SERVICE MANUAL

L213 / L215 / L218 / L220

L223 / L225 / L230
200 Series Skid Steer Loader

C227 / C232 / C238

200 Series Compact Track Loader

HYDRAULIC, PNEUMATIC, ELECTRICAL, ELECTRONIC SYSTEMS - A

ELECTRICAL POWER SYSTEM - 30.A

Part number 84522918

1st edition English
July 2011
Printed in U.S.A.
Copyright © 2011 CNH America LLC. All Rights Reserved. New Holland is a registered trademark of CNH America LLC.
Racine Wisconsin 53404 U.S.A.
 HYDRAULIC, PNEUMATIC, ELECTRICAL,
ELECTRONIC SYSTEMS - A

ELECTRICAL POWER SYSTEM - 30.A

C227 , C232 , C238 , L213 , L215 , L218 , L220 , L223 , L225 , L230

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 Contents

HYDRAULIC, PNEUMATIC, ELECTRICAL, ELECTRONIC

SYSTEMS - A

ELECTRICAL POWER SYSTEM - 30.A

TECHNICAL DATA

Fuse and relay box

General specification Main Power Distribution Fuse Block 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General specification Accessory Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Sensing system
General specification Resistance to Temperature Conversion Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

FUNCTIONAL DATA

ELECTRICAL POWER SYSTEM

Component identification Relay Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Component identification Sensor Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Component identification Motor Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Component identification Solenoid Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Component identification Diode Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Component identification Lighting Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Component identification Miscellaneous Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Component identification Switch Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Overview Potentiometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Overview Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Overview Resistance devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Overview Solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Overview Pulse width modulation (PWM) solenoid valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Component identification Fuse Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic
controls, L223 Electro hydraulic controls, L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro
hydraulic controls, C232 Electro hydraulic controls, C238 Electro hydraulic controls

Component identification Fuse Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

L213 Mechanical hydraulic controls, L215 Mechanical hydraulic controls, L218 Mechanical hydraulic controls, L220
Mechanical hydraulic controls, L223 Mechanical hydraulic controls, L225 Mechanical hydraulic controls, L230 Mechanical
hydraulic controls, C227 Mechanical hydraulic controls, C232 Mechanical hydraulic controls, C238 Mechanical hydraulic
controls

Fuse and relay box

Relay - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Fuse - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

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 Overview Location and access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Connector
Component diagram 01 - Connector X-10 to Connector X-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Component diagram 02 - Connector X-14 to Connector X-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Component diagram 03 - Connector X-161 to Connector X-194 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Component diagram 04 - Connector X-195 to Connector X-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Component diagram 05 - Connector X-22 to Connector X-232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Component diagram 06 - Connector X-233 to Connector X-275 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Component diagram 07 - Connector X-28 to Connector X-303 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Component diagram 08 - Connector X-304 to Connector X-317 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Component diagram 09 - Connector X-318 to Connector X-332 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Component diagram 10 - Connector X-333 to Connector X-35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Component diagram 11 - Connector X-365 to Connector X-406 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Component diagram 12 - Connector X-407 to Connector X-430 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Component diagram 13 - Connector X-432 to Connector X-502 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Component diagram 14 - Connector X-502A to Connector X-510 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Component diagram 15 - Connector X-512 to Connector X-52A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Component diagram 16 - Connector X-52B to Connector X-74 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Component diagram 17 - Connector X-75 to Connector X-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Component diagram 18 - Connector X-93 to Connector X-AC_COMP . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Component diagram 19 - Connector X-ACC to Connector X-C01A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Component diagram 20 - Connector X-C01B to Connector X-CAB_GNDB . . . . . . . . . . . . . . . . . . . . . . . 123
Component diagram 21 - Connector X-CC1A to Connector X-CHS_GND_RR . . . . . . . . . . . . . . . . . . . . 128
Component diagram 22 - Connector X-CN1A to Connector X-CN4A . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic
controls, L223 Electro hydraulic controls, L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro
hydraulic controls, C232 Electro hydraulic controls, C238 Electro hydraulic controls

Component diagram 23 - Connector X-CN4B to Connector X-ECC2A . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Component diagram 24 - Connector X-ECC2B to Connector X-ECC6B . . . . . . . . . . . . . . . . . . . . . . . . . . 146
L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic
controls, L223 Electro hydraulic controls, L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro
hydraulic controls, C232 Electro hydraulic controls, C238 Electro hydraulic controls

Component diagram 25 - Connector X-EGR to Connector X-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

Component diagram 26 - Connector X-FUSE1 to Connector X-HORN-GND . . . . . . . . . . . . . . . . . . . . . 155
Component diagram 27 - Connector X-HORN-PWR to Connector X-K-C4 . . . . . . . . . . . . . . . . . . . . . . . 162
Component diagram 28 - Connector X-NEG_TERM_A to Connector X-POS_TERM_A . . . . . . . . . . . . 164
Component diagram 29 - Connector X-POS_TERM_B to Connector X-UJMR . . . . . . . . . . . . . . . . . . . . 169
Component identification Engine connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
L223, L225, L230, C227, C232, C238

Component diagram 99 Engine connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

L223, L225, L230, C227, C232, C238

Wiring harness
Electrical schematic frame 01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Electrical schematic frame 02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Electrical schematic frame 03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Electrical schematic frame 04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

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Electrical schematic frame 05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Electrical schematic frame 06 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Electrical schematic frame 07 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Electrical schematic frame 08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
Electrical schematic frame 09 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
Electrical schematic frame 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
Electrical schematic frame 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Electrical schematic frame 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
L223, L225, L230, C227, C232, C238

Electrical schematic frame 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228

L213, L215, L218, L220

Electrical schematic frame 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232

Electrical schematic frame 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
Electrical schematic frame 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
L213 WE, L215 WE, L218 WE, L220 WE, L223 WE, L225 WE, L230 WE, C227 WE, C232 WE, C238 WE

Electrical schematic frame 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

Electrical schematic frame 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
Electrical schematic frame 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
Electrical schematic frame 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Electrical schematic frame 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Electrical schematic frame 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
L223, L225, L230, C227, C232, C238

Electrical schematic frame 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266

Electrical schematic frame 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
Electrical schematic frame 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
Electrical schematic frame 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
Electrical schematic frame 27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Electrical schematic frame 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic
controls, L223 Electro hydraulic controls, L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro
hydraulic controls, C232 Electro hydraulic controls, C238 Electro hydraulic controls

Electrical schematic frame 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288

L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic
controls, L223 Electro hydraulic controls, L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro
hydraulic controls, C232 Electro hydraulic controls, C238 Electro hydraulic controls

Electrical schematic frame 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290

L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic
controls, L223 Electro hydraulic controls, L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro
hydraulic controls, C232 Electro hydraulic controls, C238 Electro hydraulic controls

Electrical schematic frame 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292

L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic
controls, L223 Electro hydraulic controls, L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro
hydraulic controls, C232 Electro hydraulic controls, C238 Electro hydraulic controls

Electrical schematic frame 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294

L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic
controls, L223 Electro hydraulic controls, L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro
hydraulic controls, C232 Electro hydraulic controls, C238 Electro hydraulic controls

Electrical schematic frame 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296

L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic
controls, L223 Electro hydraulic controls, L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro
hydraulic controls, C232 Electro hydraulic controls, C238 Electro hydraulic controls

Electrical schematic frame 99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298

L223, L225, L230, C227, C232, C238

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 Detailed view Harness Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
Sensing system
Overview Temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
Overview Speed and position sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306

SERVICE

ELECTRICAL POWER SYSTEM

Electrical test Open Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
Electrical test Short to Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
Electrical test Short to Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
Battery
Check Maintenance Free . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
Connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322
Wiring harness
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326

DIAGNOSTIC

ELECTRICAL POWER SYSTEM

Testing Diode Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
Testing General Wire Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328
Fuse and relay box
Testing Accessory Relay Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329
Testing Condenser Relay Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
Testing Crank Relay Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331
Testing Engine Preheat Relay Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332
Testing Front Electric Relay Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
Testing Lights Relay #1 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334
Testing Lights Relay #2 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
Testing Main Power Relay Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
Testing Option Relay Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
Testing UCM Power Relay Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338
L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic
controls, L223 Electro hydraulic controls, L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro
hydraulic controls, C232 Electro hydraulic controls, C238 Electro hydraulic controls

Auxiliary power connection

Testing Electric Auxiliary Hydraulic On/Off Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339

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Fuse and relay box - General specification Main Power Distribution

Fuse Block 1
NOTE: For more information on specific relays see ELECTRICAL POWER SYSTEM - Component identification
Relay Index (A.30.A).
NOTE: For more information on specific fuses see ELECTRICAL POWER SYSTEM - Component identification
Fuse Index (A.30.A).
NOTE: For access to fuse blocks see Fuse and relay box - Overview Location and access (A.30.A).

See schematic Wiring harness - Electrical schematic frame 04 (A.30.A).

MAIN POWER DISTRIBUTION FUSE BLOCK 1 Z-2008 (EH)

Component Name Component ID
CRANK RELAY K-007
MAIN POWER RELAY K-009
LIGHTS RELAY #1 K-001
LIGHTS RELAY #2 K-002
ACCESSORY RELAY K-018
HVAC FUSE F-001
COMPRESSOR FUSE F-002
CRANK FUSE F-003
REAR WORK LAMPS FUSE F-004
SIDE LAMPS FUSE F-005
LH TAIL LAMP FUSE F-006
UCM BACKUP ALARM FUSE F-007
INSTRUMENT CLUSTER FUSE F-008
IGNITION FUSE F-009
RH TAIL LAMP FUSE F-010
UNSWITCHED BATTERY FUSE F-011
FRONT WORK LAMPS FUSE F-012
ACCESSORY FUSE F-013
ACC / BEACON FUSE F-014

MAIN POWER DISTRIBUTION FUSE BLOCK 1 Z-2008 (Mech)

Component Name Component ID
CRANK RELAY K-007
MAIN POWER RELAY K-009
LIGHTS RELAY #1 K-001
LIGHTS RELAY #2 K-002
ACCESSORY RELAY K-018
HVAC FUSE F-001
COMPRESSOR FUSE F-002
CRANK FUSE F-003
SIDE LAMPS FUSE F-004
LH TAIL LAMP FUSE F-005
RH TAIL LAMP FUSE F-006
INSTRUMENT CLUSTER FUSE F-007
IGNITION FUSE F-008
ACC / BEACON FUSE F-009
ACCESSORY FUSE F-010
UNSWITCHED BATTERY FUSE F-011
REAR WORK LAMPS FUSE F-012
FRONT WORK LAMPS FUSE F-013
WIPER WASHER FUSE F-014

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Fuse and relay box - General specification Accessory Power

Distribution
NOTE: For more information on specific relays see ELECTRICAL POWER SYSTEM - Component identification
Relay Index (A.30.A).
NOTE: For more information on specific fuses see ELECTRICAL POWER SYSTEM - Component identification
Fuse Index (A.30.A).
NOTE: For access to fuse blocks see Fuse and relay box - Overview Location and access (A.30.A).

See schematic Wiring harness - Electrical schematic frame 05 (A.30.A).

ACCESSORY POWER DISTRIBUTION FUSE BLOCK 2 Z-FUSE2 (EH)

Component Name Component ID
FRONT ELECTRIC RELAY K-017
OPTION RELAY K-019
UCM POWER RELAY K-003
UCM BRAKE LAMPS FUSE F-015
UCM GRND DRV INTERLOCKS FUSE F-016
UCM PUMP REV FUSE F-017
UCM PROP AUX FUSE F-018
UCM BUCKET FUSE F-019
HIGH FLOW / COUPLER FUSE F-020
UCM PUMP FWD FUSE F-021
UCM BOOM FUSE F-022
FE HOT FUSE F-023
FE #1, #2, #3 FUSE F-024
UCM INTERLOCKS FUSE F-025
UCM UNSWITCHED BATTERY FUSE F-026
UCM 2SPD FUSE F-027
FE ON / OFF FUSE F-028
WIPER / WASHER FUSE F-029
FLASHER / BRAKE FUSE F-030
LH BOOM FUSE F-031
RH BOOM FUSE F-032

ACCESSORY POWER DISTRIBUTION Z-FUSE2 (Mech)

Component Name Component ID
FRONT ELECTRIC RELAY K-017
OPTION RELAY K-019
FE HOT FUSE F-015
FE #1, #2, #3 FUSE F-016
HIGH FLOW / COUPLER FUSE F-017
FE ON / OFF FUSE F-018
FLASHER / BRAKE FUSE F-019
LH BOOM FUSE F-020
RH BOOM FUSE F-021

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Sensing system - General specification Resistance to Temperature

Conversion Chart
Resistance to Temperature Conversion for Hydraulic Oil Temperature and Engine Coolant Temperature Sen-
sors
Resistance (in Ω) Temperature (in °C) Resistance (in Ω) Temperature (in °C)
> 128318 -40 1801.2 35
128318 -40 1457.5 40
88806.4 -35 1187.3 45
63399.2 -30 973.3 50
44472.7 -25 802.8 55
32123.4 -20 665.9 60
23479.7 -15 465.8 70
17393.7 -10 392.6 75
13020.7 -5 332.5 80
9851.1 0 79.2 130
7528.2 5 70 135
5807.9 10 62 140
4521.3 15 55.1 145
3550 20 49.1 150
2810 25 < 49.1 150
2241.5 30

Hydraulic Oil Temperature Bar Conversion

Temperature (in °C) Bars
< 21 1
21 1
37 2
60 3
82 4
90 5
98 6
104 7
110 8
> 110 8

Engine Coolant Temperature Bar Conversion

Temperature (in °C) Bars
< 21 1
21 1
37 2
60 3
82 4
98 5
101 6
104 7
108 8
> 108 8

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ELECTRICAL POWER SYSTEM - Component identification Relay

Index
NOTE: For General Relay information see Fuse and relay box Relay - Overview (A.30.A) and Fuse and relay box
- Testing Relay Testing (A.50.A).
NOTE: For access to fuse blocks see Fuse and relay box - Overview Location and access (A.30.A).
NOTE: All relays except Engine Preheat and Flasher, are the same, and may be interchanged for easier troubleshoot-
ing.

Component Compo- Frame Location Connector Supplies Power to Diagnostic

Name nent ID
Accessory Relay K-018 Wiring harness Located in Radio Fuse and relay
- Electrical MAIN POWER HVAC box box - Testing
schematic frame DISTRIBUTION Seat Heat switch Accessory
04 (A.30.A) FUSE BLOCK 1 Self Level switch Relay Control
Door Wiper motor (A.30.A)
Wiper / Washer switch
Rear Wiper motor
Lamp Selector switch
Alternator
Dome Light
Condenser K-020 Wiring harness X-111 HVAC Condenser fan Fuse and relay
Relay (EH) - Electrical box - Testing
K-003 schematic frame Condenser
(Mech) 17 (A.30.A) Relay Control
(A.30.A)
Crank Relay K-007 Wiring harness Located in Starter 3403 - Starter
- Electrical MAIN POWER - Starter is
schematic frame DISTRIBUTION cranked > 30s
04 (A.30.A) FUSE BLOCK 1 Fuse and relay
box - Testing
Crank Relay
Control (A.30.A)
Engine Preheat K-004 Wiring harness X-PRHT Glow Plugs 3156 - Engine
Relay - Electrical Preheat - Glow
schematic frame Plug - OC
11 (A.30.A) Fuse and relay
box - Testing
Engine Preheat
Relay Control
(A.30.A)
Front Electric K-017 Wiring harness Located in Multifunction Attachment Fuse and relay
Relay - Electrical ACCESSORY connector box - Testing
schematic frame POWER Left Hand Control Handle Front Electric
05 (A.30.A) DISTRIBUTION Right Hand Control Handle Relay Control
Electric Auxiliary Hydraulic (A.30.A)
on/off switch
Lights Relay #1 K-001 Wiring harness Located in Tail lights Fuse and relay
- Electrical MAIN POWER Work lights box - Testing
schematic frame DISTRIBUTION Side lights Lights Relay #1
04 (A.30.A) FUSE BLOCK 1 Control (A.30.A)
Lights Relay #2 K-002 Wiring harness Located in Rear Work lights Fuse and relay
- Electrical MAIN POWER box - Testing
schematic frame DISTRIBUTION Lights Relay #2
04 (A.30.A) FUSE BLOCK 1 Control (A.30.A)

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Component Compo- Frame Location Connector Supplies Power to Diagnostic

Name nent ID
Main Power K-009 Wiring harness Located in Telematics 1015 - Cluster
Relay - Electrical MAIN POWER Instrument Cluster Battery Monitor
schematic frame DISTRIBUTION EGR (F5C) - Under Voltage
04 (A.30.A) FUSE BLOCK 1 Ride Control (EH) < 11.5 volts
UCM Wakeup (EH) Fuse and relay
Fuel Pump (Mech) box - Testing
Park Brake Switch (Mech) Main Power
Mechanical Backup Switch Relay Control
(Mech) (A.30.A)
Horn
Backup Alarm (Mech)
2 Speed Switch (Mech)
Option Relay K-019 Wiring harness Located in Hydraulic Coupler switch Fuse and relay
- Electrical ACCESSORY High Flow switch box - Testing
schematic frame POWER Left Hand Control Handle Option Relay
05 (A.30.A) DISTRIBUTION Brake Lamps (Mech) Control (A.30.A)
UCM Power K-003 Wiring harness Located in UCM power (multiple 1904 - UCM -
Relay (EH) (EH) - Electrical ACCESSORY inputs) (EH) Rail 12VB -
schematic frame POWER 5V regulators
05 (A.30.A) (EH) DISTRIBUTION supply Input
FUSE BLOCK 2 Power OFF
Z-FUSE2 (EH) Fuse and relay
box - Testing
UCM Power
Relay Control
(A.30.A) (EH)
Flasher Module Z-013 Wiring harness X-411 (EU) Turn/hazard
(EU) (EU) - Electrical light - Testing
schematic frame Flasher Module
16 (A.30.A) (EU) (A.40.A) (EU)

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ELECTRICAL POWER SYSTEM - Component identification Sensor

Index
NOTE: See
Sensing system - Overview Temperature sensors (A.30.A) and
Sensing system - Overview Speed and position sensors (A.30.A) for general sensor information.

For EH machines
Com- Compo- Frame Location Con- Overview Diagnostic
ponent nent ID nector / Dynamic
Name Description
Auxiliary Wiring harness - X-23 5507 - Auxiliary Valve Spool Sensor -
Spool Electrical schematic Sensor STG / OC
Position frame 24 (A.30.A) 5508 - Auxiliary Valve Spool Sensor
Sensor - Sensor STP
5513 - Auxiliary Valve Spool Sensor -
implausible state sensor vs auxiliary
command
Boom Wiring harness - X-22 5501 - Loader Arm Spool Sensor -
Spool Electrical schematic Sensor STG / OC
Position frame 24 (A.30.A) 5502 - Loader Arm Spool Sensor -
Sensor Sensor STP
5511 - Loader Arm Spool Sensor -
implausible state sensor vs loader
arm command, stuck spool/PRV
Bucket Wiring harness - X-21 5504 - Bucket Valve Spool sensor -
Spool Electrical schematic Sensor STG / OC
Position frame 24 (A.30.A) 5505 - Bucket Valve Spool sensor -
Sensor Sensor STP
5512 - Bucket Valve Spool sensor -
implausible state sensor vs loader
bucket command
Engine B-004 Wiring harness - X-504 Sensing system 1002 - Engine Coolant Temperature
Coolant (F5C) Electrical schematic (F5C) - General Sender - Over Temperature >110° C
Temper- B-012 frame 12 (A.30.A) X-516 specification 3007 - Engine Coolant Temperature
ature (ISM) (F5C) (ISM) Resistance to Sender - STG
Sender Wiring harness - Temperature 3008 - Engine Coolant Temperature
Electrical schematic Conversion Sender - OC
frame 13 (A.30.A) Chart (A.30.A)
(ISM)
Fuel Level B-001 Wiring harness - X-14 Sensing system 1045 - Fuel Level Sensor - OC
Sender Electrical schematic - General
frame 02 (A.30.A) specification
Resistance Fuel
Bar Conversion
(B.20.A)
Hydraulic B-003 Wiring harness - X-OIL- Sensing system 1009 - Hydraulic Oil Temperature
Oil Tem- Electrical schematic TMP - General Sender - Over Temperature >210° F
perature frame 02 (A.30.A) specification 4043 - Hydraulic Oil Temperature
Sender Resistance to Sender - STG
Temperature 4044 - Hydraulic Oil Temperature
Conversion Sender - OC
Chart (A.30.A)

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Com- Compo- Frame Location Con- Overview Diagnostic

ponent nent ID nector / Dynamic
Name Description
LH Pump Wiring harness - X-94 4741 - Left Swashplate angle sensor
Swash Electrical schematic - Pin A STG / OC
Plate frame 27 (A.30.A) 4742 - Left Swashplate angle sensor
Sensor - Pin A STP
4744 - Left Swashplate angle sensor
- Pin B STG / OC
4745 - Left Swashplate angle sensor
- Pin B STP
4747 - Left Swashplate angle sensor
- in-range fault
4752 - Left Swashplate angle sensor
- Implausible command, command
does not match with swashplate
angle
RH Pump Wiring harness - X-93 4731 - Right Swashplate angle
Swash Electrical schematic sensor - Pin A STG / OC
Plate frame 27 (A.30.A) 4732 - Right Swashplate angle
Sensor sensor - Pin A STP
4734 - Right Swashplate angle
sensor - Pin B STG / OC
4735 - Right Swashplate angle
sensor - Pin B STP
4737 - Right Swashplate angle
sensor - in-range fault
4754 - Right Swashplate angle
sensor - Implausible command,
command does not match with
swashplate angle
Throttle Wiring harness - X-20 1025 - Throttle Sensor - out of range
Position Electrical schematic STP
Sensor frame 25 (A.30.A) 1030 - Throttle Sensor - out of range
STG/OC

For Mechanical machines

Com- Compo- Frame Location Con- Overview Diagnostic
ponent nent ID nector / Dynamic
Name Description
Engine B-004 Wiring harness - X-504 Sensing system 1002 - Engine Coolant Temperature
Coolant (F5C) Electrical schematic (F5C) - General Sender - Over Temperature >110° C
Temper- B-012 frame 12 (A.30.A) X-516 specification 3007 - Engine Coolant Temperature
ature (ISM) (F5C) (ISM) Resistance to Sender - STG
Sender Wiring harness - Temperature 3008 - Engine Coolant Temperature
Electrical schematic Conversion Sender - OC
frame 13 (A.30.A) Chart (A.30.A)
(ISM)
Fuel Level B-001 Wiring harness - X-14 Sensing system 1045 - Fuel Level Sensor - OC
Sender Electrical schematic - General
frame 02 (A.30.A) specification
Resistance Fuel
Bar Conversion
(B.20.A)
Hydraulic B-002 Wiring harness - X-OIL- Sensing system 1009 - Hydraulic Oil Temperature
Oil Tem- Electrical schematic TMP - General Sender - Over Temperature >210° F
perature frame 02 (A.30.A) specification 4043 - Hydraulic Oil Temperature
Sender Resistance to Sender - STG
Temperature 4044 - Hydraulic Oil Temperature
Conversion Sender - OC
Chart (A.30.A)

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ELECTRICAL POWER SYSTEM - Component identification Motor

Index
NOTE: See ELECTRICAL POWER SYSTEM - Overview Resistance devices (A.30.A) for resistive device informa-
tion.

Component Component ID Frame Location Connector Overview Diagnostic

Name / Dynamic
Description
A/C Compressor Wiring harness X-AC_COMP ENVIRONMENT Compressor
- Electrical CONTROL - Testing A/C
schematic frame Air-conditioningCompressor
17 (A.30.A) system - (E.40.C)
Overview HVAC ENVIRONMENT
System (E.40.C) CONTROL
Air-conditioning
system -
Problem solving
HVAC (E.40.C)
Alternator G-026 (F5C) Wiring harness X-5 Start control 1041 - RPM
G-027 (ISM) - Electrical - Overview Monitoring -
schematic frame Ignition System Over Speed
12 (A.30.A) (F5C) (B.80.A) 1202 - RPM
Wiring harness Monitoring -
- Electrical Over Speed
schematic frame (Max)
13 (A.30.A) (ISM) 1203 - RPM
Monitoring -
Open Circuit /
STG / STP
Door Wiper Motor Wiring harness X-502
- Electrical
schematic frame
09 (A.30.A)
Front Door M-506 Wiring harness X-506
Washer Pump - Electrical
schematic frame
09 (A.30.A)
HVAC Condenser Wiring harness X-74 ENVIRONMENT Fuse and relay
Fan - Electrical CONTROL box - Testing
schematic frame Air-conditioning Condenser
17 (A.30.A) system - Relay Control
Overview HVAC (A.30.A)
System (E.40.C) Condenser -
Testing HVAC
Condenser Fan
(E.40.C)
ENVIRONMENT
CONTROL
Air-conditioning
system -
Problem solving
HVAC (E.40.C)
Rear Wiper Motor Wiring harness X-502A
- Electrical
schematic frame
09 (A.30.A)

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Component Component ID Frame Location Connector Overview Diagnostic

Name / Dynamic
Description
Starter Motor Wiring harness X-513 (F5C) Start control 3404 - Starter -
- Electrical X-C126 (ISM) - Overview STP
schematic frame Ignition System 3405 - Starter -
12 (A.30.A) (F5C) (B.80.A) STG / OC
Wiring harness
- Electrical
schematic frame
13 (A.30.A) (ISM)
Water Valve Z-019 Wiring harness X-271 ENVIRONMENT Electronic A/C
- Electrical CONTROL control - Testing
schematic frame Air-conditioning HVAC Heat
17 (A.30.A) system - Components
Overview HVAC (E.40.C)
System (E.40.C) ENVIRONMENT
CONTROL
Air-conditioning
system -
Problem solving
HVAC (E.40.C)

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ELECTRICAL POWER SYSTEM - Component identification Solenoid

Index
NOTE: See ELECTRICAL POWER SYSTEM - Overview Solenoids (A.30.A) for general solenoid information.

Component Compo- Frame Location Connec- Overview / Dynamic Diagnostic

Name nent ID tor Description
2 Speed Solenoid Y-005 Wiring harness X-2SPD 4781 - solenoid valve -
- Electrical Solenoid Supply OC (EH)
schematic frame 4782 - solenoid valve -
07 (A.30.A) Solenoid Supply STG
(EH)
4783 - solenoid valve
- Solenoid Supply STP
(EH)
2nd Aux Extend Wiring harness X-AUX_ Control valve - Testing
Solenoid - Electrical EXT 2nd Aux Extend Solenoid
schematic frame (G.90.C)
15 (A.30.A)
2nd Aux Retract Wiring harness X-AUX_ Control valve - Testing
Solenoid - Electrical RET 2nd Aux Retract Solenoid
schematic frame (G.90.C)
15 (A.30.A)
Brake Valve Y-008 Wiring harness X-BRK 4055 - Park Brake Valve
Solenoid - Electrical (On/Off) - Solenoid
schematic frame Supply OC (EH)
28 (A.30.A) (EH) 4056 - Park Brake Valve
Wiring harness (On/Off) - Solenoid
- Electrical Supply STG (EH)
schematic frame 4057 - Park Brake Valve
02 (A.30.A) (Mech) (On/Off) - Solenoid
Supply STP (EH)
4401 - Park Brake
(Mechanical Machines)
- Park Brake Solenoid -
OC (Mech)
4402 - Park Brake
(Mechanical Machines)
- Park Brake Solenoid -
STP (Mech)
Bucket Valve Y-006 (EH) Wiring harness X-26 (EH) 5251 - Loader Bucket
Extend Solenoid - Electrical Valve (Directional) -
(EH) schematic frame Solenoid rollback (A)
24 (A.30.A) (EH) Supply OC
5252 - Loader Bucket
Valve (Directional) -
Solenoid rollback (A)
Supply STG (EH)
5271 - Bucket Valve
(Directional) - Common
Solenoid (C) Return STP
(EH)
5272 - Loader Bucket
Valve (Directional) -
Loader Bucket Solenoids
STG (EH)
5273 - Bucket Valve
(Directional) - Common
Solenoid (C) Return OC
(EH)

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Component Compo- Frame Location Connec- Overview / Dynamic Diagnostic

Name nent ID tor Description
Bucket Valve Y-003 (EH) Wiring harness X-25 (EH) 5261 - Bucket Valve
Retract Solenoid - Electrical (Directional) - Solenoid
(EH) schematic frame dump (B) Supply OC
24 (A.30.A) (EH) 5262 - Bucket Valve
(Directional) - Solenoid
dump (B) Supply STG
(EH)
5271 - Bucket Valve
(Directional) - Common
Solenoid (C) Return STP
(EH)
5272 - Loader Bucket
Valve (Directional) -
Loader Bucket Solenoids
STG (EH)
5273 - Bucket Valve
(Directional) - Common
Solenoid (C) Return OC
(EH)
EHF Extend Wiring harness X-19 (EH)
Solenoid (EH) - Electrical
schematic frame
32 (A.30.A) (EH)
EHF Retract Wiring harness X-40 (EH)
Solenoid (EH) - Electrical
schematic frame
32 (A.30.A) (EH)
Fuel Solenoid Wiring harness X-FUEL Start control - 3401 - Engine Start - Fuel
- Electrical (F5C) Overview Ignition Solenoid - STP
schematic frame X-510 System (B.80.A) 3402 - Engine Start - Fuel
12 (A.30.A) (F5C) (ISM) Solenoid - OC
Wiring harness
- Electrical
schematic frame
13 (A.30.A) (ISM)
Hydraulic Coupler Y-013 Wiring harness X-CPLR Electrical control -
Solenoid - Electrical Testing Hydraulic
schematic frame Coupler Switch and
25 (A.30.A) (EH) Solenoid (J.80.C)
Wiring harness
- Electrical
schematic frame
02 (A.30.A) (Mech)

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Component Compo- Frame Location Connec- Overview / Dynamic Diagnostic

Name nent ID tor Description
Left Drive Pump Wiring harness X-13 (EH) 4071 - Forward
Forward Solenoid - Electrical Pump Control Valves
(EH) schematic frame (Directional) - Solenoid
27 (A.30.A) (EH) Left (B) Supply OC
4072 - Forward
Pump Control Valves
(Directional) - Solenoid
Left (B) Supply STG (EH)
4081 - Forward
Pump Control Valves
(Directional) - Common
Solenoid Return STP
(EH)
4083 - Forward
Pump Control Valves
(Directional) - Common
Solenoid Return OC (EH)
4072 - Forward
Pump Control Valves
(Directional) - Solenoid
Left (B) Supply STG (EH)
Left Drive Pump Wiring harness X-16 (EH) 4371 - Reverse
Reverse Solenoid - Electrical Pump Control Valves
(EH) schematic frame (Directional) - Solenoid
27 (A.30.A) (EH) Left (B) Supply OC
4372 - Reverse
Pump Control Valves
(Directional) - Solenoid
Left (B) Supply STG (EH)
4381 - Reverse
Pump Control Valves
(Directional) - Common
Solenoid Return STP
(EH)
4382 - Reverse
Pump Control Valves
(Directional) - Pumps
Reverse Solenoids STG
(EH)
4383 - Reverse
Pump Control Valves
(Directional) - Common
Solenoid Return OC (EH)
Loader Pilot Wiring harness X-PLTL- 5051 - Loader Pilot
Interlock Solenoid - Electrical K(EH) Interlock Valve (On/Off) -
(EH) schematic frame Solenoid Supply OC
15 (A.30.A) (EH) 5052 - Loader Pilot
Interlock Valve (On/Off)
- Solenoid Supply STG
(EH)
5053 - Loader Pilot
Interlock Valve (On/Off)
- Solenoid Supply STP
(EH)

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Component Compo- Frame Location Connec- Overview / Dynamic Diagnostic

Name nent ID tor Description
Loader Port Lock Wiring harness X-PORT- 5061 - Port Lock Valve
Solenoid - Electrical _LK (On/Off) - Solenoid
schematic frame Supply OC
15 (A.30.A) 5062 - Port Lock Valve
(On/Off) - Solenoid
Supply STG (EH)
5063 - Port Lock Valve
(On/Off) - Solenoid
Supply STP (EH)
Loader Valve Y-009 (EH) Wiring harness X-28 (EH) 5221 - Loader Arm Valve
Extend Solenoid - Electrical (Directional) - Solenoid
(EH) schematic frame Raise A Supply OC
24 (A.30.A)(EH) 5222 - Loader Arm Valve
(Directional) - Solenoid
Raise A Supply STG (EH)
5241 - Boom Valve
(Directional) - Common
Solenoid (C) Return STP
(EH)
5242 - Loader Arm Valve
(Directional) - Loader
Arm Solenoids STG (EH)
5243 - Boom Valve
(Directional) - Common
Solenoid (C) Return OC
(EH)
Loader Valve Y-007 (EH) Wiring harness X-27 (EH) 5231 - Loader Arm Valve
Retract Solenoid - Electrical (Directional) - Solenoid
(EH) schematic frame Lower B Supply OC
24 (A.30.A) (EH) 5232 - Loader Arm Valve
(Directional) - Solenoid
Lower B Supply STG
(EH)
5241 - Boom Valve
(Directional) - Common
Solenoid (C) Return STP
(EH)
5242 - Loader Arm Valve
(Directional) - Loader
Arm Solenoids STG (EH)
5243 - Boom Valve
(Directional) - Common
Solenoid (C) Return OC
(EH)

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Component Compo- Frame Location Connec- Overview / Dynamic Diagnostic

Name nent ID tor Description
Proportional Aux Wiring harness X-24 (EH) 5281 - Aux Valve
Valve Extend - Electrical X-433 (Directional) - Solenoid
Solenoid schematic frame (Mech) Forward (A) Supply OC
24 (A.30.A) (EH) (EH)
Wiring harness 5282 - Aux Valve
- Electrical (Directional) - Solenoid
schematic frame Forward (A) Supply STG
19 (A.30.A) (Mech) (EH)
5601 - Aux Valve
(Directional) - Common
Solenoid Return STP
(EH)
5602 - Loader Auxiliary
Valve (Directional)
- Loader Auxiliary
Solenoids STG (EH)
5603 - Loader Auxiliary
Valve (Directional) -
Solenoids Return OC
(EH)
Proportional Aux Wiring harness X-29 (EH) 5291 - Aux Valve
Valve Retract - Electrical X-432 (Directional) - Solenoid
Solenoid schematic frame (Mech) Reverse (B) Supply OC
24 (A.30.A) (EH) (EH)
Wiring harness 5292 - Aux Valve
- Electrical (Directional) - Solenoid
schematic frame Reverse (B) Supply STG
19 (A.30.A) (Mech) (EH)
5601 - Aux Valve
(Directional) - Common
Solenoid Return STP
(EH)
5602 - Loader Auxiliary
Valve (Directional)
- Loader Auxiliary
Solenoids STG (EH)
5603 - Loader Auxiliary
Valve (Directional) -
Solenoids Return OC
(EH)
Ride Control Y-010 Wiring harness X-RDC- Command - Overview Command - Testing Glide
Solenoid - Electrical TRL Glide Ride control Ride Control Solenoid
schematic frame (D.15.C) and Switch (D.15.C)
28 (A.30.A) (EH)
Wiring harness
- Electrical
schematic frame
07 (A.30.A) (Mech)

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Component Compo- Frame Location Connec- Overview / Dynamic Diagnostic

Name nent ID tor Description
RH Drive Pump Wiring harness X-17 (EH) 4061 - Forward
Forward Solenoid - Electrical Pump Control Valves
(EH) schematic frame (Directional) - Solenoid
27 (A.30.A) (EH) Right (A) Supply OC
4062 - Forward
Pump Control Valves
(Directional) - Solenoid
Right (A) Supply STG
(EH)
4081 - Forward
Pump Control Valves
(Directional) - Common
Solenoid Return STP
(EH)
4082 - Forward
Pump Control Valves
(Directional) - Pumps
Forward Solenoids STG
(EH)
4083 - Forward
Pump Control Valves
(Directional) - Common
Solenoid Return OC (EH)
Right Drive Pump Wiring harness X-18 (EH) 4361 - Reverse
Reverse Solenoid - Electrical Pump Control Valves
(EH) schematic frame (Directional) - Solenoid
27 (A.30.A) (EH) Right (A) Supply OC (EH)
4362 - Reverse
Pump Control Valves
(Directional) - Solenoid
Right (A) Supply STG
(EH)
4381 - Reverse
Pump Control Valves
(Directional) - Common
Solenoid Return STP
(EH)
4382 - Reverse
Pump Control Valves
(Directional) - Pumps
Reverse Solenoids STG
(EH)
4383 - Reverse
Pump Control Valves
(Directional) - Common
Solenoid Return OC (EH)
Std High Flow Y-004 Wiring harness X-HFLO Hydraulic line - Testing
Solenoid - Electrical Std High Flow Solenoid
schematic frame (H.20.B)
25 (A.30.A) (EH)
Wiring harness
- Electrical
schematic frame
02 (A.30.A) (Mech)

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ELECTRICAL POWER SYSTEM - Component identification Diode

Index
NOTE: See ELECTRICAL POWER SYSTEM - Testing Diode Testing (A.30.A) for general diode testing.

