Service Parts

Engine

Engine Models:

John Deere
6135HF485
6135HFG75
6135HFG84
Generator Models:
350- 500REOZJ
350- 500REOZJB
350- 500REOZJC
350- 400REOZJD

TP-6786 7/20d
 Table of Contents
Subject Page Subject Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Group 23: Flywheel Housing . . . . . . . . . . . . . . . . . . 29
Numbering System Significance . . . . . . . . . . . . . . . . 3 Group 24: Cylinder Head & Camshaft . . . . . . . . . . . 31
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Group 25: Exhaust Manifold . . . . . . . . . . . . . . . . . . . 33
How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . 3 Group 26: Exhaust Outlet . . . . . . . . . . . . . . . . . . . . . 35
Hardware References . . . . . . . . . . . . . . . . . . . . . . . . . 3 Group 27: Oil Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Specification Number Index . . . . . . . . . . . . . . . . . . . . 4 Group 28: Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Group 1: Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Group 29: Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Group 2: Water Pump . . . . . . . . . . . . . . . . . . . . . . . . 9 Group 30: Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Group 3: Thermostat Housing . . . . . . . . . . . . . . . . . 10 Group 31: Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Group 4: Thermostat Cover . . . . . . . . . . . . . . . . . . . 12 Group 32: Cylinder Block . . . . . . . . . . . . . . . . . . . . . 42
Group 5: Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . 13 Group 34: Timing Gear Cover . . . . . . . . . . . . . . . . . 43
Group 6: Fan Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Group 35: Turbocharger . . . . . . . . . . . . . . . . . . . . . . 44
Group 7: Fan Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Group 36: Starter Motor . . . . . . . . . . . . . . . . . . . . . . . 47
Group 8: Crankshaft Damper . . . . . . . . . . . . . . . . . . 16 Group 37: Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Group 10: Vent Tube . . . . . . . . . . . . . . . . . . . . . . . . . 18 Group 38: Alternator Brackets . . . . . . . . . . . . . . . . . 49
Group 12: Valve Mechanism, Rocker Arm . . . . . . . 19 Group 40: Cylinder Head Gasket Set . . . . . . . . . . . 50
Group 13: Rocker Arm Cover . . . . . . . . . . . . . . . . . . 20 Group 41: Overhaul Gasket Set . . . . . . . . . . . . . . . . 51
Group 14: Fuel Injection System . . . . . . . . . . . . . . . 21 Group 43: Wiring Harness . . . . . . . . . . . . . . . . . . . . . 52
Group 15: Fuel Transfer Pump . . . . . . . . . . . . . . . . . 22 Group 45: Turbo Air Inlet . . . . . . . . . . . . . . . . . . . . . . 54
Group 18: Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . 24 Group 47: Engine Gas Recirculation . . . . . . . . . . . . 55
Group 19: Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . 25 Group 48: Electronic Sensors (Tachometer) . . . . . 56
Group 20: Crankshaft Pulley . . . . . . . . . . . . . . . . . . . 26 Group 49: Oil Pressure Sensor . . . . . . . . . . . . . . . . 57
Group 21: Piston & Connecting Rod . . . . . . . . . . . . 27 Group 50: Lift Straps . . . . . . . . . . . . . . . . . . . . . . . . . 58
Group 22: Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Group 51: Short Block . . . . . . . . . . . . . . . . . . . . . . . . 59
Appendix A Common Hardware Identification . . . . 60
Appendix B Common Hardware List . . . . . . . . . . . . 61

2 TP-6786 7/20
 Introduction
This manual lists service replacement parts for John How to Find Part Numbers
Deere engine models 6135HF.
Use the following steps to locate a service replacement
At the time of print this manual applied to the engine part.
models listed in the Model Index. On occasion this
manual may apply to engines not listed in the Model 1. Locate the engine nameplate to identify the
Index. engine model number.

Information in this publication represents data available 2. Turn to the Model Index. The first column lists the
at the time of print. The generator set manufacturer engine model numbers. The headings identify the
reserves the right to change this publication and the groups of parts that make up the engine.
products represented without notice and without any
obligation or liability whatsoever. 3. Identify the group most likely to include the
service part number.
This manual includes the following main sections:
4. Find the group variation number at the
Table of Contents. Lists the sections of the manual. intersection of the model row and the group
column. Note the variation number.
Introduction (and other information sections).
Contains introductory material about part numbers, 5. Page forward to locate the group identified in
illustrations, and hardware. step 3 or find the appropriate page in the Table of
Contents.
Index. Lists the engine models and groups.
6. Find the part on the illustration and note the item
Group Parts Lists. List the part numbers of parts in the number of the part or find the part description in
groups. the parts list.

7. Select the part number that corresponds to

Numbering System Significance
your group variation. The first column lists the
This manual uses the following numbering systems: illustration item number. Find the variation
identified in the Model Index in the appropriate
Engine Model. The product identification number column on the right side of the parts list table. Find
located on the engine nameplate. Engines break down the quantity used at the intersection of the item
into groups. number row and the variation column. A blank
space at the intersection means the variation/
Group Number. A unique number representing a parts module does not use that part number.
group needed to assemble an engine function. For
example, Group 1 is the Air Intake group.
Hardware References
Variation Number. A group might have several
Many common hardware items do not appear in parts
variations. Each variation performs the same function
manuals or will appear as common hardware entries. A
with different parts lists. For example, a 12-volt
common hardware entry lists the size of the hardware.
alternator and 24-volt alternator both perform the same
For example, an item that appears as “Hardware,
function, but, with different parts. Each difference
3/8-16” in the text means that the piece is 3/8-16 size.
requires a group variation or module number.
Obtain common hardware locally.
Part Number. The part number identifies an individual
Some hardware items require a specific size or some
assembly, subassembly, component, or accessory kit.
other characteristic. In that case, use the part number
listed in the text.
Illustrations
When replacing hardware, do not substitute inferior
Illustrations (or exploded-view drawings) best grade hardware. Replacement hardware grade should
representing the widest range of variations accompany be equal to or better than the grade of the
most groups in this manual. Illustrations do not depict all manufacturer’s original hardware.
details and may not show all parts. Do not use
illustrations for assembly or disassembly.

TP-6786 7/20 3
 Specification Number Index

Group Title

Group No. 1 2 3 4 5 6 7 8 10 12 13 14 15 18
Variation Number
Spec No.
350/400 kW (6135HF485)
3701
GM76156-GA1 1730 2007 3906 2106 2202 2421 234G 6802 2908 4903 1104 1676 or 3525
3711*
3701
GM76156-GA2 1730 2007 3906 2106 2202 2421 234G 6802 2908 4903 1104 1676 or 3525
3711*
3701
GM85455-GA1 1730 2007 3906 2106 2202 2421 234G 6802 2908 4903 1104 1676 or 3525
3711*
3701
GM85455-GA2 1730 2007 3906 2106 2202 2421 234G 6802 2908 4903 1104 1676 or 3525
3711*
3701
GM111111-GA3 1730 2007 3906 2106 2202 2421 234G 6802 2908 4903 1104 1676 or 3525
3711*
3701
GM111111-GA4 1730 2007 3906 2106 2202 2421 234G 6802 2908 4903 1104 1676 or 3525
3711*
350/400 kW (6135HFG84)
GM85455-GA4 1732 2007 3907 2106 2202 2421 234G 6814 2908 4903 1104 1676 3711 3525
GM85455-GA5 1732 2007 3907 2106 2202 2421 234G 6814 2908 4903 1104 1676 3711 3525
GM111111-GA1 1732 2007 3907 2106 2202 2421 234G 6814 2908 4903 1104 1676 3711 3525
GM111111-GA2 1732 2007 3907 2106 2202 2421 234G 6814 2908 4903 1104 1676 3711 3525
500 kW (6135HFG75)
GM76157-GA2 1732 2007 3907 2106 2202 2421 234G 6814 2908 4903 1104 1676 3711 3525
GM85455-GA3 1732 2007 3907 2106 2202 2421 234G 6814 2908 4903 1104 1676 3711 3525
GM111111-GA5 1732 2007 3907 2106 2202 2421 234G 6814 2908 4903 1104 1676 3711 3525
* Engine serial number 018524 and after use variation code 3711.

