout diagram of the mounting plate.

1 2 3 4

5 6 7 8
Figure 9: Electrical mounting plate YLS-3000-K

Item Designation Item Designation

1 Main switch (secured dis- 5 Triple-deck terminal blocks
connect switch with side
actuation)

2 Feed-through terminals 6 Miniature fuses

3 24VDC power supply unit 7 Relays

4 Laser control 8 Monitoring safety relay

YLS-K 35
​ | Delivery and transport

4 Delivery and transport

WARNING
Danger of severe injuries
In the event of improper handling of the product,
there is a danger of severe injuries due to the high
weight of the product.
ð Only work with suitable tools and equipment!
ð Wear the appropriate personal protective
equipment during all work!!

4.1 Scope of delivery

The delivery consists of:
• high power fiber laser
• CD with the software LaserNet and operating manual for the
product
• Accessories (see supplied accessories list)

4.2 Delivery and transport

The product is delivered in packaging that offers maximum protection.
The packaging is equipped with a shock and tip monitoring that warns
in event of improper handling. If the packaging shows signs of external
damage or the shock and tip monitoring was activated, immediately in-
form the transport company and your representative at IPG Laser
GmbH.

Transport without shock Transport with shock

Figure 10: Shock monitoring

36 YLS-K
​ | Delivery and transport

Not tipped Tipped Tipping angle

Figure 11: Tip monitoring

Transport damage
Red indicators are a sign of possible transport dam-
age.
ð Check the load for damage immediately after
delivery.
ð In the event of damage, inform IPG Laser GmbH
and the transport company in writing.
ð Always specify the serial number of the acti-
vated shock and tip monitoring device.

4.2.1 Unloading
The product is delivered in a wooden transport crate. The product and
the accessories are delivered on transport pallets. The system owner is
responsible for the unloading of the components and their transport to
the final installation site of the product.
WARNING
Danger of severe injury from tipping of the product
In the event of improper handling, there is a risk of
serious injuries (e.g. crushing injuries) from tipping
of the product.
ð Use only a forklift for unloading the product!

NOTICE
Damage during transport
In the event of improper handling, there is a danger
of device damage.
ð Always transport the product standing upright!

YLS-K 37
​ | Delivery and transport

4.2.2 Unpacking the product

NOTICE
Damage to optical components
The fibers, in particular the fiber connectors, are
sensitive optical components. There is a risk of dam-
age in the event of improper handling.
ð Take care not to damage the fibers during
transport and unpacking.

Unpacking ð Remove the product and the supplied accessories from the pack-
aging.
Packaging mate- ð Save the packaging material and the inserts in case transport or
rial storage are required in the future or until any irregularities are
resolved.
Completeness ð Consult the delivery documents to verify that all parts are
present and complete. If parts are missing or the product is dam-
aged, immediately notify IPG Laser GmbH.

4.2.3 Transport to the installation site

Transport with a The product is equipped with threaded plates for fastening the eye
crane bolts. These are located underneath the upper cover.

Figure 12: Threads for eye bolts

Item Designation Item Designation

1 M12 thread for fastening 3 Screws
the eye bolt

2 Upper cover

38 YLS-K
​ | Delivery and transport

1. Remove the M5 countersunk screws on the left and right side of

the upper laser cabinet cover.
2. Carefully lift the upper cover.
The upper cover is connected to the frame of the laser cabinet by a grounding
wire. The grounding wire is fastened to the grounding connector (star point) with a
flat connector.
3. Disconnect the flat connector of the grounding wire from the
grounding connector on the frame.
4. Remove the upper cover.

Figure 13: Removing the upper cover

NOTICE
Damage to the electronics due to falling objects
The upper cover of the laser cabinet protects the
electronics underneath. The removal of the upper
cover reduces the protection class of the cabinet to
IP00 (no protection). The electronics of the laser can
be damaged by falling objects or penetrating water.
This type of damage is not covered by the IPG war-
ranty.
ð Take care not to allow any objects to fall into
the laser.
ð Take care not to allow any liquids to enter the
laser.
ð Restore the upper cover immediately after the
transport.

5. Screw the four eye bolts into the provided threaded plates (M12
thread).
You can now use a suitable lifting device to lift the product out of the transport
packaging and bring it to the installation site.

YLS-K 39
​ | Delivery and transport

WARNING
Risk of injury from falling of the product
Incorrect use of the eye bolts can result in the load
falling during transport of the product.
ð Ensure that the suspension angle is at least 60°
while lifting with a crane.
ð Ensure that the eye bolt is completely screwed
in, level and resting fully against the contact
surface.
ð Ensure that the eye bolt is loaded in the ring
plane and not by horizontal pull.

Figure 14: Tensile load on the eye bolt

Figure 15: Suspension angle during crane transport

40 YLS-K
​ | Delivery and transport

Transport on Products with robust casters can be moved to their installation site over
casters short distances without additional aids.

WARNING
Danger of severe injury from tipping of the product
In the event of improper handling, there is a risk of
serious injuries (e.g. crushing injuries) from tipping
of the product.
ð Do not push the product over edges, uneven
surfaces or floor openings / gaps.

Figure 16: Caster with fixing device

ð Unlock the fixing device on the front casters of the product to be

able to move the product.
ð Move the product on its casters only over short distances and on
smooth, level floors.
ð Set up the product on a level surface.
ð Secure the product against unwanted rolling by pushing the fix-
ing device on the front casters down.

Transport with a ð If the product has casters, ensure that the casters are locked us-
forklift ing the fixing device to prevent the product from rolling off the
pallet.
ð Ensure that the product is sufficiently secured during transport.

YLS-K 41
​ | Delivery and transport

Figure 17: Transport with pallet

4.3 Returning the product

ð Only return the product when asked to do so by IPG Laser GmbH.
ð Never send a product back to IPG Laser GmbH without enclosing
a valid R eturn M aterial A uthorization number (RMA no.).The
RMA number can be obtained from the IPG Laser GmbH service
department.
ð Use suitable packaging for the return shipment of the product.
We recommend that you use the original packaging.
ð Secure the product with the available wooden crossbar (1) to
prevent transport damage (see the example in the figure below).

42 YLS-K
​ | Assembly and installation

5 Assembly and installation

WARNING
Danger of severe injuries
In the event of improper handling of the product,
there is a danger of severe injuries due to the high
weight of the product.
ð Only work with suitable tools and equipment!
ð Wear the appropriate personal protective
equipment during all work!!

NOTICE
Danger of damage to the product
The product can be damaged in the event of im-
proper assembly / installation.
ð Ensure that only qualified specialist personnel
carry out the work described in the installation
manual.

Protective gear of the installation personnel

The installation personnel must wear the required
personal protective equipment during the installa-
tion and assembly work.

Safety measures during integration into other ma-

chines
The laser was developed solely for integration into
other devices or machines. All fiber outlets of the
laser system are products of laser class 4. It is the
user’s responsibility to ensure that the fiber outlet or
the process optics are given a protective housing to
ensure laser class 1 according to EN 60825-1. The
laser cabinet and the feeding and process fibers cor-
respond to laser class 1.

YLS-K 43
​ | Assembly and installation

5.1 Space requirements and room conditions

NOTICE
Product damage due to freezing
Freezing water in water lines can cause damage to
the product.
ð Do not set up the product in areas at risk to
freezing temperatures!

Relevant information
The dimensions as well as the weight and climate in-
formation for the product can be found in the sup-
plied specifications.

Installation Observe the following points for installation of the product:

ð Select the installation position such that access to the product
from all sides is guaranteed. A minimum distance of 1 m must be
maintained on all sides.
ð Note the weight of the product as well as the temperature and
humidity limits when selecting the installation site.
ð Make certain that the product is only installed on level, paved
surfaces to ensure the stability of the product.
ð Install the product such that no damage can result from internal
traffic or transports.

5.2 Supply connections

ð Make sure that all supply connections required for operation of
the product are available and usable.

5.2.1 Supply voltage

The product requires a voltage supply of 3 x 400 VAC at 50 Hz or 3 x
460 VAC at 60 Hz (see the table below). The connection has four poles
(L1, L2, L3, clockwise phase sequence and PE).
Additional information regarding electrical connection values can be
found in the supplied specifications.

44 YLS-K
​ | Assembly and installation

Physical size Design Unit Max. deviation

Operating voltage 400 / 3P + PE or VAC ± 10%
460 / 3P + PE

Frequency 50 (400 VAC ) Hz ± 1%

60 (460 VAC)
Table 5: Required supply voltage

Electrical connec- The electrical connection takes place in the product (feeding through
tion screw connection on back side).

5.2.2 Cooling water supply

Tap water The tap water serves for cooling of the laser modules. The following re-
quirements must be met:
• The water hardness may not exceed 0.25 dH.
• The electrical conductivity should not exceed 50 µS/cm.

5.3 Set up the product

If the product is not located at its final installation site, follow the in-
structions given in Transport to the installation site [} 38] for setting
up the product at its final location.

5.4 Running lines and fibers

NOTICE
Damage to the lines
Improper running of the lines can damage them or
impair the signal transport.
ð When running lines and fibers along the
ground, protect them with a suitable cable con-
duit.
ð Avoid tripping hazards.
ð Do not run the electronic signal cable alongside
existing power cables!

YLS-K 45
​ | Assembly and installation

NOTICE
Damage to the fiber
The fiber can be damaged by mechanical stresses.
The minimum bending radius of an unloaded fiber is
100 mm. In areas where motion takes place, the min-
imum bending radius is 200 mm.
ð When running the fiber, ensure that the speci-
fied minimum bending radius is complied with.
ð Avoid mechanical loads (shocks, impacts, twist-
ing, etc.) on the fiber and the fiber connector.

Running of the lines and fibers

The system integrator is responsible for running the
connection lines and the fiber to the product.

Unpacking fibers 1. Remove the cable ties or tape with which the fiber is fastened to
the product or the transport box.
2. Remove the plastic bag at the end of the fiber.
Running the fiber 3. Take the fiber connector in your hand and roll out the fiber with-
out twisting.
4. Run the fiber in a suitable cable channel.

5.5 Connecting the product

NOTICE
Damage to electronic assemblies
Mechanical modifications to cabinets, plug connec-
tors or pass-through openings can reduce the IP pro-
tection class. If the protection class is lowered, dirt
or moisture could enter inside the cabinet and cause
damage.
ð Always follow the instructions below.

ð Attach all lines to the product such that it is possible to move the
product 1 m in any direction for assembly work.
ð Use only the provided electrical plug connectors.

46 YLS-K
​ | Assembly and installation

ð Close all unused interfaces with the provided protective caps.

ð Consult with IPG Laser GmbH before manufacturing deviating
supply lines (in particular interface cables).
ð Do not add any additional openings to the cabinets.
ð Carefully close the cabinet of electrical or electronic components
after installation.

5.5.1 Connecting the supply voltage

DANGER
Risk of death from supply voltage
Coming into contact with energized lines and com-
ponents can lead to severe injuries or death.
ð Ensure that all work on energized parts / lines
is performed only by trained experts.
ð Ensure that the supply cable is de-energized
and not connected to the power grid when con-
necting it to the product.
ð Ensure that the product is grounded by a pro-
tective earth conductor of the supply cable.
Any interruption of the grounding can result in per-
sonal injuries.

Follow the steps below to connect the voltage supply:

1. Remove the M5 countersunk screws on the left and right side of

the upper laser cabinet cover.
2. Carefully lift the upper cover.
The upper cover is connected to the frame of the laser cabinet by a grounding
wire. The grounding wire is fastened to the grounding connector (star point) with a
flat connector.
3. Disconnect the flat connector of the grounding wire from the
grounding connector on the frame.
4. Remove the upper cover.

YLS-K 47
​ | Assembly and installation

Figure 18: Removing covers

NOTICE
Damage to the electronics from falling objects
The upper cover of the laser cabinet protects the un-
derlying electronics. Removing the upper cover re-
duces the protection level of the cabinet to IP00 (no
protection). The electronics of the laser can be dam-
aged by falling objects or penetrating water. This
type of damage is not covered by the warranty from
IPG.
ð Do not allow objects to fall into the laser.
ð Do not allow liquids to enter the laser.

5. Run the supply cable through the cable gland on the back side of
the product.
6. Connect the protective earth conductor PE to the green/yellow
terminal.
7. Check the rotary field (clockwise) of the supply voltage.
8. Connect the wires of the supply cable to the terminals L1, L2, L3
of the main switch in accordance with the rotary field.
9. Attach the supply cable in the interior of the housing using cable
ties to the housing frame.
10. Secure the supply cable against strain with the screw fitting.

48 YLS-K
​ | Assembly and installation

1 2 3 4
Figure 19: Connection of the supply voltage

Item Designation Item Designation

1 Cable gland 3 Terminal protective earth
conductor PE

2 Screw fitting for the supply 4 Terminals L1, L2, L3

cable

11. Reconnect the grounding line of the upper cover to the grounding
connector and screw the upper cover to the laser cabinet.
Additional earth- 12. Create an additional earthing of the product at the connection
ing (threaded bolt M8 x 16mm) for the leakage current. The mini-
mum cross section of the earth cable must be 10 mm².

Figure 20: Additional earthing connection

YLS-K 49
​ | Assembly and installation

5.5.2 Connecting the external interfaces

The number and arrangement of the interfaces and connections can
vary based on the configuration of the product. The complete overview
of existing interfaces of your product, as well as the interface descrip-
tion and the contact assignment of the customer interfaces, can be
found in the supplied specifications.
XP1 XPIF XP3 XP5

Figure 21: Connecting the external interfaces

The following table lists all interfaces with which the product can be
equipped. The actual number and arrangement of the interfaces de-
pends on the ordered product configuration.

Designation Description
XPIF Interfaces Safety, control and monitoring interface

XP1 Hardwiring interface Control of the laser via an external control

(Hardwiring)

XP3 Laser chiller interface Interface of the laser chiller

(Chiller)

XP5 Ethernet interface Communication interface between com-

(Ethernet) puter and laser (LaserNet)
Table 6: Possible interfaces

ð Connect the interface cables according to the supplied technical

data. Note the pin assignment.
ð Ensure that the interlocks of the plug connectors snap into place.

50 YLS-K
​ | Assembly and installation

5.5.3 Connecting the fiber connector to the process

optics
Before you plug the fiber connector into the welding optics, this must
be checked and if necessary cleaned of contamination.

NOTICE
Damage to the fiber through soiling of the quartz-
block end-face
Soiling of the quartz-block end-face of the fiber con-
nector can lead to high stray light values during laser
emissions and loss of laser output power. In addi-
tion, this can be burned into the quartz-block end-
face during laser emission as well as overheating and
damaging the optics. Such damage is NOT covered by
the warranty.
ð Check the quartz-block end-face for soiling be-
fore connecting the fiber connector to the op-
tics.
ð Clean the quartz-block end-face, if necessary.

NOTICE
The fiber connector is supplied with a protective cap
that protects it from dust and mechanical damage.
ð Close the fiber connector with the supplied pro-
tective cap when not in use.

Figure 22: Fiber connectors with and without protective cap

YLS-K 51
​ | Assembly and installation

Fiber connectors are generally equipped with a protective glass or a

protective conduit to protect the sensitive quartz block at the fiber end
from contamination or damage during installation. Depending on the
area of application and the required laser power, it may be necessary to
unscrew the protective glass or protective conduit.

NOTICE
Damage to the fiber through improper use of the
quartz block protection
For applications with high vibrations or high acceler-
ations of the process optics, the protective conduit
can become loose around the fiber outlet and fall
into the process optics. Due to the high temperatures
at high laser power, the protective glass or protec-
tive conduit may melt causing damage to the fiber
connector and the process optics.
ð Use the protective conduit or glass only for ap-
plications and under conditions which are ex-
pressly intended to prevent damage to the fiber
connector and process optics.

The section Clean fiber connectors [} 113] includes instructions for

cleaning the fiber connector, correct use of quartz block protection as
well as the correct installation of the fiber connector in the welding op-
tics. Follow the instructions in this chapter to safely connect the fiber
with the welding optics.

5.5.4 Connecting the water supply

NOTICE
Danger of damage to the product
Risk of damage to the laser, fiber connectors and op-
tics due to incorrect connection of the cooling.
ð Note the information in this section before
start-up and maintenance work.

