Refrigerating air dryer

DR 3–171
Air – water cooled

EN - User’s maintenance and spare parts manual

74MD0001C9-EN_00
Dear Customer,
thank you for choosing our product. In order to get the best performances out of this product, please read this
manual carefully.
To avoid incorrect operation of the equipment and possible physical risk to the operator, please read and
strictly follow the instructions contained in this manual.
Note, these instructions are in addition to the safety rules that apply in the country where the dryer is installed.
Before packing for shipment each DR series refrigerated air dryer undergoes a rigorous test to ensure the
absence of any manufacturing faults and to demonstrate that the device can perform all the functions for which
it has been designed.
Once the dryer has been properly installed according to the instructions in this manual, it will be ready for use
without any further adjustment. The operation is fully automatic, and the maintenance is limited to few controls
and some cleaning operations, as detailed in the following chapters.
This manual must be maintained available in any moment for future references and it has to be
intended as inherent part of the relevant dryer.
Due to the continuous technical evolution, we reserve the right to introduce any necessary change without
giving previous notice.
Should you experience any trouble, or for further information, please do not hesitate to contact us.

2 – EN DR 3-171
Contents
1 Identification plate 5
2 Warranty conditions 5
3 Safety rules 6
3.1 Definition of the conventional signs used in this manual 6
3.2 Warnings 7
3.3 Proper use of the dryer 7
3.4 Instructions for the use of pressure equipment according to PED directive 2014/68/EU 8
4 Installation 8
4.1 Transport 8
4.2 Storage 8
4.3 Installation site 9
4.4 Installation layout 10
4.5 Correction factors 11
4.6 Connection to the compressed air system 12
4.7 Connection to the cooling water network (Water-Cooled) 12
4.8 Electrical connections 13
4.9 Condensate drain 13
5 Start-up 13
5.1 Preliminary operation 13
5.2 First start-up 14
5.3 Start-up and shut down 15
6 Technical data 16
6.1 Technical data DR 3 - 171 1/230/50-60 – 1/230/50 16
6.2 Technical data DR 3 - 171 1/115/60 - 1/230/60 17
6.3 Technical data DR 57 - 171 3phase 3/400/50 – 3/460/60 18
7 Technical description 19
7.1 Control panel 19
7.2 Operation 19
7.3 Flow diagram (Air-Cooled) 20
7.4 Flow diagram (Water-Cooled) 20
7.5 Refrigerating compressor 21
7.6 Condenser (Air-Cooled) 21
7.7 Condenser (Water-Cooled) 21
7.8 Condenser water regulating valve (Water-Cooled) 21
7.9 Filter dryer 21
7.10 Capillary tube 22
7.11 Alu-Dry module 22
7.12 Hot gas by-pass valve 22
7.13 Refrigerant pressure switches LPS – HPS 23
7.14 Safety thermo switch TS 23
7.15 Compressor crankcase heater 23
7.16 Electronic instrument DMC34 24
7.16.1 How to switch on the dryer 24
7.16.2 How to switch off the dryer 24
7.16.3 How to display the operating parameters 24
7.16.4 How a service warning / alarm is displayed 25
7.16.5 How is controlled the condenser FAN 25
7.16.6 How is controlled the drain solenoid valve 25
7.16.7 How to reset the service reminder timer 25
7.16.8 Operation of the failure / alarm dry contact 25
7.16.9 How to change the operating parameters – SETUP menu 26
7.17 Electronic drainer (optional) 27
8 Maintenance, troubleshooting, spare parts and dismantling 28
8.1 Checks and maintenance 28
8.2 Troubleshooting 29
8.3 Spare parts 32
8.4 Maintenance operation on the refrigeration circuit 33
8.5 Dismantling of the dryer 33

DR 3-171 3 – EN
9 Attachments 34
Exploded views – List of components 34
Electric diagrams – List of components 34
9.1 Dryers dimensions 35
9.1.1 DR 3-13 35
9.1.2 DR 19-24 36
9.1.3 DR 32-42 37
9.1.4 DR 57-65 38
9.1.5 DR 85-110 39
9.1.6 DR 131-171 40
9.1.7 DR 57-65 3phase 41
9.1.8 DR 85-110 3phase 42
9.1.9 DR 131-171 3phase 43
9.2 Exploded views 44
9.2.1 DR 3-6 44
9.2.2 DR 9-13 45
9.2.3 DR 19-24 46
9.2.4 DR 32-42 47
9.2.5 DR 57-65 Air Cooled 48
9.2.6 DR 57-65 Water Cooled 49
9.2.7 DR 85-110 Air Cooled 50
9.2.8 DR 85-110 Water Cooled 51
9.2.9 DR 131-171 Air Cooled 52
9.2.10 DR 131-171 Water Cooled 53
9.2.11 DR 57-65 3phase Air Cooled 54
9.2.12 DR 57-65 3phase Water Cooled 55
9.2.13 DR 85-110 3phase Air Cooled 56
9.2.14 DR 85-110 3phase Water Cooled 57
9.2.15 DR 131-171 3phase Air Cooled 58
9.2.16 DR 131-171 3phase Water Cooled 59
9.3 Electric diagrams 60
9.3.1 DR 3-24 60
9.3.2 DR 32-42 61
9.3.3 DR 57-65 62
9.3.4 DR 85-110 63
9.3.5 DR 131-171 64
9.3.6 DR 57-110 3phase Sheet 1 of 3 65
9.3.7 DR 57-110 3phase Sheet 2 of 3 66
9.3.8 DR 57-110 3phase Sheet 3 of 3 67
9.3.9 DR 131-171 3phase Sheet 1 of 3 68
9.3.10 DR 131-171 3phase Sheet 2 of 3 69
9.3.11 DR 131-171 3phase Sheet 3 of 3 70
10 Blank pages 71
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4 – EN DR 3-171
 Identification plate
1 Identification plate
The identification plate is located on the back of the dryer and shows all the primary data of the machine. This
data should always be referred to when calling the manufacturer or distributor. The removal or alteration of
the identification plate will void the warranty rights.

2 Warranty conditions
For 12 months from the installation date, but no longer than 14 months from the delivery date, the warranty
covers eventual faulty parts, which will be repaired or replaced free of charge, except the travel, hotel and
restaurant expenses of our engineer.
The warranty doesn’t cover any responsibility for direct or indirect damages to persons, animals or equipment
caused by improper usage or maintenance, and it’s limited to manufacturing faults only.
The right to warranty repairs is subordinated to the strict compliance with the installation, use and maintenance
instructions contained in this manual.
The warranty will be immediately voided in case of even small changes or alterations to the dryer. To require
repairs during the warranty period, the data reported on the identification plate must be notified.

DR 3-171 5 – EN
 Safety rules
3 Safety rules

3.1 Definition of the conventional signs used in this manual

Carefully read instruction manual before attempting any service or maintenance procedures on the
dryer.
Caution warning sign. Risk of danger or possibility of damage to equipment, if related text is not
followed properly.
Electrical hazard. Warning message indicates practices or procedures that could result in personal
injury or fatality if not followed correctly.

Danger hazard. Part or system under pressure.

Danger hazard. High temperature conditions exist during operation of system. Avoid contact until
system or component has dissipated heat.

Danger hazard. Treated air is not suitable for breathing purposes; serious injury or fatality may result
if precautions are not followed.

Danger hazard: In case of fire, use an approved fire extinguisher, water is not an acceptable means
in cases of fire.

Danger hazard. Do not operate equipment with panels removed.

Maintenance or control operation to be performed by qualified personnel only [1].

ARIA
AIR
LUFT Compressed air inlet connection point
AIR

ARIA
AIR
LUFT Compressed air outlet connection point
AIR

Condensate drain connection point

Cooling water inlet connection point (Water-Cooled)

Cooling water outlet connection point (Water-Cooled)

Operations which can be performed by the operator of the machine, if qualified [1].