Component Name Component ID Frame Location Connector Other Information

Accessory Backfeed V-004 Wiring harness - X-15-A (EH)
Diode Electrical schematic X-15-B (EH)
frame 03 (A.30.A) X-15 (Mech)
EH Lap Bar Diode V-005 (EH) Wiring harness - X-99 (EH)
(EH) Electrical schematic
frame 20 (A.30.A)
EH Seat Sw UCM V-009 (EH) Wiring harness - X-98 (EH) Diagnostic Trouble
Diode (EH) Electrical schematic Code resolution 1208
frame 20 (A.30.A) - Seat Switch -
Plausibility Fault
(EH)
EH UCM Wakeup V-006 (EH) Wiring harness - X-298 (EH)
Diode (EH) Electrical schematic
frame 20 (A.30.A)
Hazard Switch V-010 (EU) Wiring harness - X-HZRDDIODE (EU) Turn/hazard light -
Indicator Backfeed Electrical schematic Testing Turn Signal
Diode (EU) frame 16 (A.30.A) Switch (A.40.A) (EU)
(EU)
Ignition Backfeed V-007 Wiring harness - X-316 Start control -
Diode Electrical schematic Overview Ignition
frame 04 (A.30.A) System (B.80.A)

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ELECTRICAL POWER SYSTEM - Component identification Lighting

Index
NOTE: See ELECTRICAL POWER SYSTEM - Overview Resistance devices (A.30.A) for resistive device informa-
tion.

Component Component ID Frame Location Connector Overview Diagnostic

Name / Dynamic
Description
2 Speed Indicator Wiring harness X-310 Command - Command
- Electrical Overview 2 - Testing 2
schematic frame Speed Switch Speed Switch
14 (A.30.A) (D.15.C) and Indicator
(D.15.C)
Dome Lamp E-003 Wiring harness X-97
- Electrical
schematic frame
21 (A.30.A) (EH)
Wiring harness
- Electrical
schematic frame
08 (A.30.A)
(Mech)
LH Front Road E-021 Wiring harness X-228
Lamp E-027 - Electrical
E-028 schematic frame
18 (A.30.A)
LH Front Strobe E-023 Wiring harness X-344
- Electrical
schematic frame
08 (A.30.A)
LH Rear Road E-037 Wiring harness X-37
Lamp E-038 - Electrical
E-198 schematic frame
18 (A.30.A)
LH Rear Strobe E-021 Wiring harness X-341
- Electrical
schematic frame
08 (A.30.A)
LH Rear Work E-033 Wiring harness X-34
- Electrical
schematic frame
08 (A.30.A)
RH Front Road E-011 Wiring harness X-229
Lamp E-017 - Electrical
E-018 schematic frame
18 (A.30.A)
RH Front Strobe E-024 Wiring harness X-343
- Electrical
schematic frame
08 (A.30.A)
RH Rear Road E-196 Wiring harness X-196
Lamp E-044 - Electrical
E-045 schematic frame
18 (A.30.A)
RH Rear Strobe E-025 Wiring harness X-342
- Electrical
schematic frame
08 (A.30.A)

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Component Component ID Frame Location Connector Overview Diagnostic

Name / Dynamic
Description
RH Rear Work E-038 Wiring harness X-35
- Electrical
schematic frame
08 (A.30.A)
Rotating Beacon Wiring harness X-178
- Electrical
schematic frame
08 (A.30.A)
Turn Signal Z-2011 Wiring harness X-155B
Indicator - Electrical X-156B
schematic frame X-157B
14 (A.30.A)

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ELECTRICAL POWER SYSTEM - Component identification

Miscellaneous Index
Component Com- Frame Location Connec- Overview Diagnostic
Name po- tor / Dynamic
nent Description
ID
Accessory Z-008 Wiring harness X-ACC Cigar lighter - Testing Accessory
Power Outlet - Electrical Power Outlet (E.34.A)
schematic frame
06 (A.30.A)
Accessory Z-FU- Wiring harness Fuse and relay
Power SE2 - Electrical box - General
Distribution schematic frame specification
Fuse Block #2 05 (A.30.A) Accessory Power
(EH) Distribution
Accessory (A.30.A)
Power
Distribution
(Mech)
Backup Alarm H-002 Wiring harness X-BKUP- 1531 - Backup Alarm - OC (EH)
- Electrical GND 1532 - Backup Alarm - STG (EH)
schematic frame X-BKUP-
04 (A.30.A) PWR
Battery Wiring harness X-EH_P- Battery - Check Maintenance Free
- Electrical OS1 (A.30.A)
schematic frame X-EH_P-
10 (A.30.A) OS2 (EH)
X-POS_
TERM_B
(Mech)
CAN Wiring harness X-DIAG
Diagnostic - Electrical
Connector schematic frame
31 (A.30.A) (EH)
Wiring harness
- Electrical
schematic frame
25 (A.30.A)
(Mech)
ECU (F5C) Wiring harness X-EGR 3000 - Engine Malfunction - ECU
- Electrical (F5C) Fault - General/Undefined/Air Filter
schematic frame Restriction (F5C)
12 (A.30.A) (F5C)
EH Aux PWM U-001 Wiring harness X-430
Controller (Mech) - Electrical (Mech)
(Mech) schematic frame
19 (A.30.A)
(Mech)
EHF Pressure Wiring harness X-67 (EH)
Transducer - Electrical
(EH) schematic frame
32 (A.30.A) (EH)
Horn H-009 Wiring harness X-HORN- Audible alert - Testing Horn (E.50.B)
- Electrical GND
schematic frame X-HORN-
07 (A.30.A) PWR

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Component Com- Frame Location Connec- Overview Diagnostic

Name po- tor / Dynamic
nent Description
ID
HVAC Box A-003 Wiring harness X-HVC2 ENVIRONMENT Electronic A/C control - Testing
- Electrical CONTROL HVAC Box (E.40.C)
schematic frame Air-conditioning ENVIRONMENT CONTROL
17 (A.30.A) system - Air-conditioning system - Problem
Overview HVAC solving HVAC (E.40.C)
System (E.40.C)
Instrument Wiring harness X-C23 Electronic service Data bus - General specification
Cluster - Electrical tool (EST) - Instrument Cluster pin information
schematic frame Overview EST (A.50.A)
03 (A.30.A) overview (A.50.A)
Left Hand Z-005 Wiring harness X-178 (EH) 5201 - L joystick L-R axis - Pin A
Control - Electrical X-155B STP / STG / OC (EH)
Handle schematic frame (Mech) 5202 - L joystick L-R axis - Pin B
07 (A.30.A) X-156B STP / STG / OC (EH)
(Mech) 5204 - L joystick L-R axis - in-range
X-157B fault (EH)
(Mech) 5211 - L joy F-B axis - Pin A STG /
OC (EH)
5212 - L joy F-B axis - Pin A STP
(EH)
5214 - L joy F-B axis - Pin B STG /
OC (EH)
5215 - L joy F-B axis - Pin B STP
(EH)
5217 - L joy F-B axis - in-range fault
(EH)
Main Power Z-2008 Wiring harness Fuse and relay
Distribution - Electrical box - General
Fuse Block 1 schematic frame specification
04 (A.30.A) Main Power
Distribution Fuse
Block 1 (A.30.A)
Multifunction Wiring harness X-107
Attachment - Electrical
Connector schematic frame
29 (A.30.A) (EH)
Wiring harness
- Electrical
schematic frame
24 (A.30.A)
(Mech)

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Component Com- Frame Location Connec- Overview Diagnostic

Name po- tor / Dynamic
nent Description
ID
Right Hand Z-012 Wiring harness X-403 (EH) 5121 - R joy F-B axis - Pin A STP /
Control - Electrical X-406 (EH) STG / OC (EH)
Handle schematic frame X-403 5122 - R joy F-B axis - Pin B STP /
07 (A.30.A) (Mech) STG / OC (EH)
Wiring harness X-406 5124 - R joy F-B axis - in-range fault
- Electrical (Mech) (EH)
schematic frame 5131 - R joy R-L axis (ISO/H Pattern)
19 (A.30.A) (EH) - Pin A STG / OC (EH)
Wiring harness 5132 - R joy R-L axis (ISO/H Pattern)
- Electrical - Pin A STP (EH)
schematic frame 5134 - R joy R-L axis (ISO/H Pattern)
23 (A.30.A) - Pin B STG / OC (EH)
(Mech) 5135 - R joy R-L axis (ISO/H Pattern)
- Pin B STP (EH)
5137 - R joy R-L axis (ISO/H Pattern)
- in-range fault (EH)
5141 - Aux thumbwheel axis - Pin
A STG / OC (EH)
5142 - Aux thumbwheel axis - Pin
A STP (EH)
5144 - Aux thumbwheel axis - Pin
B STG / OC (EH)
5145 - Aux thumbwheel axis - Pin
B STP (EH)
5147 - Aux thumbwheel axis -
in-range fault (EH)
Seat Heat R-001 Wiring harness Heater - Testing Seat Heat Switch
Element - Electrical (E.32.C)
schematic frame
20 (A.30.A)
Self Level Y-318 Wiring harness X-318 Command - Command - Testing Self Level
Valve - Electrical Overview Self Switch and Valve (D.15.C)
schematic frame Level (D.15.C)
02 (A.30.A)
Side Lamp Wiring harness X-77
DIA Socket - Electrical
schematic frame
08 (A.30.A)
Telematics Wiring harness X-TELE
Connector - Electrical
schematic frame
30 (A.30.A) (EH)
Wiring harness
- Electrical
schematic frame
26 (A.30.A)
(Mech)

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Component Com- Frame Location Connec- Overview Diagnostic

Name po- tor / Dynamic
nent Description
ID
Temp Control Z-017 Wiring harness X-252 ENVIRONMENT Electronic A/C control - Testing
LH Console - Electrical CONTROL HVAC Heat Components (E.40.C)
schematic frame Air-conditioning ENVIRONMENT CONTROL
17 (A.30.A) system - Air-conditioning system - Problem
Overview HVAC solving HVAC (E.40.C)
System (E.40.C)
ELECTRICAL
POWER SYSTEM
- Overview
Potentiometers
(A.30.A)
UCM (EH) A-002 Wiring harness X-CN1A
(EH) - Electrical X-CN1B
schematic frame X-CN2A
26 (A.30.A) (EH) X-CN2B
X-CN3A
X-CN3B
X-CN4A
X-CN4B
(EH)

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ELECTRICAL POWER SYSTEM - Component identification Switch

Index
NOTE: See ELECTRICAL POWER SYSTEM - Overview Switches (A.30.A) for general switch information.

Component Component ID Frame Location Connector Overview Diagnostic

Name / Dynamic
Description
2 Speed Switch S-024 Wiring harness X-406 (EH) Command - Command
- Electrical X-405 (Mech) Overview 2 - Testing 2
schematic frame Speed Switch Speed Switch
07 (A.30.A) (D.15.C) and Indicator
(D.15.C)
2nd Aux Hyd S-033 Wiring harness X-406 (EH) Control valve
Switch - Electrical X-405 (Mech) - Testing 2nd
schematic frame Aux Hyd Switch
07 (A.30.A) (G.90.C)
AC Switch Left S-017 Wiring harness X-275 ENVIRONMENT Electronic A/C
Console - Electrical CONTROL control - Testing
schematic frame Air-conditioning A/C Switch
17 (A.30.A) system - (E.40.C)
Overview HVAC ENVIRONMENT
System (E.40.C) CONTROL
Air-conditioning
system -
Problem solving
HVAC (E.40.C)
Air Filter Wiring harness X-508 3000 - Engine
Restriction Switch - Electrical Malfunction
schematic frame - ECU Fault
12 (A.30.A) (F5C) - General/
Wiring harness Undefined/Air
- Electrical Filter Restriction
schematic frame
13 (A.30.A) (ISM)
Blower Switch S-020 Wiring harness X-270 ENVIRONMENT Electronic A/C
Left Console - Electrical CONTROL control - Testing
schematic frame Air-conditioning Blower Switch
17 (A.30.A) system - (E.40.C)
Overview HVAC ENVIRONMENT
System (E.40.C) CONTROL
Air-conditioning
system -
Problem solving
HVAC (E.40.C)
Brake Pressure S-039 (EH) Wiring harness X-BRKPRS (EH) 4431 - Park
Switch S-036 (Mech) - Electrical X-161 (Mech) Brake Pressure
schematic frame X-162 (Mech) Switch -
28 (A.30.A) (EH) X-163 (Mech) Pressure Switch
Wiring harness X-164 (Mech) (plausibility
- Electrical check with
schematic frame solenoid valve)
05 (A.30.A) (EH)
(Mech)
Charge Pressure B-009 (EH) Wiring harness X-CHGPRS (EH)
Switch (EH) - Electrical
schematic frame
28 (A.30.A) (EH)

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Component Component ID Frame Location Connector Overview Diagnostic

Name / Dynamic
Description
Door Switch Wiring harness X-505 Door, window Door, window
- Electrical and windscreen and windscreen
schematic frame - Overview - Testing Door
09 (A.30.A) Door Switch Switch (E.34.A)
- Overview
(E.34.A)
Drive Pattern Wiring harness X-95 (EH) PRIMARY 5701 - Pattern
Selector Switch - Electrical HYDRAULIC Switch - STG /
(EH) schematic frame POWER OC (EH)
06 (A.30.A) (EH) SYSTEM - 5703 - Pattern
Overview EH Switch - STP
Drive Pattern (EH)
Selector Switch
(A.10.A) (EH)
Electric Aux Hyd Wiring harness X-304 Auxiliary power
On / Off Switch - Electrical connection -
schematic frame Testing Electric
06 (A.30.A) Auxiliary
Hydraulic On/Off
Switch (A.30.A)
Engine Oil Press Wiring harness X-510 (F5C) 3028 - Engine
Switch - Electrical X-512 (ISM) Oil Pressure
schematic frame Switch - Engine
12 (A.30.A) (F5C) Oil Pressure
Wiring harness Low
- Electrical 3029 - Engine
schematic frame Oil Pressure
13 (A.30.A) (ISM) Switch - Engine
Oil Pressure
Switch OC
Float Button (EH) S-007 (EH) Wiring harness X-403 (EH) 5309 - Float
- Electrical Button - Float
schematic frame Button Timeout
19 (A.30.A) (EH) (30 sec) (EH)
Hazard Lamp Wiring harness X-302 Turn/hazard light
Switch - Electrical - Testing Hazard
schematic frame Lamp Switch
06 (A.30.A) (A.40.A)
High Flow Switch Wiring harness X-303 Control valve - Control valve
- Electrical Overview High - Testing High
schematic frame Flow (G.90.C) Flow Switch
06 (A.30.A) (G.90.C)
Horn Switch S-023 Wiring harness X-406 (EH) Audible alert -
- Electrical X-405 (Mech) Testing Horn
schematic frame (E.50.B)
07 (A.30.A)
HVAC High Wiring harness X-76 ENVIRONMENT Sensing system
Pressure Switch - Electrical CONTROL - Testing HVAC
schematic frame Air-conditioning High Pressure
17 (A.30.A) system - Switch (E.40.C)
Overview HVAC
System (E.40.C)
Hydraulic Coupler S-009 Wiring harness X-300 Electrical
Switch - Electrical control - Testing
schematic frame Hydraulic
06 (A.30.A) Coupler Switch
and Solenoid
(J.80.C)

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Component Component ID Frame Location Connector Overview Diagnostic

Name / Dynamic
Description
Hydraulic Enable Command
Switch - Overview
Hydraulic
Enable Switch
- Overview
(A.14.A)
Hydraulic Filter B-010 Wiring harness X-OILFLT 1004 - Hydraulic
Restriction Switch - Electrical Filter Restriction
schematic frame Switch -
02 (A.30.A) Hydraulic Filter
Restricted
1201 - Hydraulic
Filter Restriction
Switch - OC
Ignition Switch Wiring harness X-9 Start control Start control -
- Electrical - Overview Testing Ignition
schematic frame Ignition System Switch (B.80.A)
14 (A.30.A) (B.80.A)
Lamp Selector S-012 Wiring harness X-311 LIGHTING
Switch - Electrical SYSTEM -
schematic frame Testing Lamp
08 (A.30.A) Selector Switch
(A.40.A)
Loader Lockout S-005 Wiring harness X-306 Control valve - Control valve -
Switch - Electrical Overview loader Testing Loader
schematic frame lock control Lockout Switch
06 (A.30.A) valve (H.20.B) (H.20.B)
Mechanical S-004 (Mech) Wiring harness X-42 (Mech)
Backup Switch - Electrical
#1 (Mech) schematic frame
04 (A.30.A)
(Mech)
Mechanical S-005 (Mech) Wiring harness X-43 (Mech)
Backup Switch - Electrical
#2 (Mech) schematic frame
04 (A.30.A)
(Mech)
NH Park Brake Wiring harness X-365 Electrical 4309- Park Brake
Switch - Electrical control - Button - Park
schematic frame Overview Park Brake Button
06 (A.30.A) Brake (D.32.C) Timeout (30 sec)
(D.32.C) (EH)
Operator Wiring harness X-104 Command -
Restraint Switch - Electrical Testing Operator
schematic frame Restraint Switch
20 (A.30.A) (E.32.C)

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Component Component ID Frame Location Connector Overview Diagnostic

Name / Dynamic
Description
Proportional Aux S-036 Wiring harness X-403 (EH) 5141 - Aux
Switch (EH) S-037 (EH) - Electrical thumbwheel axis
schematic frame - Pin A STG / OC
19 (A.30.A) (EH) (EH)
5142 - Aux
thumbwheel axis
- Pin A STP (EH)
5144 - Aux
thumbwheel axis
- Pin B STG / OC
(EH)
5145 - Aux
thumbwheel axis
- Pin B STP (EH)
5147 - Aux
thumbwheel axis
- in-range fault
(EH)
Proportional U-004 (Mech) Wiring harness X-402 (Mech)
Auxiliary - Electrical
Hydraulic Switch schematic frame
(Mech) 23 (A.30.A)
(Mech)
Ride Control / S-018 Wiring harness X-406 (EH) Command - Command -
Glide Ride Switch - Electrical X-402 (Mech) Overview Glide Testing Glide
schematic frame Ride control Ride Control
07 (A.30.A) (D.15.C) Solenoid and
Switch (D.15.C)
Rotating Beacon S-001 Wiring harness X-301
Switch - Electrical
schematic frame
06 (A.30.A)
Seat Heat Switch S-003 Wiring harness X-58 Heater - Testing
- Electrical Seat Heat Switch
schematic frame (E.32.C)
20 (A.30.A)
Seat Switch S-002 Wiring harness X-58 1208 - Seat
- Electrical Switch -
schematic frame Plausibility Fault
20 (A.30.A) (EH)
Command -
Testing Seat
Switch (E.32.C)
Self Level Switch S-013 Wiring harness X-317
- Electrical
schematic frame
06 (A.30.A)
STD / On S-029 Wiring harness X-101
Road Lamp - Electrical X-101A
Configurator schematic frame X-101B
02 (A.30.A)
Turn Signal Wiring harness X-406 (EH) Turn/hazard light
Switch - Electrical X-407 (Mech) - Testing Turn
schematic frame Signal Switch
07 (A.30.A) (A.40.A)

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Component Component ID Frame Location Connector Overview Diagnostic

Name / Dynamic
Description
Wiper / Washer S-016 Wiring harness X-503
Switch - Electrical
schematic frame
09 (A.30.A)

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ELECTRICAL POWER SYSTEM - Overview

An electrical circuit is comprised of three basic elements; a source of electrical energy which provides the current
used by the electrical circuit, a load which converts the electrical current into a work form such as heat or light or an
electromagnetic energy field and conductors which are used to route the electrical current from the source to the load
and back to the source. The device used to provide the electrical current in a direct current (DC) circuit is typically a
battery. The battery uses a chemical action to create and store the needed electrical energy. An alternator which con-
verts mechanical energy into electrical energy and is driven by an engine is used to recharge the battery. Load devices
are designed to utilize the two natural products created when electrical current flows through a conductive material,
that being heat and a magnetic field. Lamps heat alloyed conductive materials to a temperature that produces visible
light where as heater elements use an alloyed material to produce heat. Solenoids and motors use the magnetic field
produced by the current flow to attract or repel ferrous material and produce linear or rotary motion. Stranded or solid
copper or copper clad wire is used to conduct the electrical current between the source and the loads. The return path
to the source from the loads in battery sourced systems is often the metallic materials that are the components of the
machine or what is referred to as frame or chassis ground. The negative terminal on the battery is then connected to
the frame or chassis, thus completing the electrical circuit. In addition to the basic elements required in a electrical
circuit, most also contain protective devices, fuses or circuit breakers, that are designed to interrupt the current flow
should it exceed the amount the conductors or loads in the circuit are capable of handling without damage.

An electrical control scheme is comprised of three categories of devices; input devices like switches, potentiometers
and sensors, control or logic devices like relays and programmed or programmable electronic modules and output
devices like lights, motors and solenoids. Input devices provide information in the way of an electrical signal to the
logic devices. The signal provided may be a digital signal; on or off, high or low, a transition from one predefined
level to another either higher or lower which is referred to as leading or trailing edge or an analog signal which is
variable measurable levels. Logic or control devices use the signals provided by the input devices to determine how
the output devices should be controlled, energized or de-energized and to what level and polarity. Programmed and
programmable logic devices often use the system source voltage, battery voltage, to create other voltages which are
referred to as reference voltages. The reference voltage or reference source as well as a reference ground or control
module ground is provided by the logic or control device to inputs and outputs. This means the control or logic device
is capable of switching, sensing or varying different signal levels and types.

Configuring the electrical control scheme is done in a variety of ways. The input devices may use:
• system source, which is the battery, or
• system ground, which is the frame or chassis, or
• a reference voltage, which is created by the control module, or
• a reference ground, which is provided by the control module,

to provide a digital or analog signal to the control or logic device.

• A single input device may provide a signal directly or

• two or more input devices sharing the same signal wire, in parallel, may provide the signal or
• two or more input devices may provide the signal through one another, in series,

to the control or logic device.

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ELECTRICAL POWER SYSTEM - Overview Potentiometers

Potentiometers are also a vital part of an electric circuit.

Typically potentiometers are configured to provide operator or operational information to an electronic controller.
Unlike switches, which are used to provide digital input (on or off type of signal), potentiometers provide an analog
input (variable type of signal).
Some potentiometers are operator controlled, like the radio volume control knob or the temperature and fan speed
control knobs on the HVAC control module, but the majority use of potentiometers is to provide operational information,
such as fluid levels or product flow (volume) or device location (position) information.

20095585 1
The Fuel level sensing device contains a potentiometer (1) that is attached to the fuel return (2) and supply (not used)
(3) tubes and controlled by the movement of a float (4) attached to the potentiometer actuator arm (5).

93095586 2
Rotary to linear actuators contain a potentiometer used to provide position information.

1z0o2004112130 3
Like operator and mechanically controlled switches, checking the operation of potentiometers can be accomplished
by disconnecting the potentiometer from the electrical circuit and using a multi-meter to measure resistances. Poten-
tiometers are three-wire devices. Typically a source voltage is connected to one of the pins attached to the stationary
(fixed contact) resistive component of the potentiometer and reference ground to the other while the signal is taken
from the pin attached to the wiper (movable contact). First measure the resistance across the full range of the poten-
tiometer, the pins attached to the stationary (fixed contact) resistive component of the potentiometer and then from
either end to the pin attached to the wiper (movable contact). In the latter test the resistance value should change,

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continuously and smoothly, as the wiper is manually moved. As the resistance varies with temperature, the test spec-
ifications are usually given at 20 °C (68 °F).
NOTE: Like switches a growing number of potentiometers, as well as other variable resistive devices, are incorporat-
ing electronics. These devices are referred to as Sensors rather than Potentiometers or Varistors and often cannot
be continuity tested with a multi-meter.

Potentiometer Adjustment
When installing potentiometers, it is important to ensure that they do not bottom out in either direction, to prevent
damage. Most potentiometers have slotted mounting holes to allow some adjustment. Before tightening the mounting
hardware, operate the attaching linkage fully in both directions to confirm proper potentiometer positioning.

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ELECTRICAL POWER SYSTEM - Overview Switches

Switches are a vital part of an electric circuit.

Switches may be configured to provide operator or operational information to an electronic controller or switches may
be used to control circuit operation indirectly by energizing a control relay or switches may control the operation of a
functional device directly by completing the power or ground side of the control circuit.

Switches can be configured to control a number of different functional devices at the same time and / or multiple
functional devices one at a time. This is achieved by having several separate functional devices connected to a single
switch terminal or by having each of the separate functional devices connected to a different terminal (multiple switch
positions).
Operator controlled switches are typically toggle, rocker or potentiometer type devices. They may contain momentary
and / or maintained contact arrangements, they may have more than two positions and may incorporate warning,
position and / or backlighting.
Switches can be as simple as a two position maintained contact rocker type (1) used to turn on or turn off the hazard
warning lights (switch also incorporates a warning light which illuminates when the hazard warning position is actu-
ated) or as complex as the multi-position, multifunction, maintained and momentary contact selector type (2) used to
operate the parking lights, head lights to include high and low beam control, direction indicators and horn operation.
Checking the operation of most of the operator controlled switches can be accomplished by using a multi-meter to
test for continuity through the appropriate switch contacts, once the switch connector has been disconnected and the
switch has been actuated or de-actuated.

Operation or mechanically controlled switches typically use a momentary contact arrangement that is controlled by
an actuator. The position of the actuator is controlled by something in the operational environment, such as fluid in a
container or fluid, gas or air in a pressurized system or a physical part of the machine like a door, panel or brake rotor
or some type of mechanical assembly or linkage apparatus.

1z0o2004112126 1
One of the most common type of mechanically controlled switches is the pressure switch. The pressure switch is
actuated by a fluid, gas or air pressure. The signal circuit wiring may be attached as shown (1) to a terminal provided
on the device that is internally connected to the stationary contact with the movable contact electrically connected to
the metal case (effectively frame ground, used in cases where a conductive, metal, current path exists between the
device and the machine frame) or the device may provide terminal connection to both the stationary and movable
contacts or the device may provide electrical connection through an integrated or pigtailed connector. Usually the
pressure switch employs a diaphragm and spring arrangement that provides a preset amount of opposition to the
medium being sensed. The pressure switch opens (or closes) the contacts when the pressure rises (or lowers) past
a preset value. Like the operator controlled switches, checking the operation of mechanically controlled switches can
be accomplished by using a multi-meter to test for continuity through the switch contacts, once the switch connector
has been disconnected and the switch has been actuated or de-actuated.
NOTE: A growing number of mechanically controlled devices are incorporating electronics to replace mechanical
contacts and to allow for non-contact sensing. These devices are referred to as Sensors rather than Switches and
often cannot be continuity tested with a multi-meter.

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ELECTRICAL POWER SYSTEM - Overview Resistance devices

1z0o2004112128 1
A number of electrical components alter or make use of electricity through their resistance to current flow. Resistors
are components which are generally used to regulate the supply of voltage and current to other electrical components.
In some cases, the purpose of resistance in an electrical circuit is to provide light or heat. Lamps and cigar lighters
(where equipped) are examples. Lamps convert electricity into light, and cigar lighters convert it into heat. Both lamps
and lighters make use of the same physical principle, that is Ohms Law.
Where applicable, the engine grid heater and heated cab mirrors are other examples of resistance devices designed
to convert electricity into heat.

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ELECTRICAL POWER SYSTEM - Overview Solenoids

NOTE: See also ELECTRICAL POWER SYSTEM - Overview Pulse width modulation (PWM) solenoid valves
(A.30.A) for PWM solenoid information.

1z0o2004112133 1
Solenoids work in much the same way as relays, except that the iron core is not fixed in place. As a result, the
windings in the control circuit cause the iron core to move. In the starting system, for example, the movement of this
core is used to send large amounts of current to the starter motor.

A solenoid is basically a winding around an iron core. In the centre of the core there is a plunger which is free to
move through the core. When an electrical current passes through the winding an electro-magnetic force is produced
which causes the plunger to move through the core. If the current is switched off, the magnetic force is stopped and
the plunger is returned by a spring.

The solenoid plunger may have different uses: the most common are moving a hydraulic spool or a mechanical lever.

The MOST COMMON FAULTS that can occur are:

• Short circuit winding: if a section of the winding allows the current to pass directly from positive (+) to negative
(-) terminals without passing through the winding, this will cause the relevant circuit fuse to blow.
• Broken winding: causing an open circuit, it will not allow the current to pass through the winding, so the solenoid
will not operate.
• Seized plunger (and/or connected components): the solenoid will only move the plunger if all components are
free to move.

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ELECTRICAL POWER SYSTEM - Overview Pulse width modulation

(PWM) solenoid valves

1z0o2004112134 1
Whenever it is necessary to provide proportional control to the solenoid valves, it is much better to use a principle
of operation called pulse width modulation (PWM). PWM is a variable DC voltage signal that is used to control the
solenoid valves. The voltage signal is pulsed on and off many times a second (at a constant frequency of 500 Hz) at
a constant supply voltage of 12 volts.
The CM modules contain transistors that are supplied with a constant input voltage which is switched on and off
to achieve the variable input range. In this way the control module is able to limit the armature movement, so the
hydraulic output flow of the solenoid is proportional to the average DC voltage. The lower voltage also allows the
solenoid to operate with less residual magnetism and so the entire circuit will operate smoother.
The variable DC voltage signal level is determined by varying the duration of the ON pulse relative to the OFF pulse.
The ratio between the ON time and the cycle time is called duty cycle and is stated as a percentage of one complete
cycle.

1z0o2004112135 2

Diagrams (1) to (3) show the normal operating range of the PWM valve, and diagram (4), shows the initial 12 volts
programming and fill time only. The diagrams in column A show the voltage signal that is sent to the valve, whereas
column B shows the relevant spring pressure and column B the reading on a voltmeter connected to the solenoid
valve.
Diagram (1) shows the OFF position: no signal is directed to the valve, which means no spring pressure in the valve
at all and results in a zero voltage reading. Increasing the duty cycle causes some pressure to be made on the circuit
(Diagram (2)), which results in a voltmeter reading increase. Diagram (3), shows the maximum signal that is used
during the normal activity of the valve: its duty cycle is around 0.5, which results in a spring pressure for the half of
its run and in an indication of a 6 volts average DC current.
The electrical circuit to the solenoids can be checked by using a digital or analogue DC voltmeter, which will indicate
the average voltage readings.

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ELECTRICAL POWER SYSTEM - Component identification Fuse

Index
L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic controls, L223 Electro hydraulic
controls, L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro hydraulic controls, C232 Electro hydraulic controls, C238
Electro hydraulic controls

NOTE: For General Fuse information see Fuse and relay box Fuse - Overview (A.30.A).
NOTE: Fuses 1-14 are located in MAIN POWER DISTRIBUTION FUSE BLOCK 1 and can be found on schematic Wiring
harness - Electrical schematic frame 04 (A.30.A). Fuses 15-32 are located in ACCESSORY POWER DISTRIBUTION
FUSE BLOCK 2 and can be found on schematic Wiring harness - Electrical schematic frame 05 (A.30.A).
NOTE: For access to fuse blocks see Fuse and relay box - Overview Location and access (A.30.A).

For EH machines
Component Name Component ID Supplies Power to Information
HVAC FUSE F-001 HVAC Box ENVIRONMENT
CONTROL Air-
conditioning system -
Overview HVAC Electrical
(E.40.C)
COMPRESSOR FUSE F-002 HVAC Box ENVIRONMENT
HVAC Condenser Fan CONTROL Air-
conditioning system -
Overview HVAC Electrical
(E.40.C)
CRANK FUSE F-003 Starter
REAR WORK LAMPS FUSE F-004 Rear Work Lamp
SIDE LAMPS FUSE F-005 Lights Relay #2 Control
RH Side Lamp
LH Work Lamp
LH TAIL LAMP FUSE F-006 LH Tail Lamp
UCM BACKUP ALARM F-007 UCM
FUSE
INSTRUMENT CLUSTER F-008 Instrument Cluster
FUSE UCM
EGR
IGNITION FUSE F-009 Telematics
Ride Control
Horn
2 Speed Switch
RH TAIL LAMP FUSE F-010 RH Tail Lamp
UNSWITCHED BATTERY F-011 Instrument Cluster
FUSE Ignition Switch
EGR
Seat Switch
Operator Restraint Switch
FRONT WORK LAMPS FUSE F-012 LH Side Lamp
RH Work Lamp
ACCESSORY FUSE F-013 Dome Light
Radio
HVAC Box
Seat Heat
Self Level Switch
ACC / BEACON FUSE F-014 Telematics
Accessory Power Outlet
Rotating Beacon
UCM BRAKE LAMPS FUSE F-015 UCM
UCM GRND DRV F-016 UCM
INTERLOCKS FUSE

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Component Name Component ID Supplies Power to Information

UCM PUMP REV FUSE F-017 UCM
LH Pump Swash Plate Sensor
RH Pump Swash Plate Sensor
UCM PROP AUX FUSE F-018 UCM
UCM BUCKET FUSE F-019 UCM
HIGH FLOW / COUPLER F-020 2nd Aux Hyd Switch
FUSE Hyd Coupler Switch
High Flow Switch
UCM PUMP FWD FUSE F-021 UCM
UCM BOOM FUSE F-022 UCM
FE HOT FUSE F-023 Multifunction Attachment Connector
FE #1, #2, #3 FUSE F-024 Right Hand Control Handle
UCM INTERLOCKS FUSE F-025 UCM
UCM UNSWITCHED F-026 UCM
BATTERY FUSE
UCM 2SPD FUSE F-027 UCM
FE ON / OFF FUSE F-028 Electric Auxiliary Hydraulic On / Off
Switch
WIPER / WASHER FUSE F-029 Wiper / Washer Switch
FLASHER / BRAKE FUSE F-030 Flasher Module
LH BOOM FUSE F-031 LH Front Road Lamp
LH Rear Position Lamp
RH BOOM FUSE F-032 RH Front Road Lamp
RH Rear Position Lamp

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ELECTRICAL POWER SYSTEM - Component identification Fuse

Index
L213 Mechanical hydraulic controls, L215 Mechanical hydraulic controls, L218 Mechanical hydraulic controls, L220 Mechanical hydraulic controls,
L223 Mechanical hydraulic controls, L225 Mechanical hydraulic controls, L230 Mechanical hydraulic controls, C227 Mechanical hydraulic controls,
C232 Mechanical hydraulic controls, C238 Mechanical hydraulic controls

NOTE: For General Fuse information see Fuse and relay box Fuse - Overview (A.30.A).
NOTE: Fuses 1-14 are located in MAIN POWER DISTRIBUTION FUSE BLOCK 1 and can be found on schematic Wiring
harness - Electrical schematic frame 04 (A.30.A). Fuses 15-21 are located in ACCESSORY POWER DISTRIBUTION
and can be found on schematic Wiring harness - Electrical schematic frame 05 (A.30.A).
NOTE: For access to fuse blocks see Fuse and relay box - Overview Location and access (A.30.A).

