Parts Manual

GTZZ16EJ

© Copyright by Hunan SINOBOOM Heavy Industry Co.,Ltd.

The second edition: August, 2018

Table of Contents
1 Underframe ................................................. 1
1.1 Cover plate and battery box ............. 1
1.2 Steering mechanism ......................... 3
1.3 Installation of front wheel ................ 4
1.4 Installation of rear wheels ................ 5
2 Slewing table ............................................... 6
2.1 Installation of slewing mechanism ... 6
2.2 Installation of accessories ................ 8
2.3 Installation of counterweight.......... 10
2.4 Right Cover Mounting ................... 11
3 Boom ......................................................... 13
3.1 Boom body ..................................... 13
3.2 Boom installation ........................... 15
3.3 Towing chain system ...................... 17
3.4 Fly jib assembly ............................. 19
3.5 Working platform ........................... 21
4 Hydraulic system....................................... 23
4.1 Installation of slewing table hydraulic
parts...................................................... 23
4.1.1 Hydraulic oil tank................ 25
4.2 Slewing table piping diagram......... 26
4.3 Installation of boom hydraulic parts
............................................................. 28
4.4 Boom piping diagram..................... 30
4.5 Hydraulic Schematic Diagram ....... 32
5 Electric system .......................................... 33
5.1 Installation of underframe electric
parts...................................................... 33 Please contact us:
5.1.1 Installation of main Website: www.sinoboom.com
underframe electric parts .............. 33 E-mail: [email protected]
5.1.2 Installation of underframe Service Tel: 0086-0731-87116333
steering sensor .............................. 35 Fax: 0086-0731-87116516-16
5.2 Installation of slewing table electric Address: No.128, East Jinzhou Avenue,
parts...................................................... 36 Ningxiang High-tech Industrial Park, Changsha,
5.3 Installation of boom electric parts .. 38 Hunan,China
5.4 Installation of operation bar electric Zip code: 410600
parts...................................................... 40 Trainslation Version
5.5 Electrical schematic diagram ......... 41
5.5.1 Turntable Electrical Principle Hunan SINOBOOM Heavy Industry Co., Ltd.
Diagram........................................ 41 All Rights Reserved
5.5.2 Electrical Schematic Drawing The second edition: August, 2018
of Platform ................................... 42
 Parts Manual of GTZZ16EJ

1 Underframe

1.1 Cover plate and battery box

Figure 1-1 Cover plate and battery box

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 Parts Manual of GTZZ16EJ

Table 1-1 Cover plate and battery box

No. Code Name Quantity Remarks
1 215010000049 Bolt M6×12-A2-70 GB/T 5783 10
2 103003030082 Small cover plate 2
3 103002030021 Cover plate 1
4 103002030014 Cover plate 1
5 216030000009 Sealing strips 2
6 215010000050 Bolt M6×16-A2-70 GB/T 5783 16
7 215040000004 Washer 6-A2-70 GB/T 93 26
8 215040000033 Washer 6-A2 GB/T 97.1 16
9 103002030002 Cover plate 2
10 215040000030 Washer 3-A2 GB/T 97.1 24
11 215040000001 Washer 3-A2-70 GB/T 93 24
12 209030000004 Lever 4
13 103003030032 Battery cover 2
14 215030000004 Nut M6-A2-70 GB/T 6170 16
15 215040000033 Washer 6-A2 GB/T 97.1 16
16 215040000004 Washer 6-A2-70 GB/T 93 16
17 103003030030 Clamp board 2
18 103003030035 Battery box 2
19 209050000018 Hasp lock 4
20 215010000109 Bolt M16×35-8.8-ZnD GB/T 5783 8
21 215020000102 Screw M3×16-A2-70 GB/T 818 24
22 215020000229 Screw M6×20-A2-70 GB/T 70.3 16
23 215030000001 Nut M3-A2-70 GB/T 6170 24
24 215040000039 Washer 16-200HV-ZnD GB/T 97.1 8

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 Parts Manual of GTZZ16EJ

1.2 Steering mechanism

Figure 1-2 Steering mechanism

Table 1-2 Steering mechanism

No. Code Name Quantity Remarks
1 215010000050 Bolt M6×16-A2-70 GB/T 5783 8
2 215040000004 Washer 6-A2-70 GB/T 93 8
3 103003030099 Shaft assembly 4
4 103002030013 Gasket 4
5 214030000006 Self-lubricating bearing 30×36×30 4
6 103003030104 Left steering knuckles[G] 1
7 214030000052 Self-lubricating bearing 20×24×20 2
8 215060000048 Pin shaft B20×60-ZnD GB/T 882 4
9 103003030096 Pull rod 2
10 215060000007 Pin 4×32-ZnD GB/T 91 4
11 215020000086 Screw M16×55-10.9-DKL GB/T 70.1 4
12 103002050002 Steering Cylinder 1
13 103003030006 Underframe[Z] 1
14 103003030113 Right steering knuckles[G] 1

