SIC Marking User Manual Overview
SIC Marking User Manual Overview
SIC Marking
13, Route de Limonest
ZAC de la Braille
69380 Lissieu
France
Telephone: +33 (0)4.72.54.80.00
Fax: +33(0)4.78.47.39.40
E-Mail: [email protected]
http://www.sic-marking.com
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OVERVIEW
Thank you for choosing a SIC Marking machine for your marking applications.
The marking systems provided by SIC Marking help to improve the traceability of your products in
compliance with industry standards.
This guide contains instructions for the installation and use of machines in the laser series. We advise
you to read it carefully before installing the system.
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TABLE OF CONTENTS
OVERVIEW 3
TABLE OF CONTENTS 5
PREAMBLE 7
1. SAFETY 8
DESCRIPTION 11
INTEGRATION 18
1. FUNCTIONALITIES 19
2. INTEGRATION GUIDELINES 30
START-UP 31
1. UNPACKING 31
2. INSTALLATION 31
3. SOFTWARE INSTALLATION 33
USE 53
MAINTENANCE 55
1. INTRODUCTION 55
2. AFTER-SALES SERVICE 55
3. PREVENTIVE MAINTENANCE 55
4. DIAGNOSTIC AID 56
APPENDICES 57
1. DIMENSIONS 58
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2. LEXICON 62
3. CONNECTIONS 64
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PREAMBLE
For the attention of the integrator.
The laser machines are the subject of an international harmonized standard ISO-11553.
The integrator should refer to that document for integration.
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1. SAFETY
In normal operating mode, the laser must be Class I. FOR THIS THE
SYSTEMS INTEGRATOR MUST BE SURE TO USE THE SAFETY
LINES AVAILABLE (EMERGENCY SHUTDOWN AND SAFETY OF
OPENINGS AND FAIRING).
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ELECTRICAL OPERATIONS ON THE SYSTEM CAN ONLY BE
PERFORMED BY QUALIFIED PERSONNEL.
For the control unit (laser marking software), do not use repetition
frequencies below 20 kHz.
This may damage components (optical fiber etc.).
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Safety prevention labels
(Marking head)
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DESCRIPTION
Figure 1: i103LG
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2. FEATURES
In the event of a voltage fluctuation greater than 207 to 230 VA +/- 10%,
plan to power the laser rack via an ON-LINE inverter to guarantee the
power supply.
Environment
− protection index: PI20
− operating ambient temperature: 0 to +42°C / 32°F to 107°F
− storage temperature: -10 to +60°C / 14°F to 140°F
− relative humidity 85% with no condensation
Laser source
• High-power laser
− category: class 4 laser according to NF EN 60825-1
− average power: up to 50 W
− peak power: 15 kW max
− pulsation duration: 120 ns
− repeat frequency: 20 – 200 kHz
− wavelength: 1,000 to 1,200 nm (invisible laser beam)
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2.2. Marking head
Dimensions - weight
− width x height x depth: refer to details in Appendix
− weight: 3 kg
Electrical power supply
powered from the control rack
Environment
− operating ambient temperature: 0 to +50°C / 32°F to 122°F
− storage temperature: -10 to +60°C / 14°F to 140°F
− relative humidity 85% with no condensation
Marking
− marking area: depends on the focusing lens used (refer to Appendix)
− focusing distance: depends on the focusing lens used (refer to Appendix)
− materials: to be validated by marking tests subject to compliance with the following:
The I103LG-FU laser does not mark copper parts or parts with a high
reflection index (may damage the laser source).
Technical aspect:
100 mm minimum curvature radius
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3. DESCRIPTION OF FIBER UNIT AND ACCESSORIES
LASER OK green LED light indicates the status of the laser source
• LED off: the laser source is not on or is faulty
• LED on: the laser source is ready for marking
blue LED light indicates the status of the emergency shutdown loop
• LED off: the emergency shutdown loop is not reset
• LED on: the emergency shutdown loop is reset
push button Push button to reset the emergency shutdown loop
One press on the PB resets the emergency shutdown loop
if the "INIT" LED light does not turn on: the emergency shutdown loop is
open or the "MAINTENANCE" switch is on "I" maintenance mode
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red LED light indicates whether the laser source is on
• LED off: the laser source is off
• LED on: the laser source is on
in maintenance mode:
• the door safety loop is shunted directly
• the laser source is off
• marking started via the "START" command on the I/O connector is
inactive
• marking can only be started by keeping the "MANUAL LASER ON"
push button activated then activating the "MANUAL MARKING"
push button. In the event the "MANUAL LASER ON" button is
released, the laser emission is interrupted and the resultant
marking cycle is terminated.
