“To keep your bike in perfect running cordon, please folow the periodic maintenance services which includes 3 Free and ‘subsequent Paid services, as per the schedule continod in this bookie. Ged age Soe aed neW A cat Rae, FET cata deat oan mt ets Beyer ate ne Fyre See woe, ge Re Re me ep 9 A ect anger RGA Reta aE Save spe) gHHAeTTEA Raee ARGUE MONEE Rea ee NERO Te 30 ar canteen EERE TOME aT, ASL Ue moshor anor Seach, casey ot g,siane auoniess eager ow SabSev0K Saas Ava wis 20) 3 (bt ose wos serine select ena we st enn bs 68 ae odyoh sedans o momend WS Og amy Bend arco debe coy fiom Sane, Ags anaded, ache" 3 abe bg, veosedardatgone ares. Doc. No. 71112789 pub sergi08 coouas laces cages Sovfriaiommeniamchs, [Link] ne Raraclonggoyaw caniciomens “” avelngegoscisan Ramones ge awpepyfiesl toon ifleahal Soorigiudons anche, sevens ie Regrone o ker aE, Oe TE ae owe eo mer se 9 Rena See eS SS een, ae ee eg eT a aiae taaca coq codaca tas afk 9 © siaa: » goss cox sic aveden o aacarsn go cost cou ssa ays ue, AMAL aoe aed, go SA AA ye forest mace MG wit 8 PALS Hye HAL ABA aad URN mw, LYRA ue eH ye orate ent oa tea nce ntfs nore Aare eer feos wef Fae Ret Ewe, On ETE Te we MES we segs centri or peer aie seer een ot prey ee rre eng 3B RM ee a AER pista tty Sa hee al cS HE a Be SB By Be a He Be ro ce le aE pene Sn oh Seppe 3 i‘Weicome to the Pulsar family! You are now the proud owner of the next generation Pulsar INS160, Incia's No.1 sports bike. By No.1 we are talking about unparalleled performance, superior technology and incredible market leadership that Pulsar today enjoys. This makes the Pulsar you ride, unbeatable and unchallenged both an and aff the road Before you ride out, please read this Owner's Manvat carefully ‘and familiarize yourself with the operating mechanism, controls and maintenance requirements of your Pulsar. This will ensure you @ safe and trauble free ownership experien. To keep your bike in perfect running candition and deliver consistent performance, we have specially programmed the periodic maintenance services which includes 3 fee services ‘and subsequent pald services, as per the schedule contained in ths booklet. We earnesty acvise you to aval all these services at any of our Bajaj Dealers or Authorised Service Dealers (ASO) who are well equipped with all necessary faclities / genuine parts / oil and trained manpower to ensure the best cere for your Pulsar Your ‘Pulsar NS160" cores with 2 warranty of 5 Years or 75,000 Kms whichever occurs earlier from the date of sale. For details please refer to Warranty : Scope & Limits” given in this manual abs Should you require any addtional information feel free to contact us on helpline numbers or e-mail us at: customerservice@[Link] tr visit the Bajaj Auto website [Link] To be a part of the Pulsermania, Visit wawwnypulsarcom and join the Pulsar fanpage on facebook [Link]/mypulsar Rev up, shift gears and enjoy the Pulsar experience ‘SERVICE DEPARTMENT BAJAJ AUTO LIMITEDtana Le Description Technical Specifications Ieentiication Data Location of Parts ‘Steering cum Ignition lock Fuel Tank Cap / Fuel Tap Speedometer Detals Speedometer Setting Control Switches Rear seat / Tool kt Front Seat / Battery Fitment of Front & Rear Seat Dally Safety Checks How to ride your Bike Safe Riding Tips Engine Ot Wheels - Tubeless Tyre Battery Periodic Maintenance Information Brake Fluid Free Service Guidelines 2 Periodic Maintenance & Lubrication Chart 30 Non Use Maintenan: 35 Warranty Scope & Limit 36 Detivery Certificate Battery Warranty Care Safety and Warning information A A Notice: The description and ilustration in this Booklet are not to be taken as binding on the manufacturers. The essential Warning : This indicates that a potential hazard injury to you or other persons & to the vehicle can happen if advice provided is not followed. Caution : This incicates thst potential hazard thet ould resut in vehicle damage. Follow the Advice Provided with the caution. features ofthe type descrited and illustrated herein remaining unatered, Bajaj Auto Limited reserves the right to cary out et any moment without being obliged to bring this booklet. opto: date & to do madifications an the vehicle, parts or accessories as may be convenient and necessary.Engine Bore x Stroke Engine Displacement Compression Ratio lcting Speed Max. Net Power Max. Net Torque Ignition System Spark Plug Spark Plug Gap Transmission Gear Shifting Pattern Engine Lubrication Engine Cooting Starting Aid Front Brake Rear Brake Fuel Tank Capacity Full Usable Reserve UUnusable Re 4 Stroke, DTSi 580 mm x 607 mm 1603 ce 9B +05:1 1400 + 100 RPM 155 PS at a500 RPM 145 Nm at 6500 RPM oc 2 Nos (Champion) 07 - 08 mm 5 speed constant mesh 1 Down 4 Up Forced lubrication Olt Cooled Electric starter / Kick ycraulc D'se type yorau Disc type 12 thers 24 titers 02 ters Dimensions :- Lenath wit Height Wheel base Ground clearan: Tyre Size = Front Reat Tyre Pressure Front Rear (Solo) Rear (with pion) Electrical System Head Lamp Position Lamp