NOTE: Text that specifies items of note to be taken into account does not involve safety precautions.
In designing this unit a lot of care has been devoted to environmental protection:
• CFC free refrigerants
• CFC free insulation parts
• Energy saving design
• Limited acoustic emission
• Dryer and relevant packaging composed of recyclable materials
This symbol requests that the user heed environmental considerations and abide with suggestions
annotated with this symbol.
[1] Experienced and trained personnel familiar with national and local codes, capable to perform the needed activities, identify and
avoid possible dangerous situations while handling, installing, using and servicing the machine. Ensuring compliance to all statutory
regulations.

6 – EN DR 3-171
 Safety rules
3.2 Warnings
Compressed air is a highly hazardous energy source.
Never work on the dryer with pressure in the system.
Never point the compressed air or the condensate drain outlet hoses towards anybody.
The user is responsible for the proper installation of the dryer. Failure to follow instructions given in
the “Installation” chapter will void the warranty. Improper installation can create dangerous situations
for personnel and/or damages to the machine could occur.
Only qualified personnel are authorized to service electrically powered devices. Before attempting
maintenance, the following conditions must be satisfied:
• Ensure that main power is off, machine is locked out, tagged for service and power cannot be
restored during service operations.
• Ensure that valves are shut and the air circuit is at atmospheric pressure. De-pressurize the dryer.
These refrigerating air dryers contain R134a or R407C HFC type refrigerant fluid. Refer to the
specific paragraph - maintenance operation on the refrigerating circuit.
Warranty does not apply to any unit damaged by accident, modification, misuse, negligence or
misapplication. Unauthorized alterations will immediately void the warranty.

In case of fire, use an approved fire extinguisher, water is not an acceptable means in cases of
electrical fire.

3.3 Proper use of the dryer

This dryer has been designed, manufactured and tested for the purpose of separating the humidity normally
contained in compressed air. Any other use has to be considered improper.
The Manufacturer will not be responsible for any problem arising from improper use; the user will bear
responsibility for any resulting damage.
Moreover, the correct use requires the adherence to the installation instructions, specifically:
• Voltage and frequency of the main power.
• Pressure, temperature and flow-rate of the inlet air.
• Pressure, temperature and cooling water capacity (Water-Cooled).
• Ambient temperature.
This dryer is supplied tested and fully assembled. The only operation left to the user is the connection to the
plant in compliance with the instructions given in the following chapters.

The purpose of the machine is the separation of water and eventual oil particles present in
compressed air.

The dried air cannot be used for breathing purposes or for operations leading to direct contact with
foodstuff.
This dryer is not suitable for the treatment of dirty air or of air containing solid particles.

DR 3-171 7 – EN
 Installation
3.4 Instructions for the use of pressure equipment according to PED directive 2014/68/EU
To ensure the safe operation of pressure equipments, the user must conform strictly to the above directive
and the following:
1. The equipment must only be operated within the temperature and pressure limits stated on the
manufacturer’s data nameplate.
2. Welding on heat-exchanger is not recommended.
3. The equipment must not be stored in badly ventilated spaces, near a heat source or inflammable
substances.
4. Vibration must be eliminated from the equipment to prevent fatigue failure.
5. Automatic condensate drains should be checked for operation every day to prevent a build up of
condensate in the pressure equipment.
6. The maximum working pressure stated on the manufacturer’s data nameplate must not be exceeded.
Prior to use, the user must fit safety / pressure relief devices.
7. All documentation supplied with the equipment (manual, declaration of conformity etc.) must be kept for
future reference.
8. Do not apply weights or external loads on the vessel or its connecting piping.

TAMPERING, MODIFICATION AND IMPROPER USE OF THE PRESSURE EQUIPMENT ARE

FORBIDDEN. Users of the equipment must comply with all local and national pressure
equipment legislation in the country of installation.

4 Installation

4.1 Transport
Check for visible loss or damage, if no visible damage is found place the unit near to the installation point and
unpack the contents.
• To move the packaged unit we recommend using a suitable trolley or forklift truck. Hand carrying is not
recommended.
• Always keep the dryer in the upright vertical position. Damage to components could result if unit is laid on
its side or if placed upside down.
• Handle with care. Heavy blows could cause irreparable damage.

4.2 Storage
Even when packaged, keep the machine
protected from severity of the weather.
Keep the dryer in vertical position, also when
stored. Turning it upside down some parts could
be irreparably damaged.
If not in use, the dryer can be stored in its
packaging in a dust free and protected site at a
temperature of +1°C … +50°C, and a specific
humidity not exceeding 90%. Should the stocking
time exceed 12 months, please contact the
manufacturer.
SCC0001

The packaging materials are recyclable. Dispose of material in compliance with the rules
and regulations in force in the destination country.

8 – EN DR 3-171
 Installation
4.3 Installation site
Failure to install dryer in the proper ambient conditions will affect the dryer’s ability to condense
refrigerant gas. This can cause higher loads on the compressor, loss of dryer efficiency and
performance, overheated condenser fan motors, electrical component failure and dryer failure due
to the following: compressor loss, fan motor failure and electrical component failure. Failures of this
type will affect warranty considerations.
Do not install dryer in an environment of corrosive chemicals, explosive gasses, poisonous gasses;
steam heat, areas of high ambient conditions or extreme dust and dirt.

In case of fire, use an approved fire extinguisher, water is not an acceptable means in cases of fire.

Minimum installation requirements:

• Select a clean dry area, free from dust, and protected from atmospheric disturbances.
• The supporting area must be smooth, horizontal and able to hold the weight of the dryer.
• Minimum ambient temperature +1°C.
• Maximum ambient temperature +50°C.
• Ensure a proper cooling air replacement.
• Allow a sufficient clearance on each side of the dryer for proper ventilation and to facilitate maintenance
operations.
The dryer does not require attachment to the floor surface.
Do not block, even partially, ventilation grid.
Avoid any possible re-circulation of the exhaust cooling air.
Protect the dryer from air drafts or forced cooling air conditions.
NOTE : Dryers models DR 3 – 24 can be wall-mounted. See fixing dimensions on dimensional drawings in
the attachment section.
The hanging mounting inevitably causes the obstruction of the ventilation grid positioned on the
panel facing the wall fixing. This obstruction, in any case, does not prejudge the efficiency of the
ventilation inside the dryer which is guaranteed by other grids on the other panels.

DR 3-171 9 – EN
 Installation
4.4 Installation layout

1 Air compressor
2 Aftercooler
3 Condensate separator
4 Pre-Filter (min. 5 micron)
5 By-pass group
6 Dryer
7 Compressed air tank
8 Final filter
9 Condensate drain

In case of heavily polluted inlet air (ISO 8573.1 class 3.-.3 or worse quality), we recommend
the additional installation of a pre-filter (5 micron minimum) to prevent a clogging of the heat
exchanger.
Type A installation is suggested when the compressor operates at reduced intermittence and the total
consumption equals the compressor flow rate.
Type B installation is suggested when the air consumption can consistently change with peak values highly
exceeding the flow rate of the compressors. The capacity of the tank must be sized in order to compensate
eventual instantaneous demanding conditions (peak air consumption).