For Mech machines

Component Name Component ID Supplies Power to Information
HVAC FUSE F-001 HVAC Box ENVIRONMENT
CONTROL Air-
conditioning system -
Overview HVAC Electrical
(E.40.C)
COMPRESSOR FUSE F-002 HVAC Box ENVIRONMENT
HVAC Condenser Fan CONTROL Air-
conditioning system -
Overview HVAC Electrical
(E.40.C)
CRANK FUSE F-003 Starter
SIDE LAMPS FUSE F-004 Lights Relay #2 Control
Side Lamp DIA Socket
LH TAIL LAMP FUSE F-005 LH Tail Lamp
RH TAIL LAMP FUSE F-006 RH Tail Lamp
INSTRUMENT CLUSTER F-007 Instrument Cluster
FUSE Fuel Pump
Park Brake Switch
IGNITION FUSE F-008 Telematics
Ride Control
Backup Alarm
Horn
2 Speed Switch
ACC / BEACON FUSE F-009 Telematics
Accessory Power Outlet
Rotating Beacon
ACCESSORY FUSE F-010 Dome Light
Radio
HVAC Box
Seat Heat
Self Level Switch
UNSWITCHED BATTERY F-011 Instrument Cluster
FUSE EGR (F5C)
REAR WORK LAMPS FUSE F-012 Rear Work Lamp
FRONT WORK LAMPS FUSE F-013 LH Side Lamp
RH Work Lamp
WIPER / WASHER FUSE F-014 Wiper / Washer Switch
FE HOT FUSE F-015 Multifunction Attachment Connector
FE #1, #2, #3 FUSE F-016 Right Hand Control Handle
Left Hand Control Handle
HIGH FLOW / COUPLER F-017 2nd Aux Hyd Switch
FUSE Hyd Coupler Switch
High Flow Switch
FE ON / OFF FUSE F-018 Electric Auxiliary Hydraulic On / Off
Switch

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Component Name Component ID Supplies Power to Information

FLASHER / BRAKE FUSE F-019 Flasher Module
Mechanical Brake Pressure Switch
LH BOOM FUSE F-020 LH Front Road Lamp
LH Rear Position Lamp
RH BOOM FUSE F-021 RH Front Road Lamp
RH Rear Position Lamp

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Fuse and relay box Relay - Overview

1z0o2004112131 1
The relay is an electromagnetic switch that uses a small amount of current to switch a larger amount on and off.
Relays are electrically operated switches. They are used to switch a circuit on/off in similar way to a manual switch.

When the operator closes a switch, current flows through the relay's control circuit. In this circuit there are windings
surrounding an iron core which is fixed in place. Current turns the iron core into an electromagnet. The core then
attracts an arm which has a contact point on it. When the point on the arm contacts the stationary point, current flows
through the power circuit.

Two circuits are connected to the relay:

• A work circuit, which is switched on/off by the relay, and provides the supply for the equipment to be operated,
i.e., bulbs, solenoids, etc.;
• A control circuit, switched on/off by switches, used to operate the relay.

The part of the relay which is connected to the control circuit consists of the winding of an electro-magnet. When
the control circuit is switched off, the contacts are kept apart by a return spring. When the control circuit is switched
on, a current flows through the coil and a magnetic force is produced. This force, which is stronger than the spring
pressure, pulls the contacts of the relay together, causing the work circuit to operate.

1z0o2004112132 2

A switch-relay system has two main advantages over a simple switch:

• The current that flows through the switch is not the same as all the current requested by the equipment to be
operated, but usually by a smaller current: this allows the usage of smaller and less expensive switches;
• The distance from the supply, to the equipment, can be made as short as possible to minimize voltage drop.

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50004701 3

On the relay cover there are 4 or 5 terminal markings:

• 3 or 30: input terminal direct from battery positive, normally live.
• 2 or 85: winding output terminal, usually to ground.
• 1 or 86: winding input terminal.
• 4 or 87: output terminal for normally closed contact.
• 5 or 87a: output terminal for normally open contact.

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Fuse and relay box Fuse - Overview

A fuse contains a thin wire, which either melts or vaporizes when too much current flows through it. The resulting
open in the circuit stops current flow. The fuse's current rating is normally stamped on the fuse.

The purpose of a fuse is to open a circuit when current flow exceeds a certain amount, which is determined by the
rating of the fuse. Opening a circuit under high current conditions can save downstream electronic components from
damage and prevents overheating, which could cause a fire. An overload can occur as the result of a short circuit or
short to ground circuit condition or by connecting equipment that requires current greater than the circuit is designed
to carry.

There are several types of fuses, but they all consist of a metal conductor which is capable of carrying a specified
amount of current. If the specified amount of current is exceeded, the metal conductor will overheat. The overheating
causes the metal conductor to melt and break, creating an open circuit condition.
NOTE: The following is for illustration purposes only. See your Operator’s Manual for specific Fuse Block location
and layout.

50014700 1
The rating of the fuse relates to the current, in amperes, that the fuse can carry continuously.
If a fuse fails, replace the fuse with same type and amp rating. Once replaced, if it fails again, the cause for the
over-current condition must be investigated and corrected.
There are a number of methods that can be used to verify the condition of a fuse. The fuse can be removed from
the fuse and relay panel socket and visually inspected to determine if the link has been melted. A continuity test can
be performed across the fuse terminals, while the fuse is removed from the fuse and relay panel, if it is not visually
apparent that the fuse link is blown. If one of the fuse terminals is connected to battery or switched battery power,
a voltage test to ground can be performed from one of the exposed terminals (1) and then the other (1), the battery
or switched battery voltage should be seen on both tests (terminals). If battery or switched battery power is NOT
connected to either fuse terminal or the power has been disconnected and the fuse is NOT part of a continuous
electrical circuit then the fuse can be continuity tested in place in the fuse and relay panel, by checking continuity
across the fuse on the two exposed terminals (1).
NOTICE: If not certain of exact circuit conditions, performing continuity tests on fuses should be done with the fuse
removed from the fuse and relay panel. Performing the test with the fuse still installed in its socket in the fuse and
relay panel could provide false indications of the actual fuse condition.

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Fuse and relay box - Overview Location and access

Remove the thumbscrews (2) on the cup holder panel to remove the cover to expose the fuses (1).

The fuse and relay decal is located at lower left as seen from the operators seat.

93106923 1

93107475 2

87586468 3

To open fuse and relay block

1. Rotate the box up toward the cab and slide the release tab (1) (red) away from the cover. There are two cover
(red) locking tabs. One on top and one on the bottom
2. Once both of the red locking tabs (1) are in the released position, squeeze the cover on top (2) and bottom to
remover cover.
3. To install the cover (2), align locking tabs and then slide both red locking tabs (1) toward the cover.

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63107475 4

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Connector - Component diagram 01 - Connector X-10 to Connector

X-13
Connector X-10 - Loader Interface to Chassis (EH)

SL57_87382926 1

Loader Interface to Chassis (EH)

Cavity Circuit ID Description Frame
1 510 (WH) Bucket retract signal Wiring harness - Electrical schematic
2 1018 (BL) Bucket return frame 25 (A.30.A)
3 511 (WH) Bucket extend signal
4 570 (YE) Control valve bucket position sensor
5 512 (WH) Loader lower signal
6 1019 (BL) Loader return
7 513 (WH) Loader raise signal
8 571 (YE) Control valve loader position sensor
9 1060 (BK/ Control valve sensor grounds
WH)
10 515 (WH) Proportional aux retract signal
11 1020 (BL) Proportional aux return
12 514 (WH) Proportional aux extend signal
13 572 (YE) Control valve aux position sensor
14 236 (PK) Control valve sensor reference voltage

Connector X-101 On Road Light Configuration to Chassis (EH) (Mechanical)

93109185 2

On Road Light Configuration to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 702 (VT) Road lamp signal Wiring harness - Electrical schematic
frame 02 (A.30.A)

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Connector X-101A On Road Light Configuration Standard to Chassis (EH) (Mechanical)

93109186 3

On Road Light Configuration Standard to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 710 (VT) Road lamp configuration front work lamp Wiring harness - Electrical schematic
control signal frame 02 (A.30.A)

Connector X-101B On Road Light Configuration Option to Chassis (EH) (Mechanical)

93109186 4

On Road Light Configuration Option to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 711 (VT) Road lamp configuration boom lamp control Wiring harness - Electrical schematic
signal frame 02 (A.30.A)

Connector X-104 Lap Bar Switch to Cab (EH) (Mechanical)

SL57_87382906 5

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Lap Bar Switch to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 316 (RD) Lap bar switch unswitched BATT power Wiring harness - Electrical schematic
2 314 (YE) Lap bar / Seat belt cluster input frame 20 (A.30.A)

Connector X-107 14-Cavity Receptacle to FE Boom (EH) (Mechanical)

SL57_87696137 6

14-Cavity Receptacle to FE Boom (EH) (Mechanical)

Cavity Circuit ID Description Frame
A Open Wiring harness - Electrical schematic
B 987 (BK) Multifuction attachment ground frame 29 (A.30.A)
C 419 (LG) LH handle multifuction #3 down Wiring harness - Electrical schematic
D 418 (GY) LH handle multifuction #3 up frame 24 (A.30.A)
E 410 (WH) RH handle multifuction #1 up
F 411 (TN) RH handle multifuction #1 down
G 416 (VT) Handle multifuction #2 up
H 417 (RD) Handle multifuction #2 down
J 422 (WH) Multifunction On/Off attachment signal power
K 420 (OR) Multifunction key power
L 423 (YE) EHF interlock
M Open
N Open
P Open

Connector X-108

SL57_87382926 7

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(EH)
Cavity Circuit ID Description Frame
1 558 (OR) 2nd Aux switch power Wiring harness - Electrical schematic
2 554 (WH) 2nd Aux extend switch output frame 33 (A.30.A)
3 552 (WH) 2nd Aux retract signal power
4 891 (OR) LH grip horn / 2 speed switch power
5 770 (OR) LH grip flasher power
6 768 (VT) LH grip LH turn signal output signal
7 765 (VT) LH grip RH turn signal output signal
8 892 (WH) Horn power signal
9 563 (WH) 2 speed switch output signal
10 358 (OR) LH Handle Multifunction #2 / #3 power
11 424 (VT) LH Handle Multifunction #2 up
12 426 (RD) LH Handle Multifunction #2 down
13 418 (GY) LH Handle Multifunction #3 up
14 419 (LG) LH Handle Multifunction #3 down

Connector X-109

SL57_87382926 8

(EH)
Cavity Circuit ID Description Frame
1 558 (OR) 2nd Aux switch power Wiring harness - Electrical schematic
2 554 (WH) 2nd Aux extend switch output frame 33 (A.30.A)
3 552 (WH) 2nd Aux retract signal power
4 891 (OR) LH grip horn / 2 speed switch power
5 770 (OR) LH grip flasher power
6 768 (VT) LH grip LH turn signal output signal
7 765 (VT) LH grip RH turn signal output signal
8 892 (WH) Horn power signal
9 563 (WH) 2 speed switch output signal
10 353 (OR) LH Handle Multifunction #2 / #3 power
11 414 (VT) LH Handle Multifunction #2 up
12 415 (RD) LH Handle Multifunction #2 down
13 418 (GY) LH handle Multifunction #3 up
14 419 (LG) LH Handle Multifunction #3 down

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Connector X-110

SL57_87688695 9

Cavity Circuit ID Description Frame

1 129 (OR) Aux Elec On / Off switch in Wiring harness - Electrical schematic
frame 27 (A.30.A)

Connector X-11 Interconnect to Chassis Engine (EH) (Mechanical)

SL57_87382911 10

Interconnect to Chassis Engine (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 833 (WH) Thermostat to binary pressure switch Wiring harness - Electrical schematic
2 834 (WH) Binary pressure switch to compressor relay frame 17 (A.30.A)
pin 86
3 841 (WH) A/C compressor relay pin 87 power

Connector X-111 Condenser Relay to Cab (EH) (Mechanical)

SL57_87692860 11

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Condenser Relay to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
30 839 (RD) Condenser relay pin 30 power Wiring harness - Electrical schematic
85 1087 (BK) Condenser relay ground frame 17 (A.30.A)
86 840 (WH) Condenser relay pin 86 signal
87 237 (WH) HVAC condenser fan power
87a Open

Connector X-112

SL57_87688695 12

Cavity Circuit ID Description Frame

1 856 (WH) Aux Elec On / Off switch signal Wiring harness - Electrical schematic
frame 27 (A.30.A)

Connector X-113

SL57_87697780 13

(EH) (Mechanical)
Cavity Circuit ID Description Frame
D 425 (VT) LH Handle Multifunction #2 up Wiring harness - Electrical schematic
E 359 (OR) LH Handle Multifunction #2 / #3 power frame 33 (A.30.A)
F 427 (RD) LH Handle Multifunction #2 down Wiring harness - Electrical schematic
frame 27 (A.30.A)

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Connector X-114

SL57_87382926 14

(Mech)
Cavity Circuit ID Description Frame
1 558 (OR) 2nd Aux switch power Wiring harness - Electrical schematic
2 554 (WH) 2nd Aux Extend switch output frame 27 (A.30.A)
3 552 (WH) 2nd Aux Retract signal power
4 Open
5 770 (OR) LH Grip flasher power
6 768 (VT) LH Grip LH Turn Signal output signal
7 765 (VT) LH Grip RH Turn signal output signal
8 246 (OR) Aux Elec On / Off switch in
9 857 (WH) Aux Elec On / Off switch signal
10 353 (OR) LH Handle Multifunction #2 / #3 power
11 414 (VT) LH Handle Multifunction #2 up
12 415 (RD) LH Handle Multifunction #2 down
13 418 (GY) LH Handle Multifunction #3 up
14 419 (LG) LH Handle Multifunction #3 down

Connector X-115

SL57_87382926 15

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(Mech)
Cavity Circuit ID Description Frame
1 558 (OR) 2nd Aux switch power Wiring harness - Electrical schematic
2 554 (WH) 2nd Aux Extend switch output frame 27 (A.30.A)
3 552 (WH) 2nd Aux Retract signal power
4 Open
5 770 (OR) LH Grip flasher power
6 768 (VT) LH Grip LH Turn Signal output signal
7 765 (VT) LH Grip RH Turn signal output signal
8 Open
9 Open
10 358 (OR) LH Handle Multifunction #2 / #3 power
11 424 (VT) LH Handle Multifunction #2 up
12 426 (RD) LH Handle Multifunction #2 down
13 418 (GY) LH Handle Multifunction #3 up
14 419 (LG) LH Handle Multifunction #3 down

Connector X-116

FCI_54200612 16

(Mech)
Cavity Circuit ID Description Frame
1 352 (OR) RH Handle Multifunction #1 / #2 power Wiring harness - Electrical schematic
2 410(WH) RH Handle Multifunction #1 up frame 27 (A.30.A)
3 411 (TN) RH Handle Multifunction #1 down
4 Open
5 412 (VT) RH Handle Multifunction #2 up
6 413 (RD) RH Handle Multifunction #2 down

Connector X-117

SL57_87382922 17

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(Mech)
Cavity Circuit ID Description Frame
1 352 (OR) RH Handle Multifunction #1 / #2 power Wiring harness - Electrical schematic
2 410(WH) RH Handle Multifunction #1 up frame 27 (A.30.A)
3 411 (TN) RH Handle Multifunction #1 down
4 Open
5 412 (VT) RH Handle Multifunction #2 up
6 413 (RD) RH Handle Multifunction #2 down
7 Open
8 Open
9 247(OR) Aux Elec On / Off switch in
10 858 (WH) Aux Elec On / Off switch signal

Connector X-13 Left Drive Pump Forward to Chassis (EH)

SL57_84122124 18

Left Drive Pump Forward to Chassis (EH)

Cavity Circuit ID Description Frame
1 516 (WH) Pump left forward Wiring harness - Electrical schematic
2 1038 (BL) Pump left forward ground frame 27 (A.30.A)

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Connector - Component diagram 02 - Connector X-14 to Connector

X-16
Connector X-14 Fuel Level Sender to Chassis (EH) (Mechanical)

SL57_87693821 1

Fuel Level Sender to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 956 (BK) Fuel level sender ground Wiring harness - Electrical schematic
2 234 (YE) Fuel level sender frame 02 (A.30.A)

Connector X-15 Accessory Backfeed Diode to Cab (EH) (Mechanical)

cnh_style-24 2

Accessory Backfeed Diode to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 137 (WH) Accessory relay signal Wiring harness - Electrical schematic
2 153 (WH) Accessory relay signal frame 03 (A.30.A)

Connector X-150 CAN 120 OHM Termination Resistor to Chassis (Mechanical)

DEU_DT06-2S 3

CAN 120 OHM Termination Resistor to Chassis (Mechanical)

Cavity Circuit ID Description Frame
1 502 (YE) CAN HI Wiring harness - Electrical schematic
2 507 (GN) CAN LO frame 26 (A.30.A)

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Connector X-155B Right Turn Signal Indicator to Cab (EH) (Mechanical)

SL57_87697629 4

Right Turn Signal Indicator to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 771 (VT) Turn signal indicator RH Wiring harness - Electrical schematic
frame 14 (A.30.A)

Connector X-156B Left Turn Signal Indicator to Cab (EH) (Mechanical)

SL57_87697629 5

Left Turn Signal Indicator to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 772 (YE) Turn signal indicator LH Wiring harness - Electrical schematic
frame 14 (A.30.A)

Connector X-157B Turn Signal Indicator to Cab (EH) (Mechanical)

SL57_87697629 6

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Turn Signal Indicator to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 915 (BK) Turn signal indicator ground Wiring harness - Electrical schematic
frame 14 (A.30.A)

Connector X-16 Left Drive Pump Reverse to Chassis (EH)

SL57_84122124 7

Left Drive Pump Reverse to Chassis (EH)

Cavity Circuit ID Description Frame
1 517 (WH) Pump left reverse Wiring harness - Electrical schematic
2 1039 (BL) Pump left reverse ground frame 27 (A.30.A)

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Connector - Component diagram 03 - Connector X-161 to Connector

X-194
Connector X-161 Mechanical Brake Pressure Switch #1 IN to Chassis (Mechanical)

SL57_87688695 1

Mechanical Brake Pressure Switch #1 IN to Chassis (Mechanical)

Cavity Circuit ID Description Frame
1 720 (RD) Brake lamp switches power Wiring harness - Electrical schematic
frame 05 (A.30.A)

Connector X-162 Mechanical Brake Pressure Switch #1 OUT to Chassis (Mechanical)

SL57_87688695 2

Mechanical Brake Pressure Switch #1 OUT to Chassis (Mechanical)

Cavity Circuit ID Description Frame
1 759 (VT) Brake lamp switches Wiring harness - Electrical schematic
frame 05 (A.30.A)

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Connector X-163 Mechanical Brake Pressure Switch #2 IN to Chassis (Mechanical)

SL57_87688695 3

Mechanical Brake Pressure Switch #2 IN to Chassis (Mechanical)

Cavity Circuit ID Description Frame
1 759 (VT) Brake lamp switches Wiring harness - Electrical schematic
frame 05 (A.30.A)

Connector X-164 Mechanical Brake Pressure Switch #2 OUT to Chassis (Mechanical)

SL57_87688695 4

Mechanical Brake Pressure Switch #2 OUT to Chassis (Mechanical)

Cavity Circuit ID Description Frame
1 721 (VT) Brake lamp signal power Wiring harness - Electrical schematic
frame 05 (A.30.A)

Connector X-17 Right Drive Pump Forward to Chassis (EH)

SL57_84122124 5

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Right Drive Pump Forward to Chassis (EH)

Cavity Circuit ID Description Frame
1 519 (WH) Pump right forward Wiring harness - Electrical schematic
2 1040 (BL) Pump right forward ground frame 27 (A.30.A)

Connector X-178 Beacon Lamp Socket to Cab (EH) (Mechanical)

AMP_480115-1 6

Beacon Lamp Socket to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
A 928 (BK) Beacon lamp socket ground Wiring harness - Electrical schematic
B 761 (VT) Beacon switch output frame 08 (A.30.A)

Connector X-18 Right Drive Pump Reverse to Chassis (EH)

SL57_84122124 7

Right Drive Pump Reverse to Chassis (EH)

Cavity Circuit ID Description Frame
1 518 (WH) Pump right reverse Wiring harness - Electrical schematic
2 1041 (BL) Pump right reverse ground frame 27 (A.30.A)

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Connector X-19 EHF Extend to Chassis (EH)

SL57_84122124 8

EHF Extend to Chassis (EH)

Cavity Circuit ID Description Frame
1 431 (WH) EHF extend signal Wiring harness - Electrical schematic
2 1100 (BL) EHF extend return frame 32 (A.30.A)

Connector X-194 Glow Plug FPT Interface to Chassis (EH) (Mechanical)

93109180 9

Glow Plug FPT Interface to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 605 (OR) Engine preheat relay output Wiring harness - Electrical schematic
frame 11 (A.30.A)

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Connector - Component diagram 04 - Connector X-195 to Connector

X-21
Connector X-195 Preheat Fuse to Chassis (EH) (Mechanical)

RING_TERMINAL 1

Preheat Fuse to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 121 (RD) Engine preheat fuse power Wiring harness - Electrical schematic
frame 11 (A.30.A)

Connector X-196 Right-hand Rear Turn Signal to Wire Rear Road Jumper (EH) (Mechanical)

SL57_87688716 2

Right-hand Rear Turn Signal to Wire Rear Road Jumper (EH) (Mechanical)
Cavity Circuit ID Description Frame
A 736 (VT) RH rear turn signal power Wiring harness - Electrical schematic
B Open frame 18 (A.30.A)
C 1002 (BK) RH rear turn signal ground

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Connector X-198 Left-hand Rear Turn Signal to Wire Rear Road Jumper (EH) (Mechanical)

SL57_87688716 3

Left-hand Rear Turn Signal to Wire Rear Road Jumper

Cavity Circuit ID Description Frame
A 735 (VT) LH rear turn signal power Wiring harness - Electrical schematic
B Open frame 18 (A.30.A)
C 1001 (BK) LH rear turn signal ground

Connector X-20 Throttle Position Sensor to Chassis (EH)

PAC_12162210 4

Throttle Position Sensor to Chassis (EH)

Cavity Circuit ID Description Frame
A 545 (YE) Throttle position Wiring harness - Electrical schematic
B 1066 (BK/ Throttle position sensor ground frame 25 (A.30.A)
WH)
C 211 (PK) Throttle position sensor reference
D Open
E Open
F Open

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Connector X-200 Rear Lamp Jumper Interface to Chassis (EH) (Mechanical)

SL57_87382918 5

Rear Lamp Jumper Interface to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 766 (VT) LH rear turn signal power Wiring harness - Electrical schematic
2 763 (VT) RH rear turn signal power frame 18 (A.30.A)
3 717 (VT) LH rear position lamp
4 718 (VT) RH rear position lamp
5 721 (VT) Brake lamp signal power
6 975 (BK) Rear lamps ground

Connector X-201 Rear Lamp Jumper/Chassis Interface to Wire Rear Road Jumper/Light Jumper (EH) (Me-
chanical)

SL57_87382915 6

Rear Lamp Jumper/Chassis Interface to Wire Rear Road Lamp Jumper (EH) (Mechanical)
Cavity Circuit ID Description Frame
1 730 (VT) Rear work lamp power Wiring harness - Electrical schematic
2 733 (VT) RH tail lamp power frame 08 (A.30.A)
3 731 (VT) LH tail lamp power
4 1000 (BK) Rear lamp ground

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Connector X-203 Rear Lamp Jumper Road Lamps/Chassis Interface to Wire Rear Road Jumper (EH) (Mechan-
ical)

SL57_87382919 7

Rear Lamp Jumper Road Lamps/Chassis Interface to Wire Rear Road Jumper (EH) (Mechanical)
Cavity Circuit ID Description Frame
1 735 (VT) LH rear turn signal power Wiring harness - Electrical schematic
2 736 (VT) RH rear turn signal power frame 18 (A.30.A)
3 717 (VT) LH rear position lamp
4 718 (VT) RH rear position lamp
5 737 (VT) Brake lamp signal power
6 975 (BK) Rear lamp ground

Connector X-21 Bucket Spool Position Sensor to EH Control Valve (EH)

SL47_87694101 8

Bucket Spool Position Sensor to EH Control Valve (EH)

Cavity Circuit ID Description Frame
1 206 (PK) Control valve bucket position sensor Wiring harness - Electrical schematic
reference frame 24 (A.30.A)
2 Open
3 1057 (BK/ Control valve bucket position sensor ground
WH)
4 570 (YE) Control valve bucket position sensor

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Connector - Component diagram 05 - Connector X-22 to Connector

X-232
Connector X-22 Boom Spool Position Sensor to EH Control Valve (EH)

SL57_87694101 1

Boom Spool Position Sensor to EH Control Valve (EH)

Cavity Circuit ID Description Frame
1 207 (PK) Control valve loader position sensor reference Wiring harness - Electrical schematic
2 Open frame 24 (A.30.A)
3 1058 (BK/ Control valve loader position sensor ground
WH)
4 571 (YE) Control valve loader position sensor

Connector X-228 Left-hand Boom Road Lamp to Wire FE Boom (EH) (Mech)

SL57_87694112 2

Left-hand Boom Road Lamp to FE Road Boom (EH) (Mech)

Cavity Circuit ID Description Frame
1 979 (BK) LH boom lamps ground Wiring harness - Electrical schematic
2 742 (VT) LH boom lamp low beam frame 18 (A.30.A)
3 Open
4 741 (VT) LH lamp position
5 767 (VT) LH boom turn signal power
6 Open

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Connector X-229

Right hand Boom Road Lamp to FE Road Boom (EH) (Mech)

Cavity Circuit ID Description Frame
1 960 (BK) Wiring harness - Electrical schematic
2 540 (VT) frame 18 (A.30.A)
3 Open
4 539 (VT)
5 764 (VT)

Connector X-23 Auxiliary Spool Position Sensor to EH Control Valve (EH)

SL57_87694101 3

Auxiliary Spool Position Sensor to EH Control Valve (EH)

Cavity Circuit ID Description Frame
1 208 (PK) Control valve aux position sensor reference Wiring harness - Electrical schematic
2 Open frame 24 (A.30.A)
3 1059 (BK/ Control valve aux position sensor ground
WH)
4 572 (YE) Control valve aux position sensor

Connector X-230 Left-hand Boom Lights Interconnect to Chassis (EH) (Mechanical)

SL57_87697724 4

Left-hand Boom Lights Interconnect to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
A 712 (VT) LH boom road lamps signal Wiring harness - Electrical schematic
B 767 (VT) LH boom turn signal power frame 18 (A.30.A)
C Open
D 979 (BK) LH boom lamps ground

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Connector X-231 Right-hand Boom Lights Interconnect to Chassis (EH) (Mechanical)

SL57_87697724 5

Right-hand Boom Lights Interconnect to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
A 713 (VT) RH boom road lamps signal Wiring harness - Electrical schematic
B 764 (VT) RH boom turn signal power frame 18 (A.30.A)
C Open
D 980 (BK) RH boom lamps ground

Connector X-232 Left-hand Boom Lights Interconnect to FE Road Boom (EH) (Mechanical)

SL57_87697723 6

Left-hand Boom Lights Interconnect to FE Road Boom (EH) (Mechanical)

Cavity Circuit ID Description Frame
A 712 (VT) LH boom road lamps signal Wiring harness - Electrical schematic
B 767 (VT) LH boom turn signal power frame 18 (A.30.A)
C Open
D 979 (BK) LH boom lamps ground

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Connector - Component diagram 06 - Connector X-233 to Connector

X-275
Connector X-233

(EH) (Mech)
Cavity Circuit ID Description Frame
A 713 (VT) Wiring harness - Electrical schematic
B 764 (VT) frame 18 (A.30.A)
C Open
D 980 (BK)

Connector X-24 Proportional Auxiliary Valve Extend to EH Control Valve (EH)

SL57_87695582 1

Proportional Auxiliary Valve Extend to EH Control Valve (EH)

Cavity Circuit ID Description Frame
1 514 (WH) Proportional aux extend signal Wiring harness - Electrical schematic
2 1083 (BL) Proportional aux extend return frame 24 (A.30.A)

Connector X-24 Proportional Auxiliary Valve Extend to EH Control Valve (EH)

SL57_87695582 2

Bucket Valve Retract to EH Control Valve (EH)

Cavity Circuit ID Description Frame
1 510 (WH) Bucket retract signal Wiring harness - Electrical schematic
2 1078 (BL) Bucket retract return frame 24 (A.30.A)

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Connector X-252 Temp Control Switch to Cab (EH) (Mechanical)

SL57_87714670 3

Temp Control Switch to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 912 (BK) HVAC temperature switch ground Wiring harness - Electrical schematic
2 824 (YE) HVAC temperature control signal frame 17 (A.30.A)
3 823 (PK) HVAC temperature switch power

Connector X-26 Bucket Valve Extend to EH Control Valve (EH)

SL57_87695582 4

Bucket Valve Extend to EH Control Valve (EH)

Cavity Circuit ID Description Frame
1 511 (WH) Bucket extend signal Wiring harness - Electrical schematic
2 1079 (BL) Bucket extend return frame 24 (A.30.A)

Connector X-27 Loader Valve Retract to EH Control Valve (EH)

SL57_87695582 5

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Loader Valve Retract to EH Control Valve (EH)

Cavity Circuit ID Description Frame
1 512 (WH) Loader lower signal Wiring harness - Electrical schematic
2 1080 (BL) Loader lower return frame 24 (A.30.A)

Connector X-270 Blower Fan Switch to Cab (EH) (Mechanical)

754C-3 6

Blower Fan Switch to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 825 (OR) HVAC clutch Wiring harness - Electrical schematic
2 821 (OR) Blower switch power frame 17 (A.30.A)
3 828 (WH) HVAC fan low
4 827 (WH) HVAC fan medium
5 826 (WH) HVAC fan high

Connector X-271 Water Valve to Chassis (EH) (Mechanical)

SL57_87694714 7

Water Valve to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
A 822 (OR) HVAC water valve power Wiring harness - Electrical schematic
B Open frame 17 (A.30.A)
C 1013 (BK) Water valve ground
D 824 (YE) HVAC temperature control signal
E Open
F Open

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Connector X-275 A/C Switch to Cab (EH) (Mechanical)

93109181 8

A/C Switch to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
A 825 (OR) HVAC clutch Wiring harness - Electrical schematic
B 913 (BK) HVAC compressor clutch switch ground frame 17 (A.30.A)
C 829 (WH) HVAC compressor switch

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Connector - Component diagram 07 - Connector X-28 to Connector

X-303
Connector X-28 Loader Valve Extend to EH Control Valve (EH)

SL57_87695582 1

Loader Valve Extend to EH Control Valve (EH)

Cavity Circuit ID Description Frame
1 513 (WH) Loader raise signal Wiring harness - Electrical schematic
2 1081 (BL) Loader raise return frame 24 (A.30.A)

Connector X-29 Proportional Auxiliary Valve Retract to EH Control Valve (EH)

SL57_87695582 2

Proportional Auxiliary Valve Retract to EH Control Valve (EH)

Cavity Circuit ID Description Frame
1 515 (WH) Proportional aux retract signal Wiring harness - Electrical schematic
2 1082 (BL) Proportional aux retract return frame 24 (A.30.A)

Connector X-298 EH UCM Wakeup Diode to Chassis (EH)

cnh_style-24 3

EH UCM Wakeup Diode to Chassis (EH)

Cavity Circuit ID Description Frame
A 334 (OR) Main power relay UCM wakeup Wiring harness - Electrical schematic
B 333 (YE) UCM wakeup diode out frame 20 (A.30.A)

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Connector X-2SPD 2 Speed Valve Solenoid to Chassis (EH Medium and Large frame) (Mechanical Medium
and Large frame)

SL57_87693821 4

2 Speed Valve Solenoid to Chassis (EH Medium and Large frame) (Mechanical Medium and Large frame)
Cavity Circuit ID Description Frame
A 564 (WH) 2 speed valve solenoid signal Wiring harness - Electrical schematic
B 953 (BK) 2 speed valve ground frame 07 (A.30.A)

Connector X-30 Right-hand Lamp Jumper Interface to Cab (EH) (Mechanical)

SL57_87694154 5

Right-hand Lamp Jumper Interface to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 798 (VT) RH work lamp power Wiring harness - Electrical schematic
2 793 (VT) RH side lamp power frame 16 (A.30.A)
3 779 (VT) RH cab turn signal power
4 926 (BK) RH cab lamps ground

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Connector X-300 Hydraulic Coupler Switch to Cab (EH) (Mechanical)

SL57_84159859 6

Hydraulic Coupler Switch to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 Open Wiring harness - Electrical schematic
2 751 (OR) Hydraulic coupler switch in frame 06 (A.30.A)
3 752 (WH) Hydraulic coupler signal
4 Open
5 Open
6 Open
7 Open
8 Open
9 918 (BK) Hydraulic coupler switch indicator ground
10 Open

Connector X-301 Beacon Lamp Switch to Cab (EH) (Mechanical)

SL57_87697780 7

Beacon Lamp Switch to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
A 919 (BK) Beacon switch indicator ground Wiring harness - Electrical schematic
B Open frame 06 (A.30.A)
C Open
D 761 (VT) Beacon switch output
E 796 (VT) Beacon power
F Open

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Connector X-302 Hazard Lamp Switch to Cab (EH) (Mechanical)

SL57_84159858 8

Hazard Lamp Switch to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
A 776 (VT) Hazard switch LH turn signal output Wiring harness - Electrical schematic
B 784 (OR) LH hazard flasher power in frame 06 (A.30.A)
C 920 (BK) Hazard switch indicator ground
D Open
E 785 (OR) RH hazard flasher power in
F 778 (VT) Hazard switch RH turn signal output

Connector X-303 Hi Flow Switch to Cab (EH) (Mechanical)

SL57_87693037 9

Hi Flow Switch to Cab (EH)

Cavity Circuit ID Description Frame
A 755 (WH) High performance high flow signal Wiring harness - Electrical schematic
B 753 (OR) High flow switch in frame 06 (A.30.A)
C 750 (WH) Standard high flow signal
D Open
E 921 (BK) High flow switch indicator ground

Hi Flow Switch to Cab (Mechanical)

Cavity Circuit ID Description Frame
A Open Wiring harness - Electrical schematic
B 753 (OR) High flow switch in frame 06 (A.30.A)
C 750 (WH) Standard high flow signal
D Open
E 921 (BK) High flow switch indicator ground

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Connector - Component diagram 08 - Connector X-304 to Connector

X-317
Connector X-304 Auxiliary ON/OFF Switch to Cab (EH) (Mechanical)

SL57_87697780 1

Auxiliary ON/OFF Switch to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
A 923 (BK) Aux elec On/Off switch indicator ground Wiring harness - Electrical schematic
B Open frame 06 (A.30.A)
C Open
D 856 (WH) Aux elec On/Off switch signal
E 129 (OR) Aux elec On/Off switch in
F Open

Connector X-306 Loader Lockout Switch to Cab (EH) (Mechanical)

SL57_87693037 2

Loader Lockout Switch to Cab (EH)

