Installation manual

PV Solar
MODULE

Please read this manual carefully before operating

your set and retain it for future reference

N-TYPE MODELS
LGXXXQ1C(K)-A5

P/NO : MFL69724902 (Rev 00) www.lg-solar.com

Table of Contents

CONTENTS

1. Safety 3

2. Before & After Installation 4

3. Electrical Installation 5

4. Mechanical Installation 6

5. Product Specifications 8

6. Disclaimer of Liability / Disposal 10

7. Transporting and Storage 10

8. Appendix. 11

Revisions Table

Date Version Description of change Remark

2016.09.02 1.0 (1st edition)

2016.12.07 2.0 Add New Products(Black Model)

2
Safety
The instructions related to the safety indicated in
the following are for preventing unexpected danger ①Please use proper equipment, connector, wire
or damage in advance by safely and exactly using and buttress for system configuration of the
the product. module. It may result in damage or failure of the
product.
Non-compliance of the instructions may immedia- ②Do not perform installation in rainy, heavily
tely cause serious injury or death. windy or snowy days. It may result in safety
accident.
Non-compliance of the instructions may cause ③Do not make holes in the frame or glass of the
death or serious injury to the user. module. It may decrease the strength of the
frame or break the glass.
④Do not touch the glass surface or frame of the
Non-compliance of the instructions may cause
solar module after installation of the module. It
injury or property damage to the user.
may result in injury.
⑤Do not locate a heavy object onto the module.
①Do not contact with electrically active parts of Do not stand on or step on the module. Do not
the panel, such as terminals, regardless of drop or suddenly lay down the module. It may
connection of the module. It may result in spark result in injury.
or lethal electric shock.
⑥Do not scratch the coating surface of the frame.
②Please don’t use the module with the broken
window or the torn back side. There is a danger It may decrease the strength due to corrosion of
of electric shock. the frame.
⑦Do not concentrate sunlight on the module
① ②
surface. It may result in damage of the product.
⑧Do not apply a shock to the junction box of the
module or pull the cable. Do not remove the
labels attached to the module. It may result in
①Please perform works in the dry condition and damage of the product.
use only dry tools. Do not handle the wet panels ⑨If the installing structure has a curved surface
without protection equipment. It may result in e.g. arch type as shown in the below picture, do
safety accident.
not forcefully modify the module in installation
②Damaged module must be treated with safety
protection equipment. It may result in injury. when connecting it with the structure. Please
③Do not approach the damaged or broken module install the module in the place where the structure
unless you are an expert. It may result in serious has been completely set up because deformation
injury. of the structure may cause deformation of the
④No electrical parts like cables are located after product when performing installation by using a
installation between laminate and mounting crane, etc after assembling the module to the
structure. installing structure.
⑤Do Not reconnect or repair Junction box Cable.
It may occur spark or electric shock. ① ② ③
⑥ Do not bending junction box's cable. While
under stress, it may occur module damage.
Cable bending radius should be more than ④ ⑤ ⑥
4 times the cable diameter, at least.