10 – EN DR 3-171
 Installation
4.5 Correction factors
Correction factor for operating pressure changes:
Inlet air pressure barg 4 5 6 7 8 10 12 14
Factor (F1) 0.77 0.86 0.93 1.00 1.05 1.14 1.21 1.27

Correction factor for ambient temperature changes (Air-Cooled):

Ambient temperature ºC 25 30 35 40 45 50
Factor (F2) 1.00 0.96 0.90 0.82 0.72 0.60

Correction factor for inlet air temperature changes:

Air temperature ºC 25 30 35 40 45 50 55 60 65 70
Factor (F3) 1.20 1.12 1.00 0.83 0.69 0.59 0.50 0.44 0.39 0.37

Correction factor for DewPoint changes:

DewPoint ºC 3 5 7 10
Factor (F4) 1.00 1.09 1.19 1.37

How to find the air flow capacity:

Air flow capacity = Nominal duty x Factor (F1) x Factor (F2) x Factor (F3) x Factor (F4)
Example:
An DR 19 has a nominal duty of 117 m³/h. What is the maximum allowable flow through the dryer under the
following operating conditions:
Inlet air pressure = 8 barg Factor (F1) = 1.05
Ambient temperature = 45°C Factor (F2) = 0.72
Inlet air temperature = 50°C Factor (F3) = 0.59
Pressure DewPoint = 10°C Factor (F4) = 1.37
Each item of data has a corresponding numerical factor which multiplied by the design air flow is as follows:
Air flow capacity = 117 x 1.05 x 0.72 x 0.59 x 1.37 = 71 m³/h

71 m³/h This is the maximum flow rate that the dryer can accept under these operating conditions.

How to select a suitable dryer for a given duty:

Design air flow
Minimum std. air flow rate =
Factor (F1) x Factor (F2) x Factor (F3) x Factor (F4)
Example:
With the following operating parameters:
Design air flow = 100 m3/h
Factor (F1) = 1.05
Inlet air pressure = 8 barg
Factor (F2) = 0.72
Ambient temperature = 45°C
Factor (F3) = 0.59
Inlet air temperature = 50°C
Factor (F4) = 1.37
Pressure DewPoint = 10°C
In order to select the correct dryer model the required flow rate is to be divided by the correction factors
relating to above mentioned parameters:
100
Minimum std. air flow rate = = 164 m³/h
1.05 x 0.72 x 0.59 x 1.37
Therefore the model suitable for the conditions above is DR 32 (195 m³/h - nominal duty).

DR 3-171 11 – EN
 Installation
4.6 Connection to the compressed air system
Operations to be performed by qualified personnel only.
Never work on system under pressure.
The user is responsible to ensure that the dryer will never be operated with pressure exceeding the
maximum pressure rating on the unit data tag.
Over-pressurizing the dryer could be dangerous for both the operator and the unit.
The air temperature and the flow entering the dryer must comply within the limits stated on the data nameplate.
The system connecting piping must be kept free from dust, rust, chips and other impurities, and must be consistent
with the flow-rate of the dryer. In case of treatment of air at particularly high temperature, the installation of a final
refrigerator could result necessary. In order to perform maintenance operations, it is recommended to install a dryer
by-pass system.
In case of heavily polluted inlet air (ISO 8573.1 class 3.-.3 or worse quality), we recommend the
additional installation of a pre-filter (5 micron minimum) to prevent a clogging of the heat
exchanger.
In realising the dryer, particular measures have been taken in order to limit the vibration which could occur during
the operation. Therefore we recommend to use connecting pipes able to insulate the dryer from possible vibrations
originating from the line (flexible hoses, vibration damping fittings, etc.).
CAUTION :
PIPING THE DRYER, INLET/OUTLET CONNECTIONS MUST BE SUPPORTED AS SHOWN IN
THE DIAGRAM.
FAILING WILL RESULT IN DAMAGE.

4.7 Connection to the cooling water network (Water-Cooled)

Operations to be performed by qualified personnel only.
Never work on system under pressure.
The user is responsible to ensure that the dryer will never be operated with pressure exceeding the
maximum pressure rating on the unit data tag.
Over-pressurizing the dryer could be dangerous for both the operator and the unit.
The temperature and the amount of cooling water must comply with the limits indicated on the technical
characteristics chart. The cross section of the connection pipes, preferably flexible, must be free from rust, chips
and other impurities. We recommend to use connecting pipes able to insulate the dryer from possible vibrations
originating from the line (flexible hoses, vibration damping fittings, etc.).

We recommend the installation of a 500 micron filter to prevent a clogging of the heat exchanger.

Minimum cooling water requirements:

Temperature 15 … 30°C (1) HCO3 / SO4 >1.0 mg/l or ppm
Pressure 3…10 barg (2) NH3 <2 mg/l or ppm
Head pressure > 3 bar (2) (3) Cl- 50 mg/l or ppm
Total hardness 6.0…15 Cl2 0.5 mg/l or ppm
PH 7.5…9.0 H2S <0.05 mg/l or ppm
Conductivity 10…500 μS/cm CO2 <5 mg/l or ppm
Residual solid particles <30 mg/l or ppm NO3 <100 mg/l or ppm
Saturation Index SI -0.2 < 0 < 0.2 Fe <0.2 mg/l or ppm
HCO3 70…300 mg/l or ppm Al <0.2 mg/l or ppm
SO42- <70 mg/l or ppm Mn <0.1 mg/l or ppm
Note : (1) – Other temperature on request - Check the data shown on the identification plate.
(2) – Other pressure on request - Check the data shown on the identification plate.
(3) – Pressure difference at dryer water connection points at maximum water flow - Other head pressure on
request
CAUTION :
PIPING THE DRYER, INLET/OUTLET CONNECTIONS MUST BE SUPPORTED AS SHOWN IN
THE DIAGRAM.
FAILING WILL RESULT IN DAMAGE.

12 – EN DR 3-171
 Start-up
4.8 Electrical connections
Qualified personnel should carry out connecting unit to the main power.
Be sure to check the local codes in your area.
Before connecting the unit to the electrical supply, verify the data nameplate for the proper electrical
information. Voltage tolerance is +/- 10%.
Dryer are supplied with power cord and plug (two poles and ground) or with a junction box.
Be sure to provide the proper fuses or breakers based on the data information located on the nameplate.
A residual-current device (RCD) with In =0.03A is suggested. The cross section of the power supply cables
must comply with the consumption of the dryer, while keeping into account also the ambient temperature, the
conditions of the mains installation, the length of the cables, and the requirements enforced by the local Power
Provider.

Important: ensure that the dryer is earthed.

Do not use any socket adapters at the mains plug.
If the mains plug needs to be replaced, this must only be done by a qualified electrician.

4.9 Condensate drain

The condensate is discharge at the system pressure.
Drain line should be secured.

Never point the condensate drain line towards anybody.

The dryer comes already fitted with a timed condensate drainer (solenoid valve controlled by electronic
instrument) or with an electronic condensate drainer (optional).
Connect and properly fasten the condensate drain to a collecting plant or container.
The drain cannot be connected to pressurized systems.
Don’t dispose the condensate in the environment.
The condensate collected in the dryer contains oil particles released in the air by the compressor.
Dispose the condensate in compliance with the local rules.
We recommend to install a water-oil separator where to convey all the condensate drain coming
from compressors, dryers, tanks, filters, etc.

5 Start-up

5.1 Preliminary operation

Verify that the operating parameters match with the nominal values stated on the data nameplate of
the dryer (voltage, frequency, air pressure, air temperature, ambient temperature, etc.).
This dryer has been thoroughly tested, packaged and inspected prior to shipment. Nevertheless, the unit could
be damaged during transportation, check the integrity of the dryer during first start-up and monitor operation
during the first hours of operation.
Qualified personnel must perform the first start-up.
When installing and operating this equipment, comply with all National Electrical Code and any
applicable federal, state and local codes.
Who is operating the unit is responsible for the proper and safe operation of the dryer.
Never operate equipment with panels removed.

DR 3-171 13 – EN
 Start-up
5.2 First start-up
This procedure should be followed on first start-up, after periods of extended shutdown or following
maintenance [Link] personnel must perform the start-up.

Sequence of operations (refer to paragraph 7.1 Control Panel).

