Cylinder Head

21
TAD1640GE, TAD1641GE, TAD1642GE

10

1
1

10
9
9 10
7

8
3

7 24
24

7 8 22
4
21 6
23 29
8 5
19 20

18 18
2
17
6
27 28
17
6 31
11 32
12

29
30

34
33

26

14
25
35 16

13

38 15

36

37

Upd: 21 NOV 2005 20886 7747470 - 21 - 7631

TAD1640GE, TAD1641GE, TAD1642GE

Cylinder Head
21
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 3803636 1 Cylinder head, exch
2 3184068 1 Bearing housing, set When replacing one or more bearing houses the first time, all of the bearing houses
must be replaced. Then each bearing house can be replaced separat
3 3184012 1 Bearing housing When replacing one or more bearing houses the first time, all of the bearing houses
must be replaced. Then each bearing house can be replaced separat
4 3184015 4 Bearing housing When replacing one or more bearing houses the first time, all of the bearing houses
must be replaced. Then each bearing house can be replaced separat
5 3184018 1 Bearing housing When replacing one or more bearing houses the first time, all of the bearing houses
must be replaced. Then each bearing house can be replaced separat
6 422426 14 Pin
7 950550 7 Pin
8 1546484 7 Sleeve
9 975105 7 Flange screw
10 20533693 14 Screw
11 85104134 6 Sealing kit
12 3165747 6 O-ring
13 3965955 12 Valve seat
14 8131798 12 Valve seat
15 24426433 12 Inlet valve
16 20513285 12 Exhaust valve
17 20562837 24 Valve guide
18 8131799 24 Valve stem seal
19 8131229 12 Valve spring
20 8131836 12 Valve spring
21 8131837 12 Valve spring
22 20551396 12 Valve spring washer
23 20551394 12 Valve spring washer
24 8170995 48 Valve collet
25 8130035 12 Cap plug
26 8131706 4 Cap plug
27 968062 1 Plug
28 20496040 1 Cap plug
29 1547252 1 Sealing ring
30 1546528 1 Plug
31 1546531 1 Lock brace
32 947107 1 Flange screw
33 960628 1 Plug
34 947281 1 Gasket
35 1 Lifting eye
36 965193 1 Screw
37 973924 1 Flange screw
38 965196 1 Screw

7747470 - 21 - 7631 20886 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Valve Mechanism
21
TAD1640GE, TAD1641GE, TAD1642GE

22 14

11

10

1
21
9

3 11 15
12 16
4

5 13 17
14
6 7 19
8 18
20

Upd: 21 NOV 2005 20887 7747470 - 21 - 6718

TAD1640GE, TAD1641GE, TAD1642GE

Valve Mechanism
21
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION

1 8131192 1 Rocker arm shaft
2 980176 2 Expansion plug
3 24425359 6 Rocker arm
4 946911 1 Nut
5 1 Adjusting screw
6 20441753 1 Ball socket
7 944364 1 O-ring
8 1 Ball seat
9 20554106 6 Yoke, intake
10 20554103 6 Yoke, exhaust
11 24425361 6 Rocker arm
12 1677396 1 Nut
13 1 Adjusting screw
14 3964817 1 Nozzle
15 24425363 6 Rocker arm
16 946911 1 Nut
17 1 Adjusting screw
18 20441753 1 Ball socket
19 944364 1 O-ring
20 1 Ball seat
21 20554268 12 Guide pin
22 20533693 14 Screw

7747470 - 21 - 6718 20887 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Valve cover
21
TAD1640GE, TAD1641GE, TAD1642GE

Upd: 21 NOV 2005 20011 7747470 - 21 - 6730

TAD1640GE, TAD1641GE, TAD1642GE

Valve cover
21
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION

1 20566321 1 Valve cover
2 8131203 1 Sealing strip
3 20463185 17 Flange screw
4 20568027 1 Gasket

7747470 - 21 - 6730 20011 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Cylinder Block
21
TAD1640GE, TAD1641GE, TAD1642GE

21
16
1
17
29
19
20
21
28
18

15

17 11
22
13

13
17

24 17
25
23
16 10

14 14 5
3
26 12
27 3
4
3
3

2
8

Upd: 21 NOV 2005 20964 7747470 - 21 - 6723

TAD1640GE, TAD1641GE, TAD1642GE

Cylinder Block
21
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 20521356 1 Cylinder block
2 1 Main bearing cap
3 4 Main bearing cap
4 1 Main bearing cap
5 1 Main bearing cap
6 14 Guide sleeve
7 1543412 14 Flange screw
8 20464397 1 Frame
9 975110 13 Flange screw
10 20581617 1 Cover
11 8131070 1 Sealing strip
12 946470 16 Flange screw
13 8131145 2 Guide sleeve
14 417588 2 Guide sleeve
15 950588 1 Pin
16 1546528 2 Plug
17 8131937 4 Cap plug
18 20562189 2 Plug
19 966378 2 Flange screw M8x16mm
20 976944 2 Washer
21 20485996 2 Guide sleeve
22 20529445 1 Plug
23 20562189 1 Plug
24 471708 1 Sealing ring
25 20381177 1 Plug
26 1546531 1 Lock brace
27 946440 1 Flange screw
28 976944 1 Washer
29 966378 1 Flange screw

7747470 - 21 - 6723 20964 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Flywheel Housing
21
TAD1640GE, TAD1641GE, TAD1642GE

3
8

11

6
10

1 2
13
12
14
15
16

Upd: 21 NOV 2005 20888 7747470 - 21 - 6725

TAD1640GE, TAD1641GE, TAD1642GE

Flywheel Housing
21
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 3829060 1 Flywheel housing
2 1543896 1 Sealing ring
3 947760 4 Flange screw L=40mm
965180 1 Flange screw L=40mm
4 965189 5 Flange screw M10x90mm
966366 6 Flange screw M14x90mm
966367 1 Flange screw M14x100mm
5 20531895 1 Timing gear cover
6 8131128 1 Sealing strip
7 20572441 2 Seal
8 1161231 X Sealant 304ml
1161277 X Sealant 20g
9 467367 1 Plug
10 849405 1 Setting indicator
11 905654 2 Rivet
12 4772168 1 Cover
13 946934 2 Flange screw
14 4804167 1 Gasket
15 946502 7 Screw
16 849135 1 Cover

7747470 - 21 - 6725 20888 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Adapter Flywheel and Flywheelhousing SAE 0
21
TAD1640GE, TAD1641GE, TAD1642GE

3
4
5

2
1

Upd: 21 NOV 2005 20889 7747470 - 21 - 6972

TAD1640GE, TAD1641GE, TAD1642GE

Adapter Flywheel and Flywheelhousing SAE 0
21
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 3826138 1 Adapter, flywheel cover SO From SAE 1 to SAE 0.
2 946752 12 Flange screw
3 3826137 1 Adapter, flywheel From SAE 1 to SAE 0.
4 963273 8 Screw
5 955895 8 Washer

7747470 - 21 - 6972 20889 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Timing Gear
21
TAD1640GE, TAD1641GE, TAD1642GE

18
16
14
15
17

10 12

13

11

4 3
5
6

7
8
Upd: 21 NOV 2005 20890 7747470 - 21 - 6731

TAD1640GE, TAD1641GE, TAD1642GE

Timing Gear
21
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION

1 20522152 1 Plate
2 966378 26 Flange screw
3 949656 1 O-ring
4 20555045 1 Idler gear
5 914465 1 Lock ring
6 983762 1 Screw
7 20486537 1 Idler gear
8 471586 6 Screw
9 20483919 6 Allen head screw
10 8131123 1 Idler gear
11 20477171 6 Screw
12 8131850 1 Thrust washer
13 20520535 1 Hub
14 3589530 1 Cover
15 948977 1 O-ring
16 953102 2 Stud
17 20531962 1 Anchorage
18 979230 3 Flange nut

7747470 - 21 - 6731 20890 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Camshaft
21
TAD1640GE, TAD1641GE, TAD1642GE

5 4

7
11
8

10
1

3
9
11

10

Upd: 21 NOV 2005 20012 7747470 - 21 - 6729

TAD1640GE, TAD1641GE, TAD1642GE

Camshaft
21
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 3829188 1 Camshaft
2 20503200 1 Bearing shell kit STD
20503201 1 Bearing shell kit O.S=0,25mm
20503202 1 Bearing shell kit O.S=0,50mm
20503203 1 Bearing shell kit O.S=0,75mm
3 276630 12 Bearing shell kit
276631 12 Bearing shell kit O.S=0,25mm
276632 12 Bearing shell kit O.S=0,50mm
276633 12 Bearing shell kit O.S=0,75mm
4 8131386 1 Gear
5 950551 1 Pin
6 20450049 1 Vibration damper
7 8131597 8 Flange screw
8 3184068 1 Bearing housing When replacing one or more bearing houses the first time, all of the bearing
houses must be replaced. Then each bearing house can be replaced separat
9 3184012 1 Bearing housing, rear
10 3184015 5 Bearing housing, no. 2-6
11 3184018 1 Bearing housing, front

7747470 - 21 - 6729 20012 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Crank Mechanism
21
TAD1640GE

30
9
12
8
10
5
11 6
8
17
19
7 18

14
13
22

16 21
20
4 23
15
2

16

3 26
25 24

2
27

28

33

29
31 32

32

Upd: 21 NOV 2005 20895 7747470 - 21 - 7638

TAD1640GE, TAD1641GE, TAD1642GE

Crank Mechanism
21
TAD1640GE

REF PART NO. QTY DESCRIPTION NOTES

1 8131247 1 Crankshaft
2 270929 1 Thrust washer kit STD
270930 1 Thrust washer kit O.S=0,10mm
270931 1 Thrust washer kit O.S=0,20mm
270932 1 Thrust washer kit O.S=0,30mm
3 20586595 7 Main bearing kit STD. SN-002477.
20578851 7 Main bearing kit STD. SN002476-.
20586596 7 Main bearing kit O.S=0,25mm. SN-002477.
20700881 7 Main bearing kit O.S=0,25mm. SN002476-.
20586597 7 Main bearing kit O.S=0,50mm. SN-002477.
20700882 7 Main bearing kit O.S=0,50mm. SN002476-.
20586598 7 Main bearing kit O.S=0,75mm. SN-002477.
20700885 7 Main bearing kit O.S=0,75mm. SN002476-.
20586599 7 Main bearing kit O.S=1,00mm. SN-002477.
20700886 7 Main bearing kit O.S=1,00mm. SN002476-.
20586600 7 Main bearing kit O.D=1,25mm. SN-002477.
20700887 7 Main bearing kit O.S=1,25mm. SN002476-.
4 20578853 7 Main bearing kit STD. SN002477- Bearing no 7.
20700890 7 Main bearing kit O.S=0,25mm. SN002477- Bearing no 7.
20700891 7 Main bearing kit O.S=0,50mm. SN002477- Bearing no 7.
20700892 7 Main bearing kit O.S=0,75mm. SN002477- Bearing no 7.
20700893 7 Main bearing kit O.S=1,00mm. SN002477- Bearing no 7.
20700895 7 Main bearing kit O.S=1,25mm. SN002477- Bearing no 7.
5 3589668 6 Cylinder liner kit
6 6 Cylinder liner
7 20520607 6 Sealing ring kit
8 945483 12 Snap ring
9 3589667 6 Piston ring kit
10 6 Piston
11 8131232 6 Piston pin
12 20523555 X Shim TH = 0,2mm
20523556 X Shim TH = 0,3mm
20523557 X Shim TH=0,5mm
13 8131241 6 Connecting rod
14 8131244 6 Bushing
15 8131198 24 Screw
16 20586602 6 Big end bearing kit STD
20586603 6 Big end bearing kit O.S=0,25mm
20586604 6 Big end bearing kit O.S=0,50mm
20586605 6 Big end bearing kit O.S=0,75mm
20586606 6 Big end bearing kit O.S=1,00mm
20586607 6 Big end bearing kit O.S=1,25mm
17 3837975 1 Flywheel
18 8193939 1 Gear ring
19 3155075 12 Flange screw
20 947760 2 Flange screw
21 20480505 1 Gear
22 950658 1 Pin
23 984127 1 O-ring
24 20513482 1 Cover
25 1 Cover
26 1549398 1 Crankshaft seal
27 946671 8 Flange screw
28 20565408 1 Vibration damper
29 978447 12 Flange screw
30 1161231 X Sealant 304ml
1161277 X Sealant 20g
31 3838497 1 Spacer
32 3586602 2 Vibration damper
33 3838498 1 Adapter