① ② ⑧
⑦

③ ④ ⑨

3
Before & After Installation
Before Installation • Wear a safety belt if working high above the
Please carefully read this manual before ground.
installation. • Contact with electrically active parts of the panels,
• Solar module installation should be performed by such as terminals, can result in burns, sparks and
an authorized installer for the safety and lethal shock whether the panel is connected or
maintenance of the system. disconnected.
• All installation instructions should be clearly • Even partial shadowing can substantially reduce
understood before attempting installation. panel and system output.
• Do not twist, pull, or scratch the cable attached to • Care must be taken to avoid low tilt angles which
the solar module. may cause dirt to buildup on the glass against the
• Do not touch the solar module with bare hands. It frame edge.
may result in a burn or injury. • Dirt build-up on the surface of the panel can
• Do not drop the solar module and cause an cause active solar cells to be shaded and
excessive load on solar module. electrical performance to be impaired.
• Do not disassemble the solar module. • Always keep the back surface of the panel free
• After installation or repair, check whether solar from any foreign objects or structural elements
module operates properly or not. which could come into contact with the panel,
• In case the currently used solar module or the especially when the panel is under mechanical
parts applied to the solar module have been load.
replaced, check whether the changed solar • For permission to use mounting methods not
module is properly operated or not. The newly described in the Mounting Guide please consult
replaced solar module and its parts must be the LG Solar. Failure to do so will void the warranty
same solar module(module name) and parts with and panel certification.
the current solar module.
• Please contact the local office to confirm the After Installation
regulations and to obtain permission. • Plug the connector in tightly and ensure that the
• Do not let anyone approach the solar module wiring properly works.
who has little knowledge of solar modules or on • It is advisable to conduct periodic inspection of
the measures to take when solar modules are the panels for damage to front glass, back sheet,
damaged in order to avoid the risk of injury or frame, junction box, or external electrical
electrical shock. connections.
• Do not locate the solar module horizontally, as • Check electrical connections for loose connec-
this may cause dirt or white efflorescence (glass tions and corrosion.
deformation) • PV panels can operate effectively without ever
• Panels produce voltage even when not being washed, although removal of dirt from the
connected to an electrical circuit or load. front glass can increase output.
• Panels are intended for outdoors, land based • Water, ethanol or a conventional glass cleanser
applications only. Panels are not intended for use with a micro-fiber cloth can be used for regular
indoor use or application on moving vehicles of washing or rinsing of the front glass to remove
any kind. dust, dirt or other deposits.
• Reflection from external environments such as • No aggressive and abrasive cleansers or
snow, water or other surfaces can increase the chemicals such as alkali chemicals including
power generated by the panel. ammonia based solution should ever be used on
• Industry standard rated specifications are made the treated front glass.
at conditions of 1000W/m2 irradiance and 25°C • Always wear rubber gloves for electrical
(77ºF) solar cell temperature. Colder temperatur- insulation while maintaining, washing or cleaning
es can substantially increase voltage and power. panels.
• Keep the solar module and system away from • Deposits of foreign material on the frame surface
children when installing. can be cleaned using a wet sponge or cloth and
• Keep the module packed in the carton until the dried in air or by using a clean chamois.
time of installation. • Perform the wiring work by connecting the
• Make sure flammable gases are not generated connector and wires to the stand away from the
near the installation site. roof or ground.
• Do not work alone. Please work as part of a team
of two or more people.
4
Electrical Installation
Caution + - + - + - + -
• Avoid all electrical hazards when installing, wiring,
operating and maintaining a panel.
…………..
• Do not use panels of different electrical or
physical configurations in the same system. + -
• Match the polarities of cables and terminals when Series connection for more voltage
making the connections; failure to do so may
result in damage to the panel. Parallel Connection
• When reverse currents can exceed the value • The solar modules may be combined in parallel
marked on the name plate, a properly rated and to produce the desired current output.
certified over-current device (fuse or circuit • When modules are combined in parallel, the total
breaker) must be connected in series with each current is equal to the sum of currents from each
panel or string of panels. module.
• The rating of the over-current device shall not • The voltage of each module connected in parallel
exceed the maximum series fuse rating marked should be same.
on the name plate. • When connecting plural strings of modules in
• The panel contains factory installed bypass parallel every series string or solar module must
diodes located inside the junction box. be fused prior to combining with other strings.
• When installing the system, it is recommended to By pass diodes are factory installed in the solar
install the lightning rod to protect the system. modules.
• The junction box should not be opened. Opening • Please refer to the applicable regional and local
the junction box may void the warranty. codes for additional fusing requirements and
• Panels with a suspected electrical problem limitations on the maximum number of solar
should be returned to LG Electronics for modules in parallel.
inspection and possible repair or replacement as • Maximum series fuse rating is refer to “Product
per the warranty conditions provided by LG specifications;page 8”.
Electronics. • A multiplying factor is required for increased
output of the PV modules. Under normal
Electrical Connections conditions, a PV module is likely to experience
• Modules may be connected in series and/or conditions that produce more current and/or
parallel to achieve the desired electrical output as voltage than reported at standard test conditions.
long as certain requirements are met. Accordingly, the values of Isc and Voc marked on
• Please use only the same type of modules in a this PV module should be multiplied by a factor of
combined source circuit. 125% when determining component voltage
• Do not disconnect the module under load. ratings, conductor ampacities, fuse sizes, and
Shock hazard can occur near the solar modules size of controls to the PV output.
connection means. • Depending on national directives additional
safety factors might be applicable for overcurrent
Series Connection protection.
• The solar modules may be wired in series to
produce the desired voltage output.
• The current of each module connected in series + -
+ - + - + -
should be same.
• The maximum number of series connected
…………..
modules can be determined by basis on max.
system voltage, the 125% safety factor, and the + -
module Voc which can be checked in “Product Parallel connection for more current
Specifications” in this document.
• Do not exceed 80% of maximum system voltage.
• The maximum solar module configuration can be
found in “Product Specifications”.