52 YLS-K
​ | Assembly and installation

Using pipes for the water supply

Note the following aspects when using pipes.
Recommended materials:
Stainless steel (1.4301 as per EN 10027-2)
Copper
Keep in mind that copper pipes should not be used in
a water circuit in which metal parts in contact with
water with a negative standard potential (e.g., alu-
minum) are located. There can be a redox reaction
that can cause metal parts with a negative standard
potential to corrode.
Unsuitable materials:
Normal steel
Galvanized steel
Recommendation for the pipeline dimensioning:
Laser cooling circuit: 8 m³/h at Δpmax = 0.5 bar
Optics cooling circuit: 2 m³/h at Δpmax = 0.5 bar

ð Note the following points when connecting the water supply:

• Work on the cooling water distribution may only be performed
by IPG service personnel or specially trained experts.
• An insufficient supply of cooling water can lead to damage to the
laser or the optics.
• Installing bridges or bypasses, etc., is not permitted since the op-
timal cooling of individual components cannot be guaranteed in
this case.
ð When connecting, observe the following values according to the
supplied technical data:
• Water flow
• Water pressure
• Water temperature

The product is a model without integrated laser chiller. The laser must
be cooled by an external cooling system. The cooling water is distrib-
uted to the laser modules inside the product. The water connections are
located on the rear of the product.

YLS-K 53
​ | Assembly and installation

1 2 3 4

Figure 23: Water connections

Item Designation Item Designation

1 Condensate drain 3 Laser circuit water inlet

2 Laser circuit water outlet 4 Water drain with water-solu-

ble membrane

The product is equipped with a water drain with a water-soluble mem-

brane in the cabinet bottom. In the case of a leakage inside the laser, the
membrane dissolves and the water can flow out through the water
drain.
ð When connecting the water supply, take care that the water drain
does not get wet as this could cause the membrane inside to dis-
solve. The absence of the membrane impairs the seal of the cabi-
net so that the correct microclimate inside the cabinet can no
longer be guaranteed.

Connecting the 1. Connect the hoses of the tap water supply to the laser circuit con-
water supply nections according to the designation. Note the direction of water
flow.

2. Ensure sufficient cooling of the process optics and the fiber con-
nector.
The fiber connector is equipped with temperature sensors that trigger an error in
the laser if the upper limit is exceeded (see supplied technical data).

54 YLS-K
​ | Assembly and installation

Risk of damage to the optical elements

The laser has no optics circuit for cooling the process
optics and the fiber. It is the responsibility of the sys-
tem owner to ensure sufficient cooling of these opti-
cal elements.

WARNING
Risk of slipping due to draining condensate
At the outlet of the condensate outflow, puddles can
be formed by discharging water, which can cause
danger of slipping.
ð Connect a drain hose to the condensate drain or
place a collection vessel under the product to
catch the escaping condensate.

5.6 Installing the software

The software LaserNet is included with the product. LaserNet serves for
operation and monitoring of the laser and its auxiliary components.
Fast Ethernet 100 Mbit/s is used as the interface between the computer
and the laser.
The section LaserNet software [} 70] offers information on system re-
quirements as well as software installation.

YLS-K 55
​ | Acceptance and commissioning

6 Acceptance and commissioning

The commissioning of the product takes place in cooperation with the
service personnel of IPG Laser GmbH.

NOTICE
Damage to product components
The commissioning of the product may not take
place until all acceptance tests have been fully com-
pleted.
ð Perform all acceptance tests together with the
competent IPG service department in accor-
dance with the commissioning report.

6.1 Visual inspection

The visual inspection offers an initial overview of the condition of the
installation.
ð Ensure the following:
• The space room conditions must be taken into account.
• A space of 1 m must be maintained on all sides of the product.
• The casters of the product must be locked (if present).
• All plug connectors must be locked or screwed onto the product.
• The product cabinet and the fiber must not exhibit any visible
damage.

6.2 Work to be performed before

commissioning
WARNING
Danger from laser radiation
Laser radiation can damage the eyes and skin.
ð Only perform the commissioning work in coop-
eration with the competent IPG service depart-
ment.

56 YLS-K
​ | Acceptance and commissioning

ð Perform all acceptance tests in the supplied commissioning re-

port.
The product is ready for production operation after successful comple-
tion of the acceptance tests.

6.3 Transfer to operation

The responsible service staff member at IPG laser GmbH signs the com-
missioning report.
The authorized representative(s) of the system owner checks the com-
missioning report for accuracy and completeness and signs it.
After signing of the commissioning report, the product is transferred to
production operations to be commissioned.

6.4 Recommissioning
After a prolonged shutdown, the product must be completely inspected
before being commissioned again.
ð Carry out the entire commissioning procedure.

YLS-K 57
​ | Operation

7 Operation
WARNING
Danger from laser radiation
Laser radiation can damage the eyes and skin.
ð Never disable the prescribed safety equipment.
ð Observe all instructions and information from
the Safety section.

WARNING
Danger of burns
Immediately after the laser machining (soldering/
welding/cutting), the machined surfaces of the
workpieces are very hot.
ð Wear safety gloves while working with these
workpieces.

Safety measures during integration into other ma-

chines
The laser was developed solely for integration into
other devices or machines. All fiber outlets of the
laser system are products of laser class 4. It is the
user’s responsibility to ensure that the fiber outlet or
the process optics are given a protective housing to
ensure laser class 1 according to EN 60825-1. The
laser cabinet and the feeding and process fibers cor-
respond to laser class 1.

7.1 Operating modes

The product can be operated in two operating modes.
TEST Operating mode TEST is for manual operation of the laser. In TEST
mode, the laser can be controlled via the LaserNet software and mainte-
nance work can be performed.
ROBOT The ROBOT mode is the automatic mode of the laser and the standard
operating mode for production operation. The laser is controlled via the
hardwiring interface or an external fieldbus interface, if present. The
LaserNet software is used for monitoring the laser operation.

58 YLS-K
​ | Operation

7.2 Switching on/off

Switching on 1. Ensure that the supply line of the supply voltage is connected.

Humidity within the product cabinet

If the product was subjected to an environment with
high humidity while switched off, it may be neces-
sary to reduce the humidity within the product cabi-
net. To do this, follow the instructions below before
switching on the product at the main switch.

2. Ensure that all protection covers of the product are firmly in-
stalled and, if present, all doors of the product are closed.
3. Ensure that the water cooling of the product is switched off first.
4. Switch on the product with the main switch.
5. Turn the key switch on the front side of the product to TEST or
ROBOT, depending on the application.

Determining the dew point temperature

The product is equipped with sensors that measure
the humidity inside the product and the cabinet tem-
perature. If the dew point temperature calculated
from the two parameters is too high, the product
outputs a corresponding alarm message (see Mes-
sages of the Dew Point tab).

6. If necessary, wait for some time until the installed dehumidifier

has lowered the dew point temperature to a temperature that is
below the temperature of the coldest laser module.
The current dew point measurement can be checked in the LaserNet software in
the Dew point tab (see section Dew point tab [} 104]). The temperature of the
coldest laser module can be read from the Status tab (see section Messages of
the Status tab [} 145]).
7. Ensure that the supply lines for water are connected to the prod-
uct.
8. Switch on the external laser chiller.

YLS-K 59
​ | Operation

Switching off
NOTICE
Risk of damage due to freezing
If the laser is in a cold area or one at risk of freezing
temperatures, freezing water can damage the laser
and the water lines.
ð If you do not intend to use the laser for a pro-
longed period of time, follow the steps listed in
the section on decommissioning and disposal.
ð When switching off the laser briefly, leave the
main switch ON. Make certain that the cooling
water supply to the laser is ensured. The tem-
perature-controlled cooling water protects the
device from damage due to cold.

After completing the work (production operation), switch off the laser
according to the following procedure:
9. Turn the key switch on the front side of the laser to OFF.
10. Switch off the laser with the main switch.
11. Switch off the external laser chiller.

Overheating of the laser power supply

Once the main switch of the laser is switched on, all
laser power supply models equipped with a yellow
front are supplied with voltage, even if the key
switch of the laser is in the OFF position. The con-
stant power consumption produces heat that must
be dissipated via an external cooling system.
ð To prevent overheating of the laser power sup-
ply, do not switch off the external laser chiller
as long as the laser is switched on at the main
switch.

60 YLS-K
​ | Operation

7.3 Switching on the laser power supply

High leakage current
High leakage current upon switching on the laser
power supply can result in shutdown of the laser
power supply. In a stable condition, the typical leak-
age current at 400 VAC is approximately 60 mA.
In this case, use a residual current circuit breaker
with a delay during the start phase.

Various options for switching on the laser power supply are described
below.

Safety interface The safety interface is located on the back side of the laser. Closing of
the potential-free contacts at this safety interfaces switches on the laser
power supply (see External control [} 64]). To switch the laser power
supply back on again, such as after a fault, the contacts must first be
opened (for the pin assignment of the safety interface, see the supplied
technical data).

LaserNet soft- In TEST mode (manual operation), the laser power supply can be
ware switched on via the LaserNet software.

Hardwiring inter- In ROBOT mode, the laser power supply can be switched on via the
face hardwiring interface (control supplied by the system owner) (see the
supplied technical data).

YLS-K 61
​ | Operation

7.4 TEST mode

For the TEST mode, you require an external computer on which the
LaserNet software is installed in order to control the laser. The commu-
nication between the computer and laser takes place by means of an
Ethernet interface (see supplied technical data).
The LaserNet software is described in detail in section LaserNet soft-
ware [} 70] .
1. Follow the steps described in Chapter Switching on/off [} 59] to
switch on the laser in TEST mode.
Establishing a 2. Establish a connection to the laser, if this has not already been
connection to
done (Establishing a connection to the laser [} 74]).
LaserNet
3. Start the LaserNet software (Starting LaserNet [} 76]).
4. Open the Control tab.
The buttons for controlling the laser are found here. The buttons (5),
(6), (8) and (10) always indicate the current operating state. Pressing
the buttons causes a change to the operating state of the laser.

1
2
5
6
7

3
8
4 9
10

Figure 24: Control tab

Checking the After maintenance work and a prolonged shutdown of the laser, the
beam path beam path must be checked with the help of the guide laser.
The guide laser switches on. The LED indicator next to the button is activated. On
the Status tab, the status LED indicator “Guide laser ON” lights up green.

62 YLS-K
​ | Operation

5. Check whether the guide laser is visible at the outlet of the

process optics and has no irregularities. You can do this, for exam-
ple, by holding a white sheet of paper in front of the process op-
tics and looking at the laser spot.
6. Contact the responsible IPG service department if the laser spot at
the outlet of the process optics is invisible or exhibits irregulari-
ties such as dark spots. Do not turn on the laser emission if this is
case.
7. Also check whether the laser spot can be seen as required on the
place being processed.
Switching on the If the laser spot at the process optics outlet has no abnormalities and is
laser power sup- focused on the spot to be processed, you can turn the laser power sup-
ply
ply.
8. Turn off the guide laser.
9. Click on the button OFF (5).
The laser power supply switches on. The status of the button changes to ON. On
the Status tab, the status LED indicator “Laser power supply ON” lights up. If no
alarms are present, the laser switches to the Laser ready state.
After switching on the laser power supply, you can continue to work
with or without the laser program.

7.4.1 Working without the laser program

1. Make sure that the laser power supply is switched on and in the
mode Laser ready.
Setting the laser 2. In the option fields (1) of the Control tab [} 97], select whether
power
the laser power should be indicated in percent of the pump cur-
rent or directly as power in watts.

Laser power
The allowed setting range of the laser power lies be-
tween 10% and 105% of the nominal laser power
(see supplied technical data).
ð Always specify a power of at least 10% to en-
sure stable and fault-free operation of the laser.

3. If necessary, set the rise and fall times in the Ramping Time tab
(9). To do this, enter the desired value (max. 5000 ms) into the
corresponding input field and confirm your entry with the Enter
key or by clicking on the button Set .
Switching on the 4. Click on the button Emission OFF (6).
laser emission
As soon as the laser is emitted, the status messages Emission enabled and Emis-
sion ON become active.

YLS-K 63
​ | Operation

The emitted laser power is indicated in the power output indicator field (kW). The
laser power can be changed at any time using the slider.
5. Click on the button Emission ON (6) to switch off the emission.
Switching off the 6. Click on the button Laser ON (5) to switch off the laser power
laser power sup- supply.
ply
The status indicators Laser ON and Laser ready are deactivated.

7.4.2 Working with the laser program

1. Make certain that the laser power supply is switched on.
2. Select the program number (4) of the laser program you would
like to work with in the Control tab [} 97]. Information on pro-
gram creation can be found in the section LaserNet program edi-
tor [} 106].
3. Click on the button Start program (4).
During execution of the program, the button Start program changes to
STOP . In addition, the status message Program active is activated. After
the end of the laser program, the status End of program is activated. The
status message Program active is deactivated.
An interruption during the execution of the laser program is indicated
by the fault Program interrupted. The reason for the interruption of the
laser program is displayed on the Events tab.
You can also interrupt a laser program by clicking on the button STOP .
In this case, the fault message Program interrupted is output.

7.4.3 External control

The external control can be configured as another condition for switch-
ing on the laser radiation in the laser.
External control in ROBOT mode
The function of external control is activated in the
TEST mode via the button External control OFF on
the Control tab in LaserNet. The function remains
active even after switching to the ROBOT mode.

For switching the laser emission on and off via the external control, the
signal Emission ON at the safety interface is used.
HIGH signal (+4 … 30 VDC) – Emission ON
LOW signal (-3 … + 2 VDC) – Emission OFF
This signal can be used for modulation of the laser radiation. This re-
quires a signal generator that outputs a square wave. The laser radia-
tion can be modulated with a frequency up to a maximum of 5,000 Hz.
64 YLS-K
​ | Operation

For more information about the safety interface, see the supplied tech-
nical data.

External control and ramp function

It is not possible to use ramping times together with
the external control.

To operate the laser via the external control, do as follows:

1. Establish a connection to LaserNet, if this has not already been
done (see TEST mode [} 62]).
2. Connect the external control to the safety interface (for the pin as-
signment of the safety interface, see the supplied technical data).
Laser emission via external control
If the button Emission ON is active, laser emission
can result upon connection of an external direct cur-
rent to the external control.
ð Do not switch on the control voltage of the ex-
ternal control.

Activating the ex- 3. Open the Control tab [} 97].

ternal control
4. Click on the button External control OFF (8).
The button then changes its status to ON. The external control is activated.
5. Click on the button Laser OFF (5).
The button then changes its status to ON. The laser power supply switches on.
6. Set the laser power (TEST mode [} 62]).
7. Click on the button Emission OFF (6).
8. Set the signal Emission ON of the external control to HIGH.
The laser radiation is enabled. The laser emits the preselected laser power. You
can change the power at any time using the slider (2) or directly entering a new
value.
Deactivating the 9. Set the signal Emission ON of the external control to LOW.
external control
10. Click on the button Emission ON (6).
The laser emission stops.
11. Click on the button Laser ON (5).
The laser power supply switches off.

YLS-K 65
​ | Operation

7.4.4 Analog control

With the Analog control function, you can define the preselected power
via the analog interface. The function is also available in ROBOT mode
(see interface description in the supplied technical data).
To use the Analog control function, a direct voltage signal of 0…10 VDC
must be present at the analog interface (see supplied technical data).
This signal can be used for modulation of the laser power. This requires
a signal generator.
To define the power preselection via the analog interface, do as follows:
1. Establish a connection to LaserNet, if this has not already been
done (TEST mode [} 62]).
2. Open the Control tab [} 97].
Activating the 3. Press the button Analog control OFF (10).
analog control
The button then changes its status to ON. The analog control is activated.
4. Click on the button Laser OFF (5).
The button then changes its status to ON. The laser power supply switches on.
5. Select the laser output power via the analog interface (see sup-
plied technical data).
An input voltage of 0 VDC corresponds to a laser power of 0 W, 10 VDC
corresponds to the nominal output power. The laser power can be set
via the signal Analog control. The exact setting range of the laser power
can be found in the supplied technical data.
6. Click on the button Laser emission OFF (6).
The button then changes its status to ON. The laser radiation is enabled. The laser
emits the preselected laser power. You can change the power at any time via the
connected input voltage of the analog interface.
7. Click on the button Laser emission ON (6).
The button then changes its status to OFF. The laser emission stops.
8. Click on the button Laser ON (5).
The button then changes its status to OFF. The laser power supply switches off.

Combining analog and external control

Usually, the analog control (preselection of the laser
power) is combined during laser operation with the
external control (enabling or modulation of the laser
radiation). In this case, you need another external di-
rect current module and you must activate the func-
tion External control [} 64] in LaserNet.

66 YLS-K
​ | Operation

Analog control and ramp function

It is not possible to use ramping times together with
the analog control.

7.5 ROBOT mode

External control in ROBOT mode
In ROBOT mode, the laser emission can be controlled
via the External control function. In the operating
mode TEST, this is activated via the button External
control OFF in the LaserNet tab Control. After
switching to the ROBOT mode, the function remains
active.

