= \ te | - \_- \ _ Ci Pet 8 Hey “at 2 cwrPart aioe \ Lk . ip Sf Peaetical Exarninat rc 2 5 dod /ip — Mfallofthe simulated porosity (drilled holes only, each Hols assumed to be 3/64 & inch in diamgter) included inkegment 2%of [he simulated fillet weld specimen F1 was sgiéad Out and randomly distributed i a.12 inch tength of this weld{no ~~ additional porosity presenti ies weld waulé bv : 4 1 {A) wunacceplable because the sum of the porosity exceeds the acceptable porosity alowed per inch. yy’ oe my Nee (B) unacceptable because of the porosity , nr at ‘acceptable with the porosity 50 descibed. --—~ ‘27 Lo (0) ‘ceptable because the individual pores are too smat! to consider when it ue t randomly distributed. --“ (E}__qlunacceptable because the porosity is near yf aa If all of the simulated porosity (drilled holes only, each hole assumed to be 3/64 inch in diameter) included in segment 2'of the simulated fillet weld specimen Ft were clustered in less than 1/2 inch of this weld (no additional porosity poset the weld would be: = ~ : (A) acceptable because the ind Mual pores are to0 small to consider 2 te (8) unacceptable because of the porosity” * . ‘yunacceptable because the sum of the porosity exceeds the acceptable {porosity allowed per inch, % ‘Ecceptabie with the poigsity as described W4/ unacceptable because the porosity is linear inch and 4442 inch holes),(3 11/32 inch diameter holes), and/4X1/16 inch diameter Foles) of oy tia weld specimen F1 were spread out and randomly distributed in a 12 inch length of this weld (no additional porosity present), the & If all of the simulated porosity (drilled Foes only) included in segmentsT 1/16 - | weld would be: (A) Sooiabie with the porosity so described. ae (8) Ynacceptable because thy’individual pores in segment 1 are ory tracceptable. ql (c) Peeve because the porosity in segments 2 and 3 are toc small to be ® t Cohsidered ‘ pi \ 0) sficeplable because the porsity in segment 3 isto small oo be ( sf 7 dere . é : BP yet because the porosity exceeds the acceptabie fimits. - oo . et OG + vy, 2 +h, 1 Ab Ftpres he weld would be Ss Eeptable withthe porosity so describes g WF) [paccentsne because the individual pores areltoo si pssiacteplable because of the porosity so described (p) acceptable because the number of pases exceeds the allowable «) ‘acceptable because the porosity is lineaty ———k rex if the entire simulated fillet weld specimen F 1. was specified jp have a fillet size of i 1/16 inch (Note: ignore porosity and all other discontinuities}, the weld would be: acceptable because the w ceinigement. unacceptable because of yndersize acceptable because an undeimun of 1/8 inch is allowed Xe + unacceptable because no yadenua is allowed x: a “acceptable because an doug V4 6 inchis acceptable!) SX ifthe entire simulated filet weld specimen F1 was specified to have 43/8)nch <1! size and was welded transverse to the primary stress of the member reall (> porosity), the weld would be: (A) ylacceptable because it has at least’a 3/8 inch fillet weld for the compete fength. : pi A macceplable because undercut exceeds 0.010 inch inch> 0.016 inch -— — (C) Yunacceptable because the pofasity exceeds the allowable, ... : 0) © Penacceptabie because the weid is larger than specified. cceptable because undercut-does nol exceed 1/32 inch. fos ifthe simulated metal, the weld: (A) pall be visually inspected immediately after the weid is co 8) pal be visually inspected immediately after the completed wold has led to ambient temperature) | (C) ghall be visually inspected not move than 48 hours after the completion of weld, : tet weld un specimen F1 was welded on ASTM A517 base (0) ft have final visual inspection not less than 24 hours after the | is mipletion of the weld and the weld is cooled to ambient. ‘ - ; Bb Ye have final visual inspection not less than 48 hours after the >} t t | Completion of the weld and the removal of preheat,ah aie cwrPart 8 Ye Evaluating