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Batch Process Sequence

The document outlines the steps for manufacturing vessel processes which include pressurization, initial line draining, water for injection (WFI) filling, cooling, heating, media mixing, product transfer, cleaning, rinsing, air flushing, sterilization, drying, and nitrogen blanketing. Each process involves opening and closing specific valves and monitoring temperatures or pressures over set periods of time to complete the required steps.
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0% found this document useful (0 votes)
40 views2 pages

Batch Process Sequence

The document outlines the steps for manufacturing vessel processes which include pressurization, initial line draining, water for injection (WFI) filling, cooling, heating, media mixing, product transfer, cleaning, rinsing, air flushing, sterilization, drying, and nitrogen blanketing. Each process involves opening and closing specific valves and monitoring temperatures or pressures over set periods of time to complete the required steps.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Manufacturing Vessel Process Step

Manufacturing Vessel Pressurization Start


Step-1 Open Air Inlet Valve
Step-2 Fill Air inside the Vessel
Step-3 Closed All Other Valves of Vessels
Step-4 Fill Air Till Design Pressure of Testing
Step-5 Wait For 15 Min
Step-6 After 15 Min the Pressure Cycle Complete
Step-7 Release the Air to Depressure the Vessel
End

Manufacturing Vesse Initial Line Drain Start


Step-1 Open Vessel Jacket Valve
Step-2 Water Drain Through Jacket
Step-3 Jacket Volume Completely Drain
Step-4 Close Vessel Jacket Valve
End

Manufacturing Vesse WFI Filling Start


Step-1 Vessel Inlet Valve Open
Step-2 Water Filling in Vessel Through Spray Ball
Step-3 Vessel Volume Achieved
End

Manufacturing Vessel Cooling Step Start


Step-1 Open Cooling water Valve
Step-2 Cooling Vessel till Ambient Temperature
Step-3 Temperature Achieved
Step-4 Continue Till 5 Min
Step-5 Close Cooling water Valve
End

Manufacturing Vessel Heating Step Start


Step-1 Open Steam Valve
Step-2 Heating the Vessel till Heat Setpoint
Step-3 Temperature Achieved
Step-4 Continue Till 5 Min
Step-5 Close Steam Valve
End

Manufacturing Vesse Media Mixing Process For


Batch Start
Step-1 Start Mixer
Step-2 Keep Running
End

Product Transfer From Manufacturing Vessel to


Holding Vessel Start
Step-1 Open Nitogen Valve
Step-2 Purge Nitrogen inside Vessel
Step-3 Open Vessel Bottom Valve
Step-4 Pass Media Through MFG Vessel To Holding Vessel
Step-5 Open Holding Vessel Inlet Valve
Step-6 Media Transfer Completed
Step-7 Nitrogen Flushing Continue
Step-8 Close Vessel Bottom Valve
Step-9 Close Holding Vessel Inlet Valve
End

1of 2 Prepared By:Raviprakash


SHREE KIRSHNA KESHAV LABORATORIES

Manufacturing Vessel Process Step


Manufacturing Vessel Cleaning with WFI Water Start
Step-1 Vessel Inlet Valve Open
Step-2 WFI Water Filling in Vessel Through Spray Ball
Step-3 Vessel Volume Achieved
Step-4 Start Recirculation with Pump
Step-5 Recirculation for 5 Min
Step-6 Open Vessel Drain Valve
Step-7 Drain Complete Water
End

Manufacturing Vessel Rinsing with WFI Water Start


Step-1 Vessel Inlet Valve Open
Step-2 WFI Water Filling in Vessel Through Spray Ball
Step-3 Vessel Volume Achieved
Step-4 Start Recirculation with Pump
Step-5 Recirculation for 5 Min
Step-6 Open Vessel Drain Valve
Step-7 Drain Complete Water
End

Manufacturing Vessel Air Flushing Start


Step-1 Air Inlet Valve Open
Step-2 Pass Air Through Complete Pipeline and Vessel
Step-3 Air will Dry the Pipeline and Vessel
Step-4 Open All Drain Valve
Step-5 Pass Air for 5 Min
Step-6 Close All Drain Valve
End

Manufacturing Vessel Sterilization Start


Step-1 Open Steam Valve
Step-2 Sterilize the Vessel till 122 Deg.C
Step-3 Temperature Achieved
Step-4 Continue Till 15 Min
Step-5 Close Steam Valve
End

Manufacturing Vessel Drying Start


Step-1 Air Inlet Valve Open
Step-2 Pass Air Through Complete Pipeline and Vessel
Step-3 Air will Dry the Pipeline and Vessel
Step-4 Open All Drain Valve
Step-5 Pass Air for 5 Min
Step-6 Close All Drain Valve
End

Manufacturing Vessel Nitrogen Blanketing Start


Step-1 Nitrogen Inlet Valve Open
Step-2 Fill Nitrogen inside the Vessel
Step-3 Closed All Other Valves of Vessels
Step-4 Fill Nitrogen Till Design Pressure of Testing
Step-5 Waiting Time As per User
Step-6 Release the Air to Depressure the Vessel
End

2of 2 Prepared By:Raviprakash

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