7747470 - 21 - 7638 20895 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Crank Mechanism
21
TAD1641GE, TAD1642GE

30
9
12
8
10
5
11 6
8
17
19
7 18

14
13
22

16 21
20
4 23
15
2

16

3 26
25 24

2
27

28

33

29
31 32

32

Upd: 21 NOV 2005 20895 7747470 - 21 - 7639

TAD1640GE, TAD1641GE, TAD1642GE

Crank Mechanism
21
TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 8131247 1 Crankshaft
2 270929 1 Thrust washer kit STD
270930 1 Thrust washer kit O.S=0,10mm
270931 1 Thrust washer kit O.S=0,20mm
270932 1 Thrust washer kit O.S=0,30mm
3 20586595 7 Main bearing kit STD. SN-002477.
20578851 7 Main bearing kit STD. SN002476-.
20586596 7 Main bearing kit O.S=0,25mm. SN-002477.
20700881 7 Main bearing kit O.S=0,25mm. SN002476-.
20586597 7 Main bearing kit O.S=0,50mm. SN-002477.
20700882 7 Main bearing kit O.S=0,50mm. SN002476-.
20586598 7 Main bearing kit O.S=0,75mm. SN-002477.
20700885 7 Main bearing kit O.S=0,75mm. SN002476-.
20586599 7 Main bearing kit O.S=1,00mm. SN-002477.
20700886 7 Main bearing kit O.S=1,00mm. SN002476-.
20586600 7 Main bearing kit O.D=1,25mm. SN-002477.
20700887 7 Main bearing kit O.S=1,25mm. SN002476-.
4 20578853 7 Main bearing kit STD. SN002477- Bearing no 7.
20700890 7 Main bearing kit O.S=0,25mm. SN002477- Bearing no 7.
20700891 7 Main bearing kit O.S=0,50mm. SN002477- Bearing no 7.
20700892 7 Main bearing kit O.S=0,75mm. SN002477- Bearing no 7.
20700893 7 Main bearing kit O.S=1,00mm. SN002477- Bearing no 7.
20700895 7 Main bearing kit O.S=1,25mm. SN002477- Bearing no 7.
5 3589669 6 Cylinder liner kit
6 6 Cylinder liner
7 20520607 6 Sealing ring kit
8 945483 12 Snap ring
9 3589667 6 Piston ring kit
10 6 Piston
11 8131232 6 Piston pin
12 20523555 X Shim TH = 0,2mm
20523556 X Shim TH = 0,3mm
20523557 X Shim TH=0,5mm
13 8131241 6 Connecting rod
14 8131244 6 Bushing
15 8131198 24 Screw
16 20586602 6 Big end bearing kit STD
20586603 6 Big end bearing kit O.S=0,25mm
20586604 6 Big end bearing kit O.S=0,50mm
20586605 6 Big end bearing kit O.S=0,75mm
20586606 6 Big end bearing kit O.S=1,00mm
20586607 6 Big end bearing kit O.S=1,25mm
17 3837975 1 Flywheel
18 8193939 1 Gear ring
19 3155075 12 Flange screw
20 947760 2 Flange screw
21 20480505 1 Gear
22 950658 1 Pin
23 984127 1 O-ring
24 20513482 1 Cover
25 1 Cover
26 1549398 1 Crankshaft seal
27 946671 8 Flange screw
28 20565408 1 Vibration damper
29 978447 12 Flange screw
30 1161231 X Sealant 304ml
1161277 X Sealant 20g
31 3838497 1 Spacer
32 3586602 2 Vibration damper
33 3838498 1 Adapter

7747470 - 21 - 7639 20895 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Engine mounting and frame
21
TAD1640GE, TAD1641GE, TAD1642GE

14

15

7
2

8
3
2

4
3
5
4

5
12

13
10

11

Upd: 21 NOV 2005 20891 7747470 - 21 - 7635

TAD1640GE, TAD1641GE, TAD1642GE

Engine mounting and frame
21
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 3808749 1 Frame
2 3826669 4 Engine bracket
3 968435 16 Flange screw
4 968449 8 Flange screw
5 971100 8 Flange lock nut
6 3828707 1 Engine mountings
7 974008 1 Flange screw L=70mm
8 975127 5 Flange screw
9 862347 4 Rubber element
10 961305 4 Screw
11 955904 4 Washer
12 3812095 1 Crossmember
13 946329 4 Flange screw
14 1 Frame
15 865549 4 Washer

7747470 - 21 - 7635 20891 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Lubricating System
22
TAD1640GE, TAD1641GE, TAD1642GE

42 45
41
40
42

26
37
38
39

43
44
25
24 16

15 20

19
23
22
20

20
21
22 20
17
18
5
33 8
34
31 6
3 9
33
30 7
32 29 4 6
36
35

28
10
27
13

11
2
14 12
Upd: 21 NOV 2005 20898 7747470 - 22 - 6734

TAD1640GE, TAD1641GE, TAD1642GE

Lubricating System
22
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 8131114 1 Oil pan
2 1 Oil pan
3 20464233 1 Pipe
4 949656 1 O-ring
5 946173 1 Flange screw
6 24424110 1 Sender
7 944126 1 O-ring
8 948356 3 Screw
9 946934 2 Flange screw
10 8130088 2 Clip
11 20579690 1 Gasket
12 20556987 1 Plug
13 8131115 1 Sealing strip
14 20463185 16 Flange screw
15 20486942 1 Oil filler pipe
16 3154328 1 Oil filler cap
17 3837033 1 Pipe
18 421629 1 Sealing ring
19 3829069 1 Bracket
20 946440 6 Flange screw
21 3831383 1 Hose
22 943476 2 Hose clamp
23 3829068 1 Pipe L=369mm
24 975371 1 6 point socket screw
25 3829070 1 Dipstick
26 949187 2 O-ring
27 20553753 1 Oil pump
28 1547887 4 Screw
29 20553755 1 Pressure pipe
30 1
31 980790 1 Ferrule
32 1543578 1 Sealing ring
33 421629 2 Sealing ring
34 20553751 1 Connection pipe
35 20547257 1 Oil pump screen
36 977275 3 Flange screw
37 3839496 6 Jet
38 966378 6 Flange screw
39 8170702 1 Intermediate section
40 3165142 2 Flange screw
41 8131143 1 Outlet pipe
42 1677370 2 Sealing ring
43 1636309 1 Sealing ring
44 20488342 1 Spacer sleeve
45 955981 1 O-ring

7747470 - 22 - 6734 20898 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Oil Filter Housing and Oil Filter
22
TAD1640GE, TAD1641GE, TAD1642GE

3
2 1 11
37 6

9 5
33 10
5
6
3
4

34

34
11 7
8
30
14
33 27
20
29 14A 19
28 18
28 16
38 17
13 15
22 38 13

25 31 21

24 23 12
31
25
24 32

26

26

36

35
35

Upd: 21 NOV 2005 20900 7747470 - 22 - 6744

TAD1640GE, TAD1641GE, TAD1642GE

Oil Filter Housing and Oil Filter
22
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION

1 8131100 1 Oil filter housing
2 1 Oil filter housing
3 947627 2 Gasket
4 471598 2 Plug
5 471085 2 Valve
6 466653 2 Spring
7 11998 2 Gasket
8 960632 2 Plug
9 960628 1 Plug
10 947281 1 Gasket
11 967962 2 Plug
12 20381215 2 Plug
13 947629 2 Gasket
14 3169687 1 Delivery valve
14A 1 Valve
15 1 Valve guide
16 955964 1 Snap ring
17 976039 1 O-ring
18 1 Spring
19 949659 1 O-ring
20 3184806 1 Cover
21 947542 2 Screw
22 3826265 1 Reducing valve
23 471706 1 Reducing valve
24 471648 2 Cover
25 949659 2 O-ring
26 946544 4 Flange screw
27 20440781 1 Piston
28 20464676 2 Spring
29 20440779 1 By-pass valve
30 946778 1 Cap plug
31 466623 2 Nipple
32 469904 1 Nipple
33 945444 5 Flange screw
34 968999 2 Screw
35 478736 2 Oil filter
36 477556 1 Oil filter
37 20546571 1 Gasket
38 469846 2 Sealing ring

7747470 - 22 - 6744 20900 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Oil Drain Pump and Installation Parts, Enginemounted
22
TAD1640GE, TAD1641GE, TAD1642GE

7
4

1
10
11
9

12
14

14

5 13

Upd: 21 NOV 2005 20029 7747470 - 22 - 6751

TAD1640GE, TAD1641GE, TAD1642GE

Oil Drain Pump and Installation Parts, Enginemounted
22
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION

1 3827475 1 Oil bilge pump
2 3836697 1 Bracket
3 946440 2 Flange screw
4 975127 3 Flange screw
5 3838152 1 Oil hose
6 3829091 1 Bracket
7 955895 1 Washer
8 946441 1 Screw
9 946440 1 Flange screw
10 945408 1 Flange nut
11 949379 1 Clamp
12 944177 1 Nipple
13 966821 1 Hollow screw
14 18813 2 Gasket

7747470 - 22 - 6751 20029 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Fuel System
23
TAD1640GE, TAD1641GE, TAD1642GE

38
37 38
36
35 25

45
28
31 41
28
27 32

30
34 28 42
43

39 28
28 29
27
15 44
7
35

36
33
10 14

1 9
8 16 27
28 28
36 13 11 28
27
12 28
46
22
40 23
26

45

2
5
17
3
6 19
27 28 5 4

24
25
18
21

20

Upd: 21 NOV 2005 20893 7747470 - 23 - 6827

TAD1640GE, TAD1641GE, TAD1642GE

Fuel System
23
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

1 20509138 1 Housing
2 1 Housing
3 1 Nipple
4 1 Nipple
5 2 Valve
6 1 Sleeve
7 1 Pump shaft
8 20528989 1 Washer
9 1 Pump element
10 1 Support ring
11 20528990 1 O-ring
12 20528999 1 Ball
13 1 Pressure sensor 6968
14 1 Bracket
15 1 Flange screw
16 20542756 1 Cover
17 20542751 1 Plug
18 20430751 1 Fuel filter
19 20514654 1 Fuel filter
20 20478267 1 Bowl
21 967344 1 O-ring
22 1 Fuel pump
6876
23 20521609 1 Fuel pipe
24 20405277 1 Fuel pipe
25 941686 3 Hollow screw
26 946602 1 Nipple
27 25167 5 Hollow screw
28 969011 11 Gasket
29 20521582 1 Fuel pipe
30 20562394 1 Fuel pipe
31 190390 1 Banjo nipple
32 941754 1 Nipple
33 957019 1 Nut
34 3838881 1 Air vent pipe
35 48634 2 Hollow screw
36 947281 4 Gasket
37 20450468 1 Overflow valve
38 11996 4 Gasket
39 20521730 1 Fuel pipe
40 976971 1 O-ring
41 20539879 1 Fuel pipe
42 949747 9 Clamp D=15,9mm
43 946440 9 Flange screw M8x16mm
44 948211 6 Strip clamp
45 948746 9 Flange screw M6x16mm
46 946671 2 Flange screw M8x30mm

7747470 - 23 - 6827 20893 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Fuel Pump
23
TAD1640GE, TAD1641GE, TAD1642GE

7
9

1 2
8

6
3 5

10

11

Upd: 21 NOV 2005 21014 7747470 - 23 - 6876

TAD1640GE, TAD1641GE, TAD1642GE

Fuel Pump
23
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 20482482 1 Pump CMPL. With servo pump.
2 3838624 1 Fuel pump CMPL. Without servo pump.
3 85103778 1 Fuel pump
4 85103780 1 Screw
5 85103779 1 Companion flange
6 85103703 1 O-ring
7 8131292 1 Gear
8 1505357 1 Key
9 20367040 1 Lock nut
10 977030 1 O-ring
11 947760 3 Flange screw

7747470 - 23 - 6876 21014 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Fuel Cleaner/ Water Separator, single.
23
TAD1640GE, TAD1641GE, TAD1642GE

1
5

Upd: 21 NOV 2005 15385 7747470 - 23 - 4487

TAD1640GE, TAD1641GE, TAD1642GE

Fuel Cleaner/ Water Separator, single.
23
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

1 3825018 1 Fuel cleaner
Bulletin 50-11A 50-11A-EN Fuel Filters / Water Separators
2 838505 1 O-ring
3 846719 3 Gasket
4 3825028 1 Turbine
5 3825027 1 Filter insert
6 848293 1 Bowl Metal Bowl.
7 846620 2 Nipple
8 952075 1 Plug
9 940094 4 Screw

