66446 C CSCC CECE E' Unat-Ti Par Layout ey Factors Gourmand Rent Locarioy bs “A clant ws a place, where men, materials money [SpsPreet, wachineny, Uc. Cure brought dogelfen fou Plot docation rnesms dleciing dilate | | Location, oxe0, place, ete. tohere the ploot (ce) potoy wit | Stood uration: Jist, to elect a proper eogrophic Segion & becond, te oO pea dite withie the Sdegion Plont Location plays a rojo" dole an the Bet ° Oo production bystern ob it detoummes dhe Cost si (0) es duitoble sears make ; (b) precepts Sinus rnateral dbo fished goo © dished purclucts didvibudion do Curtomens. Hosdly omy Uocation Com be ideal (6) Pofect Plant Location involves depo vonjov activities. |One har do sbhike a balance belwenn Varios Aackors offecieg plot Uocobion, which ore disused. below: ( ') Newunedh do Rue Material St wit seduce Le Cook ; | trontpont Siro voaleriol Lor the Vendor's ond. do the fa Homt Fspecind Those plots, which Conburine Suto weoterio!. | ) tin» but (oD genus senatorial ib heavy ib deap but doseh a , | Jeod. arn own, of its weight olen Processing (ivees €, Sauonitd) | |must be located close to the Ha Kays mabecal. | ? Uatpad ales 4 do wn bend iS both | | rarspodting the sans eoateial € the finished cede Deperdg upon the Wize of simu wo), G finished goeds,a buitable ) *etfdlof chrombportation ike Soads, oil, water (oro is ' | electeol g accordingly dhe plont ocadion ib decided. One point trust be kept sin wird Hat Cost ichomparlotion Jhould semain og Joroall sim proportion bo tHe total cost 22) ewes Mantels St seduces the Cost of tronsportatn ob ceah the chontenof He poured peducls getlvn domaged | & Apoiled. in the | Moreover 0, plomt being naw do dhe market [Ger calch ip hoe of He waste 6 Gor Herder Qu bewice do the Cublomens. |ms COSeeCesereseece = eoneeteaeeenance, eee ae eos bb 9A9nNnnaAA 6 2A A AA . bbb ttt *) Availablity of Lobos Sable dabowe Jone Bat Kendl, OF J Dk ii cucper oiblade a Adequate bige, & at senborable Hates withits prcpee towards work axe a Yew foctors which oun plant Location toa ~najose extent The purpose of he wrngorrert ab do i houtobls, Jusiked (o> lockouils & 4o adieve Lower abou Cos | Pox unit of Psoduction SD Awalabilily of ul § Rosey Becoute of cthe wide bprend. woe of electric Power, con roost Cases fuel (coal, oil ete) hors ot Yer | decals factor for Plot Jocadion. ws of, Course eabertiol that lectrie power should Semain available Corbinvosbly, con PHeGpur guosiy E ok seborable Hates. ©) Availabilit of, wonder Water a wed fos proehting ob in POP & chemical sindathies si aloo steiner fox drinking omni seb. ed Be ad upon the olune of plost, unter Heuld be avaiable anadepnate quoriy & whould. ke of Proper quolit (clear € puxé). D cliveabe Corattions. eoith the developments sn the ele of heabieg , Venblabien & aix- Cont 59), Clirnote, of the Jegion deb nt parekent ~nuch pructlom. OF Coute, Conkval of Climsote need por iad > a| densa! qncial ord alba Quds Codain slates give aicls 0 Loans | | det MONEY a machi aie] built up up shed, ble to ablvact sandusha r fang Topo paphy one te Shafe of esi Cost dhaiage ond offer iy) ied, The Parobabi ly of plocds, man (deo Hf, 0 C. dy ae nt Helden Bok | | Sealy lite altitude. Suceebb of on cindy depends rd rch oe ee He Local people & uhether a | Wovk (nok. : FL Be 