• Ensure that all the steps of the “Installation” chapter have been observed.
• Ensure that the connection to the compressed air system is correct and that the piping is suitably fixed
and supported.
• Ensure that the condensate drain pipe is properly fastened and connected to a collection system or
container.
• Ensure that the by-pass system (if installed) is closed and the dryer is isolated.
• Ensure that the manual valve of the condensate drain circuit is open.
• Remove any packaging and other material which could obstruct the area around the dryer.
• Activate the mains switch.
• DR 57-171 3phase - Turn on the main switch - pos. A on the control panel.
• DR 57-171 3phase - Wait at least two hours before starting the dryer (compressor crankcase heater must
heat the oil of the compressor).
• Ensure the cooling water flow and temperature is adequate (Water-Cooled).
• Turn ON the switch - pos. 1 on the control panel.
• Ensure that electronic instrument is ON.
• Ensure the consumption matches with the values of the data plate.
• DR 57-171 3phase - Check the rotation direction of the fan – wait for its first interventions (Air-Cooled).
• Allow the dryer temperature to stabilise at the pre-set value.
• Slowly open the air inlet valve.
• Slowly open the air outlet valve.
• Slowly close the central by-pass valve of the system (if installed).
• Check the piping for air leakage.
• Ensure the drain is regularly cycling - wait for its first interventions.

14 – EN DR 3-171
5.3 Start-up and shut down
DR 57-171 3phase - For short periods of inactivity, (max 2-3 days) we recommend that power
is maintained to the dryer and the control panel. Otherwise, before re-starting the dryer, it is
necessary to wait at least 2 hours for the compressor crankcase heater to heat the oil of the
compressor.

Start-up (refer to paragraph 7.1 Control Panel)

• Check the condenser for cleanliness (Air-Cooled).

• Ensure the cooling water flow and temperature is adequate (Water-Cooled).
• Turn ON the switch - pos. 1 on the control panel.
• Ensure that electronic instrument is ON.
• Wait a few minutes; verify that the DewPoint temperature displayed on electronic instrument is correct and
that the condensate is regularly drained.
• Switch on the air compressor.

Shut down (refer to paragraph 7.1 Control Panel)

• Check that the DewPoint temperature indicated on the electronic instrument is within range.
• Shut down the air compressor.
• After a few minutes, turn OFF the switch - pos. 1 on the control panel.

DR 57-171 3phase - Dryer remote control ON-OFF

• Remove jump on terminals 1 and 2 of the terminal strip and wire a dry contact – potential free (see
electric diagram).
• Turn ON the switch - pos. 1 on the control panel.
• Close contact on terminal 1 and 2 switch ON the dryer
• Open contact on terminal 1 and 2 switch OFF the dryer

Use dry contacts only (potential free) suitable for 230 Vac. Assure an adequate isolation of
potentially dangerous powered parts.
CAUTION :
AUTO-RESTART / REMOTE ON-OFF.
THE DRYER MAY POWER UP WITHOUT BEING ACTED UPON.
THE USER WILL BE RESPONSIBLE FOR THE INSTALLATION OF PROPER PROTECTIONS
FOR POSSIBLE SUDDEN POWER RESTORATION TO THE DRYER.
NOTE : A DewPoint within 0°C and +10°C displayed on electronic instrument is correct according to the
possible working conditions (flow-rate, temperature of the incoming air, ambient temperature, etc.).
During the operation, the refrigerant compressor will run continuously. The dryer must remain on during the
full usage period of the compressed air, even if the air compressor works intermittently.
The number of starts must be no more than 6 per hour.
The dryer must stop running for at least 5 minutes before being started up again.
Frequent starts may cause irreparable damage.
The user is responsible for compliance with these rules.

DR 3-171 15 – EN
 Technical data
6 Technical data
6.1 Technical data DR 3 - 171 1/230/50-60 – 1/230/50

16 – EN DR 3-171
 Technical data
6.2 Technical data DR 3 - 171 1/115/60 - 1/230/60

DR 3-171 17 – EN
 Technical data
6.3 Technical data DR 57 - 171 3phase 3/400/50 – 3/460/60

18 – EN DR 3-171
 Technical description
7 Technical description

7.1 Control panel

The control panel illustrated below is the only dryer-operator interface.

DR 3-65 DR 85-171

K
K

1
0
Set
Set

PQS0107
1
PQS0106

1 2 3
2 3

DR 57-171 3phase

1
0
A Main switch
Set

1 ON-OFF Switch
T2

K 3 2 Electronic instrument
T4 T3

3 Air and refrigerant flow diagram

T1
PQS0108

7.2 Operation
Operating principle - The dryer models described in this manual operate all on the same principle. The hot
moisture laden air enters an air to air heat exchanger. The air then goes through the evaporator, also known
as the air to refrigerant heat exchanger. The temperature of the air is reduced to approximately 2°C, causing
water vapor to condense to liquid. The liquid is continuously coalesced and collected in the separator for
removal by the condensate drain. The cool moisture free air then passes back through the air to air heat
exchanger to be reheated to within 8 degrees of the incoming air temperature as it exits the dryer.

Refrigerant circuit - Refrigerant gas is cycled through the compressor and exits at high pressure to a
condenser where heat is removed causing the refrigerant to condense to a high-pressure liquid state. The
liquid is forced through a capillary tube where the resulting pressure drop allows the refrigerant to boil off at a
predetermined temperature. Low-pressure liquid refrigerant enters the heat exchanger where heat from the
incoming air is transferred causing the refrigerant to boil; the resulting phase change produces a low pressure,
low temperature gas. The low-pressure gas is returned to the compressor, where it is re-compressed and
begins the cycle again. During those periods when the compressed air load is reduced the excess refrigerant
is by-passed automatically back to the compressor via the hot gas by-pass valve circuit.

DR 3-171 19 – EN
 Technical description
7.3 Flow diagram (Air-Cooled)
2 3 4 37

P< TS P> P V

1a 25

7
1 8
1b
9 M

12.1

BT1

1c
11 10
DGF0161

15

Standard 13 14 16
EC

ELD
21

Optional

7.4 Flow diagram (Water-Cooled)

2 3 4 37

P< TS P> P V

1a 25
18
7
1 19
1b

12.1

BT1

1c
11 10 20
DGF0162

15

Standard 13 14 16
EC

ELD
21

Optional

1 Alu-Dry module 10 Filter dryer

1a Air-to-air heat exchanger 11 Capillary tube
1b Air-to-refrigerant heat exchanger 12 Temperature probe BT1 – DewPoint
1c Condensate separator 13 Condensate drain service valve
2 Refrigerant pressure switch LPS 14 Condensate drain strainer
(DR 85-171 & DR 57-171 3phase) 15 Condensate drain solenoid valve
3 Safety thermo switch TS 16 Coil for condensate drain solenoid valve
(DR 57-171 & DR 57-171 3phase) 17 Electronic instrument
4 Refrigerant pressure switch HPS 18 Condenser (Water-Cooled)
(DR 85-171 & DR 57-171 3phase) 19 Condenser water regulating valve (Water-Cooled)
6 Compressor 20 Refrigerant accumulator (Water-Cooled)
7 Hot gas by-pass valve 21 Electronic drainer
8 Condenser (Air-Cooled) 25 Compressor crankcase heater (DR 57-171 3phase)
9 Condenser fan (Air-Cooled) 37 Pressure Transducer BP2 – Fan control
Compressed air flow direction Refrigerant gas flow direction
20 – EN DR 3-171
 Technical description
7.5 Refrigerating compressor
The refrigerating compressor is the pump in the system, gas coming from the evaporator (low pressure side)
is compressed up to the condensation pressure (high pressure side). The compressors utilized are
manufactured by leading manufacturers and are designed for applications where high compression ratios and
wide temperature changes are present.
The hermetically sealed construction is perfectly gas tight, ensuring high-energy efficiency and long, useful
life. Dumping springs support the pumping unit in order to reduce the acoustic emission and the vibration
diffusion. The aspirated refrigerant gas, flowing through the coils before reaching the compression cylinders
cools the electric motor. The thermal protection protects the compressor from over heating and over currents.
The protection is automatically restored as soon as the nominal temperature conditions are reached.

