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Hydraulic System Monitoring Solutions

The ICM is an in-line contamination monitor that measures particulate contamination, moisture, and temperature levels in hydraulic fluids. It is compact, water and dust resistant, has easy integration capabilities, and simple installation and operation. The ICM provides real-time system analysis, data logging, alarms, and can be used across many industrial applications that require condition monitoring of hydraulic systems.

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0% found this document useful (0 votes)
57 views8 pages

Hydraulic System Monitoring Solutions

The ICM is an in-line contamination monitor that measures particulate contamination, moisture, and temperature levels in hydraulic fluids. It is compact, water and dust resistant, has easy integration capabilities, and simple installation and operation. The ICM provides real-time system analysis, data logging, alarms, and can be used across many industrial applications that require condition monitoring of hydraulic systems.

Uploaded by

Vaishnavi S
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

ICM

In-line Contamination Monitor

● Low Cost & Compact


● Water & Dust Resistant
● Real time system analysis
● Easy integration to control systems
● Simple installation & operation
● Available in ATEX version

[Link] [Link]
Condition Monitoring Division Group Headquarters
Applications
When it comes to condition monitoring,
MP Filtri Ltd provide the expertise &
response required by a fast moving
global hydraulic industry.

A continual focus on quality & business


improvements means that we can provide
the best solution and service for our
customers.

● Diesel Systems

● Test Rigs

● Lubrication

● Mining/Heavy Engineering

● Renewable Energy

● Motorsport

● Harbour systems

● Off-shore

● Aviation Systems

● Emerging technologies

[Link] [Link]
Condition Monitoring Division Group Headquarters
ICM
In-line Contamination Monitor
The ICM automatically measures and displays
particulate contamination, moisture and
temperature levels in various hydraulic fluids. It
is designed specifically to be mounted directly
to systems, where ongoing measurement or
analysis is required, and where space and
costs are limited.

 channel contamination measurement


● 8
& display
 easures and displays ISO 4406:1999, NAS
● M
1638, AS 4059E and ISO 11218
● M oisture and temperature sensing
● D ata logging and 4000 test result memory
 anual, automatic and remote control
● M
functionality
● M ulticolour LED and remote alarm signaling
● R obust die cast aluminium construction
● L PA View software (included)
● P revious ten result viewing capability

Specification
Technology L ED Based Light Extinction Automatic Optical Particle Temperature ±3°C
Counter Measurement
Particle Sizing  4,6,14,21,25,38,50,70 µm(c) to ISO 4406 1999
> Flow rate Indication only
Standard measurement
Analysis Range\ ISO 4406: 1999 Code 0 to 25 Data Storage 4000 tests.
Formats NAS 1638 Class 00 to 12
Comms Port RS485, RS232, MODBUS, CANBUS
AS4059 Rev.E. Table 1&2 Sizes A-F: 000 to 12 ISO
11218 00-12 Ambient Temperature -25°C to 80°C non K version
(Lower Limits are Test Time dependent) min/max -25°C to 55°C K version

Accuracy  ½ code for 4, 6 14um(c).


± Environmental IP 65/67 versatile
± 1 code for larger sizes. Protection IK04 Impact Protection

Calibration  ach unit individually calibrated with ISO Medium


E Weight 1.15kg
Test Dust (MTD) based on ISO 11171 (1999), on Electrical Supply Voltage 9-36V DC
equipment certified by IFTS.
Supply Current 12V 24V 36V
Operating Flow Rate 20 - 400 ml/minute
Basic Unit 70mA 40mA 30mA
Viscosity Range ≤ 1000 cSt With -K (Keypad) 150mA 80mA 60mA
Fluid Temperature –25 to +80 °C *Pressure limited Power Consumption <2.2W
Pressure Max 400 barg. *Temperature limited Outer Casing Polyurethane BS X34B.
* For high frequency pressure pulse applications contact Finishes Colour BS381-638 (Dark Sea Grey)
Approval: BS2X34A & BS2X34B, MM0114 &
MP Filtri Ltd
SP-J-513-083 T. II CI. A
Performance: MIL-PRF-85285
Test Time  djustable 10 - 3600 seconds. Factory set to 120
A
seconds. Start delay & programmable test intervals Wetted parts M-C 46400 Cu alloy, 316 stainless steel, viton, FR4,
available as standard sapphire.
N-3
 16 stainless steel, viton, sapphire.
Moisture Sensing % RH (Relative Humidity) ±3% S-3
 16 stainless steel, perfluoro elastomer,
sapphire, EPDM.