only the simulated bend specimens marked A (a root bend) and B{a face bend) that were made [rom a limited thickness welder qualification test, the weldex (A) __ is qualified because the discontinuity is less than the allowable criteria. > i not qualified because the discontinuity exceeds the allowable eriteria.?, discontinuities is tes3 19 the allawable criteria. (D) yeent not qualified because the sun of discontinuities of beth bend A and ‘bends B excteds i the allowable criteria. (e) Jews qualified because the discontinuity is less than[1/5 inch dd€p| 9.;, The discontinuity on the welder qualification bend specimen D is net caused by 77 — incomplete fusion or stag. The inspector shall: — (A) _ nobdualily the welder because the discontinuity does not meet 6 allawablecriteda qualify the welder because the discontinuity is less than 1/4-inch total length. (C)"—-qualify the welder bécause bend D was disregarded and another bend. | specimen (specimen marked C--also a root bend) was cut from the original weldment and was bent in place of “D". (D) _ qualify the welder because the discontinuity was, caused by a gri defect. x (E) None of the above, pg Lott Right End End ‘ . (earn Sketch of Groove Weld Sample Showing Left and Right Ends ‘ (5 On the simulated groove weld specimen (G1, G2, G3, or G4), which selection below is closest to the maximum measurable undercut? _ ah (A) 164 inch Y\> =e 432 inch 9 5 6 3/64 inch 74s 416 inch / ae y =Cw Pat 8 G3. of G4), which selection On the simulated groove weld specimen (G1. G: below is closest to the maximum depth of the measurable underfit? (A) There is no underfill, only undercut Wd inch. > fi? 4/32 inch $64 inch 1/16 inch. On thé simulated groove weld specimen (G1, G2, G3, or Ga), what is/are thi discontinuity(ies) lagated approximately 2-3/8 inches from the ight end? i (A). Grestrike) Gy (8) Cepaten ae era (0), “Geese eintorcemendx 6 2 (©) Cate te and nderout Gy (E) pone of tne above spilt You are.inspectirig the welding on a job where the welders are using SMAW wilh a tow hydrogen electrode on A516-Grade 70 steel. As you review the Welding ‘Procedure Cusmeater Teck Record (POR), which of the following shoutd appear | online 6 of the PAR (use line 6 of Appendix | ia the Book of Specitcationsy? y vi | (A) ASS. . de : (8) E7014 Ae 15, oy? \ os’ Ero yr €) ast 14. — What shall be completed prior to performing.a visual inspection of a weld? femove slag and clean the weld bead. (8) Measiire tes Gridercut at the toe of the welds Ch weld profle and effective throat of the weldey {(D} AMeasure the size ofthe weld, (E) Perform any desired NDE tests, oe,the weidis a) cause the prima 2S very little oft acceptable be the weld carri z CW Pan GY onthe si wlaled groave weld Sb8CIMEN (G1, G2, G3, or G4), the weld wag ~ « made parallel to the Biimary stress\ ¢) 1 Stes is parallel to the weld and therefore he applied load 7." we electrode is not a group 4'or an AS.18 electrodeltilegy 2 (C) The etectode is not an all position electrode and therefore cannot be wsedpd inthe 3G position, * : a x lhe.thickness :ange quaiiied is incorrectly tist d thickness Answers (A) and (8) are correct thus making the welder performance qualification record GPR) Incorre: . ‘ wpe am Convexity is not i mited by the weld iransitions smoothly into iSt, 32, 65, oF G4}, there are atleast © and 1-172 inches fy ‘0M the right end of id is fhe weld acreptable or , (A) he weld is unacceptable. x &3 a) size; the weld is unacceptable. Ge (cy Excess reinforcement and undercut; (0) FE) Under and undercut; the weld is una, widest and undercuGn the simutated groove weid specimen (G1, G2, G3, or G4), the weld is to the direction of the primary stress in the part the fi Ne reinforcement height is greater than that allow! he welds unaccéptable because of arc strikes XK (4) Weld ch of Fillet Weld Sample Faci imbered side of the simulated T. ug numbered site. facing you, measure th ing from the left end of the sl 2 1/4 inches of the Weld. Which of the following ee eee inches of the statements is true for this area and weld orientatios Joint fillet weld specimen (F2 inches from the right en is the filet weld size at that point if no underrun is allowed? 