5
Electrical Installation Mechanical Installation
General Wiring Module Mounting
•LG Electronics recommends that all wiring be • The LG Electronics’ (LGE) Limited Warranty for
double insulated with a minimum rating of 90°C solar modules is contingent upon modules being
(194°F). mounted in accordance with the requirements
•All wiring should use a flexible copper (Cu) described in this section.
conductor. • The solar modules are in Application Class A and
•The minimum size should be determined by the have the Safety Class II. Therefore they can be
applicable codes. operated in systems with 120 V DC and higher.
•We recommend a size not smaller than 4mm2. General access is not restricted.

Earth Grounding Site Consideration

•The solar modules from LG Electronics meet the LGE solar modules should be mounted in a loca-
conditions of safety class II. Therefore grounding is tion that meets the following requirements.
not mandatory. However grounding is Operating Temperature
recommended. Also equipotential bonding must be • Maximum Operating Temperature: +90°C (194°F)
realized. The national directives must be respected. • Minimum Operating Temperature: -40°C (-40°F)
•Specific information on the solar module Excluded Operating Environments
dimensions and location of grounding holes is • The solar modules from LG Electronics can be
provided in ‘Product Specifications’. operated in a location where they could come in
•One M4 stainless steel bolt, one nut, one spring contact with salt water or ammonia, if they have
washer, two flat washers, one cup washer, one been tested successfully for these operating
star washer and 12 AWG Cu wires are conditions. Please see related certificates. Please
recommended per solar module. get a release from LG Electronics for increased
•There is an earth hole in the center of the module conditions.
frame. Using this hole, an earth conductor and the Design Strength
solar module frame may be recommended to • Snow loads(Front side): 5400 Pascal
connected and earthed as the below drawing. • Wind loads(Rear side): 2400 Pascal
• To prevent electric shock and fire, a protective ①

ground must be done on the frames of solar

②

modules and arrays although the solar modules ①

① : 200mm
from LG meet the conditions of safety class Ⅱ.
②

②
60Cell
The national directives must be respected. ①
② : 300mm

②
①

Module frame ※ This mounting method is by using frame bolt holes.

Bolt

Flat washer
Star washer

Cup washer
Grounding wire
Flat washer
Spring washer

Nut

6
Mechanical Installation

Mounting Methods
General Information Module frame
• Select the appropriate orientation to maximize
Nut
sunlight exposure.
• In order to prevent water from entering the Spring washer
junction box, which could present a safety hazard, Flat washer
module should not be mounted such that the
front/top glass faces downward. Mounting Rail
• Clearance between the solar module frames and
Flat washer
structures such as roofs or ground is required to
prevent wiring damage and to allow air to Bolt
circulate behind the solar module. The
recommended standoff height is a minimum of
100mm.
• When installed on a roof, the solar module must Mounting by using clip or clamps
be mounted over a fire-resistant roof covering • The module may be fastened to a support using
rated for the application. The fire resistance of the clips or clamps on both the long edge and the
solar module from LG Electronics is class C after short edge of the modules.
ANSI/UL790. • Specific information on location of clamping
• The solar module is only IEC listed for use when is provided in ‘Mechanical Installation Scene’
its factory frame is fully intact. (Refer Appendix.).
• Do not remove or alter the solar module frame. • The module frame must overlap more than 15mm.
• Creating additional mounting holes may damage
the solar module and reduce the strength of the
frame.
• A 6mm gap between module frames should be
allowed to avoid tension from thermal expansion.
• The solar module may be mounted using the
following methods: (*Torque:8~12Nm )
• When installing modules in heavy snow areas,
special care should be taken to install the
modules in a manner that provides sufficient
design strength while meeting local code
requirements.
Clamp system requirements
Mounting by using frame bolts holes • Clamp width is more than 30mm, depth is more
• Secure the solar module to the structure using than 10mm. Clamp height compliant with a frame
the factory mounting holes. height.
• Four M8 stainless steel bolts, four nuts, four • The clamp should not be touched with the
spring washers, and eight flat washers are module’s glass.
recommended per solar module. • Use corrosion resistant material clamps and
• The module may be fastened to a support using hardware.(If you use a special clamp, it needs to
both the outer and inner bolt holes of the frame. test for compatibility by LGE.)
• Each module should be securely fastened at a • Use appropriate bolted connections as per clamp
minimum 4 points on two opposite sides. manufacturer’s instructions.
• Specific information on the solar module • Follow the clamp manufacturer’s recommended
dimensions and location of mounting holes is applied torque to fasten the clamps.
provided in ‘Product Specifications’.
• Tighten the bolt securely using this combination.
Place spring washer between Flat washer and
Nut.