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 Parts Manual of GTZZ16EJ

1.3 Installation of front wheel

Figure 1-3 Installation of front wheel

Table 1-3 Installation of front wheel

No. Code Name Quantity Remarks
1 215010000049 Bolt M6×12-A2-70 GB/T 5783 16
2 215040000004 Washer 6-A2-70 GB/T 93 16
3 103002030047 Retaining ring 2
4 207050000001 Framework oil sealB130160 GB/T 13871 2
5 214010000019 Bearing 33217 GB/T 297 2
6 105001030059 Self-made bolt 18
7 104009030021 Bearing block 2
8 214010000020 Bearing 33212 GB/T 297 2
9 105001030024 Gasket 2
10 215030000060 Nut M30×2-8-ZnD GB/T 9457 2
11 215060000015 Pin6.3×63-ZnD GB/T 91 2
12 105001030025 Sealing pad 2
13 105001030030 Dust cover 2
14A 103003030075 Traceless tire assembly 2 Selected
14B 103003030076 Solid tire assembly 2 Selected
15 215030000063 Nut M16×1.5-10-DKL DTF 6177.2 18

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 Parts Manual of GTZZ16EJ

1.4 Installation of rear wheels

Figure 1-4 Installation of rear wheels

Table 1-4 Installation of rear wheels

No. Code Name Quantity Remarks
1 215030000063 Nut M16×1.5-10-DKL DTF 6177.2 18
2A 103003030075 Traceless tire assembly 2 Selected
2B 103003030076 Solid tire assembly 2 Selected
3 204020000022 Reducer 2
4 215010000076 Bolt M10×40-10.9-DKL GB/T 5783 10
5 103003030055 Connecting flange 2
6 215040000052 Washer 16 GB/T 1230 28
7 215080000011 Screw 5/8"-11UNC-2.25inches,GR8 12
8 203010000005 Drive motor 2
9 215010000113 Bolt M16×45-10.9-DKL GB/T 5783 16

5
 Parts Manual of GTZZ16EJ

2 Slewing table
2.1 Installation of slewing mechanism

Figure 2-1 Installation of slewing mechanism

6
 Parts Manual of GTZZ16EJ

Table 2-1 Installation of slewing mechanism

No. Code Name Quantity Remarks
1 215010000154 Bolt M16×120-10.9-DKL GB/T 1228 20
2 215040000034 Washer 8-200HV-ZnD GB/T 97.1 1
3 215040000005 Washer 8-ZnD GB/T 93 1
4 215010000057 Bolt M8×20-8.8-ZnD GB/T 5783 1
5 105001020225 Connector 1
6 207010000003 Oil cup M10×1 GB/T 1152 1
7 215030000010 Nut M16-8-ZnD GB/T 6170 1
8 105001020226 Plate 1
9 215010000152 Bolt M16×100-10.9-DKL GB/T 1228 20
10 215040000052 Washer 16 GB/T 1230 40
11 204020000015 Slewing Motor 1
12 213010000060 Connector 1
13 213050000088 Rubber hose 1
14 103005020005 Slewing table 1

7
 Parts Manual of GTZZ16EJ

2.2 Installation of accessories

Figure 2-2 Installation of accessories

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 Parts Manual of GTZZ16EJ

Table 2-2 Installation of accessories

No. Code Name Quantity Remarks
1 215020000050 Screw M10×30-8.8-ZnD GB/T 70.1 6
2 103003020025 Nylon plate 2
3 103003020074 Adjusting plate 2
4 103003020020 Shaft 1
5 215040000045 Washer 30-200HV-ZnD GB/T 97.1 2
6 103003020021 Collision block 1
7 215010000115 Bolt M16×50-10.9-DKL GB/T 5783 2
8 215040000039 Washer 16-200HV-ZnD GB/T 97.1 2
9 103004020021 Support plate 1
10 215030000006 Nut M10-8-ZnD GB/T 6170 2
11 215040000004 Washer 6-A2-70 GB/T 93 2
12 215010000049 Bolt M6×12-A2-70 GB/T 5783 2
13 103004020031 Cover plate 1
14 103004020013 Bearer 1
15 215010000071 Bolt M10×30-8.8-ZnD GB/T 5783 9
16 103005020013 Motor cover 1
17 215040000005 Washer 8-ZnD GB/T 93 2
18 215010000056 Bolt M8×16-8.8-ZnD GB/T 5783 2
19 215040000034 Washer 8-200HV-ZnD GB/T 97.1 2
20 103003020075 Adjusting plate 2
21 215040000035 Washer 10-200HV-ZnD GB/T 97.1 19
22 215040000006 Washer 10-ZnD GB/T 93 17
23 215020000055 Screw M10×45-8.8-ZnD GB/T 70.1 2

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 Parts Manual of GTZZ16EJ

2.3 Installation of counterweight

Figure 2-3 Installation of counterweight

Table 2-3 Installation of counterweight

No. Code Name Quantity Remarks
1 103004020002 Counterweight[Z] 1
2 215010000187 Bolt M24×50-8.8 GB/T5783 2
3 105001020138 Packing block 6
4 215010000164 Bolt M24×70-8.8-ZnD GB/T 5782 6

