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Zy05286 1212

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0% found this document useful (0 votes)
72 views20 pages

Zy05286 1212

Uploaded by

gael
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Illustrated Parts List

ZY05286
December 2012
Contents
How To Use The Illustrated Parts List .................................................................................................................................................. 3
AIR SYSTEM ........................................................................................................................................................................................... 4
CLUTCH HOUSING ASSEMBLY ........................................................................................................................................................ 5
CLUTCH SERVO ASSEMBLY ............................................................................................................................................................. 6
FRONT BEARING COVER ASSY. ...................................................................................................................................................... 7
FRONT CASE ASSY............................................................................................................................................................................... 8
INPUT SHAFT ASSY............................................................................................................................................................................ 10
LAYSHAFT ASSY. ............................................................................................................................................................................... 11
LRC ASSY. ............................................................................................................................................................................................. 12
MAINSHAFT ASSY. ............................................................................................................................................................................. 14
REAR CASE ASSY. .............................................................................................................................................................................. 16
REVERSE IDLER SHAFT ................................................................................................................................................................... 17
SELECTOR ASSY. ............................................................................................................................................................................... 18
SPEEDO HOUSING.............................................................................................................................................................................. 19

2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit
the interactive Electronic Parts Catalog at [Link]

Model Designation or Nomenclature


• For information regarding Model Designation and Nomenclature, visit
[Link]

Kits and Assemblies (K/A's)


• Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service
problem.
• Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies


A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies
K- Part numbers beginning with the letter 'K' are kits that are not assembled
T - Part numbers beginning with the letter 'T' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
• Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).

Illustrations
• Illustrations show parts in assembly groups.
• Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
• Notes are included on illustrations where additional information is needed.

Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with
the following categories
• Item Number - corresponding with numbers on illlustrations for part identification.
• Current Part - indentifies part as it is available for service.
• Description - specifies part name or description.
• Replaced Part - specifies part number of replaced part.
• Quantity - quantity required for assembly.
• Notes - defines unique characteristics or requirements.
• Kits/Assy's Where Used - indicates Kits or Assemblies that contain a particular part.

3
Group: AIR SYSTEM

2
3
9
4

10 8

2
7

6
5

TZ0650

AIR SYSTEM
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
0 U8883587 AIR SYSTEM WITH PPA 1
1 X8883499 SWIVEL ELBOW X8881591 1
ADAPTOR
2 X8881545 NYLON TUBE 6 MM 1
3 X8877156 STRAIGHT ADAPTOR 1 3/8 - M10

4 X8880846 ELBOW ARTICULATED 1


5 8876407 CLAMP HOSE 1
6 GX8880151 SCREW SPIRAL 2 M6X16
7 8880633 MOUNTING BRACKET 1
8 X8881538 STRAIGHT 1
ADAPTOR(BSP-TUBE
6MM)
9 X8880109 FILTER REGULATOR 1
10 GX2013517 1/8 PIPE PLUG SPECIAL 1

4
Group: CLUTCH HOUSING ASSEMBLY

4
8 7
6

5
1

TZ0651

CLUTCH HOUSING ASSEMBLY


Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
0 U8883575 CLUTCH HOUSING 1
ASSEMBLY
1 8883574 CLUTCH HOUSING 1
2 8879032 INSPECTION COVER 2
3 GMX-8- SCREW HEX FLANGE 10 M18X70
1806 HEAD
4 X8878820 SEALING 2
5 GMX-8- BOLT 2 M10X40
1079
6 8883628 SHAFT CLUTCH RELEASE 1
LEVER
7 8883572 LEVER CLUTCH RELEASE 1
8 X8878818 BUSH 1
9 8879023 PLASTIC CUP 1

5
Group: CLUTCH SERVO ASSEMBLY

TZ0649

CLUTCH SERVO ASSEMBLY


Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
0 U8883576 CLUTCH SERVO 1 INCLUDES X8883630 & GMX-8-0850
ASSEMBLY (4)
1 X8883630 CLUTCH SERVO 1
2 GMX-8- BOLT 4 M8X20 LG FLG HD
0850

6
Group: FRONT BEARING COVER ASSY.

FRONT BEARING COVER ASSY.


Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
0 U8876476 FRONT BEARING COVER 1 INCLUDES 8876475 & X8870760
ASSY.
1 X8870760 OIL SEAL 1
2 8876475 FRONT BEARING COVER 1
3 GMX-8- SCREW 5 M10X25 HEX FLG HD
1089

7
Group: FRONT CASE ASSY

FRONT CASE ASSY


Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
0 U8883635 FRONT CASE ASSY. 1
1 8882600 FRONT CASE 1
2 X8877743 O-RING 2 11.1 1D X 1 .6 DIA
3 GX8872917 ROTATION PIN O/D FORK 2
4 GMX-3- WASHER SPRING 2 M8
0801
5 GMX-8- SCREW 2 M8X20
0811
6 GX20815 LIFTING EYE 1
7 GMX-8- SCREW 4 M10X30 HEX FLG HD
1091
8 X8870542 DOWEL 2 8,0 DIA X 16
9 8877430 OIL TROUGH 1
10 X8872604 SCREW 2
11 8882415 BUSH 1 FOR MAIN SELECTOR SHAFT
12 8877431 OIL TROUGH 1
13 8874473 SCREW 3
14 GMX-9- NUT 15 M10X1.5
1005
15 GMX-8- BOLT 3 M10X40
1079
15 GMX-8- BOLT 15 M10X58
1080
16 GX8870278 CUP PLUG 1
17 GX8880554 BEARING COVER 1
LAYSHAFT
18 8870590 GASKET 1
19 GX8870259 DETENT COVER 1
20 8880622 SPRING COMPRESSION 1
21 GMX-8- SCREW GMX-8-0801 2 M8 X 16
0819

8
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
22 GMX-8- SCREW 4 M12X25 HEX FLG HD
1240

23 X8880519 WASHER-FILL/DRAIN FL 2
24 GX8874941 MAGNETIC PLUG 2 M24

25 GMX-8- SCREW 6 M12X25 HEX FLG HD


1088
26 GX8881616 PTO PROVISION COVER 1
27 8873654 PLUNGER-NEUTRAL 1

9
Group: INPUT SHAFT ASSY.

INPUT SHAFT ASSY.


Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
0 U8883278 INPUT SHAFT ASSY. 1
1 8877318 SYNCHRO FLANGE 1
2 8883277 INPUT SHAFT 1
3 X8872593 INPUT SHAFT BEARING 1
4 8877692 SPACER - GRADED 3.10 1 PACK: U8877691
4 8877693 SPACER - GRADED 3.15 1 PACK: U8877691
4 8877694 SPACER - GRADED 3.20 1 PACK: U8877691
4 8877695 SPACER - GRADED 3.25 1 PACK: U8877691
4 8877696 SPACER - GRADED 3.30 1 PACK: U8877691
4 8877697 SPACER - GRADED 3.35 1 PACK: U8877691
4 8877698 SPACER - GRADED 3.40 1 PACK: U8877691
4 8877699 SPACER - GRADED 3.45 1 PACK: U8877691
4 8877700 SPACER - GRADED 3.50 1 PACK: U8877691
4 U8877691 SPACER - GRADED PACK 1
5 X8877706 CIRCLIP 1

10
Group: LAYSHAFT ASSY.

LAYSHAFT ASSY.
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 U8881272 LAYSHAFT ASSY. 1
2 X8875587 BRG. ASSY 2
3 8872210 DISTANCE PIECE 1
4 U8877534 CIRCLIP GRADED PACK 1
4 X8870370 GR.C/CLIP 40 DIA. X 2.12 1
MM
4 X8870371 GR.C/CLIP 40 DIA. X 2.07 1
MM
4 X8870372 GR.C/CLIP 40 DIA X 2.02 1
MM
4 X8871536 GR.C/CLIP 40 DIA. X 1.97 1
MM
4 X8871537 GR.C/CLIP 40 DIA. X 1.92 1
MM
4 X8871538 GR.C/CLIP 40 DIA. X 1.87 1
MM
4 X8871539 GR.C/CLIP 40 DIA. X 1.82 1
MM
4 X8871540 GR.C/CLIP 40 DIA. X 1.77 1
MM
5 F88891 SHIM 1
5 F88892 SHIM 1
5 F88893 SHIM 1
5 F88894 SHIM 1
5 U8877535 SHIM PACK 1
5 X8882272 SHIM 1
6 8875879 SPACER 1