7747470 - 23 - 4487 15385 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Fuel Cleaner/ Water Separator, twin.
23
TAD1640GE, TAD1641GE, TAD1642GE

5
1

Upd: 21 NOV 2005 15909 7747470 - 23 - 4486

TAD1640GE, TAD1641GE, TAD1642GE

Fuel Cleaner/ Water Separator, twin.
23
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

1 3825022 1 Fuel cleaner
Bulletin 50-11A 50-11A-EN Fuel Filters / Water Separators
2 838505 2 O-ring
3 846719 6 Gasket
4 3825028 2 Turbine
5 3825027 2 Filter insert
6 848293 2 Bowl Metal Bowl.
7 940094 8 Screw
8 952075 2 Plug

7747470 - 23 - 4486 15909 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Unit injector
23
TAD1640GE

2
2

Upd: 21 NOV 2005 20015 7747470 - 23 - 6733

TAD1640GE, TAD1641GE, TAD1642GE

Unit injector
23
TAD1640GE

REF PART NO. QTY DESCRIPTION

1 3803638 6 Unit injector, exch
2 276935 6 Sealing ring kit
3 20440280 6 Fork
4 8131597 6 Flange screw

7747470 - 23 - 6733 20015 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Unit injector
23
TAD1641GE, TAD1642GE

2
2

Upd: 21 NOV 2005 20015 7747470 - 23 - 7637

TAD1640GE, TAD1641GE, TAD1642GE

Unit injector
23
TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION

1 3803637 6 Unit injector, exch
2 276935 6 Sealing ring kit
3 20440280 6 Fork
4 8131597 6 Flange screw

7747470 - 23 - 7637 20015 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Air filter for fuel tank
23
TAD1640GE, TAD1641GE, TAD1642GE

2
4

3
7

Upd: 21 NOV 2005 18192 7747470 - 23 - 4688

TAD1640GE, TAD1641GE, TAD1642GE

Air filter for fuel tank
23
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 3173995 1 Bracket SO
2 3944785 1 Air cleaner
3 966360 1 Flange screw
4 979231 1 Flange nut
5 968695 1 Fitting
6 976445 1 Nipple
7 968061 1 Plug
8 980832 X Plastic pipe L=2000mm

7747470 - 23 - 4688 18192 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Intake and Exhaust Manifold
25
TAD1640GE, TAD1641GE, TAD1642GE

11

8
17

12

17

2
9 4
16 10 5
1
15

14
13

14

Upd: 21 NOV 2005 21015 7747470 - 25 - 6747

TAD1640GE, TAD1641GE, TAD1642GE

Intake and Exhaust Manifold
25
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

1 20570212 1 Inlet pipe
2 1161231 X Sealant 304ml
1161277 X Sealant 10g
3 965181 12 Screw
4 960628 1 Plug
5 947281 1 Gasket
6 11158052 1 Exhaust manifold
7 11158140 2 Exhaust manifold
8 11158141 1 Exhaust manifold
9 1546517 24 Spacer sleeve
10 965189 24 Flange screw
11 8131215 6 Gasket
12 470939 1 Gasket
13 1676806 1 Intermediate section SO
7031
14 477314 2 Gasket
15 3838354 1 Charge air pipe
16 965184 4 Screw
17 11158143 2 Sealing ring

7747470 - 25 - 6747 21015 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Starter Element
25
TAD1640GE, TAD1641GE, TAD1642GE

24 1

9
8
7
14
15
4
5
6 13
3

12
16

11
10

22 17

21

20 18

23

19

Upd: 21 NOV 2005 19951 7747470 - 25 - 7031

TAD1640GE, TAD1641GE, TAD1642GE

Starter Element
25
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION

1 3834466 1 Starter element
2 1 Intermediate section
3 1 Wire element
4 468468 12 Sleeve
5 191156 12 Washer
6 949652 12 Screw
7 468825 2 Terminal screw
8 192288 2 Washer
9 468511 2 Bushing
10 2 Isolation plate
11 4 Isolation plate
12 949578 1 Screw SO
13 478896 1 Sleeve
14 955894 1 Washer
15 17624 2 Nut
16 3587424 1 Wiring harness
17 873789 1 Diode
18 471476 1 Attaching plate
19 873962 1 Relay
20 969405 2 6 point socket screw
21 949874 2 Lock nut
22 940090 2 Washer
23 1581123 1 Cover
24 421692 1 Support

7747470 - 25 - 7031 19951 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Heat Shield for Exhaust Manifold and Valve cower
25
TAD1640GE, TAD1641GE, TAD1642GE

4
1

6
Upd: 21 NOV 2005 20187 7747470 - 25 - 6951

TAD1640GE, TAD1641GE, TAD1642GE

Heat Shield for Exhaust Manifold and Valve cower
25
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION

1 3830501 1 Heat shield
2 968553 1 Screw
3 946502 1 Screw
4 946329 1 Flange screw
5 3829097 1 Heat shield
6 946471 3 Screw

7747470 - 25 - 6951 20187 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Turbocharger
25
TAD1640GE

5 7
3
9
4

10

18

15

14 17 19

20
8

13
21
12 22

16
11
Upd: 21 NOV 2005 20896 7747470 - 25 - 6778

TAD1640GE, TAD1641GE, TAD1642GE

Turbocharger
25
TAD1640GE

REF PART NO. QTY DESCRIPTION

1 3802140 1 Turbocharger, exch
Comps. not spec.
2 470939 1 Gasket
3 478344 4 Spacer sleeve
4 977299 4 Stud
5 1543499 4 Nut
6 3836392 1 Oil hose
7 8192268 1 Flange
8 976971 1 O-ring
9 946470 2 Flange screw
10 420641 1 Gasket
11 3829073 1 Return pipe
12 469543 1 Flange
13 469601 1 Sealing ring
14 8148729 1 Connector
15 470993 1 Gasket
16 947760 2 Flange screw
17 1547255 1 Sealing ring
18 948980 1 O-ring
19 3838234 1 Connection pipe
20 946329 2 Flange screw
21 1546531 1 Lock brace
22 946440 1 Flange screw

7747470 - 25 - 6778 20896 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Turbocharger
25
TAD1641GE, TAD1642GE

5 7
3
9
4

10

18

15

14 17 19

20
8

13
21
12 22

16
11
Upd: 21 NOV 2005 20896 7747470 - 25 - 7640

TAD1640GE, TAD1641GE, TAD1642GE

Turbocharger
25
TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION

1 3802141 1 Turbocharger, exch
Comps. not spec.
2 470939 1 Gasket
3 478344 4 Spacer sleeve
4 977299 4 Stud
5 1543499 4 Nut
6 3836392 1 Oil hose
7 8192268 1 Flange
8 976971 1 O-ring
9 946470 2 Flange screw
10 420641 1 Gasket
11 3829073 1 Return pipe
12 469543 1 Flange
13 469601 1 Sealing ring
14 8148729 1 Connector
15 470993 1 Gasket
16 947760 2 Flange screw
17 1547255 1 Sealing ring
18 948980 1 O-ring
19 3838234 1 Connection pipe
20 946329 2 Flange screw
21 1546531 1 Lock brace
22 946440 1 Flange screw

7747470 - 25 - 7640 20896 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Heat Shield for Turbo
25
TAD1640GE, TAD1641GE, TAD1642GE

8
1

4
3

Upd: 21 NOV 2005 20897 7747470 - 25 - 6904

TAD1640GE, TAD1641GE, TAD1642GE

Heat Shield for Turbo
25
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 3807766 1 Heat shield
2 3812665 1 Bracket
3 3830771 1 Spacer sleeve L=60mm
4 822791 1 Spacer sleeve L=55mm
5 946440 4 Flange screw
6 946471 3 Screw
7 973096 1 Flange screw
8 945444 1 Flange screw

7747470 - 25 - 6904 20897 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Crankhouse Ventilation
25
TAD1640GE, TAD1641GE, TAD1642GE

2
3

7
4

6 7
10 5

12
9
11
12

10

12
13

Upd: 21 NOV 2005 20903 7747470 - 25 - 6826

TAD1640GE, TAD1641GE, TAD1642GE

Crankhouse Ventilation
25
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 20519942 1 Pipe
2 20723207 1 Sealing ring
3 20519944 1 Flange
4 946440 3 Flange screw
5 965216 1 Screw
6 807257 1 Spacer sleeve
7 941976 2 Clamp
8 3809016 1 Pipe For thrust fan.
9 3838740 2 Clamp
10 945408 4 Flange nut
11 3839144 1 Rubber hose L=90mm
12 943477 3 Hose clamp
13 3839144 1 Rubber hose L=500mm

7747470 - 25 - 6826 20903 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Crank Case Ventilation, closed
25
TAD1640GE, TAD1641GE, TAD1642GE

9
11
10
12

14

13

8
1

8
6

4 4
4

Upd: 21 NOV 2005 20935 7747470 - 25 - 6842

TAD1640GE, TAD1641GE, TAD1642GE

Crank Case Ventilation, closed
25
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 3825036 1 Filter
2 3829152 1 Pipe
3 889760 1 Bracket
4 946440 5 Flange screw
5 968999 1 Screw
6 949722 1 O-ring
7 942707 X Rubber hose L=1,0m
8 943475 2 Hose clamp
9 965553 1 Bracket
10 941976 1 Clamp
11 945408 1 Flange nut
12 946173 1 Flange screw
13 3838392 1 Connection pipe
14 1674223 2 Hose clamp

7747470 - 25 - 6842 20935 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Air Filter with Installation Components
25
TAD1640GE, TAD1641GE, TAD1642GE

15 16

17 18

19

8
9
7

11

10

2
13
16
3

12
4

14
5 14

13

Upd: 21 NOV 2005 20037 7747470 - 25 - 6758

TAD1640GE, TAD1641GE, TAD1642GE

Air Filter with Installation Components
25
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 3839399 1 Air filter
2 1 Filter housing
3 2 Tensioning band
4 2 Screw
5 2 Nut
6 1 Cover
7 3827643 1 Filter insert
8 3839145 1 Adapter
9 3830971 1 Rain cap
10 930760 4 Rivet nut
11 947542 4 Screw
12 3828704 1 Bracket
13 946329 4 Flange screw
14 965191 10 Screw
15 3838391 1 Connection pipe
16 1674223 2 Hose clamp
17 20560843 1 Sender
18 949931 X Rubber hose L=150mm
19 948702 X Strip clamp

7747470 - 25 - 6758 20037 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Air Filter and Installation Components, Heavy Duty
25
TAD1640GE, TAD1641GE, TAD1642GE

6
5

20

21
21

10

10 9

6 8
18
11

17
19 16
7
14
15

13

12 22
11

Upd: 21 NOV 2005 20899 7747470 - 25 - 7641

TAD1640GE, TAD1641GE, TAD1642GE

Air Filter and Installation Components, Heavy Duty
25
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 3829102 2 Air cleaner
2 1 Housing
3 3837728 1 Cover
4 3839340 1 Filter insert
5 1 Cover
6 2 Tensioning band
7 3830203 1 Bracket
8 3829109 1 Connection pipe
9 3586028 2 Rubber bellows
10 943485 4 Clamp
11 946329 10 Flange screw
12 946441 2 Screw
13 971095 1 Nut
14 16218 1 Elbow nipple
15 191095 1 Nipple
16 3839145 1 Adapter
17 20560843 1 Sender
18 949931 1 Rubber hose L=150mm
19 948702 1 Strip clamp
20 3838392 1 Connection pipe
21 1674223 2 Hose clamp
22 3828704 1 Bracket

7747470 - 25 - 7641 20899 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Muffler, Engine Mounted
25
TAD1640GE, TAD1641GE, TAD1642GE

10

11
8
12
13

11 12

1
14 4 4a

7
22
15
2 5 9
16 3 1

21
20
19

18

17

Upd: 21 NOV 2005 20901 7747470 - 25 - 6776

TAD1640GE, TAD1641GE, TAD1642GE

Muffler, Engine Mounted
25
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 3829096 2 Bracket
2 973096 4 Flange screw
3 965185 4 Flange screw
4 3838156 1 Exhaust riser 6"
3838157 1 Exhaust riser 7"
4A 479979 1 Plug
5 1624612 1 Clamp
6 965216 1 Screw
7 948645 1 Lock nut
8 3829250 1 Muffler
9 965191 4 Screw
10 3837622 1 Exhaust pipe
11 3837623 2 Clamp
12 977938 2 Flange lock nut
13 3828706 1 Heat shield
14 946471 3 Screw
15 3838153 1 Flange For 3838156
16 3828218 1 Exhaust pipe
17 955368 8 Screw
18 862593 1 Gasket
19 836883 1 Exhaust pipe flange
20 941912 8 Spring washer
21 955785 8 Nut
22 3830501 1 Heat shield

7747470 - 25 - 6776 20901 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Muffler
25
TAD1640GE, TAD1641GE, TAD1642GE

Upd: 21 NOV 2005 18179 7747470 - 25 - 6872

TAD1640GE, TAD1641GE, TAD1642GE

Muffler
25
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 863049 1 Muffler 6"
849832 1 Muffler 7"
2 2 Weld flange 6"
849981 2 Weld flange 7"
3 862976 2 Gasket 6"
862950 2 Gasket 7"
4 941912 16 Spring washer
5 955366 16 Screw
6 955785 16 Nut

7747470 - 25 - 6872 18179 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Oil Cooler, Engine
26
TAD1640GE, TAD1641GE, TAD1642GE

3
4

5 6

Upd: 21 NOV 2005 20934 7747470 - 26 - 6907

TAD1640GE, TAD1641GE, TAD1642GE

Oil Cooler, Engine
26
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION SEE SEC.