Tal / Stop Lamp 2017 mm 8035 mm 1060 mm 1370 mm 170 mm 80/100-17,46P tubeless 110/80-17,57P tubeless 175 kat/em2 (2 PSD 20 kgt/em2 (28 Psi) 2.25 kgt/em2 (32 PSI) 12 Vatts 0c s5/60W 3W (2 nos) LED typePianos caus) Side Indicator lamp TOW Amber (4 nos) Neutral indicator Green LED Hi Beam Indicator Blue LED Tum Signal indicator Green LED Side Stand indicator tcp Speedometer llumination : LCD Amber Fuel Level indicator LCD Bar Low Oil Pr. Indicator Rea Low Battery Indicator ED Red Bajaj Logo £0 Blue Rear No, Plate Lama 3 Horn ravoc Battery 12V- 4 An VRLA Vehicle Kerb Weight 148 kg Gross Vehicle Weight 278 kg Note : abss Single Channel ABS unit for Front brake is fitted on this vehicle. ABS System Information: ‘+ Always maintain a safe distance between you and objects ahead. Vehicle speeds should always be reduced curing ‘extreme road concitions The breking distance for motorcycle ‘equipped wth an anti-lock braking system may be longer than for those without it on rough roa¢ conditions. During these conditions the vehicle should be crivenatreduced speeds, ‘When yau apply Front breke under conltions which may tock the wheels, you feel a corresponding sensation (oulsation) in Front brake lever This is normal and it means your ABS is active + Also itis recommendee to use bi simultaneousty + Alwaysslow down when cornering, The antlock brake system cannot prevent accidents resuiting rom excessivespeecs, front & rear brakes + All dimensions are under UNLADEN condition. + Above information is subject to change without any notice. ‘+ This vehicle complies to BS IV standards. + AHO is government regulation.PENN “The Frame and Engine serial numbers are used to register the motorcycle. They are the unique alphanumeric codes to identify you particular vehicle fom ethers of the same model and type. Engine Number Location (n LH Side Crankcase Near Gear Change Lever (Alpha-Numeric - 11 Digits) Frame Number Location (On RH Side of Steering Tube (Alpha-Numerie- 17 Digits)Urea) Iw Fuel Tank Cap Manual Choke: Lever (PA) Front Fokee reece) wom Grab Handle Pillon Seat Rider Seat ick Lever Front Brake Lover Oi Cooler foot iva Rear shack sore Rear Dac brake sr Brake Paper ol FierBaas Steering cum Ignition Lock [thas three postions @ | tock: steering locked. Ignition OFF. Qe ON: Steering unlock Ignition ON. To Lock the Steering : To lock the steering, turn the handle ber to the left side. Inside the key & Push, Turn the key to LOCK" position and remove the key. Steering locking on handle position left hand side only. To Untock the Steering : To unlock steering, insert the key in steering cum ignition lock & turn it clockwise to “OFF* or "ON" position, Key : A common key is used for ‘Steering cum Ignition loek, uel tank cap’ & ‘Rear SeatPoke Fuel Tank Cap + To open the fuel tank cap, open the flap. Insert the key in the lack and turn it clockwise ang lift fuel tank cap. + To lock the uel Tank Cap’ insert the key in the lock and turn it clockwise and press fuel tank cap, ‘Click’ sound ensures cap Is flly Locked, A anion; tn case pet is sited ot on whet ison pve ak Precaution : Dant attach metalic Xey chain’ as it may damage paint of ol tank cover. Fuel Tap Fuel tap lever has following positions vu jon sw n fuel level is above reserve positon. U_ | eS : when fuel level is below reserve position. © | FF : When fuel supply isto be cut offSree Green Green Blue Red ( Red 1. Fuel Level Indicator: it shows fuel level in Fel tank 5. Hi Beam Indicator: When Headlight is ON’ & Hi beam is ‘A Low Fuel indicator: bis if fuel bar is 1 selected with engine running, Hi beam indicator wil glow. 2. Tachometer Dial It shows engine speed in RPM. Low Battery Indicator : It indicates battery needs 3. Tum Signal indicator (LH & RH: When Turn signl switch charging is tumed to Left or Right, Tun pilot indicator - LH or RH 7 Law Oil Pressure Indicator (7): It glows when engine vil fash oil pressure is low. 4, Neutral Indicator: When the transmission is in Neutral, Bajaj Logo : Bajaj logo fying ‘8’ continuously glow. Neutral indicator wil gow. 1. Mode Button : Made button used for changing the mode’ wile selecting & setting Trpt, Trip2, 000, Clock & Service’ reminder z10, n. 1 Engine Rev Indicator: It blinks when engine RPM is tween 10000 ~ 10500 RPM, Continously ON at RPM more than 10500, Service Reminder ( 7+}: ‘Wrench symbol glows when 1000 meter reading reaches to set Kms. for service, This leon wil flash at st: 450km 2nd: 4450 km, 3rd : 9450 km, 4th: 14450 km and subsequently at each 5000 kms. con will continue to glow till tis reset. Tis icon is to be reset after service is carried out Side Stand Indicator: When Side stand is down, the Side stand indicator will glow. 2. 