1. Follow the steps described in the section Switching on/off [} 59]

to switch on the laser in ROBOT mode.
2. Establish a connection to the laser, if this has not already been
done (Establishing a connection to the laser [} 74]).
3. Start the LaserNet software (Starting LaserNet [} 76]).
The LaserNet software is used for monitoring the laser operation. All
LaserNet buttons, incl. the buttons Reset and E-Stop are disabled. This
can also be deactivated, if necessary. Detailed information about the
LaserNet software can be found in the section (LaserNet software
[} 70]).

Checking the After maintenance work and a prolonged shutdown of the laser, the
beam path beam path must be checked with the help of the guide laser.
The guide laser switches on. The corresponding signal is sent back from the laser
to the robot as confirmation.
4. Check whether the guide laser is visible at the outlet of the
process optics and has no irregularities. You can do this, for exam-
ple, by holding a white sheet of paper in front of the process op-
tics and looking at the laser spot.
5. Contact the responsible IPG service department if the laser spot at
the outlet of the process optics is invisible or exhibits irregulari-
ties such as dark spots. Do not turn on the laser emission if this is
case.

YLS-K 67
​ | Operation

Laser program To enable laser radiation in ROBOT mode, a laser program (program
nos. 1–50) must be specified. Laser programs can be created via the
program editor LaserNet software and stored in the internal memory of
the laser (see section LaserNet program editor [} 106]). If no laser pro-
gram has been set, laser program 0 is automatically activated. In this
case, the laser is emitted using the preset laser power as soon as the
corresponding signal has been applied. Upon removal of the signal, the
laser emission is interrupted.

General program 6. The input signal Request laser will be sent by the external opera-
sequence tor control of the laser. Without this signal, all other input signals
that may be set will be ignored.
As output, the signal Laser assigned is set by the laser.
7. The input signal Laser ON switches on the laser power supply.
As output signal, Laser ON is sent when the laser power supply has been switched
on successfully and has reached its nominal output voltage.
If no failures are active, the laser outputs the signal Laser ready.
8. The input signal Program number selects a laser program.
As an output signal, Program number is sent as confirmation.
9. The input signal Program start enables the laser emission.
If no program number is set, the laser operates with program number 0.
In this case, the output power must be set via LaserNet or an external
interface (analog interface or fieldbus). The laser emission remains en-
abled as long as the signal Program start is set or until the signal Pro-
gram stop is sent. As long as a program is active, the laser sends the out-
put signal Program active. When a program is finished, the laser sends
the output signal End of Program. If a program was interrupted unex-
pectedly by a failure, the laser sends the output signal Program inter-
rupted.

68 YLS-K
​ | Operation

Program se-
quence example

Figure 25: Program sequence example

YLS-K 69
​ | LaserNet software

8 LaserNet software
The software LaserNet is included with the laser. You can operate and
monitor the laser with the help of LaserNet. Fast Ethernet 100 Mbit/s is
used as the interface between the computer and the laser.

8.1 System requirements

In order that you can operate the LaserNet software on your PC, the fol-
lowing system requirements must be met:
• Pentium III/IV 1 GHz or compatible (recommended - Pentium IV
2 GHz)
• RAM 256 MB (recommended 512 MB)
• Screen resolution 1024х768 (XGA) 256 colors (recommended -
True Color)
• Ethernet 100 Mbit
• CD/DVD drive (only for installation)
• Operating system Windows 2000 / XP / VISTA / 7 / 8 / 10

8.2 Installing the software

The installation wizard installs the software on your computer and
places a shortcut on your desktop for starting the software, if desired.
1. Insert the installation CD into the CD drive of your computer.
2. Open the folder LaserNet\Setup.
3. Double-click the LaserNet [Link] installation file to open the
installation wizard.
4. Click on Next .

70 YLS-K
​ | LaserNet software

Figure 26: Setup LaserNet welcome window

5. Select the installation location for the software and click on Next .

Figure 27: Setup LaserNet - Destination location

6. Select a name for the Start menu folder and confirm with Next .

YLS-K 71
​ | LaserNet software

Figure 28: Setup LaserNet - Selecting the Start menu folder

7. Click on Next .

Figure 29: Setup LaserNet - Additional tasks

8. Click on Install to start the installation.

72 YLS-K
​ | LaserNet software

Figure 30: Setup LaserNet - Installing the software

9. Click on Finish to finish the installation.

Figure 31: Setup LaserNet - Finishing the installation

10. Keep the option Launch LaserNet selected, to start LaserNet after
the Installation is finished.
LaserNet is now installed on your PC.

YLS-K 73
​ | LaserNet software

8.3 Establishing a connection to the laser

In order that you can establish a connection between your computer
and the laser, you must connect the computer and the laser to the same
local network.
Proceed as follows:
1. Connect a network cable to the corresponding interface of the
laser and to the network card of your computer.
2. In the Windows operating system, open the dialog window In-
ternet Protocol Properties (TCP/IPv4) and enter there
the standard IP address of the computer (see table and Fig. Inter-
net Protocol Properties)
3. Change the last 3 digits of the IP address. Note that the IP address
of the laser and the computer must differ in the last three digits.
4. After entering the IP address, click on OK.

Standard IP address of the computer and laser

IP address computer [Link]

IP address laser [Link]

Subnet mask [Link]

Table 7: Standard IP address

Figure 32: Internet Protocol Properties

74 YLS-K
​ | LaserNet software

5. Start the software by double-clicking the [Link] file or

its link LaserNet[VERSION].
The following screen appears.

Figure 33: LaserNet no connection

6. Click in the menu bar on the menu Configuration.

A drop down menu appears.
7. In the drop down menu, select the submenu IP Configura-
tion.
A dialog window appears.

Figure 34: IP Configuration dialog window

YLS-K 75
​ | LaserNet software

8. In the IP Configuration dialog window, click on the button

Add to create a laser name.
The first line of the dialog window is filled in.

9. Activate the Disabled cell in the State column by double-clicking

on it.
A drop down menu appears.
10. Click in the drop down menu on Enabled to activate the laser.
11. Click on OK.

The connection may take several seconds.

As soon as the connection between the laser and the program has been estab-
lished, the connection status in the LaserNet user interface changes from Net Con-
nection: NO to Net Connection: OK.

8.4 Starting LaserNet

1. Before starting LaserNet, make certain that the laser and com-
puter are connected to the same local network (LAN) and config-
ured appropriately.
2. Start the software by double-clicking the [Link] file or
its link LaserNet[VERSION].
The connection may take several seconds.
The window of the Status tab appears.

76 YLS-K
​ | LaserNet software

Figure 35: LaserNet status tab (example)

8.5 LaserNet user interface

The figure below shows the user interface of the LaserNet software. The
table contains a brief description of the main information elements of
the software.

1
5
2

Figure 36: LaserNet user interface

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Item Designation Description

1 Menu bar Via the menu bar, you have access to the menus,
submenus and options of the software. Various
settings can be configured in LaserNet using the
5 main menus.

2 Laser selection You can manage multiple lasers via the LaserNet
software. All lasers that have been connected to
the software are shown in this field. If the net-
work connection to a laser is deactivated, this is
indicated by an X over the laser icon. If a net-
work connection to a laser is active, the red X
over the corresponding laser icon disappears.

3 Power and tem- displays the current output power and mean
perature display temperature of the selected laser.

4 Tab Status messages, warnings and alarms as well as

operating parameters are displayed in the tabs.

In addition, you can configure settings relating

to laser operation in some tabs (e.g., Control).
The number and type of the tabs varies depend-
ing on the configuration of the laser.

5 Connection status Displays the status of the network connection to

the selected laser.

6 Status indicator Laser ON – Laser power supply is ON / OFF

Laser ready – Laser is ready / not ready to en-
able the laser radiation.
Chiller ready – Chiller is ready / not ready.
Chiller ready is a prerequisite for Laser ready.
Guide laser – If no chiller is configured, the sta-
tus of the guide laser is displayed instead of
Chiller ready.
Laser error – Laser has/does not have a fault.

7 Operating display Depending on the tab, the status messages,

warnings and alarms as well as the display
fields for performance data or temperature val-
ues are located in this field.
Table 8: Description of the LaserNet user interface

8.6 LaserNet menu description

The table below provides an overview of the LaserNet menu structure.
A detailed description of the individual menus can be found in the fol-
lowing sections of this operating manual.

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File menu
\Monitor File

\Exit
Configuration menu
\IP Configuration

\Laser \Change Access Right

\Reset Critical Alarms
\Fieldbus Settings
\Advanced Settings
\Configuration Update
\Configuration Overview

\Enable Control

\Change Password

\LaserNet \Control Options

Settings \Events
\Paths

\Language\Language selection (German, English, etc.)

View menu
\Toolbar

\Status Bar
Extras menu
\Program Editor

\QCW Pulse Editor

\QCW Program Editor

\Access Rights

\Fieldbus Debug Window

Help menu
\LaserNet Help

\Setup Teamviewer QS

\About LaserNet
Table 9: LaserNet menu structure

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8.6.1 File menu

Monitor file In the submenu Monitor File, you have the option of recording selected
signals. This recording can be used later for failure analysis.
To record the signals, do as follows:
1. Place a check mark in front of each signal you would like to
record.
2. Set the scanning period using the drop down menu Period.
3. Place a check mark in front of the field Enable the recording of the
monitor file.
4. Activate the recording by clicking on OK .
The resulting file is stored in the format *.txt. The file storage location is specified
in theConfiguration\LaserNet Settings\Paths menu under Path
to log files (see Section Configuration menu [} 89]).

Figure 37: Monitor file settings

Ending recording
End the recording when it is no longer required. Es-
pecially with a high scanning period, the monitor file
may otherwise become too large.

ð Remove the check mark from the field Enable the recording of the
monitor file to end the recording of the monitor file.
Exit You can close the LaserNet software via the Exit submenu.

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8.6.2 Configuration menu

Optional functions
Depending on the laser configuration and the se-
lected operating mode (TEST/ROBOT), some func-
tions may not be available in LaserNet. The unavail-
able options are shown in gray in LaserNet.

IP Configuration In the submenu IP Configuration, you can change the laser name and the
IP address of a laser as well as activate or deactivate a laser.

Figure 38: IP Configuration activated

The laser name is used for identification if you control and monitor
multiple lasers with one computer. Ensure that you assign each laser a
unique name. In the IP address column, the IP address for the laser with
the corresponding name is assigned. If an active connection to a laser
exists, the button IP Properties becomes available (only in Supervisor
Mode). Clicking on this button opens an input window in which you can
change the IP address of the laser.

Figure 39: IP Properties

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Laser\ Change In the submenu Change Access Right, you can change between four dif-
Access Right ferent password-protected access levels. The following access levels are
available:
• Monitoring
• Operator
• Engineer
• Supervisor
The currently selected access level is marked with a check mark. The
various user rights can be viewed via the menu path Extras\Access
Rights.
When changing from one access level to another, a password must be
entered. By default, no password is set. However, the Supervisor can set
and change passwords for all access levels via the menu path Extras\Ac-
cess Rights.

Setting the Supervisor password

The system owner can set the Supervisor password
the first time the LaserNet software is started via the
menu path Extras\Access Rights.

Laser\ Reset Criti- If the laser reports the alarm Critical error, you cannot reset the error
cal Errors by pressing the Reset button. You can only reset a critical error by en-
tering a code.

Figure 40: Reset Critical Errors

The code can be obtained by contacting the competent IPG service de-
partment (see Resetting critical errors [} 139]).

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Laser\ Fieldbus
Settings

Figure 41: Fieldbus Settings

Before you can work with your fieldbus interface, you must configure
some parameters via the LaserNet software during initial commission-
ing. If you are using a multiport interface, you must set the correspond-
ing parameters for every fieldbus card during the initial start-up. The
parameters are described briefly below.

Address
In this field you can define the slave address for fieldbus cards with the
appropriate option (e.g., Profibus). If a master accesses multiple slave
cards, the slave cards must have different addresses. If multiple inde-
pendent masters access different slave cards, the slave cards can have
the same MAC ID.

Endianness
In this field, you can set the endianness for communication (little-en-
dian – big-endian). You can set the byte order for communication sepa-
rately for each slot.

Enabled optical channels

(Option depends on configuration)
In this field, you can enable the optical channels for the respective slot
(slave card). Only selected optical channels can be requested and used
by the respective slot. You can assign multiple slots, i.e. slave cards, to a
channel.

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Channel number
(Option depends on configuration)
These fields display the current coding for each optical channel of the
beam switch. The coding corresponds to the optical path that must be
requested by the system owner’s PLC unit. If the first optical channel of
the beam switch was coded with the value 10, the PLC unit must set op-
tical path number 10. The coding is performed in the laser.

Laser number
The current coding of the laser is shown here. The encoding corre-
sponds to the laser number which must be requested from the opera-
tor-side PLC unit if the check box Check in the Laser number group
box has been activated. If the laser is coded with value 6, the PLC unit
was set laser number 6. The coding is performed in the laser itself.

Check
If this option is activated, the laser control checks whether the right
laser number is sent by the system owner’s PLC unit. If the laser num-
ber is not correct, the laser reports a failure.

Laser program number

If you activate the option Laser program number, the input signal of the
external control Laser program number is immediately reported back
to the external control. Otherwise, the laser program number is only re-
ported after receipt of the signal Program Start along with the execu-
tion of the program.

Update configuration file

Clicking this button opens a file browsing window with which you can
upload an update file (dbm format) for configuration of your Profinet
slaves.
This update file can be obtained from IPG Laser GmbH upon request.

Advanced settings
Clicking this button opens an input window in which you can change
various parameters depending on the available fieldbus interface.

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Restart after changes

All changes to the LaserNet settings under this menu
item will only be applied after a restart of the laser.
ð Turn the key switch on the front side of the
laser to the OFF position and wait 5 seconds be-
fore turning the key switch back to TEST or RO-
BOT.
ð After switching the laser on again, check
whether the changed settings were applied cor-
rectly.

Laser\ Advanced Automatic Switching OFF

Settings
In the submenu Advanced settings, you can set the laser emission time
of the laser. To do this, enter the desired emission time in the input field
Max. Emission Time (see figure below). The laser emission will stop af-
ter the configured time has elapsed, starting from the time at which the
status Emission enabled was activated. If you activate the De-energizing
of power supplies field, the main power supply will also switch off as
soon as the laser emission stops. The Automatic switch-off function is
deactivated if you enter zero (0) seconds into the input field Max. Emis-
sion Time.

Figure 42: Advanced settings

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Feeding Fiber Option

(Option depends on configuration)
With this function, you can select whether to work with the installed in-
tegrated optics (if present) or directly with the feeding fiber.

Operator power display adjustment

You have the option of displaying the actual power measured at the out-
put of the process optics within the LaserNet user interface in the
power display area (see the figure below). To change the power display,
proceed as follows:
1. In the check box, click enable.
2. Click on the button Customization .
An input window appears.

Figure 43: Operator power display adjustment

3. Enter the measured power value in watts.

4. Click on OK .
The value entered by you will appear in the power display field. An as-
terisk will appear above the power display field (see figure below) to
indicate that this option is active.

Figure 44: Operator-specific power display

Remote Support
This option allows the competent IPG service department to access the
laser (events, warnings, errors, etc.).

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Laser\ Configura- Via the submenu Configuration Update, you can perform an update of
tion Update the laser configuration as well as the firmware. Clicking on the submenu
opens a file browsing window. In this browsing window, you can select
the update file (*.hplp) to be loaded. The update file can be obtained
from IPG Laser GmbH upon request.

Laser\ Configura- In the submenu Configuration Overview, you will find information about
tion Overview the laser (e.g. serial number, ID, firmware) as well as about the laser
configuration (e.g. parameters, options).

Enable Control Activate this option to apply password protection to all operating func-
tions in LaserNet in order to prevent unauthorized access.

Change Password

Figure 45: Change Password

In this dialog window, you can set a computer-specific password for

LaserNet, independent of access rights. Activating the password will
lock out the LaserNet operating elements on the Control tab. This lock
can be removed by entering the password via Configuration\ Enable
Control.
If you lose this password, it is possible to delete it. To do this, proceed
as follows:
1) Open the "Registry Editor". The value "user" is stored under the
following path: HKEY_Current_User\Software\IPG
Laser GmbH \LaserNet Settings
2) Delete the value "user".
3) Restart LaserNet.
You can now create a new password or work with LaserNet without password pro-
tection.

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Figure 46: Registry Editor

LaserNet Settings With the dialog window shown below, you can enable or disable control
\ Control Options options in LaserNet.

Figure 47: Control Options

ð Place a check mark in the corresponding field to enable an option.

The following table contains a short description of the control options.