7.6 Condenser (Air-Cooled)

The condenser is the component in which the gas coming from the compressor is cooled down and condensed
becoming a liquid. Mechanically, a serpentine copper tubing circuit (with the gas flowing inside) is
encapsulated in an aluminum fin package.
The cooling operation occurs via a high efficiency fan, creating airflow within the dryer, moving air through the
fin package. It’s mandatory that the ambient air temperature does not exceed the nominal values. It is also
important to keep the condenser unit free from dust and other impurities.

7.7 Condenser (Water-Cooled)

The condenser is the component in which the gas coming from the compressor is cooled down and condensed
becoming a liquid. Basically it is a water/refrigerating gas exchanger where the cooling water lowers the
temperature of the refrigerating gas.
The temperature of the inlet water must not exceed the nominal values. It must also guarantee an adequate
flow and that the water entering the exchanger is free from dust and other impurities.

7.8 Condenser water regulating valve (Water-Cooled)

The condenser water regulating valve is used to keep the condensing pressure/temperature constant when
the Water-Cooled is being used. Thanks to the capillary tube, the valve detects the pressure in the condenser
and consequently adjusts the water flow. When the dryer stops the valve automatically closes the cooling
water flow.
The condenser water regulating valve is an operating control device.
The closure of the water circuit from the pressure condenser water regulating valve cannot be used
as a safety closure during service operations on the system.
ADJUSTMENT
The condenser water regulating valve is adjusted during the testing phase to a pre-set value that
covers 90% of the applications. However, sometimes the extreme operating conditions of the dryer
may require a more accurate calibration.
During start-up, a qualified technician should check the condensing pressure/temperature and if
necessary adjust the valve by using the screws on the valve itself.
To increase the condensing temperature, turn the adjusting screws counter-clockwise; to lower it turn
the screws clock-wise.
Water valve setting : R134.a pressure 10 barg (± 0.5 bar)
R407C pressure 16 barg (± 0.5 bar)

7.9 Filter dryer

Traces of humidity and slag can accumulate inside the refrigerant circuit. Long periods of use can also produce
sludge. This can limit the lubrication efficiency of the compressor and clog the expansion valve or capillary
tube. The function of the filter drier, located before the capillary tubing, is to eliminate any impurities from
circulating through the system.

DR 3-171 21 – EN
 Technical description
7.10 Capillary tube
It consists of a piece of reduced cross section copper tubing located between the condenser and the
evaporator, acting as a metering device to reduce the pressure of the refrigerant. Reduction of pressure is a
design function to achieve optimum temperature reached within the evaporator: the smaller the capillary tube
outlet pressure, the lower the evaporation temperature.
The length and interior diameter of the capillary tubing is accurately sized to establish the performance of the
dryer; no maintenance or adjustment is necessary.

7.11 Alu-Dry module

The heat exchanger module houses the air-to-air, the air-to-refrigerant heat exchangers and the demister type
condensate separator. The counter flow of compressed air in the air-to-air heat exchanger ensures maximum
heat transfer. The generous cross section of flow channel within the heat exchanger module leads to low
velocities and reduced power requirements. The generous dimensions of the air-to-refrigerant heat exchanger
plus the counter flow gas flow allows full and complete evaporation of the refrigerant (preventing liquid return
to the compressor). The high efficiency condensate separator is located within the heat exchanger module.
No maintenance is required and the coalescing effect results in a high degree of moisture separation.

7.12 Hot gas by-pass valve

This valve injects part of the hot gas (taken from the discharge side of the compressor) in the pipe between
the evaporator and the suction side of the compressor, keeping the evaporation temperature/pressure
constant at approx. +2 °C. This injection prevents the formation of ice inside the dryer evaporator at every
load condition.
ADJUSTMENT
The hot gas by-pass valve is adjusted during the manufacturing testing
phase. As a rule no adjustment is required; anyway if it is necessary the A
operation must be carried out by an experienced refrigerating engineer.
WARNING 4 mm
5/32 in.
the use of ¼” Schrader service valves must be justified by a real -
malfunction of the refrigerating system. Each time a pressure gauge is
connected, a part of refrigerant is exhausted.
VLY0001

+
Without compressed air flow through the dryer, rotate the adjusting
screw (position A on the drawing) until the following value is reached:
Hot gas setting : R134.a pressure 2.0 barg (+0.1 / -0 bar)
R407C pressure 4.5 barg (+0.1 / -0 bar)

22 – EN DR 3-171
 Technical description
7.13 Refrigerant pressure switches LPS – HPS
As operation safety and protection of the dryer a series of pressure switches are installed in the gas circuit.

LPS : Low-pressure protection device on the suction side of the compressor, trips if the pressure drops
below the pre-set value. The values are automatically reset when the nominal conditions are
restored.
Calibrated pressure : R 134.a Stop 0.7 barg - Restart 1.7 barg
R 407 C Stop 1.7 barg - Restart 2.7 barg
HPS : This high-pressure controller device, located on the discharge side on the compressor, is activated
when the pressure exceeds the pre-set value. It features a manual-resetting button mounted on the
controller itself.
Calibrated pressure : R 134.a Stop 20 barg - Manual reset (P<14 bar)
R 407 C Stop 30 barg - Manual reset (P<23 bar)

7.14 Safety thermo switch TS

To protect the operating safety and the integrity of the dryer, a thermo switch
(TS) is installed on the refrigerant gas circuit. The thermo switch sensor, in
2
case of unusual discharge temperatures, stops the refrigerating compressor
before it is permanently damaged.
Manually reset the thermo switch only after the nominal operating conditions
1
have been restored. Unscrew the relative cap (see pos.1 in the figure) and
press the reset button (see pos.2 in the figure).
TS setting : temperature 113 °C (+0 / -6 °K)
PQS0005

7.15 Compressor crankcase heater

At low temperatures oil can more easily be mixed with the refrigerant gas. So, when the compressor starts,
oil can be drawn into the refrigeration circuit and liquid hammering could occur.
To prevent this, an electrical resistance heater is installed in the suction side of the compressor. When the
system is powered and the compressor is not running, this heater keeps the oil at the correct temperature.
This heater is controlled by a thermo switch which prevents overheating the oil.
NOTE : The heater must be powered at least a couple of hours before the start up of the refrigeration
compressor.

DR 3-171 23 – EN
 Technical description
7.16 Electronic instrument DMC34
Led - Temperature in °C
Led - Temperature in °F
Led – Drain ON
Led – Fan ON
Led – Alarm/Service

Set
Button – Setup menu access /
PQS0084

Set Condensing
Button – Decrease / Service
DISPLAY Button – Increase / Drain test
The DMC34 displays DewPoint temperature, controls the condenser fan activation, handles a service
reminder and keep record of the total hours of operation of the dryer.

7.16.1 How to switch on the dryer

Power the dryer and switch it on using the ON-OFF switch (pos. 1 paragraph 7.1).
During normal operation the display shows the DewPoint temperature.
The condensate drain test is always active using the button .

7.16.2 How to switch off the dryer

Switch it off using the ON-OFF switch (pos. 1 paragraph 7.1).

7.16.3 How to display the operating parameters

During normal operation, the display shows the DewPoint temperature (in °C or °F).
Press and hold Set button to display condensing pressure.

Press and hold button to display hours until the next service.
Press and hold Set + buttons to display total hours of operation of the dryer (cannot be reset).
NOTE : with led on temperatures are in °C and pressure in barg; with led on temperatures are in
°F and pressure in psig.
The total hours of operation and the hours until the next service are shown in the field 0…999
hours and in thousands of hours from 01.0 hours on (example : if the display shows number 35 it
means 35 hours; if the display shows number 3.5 it means 3500 hours).