7
Product Specifications
- Electrical and Mechanical Properties
(Rated electrical characteristics are -5 to +5 percent)
Standard Test Condition(STC) : Irradiation 1000W/m2, Cell temp. 25℃, 1.5AM
Certificates Electrical Properties Mechanical Properties

Safety Class II, CE, ISO9001

IEC61215 Ed.2, IEC 61730,

Max. Series Fuse Rating

Max. No. of modules in

Max. System Voltage

Power Tolerance
Module Series

Vmpp at STC
Pmax at STC
Model Name

Impp at STC
Voc at STC

Connector
Isc at STC

Weight
Length

Height
series

Width
W % V A V A A V mm mm mm kg
*
LG340Q1C-A5 Yes 340 3% 42.6 10.75 35.6 9.56 18 20 1000 MC4/05-8 1700 1016 40 18.5

LG345Q1C-A5 Yes 345 3% 42.6 10.76 35.8 9.64 18 20 1000 MC4/05-8 1700 1016 40 18.5

LG350Q1C-A5 Yes 350 3% 42.7 10.77 36.1 9.70 18 20 1000 MC4/05-8 1700 1016 40 18.5

LG355Q1C-A5 Yes 355 3% 42.7 10.78 36.3 9.79 18 20 1000 MC4/05-8 1700 1016 40 18.5
LGXXXQ1C-A5

LG360Q1C-A5 Yes 360 3% 42.7 10.79 36.5 9.87 18 20 1000 MC4/05-8 1700 1016 40 18.5

LG365Q1C-A5 Yes 365 3% 42.8 10.80 36.7 9.95 18 20 1000 MC4/05-8 1700 1016 40 18.5

LG370Q1C-A5 Yes 370 3% 42.8 10.82 37.0 10.01 18 20 1000 MC4/05-8 1700 1016 40 18.5

LG375Q1C-A5 Yes 375 3% 42.8 10.83 37.2 10.09 18 20 1000 MC4/05-8 1700 1016 40 18.5

LG380Q1C-A5 Yes 380 3% 42.9 10.84 37.4 10.17 18 20 1000 MC4/05-8 1700 1016 40 18.5

LG385Q1C-A5 Yes 385 3% 42.9 10.85 37.7 10.22 18 20 1000 MC4/05-8 1700 1016 40 18.5

LG315Q1K-A5 Yes 315 3% 41.4 10.00 34.7 9.09 19 20 1000 MC4/05-8 1700 1016 40 18.5

LG320Q1K-A5 Yes 320 3% 41.6 10.06 34.9 9.18 19 20 1000 MC4/05-8 1700 1016 40 18.5

LG325Q1K-A5 Yes 325 3% 41.9 10.11 35.1 9.27 19 20 1000 MC4/05-8 1700 1016 40 18.5

LG330Q1K-A5 Yes 330 3% 42.1 10.17 35.3 9.36 19 20 1000 MC4/05-8 1700 1016 40 18.5

LG335Q1K-A5 Yes 335 3% 42.3 10.22 35.6 9.42 18 20 1000 MC4/05-8 1700 1016 40 18.5
LGXXXQ1K-A5

LG340Q1K-A5 Yes 340 3% 42.5 10.28 35.8 9.51 18 20 1000 MC4/05-8 1700 1016 40 18.5

LG345Q1K-A5 Yes 345 3% 42.7 10.33 36.0 9.59 18 20 1000 MC4/05-8 1700 1016 40 18.5

LG350Q1K-A5 Yes 350 3% 42.9 10.39 36.2 9.68 18 20 1000 MC4/05-8 1700 1016 40 18.5

LG355Q1K-A5 Yes 355 3% 43.1 10.44 36.4 9.76 18 20 1000 MC4/05-8 1700 1016 40 18.5

LG360Q1K-A5 Yes 360 3% 43.3 10.50 36.7 9.82 18 20 1000 MC4/05-8 1700 1016 40 18.5