Control option Description

Control disabled All operating functions in the Control tab are de-
activated

Laser emission disabled Laser emission ON / Laser emission OFF But-

ton is disabled

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Control option Description

'Reset' always enabled The button Reset also remains enabled in RO-
BOT mode

Control key for Reset Control key must be pressed at the same time
and Laser emission ON as the button Reset or Laser emission ON to
enable operation

Warning when switching A warning is displayed when switching between

lasers different lasers.

Show LED "laser warn- Replaces the LED indicator Chiller ready in the
ing" status display (section 11.8.1) with Laser warn-
ing

Show average power in In the power display (section 11.5), this shows
pulse mode (only for the average output power instead of the peak
QCW lasers) power when the laser is operated in pulsed
mode.
Table 10: Control Options
LaserNet Settings In the dialog shown in the figure below, you can define the maximum
\ Events number of events that should be saved in the file [Link]. This al-
lows you to limit the file size.

Figure 48: Set event number for event list ([Link])

LaserNet Settings
\ Paths

Figure 49: Configuring the save locations for LaserNet files

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In this submenu, you can configure the save locations for the following
files:
• Configuration file
• Log files
• Help and language files

The table below provides an overview of the default settings.

File Windows XP Windows 7

Language C:\ Documents and Settings C:\Program Files\IPG Laser
files \All Users\Application Data GmbH\Lang
\IPG Laser GmbH\Lang

Help C:\ Documents and Settings C:\ Program Files\IPG Laser

\All Users\Application Data GmbH\Help\(ENG)
\IPG Laser GmbH\Help
\(ENG)

Configura- C:\ Documents and Settings C:\Users\Current User\Docu-

tion \All Users\Application Data ments\IPG Laser GmbH\(Laser
\IPG Laser GmbH Name)

Data (log C:\ Documents and Settings C:\Users\Current User\Docu-

files, \Current User\Documents ments\IPG Laser GmbH\(Laser
events, \IPG Laser GmbH\(Laser Name
etc.) Name)

Log files C:\ Documents and Settings C:\Users\Current User\Docu-

\Current User\Documents ments\IPG Laser GmbH
\IPG Laser GmbH
Table 11: Configuration default settings

Language In the submenu Language, you can select the desired language for
LaserNet. If language options are displayed as □□□, the corresponding
library file is not installed under Windows.

8.6.3 View menu

Status Bar Enable/disable this option to show/hide the status bar.
Toolbar Enable/disable this option to show/hide the toolbar.

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8.6.4 Extras menu

Program Editor In the submenu Program Editor, you can create and edit laser programs.
A detailed description of the LaserNet program editor can be found in
chapter LaserNet program editor [} 106].
QCW Pulse Editor Via the submenu QCW Pulse Editor, you can create and edit pulse forms.
The pulse forms are stored as pulse form libraries, which must be
loaded before use in LaserNet.
This option is only available for QCW lasers and is further described in the
corresponding chapters below.
QCW Program Via the submenu QCW Program Editor , you can assign the pulse forms
Editor to one of the laser programs.
This option is only available for QCW lasers and is further described in the
corresponding chapters below.
Access Rights In the submenu Access Rights, you can set rights for the various Laser-
Net access levels. In addition, you can set or change the passwords for
the access levels. No passwords are assigned by default.

Figure 50: Overview of access rights

1. Click on the button Passwords to open the input window for

changing the passwords.
A dialog window appears.

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Figure 51: Password entry

2. Click on the button Change for the access level to change the
password.

Figure 52: Change Password

3. Enter the new password and confirm with OK .

Fieldbus Debug
Window

Figure 53: Fieldbus Debug Window (PROFINET example)

In the submenu Fieldbus Debug Window, the communication between

master and slave is displayed.

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If the debug mode is activated in this submenu, all fieldbus output bits
can be set manually. In this case, the laser will not respond to input bits.
If debug mode is not activated, no outputs can be set manually.

8.6.5 Help menu

LaserNet Help The submenu LaserNet Help opens the LaserNet offline help (if in-
stalled).
Setup Via the submenu Setup Teamviewer QS, you have the option of allowing
Teamviewer QS service technicians of IPG Laser GmbH to access your computer.
About LaserNet The submenu About LaserNet shows the version number of the cur-
rently installed LaserNet software.

8.7 LaserNet status indicators

LaserNet uses three different LED indicators. The LED indicators are
listed and explained in the following table.
LED Status Description
Status LED indicator inactive Indicates information about the
laser.
Status LED indicator active

Warning LED indicator inactive Indicates warnings.

Warning LED indicator active

Error LED inactive Indicates alarms or error mes-

sages.
Error LED active

Table 12: Description of the LaserNet status indicators

8.8 LaserNet tabs

The tabs shown in this section provide examples in order to describe
the LaserNet software. The type and number of the tabs as well as the
status, warning and fault messages shown vary based on the configura-
tion of the laser.

8.8.1 Status tab

This tab displays status messages and actual values of the laser. The
green status LED indicator , which is shown in front of every status
message, indicates whether a status message is active or inactive

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(LaserNet status indicators [} 93]). A detailed description of the status

messages can be found in the appendix under Messages of the Status
[Link] actual values are described briefly below.

Figure 54: Status tab

Actual values Description

Current Pump current in percent

Power Laser output power in watts

Water flow (optional) Water flow in liters per minute

Flow Feeding fiber (op- Water flow in liters per minute

tional)
Flow meter option:
ð Drag the mouse pointer over this field
to display the preset limits for warn-
ing and alarm.
If a warning or alarm appears, this window ap-
pears with a yellow or red background color.

Flow controller option:

If the flow rate falls below the preset value, an
alarm notification is displayed on the Alarms
tab.

Int. control voltage Analog control voltage for setting the module
power

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Actual values Description

Temperature (mean) Average temperature determined from the aver-
age values of all the modules

Temperature (max) Temperature of the module with the highest

temperature

Temperature (min) Temperature of the module with the lowest

temperature

Module (Temp. max) Number of the module with the highest temper-
ature

Module (Temp. min) Number of the module with the lowest tempera-
ture

Operating hours Total operating hours of the laser

Operating hours (today) Operating hours of the laser on the current day

8.8.2 Alarms tab

Figure 55: Alarms tab

Alarms of the laser are displayed on this tab (see figure above). A de-
tailed description of the individual alarms as well as instructions for
eliminating the faults can be found in the appendix under Messages of
the Alarms tab.

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8.8.3 Warnings tab

Figure 56: Warnings tab

Warnings of the laser are displayed on this tab (see figure above). In
contrast to alarms, warnings do not interrupt the laser operation. A
more detailed description of the individual warnings as well as instruc-
tions for eliminating them can be found in the appendix under Messages
of the Warnings tab.

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8.8.4 Control tab

1
2
5
6
7

3
8
4 9
10

Figure 57: Control tab

The buttons on this tab (see previous figure) reflect the current status
of the laser or allow you to configure various settings relating to laser
operation. If the laser is in ROBOT mode, all buttons (except Reset ) are
grayed out (i.e., disabled) by default.

Item Description
1-2 In this tab section, you can set the laser power with a slider or enter a
value directly into the input field to the right of the slider. A numeric
entry must be confirmed with the Enter key.
You can specify the power absolutely in watts or as a percentage of
the pump current. The laser should not be operated with a pump cur-
rent of less than 10% according to the technical data.
If the laser is equipped with the option “Linearization”, you can spec-
ify the power either absolutely in watts or as a percentage of the total
power.

3 In the guide lasers section, you can switch on the guide laser. If the
guide laser is active, the LED indicator for the guide laser lights up
green.

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Item Description
4 In the laser program tab section, you can select a laser program
(number 1-50), start/stop the current program and monitor its sta-
tus. In the input field Number , enter the desired laser program. Click
on the button Start program to start the laser program. Upon start-
ing the laser program, the name and the function of the button Start
program change to Stop program . At the same time, the status indi-
cator Program active is activated and remains active until the pro-
gram ends. If the program ends without an error, the status indicator
End of program is activated. The status indicator remains active until
you start a new program or click on the button Reset . The name and
the function of the button Stop program change again to Program
Start when the program ends. Clicking on the button Stop program
while the program is running stops the program and activates the
status indicator Program interrupted. With the button Reset , you can
deactivate the status indicator Program interrupted.

5 By clicking on this button, you can switch the laser power supply on
and off (ON/OFF).

6 By clicking on this button, you can switch the laser emission on and
off (ON/OFF).

7 With the button Reset , you can reset all alarms, except for the mes-
sage Reset critical error once the reason for the alarm has been re-
moved.

8 By clicking on this button, you can switch the external control on and
off. The status is indicated on the button itself.

9 In the tab section Ramping time, you can set the ramping rise and fall
times. Enter the desired value (max. 5000 ms) into the corresponding
input field and confirm your entry with the Enter key or by clicking
on the button Set .

10 By clicking on this button, you can switch the analog control on and
off. The current status is indicated on the button itself.
Table 13: Control tab description

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8.8.5 Events tab

Figure 58: Events tab

All events of the laser are listed on this tab (see figure above).
The symbols on the left serve as filters. You can activate or deactivate
the display of the respective events by clicking on them.

Symbol Description
Information

Warnings

Alarms

Laser

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Symbol Description
Chiller

Beam switch and fiber coupler

Table 14: Events tab symbol descriptions

Via the context menu (right-click in the Events column), you can also:
• Sort the events by time
• Save the events as a .txt file
• Delete the events
You limit the number of saved events under the path Configuration
\LaserNet Settings\Events. Once you close LaserNet, the events are
saved in the file [Link] in the directory IPG Laser\Lasername.

8.8.6 Logfiles tab

Figure 59: Logfiles tab

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In this tab (see figure above), you can select and download the created
log files. The log files are saved in the laser memory. In event of a fault,
you can download the corresponding files to your computer and send
them to the competent IPG service department.
To download the files, proceed as described in the section Downloading
the log files via LaserNet [} 131].

8.8.7 Power supply tab

Figure 60: Power supply tab

On this tab (see previous figure), the actual values as well as status mes-
sages and alarms of the installed laser power supplies are displayed. A
detailed description of the individual status messages and alarms as
well as instructions for eliminating the faults can be found in the appen-
dix under Messages of the Power Supply tab.
The displayed actual values are described in the table below.

Actual values Description

Current Output current of the power supply

Voltage Output voltage of the power supply

Temperature Temperature of the power supply

Status Status of the power supply (internal code IPG)

Table 15: Power supply tab description

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8.8.8 Chiller tab

Actual values of the laser chiller are displayed in this tab (see Fig. Chiller
Status tab).
IPG chiller The status messages, warnings and alarms of the chiller can be accessed
via the side tabs (see Fig. Alarms and Fig. Warnings). A detailed descrip-
tion of the individual alarms and warnings as well as instructions for
eliminating the faults can be found in the appendix under Messages of
the Chiller tab.

Figure 61: Chiller tab status

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Figure 62: Chiller tab alarms

Figure 63: Chiller tab warnings

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8.8.9 Dew point tab

Figure 64: Dew point tab

Warnings and alarms as well as actual values concerning the dew point
are displayed on this tab. A more detailed description of the warnings
and alarms as well as instructions for eliminating the faults can be
found in the appendix under Messages of the Dew Point tab.
The displayed actual values are described in the table below.

Actual values Description

Cabinet temperature Measured temperature in the laser cabinet

Humidity Measured humidity in the laser cabinet

Dew point Calculated dew point in the laser cabinet

Table 16: Dew point tab description

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8.8.10 Hardwiring tab

Figure 65: Hardwiring tab

This tab shows the status of the input and output signals of the hard-
wiring interface.
For a detailed description of the signal of the hardwiring interface, use
the supplied technical data.

8.8.11 Modules tab

Figure 66: Modules tab

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The Modules tab (see figure above) contains status information about
the installed laser modules. You can activate or deactivate individual
modules. The central elements of this tab are described in the table be-
low.

Item Description
1 This option is not available.

2 Indicates the number of the module.

3 If this field is gray, voltage is If this field is red, no voltage is

present in the module. present in the module.

4 If the green indicator LED is lit, communication with the module has
been established. If the red indicator LED is lit, a module error is
present.
Table 17: Modules tab description

8.9 LaserNet program editor

With the program editor of the LaserNet software, you can create up to
50 custom laser programs. The program editor can be opened via the
path Menu Extras\Program Editor.

Editing rights in the LaserNet program editor

The editing of laser programs is only possible as Su-
pervisor. If an external control (PLC, robot) has se-
lected a program number, this program is locked
against editing.

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8.9.1 LaserNet program editor editing window

The figure below shows the editing window of the program editor. With
this window, you can open and edit or create a new laser program (LP).

Figure 67: LaserNet program editor editing window

Commands are entered in the input field on the left side of the user in-
terface; on the right side, the program is displayed in the form of a dia-
gram (laser output power / time).
Column 1 (No) of the input field shows the command number, column 2
(Command) the command itself. Upon opening the program editor, the
command STOP is listed in line 1 by default. In the columns 3 (Param1)
and 4 (Param2), you can enter the parameters for each command. You
can enter the commands and parameters either via the key board or via
a drop down menu. The drop down menus for the columns 2, 3 and 4
appear as soon as you click on the field.
ð A new line can be inserted either by left-clicking on any open line
or right-clicking on an existing line (the option "Insert line" ap-
pears).
The default command "STOP" automatically appears in the new line, but this can
be changed to any command.
ð To delete an existing command line, right-click on the corre-
sponding line and select the option Delete [Link] the laser pro-
gram consists of only a single line, this cannot be deleted.
ð To save a laser program in the laser, click on the button Write .
A dialog window appears. Here you can assign the laser program a number be-
tween 1 and 50 and save the program under this number. Assigned program num-
bers have a red background, available program numbers are green.

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Figure 68: Saving the laser program

ð To load a previously saved laser program, click on the button

Read (see Fig. Editing window) and select the desired program
number (1-50).
After loading the laser program, the current program number in the title of the ta-
ble is shown in the editing window.
You can also save a laser program as a file on the computer.
ð To do this, click in the program editor on the menu File and then
on Save (see Fig. Editing window).Enter the path of the save loca-
tion and the file name, then click on Save .
The program file is stored as a text file with the extension ".Inp" and can be viewed
and modified in any standard text editor.
ð To load a laser program that you have saved on your computer as
a text file, click in the program editor on the menu File and then
on [Link] the desired file.

8.9.2 Command list for laser programs

Command Parameter 1 Parameter 2 Comment
# Name
1 STOP - - No parameter possible

2 SPT 0 – 5000 or 0 – max. Parameter 1 – Time in ms

FBUS power or (max. 5000 ms)
FBUS Parameter 2 – Power in W

3 SPR 0 – 655000 0 – max. Parameter 1 – Rise time in

or FBUS power or W/ms
FBUS Parameter 2 – Power in W

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Command Parameter 1 Parameter 2 Comment

# Name
4 WAIT SI LOW Wait for LOW (0) level sig-
nal on input Sync. IN.

SI HIGH Wait for HIGH (1) level sig-

nal on input Sync. IN.

SI LH Wait for rising edge on input

Sync. In.

SI HL Wait for falling edge on in-

put Sync. IN.

Time 0 – 655000 Wait time in ms

or FBUS

5 GOTO Line 0 - 99 SI LOW Jumps to the next line of the

program as long as a LOW
(0) level signal is present at
SI.

Line 0 - 99 SI HIGH Jumps to the next line of the

program as long as a HIGH
(1) level signal is present at
SI.

Line 0 - 99 0 - 32000 Jumps to the specified line

as often specified in parame-
ter 2.

6 OUT SO LOW Sets signal LOW (0) at out-

put Sync. OUT.

SO HIGH Sets signal HIGH (1) at out-

put Sync. OUT.

7 EXTPWR ANALOG - Changes to the analog inter-

face

FBUS - Changes to the fieldbus in-

terface

8 SETCHAN Channel 1 … - Selection of the optical chan-

n nel for production with inte-
grated beam switch (only
available in command line 1)
Table 18: Modules tab description

YLS-K 109
​ | LaserNet software

8.9.3 Laser program editor command descriptions

STOP The STOP command must be set as the last command of a laser pro-
gram. This command does the following:
• Switches off the laser emission.
• Switches off the analog control.
• Stops execution of the laser program.
• Sets the status End of Program to HIGH.

SPT Define the emission power over a period of time

Linear ramp function: Switches the laser emission on and defines the
power to be reached within a specific time.
Parameter 2 defines the power [W], parameter 1 defines the time [ms],
in which the power will be reached.
The parameters can be assigned in the following ways:
• Manual input as numerical value in the program editor
• Via the fieldbus interface (FBUS)
If a previous command switched on the laser emission and set the laser
power, the laser power of this command is used as the initial power for
the command SPT; otherwise the initial power is zero watts (0W).
The command SPT stops the execution of the command EXTPWR if this
was previously switched off.

