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Microlab-Datablad 30

The document provides product information for the MicroLab, an all-in-one automated lubricant analysis system. It can perform elemental analysis, fluid chemistry analysis, viscosity measurements, and particle counting on oil samples. The MicroLab delivers comprehensive on-site oil analysis in 5-15 minutes to enable preventative maintenance and extend equipment lifetime through condition-based maintenance.

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0% found this document useful (0 votes)
92 views2 pages

Microlab-Datablad 30

The document provides product information for the MicroLab, an all-in-one automated lubricant analysis system. It can perform elemental analysis, fluid chemistry analysis, viscosity measurements, and particle counting on oil samples. The MicroLab delivers comprehensive on-site oil analysis in 5-15 minutes to enable preventative maintenance and extend equipment lifetime through condition-based maintenance.

Uploaded by

Gamal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

MicroLab Information

PRODUCT INFORMATION USER INTERFACE SPECIFICATIONS


Part Numbers MicroLab 30: 800-00033 (115VAC) Computer OS Windows 7 32-bit; SQL Server database
800-00034 (220VAC)
Display 15” (diag.) touchscreen
MicroLab 40: 800-00035 (115VAC)
800-00036 (220VAC) Data Entry touchscreen / keyboard / USB port for computer mouse
Accessories UPS backup power supply/surge protector Data Storage (2) 250 GB hard drives (one as unconnected spare
(Included) drive); 4GB USB drive for database backups

MicroLab
Applications OnRoad, OffRoad/Mining, Marine, and Industrial Data Transfer FTP (for online reporting)
Equipment
Security AVG 2015
Operating Mode Single or multi-parameter tests
Communication Network port 25 (Email of reports) ; Port 21 (online
OUTPUT reporting); Remote access software (LogMeIn) for ALL-IN-ONE, AUTOMATED LUBRICANT ANALYSIS SYSTEM
support/training
Elemental analysis Basic Metals – MicroLab 30 and 40: Comprehensive, on-location oil testing
(ppm) Aluminum(Al), Chromium(Cr), Copper(Cu), Iron(Fe), POWER REQUIREMENTS
Lead(Pb), Molybdenum(Mo), Potassium(K), Silicon(Si),
Sodium(Na), Tin(Sn) Power 115/230V 50/60 Hz (single-phase) - Spec. by Part
Number (top)
Extended Metals – MicroLab 30 (option), MicroLab 40:
Barium(Ba), Boron(B), Calcium(Ca), Magnesium(Mg), Power Consumption 1100 Watts continuous; 1700 Watts instantaneous max.
Manganese(Mn), Nickel(Ni), Phosphorous(P),
MECHANICAL SPECIFICATIONS
Titanium(Ti), Vanadium(V), Zinc(Zn)
The MicroLab delivers comprehensive on-site oil analysis, providing
Fluid Chemistry Soot (% by weight), Water (% by weight), Glycol (% Dimensions 29” (L) x 30” (W) x 26” (H) (74cm x 76cm x 66cm) MicroLab® Applications
by weight), Oxidation (Abs./cm), Nitration (Abs./cm), immediate actionable results, saving time and reducing costs.
Weight 130 lbs. (59 kg) The MicroLab is used in virtually every
TBN (mg KOH/g)
CONSUMABLES industry that operates equipment Reduce maintenance costs
Viscosity Kinematic Viscosity (up to 680 cSt) at 40C and 100C
29002-05-ABS 5 oz. ABS high-temp sample bottle (200)
powered by engines including: Extend component lifetime through preventative maintenance
Particle Count Particle counts > 4um [per mL] ■ Automotive
(MicroLab 40) (7 particle size ranges, plus ISO Code) 29033-00 Cleaning Swabs (100) Proactively schedule maintenance based on predictive analysis
■ Trucking
Extend oil drain intervals based on oil condition rather than time, allowing savings in
Methodology Per ASTM D7417 29823-00 Sample Straws (Long) – 350 per pk. ■ Energy