4 TP-6786 7/20
 Specification Number Index

Group Title

Group No. 19 20 21 22 23 24 25 26 27 28 29 30 31
Variation Number
Spec. No.
350/400 kW (6135HF485)
GM76156-GA1 4702 1341 4803 1506 1401 5107 2804 6405 1204 4003 1915 5912 5002
GM76156-GA2 4702 1341 4803 1506 1401 5107 2804 6405 1204 4003 1915 5912 5002
GM85455-GA1 4702 1341 4803 1506 1401 5107 2804 6405 1204 4003 1915 5912 5002
GM85455-GA2 4702 1341 4803 1506 1401 5107 2804 6405 1204 4003 1915 5912 5002
GM111111-GA3 4702 1341 4803 1506 1401 5107 2804 6405 1204 4003 1915 5912 5002
GM111111-GA4 4702 1341 4803 1506 1401 5107 2804 6405 1204 4003 1915 5912 5002
350/400 kW (6135HFG84)
GM85455-GA4 4702 1398 4803 1506 1414 5113 2814 - 1204 4003 1915 5917 5002
GM85455-GA5 4702 1398 4803 1506 1414 5113 2814 - 1204 4003 1915 5917 5002
GM111111-GA1 4702 1398 4803 1506 1414 5113 2814 - 1204 4003 1915 5917 5002
GM111111-GA2 4702 1398 4803 1506 1414 5113 2814 - 1204 4003 1915 5917 5002
500 kW (6135HFG75)
GM76157-GA2 4702 1398 4803 1506 1414 5107 2814 - 1204 4003 1915 5917 5002
GM85455-GA3 4702 1398 4803 1506 1414 5107 2814 - 1204 4003 1915 5917 5002
GM111111-GA5 4702 1398 4803 1506 1414 5107 2814 - 1204 4003 1915 5917 5002

Group Title

Group No. 32 34 35 36 37 38 40 41 43 45 47
Variation Number
Spec No.
350/400 kW (6135HF485)
GM76156-GA1 4606 7701 6550 3014 3119 6201 9901 9901 8417 5403 8901
GM76156-GA2 4606 7701 6550 3014 3119 6201 9901 9901 8417 5403 8901
GM85455-GA1 4606 7701 6550 3014 3119 6201 9901 9901 8417 5403 8901
GM85455-GA2 4606 7701 6550 3014 3119 6201 9901 9901 8417 5403 8901
GM111111-GA3 4606 7701 6550 3014 3119 6201 9901 9901 8417 5403 8901
GM111111-GA4 4606 7701 6550 3014 3119 6201 9901 9901 8417 5403 8901
350/400 kW (6135HFG84)
GM85455-GA4 4606 7701 6579 3014 3119 6201 9901 9901 8429 - -
GM85455-GA5 4606 7701 6579 3014 3119 6201 9901 9901 8429 - -
GM111111-GA1 4606 7701 6579 3014 3119 6201 9901 9901 8429 - -
GM111111-GA2 4606 7701 6579 3014 3119 6201 9901 9901 8429 - -
500 kW (6135HFG75)
GM76157-GA2 4606 7701 6562 3014 3119 6201 9901 - 8429 - 8901
GM85455-GA3 4606 7701 6562 3014 3119 6201 9901 - 8429 - 8901
GM111111-GA5 4606 7701 6562 3014 3119 6201 9901 - 8429 - 8901

TP-6786 7/20 5
 Specification Number Index

Group Title

Group No. 48 49 50 51
Variation Number
Spec No.
350/400 kW (6135HF485)
GM76156-GA1 4422 7601 9811 9901
GM76156-GA2 4422 7601 9811 9901
GM85455-GA1 4422 7601 9811 9901
GM85455-GA2 4422 7601 9811 9901
GM111111-GA3 4422 7601 9811 9901
GM111111-GA4 4422 7601 9811 9901
350/400 kW (6135HFG84)
GM85455-GA4 4422 7601 9811 9901
GM85455-GA5 4422 7601 9811 9901
GM111111-GA1 4422 7601 9811 9901
GM111111-GA2 4422 7601 9811 9901
500 kW (6135HFG75)
GM76157-GA2 4422 7601 9811 9901
GM85455-GA3 4422 7601 9811 9901
GM111111-GA5 4422 7601 9811 9901

6 TP-6786 7/20
 Group 1: Air Intake

Qty.
Part Variation
Item Number Description 1730
1 GM80481 Manifold 1
2 GM53024 Plug, pipe 2
3 # Pipe Plug 2
4 # Pipe Plug 1
5 GM18873 Pipe plug 1
6 # Screw, M8 x 70 10
7 GM80499 Clamp 1
8 GM50033 Cap screw 2
9 GM80415 Wiring Harness 1
10 # Screw, M8 x 140 4
11 GM50293 Clamp 2
12 GM80418 Sensor 1
13 GM80417 Sensor 1
14 GM80417 Sensor 1
15 GM80419 Manifold Air Press. Sensor 1
16 # Screw, M6 x 20 4
17 GM80480 Exhaust Gas Recycling Valve 2
18 GM49878 O-ring 2
19 GM49849 Gasket 1
20 GM80342 Gasket 1
# Common hardware; procure locally.

TP-6786 7/20 7
Group 1: Air Intake

Qty.
Part Variation
Item Number Description 1732
1 # Screw, M8 X 70 10
2 GM50293 Clamp 3
3 # Screw, M8 X 120 4
4 GM83044 Air Intake 1
5 GM18873 Pipe Plug 4
6 GM80417 Sensor 1
7 GM83045 Gasket 1

# Common hardware; procure locally.

8 TP-6786 7/20
 Group 2: Water Pump

Qty.
Part Variation
Item Number Description 2007
1 GM80483 Water Pump 1
2 - Housing (order pump assy.) 1
3 GM80263 Clamp 1
4 - Impeller (not sold separately) 1
5 - Seal (not sold separately) 1
6 - Bearing (not sold separately) 1
7 GM80238 O-Ring 1
8 GM53024 Plug, pipe 2
9 GM80370 Tube 2
10 - Water Pump Connection (not sold separately) 1
11 GM17443 Filter 1
12 - Plug (not sold separately) 1
13 - Seal (not sold separately) 1
14 GM80369 O-Ring 1
15 - Gear (not sold separately) 1
16 GM80243 Screw 3

TP-6786 7/20 9
Group 3: Thermostat Housing

Qty.
Part Variation
Item Number Description 3906
1 GM50195 Sensor 1
2 GM21508 O-ring 1
3 360013 Plug 1
4 GM21508 O-ring 1
5 GM80421 Housing 1
6 360555 O-ring 1
7 GM49819 Fitting, adapter 1
8 360178 O-ring 1
9 GM18873 Pipe plug 2
10 # Pipe Plug 1
11 GM80370 Tube 1
12 336705 Clamp, Hose 2
13 GM80336 Hose 1
14 GM18862 Pipe plug, 1/2” 1
15 GM80345 Gasket 1
16 # Screw, M10 x 55 3
17 GM49935 Tube 1
18 GM46594 O-ring 2
19 GM80333 Coolant Manifold 1
20 GM46594 O-ring 2
21 GM80420 Tube 1
22 GM80232 O-Ring 2
23 # Screw, M10 x 25 2
24 GM80334 Manifold 1

# Common hardware; procure locally.

10 TP-6786 7/20
 Group 3: Thermostat Housing, continued

Qty.
Part Variation
Item Number Description 3907
1 GM50195 Sensor 1
2 GM21508 O-Ring, 11.300 X 2.200 MM 1
3 360013 Fitting Plug 1
4 GM21508 O-Ring, 11.300 X 2.200 MM 1
5 GM18862 Pipe plug, 1/2” 1
6 GM80345 Gasket 1
7 GM83049 Housing 1
8 360093 Plug 1
9 360015 Fitting Plug 1
10 360178 O-Ring, 9.300 X 2.200 MM 1
11 GM18873 Pipe Plug 2
12 # Pipe Plug, 1/4” 1
13 GM83050 Housing 1
14 GM80370 Tube 1
15 336705 Clamp 1
16 GM80336 Hose 1
17 # Screw, M10 X 55 3
18 GM49935 Tube 1
19 GM46594 O-Ring 2
20 GM80333 Coolant Manifold 1
21 GM80420 Tube 1
22 GM80232 O-Ring 2
23 GM46594 O-Ring 2
24 GM80334 Manifold 1
25 # Screw, M10 X 25 2
# Common hardware; procure locally.

