MAXON Series 8000

Pneumatic Shut-off Valves

INSTRUCTION MANUAL

Please read the operating and mounting instruc-

tions ­before using the equipment. Install the
equipment in compliance with the prevailing
regulations.

Bedrijfs- en montagehandleiding voor gebruik

goed lezen! Apparaat moet volgens de geldende
voorschriften worden geïnstalleerd.

Lire les instructions de montage et de service

avant utilisation! L’appareil doit imperativement
être installé selon les règlementations en vigueur.

Betriebs- und Montageanleitung vor Gebrauch

lesen! Gerät muss nach den geltenden Vorschrif-
ten installiert werden.

European Sales Office

BELGIUM
MAXON International BVBA Luchthavenlaan 16-18
1800 Vilvoorde, Belgium
Tel: [Link].09
Fax: [Link].41

32M-95003-05
MAXON Series 8000 Pneumatic Shut-off Valves

INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS

The Installation, Operating and Maintenance
 NAMEPLATE AND ABBREVIATIONS
Instructions contain important information that Consult the nameplate on your valve. This lists the maxi-
must be read and followed by anyone operat- mum operating pressure, temperature limitations, volt-
ing or servicing this product. Do not operate or age requirements and service conditions of your specific
service this equipment unless the instructions valve. Do not exceed nameplate ratings.
have been read. IMPROPER INSTALLATION OR Abbreviation or Description
USE OF THIS PRODUCT COULD RESULT IN Symbol
BODILY INJURY OR DEATH. M.O.P. or Maximum Operating Pressure or
MOPD (PS) Maximum Operating Pressure Differential
DESCRIPTION PACT Required actuator pressure
The Series 8000 Valve is a pneumatically operated fuel T S(AMB) Ambient service temperature range
T S(FL) Fluid service temperature range
shut-off valve. These valves require compressed air for
actuation. The 8000 Series valve will open or close by the Visual indication determined by text, color and symbol;
valve is shown in open position
addition of a control voltage signal. Removal of the signal
will cause a fast acting return to the at rest position. Op- Visual indication determined by text, color and symbol;
valve is shown in closed position
tions are available in both normally-closed and normally-
open versions. Valve is shut

Series 8*1* Normally-Closed will shut off flow when de- Valve is partially open
energized and pass flow when energized.
Valve is full open
Series 8*2* Normally-Open will shut off flow when ener-
VOS-1/2 Valve open switch(es)
gized and pass flow when de-energized.
VCS-1/2 Valve closed switch(es); proof of closure
The Series 8000 Valve has optional configurations that
meet hazardous locations.
The Series 8000 Valve has fire safe trim configurations
that meet API 6FA.

32M-95003-05 2 E-m-02-22
 MAXON Series 8000 Pneumatic Shut-off Valves

Component identification Installation

2 1. A gas filter or strainer of 40 mesh (0.6 mm maximum)
or greater is recommended in the fuel gas piping to
4
protect the downstream safety shut-off valves.
9
2. Properly support and pipe the valve in the direction
3 of the flow arrow on the valve body. Valve seats are di-
5
rectional. Sealing will be maintained at full rated pres-
sures in one direction only. Sealing will be provided in
reverse flow only at reduced pressures.
3. Series 8000 Valves require clean, dry compressed air
or gas piped to the inlet of the actuator. Guidelines for
8 10
various actuating gases:
11
A. Compressed Air
a. The vent, located on the underside of the base
plate, should be protected from blockage or
piped to a better location.
b. Although MAXON Series 8000 Valves do not
require lubrication, they do contain Buna-N
6
(-40°C) or silicone (-50°C) seals in the actuator
sub-assembly. Compressed air supply must not
contain any lubricant that is not compatible with
7 Buna-N or silicone elastomers. MAXON recom-
mends ISO 8573.1 class 3 for oil and particu-
1 lates, and the dew point to be below the lowest
end use temperature.
B. Natural gas and other fuel gases can be used to
actuate the Series 8000 Valve when the appropriate
1) Flow arrow considerations are taken into account.
2) Visual indication a. Apply only the Intrinsically Safe Series 8000
3) Terminal block cover screws, M5 x 12 Valve for the application. The general purpose
4) Switch access cover and non-incendive options are not suitable for
5) Terminal block cover fuel gas activation.
6) Actuator bolts, M8 x 45 or M10 x 1.50
b. The activating fuel gas must be clean and free
7) Valve body
of moisture. The Series 8000 actuator contains
8) Actuator
9) Switch access cover screws, M6 x 20 Buna-N elastomers and brass, aluminum and
10) Nameplate stainless steel components that will come in
11) Nameplate screws, M4 x 6 contact with the activating gas. The gas must
not contain any constituents that are incompat-
ible with these materials. Actuating gas must
meet the quality stds mentioned above in sec-
tion 3.A.b.
c. The exhaust gas must be vented to the at-
mosphere in a safe manner by piping from the
filtered vent, located on the underside of the ac-
tuator’s base. A DN6 (1/8" NPT) female connec-
tion in the base plate allows for proper piping.
d. The use of fuel gases for actuation is not permit-
ted in EC areas due to ATEX Zone 2 restrictions.

E-m-02-22 3 32M-95003-05
MAXON Series 8000 Pneumatic Shut-off Valves

e. Actuators for fuel gas activation are only rated 8. Verify proper installation and operation by electrically
from -40°C to 60°C. actuating the valve for 10-15 cycles prior to the first
C. For applications that are governed by the ATEX Di- introduction of gas.
rective (2014/34/EU), use of fuel gas activation is 9. When customer-supplied, externally mounted sole-
not acceptable. noids are used, the component must be rated for the
4. In some instances, it may be desired to utilize a slow Class and Division, or Zone of the hazardous area.
opening feature for either application or code-related 10. Do not test or use MAXON Gas Valves with liquids
reasons. If a slow opening feature is required for nor- A. MAXON Gas Valves are constructed for gas usage
mally-closed shut-off valves, use MAXON’s optional only, and any liquid used in the pipeline will collect
speed control set. in the valve body and can seriously affect function.
5. Wire the valve in accordance with all applicable local
and national codes and standards. In U.S. and Canada,
wiring must conform to the NEC ANSI/NFPA 70 and/
or CSA C22.1, Part 1.
A. Supply voltages must agree with valve’s nameplate
voltage within -15%/+10% for proper operation. For
electrical wiring schematic, see instructions or sam-
ple affixed inside valve terminal block cover.
B. Grounding is achieved with a grounding screw,
which is located in the top assembly.
C. Customer connections are provided via terminal
block located in the top assembly.
D. Main power wiring (120 VAC or 240 VAC) must be
segregated from lower voltage 24 VDC signal wiring,
when both are required.
E. WARNING: For Division 2 installations using the in-
trinsically safe solenoid, the power source is not to
exceed 28VDC with a minimum series resistance of
300 ohms.
6. Maintain integrity of the Series 8000 actuator enclo-
sure by using the appropriate electrical connectors for
the (2) DN20 (3/4" NPT) conduit threaded connec-
tions. The Series 8000 electrical enclosure is NEMA 4
and IP65 rated with an option for NEMA 4X.
A. To eliminate any potential for gas to enter the elec-
trical wiring system, install a conduit seal fitting at
the actuator conduit hub.
7. All access cover plate screws should be tightened us-
ing an alternate cross-corner tightening pattern to the
values shown in Table 1.
Table 1 - Torque Specifications
Item Number Description Torque
3 Terminal Block Cover Screws, M5 x 12 2.25 N.m
9 Switch Access Cover Screws, M6 x 20 2.25 N.m
6 Actuator Bolts, M8 x 45 17.6 N.m
6 Actuator Bolts, M10 x 1.50 17.6 N.m
11 Nameplate Screws, M4 x 6 1.13 N.m