A new cycle can only be started by pressing on the "MANUAL
MARKING" button again
push button Push button turns the laser source on in maintenance mode
push button Authorizes the red guide to be activated for the laser source
red LED light indicates the operating mode for the unit
• LED off: unauthorized red guide activation
• LED on: authorized red guide activation via the control software
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3.2. FU rear panel
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3.3. Description of indicator light panel
(article code: 7400003)
Color Function
green on: system ready and not marking
off: system not ready or marking in progress
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INTEGRATION
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1. FUNCTIONALITIES
The I103LG-FU marking system has two safety loops: "emergency shutdown" and "door safety". In
order for operators to work safely, they must be considered when integrating the marking system and
connected to the automatic operation of the system.
The wiring of the two safety loops is essential to boot the system
1.1.1 Type
The emergency shutdown loop is controlled by a safety module integrated into the control rack. The
input wiring (IN1 emergency shutdown and IN2 emergency shutdown) is imperative to enable the use
the laser system.
This safety module consists of 2 channels with cross short-circuit detection and manual reset.
1.1.2 Use
Emergency shutdown of the system
Note: During an emergency shutdown, the laser source and the internal driver, used to control an
external axis, are switched off.
1.1.3 Operation
When
• when the control rack is turned on
or
• after an emergency shutdown button is activated and opens the emergency shutdown line
Initial conditions
• emergency shutdown buttons released
• maintenance mode off ("MAINTENANCE" key switch to 0)
Actions
• "init" button pressed on the front panel
or
• "init_unit" dry contact closed via remote control (refer to description on the IN/OUT connector)
Results
• manual reset of the emergency shutdown relay in the control rack
• two voltage-free contacts closed - "OUT1 emergency shutdown" and "OUT2 emergency
shutdown" (IN/OUT connector)
• "system initialized" potential-free contacts closed
• laser source can be turned on
• external motor axis is turned on (if used)
Indicators
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• blue "init" light: on (front panel of rack)
Comments
• The line reset is performed on the falling edge.
• It is impossible to reset the emergency shutdown line in maintenance mode.
• It is necessary to wire the associated outputs in order for the emergency shutdown line on the
control rack to activate the emergency shutdown line for the rest of the system.
When
• at any time in the event of a dangerous situation
Conditions
• none
Actions
• press on the emergency shutdown button located on the front panel of the rack
or
• press on an external emergency shutdown button if the necessary wiring has been installed
(refer to wiring diagram)
Results
• two voltage-free contacts are opened - "OUT1 emergency shutdown" and "OUT2 emergency
shutdown"
• "system initialized" potential-free contacts are opened
• laser source off
• external motor axis turned on (if used)
Indicators
• blue "init" light: off
1.1.4 Wiring
Wiring of the emergency shutdown loop is installed for the INPUT/OUTPUT connector (SUB-D 37 at
the rear of the control rack) with the following pins:
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Note: "OUT1 emergency shutdown" and "OUT2 emergency shutdown" are two output contacts in the
safety module for the emergency shutdown loop.
Below you will find two possible wiring diagrams that correspond to the following situations:
• minimal configuration
• production line configuration
External ES
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2/ Production line configuration wiring
In this configuration, the operating principle is as follows:
• Inputs from the emergency shutdown loop in the control rack (pins 3 to 6) are connected to
outputs from the safety module, which controls the emergency shutdown line (wiring
imperative)
• Reset is:
o either via the front panel on the control rack ("INIT" push button)
o or remotely with a dry contact (push button or PLC output connected between pins 28
and 29 of INPUT/OUTPUT connector)
• The emergency shutdown loop is reinstated:
o either via the front panel on the control rack ("INIT" push button)
o or remotely with an indicator light or a PLC input connected to the "Initialized system"
output (pins 12 and 13 of INPUT/OUTPUT connector)
Furthermore, the control rack helps to launch a different emergency shutdown via both the
"OUT1 emergency shutdown" and "OUT2 emergency shutdown" outputs.
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1.2. Door Safety loops
1.2.1 Type
The " door safety " loop is controlled by a second safety module integrated into the control rack.