SPR Define the emission power over a ramping time

The command has a function similar to the SPT command (see descrip-
tion above).
Linear ramp function: Turns the laser emission on and defines the
power to be reached over a defined ramping time.
Parameter 2 defines the power [W], parameter 1 defines the power in-
crease (ramping time) [W/ms] with which the specified power will be
reached.

WAIT Wait for event

Parameter 1 defines the event type:
• Synchronization signal Sync. In
• Time [ms] Time
Parameter 2 determines the event:
• Falling edge
• Rising edge
• State LOW

110 YLS-K
​ | LaserNet software

• State HIGH
• Expiration of the wait time [ms] Time
The parameters can be assigned in the following ways:
• Manual entry in the program editor
• Via the fieldbus interface (FBUS) for the event type Time.

GOTO Goto command

Jumps to the defined command line and executes all subsequent com-
mands up to GOTO in a loop.
Parameter 1 indicates the number of the command line (0 – 99) as of
which the command set should be executed again.
Parameter 2 determines the event:
• SI HIGH: The command set defined in parameter 1 will be exe-
cuted as long as the signal HIGH is present at the synchronization
input.
• SI LOW: The command set defined in parameter 1 will be exe-
cuted as long as the signal LOW is present at the synchronization
input.
• Counter (0 – 32767): Number of repetitions of the command set
to be executed. With a value of 0, the defined command set is exe-
cuted in an endless loop.

OUT Set signal “Synchronization Output”

• Sets signal LOW or HIGH at the output Sync. Out
• Parameter 1 selects a synchronization signal
• Parameter 2 sets the level (HIGH / LOW)

EXTPWR Switch to external mode

This command specifies the external interface from which the value for
emission power and the time should be read for the commands SPT,
SPR and WAIT.
The execution of this command can be stopped with the commands
STOP, SPT, SPR and EXTPWR (by selecting a different external inter-
face).

SETCHAN Selection of the beam switch channel

This command selects the optical channel for production with inte-
grated beam switch. The command can only be executed in the first line
of the program.
SETCHAN is only available for lasers with a beam switch.

YLS-K 111
​ | Maintenance

9 Maintenance
WARNING
Danger from laser radiation
Laser radiation can damage the eyes and skin.
ð Never disable the prescribed safety equipment.
ð Additionally secure the danger zone, if neces-
sary.

WARNING
Danger of severe injuries
When performing maintenance and repair work on
the product, there is a danger of various injuries if
not all safety precautions are taken.
ð Only allow maintenance or repair work to be
performed by trained personnel or the compe-
tent IPG service department.

ð Immediately after finishing the maintenance work, restore or ac-

tivate all safety and protection equipment.
ð Check the correct connection of all safety-related components.

IPG Laser GmbH recommends that the listed maintenance work be per-
formed at the specified intervals.

112 YLS-K
​ | Maintenance

9.1 Maintenance work

9.1.1 Clean fiber connectors

WARNING
Risk of injury from laser radiation
When the product is switched on, there is a danger
of injuries due to laser radiation during the perfor-
mance of maintenance work. Laser radiation can
damage the eyes and skin.
ð Only perform maintenance work with the laser
switched off (Switching on/off [} 59]).
ð Before performing maintenance work, secure
the laser from being switched on again (key
switch OFF, remove key, main switch OFF).
ð Inform all concerned persons of the mainte-
nance work taking place.

NOTICE
Damage to the fiber due to soiling of the quartz-block
end face
Soiling of the quartz-block end face of the fiber con-
nector can lead to high stray light values during laser
emissions and loss of laser output power. In addi-
tion, this can cause burning on the quartz-block end
face as well as overheating and damage to the optics.
Such damage is NOT covered by the warranty.
ð Check the quartz-block end face for soiling be-
fore connecting the fiber connector to the op-
tics.
ð Clean the quartz-block end face, if necessary.

Before inserting the fiber in the optics (e.g., during installation, fiber or
optics replacement), the fiber connector must be checked for contami-
nation and cleaned as required.

Notes about ð Only use the cleaning materials described in this operating man-
cleaning ual.
ð Only follow the cleaning procedure described in this operating
manual.

YLS-K 113
​ | Maintenance

ð Never touch the quartz-block end-face or the glass surface of the

screwable protective sleeve with your fingers.

Use of compressed air

ð Never use compressed air in the immediate
vicinity of the fiber connector, since this may
lead to contamination of the quartz-block end-
face.

Required materi- You need the following materials for the cleaning:
als
• Lint-free cleaning swabs
• Isopropanol (anhydrous)
• Acetone (anhydrous)
• Compressed air (oil-free, anhydrous)
• Microscope, model IPG or similar
• Light-source
The cleaning swabs are included in the scope of delivery. The micro-
scope and compressed air are included with the order.

Preparation 1. Ensure a clean working place close to the process optics. Then
minimize the risk of a re-contamination of the fiber connector af-
ter the cleaning process.
2. Keep a clean protective cap available for the process optics.
3. Remove any impurities within the protective cap with com-
pressed air as a precaution before use.
4. After cleaning, place the protective cap on a clean storage surface
with the open side down.
5. Place the microscope on a level surface to ensure a secure base of
the microscope.
6. Use a damp cloth to remove coarse dirt from the fiber connector
and the optics near the fiber connector.
7. Alternatively, you can remove the coarse dirt with compressed
air. After compressed air usage, wait a while until any dispersed
dust has settled before you disconnect the fiber connector from
the optics.
8. Disconnect the fiber connector from the optics (see the following
figure). To unlock the bayonet mount, turn the grooved handle
counterclockwise until the stop (1). Pull the fiber connector care-
fully off (2).

114 YLS-K
​ | Maintenance

1
2

Figure 69: Unplugging fiber connectors (here: a HLC-8 fiber plug into an FCH-8 adapter)

9. Immediately seal the optics with the cleaned protective cap.

10. Place the fiber connector in the holder on the microscope (see fig-
ure Microscope).
11. Switch the microscope's light source on and point this towards
the surface to be cleaned.

Figure 70: Microscope with fiber connector

Item Designation Item Designation

1 Movable light source 4 Quartz block

2 Microscope 5 Mount for the fiber connector

3 Pan head 6 Fiber connector

YLS-K 115
​ | Maintenance

Cleaning Quartz block protection

Depending on the fiber connector option, the fiber connector may be fit-
ted with a protective conduit or glass to protect of the quartz block (see
the following figure).

1 2 3 4 5

Figure 71: Fiber connector with accessories

Item Designation Item Designation

1 Process fiber 4 Protective glass

2 Protective conduit 5 Protective cap

3 Quartz block

Depending on the area of application and the required laser power, it

may be necessary to unscrew the protective glass or protective conduit.

NOTICE
Damage to the fiber through improper use of the
quartz block protection
For applications with high vibrations or high acceler-
ations of the process optics, the protective conduit
can become loose around the fiber outlet and fall
into the process optics. Due to the high temperatures
at high laser power, the protective glass or protec-
tive conduit may melt causing damage to the fiber
connector and the process optics.
ð Use the protective conduit or glass only for ap-
plications and under conditions which are ex-
pressly intended to prevent damage to the fiber
connector and process optics.

116 YLS-K
​ | Maintenance

The following tables determine for which applications and usage condi-
tions the quartz block protection may be used.

Fiber Use Operating conditions Process fiber Process fiber

connec- input output / feed-
tor type ing fiber
All except cut- Low vibration Yes Yes
LC-8 ting Acceleration < 5 m/s²
HLC-8 Laser power < 6 kW

Cutting No restrictions Yes No

HLC-16 No restrictions No restrictions Yes Yes

Table 19: Using the protective conduit

Fiber Use Operating conditions Process fiber Process fiber

connec- input output / feed-
tor type ing fiber
HLC-8 No restrictions Laser power < 6 kW No Yes
Acceleration < 15 m/s²

2D cutting Laser power < 6 kW Yes Yes

Acceleration < 15 m/s²
LCA
Everything ex- Laser power < 10 kW Yes Yes
cept 2D cutting Acceleration < 5 m/s²
(3D cutting,
welding, etc.)
Table 20: Using the protective glass

The cleaning steps differ depending on whether a protective conduit or

tube is used. For fiber connectors without quartz block protection or
with a protective conduit, the quartz-block end-face is cleaned; for fiber
connectors with protective glass, only the protective glass is cleaned, if
the quartz block end surface is free from debris. In case of persistent
dirt accumulation, the protective glass may be replaced with new pro-
tective glass.

Optional protective conduit

12. Remove the screwed-on protective conduit and place it on a clean
surface. A clean, lint-free cloth is ideal for placing the protective
conduit on.
13. Adjust the focus of the microscope to the quartz-block end-face.

YLS-K 117
​ | Maintenance

14. Check the quartz-block end-face for impurities (e.g. dark points).
If you find impurities on the quartz-block end-face, perform the
following steps.
15. Remove a cleaning swab from the package without touching the
wadding of the stick.
16. Moisten the cleaning swab with a drop of isopropanol.
17. Shake off excess isopropanol from the cleaning swab.

WARNING
Risk of injury from flammable and irritating auxiliary
substances
Isopropanol and acetone are highly volatile and
highly flammable substances. They cause serious eye
irritation. Repeated exposure may lead to skin dry-
ness or cracking. Vapors may cause drowsiness and
dizziness.
ð Keep isopropanol and acetone away from heat,
sparks, open flames and hot surfaces. Do not
smoke.
ð Avoid contact with eyes and skin.
ð Wear safety gloves.
ð Do not inhale vapors.
ð Observe the safety data sheets.

Use of isopropanol
With prolonged cleaning with isopropanol, an elec-
trostatic charge may build up on the quartz-block
end-face. The dust attracted in this way can consid-
erably dirty the quartz-block end-face.
ð Use acetone as a detergent in the event of an
electrostatic charge on the quartz-block end-
face and for very persistent soiling.

Use of acetone
Acetone may cause streaks on the quartz-block end-
face.
Streaks may also indicate an insufficient quality of
the cleaning chemicals isopropanol and acetone.
ð Use isopropanol to remove the streaks.
ð Replace the detergent.

118 YLS-K
​ | Maintenance

18. Look through the microscope and swipe over the quartz-block
end-face on the fiber connector with a light pressure.

Figure 72: Cleaning the quartz-block end-face

19. After 20 seconds at most, replace the cleaning stick if the cleaning
is to last longer.
20. Clean the protective conduit with compressed air outside of the
cleaning station and screw this back onto the fiber connector once
the cleaning of the quartz-block end-face is completed. Do not
touch the quartz-block end-face in the process.
21. Check the quartz-block end-face again for impurities. If necessary,
repeat the cleaning process.

The cleaning can be stopped at any time if the clean-

ing result is satisfactory.

22. If the quartz-block end-face is clean, remove the fiber connector

from the microscope and take this to the optics immediately. En-
sure that the quartz-block end-face is facing downwards during
the process.
23. Remove the protective cap from the optics.
YLS-K 119
​ | Maintenance

24. Plug the cleaned fiber connector promptly and carefully into the
optics (see the following figure). Align the markers on the fiber
connector (A) and optics holder (B) with each other (1) and care-
fully slide the fiber connector up to the stop into the optics (2).

A B

Figure 73: Plugging fiber connectors (here: a HLC-8 fiber plug into an FCH-8 adapter)

25. Turn the large pin on the bayonet mount from position 1 marked
on the adapter to position 2 (step (3) in the figure below).
26. Lock the bayonet mount by turning the grooved handle clockwise
(4) as far as the stop.

Figure 74: Securing the fiber connector

Protective glass option

27. Adjust the focus of the microscope to the quartz-block end-face
(third focusing plane).

120 YLS-K
​ | Maintenance

28. If there is dirt on the quartz-block end-face, remove the screwed-

on protective glass and follow the cleaning steps described under
the protective conduit option.
29. If the quartz-block end-face does not exhibit any impurities, ad-
just the microscope's focus to the protective glass surface (first fo-
cusing plane).
30. If the protective glass is dirty, perform the cleaning similar to the
cleaning procedure described under the protective conduit op-
tion.
31. Alternatively, replace the dirty protective glass for a clean protec-
tive glass. In doing so, ensure that no dirt is situated on the
quartz-block end-face. Do not touch the new protective glass with
your fingers. Use the white protective packaging in which the pro-
tective glass was delivered in order to screw the new protective
glass onto the fiber connector.

9.1.2 Measuring the laser output power

WARNING
Danger from laser radiation
Depending on the measurement method, there is a
danger from laser radiation during measurement of
the output power as well as the beam quality. Laser
radiation can damage the eyes and skin.
ð Ensure that the measurement below is per-
formed only by IPG service personnel.

Test point Laser output power

Test method Performance measurement

Time interval Annually

Time duration 2 hours / depending on the laser design

Tools Performance measuring device

Performance IPG Laser GmbH

Contact The contact information of the competent IPG service

department can be found in the paragraph Behavior in
the event of malfunctions [} 129].

YLS-K 121
​ | Maintenance

9.1.3 Measuring the beam quality

WARNING
Danger from laser radiation
Depending on the measurement method, there is a
danger from laser radiation during measurement of
the output power as well as the beam quality. Laser
radiation can damage the eyes and skin.
ð Ensure that the measurement below is per-
formed only by IPG service personnel.

Test point Beam quality

Test method Measurement

Time interval Annually

Time duration 2 hours

Tools Beam quality measuring device

Performance IPG Laser GmbH

Contact The contact information of the responsible IPG service

department can be found in the paragraph Behavior in
the event of malfunctions [} 129].

122 YLS-K
​ | Maintenance

9.1.4 Checking the water outlet

The product is equipped with a water drain with a water-soluble mem-
brane in the cabinet bottom. In the case of a leakage inside the laser, the
membrane dissolves and the water can flow out through the water
drain.

Figure 75: Water drain in the cabinet bottom

If the membrane is missing, the seal of the cabinet is impaired so that

the correct microclimate inside the cabinet can no longer be guaran-
teed.
ð Check the integrity of the membrane at least once per year or if
there is reason to suspect that the membrane was damaged, such
as by water spray.
The absence of the membrane is often associated with the alarm message Dew
point temperature too high.
ð Proceed as follows to check the integrity of the membrane.
1. Remove the eight M5 countersunk screws on the left cover of the
laser cabinet.
2. Carefully move the left cover to the side.
The left cover is connected to the frame of the laser cabinet by a grounding wire.
The grounding wire is affixed to the grounding connector (star connector) with a
flat connector.
3. Unplug the flat connector of the grounding line from the ground-
ing connector on the frame.
4. Remove the left cover.

YLS-K 123
​ | Maintenance

Figure 76: Removing the left cover

5. Look through the membrane mount, and check whether the mem-
brane is present and undamaged.
The membrane is a replacement part and is delivered in an assembly to-
gether with the membrane mount and the membrane holder.

Figure 77: Replacing the water drain

Item Designation Item Designation

1 Membrane mount 3 Membrane holder

2 Water-soluble membrane 4 Drain nut

124 YLS-K
​ | Maintenance

If the membrane is damaged or not present, the entire membrane as-

sembly consisting of the membrane mount, the membrane holder and
the membrane itself must be replaced. To do this, proceed as follows:
6. Hold the drain nut in place while unscrewing the membrane
mount counterclockwise (wrench size 40 mm).
7. Remove the damaged membrane assembly.
8. Screw in a new membrane assembly with an undamaged mem-
brane, turning clockwise.
9. Fasten the grounding line of the left cover back on the grounding
connector, and screw the left cover firmly to the laser cabinet.

9.2 Replacement and repair work

DANGER
Risk of death due to mains voltage during repair
work
Coming into contact with energized lines and com-
ponents can lead to severe injuries or death.
ð Make certain that the work on energized lines
and components is only performed by trained
experts.
ð Disconnect the product from the electrical
mains and switch off the main switch before
performing any repair work on the product.

WARNING
Risk of injury from laser radiation
When the product is switched on, there is a danger
of injuries due to laser radiation during the perfor-
mance of maintenance work. Laser radiation can
damage the eyes and skin.
ð Only perform maintenance work with the laser
switched off (Switching on/off [} 59]).
ð Before performing maintenance work, secure
the laser from being switched on again (key
switch OFF, remove key, main switch OFF).
ð Inform all concerned persons of the mainte-
nance work taking place.

YLS-K 125
​ | Maintenance

NOTICE
Danger of damage to the product due to incorrect re-
pair
Incorrectly performed replacement and repair work
can result in damage to the product.
ð Ensure that the work below is performed only
by IPG service personnel.

