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Air Conditioner User Manual

MODEL: BPD0600

● Before using the product, please be sure to read the

manual carefully
● Be sure to keep this manual properly so that you can
access it at any time in the future.
● On the basis of fully understanding the content,
please use it correctly.
 CONTENT
1. Introduction.................................................................................................................................... 3
1.1 Preface.................................................................................................................................................................3

1.2 Product introduction...........................................................................................................................................3

1.3 Standards............................................................................................................................................................ 4

2 Product parameter......................................................................................................................... 4
2.1 Product technology parameters.......................................................................................................................4

2.2 Installation diagram............................................................................................................................................5

3 Preparation and installation........................................................................................................ 6

3.1 Removing package and checking................................................................................................................... 6

3.2 Mechanical installation...................................................................................................................................... 6

3.3 Electrical installation.......................................................................................................................................... 7

4 Product function............................................................................................................................. 8
4.1 Cooling................................................................................................................................................................. 8

4.2 Heating（Optional）..........................................................................................................................................8

4.3 Remote monitor.................................................................................................................................................. 8

4.4 The control of external fan (Optional)............................................................................................................. 8

5 Display screen.................................................................................................................................9
5.1 Display interface................................................................................................................................................. 9

5.2 Menu structures................................................................................................................................................10

5.3 Display................................................................................................................................................................11

5.4 Start self-test..................................................................................................................................................... 11

6 Running...........................................................................................................................................11
6.1 Check before start running............................................................................................................................. 11

6.2 Start running......................................................................................................................................................12

7 Faults and treatment....................................................................................................................12

7.1 Alarm information............................................................................................................................................. 12

7.2 Faults and treatment........................................................................................................................................13

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8 Maintenance...................................................................................................................................14

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1. Introduction

1.1 Preface
This manual introduces the guide for the installation, operation, function and routine maintenance of
the cabinet air conditioner. Please read carefully the manual before using and follow the usage and note.
Note: All the operations of this product shall be performed by professional engineers.

1.2 Product introduction

The air conditioner is one kind of refrigeration product self-developed for cabinet. It is applicable in
the place where the cabinet internal heat is very large, the internal electronic equipment is sensitive to the
environment temperature and which should be isolated internally and externally completely. This product
has multiple functions, high reliability, and has the feature that it can start to work without complex
debugging after powering.
The fan in the internal cycle air path absorbs the hot air from the upside to make air heat exchange
by evaporator fins, and sends the cooled air from the downside of the air conditioner. By so, the air in
cabinet can cycle to achieve the purpose of lowering the temperature. Meanwhile, The fan in the external
cycle air path absorbs the external cold air from the downside, and discharges the hot air from the upside
after heat exchange.

Outer cycling air outlet

Internal warm air inlet

Cabinet

Outer cycling air inlet

Cool air outlet

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1.3 Standards

NO. Standard No. Standard Name

01 GB 4208 Enclosure Protection Class

02 GB/T 4857.5、9、10、11、16 Packaging-Basic tests for transport packages

03 GB/T 2423.1、2、3、8、10、17、38Electrical and electronic products environmental test

Information technology equipment-Radio disturbance
04 GB9254-1998
characteristics-Limits and methods of measurement
05 GJB150-86 Environmental test methods for military equipments
Electromagnetic compatibility-Testing and measurement
06 GB/T17626.8
techniques--Power frequency magnetic field immunity test
The temperature controlling devices for Communication

07 YD/T 2768-2014 outdoor room 1st parts: Embedded temperature controlling

devices

08 EN 55022:2006+A1:2007 Conducted Emission and radiation test

09 EN 61000-3-2:2006+A2:2009 Harmonic Current

10 EN 61000-3-3:2008 Voltage Fluctuation and Flicker

11 EN 61000-4-2:2009 ESD

12 EN 61000-4-3:2006 Radiation disturbance Immunity Test

13 EN 61000-4-4:2004 Electrical Fast Transient Burst

14 EN 61000-4-5:2006 Surge

15 EN 61000-4-6:2009 Conduction disturbance Immunity Test

16 EN 61000-4-11:2004 Voltage dips and short interruptions

2 Product parameter

2.1 Product technology parameters

Item Name Unit Parameter

Body outline dimension
mm 550*320*170
(height*width* depth )
Dimension and
Outline dimension including
installation mm 582*352*170
flange(height*width* depth )
Weight Kg 12.5
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 Installation method Door Mounted
Installation method Outdoor
Working environment temperature ℃ -40 to +55
Noise dB(A) 54

Environment Life expectancy Years >10

and protection IP grade IP55
Refrigerant R134a
ROHS certification yes
Input voltage range 48VDC
Refrigerating capacity(L35/L35) W 600
Rated Refrigerating input
W 197
power(L35/L35)
Performance
Rated Refrigerating current (L35/L35) A 4.1
Maximum Refrigerating current A 6.1
Heat capacity(optional) W 300
Air Volume of Inner Circulation m3/h 180

2.2 Installation diagram

Note: the installation diagram is just for reference, the specific installation scheme should be
determined according to the environment of the actual usage.