The wiring of outputs is imperative to be able to use the laser system.
This safety module consists of: 2 channels with cross short-circuit detection and automatic reset
1.2.2 Use
Controls a loading door for parts to be marked (e.g., guillotine door, protective glass etc.)
1.2.3 Operation
Conditions
• initialized system
• closed door
• maintenance mode off ("MAINTENANCE" key switch to 0)
Actions
Open the door (open circuits wired on "IN1 door safety" and "IN2 door safety")
Results
• "closed door or maintenance mode" contact is opened (IN/OUT connector)
• laser source shutdown
• (laser source turned off)
Indicators
None
Comments
For some applications, which operate by automatic loading-unloading with occupancy control
sensor fixtures wired onto the door safety module, the laser source can be turned off by being
shunted. In this case, the risk analysis conducted by the Systems Integrator will identify
additional provisions to be implemented to protect the operator, especially during adjustment
operations.
The shunt is installed in the internal terminal of the control rack. This operation must be
performed by authorized personnel.
Conditions
• initialized system
• door open
• maintenance mode off ("MAINTENANCE" key switch to 0)
Actions
Door is closed (circuits wired on "IN1 door safety" and "IN2 door safety" are closed)
Results
• "closed door or maintenance mode" contact is closed (IN/OUT connector)
• shutdown circuit for the laser source is released
• (and laser source turned on)
Indicators
None
Comments
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The "door safety" loop is reset on the rising edge of the two "door safety" lines.
1.2.4 Wiring
Wiring of the "door safety" loop is installed for the INPUT/OUTPUT connector (SUB-D 37 at the rear of
the control rack) with the following pins:
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1.3. Maintenance mode
Conditions
• initialized system
Actions
"MAINTENANCE" mode selected ("MAINTENANCE" key switch to 1)
Results
• IN1 and IN2 door safety inputs are shunted
• laser source off
• cycle start-up is not possible from the "START" command available via the IN/OUT connector
• "closed door or maintenance mode" contact is closed (IN/OUT connector)
• "MAINTENANCE MODE" contact is closed (IN/OUT connector)
Indicators
• front panel on rack: yellow "MAINTENANCE" LED light is on
• indicator light panel: flashing amber LED is on
Conditions
• "maintenance" mode selected
Actions
• "MANUAL LASER ON" push button remains activated (laser source is on)
• "MANUAL MARKING" push button is activated (triggers a single shot)
Results
• laser source is on
• cycle start-up is not possible from the "START" command available via the IN/OUT connector
Indicators
• indicator light panel: red LED light on
Comments
• "MANUAL LASER ON" button is released, turns the laser source off but does not stop the
current cycle.
• The red LED light remains on throughout the marking cycle even if the source is off.
• "MANUAL LASER ON" and "MANUAL MARKING" commands are also possible from the
IN/OUT connector (refer to wiring diagram).
Note: For further information on operating these modes, refer to the NOTI103LG instruction leaflet.
The wiring of these two inputs is imperative in "Selection inputs" mode.
This is to be installed for the INPUT/OUTPUT connector (SUB-D 37 at the rear of the control rack) with
the following pins:
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Pins Classification Type Outputs Inputs
1 +24 Vcc √
2 +5 Vcc √
11 mass
refer to wiring
14 START √
diagram
refer to wiring
15 STOP √
diagram
30 voltage-free
maintenance mode between 30 √
31 and 31
1.4.1 Operation
• "normal" operation
A "START" signal triggers the marking cycle. If the two safety loops are closed, laser marking will take
place. If at least one of the two loops is open, the marking file will be carried out with no laser
emission.
Note: In RS232 mode, the "START" and "STOP" signals are only considered if the "EXTERNAL
TRIGGER" option has been activated. If this option is activated after a "STOP" signal, you must switch
back to "Edit" mode (refer to § RS232 COMMUNICATION PROTOCOL).
• maintenance mode
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1.4.4 Recommended wiring with remote "MAINTENANCE" operations
"START" and "STOP" signals are wired. In maintenance mode, "MANUAL LASER ON" and "MANUAL
MARKING" are activated:
• either via the front panel of the control rack
• or remotely via external contacts.
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1.5. "System Ready" data
This data (output available between pins 16 and 17 of the INPUT/OUTPUT connector) indicates the
status of the control rack.
