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SHINI Hopper-Loader - SAL-400 SERIES MANUAL

This document provides specifications and operating instructions for the SAL-430/460 Self-contained Hopper Loader. It has a stainless steel hopper and uses an inductive motor with automatic reversal for dust cleaning. Accessories include a buzzer, manual control switch, and quick mixing valve. Dimensions and installation instructions are provided along with electrical diagrams, maintenance procedures, and troubleshooting tips. Safety regulations and an exemption clause are also included.

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Rick Chen
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0% found this document useful (0 votes)
2K views38 pages

SHINI Hopper-Loader - SAL-400 SERIES MANUAL

This document provides specifications and operating instructions for the SAL-430/460 Self-contained Hopper Loader. It has a stainless steel hopper and uses an inductive motor with automatic reversal for dust cleaning. Accessories include a buzzer, manual control switch, and quick mixing valve. Dimensions and installation instructions are provided along with electrical diagrams, maintenance procedures, and troubleshooting tips. Safety regulations and an exemption clause are also included.

Uploaded by

Rick Chen
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

SAL-430/460

Self-contained Hopper Loader

Date: Nov, 2018


Version: Ver.A
Content

1. General Description ..................................................................................... 7

1.1 Coding Principle ...................................................................................... 7


1.2 Main Features ......................................................................................... 7
1.3 Accessory option ..................................................................................... 7
1.4 Technical Specifications .......................................................................... 9
1.4.1 Outer Dimensions .......................................................................... 9
1.4.2 Loading Capacity ......................................................................... 10
1.5 Safety Regulations ................................................................................ 11
1.6 Exemption Clause ................................................................................. 12

2. Structure Characteristics and Working Principle .................................... 14

3. Assembly Drawing ..................................................................................... 15


3.1 Assembly Drawing (SAL-430) ............................................................... 15
3.2 Parts List (SAL-430) .............................................................................. 16
3.3 Assembly Drawing (SAL-460) ............................................................... 17
3.4 Parts List (SAL-460) .............................................................................. 18

4. Electrical Circuit Diagram .......................................................................... 19


4.1 Electrical Diagram(400V) ...................................................................... 19
4.2 Electrical Components Layout (400V) ................................................... 20
4.3 Electrical Component List (400V) .......................................................... 21
4.4 Electrical Diagram(230V) ...................................................................... 22
4.5 Electrical Components Layout (230V) ................................................... 23
4.6 Electrical Component List of (230V) ...................................................... 24
4.7 Main Electrical Components Description .................................................. 25
4.7.1 Microswitch .................................................................................. 25

5. Installation and Debugging........................................................................ 26


5.1 Installation of SAL-430 / 460.................................................................... 26
5.2 Installation Space ................................................................................... 27

6. Application and Operation ......................................................................... 28


6.1 Start / Stop of the Machine ...................................................................... 28
6.2 Control Panel ......................................................................................... 29
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6.3 Function Setup ....................................................................................... 30
6.3.1 Setup ........................................................................................... 30
6.3.2 Actions ......................................................................................... 31
6.3.3 Parameter List ............................................................................. 34
6.3.4 Other Settings.............................................................................. 34

7. Trouble-shooting ........................................................................................ 35
7.1 Trouble Shooting for SAL-430/460 Series............................................. 35

8. Maintenance and Repair ............................................................................ 36


8.1 Filter Bag ............................................................................................... 36
8.2 Storage Hopper ..................................................................................... 37
8.3 Service Life of Product Key Part ........................................................... 37
8.4 Maintenance Schedule ........................................................................... 38
8.4.1 About the Machine....................................................................... 38
8.4.2 Check after Installation ................................................................ 38
8.4.3 Daily Checking............................................................................. 38
8.4.4 Weekly Checking ......................................................................... 38
8.4.5 Monthly Check ............................................................................. 38

