GAS GENERATOR SET

LOW ENERGY FUEL CONTINUOUS 1600 ekW / 2000 kVA 60 HZ 1200 RPM 480 VOLTS
Caterpillar is leading the power generation marketplace with Power Solutions engineered to deliver unmatched flexibility, expandability,
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reliability and cost-effectiveness.

BENEFITS
EMISSIONS Meets most worldwide emissions requirements down to .5 g/bhp-hr NOx level without aftertreatment FULL RANGE OF ATTACHMENTS Wide range of bolt-on system expansion attachments, factory designed and tested Flexible packaging options for easy and cost effective installation PROVEN SYSTEM Fully protype tested Field proven in a wide range of applications worldwide Certified torsional vibration analysis available WORLDWIDE PRODUCT SUPPORT Cat dealers provide extensive post sales support including maintenance and repair agreement Cat dealers have over 1,600 dealer branch stores operating in 200 countries Cat SOS program cost effectively detects internal engine component condition, even the presence of unwanted fluids and combustion by-products
SM

CAT G3520C GAS ENGINE Robust high speed diesel block design provides prolonged life and lower owning operating costs Designed for maximum performance on low pressure gaseous fuel supply Simple open chamber combustion system for reliability and fuel flexibility Leading edge technology in ignition system and air/fuel ratio control for lower emission and engine efficiency One electronic control module handles all engine functions: ignition, governing, air/fuel ratio control and engine protection CAT SR4B GENERATOR Designed to match performance and output characteristics of Cat gas engines Industry leading mechanical and electrical design High efficiency CAT EMCP II+ CONTROL PANEL Simple user friendly interface and navigation Digital monitoring, metering and protection setting Fully-featured power metering and protective relaying UL 508A Listed Remote control and monitor capability options

LEHE0009-03

CONTINUOUS 1600 ekW 2000 kVA

60 Hz 1200 RPM 480V

FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT

System Standard Gas Engine Control Fuel/air ratio control; Module (GECM) Start/stop logic: gas purge cycle, staged shutdown;
Engine Protection System: detonation sensitive timing, high exhaust temperature shutdown; Governor: Transient richening and turbo bypass control; Ignition.

Optional

Air Inlet Control Panel

Two element, single-stage air cleaner with enclosure and service indicator EMCP II+

Air cleaner with precleaner; Mounting stand Local alarm module; Remote annuciator; Communications Module (PL1000T, PL1000E) Synchronizing module; Engine failure relay

Cooling

Engine driven water pumps for jacket water and aftercooler; Jacket water and SCAC thermostats; ANSI/DN customer flange connections for JW inlet and outlet Cat flanges on SCAC circuit

Coolant level drain line with valves, fan with guard; Inlet/Outlet connections.

Exhaust

Dry exhaust manifolds, insulated and shielded; Center section cooled turbocharger with Cat flanged outlet; Individual exhaust port and turbocharger outlet wired to Integrated Temperature Sensing Module (ITSM) with GECM providing alarms and shutdowns.

Flange; Exhaust expander; Elbow; Flexible fitting; Muffler and spark-arresting muffler with companion flanges.

Fuel

Electronic fuel metering valve; Throttle plate, 24V DC actuator, controlled by GECM; 3 Fuel system is sized for 10.8 to 25.6 MJ/Nm (275 to 650 Btu/cu ft) dry pipeline natural gas with pressure of 10.0 to 34.5 kPa (1.5 to 5 psi) to the engine fuel control valve.

Fuel filter; Gas pressure regulator; Gas shutoff valve, 24V, ETR (Energized-To-Run)

Generator

SR4B generator, includes: Cat Digital Voltage Regulator (Cat DVR) with 3-phase sensing and KVAR/PF control; Reactive droop; Bus bar connections; Winding temperature detectors; Anti-condensation space heater.

Medium and high voltage generators and attachments; Low voltage extension box; Cable access box; Air filter for generator; Bearing temperature detectors; Manual voltage control; European bus bar. Woodward load sharing module

Governing

Electronic speed governor as part of GECM; Electronically-controlled 24V DC actuator connected to throttle shaft.