A closed contact (pins 16 and 17) is:
• the control card integrated into the powered control rack
• initialized system (emergency shutdown loop closed)
• closed door or maintenance mode (door safety loop closed)
• operational laser source
In relation to the laser marking system, this "System Ready" data is necessary and sufficient to be
able to trigger a laser shot.
Note: it is important to examine the status of this output throughout the marking process. If this data is
lost (contact opened) during marking, the marking will not occur or will be incomplete. It is then
necessary to identify the reason for this (one of the safety loops opened etc.).
1.6.1 Utility
In order to switch to RS232 mode, it is imperative to reset the control rack after disconnecting from
USB mode (loading/file transfer).
This can occur in two possible ways:
• by pressing the "RESET" button on the front panel of the control rack
• by remotely pressing on a NO contact (refer to wiring diagram below)
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1.7. Summary of features available for the IN/OUT connector
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2. INTEGRATION GUIDELINES
Refer to the Integration instructions document.
During the integration test for an I103L-G marking system, it is imperative to ensure the following:
• voltage supply to control rack is compliant with 230 VA -50 Hz+/- 10% or 115VA- 60 Hz+/-
10%; otherwise plan to install an ON-LINE inverter;
• operating temperature of the control rack and marking head (refer to § features);
• system configuration should allow for the control rack and the marking head to be installed. Do
not forget that the optical fiber cannot be disconnected (length: 3m);
• the protection system must be sealed from direct or scattered radiation emitted by the laser
source;
• laser source beams are not directed towards people (for example, towards the parts loading
door);
• the optical fiber should not be near any risk of mechanical damage. It is necessary to provide
support to either end of the fiber and to monitor its movements;
• the indicator light panel supplied with the laser must be visible when operating in normal mode
and also during maintenance operations;
• if the marking area is a long way from the front panel on the rack, the Systems Integrator must
use the maintenance and emergency shutdown commands remotely (refer to Appendix:
IN/OUT connector);
• the Systems Integrator should consider installing an extraction system for dust and fumes
generated by laser marking, in order to comply with current regulations.
In all cases, the Systems Integrator must ensure that the entire system complies with the
specifications in standard NF EN 60825-1, NF EN 11553-1 and other current regulations.
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START-UP
1. UNPACKING
The marking system is delivered in appropriate packaging, except when delivered directly by us. This
packaging must be kept to return any equipment under warranty.
Carefully remove the prepackaged subsystems and pay particular attention to the optical fiber.
2. INSTALLATION
• Install the control rack in its place and check the path for the optical fiber
• Install the marking head to its mechanical adaptation.
• Connect the cables between the control rack and the marking head (X-Y GALVA and POWER
GALVA)
• Connect the USB cable between the control rack and PC.
• Connect the safety loops (SUBD 37 IN/OUT) - refer to the list of pins in SUBD37 and wiring
examples.
• Connect the electrical outlet for the control rack (230 VAC – 16 A)
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• Connect the indicator light panel to the "indicator port" connector at the back of the control
rack
• Affix the indicator warning labels for the laser according to the guidelines in standard NF EN
60825-1
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3. SOFTWARE INSTALLATION
SIC LASER ADVANCED software will help to create, edit, transfer and back up marking files to be
completed.
3.1.1 Installation
Installation will take place in four stages:
• setup installation
• installation of drivers
• software initialization
• stand alone module initialization
1/ Setup installation
Do not connect the USB cable between the PC and the laser rack.
• Run the program: SIC_LASER_ADVANCED Vxxx.exe from the CD
• Follow these steps:
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Note: We recommend following the default installation directories so the SIC LASER ADVANCED can
locate all its configuration files.
2/ Installation of drivers
• turn on the control rack
• initialize the control rack ("INIT" button)
• connect the USB cable between the PC and the control rack
• a message will appear on the PC indicating that new hardware has been detected
Complete the following:
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If a problem occurs, refer to the § USB communication diagnostic
3/ Software initialization
• Run the "SIC_LASER_ADVANCED" program:
• An error message will appear after a few seconds. Click OK and enter the password (see
above for CD).
• The software is installed but access to the stand-alone function is not yet activated.
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4/ Initialization of the stand-alone module
• close the software
• disconnect the USB cable
• reconnect it
• open the software
The stand-alone module is initialized by default in RS232 mode; the SIC LASER ADVANCED software
is ready.