14, Speedometer: Ve! 18, 16. wv. cs 19. a) es time in HR : MM (AM/PM) speed will be displayed in digital Digitat Cloek: It indi Ferm in Kim HH Odometer: The odometer shows total distance the vehicle has covered. Odometer can nat be reset to’Zero! Thip Meter: Tip 1 & Trip 2 shows the distance traveled since It was last reset to zero, Sot Button: it isused for setting Clock & Service reminder. Reserve Indicator: It flashes continuously when petrat level in tank reaches reserve level (1 bar oF less [ABS Indicator : Wits Igston switch ON the ABS indiestor sls. When wehice speed is more than 5 Kh the ABS indicator goes of. ths inscator glows while vehi i running. ® means there is preter in ABS unSree) 1 Trip Meter Reset Mode & Set push button is provided for selecting & resetting ‘ODO/TRIP1/TRIP2: LHS part of speedo console Press mode push button| for less than 2 sec, Made changes from ‘O00/TRIPI/TRIP2 Press set push button for mare than 5 sec Selected made TRPV/TRPS| wil reset. ther TRIP mode wil continue updating, 2. Service Reminder Reset (7+) Wrench’ symbol glows when D0 meter reading reached to set Kms This icon wil glow at st: 450kms 2nd: 4450 Kms 3ra:9450Kms 4th : 14450 kms A subsequently at each 5000 Kms Note : Bring the motorcycle at authorised BAL dealership for Fe setting the service reminder icon. Hiabs 3, Clock Reset Digital clock incicates time in HR & MM separated by + itis 12 hour clock + Initaty wil be Blinking + Clack setting is possible in TRIP 1 mode only Press mode push button| for less than 2 sec TRIPI Mode selected Press mode & set push button together for more than 2 seo ‘stops blinking Digits arts blinking Press mace button fo less than 1 sec; Hour digits wil increases by one. “4. | Press set button for Minutes digits wil less than 1 sec. increases. I mode/set button is pressed cantinuousty then digits will stop bunking 5 | Press moce & set button | Set value will be saved together for mare than | Ext clock setting made 2 see, Digits stop blinking "start linking 8 | Clock set mode is ‘Auto exit without saving selected & no editing is carried cut for more than 5 sec set value If engine/vehicte rpm is siven then system will exit from clock set made without saving set value.Left Handle Bar Switches ALHI/ Lo Beam Switch : Head! lamp low or high beam can selected. D. Pass Switch : Press the switch to operate high beam 30: High Beam Low beam filament in head Ught. It is used to give signal to vehicles coming fram oppasite side while overtaking, for sounding horn 3. Turn Signal Switch : When the turn signat knob is pushed to Left (4) oF Right (2) respective indicator will start inking, To stop blinking push the knob in & release— peu ‘AHO Feature (Automatic Headlight ‘ON) ‘There is no ‘Light switch’ on RH control switch Ignition switch ‘ON’ | Speedometer ilumination Tai ame, Engine ‘OFF | Number Plate Lamp, Plot Lamp & Effect of pressing | In adciton to above H-beam Pass Switch’ | willget ‘ON’ E. Starter Button Starter button operates the electric starter. It is Ignition ewiteh ‘ON’ & Engine Running recommended to start the engine with the transmission in neutral Speedometer Lamp, Tall amp, Number Plate Lamp, Pilot Lamp & Vehicle in Gear - Press clutch lever & operate starter Control Switches Illumination wil get'ON’ button to stat the engine in adltion to above, headlamp will get ON as given below. F. Engine Kill Switeh 2 engine Kil switch is used for switching Hiliow beam Headlamp Effect oF eyepc tach I used for swching Switch Status Pass Switch ON & OFF the engine. Low beam — | Low beam ‘ON’ | Hi beam ‘ON 7 ‘S Engine OFF Hl beg Hi beam ON" No change = Engine on 3S(eirreatas Removal of Rear Seat Toot Kit Location + rset ey lek + tes located below the Rea seat BI te key cock ws, +z bber sep are prod to had the ok Kt + Pll upward ton end of Rear seat + Tbe out Rear seat AX. caumion : Awoys tuber sp for lckin too First Aid Kit Location Ie ls kept inside seat cowl RH side,Removal of Front Seat Battery + First remove Rear seat’ * Its located below ‘Front seat + Remove Front seat’ mounting bolts (8). + Pull backward rear end of Front seat! + Take out Front seat,Fitment of Front & Rear St Fitment of ‘Front Seat” + Match the lugs of ‘Front seat’ (A) with chassis bracket (@) + Push ‘Front seat’ toward petrol tank. + Match ‘Front seat’ rear brackets (C) with the holes provided on chassis, + Tighten the bolts (0) Fitment of ‘Rear Seat’ + First make sure Front seat’ is fitted proper + Place ‘Rear seat’ on fitment location. + Insert bracket (E) of seat into hook (Ph. + Match the rod of ‘Front seat (6) with seat lock + Press front portion of seatBefore siding motorcycle be sure to check following items. Please give proper importance to these checks and perform all of them before riding motorcycle. If any kregularties are found during these checks, refer to the Maintenance chapter & see your dealer for the action requited to retuin the motorcycle to 2 safe operating canditon, Warning : Failure to perform these checks every day before you ride may result in serious damage or severe accident. Enough fuel Level for planned distance of journey. No fuel leakage in fuel lines. Engine oil level (between upper and lower level mark) Throttle cable play of 2 ~ 3 mm. Smocth operation and positve return to closed position, abs Brake Fluid