418 inch id of the joint. Whatcwi Pat B 21. A welder was qualified using the SMAW welding process or sina Schedule 40 ‘ASTM A108 Grade B open root pipe in the 6G position. Is the welder qualified to weld a S-inch Schedule 80 ASTM A106 Grade B open roct pipe in the 26 position using the same electrodes? ° (A) ‘Not quatitied: the welder is qualified for the pipe size but not qualified for 1 2G pasition. = -—* (B) Ruaiiied, the weider is quatitied for al positians:because of the 6G test 1 any pipe size over S-inches in diameter Not qualified: the welder is qualified for all posilions but Tat quatifed for” pipe sizes that are over 4-inches in diame! Wualified, the welder is qualified for all positions and for unlimited wall thickness, with or without backing Ay “(oy (E) fot qualified; the welder is qualified-only for the position and the diameter jad for the specific qualification test. 22. Awelder was qualified on €-inch Schedule 120 ASTM AS3 Grade B pipe with a 60" open root joint in the 6GR position. Is the welder qualified to weld 10-gauge 4 Ab (0.135-inch thick) ASTM A524 Grade II sheet in the 1G position? : eH) ASTM, A524 Grade Iistieetinthe 1 poston Ab Gp The welder snot quaiied fora malarial less, then 3/46 inch TREK. (8) Ws ‘welder is qualified for sheet and plate in the 1G position and for jickness of 4/8 inch arid over. : vane on (C) Pathe weider is quatified because both AS3 and A524 are Goup| steel. (D) The welder is not qualified because an open root 60’ jeint on 10 gauge is too thin to preparer, (E) Y The welder is not qualified because the welder is only qualified for pipe and tube in the GGR positiony 23. Ona review of a completed Procedure Qualification Test Record (using the format of Appendix I) — line 1 lists ASTM.AZ09 Grade 36 as the base metal; fine 24 lists 62,645 psi; and line 25ilists 63,793 psi. Is this procedure qualified or unqualified? s + (A) nquaifed because the A70S Grave 36 base metal requires special Cc ___"procedures-te-match the notch toughness of ifie base metal, __— Qualified because the tensile strength is within the range fist ) . om Grade 36, _ eee (©) WAwAlified because the inspector can't see the rest of the Procedure aliication Test Record. 7 (D) (XQualified because the yield strength is above that listed for A709 Grade 36. (E) ,Unqualfed because the tensile strength did not meet the required minimum strength for A709 Grade 36.%y 24m. With the odd“humbereg Side of the simulated T-joint fillet weld Specimen (F3, F5, 2 F-7, of F9) facing you, measure §-1/2 inches from the lef end. Which selection is =~ - \closestto the size(s) of the legs of the fillet wea 2 the : 1V2.ingh x 5/8 inc, (a I: he “Ae (B) SMB inch x YRinch ~— hee fe (C) __ $B inch x 3/4 inch My inch ee é. ws With the odd aumbered si he simulated T-joint filet weld specimen (F3, £5, F7, of FS) facin. iaasure from the left end of the weld between 3/4 inch 4 and 1-14inch. The weld in this area is: a) ‘nacceplable because of excess undercut ¥ 9 (8) unacceptable because of excess overlap, © (C) unacceptable because of excess convexity “%, 5 A (D) unacceptable because of excess concavity.¢ . (E) acceptable in this lacation; no rejectable defects are visible. 