Table Index

Table 1-1:Specifications....................................................................................9
Table 3-1:Parts List ......................................................................................... 16
Table 3-2:Parts List ......................................................................................... 18
Table 4-1: Electrical Components List (SAL-430) ............................................ 21
Table 4-2: Electrical Components List (SAL-460) ............................................ 21
Table 4-3: Electrical Components List (SAL-430) ............................................ 24
Table 4-4: Electrical Components List (SAL-460) ............................................ 24
Table 6-1: Control Panel Description ............................................................... 28

Picture Index

Picture 1-1: Outer Dimensions...........................................................................9


Picture 1-2: Loading Capacity.......................................................................... 10
Picture 2-1: Working Principle ......................................................................... 14
Picture 3-1: Assembly Drawing (SAL-430) ...................................................... 15
Picture 3-2: Assembly Drawing (SAL-460) ...................................................... 17
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Picture 4-1: Electrical Diagram (400V)............................................................. 19
Picture 4-2: Electrical Components Layout (400V) .......................................... 20
Picture 4-3: Electrical Diagram(230V).............................................................. 22
Picture 4-4: Electrical Components Layout (230V) .......................................... 23
Picture 4-5: Photoelectrical Sensor.................................................................. 25
Picture 5-1: Installation Methods (SAL-430/460) ............................................. 26
Picture 5-2: Installation Space ......................................................................... 27
Picture 6-1: Control Panel................................................................................ 28
Picture 8-1: Filter Screen ................................................................................. 36

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6(38)
1. General Description

Please read through this operation manual before using and installation
to avoid damage of the machine and personal injuries.

The SAL-430 / 460 series use a high voltage inductive motor with low noise level
and long life. It also has an automatic reversal dust cleaning device.

1.1 Coding Principle

Note:*
P=For Polished Hopper Inside CE=CE Conformity

1.2 Main Features


Ÿ Stainless steel hopper, motor overload protective device.

Ÿ SAL-430/460 has standard cloth mesh filter and motor reverse cleaning
function.

1.3 Accessory option


Ÿ Buzzer is an optional selection.

Ÿ Manual control switch is optional.

Ÿ Quick mixing valve can be opted to work with proportional valve to enhance
mixing effect.

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All service work should be carried out by a person with technical training or
corresponding professional experience. The manual contains instructions for
both handling and servicing.

Any modifications of the machine must be approved by SHINI in order to avoid


personal injury and damage to machine. We shall not be liable for any damage
caused by unauthorized change of the machine.

Our company provides excellent after-sales service. Should you have any
problem during using the machine, please contact the company or the local
vendor.

Headquarter and Taipei factory:

Tel: (886) 2 2680 9119

Shini Plastics Technologies (Dongguan), Inc:

Tel: (86) 769 8111 6600

Shini Plastics Technologies India Pvt.Ltd.:

Tel: (91) 250 3021 166

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1.4 Technical Specifications
1.4.1 Outer Dimensions

Mounting Base
Specifications

Picture 1-1: Outer Dimensions

Table 1-1:Specifications

Model SAL-430 SAL-460

Ver. A A

Motor Type Inductive

Blower power (kW) (50/60Hz) 0.37 0.75

Conveying pipe dia(Inch) 1.5 1.5

*Conveying capacity(kg/hr, 50Hz) 200 300

Hopper capacity (L) 3 6

Input voltage 3Φ,400VAC,50Hz

Material level control Microswitch

Cloth filter Standard

Auto-cleaning Standard

Dimensions

H(mm) 660 735

W(mm) 310 350

D(mm) 395 420

Weight (kg) 23 26
Note:1) For hopper inside polished ones, add "P" at model behind.
2)Test condition of conveying capacity: Plastic material of bulk density 0.65kg/L, dia. 3~5 mm,
vertical conveying height: 4m, horizontal conveying distance: 1m.V.

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1.4.2 Loading Capacity

Picture 1-2: Loading Capacity

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1.5 Safety Regulations
Please abide by the safety guide when you operate the machine so as to prevent
damage of the machine and personal injuries.

All electrical components should be installed by qualified electricians.