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 Parts Manual of GTZZ16EJ

2.4 Right Cover Mounting

Figure 2-4 Right Cover Mounting

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 Parts Manual of GTZZ16EJ

Table 2-4 Right Cover Mounting

No. Code Name Quantity Remarks
1 103003020029 Connecting plate 2
2 105001020118 Hinge 4
3 103004020034 Left mounting rack 1
4 215010000073 Bolt M10×35-8.8-ZnD GB/T 5783 4
5 215010000060 Bolt M8×35-8.8-ZnD GB/T 5783 12
6 103004020033 Right mounting rack 1
7 103004020028 Support 2
8 103004020003 Right covering part 1
9 104009020039 Right lock support 1
10 209050000002 Right lock 1
11 215060000066 Pin 4×25-ZnD GB/T 91 2
12 105017020107 Pin shaft 2
13 103004020036 Adjusting plate 2
14 103004020035 Adjusting plate 2
15 215010000069 Bolt M10×25-8.8-ZnD GB/T 5783 8
16 103004020032 Support 2
17 209050000003 Left lock 1
18 103004020001 Left covering part 1
19 215030000004 Nut M6-A2-70 GB/T 6170 2
20 103004020017 Left lock support 1
21 215010000050 Bolt M6×16-A2-70 GB/T 5783 8
22 209030000002 Door lock handle 2
23 215010000053 Bolt M6×30-A2-70 GB/T 5783 2
24 215040000033 Washer 6-A2 GB/T 97.1 14
25 215040000004 Washer 6-A2-70 GB/T 93 18
26 215010000052 Bolt M6×25-A2-70 GB/T 5783 10
27 215010000057 Bolt M8×20-8.8-ZnD GB/T 5783 14
28 215040000034 Washer 8-200HV-ZnD GB/T 97.1 50
29 215030000005 Nut M8-8-ZnD GB/T 6170 32
30 215040000005 Washer 8-ZnD GB/T 93 46
31 210010000067 Air Support 2
32 103004020029 Fixed support 2
33 215030000026 Nut M8-8-ZnD GB/T889.1 4
34 215030000006 Nut M10-8-ZnD GB/T 6170 4
35 215040000035 Washer 10-200HV-ZnD GB/T 97.1 16
36 215040000006 Washer 10-ZnD GB/T 93 12

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 Parts Manual of GTZZ16EJ

3 Boom

3.1 Boom body

Figure 3-1 Boom body

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Table 3-1 Boom body

No. Code Name Quantity Remarks
1 103003010082 Telescopic Arm 1
2 103003010086 Main Arm[G] 1
3 103003050018 Main luffing oil cylinder 1
4 103003050019 Lower leveling oil cylinder 1
5 103003010049 Upper folding arm[G] 1
6 103003010046 Upper connection shelf 1
7 103003010009 Upper connection rod 1
8 103003050014 Folding arm luffing oil cylinder 1
9 103003010002 Lower connection shelf 1
10 103003010043 Connecting rod 1
11 103003010011 Lower connection rod 2
12 103003010031 Lower folding arm 1
13 103003010077 Shaft 2
14 209020000002 Stop pin 15
15 215010000071 Bolt M10×30-8.8-ZnD GB/T 5783 15
16 215040000006 Washer 10-ZnD GB/T 93 15
17 103003010075 Shaft 2
18 103003010058 Cover plate 1
19 215010000049 Bolt M6×12-A2-70 GB/T 5783 6
20 215040000004 Washer 6-A2-70 GB/T 93 6
21 215040000033 Washer 6-A2 GB/T 97.1 6
22 103003010072 Shaft 1
23 214030000053 Self-lubricating bearing 40×48×40 4
24 103003010073 Shaft assembly 4
25 103003010076 Shaft assembly 1
26 215010000068 Bolt M10×20-8.8-ZnD GB/T 5783 10
27 103003010062 Stopper 5
28 103003010061 Shaft 1
29 215040000124 Retaining ring 35-DKL JB/ZQ 4342 2
30 214030000054 Self-lubricating bearing 40×48×50 12
31 103003010063 Packing block 1
32 215020000022 Screw M8×16-8.8-ZnD GB/T 70.1 2
33 215040000005 Washer 8-ZnD GB/T 93 2
34 214030000055 Self-lubricating bearing 40×48×80 8
35 215040000097 Retaining ring 40-DKL JB/ZQ 4342 8
36 103003010064 Gasket 2
37 103003010078 Washer 4
38 103003010067 Shaft 4
39 103003010080 Shaft 1
40 103003010071 Shaft 2
41 103003010070 Shaft 1
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 Parts Manual of GTZZ16EJ