[Link] [Link]
Condition Monitoring Division Group Headquarters
W W
 ater and Temperature Sensing

The ICM “W” option indicates water content as a costly failure due to free water,
percentage of saturation and oil temperature in including but not exclusive to;
degrees centigrade. 100% RH corresponds to the
● C orrosion
point at which free water can exist in the fluid.
i.e. the fluid is no longer able to hold the water in ● M etal surface fatigue e.g. bearing failure
a dissolved solution.
● Reduced lubrication & load carrying
The sensor can help provide early indication of characteristics

M N S Fluid Compatability
The ICM can operate across a number of fluid
types meeting the needs of most major hydraulic
markets.

Wetted parts Typical fluids


Synthetic, diesel, petroleum &
M Brass, Viton & FR4
mineral based

N* Austenitic Stainless Steel & Viton Off-shore & water based fluids

Austenitic Stainless Steel &


S* Perfluroelastomer
Phosphate Ester & Aggressive**

*Please note: N & S versions are not available with water sensor option.
Consult MP Filtri Ltd where necessary for guidance on fluid compatability.

K Keypad Option
Keypad – Adds 6 key keypad and 128 x 64 pixel
back-lit graphical display.

K version Non K version


(OEM Product)

R Relays
The ICM “R” option displays & operates Alarm Types
over 8 channels comprehensively covering
● C ontamination codes and/or individual
all of the applied standard formats. It
particle sizes
allows fully customisable alarm settings and
indicates these via a multicolour LED and/or ● W ater content
remote customer control systems. ● Temperature
* Note; When purchasing an “R” model, the alarms are factory set to off, and must be activated via LPA View

[Link] [Link]
Condition Monitoring Division Group Headquarters
ICM – Installation Guidance

Typical Pressure Line Typical Return Line


Flow

Flow

PC/Laptop PC/Laptop
Power Supply Power Supply

P2

∆P
>0.3barg
typical ∆P
1 to 2barg
typical
P1

84±1

57±1
2xØ 7
MOUNTING

169 ±2
G1 Option

115 ±2
G3 & G4 Options

126.00 27±0.5

141±2 65±1

The ICM must be in a vertical orientation, with the oil flowing upwards through it.

[Link] [Link]
Condition Monitoring Division Group Headquarters
Accessories
Auxiliary Communications
Two auxiliary communication devices are available to order with
the ICM. A USB interface which allows for communication via
a laptop (RS485 to RS232 converter) or an ethernet device for
remote access via a network hub.

Both devices can transmit power to the ICM/RDU electrical


circuit using a DC power adapter. The USBi has the additional
benefit of supplying power via the USB cable directly.

Both devices come with a DC Power adapter and 3m twisted


pair cable as standard.

How to Order
ICM USBi
ETHi
ICM ETHi
USBi

ICM-RDU
The ICM RDU (Remote Display Unit) is advantageous 57±1
2xØ 7
MOUNTING

when the ICM is out of reach or in a location


unsuitable for viewing. The ICM can also be controlled
115 ±2

via the RDU. G3 & G4 Options

*Note; Installation dimensions are the same as the ICM.

How to Order
ICM RDU 0(painted)
126.00

141±2

ICM-FC1
A pressure compensated flow control valve specifically designed
to fit the ICM. This may be needed if the application produces
an oil flow greater
84 ±1
than 400ml/min through the ICM.
57 ±1
ICM-FC1 - is supplied with adaptors which enable the valve to
2x Ø7
MOUNTING

be fitted to the ICM.


232 ±2

169 ±2
259 ±2

Max Pressure
G1 Option
- 400barg
115 ±2

Usable Flow Range -


G3 & G4 Options
4barg to 400barg ΔP

How to Order
ICM FC1 M G1

ICM FC1 M G3

ICM FC1 N G1 126.00


27 ±0.5

ICM FC1 N G3 141 ±2 65 ±1 ICM with Flow Control Valve and Minimess fitting

ICM FC1 S G1

ICM FC1 S G3

[Link] [Link]
Condition Monitoring Division Group Headquarters
Software
LPA View Software
When connected to LPA View, the ICM can transfer
results in realtime, or alternatively historical results
can be downloaded from the ICM’s inbuilt memory.

● Runs on Windows 2000, XP, Vista and Windows 7.


● Full adjustment & control of product settings,
test times and alarms
● Easy test report generation
● Trend analysis
● Graphical display options
● Universal format across our contamination
monitoring product range

Website
[Link]
● Whether you know what you require or not, our easy
to use quotation request form will send your enquiry
direct to technical sales. Alternatively, our friendly
sales teams are always available to give you advice
over the telephone.