level above MIN mark provided on reserva, Drive Chain siack of 20 ~ 30 mm adequately lubricated Function of all Uights & horn Clutch lever play -2 to 3 mm Smooth steering movement without restriction. ‘Side stand return to thelr fully up position. Correct Inflation pressure in both tyres Adequate tyre tread depth -no cracks / cuts. Correct rear viewing span acjustment of mirror.1 Peete) |. Starting The Engine Tur the fuel tap ta “WY” or J’ position Turn ignition switch key to *@" position. Put Keep kil switch in ‘CQ’ postion Contin that transmission fs in neutral / press the cluten If the engine is cold or when starting for first time, use manual choke (Iw!) for quick starting. Choke lever is on LH side of carburettor. Keep throttle ciosed & press starter button, Release starter button as soon as engine starts When the engine Is warmed up enough to idle without using chake, return the manual choke to OFF postion, Note : Do not let the engine ‘ale longer than 3 minuets otherwise it will everneat, abss A\ Caution: Do not operate the starter continously for more nan 5 seconds otherwise Datery would get dcharged. Wait 15 sec. between each operation of the starter which will faciltate battery to recover Note : Me motorcycle is equiped with a starter lockout smtch This witch ensures that engine does nat start ifthe transmission Is in ea Howes, the engine can be started in ay ger if the catch Note : incase of battery discharged 2. Shifting Gears + Close throttle & depress the clutch + Shift into next nigher oF tower gear + Open the throttle and release the clutch lever slowly and simultaneously. Moving Off Check that side stand is up. Depress the clutch lever + Shift into 1" gear. + Open the throttle and release the clutch lever slowly and simultaneously ‘As the clutch starts to engage, open the throttle» litié more, giving the engine just enough rpm to keep tf stalling tion, ve vt start byPete ke sc) wom 4, Braking he thrattle completely, leaving the clutch engaged (except where shiting geors) so that the engine braking wil help slow down the matrcyete Shift down one gear at @ time so that you are in Neutral wen you come to complete stop. Gear shitting pattern When stopping, always apply both brakes at the same ne. De-luich 85 necessary tO avoid engine staling, Recommended Speed for Shifting Down a + Never lock the brakes, or it will cause the tyres to skid | When comering, use brakes judiciously and do not de- ae IsiCen cluten, Reduce your speed before you get into the comer yr emergency braking, distegard cownshifting, and concentrate on applying brakes 2s herd 2s possible without skiceing From 37 2° Gear | 25 kh A\ Warning : wen siting down t ower gea, 60 not Shit at such igh speed that engine rpm jumps txcessely. This may cause engine cemage, & rea wheel may skid. Doweshifing should. be done. at recommended speeds as shown in table ebovePeete) 5. Stopping the Vehiclé Close the thratle completely + Shit the transmission into neutral, Bring the vehicle to complete stop. Turn the ignition switch off 6, Parking the Vehicle : Support the matorcycie on a firm level surface with the side stan. + Lock the steering [{A AUTION : bo not park on @ soft or steeply inclines surface othe matoreyele may fal ve. Whenever vehicle is fallen, remove plug of 'Y connecter drsin tube’ & drain out accumulated petrol ) Lecaon ear Kl Lever LY cones dan ube ug [aro 7. Running IN Proper cunning-n is important for the better Ufe & trouble free performance of the vehicle. During fist 2000 kms running-in period do not exceed following speed Umits Kis ts [ end [ ard | ath | 5th 0 1000 o | ao | wo | a | 1009 - 2000 s | 30 | a | 4s | 55 ‘Always keep the speed below the limits mentioned in the rable Do not race the engine excessively + Do not start moving or race the engine immediately afte starting, Run the engine for 2 minute at idle speed to give the oll a chance to workup inte the engine, Fuel Saving Tips ‘A well maintained vehicle and good driving can contribute a lot to the saving of petra. Following are @ few sinple-fuel saving tps *Pete ke sc) "aro ~'""-Good Riding Habits Ensure following maintenance points to get optimum performance fram your bike, + Ride smoothly and steadily at an optimum driving speed of 40 to 50 Km/h + Avoid harsh braking Fuel Check fuel tines & connections for leakage. Change the gear judiciously according to the speed and Spark Plugs} Inspect and clean spark plugs, Adjust load requirement cade gap. Replace spark plugs as per Dont averioad the vehicle above the speciied payload, PM. Cher Use the accelerator judiciously ‘A Filter | Clean the air fiter element perladicaly + Cut off the engine if you want to stop for more than two Replace as per Periagic Maintenance Chart minutes. Engine OF | Check engine oll level. Always use: recommended grade an¢ quantity. How to check mileage (Fuel efficiency) Brakes | Ensure that the brakes are not dragging 7 Best way to calculate mileage is by following the full tank to binding, full tank