■ Mining
labor, oil and waste disposal
Repeatability Per ASTM D7417 29824-00 Kimwipes (280)
■ Heavy Equipment
OPERATIONAL SPECIFICATIONS 29088-01 Check Flush fluid (1 Gal) Increase equipment availability
■ Government (Military, Municipal)
Sample Volume 1-5 oz. depending on analyses performed 29087-01 Test Standard fluid (32 oz.) Early identification and trending of component wear and failure modes for preventative
Required The two MicroLab models are: maintenance before catastrophic failure occurs
29089-01 Low-Viscosity Standard fluid (32 oz.)
Sample Time Required 5-15 minutes, depending on analyses selected MicroLab 30 – Provides automated Analyzer provides a complete analysis of the oil and equipment health
29090-01 High-Viscosity Standard fluid (32 oz.)
Oil range specs Up to 680 cSt at 40C comprehensive diagnostic analysis LubeTrak® software makes it easy to track and trend the key oil parameters necessary
Particle counter limited to 320cSt at 40C 22194-00 Filter Screen (1/2”, #60 x 60 mesh) of engine, generator, gear box, power for optimizing asset health and utilization
Calibration Standardization (analyzer metals detection) 23042-00 Upper Electrode steering, and transmission fluids.
dependent on application – Typically required every 23076-00 Lower Electrode
Fast and easy to use
50 samples (software-changeable) MicroLab 40 – Provides automated
Comprehensive oil analysis in 15 minutes instead of waiting days or weeks for outside
COMPLIANCE comprehensive diagnostic analysis
Ambient Operating 0 to 25C
of engine, generator, gear box,
lab results
Temperature CE Mark / RoHS
hydraulics, power steering, and Minimal disruption to workflow with fully automated measurement, diagnostics and
Operational Humidity 0-85% non-condensing cleaning
transmission fluids. Recommended
Ambient Altitude up to 2400 meters if particle count is needed for Can be operated by maintenance or support staff, no chemist required
hydraulics. Easy to interpret results with expert system; recommended maintenance actions and
color coded alarm limits
To keep your MicroLab running in top condition, it is important to use the recommended
cleaning and standardization fluids.
CheckFlush is specially designed to clean the lines in the MicroLab between samples. This prevents
cross-over contamination and keeps your instrument running its best.
The standardization fluids are designed for calibration of the instrument. Your maintenance
practices should follow the prescribed standardization process to ensure your results are accurate.

Spectro Scientific | One Executive Drive, Suite 101, Chelmsford, MA 01824-2563


978-431-1120 | [Link] | sales@[Link] | An ISO 9001:2008 company
Copyright © 2016 Spectro Scientific. All rights reserved. While every effort is made to assure the information in this document is accurate,
Spectro Scientific does not accept liability for any errors or mistakes that may arise. Specifications are subject to change without notice.
MicroLab_DSv3_2016-02-18
MicroLab Expert System & Reports
The MicroLab has an embedded expert system which translates
all of the analytical data into maintenance actions specific to your
equipment. The artificial intelligence of the system is built from
FULLY AUTOMATED OIL ANALYSIS over 20 years of industry knowledge and more than 10,000 rules
statements to generate the diagnostic statements that are specific
to each application, the type of equipment and the type of oil.
The MicroLab combines automation and Saves time – compiles and analyzes all test data
Takes the guess work out of interpreting results – provides
artificial intelligence in a simplified oil suggested maintenance actions
Saves money – no need to hire an analytical resource
analysis tool. The user inputs sample

information on the touchscreen and the

automated fluidics system moves the sample

through the analysis and self-cleaning

processes. The embedded expert system

then provides a complete data analysis with

diagnostics and recommendations. Comprehensive MicroLab report includes color-coded alarm limits,
diagnostic statements and trending history.

LubeTrak – Data Management


Online subscription service to track and
trend equipment sample results and
CHEMISTRY identify maintenance issues across all
sites and assets. All maintenance and
The MicroLab Infrared Spectrometer measures six key management personnel can access fleet
parameters which indicate potential oil degradation and and equipment information from any web
contamination. device around the world.
Both the MicroLab 30 and 40 provide: Synchronized asset oil analysis history
Oil degradation: oxidation, nitration, total base number across multiple locations
ELEMENTAL ANALYSIS
Oil contamination: soot, water, glycol – Optimized for assets moving from
The MicroLab Optical Emission Spectrometer quantifies one location to another
wear metals cause from mechanical components, as Centralized asset condition based on
VISCOSITY PARTICLE COUNT
well as other elements from oil additives or sources of oil analysis results
The MicroLab Dual Temperature Viscometer (DTV) provides contamination. The MicroLab 40 model is equipped with a particle counter – Corporate asset dashboard
kinematic viscosity analysis which can help identify MicroLab 40 analyzes 20 elements including wear, to measure particle contamination which is crucial for – Multiple asset condition displays with one
potential oil degradation or contamination. contamination and additives maintaining hydraulic systems, compressors and turbines. display per site
Both the MicroLab 30 and 40 provide: MicroLab 30 analyzes 10 elements (wear and The MicroLab 40 measures: Streamline communication between headquarters
Kinematic viscosity at 40C and 100C contamination) and is upgradable to include all Gross particle count and remote site operation, maximize the benefit of
Viscosity Index (VI) 20 elements ISO particle size oil analysis for the company.

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