9.2.1 Replacing a laser module

Test point Laser modules

Test method Performance measurement

Time interval In the event of a failure

Time duration ~ 3 hours

Performance IPG Laser GmbH

Contact The contact information of the com-

petent IPG service department can
be found in the paragraph Behavior
in the event of malfunctions [} 129].

9.2.2 Replacing the feeding fiber

Test point Feeding fiber

Test method Measurement of the transmission

and beam quality

Time interval In the event of a fault

Time duration ~ 5 hours

Performance IPG Laser GmbH

Contact The contact information of the com-

petent IPG service department can
be found in the section Behavior in
the event of malfunctions [} 129].

126 YLS-K
​ | Maintenance

9.3 Maintenance of the water system (IPG

chiller)
Information for maintenance of the water system can be found in the
operating manual of the laser chiller.

YLS-K 127
​ | Messages and troubleshooting

10 Messages and troubleshooting

10.1 Information about message displays

All laser-related warnings and errors that occur during laser operation
are displayed as active LED Indicators in the tabs Warnings (Warn-
ings tab [} 96] and Errors (Alarms tab [} 95]) of the software Laser-
Net.
In the event of a warning, an LED indicator in the Warnings tab lights
up. The laser remains in operation. If there is a laser-related malfunc-
tion, the LED display Laser error lights up red and the green LED indica-
tor Laser ready goes out. Any laser emission is stopped immediately.
The corresponding LED indicator for the alarm lights up in the Alarms
tab. Possible failures of an external or built-in laser chiller do not neces-
sarily lead to switching off the laser emission.
ð Detailed information about the individual messages can be found
in the tab Events .
To put the product back into operation after eliminating the problem,
the alarms must be reset. For some messages, this takes place automati-
cally; for all other messages, you must click the Reset button in the
Control tab (Control tab [} 97]).

Logging the events

All the events relating to the product are archived in
an event file and the log files in the internal memory
of the product and can be loaded with the LaserNet
application.

10.2 Status messages, warnings and alarms

Information about the status messages, warnings and alarms is col-
lected in Appendix A.

10.3 Troubleshooting
Detailed information on troubleshooting can be found in Appendix A.

128 YLS-K
​ | Messages and troubleshooting

Measures after troubleshooting

Some repair work or component replacements re-
quire recommissioning.
ð Carry out the required steps as described in
(Assembly and installation [} 43], Acceptance
and commissioning [} 56]).

10.4 Manufacturer’s service

10.4.1 Behavior in the event of malfunctions

In the event of errors that cannot be rectified using this operating man-
ual, please contact the competent IPG service department:

Germany:

Tel: +49 2736 44 20 8451

Email: [Link]@[Link]

USA:

Tel: +1 508 373-1157

Email: support@[Link]

Italy:

Tel: +39 0331 1706 908

Email: support@[Link]

Spain

Tel: +34 93 799 99 71

Email: [Link]@[Link]

Poland:

Tel: +48 32 721 22 22

Email: [Link]@[Link]

YLS-K 129
​ | Messages and troubleshooting

Japan:

Tel: +81‐45‐716‐9833

Email: info@[Link]

South Korea:

Tel: +82 42 930 2010

Email: ipgk@[Link]

Russia:

Tel: +7 496 255-74-46

Email: mark@[Link]

China:

Tel: +86 400-898-0011

Email: service@[Link]

India:

Tel: +91 80 2852 4861/4862

Email: ipgindia@[Link]

Turkey:

Tel: +90 (216) 593 3033

Email: [Link]@[Link]

Taiwan:

Tel: +886 (2) 27933582

Email: [Link]@[Link]

130 YLS-K
​ | Messages and troubleshooting

For the most comprehensive problem description, we recommend

sending the following data to your competent IPG service department
following prior consultation:
• Log files (Downloading the log files via LaserNet [} 131])
• An events file as .txt file (Downloading the events file via Laser-
Net [} 135])
• An overview of the configuration (Downloading the configura-
tion overview via LaserNet [} 136])

10.4.2 Downloading the log files via LaserNet

The log files are automatically generated by the LaserNet software and
can be downloaded via the LaserNet software. They contain informa-
tion about the laser, its operating parameters, all important events and
any alarms.
The laser log file [Link] also contains all information about the laser
chiller.
Follow to the following steps to download a log file:
1. Start the LaserNet software.
2. Make certain that there is a network connection to the laser.
3. Select the Logfiles tab.

Figure 78: Downloading log files

YLS-K 131
​ | Messages and troubleshooting

There are two ways to save the log files:

• Save individual log files from a certain day via the Load button.
• Save all log files over a certain time period via the Zip All button.
Load 4. Select the date on which the fault occurred. If the date is not
known, you can use the Events tab to find the corresponding
date.
In the File name field, a list appears with the existing log files from the selected
date. If on the selected date the laser was not switched on, no log files were gen-
erated for the date and the File name field remains empty.

Figure 79: Select date

5. Using Configuration\LaserNet\Settings\Paths… se-

lect the folder in which you want to save the log files. The folder
C:\User\My Documents\IPG Laser GmbH\ is selected by
default.

132 YLS-K
​ | Messages and troubleshooting

Figure 80: Storage path for log files

6. Select the log files that you would like to download. You have two
options to do this:
• Select the files individually with the left mouse button.
• Use the right mouse button to click on the log files and in the win-
dow that appears select the Select all option with the left mouse
button.
7. Click on Load to download the file to the previously selected
folder.
LaserNet creates a new folder in the previously selected folder and names this ac-
cording to the date from which the log files originate (e.g. 23.07.2015). The se-
lected files are stored in this folder.

YLS-K 133
​ | Messages and troubleshooting

Figure 81: Selecting log files

Zip All 8. Click on the Zip All button.

The dialog window Zip All will appear.

Figure 82: Zip All

9. Specify the desired time period in the combination fields From

and To.
10. Use the … button to select the folder in which you want to save
the log files.
11. Click on the OK button.
All log files from the selected time period will be stored in the selected folder.
12. Send the downloaded log files by email to the competent IPG ser-
vice department (see Behavior in the event of malfunctions
[} 129] ).

134 YLS-K
​ | Messages and troubleshooting

10.4.3 Downloading the events file via LaserNet

In the Events tab, all events reported during the laser operation are
logged and listed in chronological order. These event messages can sup-
ply useful information about the cause of the fault and should be sent by
email together with the log files to the competent IPG service depart-
ment in the event of a fault.

Mixing of events
If you connect the same laptop to different lasers
with the same name, the events of the currently con-
nected laser will be copied to the memory of the lap-
top and mixed with the existing events of the other
laser with the same name. Associating an event with
a specific laser is then no more possible. To avoid
this, do as follows:
ð Give all lasers different names or delete all
events in the Events, tab before connecting
the laptop to a laser.

To download the events in the form of a .txt file, do as follows:

1. Start the LaserNet software.
2. Make certain that there is a network connection to the laser.
3. Select the Events tab.
Right-click on one of the event messages and use the left mouse button
to select the option Save events to file.

Figure 83: Saving events to a .txt file

4. Select the save location and click on Save .

The events file is saved. It contains the serial number of the laser in its name.

YLS-K 135
​ | Messages and troubleshooting

Figure 84: Selecting the save location

5. Send the downloaded file by email to the competent IPG service

department (see Behavior in the event of malfunctions [} 129]).

10.4.4 Downloading the configuration overview via

LaserNet
The configuration overview contains information about the laser, its
configuration, the configured parameters and the firmware statuses of
built-in components.
Follow to the following steps to download the configuration overview
file:
1. Start the LaserNet software.
2. Make certain that there is a network connection to the laser.
3. Under \Configuration\Laser\ select the submenu Con-
figuration Overview.
A new window appears with the configuration overview.

136 YLS-K
​ | Messages and troubleshooting

Figure 85: Opening the configuration overview

Figure 86: Configuration overview

4. Click on the diskette symbol in the upper left corner.

A Save as window appears.
5. Select the save location and click on Save .
The configuration file is saved.
6. Send the downloaded file by email to the competent IPG service
department (see Behavior in the event of malfunctions [} 129]).

YLS-K 137
​ | Messages and troubleshooting

10.4.5 Updating the firmware and product configuration

Some faults may require a firmware update. This can be done with the
help of an HPLP file. The file will be sent to you by email from the IPG
service department.
Contact the competent service department of IPG Laser GmbH and de-
scribe the problem. In order for the problem to be solved more quickly,
we recommend creating a log file with LaserNet first and sending this
by email to the IPG service department (Behavior in the event of mal-
functions [} 129]).

Laser configuration update

In addition to firmware updates, the HPLP file can
also be used for updating the laser configuration.

You will receive an HPLP file from our service employees with the
firmware update, which can be installed using LaserNet. To do this, pro-
ceed as follows:
1. Start the LaserNet software.
2. Make certain that there is a network connection to the laser.
3. Select Configuration\Laser\Configuration up-
date… .

Figure 87: Updating the configuration

4. In the opened window, select the current HPLP file and click on
Open .

138 YLS-K
​ | Messages and troubleshooting

Figure 88: Selecting the HPLP file

5. Wait until the new configuration is updated

Figure 89: Update progress

6. Then restart the laser.

7. If an external laser chiller is used, restart this as well.
The laser software is now up to date.

10.4.6 Resetting critical errors

If the laser reports the alarm Critical error, you cannot reset the error
by pressing the Reset button. If you would like to continue working
with the laser anyway, you can reset a critical error only by entering a
code.
To do this, proceed as follows:
1. Start the LaserNet software.
2. Make certain that there is a network connection to the laser.
3. Check whether the guide laser (guide laser 0, if a beam switch is
installed) is visible at the fiber in the combiner module and at the
exit of the process optics.
4. In LaserNet under \Configuration\Laser\, select the sub-
menu Reset Critical Errors.
The dialog window Reset Critical Errors appears.

YLS-K 139
​ | Messages and troubleshooting

Figure 90: Resetting critical errors

5. Contact the competent IPG service department and give them the
laser serial number (Laser SN) and the code number (see Fig. Re-
set Critical Error ) as well as the information of whether the guide
laser is visible.
6. Send the log files (Downloading the log files via LaserNet
[} 131]) and the events file (Downloading the events file via
LaserNet [} 135]) to the competent IPG service department.
An IPG service employee will provide you with the code for resetting the critical er-
ror. The code can only be entered once for resetting the reported critical error and
only on the laser with the specified serial number.
7. Enter this code into the input field Code (see Fig. Reset Critical Er-
rors) and click on the button Reset Critical Errors .
The critical error is reset.

140 YLS-K
​ | Decommissioning and disposal

11 Decommissioning and disposal

NOTICE
Danger of damage due to freezing
In areas at risk to freezing temperatures, frozen wa-
ter can cause damage inside the product.
ð For decommissioning, follow the instructions
below.

11.1 Temporary decommissioning

1. Turn the key switch (if present) and switch the main switch on
the front side of the product to the OFF position.
2. Disconnect the power from the mains power supply and secure it
against mistaken reactivation.
3. Close the supply lines for water.
4. Remove the connections for water.

WARNING
Health risk from auxiliary substances
Refrigerants may contain hazardous substances.
ð Observe the manufacturer's instructions and
the safety data sheets for the substances used.

5. Drain all cooling liquid from the product.

6. If a water-glycol mixture was used, dispose of it in accordance
with the local regulations. The water-glycol mixture may not be
allowed into the public sewer network.
7. Clean up leaked cooling liquid immediately.
8. Blow out all water lines in the product with oil-free compressed
air.
9. Close the connections for water with closing plugs.

YLS-K 141
​ | Decommissioning and disposal

11.2 Permanent decommissioning

1. Turn the key switch (if present) and switch the main switch on
the front side of the product to the OFF position.
2. Disconnect the power from the mains power supply and secure it
against mistaken reactivation.
3. Close the supply lines for water.
4. Remove the connections for water.

WARNING
Health risk from auxiliary substances
Refrigerants may contain hazardous substances.
ð Observe the manufacturer's instructions and
the safety data sheets for the substances used.

5. Drain all cooling liquid from the product.

6. If a water-glycol mixture was used, dispose of it in accordance
with the local regulations. The water-glycol mixture may not be
allowed into the public sewer network.
7. Blow out the water circuits with oil-free compressed air.
8. Clean up leaked cooling liquid immediately.
9. Close the connections for water with the closing plugs.
10. Remove all connections on the product.
11. Remove the fiber from the process optics and protect the fiber
with the provided protective cap. Note the information in chapter
Connecting the fiber connector to the process optics [} 51].
12. Remove the connections to the external interface.
13. Pack up all lines and hoses.
Storage 14. Bring the product and all accessories to the intended storage loca-
tion until used again or until removal (Transport to the installa-
tion site [} 38]). The storage location must be dry and clean.
15. Observe the storage conditions specified in the technical data.

142 YLS-K
​ | Decommissioning and disposal

11.3 Disposal

Contact IPG service

Contact IPG Laser GmbH before final disposal of the
product.

The following points are to be observed when disposing of the product,

the accessories and the operating and auxiliary materials:
• Observe national provisions on site
• Observe company-specific guidelines
Following proper disassembly, the disassembled individual parts are to
be recycled:
• Scrap remaining metallic material
• Recycle plastic elements
• Dispose of other components sorted by material property
• If a water-glycol mixture was used, it must be disposed of in ac-
cordance with the local regulations. The water-glycol mixture
may not be allowed into the public sewer network.
Electronic waste, electronic components, lubricants and auxiliary sub-
stances (e.g. water-glycol mixtures) are subject to special waste treat-
ment and may only be disposed of by approved specialized personnel.
National disposal regulations must be observed with respect to the en-
vironmental disposal of the product.

YLS-K 143
​ | Appendix

12 Appendix

12.1 Status messages, warnings and alarms

The laser welding tool software shows three types of messages:
• Status messages
• Warnings
• Alarms
The type and number of the messages can vary depending on the con-
figuration of the product.
Status messages provide information about the current status of the sys-
tem.
A Warning indicates the preliminary stage of an alarm. A closer look at
the status or maintenance work is necessary.
An Alarm requires the elimination of the cause of the fault, adjustment
work or repair / replacement of a component.
The messages that may arise during operation are describe below. The
descriptions of the warnings and alarms also contain instructions on
troubleshooting.
To put the product back into operation after eliminating the problem,
the alarms must be reset. For some messages, this takes place automati-
cally; for all others, you must click the Reset button in the LaserNet
Control tab.

WARNING
Danger of severe injuries
When performing maintenance and repair work on
the product, there is a danger of various injuries if
not all safety precautions are taken.
ð Only allow maintenance or repair work to be
performed by trained personnel or the compe-
tent IPG service department.

144 YLS-K
​ | Appendix

WARNING
Danger from laser radiation
Laser radiation can damage the eyes and skin. The
system owner is responsible for compliance with the
laser safety regulations.
After the repair work is completed, the laser safety
must be fully restored.
ð Wear suitable laser safety glasses
(900 … 1200 nm) while present in the danger
area.
ð Additionally secure the danger zone, if neces-
sary.
ð Check the correct connection of all safety-re-
lated components.

Contacting IPG service

In the event of faults that cannot be rectified using
the following instructions, please contact the compe-
tent IPG service department and follow the proce-
dure described in Manufacturer’s service [} 129].

12.1.1 Messages of the Status tab

Message
Laser power supply ON
Type Status
Description This status message is active when the laser power supply is switched
on.
The laser power supply is responsible for the supply voltage to the laser
modules.
This status is also referred to as Laser ON (Power supply ON = Laser ON).

Message
Internal control disabled
Type Status
Description This status message appears when the laser is operated in ROBOT mode
and the signal Internal control enabled is disabled.

YLS-K 145
​ | Appendix

Apart from the buttons Reset and E-Stop all operating functions in
LaserNet are locked in ROBOT mode. By activating the signal Internal
control enabled (depending on the communication protocol), you can
activate the internal control, i.e. the power preselection and ramping
time function (ramping rise and fall time) in LaserNet.

Message
Laser radiation enabled
Type Status
Description This status message indicates that all prerequisites for laser emission
have been met and the laser emission has been switched on (via Laser-
Net or fieldbus). This is the case even when the preselected power is
zero watts (0 W).
The following prerequisites must be met for enabling of the laser radia-
tion:
• There are no laser-related failures.
• The laser power supply is switched on (Laser power supply ON).
• The laser is in the status Laser ready.

Message
External control
Type Status
Description This status message is active when the operation option External con-
trol has been enabled.
If this option is used, you can control the start and end of the laser emis-
sion via the XP2 interface (see interface description).
If you have selected the External control in the TEST mode (via Laser-
Net), this remains active even after switching to the ROBOT mode.