Check that:
• the USB cable is connected between the PC and the control rack
• the control rack is initialized (blue LED on front panel is on)
• driver for the control card is properly installed. In order to do this, follow these steps:
o right click on the "Desktop" icon
o select the "Manage" option (Fig. 1)
o on the management device, check that the "SCAPS" device is present and correctly
installed (no yellow exclamation mark present) (Fig. 2). If this is not the case, reinstall
the drivers for the card. They are located in the following default directory:
c:\SIC_MARKING\LASER\USC1\
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Fig. 1 Fig.2
• USB connection:
o exit the software
o turn on the control rack
o connect the USB cable
o open the task manager (CTRL+ALT+DEL) (Fig. 3)
o in the Processes tab, end the process "sc_usc_server.exe" (Fig. 4)
o start the program "sc_usc_server.exe" in visible mode by either:
selecting the "run" command from the start menu, then browsing
selecting the "sc_usc_server.exe" program (default location:
c:\SIC_MARKING\LASER\system\")
adding "/v" to the end of the character string
then clicking "OK"
turn the control rack on, the following window should appear (Fig. 8)
verify that "Device OK!" is present: USB communication is OK
if "Device OK" appears, open the "SIC LASER ADVANCED" software
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Fig.3 Fig.4
Fig.5 Fig.6
Fig.7 Fig.8
• restart the application with the following steps:
o exit the software
o turn off the control rack
o connect the USB cable
o turn on the control rack
o initialize the control rack (white button on the front panel)
o run the SIC LASER ADVANCED software
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3.2. Using the SIC LASER ADVANCED software
Note: when saving or loading a marking file, check that the "Pens" box is checked. This saves the
settings for marking pens (power, speed, frequency, etc.) in the file or loads these settings when a
marking file is opened.
Comments:
• Jump delays, Laser On and Laser Off are related to the jump speed.
• Poly delay is related to the marking speed.
• In the event these delays are changed, the following guidelines must be met:
o Laser Off delays > Laser On delays
o Mark delays > Laser Off delays - Laser On delays
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3.2.3 Guidelines to be followed when creating a marking file in RS232 mode
• Variable
In order to create a variable (text or bar code), it is imperative to respect the following steps:
o insert an entity: SerialNumber
o set the "Inc_Value" parameter to 0
o set the type of entity: "Text" or "BarCode"
o name it (this name will be used to set the variable during RS232 communication)
• Barcodes
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Only DataMatrixEX and Code_128 barcodes are available. In the case of code 128, use version 2
(Code_128 (2)) and not the first version (Code_128).
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Figure 1 Figure 2
o Please note: if two datamatrix are marked in the same place (one in normal mode for
marking and a second in inverted mode for scanning), it is imperative that they have
different names even though their values are identical. Finally, we will finish up with
two entities with ScSerialNumber2D marked in BarCode.
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3 / select a file location: "JobID" 4 / click on the button to transfer from editor
(in our case No. 1) to Flash
Note: the file name is not important after this because the file is selected by its placement number
(JobID).
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Note: Do not use the "direct" save/load functions. There may be compatibility issues.
• PC mode to RS232
o This action is necessary when stand-alone mode is required again.
o Action:
close the SIC LASER ADVANCED software;
remove the USB cable;
RESET the control rack;
connect the RS232 cable if it is not already connected;
initialize the RS232 communication (INIT command);
transfer the commands according to the communication protocol outlined
below.
o Note: After a power failure, the FIBER UNIT will restart in RS232 mode if the USB
cable is not connected.
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3.3. Marking cycle flowchart
Minimum flowchart for operating in stand-alone mode
More information on commands to send is indicated in the paragraph on the RS232 communication
protocol.
MARKING IN PROGRESS
(close "marking in progress" contact)
End of marking
(open "marking in
progress" contact)
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3.4. Communication RS232
The RS232 interface, the ASCII standard table of characters (0x00 to 0x7F) and characters in the
extended table (0x80 to 0xFF)
The strings, such as the names of variables, must be encapsulated by " " characters (ASCII 0x22).
Example: "MyVariable"
The full stop "." must be used in numbers for decimals ASCII (0x2E). Example: 124.28
With:
<Command> is a command in the ASCII code (refer to § reference commands)
<P1> to <PN> are the parameters used in the ASCII code (depending on the command sent)
If the command parameters are not sent, the control rack returns the parameter value via the control
rack (refer to § receiving data sent from the control rack).