Turn off main switch and control switch during repair and maintenance.

Warning! High voltage!


This mark is attached on the cover of the control box.

Warning! Be careful!
Be more careful when this mark appears.
Transportation
1) SAL series hopper loader are packed in paper cartons. Handle with care
when to move the machine by hands.
2) Do not rotate the machine and avoid collision with other objects during
transportation to prevent improper functioning.
3) The structure of the machine is well-balanced, although it should also be
handled with care when lifting the machine for fear of falling down.
4) The machine and its attached parts can be kept at a temperature from
-25℃ to +55℃ for long distance transportation and for a short distance,
it can be transported with temperature under +70℃.

Storage
1) SAL series hopper loader should be stored indoors with temperature kept
from 5℃ to 40℃ and humidity below 80%.
2) Disconnect all power supply and turn off main switch and control switch.
3) Keep the whole machine, especially the electrical components away from
water to avoid potential troubles caused by the water.
4) Plastic film should be used to protect the machine from dust and rains.

Working Environment
The machine should be operated:

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Indoors in a dry environment with max. temperature +45℃ and humidity nomore
than 80%.

Do not use the machine


1) If it is with a damaged cord.
2) On a wet floor or when it is exposed to rain to avoid electrical shock.
3) If it has been dropped or damaged until it is checked or fixed by a
qualified serviceman.
4) This equipment works normally in the environment with altitude within
3000m.
5) At least a clearance of 1m surrounding the equipment is required during
operation. Keep this equipment away from flammable sources at least two
meters.
6) Avoid vibration, magnetic disturbance at the operation area.

Rejected Parts Disposal


When the equipment has run out its life time and can not be used any more,
unplug the power supply and dispose of it properly according to local code.

Fire hazard

In case of fire, CO2 dry powder fire extinguisher should be applied.

1.6 Exemption Clause


The following statements clarify the responsibilities and regulations born by any
buyer or user who purchases products and accessories from Shini (including
employees and agents).

Shini is exempted from liability for any costs, fees, claims and losses caused by
reasons below:

1. Any careless or man-made installations, operation and maintenances upon


machines without referring to the manual prior to machine using.
2. Any incidents beyond human reasonable controls, which include man-made
vicious or deliberate damages or abnormal power, and machine faults caused
by irresistible natural disasters including fire, flood, storm and earthquake.

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3. Any operational actions that are not authorized by Shini upon machine, including
adding or replacing accessories, dismantling, delivering or repairing.
4. Employing consumables or oil media that are not appointed by Shini.

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2. Structure Characteristics and Working Principle
SAL-430 / 460 series are suitable for conveying plastic granules. The blower
makes vacuum of material hopper by drawing the air out. Materials will then be
sent into material hopper.

Picture 2-1: Working Principle

1. Blower 2. Alarm light


3. Control box 4. Material inlet pipe
5. Storage hopper 6. Materials
7. Microswitch 8. Discharging plate

After starting the machine, blower(1) works, it makes the storage hopper(5)
generate the vacuum, discharging plate(8) closed, materials in the silo enter
into the storage hopper(5) through material inlet pipe (4) by air pressure
difference. When loading is finished, blower(1) stops rotating, materials(6) drop
off by gravity, when microswitch(7) detected there’s no material in the hopper,
blower(1) will start again. When material can’t be sucked or lack of material,
alarm light (2) on control box (3) will flicker for indication.

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3. Assembly Drawing
3.1 Assembly Drawing (SAL-430)

Remarks: Please refer to material list 3.2 for specific explanation of the Arabic numbers in parts drawing.

Picture 3-1: Assembly Drawing (SAL-430)

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3.2 Parts List (SAL-430)
Table 3-1:Parts List

NO. Past Name Part NO.