TP-6786 7/20 11
Group 4: Thermostat Cover

Qty.
Part Variation
Item Number Description 2106
1 360555 O-ring 1
2 GM80241 Adapter Fitting 1
3 # Screw, M10 x 50 2
4 GM80426 Seal 1
5 GM80350 Gasket 1
6 GM80425 Seal 2
7 GM80422 Housing 1
8 GM80370 Tube 1
9 GM18881 Clamp 2
10 GM80330 Hose 1
11 # Screw 4
12 360006 Adapter 1
13 360555 O-ring 1
14 GM80427 Line 1
# Common hardware; procure locally.

12 TP-6786 7/20
 Group 5: Thermostat

Qty.
Part Variation
Item Number Description 2202
1 GM80423 Thermostat 1
2 GM80424 Thermostat 2

TP-6786 7/20 13
Group 6: Fan Belt

Qty.
Part Variation
Item Number Description 2421
1 GM80275 V-Belt (1159 MM) 1
2 GM80277 V-Belt (1922 MM) 1

14 TP-6786 7/20
 Group 7: Fan Drive

25
24

Qty.
Variation
Item Part Number Description 234G
1 # Screw, M12 x 110 1
2 GM70547 Screw 6
3 GM80385 Belt Tensioner 1
4 360093 Plug 1
5 GM80244 Ball Bearing 2
6 GM80378 Shaft 1
7 GM80373 Snap Ring (red) 1
8 GM80376 Snap Ring (white) 1
9 GM80374 Snap Ring (green) 1
10 GM80375 Snap Ring (blue) 1
11 GM80386 Seal 1
12 GM80272 Pulley 1
13 GM80495 Washer 1
14 336753 Screw, hex head 1
15 GM80382 Cover 1
16 GM80269 Screw 1
17 GM80388 Idler 1
18 GM23835 Spacer 1
19 M931-10080-82 Screw, hex cap M10 x 80mm 1
20 M933-10030-82 Screw, hex cap M10 x 30mm 2
21 # Screw, M10 x 90 1
22 # Screw, M10 x 25 1
23 GM80384 Tightener 1
24 GM80302 Cover 1
25 GM83046 Housing (includes items 4- 11, 24) 1
# Common hardware; procure locally.

TP-6786 7/20 15
Group 8: Crankshaft Damper

Qty.
Part Variation
Item Number Description 6802
1 GM80484 Seal 1
2 GM77151 Screw 8
3 GM83067 Hub 1
4 GM80393 Torsional Damper 1
5 GM83068 Torx Head Bolt, M8 x125 x 25 2
6 GM80262 Hub 1
7 # Screw, M16 x 30 1
8 224089 Washer 6
9 # Cap Screw, M12 x 75 6
# Common hardware; procure locally.

16 TP-6786 7/20
 Group 8: Crankshaft Damper, continued

Qty.
Part Variation
Item Number Description 6814
1 GM80484 Seal 1
2 GM77151 Screw 8
3 GM83061 Torsional Damper 1
4 GM83062 Shim 1
5 GM83063 Spacer 1
6 224089 Washer 6
7 - Cap Screw 6
8 GM83064 Adapter 1
9 # Screw, M12 X 30 4
10 GM50231 Torsional Damper 1
11 # Screw 6
# Common hardware; procure locally.

TP-6786 7/20 17
Group 10: Vent Tube

Qty.
Part Variation
Item Number Description 2908
1 GM50285 Fitting, elbow 1
2 360170 O-ring 1
3 GM79815 Clamp 1
4 GM79814 Hose 1

18 TP-6786 7/20
 Group 12: Valve Mechanism, Rocker Arm

Qty.
Part Variation
Item Number Description 4903
1 GM80474 Rocker Arm 1
2 GM80282 Screw 12
3 GM80297 Clamp 2
4 GM80298 Clamp 5
5 GM80397 Rocker Arm Shaft 2
6 GM80221 Plug 2
7 GM80270 Nut 6
8 GM80249 Screw 6
9 GM80287 Nut 12
10 GM80252 Screw 12
11 GM80395 Rocker Arm (Exhaust) 6
12 GM80391 Rocker Arm (Injector) 6
13 GM80396 Rocker Arm (Intake) 6

TP-6786 7/20 19
Group 13: Rocker Arm Cover

Qty.
Part Variation
Item Number Description 1104
1 # Screw, M8 x 80 3
2 GM80349 Sealing Washer 3
3 GM80492 Isolator 3
4 GM80295 Grommet 2
5 GM80253 Needle Roller 2
6 GM80329 Gasket 1
7 GM80457 Panel 1
8 GM50057 Screw 4
9 GM80343 Valve Cover 1
# Common hardware; procure locally.

20 TP-6786 7/20
 Group 14: Fuel Injection System

Qty.
Part Variation
Item Number Description 1676
1 # Screw, M8 x 16 2
2 GM80266 Bracket 1
3 GM80471 Wiring Harness 1
4 224028 O-ring 1
5 GM80414 Socket Head Screw 5
6 GM80320 Clip 5
7 GM80306 Clamp 6
8 GM80359 Screw 6
9 GM80467 Electronic Unit Injector 6
10 GM80300 Socket 1
11 GM80346 Pad 1
12 GM80301 Snap Ring 1
13 GM80274 Packing 1

# Common hardware; procure locally.

TP-6786 7/20 21
Group 15: Fuel Transfer Pump

Qty.
Variation
Item Part Number Description 3701
1 GM80465 Fuel Pump 1
2 GM80496 O-Ring 1
3 GM80497 O-Ring 2
4 GM67272 Adapter fitting 1
5 360555 O-ring 1
6 M933-10035-82 Screw, hex cap M10 x 35mm 3
7 GM80258 Bracket 1
8 GM80293 O-Ring 1
9 GM80224 Adapter Fitting 1
10 GM80494 O-Ring 1
11 # Screw, M8 x 25 2
12 # Screw, M8 x 16 2

# Common hardware; procure locally.

22 TP-6786 7/20
 Group 15: Fuel Transfer Pump, continued

Qty.
Variation
Item Part Number Description 3711
1 # Screw, M10 X 25 4
2 GM83055 Fuel Pump 1
3 GM80494 O-Ring 1
4 GM83056 Adapter Fitting 1
5 GM80497 O-Ring 2
6 GM80293 O-Ring 1
7 GM83057 Adapter Fitting 1
8 360165 O-Ring 1
# Common hardware; procure locally.

TP-6786 7/20 23
Group 18: Fuel Filter

Qty. Qty.
Part Variation Part Variation
Item Number Description 3525 Item Number Description 3525
1 # Lock Nut, M8 1 27 GM80469 Filter Element 1
2 GM80240 Plate 2 28 GM80364 Packing 1
3 GM80239 Clamp 2 29 GM80464 Filter Head 1
4 GM80455 Fuel Line 1 30 GM80482 Fuel Pump 1
5 GM80458 Fuel Line 1 31 GM80462 O-Ring 1
6 GM52807 Fitting 2 32 GM80223 Screw 3
7 360165 O-ring 4 33 GM80494 O-Ring 2
8 GM50106 Fitting, adapter 1 34 GM80228 Elbow Fitting 1
9 GM50114 O-ring 3 35 GM80381 O-Ring 2
10 # Screw, M8 x 50 1 36 GM52830 Drain plug 1
11 GM80488 Fuel Line 1 37 GM80412 Valve 1
12 # Screw, M8 x 20 4 38 GM80303 Insert 1
13 GM80352 Bracket 1 39 GM80353 Manifold 1
14 # Screw, M12 x 100 2 40 GM80466 Manifold Kit 1
15 GM80354 Bracket 1 41 GM80227 Adapter Fitting 1
16 GM80355 Bracket 1 42 GM52838 Adapter 1
17 GM80225 Fitting 1 43 GM50115 O-ring 2
18 GM80472 Wiring Harness 1 44 GM80468 Check Valve 1
19 GM80226 Fitting 1 45 223858 O-ring 1
20 # Electrical Connector Assy 1 46 GM80367 O-Ring 1
21 GM80487 Fuel Filter 1 47 GM80461 Pressure Sensor 1
22 GM80459 Sediment Bowl 1 48 GM80383 Pressure Sensor 1
23 GM80429 Sensor 1 49 GM18757 O-ring 1
24 GM80357 Packing 2 50 GM50195 Sensor 1
25 GM80460 Filter Element 1 51 GM21508 O-ring 1
26 GM80365 Packing 1 52 # Screw, M10 x 150 1
53 # Screw, M10 x 70 2