32M-95003-05 4 E-m-02-22
 MAXON Series 8000 Pneumatic Shut-off Valves

SPECIFICATIONS
Valve Body Assemblies
Flow Rate 2 MOP/MOPD
Actuator Body Connections cfh psig
Valve Size Flow Capacity Body Material Kv Rating ––––––––– –––––––––
Pressure Class Available 1
m3 h bar
A, C Iron 200/13.8
DN 20
Std. High Pressure Steel 16 1060 / 30
(.75") A, C, E, F, G 255/17.6
Stainless
A, C Iron 200/13.8
DN 25
Std. High Pressure Steel 17 1115 / 31
(1") A, C, E, F, G 255/17.6
Stainless
DN 32
Std. HIgh Pressure A, C Iron 39 2510 / 71 200/13.8
(1.25")
A, C Iron
DN 40 200/13.8
Std High Pressure Steel 46 2956 / 83
(1.5") A, C, E, F, G 255/17.6
Stainless
A, B, C, D, H Iron 200/13.8
DN 50
Std. High Pressure Steel 74 4796 / 135
(2") A, C, E, F, G 255/17.6
Stainless
Std. High Pressure A, B, C, D, H Iron 110 7083 / 200 150/10.3
A, B, C, D, H Iron
Std Steel 50/3.4
DN 65 B, D, H
Stainless
(2.5") CP 263 16955 / 480
A, B, C, D, H Iron
High Pressure Steel 175/12.1
B, D, H
Stainless
Std. High Pressure A, C Iron 150 9648 / 273 150/10.3
A, B, C, D, H Iron
Std Steel 40/2.7
DN 80 B, D, H
Stainless
(3"). CP 366 23591 / 668
A, B, C, D, H Iron
High Pressure Steel 135/9.3
B, D, H
Stainless
Iron
Std. Steel 40/2.7
DN 100 Stainless
CP B, D, H 424 27328 / 773
(4") Iron
High Pressure Steel 135/9.3
Stainless
Iron
Std. Steel 60/4.1
DN 150 Stainless
Std. B, D, H 1014 65364 / 1850
(6") Iron
High Pressure Steel 100/6.9
Stainless
Steel
Std. 60/4.1
DN 200 Stainless
Std. B, D, H, J 1142 73406 / 2078
(8") Steel
High Pressure 100/6.9
Stainless

1 Body Connections
A - NPT E - Socket Welded Nipple
B - ANSI 150 lb Flange (ISO 7005 PN 20) F - Socket Welded Nipple w/ANSI 150 lb flange (ISO 7005 PN20)
C - ISO Threaded G - Socket Welded Nipple w/ANSI 300 lb flange (ISO 7005 PN50)
D - DIN PN16 Flange H - EN 1092-1 PN16 (ISO 7005-1 PN16)
J - ANSI Class 300 Flange (ISO 7005 PN50)
2  low for Natural Gas (S.G. 0.60) at differential pressure = 2.5 mbar and standard temperature (20°C) and
F
pressure (1013 mbar)

E-m-02-22 5 32M-95003-05
MAXON Series 8000 Pneumatic Shut-off Valves

OPERATING CHARACTERISTICS • Closing time is less than 1 second for all sizes, regard-
• Opening time varies with valve size, air pressure, tem- less of application parameters.
perature, and fuel pressure. Typically about 3 seconds • Recommended Construction Options for Common
for larger sizes and down to approximately 1 second Types of Gas
for smaller valves. For slower opening, a speed control
set can be supplied by MAXON.
Suggested Material Options Agency Approvals and Certifications
MOPD
Gas Gas Code Body & CE 4
Seals & Bumper Trim Option 5 Rating FM CSA 3
Bonnet 7 GAD 6 PED 7
Air AIR A, B, C, F 1, 2, 5, 6 1, 2, 3, 6, 7 Std. X X X
Ammonia AMM A, C, F 1, 2, 5, 6 1, 2, 3, 6, 7 Std. X X
Butane Gas BUT A, B, F 1, 2, 5, 6 1, 2, 3, 6, 7 Std. X X X X
Coke Oven Gas COKE B, F 5 Analysis Required Std. X X
Digester 1 DIG Analysis Required 5 Analysis Required Std. X X
Endothermic AGA ENDO A, B, F 1, 2, 5, 6 1, 2, 3, 6, 7 Std. X X X
Exothermic Gas EXO A, B, F 1, 2, 5, 6 1, 2, 3, 6, 7 Std. X X X
Hydrogen Gas HYD A, B, C, F 1, 2, 5, 6 1, 2, 3, 6, 7 Reduced 2 X X
Manufactured 1 MFGD Analysis Required 5 Analysis Required Std. X X X
Natural Gas NAT A, B, F 1, 2, 5, 6 1, 2, 3, 6, 7 Std. X X X X
Nitrogen NIT A, B, C, F 1, 2, 5, 6 1, 2, 3, 6, 7 Std. X X X
Oxygen (High P) OXYH B, C, F 2, 5, 6 4, 5 200 psig X X
Oxygen (Low P) OXYL B, C, F 1, 2, 5, 6 4, 5 30 psig X X
Oxygen X OXYX B, C, F 2, 5, 6 4, 5 Std. X X
Propane PROP A, B, F 1, 2, 5, 6 1, 2, 3, 6, 7 Std. X X X X
Refinery 1 REF Analysis Required 5 Analysis Required Std. X X
Sour Natural Gas 1 SOUR Analysis Required 5 Analysis Required Std. X X
Town Gas 1 TOWN Analysis Required 5 Analysis Required Std. X X X X
Land Fill Gas 1 LAND Analysis Required 5 Analysis Required Std. X X
Notes:
1 Other body and trim packages may be acceptable pending fuel analysis. For pricing inquiries, Viton or Omniflex o-rings should be used. Contact MAXON for details.
2 Valve maximum operating pressure differential (MOPD) to be reduced by 25% from standard ratings.
3 ISO connections are not recognized by CSA or UL standards.
4 8000 Series electro-pneumatic valves meet the essential requirements of the Low Voltage - LVD (2014/35/EU), Gas Appliances - GAR (2009/142/EC), and
Pressure Equipment - PED (2014/68/EU) Directives.
5 Trim Option 1 is only allowed with Body and Bonnet Option 1.
6 The Gas Appliance Regulation only covers the use of commercially available fuels (natural gas, butane, town gas and propane).
7 PED certification limited to DN40 (1-1/2") through DN100 (4") valves with steel or stainless steel body options (2, 5, 6). Body option 2 has a min ambient temp of
-29°C.

Body Seals: Trim Package:

A - Buna-N B - Viton 1 - Trim Package 1
C - Ethylene Propylene 2 - Trim Package 2
F - Omniflex 3 - Trim Package 3 (NACE)
4 - Trim Package 2, Oxy Clean
Body & Bonnet: 5 - Trim Package 3, Oxy Clean
1 - Cast Iron 6 - Trim 2 fire safe
2 - Carbon Steel 7 - Trim 3 fire safe
5 - Stainless Steel
6 - Low Temp Carbon Steel

AUXILIARY FEATURES
• Non-adjustable Proof of Closure Switch(es) with valve seal over travel interlock.
• Auxiliary switch for indication of full travel (open for normally-closed valves, closed for normally-open valves).

32M-95003-05 6 E-m-02-22
 MAXON Series 8000 Pneumatic Shut-off Valves

OPERATING ENVIRONMENT
• Fluid temperature range of -40°C to 100°C , with op-
tions available for -50°C to 100°C.
• Actuators are rated for NEMA 4, IP65 or optional
NEMA 4X, IP65.
• Ambient temperature range of -40°C to 60°C for the
8011, 8111, 8021 and 8121 General Purpose and
8012, 8112, 8022 and 8122 Non-Incendive series
valves; option of -50°C to 60°C also available. Intrinsi-
cally safe coil option on the Non-Incendive valves, is
-40°C to 50°C. Low temp option -50°C to 50°C also
available.
• Ambient temperature range of -40°C to 50°C for
8013, 8113, 8023 and 8123 Intrinsically Safe series
valves; option of -50°C to 50°C also available.
• All valves for oxygen service or using Ethylene Propyl-
ene body seals are limited to a minimum ambient and
fluid temperature of -18°C.