'D Reasence ¢ sielated andubdried 1) Fasten of hospitals, onketng \Rost flies, clubs, ete eg s s bablegovecle Hous clitieb. jSecuril, \e)anailibe fos expantion > | Bes Or Beecon / According £0 volume @ sbtondaxdibation He puduin of pra He melo Hepes axe ladhified ar. a ns Combes, Sehooh, bork,a _ a d ant D npnnnnnnneenererore esse §$ Leese bbessesserssereseccE @ Job stipe production, ) © Batch production, One © Contin uowr production (mass) St a» chanoctoued by svanufecksirg of ore feos quortibes of product clebiqnedl & jodluced o por tte bpeci icalions ol Lhe curloreers within The pucfised dace g Cost, i-e His pe ¢ puroduckion wb dishnguished by high eet & Lous Volume | Covectoushs of Bh Lipe Deaton 1) High Vonuety & dow volurre | DGemerol purpose rcs & equipment do poor dor e operations. \ 3) The flow of hi E Components bls cere: ets Dabon ds hi distoctiouows due to dsnbalamce din Work Content: \ 4) chuse: tle derne a, move | 5) Highly bkited worktorce ab Jequinedl ®) ty Goropetemt g pale Jupeoisors one Stained. ED) Veuy cLouge tovk-in- process deo! 8) lesuble x hondli a with a Capability do ropve objec of Vaxiou Jigen & bhaped olong wile Vossen atAUMOLOWS Components ) wide Vétae KY >\ £ * © Latch Buoduchoo, » Aifally dn Plowing. 7 6 (oodeabog the oe | | Rotch Prcduction wis characterised by rorafocae of bevribecl urbe of product prrooluced at ober intewaly & blocked al coarchoubes dxsailing bales Ertmenples~ Pharxmaceadical dondubh , Chersical cindlustry, ws | Shops tach as rnachine dods, bubtonbyacters who dake Coreponent fe Processing fom osge mranufachiver Crredey of Both Badan » shot Priodu a ie we DThe Plot 6 machineries, debupis ured Lov desesteol number Of Pols & then itas ured do veil duck 3) Move rumbur set-ups ? The workers ome eocpectedl to possens Kill dn one | | Rodicutox chuscing Oprotion. 5) The Oreoumt 4 aay ined as less Corrpa ted dp ob ; &) plot € Machrnexies ome pele ial . i i i j LOR ot css oyple tiene is Grrpovebvely 8) Lovne usork -19- Prowess nv |g) fleble material, herding Sybeer. ee meres ees es eS eS SS OS eS ey nnn ANNONNHKHANHTEK NOHO HKSS Sf AAPPPPPRAANN ”: ss $ ee eT a : 7 2AAAInNnnNnnnewnneenanneeer 29 ree METS coececel’€ 660 420 222 i.e Ff 2. 2 Repetlive (aah) Boddy thie Divchiuahed hy hgh Volurene 4 ‘ca Vonioty. This roomdaclunes heveral srlondond poucdsuchd | Becdute & blocked ain Ihe usvechoueh a fisheol goods | oy to be dlerpatehect Brean ples 0 ‘woohh production ove plastic goods, womfatlune & Adbemmble bhops af dulorebiles, de. Chorock iblich J Dyl < Jew o ralexial ws Continuous. 3) 7 ecial Purhose moachines OC Wel: lateral bowlg ple ub mmechamurdl mosh of the time | i | | | | Y Lonver >, elo, j *D Relali vely ouoey, difet perbond Com roma Me coors | 5) Shovlex 4 cle diene 5 6) hoo nan Syce > Coroponatively cous becaube 5 dine | Oneing, J 1) Higher imyentory OL Sides rmadterniols. 8) ebb « pes lily of equipenomnl & ynachines. HighROCESS, | »AYOUT sO |} | 4 ris obo Known Ws Jumdional out & chovacterined be Heeping ienilare rnachives ©) sO erations ot one deethutlaeds 4p other wordy ott Lathes wits be af oveplocs out ite machines at amolfer 6 bo on, that sib vwachines have bem poege ary to Heir yeh Jig Iohows 0. Phoxess dyad - Store voor , ASeapedtion dpadirent, 8. Broathing 6éthion, 4 Milkog Section, 5. Lolfe Section 6 Shaper Section 7. Drill Section, 8 bate tate Advom 4 Wide percbiliky exits ab sere allobroert of ‘works to | iprmemt & de D» Beller ulibgabion of te available equipment » Comparatively dea v0-0f machine ane veeclel thus nelletiows ace ic 4) Grapletion of howne product dtokeb -rnore bene. | More unteretting dor the workers. 