# Common hardware; procure locally.

24 TP-6786 7/20
 Group 19: Crankshaft

Qty.
Part Variation
Item Number Description 4702
1 GM80439 Bearing Kit, Main Thrust 1
2 - Bearing 1
3 GM80438 Bearing Kit, Main 6
4 - Bearing 6
5 GM80402 Crankshaft 1
6 GM80222 Spring Pin 1
7 360503 Shaft key 1
8 GM80265 Wheel Speed Sensor 1
9 GM80318 Gear 1
10 GM80446 Washer Kit, Thrust (Std.) 1
10 GM80452 Thrust Washer US 0.180 MM (.007) 1

TP-6786 7/20 25
Group 20: Crankshaft Pulley

Qty.
Part Variation
Item Number Description 1341 1398
1 GM80308 Pulley 1
1 - Pulley (See Group 8) 1

26 TP-6786 7/20
 Group 21: Piston & Connecting Rod

Qty.
Part Variation
Item Number Description 4803
1 GM80441 Piston-Liner Kit 6
2 - Cylinder Liner (Order Piston-Liner Kit) 1
3 GM80235 O-Ring Kit 1
4 GM80436 Piston Ring Kit 1
5 - Piston (Order Piston-Liner Kit) 1
6 GM80310 Piston Pin 1
7 GM80230 Snap Ring 2
8 GM80394 Connecting Rod 6
9 - Bushing (Order Connecting Rod) 1
10 GM80296 Cap Screw 2
11 GM80433 Nozzle 6
12 GM80435 Self-Locking Screw 6
13 GM80440 Bearing Kit, Connecting Rod 6
13 GM80450 Bearing Kit, Conn Rod 0.25 MM US 6
13 GM80451 Bearing Kit, Conn Rod 0.50 MM US 6

TP-6786 7/20 27
Group 22: Flywheel

Qty.
Part Variation
Item Number Description 1506
1 GM80479 Flywheel 1
2 GM80380 Gear 1
3 GM80255 Cap Screw 12

28 TP-6786 7/20
 Group 23: Flywheel Housing

Qty.
Part Variation
Item Number Description 1401
1 GM80268 Screw 8
2 GM80478 Seal 1
3 352707 Dowel Pin 2
4 # Cap Screw 6
5 # Cap Screw 4
6 223747 O-ring 1
7 223683 Plug 1
8 GM80273 Cover 1
9 GM80323 Gasket 1
10 GM80250 Housing 1
11 # Screw, M8 x 30 7
12 GM80264 Housing (SAE 1) 1
13 GM52593 Gasket 1
14 GM80317 Cover 1
15 GM80220 Screw 2
# Common hardware; procure locally.

TP-6786 7/20 29
Group 23: Flywheel Housing

Qty.
Part Variation
Item Number Description 1414
1 GM80220 Screw, 0.216 X 1/2” 2
2 GM80317 Cover 1
3 GM52593 Gasket 1
4 GM80264 Housing 1
5 352707 Dowel Pin 2
6 # Cap Screw, 3/4 X 1” 4
7 223683 Plug 1
8 223747 O-Ring 1
9 # Screw, M8 X 30 8
10 GM80273 Cover 1
11 # Cap Screw, 3/4 X 2-1/2” 6
12 223731 Dowel Pin 2
13 GM79799 Seal 1
14 GM83042 Housing 1
15 GM83043 Gasket 1
# Common hardware; procure locally.

30 TP-6786 7/20
 Group 24: Cylinder Head & Camshaft

Qty. Qty.
Part Variation Part Variation
Item Number Description 5107 Item Number Description 5107
1 GM80299 Spider 1 16 GM53024 Plug, pipe 1
2 GM80257 Coupling 1 17 GM80449 Sleeve 6
3 GM80256 Shaft 1 18 360170 O-ring 1
4 GM80341 Camshaft 1 19 GM63925 Plug 6
5 GM80290 Gasket 1 20 223409 Plug 6
6 GM80377 O-Ring 1 21 GM50173 Retainer 48
7 GM80260 Ring 1 22 GM80389 Kit, Valve Spring/Rotator 12
8 # Screw, M8 x 25 6 23 GM80406 Seal 24
9 GM80251 Gear 1 24 GM80309 Guide 24
10 GM80363 Spacer 1 25 352704 Plug 1
11 360081 Cap Screw 6 26 GM80335 Bushing 4
12 GM80445 Kit, Cylinder Head Bolts 1 27 GM80311 Valve Seat Insert 24
13 GM80442 Cylinder Head 1 28 GM80312 Valve 24
14 GM80351 Plug 3 29 GM80400 Engine Cyl. Head Gasket 1
15 GM80245 Plug 5 30 GM80254 Dowel Pin 2

# Common hardware; procure locally.

TP-6786 7/20 31
Group 24: Cylinder Head & Camshaft

Qty. Qty.
Part Variation Part Variation
Item Number Description 5113 Item Number Description 5113
1 GM80299 Spider 1 16 GM80309 Guide 24
2 GM80256 Shaft 1 17 GM80406 Seal 24
3 GM80257 Coupling 1 18 352704 Plug 1
4 360081 Cap Screw 6 19 GM80245 Plug 5
5 GM95166 Camshaft 1 20 GM80254 Dowel Pin 2
6 GM95167 Cap Screw 26 21 GM80351 Plug 3
7 GM95168 Cylinder Head 1 22 GM80311 Valve Seat Insert 24
8 GM95169 Bushing 4 23 GM80312 Valve 24
9 GM63925 Plug 6 24 GM80400 Engine Cyl. Head Gasket 1
10 360170 O-ring 1 25 GM80377 O-Ring 1
11 GM95170 O-ring 1 26 GM80260 Ring 1
12 GM80449 Sleeve 6 27 GM80290 Gasket 1
13 GM50173 Retainer 48 28 # Screw, M8 x 25 6
14 GM80389 Kit, Valve Spring/Rotator 24 29 GM95172 Gear 1
15 GM95171 Spring 24 30 GM80363 Spacer 1

32 TP-6786 7/20
 Group 25: Exhaust Manifold

Qty.
Part Variation
Item Number Description 2804
1 GM80361 Gasket 6
2 GM80313 Exhaust Manifold 1
3 GM80339 Exhaust Manifold 2
4 GM80379 Spacer 10
5 GM80282 Screw 1
6 GM80344 Ring 4
7 GM80362 Bracket 1

TP-6786 7/20 33
Group 25: Exhaust Manifold, continued

Qty.
Part Variation
Item Number Description 2814
1 GM80339 Exhaust Manifold 2
2 GM83047 Exhaust Manifold 1
3 GM80344 Ring 4
4 GM80361 Gasket 6
5 GM80379 Spacer 12
6 GM80282 Screw 12

34 TP-6786 7/20
 Group 26: Exhaust Outlet

Qty.
Part Variation
Item Number Description 6405
1 GM80416 Clamp 1
2 GM80331 Flange 1
3 GM80332 Gasket 1
4 GM80279 Adapter Fitting 1
5 GM80324 Exhaust Pipe 1
6 GM80454 Clamp 1

TP-6786 7/20 35
Group 27: Oil Filler

Qty.
Part Variation
Item Number Description 1204
1 GM80473 Filler Cap 1
2 GM80390 Tube 1
3 GM18688 Dipstick tube 1
4 - Bracket (not sold separately) 1
5 # Screw, M10 x 40 2
6 GM80237 Hose Fitting 1
7 GM80284 O-Ring 1
8 GM80234 Clamp 2
9 GM80276 Hose 1
# Common hardware; procure locally.

36 TP-6786 7/20
 Group 28: Dipstick

Part
Item Number Description Qty.

Part Variation
Item Number Description 4003
1 # Pipe Plug, 1/4” 2
2 GM80413 Dipstick Tube 1
3 GM18658 Adapter Fitting 1
4 GM83051 Dipstick 1
5 GM83052 O-Ring 2

# Common hardware; procure locally.

TP-6786 7/20 37
Group 29: Oil Pan

Qty.
Variation
Item Part Number Description 1915
1 GM80321 Gasket 1
2 GM80432 Oil Pump Intake 1
3 # Screw 3
4 GM80284 O-Ring 4
5 GM80285 Fitting Plug 4
6 GM80368 O-Ring 4
7 223748 Pipe Plug 4
8 GM80392 Drain Valve 1
9 # Screw, M10 x 55 8
10 M933-10035-82 Screw, hex cap M10 x 35mm 20
11 GM80401 Oil Pan 1
# Common hardware; procure locally.