E-m-02-22 7 32M-95003-05
MAXON Series 8000 Pneumatic Shut-off Valves

AGENCY APPROVALS AND CERTIFICATIONS

(Will vary with specific options selected)
General Purpose Valves 8111, Non-Incendive/Non-Sparking Valves Intrinsically Safe Valves
8121, 8011, 8021 Series 8112, 8122, 8012, 8022 Series 8113, 8123, 8013, 8023 Series
Standards Markings Standards Markings Standards Markings
Class I, Div 2, Groups ABCD, T4 (T5 w/ IS coil) Class I, Div 1, Groups ABCD, T5
Class II, Div 2, Groups FG, T4 (T5 w/ IS coil) Class II, Div 1, Groups EFG, T5
FM 3611 Class III, Div 2, T4 (T5 w/ IS coil) FM 3610 Class III, Div 1, T5
FM 3600 FM 3600
FM Approvals FM 7400 FM 3810 FM 3810
NEMA 250 NEMA 250
IEC 60529 IEC 60529

IECEx SIR 19.0017X IECEx SIR 19.0017X

CSA/SIRA IEC 60079-0 Ex nA nC IIC T4 Gc (T5 w/ IS coil) IEC 60079-0 Ex ia IIC T5 Gb
Approvals-IECEx Not Applicable None IEC 60079-15
-40°C ≤ Ta ≤ 60°C (50°C max w/ IS coil) IEC 60079-11 Ex tc IIIC T135°C Dc
Certification IEC 60079-31
Ex tc IIIC T135°C Dc IP65 -50°C ≤ Ta ≤ 50°C
Class I, Div 2, Groups ABCD, T4 Class I, Div 1, Groups ABCD, T5
CSA Std. C22.2: Class II, Div 2, Groups FG, T4 CSA Std. C22.2: Class II, Div 1, Groups EFG, T5
No. 0-M91 Class III, Div 2, T4 No. 0-M91 Class III, Div 1, T5
No. 25-1966 Ex nA IIC T4 Ta = 60°C (w/ std coil) No. 25-1966 Ex ia IIC T5, -50°C ≤ Ta ≤ 50°C
(8011, 8111) No. 94-M91 Ex nA IIC T5 Ta = 50°C (w/ IS coil) No. 94-M91 (Zone 0 Approval)
CSA International CSA 6.5 No. 213-M1987 (Zone 2 approval) No. 157-M1992
CAN/CSA-E60079-0 CAN/CSA-E60079-0
CAN/CSA-E60079-15 CAN/CSA-E60079-11
Ex ia Ex ia
(8021, 8121)
IEC 60529 IEC 60529 03.1433937 X 03.1433937 X
03.1433937 03.1433937
(8022, 8122) (8012, 8112) (8023, 8123) (8013, 8113)
United Kingdom BS EN 161 BS EN 161 BS EN 161
GAR, LVD BS EN 13774 BS EN 13774 BS EN 13774
Compliance 1 TP 6.16 TP 6.16
BS EN 161 BS EN 161
European GAR, LVD BS EN 13774 EN 161
Compliance 1 BS EN 13774 EN 13774
TP 6.16 TP 6.16
CSAE 21UKEX4438X
II 2GD
BS EN 60079-0 Ex ia IIC T5 Gb
United Kingdom Ex ia IIIC T100°C Db
Approvals BS EN 60079-11
Not Applicable None Not Applicable None BS EN 60529 +A1 Ta = -50°C to +50°C IP65
(Hazardous
Locations) 2 BS EN 13463-1
BS EN 13463-5

1725
Sira 19ATEX2040X
II 2GD
EN 60079-0 Ex ia IIC T5 Gb
European Approvals EN 60079-11 Ex ia IIIC T100°C Db
(Hazardous Not Applicable None Not Applicable None EN 60529 +A1 Ta = -50°C to +50°C IP65
Locations) 2 EN 13463-1
EN 13463-5

2809

United Kingdom
PED Compliance 1

European PED
Compliance 1

IEC 61010-1 IEC 61010-1 IEC 61010-1

IEC Approvals None None None
IEC 61508 IEC 61508 IEC 61508
Ex nA nC IIC T4 Gc (T5 w/ I.S. Coil)
Ex tc IIIC T135°C Dc IP65
-40°C ≤ Ta ≤ +60°C (+50°C w/ I.S. Coil)
ABNT NBR: ABNT NBR:
IEC 60079-0 IEC 60079-0
NCC/Inmetro Not Applicable None IEC 60079-15 IEC 60079-11
Ex ia IIC T5 Gb
IEC 60079-31 IEC 60079-31 -50°C ≤ Ta ≤ +50°C
Ex nA nC IIC T4 Gc Ex nA nC IIC T5 Gc Ex tc IIIC T135°C Dc IP65
-50°C ≤ Ta ≤ +60°C -50°C ≤ Ta ≤ +50°C
Ex tc IIIC T135°C Dc IP65 Ex tc IIIC T135°C Dc IP65
Ex nA nC IIC T4 Ex ia IIC T5
(-50°C ≤ Ta ≤ +60°C) (-50°C ≤ Ta ≤ +50°C)
Announcement No. Announcement No.
KTL Not Applicable None 2010-36 of Ministry of 2010-36 of Ministry of
Employment and Labor Employment and Labor

32M-95003-05 8 E-m-02-22
 MAXON Series 8000 Pneumatic Shut-off Valves

General Purpose Valves 8111, Non-Incendive/Non-Sparking Valves Intrinsically Safe Valves

8121, 8011, 8021 Series 8112, 8122, 8012, 8022 Series 8113, 8123, 8013, 8023 Series
Standards Markings Standards Markings Standards Markings
AGA Certifications AS 4629 None AS 4629 None AS 4629 None
ТР ТС 012/2011
ГОСТ 31610.0-2014
(IEC 60079-0)
RU C-BE.
EAC Certifications AИ30.B.00711 Not Applicable None ГОСТ 31610.11-2014
(IEC 60079-11)
RU C-US.АЖ58.В.01684/21
ГОСТ Р МЭК
(IEC 60079-31)

GB 3836.1 GB 3836.1
GB 3836.8 GB 3836.4
Chinese Approvals None None GB 12476.1 Ex nA nC IIC T4 Gc (T5 w/ IS coil) GB 12476.1 Ex ia IIC T5 Gb
GB 12476.5 -50°C < Ta < +60°C (+50°C w/ IS coil) GB 12476.5 -50°C < Ta < +50°C
Ex tD A22 IP65 T135°C Ex tD A22 IP65 T135°C
1 Product complies with the essential requirements of the following: Gas Appliance Regulation (EU) 2016/426, Low Voltage Directive
(2014/35/EU), and Pressure Equipment Directive (2014/68/EU) up to 4”
2 Product certified to meet the following: ATEX Directive 2014/34/EU Class A, Group 2 per EN 161

VALVE CYCLE REQUIREMENTS

This is based on the standards that MAXON valves are approved to and the corresponding minimum number of cycles
to be completed without failure as shown in the chart below.
CSA (CSA 6.5) FM (FM 7400) European (EN161)
<= DN25 (1") 200,000
Automatic - Normally-Closed 100,000 20,000 <= DN80 (3") 100,000
Series 8011, 8111, 8012, 8112, 8013, 8113 <= DN200 (8") 50,000
Vent Valves No special No special No special
Series 8021, 8121, 8022, 8122, 8023, 8123 requirements requirements requirements