Cavity Circuit ID Description Frame
A 312 (YE) Loader lock switch N.C. output (valve on) Wiring harness - Electrical schematic
B 311 (OR) Loader lockout switch in frame 06 (A.30.A)
C 398 (YE) Loader lockout switch N.O. output (valve off)
D Open
E 924 (BK) Loader lock switch indicator ground

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Loader Lockout Switch to Cab (Mechanical)

Cavity Circuit ID Description Frame
A 312 (WH) Loader lock switch out Wiring harness - Electrical schematic
B 311 (WH) Loader lockout switch in frame 06 (A.30.A)
C Open
D Open
E 924 (BK) Loader lock switch indicator ground

Connector X-31 Left-hand Lamp Jumper Interface to Cab (EH) (Mechanical)

SL57_87694154 3

Left-hand Lamp Jumper Interface to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 799 (VT) Left hand work lamp power Wiring harness - Electrical schematic
2 794 (VT) Left hand side lamp power frame 16 (A.30.A)
3 773 (VT) Left hand cab turn signal power
4 927 (BK) Left hand cab lamps ground

Connector X-310 Two Speed Indicator to Cab (EH) (Mechanical)

SL57_84159859 4

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Two Speed Indicator to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 Open Wiring harness - Electrical schematic
2 Open frame 14 (A.30.A)
3 Open
4 Open
5 Open
6 Open
7 565 (VT) 2 Speed indicator
8 Open
9 917 (BK) 2 Speed indicator ground
10 Open

Connector X-311 Lamp Selector Switch to Cab (EH) (Mechanical)

754C-3 5

Lamp Selector Switch to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 Open Wiring harness - Electrical schematic
2 123 (OR) Lamp switch power frame 08 (A.30.A)
3 790 (VT) Lamp switch work lamp signal
4 791 (VT) Lamp switch road lamp signal
5 792 (VT) Lamp switch work and side lamp signal

Connector X-316 Ignition Backfeed Diode to Chassis (EH) (Mechanical)

cnh_style-24 6

Ignition Backfeed Diode to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
A 133 (OR) Main power relay signal Wiring harness - Electrical schematic
B 144 (OR) Main power relay signal frame 04 (A.30.A)

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Connector X-317 Self Level Switch to Cab (EH) (Mechanical)

SL57_87693037 7

Self Level Switch to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
A 404 (WH) Self level switch output power Wiring harness - Electrical schematic
B 405 (OR) Self level switch power frame 06 (A.30.A)
C Open
D Open
E 922 (BK) Self level switch indicator ground

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Connector - Component diagram 09 - Connector X-318 to Connector

X-332
Connector X-318 Self Level Valve to Chassis (EH) (Mechanical)

SL57_87695582 1

Self Level Valve to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 404 (WH) Self level switch output power Wiring harness - Electrical schematic
2 949 (BK) Self level ground frame 02 (A.30.A)

Connector X-323 Multifunction Interconnect to Chassis (EH) (Mechanical)

SL57_87382922 2

Multifunction Interconnect to Chassis (EH)

Cavity Circuit ID Description Frame
1 419 (LG) LH handle multifunction #3 down Wiring harness - Electrical schematic
2 418 (GY) LH handle multifunction #3 up frame 29 (A.30.A)
3 410 (WH) RH handle multifunction #1 up
4 411 (TN) RH handle multifunction #1 down
5 416 (VT) Handle multifunction #2 up
6 417 (RD) Handle multifunction #2 down
7 982 (BK) Multifunctional ground
8 856 (WH) Aux elec on/off switch signal
9 420 (OR) Multifunction key power
10 423 (YE) EHF interlock

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Multifunction Interconnect to Chassis (Mechanical)

Cavity Circuit ID Description Frame
1 419 (LG) LH handle multifunction #3 down Wiring harness - Electrical schematic
2 418 (GY) LH handle multifunction #3 up frame 24 (A.30.A)
3 410 (WH) RH handle multifunction #1 up
4 411 (TN) RH handle multifunction #1 down
5 416 (VT) Handle multifunction #2 up
6 417 (RD) Handle multifunction #2 down
7 982 (BK) Multifunctional ground
8 856 (WH) Aux elec on/off switch signal
9 420 (OR) Multifunction key power
10 Open

Connector X-323A to FE Boom (EH) (Mechanical)

FE Boom (EH)
Cavity Circuit ID Description Frame
1 419 (LG) LH handle multifunction #3 down Wiring harness - Electrical schematic
2 418 (GY) LH handle multifunction #3 up frame 29 (A.30.A)
3 410 (WH) RH handle multifunction #1 up
4 411 (TN) RH handle multifunction #1 down
5 416 (VT) Handle multifunction #2 up
6 417 (RD) Handle multifunction #2 down
7 982 (BK) Multifunction ground
8 856 (WH) Aux elec on/off switch signal
9 420 (OR) Multifunction key power
10 423 (YE) EHF interlock

FE Boom (Mechanical)
Cavity Circuit ID Description Frame
1 419 (LG) LH handle multifunction #3 down Wiring harness - Electrical schematic
2 418 (GY) LH handle multifunction #3 up frame 24 (A.30.A)
3 410 (WH) RH handle multifunction #1 up
4 411 (TN) RH handle multifunction #1 down
5 416 (VT) Handle multifunction #2 up
6 417 (RD) Handle multifunction #2 down
7 982 (BK) Multifunction ground
8 856 (WH) Aux elec on/off switch signal
9 420 (OR) Multifunction key power
10 Open

Connector X-330 Right Speaker to Cab (EH) (Mechanical)

SL57_87697629 3

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Right Speaker to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 451 (WH) Right speaker (+) Wiring harness - Electrical schematic
frame 21 (A.30.A)

Connector X-331 Right Speaker to Cab (EH) (Mechanical)

SL57_87697629 4

Right Speaker to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 450 (BL) Right speaker (-) Wiring harness - Electrical schematic
frame 21 (A.30.A)

Connector X-332 Left Speaker to Cab (EH) (Mechanical)

SL57_87697629 5

Left Speaker to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 453 (WH) Left speaker (+) Wiring harness - Electrical schematic
frame 21 (A.30.A)

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Connector - Component diagram 10 - Connector X-333 to Connector

X-35
Connector X-333 Left Speaker to Cab (EH) (Mechanical)

SL57_87697629 1

Left Speaker to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 452 (BL) Left speaker (-) Wiring harness - Electrical schematic
frame 21 (A.30.A)

Connector X-335 Radio to Cab (EH) (Mechanical)

SL57_84257494 2

Radio to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 Open Wiring harness - Electrical schematic
2 452 (BL) Left speaker (-) frame 21 (A.30.A)
3 Open
4 451 (WH) Right speaker (+)
5 450 (BL) Right speaker (-)
6 453 (WH) Left speaker (+)
7 934 (BK) Radio ground
8 Open
9 130 (OR) Radio power

Connector X-33A

(Mechanical)
Cavity Circuit ID Description Frame
A 729 (VT) Wiring harness - Electrical schematic
B 997 (BK) frame 08 (A.30.A)

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Connector X-34 Left-hand Rear Work Lamp to Rear Road Jumper/Lamp Jumper (EH)

SL57_87695582 3

Left-hand Rear Work Lamp to Rear Road Jumper/Lamp Jumper (EH)

Cavity Circuit ID Description Frame
1 728 (VT) LH rear work lamp power Wiring harness - Electrical schematic
2 996 (BK) LH rear work lamp ground frame 08 (A.30.A)

Connector X-341 LH Rear Strobe Lamp to Strobe (EH) (Mechanical)

SL57_87694153 4

LH Rear Strobe Lamp to Strobe (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 758 (VT) LH rear strobe power Wiring harness - Electrical schematic
2 1007 (BK) LH rear strobe ground frame 08 (A.30.A)
3 Open
4 683 (PK) LH rear strobe sync

Connector X-342 RH Rear Strobe Lamp to Strobe (EH) (Mechanical)

SL57_87694153 5

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RH Rear Strobe Lamp to Strobe (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 757 (VT) RH rear strobe power Wiring harness - Electrical schematic
2 1006 (BK) RH rear strobe ground frame 08 (A.30.A)
3 Open
4 682 (PK) RH rear strobe sync

Connector X-343 RH Front Strobe Light to Strobe (EH) (Mechanical)

SL57_87694153 6

RH Front Strobe Light to Strobe (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 739 (VT) RH front strobe power Wiring harness - Electrical schematic
2 1004 (BK) RH front strobe ground frame 08 (A.30.A)
3 Open
4 680 (PK) RH front strobe sync

Connector X-344 LH Front Strobe Lamp to Strobe (EH) (Mechanical)

SL57_87694153 7

LH Front Strobe Lamp to Strobe (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 740 (VT) LH front strobe power Wiring harness - Electrical schematic
2 1005 (BK) LH front strobe ground frame 08 (A.30.A)
3 Open
4 681 (PK) LH front strobe sync

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Connector X-35 Right-hand Rear Work Light to Rear Road Jumper/Lamp Jumper (EH)

SL57_87695582 8

Right-hand Rear Work Light to Rear Road Jumper/Lamp Jumper (EH)

Cavity Circuit ID Description Frame
1 729 (VT) RH rear work lamp power Wiring harness - Electrical schematic
2 997 (BK) RH rear work lamp ground frame 08 (A.30.A)

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Connector - Component diagram 11 - Connector X-365 to Connector

X-406
Connector X-365 Park Brake Switch to Cab (EH) (Mechanical)

SL57_84159859 1

Park Brake Switch to Cab (EH)

Cavity Circuit ID Description Frame
1 Open Wiring harness - Electrical schematic
2 194 (OR) RH console park brake sw frame 06 (A.30.A)
3 306 (YE) RH console park brake sw out
4 Open
5 Open
6 Open
7 Open
8 Open
9 Open
10 Open

Park Brake Switch to Cab (Mechanical)

Cavity Circuit ID Description Frame
1 Open Wiring harness - Electrical schematic
2 305 (YE) RH console park brake switch frame 06 (A.30.A)
3 306 (YE) RH console park brake sw out
4 Open
5 Open
6 Open
7 Open
8 Open
9 Open
10 Open

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Connector X-37 Left-hand Rear Position Lamp to Rear Road Jumper/Lamp Jumper (EH) (Mechanical)

SL57_87688716 2

Left-hand Rear Position Lamp to Rear Road Jumper (EH) (Mechanical)

Cavity Circuit ID Description Frame
A 731 (VT) LH tail lamp power Wiring harness - Electrical schematic
B 998 (BK) LH stop / tail lights ground frame 18 (A.30.A)
C 732 (VT) LH stop lamp power

Connector X-38 RH Rear Work Lamp to Wire Rear Road Jumper/Lamp Jumper (Mechanical)

SL57_82003123 3

RH Rear Work Lamp to Wire Rear Road Jumper/Lamp Jumper (Mechanical)

Cavity Circuit ID Description Frame
A 729 (VT) RH rear work lamp power
B 997 (BK) RH rear work lamp ground

Connector X-39 LH Rear Position Lamp to Wire Rear Road Jumper (EH) (Mechanical)

SL57_87688716 4

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LH Rear Position Lamp to Wire Rear Road Jumper (EH) (Mechanical)

Cavity Circuit ID Description Frame
A 732 (VT) LH stop lamp power Wiring harness - Electrical schematic
B 897 (VT) LH tail lamp power frame 18 (A.30.A)
C 1091 (BK) LH stop/tail lamps ground

Connector X-40 EHF Retract to Chassis (EH)

SL57_84122124 5

EHF Retract to Chassis (EH)

Cavity Circuit ID Description Frame
1 430 (WH) EHF retract signal Wiring harness - Electrical schematic
2 1101 (BL) EHF retract return frame 32 (A.30.A)

Connector X-401

253294A1 6

(EH)
Cavity Circuit ID Description Frame
A 856 (WH) Aux Elec On/Off switch signal Wiring harness - Electrical schematic
B 129 (OR) Aux Elec On/Off switch in frame 33 (A.30.A)

Connector X-402 RH Handle Interconnect Park Brake/Ride Control to Chassis (Mechanical)

SL57_87382922 7

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Connector X-402 RH Handle Interconnect Park Brake/Ride Control to Chassis (Mechanical)

Cavity Circuit ID Description Frame
1 324 (OR) RH grip park brake switch power Wiring harness - Electrical schematic
2 307 (YE) RH grip park brake switch output frame 07 (A.30.A)
3 832 (OR) Ride control valve solenoid switch power
4 831 (WH) Ride control valve solenoid signal
5 Open
6 Open
7 Open
8 699 (PK) EH aux proportional switch signal output Wiring harness - Electrical schematic
9 1010 (BK/ EH aux proportional switch ground frame 23 (A.30.A)
WH)
10 331 (OR) EH aux proportional switch reference voltage

Connector X-403 Right-hand Handle Interconnect Female/Proportional Auxiliary/Float to Cab (EH)

SL57_87382928 8

Right-hand Handle Interconnect Female/Proportional Auxiliary/Float to Cab (EH)

Cavity Circuit ID Description Frame
1 213 (PK) Proportional aux switch #2 reference Wiring harness - Electrical schematic
2 547 (YE) Proportional aux switch output signal #1 frame 19 (A.30.A)
3 1052 (BK/ Proportional aux switch #2 ground
WH)
4 Open
5 352 (OR) RH handle multifunction #1 / #2 power Wiring harness - Electrical schematic
6 410 (WH) RH handle multifunction #1 up frame 07 (A.30.A)
7 411 (TN) RH handle multifunction #1 down
8 412 (VT) RH handle multifunction #2 up
9 413 (RD) RH handle multifunction #2 down
10 214 (PK) Proportional aux switch #1 reference Wiring harness - Electrical schematic
11 546 (YE) Proportional aux switch output signal #2 frame 19 (A.30.A)
12 1053 (BK- Proportional aux switch #1 ground
WH)
13 406 (OR) Float switch input voltage
14 531 (YE) Loader float switch input

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Connector X-404 RH Handle Interconnect Multifunction #1/#2 to Chassis (Mechanical)

SL57_87382918 9

RH Handle Interconnect Multifunction #1/#2 to Chassis (Mechanical)

Cavity Circuit ID Description Frame
1 352 (OR) RH handle multifunctional #1/2 power Wiring harness - Electrical schematic
2 410 (WH) RH handle multifunctional #1 up frame 07 (A.30.A)
3 411 (TN) RH handle multifunctional #1 down
4 Open
5 412 (VT) RH handle multifunctional #2 up
6 413 (RD) RH handle multifunctional #2 down

Connector X-405 LH Handle Interconnect Horn/Two Speed to Chassis (Mechanical)

SL57_87697723 10

Connector X-405 LH Handle Interconnect Horn/Two Speed to Chassis (Mechanical)

Cavity Circuit ID Description Frame
A 891 (OR) LH grip horn/2 speed switch power Wiring harness - Electrical schematic
B 892 (WH) Horn power signal frame 07 (A.30.A)
C Open
D 563 (WH) 2 speed switch output signal

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Connector X-406 Right-hand Handle Interconnect Park Brake/Ride Control to Cab (EH)

SL57_87697723 11

Right-hand Handle Interconnect Park Brake/Ride Control to Cab (EH)

Cavity Circuit ID Description Frame
A 324 (OR) RH grip park brake switch power Wiring harness - Electrical schematic
B 307 (YE) RH grip park brake sw output frame 07 (A.30.A)
C 832 (OR) Ride control valve solenoid switch power
D 831 (WH) Ride control valve solenoid signal

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Connector - Component diagram 12 - Connector X-407 to Connector

X-430
Connector X-407 LH Handle Interconnect 2nd Auxiliary/Turn Signal to Chassis Options (Mechanical)

SL57_87382929 1

LH Handle Interconnect 2nd Auxiliary/Turn Signal to Chassis Options (Mechanical)

Cavity Circuit ID Description Frame
1 558 (OR) 2nd aux switch power Wiring harness - Electrical schematic
2 554 (WH) 2nd aux extend switch output frame 07 (A.30.A)
3 552 (WH) 2nd aux retract signal power
4 Open
5 770 (OR) LH grip flasher power
6 768 (VT) LH grip LH turn signal output signal
7 765 (VT) LH grip RH turn signal output signal
8 Open
9 Open
10 353 (OR) LH handle multifunction #2/3 power
11 414 (VT) LH handle multifunction #2 up
12 415 (RD) LH handle multifunction #2 down
13 418 (GY) LH handle multifunction #3 up
14 419 (LG) LH handle multifunction #3 down

Connector X-408 Left-hand Interconnect to Cab (EH)

SL57_87382929 2

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Left-hand Interconnect to Cab (EH)

Cavity Circuit ID Description Frame
1 558 (OR) 2nd aux switch power Wiring harness - Electrical schematic
2 554 (WH) 2nd aux extend switch output frame 07 (A.30.A)
3 552 (WH) 2nd aux retract signal power
4 891 (OR) LH grip horn / 2 speed sw power
5 770 (OR) LH grip flasher power
6 768 (VT) LH grip LH turn signal output signal
7 765 (VT) LH grip RH turn signal output signal
8 892 (WH) Horn power signal
9 563 (WH) 2 speed switch output signal
10 353 (OR) LH handle multifunction #2 / #3 power
11 414 (VT) LH handle multifunction #2 up
12 415 (RD) LH handle multifunction #2 down
13 418 (GY) LH handle multifunction #3 up
14 419 (LG) LH handle multifunction #3 down

Connector X-410 Loader Lock/Chassis Harness Interconnect to Chassis (Mechanical)

SL57_87695584 3

Loader Lock/Chassis Harness Interconnect to Chassis (Mechanical)

Cavity Circuit ID Description Frame
1 311 (WH) Loader lockout switch in Wiring harness - Electrical schematic
2 969 (BK) Hydraulic loader interlock ground frame 15 (A.30.A)

Connector X-411 Flasher Module to Chassis (EH) (Mechanical)

SL57_87692860 4

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Flasher Module to Chassis (EH)

Cavity Circuit ID Description Frame
30 156 (RD) Flasher/brake power Wiring harness - Electrical schematic
85 981 (BK) Flasher ground frame 16 (A.30.A)
86 Open
87 Open
87A 769 (OR) Flasher module output/power

Flasher Module to Chassis (Mechanical)

Cavity Circuit ID Description Frame
30 155 (RD) Flasher/brake power Wiring harness - Electrical schematic
85 981 (BK) Flasher ground frame 16 (A.30.A)
86 Open
87 Open
87A 769 (OR) Flasher module output/power

Connector X-412 Loader Lock Port Lock Valve Connection to Chassis (Mechanical)

SL57_87695582 5

Loader Lock Port Lock Valve Connection to Chassis (Mechanical)

Cavity Circuit ID Description Frame
1 312 (WH) Loader lock switch out Wiring harness - Electrical schematic
2 969 (BK) Hydraulic loader interlock ground frame 15 (A.30.A)

Connector X-42 Mechanical Back Up Switch #1 to Chassis (Mechanical)

SL57_87695584 6

Mechanical Back Up Switch #1 to Chassis (Mechanical)

Cavity Circuit ID Description Frame
1 893 (WH) Backup alarm switch power Wiring harness - Electrical schematic
2 894 (WH) Backup alarm switch to switch frame 04 (A.30.A)

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Connector X-43 Mechanical Back Up Switch #2 to Chassis (Mechanical)

SL57_87695584 7

Mechanical Back Up Switch #2 to Chassis (Mechanical)

Cavity Circuit ID Description Frame
1 894 (WH) Backup alarm switch to switch Wiring harness - Electrical schematic
2 895 (WH) Backup alarm signal frame 04 (A.30.A)

Connector X-430 EH Auxiliary Power Controller to Chassis (Mechanical)

DT06-08SA 8

Mechanical Back Up Switch #2 to Chassis (Mechanical)

Cavity Circuit ID Description Frame
1 319 (OR) EH aux power Wiring harness - Electrical schematic
2 901 (BK/ PWM controller ground frame 19 (A.30.A)
WH)
3 889 (WH) EH aux extend signal
4 890 (WH) EH aux retract signal
5 1009 (BL) EH aux valve signal return
6 699 (PK) EH aux proportional switch signal output
7 1010 (BK/ EH aux proportional switch ground
WH)
8 331 (OR) EH aux proportional switch reference voltage

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Connector - Component diagram 13 - Connector X-432 to Connector

X-502
Connector X-432 Proportional Auxiliary Valve Retract to Chassis (Mechanical)

SL57_87695582 1

Proportional Auxiliary Valve Retract to Chassis (Mechanical)

Cavity Circuit ID Description Frame
1 890 (WH) EH aux retract signal Wiring harness - Electrical schematic
2 914 (BL) EH aux retract ground frame 19 (A.30.A)

Connector X-433 Proportional Auxiliary Valve Extend to Chassis (Mechanical)

SL57_87695582 2

Proportional Auxiliary Valve Extend to Chassis (Mechanical)

Cavity Circuit ID Description Frame
1 889 (WH) EH aux extend signal Wiring harness - Electrical schematic
2 911 (BL) EH aux extend ground frame 19 (A.30.A)

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Connector X-44 Right-hand Rear Position Lamp to Wire Rear Road Jumper/Lamp Jumper (EH) (Mechanical)

SL57_87688716 3

Right-hand Rear Position Lamp to Wire Rear Road Jumper (EH) (Mechanical)
Cavity Circuit ID Description Frame
A 733 (VT) RH tail lamp power Wiring harness - Electrical schematic
B 734 (VT) RH stop lamp power frame 18 (A.30.A)
C 999 (BK) RH stop /tail lamps ground

Connector X-49 RH Rear Position Lamp to Wire Rear Road Jumper (EH) (Mechanical)

SL57_87688716 4

RH Rear Position Lamp to Wire Rear Road Jumper (EH) (Mechanical)

Cavity Circuit ID Description Frame
A 734 (VT) RH stop lamp power Wiring harness - Electrical schematic
B 718 (VT) RH rear position lamp frame 18 (A.30.A)
C 1092 (BK) RH stop / tail lamps ground

Connector X-5 Alternator to Engine (ISM and F5C)

SL57_84165069 5

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Alternator to Engine (ISM and F5C)

Cavity Circuit ID Description Frame
1 244 (YE) Alternator lamp telematics engine on Wiring harness - Electrical schematic
2 121 (OR) Alternator excite frame 12 (A.30.A)
3 124 (YE) Engine RPM signal Wiring harness - Electrical schematic
frame 13 (A.30.A)

Connector X-502 Door Wiper Motor to Cab (EH) (Mechanical)

SL57_87697724 6

Door Wiper Motor to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
A 227 (WH) Door wiper motor signal Wiring harness - Electrical schematic
B 929 (BK) Door wiper motor ground frame 09 (A.30.A)
C 231 (OR) Door wiper motor park
D 220 (YE) Door switch bypass

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Connector - Component diagram 14 - Connector X-502A to

Connector X-510
Connector X-502A Rear Window Wiper Motor to Cab (EH) (Mechanical)

SL57_87693712 1

Rear Window Wiper Motor to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
A 228 (WH) Rear window wiper motor signal Wiring harness - Electrical schematic
B 930 (BK) Rear window wiper motor ground frame 09 (A.30.A)
C 232 (OR) Rear window wiper motor park

Connector X-503 Wiper/Washer Switch to Cab (EH) (Mechanical)

SL57_87716755 2

Wiper/Washer Switch to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 931 (BK) Wiper/washer sw ground Wiring harness - Electrical schematic
2 225 (WH) Wiper motor and indicator lamp power output frame 09 (A.30.A)
3 229 (OR) Wiper/washer sw motor power in
4 Open
5 224 (WH) Washer pump signal
6 230 OR) Wiper/washer sw motor pump in
7 226 (VT) Wiper/washer lamp signal
8 932 (BK) Wiper/washer sw indicator ground
9 Open
10 Open

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Connector X-504 Engine Coolant Temperature Sender (F5C)

SL57_84159852 3

Engine Coolant Temperature Sender (F5C)

Cavity Circuit ID Description Frame
1 257 (YE) Coolant temperature sensor Wiring harness - Electrical schematic
frame 12 (A.30.A)

Connector X-505 Cab/Door Switch Interface to Cab (EH) (Mechanical)

SL57_87382906 4

Cab/Door Switch Interface to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 250 (YE) Door switch signal Wiring harness - Electrical schematic
2 1016 (BK/ Door switch ground frame 09 (A.30.A)
WH)

Connector X-506 Front Door Washer Pump to Cab (EH) (Mechanical)

SL57_87699736 5

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Front Door Washer Pump to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 970 (BK) Washer pump ground Wiring harness - Electrical schematic
2 224 (WH) Washer pump signal frame 09 (A.30.A)

Connector X-508 Air Filter Restriction Switch (ISM) (F5C)

SL57_84607243 6

Air Filter Restriction Switch (ISM) (F5C)

Cavity Circuit ID Description Frame
1 268 (YE) Air filter sw Wiring harness - Electrical schematic
1 907 (BL) Air filter sw ground frame 13 (A.30.A)
Wiring harness - Electrical schematic
frame 12 (A.30.A)

Connector X-509 Air Filter Restriction Switch ground (ISM)

Air Filter Restriction Switch ground (ISM)

Cavity Circuit ID Description Frame
1 907 (BL) Wiring harness - Electrical schematic
frame 13 (A.30.A)

Connector X-510 Engine Oil Pressure Switch (F5C)

SL57_87687239 7

Engine Oil Pressure Switch (F5C)

Cavity Circuit ID Description Frame
1 255 (YE) Eng oil press sw Wiring harness - Electrical schematic
frame 12 (A.30.A)

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Connector - Component diagram 15 - Connector X-512 to Connector

X-52A
Connector X-512 Engine Oil Pressure Switch (ISM)

SL57_84159853 1

Engine Oil Pressure Switch (ISM)

Cavity Circuit ID Description Frame
1 255 (YE) Wiring harness - Electrical schematic
frame 13 (A.30.A)

Connector X-513 Starter Ring Terminal (ISM)

Starter Ring Terminal (ISM)

Cavity Circuit ID Description Frame
1 627 (WH) Wiring harness - Electrical schematic
frame 13 (A.30.A)

Connector X-516 Engine Coolant Temperature Sender (ISM)

Engine Coolant Temperature Sender (ISM)

Cavity Circuit ID Description Frame
1 257 (YE) Coolant temperature sensor Wiring harness - Electrical schematic
frame 13 (A.30.A)

Connector X-517 Fuel Solenoid (ISM)

SL57_87699700 2

Fuel Solenoid (ISM)

Cavity Circuit ID Description Frame
1 602 (WH) Wiring harness - Electrical schematic
frame 13 (A.30.A)

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Connector X-521 Fuel Pump (ISM Mechanical)

SL57_87688695 3

Fuel Pump (ISM Mechanical)

Cavity Circuit ID Description Frame
1 150 (OR) Engine switched battery power Wiring harness - Electrical schematic
2 909 (BK) Fuel Pump to Ground frame 13 (A.30.A)

Connector X-52A Engine/Chassis Harness Interconnect to Engine (EH) (Mechanical)

SL57_87382926 4

Engine/Chassis Harness Interconnect to Engine (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 267 (YE) Air filter sw Wiring harness - Electrical schematic
2 255 (YE) Engine oil pressure sw frame 10 (A.30.A)
3 257 (YE) Coolant temperature sensor
4 124 (YE) Engine rpm signal
5 110 (RD) K30 unswitched power
6 602 (WH) Fuel solenoid power
7 150 (OR) Engine switched battery power
8 833 (WH) Thermostat to binary pressure switch
9 127 (OR) Alternator excite
10 626 (WH) Crank signal
11 834 (WH) Binary pressure switch to compressor relay
pin 86
12 841 (WH) A/C compressor relay pin 87 power
13 908 (BK/ Clean engine ground
WH)
14 248 (YE) EGR ECU K-line

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Connector - Component diagram 16 - Connector X-52B to

Connector X-74
Connector X-52B Chassis/Engine Harness Interconnect to Chassis (EH) (Mechanical)

SL57_87382927 1

Chassis/Engine Harness Interconnect to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 267 (YE) Air filter/engine malfunction Wiring harness - Electrical schematic
2 255 (YE) Engine oil pressure frame 10 (A.30.A)
3 257 (YE) Engine coolant temperature sender
4 124 (YE) Engine rpm signal
5 110 (RD) K30 unswitched power
6 602 (WH) Fuel solenoid signal
7 150 (OR) Engine switched battery power
8 833 (WH) Thermostat to binary pressure switch
9 127 (OR) Alternator excite
10 626 (WH) Crank signal
11 834 (WH) Binary pressure switch to compressor relay
pin 86
12 841 (WH) A/C compressor relay pin 87 power
13 908 (BK/ Clean engine ground
WH)
14 248 (YE) EGR ECU K-line

Connector X-58 Cab/Seat Interface to Cab (EH) (Mechanical)

SL57_87694154 2

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Cab/Seat Interface to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 756 (OR) Seat accessory power Wiring harness - Electrical schematic
2 933 (BK) Seat accessory ground frame 20 (A.30.A)
3 315 (RD) Seat sw unswitched power
4 323 (YE) Seat sw cluster input

Connector X-60 Chassis/Engine Harness Telematics Interconnect to Chassis (EH)

SL57_87695582 3

Chassis/Engine Harness Telematics Interconnect to Chassis (EH)

Cavity Circuit ID Description Frame
1 244 (YE) Alternator lamp telematics engine on Wiring harness - Electrical schematic
2 Open frame 30 (A.30.A)

Connector X-66 2-Cavity Plug to FE Boom (EH) (Mechanical)

SL57_87693821 4

2-Cavity Plug to FE Boom (EH) (Mechanical)

Cavity Circuit ID Description Frame
A 421 (WH) Multifunction water pump signal power Wiring harness - Electrical schematic
B 988 (BK) Multifunction water pump ground frame 29 (A.30.A) (EH)
Wiring harness - Electrical schematic
frame 24 (A.30.A) (Mech)

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Connector X-67 EHF Pressure Transducer to Chassis (EH)

SL57_87695549 5

EHF Pressure Transducer to Chassis (EH LG EHF)

Cavity Circuit ID Description Frame
A 245 (PK) EHF pressure transducer reference Wiring harness - Electrical schematic
B 454 (YE) EHF pressure transducer signal frame 32 (A.30.A)
C 1102 (BK/ EHF pressure transducer ground
WH)

Connector X-68 Strobe/Cab Harness Interface to Strobe

93109187 6

Strobe/Cab Harness Interface to Strobe (EH) (Mechanical)

Cavity Circuit ID Description Frame
PWR 738 (VT) Strobe signal power Wiring harness - Electrical schematic
GND 1003 (BK) Strobe ground frame 08 (A.30.A)

Connector X-74 HVAC Condenser Fan to Chassis (EH) (Mechanical)

SL57_87692877 7

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HVAC Condenser Fan to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
A 1084 (BK) HVAC condenser fan ground Wiring harness - Electrical schematic
B 237 (WH) HVAC condenser fan power frame 17 (A.30.A)

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Connector - Component diagram 17 - Connector X-75 to Connector

X-9
Connector X-75 Chassis Harness/HVAC Engine Interconnect to HVAC Jumper (EH) (Mechanical)

SL57_87382910 1

Chassis Harness/HVAC Engine Interconnect to HVAC Jumper (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 833 (WH) Thermostat to binary pressure switch Wiring harness - Electrical schematic
2 834 (WH) Binary pressure switch to compressor relay frame 17 (A.30.A)
pin 86
3 836 (WH) Compressor fuse

Connector X-76 HVAC High Pressure Switch to HVAC Jumper (EH) (Mechanical)

SL57_87692855 2

HVAC High Pressure Switch to HVAC Jumper (EH) (Mechanical)

Cavity Circuit ID Description Frame
A 833 (WH) Thermostat to binary pressure switch Wiring harness - Electrical schematic
B 834 (WH) Binary pressure switch to compressor relay frame 17 (A.30.A)
pin 86

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Connector X-77 Side Lamp DIA Socket to Cab (EH) (Mechanical)

AMP_480115-1 3

Side Lamp DIA Socket to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
A 1085 (BK) DIA side lamp ground Wiring harness - Electrical schematic
B 238 (VT) DIA side lamp signal frame 08 (A.30.A)

Connector X-78 Fuel Pump to Engine (F5C)

SL57_87692877 4

Fuel Pump to Engine (F5C)

Cavity Circuit ID Description Frame
A 239 (WH) F5C fuel pump signal Wiring harness - Electrical schematic
B 1086 (BK) F5C fuel pump ground frame 12 (A.30.A)

Connector X-88 Loader/Chassis Interface to EH Control Valve (EH)

SL57_87382927 5

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Loader/Chassis Interface to EH Control Valve (EH)

Cavity Circuit ID Description Frame
1 510 (WH) Bucket retract signal Wiring harness - Electrical schematic
2 1018 (BL) Bucket return frame 24 (A.30.A)
3 511 (WH) Bucket extend signal
4 570 (YE) Control valve bucket position sensor
5 512 (WH) Loader lower signal
6 1019 (BL) Loader return
7 513 (WH) Loader raise signal
8 571 (YE) Control valve loader position sensor
9 1060 (BK/ Control valve sensor grounds
WH)
10 515 (WH) Proportional aux retract signal
11 1020 (BL) Proportional aux return
12 514 (WH) Proportional aux extend signal
13 572 (YE) Control valve aux position sensor
14 236 (OR) Control valve sensor reference voltage

Connector X-9 Ignition Switch to Cab (EH) (Mechanical)

SL57_87693713 6

Ignition Switch to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 140 (RD) Key sw unswitched battery Wiring harness - Electrical schematic
2 624 (WH) Key start output frame 14 (A.30.A)
3 132 (OR) Key ignition
4 Open
5 Open
6 138 (OR) Key accessory

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Connector - Component diagram 18 - Connector X-93 to Connector

X-AC_COMP
Connector X-93 Right-hand Swash Plate Sensor To Chassis (EH)

SL57_87694112 1

Right-hand Swash Plate Sensor To Chassis (EH)

Cavity Circuit ID Description Frame
1 1055 (BK/ RH pump angle sensor ground #1 Wiring harness - Electrical schematic
WH) frame 27 (A.30.A)
2 223 (PK) RH pump angle sensor reference #1
3 575 (YE) RH pump angle #2
4 576 (YE) RH pump angle #1
5 221 (PK) RH pump angle sensor reference #2
6 1074 (BK/ RH pump angle sensor ground #2
WH)

Connector X-94 Left-hand Pump Swash Plate Sensor to Chassis (EH)

SL57_87694112 2

Left-hand Pump Swash Plate Sensor to Chassis (EH)

Cavity Circuit ID Description Frame
1 1054 (BK/ LH pump angle sensor ground #1 Wiring harness - Electrical schematic
WH) frame 27 (A.30.A)
2 222 (PK) LH pump angle sensor reference #1
3 574 (YE) LH pump angle #1
4 573 (YE) LH pump angle #2
5 209 (PK) LH pump angle sensor reference #2
6 1073 (BK/ LH pump angle sensor ground #2
WH)

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Connector X-95 Drive Pattern Selector Switch to Cab (EH)

SL57_84159859 3

Drive Pattern Selector Switch to Cab (EH)

Cavity Circuit ID Description Frame
1 522 (YE) Control pattern H Wiring harness - Electrical schematic
2 Open frame 06 (A.30.A)
3 521 (YE) Control pattern neutral
4 Open
5 199 (OR) Control pattern sw input power 5
6 523 (YE) Control pattern ISO
7 197 (OR) Pattern indicator ISO power
8 1024 (BL) Pattern indicator H LS output
9 1023 (BL) Pattern indicator ISO LS output
10 198 (OR) Pattern indicator H power

Connector X-97 Cab/Dome Lamp Jumper 2-cavity plug to Cab (EH) (Mechanical)

SL57_87695582 4

Cab/Dome Lamp Jumper 2-cavity plug to Cab (EH)