Message
Analog control
Type Status
Description If the operation option Analog Control is active, this status message ap-
pears (depending on the communication protocol).
If this option is enabled, you can control the laser power via the XP4-
analog interface (see interface description).

Message
Hardwiring active
Type Status
Description This status message is active when the control of the laser via the hard-
wiring interface has been enabled.

146 YLS-K
​ | Appendix

Message
Guide laser ON
Type Status
Description This status message is active when the guide laser of the laser is
switched on.
If a beam switch is installed, an optical path must be selected in order to
be able to see the guide laser after the process optics.

Message
Chiller ready
Type Status
Description This status message indicates that all chiller parameters lie within the
specified range.
If you switch the laser on again after a prolonged pause, it may take sev-
eral minutes until the specified temperatures have been reached and
the chiller outputs the status message Chiller ready.

Message
Laser "Standby"
Type Status
Description This status message is active, if
• there is no failure pending
• the laser power supply is switched off.

YLS-K 147
​ | Appendix

12.1.2 Messages of the Alarms tab.

Type and number of alarms

The type and number of the alarms varies depending
on the configuration of the laser.

Message
E-Stop
Type Alarm
Reset Automatic
Description The alarm E-Stop is activated as soon as an internal or external E-Stop
has been triggered. The E-Stop alarm usually appears in connection
with another alarm that represents the actual cause for the E-stop. The
indicator light (Interlock) on the front side of the laser lights up yellow
(Operating elements [} 31]).
Possible Another alarm is output that is responsible for the E-Stop.
causes
Fault diagnos- Correct the cause of the alarm / fault.
tics / trou-
bleshooting The alarm E-Stop will then be automatically reset.

Message
E-Stop button
Type Alarm
Resetting Automatic
Description The alarm E-Stop button is activated when the E-Stop button on the
front side of the laser cabinet is pressed. Pressing the E-Stop button
opens the internal safety circuit. The alarm leads to a shutdown of the
laser power supply and therefore the laser emission. The indicator light
(Interlock) on the front side of the laser lights up yellow.
Possible E-Stop button is pressed.
causes
Analysis / trou- ð Unlock the E-Stop button by turning 45° clockwise.
bleshooting
The alarm E-Stop button will then be automatically reset.

Message
External E-Stop
Type Alarm
Reset Automatic

148 YLS-K
​ | Appendix

Description The External E-Stop failure indicates that the external E-Stop circuit is
opened. The alarm leads to a shutdown of the laser power supply and
therefore the laser emission. The indicator light (Interlock) on the front
side of the laser lights up yellow.
Possible • There is an alarm (E-Stop) in the safety circuit of the system
causes owner.
• The E-Stop circuit of the system owner is not connected to the
laser (safety interface, see supplied technical data).
• Only one channel of the two-circuit emergency stop system was
opened or closed.
Fault diagnos- ð Rectify the operator-side failure.
tics / trou-
bleshooting ð Connect the E-Stop circuit of the system owner to the laser
(safety interface, see supplied technical data).
ð Open both channels of the E-Stop circuit to reset the failure. Acti-
vate both safety circuits again by closing both channels again.

Message
Laser overheating
Type Fault
Resetting Automatic
Description The Laser overheating alarm appears as soon as a laser module reaches
a operating temperature of 35°C.
The fault leads to an immediate shutdown of the laser emission. The op-
erating status Laser ready is reset, and the status Laser error is acti-
vated. As soon as the module temperature has fallen to 32°C, an auto-
matic reset of the alarm takes place. The laser emission must be acti-
vated manually.
Possible • Insufficient cooling of the laser modules due to incorrect parame-
causes terization of the chiller.
• Interruption of the cooling water supply to the module (e.g.
kinked or blocked hose).
Water/ Water IPG chiller
• The temperature and/or flow rate of the house water lies outside
of the specifications in the technical data.
Water/air IPG chiller
• The filter pads are heavily soiled.
• The ambient temperature lies outside of the specifications in the
technical data.
Analysis / trou- ð Contact the competent IPG service department to check the pa-
bleshooting rameters.
ð Check the hose connection on the back side of the laser modules
and inside the laser.

YLS-K 149
​ | Appendix

Water/water IPG chiller

ð Check the temperature and the pressure of the house water sys-
tem.
ð Check the fill level of the tap water tank in the laser chiller.
Water/air IPG chiller
ð Check the condition of the filter pads. If the filter pads are heavily
soiled, they must be replaced.
ð Check the ambient temperature.
Message
Feeding fiber interlock
Type Alarm
Reset Manual
Description The alarm message Feeding fiber interlock indicates the status of the
safety circuit of the feeding fiber safety circuit.
Triggering of the Feeding fiber interlock alarm leads to an immediate
shutdown of the laser power supply and therefore the laser emission.
The operating status Laser ready is reset, and the status Laser error is
activated.
Possible • The feeding fiber is damaged.
causes
• The fiber connector of the feeding fiber is not (correctly) inserted
into the integrated optics.
• The bayonet mount is not properly connected.
• The process optics are overheated.
Fault diagnos- ð Using the guide laser, check whether the feeding fiber is optically
tics / trou- in good condition. If necessary, have the feeding fiber replaced.
bleshooting
ð Check whether the feeding fiber is correctly inserted into the in-
tegrated optics.
ð Check whether the bayonet mount is correctly connected.
ð Check the temperature at the fiber receptacle of the optics. At a
temperature of 70°C, the temperature sensors in the fiber recep-
tacle interrupt the safety circuit.
ð If the temperature at the fiber receptacle is too high, you should
• check the welding parameters (back reflection may be too high).
• allow the fiber receptacle to cool.
After cooling the fiber receptacle, the error can be reset.

Message
High back reflection
Type Fault
Resetting Manual

150 YLS-K
​ | Appendix

Description The alarm High back reflection is activated when the detected level of
backscattered laser radiation in the combiner module is too high. The
fault leads to an immediate shutdown of the laser emission. The operat-
ing status Laser ready is reset, and the status Laser error is activated. If
the fault occurs repeatedly, this may lead to the laser being damaged.
Possible The back reflection generally occurs on the workpiece when the
causes process parameters are not configured optimally or during the process-
ing of highly reflective materials.
Soiling or damage to the following elements can also cause high back re-
flection:
• Quartz-block end-faces of the feeding fiber
• Quartz-block end faces of the process fiber
• Protective glass of the process fiber
• Protective glass of the process optics
Analysis / trou- ð Check the relevant process parameters (in particular the focus
bleshooting position, laser power, process speed and set angle of the process
optics).
ð Contact the competent IPG service department to determine the
process parameters for processing highly reflective materials.
ð Check the quartz-block end faces as well as the protective glasses
of the process fiber and the process optics for soiling or damage.

Message
Laser module
Type Fault
Resetting -
Description The alarm Laser module indicates that a previously active laser module
has been deactivated due to an internal fault. The alarm leads to the
shutdown of the laser emission. The operating status Laser ready is re-
set, and the status Laser error is activated.
Possible • The module has lost communication with the micro controller.
causes
• There is an internal module error.
Analysis / trou- ð Make certain that the communication cable between the module
bleshooting and the cross-connection board is connected.
ð Determine based on the Modules tab which module is deacti-
vated.

Message
Laser module disconnected
Type Fault
Resetting -

YLS-K 151
​ | Appendix

Description The alarm Laser module disconnected can be activated depending on the
configuration. It appears when the laser control loses connection to one
of the laser modules. The alarm leads to the shutdown of the laser emis-
sion. The operating status Laser ready is reset, and the status Laser er-
ror is activated. For single-mode lasers, the alarm Critical error is acti-
vated.
Possible • The laser control has lost the connection to one of the laser mod-
causes ules.
Analysis / trou- ð Ensure that the communication cable between the laser modules
bleshooting and the laser control is connected.
ð Contact the competent IPG service department if the problem
cannot be corrected ( Behavior in the event of malfunctions
[} 129] ).

Message
Chiller
Type Fault
Reset Manual
Description The alarm Chiller is activated when a multiple failure is present at the
laser chiller. The operating status Laser ready is reset, and the status
Laser failure is activated.
Possible • The laser chiller is not switched on.
causes
• There is no communication between the laser chiller and the
laser.
• Insufficient water in the tap water or DI-water tank.
• High pressure alarm
• Low pressure alarm
• Sensor error
• Overcurrent
• Electrical phase connection is wrong.
Fault diagnos- ð Using the Chiller tab, determine what type of failure this is.
tics / trou-
bleshooting ð For a detailed failure analysis see Messages on the Chiller tab.

Message
Combiner
Type Fault
Resetting -
Description The alarm Combiner appears when a fault is present in the combiner
module. The alarm leads to a shutdown of the laser power supply and
therefore the laser emission. The operating status Laser ready is reset,
and the status Laser error is activated. In addition, the alarm Critical er-
ror is activated.

152 YLS-K
​ | Appendix

Possible The cause is an internal error in the combiner module.

causes
Analysis / trou- ð Using the guide laser, check whether the internal optics of the
bleshooting laser is damaged. To do this, switch on the guide laser and check
whether this is visible after the optics head.
The guide laser should show a round shape in the area of the focus. If the guide
laser is not visible or is poorly visible, this is an indication of damage to the internal
optic.
ð Follow the steps described in section Configuration menu
[} 81] for resetting critical errors.

Message
Initialization error
Type Fault
Reset Manual
Description The alarm Initialization failure indicates that the operating status Laser
ready is not achieved. The status Laser failure is activated.
Possible • Firmware error
causes
Fault diagnos- ð Contact the responsible IPG Service department.
tics / trou-
bleshooting
Message
Laser temperature too low
Type Fault
Resetting Automatic
Description The alarm Laser temperature too low is activated when the average
module temperature of all modules is below 18 °C. The operating status
Laser ready is deactivated, and the status Laser error is activated.
Possible • The parameterization of the laser chiller is faulty.
causes
• The tank heater of the laser chiller is defective or not switched
on.
• The laser stood for a prolonged period of time in a cold environ-
ment while switched off.
Analysis / trou- ð Check the parameterization of the laser chiller.
bleshooting
ð Check the tank heater of the laser chiller.
ð Switch on the laser chiller. The heating elements of the laser
chiller heat the water to the necessary temperatures.
IPG chiller:
ð Using the Chiller tab, determine what type of fault this is.
ð See Messages of the Chiller tab or read the operating manual of
the laser chiller for a detailed fault analysis.

YLS-K 153
​ | Appendix

Message
Critical error
Type Fault
Resetting Manual
Description The alarm Critical error is triggered in connection with the alarms Splice
box or Combiner. The alarm leads to an immediate shutdown of the
laser power supply and therefore the laser emission. The status Laser
error is activated.
Possible ð See the alarms Splice box and Combiner .
causes
Analysis / trou- ð Follow the steps described in Configuration menu [} 81] for re-
bleshooting
setting critical errors.

Message
Chiller outside of the technical data
Type Fault
Reset -
Description The alarm Chiller outside of the technical data indicates that a parame-
ter of an IPG laser chiller (temperature, pressure, etc.) has exceeded or
fallen below the limit values. The failure leads to an immediate shut-
down of the laser emission. The operating status Laser ready is reset,
and the status Laser failure is activated.
Possible • Incorrect parameterization of the laser chiller.
causes
• Fault in the laser chiller.
• The laser stood for a prolonged period of time in a cold environ-
ment while switched off
Fault diagnos- Wait until the water has preheated to the corresponding set point.
tics / trou-
bleshooting ð Using the Chiller tab, find out which parameter is outside of the
allowed range.
ð For more information, see Messages on the Chiller tabor read the
operating manual of the laser chiller.

Message
AC power interruption
Type Alarm
Reset Automatic
Description The AC power interruption error message is activated if the external
voltage supply is outside the specified operating voltage range (see in-
cluded technical data). The alarm leads to the shutdown of the laser
emission. The operating status Laser ready is reset, and the status Laser
error is activated.
Possible There is a problem with the external voltage supply.
causes

154 YLS-K
​ | Appendix

DANGER
Risk of death from supply voltage
Coming into contact with energized lines and com-
ponents can lead to severe injuries or death.
ð Make certain that work on the voltage supply is
only performed by trained experts.

Fault diagnos- ð Check

tics / trou-
bleshooting • the voltage supply (see included technical data),
• the function of all phases,
• the status of the F1 fuse links in the cabinet of the laser,
• the function of the main power supply.

Message
Unexpected pump current
Type Fault
Resetting Manual
Description The alarm Unexpected pump current is activated if a pump current is de-
tected in a laser module without the signal for the pump current release
having been sent. The alarm leads to the shutdown of the laser emis-
sion. The operating status Laser ready is reset. The status Laser error is
activated.
Possible There is an internal module error.
causes
Analysis / trou- ð Check which laser module is causing the fault.
bleshooting
ð To do this, open the rear door of the laser and remove the safety
fuse of the first laser module.
ð If the Unexpected pump current fault does not disappear, remove
the next safety fuse.
ð Check whether the error message is still present.
ð Repeat this process until the fault Unexpected pump current dis-
appears.
ð Leave the safety fuse of the laser module that is responsible for
the error open. You can close the safety fuses of the other laser
modules.
ð The laser can be put back into operation. Note that the laser
power of the laser is reduced.

Message
Splice box
Type Fault
Resetting Manual

YLS-K 155
​ | Appendix

Description The alarm Splice box is activated when a sensor in the splice box detects
a stray light value above the permitted limit value. The alarm Splice box
leads to a shutdown of the laser power supply and therefore the laser
emission. The operating status Laser ready is reset. The status Laser er-
ror as well as the alarm Critical error are activated.
Possible • Internal splice box error.
causes
• Too much backscattering from the process.
Analysis / trou- ð Using the guide laser, check whether the internal optics of the
bleshooting laser is damaged. To do this, switch on the guide laser and check
whether this is visible after the optics head.
The guide laser should show a round shape in the area of the focus. If the guide
laser is not visible or is poorly visible, this is an indication of damage to the internal
optic.
ð After successfully resolving the problem, follow the steps de-
scribed in section Configuration menu for resetting critical er-
rors.

Message
Dew point temperature too high
Type Alarm
Resetting -
Description ð See Messages of the Dew Point tab .

Message
Unexpected earth fault
Type Fault
Resetting -
Description The alarm Unexpected ground leakage indicates that the voltage in a
laser module between the minus pole (-) and ground (GND) has ex-
ceeded the limit value.
Possible Internal module error
causes
Analysis / trou- ð Check which laser module is causing the warning.
bleshooting
ð To do this, open the rear door of the laser and remove the safety
fuse of the first laser module.
ð If the Unexpected ground leakage alarm does not disappear, re-
move the next safety fuse.
ð Check whether the error message is still present.
ð Repeat this process until the alarm Unexpected ground leakage
disappears.
ð Leave the safety fuse of the laser module that is responsible for
the warning open. You can close the safety fuses of the other laser
modules. The laser can be put back into operation.

156 YLS-K
​ | Appendix

12.1.3 Messages of the Warnings tab

Type and number of warnings

The type and number of the warnings varies depend-
ing on the configuration of the laser.

Message
Contact responsible IPG Service
Type Warning
Description Module error
Possible One or more modules are defective.
causes
Analysis / trou- ð Contact the competent IPG service dept ( Behavior in the event
bleshooting
of malfunctions [} 129] ).

Message
Module overheating
Type Warning
Description The warning Module overheating appears when a laser modules reaches
a temperature of 33°C.
The overheated module is switched off; the laser emission continues
but with reduced power. Once the temperature of the overheated mod-
ule has fallen to 32°C, the laser module is switched back on and the
laser emission takes place at full power.
Possible • Insufficient cooling of the laser modules due to incorrect parame-
causes terization of the chiller.
• Interruption of the cooling water supply to the module (e.g.
kinked or blocked hose)
Fault diagnos- ð Contact the competent IPG service department to check the pa-
tics / trou- rameters.
bleshooting
ð Check the hose connection on the back side of the laser modules
and inside the laser.

Message
Laser module disconnected
Type Warning
Description The warning Laser module disconnected occurs when the communica-
tion between the laser control and a laser module is interrupted.

YLS-K 157
​ | Appendix

The message Laser fault may be activated depending on the configura-

tion of the laser.
Possible • Cables between the module and cross connection board are not
causes connected or are defective.
• Internal module error / module voltage supply.
Analysis / trou- ð Switch off the laser power supply.
bleshooting
ð Turn the key switch on the front side of the laser to OFF.
ð Open the front door of the laser.
ð Check the communication cables of the laser modules.
ð Check whether all cables are screwed on correctly.
ð Then turn the key switch on the front side of the laser to TEST or
ROBOT.
ð Check whether the green LED is active for all laser modules. The
red LED indicates a fault of the laser module. The communication
is interrupted if the green LED is inactive.