38 TP-6786 7/20
 Group 30: Oil Filter

Qty.
Variation
Item Part Number Description 5912
1 GM80289 Gasket 1
2 # Screw, M10 x 85 2
3 GM80281 Nut 2
4 GM18862 Pipe plug, 1/2” 1
5 GM80307 Housing 1
6 GM80278 O-Ring 2
7 GM80387 Oil Cooler 1
8 GM80288 Gasket 1
9 GM18851 Clamp 1
10 GM80259 Hose 1
11 GM18851 Clamp 1
12 GM18862 Pipe plug, 1/2” 1
13 223435 Drain valve 1
14 - Housing (not sold separately) 1
15 GM80267 Adapter Fitting 1
16 GM80434 Oil Filter 1
17 # Pipe Plug 1
18 M931-10080-82 Screw, hex cap M10 x 80mm 1
19 # Screw, M10 x 150 7
20 GM80291 Fitting Plug 3
21 223989 O-ring 3
22 352811 Spring, bypass 2
23 352722 Valve 2
24 GM80292 Bushing 1
25 352767 Relief valve 1
26 GM80271 Compression Spring 1
27 360006 Adapter 1
28 360555 O-ring 1
29 GM80407 Line 1

# Common hardware; procure locally.

TP-6786 7/20 39
Group 30: Oil Filter, continued

Qty.
Variation
Item Part Number Description 5917
1 GM83053 Filter Housing 1
2 GM80291 Fitting Plug 3
3 223989 O-Ring 3
4 GM80271 Compression Spring 1
5 352767 Pressure Relief Valve 1
6 352811 Spring 2
7 352722 Valve 2
8 # Pipe Plug, 1/4” 1
9 GM80267 Adapter Fitting 1
10 360006 Adapter Fitting 1
11 360555 O-Ring 1
12 GM83054 Oil Line 1
13 # Pipe Plug, 1” 1
14 GM18862 Pipe Plug 1
15 GM80289 Gasket 1
16 GM80281 Nut 2
17 # Screw, M10 X 85 2
18 GM80307 Housing 1
19 GM80288 Gasket 1
20 GM80278 O-Ring 2
21 GM80387 Oil Cooler 1
22 360015 Fitting Plug 1
23 360178 O-Ring, 9.3 X 2.2 MM 1
24 GM18851 Clamp 2
25 GM80259 Radiator Hose 1
26 GM18862 Pipe Plug 1
27 223435 Drain Valve 1
28 GM80434 Oil Filter 1
29 M931-10080-82 Screw, M10 X 80 1
30 # Screw, M10 X 150 7
# Common hardware; procure locally.

40 TP-6786 7/20
 Group 31: Oil Pump

Qty.
Part Variation
Item Number Description 5002
1 GM80294 Gasket 1
2 GM80428 Oil Pump 1
3 # Screw, M8 x 16 4
4 GM80477 Gear 1
5 # Screw, M8 x 80 3
6 GM80229 Snap Ring 1
# Common hardware; procure locally.

TP-6786 7/20 41
Group 32: Cylinder Block

Qty.
Part Variation
Item Number Description 4606
1 - Cylinder Liner (Order Piston-Liner Kit) 1
2 GM80441 Piston-Liner Kit 6
3 GM80235 O-Ring Kit 1
4 - Cylinder Block (Order Short Block Assembly) 1
5 GM63925 Plug 2
6 360093 Plug 1
7 GM80316 Cap Screw 14
8 GM80314 Bearing Cap Main 6
9 GM80315 Bearing Cap Thrust 1
10 # Pipe Plug 2
11 GM80304 Plug 2
12 352704 Plug 1
13 GM53024 Plug, pipe 1

# Common hardware; procure locally.

42 TP-6786 7/20
 Group 34: Timing Gear Cover

Qty.
Part Variation
Item Number Description 7701
1 GM80360 Gasket 1
2 223737 Dowel pin 2
3 GM80358 Plate 1
4 # Screw, M10 x 25 5
5 GM80347 V-Ring Seal 1
6 GM80261 Bolt 1
7 GM80325 Cover 1
8 GM30375 Flange Nut, M10 1
9 GM80348 V-Ring Seal 1
10 # Screw, M10 x 70 1
11 # Screw, M10 x 55 9
# Common hardware; procure locally.

TP-6786 7/20 43
Group 35: Turbocharger

Qty.
Part Variation
Item Number Description 6550
1 GM80475 Turbocharger 1
2 GM80404 Actuator 1
3 GM49824 Nut 4
4 GM80405 Linkage 1
5 GM50062 Screw with washer 2
6 GM50015 Sensor 1
7 GM18658 Fitting 1
8 GM80491 Nut 4
9 222767 Washer, Hardened 4
10 GM80372 Stud 4
11 GM80366 Gasket 1
12 GM80328 Gasket 1
13 GM80247 Screw, M10 x 20 2
14 GM80453 Oil Tube 1
15 223851 O-ring 1
16 223753 Adapter 1
17 223461 Hose fitting 1
18 GM50270 Hose clamp 2
19 224055 Hose 1
20 GM80408 Line 1
21 360555 O-ring 3
22 GM49819 Fitting, adapter 3
23 360178 O-ring 3
24 GM80409 Line 1
25 GM80410 Line 1

44 TP-6786 7/20
 Group 35: Turbocharger

Qty.
Part Variation
Item Number Description 6562
1 GM18658 Adapter Fitting 1
2 GM18696 Cap Screw 4
3 222767 Washer, 10.700 X 21 X 2.500 MM 4
4 GM83058 Turbocharger 1
5 GM80328 Gasket 1
6 GM80247 Screw 2
7 223753 Adapter Fitting 1
8 223851 O-Ring 1
9 GM83059 Gasket 1
10 GM83060 Oil Line 1

TP-6786 7/20 45
Group 35: Turbocharger

Qty.
Part Variation
Item Number Description 6579
1 GM18658 Adapter Fitting 1
2 GM18696 Cap Screw 4
3 222767 Washer, 10.700 X 21 X 2.500 MM 4
4 GM95163 Turbocharger 1
5 GM80328 Gasket 1
6 GM80247 Screw 2
7 223753 Adapter Fitting 1
8 223851 O-Ring 1
9 GM95164 Gasket 1
10 GM95165 Oil Line 1

46 TP-6786 7/20
 Group 36: Starter Motor

Qty.
Part Variation
Item Number Description 3014
1 GM80485 Starter Motor Kit 1
2 GM80280 Nut 1
3 GM80486 Solenoid 1
4 GM17554 Label 1
5 # Bolt, M12 x 40 1
6 GM80231 Stud 2
7 # Flange Nut, M12 2
8 GM83048 Cover 1
# Common hardware; procure locally.

TP-6786 7/20 47
Group 37: Alternator

Qty.
Part Variation
Item Number Description 3119
1 # Screw, M8 x 30 1
2 GM18868 Alternator 1
2 GM80236 Diode (not shown) 1
3 GM18677 Pulley 1
4 GM70547 Screw 1
5 GM80242 Bushing 1
6 GM18840 Harness, wiring 1
7 # Elec. Connector Terminal 1
8 GM32805 Connector 1
9 GM32804 Connector 1
# Common hardware; procure locally.