2 Addomalic woteal hareling wb exhenely diffalt | Seduced Copital sonvebbrent- *DBotler product quality. becuse fe Sports & woverdoblnd to one € a enachined & operolion’s 5) Vosailion jes Covtog ob different fp order make the work ) Workers sn one dection axe nat offedted by the wate He Operakion’s Corstel out cin amatfer Sechion Jos excarmple, a athe operator ds vot affectel by The says of he colling od He doo tcl axe pale paral Disadvantages of Bocess bild ®) Fos dhe tame aroumt Production, Process doy neeals sore Apace. , ial -un- ivy ony et \ 3) Pose “material -vin-paoceb Jernai queue fo pts | Openation>- 5) Work -dn- Process dnvertony ib shone © Prechudion Corbet beaorob difhentt D Row ratevol fob do bowel distances fox being Buovessect do Jinishedl goods This uncsweater rmateriol homdlling & the associatedl Costs. 8) JL needs move dnbpectionb & efficent Co-prdlination.ie “7% ib also Known 0 dine Clype dovout h ssenples HHhat Voxiiows opHrationh O° deus valor axe performed. ix O | Dequene § The woachined aXe placed along the paroduct fio te re, machine ase AuULamged vin the beguence son which [te SOLD smakexial wih be operated upon Big Shovs product dype of yout | [Lathe | Mul et [ea Avil Gender athe Mil | Advav 1 Less Space Sequasersents p the bore volwrre of Pedution 3) Audornadic voafestiol. hamdlling Lesher svatexal we | movements, dienes & Costs: » hess -d ~Process senventony. | > Preodarct Completes den Lesser be |S Betlec Co-ovdinnbion g sbienple predation plomsiey & Gobo: ©) Smooth € Cookinuows work ioe D hess Skilted coontond rot ewe the Purpose: Aisadu P) Since the peafjed produck detvomines the Leyout, 0 ange dion Pouodluct denvolue’s ajar Chimged sin doe 6 Hhub'the Layouta osececerccesece 6 ooo jh oe Pov vevbsss buss Headly vib Conbidably Sealuced: 2) The sate of ed depends upon the output Joode of te Blowedt machine This involves excessive dolle dime for othex roachined ul the production vine > -not. ade solely bolomcedt- t 3) Machines bein beattened along the wire, rnove woes of Coch dpe have do be puscchabedl fo Keeping Qa aa stamd 4. beroune s one machine pier it aed dead do Bret | loon of the Complete production dine | 4) Though at dnvolves Less dupewison ab Coxmpaxceal to process | out, Soreetinne’ it (inspection) becorneh diffrull iden one 4 “nSpector how to look after eal (sy ok oulding) rnathinel | | iy duce Gy move. production diner, F @ 5) dt ib dificult Jo ineweate purcduction beyond the Copacitie’ | of the production lone» | Applications 7 | foenronty A hab duo Jacilibes: | one ab wbed or the a Process esrb, a & the other ub ubed ob a worthoube (ebignoded. o> Soaility ¥) | However, the packaging operations ore dividleol | sinko Lovo pork & porereed anus sectsQuon tabive [adbniguer fox Qpbinal dese of hayouls “The quably & quay of fe dalo.o Wso¥® octows Ww Heguived do develep 0 good. Layout | “The doko it»'to be collected. Weqavialivg the Voxiou | Basceseen, Degpremce