1 1675774 1 Oil cooler
2 20551483 2 Sealing ring
3 8131970 2 Seal
4 982160 4 Flange screw
5 1 Sealing strip 6723
6 1 Cover 6723

7747470 - 26 - 6907 20934 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Belt Guard
26
TAD1640GE, TAD1641GE, TAD1642GE

13

13

8 17
15
9
1

13 19
16
15
18
13 14
21 20

5 12

13

13

11
10
5
13

4
3

Upd: 21 NOV 2005 20908 7747470 - 26 - 7764

TAD1640GE, TAD1641GE, TAD1642GE

Belt Guard
26
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

1 3829260 1 Belt protector
2 3839522 1 Belt protector
3 947107 2 Flange screw
4 946173 1 Flange screw M8x20mm
5 3828856 2 Bracket
6 965564 1 Bracket
7 3812289 1 Belt protector
8 3839523 1 Bracket
9 3812287 1 Belt protector
10 826652 2 Spacer sleeve
11 3830485 1 Bracket
12 946470 2 Flange screw M8x35mm
13 947107 15 Flange screw M8x12mm
14 3830486 1 Belt protector
15 946502 2 Screw L=20mm
16 965555 1 Bracket
17 946173 1 Flange screw
18 945408 1 Flange nut
19 946440 1 Flange screw
20 945408 1 Flange nut
21 1 Bracket 7683

7747470 - 26 - 7764 20908 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Radiator with Connection Components. Pusher Fan
26
TAD1640GE, TAD1641GE, TAD1642GE

17
3
15
18
16 4 10
33
12 27
3
28
11 14 6 7
13 9
3
26
6 25
7 19

24 3
8
1
6
6
8 29 30 2
29
5 12 17
32
11
31 13
14 16

3
18
4

23

22

22
21
22

20
22

Upd: 21 NOV 2005 21045 7747470 - 26 - 7763

TAD1640GE, TAD1641GE, TAD1642GE

Radiator with Connection Components. Pusher Fan
26
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION SEE SEC.

1 Radiator
6774
2 3829131 2 Connection pipe
3 1660909 6 Hose clamp
4 3829133 2 Hose
5 3838798 1 Charge air pipe
6 3809114 6 Clamp
7 946671 6 Flange screw
8 945408 6 Flange nut
9 3809020 1 Bracket
10 973924 1 Flange screw
11 1556930 2 Clamp
12 949647 2 O-ring
13 973924 2 Flange screw
14 948645 2 Lock nut
15 848229 2 Sleeve
16 3838913 2 Bracket
17 973924 1 Flange screw
18 946173 3 Flange screw
19 3838792 1 Hose
20 3809808 1 Radiator hose
21 3809806 1 Radiator hose
22 943480 4 Clamp
23 Charge air pipe 6747
24 3829192 1 Bracket
25 824248 2 Sleeve
26 965227 2 Screw
27 946173 1 Flange screw
28 941976 1 Clamp
29 946173 2 Flange screw
30 965558 1 Bracket
31 945408 1 Flange nut
32 952630 1 Clamp
33 948007 1 Spacer sleeve

7747470 - 26 - 7763 21045 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Radiator and Fan. Pusher
26
TAD1640GE, TAD1641GE, TAD1642GE

39 43
35
40

34
32

42
41

33 38

37
36

19
29
21
22
23

15 4 22
2 1 25
18 23 24
3
26 27
28

14
14
31

12 11
5
9 11

45 16
46 8
7

11 11 48
49 14
10
4

11
11
20
16
6

44 30 14
20

20 3
20 50
51 13 14

17 47

Upd: 21 NOV 2005 20906 7747470 - 26 - 6774

TAD1640GE, TAD1641GE, TAD1642GE

Radiator and Fan. Pusher
26
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 1 Radiator
2 3587701 1 Frame
3 3587742 2 Frame
4 3587699 1 Frame
5 3838129 1 Intercooler
6 3587692 1 Intercooler
7 3587694 8 O-ring
8 3587693 2 Intermediate pipe
9 3587695 1 Pipe
10 3587697 1 Pipe
11 3587350 6 O-ring
12 3587696 1 Pipe
13 3587698 1 Pipe
14 946440 18 Flange screw
15 3587729 22 Screw
16 3838130 2 Radiator
17 3587700 1 Frame
18 3838131 1 Fan shroud
19 3587730 1 Bracket
20 943480 4 Clamp
21 889223 1 Stay
22 948556 2 Washer
23 866857 2 Rubber bushing
24 252202 1 Bushing
25 966818 1 Flange nut
26 968302 1 Flange screw
27 889231 1 Bracket
28 946441 3 Screw
29 946472 2 Screw
30 3808825 1 Bracket LEFT
3808827 1 Bracket RIGHT
31 3827612 1 Fan ring
32 3828964 1 Fan
33 971098 6 Flange lock nut
34 130204 6 Stud
35 3825490 2 Fan protector
36 3829537 1 Fan hub
37 965216 12 Screw
38 3829957 1 Pulley
39 3827075 1 Drive belt
40 3828804 1 Bearing housing
41 946752 4 Flange screw
42 965221 5 Flange screw
43 3830000 1 Bracket
44 3829123 1 Radiator protector
45 846118 1 Emblem
46 941651 2 Screw
47 3587744 1 Anchorage
48 3830509 1 Bracket LEFT
3830508 1 Bracket RIGHT
49 3587741 4 Sealing strip
50 3809808 1 Radiator hose
51 3809806 1 Radiator hose

7747470 - 26 - 6774 20906 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Expansion Tank with Installation Components
26
TAD1640GE, TAD1641GE, TAD1642GE

14

3 8

2
9
5
8
1 7

4 12
10
10
13
10

10

11
6
10

Upd: 21 NOV 2005 20905 7747470 - 26 - 7643

TAD1640GE, TAD1641GE, TAD1642GE

Expansion Tank with Installation Components
26
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 1674916 1 Expansion tank
2 1674922 1 Filler cap
3 1674083 1 Pressure cap
4 965220 1 Flange screw
5 947790 1 Flange screw
6 3830771 1 Spacer sleeve
7 946471 3 Screw
8 943476 2 Hose clamp
9 952973 X Hose L=1050mm
10 943470 5 Hose clamp
11 943367 X Hose L=1930mm. Drain, expansion tank.
12 943367 X Hose L=850mm. Mounted in cylinder head. For air ventilation to the expansion tank.
13 943367 X Hose L=950mm. For engines with thrust type fan.. Air vent hose, radiator.
943367 X Hose L=1430mm. For suction type of fan.. Air vent hose, radiator.
14 948211 X Strip clamp

7747470 - 26 - 7643 20905 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Protection Cover for Expansion Tank
26
TAD1640GE, TAD1641GE, TAD1642GE

8 8
7

Upd: 21 NOV 2005 20904 7747470 - 26 - 6870

TAD1640GE, TAD1641GE, TAD1642GE

Protection Cover for Expansion Tank
26
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION

1 3839467 1 Protecting casing
2 3830539 1 Cover
3 946173 1 Flange screw
4 945408 1 Flange nut
5 973924 1 Flange screw
6 946173 1 Flange screw
7 3838877 1 Bracket
8 946440 7 Flange screw
9 3838878 1 Bracket

7747470 - 26 - 6870 20904 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Water Pump, Thermostat Housing and Water Filter, Radiator Cooling
26
TAD1640GE, TAD1641GE, TAD1642GE

15
8

10
5
9

7 12

11
24
17
23 18 3 13

26

16 1

2 14
25

4
26 28
21
27
12 29

22
30

20
32
31
37
30

19
35
39 34

36
38

33

Upd: 21 NOV 2005 20910 7747470 - 26 - 6805

TAD1640GE, TAD1641GE, TAD1642GE

Water Pump, Thermostat Housing and Water Filter, Radiator Cooling
26
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 20451516 1 Circulation pump
2 8131097 1 Sealing ring
3 965216 6 Screw
4 1 Plug
5 8131290 1 Connection pipe
6 20381352 1 Sealing ring
7 425137 1 Sealing ring
8 946173 4 Flange screw
9 20560252 1 Thermostat
10 1
3802108 1 Turbocharger, exch Exchange unit
11 946173 4 Flange screw
12 8131154 2 Sealing ring
13 3809986 1 Coolant pipe
14 965191 1 Screw
15 945444 2 Flange screw
16 8131154 1 Sealing ring
17 8131377 1 Cover
18 973924 4 Flange screw
19 3838168 1 Coolant pipe
20 945444 2 Flange screw
21 969033 X Rubber hose L=340mm. Thermostat housing-water pump.
22 961666 2 Hose clamp
23 3838735 1 Pipe
24 1547252 1 Sealing ring
25 952973 X Hose L=1050mm. Expansion tank- water pump.
26 961666 2 Hose clamp
27 1676622 Nipple Replaced by 1pc drain cock 949918, 1pc reduction nipple and 1pc elbow nipple
3826916.
28 979099 1 Gasket
29 476279 1 Protective cap
30 969011 4 Gasket
31 25167 2 Hollow screw
32 20450286 1 Pipe
33 20532237 1 Coolant filter
34 20459650 1 Bracket
35 949894 3 Screw
36 965216 1 Screw
37 469846 1 Sealing ring
38 1676554 1 Nipple
39 946173 1 Flange screw

7747470 - 26 - 6805 20910 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Belt Transmission and Belt Tensioner Device
26
TAD1640GE, TAD1641GE, TAD1642GE

3
5

Upd: 21 NOV 2005 20909 7747470 - 26 - 6799

TAD1640GE, TAD1641GE, TAD1642GE

Belt Transmission and Belt Tensioner Device
26
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION

1 8149855 1 Belt tensioner
Comps. not spec.
2 1547887 2 Screw
3 20491753 1 Belt tensioner
Comps. not spec.
4 959245 1 Screw
5 20503093 1 Idler gear

7747470 - 26 - 6799 20909 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Control Panel, DCU
30
TAD1640GE, TAD1641GE, TAD1642GE

7
11

2
5
6

8 9

10

Upd: 21 NOV 2005 20933 7747470 - 30 - 6945

TAD1640GE, TAD1641GE, TAD1642GE

Control Panel, DCU
30
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION SEE SEC.

1 881776 1 Control panel
2 965200 6 Flange screw
3 3829181 1 Bracket
4 3574797 4 Rubber cushion
5 945407 8 Flange nut
6 975127 3 Flange screw
7 3836697 1 Bracket
8 1 Horn 6965
9 3588710 1 Cable harness
10 3807270 1 Cable harness
11 3588333 1 Protecting casing

7747470 - 30 - 6945 20933 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Alternator, singel mounting
30
TAD1640GE, TAD1641GE, TAD1642GE

3
10

2
1
5
5

7 6

12

9
8

13

8
11

14 13

Upd: 21 NOV 2005 20929 7747470 - 30 - 7683

TAD1640GE, TAD1641GE, TAD1642GE

Alternator, singel mounting
30
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 3803639 1 Alternator,exch 28V 80A
Comps. not spec.
2 3829091 1 Bracket
3 947760 1 Flange screw
4 946441 1 Screw
5 3589388 2 Insulating bushing
6 948645 1 Lock nut
7 20430376 1 Drive belt
8 3589369 2 Insulating bushing
9 979935 1 Flange screw
10 977938 1 Flange lock nut
11 3839009 1 Bracket
12 8192190 1 Sealing ring
13 946752 4 Flange screw
14 881787 1 Wiring harness

7747470 - 30 - 7683 20929 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Starter Motor
30
TAD1640GE, TAD1641GE, TAD1642GE

3
2

Upd: 21 NOV 2005 20127 7747470 - 30 - 6884

TAD1640GE, TAD1641GE, TAD1642GE

Starter Motor
30
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION SEE SEC.