Ignition Lubrication Mounting

Electronic Ignition System controlled by GECM; Individual cylinder Detonation Sensitive Timing (DST) Lubricating oil; Gear type lube oil pump; Oil filter, filler and dipstick; Integral lube oil cooler; Oil drain valve; Crankcase breather. 330 mm structural steel base (for low and medium voltage units); Spring-type anti-vibration mounts (shipped loose) Charging alternator; Battery charger; Oversized battery; Lacket water heater; Crankcase explosion relief valve; Engine barring group; EEC D.O.I and other certifications Oil level regualtor; Prelube pump; Positive crankcase ventilation system

Starting / Charging 24V starting motors; Battery with cables and rack (shipped loose);
Battery disconnect switch; 60A, 24V charging alternator (standard on 60Hz 1800rpm only)

General

Paint -- Caterpillar Yellow except rails & radiators; Damper guard. Operation and Maintenance Manuals; Parts Book.

LEHE0009-03

CONTINUOUS 1600 ekW 2000 kVA

60 Hz 1200 RPM 480V

SPECIFICATIONS
CAT GAS ENGINE CAT EMCPII+ CONTROL PANEL Power by 24 volts DC G3520C SCAC 4-stroke-cycle watercooled gas engine Number of Cylinders ------------------------------------------V20 NEMA 12, IP44 dust-proof enclosure Bore --- mm (in) ------------------------------------------------170 (6.7) Lockable hinged door Stroke --- mm (in) ----------------------------------------------190 (7.5) Single-location customer connection Displacement --- L (cu in) -----------------------------------86.3 (5266) Auto start/stop control switch Compression Ratio -------------------------------------------11.3:1 Voltage adjustment potentiomenter Aspiration ----------------------- Turbocharged Separate Circuit Aftercooled True RMS AC metering, 3 phase Purge cycle and staged shutdown logic Cooling Type ------- Two stage aftercooler, JW + O/C + A/C 1 combined Fuel System -----------------------------------------------------Low Pressure Digital indication for: RPM Governor Type ----------------------------------------- Electronic (ADEM III) Operating hours Oil pressure CAT SR4B GENERATOR Frame size -------------------------------------------------------868 Coolant temperature Excitation ----------------------------------------------------- Permanent Magnet DC voltage Pitch ---------------------------------------------------------------0.75 L-L volts, L-N volts, phase amps, Hz, Number of poles -----------------------------------------------6 ekW, kVA, kVAR, kWhr, %kW, pf Number of bearings ------------------------------------------2 System diagnostic codes Number of leads -----------------------------------------------6 Shutdown with indicating lights; Insulation --------------------------------------------------------Class H Low oil pressure IP rating ------------------------------------------------------------ Drip proof IP22 High coolant temperature Alignment --------------------------------------------------------Pilot shaft High oil temperature Overspeed capability -- % of rated ------------------------125% Overspeed Waveform deviation line to line, no load ------------------ less than 3.0% Overcrank Paralleling kit droop transformer --------------------------Standard Emergency stop Voltage regulator -----------------------------------------------Cat DVR High inlet air temperature (for TA engine only) Voltage level adjustment ------------------------------------+/- 5.0% Detonation sensitive timing (for LE engine only) Voltage regulation, steady state ---------------------------+/- 0.5% Programmable protective relaying functions: Voltage regulation with 3% speed change -------------+/- 0.5% Under / Over voltage Telephone Influence Factor (TIF) --------------------------less than 50 Under / Over frequency Overcurrent Reverse power Spare indicator LEDs Consult your Cat dealer for available voltage Spare alarm/shutdown inputs

LEHE0009-03

CONTINUOUS 1600 ekW 2000 kVA

60 Hz 1200 RPM 480V

TECHNICAL DATA
G3520C Gas Generator Set (1) Emission level (NOx) Aftercooler SCAC (Stage 2) Package Performance Power Rating @ 0.8 pf (w/ 2 water pumps and w/o fan) Power Rating @ 0.8 pf (w/ 2 water pumps and w/o fan) Power Rating @ 1.0 pf (w/ 2 water pumps and w/o fan) Electric Efficiency @ 1.0 pf (ISO 3046/1) (2) Mechanical Power (w/ 2 water pumps and w/o fan) Fuel Consumption (3) 100% load w/o fan 75% load w/o fan 50% load w/o fan Altitude Capability (4) At 25 Deg C (77 Deg F) ambient, above sea level Cooling System Ambient air temperature Jacket water temperature ( Maximum outlet ) Exhaust System Combustion air inlet flow rate Exhaust stack gas temperature Exhaust gas flow rate Exhaust flange size ( internal diameter ) Heat Rejection (5) Heat rejection to jacket water & oil cooler & AC-Stage 1 Heat rejection to AC - Stage 2 Heat rejection to exhaust (LHV to 350 Deg F) Heat rejection to exhaust (LHV to 120 Deg C) Heat rejection to atmosphere from engine Heat rejection to atmosphere from generator Generator Frame Temperature rise Motor starting capability @ 30% voltage dip (6) Lubrication System Standard sump refill with filter change Emissions (7) NOx @ 5% O2 (dry) CO @ 5% O2 (dry) THC @ 5% O2 (dry) NMHC @ 5% O2 (dry) Exhaust O2 (dry) mg/Nm Deg C
3