method, Clutch Ensure correct clutch lever play. paeaprerge cp to small mouth Cori) Tye Ar | Always maintain recommended Run the bike for say 100 km. : + Fl the tank fll again in same fuel filing station, probably ress _| WTSiDIESEEy Penson uel dispenser. Carburetior | Clean & adjust the carburettor Adjusting) speed + Divide kilometer run / fuel quantty file.Sr Safe Riding Tips Always wear Helmet while criving or siding. Your helmet shoule conform to appropriate nian stander, Read thoroughly the instructions given in this manual ang follow them carefull. + Avoid unnecessary accessories for the sefety of both rider and other motorists Get familiar and follow tatfic rules & ‘equations in your states as well as general traffic sign. Familarise yourself well with starting, acceleration and braking of the vehicle. ‘+ When applying the brakes, use both front & rear brakes simultaneously. Applying only one brake may cause the vehicle to loose control, + Riding at proper speed and avoiding unnecessary ‘acceleration and braking are important nat onty for sae and tow fuel consumption, but also for longer life of the vehicle During monsoon drive the vehicle more cautiously, Remember vehicles skid more easily curing light showers. Drive cautiously. Start early & reach your destination safely abss Always cary vehicle registration & insurance papers, and 2 vali driving Ucence with you + Avoid otiving on loose send or stones where vehicle Is Ukely t0 skid Properly wrap-up loose clothes wihile driving or riding to ‘avoid entangling in wheel or other objects on road. ntrate on ricing for safety. Monsoon Care : + Ie is suggested to customer to take appropriate care in ‘area of heavy monsoon or high rainfall area, The ‘appropriate surface preventive coat to avoid rusting / poo surface finish on account of adverse atmospl tions, ‘Always conc: + Vehicle cleaning to be done with soft & clean wet cloth to ‘20d scratches on painted parts Clean & lubricate all the important parts as detailed in a periodic maintenance chart Do not apply direct water jet on painted, electrical / electronic parts, Do not obstruct engine cooling by adcing mud protection sheet from front.Recommended Engine Oil: Alwvays insist on Bajaj Genuine Engine Oi for optimum engine performance and warrenty heey benefits. itis a specially formulated ail for vehicles with DTS engines. ‘A: 01 Filer cap Model] Recommendes | Grade B : Oil Level Gauge Engine oi Pulsar | Bajaj OTS1 ‘SAE 2OWSO APL Engine Oll Level Checking : nstso | 10000 SS or JASO "MAY + Check engine oil level every day. Park vehicle perpencicula : atta grt on tava suntan. + Engine oil replacement frequency : 1" service & then every 10,000 km. + Engine oil Level top-up frequency : Every 5000 km, + Check ol level through oil level gauge 8: + Always maintain engine oil level between upper (C) and (ower (0) mark provided on Cover RH. Tap up with specified Grade of oil the ol Level is below Lower Level mark CAUTION : + ILis most important to adhere to recommended grade & frequency of ol change for the purpase of long life of critical engine components. For detalls refer Refl at servicing : 1200 mL periodic maintenance chart. During engine overhaul : 1400 ml + Do not reuse drained oil Engine Oil Capacity[aro ‘Wheel Puncture : + Visit nearest known tubeless tyre repair shop to remove puncture + Remove puncture by Filer or Plug method only. + Do net use patch method to remove puncture of tubeless tyre Tyre Pressure Keep appropriate tyre pressure as mentioned below to Front Wheel increase life of the tyre & for better fue. consumption CAUTION : Tubeless tyres ac fits in this motorcycle. The wals ofthe tyres in contact with the wheel rim should not be damaged in ary way during fitment / removal o te. Tear ota aan The tyre side walls contact with wheeL rm seals a. sar Golo) 200 Wolfe ES Front 1175 katfem’ (25 PS) Rear ( th pillon) = 225 katvem’ (32 PS) Removing Front Wheel : + Park vehicle perpendicular to the ground on level surface, + Remove speed sensar cable fram case meter assembly + Remove front ate nut & take out Note : incase the motorcycle is fitted with imported tyres + Remove front whee! assembly from fork compliance 10 respective indian standard & central moto cle rules has been ensured. faBattery : 12V - 4 Ah VRLA + Battery is located below front seat Battery Features : + No topping-up is required + Reduced self eischarge, Enhance safety + No vent tube open to atmosphere hence no discharge of electrolyte through vent tube CAUTION : Do not drive / run vehicle in battery isconnected condition. It may lead to damage of electrical / electronic components abs Environment care must be taken to cispase off the used battery, + Its always recommended to hand over the same to the ‘Authorised battery / Bajaj dealer for proper dlsposal of the ‘+ When tow battery icon pop-up on speedometer display it is advised to reach Bajaj dealer & get it charged immediately. + Warranty on battery is 18 months from the date of purchase of