48 TP-6786 7/20
 Group 38: Alternator Brackets

Qty.
Part Variation
Item Number Description 6201
1 GM32765 Screw 1
2 GM80283 Adjusting Strap 1

TP-6786 7/20 49
Group 40: Cylinder Head Gasket Set

Qty.
Part Variation
Item Number Description 9901
1 GM80444 Gasket Kit, Cylinder Head 1

50 TP-6786 7/20
 Group 41: Overhaul Gasket Set

Qty.
Part Variation
Item Number Description 9901
1 GM80443 Gasket Kit, Engine Rebuild 1

TP-6786 7/20 51
Group 43: Wiring Harness

Qty. Qty.
Part Variation Part Variation
Item Number Description 8417 Item Number Description 8417
1 GM80463 Wiring Harness 1 18 GM80338 Hanger 1
2 GM50700 Connector 1 19 # Screw, M10 x 25 3
3 GM32770 Connector 1 20 GM50053 Isolator 2
4 # Elec. Connector Housing 1 21 GM50033 Cap screw 4
5 # Electrical Connector Cap 1 22 GM80398 Engine Controller 1
6 GM63499 Connector, 32 Position 1 23 GM67278 Strap 1
(LH-Blue) 24 # Screw, M8 x 50 2
7 # Electrical Connector Cap 1 25 GM80326 Bracket 1
8 # Elec. Connector Housing 1 26 GM50033 Cap screw 12
9 # Electrical Connector Assy 1 27 GM80286 Tie Band 3
10 # Elec. Connector Accessory 2 28 GM80493 Clamp 1
11 # Electrical Connector Assy 1 29 GM80498 Clamp 1
12 # Electrical Connector Assy 1 30 GM80340 Bracket 2
13 # Elec. Connector Housing 1 31 # Screw, M10 x 16 1
14 # Elec. Connector Housing 1 32 GM80337 Bracket 2
15 GM32804 Connector 1 33 GM32765 Screw 3
16 # Elec. Connector Housing 2 34 GM80356 Bracket 1
17 # Elec. Connector Housing 3 35 GM80327 Bracket 4

# Common hardware; procure locally.

52 TP-6786 7/20
 Group 43: Wiring Harness, continued

Qty. Qty.
Part Variation Part Variation
Item Number Description 8429 Item Number Description 8429
1 GM32765 Screw 3 9 GM80356 Bracket 1
2 GM80340 Bracket 2 10 # Screw, M8 X 50 2
3 GM50033 Cap Screw 15 11 GM67278 Strap 1
4 GM50086 Clamp 1 12 GM80398 Engine Controller 1
5 GM83065 Wiring Harness 1 13 GM50053 Isolator 2
6 GM83066 Clamp 1 14 # Screw, M10 X 25 3
7 GM80326 Bracket 1 15 GM80338 Hanger 1
8 GM80327 Bracket 4 16 GM80337 Bracket 2
17 # Screw, M10 X 16 1
# Common hardware; procure locally.

TP-6786 7/20 53
Group 45: Turbo Air Inlet

Qty.
Part Variation
Item Number Description 5403
1 GM50033 Cap screw 4
2 GM50186 Bracket 1
3 GM24536 Screw 1
4 GM50086 Clamp 1
5 GM80246 Nut 1
6 # Elec. Connector Housing 1
7 # Elec. Connector Housing 1
8 GM80498 Clamp 2
9 GM80448 Wiring Harness 1
10 # Elec. Connector Housing 1
11 # Elec. Connector Housing 1
12 GM80447 Wiring Harness 1
13 # Electrical Connector Assy 1
14 GM80490 Clamp 1
15 GM80430 Hose 1
16 GM50034 Thermocouple (air temperature) 1
16 GM21508 O-ring 1
17 # Elec. Connector Housing 1
18 GM50293 Clamp 1
19 GM80248 Tie Band 1
# Common hardware; procure locally.

54 TP-6786 7/20
 Group 47: Exhaust Gas Recirculation

Qty.
Part Variation
Item Number Description 8901
1 GM80319 Gasket 2
2 # Screw, M10 x 25 4
3 GM80403 Pipe 1
4 # Screw, M8 x 20 2
5 GM80470 Line 1
6 GM80225 Fitting 1
7 360555 O-ring 1
8 GM80232 O-Ring 3
9 GM80399 Heat Exchanger 1
10 GM80344 Ring 3
11 GM80232 O-Ring 2
12 # Washer 2
13 GM80489 Screw 2
14 GM80456 Line 1
15 GM80431 Fitting 1
16 GM80437 Kit, ECR Service 1
17 GM80344 Ring 3
18 GM80232 O-Ring 2
19 GM80319 Gasket 2
# Common hardware; procure locally.

TP-6786 7/20 55
Group 48: Electronic Sensors (Tachometer)

Qty.
Part Variation
Item Number Description 4422
1 GM80371 Washer 1
2 360180 O-ring, 17.3 X 2.2 MM 2
3 GM49939 Sensor (crankshaft,camshaft) 2

56 TP-6786 7/20
 Group 49: Oil Pressure Sensor

Qty.
Part Variation
Item Number Description 7601
1 GM32919 Sensor, pressure 1
2 # Pipe Bushing 1

# Common hardware; procure locally.

TP-6786 7/20 57
Group 50: Lift Straps

Qty.
Part Variation
Item Number Description 9811
1 GM80322 Strap 1
2 # Screw, M12 x 30 4
3 GM80305 Strap 1
4 GM80248 Tie Band 1

# Common hardware; procure locally.

58 TP-6786 7/20
 Group 51: Short Block

Qty.
Part Variation
Item Number Description 9901
1 GM80476 Short Block Assembly 1

TP-6786 7/20 59
Appendix A Common Hardware Identification

Screw/Bolts/Studs Nuts Hardness Grades

Head Styles Nut Styles American Standard

Hex Head or Machine Head Hex Head Grade 2

Hex Head or Machine Head

with Washer Lock or Elastic Grade 5

Flat Head (FHM) Square Grade 8

Grade 8/9 (Hex Socket

Round Head (RHM) Cap or Acorn
Head)
Metric
Pan Head Wing
Number stamped on 5.8
Hex Socket Head Cap or Washers hardware; 5.8 shown
Allen Head Cap
Washer Styles Hose Clamp Covers
Hex Socket Head or Allen Black, EPDM rubber used
Head Shoulder Bolt Plain on worm gear clamps

Sheet Metal Screw Split Lock or Spring

Stud Spring or Wave

Drive Styles
External Tooth Lock
Hex
Internal Tooth Lock
Hex and Slotted
Internal-External Tooth Lock
Phillips

Slotted

Hex Socket

Allen head screw is a trademark of Holo-Krome Co.

Phillips screw is a registered trademark of Phillips Screw Company.

Sample Dimensions
American Standard (Screws, Bolts, Studs, and Nuts) Plain Washers
1/4-20 x 1 9/32 x 5/8 x 1/16
Length In Inches (Screws and Bolts) Thickness
Threads Per Inch External Dimension
Major Thread Diameter In Fractional Inches Or Screw Number Size Internal Dimension
Metric (Screws, Bolts, Studs, and Nuts)
M8-1.25 x 20 Lock Washers
Length In Millimeters (Screws and Bolts) 5/8
Distance Between Threads In Millimeters Internal Dimension
Major Thread Diameter In Millimeters

60 Appendix TP-6786 7/20

 Appendix B Common Hardware List

The Common Hardware List lists part numbers and dimensions for common hardware items.