24 – EN DR 3-171
 Technical description
7.16.4 How a service warning / alarm is displayed
A service warning / alarm is an unusual event that must recall the attention of the operators/maintenance
technicians. It does not stop the dryer.
When a service warning / alarm is active, the led is flashing.
Service warnings / alarms are automatically reset as soon as the problem is solved and dryer is powered
again. Scheduled Service reminder requires manual reset.
NOTE: the operator/maintenance technician must inspect the dryer and verify/solve the problem that
generated the service warning.

Service Warning / Alarm Description

flashing + on display PF1 - Probe 1 Failure : failure temperature probe BT1

flashing + on display PF2 - Probe 2 Failure : failure pressure probe BP2

HdP - High DewPoint: DewPoint too high

flashing + on display Set BT1>HdS, delay Hdd / Reset BT1<HdS-1°C (HdS-2°F)
LdP - Low DewPoint : DewPoint too low
flashing + on display Set BT1< -1°C (30°F), delay 5 minutes / Reset T1> 1°C (34°F)

flashing + on display SrV - Service : maintenance service time expired SrV

7.16.5 How is controlled the condenser FAN

A pressure probe BP2 is located on the discharge side of the compressor. The condenser fan is activated
(ON) when the BP2 pressure is higher than FANon setting (R134a approx. 11 barg/160 psig – R407C approx.
18 barg/260 psig) and led is ON. Condenser fan stops when BP2 pressure is lower than FANoff setting
(R134a approx. 8 barg/115 psig – R407C approx. 14 barg/203 psig).

7.16.6 How is controlled the drain solenoid valve

Drain solenoid valve is activated (ON) for seconds (standard 2 seconds) every minutes (standard
1 minute). Led shows that condensate drain solenoid valve is ON.
The condensate drain test is always active using the button .
NOTE : if an electronic drainer is installed, DMC34 is set to keep always powered the drain output (
=ON).

7.16.7 How to reset the service reminder timer

With dryer OFF keep pressed buttons Set + , power the dryer and switch it on using the ON-OFF
switch (pos.1 paragraph 7.1).
After 5 seconds display shows , release buttons Set + , keep pressed button for 5
seconds. Timer has been reset and controller start to operate regularly.
Service reminder timing can be reset at any time, even before the timing has expired

7.16.8 Operation of the failure / alarm dry contact

The DMC34 is equipped with a dry contact (potential free) to display failure and/or alarm conditions.

Dryer powered and no service warning / alarm is active.

23 24

Dryer not powered or service warning / alarm is active.

23 24

DR 3-171 25 – EN
 Technical description

7.16.9 How to change the operating parameters – SETUP menu

The setup menu can be used to change the dryer’s operating parameters.
Only qualified personnel must be allowed to access to the setup menu. The manufacturer
is not responsible for malfunctioning or failure due to modification to the operating
parameters.

With dryer ON simultaneously press buttons Set + for at least 5 seconds to enter the setup menu.
Access to the menu is confirmed by message on the display (first parameter of menu).
Keep Set pressed to display the value of the selected parameter and use arrows and to
change the value. Release the button Set to confirm the value and skip to following parameter.

Press + to exit setup menu (if no button is pressed after 2 minutes the menu is exited
automatically).

Standard
ID Description Limits Resolution
setup
Ton – drain time ON : time ON condensate drain valve ON-00 … 20
1 sec 2
ON = Electronic drainer installed sec
ToF - drain time OFF : pause time for condensate drain
1 … 20 min 1 min 1
valve

HdS – High DewPoint Setting : Alarm threshold for a 0.0…25.0 °C 0.5 °C 20

high DewPoint (the alarm disappears when the or or or
temperature drop 1°C / 2°F below alarm point) 32 … 77 °F 1 °F 68
Hdd - High DewPoint Delay : high DewPoint alarm 01 … 20
1 min 15
enable delay minutes
00.0 … 20.0 0.5
SrV - Service Setting: setting of service warning timer.
(x 1000) (x1000) 08.0
00 = service warning timer disabled.
hours hours
SrC – Service Contact : configuration of the alarm dry
contact for the service warning timer.
YES / NO - YES
YES = activate the contact / NO = NOT activate the
contact
SCL - Scale: display scale of temperatures and
pressure (°C = temperatures in °C and pressure in barg; °C … °F - °C
°F = temperatures in °F and pressure in psig)

26 – EN DR 3-171
7.17 Electronic drainer (optional)
Instead of the usual drain system (a solenoid valve controlled by means of electronic instrument); an electronic
level controlled drainer can be installed as option. This drainer consists of a condensate accumulator where
a capacitive sensor continuously checking liquid level is placed: as soon as the accumulator is filled, the
sensor passes a signal to the electronic control and a diaphragm solenoid valve will open to discharge the
condensate. For a complete condensate discharge the valve opening time will be adjusted exactly for each
single drain operation. No condensate strainers are installed. No adjusting is required. A service valve is
installed before the electronic drain in order to make check and maintenance easily. At dryer start-up verify
that this valve is open.

Control panel for dryers DR 3-110 and DR 57-110 3phase

Green ON - ready to work / supplied
Power /
Green blinking – maintenance required
Service Led
Orange ON – Circuit board defect
TEST Button Discharge test (keep pushed for 2 seconds)

Control panel for dryers DR 131-171 and DR 131-171 3phase

Power / Service Led ON - ready to work / supplied
(green) Blinking – maintenance required
Alarm Led (red) Blinking – alarm condition

Power+Alarm Led ON - circuit board defect

TEST Button Discharge test (keep pushed for 2 seconds)

Troubleshooting

Only qualified personnel should perform troubleshooting and or maintenance

operations.
Prior to performing any maintenance or service, be sure that :
• no part of the machine is powered and that it cannot be connected to the
mains supply.
• no part of the machine is under pressure and that it cannot be connected to
the compressed air system.
• maintenance personnel have read and understand the safety and operation
instructions in this manual.

PLEASE REFER TO INSTRUCTION MANUAL OF ELECTRONIC DRAINER

DR 3-171 27 – EN
 Maintenance, troubleshooting, spare parts and dismantling
8 Maintenance, troubleshooting, spare parts and dismantling

8.1 Checks and maintenance

Only qualified personnel should perform troubleshooting and or maintenance
operations.
Prior to performing any maintenance or service, be sure that :
• no part of the machine is powered and that it cannot be connected to the
mains supply.
• no part of the machine is under pressure and that it cannot be connected to
the compressed air system.
• maintenance personnel have read and understand the safety and operation
instructions in this manual.
Before attempting any maintenance operation on the dryer, shut it down and wait at least
30 minutes. Some components can reach high temperature during operation. Avoid
contact until system or component has dissipated heat.

Daily
• Verify that the DewPoint displayed on the electronic instrument is correct.
• Check the proper operation of the condensate drain systems.
• Verify the condenser for cleanliness (Air-Cooled).

Every 200 hours or monthly

• With an air jet (max. 2 bar / 30 psig) blowing from inside towards outside
clean the condenser; repeat this operation blowing in the opposite way; be
careful not to damage the aluminum fins of the cooling package (Air-
Cooled)
• Close the manual condensate drain valve, unscrew the strainer (if installed) and clean it with
compressed air and brush. Reinstall the strainer properly tight, and then open the manual
valve.
• At the end, check the operation of the machine

Every 1000 hours or yearly

• Verify for tightness all the screws of the electric system and that all the “Disconnects-Tabs”
type connections are in their proper position inspect unit for broken, cracked or bare wires.
• Inspect refrigerating circuit for signs of oil and refrigerant leakage.
• Measure and record amperage. Verify that readings are within acceptable parameters as
listed in specification table.
• Inspect flexible hoses, and replace if necessary.
• At the end, check the operation of the machine.