Message
Chiller
Type Warning
Description The warning Chiller is activated when one of the three parameters of
temperature, pressure or electric conductivity has reached a value near
the permitted range limits.
Possible ð See the operating manual of the laser chiller
causes
Analysis / trou- IPG chiller:
bleshooting
ð See Messages of the Chiller tab or read the operating manual of
the laser chiller for a detailed fault analysis.

Message
Reduced output power
Type Warning
Description The warning Reduced output power indicates that the nominal output
power of the laser is no longer achieved.
Possible Internal error of one or more modules.
causes
Analysis / trou- Contact the customer service of IPG Laser GmbH.
bleshooting
Check the Events tab of the LaserNet software to determine the day on
which the problem occurred.
Then download the log files of the corresponding day in the Log files tab
(Downloading the log files via LaserNet [} 131]).
Download the events file as a .txt file (Downloading the events file via
LaserNet [} 135])

158 YLS-K
​ | Appendix

Send the log files and the events file to [Link]@ipgphoton-

[Link].

Message
Laser temperature too low
Type Warning
Resetting Automatic
Description The warning Laser temperature too low indicates that the average mod-
ule temperature of all modules is below the permitted range limit of
19°C.
Possible • The laser stood for a prolonged period of time in a cold environ-
causes ment while the chiller was switched off.
• The parameterization of the laser chiller is faulty.
• The tank heater of the laser chiller is defective or not switched
on.
• The laser chiller is defective (e.g. expansion valve).
Fault diagnos- ð Switch on the laser chiller. The heating elements of the laser
tics / trou- chiller heat the water to the necessary temperatures.
bleshooting
ð Check the parameterization of the laser chiller.
ð Check the tank heater of the laser chiller.
IPG chiller:
ð Using the Chiller tab, determine what type of fault this is.
ð See Messages of the Chiller tab or read the operating manual of
the laser chiller for a detailed fault analysis.

Message
Dew point temperature too high
Type Warning
Description ð See Messages of the Dew Point tab .

Message
Module(-s) without voltage supply
Type Warning
Description The warning Module(-s) without voltage supply is activated when no
voltage is present in the power circuit.
Possible • The laser power supply is not switched on.
causes
• The safety fuse of a module was tripped.
Analysis / trou- ð Check whether the laser power supply is on (Laser ON).
bleshooting
ð Check the Modules tab to check the status of the modules (red or
gray background).
ð Check the safety fuses of all modules marked in red.

YLS-K 159
​ | Appendix

Message
Unexpected earth fault
Type Warning
Description The warning Unexpected ground leakage occurs when the voltage in a
laser module between the minus pole (-) and ground (GND) exceeds the
limit value.
Possible Internal module error
causes
Analysis / trou- ð Check which laser module is causing the warning.
bleshooting
ð To do this, open the rear door of the laser and remove the safety
fuse of the first laser module.
ð If the Unexpected ground leakage warning does not disappear,
remove the next safety fuse.
ð Check whether the error message is still present.
ð Repeat this process until the Unexpected ground leakage warn-
ing disappears.
ð Leave the safety fuse of the laser module that is responsible for
the warning open. You can close the safety fuses of the other laser
modules. The laser can be put back into operation (with a slightly
reduced power).

160 YLS-K
​ | Appendix

12.1.4 Messages of the Control tab

Message
Program active
Type Status
Description This status message is activated when a laser program starts. The status
message remains active until the end of the program.
More information about this status message can be found in chapter
Control tab [} 97].

Message
End of program
Type Status
Description This status message appears after a laser program has been ended
without errors. The status indicator remains active until a new program
is started or the button Reset is pressed.
More information about this status message can be found in chapter
Control tab [} 97].

Message
Program interrupted
Type Status
Description This status message is activated when a laser program is interrupted
using the button Stop program or program execution is interrupted
due to another reason.
More information about this status message can be found in chapter
Control tab [} 97].

YLS-K 161
​ | Appendix

12.2 Technical data

Relevant information
The dimensions as well as the weight and climate in-
formation for the product can be found in the sup-
plied specifications.

12.2.1 Scale drawings

1 2 3 4 5 6 7 8

A A
161
18

Pin 2 Pin 1
12,2

20°

~56

B B
17

20
68
22
Water connection -
C
Hose size: = 6x4 C

2,55

D D

virtual focus
13,6

12,7

E
17

allg. Toleranzen: Kanten: Maßstab: 1:1 Menge:

ISO 2768 -f-H - 0,2 Material: W.-Nr.

LASER Halbzeug:
2,55 Datum Name Benennung:
Bearb. 04.02.2009 Schaffer
DETAIL A
MAßSTAB 2 : 1
Gepr.

Norm
04.02.2009
14.01.2010
Sutschkow
Yagodkin
HLC-8 (Maßblatt)
F
Blatt
Zeichnungs-Nr.:
1/1
G24-37 [Link] A
1 2 3 4 Zust. Änderungen Datum Name

162 YLS-K
​ | Appendix

1 2 3 4 5 6 7 8

A A

B B

C C

D D

allg. Toleranzen: Kanten: Maßstab: 1:1 Menge:

ISO 2768 -f-H - 0,2 Material: W.-Nr.

LASER Halbzeug:

Datum Name Benennung:

Bearb.

Geprüft
05.05.2011
05.05.2011
Schaffer

Sutschkow
LC-08
Genehm. 05.05.2011 Yagodkin (Air-cooled)
F
Blatt
Zeichnungs-Nr.:

G24-37 781.013_A-Maßblatt 1/1

1 2 3 4 Zust. Änderungen Datum Name

1 2 3 4 5 6 7 8

A A

161,7 36

55,1 29
22

B B
12°

Pin 1 Pin 3
~53

C Pin 2 C

Water connection
Hose size: =6x4mm

14,3

D D

virtual focus

allg. Toleranzen: Kanten: Maßstab: 1:1 Menge:

ISO 2768 -f-H - 0,2 Material: W.-Nr.

LASER Halbzeug:

Datum Name Benennung:

Bearb. 10.05.2010 Schaffer
Geprüft

Genehm.
10.05.2010

10.05.2010
Sutschkow
Yagodkin
LCA (Maßblatt)
F
Blatt
Zeichnungs-Nr.:

G24-37 5086.420.000 1/1

1 2 3 4 Zust. Änderungen Datum Name

YLS-K 163
​ | Appendix

12.2.2 Rating plate of the laser

The rating plate of the laser is located on the laser cabinet and contains
the following information:

Made in Germany
Model: ___________
SN: _________
Rated voltage: ____V AC 3P+PE
Frequency: ___ Hz
Full loaded current: ___ A
Fuses: ___ A / ___ kA
DWG number: _____________
Manufacture date: __________
Manufacturer: IPG laser GmbH
Siemensstr. 7, 57299 Burbach
Figure 91: rating plate

Device specification Meaning

Model Model designation

SN Serial number

Rated Voltage Supply voltage (rated voltage)

Frequency Mains frequency

Fuses Electric fusing (internal)

DWG number DWG number (internal)

Add. DWG number Additional drawing number (optional)

Manufacture date Date of manufacture

Manufacturer Manufacturer, address

12.2.3 Dew point temperatures

Condensation: In order to prevent damage to the laser or the optics due to condensa-
Condensate / tion, the cooling water temperature must be adjusted according to the
cooling water
dew point table.
temperature
The problem of condensation occurs in environments with high tem-
perature and humidity.
To prevent condensation, the cooling water temperature must always
be kept above the dew point.

164 YLS-K
​ | Appendix

T* Relative air humidity in %

°C
/ 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95

16° 0 2 4 5 7 8 9 10 11 12 13 14 15

18° 1 3 4 6 8 9 11 12 13 14 15 16 17 18

21° 1 3 5 7 9 11 12 13 14 16 17 18 18 19 21

24° 3 6 8 9 11 13 14 16 17 18 19 20 21 22 23

27° 2 5 8 10 12 14 16 17 18 19 21 22 23 24 25 26

29° 4 7 10 12 14 16 18 19 21 22 23 24 26 27 28 28

32° 7 10 12 15 17 19 21 22 23 25 26 27 28 29 31 31

35° 9 12 15 17 19 21 23 24 26 27 29 30 31 32 33 34

38° 11 14 17 20 22 24 26 27 29 30 31 33 34 35 36 37
Table 21: Dew point table

* T = ambient temperature

YLS-K 165
​ | Appendix

12.3 EU Declaration of Conformity

Translation
EU Declaration of Conformity

Manufacturer
IPG Laser GmbH
Carl-Benz-Straße 28
D-57299 Burbach
Germany

Product: High Power Fiber Laser

Model: YLS-1000-K YLS-4000-K YLS-4000-KC YLS-4000-KW

YLS-2000-K YLS-5000-K YLS-5000-KC YLS-5000-KW
YLS-3000-K YLS-6000-K YLS-6000-KC YLS-6000-KW
YLS-8000-KC YLS-8000-KW
YLS-10000-KC YLS-10000-KW

IPG Laser GmbH confirms hereby that the product listed above fulfills all the relevant provisions of the
following EU Directives:
• Low voltage directive 2014/35/EU
• EMC directive 2014/30/EU
• RoHS directive 2011/65/EU

This declaration of conformity is issued under the sole responsibility of the manufacturer.
This declaration becomes invalidated, if any modifications are made to the product(s) without the prior
authorization of IPG Laser GmbH.

Applied harmonized standards, in particular:

EN 60825-1:2014 EN ISO 13849-1:2015
EN 60204-1:2006 EN ISO 13849-2:2012

D-57299 Burbach, - date - - signature -

(Dr. V. Fomin, Managing Director)
G72-600042-001-EN

166 YLS-K
Directory of figures

Directory of figures
Figure 1 Safety features ............................................................................................................ 24
Figure 2 Functional principle of the high power fiber laser ..................................... 29
Figure 3 Overview of the laser using YLS-3000-K as example ................................ 30
Figure 4 Operating elements .................................................................................................. 31
Figure 5 Interfaces and connections ................................................................................... 32
Figure 6 Fiber connector with accessories....................................................................... 32
Figure 7 Overview: fiber connectors................................................................................... 33
Figure 8 Main components...................................................................................................... 34
Figure 9 Electrical mounting plate YLS-3000-K............................................................. 35
Figure 10 Shock monitoring ...................................................................................................... 36
Figure 11 Tip monitoring............................................................................................................ 37
Figure 12 Threads for eye bolts ............................................................................................... 38
Figure 13 Removing the upper cover .................................................................................... 39
Figure 14 Tensile load on the eye bolt .................................................................................. 40
Figure 15 Suspension angle during crane transport ...................................................... 40
Figure 16 Caster with fixing device ........................................................................................ 41
Figure 17 Transport with pallet............................................................................................... 42
Figure 18 Removing covers ....................................................................................................... 48
Figure 19 Connection of the supply voltage ....................................................................... 49
Figure 20 Additional earthing connection .......................................................................... 49
Figure 21 Connecting the external interfaces.................................................................... 50
Figure 22 Fiber connectors with and without protective cap .................................... 51
Figure 23 Water connections.................................................................................................... 54
Figure 24 Control tab.................................................................................................................... 62
Figure 25 Program sequence example.................................................................................. 69
Figure 26 Setup LaserNet welcome window...................................................................... 71
Figure 27 Setup LaserNet - Destination location.............................................................. 71
Figure 28 Setup LaserNet - Selecting the Start menu folder ....................................... 72
Figure 29 Setup LaserNet - Additional tasks...................................................................... 72
Figure 30 Setup LaserNet - Installing the software......................................................... 73
Figure 31 Setup LaserNet - Finishing the installation.................................................... 73
Figure 32 Internet Protocol Properties ................................................................................ 74
Figure 33 LaserNet no connection.......................................................................................... 75
Figure 34 IP Configuration dialog window ......................................................................... 75
Figure 35 LaserNet status tab (example) ............................................................................ 77

YLS-K 167
Directory of figures

Figure 36 LaserNet user interface .......................................................................................... 77

Figure 37 Monitor file settings ................................................................................................. 80
Figure 38 IP Configuration activated..................................................................................... 81
Figure 39 IP Properties................................................................................................................ 81
Figure 40 Reset Critical Errors................................................................................................. 82
Figure 41 Fieldbus Settings ....................................................................................................... 83
Figure 42 Advanced settings ..................................................................................................... 85
Figure 43 Operator power display adjustment................................................................. 86
Figure 44 Operator-specific power display ........................................................................ 86
Figure 45 Change Password ...................................................................................................... 87
Figure 46 Registry Editor ........................................................................................................... 88
Figure 47 Control Options .......................................................................................................... 88
Figure 48 Set event number for event list ([Link]) .............................................. 89
Figure 49 Configuring the save locations for LaserNet files........................................ 89
Figure 50 Overview of access rights ...................................................................................... 91
Figure 51 Password entry .......................................................................................................... 92
Figure 52 Change Password ...................................................................................................... 92
Figure 53 Fieldbus Debug Window (PROFINET example) .......................................... 92
Figure 54 Status tab ...................................................................................................................... 94
Figure 55 Alarms tab .................................................................................................................... 95
Figure 56 Warnings tab ............................................................................................................... 96
Figure 57 Control tab.................................................................................................................... 97
Figure 58 Events tab ..................................................................................................................... 99
Figure 59 Logfiles tab ................................................................................................................... 100
Figure 60 Power supply tab....................................................................................................... 101
Figure 61 Chiller tab status........................................................................................................ 102
Figure 62 Chiller tab alarms ...................................................................................................... 103
Figure 63 Chiller tab warnings................................................................................................. 103
Figure 64 Dew point tab.............................................................................................................. 104
Figure 65 Hardwiring tab ........................................................................................................... 105
Figure 66 Modules tab.................................................................................................................. 105
Figure 67 LaserNet program editor editing window...................................................... 107
Figure 68 Saving the laser program ....................................................................................... 108
Figure 69 Unplugging fiber connectors (here: a HLC-8 fiber plug into an
FCH-8 adapter)........................................................................................................... 115
Figure 70 Microscope with fiber connector ....................................................................... 115
Figure 71 Fiber connector with accessories....................................................................... 116

168 YLS-K
Directory of figures

Figure 72 Cleaning the quartz-block end-face................................................................... 119

Figure 73 Plugging fiber connectors (here: a HLC-8 fiber plug into an FCH-8
adapter)......................................................................................................................... 120
Figure 74 Securing the fiber connector ................................................................................ 120
Figure 75 Water drain in the cabinet bottom .................................................................... 123
Figure 76 Removing the left cover.......................................................................................... 124
Figure 77 Replacing the water drain ..................................................................................... 124
Figure 78 Downloading log files .............................................................................................. 131
Figure 79 Select date..................................................................................................................... 132
Figure 80 Storage path for log files ........................................................................................ 133
Figure 81 Selecting log files ....................................................................................................... 134
Figure 82 Zip All.............................................................................................................................. 134
Figure 83 Saving events to a .txt file ...................................................................................... 135
Figure 84 Selecting the save location .................................................................................... 136
Figure 85 Opening the configuration overview ................................................................ 137
Figure 86 Configuration overview.......................................................................................... 137
Figure 87 Updating the configuration ................................................................................... 138
Figure 88 Selecting the HPLP file ............................................................................................ 139
Figure 89 Update progress......................................................................................................... 139
Figure 90 Resetting critical errors.......................................................................................... 140
Figure 91 rating plate ................................................................................................................... 164

YLS-K 169
Directory of tables

Directory of tables
Table 1 Layout conventions............................................................................................................... 13
Table 2 List of abbreviations............................................................................................................. 14
Table 3 Warning labels ........................................................................................................................ 26
Table 4 Explanatory labels................................................................................................................. 26
Table 5 Required supply voltage ..................................................................................................... 45
Table 6 Possible interfaces................................................................................................................. 50
Table 7 Standard IP address.............................................................................................................. 74
Table 8 Description of the LaserNet user interface................................................................. 78
Table 9 LaserNet menu structure ................................................................................................... 79
Table 10 Control Options....................................................................................................................... 88
Table 11 Configuration default settings.......................................................................................... 90
Table 12 Description of the LaserNet status indicators .......................................................... 93
Table 13 Control tab description ....................................................................................................... 97
Table 14 Events tab symbol descriptions ...................................................................................... 99
Table 15 Power supply tab description .......................................................................................... 101
Table 16 Dew point tab description ................................................................................................. 104
Table 17 Modules tab description ..................................................................................................... 106
Table 18 Modules tab description ..................................................................................................... 108
Table 19 Using the protective conduit............................................................................................. 117
Table 20 Using the protective glass .................................................................................................. 117
Table 21 Dew point table....................................................................................................................... 165

170 YLS-K