American Standard
Part No. Dimensions Part No. Dimensions Part No. Dimensions Type
Hex Head Bolts (Grade 5) Hex Head Bolts, cont. Hex Nuts
X-465-17 1/4-20 x .38 X-6238-14 3/8-24 x .75 X-6009-1 1-8 Standard
X-465-6 1/4-20 x .50 X-6238-16 3/8-24 x 1.25
X-465-2 1/4-20 x .62 X-6238-21 3/8-24 x 4.00 X-6210-3 6-32 Whiz
X-465-16 1/4-20 x .75 X-6238-22 3/8-24 x 4.50 X-6210-4 8-32 Whiz
X-465-18 1/4-20 x .88 X-6210-5 10-24 Whiz
X-465-7 1/4-20 x 1.00 X-6024-5 7/16-14 x .75
X-6024-2 7/16-14 x 1.00 X-6210-1 10-32 Whiz
X-465-8 1/4-20 x 1.25
X-465-9 1/4-20 x 1.50 X-6024-8 7/16-14 x 1.25 X-6210-2 1/4-20 Spiralock
X-465-10 1/4-20 x 1.75 X-6024-3 7/16-14 x 1.50 X-6210-6 1/4-28 Spiralock
X-465-11 1/4-20 x 2.00 X-6024-4 7/16-14 x 2.00 X-6210-7 5/16-18 Spiralock
X-465-12 1/4-20 x 2.25 X-6024-11 7/16-14 x 2.75 X-6210-8 5/16-24 Spiralock
X-465-14 1/4-20 x 2.75 X-6024-12 7/16-14 x 6.50
X-6210-9 3/8-16 Spiralock
X-465-21 1/4-20 x 5.00 X-129-15 1/2-13 x .75 X-6210-10 3/8-24 Spiralock
X-465-25 1/4-28 x .38 X-129-17 1/2-13 x 1.00 X-6210-11 7/16-14 Spiralock
X-465-20 1/4-28 x 1.00 X-129-18 1/2-13 x 1.25 X-6210-12 1/2-13 Spiralock
X-125-33 5/16-18 x .50 X-129-19 1/2-13 x 1.50 X-6210-15 7/16-20 Spiralock
X-125-23 5/16-18 x .62 X-129-20 1/2-13 x 1.75 X-6210-14 1/2-20 Spiralock
X-125-3 5/16-18 x .75 X-129-21 1/2-13 x 2.00
X-129-22 1/2-13 x 2.25 X-85-3 5/8-11 Standard
X-125-31 5/16-18 x .88 X-88-12 3/4-10 Standard
X-125-5 5/16-18 x 1.00 X-129-23 1/2-13 x 2.50
X-129-24 1/2-13 x 2.75 X-89-2 1/2-20 Standard
X-125-24 5/16-18 x 1.25
X-125-34 5/16-18 x 1.50 X-129-25 1/2-13 x 3.00
X-125-25 5/16-18 x 1.75 X-129-27 1/2-13 x 3.50
X-125-26 5/16-18 x 2.00 X-129-29 1/2-13 x 4.00 Washers
230578 5/16-18 x 2.25 X-129-30 1/2-13 x 4.50 Bolt/
X-125-29 5/16-18 x 2.50 X-463-9 1/2-13 x 5.50
X-129-44 1/2-13 x 6.00 Part No. ID OD Thick. Screw
X-125-27 5/16-18 x 2.75
X-125-28 5/16-18 x 3.00 X-129-51 1/2-20 x .75 X-25-46 .125 .250 .022 #4
X-125-22 5/16-18 x 4.50 X-129-45 1/2-20 x 1.25 X-25-9 .156 .375 .049 #6
X-125-32 5/16-18 x 5.00 X-129-52 1/2-20 x 1.50 X-25-48 .188 .438 .049 #8
X-125-35 5/16-18 x 5.50 X-25-36 .219 .500 .049 #10
X-125-36 5/16-18 x 6.00 X-6021-3 5/8-11 x 1.00 X-25-40 .281 .625 .065 1/4
X-125-40 5/16-18 x 6.50 X-6021-4 5/8-11 x 1.25 X-25-85 .344 .687 .065 5/16
X-6021-2 5/8-11 x 1.50 X-25-37 .406 .812 .065 3/8
X-125-43 5/16-24 x 1.75 X-6021-1 5/8-11 x 1.75 X-25-34 .469 .922 .065 7/16
X-125-44 5/16-24 x 2.50 273049 5/8-11 x 2.00
X-125-30 5/16-24 x .75 X-25-26 .531 1.062 .095 1/2
X-6021-5 5/8-11 x 2.25 X-25-15 .656 1.312 .095 5/8
X-125-39 5/16-24 x 2.00 X-6021-6 5/8-11 x 2.50
X-125-38 5/16-24 x 2.75 X-25-29 .812 1.469 .134 3/4
X-6021-7 5/8-11 x 2.75
X-25-127 1.062 2.000 .134 1
X-6238-2 3/8-16 x .62 X-6021-12 5/8-11 x 3.75
X-6238-10 3/8-16 x .75 X-6021-11 5/8-11 x 4.50
X-6238-3 3/8-16 x .88 X-6021-10 5/8-11 x 6.00 Hose Clamp Covers
X-6238-11 3/8-16 x 1.00 X-6021-9 5/8-18 x 2.50 Part No. Clamp Size
X-6238-4 3/8-16 x 1.25
X-6238-5 3/8-16 x 1.50 X-6239-1 3/4-10 x 1.00 GM102674-1 13 mm (1/2 in.)
X-6238-1 3/8-16 x 1.75 X-6239-8 3/4-10 x 1.25 GM102674-2 8 mm (5/16 in.)
X-6238-6 3/8-16 x 2.00 X-6239-2 3/4-10 x 1.50
X-6238-17 3/8-16 x 2.25 X-6239-3 3/4-10 x 2.00
X-6238-7 3/8-16 x 2.50 X-6239-4 3/4-10 x 2.50
X-6238-8 3/8-16 x 2.75 X-6239-5 3/4-10 x 3.00
X-6238-9 3/8-16 x 3.00 X-6239-6 3/4-10 x 3.50
X-6238-19 3/8-16 x 3.25 X-792-1 1-8 x 2.25
X-6238-12 3/8-16 x 3.50 X-792-5 1-8 x 3.00
X-6238-20 3/8-16 x 3.75 X-792-8 1-8 x 5.00
X-6238-13 3/8-16 x 4.50
X-6238-18 3/8-16 x 5.50
X-6238-25 3/8-16 x 6.50

TP-6786 7/20 Appendix 61

Metric
Hex head bolts are hardness grade 8.8 unless noted.

