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Design And Fabrication of Pneumatic Paper Cup Making Machine

Technical Report · September 2022

DOI: 10.13140/RG.2.2.20711.52648

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 International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 08 | Aug 2022 www.irjet.net p-ISSN: 2395-0072

Design And Fabrication of Pneumatic Paper Cup Making Machine

Sagar Bhoite1, Rohit Bhoir2, Vaibhav Davale3, Aayush Singh4

1,2,3,4 BEStudent Mechanical engineering at Vidyavardhinis college of engineering and technology, Mumbai
University
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Abstract - This assignment is primarily based at the it makes use of compressed air instead of hydraulic
layout and assembly of an air-operated paper cup fluid which is high-priced and now not clean to
making gadget. essentially this undertaking is to don't control and store.
forget the modern-day problem of expensive gadget for
making computer-controlled paper cups used in the The cutting-edge problem is that pc-controlled paper cup
modern industries. paper cups specifically include making device inside the market are high
plastic. Plastic is a very risky substance in nature and in priced and consequently now not lower priced for a
living things. With the help of this mechanical system tea vendor stall. The manufacture of this paper cup
paper cups are fabricated from paper, and the leaves are making gadget is benefits to such dealers.
also used to make cups. After discovering how the The device size is comfy to in shape everywhere and
present day system makes paper cups, we came up with is easily transportable.
an inexpensive answer for generating paper cups and
bowls. This size of paper cup making machine is loose to PROJECT SPECIFICATIONS
match everywhere and is very cost-efficient as properly.
The model is about 550 mm high and width is 300 mm.
In this gadget we use simple strategies to enhance the The assembly consist of actuator, punch, die, direction
efficiency of our undertaking. Punch making plans and control valve, flow control valve, connectors and hoses.
die are used for the actual making of a paper cup. The air The material used for frame is galvanised iron, for die set
cylinder presents air to the actuator through a is mild steel.
directional manage valve. Punch is used with the assist of
a directional manipulate valve to govern air strain and 2. LITERATURE REVIEW
supply air to the actuator, because of which the punch
backs up and presses on the paper. Paper acquires a 2.1 LITERATURE RELATED TO PROJECT
country of die and the formation of a paper cup happens.
1. Design and Fabrication of Pneumatically Operated
This undertaking is very reasonably priced and
Paper Cup Making Machine
minimizes the damaging results of plastic use.
Author: Vignesh K, Porkalan S, Pradhap Kumar M,
Key Words: air operated, plastic, fabricated, leaves, Prasanna Venkatesh S, Packiyaraj M
inexpensive, efficiency, minimizes

1. INTRODUCTION

1.1 PROJECT DEFINITION

This project is about design and fabrication of pneumatic
paper cup making machine. The pneumatic paper
making press is used to produce different shapes of cup
in faster production rate. The principle of operation is
the same as the conventional simple press. The
difference is only in the type of fluid medium and the
type of fixtures used and type of drive.

1.2 PROJECT OBJECTIVES

A Pneumatic device is constantly better preference than
hydraulic machines for the manufacturing of paper Figure 1. 2D Experimental setup diagram
cups. It is comparatively more lowin
cost for production of huge portions of products as

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 International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 08 | Aug 2022 www.irjet.net p-ISSN: 2395-0072

In this paper they compared Pneumatic system versus maximum risky substance in the environment. With the
hydraulic system and mechanical system in terms of assist of this air-conditioning machine, paper cups will
maintenance, cost and accuracy. Their scope of the be made from any type of paper and leaves. we come up
project was making the cost of the paper cup making with an inexpensive solution for producing paper cups.
machine as low as possible and increasing its efficiency. This mission will notably keep and decrease the harmful
effects from the used plastic. The gadget length may be at
2. Design for manufacture and assembly of a paper cup ease to fit any length and will be clean to carry.
making machine in a developing nation
2.3 CALCULATIONS
Author: Kudakwashe N. Masengere, Tawanda Mushiri
A. Design of Pneumatic Cylinder 4*2
This paper is on the layout for manufacture and meeting
of a paper cup making machine for a growing financial Force to be exerted is 80N
system which can be regionally synthetic within an
earnings and expenditure that fits to maximum small to Force = pressure × area
medium corporations. A deeper know-how of the paper
cup making system changed into carried out with the aid Pressure in the cylinder = 0.8 × 0.8 bar.
of the internet, scholarly journals and commercial visits
to local businesses. Area of the piston((πd 2 )/4 ) = force / pressure.

3. Fabrication of pneumatically operated paper cup and = 80 / 80000

dish making machine
= 0.001m2 D 2 = (8 × 0.001) / π
Author: Ashwini Masurkar, Rushikesh Kolape, Sneha
Bore diameter (D) = 0.050 = 50mm.
More, Yogesh Mane, prof. Dinesh Pargunde
B. For Forward Stroke of 50mm bore diameter
cylinder

Corresponding rod diameter = 25mm

Area of the piston = ( πd 2 ) / 4 .