1 Cross recessed pan head screw M5×20 YW62041200000
2 Discharge port BL20333600020
3 Base seal YR10000000600
4 Counter weight hammer YW20602100000
5 Set screw M5×5 YW68005500000
6 Ejector rob BH10000600050
7 Cross recessed pan head screw M4×10 YW63041000000
8 Cross recessed pan head screw M5×10 YW62051000100
9 Fixed plate of control box -
10 Control box -
11 Microswitch box YR40330900000
12 Microswitch* YE14511200000
13 Snap hook pressure block YR40000600300
14 Snap hook YW02003000400
15 Hexagon locknut M4×0.7 YW64040700100
16 Flat gasket 4 YW64040700100
17 Material inlet pipe BL20006005520
18 Material inlet pipe seal R10150300000
19 Material storage tank -
20 E-rings YW66000500000
21 Pontil BH10061400040
22 Discharging plate -
23 Air vent window YR40002400000
24 Cross recessed pan head screw M6×10 YW62061000000
25 Square base BA10046000010
26 Split washer of filter cloth* YR40003000100
27 Filter bag* BP82003000044
28 Cross recessed pan head screw M6×15 YW62061500000
29 Hopper cover -
30 Air inlet fastener YR10040000000
31 Blower 0.37kW** BM30020500150
* means possible broken parts. ** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that the item
number of the spare part is in accordance with the real object.

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3.3 Assembly Drawing (SAL-460)

Remarks: Please refer to material list 3.4 for specific explanation of the Arabic numbers in parts drawing.

Picture 3-2: Assembly Drawing (SAL-460)

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3.4 Parts List (SAL-460)
Table 3-2:Parts List

NO. Past Name Part NO.


1 Cross recessed pan head screw M5×20 YW62041200000
2 Discharge port BL20333600020
3 Base seal YR10000000600
4 Counter weight hammer YW20602100000
5 Set screw M5×5 YW68005500000
6 Ejector rob BH10000600050
7 Cross recessed pan head screw M4×10 YW63041000000
8 Cross recessed pan head screw M5×10 YW62051000100
9 Fixed plate of control box -
10 Control box -
11 Microswitch box YR40330900000
12 Microswitch* YE14511200000
13 Snap hook pressure block YR40000600300
14 Snap hook YW02003000400
15 Hexagon locknut M4×0.7 YW64040700100
16 Flat gasket 4 YW66040800000
17 Material inlet pipe BL32000600020
18 Material inlet pipe seal YR10061200000
19 Material storage tank -
20 E-rings YW66000500000
21 Pontil BH10061400040
22 Discharging plate -
23 Air vent window YR40002400000
24 Cross recessed pan head screw M6×10 YW62061000000
25 Square base BA10046000010
26 Split washer of filter cloth* YR40006000000
27 Filter bag* BP82006000044
28 Cross recessed pan head screw M6×15 YW62061500000
29 Hopper cover -
30 Air inlet fastener YR10040000000
31 Blower 0.75kW** BM30031000050
* means possible broken parts. ** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that the item
number of the spare part is in accordance with the real object.

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4. Electrical Circuit Diagram
4.1 Electrical Diagram(400V)

Picture 4-1: Electrical Diagram (400V)


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4.2 Electrical Components Layout (400V)

Picture 4-2: Electrical Components Layout (400V)

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4.3 Electrical Component List (400V)
Table 4-1: Electrical Components List (SAL-430)
NO. Symbol Parts Name Specification Part NO.
1 K1 K2 AC contactors 220V 50/60Hz YE00601621000
2 F1 Overload relays 1.1-1.6A YE01160110000
3 FU1 Fuse** 2A 1P YE41001000000
4 H1 Alarm light 220V 50/60Hz YE83305100200
5 H2 Buzzer 220V 50/60Hz YE84003500000
6 A1 PCB 220V 50/60Hz YE80122000000
7 T Transformer 300mA YE70402300700
8 S1 Control switch* 250V 10A YE10030300000
9 S2 Microswitch* 400V 10A YE14511200000
10 X1 Terminal board 2.5mm² YE61250040000
11 - - 2.5mm² YE61250040000
12 X2 Heavy duty connectors 5P YE68000500000
13 M Blower** 0.37KW -
* means possible broken parts. ** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that theitem
number of the spare part is in accordance with the real object.