Part No. Dimensions Part No. Dimensions Part No. Dimensions

Hex Head Bolts (Partial Thread) Hex Head Bolts (Partial Thread), Hex Head Bolts (Full Thread),
M931-05055-60 M5-0.80 x 55 continued continued
M931-06040-60 M6-1.00 x 40 M960-16090-60 M16-1.50 x 90 M933-12016-60 M12-1.75 x 16
M931-06055-60 M6-1.00 x 55 M931-16090-60 M16-2.00 x 90 M933-12020-60 M12-1.75 x 20
M931-06060-60 M6-1.00 x 60 M931-16100-60 M16-2.00 x 100 M961-12020-60F M12-1.50 x 20
M931-06060-SS M6-1.00 x 60 M931-16100-82 M16-2.00 x 100* M933-12025-60 M12-1.75 x 25
M931-06070-60 M6-1.00 x 70 M931-16120-60 M16-2.00 x 120 M933-12025-82 M12-1.75 x 25*
M931-06070-SS M6-1.00 x 70 M931-16150-60 M16-2.00 x 150 M961-12030-60 M12-1.25 x 30
M931-06075-60 M6-1.00 x 75 M933-12030-82 M12-1.75 x 30*
M931-06090-60 M6-1.00 x 90 M931-20065-60 M20-2.50 x 65 M961-12030-82F M12-1.50 x 30*
M931-06145-60 M6-1.00 x 145 M931-20090-60 M20-2.50 x 90 M933-12030-60 M12-1.75 x 30
M931-06150-60 M6-1.00 x 150 M931-20100-60 M20-2.50 x 100 M933-12035-60 M12-1.75 x 35
M931-20120-60 M20-2.50 x 120 M961-12040-82 M12-1.25 x 40*
M931-08035-60 M8-1.25 x 35 M931-20140-60 M20-2.50 x 140 M933-12040-60 M12-1.75 x 40
M931-08040-60 M8-1.25 x 40 M931-20160-60 M20-2.50 x 160 M933-12040-82 M12-1.75 x 40*
M931-08045-60 M8-1.25 x 45
M931-08050-60 M8-1.25 x 50 M931-22090-60 M22-2.50 x 90 M961-14025-60 M14-1.50 x 25
M931-08055-60 M8-1.25 x 55 M931-22120-60 M22-2.50 x 120 M933-14025-60 M14-2.00 x 25
M931-08055-82 M8-1.25 x 55* M931-22160-60 M22-2.50 x 160 M961-14050-82 M14-1.50 x 50*
M931-08060-60 M8-1.25 x 60 M931-24090-60 M24-3.00 x 90
M931-08070-60 M8-1.25 x 70 M961-16025-60 M16-1.50 x 25
M931-24120-60 M24-3.00 x 120 M933-16025-60 M16-2.00 x 25
M931-08070-82 M8-1.25 x 70* M931-24160-60 M24-3.00 x 160
M931-08075-60 M8-1.25 x 75 M961-16030-82 M16-1.50 x 30*
M931-24200-60 M24-3.00 x 200 M933-16030-82 M16-2.00 x 30*
M931-08080-60 M8-1.25 x 80
M931-08090-60 M8-1.25 x 90 M933-16035-60 M16-2.00 x 35
M931-08095-60 M8-1.25 x 95 Hex Head Bolts (Full Thread) M961-16040-60 M16-1.50 x 40
M931-08100-60 M8-1.25 x 100 M933-16040-60 M16-2.00 x 40
M933-04006-60 M4-0.70 x 6 M961-16045-82 M16-1.50 x 45*
M931-08110-60 M8-1.25 x 110
M931-08120-60 M8-1.25 x 120 M933-05030-60 M5-0.80 x 30 M933-16045-82 M16-2.00 x 45*
M931-08130-60 M8-1.25 x 130 M933-05035-60 M5-0.80 x 35 M933-16050-60 M16-2.00 x 50
M931-08140-60 M8-1.25 x 140 M933-05050-60 M5-0.80 x 50 M933-16050-82 M16-2.00 x 50*
M931-08150-60 M8-1.25 x 150 M933-16060-60 M16-2.00 x 60
M933-06010-60 M6-1.00 x 10 M933-16070-60 M16-2.00 x 70
M931-08200-60 M8-1.25 x 200 M933-06012-60 M6-1.00 x 12
M931-10040-82 M10-1.25 x 40* M933-06014-60 M6-1.00 x 14 M933-18035-60 M18-2.50 x 35
M931-10040-60 M10-1.50 x 40 M933-06016-60 M6-1.00 x 16 M933-18050-60 M18-2.50 x 50
M931-10045-60 M10-1.50 x 45 M933-06020-60 M6-1.00 x 20 M933-18060-60 M18-2.50 x 60
M931-10050-60 M10-1.50 x 50 M933-06025-60 M6-1.00 x 25 M933-20050-60 M20-2.50 x 50
M931-10050-82 M10-1.25 x 50* M933-06030-60 M6-1.00 x 30 M933-20055-60 M20-2.50 x 55
M931-10055-60 M10-1.50 x 55 M933-06040-60 M6-1.00 x 40
M931-10060-60 M10-1.50 x 60 M933-06050-60 M6-1.00 x 50 M933-24060-60 M24-3.00 x 60
M931-10065-60 M10-1.50 x 65 M933-24065-60 M24-3.00 x 65
M933-07025-60 M7-1.00 x 25 M933-24070-60 M24-3.00 x 70
M931-10070-60 M10-1.50 x 70
M931-10080-60 M10-1.50 x 80 M933-08010-60 M8-1.25 x 10
M931-10080-82 M10-1.25 x 80* M933-08012-60 M8-1.25 x 12 Pan Head Machine Screws
M931-10090-60 M10-1.50 x 90 M933-08016-60 M8-1.25 x 16
M931-10090-82 M10-1.50 x 90* M933-08020-60 M8-1.25 x 20 M7985A-03010-20 M3-0.50 x 10
M931-10100-60 M10-1.50 x 100 M933-08025-60 M8-1.25 x 25 M7985A-03012-20 M3-0.50 x 12
M931-10110-60 M10-1.50 x 110 M933-08030-60 M8-1.25 x 30 M7985A-04010-20 M4-0.70 x 10
M931-10120-60 M10-1.50 x 120 M933-08030-82 M8-1.25 x 30* M7985A-04016-20 M4-0.70 x 16
M931-10130-60 M10-1.50 x 130 M7985A-04020-20 M4-0.70 x 20
M931-10140-60 M10-1.50 x 140 M933-10012-60 M10-1.50 x 12
M961-10020-60 M10-1.25 x 20 M7985A-04050-20 M4-0.70 x 50
M931-10180-60 M10-1.50 x 180 M7985A-04100-20 M4-0.70 x 100
M931-10235-60 M10-1.50 x 235 M933-10020-60 M10-1.50 x 20
M931-10260-60 M10-1.50 x 260 M933-10025-60 M10-1.50 x 25 M7985A-05010-20 M5-0.80 x 10
M960-10330-60 M10-1.25 x 330 M961-10025-60 M10-1.25 x 25 M7985A-05012-20 M5-0.80 x 12
M933-10025-82 M10-1.50 x 25* M7985A-05016-20 M5-0.80 x 16
M931-12045-60 M12-1.75 x 45 M961-10030-60 M10-1.25 x 30 M7985A-05020-20 M5-0.80 x 20
M960-12050-60 M12-1.25 x 50 M933-10030-60 M10-1.50 x 30 M7985A-05025-20 M5-0.80 x 25
M960-12050-82 M12-1.25 x 50* M933-10030-82 M10-1.50 x 30* M7985A-05030-20 M5-0.80 x 30
M931-12050-60 M12-1.75 x 50 M961-10035-60 M10-1.25 x 35 M7985A-05080-20 M5-0.80 x 80
M931-12050-82 M12-1.75 x 50* M933-10035-60 M10-1.50 x 35 M7985A-05100-20 M5-0.80 x 100
M931-12055-60 M12-1.75 x 55 M933-10035-82 M10-1.50 x 35*
M931-12060-60 M12-1.75 x 60 M961-10040-60 M10-1.25 x 40 M7985A-06100-20 M6-1.00 x 100
M931-12060-82 M12-1.75 x 60*
M931-12065-60 M12-1.75 x 65 Flat Head Machine Screws
M931-12075-60 M12-1.75 x 75
M931-12080-60 M12-1.75 x 80 M965A-04012-SS M4-0.70 x 12
M931-12090-60 M12-1.75 x 90 M965A-05012-SS M5-0.80 x 12
M931-12100-60 M12-1.75 x 100 M965A-05016-20 M5-0.80 x 16
M931-12110-60 M12-1.75 x 110 M965A-06012-20 M6-1.00 x 12

* This metric hex bolt’s hardness is grade 10.9.

62 Appendix TP-6786 7/20

Metric, continued
Part No. Dimensions Type
Hex Nuts
M934-03-50 M3-0.50 Standard
M934-04-50 M4-0.70 Standard
M934-04-B M4-0.70 Brass
M934-05-50 M5-0.80 Standard
M934-06-60 M6-1.00 Standard
M934-06-64 M6-1.00 Std. (green)
M6923-06-80 M6-1.00 Spiralock
M982-06-80 M6-1.00 Elastic Stop
M934-08-60 M8-1.25 Standard
M6923-08-80 M8-1.25 Spiralock
M982-08-80 M8-1.25 Elastic Stop
M934-10-60 M10-1.50 Standard
M934-10-60F M10-1.25 Standard
M6923-10-80 M10-1.50 Spiralock
M6923-10-62 M10-1.50 Spiralock
M982-10-80 M10-1.50 Elastic Stop
M934-12-60 M12-1.75 Standard
M934-12-60F M12-1.25 Standard
M6923-12-80 M12-1.75 Spiralock
M982-12-80 M12-1.75 Elastic Stop
M982-14-60 M14-2.00 Elastic Stop
M6923-16-80 M16-2.00 Spiralock
M982-16-80 M16-2.00 Elastic Stop
M934-18-80 M18-2.5 Standard
M982-18-60 M18-2.50 Elastic Stop
M934-20-80 M20-2.50 Standard
M982-20-80 M20-2.50 Elastic Stop
M934-22-60 M22-2.50 Standard
M934-24-80 M24-3.00 Standard
M982-24-60 M24-3.00 Elastic Stop
M934-30-80 M30-3.50 Standard

Washers
Bolt/
Part No. ID OD Thick. Screw
M125A-03-80 3.2 7.0 0.5 M3
M125A-04-80 4.3 9.0 0.8 M4
M125A-05-80 5.3 10.0 1.0 M5
M125A-06-80 6.4 12.0 1.6 M6
M125A-08-80 8.4 16.0 1.6 M8
M125A-10-80 10.5 20.0 2.0 M10
M125A-12-80 13.0 24.0 2.5 M12
M125A-14-80 15.0 28.0 2.5 M14
M125A-16-80 17.0 30.0 3.0 M16
M125A-18-80 19.0 34.0 3.0 M18
M125A-20-80 21.0 37.0 3.0 M20
M125A-24-80 25.0 44.0 4.0 M24

This metric hex nut’s hardness is grade 8.

TP-6786 7/20 Appendix 63

 KOHLER CO., Kohler, Wisconsin 53044
Phone 920-457-4441, Fax 920-459-1646
TP-6786 7/20d For the nearest sales/service outlet in the
US and Canada, phone 1-800-544-2444
2011 Kohler Co. All rights reserved. KOHLERPower.com