= ( π×402 ) / 4.

= 1256.8mm2

Force ( modified ) to be exerted

Figure 2. 2D Experimental setup diagram = pressure × area
This paper is based totally on the manufacture and = 80000 × 1256.8
assembly of an air-cooled paper cup and a dishwasher.
paper cups particularly contain plastics. And plastic is = 100N
the maximum risky substance inside the surroundings.
With the assist of this mechanical machine paper cups C. Return Stroke Force cylinder
are made from any kind of paper and the leaves are also
used to make cups. After learning how the modern = pressure( area of piston – area of piston rod )
gadget makes paper cups, we got here up with an
inexpensive solution for making paper cups and bowls. = 80000 × (1256.8 – 201) = 84N
This length of paper cup making device is free to healthy
For working pressure of 0.4bar Extending force =
anywhere and could be very cost-effective as properly.
100N Retracting force = 84N.
on this system we use the most primary techniques to
improve the performance of our undertaking.
3. COMPONENTS INVOLVED
2.2 LITERATURE SUMMARY The pneumatic Paper cup making machine consists of
the following components to fulfil the requirements to
The pneumatic machine has been located to be very
complete operation of the machine.
effective, efficient, and coffee cost. And plastic is the

© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1932
 International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 08 | Aug 2022 www.irjet.net p-ISSN: 2395-0072

in addition, one can also want to manipulate the quantity

of strain and flow fee to provide the desired degree of
strength and pace of the actuator. to accomplish these
responsibilities, stress valves (flow manipulate valve)
are used. stress valves components used to manipulate
and manipulate the air float place.

Figure 3. Components of model

CYLINDER: Figure 4. Direction control valve

A cylinder is a double cylinder, which means that air The principle capabilities of the valves are-
pressure operates in a distinct direction (the front and
• start and forestall the fluid electricity(air)
rear). The air from the compressor passes via the strain
controller to the desired quantity by using adjusting its • manipulate the direction of go with the flow of
waft control valve. A stress gauge gauge is hooked up to compressed air
the controller to suggest line stress. The compressed air
is then exceeded via a directional manipulate valve to • manage the drift rate of the air
offer air one at a time from both aspect of the cylinder
input and outlet. the two hoses take the output and enter • manage the strain rating of the air
of the manage valve and are attached to each ends of the
cylinder the use of connectors. one of the consequences FLOW CONTROL VALVE:
from the course manipulate valve is transferred to the
float manipulate valve. these are used to manipulate the flow of air through the
valve. A manipulate valve that directs the reception of a
CYLINDER TECHNICAL DATA: particular outside sign, which can be a mechanical,
electric or liquid sign signal, adjustments role
Barrel: It is made of cold drawn aluminium honed to orientation, or initiates liquid flow to a specific a part of
25mm. the air circuit. They can be used to perform obligations
which include:
Stroke length: 100mm
1. Controlling the direction of movement of the actuator
Piston Rod: M.S. hard Chrome plated Cylinder
Seals: Nitrile (Buna – N) Elastomer 2. Select other air flow options.
3. To stop and start air flow
Piston: Aluminium

Square body, Double acting cylinder

DIRECTIONAL CONTROL VALVE : (4*3)

To manipulate the movement of the cylinder movement,
the air stress have to be managed, controlled and
reversed in a predetermined order as and while required
within the pneumatic gadget.

Figure 5. Flow control valve

© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1933
 International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 08 | Aug 2022 www.irjet.net p-ISSN: 2395-0072

PUNCH: 4. MODELS & ASSEMBLY

The male part of reducing to demise is referred to as the
punch. it is also a removable top limb connected to a
piston wall. The layout of the fist depends at the place to
be drilled or included, in addition to the stress required
to suit the piece of work. The punch technique also relies
upon on the vicinity to be punctured or uncovered or
pierced. The punch is product of mild metallic.

DIE:
The die is mounted on the bottom plate. The die is made
in Mild steel.

Figure 8. design of cup die

Figure 6. Paper cup die

HOSES:
Hoses used in this pneumatic system are made up of
polyurethane and blue in color. These hoses can with
stand at a maximum pressure level of 10 kg/cm2. Figure 9. design of cup punch
Diameter of hose is 8 mm. length is 1 m.
5. ASSEMBLY

Figure 7. Pneumatic Hose

Figure 10. Assembly of model

© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1934
 International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 08 | Aug 2022 www.irjet.net p-ISSN: 2395-0072

This makes the punch flow upwards. The cup may be

eliminated and the subsequent paper may be located
over the estate for the following round and accordingly
the process can be repeated.