Table 4-2: Electrical Components List (SAL-460)


NO. Symbol Parts Name Specification Part NO.
1 K1 K2 AC contactors 220V 50/60Hz YE00601621000
2 F1 Overload relays 2.2-3.2A YE01160220000
3 FU1 Fuse** 2A 1P YE41001000000
4 H1 Alarm light 220V 50/60Hz YE83305100200
5 H2 Buzzer 220V 50/60Hz YE84003500000
6 A1 PCB 220V 50/60Hz YE80122000000
7 T Transformer 300mA YE70402300700
8 S1 Control switch* 250V 10A YE10030300000
9 S2 Microswitch* 400V 10A YE14511200000
10 X1 Terminal board 2.5mm² YE61250040000
11 - - 2.5mm² YE61250040000
12 X2 Heavyduty connectors 5P YE68000500000
13 M Blower** 0.75KW -
* means possible broken parts. ** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that theitem
number of the spare part is in accordance with the real object.

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4.4 Electrical Diagram(230V)

Picture 4-3: Electrical Diagram(230V)

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4.5 Electrical Components Layout (230V)

Picture 4-4: Electrical Components Layout (230V)

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4.6 Electrical Component List of (230V)
Table 4-3: Electrical Components List (SAL-430)
NO. Symbol Parts Name Specification Part NO.

1 K1 K2 AC contactors 220V 50/60Hz YE00601621000

2 F1 Overload relays 1.8-2.5A YE01160180000

3 FU1 Fuse** 2A 1P YE41001000000

4 H1 Alarm light 220V 50/60Hz YE83305100200

5 H2 Buzzer 220V 50/60Hz YE84003500000

6 A1 PCB 220V 50/60Hz YE80122000000

7 S1 Control switch* 250V 10A YE10030300000

8 S2 Microswitch* 400V 10A YE14511200000

9 X1 Terminal board 2.5mm² YE61250040000

10 - - 2.5mm² YE61250040000

11 X2 Heavyduty connectors 5P YE68000500000

12 M Blower** 0.37KW -

Table 4-4: Electrical Components List (SAL-460)


NO. Symbol Parts Name Specification Part NO.

1 K1 K2 AC contactors 220V 50/60Hz YE00601621000

2 F1 Overload relays 3.5-5A YE01160350000

3 FU1 Fuse** 2A 1P YE41001000000

4 H1 Alarm light 220V 50/60Hz YE83305100200

5 H2 Buzzer 220V 50/60Hz YE84003500000

6 A1 PCB 220V 50/60Hz YE80122000000

7 S1 Control switch* 250V 10A YE10030300000

8 S2 Microswitch* 400V 10A YE14511200000

9 X1 Terminal board 2.5mm² YE61250040000

10 - - 2.5mm² YE61250040000

11 X2 Heavyduty connectors 5P YE68000500000

12 M Blower** 0.75KW -
* means possible broken parts. ** means easy broken part. and spare backup is suggested.
Please confirm the version of manual before placing the purchase order to guarantee that the item
number of the spare part is in accordance with the real object.

24(38)
4.7 Main Electrical Components Description
4.7.1 Microswitch
It is used to give control signals to make the motor start working after discharge
of the material.

Picture 4-5: Photoelectrical Sensor

1. 3: To be connected with signal wires

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5. Installation and Debugging
This series of models only could be applied in working environment with good
ventilation.
Make a careful study of this chapter before installation. The machine must be
installed according to the steps below.
Power supply should be connected by qualified electricians.

5.1 Installation of SAL-430 / 460

Picture 5-1: Installation Methods (SAL-430/460)

1. Notes for Installation and Positioning


1) Machine just can be mounted in vertical position. Make sure there’s no
pipe, fixed structure or other objects above the installing location and
around the machine which may block machine’s installation, hit objects or
injure human person.
2) For easy maintenance, it’s suggested to leave 1m space around the
machine.
3) Machine should be placed on water-level surface. If it needs to be
mounted on a higher surface (e.g. the scaffold or the interlayer), should
ensure its structure and size could bear the weight and size of the
machine.