3.2 Boom installation

Figure 3-2 Boom installation

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 Parts Manual of GTZZ16EJ

Table 3-2 Boom installation

No. Code Name Quantity Remarks
1 103003010121 Shaft 2
2 103003050015 Telescopic oil cylinder 1
3 103003010061 Shaft 1
4 215040000124 Retaining ring 35-DKL JB/ZQ 4342 6
5 215040000005 Washer 8-ZnD GB/T 93 2
6 215020000024 Screw M8×25-8.8-ZnD GB/T 70.1 2
7 103003010104 Sliding block 1
8 103003010109 Sliding block 6
9 215060000008 Pin 4×63-ZnD GB/T 91 6
10 104008010106 Sliding block assembly 4
11 215020000048 Screw M10×20-8.8-ZnD GB/T 70.1 6
12 104009010103 Gasket 6
13 103003010120 Sliding block assembly 2
14 215040000006 Washer 10-ZnD GB/T 93 30
15 215020000047 Screw M10×16-8.8-ZnD GB/T 70.1 24
16 107001010178 Gasket 4
17 104009010108 Sliding block assembly 4
18 103003010111 Nylon brush 2
19 103003010114 Nylon brush 2
20 215040000033 Washer 6-A2 GB/T 97.1 14
21 215040000004 Washer 6-A2-70 GB/T 93 14
22 215010000049 Bolt M6×12-A2-70 GB/T 5783 10
23 215010000050 Bolt M6×16-A2-70 GB/T 5783 4
24 103003010160 Shroud 1

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 Parts Manual of GTZZ16EJ

3.3 Towing chain system

Figure 3-3 Towing chain system

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Table 3-3 Towing chain system

No. Code Name Quantity Remarks
1 103003010131 Support 1
2 103003010115 Upper conduit of drag chain 1
3 215020000012 Screw M6×20-A2-70 GB/T 70.1 4
4 215040000004 Washer 6-A2-70 GB/T 93 8
5 215030000004 Nut M6-A2-70 GB/T 6170 8
6 215040000033 Washer 6-A2 GB/T 97.1 12
7 204190000017 Towing chain 1
8 103003010107 Lower conduit of drag chain 1
9 215010000057 Bolt M8×20-8.8-ZnD GB/T 5783 4
10 215020000011 Screw M6×16-A2-70 GB/T 70.1 4
11 215010000056 Bolt M8×16-8.8-ZnD GB/T 5783 16
12 215040000034 Washer 8-200HV-ZnD GB/T 97.1 16
13 215040000005 Washer 8-ZnD GB/T 93 20
14 215060000066 Pin 4×25-ZnD GB/T 91 2
15 103003010133 Cylindrical pin 2
16 103003010124 Roller 2
17 215010000019 Bolt M12×120-8.8-ZnD GB/T 5782 1
18 215030000029 Nut M12-8-ZnD GB/T889.1 1
19 103003010162 Pipe clamp 2
20 215020000018 Screw M6×50-A2-70 GB/T 70.1 2

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 Parts Manual of GTZZ16EJ

3.4 Fly jib assembly

Figure 3-4 Fly jib assembly

19
 Parts Manual of GTZZ16EJ

Table 3-4 Fly jib assembly

No. Code Name Quantity Remarks
1 103003050017 Fly jib oil cylinder 1
2 202020000015 Swing motor 1
3 103003010135 Connecting rod 4
4 215040000006 Washer 10-ZnD GB/T 93 2
5 215010000068 Bolt M10×20-8.8-ZnD GB/T 5783 1
6 103003010145 Shaft assembly 1
7 103003010153 Connecting bracket 1
8 214030000054 Self-lubricating bearing 40×48×50 2
9 103003010144 Inspection cylinder 1
10 215020000011 Screw M6×16-A2-70 GB/T 70.1 1
11 103003010141 Shroud 1
12 215040000033 Washer 6-A2 GB/T 97.1 6
13 215040000004 Washer 6-A2-70 GB/T 93 7
14 215010000049 Bolt M6×12-A2-70 GB/T 5783 6
15 207010000003 Oil cup M10×1 GB/T 1152 1
16 214030000056 Bearing 32×36×40 SF-1 4
17 103003010154 Shaft 2
18 103003010152 Shaft 2
19 215030000027 Nut M10-8-ZnD GB/T889.1 8
20 215010000010 Bolt M10×60-8.8-ZnD GB/T 5782 8
21 103003050016 Upper leveling oil cylinder 1
22 215010000071 Bolt M10×30-8.8-ZnD GB/T 5783 1
23 209020000002 Stop pin Φ12 1