E-m-02-22 9 32M-95003-05
MAXON Series 8000 Pneumatic Shut-off Valves

VALVE MODEL NUMBER DESCRIPTION

Every MAXON Series 8000 Valve can be accurately identified by the model number shown on the valve nameplate. The ex-
ample below shows a typical Series 8000 Valve model number, along with the available choices for each item represented
in the model number. The first five choices determine the valve’s configured item number. Valve body and actuator options
are identified by the next nine characters in the model number. Options and accessories are listed on the next page.
Configured Item Number Valve Body Actuator

Classification

Internal Trim
Connection

Instruction
Body Seals

Language

Indication
Enclosure
Valve Size

Capacity

Pressure

Package
Material
Position

Primary
Voltage
Normal

Option
Switch
Rating

Rating

Visual
Body

Body
Flow

Area
300 C 81 1 1 - A A 1 1 - B 1 A 1 1

Valve Size Body Connection Primary Voltage 4

075 – DN 20 (3/4") A – NPT A – 120VAC 50Hz
100 – DN 25 (1") B – ANSI Flanged (ISO 7005 PN 20) B – 120VAC 60Hz
125 – DN 32 (1-1/4”) C – ISO 7-1 Threaded D – 240VAC 50Hz
150 – DN 40 (1-1/2”) D – DIN PN 16 Flanged E – 240VAC 60Hz
200 – DN 50 (2”) E – Socket Welded Nipple G – 24VDC
250 – DN 65 (2-1/2”) F – Socket Welded Nipple w/Class 150 H – 24VDC IS 1
300 – DN 80 (3”) Flange (ISO 7005 PN 20) J – 24VDC IS-ATEX 1
400 – DN 100 (4”) G – Socket Welded Nipple w/Class 300 X – Special
600 – DN 150 (6”) Flange (ISO 7005 PN 50) Z – None (customer-supplied, external mount) 3
800 – DN 200 (8”) H – EN1092-1 PN16 (ISO 7005-1 PN16)
Switch Option 4
J – ANSI Class 300 Flange (ISO 7005 PN 50)
Flow Capacity 0 – None
U - Actuator Only
S – Standard 1 – VOS1/VCS1 - V7
C – CP Body Construction Body Seals 2 – VOS2/VCS2 - V7
A – Buna-N 3 – VOS1/VCS1 - IP67
Operating Pressure Rating
B – Viton 4 – VOS2/VCS2 - IP67
80 – Pneumatic Standard Pressure
C – Ethylene Propylene 2 X – Special
81 – Pneumatic High Pressure
F – Omniflex 5
Enclosure Rating 4
Normal Position X – Special
A – NEMA 4, IP65
1 – Normally-Closed Shut-Off Valve U - Actuator Only
B – NEMA 4X, IP65
2 – Normally-Open Vent Valve
Body Material X – Special
Area Classification 1 – Cast Iron
Instruction Language 4
1 – General Purpose 2 – Carbon Steel
0 – English
2 – Non-incendive, Class I, II and III Divi- 5 – Stainless Steel
1 – French
sion 2 6 – Low Temp Carbon Steel
3 – German
3 – Intrinsically Safe, Class I, II and III X – Special
4 – Portuguese
Division 1 (and ATEX Zone 1/21 when U - Actuator Only
5 – Spanish
ordered with the ATEX IS solenoid) 1
Internal Trim Package
4 – Valve Body Only Visual Indication 4
1 – Trim Package 1
1 – Red closed/green open
2 – Trim Package 2
2 – Green closed/red open
3 – Trim Package 3 (NACE)
3 – Black closed/yellow open
4 – Trim Package 2 + oxy clean 2
5 – Trim Package 3 + oxy clean 2
6 – Trim Package 2 + fire safe
7 – Trim Package 3 + fire safe
X – Special 2
U - Actuator Only
1 50°C maximum ambient temperature limit
2 -18°C minimum ambient temperature limit
3 FM Approvals not applicable
4 Not a selection on Body Only
5 Omniflex seals mandatory with -50°C fuel temperature option

32M-95003-05 10 E-m-02-22

 MAXON Series 8000 Pneumatic Shut-off Valves

Options and accessories

Certifications1 Inspections

Speed Control
Specification

Specification
Material Cert

Material FAT

Verification

Redundant
Inspection

Inspection

Inspection

Inspection

Inspection

Inspection

Pre-build
Required

Solenoid
(NDE) 1

(NDE) 2

(NDE) 1

(NDE) 2
Casting

Casting

Casting

Weld

Weld

Final
Weld

FAT
N 1 1 1 1 1 0 N N 1 2

Material Cert Required Weld Inspection Specification Redundant Solenoid 3

N – No 0 – None 0 – None
Y – Yes 1 – Weld per ASME B31.1 1 – External Redundant Solenoid
2 – Weld per ASME B31.3 2 – External Redundant Manual Reset
Casting Inspection Specification
Solenoid
0 – None Weld Inspection (NDE) 1 1
1 – Casting per ASME B31.1 0 – None Speed Control 3
2 – Casting per ASME B31.3 1 – Liquid Penetrant Inspection (PT) 0 – None
3 – Casting per ASME B16.34 2 – Magnetic Particle Inspection (MT) 1 – Speed Control Valve, Steel
4 – MSS-SP55 2 – Speed Control Valve, Stainless Steel
Weld Inspection (NDE) 2 1
Casting Inspection (NDE) 1 1 0 – None
0 – None 1 – Liquid Penetrant Inspection (PT)
1 – Liquid Penetrant Inspection (PT) 2 – Magnetic Particle Inspection (MT)
2 – Magnetic Particle Inspection (MT)
Pre-build Material FAT
4 – Positive Material Identification (PMI)
N – No
Casting Inspection (NDE) 2 1 X – Special
0 – None
Final Verification FAT
1 – Liquid Penetrant Inspection (PT)
N – No
2 – Magnetic Particle Inspection (MT)
X – Special
4 – Positive Material Identification (PMI)

1 Material certifications provided for valve body, bonnet, pipe nipples (when applicable) and flanges (when applicable). Material certifications for
other components may be available by special request.
2 Agency approvals and certifications apply to valve only and do not apply to optional external accessories, such as redundant solenoids.
3 Not a selection on Body Only

E-m-02-22 11 32M-95003-05
MAXON Series 8000 Pneumatic Shut-off Valves

ELECTRICAL DATA 6) Installation in the European Union should be in ac-

cordance to Directive 2014/34/EU (ATEX).
Normally-Closed Shut-Off Valves 7) The configuration of associated Apparatus must be
GENERAL PURPOSE NORMALLY-CLOSED VALVES FM Approved (CSA Certified when in Canada) under
Series 8011 & Series 8111 Entity Concept.
Switches: V7 8) Associated Apparatus manufacturer’s installation
Solenoid Valve: Standard drawing must be followed when installing this equip-
ment.
24 VDC, 4.8W
120VAC, 50/60 Hz, 11/9.4 VA Peak, 8.5/6.9 VA Holding 9) No revision to drawing without prior authorization from
240VAC, 50/60 Hz, 11/9.4 VA Peak, 8.5/6.9 VA Holding FM Approval and CSA International.
See Technical Catalog or inside valve cover for w
­ iring schematic.
NON-INCENDIVE NORMALLY-CLOSED VALVES HAZARDOUS NON-HAZARDOUS LOCATION
Series 8012 & Series 8112 (CLASSIFIED) LOCATION
CLASS I, DIVISION 1,
Switches: IP67 Factory Mutual/CSA Approved
GROUPS A,B,C,D
Barrier(s) used in an Approved Config.
Solenoid Valve: Standard CLASS II, DIVISION 1, with “V” max. greater than “VI” or
GROUPS E,F,G “Voc” and “I” max greater than
24 VDC, 4.8W “It” or “Isc”
120VAC, 50/60 Hz, 11/9.4 VA Peak, 8.5/6.9 VA Holding CLASS III, DIVISION 1
240VAC, 50/60 Hz, 11/9.4 VA Peak, 8.5/6.9 VA Holding
Power
24VDC IS, .09A, 2.1W Supply
INTRINSICALLY SAFE NORMALLY-CLOSED VALVES
Series 8013 & Series 8113
250 RMS max.
Switches: V7 with optional IP67
Solenoid Entity Parameters CSA/FM certified Barrier
Solenoid Valve: Intrinsically Safe Vmax. = 28 VDC rated 28 V max./300 ohms
Imax. = 115 mA min. or equivalent
Pi = 1.6 W
Ci = 0 µF
NOTES: Li = 0 µH
1) The Intrinsic Safety Entity concept allows the intercon-
nection of two FM approved (CSA Certified when in- Valve
Position
stalled in Canada) Intrinsically safe devices with entity Switch
parameters not specifically examined in combination
as a system when: Switch Entity Parameters
Vmax. = 30 VDC “CSA/FM certified Barrier
Voc or Uo or Vt ≤ Vmax , Isc or Io or It ≤ Imax , Ca or Imax. = 500 mA for a simple apparatus”
Pi = 2 W
Co ≥ Ci+ Ccable, La or Lo ≥ Li + Lcable, and Ci = 0 µF
for FM only: Po ≤ Pi. Li = 0 µH