Every 8000 hours

• Replace Electronic drainer service unit
• Replace compressed air filters

28 – EN DR 3-171
 Maintenance, troubleshooting, spare parts and dismantling
8.2 Troubleshooting
Only qualified personnel should perform troubleshooting and or maintenance
operations.
Prior to performing any maintenance or service, be sure that :
• no part of the machine is powered and that it cannot be connected to the
mains supply.
• no part of the machine is under pressure and that it cannot be connected to
the compressed air system.
• maintenance personnel have read and understand the safety and operation
instructions in this manual.
Before attempting any maintenance operation on the dryer, shut it down and wait at least
30 minutes. Some components can reach high temperature during operation. Avoid
contact until system or component has dissipated heat.

SYMPTOM POSSIBLE CAUSE - SUGGESTED ACTION

◆ The dryer doesn't  Verify that the system is powered.
start.  Verify the electric wiring.
 DR 57-171 3phase - Blow of fuse (FU2 on the electric diagram) of the auxiliary
circuit - replace it and check the proper operation of the dryer.
◆ The compressor  Activation of the compressor internal thermal protection - wait for 30 minutes, then
doesn’t work. retry.
 Verify the electric wiring.
 If installed - Replace the internal thermal protection and/or the start-up relay
and/or the start-up capacitor and/or the working capacitor.
 If installed - The pressure switch HPS has been activated - see specific point.
 If installed - The pressure switch LPS has been activated - see specific point.
 If installed - The safety thermo switch TS has been activated - see specific point
 If the compressor still doesn’t work, replace it.
◆ Condenser’s fan  Verify the electric wiring.
doesn’t work (Air-  The electronic instrument is faulty – replace it.
Cooled).  If installed - Fan relay / power contactor (see KF/KV1 on the electric diagram) is faulty
- replace it.
 DR 57-171 3phase - Blow of fuse (FU1 on the electric diagram) - replace it and
check the proper operation of the dryer.
 There is a leak in the refrigerant circuit - contact a refrigeration engineer.
 If the fan still doesn't work, replace it.
◆ DewPoint too  The dryer doesn't start - see specific point.
high.  The DewPoint probe BT1 doesn’t correctly detect the temperature - ensure the
sensor is pushed into the bottom of probe well.
 The Compressor doesn’t work - see specific point.
 The ambient temperature is too high or the room aeration is insufficient - provide
proper ventilation (Air-Cooled).
 The inlet air is too hot - restore nominal conditions.
 The inlet air pressure is too low - restore nominal conditions.
 The inlet air flow rate is higher than the rate of the dryer - reduce the flow rate -
restore nominal conditions.
 The condenser is dirty - clean it (Air-Cooled)
 The condenser fan doesn’t work - see specific point (Air-Cooled).
 The cooling water is too hot - restore nominal conditions (Water-Cooled).
 The cooling water flow is insufficient - restore nominal conditions (Water-Cooled).
 The dryer doesn’t drain the condensate - see specific point.
 The hot gas by-pass valve is out of setting - contact a refrigeration engineer to
restore nominal setting.
 There is a leak in the refrigerant circuit - contact a refrigeration engineer.

DR 3-171 29 – EN
 Maintenance, troubleshooting, spare parts and dismantling

SYMPTOM POSSIBLE CAUSE - SUGGESTED ACTION

◆ Dew Point too
 The fan is always ON - Led is flashing + display - see specific point.
low
 Ambient temperature is too low - restore nominal conditions (Air-Cooled).
 The hot gas by-pass valve is out of setting - contact a refrigeration engineer to
restore nominal setting.
◆ Excessive  The dryer doesn’t drain the condensate - see specific point.
pressure drop  The DewPoint is too low - the condensate is frost and blocks the air - see specific
within the dryer. point.
 Check for throttling the flexible connection hoses.
◆ The dryer doesn’t  The condensate drain service valve is closed - open it.
drain the  Condensate strainer is clogged – remove and clean it.
condensate  The drain solenoid valve is jammed – remove and clean it.
 Verify the electric wiring.
 The coil of the drain solenoid valve is failed – replace it.
 Electronic instrument is faulty – repace it.
 The DewPoint is too low - the condensate is frost and blocks the air - see specific
point.
 Inlet compressed air pressure is too low and condensate is not drained – restore
nominal conditions.
 Electronic drainer is not operating correctly (see paragraph 7.17).
◆ The dryer  The drain solenoid valve is jammed – remove and clean it.
continuously  Try to remove the electric connector on the solenoid valve - if drain stops verify the
drains electric wiring or the electronic instrument is faulty - replace it
condensate.  Electronic drainer is dirty (see paragraph 7.17).
◆ Water within the  The dryer doesn't start - see specific point.
line.  If installed - Untreated air flows through the by-pass unit - close the by-pass.
 The dryer doesn’t drain the condensate - see specific point.
 DewPoint too high - see specific point.
◆ If installed –HPS  Check which of the following has caused the activation :
high pressure 1. The ambient temperature is too high or the room aeration is insufficient - provide
switch has been proper ventilation (Air-Cooled).
activated. 2. The condenser is dirty - clean it (Air-Cooled).
3. The condenser fan doesn’t work - see specific point (Air-Cooled).
4. The cooling water is too hot - restore nominal conditions (Water-Cooled).
5. The cooling water flow is insufficient - restore nominal conditions (Water-Cooled).
 Reset the pressure switch pressing the button on the controller itself - verify the
dryer for correct operation.
 HPS pressure switch is faulty - contact a refrigeration engineer to replace it.
◆ If installed –  There is a leak in the refrigerating fluid circuit - contact a refrigeration engineer.
LPS low pressure  The pressure switch reset automatically when normal conditions are restored -
switch has been check the proper operation of the dryer.
activated.

30 – EN DR 3-171
 Maintenance, troubleshooting, spare parts and dismantling

SYMPTOM POSSIBLE CAUSE - SUGGESTED ACTION

◆ If installed – TS  Check which of the following has caused the activation :
safety thermo 1. Excessive thermal load – restore the standard operating conditions.
switch has been 2. The inlet air is too hot - restore the nominal conditions.
activated. 3. The ambient temperature is too high or the room aeration is insufficient - provide proper
ventilation (Air-Cooled).
4. The condenser unit is dirty - clean it (Air-Cooled).
5. The fan doesn’t work - see specific point (Air-Cooled).
6. The hot gas by-pass valve requires re-adjusting – contact a specialized technician to
restore nominal setting.
7. The temperature of the cooling water is too low – restore nominal conditions (Water-
Cooled).
8. The cooling water flow adjusting valve requires re-adjusting - contact a specialized
technician to restore nominal setting (Water-Cooled).
9. Refrigerant gas leak - contact a refrigeration engineer.
 Reset the thermo switch by pressing the button on the thermo switch itself – verify the
correct operation of the dryer.
 TS thermo switch is faulty - replace it.
◆ DMC34 – Led  Verify the electric wiring of BT1 DewPoint probe.
is flashing +  The BT1 DewPoint probe is faulty - replace it.
display .  The electronic instrument is faulty - replace it.
◆ DMC34 – Led  Verify the electric wiring of BP2 fan pressure probe.
is flashing +  The BP2 fan pressure probe is faulty - replace it.
display .  The electronic instrument is faulty - replace it.
◆ DMC34 – Led  DewPoint too high - see specific point.
is flashing +  The BT1 DewPoint probe is faulty - replace it.
display .  The electronic instrument is faulty - replace it.
◆ DMC34 – Led  DewPoint too low - see specific point.
is flashing +  The BT1 DewPoint probe is faulty - replace it.
display .  The electronic instrument is faulty - replace it.
◆ DMC34 – Led  Service reminder timer has expired – dryer requires service.
is flashing +  Perform the proper service to the dryer.
display .  Reset the service reminder timer.

DR 3-171 31 – EN
 Maintenance, troubleshooting, spare parts and dismantling
8.3 Spare parts
Spare parts list is printed on a dedicated sticker applied inside the dryer. On this sticker each spare part is
identified with its ID Number and related Spare Part Number. Here below the cross reference table between
ID Numbers and exploded drawings Ref. with their description and quantity installed in the dryers.