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3 Preparation and installation
3.1 Removing package and checking

1. Please prepare installation tools: knife and scissors, and wear protective gloves.

2. Please remove wrapping film and packing belt, then remove the carton, take out the air

conditioner.

3. Please check the attachment list and accessory bags in the carton, check whether the air

conditioner model is right .

Notes:
1. After removing the outer package, please make sure that the air conditioner is placed
upright , and not placed horizontally or upside down.
2. After removing the outer package, please check carefully whether the appearance of the air
conditioner is damaged or oil polluted, if the appearance of the air conditioner has obvious
deformation or oil stain, please contact the manufacturer in time.
3. If there is no need to install the product immediately or it needs to be transported to other
place, please repack the air conditioner after the checking.
4. It is recommended to recycle the unpacking materials.

3.2 Mechanical installation

Installation tool: Phillips screwdriver

Installation Steps：
1) Choose cut location on the cabinet according to the holing diagram, remove the shadow

area and make the installation hole.

2) Make air conditioner flange close to cabinet door, Fix the air conditioner on the installation

surface of the cabinet firmly with M5 screws.

3) Check whether air conditioner is installed levelly and firmly.

Notes:

1) Check whether air conditioner drainage loop is smooth, in case that drainage is blocked.

2) When determine the location of the installation hole in the cabinet, you should avoid the inlet

and outlet air ports inside the cabinet are not blocked by any components inside the cabinet, and

the two should be kept a horizontal distance of more than 150mm; otherwise, it is prone to lead

to r short circuit of the return air, and poor cooling effect, etc.;
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 3) carrying or moving the air conditioner should be careful to avoid colliding it and scratching

its surface coating;

3.3 Electrical installation

（1） Power input port

Item Port Definition

0V power input +
Power
-48v power input -
supply
PE Earth line

（2） Alarm output and signal input port

Item Port Definition

+ RS485 communication interface RS485A RS485 communication ports (+)

- RS485 communication interface RS485B RS485 communication ports (-)

The public alarm dry nod (NO) NO It is normally open if no alarm

The public alarm dry nod (COM) COM common port

The public alarm dry nod (NC) NC It is normally close if no alarm

Hydrogen discharge / emergency fan dry

1 It is normally open if no output
contact (NO) (Optional)
Hydrogen discharge / emergency fan dry Hydrogen discharge / emergency fan dry
2
contact COM (Optional) contact COM

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4 Product function

4.1 Cooling
When the temperature inside cabinet is higher than refrigeration starting temperature, it starts
refrigerating; when the temperature inside cabinet is lower than refrigeration stopping temperature, it
stops refrigerating.
User parameter setting point

Parameter Default value Setting range Unit Note

Refrigeration starting Refrigeration stopping

35 [20～40] ℃
temperature temperature =Refrigeration

starting temperature-
Refrigeration return
6 [3～10] ℃ Refrigeration return
difference
difference

4.2 Heating（Optional）
When the temperature inside cabinet is lower than heating starting temperature, it starts heating;
when the temperature inside cabinet is higher than heating stopping temperature, it stops heating.
User parameter setting point

Parameter Default value Setting range Unit Note

Heating starting Heating stopping

5 [-10～15] ℃
temperature temperature= Heating

Heating return starting temperature+

10 [3～15] ℃
difference Heating return difference

4.3 Remote monitor

Air conditioner has an RS485 communication interface, supporting MODBUS- RTU communication
protocol。The air conditioner communicates with the upper monitor through the RS485 communication
interface. Or users can check the air conditioner’s running state by viewing the display screen directly and
change its running parameters.

4.4 The control of external fan (Optional)

According to the optional requirement, the external fan (Hydrogen discharge / emergency fan)
automatically realizes cycle hydrogen discharging and emergency ventilation function.
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 Hydrogen discharge function(Optional)：When hydrogen discharge cycle comes, air conditioner start

the hydrogen discharge fan, the control switch closes.

hydrogen discharging function

parameter Default value Setting range Unit

cycle 24 [0～72] h

discharging time 5 [0～10] Min

Emergency ventilation function (Optional): When the temperature inside cabinet is higher than
Emergency ventilation starting temperature, emergency ventilation fans run; when the temperature inside
cabinet is lower than Emergency ventilation stopping temperature, emergency ventilation fans stop.
Emergency ventilation function

parameter Default value Setting range Unit

starting temperature 45 [28～50] ℃

stopping temperature 42 [25～50] ℃

5 Display screen

5.1 Display interface

NO. Icon Function Function explanation

Refrigerating
1 Indicate whether refrigerating runs or not
running

2 Heater running Indicate whether heater runs or not

3 Fan running Indicate whether fan runs or not

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 4 Set key Select function and enter parameter set

5 Up key Increase value, page up

6 Down key Decrease value, page down

5.2 Menu structures

Pressing or , it will show , and in turn, Enter to the main interface if

pressing again ; Be back to the main interface if pressing again.

: parameter setting. In the interface, press to enter the password input interface, and

after that the password is entered correctly, it will display the parameter code, the default is P01.