For example:
− JN 1<CR> selects job number 1
− JN<CR> returns to the job number in progress
After each command is sent, an error code is returned by the control rack (refer to § error code).
With:
<ErrorCode> (refer to § error code)
<Delimiter>: character ":" ASCII (0x3A)
<P1> to <Pn>: parameter values in ASCII (depending on the command sent)
For example:
Send JN 1<CR>
Return 0: <CR> (the job has been successfully selected)
Send JN<CR>
Return 0:1<CR> (command received successfully and value of job in progress: 1)
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3.4.2 Setting the default communication:
− length of string: 8
− stop bits: 1
− parity: none
− speed: 9600
Note:
− The file selection and set variable commands can only be used if there is no marking in
progress.
− If "External Trigger" is activated (ET 1), it is mandatory to send an M 0 command to exit the
"standby marking mode" in order to reset the variables.
− After a stop cycle (STOP button), it is imperative to send an M 0 command to exit the marking
mode.
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− For other commands, refer to the reference manual.
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3.4.5 Communication protocol
Return to CONTROL
RACK
0:
0:
STOP MARKING
M<SPACE>0<CR>
Return to CONTROL
RACK
0:
0:
Return to CONTROL
RACK
0:
0:
Return to CONTROL
RACK
0:
0:
Return to CONTROL
RACK
0:
0:
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SET VARIABLE (VARn)
TX<SPACE>"VARn"<SPACE>"VALn"<CR>
Return to CONTROL
RACK
0:
0:
MARKING MODE
M<SPACE>1<CR>
Return to CONTROL
RACK
0:
0:
OUTPUTS OK
YES
TRIGGER SHOT
(Close "START" contact)
Open
"emergency shutdown" loop
YES
NO
Open
"System Ready"
YES
contact
NO
Stop marking
"STOP"
YES
STOP MARKING
NO M<SPACE>0<CR>
MANAGEMENT OF
SHUTDOWN CYCLE
DURING MARKING
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END MARKING
(open "marking in progress" output)
NO
YES
STOP MARKING
M<SPACE>0<CR>
Return to CONTROL
RACK
0:
0:
NO
change marking file
YES
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3.4.6 TESTCOM Software
This software, developed by SIC Marking, is used to test the serial communication between a PC and
the control rack.
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USE
Note: It is important to follow the correct order for turning on components so that the
communication port is correctly initialized. In the event a problem is detected, shut down the
system and turn it on again.
2/ System shutdown
In order to shut down the system:
• exit the marking software
• turn off the laser source (LASER switch I/O to "O")
• turn off the control rack with the switch
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IN THIS MODE, WEARING PROTECTION IS MANDATORY
(PROTECTIVE EYEWEAR AND CLOTHING)
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MAINTENANCE
1. INTRODUCTION
The laser marking machines by SIC Marking were designed and built specifically to meet the needs
of our customers who want equipment that is:
- Efficient
- Robust
- Reliable
- Ergonomic
They require very little maintenance and if you follow the preventive maintenance recommendations,
you will increase the longevity of your device.
2. AFTER-SALES SERVICE
The SIC Marking company and/or its distributor (refer to contact details on first page) offers you the
following services:
Telephone support
We are available to respond to your questions regarding your technical problems.
On-site operations
We offer to be present on your premises for the installation, start-up or troubleshooting of your
marking system, as well as for staff training.
Maintenance contract
Through the maintenance contract, we are committed to providing scheduled maintenance of your
marking system, which relieves you of maintenance.
3. PREVENTIVE MAINTENANCE
In order to keep a machine in good working order, it is essential to perform the following:
- Avoid the presence of dust and abrasive particles on the glass protecting the F-Theta lens.
- Regularly clean the protective glass over the F-Theta lens of the galvanometer head with a
dry cloth not soaked in solvent.
- No maintenance operations are to be performed on the laser source.