Cavity Circuit ID Description Frame
1 151 (OR) Radio/dome lamp/HVAC relay Wiring harness - Electrical schematic
2 916 (BK) Dome lamp ground frame 21 (A.30.A)

Cab/Dome Lamp Jumper 2-cavity plug to Cab (Mechanical)

Cavity Circuit ID Description Frame
1 800 (OR) Dome lamp power Wiring harness - Electrical schematic
2 916 (BK) Dome lamp ground frame 08 (A.30.A)

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Connector X-98 EH Seat Switch UCM Diode to Chassis (EH)

cnh_style-24 5

EH Seat Switch UCM Diode to Chassis (EH)

Cavity Circuit ID Description Frame
A 332 (YE) Seat sw UCM diode in Wiring harness - Electrical schematic
B 330 (YE) EH seat sw UCM diode out frame 20 (A.30.A)

Connector X-99 EH Lap Bar Diode to Chassis (EH)

cnh_style-24 6

EH Lap Bar Diode to Chassis (EH)

Cavity Circuit ID Description Frame
A 314 (YE) Lap bar/seat belt cluster input Wiring harness - Electrical schematic
B 524 (YE) Seat belt/lap bar operator interlock frame 20 (A.30.A)

Connector X-AC_COMP AC Compressor to HVAC Jumper (EH) (Mechanical)

SL57_87693745 7

AC Compressor to HVAC Jumper (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 836 (WH) Compressor fuse Wiring harness - Electrical schematic
frame 17 (A.30.A)

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Connector - Component diagram 19 - Connector X-ACC to

Connector X-C01A
Connector X-ACC Accessory Power Outlet to Cab (EH) (Mechanical)

SL57_87693325 1

Accessory Power Outlet to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
A 952 (BK) Accessory socket ground Wiring harness - Electrical schematic
B 801 (RD) Accessory socket power frame 06 (A.30.A)

Connector X-AUX_EXT 2nd Auxiliary Extend to Chassis (EH) (Mechanical)

SL57_87695582 2

2nd Auxiliary Extend to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 554 (WH) 2nd aux extend switch output Wiring harness - Electrical schematic
2 958 (BK) 2nd aux extend ground frame 15 (A.30.A)

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Connector X-AUX_RET 2nd Auxiliary Retract to Chassis (EH) (Mechanical)

SL57_87695582 3

2nd Auxiliary Retract to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 552 (WH) 2nd aux retract signal power Wiring harness - Electrical schematic
2 959 (BK) 2nd aux retract ground frame 15 (A.30.A)

Connector X-BKUP-GND Backup Alarm to Chassis (EH) (Mechanical)

SL57_84159851 4

Backup Alarm to Chassis (EH SM, MD, LG, and LG EHF) (Mechanical SM, MD, and LG)
Cavity Circuit ID Description Frame
1 962 (BK) Backup alarm ground Wiring harness - Electrical schematic
frame 04 (A.30.A)

Connector X-BKUP-PWR Backup Alarm to Chassis (EH) (Mechanical)

SL57_84159851 5

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Backup Alarm to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 895 (WH) Backup alarm signal Wiring harness - Electrical schematic
frame 04 (A.30.A)

Connector X-BRK Brake Valve Solenoid to Chassis (EH) (Mechanical)

SL57_87695582 6

Brake Valve Solenoid to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 258 (WH) Park brake valve signal Wiring harness - Electrical schematic
2 960 (BK) Park brake valve ground frame 28 (A.30.A) (EH)
Wiring harness - Electrical schematic
frame 02 (A.30.A) (EH)

Connector X-BRKPRS Brake Pressure Switch to Chassis (EH)

SL57_87680689 7

Brake Pressure Switch to Chassis (EH)

Cavity Circuit ID Description Frame
1 535 (YE) Park brake pressure switch Wiring harness - Electrical schematic
2 1064 (BK) Park brake pressure switch ground frame 28 (A.30.A)
3 Open

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Connector X-C01A Cab/Chassis Options Interface - 1 - to Cab (Mechanical)

SL57_87382924 8

Cab/Chassis Options Interface - 1 - to Cab (Mechanical)

Cavity Circuit ID Description Frame
1 782 (OR) Flasher power output Wiring harness - Electrical schematic
2 774 (VT) LH turn signal chassis power frame 02 (A.30.A)
3 Open
4 Open
5 311 (WH) Loader lockout sw in
6 780 (VT) RH turn signal chassis power
7 312 (WH) Loader lock sw out
8 Open
9 Open
10 Open

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Connector - Component diagram 20 - Connector X-C01B to

Connector X-CAB_GNDB
Connector X-C01B Cab/Chassis Options Interface - 1 - Chassis (Mechanical)

SL57_87382925 1

Cab/Chassis Options Interface - 1 - Chassis (Mechanical)

Cavity Circuit ID Description Frame
1 782 (OR) Flasher power output Wiring harness - Electrical schematic
2 774 (VT) LH turn signal chassis power frame 02 (A.30.A)
3 Open
4 Open
5 311 (WH) Loader lockout switch in
6 780 (VT) RH turn signal chassis power
7 312 (WH) Loader lock switch out
8 Open
9 Open
10 Open

Connector X-C02A Cab/Chassis Options Interface (Mechanical)

FRA_54201009 2

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Cab/Chassis Options Interface (Mechanical)

Cavity Circuit ID Description Frame
1 129 (OR) Aux elec on/off sw Wiring harness - Electrical schematic
2 856 (WH) Aux elec on/off sw signal frame 02 (A.30.A)
3 Open
4 751 (OR) Hydraulic coupler switch in
5 752 (WH) Hydraulic coupler signal
6 Open
7 753 (OR) High flow switch in
8 750 (WH) Standard high flow signal
9 Open
10 141 (WH) Options relay signal

Connector X-C02B Cab/Chassis Options Interface -2 - to Chassis (Mechanical)

SL57_84257542 3

Cab/Chassis Options Interface -2 - to Chassis (Mechanical)

Cavity Circuit ID Description Frame
1 129 (OR) Aux elec on/off sw in Wiring harness - Electrical schematic
2 856 (WH) Aux elec on/off switch signal frame 02 (A.30.A)
3 Open
4 751 (OR) Hydraulic coupler switch in
5 752 (WH) Hydraulic coupler signal
6 Open
7 753 (OR) High flow switch in
8 750 (WH) Standard high flow signal
9 Open
10 141 (WH) Options relay signal

Connector X-C126 Engine Harness / Starter Jumper Interconnect to Engine (F5C)

SL57_87697528 4

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Engine Harness / Starter Jumper Interconnect to Engine (F5C)

Cavity Circuit ID Description Frame
1 627 (WH) Crank signal Wiring harness - Electrical schematic
frame 12 (A.30.A)

Connector X-C23 Instrument Cluster to Cab (EH) (Mechanical)

SL57_82028492 5

Instrument Cluster to Cab (EH)

Cavity Circuit ID Description Frame
1 234 (YE) Fuel level sender Wiring harness - Electrical schematic
2 264 (YE) Hydraulic oil temp sender frame 03 (A.30.A)
3 313 (RD) Instrument cluster unswitched power
4 500 (YE) CAN HI
5 Open
6 505 (GN) CAN LO
7 602 (WH) Fuel solenoid signal
8 641 (WH) Engine preheat signal
9 622 (WH) Start relay signal
10 Open
11 623 (YE) Crank cluster input
12 328 (YE) Seat switch cluster input
13 Open
14 303 (WH) Hydraulic loader interlock signal
15 261 (YE) Hydraulic oil filter
16 267 (YE) Air filter / engine malfunction
17 251 (YE) Door switch signal
18 255 (YE) Engine oil pressure
19 Open
20 1011 (BK/ Instrument cluster ground
WH)
21 131 (WH) Main power relay signal
22 137 (WH) Accessory relay signal
23 301 (OR) Instrument cluster switched power
24 302 (OR) Instrument cluster switched power
25 257 (YE) Engine coolant temperature sender
26 Open

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Instrument Cluster to Cab (Mechanical)

Cavity Circuit ID Description Frame
1 234 (YE) Fuel level sender Wiring harness - Electrical schematic
2 264 (YE) Hydraulic oil temp sender frame 03 (A.30.A)
3 313 (RD) Instrument cluster unswitched power
4 500 (YE) CAN HI
5 319 (OR) EH aux power
6 505 (GN) CAN LO
7 641 (WH) Fuel solenoid signal
8 258 (WH) Engine preheat signal
9 622 (WH) Start relay signal
10 754 (YE) Park brake switch
11 623 (YE) Crank cluster input
12 323 (YE) Seat switch cluster input
13 314 (YE) Lap bar/seat belt cluster input
14 303 (WH) Hydraulic loader interlock signal
15 261 (YE) Hydraulic oil filter
16 267 (YE) Air filter / engine malfunction
17 251 (YE) Door switch signal
18 255 (YE) Engine oil pressure
19 124 (YE) Engine RPM signal
20 1011 (BK/ Instrument cluster ground
WH)
21 131 (WH) Main power relay signal
22 137 (WH) Accessory relay signal
23 301 (OR) Instrument cluster switched power
24 302 (OR) Instrument cluster switched power
25 257 (YE) Engine coolant temperature sender
26 602 (WH) Fuel solenoid signal

Connector X-CAB_GNDA Cab Ground to Cab (EH) (Mechanical)

RING TERMINAL 6

Cab Ground to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 1093 (BK) Cab ground A Wiring harness - Electrical schematic
frame 01 (A.30.A)

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Connector X-CAB_GNDB Cab Ground to Cab (EH) (Mechanical)

RING_TERMINAL 7

Cab Ground to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 1094 (BK) Cab ground B Wiring harness - Electrical schematic
frame 01 (A.30.A)

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Connector - Component diagram 21 - Connector X-CC1A to

Connector X-CHS_GND_RR
Connector X-CC1A Cab/Chassis Interface - 1 - to Cab (Mechanical)

SL57_87382926 1

Cab/Chassis Interface - 1 - to Cab (Mechanical)

Cavity Circuit ID Description Frame
1 797 (VT) Light relay #1 front work lamp power Wiring harness - Electrical schematic
2 795 (VT) Side lamp power signal frame 02 (A.30.A)
3 248 (YE) EGR ECU K-line
4 503 (YE) CAN HI
5 791 (VT) Lamp switch road lamp signal
6 124 (YE) Engine RPM signal
7 910 (BK/ Instrument cluster ground
WH)
8 234 (YE) Fuel level sender
9 319 (OR) EH aux power
10 115 (RD) Beacon and accessory fuse output
11 264 (YE) Hydraulic oil temperature sender
12 310 (RD) Unswitched battery power
13 602 (WH) Fuel solenoid signal
14 790 (VT) Lamp switch work lamp signal

Connector X-CC1B Chassis/Cab Interface - 1 - to Chassis (Mechanical)

SL57_87382927 2

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Chassis/Cab Interface - 1 - to Chassis (Mechanical)

Cavity Circuit ID Description Frame
1 797 (VT) Light relay #1 front work lamp power Wiring harness - Electrical schematic
2 795 (VT) Side lamp power signal frame 02 (A.30.A)
3 248 (YE) EGR ECU K-line
4 503 (YE) CAN HI
5 791 (VT) Lamp switch road lamp signal
6 124 (YE) Engine RPM signal
7 910 (BK/ Instrument cluster ground
WH)
8 234 (YE) Fuel level sender
9 319 (OR) EH aux power
10 115 (RD) Beacon and accessory fuse output
11 264 (YE) Hydraulic oil temperature sender
12 310 (RD) Unswitched battery power
13 602 (WH) Fuel solenoid signal
14 790 (VT) Lamp switch work lamp signal

Connector X-CC2A Cab/Chassis Interface - 2 - to Cab (Mechanical)

SL57_87382927 3

Cab/Chassis Interface - 2 - to Cab (Mechanical)

Cavity Circuit ID Description Frame
1 134 (OR) Wiper / seat acc / radio / dome lamp / defrost Wiring harness - Electrical schematic
sw / HVAC relay / self level sw power frame 02 (A.30.A)
2 641 (WH) Engine preheat signal
3 258 (WH) Park brake valve signal
4 309 (OR) Instrument cluster switched power
5 303 (WH) Hydraulic loader interlock signal
6 261 (YE) Hydraulic oil filter
7 267 (YE) Air filter / engine malfunction
8 255 (YE) Engine oil pressure
9 843 (OR) HVAC fuse to HVAC box voltage drop circuit
10 628 (WH) Instrument cluster / key switch to start relay
11 133 (OR) Main power relay signal
12 139 (OR) Accessory relay signal
13 257 (YE) Engine coolant temperature sender
14 822 (OR) HVAC water valve power

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Connector X-CC2B Chassis/Cab Interface - 2 - to Chassis (Mechanical)

SL57_87382926 4

Cab/Chassis Interface - 2 - to Chassis (Mechanica)

Cavity Circuit ID Description Frame
1 134 (OR) Wiper / seat acc / radio / dome lamp / defrost Wiring harness - Electrical schematic
sw / HVAC relay / self level sw power frame 02 (A.30.A)
2 641 (WH) Engine preheat signal
3 258 (WH) Park brake valve signal
4 309 (OR) Instrument cluster switched power
5 303 (WH) Hydraulic loader interlock signal
6 261 (YE) Hydraulic oil filter
7 267 (YE) Air filter / engine malfunction
8 255 (YE) Engine oil pressure
9 843 (OR) HVAC fuse to HVAC box voltage drop circuit
10 628 (WH) Instrument cluster / key switch to start relay
11 133 (OR) Main power relay signal
12 139 (OR) Accessory relay signal
13 257 (YE) Engine coolant temperature sender
14 822 (OR) HVAC water valve power

Connector X-CC3A Cab/Chassis Interface - 3 - to Cab (Mechanical)

SL57_84394888 5

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Cab/Chassis Interface - 3 - to Cab (Mechanical)

Cavity Circuit ID Description Frame
1 404 (WH) Self level switch output power Wiring harness - Electrical schematic
2 565 (VT) 2 speed indicator frame 02 (A.30.A)
3 824 (YE) HVAC temp control signal
4 504 (GN) CAN lo
5 792 (VT) Lamp sw work and side lamp signal
6 841 (WH) A/C compressor relay pin 87 power
7 833 (WH) Thermostat to binary pressure switch
8 844 (OR) HVAC fuse to HVAC box voltage drop circuit
9 307 (YE) RH grip park brake sw output
10 123 (OR) Lamp sw power
11 237 (WH) HVAC condenser fan power
12 836 (RD) Compressor condenser fan fuse
13 834 (WH) Binary pressure switch to compressor relay
pin 86
14 233 (OR) Wiper / washer sw power

Connector X-CC3B Chassis/Cab Interface - 3 - to Chassis (Mechanical)

SL57_84394888 6

Cab/Chassis Interface - 3 - to Cab (Mechanical)

Cavity Circuit ID Description Frame
1 404 (WH) Self level switch output power Wiring harness - Electrical schematic
2 565 (VT) 2 speed indicator frame 02 (A.30.A)
3 824 (YE) HVAC temp control signal
4 504 (GN) CAN LO
5 792 (VT) Lamp sw work and side lamp signal
6 841 (WH) A/C compressor relay pin 87 power
7 833 (WH) Thermostat to binary pressure switch
8 844 (OR) HVAC fuse to HVAC box voltage drop circuit
9 307 (YE) RH grip park brake sw output
10 123 (OR) Lamp sw power
11 237 (WH) HVAC condenser fan power
12 836 (RD) Compressor condenser fan fuse
13 834 (WH) Binary pressure switch to compressor relay
pin 86
14 233 (OR) Wiper / washer sw power

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Connector X-CHGPRS Hydraulic Charge Pressure Switch to Chassis (EH)

SL57_84062580 7

Hydraulic Charge Pressure Switch to Chassis (EH)

Cavity Circuit ID Description Frame
1 262 (YE) Hydraulic charge pressure switch Wiring harness - Electrical schematic
2 954 (BK) Hydraulic charge pressure switch ground frame 28 (A.30.A)
3 Open

Connector X-CHS_GND_FRT to Chassis (EH) (Mechanical)

RING_TERMINAL 8

CHS_GND_FRT to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 983 (BK) CHS_GND_FRT Wiring harness - Electrical schematic
frame 01 (A.30.A)

Connector X-CHS_GND_RR to Chassis (EH) (Mechanical)

RING_TERMINAL 9

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CHS_GND_RR to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 967 (BK) CHS_GND_RR Wiring harness - Electrical schematic
frame 01 (A.30.A)

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Connector - Component diagram 22 - Connector X-CN1A to

Connector X-CN4A
L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic controls, L223 Electro hydraulic
controls, L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro hydraulic controls, C232 Electro hydraulic controls, C238
Electro hydraulic controls

Connector X-CN1A UCM to Chassis (EH)

87410948 1

UCM to Chassis (EH)

Cavity Circuit ID Description Frame
1 1075 (BK/ UCM ground 1A.01 Wiring harness - Electrical schematic
WH) frame 26 (A.30.A)
2 Open
3 Open
4 Open
5 Open
6 Open
7 1076 (BK/ UCM ground 1A.07
WH)
8 202 (PK) Sensor supply 1
9 200 (PK) Sensor supply 3
10 Open
11 Open
12 Open
13 1018 (BL) Bucket return
14 525 (YE) UCM wake-up
15 Open
16 124 (YE) Engine RPM signal
17 Open
18 Open
19 1022 (BL) Drive reverse return
20 189 (RD) UCM unswitched battery fuse out
21 Open
22 1020 (BL) Proportional aux return
23 Open
24 515 (WH) Proportional aux retract signal
25 Open
26 240 (OR) 5V ref supply fuse

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Connector X-CN1B UCM to Chassis (EH)

SL57_87410946 2

UCM to Chassis (EH)

Cavity Circuit ID Description Frame
1 1026 (BK/ UCM ground 1B.34 Wiring harness - Electrical schematic
WH) frame 26 (A.30.A)
2 Open
3 Open
4 Open
5 Open
6 Open
7 Open
8 Open
9 1025 (BK/ UCM ground 1B.26
WH)
10 Open
11 Open
12 Open
13 560 (GN) RH ua2 Y sensor output
14 Open
15 521 (YE) Control pattern neutral
16 Open
17 Open
18 Open
19 Open
20 Open
21 Open
22 Open
23 Open
24 Open
25 507 (GN) CAN lo
26 128 (OR) Switched power supply prop aux extend
27 126 (OR) Switched power supply prop aux retract
28 Open
29 580 (VT) Brake lamp circuit output #2
30 579 (VT) Brake lamp circuit output #1
31 166 (OR) Switched power brake lamp
32 201 (OR) Switched power brake lamp
33 514 (WH) Proportional aux extend signal
34 502 (YE) CAN hi

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Connector X-CN2A UCM to Chassis (EH)

AMP_0-1473416-1 3

UCM to Chassis (EH)

Cavity Circuit ID Description Frame
1 Open Wiring harness - Electrical schematic
2 164 (OR) Left pump reverse power frame 26 (A.30.A)
3 165 (OR) Right pump reverse power
4 536 (WH) Loader pilot interlock
5 537 (WH) Loader port lock
6 Open
7 159 (OR) Switched power port/pilot lock
8 518 (WH) Pump right reverse
9 262 (YE) Hydraulic charge pressure switch
10 Open
11 Open
12 Open
13 163 (OR) Switched power port/pilot lock
14 517 (WH) Pump left reverse
15 Open
16 Open
17 Open
18 Open
19 Open
20 1077 (BK/ UCM ground 2A.20
WH)
21 Open
22 Open
23 1024 (BL) Pattern indicator H LS output
24 -
25 750 (WH) Standard high flow signal
26 1027 (BK/ UCM ground 2A.26
WH)

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Connector X-CN2B UCM to Chassis (EH)

87410947 4

UCM to Chassis (EH)

Cavity Circuit ID Description Frame
1 Open Wiring harness - Electrical schematic
2 1023 (BL) Pattern indicator ISO LS output frame 26 (A.30.A)
3 Open
4 Open
5 Open
6 Open
7 1019 (BL) Loader return
8 1099 (BL) EHF return
9 154 (OR) Switched power loader control
10 Open
11 Open
12 Open
13 535 (YE) Park brake pressure switch
14 562 (GN) LH ua2 X sensor output
15 Open
16 Open
17 158 (OR) Switched power loader control
18 Open
19 Open
20 522 (YE) Control pattern H
21 523 (YE) Control pattern ISO
22 754 (YE) Park brake switch
23 398 (YE) Loader lockout switch N.O. output (valve off)
24 532 (YE) Engine start input
25 1021 (BL) Drive forward return
26 1028 (BK/ UCM ground 2B.26
WH)
27 531 (YE) Loader float switch input
28 547 (YE) Proportional aux switch output signal #2
29 Open
30 Open
31 568 (GN) LH ua2 Y sensor output
32 576 (YE) RH pump angle #1
33 575 (YE) RH pump angle #2
34 1029 (BK/ UCM ground 2B.34
WH)

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Connector X-CN3A UCM to Chassis (EH)

SL57_84130757 5

UCM to Chassis (EH)

Cavity Circuit ID Description Frame
1 Open Wiring harness - Electrical schematic
2 168 (OR) Switch power park brake frame 26 (A.30.A)
3 169 (OR) Switched power park brake
4 258 (WH) Park brake valve signal
5 Open
6 430 (WH) EHF retract signal
7 170 (OR) Switched power two speed
8 Open
9 574 (YE) LH pump angle #1
10 573 (YE) LH pump angle #2
11 548 (GN) RH ua2 X sensor output
12 454 (YE) EHF pressure transducer signal
13 171 (OR) Switched power two speed
14 Open
15 Open
16 Open
17 Open
18 Open
19 431 (WH) EHF extend signal
20 1030 (BK/ UCM ground 3A.20
WH)
21 120 (OR) Pump forward power
22 512 (WH) Loader lower signal
23 303 (WH) Hydraulic loader interlock signal
24 545 (YE) Throttle position
25 Open
26 1031 (BK/ UCM ground 3A.26
WH)

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Connector X-CN3B UCM to Chassis (EH)

SL57_84130760 6

UCM to Chassis (EH)

Cavity Circuit ID Description Frame
1 Open Wiring harness - Electrical schematic
2 Open frame 26 (A.30.A)
3 167 (OR) Switched power backup alarm
4 Open
5 Open
6 513 (WH) Loader raise signal
7 Open
8 142 (OR) Switched power bucket control
9 147 (OR) Switched power bucket control
10 Open
11 755 (WH) High performance high flow signal
12 570 (YE) Control valve bucket position sensor
13 571 (YE) Control valve loader position sensor
14 572 (YE) Control valve aux position sensor
15 Open
16 Open
17 510 (WH) Bucket retract signal
18 895 (WH) Bckup alarm signal
19 312 (YE) Loader lock switch N.C. output (valve on)
20 Open
21 Open
22 Open
23 Open
24 Open
25 Open
26 1032 (BK/ UCM ground 3B.26
WH)
27 Open
28 Open
29 554 (WH)
30 526 (YE) Seat switch operator interlock
31 552 (WH) 2nd aux retract signal power
32 519 (WH) Pump right forward
33 516 (WH) Pump left forward
34 1033 (BK/ UCM ground 3B.34
WH)

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Connector X-CN4A UCM to Chassis (EH)

AMP_0-1473416-1 7

UCM to Chassis (EH)

Cavity Circuit ID Description Frame
1 0060 (OR) Switched power bucket control Wiring harness - Electrical schematic
2 Open frame 26 (A.30.A)
3 Open
4 Open
5 Open
6 Open
7 Open
8 0061 (OR) Switched power bucket control
9 Open
10 524 (YE) Seat belt/lap bar operator interlock
11 Open
12 Open
13 Open
14 Open
15 Open
16 Open
17 561 (WH) RH ua1 Y sensor output
18 569 (WH) LH ua1 Y sensor output
19 511 (WH) Bucket extend signal
20 1034 (BK/ UCM ground 4A.20
WH)
21 Open
22 Open
23 Open
24 549 (WH) RH ua1 X sensor output
25 567 (WH) LH ua1 X sensor output
26 1035 (BK/ UCM ground 4A.26
WH)

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Connector - Component diagram 23 - Connector X-CN4B to

Connector X-ECC2A
X-CN4B UCM to Chassis (EH)

87410947 1

UCM to Chassis (EH)

Cavity Circuit ID Description Frame
1 Open Wiring harness - Electrical schematic
2 Open frame 26 (A.30.A)
3 Open
4 Open
5 Open
6 Open
7 Open
8 Open
9 Open
10 Open
11 Open
12 Open
13 423 (YE)
14 Open
15 541 (YE) 2 speed UCM input
16 Open
17 Open
18 Open
19 Open
20 Open
21 546 (YE) Proportional aux switch output signal #1
22 Open
23 Open
24 Open
25
26 Open
27 1036 (BK/ UCM ground 4B.27
WH)
28 Open
29 Open
30 Open
31 Open
32 Open
33 Open
34 1037 (BK/ UCM ground 4B.34
WH)

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Connector X-CPLR Hydraulic Coupler Valve Solenoid to Chassis (EH) (Mechanical)

SL57_87695582 2

Hydraulic Coupler Valve Solenoid to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 752 (WH) Hydraulic coupler signal Wiring harness - Electrical schematic
2 978 (BK) Hydraulic coupler valve ground frame 25 (A.30.A) (EH)
Wiring harness - Electrical schematic
frame 02 (A.30.A) (Mech)

Connector X-CTS Turn Signal Switch to Cab (EH) (Mechanical)

SL57_87697780 3

Turn Signal Switch to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
A Open Wiring harness - Electrical schematic
B Open frame 16 (A.30.A)
C Open
D 777 (VT) Cab turn signal switch RH
E 783 (OR) Flasher power output
F 775 (VT) Cab turn signal switch LH

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Connector X-DIAG CAN Diagnostic Connector to Cab (EH) (Mechanical)

SL57_87516075 4

CAN Diagnostic Connector to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
A 961 (BK/ EST connectors ground Wiring harness - Electrical schematic
WH) frame 31 (A.30.A) (EH)
B 162 (RD) Unswitched battery power Wiring harness - Electrical schematic
C 501 (YE) CAN hi frame 25 (A.30.A) (Mech)
D 506 (GN) CAN lo
E 248 (YE) EGR ECU K-line
F Open
G Open
H Open
I Open
J Open

Connector X-ECC1A EH Chassis / Cab Interface -1- to Cab (EH)

SL57_87382926 5

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EH Chassis / Cab Interface -1- to Cab (EH)

Cavity Circuit ID Description Frame
1 797 (VT) Light relay #1 front work lamp power Wiring harness - Electrical schematic
2 795 (VT) Side lamp power signal frame 02 (A.30.A)
3 503 (YE) CAN hi
4 504 (GN) CAN lo
5 791 (VT) Lamp sw road lamp signal
6 314 (YE) Lap bar / seat belt cluster input
7 910 (BK/ Instrument cluster ground
WH)
8 234 (YE) Fuel level sender
9 357 (OR) Main power relay ignition fuse
10 115 (RD) Beacon power
11 264 (YE) Hydraulic oil temp sender
12 310 (RD) Unswitched battery power
13 602 (WH) Fuel solenoid signal
14 790 (VT) Lamp sw work lamp signal

Connector X-ECC1B EH Chassis / Cab Interface -1- to Chassis (EH)

SL57_87382927 6

EH Chassis / Cab Interface -1- to Chassis (EH)

Cavity Circuit ID Description Frame
1 797 (VT) Light relay #1 front work lamp power Wiring harness - Electrical schematic
2 795 (VT) Side lamp power signal frame 02 (A.30.A)
3 503 (YE) CAN hi
4 504 (GN) CAN lo
5 791 (VT) Lamp switch road lamp signal
6 314 (YE) Lap bar / seat belt cluster input
7 910 (BK/ Instrument cluster ground
WH)
8 234 (YE) Fuel level sender
9 357 (OR) Main power relay ignition fuse to cab
10 115 (RD) Beacon and accessory fuse output
11 264 (YE) Hydraulic oil temperature sender
12 310 (RD) Unswitched battery power
13 602 (WH) Fuel solenoid signal
14 790 (VT) Lamp switch work lamp signal

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Connector X-ECC2A EH Chassis / Cab Interface -2- to Cab (EH)

SL57_87382927 7

EH Chassis / Cab Interface -2- to Cab (EH)

Cavity Circuit ID Description Frame
1 134 (OR) Wiper / seat acc / radio / dome lamp / dfrst sw Wiring harness - Electrical schematic
/ HVAC relay /self level sw power frame 02 (A.30.A)
2 641 (WH) Engine preheat signal
3 329 (YE) Seat switch UCM input
4 309 (OR) Instrument cluster switched power
5 303 (WH) Hydraulic loader interlock signal
6 261 (YE) Hydraulic oil filter
7 267 (YE) Air filter / engine malfunction
8 255 (YE) Engine oil pressure
9 843 (OR) HVAC fuse to HVAC box - voltage drop
parallel circuit
10 628 (WH) Instrument cluster / key switch to start relay
11 133 (OR) Main power relay signal
12 175 (WH) EH acc relay chassis interface signal
13 257 (YE) Engine coolant temperature sender
14 822 (OR) HVAC water valve power

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Connector - Component diagram 24 - Connector X-ECC2B to

Connector X-ECC6B
L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic controls, L223 Electro hydraulic
controls, L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro hydraulic controls, C232 Electro hydraulic controls, C238
Electro hydraulic controls

Connector X-ECC2B EH Chassis / Cab Interface -2- to Chassis (EH)

SL57_87382926 1

EH Chassis / Cab Interface -2- to Chassis (EH)

Cavity Circuit ID Description Frame
1 134 (OR) Wiper / seat acc / radio / dome lamp / dfrst sw Wiring harness - Electrical schematic
/ HVAC relay / self level sw power frame 02 (A.30.A)
2 641 (WH) Engine preheat signal
3 329 (YE) Seat switch UCM input
4 309 (OR) Instrument cluster switched power
5 303 (WH) Hydraulic loader interlock signal
6 261 (YE) Hydraulic oil filter
7 267 (YE) Air filter / engine malfunction
8 255 (YE) Engine oil pressure
9 843 (OR) HVAC fuse to HVAC box voltage drop parallel
circuit
10 628 (WH) Instrument cluster / key switch to start relay
11 133 (OR) Main power relay signal
12 175 (WH) EH ACC relay chassis interface signal
13 257 (YE) Engine coolant temperature sender
14 822 (OR) HVAC water valve power

Connector X-ECC3A EH Chassis / Cab Interface -3- to Cab (EH)

SL57_84394888 2

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EH Chassis / Cab Interface -3- to Cab (EH)

Cavity Circuit ID Description Frame
1 404 (WH) Self level switch output power Wiring harness - Electrical schematic
2 248 (YE) EGR ECU K-line frame 02 (A.30.A)
3 824 (YE) HVAC temp control signal
4 1090 (BK/ UJM sensor grounds 4A.20
WH)
5 792 (VT) Lamp sw work and side lamp signal
6 1023 (BL) Pattern indicator ISO LS output
7 833 (WH) Thermostat to binary pressure switch
8 1024 (BL) Pattern indicator H LS output
9 754 (YE) Park brake sw
10 123 (OR) Lamp sw power
11 541 (YE) 2 speed UCM input
12 531 (YE) Loader float switch input
13 834 (WH) Binary pressure switch to compressor relay
pin 86
14 844 (OR) HVAC fuse to HVAC box voltage drop parallel
circuit

Connector X-ECC3B EH Chassis / Cab Interface -3- to Chassis (EH)

SL57_84394890 3

EH Chassis / Cab Interface -3- to Chassis (EH)

Cavity Circuit ID Description Frame
1 404 (WH) Self level switch output power Wiring harness - Electrical schematic
2 248 (YE) EGR ECU K-line frame 02 (A.30.A)
3 824 (YE) HVAC temperature control signal
4 1090 (BK/ UJM sensor grounds 4A.20
WH)
5 792 (VT) Lamp switch work and side lamp signal
6 1023 (BL) Pattern indicator ISO LS output
7 833 (WH) Thermostat to binary pressure switch
8 1024 (BL) Pattern indicator H LS output
9 754 (YE) Park brake switch
10 123 (OR) Lamp switch power
11 541 (YE) 2 speed UCM input
12 531 (YE) Loader float switch input
13 834 (WH) Binary pressure switch to compressor relay
pin 86
14 844 (OR) HVAC fuse to HVAC box - voltage drop
parallel circuit

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Connector X-ECC4A EH Chassis / Cab Interface -4- to Cab (EH)

SL57_84394890 4

EH Chassis / Cab Interface -4- to Cab (EH)

Cavity Circuit ID Description Frame
1 769 (OR) Flasher module output power Wiring harness - Electrical schematic
2 774 (VT) LH turn signal chassis power frame 25 (A.30.A)
3 398 (YE) Loader lockout sw N. O. output (valve off)
4 521 (YE) Control pattern neutral
5 237 (WH) HVAC condenser fan power
6 780 (VT) RH turn signal chassis power
7 841 (OR) A/C compressor relay pin 87 power
8 836 (RD) Compressor / condenser fan fuse
9 522 (YE) Control pattern H
10 233 (OR) Wiper / washer sw power
11 523 (YE) Control pattern ISO
12 312 (YE) Loader lock sw N. C. output (valve on)
13 548 (GN) RH UA2 X sensor output
14 560 (GN) RH UA2 Y sensor output

Connector X-ECC4B EH Chassis / Cab Interface -4- to Chassis (EH)

SL57_84394888 5

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EH Chassis / Cab Interface -4- to Chassis (EH)

Cavity Circuit ID Description Frame
1 769 (OR) Flasher module output power Wiring harness - Electrical schematic
2 774 (VT) LH turn signal chassis power frame 25 (A.30.A)
3 398 (YE) Loader lockout switch N. O. output (valve off)
4 521 (YE) Control pattern neutral
5 237 (WH) HVAC condenser fan power
6 780 (VT) RH turn signal chassis power
7 841 (WH) A/C compressor relay pin 87 power
8 836 (RD) Compressor / condenser fan fuse
9 522 (YE) Control pattern H
10 233 (OR) RH pump angle sensor reference #1
11 523 (YE) Control pattern ISO
12 312 (YE) Loader lock switch N. C. output (valve on)
13 548 (GN) RH UA2 X sensor output
14 560 (GN) RH UA2 Y sensor output

Connector X-ECC5A EH Chassis / Cab Interface -5- to Cab (EH)

EH Chassis / Cab Interface -5- to Cab (EH)

Cavity Circuit ID Description Frame
1 129 (OR) Aux elec on / off switch in Wiring harness - Electrical schematic
2 856 (WH) Aux elec on / off switch signal frame 25 (A.30.A)
3 549 (WH) RH UA1 X sensor output
4 744 (OR) High flow / hydraulic coupler switch power
5 752 (WH) Hydraulic coupler signal
6 755 (WH) High performance high flow signal
7 831 (WH) Ride control valve solenoid signal
8 750 (WH) Standard high flow signal
9 561 (WH) RH UA1 Y sensor output
10 1051 (BK/ UJM sensor grounds 2A.26
WH)
11 562 (GN) LH UA2 x sensor output
12 568 (GN) LH UA2 Y sensor output
13 554 (WH) 2nd aux extend switch output
14 552 (WH) 2nd aux retract signal power

Connector X-ECC5B EH Chassis / Cab Interface -5- to Chassis (EH)

SL57_84394889 6

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EH Chassis / Cab Interface -5- to Chassis (EH)

