EXAMINATION PAPER COVER PAGE
MID-TERM FINAL THEORY
PRACTICAL
PART I: TO BE COMPLETED BY THE CONCERNED DEPARTMENT
DEPARTMEN
Mechanical & Manufacturing Engineering Tech. SEMESTER: 382
T:
COURSE COURSE
MME 201 Metallurgy
CODE: TITLE:
EXAM
EXAM DATE: Sunday, 27-08-1439 H (13/05/2018 ) 2 Hours
DURATION:
EXAM
2 VERSION: A
SESSION:
NUMBER OF PAGES INCLUDING COVER PAGE: 7
PART II: TO BE COMPLETED BY THE STUDENT
ID. MAJO
STUDENT’S NAME:
NO.: R:
CLASS INSTRUCTOR’S
COURSE SECTION:
NAME:
PART III: TO BE COMPLETED BY THE CONCERNED DEPARTMENT
QUESTION POSSIBLE ACTUAL GRADED BY
NO. MARKS MARKS NAME SIGNATURE
1 18
2 14
3 14
4 20
5 16
6 18
7
8
9
10
TOTAL 100
REVISED TOTAL ACTUAL CHECKED BY
MARKS
Name Signature Date
Form# F700-20
NOTE:
Attempt All Questions
Question No. 1: [18 Marks]
a. Determine the ‘miller indices’ of the following crystallographic plane. (6 marks)
b. Define the following: (6 marks)
(i) Slip Planes:
(ii) Grain Boundaries
(iii) Phase
c. In table 1.1 given below, write any three differences between ductile and brittle fracture
in metals. (6 marks)
Table 1.1: Differences between ductile and brittle fracture
S. No. Ductile Fracture Brittle Fracture
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Question No. 2: [14 Marks]
Answer the following questions using the Cu-Ni phase diagram shown in figure 2.1.
a. What type of phase diagram is this? (2 marks)
b. Mark the solidus and liquidus line in the diagram. (2 marks)
c. What is the freezing point of pure Copper (Cu)? (1 marks)
d. What is the freezing point of pure Nickel (Ni)? (1 marks)
e. In an alloy of 70% Cu and 30% Ni, calculate percentage of liquid and solid phase
present at 1200oC temperature using the lever rule. (6 marks)
f. What is the composition of liquid and solid phase in above alloy (70% Cu and 30% Ni)
at 1200 oC. (2 marks)
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Figure 2.1: Cu – Ni Phase Diagram
Question No. 3: [14 Marks]
a. Draw the heat treatment process diagram for annealing, normalizing, hardening and
tempering of steel on a temperature - time scale shown in figure 3.1. (8 marks)
Annealing Normalizing
Hardening Tempering
Figure 3.1: Heat Treatment Cycle
b. Mention any two purposes of tempering steel. (2 marks)
c. Explain the case hardening of steel and name any two processes of case hardening.
(4 marks)
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Question No. 4: [20 Marks]
a. In table 4.1 given below, write any two classifications of cast iron, two properties and
two uses of each. (6 marks)
Table 4.1: Properties and uses of cast iron
Cast Iron Properties Uses
1. 1.
2. 2.
1. 1.
2. 2.
b. Write the main alloying elements and any two properties of each of the alloy steels
mentioned in table 4.2. (6 marks)
Table 4.2: Properties of Alloy Steels
Main Alloying
Alloy Steel Properties
Elements
1.
Stainless Steel
2.
High Speed Tools 1.
Steel 2
1.
Manganese Steel
2
c. Name any two principal methods of manufacturing steel and briefly explain any one of
these methods. (The explanation should cover simple sketch, raw material and main steps of process).
(8
marks)
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10
Question No. 5: [16 Marks]
a. Write any four advantages of Non-Ferrous Metals over Ferrous Metals. (4 marks)
b. Write any two properties and any two uses each of the non-ferrous metals mentioned in
table 5.1 (6 marks)
Table 5.1: Properties and uses of non-ferrous metals
Metals Properties Uses
1. 1.
Nickel
(Ni) 2. 2.
Copper 1. 1.
(Cu) 2. 2.
Aluminium 1. 1.
(Al) 2. 2.
c. Name any two commonly used alloys of copper and mention their components.
(3
marks)
d. Name any two commonly used alloys of aluminum and mention their components.
(3
marks)
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10
Question No. 6: [18 Marks]
a. Define corrosion in metals and mention the basic cause of corrosion. (4 marks)
b. Explain why the industries should care about the corrosion. (5 marks)
c. What are the essential constituents of corrosion? (4 marks)
d. Briefly explain the corrosion process in steel. (5 marks)
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