11
Group: LRC ASSY.

LRC ASSY.
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
0 U8883620 LRC ASSEMBLY 1
1 U8883621 LRC HOUSING 1
2 X8870542 DOWEL 4 8,0 DIA X 16
3 8879034 DIRT SHIELD 1
4 X8881481 OIL SEAL 1
5 8883624 SELECTOR SHAFT 1
6 X8878908 SPRING WASHER FINGER 1
7 8882813 SPACER 1
8 8883627 LEVER OUTPUT 1
9 8883626 LEVER INPUT 1
10 X8879204 INA DETENT 2
11 X8874450 CIRCLIP 1 [Link]
12 8876566 SPRING RETAINER- 2
BOOSTER
13 8880638 SEAL 1
14 GMX-8- BOLT FLANGE HEAD 2 M10X50
1086
15 X8871378 DOWEL 1 10,0 DIA X 44
16 GMX-8- SCREW 5
0847
17 8880477 END CAP 1
18 X8880639 O-RING 1
19 GX8882812 LRC SHAFT- INPUT 1
20 X8878910 CIRCLIP 1
21 X8878914 OIL SEAL 1
22 8880986 DETENT PLUNGER 1
23 GX8870259 DETENT COVER 1
24 8870590 GASKET 1
25 GMX-8- SCREW 2
0848
26 GX8871486 EXPANSION PLUG 1
27 MX-11- SCREW 1 M6 X 10 SKT HD SET
0601
28 8883619 INTERMEDIATE PLATE 1
LRC
29 GMX-8- BOLT 4 M10X40

12
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1079
30 8880315 NEUTRAL SWITCH 1
31 8871098 SPRING-REVERSE 8881592 1
DETENT
32 X8879040 PPA ASSY 55/20 LIFTER 24 1
33 8873645 SPRING COMPRESSION 8873735 1
34 GMX-8- SCREW 4 M10X30 HEX FLG HD
1091
35 X2014210 BREATHER 1
36 8883563 CROSS GATE HOUSING 1
37 X8881871 BUSH FLANGED 1
38 8883566 INNER STRIKING LEVER 1
39 8883565 SHAFT CROSS GATE 1
40 GMX-9- NUT 2 M10X1.5
1005
41 8883625 INNER STRIKING FINGER 1
42 X8883564 BUSH 1
43 GX8876411 OUTER LEVER 2
44 8881876 DIRT SHIELD 1
45 GMX-8- SCREW 1 M8X65 HEX FLG HD
0858

46 8876345 BOOSTER SPRING 1

13
Group: MAINSHAFT ASSY.

MAINSHAFT ASSY.
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
0 U8883295 MAINSHAFT ASSY. 1
1 8876605 MAINSHAFT 1
2 X8872236 NEEDLE ROLLER BRG. 1
ASSY.
3 8880491 GEAR MAINSHAFT 3RD 8876905 1
4 8877316 SYNCHRO FLANGE 2
5 8877313 SYNCHRO RING 2
6 X8870356 ROLLER 6
7 8870352 PLUNGER 6
8 8870444 SPRING COMPRESSION 6
9 8875128 FIXED HUB 3RD/4TH 1
10 8875374 SLIDING SLEEVE 1
11 8876906 GEAR MAINSHAFT 4TH 8880086 1
12 X8872233 NEEDLE ROLLER BRG. 1
ASSY
13 8882868 SLEEVE MAINSHAFT 1
BEARING
14 U8882558 GRADED CIRCLIP PACK 1
14 X8870534 [Link] 46 DIA. X 2.10 1 PACK: U8882558
MM
14 X8870535 [Link] 46 DIA. X 2.05 1 PACK: U8882558
MM
14 X8870536 [Link] 46 DIA. X 2.00 1 PACK: U8882558
MM
15 X8870180 NEEDLE BEARING 1
16 8880088 GEAR MAINSHAFT 6TH 1
17 8877317 SYNCHRO FLANGE 1
18 8877314 SYNCHRO RING 2
19 8875127 FIXED HUB 5TH/6TH 1
20 8875375 SLIDING SLEEVE 1
21 U8877531 GRADED CIRCLIP PACK 1
21 X8870370 GR.C/CLIP 40 DIA. X 2.12 1
MM
21 X8870371 GR.C/CLIP 40 DIA. X 2.07 1
MM
21 X8870372 GR.C/CLIP 40 DIA X 2.02 1
MM
14
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
22 X8870305 NEEDLE [Link] 1
ASSY
23 X8872236 NEEDLE ROLLER BRG. 1
ASSY.
24 8876904 GEAR MAINSHAFT 2ND 8881310 1
25 U8882160 SYNCHRO PACK 1
D.C.1ST/2ND
26 U8876620 GRADED CIRCLIP PACK 1
26 X8876597 CIRCLIP [Link]. 65 X 4.15 1 PACK: U8876620