2) Dust-tight conduit seal must be used when installed in

Class II and Class III environments.
3) Control equipment connected to the Associated Appa-
ratus must not use or generate more than 250 Vrms or
Vdc.
4) Installation in the U.S. should be in accordance with
ANSI/ISA RP12.06.01 “Installation of Intrinsically Safe
Systems for Hazardous (Classified) Locations” and the
National Electric Code® (ANSI/NFPA 70) Sections 504
and 505.
5) Installation in Canada should be in accordance with
the Canadian Electrical Code, CSA C22.1, Part 1, Ap-
pendix F.

32M-95003-05 12 E-m-02-22

 MAXON Series 8000 Pneumatic Shut-off Valves

INTRINSICALLY SAFE NORMALLY-CLOSED VALVES

Series 8013 & Series 8113
Switches: V7 with optional IP67
Solenoid Valve: Customer-supplied, externally mounted

NOTES:
1) The Intrinsic Safety Entity concept allows the intercon- HAZARDOUS (CLASSIFIED) LOCATION NON-HAZARDOUS LOCATION
CLASS I, DIVISION 1, GROUPS A, B, C, D
nection of two FM approved (CSA Certified when in- CLASS II, DIVISION 1, GROUPS E, F, G Factory Mutual/CSA Approved
stalled in Canada) Intrinsically safe devices with entity CLASS III, DIVISION 1 Barrier(s) used in an Approved
configuration with "V" max. greater than
parameters not specifically examined in combination "Vt" or "Voc" and "I" max. greater than
as a system when: "It" or "Isc"

Voc or Uo or Vt ≤ Vmax , Isc or Io or It ≤ Imax , Ca or Co ≥ Ci+ Solenoid

Valve
Ccable, La or Lo ≥ Li + Lcable, and for FM only: Po ≤ Pi.
Power
2) Dust-tight conduit seal must be used when installed in supply

Class II and Class III environments. see note 3

Customer Supplied Solenoid Valve
3) Control equipment connected to the Associated Ap- - To be mounted external to valve
actuator.
paratus must not use or generate more than the maxi- - Component must be rated for the
Class and Division of the
mum permissible safe area voltage (Um) for the barrier. hazardous environment as stated
above.
4) Installation in the U.S. should be in accordance with - Component must be rated for instrinsic
safety and be interconnected with other
ANSI/ISA RP12.06.01 “Installation of Intrinsically Safe intrinsically safe devices as required under
the Intrinsic Safety Entity Concept
Systems for Hazardous (Classified) Locations” and (see note 1).
the National Electric Code® (ANSI/ NFPA 70) Sections Valve
Position
504 and 505.
Switch
5) Installation in Canada should be in accordance with
Switch Entity Parameters
the Canadian Electrical Code, CSA C22.1, Part 1, Ap-
Vmax. = 30 VDC "CSA/FM/ATEX certified Barrier
pendix F. Imax. = 500 mA for a simple apparatus"
Pi = 2 W
6) Installation in the European Union should be in ac- Ci = O µF
cordance to Directive 2014/34/EU (ATEX). Li = O µH

7) The configuration of associated Apparatus must be

FM Approved (CSA Certified when in Canada) under
Entity Concept.
8) Associated Apparatus manufacturer’s installation
drawing must be followed when installing this equip-
ment.
9) No revision to drawing without prior authorization from
FM Approval and CSA International.

E-m-02-22 13 32M-95003-05
MAXON Series 8000 Pneumatic Shut-off Valves

Normally-Open Vent Valves 8) Associated Apparatus manufacturer’s installation

drawing must be followed when installing this equip-
GENERAL PURPOSE NORMALLY-OPEN VENT
ment.
VALVES
9) No revision to drawing without prior authorization from
Series 8021 & Series 8121
FM Approval and CSA International.
Switches: V7
Solenoid Valve: Standard
HAZARDOUS NON-HAZARDOUS LOCATION
24 VDC, 4.8W (CLASSIFIED) LOCATION
120VAC, 50/60 Hz, 11/9.4 VA Peak, 8.5/6.9 VA Holding CLASS I, DIVISION 1,
240VAC, 50/60 Hz, 11/9.4 VA Peak, 8.5/6.9 VA Holding Factory Mutual/CSA Approved
GROUPS A,B,C,D
Barrier(s) used in an Approved Config.
See Technical Catalog or inside valve cover for ­wiring schematic.. CLASS II, DIVISION 1, with “V” max. greater than “VI” or
GROUPS E,F,G “Voc” and “I” max greater than
NON-INCENDIVE NORMALLY-OPEN VENT VALVES “It” or “Isc”
CLASS III, DIVISION 1
Series 8022 & Series 8122 Switches: IP67
Solenoid Valve: Standard Power
24 VDC, 4.8W Supply

120VAC, 50/60 Hz, 11/9.4 VA Peak, 8.5/6.9 VA Holding

240VAC, 50/60 Hz, 11/9.4 VA Peak, 8.5/6.9 VA Holding
250 RMS max.
24VDC IS, .09A, 2.1W
Solenoid Entity Parameters CSA/FM certified Barrier
INTRINSICALLY SAFE NORMALLY-OPEN VENT Vmax. = 28 VDC rated 28 V max./300 ohms
Imax. = 115 mA min. or equivalent
VALVES Pi = 1.6 W
Series 8023 & Series 8123 Ci = 0 µF
Li = 0 µH
Switches: V7 with optional IP67
Solenoid Valve: Intrinsically Safe Valve
Position
Switch
NOTES:
Switch Entity Parameters
1) The Intrinsic Safety Entity concept allows the intercon- Vmax. = 30 VDC “CSA/FM certified Barrier
Imax. = 500 mA for a simple apparatus”
nection of two FM approved (CSA Certified when in- Pi = 2 W
stalled in Canada) Intrinsically safe devices with entity Ci = 0 µF
Li = 0 µH
parameters not specifically examined in combination
as a system when:
Voc or Uo or Vt ≤ Vmax , Isc or Io or It ≤ Imax , Ca or Co ≥ Ci+
Ccable, La or Lo ≥ Li + Lcable, and for FM only: Po ≤ Pi.
2) Dust-tight conduit seal must be used when installed in
Class II and Class III environments.
3) Control equipment connected to the Associated Appa-
ratus must not use or generate more than 250 Vrms or
Vdc.
4) Installation in the U.S. should be in accordance with
ANSI/ISA RP12.06.01 “Installation of Intrinsically Safe
Systems for
5) Installation in Canada should be in accordance with
the Canadian Electrical Code, CSA C22.1, Part 1, Ap-
pendix F.
6) Installation in the European Union should be in ac-
cordance to Directive 2014/34/EU (ATEX).
7) The configuration of associated Apparatus must be
FM Approved (CSA Certified when in Canada) under
Entity Concept.