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3.5 Working platform

Figure 3-5 Working platform

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Table 3-5 Working platform

No. Code Name Quantity Remarks
1 215040000035 Washer 10-200HV-ZnD GB/T 97.1 8
2 105001040029 Protective cover 1
3 105001040075 Weighing frame 2
4 103003040011 Support 1
5 215040000002 Washer 4-A2-70 GB/T 93 2
6 105001040032 Motor pin shaft 1
7 105001040002 Support frame 1
8 105001040006 Packing block 1
9 101012010070 Stop pin 4
10 105001040078 Pulley 4
11 105001040023 Door rod 1
12 105001040039 Operation bar 1
13 105001040055 Plate 4
14 105001040034 Shaft 4
15 215040000004 Washer 6-A2-70 GB/T 93 4
16 214080000001 Bearing 20×23×21.5 SF-1F 8
17 202020000015 Swing motor 1
18 209030000001 Lever C.C.96mm 1
19 215010000009 Bolt M10×55-8.8-ZnD GB/T 5782 4
20 215010000051 Bolt M6×20-A2-70 GB/T 5783 4
21 215010000061 Bolt M8×40-8.8-ZnD GB/T 5783 2
22 215010000072 Bolt M10×30-10.9-DKL GB/T 5783 8
23 215010000085 Bolt M10×65-8.8-ZnD GB/T 5783 4
24 215010000098 Bolt M12×50-8.8-ZnD GB/T 5783 2
25 215020000001 Screw M4×10-A2-70 GB/T 70.1 2
26 215020000049 Screw M10×25-8.8-ZnD GB/T 70.1 2
27 215020000269 Screw M20×60-8.8-ZnD GB/T 70.1 4
28 215030000010 Nut M16-8-ZnD GB/T 6170 4
29 215030000027 Nut M10-8-ZnD GB/T889.1 8
30 215030000029 Nut M12-8-ZnD GB/T889.1 2
31 215030000069 Nut M22-8-ZnD GB/T6170 1
32 215040000006 Washer 10-ZnD GB/T 93 2
33 215040000020 Washer 16-200HV-ZnD GB/T 96.1 4
34 215040000108 Washer 22 GB/T 1230 1

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 Parts Manual of GTZZ16EJ

4 Hydraulic system

4.1 Installation of slewing table hydraulic parts

Figure 4-1 Installation of slewing table hydraulic parts

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 Parts Manual of GTZZ16EJ

Table 4-1 Installation of slewing table hydraulic parts

No. Code Name Quantity Remarks
1 216010000005 UH fixture 2
2 215040000004 Washer 6-A2-70 GB/T 93 2
3 215020000010 Screw M6×12-A2-70 GB/T 70.1 2
4 103003050051 Pressure lever 1
5 209030000008 Pressure lever lockable handlebar cover 1
6A 202040000277 Boom function valve 1 Selected
6B 202040000350 Boom function valve (doyle) 1 Selected
7 215010000003 Bolt M8×45-8.8-ZnD GB/T 5782 8
8 203080000305 With cable plug 1
9 202020000014 Gerotor motor 1
10 215040000007 Washer 12-ZnD GB/T 93 2
11 215010000090 Bolt M12×30-8.8-ZnD GB/T 5783 2
12 103003050028 Filter support 1
13 215010000057 Bolt M8×20-8.8-ZnD GB/T 5783 6
14 203150000055 Pressure sensor 1
15 202080000002 High-pressure pipeline filter 1
16 215020000025 Screw M8×30-8.8-ZnD GB/T 70.1 1
17 103003050024 Upper cover 1
18 103003050049 Rubber blanket 1
19 103003050022 Power unit assembly 1
20 215020000023 Screw M8×20-8.8-ZnD GB/T 70.1 4
21 215020000032 Screw M8×50-8.8-ZnD GB/T 70.1 1
22 103003050025 Power unit bracket 1
23 215010000073 Bolt M10×35-8.8-ZnD GB/T 5783 1
24A 202040000220 Steering control valve 1 Selected
24B 202040000346 Steering valve block (doyle) 1 Selected
25 215010000068 Bolt M10×20-8.8-ZnD GB/T 5783 4
26 103004050012 Hydraulic oil tank assembly 1
27 215030000005 Nut M8-8-ZnD GB/T 6170 2
28 215040000005 Washer 8-ZnD GB/T 93 20
29 215040000034 Washer 8-200HV-ZnD GB/T 97.1 8
30 215040000035 Washer 10-200HV-ZnD GB/T 97.1 6
31 215040000006 Washer 10-ZnD GB/T 93 5
32 215030000006 Nut M10-8-ZnD GB/T 6170 1

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4.1.1 Hydraulic oil tank

Figure 4-1-1 Hydraulic oil tank

Table 4-1-1 Hydraulic oil tank

No. Code Name Quantity Remarks
1 215020000011 Screw M6×16-A2-70 GB/T 70.1 4
2 215040000004 Washer 6-A2-70 GB/T 93 12
3 202070000001 Air filter 1
4 215010000049 Bolt M6×12-A2-70 GB/T 5783 8
5 103003050010 Cover plate assembly 1
6 103003050009 Rubber blanket 1
7 103003050005 Oil tank body 1
8 213060000004 End plug 1
9 202080000017 Suction filter 1
10 202120000002 Liquid level gauge 1