26 X8876598 [Link]. 65 X 4.10 1 PACK: U8876620


26 X8876599 [Link]. 65 X 4.05 1 PACK: U8876620
26 X8876600 [Link]. 65 X 4.00 1 PACK: U8876620
26 X8876601 [Link]. 65 X 3.95 1 PACK: U8876620
27 8882159 GEAR MAINSHAFT 1ST 1
28 X8870177 NEEDLE ROLLER BRG. 1
ASSY
29 8876602 HUB FIXED REVERSE 1
30 U8882193 GRADED CIRCLIP PACK 1
30 X8870378 [Link].60 X 2.10 1
MM
30 X8870379 [Link].60 X 2.05 1
MM
30 X8870380 [Link].60 X 2.00 1
MM
31 X8870178 NEEDLE ROLLER BRG. 1
ASSY
32 8872013 GEAR MAINSHAFT 1
REVERSE
33 X8877197 BRG.M/S OUTPUT INT 1
SPACER
34 8875385 ROTOR TACHOGRAPH 1
35 GX8870572 DIRT SHIELD 1
36 8873969 COUPLING FLANGE 1
37 GX8870564 MAINSHAFT NUT 1 M33

15
Group: REAR CASE ASSY.

REAR CASE ASSY.


Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
0 U8882358 REAR CASE ASSY. 1
1 GX8874026 LIFTING EYE 2
2 8882322 REAR CASE 1
3 GX8880554 BEARING COVER 1
LAYSHAFT
4 GMX-8- SCREW 4 M12 X 25 HEX FLG HD
1239

5 GX8870278 CUP PLUG 1


6 GX2771532 SWITCH REVERSE / 1
RANGE
7 5568510 O-RING 1
8 X8880496 CORE PLUG 1 [Link]

9 X8881424 CIRCLIP 1
10 GX8881616 PTO PROVISION COVER 1
11 GMX-8- SCREW 6 M12X25 HEX FLG HD
1088
12 X8870543 DOWEL 2 16,0 DI X 30,5
13 8874473 SCREW 2
14 8874494 PLATE OIL RETENTION 1
15 8882415 BUSH 1 FOR MAIN SELECTOR SHAFT

16
Group: REVERSE IDLER SHAFT

3 2 1

2 4 5 4

TZ0007

REVERSE IDLER SHAFT


Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 8883246 REVERSE IDLER SHAFT 1
2 8870343 THRUST WASHER 2
3 8880489 GEAR REVERSE IDLER 1
4 X8872478 NEEDLE ROLLER BRG 2
5 8872479 SPACER 1

17
Group: SELECTOR ASSY.

SELECTOR ASSY.
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
0 U8875939 SELECTOR BLOCK 1 INCLUDES 8874755 & X8870277
0 U8882219 SELECTOR ASSY. O/D 1
1 8882060 SELECTOR SHAFT 1
2 8876394 SELECTOR KEY 1
3 8876395 INTERLOCK KEY 1
4 8875503 FORK REVERSE 1
5 8882620 FORK 1ST/2ND 1
6 8882619 FORK 3RD/4TH 1
7 X8870277 DOWEL 1
8 8873691 SCREW 1 M10X23 HEX HD
9 8874755 SELECTOR BLOCK 1
10 8877718 SELECTOR OVERDRIVE 1
11 8881826 FORK OVERDRIVE 1
12 8882321 OVERDRIVE SHIFT PAD 1

18
Group: SPEEDO HOUSING

SPEEDO HOUSING
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
0 U8874938 SPEEDO HOUSING ASSY. 1
1 8877755 SPEEDO HOUSING 1
2 GMX-8- BOLT 1 M10X45 HEX FLG HD
1093
3 GMX-8- SCREW 1 M10 X 30 HEX FLG HD
1092

4 X13711 OIL SEAL 1


5 GMX-8- SCREW 2 M10X30 HEX FLG HD
1091
6 GX8882393 SPEEDO SENSOR 1 25 MM

19
20

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