32M-95003-05 14 E-m-02-22

 MAXON Series 8000 Pneumatic Shut-off Valves

INTRINSICALLY SAFE NORMALLY-OPEN VENT

VALVES
Series 8023 & Series 8123
Switches: V7 with optional IP67
Solenoid Valve: Customer-supplied, externally mounted

NOTES:
HAZARDOUS (CLASSIFIED) LOCATION NON-HAZARDOUS LOCATION
1) The Intrinsic Safety Entity concept allows the intercon- CLASS I, DIVISION 1, GROUPS A, B, C, D
nection of two FM approved (CSA Certified when in- CLASS II, DIVISION 1, GROUPS E, F, G Factory Mutual/CSA Approved
CLASS III, DIVISION 1 Barrier(s) used in an Approved
stalled in Canada) Intrinsically safe devices with entity configuration with "V" max. greater than
parameters not specifically examined in combination "Vt" or "Voc" and "I" max. greater than
"It" or "Isc"
as a system when:
Solenoid
Voc or Uo or Vt ≤ Vmax , Isc or Io or It ≤ Imax , Ca or Co ≥ Ci+ Valve
Ccable, La or Lo ≥ Li + Lcable, and for FM only: Po ≤ Pi. Power
supply
2) Dust-tight conduit seal must be used when installed in
Class II and Class III environments. Customer Supplied Solenoid Valve see note 3
- To be mounted external to valve
3) Control equipment connected to the Associated Ap- actuator.
- Component must be rated for the
paratus must not use or generate more than the maxi- Class and Division of the
hazardous environment as stated
mum permissible safe area voltage (Um) for the barrier. above.
- Component must be rated for instrinsic
4) Installation in the U.S. should be in accordance with safety and be interconnected with other
intrinsically safe devices as required under
ANSI/ISA RP12.06.01 “Installation of Intrinsically Safe the Intrinsic Safety Entity Concept
(see note 1).
Systems for Hazardous (Classified) Locations” and
Valve
the National Electric Code® (ANSI/ NFPA 70) Sections Position
504 and 505. Switch

5) Installation in Canada should be in accordance with Switch Entity Parameters

the Canadian Electrical Code, CSA C22.1, Part 1, Ap- Vmax. = 30 VDC "CSA/FM/ATEX certified Barrier
Imax. = 500 mA for a simple apparatus"
pendix F. Pi = 2 W
6) Installation in the European Union should be in ac- Ci = O µF
Li = O µH
cordance to Directive 2014/34/EU (ATEX).
7) The configuration of associated Apparatus must be
FM Approved (CSA Certified when in Canada) under
Entity Concept.
8) Associated Apparatus manufacturer’s installation
drawing must be followed when installing this equip-
ment.
9) No revision to drawing without prior authorization from
FM Approval and CSA International.

E-m-02-22 15 32M-95003-05
MAXON Series 8000 Pneumatic Shut-off Valves

OPERATING INSTRUCTIONS
Refer to appropriate catalog page for operating features
applying to your specific valve. Never operate valve until
all essential allied equipment is operative and any neces-
sary purges completed. Failure of valve to operate nor-
mally indicates that it is not powered or supply air pres-
sure is not adequate. Check this first!
Main system shut-off should always be accomplished
with an upstream leak-tight manual fuel cock.

 he Series 8000 Pneumatic Safety Shut-off

T
Valve is not intended to be used for end of line
service.

Users are responsible for providing protection against

surface temperatures.
Users are responsible for providing suitable protective de-
vices to protect against over pressure conditions.
Users are responsible for limiting momentary pressure
surges to within 10% of the maximum allowed pressure
in accordance with the Pressure Equipment Directive.

• Normally-closed shut-off valves begin opening cycle

immediately upon being powered.
• Normally-open vent valves begin to close immediately
upon being powered.

When installing three valves in a double block and bleed

application, sequence the operation so that the bleed
(vent) valve is closed (VCS indicates closed) prior to open-
ing the blocking valves. This will minimize loss of fuel
through the vent during the actuation cycle.

32M-95003-05 16 E-m-02-22

 MAXON Series 8000 Pneumatic Shut-off Valves

ALTERNATE OPERATOR PRESSURES

Series 8000 Valves may be operated within a range of actuator pressures. Consult charts below for application fluid
pressure and corresponding required actuator pressure.

DN 20 - DN 80 (.75" - 3")

DN 20 & DN 25 (3/4" & 1")

DN 32 (1.25")
DN 40 (1.5")
DN 50 (2")
DN 65 (2.5")
DN 80 (3")

DN 65 CP DN 80 CP & DN 100 CP
(2.5" CP) (3" CP & 4" CP)

E-m-02-22 17 32M-95003-05
MAXON Series 8000 Pneumatic Shut-off Valves

Series 8000: DN 65 CP, DN 80 CP, DN 100 CP (2.5" CP, 3" CP, 4" CP)

DN 65 CP DN 80 CP & DN 100 CP
(2.5" CP) (3" CP & 4" CP)

DN 150 & DN 200 (6" & 8") Series 8000 & 8100

DN 150 & DN 200 DN 150 & DN 200

(6" & 8") 8000 (6" & 8") 8100

32M-95003-05 18 E-m-02-22

 MAXON Series 8000 Pneumatic Shut-off Valves

MAINTENANCE INSTRUCTIONS  pecific conditions of use:

S
MAXON Series 8000 Valves are endurance tested far in This equipment includes some external non-
excess of the most stringent requirements of the various metallic parts, including the outer protective
approval agencies. They are designed for long life even coating. The user shall therefore ensure that
if frequently cycled, and to be as maintenance-free and the equipment is not installed in a location
trouble-free as possible. where it may be subjected to external condi-
tions (such as high-pressure steam) which
A valve operational test should be performed on an an-
might cause a build-up of electrostatic charges
nual basis. If abnormal opening or closing is observed, the
on non-conducting surfaces. Additionally,
valve should be removed from service and your MAXON
cleaning of the equipment should be done only
representative should be contacted. (See Valve Technical
with a damp cloth.
Data page 10-35.1.
Valve leak test should be performed on an annual basis to
assure continued safe and reliable operation. Every MAX- Address inquiries to MAXON. Local worldwide offices
ON valve is operationally tested and meets the require- may be located at [Link] or by phoning
ments of FCI 70-2 Class VI Seat Leakage when in good 001-765-284-3304.
operable condition. Zero leakage may not be obtained in Include valve serial number and nameplate information.
the field after it has been in service. For specific recom-
mendations on leak test procedures, see MAXON Valve
Technical Data page 10-35.2. Any valve that exceeds
the allowable leakage, as set forth by your local codes or
insurance requirements, should be removed from service
and your MAXON representative should be contacted.
Actuator assembly components require no field lubri-
cation and should never be oiled.
Auxiliary switches, solenoids or complete actuator may be
replaced in the field.

 o not attempt field repair of valve body or ac-

D
tuator. Any alterations void all warranties and
can create potentially hazardous situations.

If foreign material or corrosive substances are present in

the fuel line, it will be necessary to inspect the valve to
make certain it is operating properly. If abnormal opening
or closing is observed, the valve should be removed from
service. Contact your MAXON representative for instruc-
tions.
Operator should be aware of and observe characteristic
opening/closing action of the valve. Should operation
ever become sluggish, remove valve from service and
contact MAXON for recommendations.