● Our fluid compatability chart is constantly being


updated with existing, new & emerging fluid types.
If you have a fluid specification which is not on the
chart, contact us for testing/trialling possibilities.

● Existing customers benefit from being able to


download the latest version of product software
when it is released.

● Product literature & supporting


information is available in print ready
pdf. format.

● Get all the latest information on


product releases, website/literature
updates and company news by
subscribing to our RSS feed!

[Link] [Link]
Condition Monitoring Division Group Headquarters
Warranty and Recalibration
Warranty The ICM is guaranteed for 12 months from date of receipt.
Re-calibration As with all types of measurement equipment, MP Filtri recommend returning your ICM for a calibration check/
re-calibration at regular intervals. This timeframe may vary depending on individual customer quality management system
requirements. Please note, it is the customers responsibility to plan for business continuity whilst products are away for
calibration. For more information on our re-calibration service, contact your local MP Filtri sales team.
The RDU, FC1, USBi & ETHi do not require re-calibration.

How to Order Example: ICM - W - M - K - R - O - G1


ICM W M K R O G1
ICM Can be used as a standalone product or can be
controlled by an external PC, PLC or the ICM-RDU
Remote Display Unit. 3m control cable supplied as standard.
Water Option
W Water and Temperature Sensing
0 No Water and Temperature Sensing
* For high frequency pressure pulse applications contact MP Filtri.
Fluid Options
M Mineral Oil Fluid Compatibility.
N Offshore and selected water based fluids*.
S Phosphate Ester and aggressive fluids*.
* Consult MP Filtri. Note: N and S models are supplied with anodised outer case and
are not available with water sensing option.

Keypad Option
K Keypad – Adds 6 key keypad and 128 x 64 pixel back-lit graphical display.
0 No Keypad
Relay Option
R Relays.
0 No Relays.
Finish
0 Painted.
Port Options
G1 ICM complete with minimess connections M16 x 2.
G3 1/4” BSP Ports.
G4 7/16" UNF.

Caution
Hydraulic systems contain dangerous fluids at high pressures and temperatures. Installation, servicing and adjustment are
only to be performed by qualified personnel. Do not tamper with this device. Do not use this product outside the parameters specified
in this document & other related literature.

CANADA GERMANY
MP FILTRI CANADA Inc. MP FILTRI D GmbH
Tel: +1.905 -303 -1369 Tel: +49.6806 - 85022.0
Fa x: +1.905 -303 -7256 Fa x: +49.6806 - 85022.18
email:mail@mpf [Link] email: ser vice@mpf [Link]
ht tp://w w [Link] [Link] ht tp:// w w [Link] [Link]

China Russian Federation


MP Filtri (Shanghai) Co Ltd MP Filtri Russia Inc
Tel: +86.21- 58919916 Phone mobile: +7.095 - 502- 5411
Fa x: +86.21- 58919667 Fa x: +7.095 -205 - 9410
sales@mpf [Link] email: m pfiltrirussia@[Link]
ITALY (Head Quar ters) ht tp://w w [Link] [Link] ht tp://w w [Link] [Link]
MP FILTRI S.p. A .
Tel. +39.02/95703.1 FR ANCE USA
Fa x +39.02/9 5741497 MP FILTRI FR ANCE MP FILTRI USA Inc.
9574018 8 Tel: +33.1- 40 - 86 - 47- 0 0 Tel: +1.215 - 529 -130 0
email: sales@mpf [Link] Fa x: +33.1- 40 - 86 - 47- 09 Fa x: +1.215 - 529 -1902
Doc No: 20 0.0 02 Rev: 4 02/11 D CR:0191

ht tp://w w [Link] [Link] email: contact@[Link] email: sales@mpf [Link]


ht tp://w w [Link] [Link] ht tp://w w [Link] [Link]
UNITED KINGDOM
MP FILTRI UK Ltd. INDIA UAE
Tel: +4 4.1451- 822522 MP FILTRI INDIA MP FILTRI UAE
Fa x: +4 4.1451- 822282 Tel: +91 9945599899 Tel: +91 9945599899
email: sales@mpf [Link] email:[Link]@mpf [Link] email:[Link]@mpf [Link]
ht tp://w w [Link] [Link] ht tp://w w [Link] [Link] ht tp://w w [Link] [Link]

[Link] [Link]
Condition Monitoring Division Group Headquarters

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