3 Using the simulated bend specimens, it segment B was removed from an 8 inch diameter Schedule 40 ASTM AG3 Grade B pipe, the bend cpecace 4 (A) acceptable because the two discontinuities at the toe of the weld on the : face bend are too small (under 1/8 inch) to reject the weld acceptable because there is no corner crack. + Scceptable because the bends approximately 180% acceptable because (A), (B) and (C) are true {E) ~ unacceptable for other reasons. eet With the even numbered side of the simulated fillet weld specimen (F2, “F4, F6, or F¥) facing you measure the weld size. The welding symboi for this Wen ebecifies @ S/16-inch fillet weld which runs paral to the primary stress, $ Which of the following statements is true for this, weld and orientation? Lye. fake « HAY The weld is acceptable. . BO" {BY The weld is unacceptable because it ha 1S EXCESS Corivexity, ay The weld is unacceptable because the undercut is too deep, Cs The weld is unacceptable because itis undersized. {8)~ The weld is unaccey Plable because it has unacceptable undercut and ig under size. °CWI Part B 28 ‘On the odd numbered side of the ‘si nulated Tjeint fillet weld specimen (F3, FS, £7, or FS) facing you. the welding direction(s) of travel (weld progressicn) is indicated by the.bead appearance of the simulated fillet weld. What was(were) the welding direction(s)? UB)“ It was welded ieft to right for the complete weld UB} It yas welded right to left for the complete weld. $27 tas welded in both directions; first it was welded left to ughi iv tire uals and then right to tefl o the crater where the weld was ended without filling the crater. [DL It was welded in both directions, first it was welded right to left to the crater and then left to right to the crater where the weld was ended without filing the crater. (€) None of the above because it is impossible to tell the direction of welding from the simulated specimen. (al With the odd numbered side af the simulated T-joint fillet weld specimen (F3, F5, : F?, of F9) facing you, measure from 4 to 4.3/4 inches from the left end. What } discontinuities exist in that area? (A) undercut (8) porosity and overlap {C) concavity (0) convexity.» Ley j . (E) overlap with convexity; With the even numbered side of the simulated T-oint filet weld specimen (F2, F4, 6, of F8) facing you and measuring from the left end, what discontinuity(ies) exisl(s) between 1-3/4 inches and 2-3/4 inches in the weld or adjacent base ‘etal that would make’the weld unacceptable? (A) are strike and undercut (8) are strike ' (C) spatter and undercut (0) undercut — F (E) No discontinuity is present in the specified area.CWi Pat B \t there is weld spatter present at the termination point (crater) of the last weld pass on the add numbered side of the simulated T-joint filiet SMAW specimen (F3, FS, F7, or F9) facing you, what is the most iikely cause? (A) sing an are voltage and weld current that were too low ¢ BE Aion are, which made the are unstable resulting In are binw (C) YéNot enough preteat tor the ambient temperature, (D) {AThe wrong flux on a tow hydrogen electrode. (E) Qshere isno Spatter in this area of the weld. Inspecting the odd numbered side of the simulated horizontal position fillet weld Specimen (F3, F5, F7, of F9) facing you, what Wauld you expect to be entered on lines 3, 4, §, 6, 10 and 13 respectively of the Welding Procedure Qualification Record (POR) (Appendix |}? (A) line 3: Semi-automatic lined: 26 fines: A520 {B45 3 . Aine @ E71T-1 line 10: Single Pass line 13: NA : XO) line 3 Manual fine 4: Vertical line 5: A520 y line 6: E71T-1 * line 10° Single Pass line 13: Down (C) line 3: Semi-automatic line 4: Horizanta line 5: A520 x tne 6 E711 tine iccHulipio time 13. NA Ko line 3: Manual line 4:_ Horizon line $: A5.20 line 6: E71T-1 line line 13: NA AA Pine 3: Semi-automatic fine 4: 2F line 5: A520 Aine 6: €71T-1 line 10: Multiple pass line 13:NA 2. A fe V-groove weld joint procedure is to be qualified using 3/8.inch thick . ASTM A570 Grade 45 plate. Which of the following tests are required 10 be “listed on the Procedure Qualification Test Record per Appendix XII? (A) ultrasonic or radiographic , 2 face bends, 2 root bends, 2 reduced section 4 tension > # ” ~— tension we sual. plus ultrasonic or radiographic , 2 face bends, 2 root bends, 2 Teduced section tension 7 ear eae n A (C) visual, — ultrasonic or radiographic, 2 reduced-section tension, 2 face Qu 4 Bends, 2 rant hands, 4 site bends ¥ (©) ASTM AS70 Grace 43 is a prequalified material and therefore no POR or : WPS is tequired. 