Press and to adjust the addition and subtraction of the parameter code. After the selection of

the parameters of the code, press to confirm, and then enter the parameters interface, and

Press and to adjust the addition and subtraction of the parameters value. And then press ,

to confirm the parameter values changes, if don’t need to save adjusted parameters, please press .

：Check the parameters. Pressing or , it will show T01、T02、T03、T04 in turn , and

the parameters can be shown several seconds later.

：Show the alarms. Fault alarm code will be shown in the display screen. They will be shown
successively, if there are several alarms one time.

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5.3 Display
Under running, the main interface 8.8.8 displays real temperature value in cabinet
After boot, in any interface, if there has no keyboard operation in the continuous 60s,
automatically return to the main interface

5.4 Start self-test

In the running states, the self-checking function can be activated by continuous pressing for 3
seconds.
When Self-check, the screen will be full display for 1S, and then will normally display cabinet
temperature, while the boot icon will blink.

6 Running

6.1 Check before start running

1) There are not obvious blockages near the internal cycle air inlet and outlet of the
air conditioner.
2) The input power cables and other signal cables have been connected reliably
and correctly.
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 3) The input voltage and frequency should meet the requirement of air conditioner.
4) The fans can turn freely without abnormal noise

6.2 Start running

1) Close the input power switch, it will start self-test, complying with the standard in
section4.3. After self testing, The internal cycle fan of the air conditioner will be
started. If the internal cycle temperature meets the running condition, the cooling
system will be started.
2) Operating parameters have the default settings, and it is Ok to confirm normal
after running; if you need to change the parameters, please refer to the 5th section.

7 Faults and treatment

7.1 Alarm information

output from
Item Alarm conditions Reset
dry contact
Temperature inside the cabinet is higher than the
High temperature alarm Automatic Yes
setting
Temperature inside the cabinet is lower than the
Low temperature alarm Automatic No
setting
T1 temperature sensor There is short or open circuit on the cabinet
Automatic No
alarm internal temperature sensor cable
T2 temperature sensor There is short or open circuit on the Evaporator
Automatic No
alarm temperature sensor cable
T3 temperature sensor There is short or open circuit on the Condenser
Automatic No
alarm temperature sensor cable
Evaporator-frozen alarm Evaporator temperature is lower than 0℃ Automatic Yes
Frequent high system System pressure is higher frequently than the
Automatic Yes
pressure alarm setting
Controller power failure
No power is be input for controller Automatic Yes
alarm

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7.2 Faults and treatment

Item Possible reasons Fault handling

The sensor has not been

Temp. sensor Check the circuit connectors，and connect it again
connected correctly
failures
The sensor is damaged Change the sensor
The condenser or evaporator is
Clean the condenser or evaporator
dirty and blocked
high Temperature Refrigerating capacity isn’t
alarm Please consult usability professional
enough
The temperature setting is fault Set the temperature again
The condenser or evaporator is
Clean the condenser or evaporator
dirty and blocked
Frequent high
system pressure External fan is fault Change the fan
alarm
Condenser temperature sensor
Change the condenser temperature sensor
wrongly sends alarm
Check if there are block to stick the internal
Internal cycling path is blocked
cycling path
Internal fan is fault Maintain or change it

Evaporator-frozen Check if the air-conditioner reaches the

alarm refrigeration stop conditions but the actual status
Refrigerating system can’t stop
doesn't stop, if yes, inform the AC maker to deal
with it.
Evaporator temperature sensor
Change the evaporator temperature sensor
wrongly sends alarm
There is no cooling demand Check if refrigeration is not needed

Within shutdown delay Check if compressor is protected

Compressor can’t Compressor line has not been
Check the compressor line，and connect it again
run connected correctly
Check if compressor protect switch is ok, and
Compressor protect switch or
change compressor protect switch if fault; if motor
motor is fault
is fault, change the compressor
Internal fan is fault Change the fan

Internal fan can’t Internal fan line has not been

Check the Internal fan line，and connect it again
run connected correctly
Check if there are block to stick the fan or not, and
External fan is stuck
clear the block

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 External fan is fault Change the external fan
The operating condition has not
Check if the operating condition is satisfied
External fan can’t been satisfied
run External fan line has not been
Check the external fan line，and connect it again
connected correctly
Check if there are block to stick the fan, and clear
External fan is stuck
the block
Fan blades are damaged or the
Change the damaged fan
Fan makes bearing of fan wears
abnormal noise The blades of fan scratch other
Check and fix it again
objects
The heater is fault Change the heater
The heater lines has not been
Heater can’t run Check the external fan line，and connect it again
connected correctly
The operating condition has not
Check if the operating condition is satisfied
been satisfied

8 Maintenance
Maintaining air conditioner very closely can keep it having a good performance and normal life, the
following works should be done:

No. Check/Maintain Cycle

1 Check whether there are alarm information or not 6 months

2 Check whether fans can rotate normally or not 6 months
3 Check whether compressor can rotate normally or not 6 months
4 Check whether there is obvious noise or shake or not 6 months
Clean the inner and outer circulation air inlet and outlet of the air
5 6 months
conditioner
6 Clean heat exchangers 1year
Check whether air conditioner power supply wire and communication wire
7 1year
is Ok or not

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