6.3 ADVANTAGES
• This product is one of the plastic cups and plates.
• easy to decompose the product.
• reasonably-priced and without difficulty available
substances are used.
• herbal product.
• No fire threat trouble due to overload
• immediate response is executed.
• smooth to maintain and restore
• Unit fees are minimum

7. METHODOLOGY
We followed a series of steps that will guide us to solve
the problems and fulfil the project objectives.
Figure 11. Assembly of model
 Firstly we concentrated on designing the
6. WORKING MECHANISM dimensions of the various components such as
the punch, die and the frame.
6.1 Concept
 We further analysed the loading conditions
This paper cup holder has a dual pneumatic device, required for the manufacturing of paper (leaf)
which includes a punch, die, top plate, bottom plate, cup using the pneumatic system as the main
valve control valve, flow control valve, connectors and operating
pipes. The compressor provides high pressure air to the
cylinder parts (a and b) whose flow is controlled by a  We also tried to find out the different ways in
flow control valve. which the pneumatic cups are made in todays
industry.
6.2 OPERATION
 By taking a survey on the internet we found that
The air passes thru the course manage valve. this is used the cup making industries have equipments
to prompt the piston and to determine its path of motion which are much more expensive and are not
(a or b). The piston is connected to the ram. on the end of affordable to the small scale industries and thus
the ram's punch is tied. The location of dying in a ram they are not able to make profit.
may be modified in one of a kind methods.

The piston, ram and punch are the shifting elements of  We further took a look at the die manufacturers
this gadget. The dye is constant at the bottom of the as well as the frame manufacturers and the
pneumatic cylinder supplying dealers.
machine. The complete unit is targeted in a column
(frame). whilst air flows to the glide manipulate valve, its
extent is confined to the desired distinctive price.  We then further collected all the components
and we went on towards the assembling of the
Then the course control valves control the part of the components.
cylinder that should continue to be according with the
feed direction. when it takes part A of the cylinder, it  We faced many difficulties while assembling, as
movements the ram to the ground with the fist. Fist, fists there were many issues regarding the fittings of
Paper stored on a dice. the components.

next, directional manipulate valves are activated to  After facing many difficulties, we finally were
permit air to circulate segment B of the cylinder. because able to complete our project successfully with
of the partial air A is launched from the exhaust valve. the help of our guide Prof. Mr. Vishwas Palve sir

© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 1935
 International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 08 | Aug 2022 www.irjet.net p-ISSN: 2395-0072

who was continuously in contact with us and BIOGRAPHIES

helped us to complete our model in a very short
time period which wouldn’t be able possible First Sagar Bhoite Author Author name is currently
without him. pursuing bachelor’s degree in mechanical engineering
and completed Diploma in mechanical engineering in the
 Lastly thanks to all the team members for year 2020.
contributing towards a great success.
Second Rohit Bhoir Author Author name is currently
8. CONCLUSION pursuing bachelor’s degree in mechanical engineering.

The scope of the project changed into making the price of Third Vaibhav Davale Author Author name is currently
the paper cup system as low as feasible and growing its pursuing bachelor’s degree in mechanical engineering.
efficiency. This paper cup making system and
dishwasher offers the cup necessities approximately Fourth Ayush Singh Author Author name is currently
85% performance. it's far clear that the mission is pursuing bachelor’s degree in mechanical engineering.
economically possible in all respects, as well as the paper
refresh unit.

The pneumatic machine is better than the hydraulic

device and mechanical gadget in terms of renovation,
cost, protection and accuracy. The device frame is
carefully designed and examined when it meets the
requirements.

9. REFERANCES
[1] Sanchit Gaikwad, Amol Kalokhe, “automatic
paper plate making machine”, global magazine
for research in Engineering packages,
ISSN:2494-9150 , vol 02 , pp.1-5 , (2017).

[2] (Rose-Hulman ), D.S.(2008). “creation to design

for (price effective) meeting and
manufacturing”. Retrieved 12/01/2017,2017
from
http://me.gatech.edu/files/capstone/L071ME4
182DFA.

[3] Aurabh rathod, Nitin H Wankhede, “design of

manually operated transportable paper
recycling gadget”, ISSN:2321-8169 , (2016)

[4] IJSRD - international magazine for clinical

studies & improvement| Vol. 6, trouble 02, 2017
| ISSN (online): 2321-0613, Vignesh K1 Porkalan
Pradhap Kumar Prasanna Venkatesh Packiyaraj

[5] Ashwini Masurkar, Rushikesh Kolape, Sneha

more, Yogesh Mane, prof. Dinesh Pargunde,
global magazine of scientific & Engineering
research extent 10, difficulty five, can also-2018
ISSN 2229-5518

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