E-m-02-22 19 32M-95003-05
MAXON Series 8000 Pneumatic Shut-off Valves

Solenoid replacement procedure • Loosen the liquid tight connector nut where the sole-
• All power sources, both pneumatic and electric, must noid wires come into the top housing. Remove #1 and
be de-energized and follow all proper safety proce- #2 wire from the terminal block.
dures prior to servicing valve.
1
• Use a 4 mm allen wrench to remove the top plate. A 3
mm allen wrench is used to remove the terminal block
cover.
• Use a 8mm (5/16") open end wrench to hold the cyl-
inder shaft, then use a pair of pliers to unthread the
switch indicator from the cylinder shaft. When using
pliers, grab the indicator from the top.

1
2
3

1) Liquid tight connector

• Use a 19mm (3/4") wrench to remove the solenoid in-

4
let fitting. An adjustable wrench is used to loosen the
housing collar. Slightly loosen the housing collar but
do not remove, due to the nut and o-ring located inside
5
the housing becoming dislocated.

6 1
2

7
8

1) Housing collar
2) Solenoid inlet fitting

1) Top plate screw M6 x 20 socket head cap screw

2) M6 Lock washer
3) Top plate
4) Switch indicator
5) Cylinder shaft
6) Terminal block cover
7) M5 Lock washer
Terminal block cover screw M5 x 12 socket head
8)
cap screw

32M-95003-05 20 E-m-02-22

 MAXON Series 8000 Pneumatic Shut-off Valves

• Use a 4 mm allen wrench and remove the 4 screws • Run the new solenoid wires back up through the liquid
that hold the housing to the base plate. Pull the hous- tight connector in the housing and align the cylinder
ing straight up and remove. Old solenoid wires will shaft with the hole in the housing. Carefully slide hous-
pass through liquid tight connector. ing back into position. Replace the 4 housing screws
and leave loose.
• Verify the o-ring is still on the solenoid inlet by looking
through the housing collar. Reinstall solenoid inlet fit-
1 ting tight. Leave the housing collar loose.
• Reinstall solenoid wire #1 and #2 back to the terminal
block and tighten down the liquid tight connector nut.
• A locking sealant must be used on the cylinder shaft
threads and then reinstall the switch indicator. Make
sure to remove any locking sealant that runs down
the cylinder shaft. Re-energize pneumatic and elec-
2 tric power and cycle the valve several times to ensure
it operates smoothly. Tighten down the 4 housing
screws that hold the housing to the base plate using a
cross pattern (see torque values on page 4 (Table
3 1 - Torque Specifications)). Then tighten the housing col-
lar on the solenoid inlet fitting. The o-ring under the
housing collar must not be pinched while tightening
the housing collar.
• Cycle valve several more times to see if it still oper-
1) Housing ates smoothly. If not, loosen the 4 screws that hold the
2) Base plate
housing to the base plate and cycle again. Retighten
3) Housing screws M6 x 20 cap screws
the 4 housing screws. Put the top plate and terminal
block covers back on valve (see torque values on page
• Use a 4 mm allen wrench and remove the 2 screws 4 (Table 1 - Torque Specifications)).
that hold the solenoid on. Replace the solenoid ensur-
ing that there are 2 o-rings, one on the solenoid inlet
and one on the solenoid outlet. The solenoid must be
level when tightening screws.

1
2

1) Solenoid o-ring
2) Solenoid
3) M5 x 40 socket head cap screw
4) Solenoid o-ring

E-m-02-22 21 32M-95003-05
MAXON Series 8000 Pneumatic Shut-off Valves

Actuator assembly rotation/replacement

M
 AXON Series 8000 Valves should be ordered in a configuration compatible with planned piping. If valve orien-
tation is not correct, the actuator assembly can be rotated in 90° increments around the valve body centerline
axis using the procedure below. This procedure should also be followed for field replacement of the actuator.
• Shut off all electrical power and close off upstream manual cock.
• Remove terminal block access cover plate [4] and disconnect power lead wires. Caution: Label all wires prior to disconnection
when servicing valve. Wiring errors can cause improper and dangerous operation.
• Remove conduit and electrical leads.
• Remove all pneumatic lines.
• Unscrew the actuator/body bolts [5] screwed up from the bottom. These bolts secure the valve actuator [7] to the valve body [6].
• Gently lift the actuator [7] off valve body assembly enough to break the seal between body assembly and the rubber gasket ad-
her- ing to the bottom of the actuator base plate.
• Carefully rotate/replace actuator assembly to the desired position. Reposition the actuator back down onto the valve body cast-
ing.
• Realign holes in valve body casting with the corresponding tapped holes in the bottom of the actuator base plate. Be sure the
gasket is still in place between the body and actuator base plate.
• Reinsert the body bolts up from the bottom through the body and carefully engage threads of the actuator assembly. Tighten
securely referring to page 4 (Table 1 - Torque Specifications) for appropriate torque specifications.
• Reconnect conduit, electrical leads, and all pneumatic lines, then check that signal switch wands are properly positioned. Failure
to correct any such misalignment can result in extensive damage to the internal mechanism of your valve.
• Energize valve and cycle several times from closed to full open position. Also electrically trip the valve in a partially opened posi-
tion to prove valve operates properly.
• Replace and secure cover plates.
• Verify proper operation after servicing.
3
8
2

4
7

6 5

1) Flow arrow on valve body Note 1: Open/Shut indication is 360°. If required, the ob-
2) Open/shut indicator (see Note 1) servation window may be cleaned with a damp cloth.
3) Switch access cover
4) Terminal block cover and screws
5) Actuator/body bolts
6) Valve body
7) Actuator assembly
8) Switch access cover screws

32M-95003-05 22 E-m-02-22

 MAXON Series 8000 Pneumatic Shut-off Valves

Field installation of valve position switch REPLACEMENT SWITCHES

I nstructions below are written for normally- • Carefully remove field wiring from the terminal block
closed shut-off valves. For normally-open vent (see page 3 (Component identification), item 5).
valves, reverse switch nomenclature. (VOS be- Insure field wires are clearly marked to correct termi-
comes VCS and vice versa.) nal.
• Unwire the solenoid valve lead wires from terminals
General: Shut off fuel supply upstream of valve, then de-
labeled #1 and #2.
energize valve electrically.
Remove top cover and terminal block cover to provide • Remove screws that secure the switch sub-assembly
access, being careful not to damage gasket. See pages to the actuator housing. The switch sub-assembly
23 (REPLACEMENT SWITCHES) or 24 (ADD should be easily removable from actuator assembly
SWITCHES)for instructions on adding or replacing (see Figure 3: Typical Switch Sub-Assemblies).
switches. • Note wand position and mounting hole location. Care-
fully remove the 2 screws and lift existing switch.
Reference Figures 4 through 9 on page 24 (ADD
 ubstitution of components may affect suitabil-
S
SWITCHES) to ensure correct switch location.
ity for Hazardous Locations.
• Install replacement switch in same mounting holes on
bracket and verify correct wand position.
FIELD REPLACEMENT ITEMS • Replace existing wiring one connection at a time, fol-
• Position Switches lowing original route and placement.
• Actuators • Reassemble switch sub-assembly in actuator housing.
• Solenoids Dowel pins are provided to insure proper placement of
Contact MAXON with valve serial numbers to locate ap- switch sub-assembly.
propriate switch kit assembly. • Wire the solenoid valve leads to terminals labeled #1
and #2.
• Cycle valve, checking switch actuation points carefully.
Figure 3: Typical switch sub-assemblies
VCS switch actuates at top of stem stroke and VOS at
bottom for normally- closed shut-off valves; vice-versa
for normally-open vent valves.
• Replace covers using torque values on page 4 (Ta-
ble 1 - Torque Specifications), and then return valve to
service.