1 3803838 1 Starter motor, exch
7746
2 953098 3 Stud
3 971096 3 Nut

7747470 - 30 - 6884 20127 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Starter Motor, Components
30
TAD1640GE, TAD1641GE, TAD1642GE

10

11

12

7
4

12

12

11
11

11

Upd: 21 NOV 2005 20128 7747470 - 30 - 7746

TAD1640GE, TAD1641GE, TAD1642GE

Starter Motor, Components
30
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION

1 3803838 1 Starter motor, exch
2 1 Shaft
3 1 Lever
4 874738 1 Starter pinion
5 874745 1 Solenoid
6 1 Rotor
7 1 Stator
8 874741 1 Carbon brush retaine
9 1 Bearing shield
10 1 Relay
11 874747 1 Screw kit
12 874746 1 Gasket kit

7747470 - 30 - 7746 20128 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Control Unit and Connector
30
TAD1640GE, TAD1641GE, TAD1642GE

6
5
6

6
7

Upd: 21 NOV 2005 20181 7747470 - 30 - 6944

TAD1640GE, TAD1641GE, TAD1642GE

Control Unit and Connector
30
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

1 20429842 1 Housing BLACK
20429843 1 Housing GREY
2 20429844 1 Cover
3 949997 2 Clamp
4 946440 2 Flange screw
5 24425461 1 Control unit, not programmed
Bulletin P-28-4-1 P-28-4-1-EN Control Units for D9 Marine Engines
5 3586269 1 Update SO Warehouse programming. This p/n can not be ordered, but
will be used for invoicing.
3586268 1 Update SO Vodia-programming. This p/n can not be ordered, but will be
used for invoicing.
6 3095161 4 Rubber cushion
7 965180 4 Flange screw

7747470 - 30 - 6944 20181 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Electrical System
30
TAD1640GE, TAD1641GE, TAD1642GE

22 24

20
23 21

26 25
18
19
15

14 16
27 1

2 9
10 7

11

13 12 8

17

29 28

5 6

6
4

4
Upd: 21 NOV 2005 20186 7747470 - 30 - 6950

TAD1640GE, TAD1641GE, TAD1642GE

Electrical System
30
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

1 3808488 1 Cable harness
2 8131655 1 Box
3 8131657 1 Cover
4 3985652 4 Screw
5 8131656 1 Box
6 3985652 3 Screw
7 3838949 1 Cover
8 828586 1 Nut
9 873959 1 Breaker
10 1 Nut
11 1 Washer
12 1 Nut
13 969408 4 Screw
14 1079687 5 Rubber cushion
15 1079677 5 Plug
16 969598 5 6 point socket screw
17 2 Switch 6944
18 3587172 1 Lower section
19 1 Gasket
20 20374662 1 Relay
21 3587173 1 Box
22 949997 1 Clamp D=31,8mm
949746 2 Clamp D=12,7mm
23 946440 X Flange screw M8x16mm
24 948211 X Strip clamp D=67mm
983472 X Tie straps D=35mm
25 8131393 X Retainer
26 3963413 1 Attaching ring SO
27 3545508 2 Retainer
28 1 Bracket
29 3988328 1 Bracket

7747470 - 30 - 6950 20186 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Contacts and Sensors
30
TAD1640GE, TAD1641GE, TAD1642GE

1
2

3
8

7 12

6 5 4

9
10

11

Upd: 21 NOV 2005 20726 7747470 - 30 - 6968

TAD1640GE, TAD1641GE, TAD1642GE

Contacts and Sensors
30
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION SEE SEC.

1 8140024 1 Level sensor, expansion tank
2 20524936 1 Sender, pressure/temp
3 1 Senderpressure/temp 6758
4 969161 1 Fuse
5 20484678 1 Pressure sensor, oil pressure/temperature
6 20484678 1 Pressure sensor, fuel pressure
7 24424110 1 Sender, level
8 20499340 1 Pressure sensor, crankcase pressure
9 20513343 1 Tachometer sensor
10 20513340 1 Temperature sensor, coolant water temp.
11 874673 1 Pressure monitor, piston cooling
12 20513343 1 Tachometer sensor

7747470 - 30 - 6968 20726 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Contacts and Sensors, analog
30
TAD1640GE, TAD1641GE, TAD1642GE

5
4

2
6
3
7

Upd: 21 NOV 2005 20939 7747470 - 30 - 7688

TAD1640GE, TAD1641GE, TAD1642GE

Contacts and Sensors, analog
30
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION

1 862154 1 Temperature sensor
2 11998 1 Gasket
3 3832778 1 Reduction nipple
4 866835 1 Pressure sensor
5 862251 1 Tachometer sensor
6 948884 1 Washer
7 948211 X Strip clamp

7747470 - 30 - 7688 20939 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Electrical Materials, Instrument
30
TAD1640GE, TAD1641GE, TAD1642GE

1 2 3 4

5 6 7 8
9

10 13

12

14

11

15

Upd: 21 NOV 2005 20938 7747470 - 30 - 6965

TAD1640GE, TAD1641GE, TAD1642GE

Electrical Materials, Instrument
30
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

1 849849 1 Oil pressure gauge
2 849848 1 Thermometer
3 873196 1 Temperature gauge
4 873198 1 Oil pressure gauge
5 873998 1 Rev counter kit
6 862096 1 Voltmeter
7 863408 1 Thermometer, oil
8 808175 1 Bulb socket For 849849, 849848, 862096, 863408.
863945 1 Bulb socket For 873196, 873198, 873998.
9 182059 1 Bulb For 849849, 849848.
863947 1 Bulb Included in 873196, 873198, 873998, 872479.
828818 1 Bulb For 862096, 863408.
10 874050 1 Horn
11 946440 1 Flange screw
12 945408 1 Flange nut
13 1 Battery box 4655
14 3808418 1 Cable harness Cable kit CIU.
15 874414 1 Extension cable L=3,0m. Connectio cable EDC, CIU.
874119 1 Extension cable L=5,0m. Connectio cable EDC, CIU.
874386 1 Extension cable L=7,0m. Connectio cable EDC, CIU.
874387 1 Extension cable L=9,0m. Connectio cable EDC, CIU.
874388 1 Extension cable L=11,0m. Connectio cable EDC, CIU.

7747470 - 30 - 6965 20938 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Electrical Materials, Instrument EVC-A
30
TAD1640GE, TAD1641GE, TAD1642GE

3 4 5

6 7 8

9 13 14 17 19
10 18
11 15
21
20 22
19

12
16
23
25
24

26
25
30

27
28

29

31
32

Upd: 21 NOV 2005 20936 7747470 - 30 - 7686

TAD1640GE, TAD1641GE, TAD1642GE

Electrical Materials, Instrument EVC-A
30
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 874903 1 Tachometer BLACK D=85mm
874928 1 Tachometer BLACK D=85mm
2 874910 1 Turbo pressure gauge BLACK 0-3 bar
874920 1 Turbo pressure gauge BLACK 0-45 psi
874911 1 Pressure gauge, freshwater BLACK 0-3 bar
874912 1 Pressure gauge, sea water BLACK 0-3 bar
3 874908 1 Oil pressure gauge, engine BLACK 0-7 bar
874919 1 Oil pressure gauge, engine BLACK 0-100 psi
874909 1 Oil pressure gauge, reverse gear BLACK 0-25 bar
874951 1 Oil pressure gauge, reverse gear BLACK 0-350 psi
4 874904 1 Thermometer, coolant water BLACK 0-120°C
874918 1 Thermometer, coolant water BLACK 40-250 °F
874905 1 Thermometer, oil-engine BLACK 0-150°C
881857 1 Thermometer, oil-engine BLACK 40-300 °F
874906 1 Thermometer, reverse gear BLACK 0-120°C
5 874907 1 Thermometer, exhaust temp BLACK 0-600 °C
6 874913 1 Voltmeter BLACK
7 874915 1 Instrument, alarm BLACK
8 874914 1 Fuel gauge BLACK
9 874709 1 Mounting kit BLACK D=52mm
10 874450 1 Attaching ring
11 874448 1 Ring
12 874707 1 Gasket
13 874708 1 Mounting kit BLACK D=85mm
14 874449 1 Attaching ring
15 874447 1 Ring
16 874706 1 Gasket
17 881611 1 Brace kit BLACK D=52mm
18 881607 1 Brace
19 881610 2 Nut
20 881609 2 Stud
21 874707 1 Gasket
22 874448 1 Ring
23 881612 1 Brace kit BLACK D=85mm
24 881608 1 Brace
25 881610 2 Nut
26 881609 2 Stud
27 874706 1 Gasket
28 874447 1 Ring
29 874759 1 Extension cable, instrument L=1000mm
30 3808852 1 Cable kit, instrument
31 828587 1 Buzzer
32 858795 1 Protecting casing

7747470 - 30 - 7686 20936 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 LCD Display
30
TAD1640GE, TAD1641GE, TAD1642GE

3
2

Upd: 21 NOV 2005 20937 7747470 - 30 - 7687

TAD1640GE, TAD1641GE, TAD1642GE

LCD Display
30
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION

1 3807892 1 Display
2 830928 4 Stud
3 830930 4 Nut
4 3807982 1 Cable harness

7747470 - 30 - 7687 20937 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Battery Box
30
TAD1640GE, TAD1641GE, TAD1642GE

14

13

13

1
3

4
2

8
13
11

12 12

13 10

Upd: 21 NOV 2005 18135 7747470 - 30 - 4655

TAD1640GE, TAD1641GE, TAD1642GE

Battery Box
30
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION SEE SEC.

1 2 Bracket
2 846284 2 Washer
3 946472 2 Screw
4 863627 1 Battery box
5 971096 4 Nut
6 3987034 1 Battery main switch
7 8157766 1 Key
8 946441 2 Screw
9 971095 2 Nut
10 946544 2 Flange screw
11 945407 2 Flange nut
12 1587695 2 Bracket
13 X Electrical materials 1963
14 1587694 1 Cover

7747470 - 30 - 4655 18135 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Electrical Materials
30
TAD1640GE, TAD1641GE, TAD1642GE

2 3
4 5
1 6

7 8 9

10

11 12 14 15 16

13

17 18 19 20
21

22 23 24
25 26

27

29

30

28
31
32

33

34 35

Upd: 21 NOV 2005 18567 7747470 - 30 - 1963

TAD1640GE, TAD1641GE, TAD1642GE

Electrical Materials
30
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. DESCRIPTION NOTES