3X . . (©) Noneofthe above, -CWI Pat B. fay With the even numbered side of the sunulated T joint fillet weld specimen (F2, Fa, 6, of Fé) facing you, measure the weld size. The fillet weld on this specimen was undermun by the welder, In accordance with Part B Examination Book of Specifications, what is the maximum weld size this weld meels? (Aj 3/16 inch ; t (B} V4 inch + pe lah, | % wr 5116 inch (0) V8 inch AE) Unmeasurable because of the undercut, (35, On the even numbered side of the simulated Teint fillet weld specimen (F2, F4, (CY F6,0r F6) facing you, the maximum undercut measures : (A) 64 inch or less (y — (8) Weinch «y (C) 3164 inch {0} $164 inch 4 (€) "greater than 5164 ncn WAS Le Please refer to the photographs inc'uded in the test kit when answering questions 36 through 41, oe What NOE method is being shawn in photographA?— . _ (A) water washable, fluorescent liquid penetrant testing (8) post emulsifiable} fluorescent liquid penetrant testing . {C) solvent removable, fluorescent liquid penetrant testing, 0) penetrant fésting— u Ve i 3G What magnetic partic! incomplete fusion (8) lametiar tearing (C)_ 7 elongated linear porosity x : " CE) _ incomplete penetialion on the root pass ication is shown in photograph C? fog of the face reinio.cwl Pan 8 28--" What type of transducer is being used in the ultrasonic test illustiated in photograph 0? C straight bea "ee, (BLT argiebeam } ' (CE) cscan, , : (©) shearbeam, {€) cannot be determined, _---What discontinuity is revealed by photograph B? (A) longitudinal,toe crack \ (8) __ transverse throat crack longitudin (©) longitudinal linear porosity {E) transverse crack ¥ the liquid penetrant indication shown in » gat indication would mos! licely be detected with the yoke positioned as shown in photograph G? | (€) rounded indications (2) nén retevant indications : (§) subsurface indications What type of transducer is bei ing used in the ultrasonic test illustrated in photograph E? fetni| lege! wyeo oe eres aye) C Cl wy stud a zi oat ag ngcw Pad B 42, Examine the simulated unbroken reduced section tension specimen, assume that itis taken from a welding procedure qualif ication test, and assume that it {ractured at 25,500 pounds of lagd. What should you enter tn Line 2Aof Appendix (select the Closest answer)? (A) 54,370 psi (8) 61.740 psi (C) 79,930 psi (0) 87,930 psi {E) 118,600 psi ve A Hi Using the simulated reduced section tension test specimen that has been taken from a welding procedure qualification test that was welled on ASTM A572, Grade 65 with ECAW EATT1-Ni, Assume that the tensile specimen fattaes at an ultimate load of 26,750 pounds, Will thefersle sensor the specimen qualify the welding procedure specification (A) _ No, the fracture load was less than the calculated US, (8) _No, the fachuce load was too high yee (Kees) fracture occurred above the Utada > Kes. ab > SBecified mninimum UT ®)_\Wo,Traatinaaes ww {E) Yo, yield strength is iower than UTS. 6 "On aweld Fequiring surface finishing by grinding, grinding marks shat CD (A) _Kbe finished in any direction, 2S (©) Re finished transverse tothe direction of primary stress (C), bedtinished paraltel to the direction of primary stiess if over126 micro Lv” * Unches, (0) pact exceed a roughness value 250 micro inches (v. meet the requiremerits of both (C) and'(D) 45, Whatis the minimum base metal is 5/8 incl footnote.) Preheat temperature for API SLX Grade X42, when the ‘ h thick and the base meiai iemperature i (28°F? (Hint: see (A) None {B) 50°F 70° F . (D) 150° F 2 (E) 225°C(A) 36 inch {8} V4 inch (Ch 3/8 ncn op (E) 58 inch - Bilbo { pel ae ws LE be Qrted oes by Gt met ihe aT : \¢ 7 a ” Ons CQ cot 48 Fa Cabs here — CWI PartB For the joint designation 8-U2-S, what is the minimum permissibte root opening i-up? . fey fp @ ute AT pecs £ Chentig One, lus hort sreeol et mea “ lke fas