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2. Pipe connection
As picture, mount the loader onto the hopper dryer and lock with screws.
Connect one end of the material pipe to inlet of loader and insert another
side to the storage tank.
3. Electrical Circuit Connection of SAL-430 / 460
Please connect SAL-430 / 460 series 230V model of machines with AC 3Φ,
230V 50Hz power supply and earth wire, and for SAL-430 / 460 series 400V
model, please connect it with AC 3Φ, 400V 50Hz power supply and earth
wire.
Please make sure that the main power is shut off when you
connect the machine with power supply!

5.2 Installation Space


During installation of the machine, keep at least 1m installation space around
the machine as shown by the picture.

Do not install the machine in a position crowded with other objects. This would
cause inconvenience to operation, maintenance and repair.

Do not sit on the machine.

Keep away flammable and explosive goods.

Picture 5-2: Installation Space

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6. Application and Operation

Picture 6-1: Control Panel

Table 6-1: Control Panel Description


No. Description Function

1 Power indicator Machine power on

2 Operation indicator Machine run or stop

3 Preparation indicator Suction preparation

4 Suction indicator Material suction

5 Full load indicator Hopper full load

6 Shortage indicator Material shortage

7 Overload indicator Motor alarm

8 Increase key Add the value

9 Time/parameter display Display the time/parameter

10 Set key Enter parameter setting

11 Start/stop key Machine start/stop control

12 Decrease key Decrease the value

6.1 Start / Stop of the Machine


The start/stop of the SAL-430 / 460 series hopper loaders are controlled by the
on the control panel.

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6.2 Control Panel
1. Press to set a proper conveying time of material. For commonly used
materials, set the conveying time as 20 seconds.

2. Press to make the machine start loading material. Press again to stop
working of the machine.

The machine will stop working and sound the alarm at the time of
material shortage. Press to switch off the machine. After adding
material or fixing the problem, press to make the machine resume
working.

Please clean the filter bag periodically to keep effective suction power.

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6.3 Function Setup
6.3.1 Setup

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6.3.2 Actions

1. Press down to switch between start / stop status.

2. Press key to select working mode.

Mode Meaning Suitable model

Auto loading, material shortage alarms whenever no


C1 SAL-700G / 800G models
material being loaded.

C2 After auto loading,purge as per set period and times. SAL-330 / 360 models

C3 Motor reverse running for dust separating. SAL-430 / 460 models

Auto loading, material shortage alarms after three


C4 SAL-700G / 800G models
time no material being loaded.

3. At standby state, the seven sectional display will display loading time.

4. Action flow:

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32(38)
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6.3.3 Parameter List

Default Adjusting
Code Status Mode
value range
Necessary spray washing times every
F2 3times 1~10 times C2
several times for operation
Necessary cleaning times for reverse
F3 3 times 1~10 times C3
running every several times of operation
F4 Motor reverse running time 10sec 5~30 sec C3
F5 Alarm detecting time 20 sec 10~40 sec C1,C2,C3,C4
F6 Awaits motor to stop time 30 sec 30~99 sec C3
F7 Purge times 2 times 1~5 times C2
F8 Loading latency time 0 0~99 times C1,C2,C3,C4

6.3.4 Other Settings


1. Any setting before power on will be saved automatically and back to shut off
state after 5 second of no operation.
2. Any setting after power on will be saved automatically and back to standby
state after 5 second of no operation.
3. No material shortage signal is being detected even after all action is over,
then if press key for 3 second,motor will perform reverse running
action, when release the keys to stop motor and await the motor stop
count down and back to standby state to detect material shortage signal.
4. Function of the jumper: working mode of C1, C3 and C4 will be activated
when jumping out which is applicable to SAL-700G / 800G / 430 / 460. When
disconnected, only working mode of C1, C2 and C4 are available which can
be used for SAL-700G / 800G / 330 / 360.