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 Parts Manual of GTZZ16EJ

4.2 Slewing table piping diagram

Rotary Boom function

motor valve

Remove the plug

Install pressure sensor

on electric appliance

Cylinder
Steering
Steering valve block
All G1/4

All M22×15

High-press
ure filter
Fuel return port

Oil tank
Brake
Pump

Inlet port

Brake

Figure 4-2 Slewing table piping diagram

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 Parts Manual of GTZZ16EJ

Table 4-2 Slewing table piping diagram

No. Code Name Quantity Remarks
1 213010000082 Connector 1 XA18-L/R3/4"/WD
1SN10
2 213050001302 Rubber hose 1
DKOL90-26-10/DKOL-26-10-1060
3 213050000058 Rubber hose 1 1SN10 DKOL-18-06/DKOL-18-06-1380
Flange
4 213030000023 1 GF40LK-L18-100K
assembly
Flange
5 213030000003 1 GF35LK-L12-315K
assembly
2SN10
6 213050000412 Rubber hose 1
DKOL90-18-06/DKOL-18-06-580
7 213010000055 Connector 5 XVBDKO 12-L
8 213010000071 Connector 2 XA12-L/M22*1.5/WD
9 213010000138 Connector 2 XA8-L/R1/2"/WD
10 213010000036 Connector 3 XA12-L/R1/4"/WD
11 213010000007 Connector 6 XA8-RL/WD
12 213010000032 Connector 1 XVDDKO 12-L
1SN06
13 213050000499 Rubber hose 1
DKOL45-14-04/DKOL-14-04-1900
14 213010000146 Connector 3 SBE8-RL/EDE
15 213010000035 Connector 1 XG 8-L
1SN06
16 213050000066 Rubber hose 1
DKOL90-14-04/DKOL-14-04-900
1SN06
17 213050000427 Rubber hose 1
DKOL90-14-04/DKOL-14-04-400
18 213010000005 Connector 2 XA12-RL/WD
2SN10
19 213050000530 Rubber hose 1
DKOL45-18-06/DKOL-18-06-1300
2SN10
20 213050000408 Rubber hose 1
DKOL90-18-16/DKOL-18-06-940
21 213010000038 Connector 1 XA12-L/R1/2"/WD
1SN06
22 213050000093 Rubber hose 2
DKOL90-14-04/DKOL-14-04-1300
23 213010000024 Connector 1 XVBDKO 08-L
1SN06
24 213050000991 Connector 2
DKOL45-14-04/DKOL-14-04-2100
2SN10
25 213050001303 Rubber hose 1
DKOL90-18-06/DKOL-18-16-430

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4.3 Installation of boom hydraulic parts

Figure 4-3 Installation of boom hydraulic parts

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Table 4-3 Installation of boom hydraulic parts

No. Code Name Quantity Remarks
1 202040000107 Telescopic balance valve 1
2 215020000031 Screw M8×45-10.9-DKL GB/T 70.1 20
3 202040000215 Luffing balance valve 1
4 216020000007 Nonperforated German-style hose clamp 2
5 103003050048 Protective jacket for main arm luffing cylinder 1
6 202040000011 Bidirectional balance valve 1
7 202040000218 Levelling balance valve 1
8 202040000216 Fly jib balance valve 1
9 216020000014 Nonperforated German-style hose clamp 2
10 103003050047 Protective jacket of fly jib cylinder 1

29
 Parts Manual of GTZZ16EJ

4.4 Boom piping diagram

Fly jib oil cylinder

Swing motor
Upper leveling oil cylinder
Lower leveling oil cylinder

Folding arm luffing oil

cylinder
Boom function
valve
All G1/4

Main luffing oil cylinder

Telescopic oil cylinder

Figure 4-4 Boom piping diagram

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 Parts Manual of GTZZ16EJ

Table 4-4 Boom piping diagram

No. Code Name Quantity Remarks
1 213010000007 Connector 21 XA8-RL/WD
2 213050000824 Rubber hose 2 1SN06 DKOL90-14-04/DKOL-14-04-5550
3 213050000826 Rubber hose 2 1SN06 DKOL90-14-04/DKOL-14-04-5500
4 213050000831 Rubber hose 1 1SN06 DKOL45-14-04/DKOL-14-04-5500
5 213010000024 Connector 21 XVBDKO 08-L
6 213050000822 Rubber hose 1 1SN06 DKOL-14-04/DKOL-14-04-5400
7 213050000828 Rubber hose 2 1SN06 DKOL90-14-04/DKOL-14-04-5400
8 213050000820 Rubber hose 1 1SN06 DKOL45-14-04/DKOL-14-04-5300
9 213050000829 Rubber hose 2 1SN06 DKOL-14-04/DKOL-14-04-5200
10 213010000146 Connector 3 SBE8-RL/EDE
11 213050000817 Rubber hose 1 1SN06 DKOL-14-04/DKOL-14-04-5500
12 213050000818 Rubber hose 1 1SN06 DKOL45-14-04/DKOL-14-04-5400
13 213010000047 Connector 4 XA8-L/R3/8"/WD
14 213010000054 Connector 11 E8-L
15 213050000823 Rubber hose 2 1SN06 DKOL-14-04/DKOL-14-04-12800
16 213050000090 Rubber hose 1 1SN06 DKOL-14-04/DKOL-14-04-14000
17 213050000825 Rubber hose 1 1SN06 DKOL-14-04/DKOL-14-04-14100
18 213050001491 Rubber hose 1 1SN06 DKOL-14-04/DKOL-14-04-9100
19 213050001490 Rubber hose 1 1SN06 DKOL90-14-04/DKOL-14-04-9400
20 213050000529 Rubber hose 3 1SN06 DKOL-14-04/DKOL-14-04-4000
21 213050000821 Rubber hose 3 1SN06 DKOL-14-04/DKOL-14-04-4300
22 213010000026 Connector 2 XVDDKO 8-L
23 213050000830 Rubber hose 1 1SN06 DKOL-14-04/DKOL-14-04-4400
24 103003050050 Support 8 Q235-A
25 103003050039 Support 12 Q235-A
26 103003050030 Support 1 Q235-A
27 215040000004 Washer 16 6-A2-70 GB/T 93
28 215020000014 Screw 16 M6×30-A2-70 GB/T 70.1
29 215040000005 Washer 26 8-ZnD GB/T 93
30 215010000058 Bolt 26 M8×25-8.8-ZnD GB/T 5783
31 215030000005 Nut 6 M8-8-ZnD GB/T 6170

