OPERATION BULLETIN CUM BALANCED SHEET

PLANNED PCS/HOUR 110 DATE 15-Oct-23

STYLE HP003
BUYER MEANSUN
STYLE DESCRIPTION LONG PANT
PLANNED OPERATORS 83
REQUIRED ACTUAL PLANNED
SL OPERATION NAME MACHINE TYPE ATTACHMENT SAM OPERATOR OPERATOR PCS/HOUR 100% TARGET

FRONT SECTION
1 SEAM MARK TABLE 0.40 0.80 1.00 120 150
2 COIN POCKET ROLLING & COIN POCKET LEATHER PATCH TACK SNLS 0.40 0.80 1.00 120 150
3 COIN POCKET PANEL & SEAM PANEL JOIN 5TOL 0.40 0.80 1.00 120 150
4 COIN POCKET PANEL & SEAM PANEL TOP STITCH DNLS 0.40 0.80 1.00 120 150
5 SEAM & FACING OVERLOCK (1X5) 3TOL 0.60 1.20 1.00 120 100
6 SEAM LEATHER PATCH JOIN SNLS 0.38 0.76 1.00 120 158
7 SEAM & FACING JOIN SNLS 0.80 1.60 2.00 120 75
8 COIN POCKET , BONE & LOOP IRON IRON 0.65 1.30 1.00 120 92
9 COIN POCKET JOIN WITH LEATHER PATCH INSERT DNLS ANGULAR M/C 0.50 1.00 1.00 120 120
10 FRONT POCKET JOIN SNEC 0.40 0.80 1.00 120 150
11 FRONT POCKET MOTH TOP STITCH DNLS 0.45 0.90 1.00 120 133
12 FRONT POCKET SIDE & WAIST TACK SNLS 0.45 0.90 1.00 120 133
13 FRONT POCKET BAG CLOSE 3TOL 0.45 0.90 1.00 120 133
14 FRONT POCKET BAG TOP STITCH SNLS 0.50 1.00 1.00 120 120
15 SINGLE FLY, DOUBLE FLY & FRONT RISE OVERLOCK WITH SINGLE FLY JOIN 3TOL 0.60 1.20 1.00 120 100
16 SINGLE FLY TOP STITCH & ZIPPER JOIN SNLS 0.40 0.80 1.00 120 150
17 J STITCH WITH PATTERN DNLS 0.40 0.80 1.00 120 150
18 DOUBLE FLY JOIN WITH LEFT & RIGHT PART JOIN SNLS 0.45 0.90 1.00 120 133
19 FRONT RISE TOP STITCH DNLS 0.40 0.80 1.00 120 150
20 FRONT PANEL DART POSITION MARK TABLE 0.40 0.80 1.00 120 150
21 FRONT PANEL DART MAKE SNLS 0.80 1.60 1.50 120 75
22 FRONT PANEL DART TOP STITCH SNLS 1.60 3.20 2.50 120 38
24 FRONT PANEL JOIN 5TOL 0.40 0.80 1.00 120 150
25 FRONT PANEL TOP STITCH DNCS 0.40 0.80 1.00 120 150
26 CARE LABEL JOIN SNLS 0.50 1.00 1.00 120 120
SUB TOTAL 13.13 26.26 28.00
BACK SECTION
1 BACK YOKE JOIN 5TOL 0.40 0.80 1.00 120 150
2 BACK YOKE TOP STITCH FOA 0.38 0.76 1.00 120 158
3 BACK RISE JOIN 5TOL 0.38 0.76 1.00 120 158
4 BACK RISE TOP STITCH FOA 0.35 0.70 1.00 120 171
5 BACK POCKET PANEL SERGING 4TOL 0.40 0.80 1.00 120 150
6 BACK POCKET PANEL JOIN SNLS 0.35 0.70 1.00 120 171
7 BACK POCKET PANEL TOP STITCH DNLS 0.40 0.80 1.00 120 150
8 BACK POCKET HEM DNLS 0.45 0.90 1.00 120 133
9 BACK POCKET IRON IRON 0.60 1.20 1.00 120 100
10 BACK POCKET JOIN POSITION MARK & MATCH TABLE 0.60 1.20 1.00 120 100
11 BACK POCKET ATTACH SNLS 0.60 1.20 1.50 120 100
12 BACK POCKET 1/4 TOP STITCH SNLS 0.50 1.00 1.50 120 120
13 BACK PART DECORATION STITCH POSITION MARK TABLE 0.30 0.60 1.00 120 200
14 BACK PART DECORATION STITCH SNCS 0.38 0.76 1.00 120 158
15 BACK LOWER PANEL JOIN WITH UPPER PANEL 5TOL 0.38 0.76 1.00 120 158
16 BACK LOWER PANEL JOIN POSITION TOP STITCH DNCS 0.38 0.76 1.00 120 158
17 BACK SIDE PANEL JOIN 5TOL 0.45 0.90 1.00 120 133
18 BACK SIDE PANEL TOP STITCH FOA 0.38 0.76 1.00 120 158
19 FLAP MAKE SNEC ZIG PATTERN 0.60 1.20 1.00 120 100
20 FLAP TURN TABLE 0.60 1.20 1.00 120 100
21 FLAP 1/16 TOP STITCH SNLS 0.40 0.80 0.50 120 150