Cavity Circuit ID Description Frame
1 129 (OR) Aux elec on/off switch in Wiring harness - Electrical schematic
2 856 (WH) Aux elec on/off switch signal frame 25 (A.30.A)
3 549 (WH) RH UA1 X sensor output
4 744 (OR) High flow / hydraulic coupler switch power
5 752 (WH) Hydraulic coupler signal
6 755 (WH) High performance high flow signal
7 831 (WH) Ride control valve solenoid signal
8 750 (WH) Standard high flow signal
9 561 (WH) RH UA1 Y sensor output
10 1051 (BK/ UJM sensor grounds 2A.26
WH)
11 562 (GN) LH UA2 X sensor output
12 568 (GN) LH UA2 Y sensor output
13 554 (WH) 2nd aux extend switch output
14 552 (WH) 2nd aux retract signal power

Connector X-ECC6A EH Chassis / Cab Interface -6- to Cab (EH)

SL57_84394889 7

EH Chassis / Cab Interface -6- to Cab (EH)

Cavity Circuit ID Description Frame
1 567 (WH) LH UA1 X sensor output Wiring harness - Electrical schematic
2 569 (WH) LH UA1 Y sensor output frame 25 (A.30.A)
3 354 (OR) Handle multifunction #1, #2, #3 power
4 410 (WH) RH handle multifunction #1 up
5 411 (TN) RH handle multifunction #1 down
6 416 (VT) Handle multifunction #2 up
7 417 (RD) Handle multifunction #2 down
8 418 (GY) LH handle multifunction #3 up
9 419 (LG) LH handle multifunction #3 down
10 892 (WH) Horn power signal
11 546 (YE) Proportional aux switch output signal #2
12 210 (PK) Cab sensor supply 1
13 200 (PK) Sensor supply 3
14 547 (YE) Proportional aux switch output signal #1

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Connector X-ECC6B EH Chassis / Cab Interface -6- to Chassis (EH)

EH Chassis / Cab Interface -6- to Chassis (EH)

Cavity Circuit ID Description Frame
1 567 (WH) LH UA1 X sensor output Wiring harness - Electrical schematic
2 569 (WH) LH UA1 Y sensor output frame 25 (A.30.A)
3 354 (OR) Handle multifunction #1, #2, #3 power
4 410 (WH) RH handle multifunction #1 up
5 411 (TN) RH handle multifunction #1 down
6 416 (VT) Handle multifunction #2 up
7 417 (RD) Handle multifunction #2 down
8 418 (GY) LH handle multifunction #3 up
9 419 (LG) LH handle multifunction #3 down
10 892 (WH) Horn power signal
11 546 (YE) Proportional aux switch output signal #1
12 210 (PK) Cab sensor supply 1
13 200 (PK) Sensor supply 3
14 547 (YE) Proportional aux switch output signal #2

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Connector - Component diagram 25 - Connector X-EGR to

Connector X-FUEL
Connector X-EGR ECU to Engine (F5C)

SL57_84279936 1

ECU to Engine (F5C)

Cavity Circuit ID Description Frame
1 675 (WH) EGR valve control signal (PWM) Wiring harness - Electrical schematic
2 Open frame 12 (A.30.A)
3 900 (BK/ EGR ECU ground
WH)
4 Open
5 242 (OR) EGR ECU switched battery power
6 248 (YE) EGR ECU K-line
7 212 (PK) Boost sensor supply
8 205 (PK) EGR valve position sensor supply
9 1072 (BK/ EGR ECU K-line ground
WH)
10 902 (BL) EGR valve position sensor ground
11 903 (BL) Coolant temperature sensor ground
12 904 (BL) Boost sensor ground
13 Open
14 110 (RD) K30 unswitched power
15 Open
16 Open
17 266 (YE) Diagnostic lamp
18 625 (YE) K50 crank signal
19 253 (YE) EGR valve position sensor signal
20 235 (YE) Coolant temperature signal
21 254 (YE) Boost temperature signal
22 252 (YE) Boost pressure signal
23 905 (BL) Engine speed sensor B
24 Open
25 216 (YE) Engine speed sensor A

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Connector X-EH_POS1 Battery Power to Chassis (EH)

RING TERMINAL 2

Battery Power to Chassis (EH)

Cavity Circuit ID Description Frame
1 0054 (RD) EH power term1 Wiring harness - Electrical schematic
frame 10 (A.30.A)

Connector X-EH_POS2 Battery Power to Chassis (EH)

RING TERMINAL 3

Battery Power to Chassis (EH)

Cavity Circuit ID Description Frame
1 0055 (RD) EH power term2 Wiring harness - Electrical schematic
frame 10 (A.30.A)

Connector X-FPT Harness Interconnect to Engine (F5C)

SL57_87699386 4

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Harness Interconnect to Engine (F5C)

Cavity Circuit ID Description Frame
1A 675 (WH) EGR valve control signal (PWM) Wiring harness - Electrical schematic
1B 906 (BK/ EGR valve control ground (PWM) frame 12 (A.30.A)
WH)
1C Open
2A Open
2B 212 (PK) Boost sensor supply
2C 216 (YE) Engine speed sensor A
3A 205 (PK) EGR valve position sensor supply
3B 254 (YE) Boost temperature signal
3C 905 (BL) Engine speed sensor B
4A 253 (YE) EGR valve position sensor signal
4B 903 (BL) Coolant temperature sensor ground
4C Open
5A 902 (BL) EGR valve position sensor ground
5B 235 (YE) Coolant temperature signal
5C Open
6A 904 (BL) Boost sensor ground
6B Open
6C Open
7A 252 (YE) Boost pressure signal
7B Open
7C Open
8A Open
8B Open
8C Open

Connector X-FUEL Fuel Solenoid to Engine (F5C)

SL57_87687239 5

Fuel Solenoid to Engine (F5C)

Cavity Circuit ID Description Frame
1 602 (WH) Fuel solenoid power Wiring harness - Electrical schematic
frame 12 (A.30.A)

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Connector - Component diagram 26 - Connector X-FUSE1 to

Connector X-HORN-GND
Connector X-FUSE1 Power Distribution to Chassis

SL57_84255438 1

Power Distribution to Chassis (EH)

Cavity Circuit ID Description Frame
A1 830 (OR) HVAC relay fuse power Wiring harness - Electrical schematic
frame 04 (A.30.A)
A2 820 (OR) HVAC relay fuse power
A3 -
A4 629 (OR) Crank signal
A5 -
A6 944 (BK) Crank relay pin 85 coil ground
A7 707 (VT) Light relay #2 pin 87 side lamp switch rear
work lamp output
A8 -
A9 945 (BK) Light relay #2 pin 85 coil ground
A10 116 (RD) Light relay #1 pin 87 unswitched power
A11 710 (VT) Road lamp configuration front work lamp
control signal
A12 946 (BK) Light relay #1 pin 85 coil ground
B1 Open
B2 Open
B3 Open
B4 630 (WH) Instrument cluster / key switch to start relay
B5 Open
B6 112 (RD) Crank relay pin 30 unswitched power
B7 709 (WH) Lamp switch work and side lamp signal to
lamp relay #2
B8 Open
B9 113 (RD) Light relay #2 pin 30 unswitched power
B10 325 (WH) Light relay #1 pin 86 work lamp switch signal
B11 Open
B12 788 (VT) Light relay #1 pin 30 to fuse (front work lamp
power)
C1 135 (OR) Wiper / seat acc / radio / dome lamp / defrost
switch / HVAC relay / self level
C2 134 (OR) Wiper / seat acc / radio / dome lamp / defrost
switch / HVAC relay / self level
C3 350 (OR) Main power relay ignition fuse
C4 351 (OR) Main power relay ignition fuse
C5 835 (RD) Compressor / condenser fan fuse

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Cavity Circuit ID Description Frame

C6 836 (RD) Compressor / condenser fan fuse
C7 136 (OR) Main power relay pin 87 output
C8 Open
C9 947 (BK) Main power relay pin 85 coil ground
C10 125 (OR) Accessory relay pin 87 output power
C11 Open
C12 948 (BK) Accessory relay pin 85 coil ground
D1 160 (RD) Unswitched battery power
D2 161 (RD) Unswitched battery power
D3 326 (OR) Main power relay instrument cluster ignition
fuse
D4 300 (OR) Main power relay instrument cluster ignition
fuse
D5 114 (RD) Beacon and accessory fuse output
D6 196 (RD) Beacon and accessory fuse output
D7 144 (OR) Main power relay signal
D8 Open
D9 118 (RD) Main power relay pin 30 unswitched battery
D10 139 (OR) Accessory relay signal
D11 Open
D12 117 (RD) Accessory relay pin 30 unswitched power
E1 788 (VT) Light relay #1 pin 30 to fuse (front work lamp
power)
E2 797 (VT) Light relay #1 front work lamp power
E3 792 (VT) Lamp switch work and side lamp signal
E4 708 (VT) Lamp switch work and side lamp signal and
side lamp fuse out
E5 705 (VT) Rear work lamp fuse in
E6 706 (VT) Rear work lamp fuse out
E7 701 (VT) Tail lamp splice LH tail lamp fuse in
E8 703 (VT) Tail lamp splice LH tail lamp fuse out
E9 700 (VT) Tail lamp splice LH tail lamp fuse in
E10 704 (VT) Tail lamp splice LH tail lamp fuse out
E11 629 (OR) Crank signal
E12 626 (WH) Crank signal

Power Distribution to Chassis (Mechanical)

Cavity Circuit ID Description Frame
A1 830 (OR) HVAC relay fuse power Wiring harness - Electrical schematic
frame 04 (A.30.A)
A2 820 (OR) HVAC relay fuse power
A3 -
A4 629 (OR) Crank signal
A5 -
A6 944 (BK) Crank relay pin 85 coil ground
A7 707 (VT) Light relay #2 pin 87 side lamp switch rear
work lamp output
A8 -
A9 945 (BK) Light relay #2 pin 85 coil ground
A10 116 (RD) Light relay #1 pin 87 unswitched power
A11 710 (VT) Road lamp configuration front work lamp
control signal
A12 946 (BK) Light relay #1 pin 85 coil ground
B1 243 (OR) Wiper / washer switch power from Acc relay
B2 233 (OR) Wiper / washer switch power

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Cavity Circuit ID Description Frame

B3 Open
B4 628 (WH) Instrument cluster / key switch to start relay
B5 Open
B6 112 (RD) Crank relay pin 30 unswitched power
B7 709 (WH) Lamp switch work and side lamp signal to
lamp relay #2
B8 Open
B9 113 (RD) Light relay #2 pin 30 unswitched power
B10 325 (WH) Light relay #1 pin 86 work lamp switch signal
B11 Open
B12 788 (VT) Light relay #1 pin 30 to fuse (front work lamp
power)
C1 135 (OR) Wiper / seat acc / radio / dome lamp / defrost
switch / HVAC relay / self level
C2 134 (OR) Wiper / seat acc / radio / dome lamp / defrost
switch / HVAC relay / self level
C3 350 (OR) Main power relay ignition fuse
C4 351 (OR) Main power relay ignition fuse
C5 835 (RD) Compressor / condenser fan fuse
C6 836 (RD) Compressor / condenser fan fuse
C7 136 (OR) Main power relay pin 87 output
C8 Open
C9 947 (BK) Main power relay pin 85 coil ground
C10 125 (OR) Accessory relay pin 87 output power
C11 Open
C12 948 (BK) Accessory relay pin 85 coil ground
D1 160 (RD) Unswitched battery power
D2 161 (RD) Unswitched battery power
D3 326 (OR) Main power relay instrument cluster ignition
fuse
D4 300 (OR) Main power relay instrument cluster ignition
fuse
D5 114 (RD) Beacon and accessory fuse output
D6 196 (RD) Beacon and accessory fuse output
D7 144 (OR) Main power relay signal
D8 Open
D9 118 (RD) Main power relay pin 30 unswitched battery
D10 139 (OR) Accessory relay signal
D11 Open
D12 117 (RD) Accessory relay pin 30 unswitched power
E1 788 (VT) Light relay #1 pin 30 to fuse (front work lamp
power)
E2 797 (VT) Light relay #1 front work lamp power
E3 792 (VT) Lamp switch work and side lamp signal
E4 708 (VT) Lamp switch work and side lamp signal and
side lamp fuse out
E5 705 (VT) Rear work lamp fuse in
E6 706 (VT) Rear work lamp fuse out
E7 701 (VT) Tail lamp splice LH tail lamp fuse in
E8 703 (VT) Tail lamp splice LH tail lamp fuse out
E9 700 (VT) Tail lamp splice LH tail lamp fuse in
E10 704 (VT) Tail lamp splice LH tail lamp fuse out
E11 629 (OR) Crank signal
E12 626 (WH) Crank signal

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Connector X-FUSE2 Power Distribution to Chassis

SL57_84255438 2

Power Distribution to Chassis (EH)

Cavity Circuit ID Description Frame
A1 173 (OR) UCM Power Relay output Wiring harness - Electrical schematic
frame 05 (A.30.A)
A2 172 (OR) UCM Power
A3 184 (OR) UCM Power Relay output
A4 185 (OR) UCM Power
A5 187 (OR) UCM Power Relay output
A6 122 (OR) UCM Power
A7 190 (OR)
A8 Open
A9 1067 (BK) Ground
A10 743 (OR) Light relay #1 pin 87 unswitched power
A11 Open
A12 972 (BK) Light relay #1 pin 85 coil ground
B1 174 (OR) UCM Power Relay output
B2 177 (OR) UCM Power
B3 203 (OR) UCM Power Relay output
B4 120 (OR) UCM Power
B5 181 (OR) UCM Power Relay output
B6 178 (OR) UCM Power
B7 335 (WH) Instrument Cluster
B8 Open
B9 193 (RD) Unswitched Battery power
B10 148 (WH) Light relay #1 pin 86 work lamp switch signal
B11 Open
B12 104 (RD) Light relay #1 pin 30 to fuse (front work lamp
power)
C1 356 (OR) Wiper / seat acc / radio / dome lamp / defrost
switch / HVAC relay / self level
C2 420 (OR) Wiper / seat acc / radio / dome lamp / defrost
switch / HVAC relay / self level
C3 180 (OR) UCM Power Relay output
C4 182 (OR) UCM Power
C5 188 (OR) UCM Unswitched battery
C6 189 (OR) UCM Power
C7 Open
C8 Open
C9 Open
C10 149 (OR) Accessory relay pin 87 output power
C11 Open

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Cavity Circuit ID Description Frame

C12 974 (BK) Accessory relay pin 85 coil ground
D1 355 (OR) Unswitched battery power
D2 354 (OR) Unswitched battery power
D3 204 (OR) UCM Power Relay output
D4 176 (OR) UCM Power
D5 243 (OR) Accessory Relay
D6 233 (OR) Wiper / Washer switch
D7 Open
D8 Open
D9 Open
D10 146 (WH) Accessory relay signal
D11 Open
D12 103 (RD) Accessory relay pin 30 unswitched power
E1 145 (OR) Light relay #1 pin 30 to fuse (front work lamp
power)
E2 129 (OR) Light relay #1 front work lamp power
E3 186 (OR) UCM Power Relay output
E4 179 (OR) UCM Power
E5 714 (VT) Rear work lamp fuse in
E6 716 (VT) Rear work lamp fuse out
E7 715 (VT) Tail lamp splice LH tail lamp fuse in
E8 719 (VT) Tail lamp splice LH tail lamp fuse out
E9 157 (RD) Tail lamp splice LH tail lamp fuse in
E10 156 (RD) Tail lamp splice LH tail lamp fuse out
E11 743 (OR) Crank signal
E12 744 (OR) Crank signal

Power Distribution to Chassis (Mechanical)

Cavity Circuit ID Description Frame
A1 Open Wiring harness - Electrical schematic
frame 05 (A.30.A)
A2 Open
A3 Open
A4 Open
A5 Open
A6 Open
A7 Open
A8 Open
A9 Open
A10 743 (OR) Light relay #1 pin 87 unswitched power
A11 Open
A12 972 (BK) Light relay #1 pin 85 coil ground
B1 Open
B2 Open
B3 Open
B4 Open
B5 Open
B6 Open
B7 Open
B8 Open
B9 Open
B10 148 (WH) Light relay #1 pin 86 work lamp switch signal
B11 Open
B12 104 (RD) Light relay #1 pin 30 to fuse (front work lamp
power)

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Cavity Circuit ID Description Frame

C1 356 (OR) Wiper / seat acc / radio / dome lamp / defrost
switch / HVAC relay / self level
C2 420 (OR) Wiper / seat acc / radio / dome lamp / defrost
switch / HVAC relay / self level
C3 Open
C4 Open
C5 Open
C6 Open
C7 Open
C8 Open
C9 Open
C10 149 (OR) Accessory relay pin 87 output power
C11 Open
C12 974 (BK) Accessory relay pin 85 coil ground
D1 355 (OR) Unswitched battery power
D2 354 (OR) Unswitched battery power
D3 Open
D4 Open
D5 Open
D6 Open
D7 Open
D8 Open
D9 Open
D10 146 (WH) Accessory relay signal
D11 Open
D12 103 (RD) Accessory relay pin 30 unswitched power
E1 145 (OR) Light relay #1 pin 30 to fuse (front work lamp
power)
E2 129 (OR) Light relay #1 front work lamp power
E3 Open
E4 Open
E5 714 (VT) Rear work lamp fuse in
E6 716 (VT) Rear work lamp fuse out
E7 715 (VT) Tail lamp splice LH tail lamp fuse in
E8 719 (VT) Tail lamp splice LH tail lamp fuse out
E9 101 (RD) Tail lamp splice LH tail lamp fuse in
E10 156 (RD) Tail lamp splice LH tail lamp fuse out
E11 743 (OR) Crank signal
E12 744 (OR) Crank signal

Connector X-HFLO High Flow Valve Solenoid to Chassis (EH) (Mech)

SL57_87695582 3

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High Flow Valve Solenoid to Chassis (EH) (Mech)

Cavity Circuit ID Description Frame
1 750 (WH) Standard high flow signal Wiring harness - Electrical schematic
2 976 (BK) Standard high flow valve ground frame 25 (A.30.A) (EH)
Wiring harness - Electrical schematic
frame 02 (A.30.A) (Mech)

Connector X-HORN-GND Horn to Chassis (EH) (Mech)

SL57_87697629 4

Horn to Chassis (EH) (Mech)

Cavity Circuit ID Description Frame
1 955 (BK) Horn ground Wiring harness - Electrical schematic
frame 07 (A.30.A)

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Connector - Component diagram 27 - Connector X-HORN-PWR to

Connector X-K-C4
- Connector X-HORN-PWR Horn to Chassis (EH) (Mechanical)

SL57_87697629 1

Horn to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 892 (WH) Horn power signal Wiring harness - Electrical schematic
frame 07 (A.30.A)

Connector X-HVC1 Cab/HVAC Interconnect to Cab (EH) (Mechanical)

SL57_87382926 2

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Cab/HVAC Interconnect to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 935 (BK) HVAC ground Wiring harness - Electrical schematic
2 838 (RD) Compressor relay pin 30 power frame 17 (A.30.A)
3 828 (WH) HVAC fan low
4 827 (WH) HVAC fan medium
5 850 (WH) HVAC fan high
6 837 (WH) A/C switch compressor relay pin 86 via
pressure sw thermostat pressure sw
7 833 (WH) Thermostat to binary pressure switch
8 834 (WH) Binary pressure switch to compressor relay
pin 86
9 1012 (BK/ HVAC thermostat clean ground
WH)
10 842 (OR) HVAC relay pin 87 output power
11 143 (OR) HVAC keyed power
12 841 (OR) A/C compressor relay pin 87 power
13 Open
14 845 (OR) HVAC relay fuse power

Connector X-HVC2 (EH) (Mechanical)

Cab/HVAC Interconnect to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 935 (BK) HVAC ground Wiring harness - Electrical schematic
2 838 (RD) Compressor relay pin 30 power frame 17 (A.30.A)
3 828 (WH) HVAC fan low
4 827 (WH) HVAC fan medium
5 850 (WH) HVAC fan high
6 837 (WH) A/C switch compressor relay pin 86 via
pressure sw thermostat pressure sw
7 833 (WH) Thermostat to binary pressure switch
8 834 (WH) Binary pressure switch to compressor relay
pin 86
9 1012 (BK/ HVAC thermostat clean ground
WH)
10 842 (OR) HVAC relay pin 87 output power
11 143 (OR) HVAC keyed power
12 841 (OR) A/C compressor relay pin 87 power
13 Open
14 845 (OR) HVAC relay fuse power

Connector X-HZRDDIODE Hazard Switch Indicator Backfeed Diode to Cab (EH) (Mechanical)

Hazard Switch Indicator Backfeed Diode to Cab (EH) (Mechanical)

Cavity Circuit ID Description Frame
A 778 (VT) Hazard sw RH turn signal output Wiring harness - Electrical schematic
B 781 (VT) Hazard sw RH turn signal output frame 16 (A.30.A)

Connector X-K-C1

Connector X-K-C2

Connector X-K-C3

Connector X-K-C4

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Connector - Component diagram 28 - Connector X-NEG_TERM_A

to Connector X-POS_TERM_A
Connector X-NEG_TERM_A Clean Ground to Chassis (EH) (Mechanical)

RING_TERMINAL 1

Clean Ground to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 966 (BK/ Clean ground Wiring harness - Electrical schematic
WH) frame 01 (A.30.A)

Connector X-OILFLT Hydraulic Oil Filter Switch to Chassis (EH) (Mechanical)

SL57_84159852 2

Hydraulic Oil Filter Switch to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 261 (YE) Hydraulic oil filter Wiring harness - Electrical schematic
frame 02 (A.30.A)

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Connector X-OILTMP Hydraulic Oil Temperature Sender to Chassis (EH) (Mechanical)

SL57_84159852 3

Hydraulic Oil Temperature Sender to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 264 (YE) Hydraulic oil temperature sender Wiring harness - Electrical schematic
frame 02 (A.30.A)

Connector X-OPT_GND (EH) (Mech)

RING_TERMINAL 4

X-OPT_GND (EH) (Mech)

Cavity Circuit ID Description Frame
1 Ground connection Wiring harness - Electrical schematic
frame 01 (A.30.A)

Connector X-OPT_GND_FRT (EH) (Mech)

RING_TERMINAL 5

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X-OPT_GND_FRT (EH) (Mech)

Cavity Circuit ID Description Frame
1 1014 (BK) Ground connection Wiring harness - Electrical schematic
frame 01 (A.30.A)

Connector X-OPT_GND_RR (EH) (Mech)

RING_TERMINAL 6

X-OPT_GND_RR (EH) (Mech)

Cavity Circuit ID Description Frame
1 984 (BK) Ground connection Wiring harness - Electrical schematic
frame 01 (A.30.A)

Connector X-OPT_POS-PWR (Mech)

RING_TERMINAL 7

X-OPT_POS-PWR (Mech)
Cavity Circuit ID Description Frame
1 119 (RD) Positive connection to battery Wiring harness - Electrical schematic
frame 10 (A.30.A)

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Connector X-PLTLK Pilot Interlock to Chassis (EH)

SL57_87691549 8

Pilot Interlock to Chassis (EH)

Cavity Circuit ID Description Frame
1 536 (WH) Loader pilot interlock Wiring harness - Electrical schematic
2 1063 (BL) Loader pilot interlock ground frame 15 (A.30.A)

Connector X-PORT_LK Port Lock to Chassis (EH) (Mechanical)

SL57_87695582 9

Port Lock to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 304 (WH) Hydraulic loader interlock signal Wiring harness - Electrical schematic
2 957 (BK) Hydraulic loader interlock ground frame 15 (A.30.A)

Connector X-POS_TERM_A Battery Power to Chassis (Mechanical)

RING_TERMINAL 10

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X-POS_TERM_A Battery Power to Chassis (Mechanical)

Cavity Circuit ID Description Frame
1 108 (RD) Battery power Wiring harness - Electrical schematic
frame 10 (A.30.A)

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Connector - Component diagram 29 - Connector X-POS_TERM_B

to Connector X-UJMR
Connector X-POS_TERM_B Battery Power to Chassis (Mechanical)

RING TERMINAL 1

Battery Power to Chassis (Mechanical)

Cavity Circuit ID Description Frame
1 109 (RD) Battery power Wiring harness - Electrical schematic
frame 10 (A.30.A)

Connector X-PRHT Preheat Solenoid to Chassis (EH) (Mechanical)

93109183 2

Preheat Solenoid to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 641 (WH) Engine preheat signal Wiring harness - Electrical schematic
2 963 (BK) Engine preheat relay ground frame 11 (A.30.A)
3 121 (RD) Engine preheat fuse power
4 Open
5 605 (OR) Engine preheat relay output
6 Open
7 Open
8 Open
9 Open

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Connector X-RDCTRL Ride Control Valve Solenoid to Chassis (EH) (Mechanical)

SL57_87695582 3

Ride Control Valve Solenoid to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 831 (WH) Ride control valve solenoid signal Wiring harness - Electrical schematic
2 951 (BK) Ride control valve ground frame 28 (A.30.A) (EH)
Wiring harness - Electrical schematic
frame 07 (A.30.A) (Mech)

Connector X-RRJMPRA Chassis/Rear Lamp Jumper Interface to Chassis (EH) (Mechanical)

SL57_87382914 4

Chassis/Rear Lamp Jumper Interface to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
1 706 (VT) Rear work lamp fuse out Wiring harness - Electrical schematic
2 704 (VT) Tail lamp splice RH tail lamp fuse out frame 08 (A.30.A)
3 703 (VT) Tail lamp splice LH tail lamp fuse out
4 950 (BK) Rear lamp ground

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Connector X-TELE Telematics to Chassis (EH) (Mechanical)

SL57_87696550 5

Telematics to Chassis (EH) (Mechanical)

Cavity Circuit ID Description Frame
A 336 (RD) Telematics unswitched battery Wiring harness - Electrical schematic
B Open frame 30 (A.30.A) (EH)
C 802 (OR) Telematics ignition power Wiring harness - Electrical schematic
D 244 (YE) Alternator lamp telematics engine on frame 26 (A.30.A) (Mech)
E 308 (YE) Vehicle working condition
F Open
G Open
H 925 (BK/ Telematics ground
WH)
J Open
K Open
L Open
M 508 (YE) Telematics CAN HI
N 509 (GN) Telematics CAN LO
P Open
R Open
S Open

Connector X-UJML ULM LH to Cab (EH)

SL57_87694583 6

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ULM LH to Cab (EH)

Cavity Circuit ID Description Frame
1 215 (RD) LH UB1 X-Y sensor voltage Wiring harness - Electrical schematic
2 567 (WH) LH UA1 X sensor output frame 23 (A.30.A)
3 569 (WH) LH UA1 Y sensor output
4 1045 (TN) LH OV1 X-Y sensor ground
5 Open
6 Open
7 218 (OR) LH UB2 X-Y sensor voltage
8 562 (GN) LH UA2 X sensor output
9 568 (GN) LH UA2 Y sensor output
10 1046 (BK) LH OV2 X-Y sensor ground
11 Open
12 Open

Connector X-UJMR UJM RH to Cab (EH)

SL57_87694583 7

UJM RH to Cab (EH)

Cavity Circuit ID Description Frame
1 219 (RD) RH UB1 X-Y sensor voltage Wiring harness - Electrical schematic
2 549 (WH) RH UA1 X sensor output frame 23 (A.30.A)
3 561 (WH) RH UA1 Y sensor output
4 1047 (TN) RH OV1 X-Y sensor ground
5 Open
6 Open
7 217 (OR) RH UB2 X-Y sensor voltage
8 548 (GN) RH UA2 X sensor output
9 560 (GN) RH UA2 Y sensor output
10 1048 (BK) RH OV2 X-Y sensor ground
11 -
12 -

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Connector - Component identification Engine connectors

L223, L225, L230, C227, C232, C238

Connector X-FPT Engine (F5C) to Harness Interconnect

BC08F176-01 1

Harness Interconnect to Engine F5C EXT

Cavity Circuit ID Description Frame
1A No data EGR valve control signal (PWM) Wiring harness - Electrical schematic
1B No data EGR valve control ground (PWM) frame 99 (A.30.A)
1C Open Not used
2A Open Not used
2B No data Boost sensor supply Wiring harness - Electrical schematic
2C No data Engine speed sensor A frame 99 (A.30.A)
3A No data EGR valve position sensor supply
3B No data Boost temperature signal
3C No data Engine speed sensor B
4A No data EGR valve position sensor signal
4B No data Coolant temperature sensor ground
4C Open Not used
5A No data EGR valve position sensor ground Wiring harness - Electrical schematic
5B No data Coolant temperature signal frame 99 (A.30.A)
5C Open Not used
6A No data Boost sensor ground Wiring harness - Electrical schematic
frame 99 (A.30.A)
6B Open Not used
6C Open Not used
7A No data Boost pressure signal Wiring harness - Electrical schematic
frame 99 (A.30.A)
7B Open Not used
7C Open Not used
8A Open Not used
8B Open Not used
8C Open Not used

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Engine speed sensor

BC08F175-01 2

Engine harness to speed sensor

Cavity Circuit ID Description Frame
1 No data Speed sensor supply Wiring harness - Electrical schematic
2 No data Speed sensor signal frame 99 (A.30.A)
3 Open Not used

EGR valve

BC08F174-01 3

Engine harness to EGR valve

Cavity Circuit ID Description Frame
1 No data EGR PWM solenoid supply Wiring harness - Electrical schematic
2 No data EGR Potentiometer supply frame 99 (A.30.A)
3 Open Not used
4 No data EGR Potentiometer ground Wiring harness - Electrical schematic
5 No data EGR PWM solenoid ground frame 99 (A.30.A)
6 No data EGR Potentiometer signal

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Coolant temperature sensor

BC08F173-01 4

Engine harness to coolant temperature sensor

Cavity Circuit ID Description Frame
A No data Coolant temperature sensor supply Wiring harness - Electrical schematic
frame 99 (A.30.A)
B Open Not used
C No data Coolant temperature sensor signal Wiring harness - Electrical schematic
frame 99 (A.30.A)

Boost pressure/temperature sensor

BC08F172-01 5

Engine harness to boost pressure-temperature sensor

Cavity Circuit ID Description Frame
1 No data Boost sensor ground Wiring harness - Electrical schematic
2 No data Boost temperature sensor signal frame 99 (A.30.A)
3 No data Boost sensor supply
4 No data Boost pressure sensor signal

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Connector - Component diagram 99 Engine connectors

L223, L225, L230, C227, C232, C238

Connector X-FPT Engine (F5C) to Harness Interconnect

BC08F176-01 1

Harness Interconnect to Engine F5C EXT

Cavity Circuit ID Description Frame
1A No data EGR valve control signal (PWM) Wiring harness - Electrical schematic
1B No data EGR valve control ground (PWM) frame 99 (A.30.A)
1C Open Not used
2A Open Not used
2B No data Boost sensor supply Wiring harness - Electrical schematic
2C No data Engine speed sensor A frame 99 (A.30.A)
3A No data EGR valve position sensor supply
3B No data Boost temperature signal
3C No data Engine speed sensor B
4A No data EGR valve position sensor signal
4B No data Coolant temperature sensor ground
4C Open Not used
5A No data EGR valve position sensor ground Wiring harness - Electrical schematic
5B No data Coolant temperature signal frame 99 (A.30.A)
5C Open Not used
6A No data Boost sensor ground Wiring harness - Electrical schematic
frame 99 (A.30.A)
6B Open Not used
6C Open Not used
7A No data Boost pressure signal Wiring harness - Electrical schematic
frame 99 (A.30.A)
7B Open Not used
7C Open Not used
8A Open Not used
8B Open Not used
8C Open Not used

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Engine speed sensor

BC08F175-01 2

Engine harness to speed sensor

Cavity Circuit ID Description Frame
1 No data Speed sensor supply Wiring harness - Electrical schematic
2 No data Speed sensor signal frame 99 (A.30.A)
3 Open Not used

EGR valve

BC08F174-01 3

Engine harness to EGR valve

Cavity Circuit ID Description Frame
1 No data EGR PWM solenoid supply Wiring harness - Electrical schematic
2 No data EGR Potentiometer supply frame 99 (A.30.A)
3 Open Not used
4 No data EGR Potentiometer ground Wiring harness - Electrical schematic
5 No data EGR PWM solenoid ground frame 99 (A.30.A)
6 No data EGR Potentiometer signal

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Coolant temperature sensor

BC08F173-01 4

Engine harness to coolant temperature sensor

Cavity Circuit ID Description Frame
A No data Coolant temperature sensor supply Wiring harness - Electrical schematic
frame 99 (A.30.A)
B Open Not used
C No data Coolant temperature sensor signal Wiring harness - Electrical schematic
frame 99 (A.30.A)

Boost pressure/temperature sensor

BC08F172-01 5

Engine harness to boost pressure-temperature sensor

Cavity Circuit ID Description Frame
1 No data Boost sensor ground Wiring harness - Electrical schematic
2 No data Boost temperature sensor signal frame 99 (A.30.A)
3 No data Boost sensor supply
4 No data Boost pressure sensor signal

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Wiring harness - Electrical schematic frame 01

EH Machines

Components/Devices On Frame
Component Connector Description Component Connector Description
NONE NONE

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Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR01 1

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Mechanical Machines Components/Devices On Frame

Component Connector Description Component Connector Description
NONE NONE

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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SL57_84287890_1 2

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 02
Component Connector Description Component Connector Description
EH Machines B-010 X-OILFLT Hydraulic Filter Restriction Y-318 X-318 Self Level Valve
Switch
S-029 X-101 STD/On-road Lamp B-001 X-14 Fuel Level Sender
X-101A Congifuration
X-101B
B-003 X-OILTMP Hydraulic Oil Temp Sender

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR02 1

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Mechanical Machines Components/Devices On Frame

Component Connector Description Component Connector Description
Y-008 X-BRK Brake Valve Solenoid B-010 X-OILFLT Hydraulic Filter Restriction
Switch
Y-013 X-CPLR Hydraulic Coupler Y-004 X-HFLO STD High Flow Solenoid
Solenoid
Y-318 X-318 Self Level Valve S-029 X-101 STD/On-Road Lamp
X-101A Configurator
X-101B
R-002 X-14 Fuel Level Sender B-002 X-OILTMP Hydraulic Oil Temperature

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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84287890_02 2

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 03
Component Connector Description Component Connector Description
EH Machines V-004 X-15 Accessory Backfeed A-001 X-C23 Instrument Cluster
X-15-A Diode
X-15-B

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR03 1

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Mechanical Machines Components/Devices On Frame

Component Connector Description Component Connector Description
V-004 X-15 Accessory Backfeed A-002 X-C23 Instrument Cluster
Diode

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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84287890_FR03 2

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 04
Component Connector Description Component Connector Description
EH Machines Z-2008 None Main Power Distribution K-007 None Crank Relay
Fuse Block #1
K-009 None Main Power Relay K-001 None Lights Relay #1
K-002 None Lights Relay #2 K-018 None Accessory Relay
Z-2009 None Main Power Distribution H-002 X-BKUP-PWR Backup Alarm
Fuse Block #1 X-BKUP-GND
V-007 X-316 Ignition Backfeed Diode

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR04 1

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Mechanical Machines Components/Devices On Frame

Component Connector Description Component Connector Description
Z-2008 None Main Power Distribution K-007 None Crank Relay
Fuse Block #1
K-009 None Main Power Relay K-001 None Lights Relay #1
K-002 None Lights Relay #2 K-018 None Accessory Relay
Z-2009 None Main Power Distribution S-004 X-42 Mechanical Backup
Fuse Block #2 Switch #1
S-005 X-43 Mechanical Backup Switch H-002 X-BKUP-PWR Backup Alarm
#2 X-BKUP-GND

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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84287890_FR04 2

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 05
Component Connector Description Component Connector Description
EH Machines Z-FUSE2 None Accessory Power K-017 None Front Electric Relay
Distribution Fuse Block 2
K-019 None Option Relay K-003 None UCM Power Relay

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR05 1

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Mechanical Machines Components/Devices On Frame