31
 Parts Manual of GTZZ16EJ

4.5 Hydraulic Schematic Diagram

Platform
swing

Fly jib oil

cylinder

Upper
Lower leveling oil

leveling
cylinder

oil
cylinder

Main arm
luffing oil
cylinder

Telescopic
oil cylinder

Slewing
table
rotation
Folding arm
luffing oil
cylinder
Steering Cylinder
Brake

Figure 4-5 Hydraulic Schematic Diagram

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 Parts Manual of GTZZ16EJ

5 Electric system

5.1 Installation of underframe electric parts

5.1.1 Installation of main underframe electric parts

Figure 5-1-1 Installation of main underframe electric parts

33
 Parts Manual of GTZZ16EJ

Table 5-1-1 Installation of main underframe electric parts

No. Code Name Quantity Remarks
1 203080000338 Automatic coil winding device 1
2 215020000117 Screw M6×20-A2-70 GB/T 818 4
3 215040000033 Washer 6-A2 GB/T 97.1 8
4 215020000008 Screw M5×20-A2-70 GB/T 70.1 4
5 101014030059 Protective jacket 2
6 215040000032 Washer 5-A2 GB/T 97.1 8
7 215040000003 Washer 5-A2-70 GB/T 93 8
8 215030000003 Nut M5-A2-70 GB/T 6170 4
9 103003030078 Indicator lamp cover 1
10 215030000069 Nut M22-8-ZnD GB/T6170 1
11 203160000002 Leakage protector 1
12 203990000001 Guide rail 1
13 215040000031 Washer 4-A2 GB/T 97.1 2
14 215040000002 Washer 4-A2-70 GB/T 93 4
15 215020000104 Screw M4×10-A2-70 GB/T 818 2
16 203100000027 Battery 8
17 215020000116 Screw M6×16-A2-70 GB/T 818 8
18 215040000004 Washer 6-A2-70 GB/T 93 12
19 203190000002 DC/DC converter 1
20 203020000032 Power unit controller 1
21 215020000106 Screw M4×16-A2-70 GB/T 818 2
22 203100000003 Fuse box (with fuse) 1
23 215010000059 Bolt M8×30-8.8-ZnD GB/T 5783 4
24 215040000005 Washer 8-ZnD GB/T 93 4
25 215040000034 Washer 8-200HV-ZnD GB/T 97.1 4
26 203020000031 Driving controller 1
27 215020000118 Screw M6×25-A2-70 GB/T 818 4
28 203040000020 Relay 1
29 215020000101 Screw M3×12-A2-70 GB/T 818 2
30 215040000001 Washer 3-A2-70 GB/T 93 2
31 215040000030 Washer 3-A2 GB/T 97.1 2
32A 203100000042 Charger 1 Selected
32B 203100000039 Charger 1 Selected
33 215020000111 ScrewM5×16-A2-70 GB/T 818 4
34A 203080000173 Type M (for Macao) three-pin socket 1 Selected
34B 203080000174 Type J (for Switzerland) three-pin socket 1 Selected
34C 203080000175 Type I (for China, Australia) three-pin socket 1 Selected
Type B (for USA, South America) three-pin
34D 203080000176 1 Selected
socket
34E 203080000177 Type E+F (for Europe and Brazil) 1 Selected
34F 203080000178 Type G (for HK and Middle East) 1 Selected
34
 Parts Manual of GTZZ16EJ

5.1.2 Installation of underframe steering sensor

Figure 5-1-2 Installation of underframe steering sensor

Table 5-1-2 Installation of underframe steering sensor

No. Code Name Quantity Remarks
1 215020000109 Screw M5×10-A2-70 GB/T 818 3
2 215040000003 Washer 5-A2-70 GB/T 93 3
3 103003030114 Cover plate 1
4 215020000212 Screw M4×35-A2-70 GB/T 818 2
5 215040000002 Washer 4-A2-70 GB/T 93 2
6 215040000031 Washer 4-A2 GB/T 97.1 2
7 203150000046 Angle sensor 1
8 103003030108 Testing plate 1
9 215020000181 Screw M5×12-A2-21H GB/T 79 1