1 970624 Cable, type RK 1,5sq.mm, BLACK
970626 Cable, type RK 1,5sq.mm, RED
970661 Cable, type R2 SO 1,5sq.mm, RED
970663 Cable, type R2 SO 2,5sq.mm, BLACK
970698 Cable, type R2 SO 2,5sq.mm, RED
970700 Cable, type RK 4,0sq.mm, BLACK
970709 Cable, type RK 6,0sq.mm, BLACK
970711 Cable, type R2 6,0sq.mm, RED
954485 Cable, type RK 16,0sq.mm, RED
954500 Cable, type RK 25,0sq.mm, RED
954502 Cable, type RK 35,0sq.mm, RED
2 874854 Cable 2x1,5sq.mm. Non reinforced ship cable approved by classification societies.
863657 Cable 4,0sq.mm, RED. Reinforced ship cable approved by classification societies.
874855 Cable 2x2,5sq.mm. Non reinforced ship cable approved by classification societies.
842092 Cable 3x1,5sq.mm. Non reinforced ship cable approved by classification societies.
874858 Cable SO 6,0sq.mm, BLACK. Non reinforced ship cable approved by classification
societies.
Cable 16,0sq.mm, RED. Non reinforced ship cable approved by classification
societies.
874861 Cable 25,0sq.mm, RED. Non reinforced ship cable approved by classification
societies.
874862 Cable 35,0sq.mm, RED. Non reinforced ship cable approved by classification
societies.
846639 Cable 2x1,5sq.mm. Non reinforced ship cable approved by classification societies.
874870 Cable 2x1,5sq.mm. Non reinforced ship cable approved by classification societies.
846346 Cable 2x2,5sq.mm. Replaced by cable harness 872679 and adapter 872939.
874346 Cable RFOU 0,6/1kv. Reinforced ship cable approved by classification societies.
3 948211 Strip clamp 3x1,5sq.mm
949666 Strip clamp, with mount. hole 3x4,0sq.mm
948616 Strip clamp 3x6,0sq.mm
862832 Strip clamp, steel 4x1,5sq.mm
4 858283 Electrical tape 4x2,5sq.mm
5 844280 Cable terminal, battery cable 16x1,5sq.mm
+pole
6 Isolator RED
Isolator BLACK
7 954505 Cable terminal, battery cable -pole D=77mm L=280mm
954506 Cable terminal, battery cable D=42mm L=170mm
+pole
8 956956 Splice D=102mm L=362mm
956958 Splice 1,5-2,5sq.mm, BLUE
956960 Splice L=61mm
9 926219 Coupling piece BLACK
10 944306 Clamp BLUE
11 829200 Protective cap 0,5-1,0sq.mm, RED
12 1234326 Protective cap 1,5-2,5sq.mm, BLUE
13 960140 Washer 3-6sq.mm, YELLOW
14 941269 Cable grommet MAX 20sq.mm, 12-POLE
821053 Rubber bushing I.D=35mm
943920 Protecting plug I.D=40mm
15 20382270 Diode
16 20382270 Diode
17 970788 Cable terminal M5x1,1-2,5sq.mm
970789 Cable terminal M6x1,1-2,5sq.mm
970791 Cable terminal M10x1,1-2,5sq.mm
18 881492 Cable terminal M4x1,1-2,5sq.mm
881493 Cable terminal M5x1,1-2,5sq.mm
881508 Cable terminal M6x1,1-2,5sq.mm
881494 Cable terminal M8x1,1-2,5sq.mm
881504 Cable terminal M10x1,1-2,5sq.mm
881506 Cable terminal M4x2,6-6,0sq.mm
881495 Cable terminal M5x2,6-6,0sq.mm
881496 Cable terminal M6x2,6-6,0sq.mm
881497 Cable terminal M8x2,6-6,0sq.mm
881498 Cable terminal M10x2,6-6,0sq.mm
940331 Cable terminal M5x6,1-10,0sq.mm
940332 Cable terminal M6x6,1-10,0sq.mm
940333 Cable terminal M8x6,1-10,0sq.mm

7747470 - 30 - 1963 18567 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

Electrical Materials
30
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. DESCRIPTION NOTES

18 Cable terminal M10x6,1-10,0sq.mm
881512 Cable terminal M5x10,1-16,0sq.mm
940335 Cable terminal M6x10,1-16,0sq.mm
940336 Cable terminal M8x10,1-16,0sq.mm
940337 Cable terminal M10x10,1-16,0sq.mm
19 949587 Cable terminal M10x10mm2
20 8140576 Nut M4
21 865758 Cable terminal I.D=12,5 D=23mm
22 944485 Spade terminal 6,3xM5x180
23 839328 Spade terminal 16,3x6,3x0,8
24 881491 Cable terminal 6,3x0,75-2,1sq.mm
25 853015 Cable terminal FOR 853866, YASAKI. For trim instrument.
26 942429 Cable terminal FOR 853866, YASAKI
27 3829867 Cable terminal
3829868 Cable terminal
28 970777 Cable terminal
29 968377 Housing 2,8x2 NATURAL
968379 Housing 2,8x2 GRAY
30 968376 Housing 4,8/2,8x2 NATURAL
968378 Housing 4,8/2,8x2 GRAY
31 974313 Cable terminal 2,8x0,8x1,1-2,5sq.mm
32 968401 Housing 2,8x8 NATURAL
33 968400 Housing 4,8/2,8x8 NATURAL
34 976256 Switch 2-POLE
35 967713 Housing 3-POLE

7747470 - 30 - 1963 18567 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Electrical Materials
30
TAD1640GE, TAD1641GE, TAD1642GE

2 3

5 6

7 8

1 10 4
9

11 12

13 14

15 16

19
17 18

21 23
20 22

Upd: 21 NOV 2005 15819 7747470 - 30 - 1964

TAD1640GE, TAD1641GE, TAD1642GE

Electrical Materials
30
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. DESCRIPTION NOTES

1 973150 Cable terminal 6,3x0,8x1,1-2,5sq.mm
949206 Cable terminal 6,3x0,8x4,0-6,0sq.mm
2 948856 Receptacle housing 6,3x4 NATURAL
3 948855 Tab housing 6,3x4 NATURAL
4 973117 Cable terminal 6,3x0,8x0,5-1,0mm2
881487 Cable terminal 6,3x0,8x0,75-2,5sq.mm
881488 Cable terminal 6,3x0,8x4,0-6,0sq.mm
5 945830 Receptacle housing 6,3x11 NATURAL
6 945831 Tab housing 6,3x11 NATURAL
7 958210 Receptacle housing 6,3x2 BLACK
8 958209 Tab housing 6,3x2 BLACK
9 944076 Receptacle housing 6,3x8 NATURAL
10 948857 Tab housing 6,3x8 NATURAL
11 977184 Tab housing 6,3x5x4,8/2,8x4
12 1214948 Receptacle housing 6,3x5 BLACK
13 945469 Receptacle housing 6,3x3 BLACK
14 1578937 Receptacle housing 6,3x2 NATURAL
15 828624 Receptacle housing 6,3x6
16 958207 Tab housing 6,3x1 BLACK
17 949405 Cable terminal 4,8x1,1-2,5sq.mm
18 947848 Receptacle housing 4,8x1 NATURAL
19 944077 Housing 6,3x8 NATURAL
20 881483 Cable terminal 6,3x0,8x1,1-2,5sq.mm
881484 Cable terminal 6,3x0,8x4,0-6,0sq.mm
21 949597 Housing 6,3x1 NATURAL
943511 Receptacle housing 6,3x1 NATURAL
22 881489 Cable terminal 6,3x0,8x1,1-2,5
23 944221 Receptacle housing 6,3x1 NATURAL

7747470 - 30 - 1964 15819 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Electrical Materials
30
TAD1640GE, TAD1641GE, TAD1642GE

1 2 3 4

6 7

9
10

5 8
11
12

13 14

18
17

22
23

19
16
24
15 20 21

25

26 27

28 29

30 31

Upd: 21 NOV 2005 17905 7747470 - 30 - 1965

TAD1640GE, TAD1641GE, TAD1642GE

Electrical Materials
30
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. DESCRIPTION NOTES

1 946038 Cable terminal 2,1x0,5-1mm2
2 944224 Receptacle housing 2-POLE
3 944223 Receptacle housing 2-POLE
4 Cable terminal 2,1x0,5-1mm2. Not marketed by Volvo Penta.
5 965822 Cable terminal 3,5x1,1-2,5sq.mm
948289 Cable terminal 3,5x2,5-4,0sq.mm
6 949584 Insulator 3,5x1 NATURAL
7 949583 Insulator 3,5x1 NATURAL
8 969831 Cable terminal 3,5x0,5-1mm2
965824 Cable terminal 3,5x1,1-2,5sq.mm
965825 Cable terminal 3,5x2,6-4,0sq.mm
9 948996 Receptacle housing 3,5x2 NATURAL
10 948995 Tab housing 3,5x2 NATURAL
11 948296 Housing 3,5x3 NATURAL
12 948297 Insulator 3,5x3 NATURAL
13 948294 Receptacle housing 3,5x9 NATURAL
14 948295 Tab housing 3,5x9 NATURAL
15 949371 Cable terminal 3,5x0,75-1,5mm2
Cable terminal 3,5x2,5-4,5sq.mm
16 1598753 Isolator
17 1307035 Insulator 1-POLE
18 1308436 Insulator 1-POLE
19 1608765 Isolator
20 965824 Cable terminal 3,5x2,5-4,5sq.mm
21 1608766 Seal
22 1307048 Receptacle housing 2-POLE
23 1307049 Tab housing 2-POLE
24 970753 Receptacle housing 2-POLE
25 1624477 Switch 2-POLE
26 1259828 Housing 3-POLE
27 1259829 Housing 3-POLE
28 1259830 Receptacle housing 4-POLE
29 1259831 Housing 4-POLE
30 966812 Receptacle housing 8-POLE
31 967809 Pin housing 8-POLE

7747470 - 30 - 1965 17905 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Electrical Materials
30
TAD1640GE, TAD1641GE, TAD1642GE

1 13 9
8 11

10 12
3

6 2
5

14 15
4 7

19 17 20
16
18

34

22

24

26 27
23

21

25
35

36
29
28 30

32

31 33

Upd: 21 NOV 2005 18282 7747470 - 30 - 4415

TAD1640GE, TAD1641GE, TAD1642GE

Electrical Materials
30
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. DESCRIPTION NOTES

1 846612 Sleeve connector 16-POLE
2 847005 Sealing collar L=100mm D=20mm
3 849959 Cable terminal
4 846611 Sleeve connector 16-POLE
5 846615 Sealing ring
6 846647 Pin connector 16-POLE
7 849958 Cable terminal 1,6x0,5-1,5sq.mm
8 8159013 Tab housing 4-POLE
9 Adapter
10 8155901 Cable terminal
11 8155900 Seal
12 8155899 Sealing plug
13 1618737 Switch 7-POLE
14 853521 Cable terminal
15 853498 Receptacle housing 3-POLE
16 873632 Rubber guard
17 9148263 Switch 42-POLE
18 970772 Seal 1,2-2,1sq.mm BLUE
9148107 Seal 1,4-2,0 GREY
970773 Seal 2,2-3sq.mm WHITE
19 9148135 Switch 1,6x0,5-1sq.mm
970778 Cable terminal 4,8/2,8x0,5-1sq.mm
970779 Cable terminal 4,8/2,8x1,1-2,5sq.mm
20 8142100 Adapter
21 977532 Receptacle housing 24-POLE BLACK
22 977897 Receptacle housing 24-POLIG RED
23 Seal
24 977533 Receptacle housing
25 977539 Cable terminal
26 1079234 Seal BROWN
27 977540 Plug GREY
28 874146 Sleeve
29 874142 Receptacle housing 8-POLE
30 874144 Key ORANGE
31 874145 Key ORANGE
32 874143 Tab housing 8-POLE
33 874147 Pin
34 874271 Resistor, end terminator
35 874112 Connector unit From control panel to engine. 23-pole.
36 874092 Connector unit From engine to control panel. 23-pole.

7747470 - 30 - 4415 18282 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Electrical Materials
30
TAD1640GE, TAD1641GE, TAD1642GE

1 7 16
27 5

17

3 2
10 4 8

18

15 15 35 11 12
6

19
13 14 26 28
9

31 21 24
29
30

25 34 37 38 39 32 36
23

22

33 40 41 42 43

20

44 45 46 47 48 49

50 51

Upd: 21 NOV 2005 20236 7747470 - 30 - 7003

TAD1640GE, TAD1641GE, TAD1642GE

Electrical Materials
30
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 3985597 1 Adapter L=32mm
2 3987768 2 Adapter
3 8159018 2 Adapter
4 20374662 1 Relay
5 20375186 12 Cable terminal
3963409 3 Cable terminal
11039671 3 Cable terminal
6 20409386 6 Housing
7 11039397 1 Rubber sleeve
8 1079283 1 Connector
9 973122 5 Cable terminal
10 973121 1 Cable terminal
11 874114 1 Connector unit
12 874115 1 Key
13 874220 2 Cable terminal
14 874250 2 Pin FOR 874114
15 874033 6 Cable terminal
16 873959 1 Breaker STOP
17 873944 1 Retainer FOR FUSE 980555
18 873854 2 Sealing sleeve
19 874111 1 Fuse holder 10 AMP
20 3587158 1 Seal
3587170 3 Seal
21 3587154 3 Cable terminal
3587151 1 Cable terminal
22 3587172 1 Lower section
23 3587173 1 Box
24 3587461 X Seal
970771 X Seal I.D=3,4mm Y.D=6,0mm
8159012 X Seal I.D=0,1mm Y.D=3,9mm
25 9806110 2 Coupling piece
26 3943200 2 Branch pipe L=68,8mm
3986692 1 Coupling piece
27 3963412 1 Receptacle housing
28 3985598 1 Adapter D=25,8mm
29 3987598 1 Branch pipe L=48,2mm
3988390 1 Branch pipe L=57,9mm
3986692 1 Coupling piece
30 3987766 2 Adapter D=24mm
31 8141886 1 Adapter D=22mm
32 7807398 1 Coupling piece
33 874558 X Hose I.D=8,5mm
874559 X Hose I.D=10mm
874560 X Hose I.D=13mm
874561 X Hose I.D=17mm
874562 X Hose I.D=22mm
874563 X Hose I.D=26mm
34 20429993 1 Grommet
35 192396 X Cable terminal
36 7807403 1 Coupling piece
37 8155903 X Cable terminal
38 874368 1 Switch
39 3171511 X Coupling piece D=10mm
3171768 X Coupling piece D=13mm
40 3985620 1 Adapter
41 3986767 X Cable terminal O.D=0,3mm
42 20429872 1 Housing
43 20429873 X Outer casing
44 20450150 1 Adapter
45 3943090 X Coupling piece
46 874456 1 Switch
47 881788 X Cable terminal
48 969161 1 Fuse 10A
49 3963408 X Cable terminal
50 948995 1 Tab housing
51 8159013 X Tab housing