Component Connector Description Component Connector Description
Z-FUSE2 None Accessory Power K-017 None Front Electric Relay
Distribution
K-019 None Option Relay S-036 X-161 Mechanical Brake
X-162 Pressure Switch
S-037 X-163 Mechanical Brake
X-164 Pressure Switch

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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84287890_FR05 2

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 06
Component Connector Description Component Connector Description
EH Machines S-009 X-300 Hydraulic Coupler Switch S-001 X-301 Rotating Beacon Switch
S-013 X-317 Self Level Switch S-011 X-365 NH Park Brake Switch
Z-008 X-ACC Accessory Power Outlet S-005 X-306 Loader Lockout Switch
S-041 X-302 Hazard Lamp Switch S-042 X-303 High Flow Switch
S-010 X-304 Electrical Auxiliary
Hydraulic ON/OFF Switch
(Handle)

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR06 1

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Mechanical Machines Components/Devices On Frame

Component Connector Description Component Connector Description
S-009 X-300 Hydraulic Coupler Switch S-001 X-301 Rotating Beacon/Strobe
Switch
S-013 X-317 Self Level Switch S-007 X-365 NH Park Brake Switch
Z-008 X-ACC Accessory Power Outlet S-005 X-306 Loader Lockout Switch
S-040 X-302 Hazard Lamp Switch S-039 X-303 High Flow Switch
S-038 X-304 Electrical Auxiliary
Hydraulic ON/OFF Switch
(Handle)

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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84287890_FR06 2

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 07
Component Connector Description Component Connector Description
EH Machine Z-012 None Right-hand Control Handle S-031 X-403 #1 UP / DN
S-022 X-403 #2 UP / DN S-018 X-406 Ride Control/Glide Ride
S-014 X-406 Park Brake Switch Z-005 None Left-hand Control Handle
S-033 X-408 Turn Signal Switch - Left / S-033 X-408 2ND AUX HYD - EXT (UP)
Right / RET (DN)
S-015 X-408 #2 UP / DN S-032 X-408 #3 UP / DN
S-024 X-408 2SPD S-023 X-408 Horn
Y-005 X-2SPD 2 Speed Solenoid

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR07 1

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Mechanical Machines Components/Devices On Frame

Component Connector Description Component Connector Description
S-031 X-404 RH Control Handle S-018 X-402 Ride Control/Glide Ride
S-014 None Park Brake Switch S-027 X-407 Turn Signal
S-033 None 2ND AUX HYD S-024 X-405 2SPD
S-023 None Horn Y-010 X-RDCTRL Ride Control Solenoid
H-009 X-HORN-PWR Horn Y-005 X-2SPD 2 Speed Solenoid
X-HORN-GND

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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84287890_FR07 2

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 08
Component Connector Description Component Connector Description
EH Machines S-012 X-311 Lamp Selector Switch J-001 X-77 Side Lamp DIA Socket
E-023 X-344 LH Front Strobe E-021 X-341 LH Rear Strobe
E-024 X-343 RH Front Strobe E-025 X-342 RH Rear Strobe
NONE X-85 RH DIA Side Lamp NONE X-86 LH DIA Side Lamp
E-022 X-178 Rotating Beacon E-038 X-35 RH Rear Work
E-033 X-34 LH Rear Work

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR08 1

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Mechanical Machines Components/Devices On Frame

Component Connector Description Component Connector Description
S-012 X-311 Lamp Selector Switch U-005 X-77 Side Lamp DIA Socket
E-023 X-344 LH Front Strobe E-021 X-341 LH Rear Strobe
E-024 X-343 RH Front Strobe E-025 X-342 RH Rear Strobe
E-003 X-97 Dome Lamp

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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84287890_FR08 2

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 09
Component Connector Description Component Connector Description
EH Machines M-506 X-506 Front Door Washer Pump S-016 X-503 Wiper/Washer Switch
S-038 X-505 Door Switch Z-010 X-502 Door Wiper Motor
Z-014 X-502A Rear Wiper Motor

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR09 1

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Mechanical Machines Components/Devices On Frame

Component Connector Description Component Connector Description
M-506 X-506 Front Door Washer Pump S-041 X-503 Wiper/Washer Switch
(Cab)
S-041 X-505 Door Switch M-001 X-502 Door Wiper Motor
M-007 X-502A Rear Window Wiper Motor

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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84287890_FR09 2

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 10
Component Connector Description Component Connector Description
EH Machines Battery Battery

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR10 1

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Mechanical Machines Components/Devices On Frame

Component Connector Description Component Connector Description
Battery Battery

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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84287890_FR10 2

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 11
Component Connector Description Component Connector Description
EH Machines K-004 X-PRHT Engine Preheat Relay

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR11 1

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Mechanical Machines Components/Devices On Frame

Component Connector Description Component Connector Description
K-004 X-PRHT Engine Preheat Relay

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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84287890_FR11 2

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 12
Component Connector Description Component Connector Description
L223, L225, L230, C227, C232, C238EH F5C Machines B-016 X-AIRFLT Air Filter Restriction Switch B-017 X-510 Engine Oil Pressure
Switch
B-004 X-504 Engine Coolant NONE X-FUEL Fuel Solenoid
Temperature Sender
G-026 X-5 Alternator M-008 X-C126 Starter Motor

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR12 1

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Mechanical F5C Machines Components/Devices On Frame

Component Connector Description Component Connector Description
B-016 X-AIRFLT Air Filter Restriction Switch B-017 X-510 Engine Oil Pressure
Switch
B-004 X-504 Engine Coolant NONE X-FUEL Fuel Solenoid
Temperature Sender
G-026 X-5 Alternator M-008 X-C126 Starter Motor

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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84287890_FR12 2

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 13
Component Connector Description Component Connector Description
L213, L215, L218, L220EH ISM Machines B-028 X-508 Air Filter Restriction Switch B-027 X-512 Engine Oil Pressure
Switch
B-012 X-516 Engine Coolant NONE X-517 Fuel Solenoid
Temperature Sender
G-027 X-5 Alternator NONE X-513 Starter

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR13 1

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Mechanical ISM Machines Components/Devices On Frame

Component Connector Description Component Connector Description
B-028 X-508 Air Filter Restriction Switch B-027 X-512 Engine Oil Pressure
Switch
B-012 X-516 Engine Coolant NONE X-517 Fuel Solenoid
Temperature Sender
G-027 X-5 Alternator NONE X-513 Starter

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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84287890_FR13 2

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 14
Component Connector Description Component Connector Description
EH Machines S-003 X-9 Ignition Switch Z-004 X-310 2 Speed Indicator
Z-2011 X-155B Turn Signal Indicator
X-156B
X-157B

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR14 1

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Mechanical Machines Components/Devices On Frame

Component Connector Description Component Connector Description
S-003 X-9 Ignition Switch E-008 X-310 2 Speed Indicator
Z-2011 X-310 Turn Signal Indicator

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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84287890_FR14 2

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 15
Component Connector Description Component Connector Description
EH Machines NONE X-AUX_EXT 2ND AUX Extend NONE X-AUX_RET 2ND AUX Retract
NONE X-PORT_LK Loader Port Lock NONE X-PLTLK Loader Pilot Interlock

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR15 1

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Mechanical Machines Components/Devices On Frame

Component Connector Description Component Connector Description
NONE X-410 (Chassis Option) NONE X-412 (Chassis Option) Port
Interconnector Loader Lock Port Lock Valve
Lock Connector
NONE X-PORT_LK Port Lock

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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84287890_FR15 2

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 16
Component Connector Description Component Connector Description
L213 WE, L215 WE, L218 WE, L220 WE, L223 WE, L225 WE, L230 WE, C227 WE, C232 WE, C238 WEEH EU Machines V-010 X-HZRDDIODE Hazard Switch Indicator S-034 X-CTS Turn Signal Switch
Backfeed Diode
Z-013 X-411 Flasher Module NONE X-31 LH Cab Turn Sign
NONE X-31 LH Side Lamp NONE X-31 LH Work Lamp
NONE X-31 LH Cab Lamps GND NONE X-30 RH Work Lamp PW
NONE X-30 RH Cab Turn Signal NONE X-30 RH Side Lamp PWR
NONE X-30 RH Cab Lamps GND

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR16 1

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Mechanical EU Machines Components/Devices On Frame

Component Connector Description Component Connector Description
V-010 X-HZRD 6A Diode S-034 X-CTS Turn Signal Switch
Z-013 X-411 Flasher Module NONE X-31 LH Cab Turn Signal
NONE X-31 LH Side Lamp NONE X-31 LH Work Lamp
NONE X-31 LH Cab Lamps GND NONE X-30 RH Work Lamp PWR
NONE X-30 RH Cab Turn Signal NONE X-30 RH Side Lamp PWR
NONE X-30 RH Cab Lamps GND

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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84287890_FR16 2

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 17
Component Connector Description Component Connector Description
EH Machines A-003 X-HVC1 HVAC Box Z-018 X-AC_COMP A/C Compressor
X-HVC2
K-020 X-111 Condenser Relay Z-017 X-252 Temp Control (LH
Console)
Z-019 X-271 Water Valve S-020 X-270 Blower Switch (Left
Console)
S-017 X-275 AC Switch (Left Console) S-042 X-76 HVAC High Pressure
Switch

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR17 1

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Mechanical Machines Components/Devices On Frame

Component Connector Description Component Connector Description
HVAC BOX X-HVC1 Turn Signal Indicator NONE X-74 HVAC Condenser Fan
X-HVC2
K-003 X-111 Condenser Relay Z-017 X-252 Temp Control (LH
Console)
Z-019 X-271 Water Valve S-020 X-270 Blower Switch (Left
Console)
S-017 X-275 AC Switch (Left Console) S-042 X-76 HVAC High Pressure
Switch
Z-018 X-AC_COMP A/C Compressor

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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84287890_FR17 2

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 18
Component Connector Description Component Connector Description
EH Machines NONE X-200 LH Rear Turn Sig NONE X-200 RH Rear Turn Sig
NONE X-200 LH Rear Position NONE X-200 RH Rear Position
NONE X-200 Brake Lamp Signa NONE X-200 Rear Lamps Gnd
NONE X-37 LH Rear Road Lamp E-037 X-37 Position Lamp
E-038 X-37 Brake Lamp E-198 X-37 Turn Signal
NONE X-228 LH Front Road Lamp E-012 X-228 Low Beam
E-027 X-228 Position Lamp E-028 X-228 Turn Signal
NONE X-229 RH Front Road Lamp E-011 X-229 Low Beam
E-017 X-229 Position Lamp E-018 X-229 Turn Signal
NONE X-196 RH Rear Road Lamp E-196 X-196 Turn Signal
E-44 X-196 Brake Lamp E-44 X-196 Position Lamp
E-019 X-80 License Plate
X-81

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR18 1

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Mechanical Machines Components/Devices On Frame

Component Connector Description Component Connector Description
NONE X-200 LH Rear Turn Signal NONE X-200 RH Rear Turn Signal
NONE X-200 LH Rear Position NONE X-200 RH Rear Position
NONE X-200 Brake Lamp Signal NONE X-200 Rear Lamps Gnd
Z-009 X-37 LH Rear Road Lamp E-037 X-37 Position
E-037 X-37 Brake E-198 X-37 Turn Signal
Z-001 X-228 LH Front Road Lamp E-012 X-228 Low Beam
E-027 X-228 Position Lamp E-028 X-228 Turn Signal
Z-002 X-229 RH Front Road Lamp E-011 X-229 Low Beam
E-017 X-229 Position Lamp E-018 X-229 Turn Signal
Z-011 X-196 RH Rear Road Lamp E-196 X-196 Turn Signal
E-44 X-196 Brake E-44 X-196 Position

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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84287890_FR18 2

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 19
Component Connector Description Component Connector Description
EH Machines U-001 X-403 Right-hand Control Handle S-036 X-403 Proportional AUX Switch
S-037 X-403 None S-007 X-403 Float Switch

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR19 1

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Mechanical Machines Components/Devices On Frame

Component Connector Description Component Connector Description
U-001 X-430 EH AUX PWM Controller Y-002 X-432 Proportional AUX Valve
Retract
Y-003 X-433 Proportional AUX Valve
Extend

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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84287890_FR19 2

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 20
Component Connector Description Component Connector Description
EH Machines NONE X-58 Seat S-003 X-58 Seat Heat Switch
X-58A X-58A
R-001 X-58 Seat Heat Element S-002 X-58 Seat Switch
X-58A X-58A
S-043 X-104 Operator Restraint Switch V-005 X-99 EH Lap Bar Diode
V-009 X-98 EH Seat SW UCM Diode V-006 X-298 EH UCM Wakeup Diode

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR20 1

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Mechanical Machines Components/Devices On Frame

Component Connector Description Component Connector Description
Z-006 X-58 Seat S-003 X-58 Seat Heat Switch
X-58A X-58A
R-001 X-58 Seat Heat Element S-002 X-58 Seat Switch
X-58A X-58A
S-011 X-104 Operator Restraint Switch

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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84287890_FR20 2

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 21
Component Connector Description Component Connector Description
EH Machines H-011 X-330 RH Speaker H-012 X-332 LH Speaker
X-331 X-333
NONE X-97 Lap Bar Switch NONE X-335 Power
NONE X-335 Ground NONE X-335 Left Speaker (+)
NONE X-335 Right Speaker (-) NONE X-335 Right Speaker (+)
NONE X-335 Left Speaker (-)

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR21 1

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Mechanical Machines Components/Devices On Frame

Component Connector Description Component Connector Description
H-011 X-330 RH Speaker H-012 X-332 LH Speaker
X-331 X-333
NONE X-335 Radio Connector NONE X-335 12 Power
NONE X-335 Ground NONE X-335 Left Speaker (+)
NONE X-335 Right Speaker (-) NONE X-335 Right Speaker (+)
NONE X-335 Left Speaker (-)

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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84287890_FR21 2

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 22
Component Connector Description Component Connector Description
L223, L225, L230, C227, C232, C238 Y-017 X-K-C4 Stop (Fuel Solenoid) NONE X-K-C2 Interface
NONE X-K-C3 KSB Signal B-015 X-K-C1 Water Temperature
Sensor

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR22 1

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 23
Component Connector Description Component Connector Description
EH Machines NONE NONE

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR23 1

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Mechanical Machines Components/Devices On Frame

Component Connector Description Component Connector Description
U-004 X-402 Right-hand Control Handle NONE X-402 Proportional Auxiliary
Hydraulic Switch

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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84287890_FR23 2

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 24
Component Connector Description Component Connector Description
EH Machines Y-003 X-25 Bucket Valve Retract Y-006 X-26 Bucket Valve Extend
Y-007 X-27 Loader Valve Retract Y-009 X-28 Loader Valve Extend
Y-012 X-29 Proportional AUX Valve Y-011 X-24 Proportional AUX Valve
Retract Extend
NONE X-23 Auxiliary Spool Position NONE X-21 Bucket Spool Position
Sensor Sensor
NONE X-22 Boom Spool Position
Sensor

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR24 1

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Mechanical Machines Components/Devices On Frame

Component Connector Description Component Connector Description
NONE X-107 Multifunction Attachment NONE X-86 Multifunction Water Pump
Connector

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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84287890_FR24 2

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 25
Component Connector Description Component Connector Description
EH Machines Y-013 X-CPLR Hydraulic Coupler Y-004 X-HFLO STD High Flow Solenoid
Solenoid
NONE X-20 Throttle Position Sensor NONE X-10 Chassis / Loader Interface

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR25 1

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Mechanical Machinews Components/Devices On Frame

Component Connector Description Component Connector Description
NONE X-DIAG CAN Diagnostic
Connector

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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84287890_FR25 2

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 26
Component Connector Description Component Connector Description
EH Machines A-002 X-CN1A UCM
X-CN1B
X-CN2A
X-CN2B
X-CN3A
X-CN4A
X-CN3B

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR26 1

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Mechanical Machines Components/Devices On Frame

Component Connector Description Component Connector Description
NONE X-150 CAN 120 OHM
X-TELE Termination Resistor

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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84287890_FR26 2

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 27
Component Connector Description Component Connector Description
EH Machines NONE X-94 LH Pump Swash Plate NONE X-93 RH Pump Swash Plate
Sensor Sensor
NONE X-18 Right Drive Pump Reverse NONE X-16 Left Drive Pump Reverse
NONE X-17 RH Drive Pump Forward NONE X-13 Left Drive Pump Forward

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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84287890_FR26 1

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Mechanical Machines Components/Devices On Frame

Component Connector Description Component Connector Description
NONE NONE

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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84287890_FR27 2

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 28
Component Connector Description Component Connector Description
L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic controls, L223 Electro hydraulic controls, Y-010 X-RDCTRL Ride Control Solenoid Y-008 X-BRK Brake Valve Solenoid
L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro hydraulic controls, C232 Electro hydraulic controls, C238 Electro hydraulic B-009 X-CHGPRS Charge Pressure Switch S-039 X-BRKPRS Brake Pressure Switch
controlsEH Machines
Wire Color Codes
Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR28 1

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 29
Component Connector Description Component Connector Description
L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic controls, L223 Electro hydraulic controls, NONE X-107 Multifunction Attachment NONE X-66 Multifunction Water Pump
L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro hydraulic controls, C232 Electro hydraulic controls, C238 Electro hydraulic Connector
controlsEH Machines
Wire Color Codes
Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR29 1

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 30
Component Connector Description Component Connector Description
L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic controls, L223 Electro hydraulic controls, NONE X-TELE Telematics Connector
L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro hydraulic controls, C232 Electro hydraulic controls, C238 Electro hydraulic
controlsEH Machines Wire Color Codes
Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR30 1

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 31
Component Connector Description Component Connector Description
L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic controls, L223 Electro hydraulic controls, NONE X-DIAG CAN Diagnostic
L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro hydraulic controls, C232 Electro hydraulic controls, C238 Electro hydraulic Connector
controlsEH Machines
Wire Color Codes
Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR31 1

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 32
Component Connector Description Component Connector Description
L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic controls, L223 Electro hydraulic controls, NONE X-19 EHF Extend NONE X-40 EHF Retract
L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro hydraulic controls, C232 Electro hydraulic controls, C238 Electro hydraulic NONE X-67 EHF Pressure Transducer
controlsEH Machine
Wire Color Codes
Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR32 1

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Components/Devices On Frame
Wiring harness - Electrical schematic frame 33
Component Connector Description Component Connector Description
L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic controls, L223 Electro hydraulic controls, NONE X-108
L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro hydraulic controls, C232 Electro hydraulic controls, C238 Electro hydraulic X-109
controlsEH Machines X-110
X-112
X-113
X-401

Wire Color Codes

Abbreviation Color Abbreviation Color Abbreviation Color
RD Red TN Tan WH White
YE Yellow BK Black GN Green
GY Grey OR Orange PK Pink
VT Violet BL Blue LB Light Blue
BK/WH Black/White LG Light Green

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87673075_FR33 1

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Wiring harness - Electrical schematic frame 99

L223, L225, L230, C227, C232, C238

F5C engine harness

Components/Devices On Frame
Component Connector Description Component Connector Description
(1) X-FPT FPT engine harness to (4) Engine speed Engine speed sensor
connector X-FPT sensor
(2) Coolant Coolant temperature (5) Boost Boost air pressure/
temperature sensor pressure/ temperature sensor
sensor temperature
sensor
(3) EGR valve EGR valve

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F5CEGRT3 1

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Wiring harness - Detailed view Harness Overview

EH Machines

1 Lap Bar Switch 18 Self Level Valve

2 Radio Connector 19 RH Handle Interconnect Park
Brake / Ride Ctrl
3 Left Speaker 20 RH Handle Interconnect FE /
Proportional Aux / Float
4 Cab / Dome Lamp Jumper 21 UJM RH
5 Engine Harness 22 Front Door Washer Pump
6 UJM LH 23 Glow Plug FPT Interface
7 Cab / RH Lamp Jumper 24 Chassis Option / RH Boom
Interface Lights Interconnect
8 LH Handle Interconnect 25 Backup Alarm
9 Cab / LH Lamp Jumper 26 Fuel Level Sender
Interface
10 Cab / Seat Interface 27 Chassis / Rear Lamp Jumper
Interface
11 2nd Aux Extend 28 HVAC Condenser Fan
12 Water Valve 29 Beacon Lamp Socket
13 Throttle Position Sensor 30 Chassis Options /
Multifunction Interconnect
14 High Flow Valve Solenoid 31 Chassis Options / LH Boom
Lights Interconnect
15 LH Pump Swash Plate Sensor 32 Right Speaker
16 RH Pump Swash Plate 33 Horn Ground
Sensor
17 Chassis / Loader Interface 34 Horn Power

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CNH_EH842 1

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Mechanical Machines

1 Right Speaker 26 CAN 120 Ohm Termination

Resistor
2 Right Speaker 27 Engine Harness
3 Left Speaker 28 Ride Control Valve Solenoid
Rdctrl
4 Left Speaker 29 Self Level Valve
5 Cab / Dome Lamp Jumper 30 Front Washer Pump
6 Condenser Relay [Cab] 31 CAB / HVAC Interconnect
7 Cab / RH Lamp Jumper 32 Glow Plug FPT Interface
Interface
8 Cab / LH Lamp Jumper 33 Fuel Level Sender
Interface
9 Chassis / Engine Harness 34 Backup Alarm
Telematics Interconnect
10 Accessory Power Outlet 35 Chassis / Rear Lamp Jumper
Interface
11 Cab / Door Switch Interface 36 Side Lamp DIA Socket
12 Mechanical Backup Switch #1 37 HVAC Condenser Fan
13 Power Distribution Chassis 38 Rear Window Wiper Motor
14 Water Valve 39 Beacon Lamp Socket
15 Brake Valve Solenoid 40 Hydraulic Oil Filter Switch
16 2 Speed Valve Solenoid 41 Preheat Fuse
17 CAN Diagnostic Connector 42 Horn Power
18 Door Wiper Motor 43 Horn Ground
19 Cab / Chassis Options 2 44 Lap Bar Sw
20 Cab / Chassis Options 1 45 Radio Connector
21 Hydraulic Oil Temperature 46 Cab / Chassis 3
Sender
22 Telematics 47 Cab / Chassis 2
23 RH Handle Interconnect Park 48 Cab / Chassis 1
Brake / Ride Control
24 EH Aux PWM Controller 49 Can / Seat Interface
25 LH Handle Interconnect Horn 50 Port Lock
/ Two Speed

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CNH_MECH84 2

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Sensing system - Overview Temperature sensors

1z0o2004112136 1
Temperature sensors most generally incorporate a thermistor. A thermistor is a resistor that changes its resistance
according to temperature.
There are two groups of thermistors: NTC (Negative Temperature Coefficient) and PTC (Positive Temperature Co-
efficient). In the first case the higher the temperature, the lower is the resistance, and for the PTC the higher the
temperature, the higher the resistance. The NTC type is often used by sensors that indicate temperature change in
fluids, like those contained in a hydraulic reservoir or in the engine coolant system.
Often the signal provided to the controller is used by the controller to provide information to a display device which
could display actual values or operate a warning indicator.

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Sensing system - Overview Speed and position sensors

Most of the speed and position sensors used are 2 and 3-wire active devices (requires an electrical source to function).
Therefore, a source and ground are supplied to the sensor. Non-contact sensing of a target (ferrous material) is
performed by the sensor in different ways, generally electro-magnetic coupling, which affects the source (typically a
switch like affect, from one level to another). The altered source may or may not be conditioned by the sensor.
The controller monitoring the sensor uses the sensor signal (affected source) to produce on and off signals for digital
processing. For speed sensing this would relate to how many pulses (off to on or on to off transitions) during an
established period of time and for position sensing the level of the signal (on or off).
These sensors can not be effectively checked out-of-circuit with only a DVOM. If the sensor is faulty and the sensor
circuit is complete, use the diagnostic capability of the display monitor to test the sensor functionality in the circuit.

40011026 1

Sensor Adjustment
When installing a new sensor, adjust the sensor to obtain a clearance of 3 mm (1/8 in) to the target metal.

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ELECTRICAL POWER SYSTEM - Electrical test Open Circuit

Prior operation:
Up to three electrical test may be required to properly troubleshoot electrical concerns. The other two tests are:

Short to Ground - refer to ELECTRICAL POWER SYSTEM - Electrical test Short to Ground (A.30.A).
Short to Voltage - refer to ELECTRICAL POWER SYSTEM - Electrical test Short to Voltage (A.30.A).

Each test is described in detail. Ensure that all steps are reviewed and followed when testing.

1. Key switch OFF (sometimes battery disconnected or

fuse pulled out if specified in procedure).
2. Connectors at both ends of the circuit disconnected.
All other connectors must be reconnected to perform
test.

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3. Set meter to measure resistance or ohms, and mea-

sure circuit resistance as illustrated. Use the red me-
ter lead (1) to touch the connector pins, one pin at a
time, and avoid contact with the case of metal con-
nectors. Use the black lead (2) to make contact with
the connector pin at the other end of the circuit. Avoid
contact with other pins in the connector and the con-
nector case, if it is metal.
NOTE: Testing continuity from one connector to another
is often not possible given the distance between the con-
nectors. The alternate method used in this service man-
ual requires the use of a jumper wire. Attach the jumper
wire between the specified pin in one of the connectors and
chassis (frame) ground. Use the red lead of the multi-meter
to touch the specified pin of the other connector and touch
the black lead to chassis (frame) ground. Using chassis
(frame) ground as an integral part of the continuity test re-
quires good electrical contact with the metal frame (chas-
sis). Paint and contaminants serve as insulators and re-
duce the effectiveness of the electrical connection. If possi-
ble use frame (chassis) ground points already established
for the black lead and one end of the jumper wire.

26093637 1

4. Determine if measured resistance falls within guide-

lines specified in the procedure. If the resistance is
no more than 3 - 4 ohms, the circuit is continuous.
More resistance usually indicates dirty or corroded
terminals in connectors, and 100k ohms or greater
indicates an open circuit.

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ELECTRICAL POWER SYSTEM - Electrical test Short to Voltage

Prior operation:
Up to three electrical test may be required to properly troubleshoot electrical concerns. The other two tests are:

Short to Ground - refer to ELECTRICAL POWER SYSTEM - Electrical test Short to Ground (A.30.A).
Open Circuit - refer to ELECTRICAL POWER SYSTEM - Electrical test Open Circuit (A.30.A).

Each test is described in detail. Ensure that all steps are reviewed and followed when testing.

1. Key switch ON (sometimes OFF, if specified in pro-

cedure).
2. Connectors at sensor, switch or potentiometer end
disconnected. All other connectors must be recon-
nected to perform test (unless otherwise specified in
the procedure).

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3. Set meter to measure DC VOLTS, and measure cir-

cuit voltage as illustrated. Use the red meter (1) lead
to touch the connector pins, one pin at a time, and
avoid contact with the case of metal connectors. Use
the black lead (2) to make contact with a plated metal
part on the chassis such as a jump start post if fitted.
Make sure the surface of the part is not corroded.

26093640 1

4. Determine if measured voltage falls within guidelines

specified in the procedure.

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ELECTRICAL POWER SYSTEM - Electrical test Short to Ground

Prior operation:
Up to three electrical tests may be required to properly troubleshoot electrical concerns. The other two tests are:

Short to Voltage - refer to ELECTRICAL POWER SYSTEM - Electrical test Short to Voltage (A.30.A).
Open Circuit - refer to ELECTRICAL POWER SYSTEM - Electrical test Open Circuit (A.30.A).

Each test is described in detail. Ensure that all steps are reviewed and followed when testing.

1. Key switched power OFF, (sometimes battery dis-

connected or fuse pulled out if specified in proce-
dure).
2. Connectors at each end or ends of circuit discon-
nected to prevent false readings.

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3. Set meter to measure resistance or ohms, and mea-

sure circuit resistance. Use black lead (2) to make
contact with a plated metal part on the chassis such
as a jump start post if fitted. Make sure the surface of
the part is not corroded. Use the red meter lead (1)
to touch the connector pins, one pin at a time, and
avoid contact with the case of metal connectors.

26093638 1

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4. Determine if measured resistance falls within guide-

lines specified in the procedure. A reading of less
than 3 - 4 ohms indicates a direct short to chassis
ground and must be located and repaired. Higher re-
sistances usually indicate circuit paths through mod-
ules, and that an additional connector needs to be
disconnected to perform the test. More than 100k
ohms indicates that the circuit is free of shorts to
ground.
NOTE: All of the output and many of the input devices used
in the electrical / electronic system use a reference or chas-
sis ground as a functional part of the control system. There-
fore, it is important to remove this intended circuit ground
before testing for a "Short to Ground"

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Battery - Check Maintenance Free

During normal use of a vehicle the battery is constantly being discharged, and recharged by the vehicle electrical
systems. This process causes evaporation of the battery electrolyte. Maintenance free batteries have condenser
channels that allow the gases to condense into liquids again. This prevents the gases from escaping through vent
holes so there is no requirement to top off the electrolyte.
The following procedure will tell if a battery is fit for service or if it must be replaced.

1. Inspect the battery before testing. Many conditions

can be seen and corrected before battery problems
occur. Inspect the battery case for cracks and leaks.
Inspect the battery posts, cables and clamps for bro-
ken wires, loose connections and corrosion. Make
sure the top of the battery is clean and dry. Dirt or
electrolyte on top of a battery can cause the battery
to discharge. This material on the top of a battery
provides a path for current to flow, permitting the bat-
tery to discharge.
2. Remove the battery from the vehicle. Clean the out-
side of the battery. Also, clean the battery tray. When
cleaning a battery, use a solution of baking soda and
water. Check and clean the battery cables if neces-
sary.
3. Check the battery carrier to make sure the carrier is
in good condition. Check the battery brackets for the
correct tension. A loose battery bracket will allow the
battery to vibrate. Vibration will damage the battery.
Battery brackets which are too tight can buckle or
crack the battery case.
4. Check the battery for raised cell covers or a warped
case. This may indicate that the battery has been
overheated or overcharged.
5. Using a multi-meter check the battery voltage. A
reading of less than 11.6 volts indicates the battery
should be charged using a battery charger. If battery
voltage is unable to be raised to approximately 12.4
volts, the battery should be replaced.

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Battery - Remove
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A

WARNING
Hazardous chemicals!
Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation
and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash
hands after handling.
Failure to comply could result in death or serious injury.
W0006A

WARNING
Chemical hazard!
When lifting a plastic-cased battery, excessive pressure on the end walls could cause acid to spill
through the vent caps. Lift a plastic-cased battery with a battery carrier or with your hands positioned
on opposite corners of the battery. Always wash your hands after handling.
Failure to comply could result in death or serious injury.
W0385A

Battery removal
1. Remove battery cover hardware (1) and battery
cover (2).

931001637 1

NOTE: NEW HOLLAND CONSTRUCTION Battery disconnect is optional.

2. Turn battery quick disconnect, if equipped (1) to the
off position, (2) as shown.

931001638 2

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3. Disconnect negative cable connection (1).

931001641 3

4. Disconnect positive cable connection (1).

931002054 4

5. Loosen nuts (1) and remove battery hold down (2).

931001639 5

6. Remove battery (1) in direction of arrow.

931001642 6

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Battery - Install
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A

WARNING
Hazardous chemicals!
Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation
and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash
hands after handling.
Failure to comply could result in death or serious injury.
W0006A

WARNING
Chemical hazard!
When lifting a plastic-cased battery, excessive pressure on the end walls could cause acid to spill
through the vent caps. Lift a plastic-cased battery with a battery carrier or with your hands positioned
on opposite corners of the battery. Always wash your hands after handling.
Failure to comply could result in death or serious injury.
W0385A

NOTE: NEW HOLLAND CONSTRUCTION Battery disconnect is optional.

Battery installation
1. Confirm battery quick disconnect (1) is in the off po-
sition (2), as shown.

931001638 1

2. Place battery (1) in compartment, in direction of ar-

row.

931001642 2

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3. Install battery hold down (1) and secure with nuts (2).

931001640 3

4. Insure the hold down (1) is square to the battery (2).

931001639 4

5. Connect positive cable connection (1).

931002054 5

6. Connect negative cable connection (1).

931001641 6

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NOTE: NEW HOLLAND CONSTRUCTION Battery disconnect is optional.

7. Turn battery quick disconnect (1) to the on position
(2) as shown.

931001828 7

8. Install battery cover (1) and secure with hardware (2).

931001637 8

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Battery - Disconnect
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A

WARNING
Hazardous chemicals!
Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation
and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash
hands after handling.
Failure to comply could result in death or serious injury.
W0006A

WARNING
Chemical hazard!
When lifting a plastic-cased battery, excessive pressure on the end walls could cause acid to spill
through the vent caps. Lift a plastic-cased battery with a battery carrier or with your hands positioned
on opposite corners of the battery. Always wash your hands after handling.
Failure to comply could result in death or serious injury.
W0385A

Disconnect battery
1. Remove battery access cover (1) by removing the
three mounting bolts (2).

931001637 1

NOTE: NEW HOLLAND CONSTRUCTION Battery disconnect is optional.

2. Turn battery disconnect (1), if equipped, to the off
position (2).

931001638 2

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3. Disconnect negative battery cable connection (1).

931001641 3

4. Disconnect positive battery connection (1).

931002054 4

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Battery - Connect
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A

WARNING
Hazardous chemicals!
Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation
and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash
hands after handling.
Failure to comply could result in death or serious injury.
W0006A

WARNING
Chemical hazard!
When lifting a plastic-cased battery, excessive pressure on the end walls could cause acid to spill
through the vent caps. Lift a plastic-cased battery with a battery carrier or with your hands positioned
on opposite corners of the battery. Always wash your hands after handling.
Failure to comply could result in death or serious injury.
W0385A

Connect battery
1. Turn battery disconnect (1), if equipped, to the off
position (2).

931001638 1

2. Connect the positive battery connection (1).

931002054 2

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3. Connect the negative battery connection (1).

931001641 3

NOTE: NEW HOLLAND CONSTRUCTION Battery disconnect is optional.

4. Turn the battery disconnect (1), if equipped, to the on
position (2).

931001828 4

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Wiring harness - Repair

NOTE: For Wiring Harness replacement, see Wiring harness - Replace (A.30.A)
1. Temporary Wiring Harness Repair
The following method to repair wiring is a temporary
expedient only. Wiring should be replaced as soon
as possible. Do not attempt to repair the wire on any
system sensors as these are sealed and should only
be replaced with a new component.
NOTE: When conducting a cable repair it is important that
only RESIN CORED SOLDER is used. Use of other types
of solder may result in further cable damage.
2. To carry out a temporary repair, proceed as follows:-
Locate damaged portion of cable then cut away outer
protective cover on both sides of the damaged area.

1z0o2004112111 1

3. Peel back the cable from both ends of the damaged

area and carefully cut away the inner cable cover at
the damaged area and strip about 13 mm ( 1/2 in) of
insulation from the wires. Do not cut away any wire
strands.
Using a suitable solvent, clean about 2 in ( 50 mm)
from each cover end. Clean the grey cable cover and
the individual leads.
Twist two bare leads together for each damaged
lead, being careful to match wire colours, then sol-
der the leads using resin cored solder. Tape each
repaired lead with vinyl insulation tape.

1z0o2004112112 2

4. Wind a layer of vinyl insulation tape up to the grey

cable cover at each end of the repair section. Make
a paper trough, then apply silicon rubber compound
(non hardening sealant) over the repaired section up
to the cover ends. Sufficient sealant must be used to
fill the ends of the cut away area.

1z0o2004112113 3

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5. Allow the compound to cure then cover the area with

insulating tape taking the tape well over each end of
the repair. An overlap of at least 2 in ( 50 mm) of
tape at each end is necessary.
Check to ensure the repair is satisfactory and secure
the repaired cable so that repeat damage is avoided.
NOTE: This is a temporary repair only. Ensure the dam-
aged cable is replaced as soon as possible to prevent
ingress of water or chemicals.