of oprnations, material, flows frequency of | chravel,, -bpace Heppivernent activilies & Heir Jwlationthips | | The polowirg dools & echrigued ore ured, to Omoligte the cata. > ‘Puocess chads peration Process chants, flow proves chasdt) 8) Beavel. chose, 2 Diageowns — (Flow chagonns ¢ shiing of an 4 REL- (Relationship shady Ug 5) Teorplales r © sculed. srotebs © __ OPERATION — operien IZ] INsPecrion teers TRANSPORTATION’ > Transpot TDN uae DELAY a D ofvrakian YJ STORAGEae € SOOO OCCe seers eCcceCE ee ee ee ee ee ee Laces chet » Operation Pecos chev » Ik ws abbo catted, outline (yaa chard: An ¢peration puocess chor ged the binds -e vito of te Pm process by secerdlin only the ‘ear activities anol “NDecliond cinvolvedt cin fhe parocesb cperation process chat a) Phy choo sbyeobols, ie, operation ard dnbpection OPERATION Pkocess Ciara Tous: Manufacture of Pipe. clip obbombly Chase, begins: Rao rnaterials 9 din the blows Choset endl: Frnished obberbly of ppedlip on He sack Bom A/p Hex. G2 Gabeg lament Bap aFLOW Process Chart (Material tee) Fao: ater 4 dhe Component chase: be jis Component tf an the Loves chat tady: The sachined Corspontrct yr inthe hovel \/ hyiog an Stove Jo ——S Te rackme ain) Loadlecl on Machine Sein @) a ie of (onporedt aaa AAPAANANANHAEHECHHRKEHKEESE —— Ee ee ee ee ee i i aA rad OOVO OOOO ECbEE EET ErercsecE FLOW Trocesg Curt (Mi » Tous: Witking a detter uae chor bi nb Typist dn his chair at his offee Chor ends. Tp ot pubs detler an “oul day" 4 era officers Colin GD) Ba debtor din emuelope Sumyary = ®) Keep debtor cen “out! hoy [drequency] 08 foe | oy [sgobol [ O Te To sina)JTosk Tospeclion of Corsponent = MANTYPE Marersal. NPE |] chaset begins : Mom in meprclion chase begin: ML se pete in ||chovet ewsclb : More in wom Chat, edly; Material din Stoves cept 1 == >To goed seceiving © Locate Corsporent f To cnvipctindeptt @ Pokouk Component o¢h on te bench ca ap devipeclagleptt, ef Sospection @) Sette ee berich ¢ -: ) Meabure clirrensiond ; : Stonsped 4 E> Rekwun, to satay D Aroait oxxival of wonl : Summary, Srbal |.0 2/0] sybol 10 [=>] Olly Hequerc] 6 |4 fa | pe 3leala la la par pce CHART nfo owl Pokerial i ene,ecocececccoece ; } aaa a ee VevKYHYUUDUUY ve bUeeeesesss & Trovel chaved Jyvonaapetireed) The 4low o rol bh Lumndional wea of The Plant ds stecovded on a frorn-To Chaxd Jk seco “lhe dislomnee &, v neg eres] O movements bjs Various pars ef clepartonents. This chad, ib ured Lo detowmine the os 4 Closemeas, blo the departments dig 4b doves the basis for i ang Costs Hot beers to mronnine the totol radexial handling 5 Baccedune do doo the Liou vt ee Deposdroents (eo) wor How wise & Colum Wise, oom the tame ears doolerbecti: (CeLb) ad wed to Secovol 4 nerd. cto amothew The enbvies oo the chaut axe beatleved ns, ides 4 the sige aol , Combes OH€ lished both Bic [Dye Tr FROM 1S [Oke |> = a ui al | MBC Heprebemts number raved rere Blo The entries below the dlaaoral Seepyehent bachbacking, ai ”| | + > |Bxcompss Company “momufoctures 3 products Rag R using q | tthe sbamne mamufactuning Uacilities oMmanged cn 6 dyes ABC, DE GR. The mle handbig dla ih of olf The | aimed Com Carsuy 300,400 & 600 pieces " the product» | agar Seapectively The wmuod olermamd, dor Ach product ib | 12000 units Sequence of opexations of prcduc renovernenst