32 – EN DR 3-171
 Maintenance, troubleshooting, spare parts and dismantling
8.4 Maintenance operation on the refrigeration circuit
Maintenance and service on refrigerating systems must be carried out only by certified refrigerating
engineers only, according to local rules.
All the refrigerant of the system must be recovered for its recycling, reclamation or destruction.
Do not dispose the refrigerant fluid in the environment.
This dryer comes ready to operate and filled with R134a or R407C type refrigerant fluid.
In case of refrigerant leak contact a certified refrigerating engineer. Room is to be aired before any
intervention.
If is required to re-fill the refrigerating circuit, contact a certified refrigerating engineers.
Refer to the dryer nameplate for refrigerant type and quantity.
Characteristics of refrigerants used:

Refrigerant Chemical formula TLV GWP

R134a - HFC CH2FCF3 1000 ppm 1430
R32/125/134a (23/25/52)
R407C - HFC 1000 ppm 1773.85
CHF2CF3/CH2F2/CH2FCF3

8.5 Dismantling of the dryer

If the dryer is to be dismantled, it has to be split into homogeneous groups of materials.

Part Material
Refrigerant fluid R407C, R134a, Oil
Canopy and Supports Carbon steel, Epoxy paint
Refrigerating compressor Steel, Copper, Aluminium, Oil
Alu-Dry Module Aluminium
Condenser Unit Aluminium, Copper, Carbon steel
Pipe Copper
Fan Aluminium, Copper, Steel
Valve Brass, Steel
Electronic Level Drain PVC, Aluminium, Steel
Insulation Material Synthetic rubber without CFC, Polystyrene, Polyurethane
Electric cable Copper, PVC
Electric Parts PVC, Copper, Brass

We recommend to comply with the safety rules in force for the disposal of each type of material.
Refrigerant contains droplets of lubrication oil released by the refrigerating compressor.
Do not dispose this fluid in the environment. Is has to be discharged from the dryer with a suitable
device and then delivered to a collection centre where it will be processed to make it reusable.

DR 3-171 33 – EN
 Attachments

9 Attachments
Exploded views – List of components
1 Alu-Dry module 18 Condenser (Water-Cooled)
1.1 Insulation material 19 Condenser water-regulating valve (Water-Cooled)
2 Refrigerant pressure switch LPS 20 Refrigerant accumulator
3 Safety thermo switch TS 21 Electronic drainer
4 Refrigerant pressure switch HPS 22 Main switch
6 Compressor 37 Pressure transducer
7 Hot-gas bypass valve 51 Front panel
8 Condenser (Air-Cooled) 52 Back panel
9 Condenser fan (Air-Cooled) 53 Right lateral panel
9.1 Motor 54 Left lateral panel
9.2 Blade 55 Cover
9.3 Grid 56 Base plate
10 Filter dryer 57 Upper plate
11 Capillary tube 58 Support beam
12 Temperature probe 59 Support bracket
13 Condensate drain service valve 60 Control panel
14 Condensate drain strainer 61 Electric connecting plug
15 Condensate drain solenoid valve 62 Electric box
16 Coil for condensate drain solenoid valve 66 QE door
17 Electronic instrument 81 Flow diagram sticker

Electric diagrams – List of components

MC1 Compressor BP2 Pressure Transducer
KT Compressor thermal protection LPS Low pressure switch
KR Compressor starting relay HPS High pressure switch
CS Compressor starting capacitor TS Safety thermo switch
CR Compressor operating capacitor EVD Timed condensate drain solenoid valve
MV1 Condenser fan ELD Electronic drainer
KV Fan thermal protection S1 ON-OFF switch
CV Fan starting capacitor QS Main switch with door block
DMC14 Electronic instrument RC Compressor crankcase heater
BT1 Temperature probe BOX Electrical box

NT1 Air-Cooled only NT5 Limit of equipment

NT2 Verify transformer connection according
NT6 Timed drain output
to power supply voltage
NT3 Jump if not installed NT7 Water Cooled only
NT4 Provided and wired by customer

BN Brown OR Orange
BU Blue RD Red
BK Black WH White
YG Yellow / Green WH/BK White / Black

34 – EN DR 3-171
 Attachments
9.1 Dryers dimensions
9.1.1 DR 3-13

DR 3-171 35 – EN
 Attachments
9.1.2 DR 19-24

36 – EN DR 3-171
 Attachments
9.1.3 DR 32-42

DR 3-171 37 – EN
 Attachments
9.1.4 DR 57-65

38 – EN DR 3-171
 Attachments
9.1.5 DR 85-110

DR 3-171 39 – EN
 Attachments
9.1.6 DR 131-171

40 – EN DR 3-171
 Attachments
9.1.7 DR 57-65 3phase

DR 3-171 41 – EN
 Attachments
9.1.8 DR 85-110 3phase

42 – EN DR 3-171
 Attachments
9.1.9 DR 131-171 3phase

DR 3-171 43 – EN
 Attachments
9.2 Exploded views
9.2.1 DR 3-6

44 – EN DR 3-171
 Attachments
9.2.2 DR 9-13

DR 3-171 45 – EN
 Attachments
9.2.3 DR 19-24

46 – EN DR 3-171
 Attachments
9.2.4 DR 32-42

DR 3-171 47 – EN
 Attachments
9.2.5 DR 57-65 Air Cooled

48 – EN DR 3-171
 Attachments
9.2.6 DR 57-65 Water Cooled

DR 3-171 49 – EN
 Attachments
9.2.7 DR 85-110 Air Cooled

50 – EN DR 3-171
 Attachments
9.2.8 DR 85-110 Water Cooled

DR 3-171 51 – EN
 Attachments
9.2.9 DR 131-171 Air Cooled

52 – EN DR 3-171
 Attachments
9.2.10 DR 131-171 Water Cooled

DR 3-171 53 – EN
 Attachments
9.2.11 DR 57-65 3phase Air Cooled

54 – EN DR 3-171
 Attachments
9.2.12 DR 57-65 3phase Water Cooled

DR 3-171 55 – EN
 Attachments
9.2.13 DR 85-110 3phase Air Cooled

56 – EN DR 3-171
 Attachments
9.2.14 DR 85-110 3phase Water Cooled

DR 3-171 57 – EN
 Attachments
9.2.15 DR 131-171 3phase Air Cooled

58 – EN DR 3-171
 Attachments
9.2.16 DR 131-171 3phase Water Cooled

DR 3-171 59 – EN
 Attachments
9.3 Electric diagrams
9.3.1 DR 3-24

60 – EN DR 3-171
 Attachments
9.3.2 DR 32-42

DR 3-171 61 – EN
 Attachments
9.3.3 DR 57-65

62 – EN DR 3-171
 Attachments
9.3.4 DR 85-110

DR 3-171 63 – EN
 Attachments
9.3.5 DR 131-171

64 – EN DR 3-171
 Attachments
9.3.6 DR 57-110 3phase Sheet 1 of 3

DR 3-171 65 – EN
 Attachments
9.3.7 DR 57-110 3phase Sheet 2 of 3

66 – EN DR 3-171
 Attachments
9.3.8 DR 57-110 3phase Sheet 3 of 3

DR 3-171 67 – EN
 Attachments
9.3.9 DR 131-171 3phase Sheet 1 of 3

68 – EN DR 3-171
 Attachments
9.3.10 DR 131-171 3phase Sheet 2 of 3

DR 3-171 69 – EN
 Attachments
9.3.11 DR 131-171 3phase Sheet 3 of 3

70 – EN DR 3-171
 Blank pages
10 Blank pages

DR 3-171 71 – EN
 DMC 34

Istruzioni originali in ITALIANO - Con riserva di modifiche ed errori

Original instructions are in ITALIAN - Subject to technical changes without prior notice; errors not excluded

EN - Subject to technical changes without prior notice; errors not excluded / Translation of original instructions