1z0o2004112114 4

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Wiring harness - Replace

NOTE: For Wiring Harness repair, see Wiring harness - Repair (A.30.A)
1. If a wire within the harness is found to be beyond re-
pair or is open circuit, a jumper wire may be installed
as a temporary repair until such time when a new
harness assembly can be installed. Use the follow-
ing procedure to install an additional wire:
Locate the faulty wire using the procedures de-
scribed in the fault code charts.
Disconnect the affected connectors.
If fitted carefully roll back the seal between the con-
nector and harness outer covering.
Remove the pins from the connector blocks of the af-
fected wire using the appropriate removal tool found
in the harness repair kit.
NOTE: Use the instructions supplied with the kit to ensure
correct pin removal.

1z0o2004112115 1

2. From the harness repair kit select the correct pin for
the connectors. Obtain locally the correct cross-sec-
tional size wire and measure out the length required
by following the harness routing.
Join the new wire to the new pins as described in the
harness repair kit and install one of the pins into its
connector.
If possible attempt to run the new wire within the ex-
isting harness outer covering, if this is not possible
run the wire along the harness, securing regularly
with suitable ties. With the wire correctly routed instal
the second terminal into its connector block. Replace
the connector seal if removed.
To ensure that the repair has been effective check
for continuity of the new wire using a suitable multi-
meter.
NOTE: This is a temporary repair only. Ensure the dam-
aged cable is replaced as soon as possible to prevent
ingress of water or chemicals.

1z0o2004112116 2

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ELECTRICAL POWER SYSTEM - Testing Diode Testing

N° Test Point Expected Result Other Result (Possible Cause)
1 Condition Result Result
Disconnect the connector from the The reading should be near the If reading is the same in both direc-
diode. Using a multi-meter on the range of 0.3 V to 0.7 V one way, and tions, the diode is shorted.
diode setting, infinite the other. If reading is near 3 V or infinite in
Check both directions, the diode is open.
measure the diode from pin to pin in Action
both directions. Replace diode.

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ELECTRICAL POWER SYSTEM - Testing General Wire Testing

N° Test Point Expected Result Other Result (Possible Cause)
1 Condition Result Result
Circuit not functioning. Wire not broken. Wire is broken.
Check Action Action
Check wire run for an open circuit Go to test 2 Follow Wiring harness - Repair
by following ELECTRICAL POWER (A.30.A)
SYSTEM - Electrical test Open Cir-
cuit (A.30.A).
2 Condition Result Result
Circuit not functioning. Unless Wire not shorted. Wire is shorted.
checking the ground network, Action Action
Check Go to test 3 Follow Wiring harness - Repair
Check wire run for a short circuit to (A.30.A)
ground by following ELECTRICAL
POWER SYSTEM - Electrical test
Short to Ground (A.30.A).
3 Condition Result Result
Circuit not functioning. Wire not shorted. Wire is shorted.
Check Action Action
Check wire run for a short circuit to The fault may be intermittent. Visu- Follow Wiring harness - Repair
voltage by following ELECTRICAL ally inspect the relevant harnesses (A.30.A)
POWER SYSTEM - Electrical test and connectors for damage, bent or
Short to Voltage (A.30.A). dislocated pins, corroded terminals
or broken wires. Verify that the con-
nectors are fully installed. Flex the
harnesses involved to reveal inter-
mittent breaks or shorts in the wiring
concerned. If no damage is found,
continue operation.

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Fuse and relay box - Testing Accessory Relay Control

NOTE: Use schematics
Wiring harness - Electrical schematic frame 03 (A.30.A)
Wiring harness - Electrical schematic frame 04 (A.30.A)
N° Test Point Expected Result Other Result (Possible Cause)
1 Condition Result Result
Remove the ACCESSORY RELAY No wire problems. Wire problems are found.
K-018 from the MAIN POWER Action Action
DISTRIBUTION FUSE BLOCK 1 Z-2008. Go to test 2 Repair or replace broken wire 948/
Check 985/983 (Black).
Use ELECTRICAL POWER SYS-
TEM - Testing General Wire Test-
ing (A.30.A) to check wire condition
between MAIN POWER DISTRIBUTION
FUSE BLOCK 1 Z-2008 pin C12 and
ground.
2 Condition Result Result
With the relay removed, and the ig- 12 V 0V
nition on, Action Action
Check The relay control circuit wiring is Go to test 3
for voltage from MAIN POWER good. Go to Fuse and relay box -
DISTRIBUTION FUSE BLOCK 1 Z-2008 Testing Relay Testing (A.50.A) to
pin C12 and ground. test relay.
3 Condition Result Result
Disconnect connector X-15 from No wire problems Wire problems are found.
the ACCESSORY BACKFEED DIODE Action Action
V-004. Use ELECTRICAL POWER Go to test 4 Repair or replace broken wire 139
SYSTEM - Testing General Wire (Orange) / 175 (White) (EH) / 153
Testing (A.30.A) to (Black).
Check
wire condition between MAIN POWER
DISTRIBUTION FUSE BLOCK 1 Z-2008
pin D10 and connector X-15.
4 Condition Result Result
Disconnect connector X-15 from the Test satisfactory. Diode is faulty.
ACCESSORY BACKFEED DIODE V-004 Action Action
Check Go to test 5 Replace the diode.
the diode using ELECTRICAL
POWER SYSTEM - Testing Diode
Testing (A.30.A).
5 Condition Result Result
Use ELECTRICAL POWER SYS- No wire problems. Wire problems are found.
TEM - Testing General Wire Test- Action Action
ing (A.30.A) to Use Data bus - General speci- Repair or replace broken wire 137
Check fication Instrument Cluster pin (White).
wire condition between connector information (A.50.A) to check
X-C23 pin 22 and connector X-15. INSTRUMENT CLUSTER pin 22.

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Fuse and relay box - Testing Condenser Relay Control

NOTE: Use schematics
Wiring harness - Electrical schematic frame 17 (A.30.A)
N° Test Point Expected Result Other Result (Possible Cause)
1 Condition Result Result
Disconnect connector X-111 from No wire problems. Wire problems are found.
the CONDENSER RELAY K-020. Use Action Action
ELECTRICAL POWER SYSTEM Go to test 2 Repair or replace broken wire 1087/
- Testing General Wire Testing 1088/1093 (Black).
(A.30.A) to
Check
wire condition between connector
X-111 pin 85 and ground.
2 Condition Result Result
12 V
With the relay removed, and the ig- 0V
nition and HVAC controls on, Action Action
Check The relay control circuit wiring is Go to test 3
good. Go to Fuse and relay box -
for voltage between connector X-111
pin 86 and ground. Testing Relay Testing (A.50.A) to
test relay.
3 Condition Result Result
Use ELECTRICAL POWER SYS- No wire problems. Wire problems are found.
TEM - Testing General Wire Test- Action Action
ing (A.30.A) to Repair or replace broken wire 840/
Check • Electronic A/C control 837 (White).
wire condition between connector - Testing A/C Switch
X-111 pin 86 and connector X-HVC1 (E.40.C) for further test-
pin 6. ing.

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Fuse and relay box - Testing Crank Relay Control

NOTE: Use schematics
Wiring harness - Electrical schematic frame 03 (A.30.A)
Wiring harness - Electrical schematic frame 04 (A.30.A)
N° Test Point Expected Result Other Result (Possible Cause)
1 Condition Result Result
Remove the CRANK RELAY K-007 No wire problems. Wire problems are found.
from the MAIN POWER DISTRIBUTION Action Action
FUSE BLOCK 1 Z-2008. Use ELEC- Go to test 2 Repair or replace broken wire 944/
TRICAL POWER SYSTEM - Test- 985/983 (Black).
ing General Wire Testing (A.30.A)
to
Check
wire condition between MAIN POWER
DISTRIBUTION FUSE BLOCK 1 Z-2008
pin A6 and ground.
2 Condition Result Result
With the relay removed, and the ig- 12 V 0V
nition in the crank position, Action Action
Check The relay control circuit wiring is Go to test 3
for voltage from MAIN POWER good. Go to Fuse and relay box -
DISTRIBUTION FUSE BLOCK 1 Z-2008 Testing Relay Testing (A.50.A) to
pin B4 and ground. test relay.
3 Condition Result Result
Disconnect connector X-C23 from No wire problems. Wire problems are found.
the Instrument Cluster. Use ELEC- Action Action
TRICAL POWER SYSTEM - Test- (For Mech machines) use Data bus Repair or replace broken wire 630
ing General Wire Testing (A.30.A) - General specification Instrument (EH)/628/622 (White) or 630 (EH)/
to Cluster pin information (A.50.A) to 628/623 (White).
Check check INSTRUMENT CLUSTER pins 9
wire condition between MAIN POWER and 11.
DISTRIBUTION FUSE BLOCK 1 Z-2008 Go to test 4
pin B4 and connector X-C23 pins 9
and 11.
4 Condition Result Result
(For EH machines) disconnect con- No wire problems. Wire problems are found.
nector X-CN2B from the UCM, use Action Action
ELECTRICAL POWER SYSTEM Use Data bus - General speci- Repair or replace broken wire 630
- Testing General Wire Testing fication Instrument Cluster pin (White) / 532 (Yellow).
(A.30.A) to information (A.50.A) to check
Check INSTRUMENT CLUSTER pins 9 and 11.
wire condition between MAIN POWER
DISTRIBUTION FUSE BLOCK 1 Z-2008
pin B4 and connector X-CN2B pin
24.

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Fuse and relay box - Testing Engine Preheat Relay Control

NOTE: Use schematics
Wiring harness - Electrical schematic frame 03 (A.30.A)
Wiring harness - Electrical schematic frame 11 (A.30.A)
N° Test Point Expected Result Other Result (Possible Cause)
1 Condition Result Result
Disconnect connector X-PRHT from No wire problems. Wire problems are found.
the ENGINE PREHEAT RELAY K-004. Action Action
Use ELECTRICAL POWER SYS- Go to test 2 Repair or replace broken wire 963/
TEM - Testing General Wire Test- 968/983 (Black).
ing (A.30.A) to
Check
wire condition between connector
X-PRHT pin 2 and ground.
2 Condition Result Result
With the relay removed, use Cold 12 V 0V
start aid - Overview Engine pre- Action Action
heat (B.80.A) to set up conditions for The relay control circuit wiring is Go to test 3
the preheat system to turn on. good. Go to Fuse and relay box -
Check Testing Relay Testing (A.50.A) to
for voltage from connector X-PRHT test relay.
pin 1 and ground.
3 Condition Result Result
Disconnect connector X-C23 from No wire problems. Wire problems are found.
the Instrument Cluster. Use ELEC- Action Action
TRICAL POWER SYSTEM - Test- Use Data bus - General speci- Repair or replace broken wire 641
ing General Wire Testing (A.30.A) fication Instrument Cluster pin (White).
to information (A.50.A) to check
Check INSTRUMENT CLUSTER pin 8 (EH) 7
wire condition between X-PRHT pin (Mech).
1 and connector X-C23 pin 8 (EH) 7
(Mech).

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Fuse and relay box - Testing Front Electric Relay Control

NOTE: Use schematics
Wiring harness - Electrical schematic frame 03 (A.30.A)
Wiring harness - Electrical schematic frame 05 (A.30.A)
N° Test Point Expected Result Other Result (Possible Cause)
1 Condition Result Result
Remove the Front Electric Relay No wire problems. Wire problems are found.
K-017 from the ACCESSORY POWER Action Action
DISTRIBUTION. Use ELECTRICAL Go to test 2 Repair or replace broken wire 974/
POWER SYSTEM - Testing Gen- 1008/1014 (Black).
eral Wire Testing (A.30.A) to
Check
wire condition between ACCESSORY
POWER DISTRIBUTION pin C12 and
ground.
2 Condition Result Result
With the relay removed, and the ig-12 V 0V
nition on, Action Action
Check The relay control circuit wiring is Go to test 3
for voltage from ACCESSORY POWER good. Go to Fuse and relay box -
DISTRIBUTION pin D10 and ground. Testing Relay Testing (A.50.A) to
test relay.
3 Condition Result Result
Disconnect connector X-15 from the Test satisfactory. Diode is faulty.
ACCESSORY BACKFEED DIODE V-004 Action Action
Check Go to test 4 Replace the diode.
the diode using ELECTRICAL
POWER SYSTEM - Testing Diode
Testing (A.30.A).
4 Condition Result Result
Use ELECTRICAL POWER SYS- No wire problems. Wire problems are found.
TEM - Testing General Wire Test- Action Action
ing (A.30.A) to Go to test 5 Repair or replace broken wire 146/
Check 141 /175 (EH) (White) / 153 (Black).
wire condition between ACCESSORY
POWER DISTRIBUTION pin D10 and
connector X-15.
5 Condition Result Result
Disconnect connector X-C23 from No wire problems. Wire problems are found.
the Instrument Cluster. Use ELEC- Action Action
TRICAL POWER SYSTEM - Test- Use Data bus - General speci- Repair or replace broken wire 137
ing General Wire Testing (A.30.A) fication Instrument Cluster pin (White).
to information (A.50.A) to check
Check INSTRUMENT CLUSTER pin 22.
wire condition between connector
X-C23 pin 22 and connector X-15.

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Fuse and relay box - Testing Lights Relay #1 Control

NOTE: Use schematics
Wiring harness - Electrical schematic frame 04 (A.30.A)
N° Test Point Expected Result Other Result (Possible Cause)
1 Condition Result Result
Remove the LIGHTS RELAY #1 K-001 No wire problems. Wire problems are found.
from the MAIN POWER DISTRIBUTION Action Action
FUSE BLOCK 1 Z-2008. Use ELEC- Go to test 2 Repair or replace broken wire 946/
TRICAL POWER SYSTEM - Test- 985/983 (Black).
ing General Wire Testing (A.30.A)
to
Check
wire condition between MAIN POWER
DISTRIBUTION FUSE BLOCK 1 Z-2008
pin A12 and ground.
2 Condition Result Result
With the relay removed, set up con- 12 V 0V
ditions for the Front Work Lamps to Action Action
turn on. The relay control circuit wiring is Go to test 3
Check good. Go to Fuse and relay box -
for voltage from MAIN POWER Testing Relay Testing (A.50.A) to
DISTRIBUTION FUSE BLOCK 1 Z-2008 test relay.
pin B10 and ground.
3 Condition Result Result
Disconnect connector X-311 from No wire problems. Wire problems are found.
the LAMP SELECTOR SWITCH S-012. Action Action
Use ELECTRICAL POWER SYS- See LIGHTING SYSTEM - Testing Repair or replace broken wire 325
TEM - Testing General Wire Test- Lamp Selector Switch (A.40.A) for (White) / 790 (Violet).
ing (A.30.A) to further testing.
Check
wire condition between MAIN POWER
DISTRIBUTION FUSE BLOCK 1 Z-2008
pin B10 and connector X-311 pin 3.

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Fuse and relay box - Testing Lights Relay #2 Control

NOTE: Use schematics
Wiring harness - Electrical schematic frame 04 (A.30.A)
N° Test Point Expected Result Other Result (Possible Cause)
1 Condition Result Result
Remove the LIGHTS RELAY #2 K-002 No wire problems. Wire problems are found.
from the MAIN POWER DISTRIBUTION Action Action
FUSE BLOCK 1 Z-2008. Use ELEC- Go to test 2 Repair or replace broken wire 945/
TRICAL POWER SYSTEM - Test- 985/983 (Black).
ing General Wire Testing (A.30.A)
to
Check
wire condition between MAIN POWER
DISTRIBUTION FUSE BLOCK 1 Z-2008
pin A9 and ground.
2 Condition Result Result
With the relay removed, set up con- 12 V 0V
ditions for the Rear Work Lamps to Action Action
turn on. The relay control circuit wiring is Go to test 3
Check good. Go to Fuse and relay box -
for voltage from MAIN POWER Testing Relay Testing (A.50.A) to
DISTRIBUTION FUSE BLOCK 1 Z-2008 test relay.
pin B7 and ground.
3 Condition Result Result
Disconnect connector X-311 from No wire problems. Wire problems are found.
the LAMP SELECTOR SWITCH S-012. Action Action
Use ELECTRICAL POWER SYS- See LIGHTING SYSTEM - Testing Go to test 4
TEM - Testing General Wire Test- Lamp Selector Switch (A.40.A) for
ing (A.30.A) to further testing.
Check
wire condition between MAIN POWER
DISTRIBUTION FUSE BLOCK 1 Z-2008
pin B7 and connector X-311 pin 5.
4 Condition Result Result
Remove SIDE LAMPS FUSE from the 0Ω Fuse is blown.
MAIN POWER DISTRIBUTION FUSE Action Action
BLOCK 1 Z-2008. Repair or replace broken wire 709 Replace the fuse with same type and
Check (White) / 708/792 (Violet). amp rating.
for continuity across SIDE LAMPS
FUSE.

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Fuse and relay box - Testing Main Power Relay Control

NOTE: Use schematics
Wiring harness - Electrical schematic frame 03 (A.30.A)
Wiring harness - Electrical schematic frame 04 (A.30.A)
Wiring harness - Electrical schematic frame 14 (A.30.A)
N° Test Point Expected Result Other Result (Possible Cause)
1 Condition Result Result
Remove the MAIN POWER RELAY No wire problems. Wire problems are found.
K-009 from the MAIN POWER Action Action
DISTRIBUTION FUSE BLOCK 1 Z-2008. Go to test 2 Repair or replace broken wire 947/
Use ELECTRICAL POWER SYS- 985/983 (Black).
TEM - Testing General Wire Test-
ing (A.30.A) to
Check
wire condition between MAIN POWER
DISTRIBUTION FUSE BLOCK 1 Z-2008
pin C9 and ground.
2 Condition Result Result
With the relay removed, and the ig- 12 V 0V
nition on, Action Action
Check The relay control circuit wiring is Go to test 3
for voltage from MAIN POWER good. Go to Fuse and relay box -
DISTRIBUTION FUSE BLOCK 1 Z-2008 Testing Relay Testing (A.50.A) to
pin D7 and ground. test relay.
3 Condition Result Result
Disconnect connector X-316 from No wire problems. Wire problems are found.
the IGNITION BACKFEED DIODE V-007. Action Action
Use ELECTRICAL POWER SYS- See Start control - Testing Ignition Repair or replace broken wire 144
TEM - Testing General Wire Test- Switch (B.80.A) for further testing. (Orange).
ing (A.30.A) to
Check
wire condition between MAIN POWER
DISTRIBUTION FUSE BLOCK 1 Z-2008
pin D7 and connector X-316 pin B.

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 HYDRAULIC, PNEUMATIC, ELECTRICAL, ELECTRONIC SYSTEMS - ELECTRICAL POWER SYSTEM

Fuse and relay box - Testing Option Relay Control

NOTE: Use schematics
Wiring harness - Electrical schematic frame 03 (A.30.A)
Wiring harness - Electrical schematic frame 05 (A.30.A)
N° Test Point Expected Result Other Result (Possible Cause)
1 Condition Result Result
Remove the OPTION RELAY K-019 No wire problems. Wire problems are found.
from the ACCESSORY POWER Action Action
DISTRIBUTION. Use ELECTRICAL Go to test 2 Repair or replace broken wire 972/
POWER SYSTEM - Testing Gen- 1008/1014 (Black).
eral Wire Testing (A.30.A) to
Check
wire condition between ACCESSORY
POWER DISTRIBUTION pin A12 and
ground.
2 Condition Result Result
With the relay removed, and the ig-12 V 0V
nition on, Action Action
Check The relay control circuit wiring is Go to test 3
for voltage from ACCESSORY POWER good. Go to Fuse and relay box -
DISTRIBUTION pin B10 and ground. Testing Relay Testing (A.50.A) to
test relay.
3 Condition Result Result
Disconnect connector X-15 from the Test satisfactory. Diode is faulty.
ACCESSORY BACKFEED DIODE V-004 Action Action
Check Go to test 4 Replace the diode.
the diode using ELECTRICAL
POWER SYSTEM - Testing Diode
Testing (A.30.A).
4 Condition Result Result
Use ELECTRICAL POWER SYS- No wire problems. Wire problems are found.
TEM - Testing General Wire Test- Action Action
ing (A.30.A) to Go to test 5 Repair or replace broken wire 148/
Check 141 /175 (EH) (White) / 153 (Black).
wire condition between ACCESSORY
POWER DISTRIBUTION pin B10 and
connector X-15.
5 Condition Result Result
Disconnect connector X-C23 from No wire problems. Wire problems are found.
the Instrument Cluster. Use ELEC- Action Action
TRICAL POWER SYSTEM - Test- Use Data bus - General speci- Repair or replace broken wire 137
ing General Wire Testing (A.30.A) fication Instrument Cluster pin (White).
to information (A.50.A) to check
Check INSTRUMENT CLUSTER pin 22.
wire condition between connector
X-C23 pin 22 and connector X-15.

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 HYDRAULIC, PNEUMATIC, ELECTRICAL, ELECTRONIC SYSTEMS - ELECTRICAL POWER SYSTEM

Fuse and relay box - Testing UCM Power Relay Control

L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic controls, L223 Electro hydraulic
controls, L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro hydraulic controls, C232 Electro hydraulic controls, C238
Electro hydraulic controls

NOTE: Use schematics

Wiring harness - Electrical schematic frame 03 (A.30.A)
Wiring harness - Electrical schematic frame 05 (A.30.A)
N° Test Point Expected Result Other Result (Possible Cause)
1 Condition Result Result
Remove the UCM Power Re- No wire problems. Wire problems are found.
lay K-003 from the ACCESSORY Action Action
POWER DISTRIBUTION FUSE BLOCK Go to test 2 Repair or replace broken wire 1067/
2 Z-FUSE2. Use ELECTRICAL 1069/983 (Black).
POWER SYSTEM - Testing Gen-
eral Wire Testing (A.30.A) to
Check
wire condition between ACCESSORY
POWER DISTRIBUTION FUSE BLOCK 2
Z-FUSE2 pin A9 and ground.
2 Condition Result Result
With the relay removed, and the ig- 12 V 0V
nition on, Action Action
Check The relay control circuit wiring is Go to test 3
for voltage from ACCESSORY POWER good. Go to Fuse and relay box -
DISTRIBUTION FUSE BLOCK 2 Testing Relay Testing (A.50.A) to
Z-FUSE2 pin B7 and ground. test relay.
3 Condition Result Result
Disconnect connector X-15 from the Test satisfactory. Diode is faulty.
ACCESSORY BACKFEED DIODE V-004 Action Action
Check Go to test 4 Replace the diode.
the diode using ELECTRICAL
POWER SYSTEM - Testing Diode
Testing (A.30.A).
4 Condition Result Action
Use ELECTRICAL POWER SYS- No wire problems. If wire problems are found.
TEM - Testing General Wire Test- Action Repair or replace broken wire 335/
ing (A.30.A) to Go to test 5 175 (White) / 153 (Black).
Check
wire condition between ACCESSORY
POWER DISTRIBUTION FUSE BLOCK 2
Z-FUSE2 pin B7 and connector X-15
pin 1.
5 Condition Result Result
Use ELECTRICAL POWER SYS- No wire problems. If wire problems are found.
TEM - Testing General Wire Test- Action Action
ing (A.30.A) to Use Data bus - General speci- Repair or replace broken wire 137
Check fication Instrument Cluster pin (White).
wire condition between connector information (A.50.A) to check
X-C23 pin 22 and connector X-15 INSTRUMENT CLUSTER pin 22.
pin 1.

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Auxiliary power connection - Testing Electric Auxiliary Hydraulic

On/Off Switch
NOTE: Use schematics
Wiring harness - Electrical schematic frame 05 (A.30.A)
Wiring harness - Electrical schematic frame 06 (A.30.A)
Wiring harness - Electrical schematic frame 29 (A.30.A) (EH)
Wiring harness - Electrical schematic frame 24 (A.30.A) (Mech)
N° Test Point Expected Result Other Result (Possible Cause)
1 Condition Result Result
Remove FE ON/OFF FUSE from the 0Ω Fuse is blown.
ACCESSORY POWER DISTRIBUTION Action Action
Check Go to test 2 Replace the fuse with same type and
for continuity across FE ON/OFF amp rating.
FUSE.
2 Condition Result Result
With the ignition on, 12 V 0V
Check Action Action
for voltage from ACCESSORY POWER Go to test 3 There is a problem in the DC distribu-
DISTRIBUTION pin E1 and ground. tion system upstream of FE ON/OFF
FUSE
3 Condition Result Result
Disconnect connector X-304 from No wire problems. Wire problems are found.
the ELECTRIC AUXILIARY HYDRAULIC Action Action
ON/OFF SWITCH Use ELECTRICAL Go to test 4 Repair or replace broken wire 129
POWER SYSTEM - Testing Gen- (Orange).
eral Wire Testing (A.30.A) to
Check
wire condition between ACCESSORY
POWER DISTRIBUTION pin E2 and
connector X-304 pin E.
4 Check Result Result
Using a multi-meter, check for resis- For each resistance check, 0 Ω in 0 Ω in both positions or infinite resis-
tance between ELECTRIC AUXILIARY one position, infinite resistance in the tance in both positions.
HYDRAULIC ON / OFF SWITCH other. Action
pins D and E Action The ELECTRIC AUXILIARY HYDRAULIC
while cycling the ELECTRIC Go to test 5 ON / OFF SWITCH has failed. Replace
AUXILIARY HYDRAULIC ON / OFF the switch.
SWITCH.
5 Condition Result Result
Disconnect Multifunction Attach- No wire problems. Wire problems are found.
ment connector X-107. Use ELEC- Action Action
TRICAL POWER SYSTEM - Test- The fault may be intermittent. Visu- Locate and repair or replace bro-
ing General Wire Testing (A.30.A) ally inspect the relevant harnesses ken wire 856/422 (White) or adjacent
to and connectors for damage, bent or wiring.
Check dislocated pins, corroded terminals
wire condition between connector or broken wires. Verify that the con-
X-107 pin J and connector X-304 pin nectors are fully installed. Flex the
D. harnesses involved to reveal inter-
mittent breaks or shorts in the wiring
concerned. If no damage is found,
continue operation.

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 Index

HYDRAULIC, PNEUMATIC, ELECTRICAL, ELECTRONIC

SYSTEMS - A

ELECTRICAL POWER SYSTEM - 30.A

Wiring harness - Electrical schematic frame 02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Wiring harness - Electrical schematic frame 03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Wiring harness - Electrical schematic frame 04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Wiring harness - Electrical schematic frame 05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Wiring harness - Electrical schematic frame 06 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Wiring harness - Electrical schematic frame 07 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Wiring harness - Electrical schematic frame 08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
Wiring harness - Electrical schematic frame 09 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
Wiring harness - Electrical schematic frame 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
Wiring harness - Electrical schematic frame 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Wiring harness - Electrical schematic frame 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
L223, L225, L230, C227, C232, C238
Wiring harness - Electrical schematic frame 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
L213, L215, L218, L220
Wiring harness - Electrical schematic frame 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
Wiring harness - Electrical schematic frame 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
Wiring harness - Electrical schematic frame 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
L213 WE, L215 WE, L218 WE, L220 WE, L223 WE, L225 WE, L230 WE, C227 WE, C232 WE, C238 WE
Wiring harness - Electrical schematic frame 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
Wiring harness - Electrical schematic frame 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
Wiring harness - Electrical schematic frame 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
Wiring harness - Electrical schematic frame 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Wiring harness - Electrical schematic frame 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Wiring harness - Electrical schematic frame 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
L223, L225, L230, C227, C232, C238
Wiring harness - Electrical schematic frame 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
Wiring harness - Electrical schematic frame 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
Wiring harness - Electrical schematic frame 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
Wiring harness - Electrical schematic frame 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
Wiring harness - Electrical schematic frame 27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Wiring harness - Electrical schematic frame 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic controls,
L223 Electro hydraulic controls, L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro hydraulic controls,
C232 Electro hydraulic controls, C238 Electro hydraulic controls
Wiring harness - Electrical schematic frame 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic controls,
L223 Electro hydraulic controls, L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro hydraulic controls,
C232 Electro hydraulic controls, C238 Electro hydraulic controls
Wiring harness - Electrical schematic frame 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic controls,
L223 Electro hydraulic controls, L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro hydraulic controls,
C232 Electro hydraulic controls, C238 Electro hydraulic controls

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Wiring harness - Electrical schematic frame 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic controls,
L223 Electro hydraulic controls, L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro hydraulic controls,
C232 Electro hydraulic controls, C238 Electro hydraulic controls
Wiring harness - Electrical schematic frame 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic controls,
L223 Electro hydraulic controls, L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro hydraulic controls,
C232 Electro hydraulic controls, C238 Electro hydraulic controls
Wiring harness - Electrical schematic frame 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic controls,
L223 Electro hydraulic controls, L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro hydraulic controls,
C232 Electro hydraulic controls, C238 Electro hydraulic controls
Wiring harness - Electrical schematic frame 99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
L223, L225, L230, C227, C232, C238
Wiring harness - Detailed view Harness Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
Auxiliary power connection - Testing Electric Auxiliary Hydraulic On/Off Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 339
Battery - Check Maintenance Free . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
Battery - Connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322
Battery - Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
Battery - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
Battery - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315
Connector - Component diagram 01 - Connector X-10 to Connector X-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Connector - Component diagram 02 - Connector X-14 to Connector X-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Connector - Component diagram 03 - Connector X-161 to Connector X-194 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Connector - Component diagram 04 - Connector X-195 to Connector X-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Connector - Component diagram 05 - Connector X-22 to Connector X-232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Connector - Component diagram 06 - Connector X-233 to Connector X-275 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Connector - Component diagram 07 - Connector X-28 to Connector X-303 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Connector - Component diagram 08 - Connector X-304 to Connector X-317 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Connector - Component diagram 09 - Connector X-318 to Connector X-332 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Connector - Component diagram 10 - Connector X-333 to Connector X-35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Connector - Component diagram 11 - Connector X-365 to Connector X-406 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Connector - Component diagram 12 - Connector X-407 to Connector X-430 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Connector - Component diagram 13 - Connector X-432 to Connector X-502 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Connector - Component diagram 14 - Connector X-502A to Connector X-510 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Connector - Component diagram 15 - Connector X-512 to Connector X-52A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Connector - Component diagram 16 - Connector X-52B to Connector X-74 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Connector - Component diagram 17 - Connector X-75 to Connector X-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Connector - Component diagram 18 - Connector X-93 to Connector X-AC_COMP . . . . . . . . . . . . . . . . . . . . . . . . 116
Connector - Component diagram 19 - Connector X-ACC to Connector X-C01A . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Connector - Component diagram 20 - Connector X-C01B to Connector X-CAB_GNDB . . . . . . . . . . . . . . . . . . . . 123
Connector - Component diagram 21 - Connector X-CC1A to Connector X-CHS_GND_RR . . . . . . . . . . . . . . . . . 128
Connector - Component diagram 22 - Connector X-CN1A to Connector X-CN4A . . . . . . . . . . . . . . . . . . . . . . . . . 134
L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic controls,
L223 Electro hydraulic controls, L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro hydraulic controls,
C232 Electro hydraulic controls, C238 Electro hydraulic controls
Connector - Component diagram 23 - Connector X-CN4B to Connector X-ECC2A . . . . . . . . . . . . . . . . . . . . . . . . 141
Connector - Component diagram 24 - Connector X-ECC2B to Connector X-ECC6B . . . . . . . . . . . . . . . . . . . . . . . 146
L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic controls,
L223 Electro hydraulic controls, L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro hydraulic controls,
C232 Electro hydraulic controls, C238 Electro hydraulic controls
Connector - Component diagram 25 - Connector X-EGR to Connector X-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 152

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Connector - Component diagram 26 - Connector X-FUSE1 to Connector X-HORN-GND . . . . . . . . . . . . . . . . . . 155
Connector - Component diagram 27 - Connector X-HORN-PWR to Connector X-K-C4 . . . . . . . . . . . . . . . . . . . . 162
Connector - Component diagram 28 - Connector X-NEG_TERM_A to Connector X-POS_TERM_A . . . . . . . . . 164
Connector - Component diagram 29 - Connector X-POS_TERM_B to Connector X-UJMR . . . . . . . . . . . . . . . . . 169
Connector - Component diagram 99 Engine connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
L223, L225, L230, C227, C232, C238
Connector - Component identification Engine connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
L223, L225, L230, C227, C232, C238
ELECTRICAL POWER SYSTEM - Component identification Diode Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
ELECTRICAL POWER SYSTEM - Component identification Fuse Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic controls,
L223 Electro hydraulic controls, L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro hydraulic controls,
C232 Electro hydraulic controls, C238 Electro hydraulic controls
ELECTRICAL POWER SYSTEM - Component identification Fuse Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
L213 Mechanical hydraulic controls, L215 Mechanical hydraulic controls, L218 Mechanical hydraulic controls, L220 Mechanical
hydraulic controls, L223 Mechanical hydraulic controls, L225 Mechanical hydraulic controls, L230 Mechanical hydraulic controls,
C227 Mechanical hydraulic controls, C232 Mechanical hydraulic controls, C238 Mechanical hydraulic controls
ELECTRICAL POWER SYSTEM - Component identification Lighting Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
ELECTRICAL POWER SYSTEM - Component identification Miscellaneous Index . . . . . . . . . . . . . . . . . . . . . . . . . 24
ELECTRICAL POWER SYSTEM - Component identification Motor Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ELECTRICAL POWER SYSTEM - Component identification Relay Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ELECTRICAL POWER SYSTEM - Component identification Sensor Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
ELECTRICAL POWER SYSTEM - Component identification Solenoid Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ELECTRICAL POWER SYSTEM - Component identification Switch Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
ELECTRICAL POWER SYSTEM - Electrical test Open Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
ELECTRICAL POWER SYSTEM - Electrical test Short to Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
ELECTRICAL POWER SYSTEM - Electrical test Short to Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
ELECTRICAL POWER SYSTEM - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
ELECTRICAL POWER SYSTEM - Overview Potentiometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
ELECTRICAL POWER SYSTEM - Overview Pulse width modulation (PWM) solenoid valves . . . . . . . . . . . . . . . 39
ELECTRICAL POWER SYSTEM - Overview Resistance devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
ELECTRICAL POWER SYSTEM - Overview Solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
ELECTRICAL POWER SYSTEM - Overview Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
ELECTRICAL POWER SYSTEM - Testing Diode Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
ELECTRICAL POWER SYSTEM - Testing General Wire Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328
Fuse and relay box - General specification Accessory Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fuse and relay box - General specification Main Power Distribution Fuse Block 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fuse and relay box - Overview Location and access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Fuse and relay box - Testing Accessory Relay Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329
Fuse and relay box - Testing Condenser Relay Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
Fuse and relay box - Testing Crank Relay Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331
Fuse and relay box - Testing Engine Preheat Relay Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332
Fuse and relay box - Testing Front Electric Relay Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
Fuse and relay box - Testing Lights Relay #1 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334
Fuse and relay box - Testing Lights Relay #2 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
Fuse and relay box - Testing Main Power Relay Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
Fuse and relay box - Testing Option Relay Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337

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Fuse and relay box - Testing UCM Power Relay Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338
L213 Electro hydraulic controls, L215 Electro hydraulic controls, L218 Electro hydraulic controls, L220 Electro hydraulic controls,
L223 Electro hydraulic controls, L225 Electro hydraulic controls, L230 Electro hydraulic controls, C227 Electro hydraulic controls,
C232 Electro hydraulic controls, C238 Electro hydraulic controls
Fuse and relay box Fuse - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Fuse and relay box Relay - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Sensing system - General specification Resistance to Temperature Conversion Chart . . . . . . . . . . . . . . . . . . . . . . . 8
Sensing system - Overview Speed and position sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
Sensing system - Overview Temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
Wiring harness - Electrical schematic frame 01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Wiring harness - Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
Wiring harness - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326

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