vehicle How to keep battery healthy ? + Switch ‘OFF ignition when engine isnot running, Get battery checked/ charged during peridie services. + Do not press starter button for more than § sec. After 3 successive cranking, wait for 15:20 sec. for battery to + Do not add extra electrical accessories such as - Remote, Bigger Horn, Musical brake Ught etc. This will reduce life of battery + Disconnect battery *ve & -ve wires if vehicle is to be stored for more than 2 weeks. This avoids self cischarge,Periodic Maintenance Information (————— Spark Plug Drive Chain Slackness + Remove spark plugs by using plug spanner. + Chain st kness will have to be adjusteé whe * Clean the spark plugs required 4. Chain slackness 20 ~ 30 mm. + Adjust the gaps if incorrect by bending outer electode carefully, + Marking on chain acjusters should be identically positioned an both sides, Spark Plug Gap: 07 to 08 mm. Spark Plug (2 Nos) ChampionDrive Chain Cleaning Drive chain must be cleaned & lub maintenance schedule, Drive Chain (O-ring type) + 0’ rings must always be kept wet for best performance hence lubricate every 500 Km, + O-ring chain lubrication can easily be done by ‘owners using Bajaj ‘Chain Lube Spray Can’ available with Bajaj deaters. Method of Ong Chain Lubrication Park vehicle perpendicular to the ground on level surface, Clean the chain by using lint free cloth (f excessive mud / slush found approach Bajaj Service Center for proper cleaning) + Shake the can vigorously by holding vertically upright til the noise of steel ball inside hearé niformiy, + Hols spray can at the back of rear sprocket with extension tube nose at 5-10 em + Rotate the wheel in reverse direction & spray the lube on. ‘middle portion ofthe chain upto fll length ofthe chain.ese Res Min. Level . Rear Brake ie o Fluid eve Reservoir Front & Rear Brake Fluid Level + Always ensure that brake fud levels above ‘MIN’ mark + Front broke fluid reserves located on RH side of Handle siven on inspection Window. ber. + Incase of level crap, use only DOF3/00T- brake Mug + Rear broke Rud reservoir is located behind RH pion {rom sealed container) fr top up & replacement halcer bracket. + To check the brake fluid level, Park the vehicle perpendicular to the ground on level surface with handle bar in straight ahead condition.fener ue ae Rom LUL(e LLU or Free Service Coupon Please fallow following procedure + Please provide your mobile number to Dealer at the time of buying of new Bajaj Vehicle. + In case of change in mabite number, please update to Dealer / ASD. + You will receive the Customer 1D through SMS at time of buying of new venicl + Please note the Customer ID in Owner's Manual fo your reference + During Free Service, please provide your Customer ID to Dealer / ASO workshop. + When you ate at Dealership / ASO workshop for Free Service, you will receive the ‘Unique Coupon Number UCN) through SMS in your mobile, ‘+ Please inform the UCN to Dealer / ASD at the time of orised Service Dealer) Free / Paid Services, replacing Pevode Series Crea nd ree 240 a ag Free 380 ssoo-r0000 | & secwen, | hen” qein ecuraet eer te RECOMMENDED FREQUENCY S| operation Servicing) Tree | 2"Free | Free very sr Na,| ° Km) | OO 85D 200 kn tr = viv lw ly lv | | ve | Stee tet 2, | fre oa OF Tm ce [Ce] |» [Cy | |G] 3 | trae ot mer oe | ica) EI BEE the box ater opacing He prPeriodic Maintenance & Lubrication Ct RECOMMENDED FREQUENCY Ne a eae S000 tn ter ia | arc rg aa , ira | intine pape ter ® Ee 11 | Peto «feel. ec 14 | ene at ter ue a ES Tekin to box ar replacing pared parsPeriodic Maintenance & Lubrication Ct —— RECOMMENDED FREQUENCY Servicing) Tree | 2 Free | Free 2) Wining toes & fatenyeomesione | CALT | CALI | GALT | CALI | GARI) GALT | GALT | GAL Tekin to box iar repacing pared pars 18 | ep ce | cr | ce [ER]| ce | ce | Cel 47 | Be Rison /wolse | EAR ca ea SubsequentPeriodic Maintenance & Lubrication Ct RECOMMENDED FREQUENCY Servicing) Tree [2 Free | Free very Subsequent No, soo) 500 | 9500 200 kn tr Tekin to box ar replacing pared parsRECOMMENDED FREQUENCY s Servicing) Wfree | 2 Free | Free ‘very Pree: No, ime) 300) A300) BOO sah km ter 3 - Tickin he box lata oping he pore prs s*As applicable to model ***More frequent cleaning may be required while driving in dusty environment. C: Check, A: Adjust, CL: Clean, R: Replace, T: Tighten, L: Lubricate Note : Periodic parts, Ol, Coolant, Fier, Al types of greases, Cleaning agents, Cables, Weer & tear parts, Rubber ‘0 rings / ol seals / ples, Gaskets to be replaced as per Periadle Maintenance and Lubrication Chart are mandatory ang the same are chargeable to customerSe ecru Noniuse msintenance is necessary if 2 vehicle remains off foad for a longer duration (more than 15 days**). The corect ‘and careful non-use maintenance ea‘tied out before storing the vehicle will prevent the vehicle from rusting and from such other non-operational damages tke fire hazards. + Clean the entire vehicle thoroughly. + Empty the fuel from the fuel tank and carburettor float bow Of