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SANT GAJANAN MAHARAJ COLLEGE OF ENGINEERING,

MAHAGAON

DEPARTMENT OF MECHANICAL ENGINEERING

DESIGN DATABOOK
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CONTENT

TITLE PAGE NUMBER

1] Engineering materials 4- 9

2] ISO system of Limit, Fit and Tolerance 10- 13

3] Screw threads 14- 21

4] Shaft, keys and coupling 22- 23

5] Spring 24- 25

6] Belt and chain drives 26- 30

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Standards and Codes:

There are two words- standard and code- which are often used in technical design. A Standard is
defined as a set of specifications for parts, materials or processes. The objective of standard is to reduce
the variety and limit the number of items to reasonable level.

A code is defined as a set of specifications for the analysis, design, manufacture, testing and
construction of the product. The purpose of a code is to archive a specified level of safety.

The organizations and societies listed below have established specification for
standards and safety codes.

ISO - International Standards Organization

BIS (IS) - Bureau of Indian standards

BSI – British Standards Institution

SAE - Society of Automotive Engineers

ASM – American Society for Metals

ASME - American Society of Mechanical Engineers

ASTM - American Society of Testing and Materials

AISI – American Iron and Steel Institute

AGMA- American Gear Manufacturers Association

ANSI- American National Standards Institute

AWS- American Welding Society

DIN- Deutches Institut Fuer Normung (German standard)

NBS- National Bureau of Standards

I.Mech.E- Institute of Mechanical Engineers

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1. Engineering materials
Mechanical properties of grey, malleable and ductile cast iron are given in Table 1.1

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2. ISO system of Limit, Fit and Tolerance

Types of fits:

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3. SREW THREADS
IS 4694–1968: Basic dimensions for square threads

IS 7008–1988: ISO metric trapezoidal screw threads

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TERMINOLOGY OF SCREW THREADS

Profile of an ISO metric screw thread

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Coarse Screw Thread Designation

A screw thread of coarse series is designated by the letter ‘M’ followed by the value of the
nominal diameter in mm. For example, M 12

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Fine Screw Thread Designation

A screw thread of fine series is specified by the letter ‘M’, followed by the values of the
nominal diameter and the pitch in mm and separated by the symbol ‘X’.

For example, M 12 X 1.25

Note: In case the table is not available, then the core diameter (dc) may be taken as

0.84 d, where d is the major diameter.

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DIMENSIONS OF FASTENERS

Tables 3.7 to 3.9 give dimensions of commonly used hexagonal head bolts and
screws, hexagonal nuts and washers (IS 1363–1984: Specification for hexagon head bolts,
screws and nuts of Product Grade C. IS 2016–1967: Specification for plain washers)

The dimensions of other fasteners can be similarly obtained from relevant

standards or handbooks (SP-29: Handbook on Industrial Fasteners (In three volumes)—
Bureau of Indian Standards.)

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BOLTED JOINT UNDER FLUCTUATING LOAD

The fatigue stress concentration factors (Kf) for the threaded parts are given in Table
3.10

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4. SHAFT, KEYS AND COUPLING

ASME CODE FOR SHAFT DESIGN

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KEYS

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5. SPRING

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6. BELT AND CHAIN DRIVES

Flat belt

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Table 6.4 Standard width of flat belts in mm:

V- belt

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Table 6.5 Power rating of V-belts

(αs =180 °; speed of the faster pulley – 1440 r.p.m.)
[D= pulley diameter (mm); PR= Power rating in KW]
Section D 75 80 85 90 100 106 112 118 125
A PR 0.73 0.86 0.99 1.12 1.38 1.5 1.63 1.81 2.00
Section D 125 132 140 150 160 170 180 190 200
B PR 2.24 2.46 2.77 3.30 3.60 4.00 4.39 4.77 5.23
Section D 200 212 224 236 250 265 280 300 315
C PR 6.14 6.81 7.68 8.28 9.40 10.10 11.10 12.10 12.50
Section D 350 375 400 425
D PR 15.7 17.5 19.3 20.60

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Table 6.6 Correction factor (Fa) for industrial service

Operational hours per day
Type of service
0-10 10-16 16-24
1) Light duty; agitators- blowers- centrifugal pumps
1.1 1.2 1.3
fans (up to 7.5 kW) and compressors
2) Medium duty; conveyors- fans (above 7.5 kW) line
shafts machine tool-presses and positive 1.2 1.3 1.4
displacement pumps
3) Heavy duty; conveyors- bucket elevators and
1.3 1.4 1.5
hammers

For V belts
6.7

Table 6.8 Conversion of inside length to pitch length of the belt

Belt Section A B C D E

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36 43 56 79 92
Difference between pitch length and inside length (mm)

Fig. 6.2 Correction factor for arc of contact (V- grooves on both pulley)

Table 6.9 Correction factor F1 for belt length:

(Li= nominal inside length of the belt in mm)

Li Belt Section
A B C D E
1905 1.02 0.97 0.87 - -
1981 1.03 0.98 - - -
2032 1.04 - - - -
2057 1.04 0.98 0.89 - -
2159 1.05 0.99 0.9 - -
2286 1.06 1 0.91 - -
2438 1.08 - 0.92 - -

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2464 - 1.02 - - -
2540 - 1.03 - - -
2667 1.1 1.04 0.94 - -
2845 1.11 1.05 0.95 - -
3048 1.13 1.07 0.97 0.86 -
3150 - - 0.97 - -
3251 1.14 1.08 0.98 0.87 -
3404 - - 0.99 - -
3658 - 1.11 1 0.9 -
4013 - 1.13 1.02 0.92 -
4115 - 1.14 1.03 0.92 -
4394 - 1.15 1.04 0.93 -
4572 - 1.16 1.05 0.94 -
4953 - 1.18 1.07 0.96 -
5334 - 1.19 1.08 0.96 0.94
6045 - - 1.11 1 0.96
6807 - - 1.14 1.03 0.99
7569 - - 1.16 1.05 1.01

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