OHE |gven below ‘ i; | Deedee Movement \ P A 46 6 gp Cer | Q A —>R—t — DEF | | R RSeks S —? BE A—>D— Conshuek the Lowel Sat oo. ge Arnal Cerrone fo Potooleet > = 1000 pO Garnun | | Cposity of the Codaierts to Cory P= 300 | nents Gren lp nh Mobacl movement dow prcad Pi aot e8, stone Prrouol demand. fos psroduct Q =18000 POX Onsourn | Seslovdy, Capacity of the Corlairexb bo Guay Q 2400 Nurber of haaps (ueqpered ef ont Fe- 230 bips Mhleaal scovement produc € Aloe, Btot.Clop,Dtot, tbe. ei ee PP PP HPO nny Nuh : iF Jam oe ee cae Por Fe ey EO dcecccecee Cdeeddd ae TAA S ppopn as eee HYik @ Apnual dead our Product R=18000 Pex Orvovrmr | » S Copaeily of the Containers to Convey R=600 ; ° sy? hips Chuequorey) of {atts 13000 - aodsips | % Material rnoverment, por product Rpt ka anieer | ps | To — | TS! A 8B | bee A nA ‘ . at | | 9 q 390 17.40 90 * Big? @20] ean} 2-29} a0 ps) ‘\ c aoe a2? y-A0 90 ps 5 v4? QR Yo Ne begets (“Ka go bef F | be! 3 L | > be | Cae | go |__| qo] a0} 9° r2| L| 3 Fig: Toravel. chosd: ee 3 | 2 D.BEL REL (RELATONSHG? CHARI) | He The selotive ceenportannce having one | I clepordsvert sea amother. vib qipaeea en Selationbhy P chad | Tt “Robot Muther developed the REL chase dak: Foch diamord,-Hhobed. cell an the chant Vue Hhouws the suelabionbhip if F between duro sfamclvl plot area, ieeeTooo enlvies Come cinto The Cott The top ely | Hat andicales the olegnee af closenetts of the slalionbh |rumbox below seprodenls the sienport ant Suahoo Jor nelabionbhip, “The setationdhip chara Secombe the soeeol. 409 elites " Riabion hip" Hather Yom Calculation excacl flows 6 Costs. The Steyscvements o} closenesh ane expresseot on a Stole p 6 the These povr-cwise antoxdepardmental “Uoseness SHeguivement dealings axe them ubedl bo develop a duilable layout which ie Ob Pavresise sielationdip ob Tossible € to the extent, possible. yh ae ypvolie 7 np ppnrore noose oon gn wy 0 Letter leq *1 je | Ee od eo Uk oh lh dhs ah eh eh ce el nf >HRANNAAAAAete ° < cl a we? & Exarnple Given the 4 hats Relationbhip chase, oscange the work} ‘ | Comtres into a uitahle 9x3 ag This pacblern Combe dove wsio astuibive oppucadh.

So, Repasdsmerts (Somd (6) Aould. be ob for a possible Je toch other This dvs Uhoumn an figure below. “This sequivement sb be be checked beeween [1 | 4 | ore @)- hose relobionthp as‘u'(wrinapodaed) || ae DEN! rest: te re RT ie Gol | HEE topat | 58) Fey are 4 | VAAL AAD This is The ynost Commnon method of Rrebembra | the plow wey out There ane dio olivnevdiaoal cul, oulh Report by Gryadhoared, Coloured opens, cle They ane voacle \ ( “ane placea on the Sealed plar af the building 1 ONE place on The ale pla of Ihe | lding ito beale & } AXA OM The hoanel “the akervplates depict the plo af Various Aclivibieh Lise machine tools, wok bem feb, Shovage, ele “Three~ dinembional, mrdel Ove the dscaleot sondelelts af the dacilities, The roedel ¢f the plavat 6 equiperertt ith | these appropasnte Aonle, ove upeot sin Preparing fhe rmodel ojo “They axe waar srmnacle ub a woort er) plastic. These Axe Coslly 4) DIAGRAMS MOA \ LAA The flow poroceds chadet Ahows the sbeguenct & _atuxe smovement bul ad does not clear, Show the path a movements. In The patio movements there ane Often urlebisable deatincer vouch a Congestion back Fiachng ane serovermemls. “Pp