7747470 - 30 - 7003 20236 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Elastic Coupling: 864154
41
TAD1640GE, TAD1641GE, TAD1642GE

4
3

Upd: 21 NOV 2005 9731 7747470 - 41 - 476

TAD1640GE, TAD1641GE, TAD1642GE

Elastic Coupling: 864154
41
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 1 Elastic clutch CF D-275
2 864155 1 Companion flange
3 864156 1 Hub SO
4 864157 1 Rubber cushion, kit Contains 16 pcs of rubber cushions.
5 956614 8 Screw

7747470 - 41 - 476 9731 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Engine Heater, Separately Mounted: 750W
90
TAD1640GE, TAD1641GE, TAD1642GE

18
13 14
16
4 5 17
6

19

15 10
13 10
14
9
11
13 9
12

10
10
3
21 20

Upd: 21 NOV 2005 20115 7747470 - 90 - 6871

TAD1640GE, TAD1641GE, TAD1642GE

Engine Heater, Separately Mounted: 750W
90
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 3828447 1 Engine heater 220-240V, 750W

2 866461 4 Vibration damper

3 945407 8 Flange nut
4 1547252 1 Sealing ring
5 1546531 1 Lock brace
6 946544 1 Flange screw
7 3830493 1 Pipe
8 1 Screw
9 969033 X Rubber hose
10 961666 4 Hose clamp
11 965555 1 Bracket
12 946173 1 Flange screw
13 945408 3 Flange nut
14 945081 2 Clamp
15 946440 1 Flange screw
16 829653 1 Spacer sleeve
17 946470 1 Flange screw
18 982254 1 Nipple
19 3587616 1 Pipe
20 961611 1 Elbow nipple
21 943268 1 Hose nipple

7747470 - 90 - 6871 20115 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Engine Heater, Separately Mounted: 2000W
90
TAD1640GE, TAD1641GE, TAD1642GE

18
13 14
16
4 5 17
6

19

15 10
13 10
14
9
11
13 9
12

10
10
3
21 20

Upd: 21 NOV 2005 20115 7747470 - 90 - 6871B

TAD1640GE, TAD1641GE, TAD1642GE

Engine Heater, Separately Mounted: 2000W
90
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 3828643 1 Engine heater 220-240V, 2000W

2 866461 4 Vibration damper
3 945407 8 Flange nut
4 1547252 1 Sealing ring
5 1546531 1 Lock brace
6 946544 1 Flange screw
7 3830493 1 Pipe
8 1 Screw
9 969033 X Rubber hose
10 961666 4 Hose clamp
11 965555 1 Bracket
12 946173 1 Flange screw
13 945408 3 Flange nut
14 945081 2 Clamp
15 946440 1 Flange screw
16 829653 1 Spacer sleeve
17 946470 1 Flange screw
18 982254 1 Nipple
19 3587616 1 Pipe
20 961611 1 Elbow nipple
21 943268 1 Hose nipple

7747470 - 90 - 6871B 20115 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Tool Kit
90
TAD1640GE, TAD1641GE, TAD1642GE

9
6

24
23
22
21
20
19
18
17
16
15

14
13
12
11
10
Upd: 21 NOV 2005 18258 7747470 - 90 - 4743

TAD1640GE, TAD1641GE, TAD1642GE

Tool Kit
90
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION NOTES

1 3832808 1 Tool kit
2 842021 1 Tool box
3 1 Adjustable wrench
4 1 Pliers
5 804771 1 Screwdriver
6 1 Screwdriver
7 884573 1 Tool
8 1 Extension
9 1 Jointed handle
10 1 Open-end wrench 10-11mm
11 1 Open-end wrench 12-13mm
12 1 Open-end wrench 14-15mm
13 1 Open-end wrench 17-19mm
14 1 Open-end wrench 22-24mm
15 1 Sleeve 10mm
16 1 Sleeve 11mm
17 1 Sleeve 12mm
18 1 Sleeve 13mm
19 1 Sleeve 14mm
20 1 Sleeve 15mm
21 1 Sleeve 17mm
22 1 Sleeve 19mm
23 1 Sleeve 22mm
24 1 Sleeve 30mm

7747470 - 90 - 4743 18258 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Chemicals: Not sold in North America
90
TAD1640GE, TAD1641GE, TAD1642GE

1 2

3 4

5 6

Upd: 21 NOV 2005 15693 7747470 - 90 - 1878

TAD1640GE, TAD1641GE, TAD1642GE

Chemicals: Not sold in North America
90
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. DESCRIPTION SEE SEC. NOTES

1 1141561 Primer, drive unit BLUE-GREY,0,5L. Two-can coating.
1141562 Primer, drive unit BLUE-GREY, 0,4L SPRAY
1141560 Paint, drive unit WHITE, 0,4L
1141567 Paint, drive unit BLUE-GREY, 0,4L SPRAY
1141575 Paint, drive unit GREY, 0.4L SPRAY
1141568 Paint, drive unit BLACK, 0,4L SPRAY
3851219 Paint, drive unit SX, 0,4L SPRAY
3851220 Paint, drive unit DPX, 0,4L SPRAY
1141654 Paint, anti-fouling GREY, 0,5L SPRAY
827501 Paint, engine RED, 0,4L SPRAY
1141564 Paint, engine RED, 1L
1141566 Paint, engine GREEN, 0,4L SPRAY
3808214 Paint, engine GREEN, 1L
3808215 Paint, engine GREEN, 1L FOR INDUSTRY
ENGINES
3851221 Paint, engine DK CHARCOAL .4L SPRAY
1141662 Engine paint WHITE 1,0L
1141663 Engine paint WHITE 1,0L SPRAY
827502 Clear enamel, engine 0,4 L SPRAY
2 1141630 Oil, gas engines SAE 20W/50SG, 1L
1141631 Oil, gas engines SAE 20W/50SG, 4L
1141632 Oil, gas engines SAE 20W/50SG, 20L
1141633 Oil, gas engines SAE 20W/50SG, 208L
1141626 Oil, diesel engines SAE 15W/40VDS-2, 1L
1141627 Oil, diesel engines SAE 15W/40VDS-2, 4L
1141628 Oil, diesel engines SAE 15W/40VDS-2, 20L
1141629 Oil, diesel engines SAE 15W/40VDS-2, 208L
3 1141637 Oil, transmission GL5 MINERAL, 1L. For drive units and reverse gears.
1141638 Oil, transmission SAE 75W/90 MINERAL, 5L
1141639 Oil, transmission SAE 75W/90 MINERAL, 20L
1141634 Oil, transmission GL5 SYNTHETIC, 1L. For drive units and reverse gears.
1141635 Oil, transmission SAE 90 SYNTHETIC, 5L
1141636 Oil, transmission SAE 90 SYNTHETIC, 20L
Lubricant GLYCERIN
1141641 Oil, air compressor 0,25L FOR D42
1141642 Conservation oil 1L
1161657 Universal oil 0,2 L SPRAY
Anti-rust agent 0,5L
Bulletin P-18-4-1 P-18-4-1-EN Anti Corrosion Additive
4 828250 Grease 25g
1141644 Grease, propeller shaft 500g
5 1141645 Coolant 1L, TYPE 90
1141646 Coolant 4L, TYPE 90
1141647 Coolant 200L, TYPE 90
6 840879 Sealant, gasket 25g
1141649 Adhesive, gasket BLACK 65g
1161099 Sealant, gasket 0,125L
1161277 Sealant, silicon BLACK, 20g
1161231 Sealant, silicon BLACK,0,31L
1141570 Sealant, drive unit WHITE, 60g
591247 Sealant, graphite 1kg

7747470 - 90 - 1878 15693 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

 Chemicals: For North America only
90
TAD1640GE, TAD1641GE, TAD1642GE

1 2

5 6
4

Upd: 21 NOV 2005 18053 7747470 - 90 - 5431

TAD1640GE, TAD1641GE, TAD1642GE

Chemicals: For North America only
90
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. DESCRIPTION SEE SEC. NOTES

1 3810286 Engine paint RED, 2000, SPRAY
3810285 Engine paint RED, 2000, 1 QT.
3851221 Paint, engine DK CHARCOAL .4L SPRAY
827501 Paint, engine RED, 0,4L SPRAY
1141564 Paint, engine RED, 1L
3810283 Paint, engine WHITE, SPRAY
3810284 Paint, engine WHITE, 1L
3810281 Paint, engine OFF-WHITE, SPRAY
3810282 Paint, engine OFF-WHITE, 1L
1141566 Paint, engine GREEN, 0,4 L SPRAY
3808214 Paint, engine GREEN, 1L
3808215 Paint, engine GREEN, 1L FOR INDUSTRY
3851219 Paint, drive SX, 0,4L SPRAY
1141562 Primer, drive BLUE-GRAY, 0,4L SPRAY
1141561 Primer, drive BLUE-GRAY, 0,5L
1141567 Paint, drive BLUE-GRAY, 0,4 L SPRAY
1141575 Paint, drive GREY, 0.4L SPRAY
1141560 Paint, drive WHITE 0,4L SPRAY
1141568 Paint BLACK, 0,4L SPRAY
827502 Clear enamel 0,4L SPRAY
3851220 Paint, drive DPX, 0,4L SPRAY
2 3851230 Oil, engine 30W, SYNTHETIC, 12x1QT. Only available in North America
3851232 Oil, engine 30W, SYNTHETIC, 4x1 GAL. Only available in North America
3858061 Oil, engine 30W, SYNTHETIC, 55 GAL. Only available in North America
1141666 Oil, drive 85W/140 SYNTHETIC, 1L
1141667 Oil, drive 85W/140 SYNTHETIC, 5L
3851128 Oil, drive 75W/90 SYN., 12x1QT. Only available in North America
3851129 Oil, drive 75W/90 SYN., 4x1GAL. Only available in North America
3851133 Oil, drive 75W/90 SYN., 5 GAL. Only available in North America
3858060 Oil, drive 75W/90 SYN., 55 GAL. Only available in North America
3855834 Oil, drive PARTIAL SYN., 12x1QT. Only available in North America
3855836 Oil, drive PARTIAL SYN., 4x1GAL. Only available in North America
3855838 Oil, drive 30W MINERAL, 12x1QT. Only available in North America
3855840 Oil, drive 30W MINERAL, 4x1GAL. Only available in North America
3810257 Oil, drive 30W MINERAL, 55GAL. Only available in North America
3 Lubricant GLYCERIN
1141641 Oil, hydraulic pump 1L
1141642 Conservation oil 1L
362002 Shield CORROSION PROTECTION
3851039 Oil STEERING, 12x16OZ. Only available in North America
Anti-rust agent 1L
Bulletin P-18-4-1 P-18-4-1-EN Anti Corrosion Additive
4 828250 Grease, propeller shaft 25g
1141644 Grease, propeller shaft 500g
5 381081 Coolant 6x1GAL. Only available in North America
3810287 Coolant 55GAL. Only available in North America
6 840879 Sealant 25g
1161231 Sealant BLACK, 0,31L
1161277 Sealant BLACK, 20g
1141570 Sealant WHITE, 60g
591247 Sealant 1kg

7747470 - 90 - 5431 18053 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

Repair Kits
99
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

3589668 6 Cylinder liner kit 7638 FOR TAD1640GE
3589669 6 Cylinder liner kit 7639 FOR TAD1641, TAD1642
3589667 6 Piston ring kit
20520607 6 Sealing ring kit
8131232 6 Piston pin
945483 12 Snap ring
6 Cylinder liner
6 Piston

3589667 6 Piston ring kit

6 Piston ring
6 Compression ring
6 Oil scraper ring

20520607 6 Sealing ring kit, cylinder liner

6 Sealing ring
6 Sealing ring
6 Sealing ring

3 20586595 7 Main bearing kit STD. SN-002477.

