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A-1. SPREADER BAR CALCULATION - Spreader Bar-01

This document summarizes the calculations to design a spreader bar for lifting a package weighing up to 220 kips (100,000 kg). It calculates the impact and safety factors to determine the design load of 449.6 kips (203,946 kg). It then selects a built-up box beam and calculates its properties. Finally, it checks that the beam is not slender, compact, or subject to flexural or torsional buckling under the maximum load of 244.5 kips (110,894 kg) applied to the spreader bar.

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swapnil0211
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562 views4 pages

A-1. SPREADER BAR CALCULATION - Spreader Bar-01

This document summarizes the calculations to design a spreader bar for lifting a package weighing up to 220 kips (100,000 kg). It calculates the impact and safety factors to determine the design load of 449.6 kips (203,946 kg). It then selects a built-up box beam and calculates its properties. Finally, it checks that the beam is not slender, compact, or subject to flexural or torsional buckling under the maximum load of 244.5 kips (110,894 kg) applied to the spreader bar.

Uploaded by

swapnil0211
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

A-1.

SPREADER BAR CALCULATION - Spreader Bar-01

Load Data Reference: LIFTING DEVICE DESIGN REQUIREMENTS FOR LIFT ON / LIFT OFF (LO/LO) MODULE (21 Dec 2021)
a) Case-1

A1 Fh1 A2
Fh2
Fr1 Fr2
Hc

W1 W2
B1 Lt B2
Lc.g

CoG PACKAGE

Design Weight (SWL ) = 220 kips 100000 kg

Impact Factor fi = γwc*γcog*γdaf*γskl**γc*γt*γw = 2.04


Where
Weight contingency γwc = 1.05
COG shift γcog = 1.10
DAF γdaf = 1.12
SKL γskl = 1.10
Consequence factor γc = 1.30
Tilt Factor γt = 1.05
Yaw Factor γw = 1.05

Calculated Weight (Wtc) = 449.6 kips 203,946 kg


Length to CoG (Lc.g) = 236.22 in 600.0 cm
Total Length (Lt) = 472.44 in 1200.0 cm
Height to Center (Hc) = 17.72 in 45.0 cm
Angle 1 (A1) = 45 deg
Angle 2 (A2) = 45 deg
Angle 3 (B1) = 5 deg

3 L001-04000-CS-8180-100733-1217_R1 Restricted
Angle 4 (B2) = 5 deg
Length of Spreader Bar (Lx) = 472.44 in 1200.0 cm
Selected Beam : BUILT-UP MEMBER PG 500x400
unit weight (wb) 0.2 kip/ft 310.2 kg/m
Depth (Db) x Width (Bb) 40.00 cm x 30.00 cm
Flange thk (tf) x web thk (tw) 4.00 cm x 2.00 cm
Left web thk (twl) x right web thk (twr) 0.00 cm x 0.00 cm

Y
Bb

A1
Db

A4 A2 A5 X

A3

Section Ai yi yi*Ai Ii di di^2*Ai


A1 120 38.0 4560.0 160 18.0 38880.0
A2 64 20.0 1280.0 5461 0.0 0.0
A3 120 2.0 240.0 160 -18.0 38880.0
A4 0 20.0 0.0 0 0.0 0.0
A5 0 20.0 0.0 0 0.0 0.0
Σ 304.0 6080.0 5781.3 77760.0
yx = 20.0 cm
Ix = 8.4E+04 cm4
Elastic modulus in Z Sx=I/yx Sx = 4.2E+03 cm3
Section Ai xi yi*Ai Ii di di^2*Ai
A1 120 15.0 1800.0 9000 0.0 0.0
A2 64 15.0 960.0 21 0.0 0.0
A3 120 15.0 1800.0 9000 0.0 0.0
A4 0 0.0 0.0 0 -15.0 0.0
A5 0 30.0 0.0 0 15.0 0.0
Σ 304.0 4560.0 18021.3 0.0
yy = 15.0 cm
Iy = 1.8E+04 cm4
Elastic modulus in Y Sy=Iy/yy Sy = 1.2E+03 cm3
A= 47.1 in^2 304.0 cm^2
Sx = 254.9 in^3 4177.1 cm^3
Sy = 73.3 in^3 1201.4 cm^3
rx = 6.5 in 16.6 cm
ry = 3.0 in 7.7 cm
Material ASTM A572 GR.50
Max. Yied (Fy) = 50 ksi 3514.1 kg/cm^2
E= 29000 ksi 2038.9 kg/cm^2
K= 1
Deflection at midspan, Δ = 1.10 in 2.80 cm
W1 = ((Lt-Lc.g)/Lt)*Wtc = 224.8 kips 101973 kgs
W2 = (Lc.g/Lt)*Wtc = 224.8 kips 101973 kgs