22 FLAP 1/4 TOP STITCH SNLS 0.40 0.80 0.50 120 150
23 FLAP SERVICING & MATCH TABLE 0.30 0.60 1.00 120 200
24 FLAP JOIN & TOP STITCH SNLS 0.40 0.80 1.00 120 150
SUB TOTAL 10.38 20.76 24.00
ASSEMBLE
1 FRONT & BACK PART MATCH TABLE 0.40 0.80 1.00 120 150
2 KNEE MARK TABLE 0.40 0.80 1.00 120 150
3 SIDE JOIN 5TOL 0.85 1.70 2.00 120 71
4 SIDE TOP STITCH FOA 0.80 1.60 2.00 120 75
5 BONE POSITION MARK TABLE 0.40 0.80 1.00 120 150
6 BONE JOIN SNLS 0.50 1.00 1.00 120 120
7 BONE CORNER CUT TABLE 0.50 1.00 1.00 120 120
8 BONE CORNER & POCKET BAG TACK SNLS 0.60 1.20 1.00 120 100
9 BONE TOP STITCH SNLS 0.50 1.00 1.00 120 120
10 BONE POCKET FACING JOIN SNLS 0.40 0.80 1.00 120 150
11 BONE POCKET BAG CLOSE 3TOL 0.40 0.80 1.00 120 150
12 BONE POCKET TOP STITCH DNLS ANGULAR M/C 0.80 1.60 2.00 120 75
13 BONE POCKET BAG SAFETY TACK SNLS 0.40 0.80 1.00 120 150
14 SIDE POCKET DART MAKE SNLS 0.90 1.80 2.00 120 67
15 SIDE POCKET PANEL SERGING 4TOL 0.30 0.60 1.00 120 200
16 SIDE POCKET PANEL JOIN SNLS 0.35 0.70 1.00 120 171
17 SIDE POCKET PANEL JOIN POSITION TOP STITCH DNLS 0.45 0.90 1.00 120 133
18 SIDE POCKET JOIN & TACK SNLS 0.70 1.40 2.00 120 86
19 SIDE POCKET TOP STITCH DNLS 0.60 1.20 1.00 120 100
20 FLAP SERVICING & MATCH TABLE 0.30 0.60 1.00 120 200
21 FLAP JOIN & TOP STITCH SNLS 0.40 0.80 1.00 120 150
22 BARTACK (1X6) BARTACK 0.36 0.72 1.00 120 167
23 INSEAM JOIN 5TOL 0.50 1.00 1.00 120 120
24 WAIST RUN STITCH SNEC 0.40 0.80 1.00 120 150
25 WAIST BELT SEGMENT JOIN SNLS 0.40 0.80 1.00 120 150
26 WAIST BELT MARK TABLE 0.40 0.80 1.00 120 150
27 WAIST BELT MATCH TABLE 0.35 0.70 1.00 120 171
28 WAIST BELT JOIN KANSAI 0.60 1.20 1.00 120 100
29 WAIST BELT MOUTH CUT & STITCH REMOVE TABLE 0.70 1.40 1.50 120 86
30 WAIST BELT MOUTH CLOSE SNLS 0.80 1.60 2.00 120 75
31 WAIST BELT MOUTH 1/4 TOP STITCH SNLS 0.40 0.80 1.00 120 150
32 LOOP MAKE & CUT FLATLOCK 0.50 1.00 2.00 120 120
33 LOOP MAKE & CUT DNLS 0.40 0.80 1.00 120 150
34 LOOP POSITION MARK TABLE 0.40 0.80 1.00 120 150
35 LOOP ATTACH & TACK SNLS 1.20 2.40 2.50 120 50
36 BODY TURN & HEM THREAD CUT TABLE 0.40 0.80 1.00 120 150
37 HEM SNLS 0.60 1.20 1.50 120 100
38 LOOP BARTACK BARTACK 0.84 1.68 1.50 120 71
39 BODY BARTACK BARTACK 0.42 0.84 0.50 120 143
40 KEY HOLE KEY HOLE 0.45 0.90 1.00 120 133
41 FINAL THREAD CUT TABLE 1.00 2.00 2.00 120 60
SUB TOTAL 22.07 44.14 51.50

GRAND TOTAL 45.58 91.16 103.50

SUMMARY
MACHINE SAM MANPOWER IMAGE
SNLS 17.08 38
SNEC 1.40 3
DNLS 5.25 12
FLATLOCK 0.50 2
5TOL 3.76 9
4TOL 0.70 2
3TOL 2.05 4
SNCS 0.38 1
DNCS 0.78 2
FOA 1.91 5
KANSAI 0.60 1
APW 0.00 0
BUTTON ATTACH 0.00 0
BUTTON HOLE 0.00 0
BARTACK 1.62 3
SNAP 0.00 0
KEY HOLE 0.45 1
SMOKE 0.00 0
BLIND STITCH 0.00 0
ZIGZAG 0.00 0
SADDLE STITCH 0.00 0
OPERATORS 36.48 83.00
FOR LAVENDER STANDARD 36.48 83.00
TABLE 7.85 19
IRON 1.25 2
OPERATORS + HELPERS 45.58 103.50
OPERATORS TARGET @ 100% EFF @ 10 HOURS 1362 136
OPERATORS TARGET @ 80% EFF @ 10 HOURS 1090 109
OPERATORS TARGET @ 70% EFF @ 10 HOURS 954 95
EXPECTED PIECES/ MACHINES 11