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4. DIAGNOSTIC AID
Malfunction Checks to be performed Solution
Laser initialization is not check that: release the emergency
possible − the emergency shutdown shutdown buttons and turn the
buttons are released "MAINTENANCE" key switch to
and "0"
− the "MAINTENANCE" key
switch is set to "0"
The red "LASER I/O" LED light check that:
is off − the system is initialized
and
− the "LASER I/O" switch is
on "I"
and
− the "MAINTENANCE" key
switch is set to "0"
and
− door safety is locked
The green "OPERATIONAL check that:
SOURCE" LED light is off − the red "LASER I/O" LED
light is on
The control software does not check:
detect the control rack − connectivity (USB cable − shut down the system and
length: 3 m max) replace the connector
− the start-up order for the − reboot the system
system has been complied (following the start-up
st nd rd
with (1 rack - 2 PC - 3 order)
software)
degraded marking quality check that:
− the software settings are − shut down the system and
correct, in particular the replace the connector
"pens" parameter and − reboot the system
correction factors (% (following the start-up
speed, % power) order)
− focusing distance is correct
− focusing lens is clean
− the surface of parts to be
marked is uniform (e.g.,
oiled part)
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APPENDICES
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1. DIMENSIONS
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1.2. Marking head
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Dimension in mm
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2. LEXICON
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3. CONNECTIONS
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Pins Classification Type Outputs Inputs
1 +24Vcc √
2 +5Vcc √
3 dry contact
IN1 emergency shutdown between 3 and 4 √
4
5 dry contact
IN2 emergency shutdown between 5 and 6 √
6
7 dry contact
IN1 door safety between 7 and 8 √
8
9 dry contact
IN2 door safety between 9 and √
10 10
11 mass
12 voltage-free
initialized system between 12 and √
13 13
refer to wiring
14 START √
diagram
refer to wiring
15 STOP √
diagram
16 voltage-free
system ready between 16 and √
17 17
18 voltage-free
marking in progress between 18 and √
19 19
20 voltage-free
laser source failure between 20 and √
21 21
22 voltage-free
OUT1 emergency shutdown between 22 and √
23 23
24 voltage-free
OUT2 emergency shutdown between 24 and √
25 25
26 voltage-free
closed door or maintenance mode between 26 and √
27 27
28 dry contact
unit init between 28 and √
29 29
30 voltage-free
maintenance mode between 30 and √
31 31
32–33 reserved
RESET control card refer to wiring
34 diagram √
(Pin 34 on pin 1)
35 Red guide activation in the laser source √
(pin 35 on pin 1)
Comments:
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• "INITIALIZED SYSTEM": voltage-free output between normally open (NO) terminals 12 and
13; closed contact: initialized system
• "SYSTEM READY" potential-free output between NO terminals 16 and 17; contact closed:
system ready
• "DEFECTIVE SOURCE LASER" - potential-free output between normally closed (NC) 20 and
21; closed contact: source laser is defective or switched off
• "MAINTENANCE MODE" - potential free output between NO 30 and 31; closed contact:
operating in maintenance mode
• RESET: remote operation of the RESET command on the front panel of the rack
Pins Classification
2 RXD
3 TXD
5 mass
Note: This connection is to be made when operating in STAND ALONE RS232 mode.
Connection to a PC is with the SUB-D9 female connector marked "RS232" (rear of the control rack)
via a straight RS232 cable (refer to wiring diagram below)
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3.3. INDICATOR LIGHT PANEL connector
SUB-D 9 female connector located at the rear of the rack
Pins Classification
A1 -24VDC
A2 0
A3 +24VDC
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Pins Classification
1 IN1
2 IN2
3 IN3
4 IN4
5 IN5
6 IN6
7 IN7
8 IN8
9 IN9
10 IN10
11 COMMON INPUTS
12
OUT1
13
14
OUT2
15
16
OUT3
17
18
OUT4
19
20
OUT5
21
22
OUT6
23
24
OUT7
25
Note: The following software inputs must not be used, they are reserved for the system: Input1, Input2,
Input3, Input4, Input15 and Input 16
• Wiring example:
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3.5.2 Outputs: OUT1 to OUT7
• Type: dry contact (relay)
• Max switched current: 0.5 A
• Max switched voltage: 24 VDC
• Correspondence between the FIBER UNIT outputs/SIC LASER ADVANCED software outputs
Note: The following software inputs must not be used, they are reserved for the system:
• Wiring example:
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3.6. EXTERNAL AXIS connector
Pins Classification
1 Z_MOTOR_A+
2 Z_MOTOR_A-
3 Z_MOTOR_B+
4 Z_MOTOR_B-
5 GND
6 GND
7 Origin Z
8 24V_EXT
9
10
11
12
13
14
15
A USB M/M cable must be used (Type A male connector/Type B male connector) approved USB 2
with maximum 3 meter length.
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