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7. Trouble-shooting
7.1 Trouble Shooting for SAL-430/460 Series
Failures Possible Causes Solutions

Motor and electnomagnetic


Repair or replace.
Motor does not work long after contactor failure.

material discharged. Poor contact of microswitch. Adjust or replace

Signal wire broken. Replace the signal wire.

Motor keep on working


Contactor malfunctions. Repair or replace contactor
after loading time is running

out. PCB is broken Replace

Material is used up. Add material to storage bin.


Can not full-load the material
Lock up or replace conveying
for several times or alarm Leakage in conveying hose.
hose
indicating material shortage.
Filter is blocked. Clear up filter screen

Motor does not work. Short of phase or motor failures. Repair or replace

Fuse melt after startup


Short circuit or motor failures. Check electrical circuit
of the machine.

After cleaning of filter

Filter screen is blocked screen,press Reset on the


The alarm indicating
overload relay.
motor overload
After fixed the circuit, press
Phase shortage
Reset on the overload relay.

Adjust air inlet location of the

Poor material suction box.


Over or lack of air quantity
liquidityin the pipe Avoid small bending of the

elbow.

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8. Maintenance and Repair
All repair work should be done by professionals to prevent personal injuries and
damages of the machine.

8.1 Filter Bag


For SAL-430/460 series, filter bag are fitted. They need to be cleaned
periodically or at the time when conveying capacity of the machine decreases.
Firstly, disconnect the 4P heavy-duty connector which connected the blower to
control box,then loosen the snap hook of the hoop cover, take down the hopper
cover, take out the filter bag. Remove all the dusts and sundries collected on the
filter screen to ensure stable airflow passed through it which to improve the
suction ability of the machine. For what should be paid special attention is that
before taking off the blower, it must loosen the 4P heavy-duty connector firstly.
When install the after cleaning, don’t put your hands below the hopper cover to
avoid hands nipping by the cover.

Picture 8-1: Filter Screen

1) Clear the blower from inside out regularly. If there are too much dirts
accumulated on the blower, the function of the blower will be affected,
36(38)
such as temperature rising, reduced air volume and higher noise level
and vibration. All the above factors are liable to cause mechanical
problems.
2) Check the status of blower perfomance. If the blower can not start or
makes loud noises, repair or replace the motor.
3) The bearing, seal ring and silencer are consumable parts. They should
be replaced after a period of time. The fans, covers, and metal screen
also need to be replaced when necessary.
Note: Cut off main power when checking the electrical wire.

8.2 Storage Hopper


1) Loose the snap hook, and take out hopper cover.
2) Use high pressure air to blow away all the material remains.
3) Re-fix the hopper cover and fasten the snap hook.
Note: please make sure that the main switch is shut off before
cleaning.

8.3 Service Life of Product Key Part


Name of the Parts Service Life

Motor Above 5 years

Circuit breaker Above 100,000 act

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8.4 Maintenance Schedule
8.4.1 About the Machine
Model: SN: Manufacturing date:

Voltage: Ф V Frequency: Hz Total power: kW

8.4.2 Check after Installation


Check that the conveying hose is correctly connected.
Check that the conveying hose is tightly connected.
Check that the mounting base is tightly fixed.

Electrical Specifications

Voltage: V Hz
Fuse burnt current: One phase A Three-phase A
Check phase sequence of power supply

8.4.3 Daily Checking


Check main power switch
Check filter screen
Check motor performance

8.4.4 Weekly Checking


Check if there are damaged electrical wires
Check if there are loose connections of electrical components
Check if the screws of flange at material inlet are loose or not

8.4.5 Monthly Check


Check the spring lock on the hopper cover is loosed or not.
Check the non-return valve is deformed or not.
Check the performance of magnetic proximity switch/photoelectrical
sensor.

38(38)

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