Fh1 = W1/tan(A1) = 224.8 kips 101973 kgs


Fh2 = W2/tan(A2) = 224.8 kips 101973 kgs
Fr1 = W1*tan(B1) = 19.7 kips 8921.5 kgs
Fr2 = W2*tan(B2) = 19.7 kips 8921.5 kgs
Total Fh + Fr (Location 1) = 244.5 kips 110894 kgs
Total Fh + Fr (Location 2) = 244.5 kips 110894 kgs
Max (Fh+Fr) = 244.5 kips 110894 kgs

4 L001-04000-CS-8180-100733-1217_R1 Restricted
Check for Compression Member -Flexural Buckling (AISC 360-10 Sec. E3)
Stiffened Elements criteria
h/tw<=1.49*sqrt(E/Fy) 16 <= 36 NONSLENDER
h/tw<=3.76*sqrt(E/Fy) 16 <= 91 COMPACT
h/tw<=5.7*sqrt(E/Fy) 16 <= 137 COMPACT

KLx/r <= 4.71*sqrt(E/Fy) 72 <= 113.4


Fe=(3.14^2*E/(K*L/r)^2 55
Fcrc1=(0.658^(Fy/Fe))*Fy 34 ksi
All. Compression, Pn1 = Fcr * Ag = 1606 kips 728,254 kgs

Check for Compression Member -Torsional Buckling (AISC 360-10 Sec. E4)
Eff. length factor for torsional buckling, Kz 1
Member length, L 472 in
Shear modulus of elasticity of Steel, G 11200 ksi
Fe=(3.14^2*E*Cw/(Kz*L)^2+G*J)*1/(Ix+Iy) 162 ksi
Fcrc2=(0.658^(Fy/Fe))*Fy 44 ksi 3088.2 kg/cm^2
All. Compression, Pn2= Fcr * Ag = 2070 kips 939,153 kgs
Required Compression, Pr 244 kips 110894.3 kgs

Check for Torsional and Flexural-Torsional Buckling (AISC 360-10 Sec. F2)
Length between laterally braced point, Lb= 472.4 in 1200.0 cm

Lp= 128.5 in 326.3 cm

Warping constant, Cw=Iy*ho^2/4 = 21744 in6 5838912.0 cm6

rts= 3.5 in 8.8 cm

Torsional Constant, J= 32.8 in4 1365.3 cm4


For doubly symetric I-shape, c= 1.0
Distance between flange centroids, ho= 14.2 in 36.0 cm
Modification factor, Cb= 1.0

Lr= 343 in 870.8 cm


Lb>Lr, LTB Applies, Mn=Fcr*Sx<=Mp

Fcr for flexural LTB, Fcrf= 58.0 Ksi 4078.3 kg/cm^2

Table 3, Values of Ca (Refer to AISC ASD)


All. Compression Pc=min(Pn1,Pn2)/1.67 961 kips 436080.4 kgs
Check Compression, fa/Fa = 0.25 OK
Required Flexural Strength
Mrx = Fh1*(Hc+Δ)-fr1*(Hc-Δ) +wb*lx^2/8= 4388 kip.in 783.7 kg.cm
Mry = Fh2*(Hc+Δ)-fr2*(Hc-Δ) +wb*lx^2/8= 219 kip.in 39.2 kg.cm

5 L001-04000-CS-8180-100733-1217_R1 Restricted
Available Flexural Strength
Mcx= min(FY,Fcrf)*Sx/1.67 7629 kip.in 8789717.5 kg.cm
Mcy= min(FY, Fcrf)*Sy/1.67 2194 kip.in 2528128.6 kg.cm

UNITY CHECK
Check Pr/Pc 0.254 ≥ 0.2
Checking against formula (AISC 360-10 H1-1a) Axial Compression and Bending
Pr/Pc+8/9*(Mrx/Mcx+Mry/Mcy)≤1.0 0.854 < 1 OK

6 L001-04000-CS-8180-100733-1217_R1 Restricted

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