DM 5859 g/bhp-hr Deg F 440 54 1.0 130

DM 5860 220 54 0.5 130

ekW Continuous kVA Continuous ekW Continuous % bkW bhp Nm /hr 3 Nm /hr 3 Nm /hr M Deg C Deg C Nm /min Deg C 3 Nm /min mm kW kW kW kW kW kW
3 3

1600 2000 1613 39.7% 1665 2233 812 639 435 880 25 110 112 488 121 360 907 153 994 1176 127 66.7 868 30 390 23 898 16 236 2888 77 230 4317 910 12 063 14 51 594 8675 56 564 66 938 7210 3797

1600 2000 1613 38.9% 1665 2233 832 647 461 420 25 110 117 481 127 360 926 156 1011 1201 127 66.7 868 31 115 24 214 17 247 1378 77 230 4512 898 12 476 14 52 669 8895 57 574 68 360 7210 3797

scf/hr scf/hr scf/hr ft Deg F Deg F SCFM Deg F CFM in Btu/min Btu/min Btu/min Btu/min Btu/min Btu/min

Deg C skVA L mg/Nm3 mg/Nm

3

Deg F

105 4079

221

105 4079

221

gal g/bhp-hr g/bhp-hr g/bhp-hr g/bhp-hr %

541 440 1100 2522 379 8.7

143 1.0 2.5 5.56 0.84

541 220 1100 2601 391 9

143 0.5 2.5 5.84 0.88

mg/Nm3 mg/Nm3

LEHE0009-03

CONTINUOUS 1600 ekW 2000 kVA

60 Hz 1200 RPM 480V

DEFINITIONS AND CONDITIONS

(1) Continuous --- Maximum output available for an unlimited time Data is based on low energy gas having a Low Heat Value (LHV) of 18 MJ/Nm3 (456 Btu/ft3) and 135 Cat Methane Number. For values in excess of altitude, ambient temperature, inlet/exhaust restriction, or different from the conditions listed, contact your Cat dealer. (2) Efficiency of standard generator is used. For higher efficiency generators, contact your local Cat dealer. (3) Ratings and fuel consumption are based on ISO3046/1 standard reference conditions of 25 C (77 F) of ambient temperature and 100 kPa (29.61 in Hg) of total barometic pressure, 30% relative humidity with 0, +5% fuel tolerance. (4) Altitude capability is based on 2.5 kPa air filter and 5.0 kPa exhaust stack restrictions. (5) Heat Rejection --- Values based on nominal data with fuel tolerence of +/-2.5% and 2.5 kPa inlet and 5.0 kPa exhaust restrictions. (6) Assume synchronous driver (7) Emissions data measurements are consistent with those described in EPA CFR 40 Part 89 Subpart D & E and ISO8178-1 for measuring HC, CO, PM, NOx. Data shown is based on steady state engine operating conditions of 25 C (77 F), 96.28 kPa (28.43 in Hg) and having a LHV of 456 Btu/cu and 135 Cat Methane number at 101.6 kPa (30.00 in Hg) absolute and 0C (32F). Emission data shown is subject to instrumentation, measurement, facility, and engine fuel system adjustment. CO value is nominal and representative of a new engine with < or equal to 100 hours. For not-to-exceed or site specific emissions, contact your Cat Dealer.

LEHE0009-03

CONTINUOUS 1600 ekW 2000 kVA

60 Hz 1200 RPM 480V

DIMENSIONS
Package Dimensions Length Width Height Est. Shipping Weight 6367.1 mm 1996.5 mm 2465.1 mm 18 350 kg 250.67 in 78.60 in 97.05 in 40 455 lb Note: Do not use for installation design. See general dimension drawings for detail. (Drawing # 267-7367)

Performance Number: Feature Code: Generator Argmt: Source:

DM5859, DM5860 520GE38 158-6422 U.S. Sourced

Information contained in this publication may be considered confidential. Discretion is recommended when distributing. Materials and specifications are subject to change without notice. CAT, CATERPILLAR, their respective logos, Caterpillar Yellow, the Power Edge trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

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LEHE0009-03 (02-11) LEHE0009-03