seecord. There wereecedbotuy caliies, “seperetaton of Ae. working area de the pr of five ago’. sbbing dingrom Cam be srnacles | ae pearson does)a “UT Ahad tee difloceet oy plans one devely elect A The most opi 4 ve i. | @) TB v a duo offic and Homer ov difecent Mouted v the plant | ke | ; Gi) Senki Jeabos of back tradsin "9 amd obstacles Bis moves fo Diagrams 9 one of cp pes | @) dbo & CO cel akg eae. | 7 tact! ok on agin is cas oe ‘> be o- Leh 7 ae process chart ether wom f er at set talons one Sony ' B cara 1: pls leet “Ee Pee b> possi ible THe paths Gd wo! " a ai fo The prrocsclne bo noke the ae ») The dhe wooreplace db to ole. | 3 | 2 & ce a the machine tools, wort benches, | Z| Storage, snepediion b oxe is | ypu Jouccsed by ‘at sbabjeot under Sy he | | | |4) Bach moovernent we sboually munud and uedscoltd- | by asc dose divection. 5) Afferent Colowes axe whed do denole differed bye» 4 smovements: A Simple Ylow Dic pum vy showhdon fine ny Te ps = © Ps sfod € cécdee & Shing Diagram , 1 eS . iaguorm si 0 stale ii | On which denatf, of a thing ws ubed. £o secord the fe /Ob wcll ab the pattewn of. mavernertt of 0. yi fae | lecitfinn a dimited area dutang Q Cudaien PYH of : | dt a ebpecially where the sdorppiere bo pegeton aen distomte, oud peperey bo bee exodlly The paorany ion 6 aa ; ib to | | Beoduce a setod of am existing Leb Uae 7 | | ob rhecens uot ub Octually ce ploce Ww smnode biop ob possible. | Prcceine bo ms Hing dianaen | | tA of dhe wcortplace Grfadon as axon do ale | Omo bow | | | 0.05.5 oon s SoCCCesseccoee Cee aia DDD NAAN © o6 D Pras one focecl arto boards do -rmark the Locations of tombbabions, Ping axe alto dhaven at the churned pnts SHouteb- a) A vreabvtal dent of read dr taken to dove the The dishonor Cove. by the check sis olainel by seoboey the “Pe ie 4 +e Threagl and sbubbracting iG from | | tht a ve | vuuue,shows 0 se oo ite cxsginal eva | aeé ——— = ee ADD) DDL Df ff 2 f 2 0 ff ) Dike VUOUUOUOECCEELEECCCCCCCOCCE re if ar veoedu if ert ta ¢¢4 2 & Bhan Maanreninee A plant Products: \vbpeciol Puxpo becomes sduch rnore the egpipmront epiprrerst, pane: etc. HE brought cx te Cone spon 09 8 amd sh ry Cost a uol move «money & ws O place, whexe Todauy, isn roodenun ardlublry, egpip [te 0 Vou aerportart pad. of dhe etal. productive ifort Hon 0. Moreover, with the developrnenst of, ent od rrathiveny Jishicated «machine, apenent omal y ial vidle|dowdiere} ive. dor this Jit db Vi ordlex amd. at Corroat _roaintenamte iL omothen. Preventive MatnTenance *A ‘ scheduled. plosmed. ()Psevertive smointenamle Sued do misimnige te parcbenss of byeakedouon -erainbenomce. ¥ J ob a bhikdh-in-time procedune. Smportomt thot the plant vaiecy Thoulol be properly -rraintnived: | | GORRECTIVE (08) BREAKDOWN MAINTENANCE + Cowective «mamtenamce smnplich Hot spas once vale offer the | | &quipesent ws out its norreal, | hon 1,89 0m elecbic robor vit Had, 0 belbis . | « Wunder vouch Conditionks, production depordenert calls onthe | ~maintenarce department do sec The defect * Alter kemoving the. songercs do not otters G breakdown Ocewus. | 4 J Locate vocals Apots cin ALL equipments, provides them See santpection €, senior HLepaisis thenehy wrambicipatecl breakdown The principle dp tat it aed ws lene Sedating the dam: of Per Po... t tig ether ' romnfads a |