fuel is left in for a Longer time, the fuel will break ane gummy substance could clog the carburettor. + Remove spark plug & put several drops of engine oll into the cylinder. Kick engine over slowiy a few times to coat cylin wall with of & instal back spark plug + Set the vehicle on a box or @ stand so that both wheels, are raled off the graund, + Spray ol on all unpainted metal surfaces to prevent rusting, ‘Avoic getting ol an rubber parts or brake Lines. + Cover entre vehicle neatly. Make sure that storage area Is well ventilated & free from any source of flames or spark + Fil 10% excess air pressure in bath wheels, + Do nat apply oll on front brake cise, to prevent rusting. if the front brake cise rusts during storage, do not attempt to clean it with soap water. The rust will go off automaticaly during first few application of rake. abs a. Remove battery and keep it on wooden plank. in property ventilated area. b Before taking the vehicle for use ‘Get the battery recherged from the Authorised Service Center / Battery Dealer + Apply petoleum jelly an battery terminals. ** For Battery Preparation for regular use after storage + Follow daily safety checks.Bajaj Auto Limited gives the following warranty in respect of the "Pulsar NS160" motorcycle manufactured by them. Every possible care end precaution has been taken to ensure quality io respect of the material & workmanship in the vehveles manufactured by us. Bajaj Auto Limited will repair or replace at their Authorised Workshops, ree of charge, part or parts there af as may be found, on examination, to have manufacturing defect within a period of 5 Years or 75,000 Kms. whicheve occurs earlier from the date of sale subject to fulfilment of candition stipulated in part A, B & C given here under Warranty is applicable for only first owner of vehicle. Partai Warranty claims in respect of such items Uke shock absorbers, speedometers etc. though claimed through us, are subject to ‘acceptance of the respective manufacturers. In all such cases the decision of the respective manufacturer will be final and binging, Proprietory pars Uke tyres, tubes, battery and spark plugs are warranted by their respective manufacturers and should be claimed on them directly by the customer. Baja Auto Limited shall not be Liable to replace them thaugh their dealer will give full assistance in preferring such claims. abss Bajaj Auto Limited undertake no Uabilty in the matter of consequential loss or damage causet due to the falure of the parts, Delay, if any, at the repairing workshop in carrying out repair to vehicle shall not be 2 ground for extending the ‘warranty period, nor shal it give any right to the customer fo claiming any compensation for dema Bajaj Auto Limited reserves the right either to repaic oF repl the defective parts Where a defective part can be replaced by parts of alternative brands, which are normally used by Bajaj Auto Limited in the course of manufacture, Bajaj Auto Limited reserves the right to carry out the replacement by a part or parts of any such alternative brand/s This warranty and any claim arising there from is subject to Pune jurisdiction only, Part B No claim for exchange or repair can be considered unless the a. Ensures that immediately upon detection of the defect, he approaches any nearest Authorised Bajaj Vehicle Dealers & Recommended Authorised Service Dealers with: te: concerned vehicle and enables him to remove and despite the part / parts attrbuting to the manufacturing. sefeckthe Compary. &. Produces the Owner's Manual, in original, to enable thet Gealer to verity the detals. It must be expressly understood that claims forwarded directly t0-us by the owner / customer will not be entertained at all ‘and such defective parVparts thus forwarded by ther will Ue {3t out factory at their ovin risk, and this warranty shall no enforceable To avail benefits of warranty, following are mandatory 1. Avalling of tial 3 Free Services without lapse. 2 Avaling subsequent paid services at S000 kms. or 120 sys whichever occurs fst without any lapse, 3. Avalling of all above services at the Authorised Vehicle Deelers & Recommended Authorised Service Dealers 4. Usage of only recommended engine oil “Bajaj DTS-i 10000" at specified frequency for drain Interval of 10000 kms. & engine oll level top-up at S000 kins, 5. Replacing mandatory periodic parts such as air filter, eit filter ete as per periodic maintenance schedule. Part c: Further this warranty is NOT applicable to 1. Normal maintenance operations like brake & clutch adjustments, cleaning of fuel system, engine tune-up or such other adjustments Parts subjected to normal wear & tear Uke Clutch Plates, Brake Shoes, Chain, Sprockets, Fork Oil Seal, Spark Plug, Contrt Cables, Brake Pacs, Replacement of bulbs & rubber components tke grommets; ‘0' rings, bellows as well as fiters, packings, gaskets, fasteners ete Painted parts. Only Bstering or peeling off of paint fm are covered under warranty. Any defect arising out of