LG365Q1K-A5 Yes 365 3% 43.5 10.55 36.9 9.90 18 20 1000 MC4/05-8 1700 1016 40 18.5

LG370Q1K-A5 Yes 370 3% 43.7 10.61 37.1 9.98 18 20 1000 MC4/05-8 1700 1016 40 18.5

LG375Q1K-A5 Yes 375 3% 43.9 10.66 37.3 10.06 18 20 1000 MC4/05-8 1700 1016 40 18.5

Note : *MC4 formal name : PV-KST4 / 6II-UR, PV-KBT4 / 6II-UR

8
Product Specifications
- Dimensions of Modules

Unit: mm / in.
60Cell Module

9
Disclaimer of Liability / Disposal
Disclaimer of Liability
• Since the use of this Safety, Installation and
Operation instructions and the conditions or
methods of installation, operation, use and
maintenance of the panel are beyond the control of
LG Electronics, LG Electronics does not assume
responsibility and expressly disclaims liability for
loss, damage, injury or expense arising out of or in
any connected with such installation, operation,
use or maintenance of the panel.
• LG Electronics assumes no responsibility for any
infringement of patents or other rights of third
parties that may result from use of the panel. No
license is granted by implication or otherwise under
any patent or patent rights..

Disposal of your old appliance

1. This crossed-out
wheeled bin symbol
indicates that waste
electrical and electronic
products (WEEE)
should be disposed of
separately from the
municipal waste stream.

2. Old electrical products can contain hazardous

substances so correct disposal of your old appliance
will help prevent potential negative consequences
for the environment and human health. Your old
appliance may contain reusable parts that could be
used to repair other products, and other valuable
materials that can be recycled to conserve limited
resources.

3. You can take your appliance either to the shop

where you purchased the product, or contact your
local government waste office for details of your
nearest authorized WEEE collection point.
For the most up to date information for your country
please see www.lg.com/global/recycling

Transporting and Storage

• Do not loose the banding, when module is
transported by truck, ship and etc.
In case of loose banding, module will be shaken,
which may cause damage, like glass breaking.
• Do not stack on more than one pallet. Maximum
height is two pallets.
Severe stacking can give stress to the module and
may cause product damage.
10
Appendix. Mechanical Installation : 60Cell Model

Fig.1 Bolting Type Fig.2 Clamping Type

①
②
A
B

①
②
②
①

② A B
①

① : 200mm(7.9 in) Front : 6000Pa(125psf) A : 200mm(7.9 in) Front : 6000Pa(125psf)

② : 300mm(11.8 in) Rear : 5400Pa(113psf) B : 400mm(15.7 in) Rear : 5400Pa(113psf)
Fig.3 Clamping Type Fig.4 Clamping Type

A
A
B B

B B
A
A

Front : 1800Pa(37.5psf)
A : 120mm(4.7 in)
A : 200mm(7.9 in) Front : 6000Pa(125psf) Rear : 1800Pa(37.5psf)
B : 400mm(15.7 in) Rear : 5400Pa(113psf) Front : 2850Pa(60psf)
B : 200mm(7.9 in)
Rear : 2850Pa(60psf)
Fig.5 Clamping Type Fig.6 Clamping Type

① A

C ①
A B
B ②

①
B
A * 4 point installation is allowed in the following cases:
C
1. Slope roof: If module is installed parallel to the rooftop.
2. Flat roof: If installed with an additional stand such as wind

A : 200mm(5.9 in) Front : 6000Pa(125psf) A : 120mm Front : 1800Pa(37.5psf)

*4point(①)
B : 400mm(15.7 in) Rear : 5400Pa(113psf) (4.7 in) Rear : 1800Pa(37.5psf)

A : 120mm
Front : 3200Pa(67psf) Front : 6000Pa(125psf)
C : 120mm(4.7in) B : 825 ±100mm 6point(①+②)
Rear : 1800Pa(37.5psf) Rear : 5400Pa(113psf)
(32.5±3.9 in)

Note) Mechanical installation method(Fig.2 to Fig.6) in this appendix were not tested by VDE.
It is evaluated by LG internal test.

11
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Contact: [email protected]

LG Electronics Inc. (Global HQ)

LG Twin Towers, 128, Yeoui-daero, Yeongdeungpo-gu,
Seoul 150-721, Korea
Contact: [email protected]

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Document : II-BC-IEC-V1-EN-201609