V7 assembly for General Purpose and Intrinsically Safe valves

IP67 Switch assembly for Non-Incendive and optional Intrinsi-

cally Safe valves

E-m-02-22 23 32M-95003-05
MAXON Series 8000 Pneumatic Shut-off Valves

ADD SWITCHES DN 65 CP, DN 80 CP,

DN 100
• Carefully remove field wiring from the terminal block (2,5" CP, 3" CP, 4" CP)
VCS
(see page 3 (Component identification), item 5).
Insure field wires are clearly marked to correct termi- DN 20 bis DN 100
nal. (0,75" bis 3") VCS
DN 65 CP
DN 20 und DN 25
• Unwire the solenoid valve lead wires from terminals (0,75" und 1") VOS (2,5" CP) VOS
DN 32 (1,25") VOS
labeled #1 and #2.
DN 40 (1,5") VOS
• Remove screws that secure the switch sub-assembly DN 80 CP
DN 50 bis DN 80 DN 100 CP
to the actuator housing. The switch sub-assembly (2" bis 3") VOS (3"CP e 4"CP)
VOS
should be easily removable from actuator assembly
(see page 23 (Figure 3: Typical switch sub-assem-
blies)).
• Reference Figures 4 through 9 (below) to ensure cor-
rect switch location. Valve size is depicted in the model Figure 6: Figure 7:
number by the first 4 dig- its. For example, a DN80 (3") General Purpose General Purpose
CP valve should have Model No. 300C. Switch Bracket Switch Assembly

• Install switch and insulators, when provided, to correct

hole. Insure proper alignment. VCS switch should have
activation wand pointed upward and VOS activation
wand should be pointed downward.
• Wire new switches to terminals provided.
• Reassemble switch sub-assembly in actuator housing.
Dowel pins are provided to insure proper placement of
switch sub-assembly.
• Wire the solenoid valve leads to terminals labeled #1
and #2.
• Cycle valve, checking switch actuation points carefully.
VCS switch actuates at top of stem stroke and VOS at
bottom for normally- closed shut-off valves; vice-versa Figure 8: Figure 9:
for normally-open vent valves. DN 150 & DN 200 (6" & 8") DN 150 & DN 200 (6" & 8")
Valve IP67 Valve General
• Replace covers using torque values on page 4 (Ta- Switch Bracket Purpose Switch Bracket
ble 1 - Torque Specifications), and then return valve to
service.
DN 65 CP, DN 80 CP, DN 100
(2.5" CP, 3" CP, 4" CP)
VCS

DN 20 to DN 100
(.75" toto3")
(0.75" 3")VCS
VCS
DN 65 CP
DN 20
DNand
20 &DNDN2525
(2.5" CP) VOS
(0.75"
(.75"
and& 1")
1") VOS
VOS

DN 80 CP
DN 32 (1.25") VOS DN 100 CP
DN 40 (1.5") VOS (3" CP and 4" CP)
VOS

DNDN5050totoDNDN8080
(2"
(2"toto3")
3")VOS
VOS

Figure 4: Figure 5:
IP67 Switch Bracket IP67 Switch Bracket

32M-95003-05 24 E-m-02-22

 MAXON Series 8000 Pneumatic Shut-off Valves

IEC 61508 INSTRUCTION REQUIREMENTS Number 32M-05004) for diagnostic coverage informa-
tion related to Series 8000 Valves.
PRODUCT DESCRIPTION
A Failure Mode, Effects, and Diagnostics Analysis (FME-
DA) report is available from MAXON. Detailed failure rate RELIABILITY DATA AND LIFETIME LIMIT
data is available in the FMEDA reports. Data for Series A detailed Failure Mode, Effects, and Diagnostics Analy-
8000 Valves with internal solenoids only can be found in sis (FMEDA) report is available from MAXON. This report
Exida Report MAX 08/09-07 R002. Data for Series 8000 details all failure rates and failure modes, common cause
Valves with internal solenoid and redundant external sole- factors for applications with redundant devices and the
noid can be found in Exida Report MAX 1208063 R002. expected lifetime of the Series 8000 Valve.
a. The Series 8000 Valve is intended for low demand
PRIMARY SAFETY FUNCTION mode applications up to SIL 3 for use in a simplex
a. Series 8*1*, Normally Closed will pass flow when en- (1oo1) configuration, depending on the PFDAVG
ergized and shut off flow within the stated leakage calculation of the entire Safety Instrumented Func-
specification when de- energized. tion.

b. Series 8*2*, Normally Open will pass flow when de- b. The development process of the Series 8000 Valve
energized and shut off flow within the stated leak- is certified up to SIL 3, allowing redundant use of
age specification when energized. the valve up to this Safety Integrity Level, depend-
ing on the PFDAVG calculation of the entire Safety
c. The valves are designed for low demand applica-
Instrumented Function.
tions.
c. When using the Series 8000 Valve in a redundant
d. The valve must be within specified operating condi-
configuration, a common cause factor should be in-
tions, as found in the instruction manual.
cluded in reliability calculations. For details, see the
FMEDA report.
PROOF TEST d. The reliability data listed in the FMEDA report is
The objective of proof testing is to detect failures within only valid for the useful lifetime of the Series 8000
the Series 8000 Valve that prevent the valve from per- Valve. The failure rates of the Series 8000 Valve may
forming its safety function. increase sometime after this period. Reliability cal-
The frequency of proof testing, or the proof test interval, culations based on the data listed in the FMEDA re-
is to be determined in reliability calculations for the safety port for mission times beyond the lifetime may yield
instrumented functions for which the Series 8000 Valve results that are too optimistic, i.e. the calculated
is applied. The proof tests must be performed more fre- Safety Integrity Level will not be achieved.
quently or as frequently as specified in the calculation
in order to maintain the required safety integrity of the
PRODUCT SAFETY OFFICER
safety instrumented function.
Any failures that are detected and that compromise func-
Maintenance instructions include a Valve Leak Test. tional safety should be reported to the Product Safety
These instructions must be followed during the proof Officer within MAXON. Please contact MAXON Customer
test. This Valve Leak Test will detect approximately 99% Service.
of possible DU (Dangerous Undetected) failures resulting
in a Proof Test Coverage of 99% for the valve. For specific
recommendations on leak test procedures, see MAXON
Valve Technical Document 10-35.2-1.
The person(s) performing the proof test of the Series
8000 Valve should be trained in SIS (Safety Instrumented
Systems) operations, including bypass procedures, valve
maintenance and Company Management of Change pro-
cedures.
If implementing partial stroke testing of Series 8000
Valves, see MAXON PSCheck documentation (Form

E-m-02-22 25 32M-95003-05
MAXON Series 8000 Pneumatic Shut-off Valves

FITTING CERTIFICATE
We:
MAXON Corporation

Address:
201 E. 18th Street
Muncie, IN 47302
USA

Declare that all fittings produced at the above address

within the following product group:
MAXON Series 8000 Air Actuated Valves

Conform to all applicable provisions of the European Gas

Appliance Regulation.

Certificate number: CE 681603 applies

EC Surveillance: BSI (Notified Body Number 2797)

This certificate issued by: MAXON Corporation

Name: Lora Davis
Title/Position: Product Engineering Manager
Date of issue: September 26, 2019

32M-95003-05 26 E-m-02-22

 MAXON Series 8000 Pneumatic Shut-off Valves

E-m-02-22 27 32M-95003-05
For More Information
The Honeywell Thermal Solutions family of products includes
Honeywell Combustion Safety, Eclipse, Exothermics, Hauck,
Kromschröder and Maxon. To learn more about our products,
visit [Link] or contact your
Honeywell Sales Engineer.

Honeywell MAXON branded products

201 E. 18th Street
Muncie, IN 47302
USA
[Link]

Honeywell Process Solutions

Honeywell Thermal Solutions (HTS) ® U.S. Registered Trademark.
1250 West Sam Houston Parkway © 2022 Honeywell International Inc.
South Houston, TX 77042 32M-95003-05 Metric version 02.22
EAS 50111985-001
[Link] Printed in U.S.A.