external damages or due to usage of protective covers /non recommended protective coatings, adverse atmospheric conaition etc, is nat allowed under warranty, AL consumables like Engine oll Fork oil, Brake Ol, Grease tc are chargeable to customer. ‘Any defect arising due to above consumables nat changed as er scheduled or If used other than the recommended one. Never drive your bike through flooded roads or a flooded Patch, damage to the engine parts due to water entry is not covered under warranty.All chrome plated parts are prone to rust or corrosion in coastal area of in acicie environment ar due to neglected cleaning etc. However chrome film peeling is covered unce Warranty in general etmospheric conditions. Blue/ Yellow colouration of silencer near exhaust port is permissible and hence nat covered under warranty. 9. Oxidation of unpainted/painted crankcase, cylinder block cylinder head etc. in acidic environment or in a coastal 10. Parts of the vehicle that nave been subjected to misuse, accident, negligent treatment OR which have been used in Conjunction with parts & an equipment not manufactured o recommended for use by Bajaj Auto Limited, if in the sole judgement of Bajaj Auto Limited, such use prematurely affects the performance and reliability ofthe vehicle. 11, Parts ofthe vehicle that have been altered and modified o replaced in unauthorized manner ke use of wider tyres, loud silencers ete and which in the sole judgement of the Bajaj Auto Limited affects its performance anc reliability Vehicles which are not being serviced at recommended dealers as per the service schedule described or which have not been operated or abss maintained in accordance with the instructions ‘maintained in the Owner's Manual. 1B, Vehicles used for any competition or race and/or fo attempting to set up any kind of record 14, Any falue arising due to use of adulterated or bad quality fuel Parts affected due to bad fuel quality are not covered Under warranty. 15, f acdtional electrical accessories such as - Remote, Bigge Horn, Musical brake light 16. if the vehicle has been used for commercial purpose Uke Taxi or any other means of commercial transportation. Fitted on vehicle Bajaj Auto Limited reserves the right to make any changes in design or to add any improvements on the vehicle at any time ‘without incurring any obligation to install the same on a vehicle previously supplied and sold. Also, the conditions of this ‘warranty are subject to alteration without any notice, This warrenty isthe entire written warranty given by Baja) Auto Limitec for “Putsar NS160" matorcyce’ and no other dealer 0° its or hs agent or employee fs authorised to extend or enlarge this warranty.petted ENGNE No CECE son Customers Name Mr/Mre/Mise stress — contact no. | have taken possesion of motoreyete slong with the folowing ems 1. Owners Menus 5, Standard. Accessories 2.2 nas ot key 6 Betery Make Sr No 2. Set of tools Tye Fe Make sr Na 4, Fiat Aid Ke Br Make [Link], onions of waranty, service schedules & The Vehicle has been delivered to my satisfaction & | heve understood all Imarntenance tps ana sal abide by them, Dester cove Dealer Name aseress contac No, Customers Signature (Fo be filed in by the dealer) Imp - Dealership should take customer sign & maintain the record of this ‘Delivery Certificate.MAKE OF BATTERY MFG, CODE OF BATTERY parry sk wo: [] _earrery chan ore TYPE OF BATTERY VEHICLE SALE DATE NAME OF OWNER AND ADDRESS ‘TPE OF VEHICLE FRAME Na: ee REBND? oe ee ENGINE ND: ‘SERVICE RECORD 7 7g] S007 | vanago [aovans | PSRTESIN® | cose is | me | i. | ey [Vos |e esirance (°C Low etc T Electicl system needs attention 2 Insufficient runing of vehicle 3 Cover broken ‘ BC Broken Cantane 5 PA : Poor maintenance ie BA : Battery abused. Note Customer should insist that “Service Record” must be filed by respective authorised battery dealer as proof of specitied maintenance for easy settlement of claim, i any.TO BE FILLED IN BY BATTERY DEALERS / DISTRIBUTORS "Kis rao IN CASE OF CLAIM Name of Dealer & Code Date of claim Battery Type Serial No. Date of Fitment Fete Mode (Please tick 35 applicable) + Loose connection + Overcharge / Undercharge + Internat Short + Reverse Charge + Plate Shedding + Does not Hoid Charge + Wrong Assembly + Left Lying ide + Wang Application + Terminal corroded Plain Recested 74 Gm Reed Details of Reps if any Note: Please contact nearest respective authorised battery dealer for details immediately after purchase of vehicleWacken) era Cred Dee Cr ‘Top up recommended at 5,000 kmsWe are committed to provide the best of sales, & service experience, however should you require any additional assistance, please call our Callcentre an the number given below. Bizerse21111 Call centre timings :- Monday to Sunday (09 : 00 am-08: 00 pm) Brtease download customer care app from “Google play stare’ and ‘Apple store’ and book the vehicles for servicing and more on your phone. E-mail: customerservice@[Link] Web Site : www: [Link] IN: L65993PN2007PLC130076