20578851 7 Main bearing kit STD. SN002476-.
20586596 7 Main bearing kit O.S=0,25mm. SN-002477.
20700881 7 Main bearing kit O.S=0,25mm. SN002476-.
20586597 7 Main bearing kit O.S=0,50mm. SN-002477.
20700882 7 Main bearing kit O.S=0,50mm. SN002476-.
20586598 7 Main bearing kit O.S=0,75mm. SN-002477.
20700885 7 Main bearing kit O.S=0,75mm. SN002476-.
20586599 7 Main bearing kit O.S=1,00mm. SN-002477.
20700886 7 Main bearing kit O.S=1,00mm. SN002476-.
20586600 7 Main bearing kit O.D=1,25mm. SN-002477.
20700887 7 Main bearing kit O.S=1,25mm. SN002476-.
4 20578853 7 Main bearing kit STD. SN002477- Bearing no 7.
20700890 7 Main bearing kit O.S=0,25mm. SN002477- Bearing no 7.
20700891 7 Main bearing kit O.S=0,50mm. SN002477- Bearing no 7.
20700892 7 Main bearing kit O.S=0,75mm. SN002477- Bearing no 7.
20700893 7 Main bearing kit O.S=1,00mm. SN002477- Bearing no 7.
20700895 7 Main bearing kit O.S=1,25mm. SN002477- Bearing no 7.

20586602 6 Big end bearing kit STD

20586603 6 Big end bearing kit O.S=0,25mm
20586604 6 Big end bearing kit O.S=0,50mm
20586605 6 Big end bearing kit O.S=0,75mm
20586606 6 Big end bearing kit O.S=1,00mm
20586607 6 Big end bearing kit O.D=1,25mm

270929 1 Thrust washer kit STD

270930 1 Thrust washer kit O.S=0,10mm
270931 1 Thrust washer kit O.S=0,20mm
270932 1 Thrust washer kit O.S=0,30mm

276630 1 Bearing shell kit, camshaft STD

276631 1 Bearing shell kit, camshaft O.S=0,25mm
276632 1 Bearing shell kit, camshaft O.S=0,50mm
276633 1 Bearing shell kit, camshaft O.S=0,75mm

3184068 1 Bearing housing, camshaft

3184012 1 Bearing housing, camshaft
3184015 5 Bearing housing, camshaft
3184018 1 Bearing housing, camshaft

20503200 1 Bearing shell kit STD

20503201 1 Bearing shell kit O.S=0,25mm
20503202 1 Bearing shell kit O.S=0,50mm
20503203 1 Bearing shell kit O.S=0,75mm

20523555 1 Shim TH = 0,2mm

20523556 1 Shim TH = 0,3mm
20523557 1 Shim TH=0,5mm

7747470 - 99 - 7704 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

Repair Kits
99
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

4
85104134 1 Sealing kit, fuel injector

3589674 1 Sealing kit, decarbonizing

8131203 1 Sealing strip
8131799 24 Valve stem seal
3165747 6 O-ring

3589670 1 Gasket kit, inlet, exhaust pipe

1 Seal
477314 2 Gasket
975675 2 O-ring
949647 2 O-ring
8131215 6 Gasket
11158143 2 Sealing ring
1161231 1 Sealant

3589673 1 Gasket kit, connection, turbo

470939 1 Gasket
420641 1 Gasket
470993 1 Gasket
469601 1 Sealing ring
1547255 1 Sealing ring
948980 1 O-ring

3589675 1 Gasket kit, reconditioning

11994 2 Gasket
11996 7 Gasket
11998 5 Gasket
1543578 1 Sealing ring
1547252 3 Sealing ring
1549398 1 Crankshaft seal
1677370 2 Sealing ring
18813 1 Gasket
20381352 1 Sealing ring
1543896 1 Sealing ring
20546571 1 Gasket
20526428 1 Sealing ring
20551483 2 Sealing ring
20579690 1 Gasket
421629 4 Sealing ring
425137 1 Sealing ring
469846 3 Sealing ring
471708 1 Sealing ring
477314 2 Gasket
4804167 1 Gasket
8131070 1 Sealing strip
8131097 1 Sealing ring
8131115 1 Sealing strip
8131128 1 Sealing strip
8131154 1 Sealing ring
8131970 2 Seal
20572441 2 Seal
943177 1 O-ring
944126 1 O-ring
947281 7 Gasket
947627 2 Gasket
947629 3 Gasket
948977 2 O-ring
949187 2 O-ring
949722 1 O-ring
949656 3 O-ring
949659 3 O-ring
955982 6 O-ring
968208 1 O-ring
969011 10 Gasket
974673 1 O-ring
975675 1 O-ring

7747470 - 99 - 7704 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

Repair Kits
99
TAD1640GE, TAD1641GE, TAD1642GE

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

4 976051 1 O-ring
977030 1 O-ring
979099 1 Gasket
982721 2 Gasket
984127 1 O-ring

7747470 - 99 - 7704 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

Engine
21
DESCRIPTION SEE SEC. NOTES
Cylinder Head 7631 TAD1640GE, TAD1641GE, TAD1642GE
Valve Mechanism 6718 TAD1640GE, TAD1641GE, TAD1642GE
Valve cover 6730 TAD1640GE, TAD1641GE, TAD1642GE
Cylinder Block 6723 TAD1640GE, TAD1641GE, TAD1642GE
Flywheel Housing 6725 TAD1640GE, TAD1641GE, TAD1642GE
Adapter Flywheel and Flywheelhousing SAE 0 6972 TAD1640GE, TAD1641GE, TAD1642GE
Timing Gear 6731 TAD1640GE, TAD1641GE, TAD1642GE
Camshaft 6729 TAD1640GE, TAD1641GE, TAD1642GE
Crank Mechanism 7638 TAD1640GE
Crank Mechanism 7639 TAD1641GE, TAD1642GE
Engine mounting and frame 7635 TAD1640GE, TAD1641GE, TAD1642GE

7747470 - 21 - 21 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

Lubricating System
22
DESCRIPTION SEE SEC. NOTES
Lubricating System 6734 TAD1640GE, TAD1641GE, TAD1642GE
Oil Filter Housing and Oil Filter 6744 TAD1640GE, TAD1641GE, TAD1642GE
Oil Drain Pump and Installation Parts, Enginemounted 6751 TAD1640GE, TAD1641GE, TAD1642GE

7747470 - 22 - 22 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

Fuel System
23
DESCRIPTION SEE SEC. NOTES
Fuel System 6827 TAD1640GE, TAD1641GE, TAD1642GE
Fuel Pump 6876 TAD1640GE, TAD1641GE, TAD1642GE
Fuel Cleaner/ Water Separator, single. 4487 TAD1640GE, TAD1641GE, TAD1642GE
Fuel Cleaner/ Water Separator, twin. 4486 TAD1640GE, TAD1641GE, TAD1642GE
Unit injector 6733 TAD1640GE
Unit injector 7637 TAD1641GE, TAD1642GE
Air filter for fuel tank 4688 TAD1640GE, TAD1641GE, TAD1642GE

7747470 - 23 - 23 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

Intake and Exhaust System
25
DESCRIPTION SEE SEC. NOTES
Intake and Exhaust Manifold 6747 TAD1640GE, TAD1641GE, TAD1642GE
Starter Element 7031 TAD1640GE, TAD1641GE, TAD1642GE
Heat Shield for Exhaust Manifold and Valve cower 6951 TAD1640GE, TAD1641GE, TAD1642GE
Turbocharger 6778 TAD1640GE
Turbocharger 7640 TAD1641GE, TAD1642GE
Heat Shield for Turbo 6904 TAD1640GE, TAD1641GE, TAD1642GE
Crankhouse Ventilation 6826 TAD1640GE, TAD1641GE, TAD1642GE
Crank Case Ventilation, closed 6842 TAD1640GE, TAD1641GE, TAD1642GE
Air Filter with Installation Components 6758 TAD1640GE, TAD1641GE, TAD1642GE
Air Filter and Installation Components, Heavy Duty 7641 TAD1640GE, TAD1641GE, TAD1642GE
Muffler, Engine Mounted 6776 TAD1640GE, TAD1641GE, TAD1642GE
Muffler 6872 TAD1640GE, TAD1641GE, TAD1642GE

7747470 - 25 - 25 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

Cooling System
26
DESCRIPTION SEE SEC. NOTES
Oil Cooler, Engine 6907 TAD1640GE, TAD1641GE, TAD1642GE
Belt Guard 7764 TAD1640GE, TAD1641GE, TAD1642GE
Radiator with Connection Components. Pusher Fan 7763 TAD1640GE, TAD1641GE, TAD1642GE
Radiator and Fan. Pusher 6774 TAD1640GE, TAD1641GE, TAD1642GE
Expansion Tank with Installation Components 7643 TAD1640GE, TAD1641GE, TAD1642GE
Protection Cover for Expansion Tank 6870 TAD1640GE, TAD1641GE, TAD1642GE
Water Pump, Thermostat Housing and Water Filter, Radiator Cooling 6805 TAD1640GE, TAD1641GE, TAD1642GE
Belt Transmission and Belt Tensioner Device 6799 TAD1640GE, TAD1641GE, TAD1642GE

7747470 - 26 - 26 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

Electrical System
30
DESCRIPTION SEE SEC. NOTES
Control Panel, DCU 6945 TAD1640GE, TAD1641GE, TAD1642GE
Alternator, singel mounting 7683 TAD1640GE, TAD1641GE, TAD1642GE
Starter Motor 6884 TAD1640GE, TAD1641GE, TAD1642GE
Starter Motor, Components 7746 TAD1640GE, TAD1641GE, TAD1642GE
Control Unit and Connector 6944 TAD1640GE, TAD1641GE, TAD1642GE
Electrical System 6950 TAD1640GE, TAD1641GE, TAD1642GE
Contacts and Sensors 6968 TAD1640GE, TAD1641GE, TAD1642GE
Contacts and Sensors, analog 7688 TAD1640GE, TAD1641GE, TAD1642GE
Electrical Materials, Instrument 6965 TAD1640GE, TAD1641GE, TAD1642GE
Electrical Materials, Instrument EVC-A 7686 TAD1640GE, TAD1641GE, TAD1642GE
LCD Display 7687 TAD1640GE, TAD1641GE, TAD1642GE
Battery Box 4655 TAD1640GE, TAD1641GE, TAD1642GE
Electrical Materials 1963 TAD1640GE, TAD1641GE, TAD1642GE
Electrical Materials 1964 TAD1640GE, TAD1641GE, TAD1642GE
Electrical Materials 1965 TAD1640GE, TAD1641GE, TAD1642GE
Electrical Materials 4415 TAD1640GE, TAD1641GE, TAD1642GE
Electrical Materials 7003 TAD1640GE, TAD1641GE, TAD1642GE

7747470 - 30 - 30 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

Clutch, Elastic Coupling
41
DESCRIPTION SEE SEC. NOTES
Elastic Coupling: 864154 476 TAD1640GE, TAD1641GE, TAD1642GE

7747470 - 41 - 41 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

Miscellaneous Equipment
90
DESCRIPTION SEE SEC. NOTES
Engine Heater, Separately Mounted: 750W 6871 TAD1640GE, TAD1641GE, TAD1642GE
Engine Heater, Separately Mounted: 2000W 6871B TAD1640GE, TAD1641GE, TAD1642GE
Tool Kit 4743 TAD1640GE, TAD1641GE, TAD1642GE
Chemicals: Not sold in North America 1878 TAD1640GE, TAD1641GE, TAD1642GE
Chemicals: For North America only 5431 TAD1640GE, TAD1641GE, TAD1642GE

7747470 - 90 - 90 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

Repair Kits
99
DESCRIPTION SEE SEC. NOTES
Repair Kits 7704 TAD1640GE, TAD1641GE, TAD1642GE

7747470 - 99 - 99 Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE

TAD1640GE, TAD1641GE, TAD1642GE

REF DESCRIPTION SEE SEC.

21 Engine 21
22 Lubricating System 22
23 Fuel System 23
25 Intake and Exhaust System 25
26 Cooling System 26
30 Electrical System 30
41 Clutch, Elastic Coupling 41
90 Miscellaneous Equipment 90
99 Repair Kits 99

7747470 - - TOC Upd: 21 NOV 2005

TAD1640GE, TAD1641GE, TAD1642GE