15
 Parts Manual of GTZZ16EJ

5.2 Installation of slewing table electric parts

Figure 5-2 Installation of slewing table electric parts

36
 Parts Manual of GTZZ16EJ

Table 5-2 Installation of slewing table electric parts

No. Code Name Quantity Remarks
1 215020000011 Screw M6×16-A2-70 GB/T 70.1 3
2 203050000010 Warning light 1
3 103005060016 Slewing table control cabinet assembly 1
4 215040000035 Washer 10-200HV-ZnD GB/T 97.1 4
5 215040000006 Washer 10-ZnD GB/T 93 4
6 215010000068 Bolt M10×20-8.8-ZnD GB/T 5783 4
7 215010000060 Bolt M8×35-8.8-ZnD GB/T 5783 4
8 103005060026 Electric cabinet support 1
9 215030000005 Nut M8-8-ZnD GB/T 6170 4
10 215010000050 Bolt M6×16-A2-70 GB/T 5783 3
11 203150000039 Level switch 1
12 203050000034 Horn 1
13 215010000049 Bolt M6×12-A2-70 GB/T 5783 1
14 105001020174 Mounting rack of manual switch 1
15 203060000024 Power-off switch 1
16 215040000033 Washer 6-A2 GB/T 97.1 8
17 215040000004 Washer 6-A2-70 GB/T 93 9
18 215020000117 Screw M6×20-A2-70 GB/T 818 2
19 203060000010 Travel switch 1
20 215020000214 Screw M5×35-A2-70 GB/T 818 2
21 215010000057 Bolt M8×20-8.8-ZnD GB/T 5783 4
22 215040000003 Washer 5-A2-70 GB/T 93 2
23 215040000032 Washer 5-A2 GB/T 97.1 2
24 215030000003 Nut M5-A2-70 GB/T 6170 2
25 203990000005 Nylon waterproof connector 1
26 215040000005 Washer 8-ZnD GB/T 93 12
27 104009020071 Plate 1
28 215040000034 Washer 8-200HV-ZnD GB/T 97.1 10
29 216020000024 SSG Retainer Ring 3
30 105021060024 Warning Light Shield 1
31 203050000004 Magnetic base of warning lamp 1
32 103005060010 Slewing table sensor harness 1
33 103005060015 Slewing table harness 1

37
 Parts Manual of GTZZ16EJ

5.3 Installation of boom electric parts

Figure 5-3 Installation of boom electric parts

38
 Parts Manual of GTZZ16EJ

Table 5-3 Installation of boom electric parts

No. Code Name Quantity Remarks
1 203060000007 Travel switch 1
2 203990000005 Nylon water drain joint 6
3 215040000002 Washer 4-A2-70 GB/T 93 12
4 215020000108 Screw M4×25-A2-70 GB/T 818 12
5 103003060030 Shroud 2
6 215020000268 Screw M5×8-A2-70 GB/T 818 8
7 215040000003 Washer 5-A2-70 GB/T 93 8
8 215040000032 Washer 5-A2 GB/T 97.1 8
9 203060000010 Travel switch 5
10 103003060030 Cam 2
11 215020000189 Screw M8×10-45H GB/T 79 6
12 104009060027 Mounting plate of travel switch 2
13 215020000010 Screw M6×12-A2-70 GB/T 70.1 8
14 215040000004 Washer 6-A2-70 GB/T 93 8
15 215040000033 Washer 6-A2 GB/T 97.1 8

39
 Parts Manual of GTZZ16EJ

5.4 Installation of operation bar electric parts

Figure 5-4 Installation of operation bar electric parts

Table 5-4 Installation of operation bar electric parts

No. Code Name Quantity Remarks
1 103003060017 Platform control cabinet assembly 1
2 215040000035 Washer 10-200HV-ZnD GB/T 97.1 4
3 215040000006 Washer 10-ZnD GB/T 93 4
4 215020000049 Screw M10×25-8.8-ZnD GB/T 70.1 4
5 203060000009 Heavy-load pedal switch FS-5G-20-C 1
6 203990000005 Nylon waterproof connector 1
7 203150000028 Compression load cells 1
8 215020000108 Screw M4×25-A2-70 GB/T 818 3
9 215040000002 Washer 4-A2-70 GB/T 93 3
10 215040000031 Washer 4-A2 GB/T 97.1 3
11 215020000013 Screw M6×25-A2-70 GB/T 70.1 6
12 215040000004 Washer 6-A2-70 GB/T 93 6
13 215040000033 Washer 6-A2 GB/T 97.1 6

40
 Connect platform control box
Parts Manual of GTZZ16EJ

Walking Travel
Motor motor
Power-off switch
Lifting
motor
Steering

Figure 5-5-1 Turntable Electrical Principle Diagram

detection

41
5.5.1 Turntable Electrical Principle Diagram
5.5 Electrical schematic diagram

This interface is used for commissioni ng of external Huaxing display s creen and res erved debugging
(8-core Dechi)
Indicator (fault code)
 Parts Manual of GTZZ16EJ

5.5.2 Electrical Schematic Drawing of Platform

Red
Black
Yellow
Brown

Blue
Purple

Red

Black
Yellow
Brown

Blue
Purple

Figure 5-5-2 Electrical Schematic Drawing of Platform

42