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Kf22Qt Sec6 (D)

This document provides a parts list for the F22Qt HYDRARAM. It includes 3 sections - a parts breakdown list with over 50 individual parts numbered and described, a detail of the control valve assembly with over 110 sub-parts, and an accumulator assembly diagram with 11 sub-parts. The parts are grouped into cylinder, fronthead/backhead, and accumulator seal kit categories for easy identification of replacement parts.

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Arturo Romero
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0% found this document useful (0 votes)
210 views18 pages

Kf22Qt Sec6 (D)

This document provides a parts list for the F22Qt HYDRARAM. It includes 3 sections - a parts breakdown list with over 50 individual parts numbered and described, a detail of the control valve assembly with over 110 sub-parts, and an accumulator assembly diagram with 11 sub-parts. The parts are grouped into cylinder, fronthead/backhead, and accumulator seal kit categories for easy identification of replacement parts.

Uploaded by

Arturo Romero
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SECTION VI

PARTS LIST

Revised: January, 2010


Section VI - Page # 1
F22-K108-6
F22Qt HYDRARAM
PARTS BREAKDOWN

Section VI - Page # 2
F22Qt HYDRARAM
PARTS LIST

ITEM PART NUMBER QTY DESCRIPTION ITEM PART NUMBER QTY DESCRIPTION
001 KF22-10101 1 Cylinder 028 KHB20G-20212 - Dust Plug [/SB] 
102 KHB15G-10104 (4) Heli-Sert Insert 029 KF22-20121 1 Check Valve [/SB]
103 KHB20G-10105 (8) Heli-Sert Insert 030 K084891-06000 1 GPF Plug
002 KHB20G-10207 1 U-Packing [/SA] 031 K160011-00024 1 O-Ring
003 KF22-10108 1 Buffer Ring [/SA] 032 KF22-30201 1 Backhead
004 KHB20G-10210 1 Dust Seal [/SA] 033 KHB15G-30103 1 Charging Valve
005 KF22-10111 1 Seal Retainer 034 K160011-00018 1 O-Ring [/SB]
006 KHB20G-10212 2 Slide Packing [/SA] 035 KHB20G-30109 1 Plug
007 KHB20G-10213 (2) O-Ring 036 K160011-00006 1 O-Ring [/SB]
008 KF22-10214 1 Seal Ring [/SA] 037 K160011-00029 2 O-Ring [/SB]
009 KF22-10116 1 D Ring [/SA] 038 K160021-00190 1 O-Ring [/SA]
010 K262032-00160 1 Backup Ring [/SA] For FRONT Mounted Hoses use:
011 KF22-10120 1 Plug [/SA] 039 KF19007 2 Port Adapter ¤
012 KF22-10121 2 Bushing [/SA] 040 (Included) (2) O-Ring ¤
013 K160011-00029 3 O-Ring [/SA] 043 K084891-06000 2 GPF Plug ¤
014 KF22-10125 1 Knock Pin 044 K160011-00024 2 O-Ring [/SB] ¤
015 K084891-02000 2 GPF Plug For SIDE Mounted Hoses use:
016 K160011-00011 2 O-Ring [/SA] 039 KF22-30111 2 Connector ¤
017 KF22-11101 1 Piston 040 K160011-00038 2 O-Ring [/SB] ¤
018 KF22-20101 1 Front Cover 041 K084891-10000 2 GPF Plug ¤
018 KF22-20501 1 Front Cover (NTBox)
019 KF22-20102 1 Fronthead 042 K160011-00029 2 O-Ring [/SB] ¤
201 KF22-20103 (1) Fronthead, Bare 045 K084869-06000 1 Filter Connection
202 KF22-20904 (1) Thrust Bushing 046 KF22-30113 1 Air Inlet Cap
203 KF22-20105 (1) Thrust Ring 047 KHB20G-36311 4 Through Bolt
020 KHB20G-20206 2 Rod Pin (Retainer) 048 KHB20G-36302 4 Lower Nut
021 KF22-20207 2 Stop Pin 049 KHB20G-36305 4 Washer
022 KHB20G-20108 1 Rubber Plug [/SB] 050 KHB20G-36306 4 Hexagon Nut
023 KF22-20208 2 Rubber Plug [/SB] 051 KF22-10216 1 Delta Ring [/SA]
024 KF22-20107 1 Stop Pin 501 KF22-25221 - Blunt Tip
025 K001400-20106 2 Fronthead Pin 501 KF22-25225 - Moil Point
026 K001400-20108 2 Rubber Plug [/SB] 501 KF22-25224 - Chisel Bit
027 K264020-00026 2 Snap Ring [/SB] - KF22-90001 1 Service Tool Kit
¤ Note: See Section VI - Page # 12 in this section for Hose Configurations
 Dust Plugs are not used in the QT Box Hammer version

( ) Bracketed quantities indicate items included with the prior assembly.


[/SA] Items marked Option /SA are included in the Cylinder Group Seal Kit KF22-92031
[/SB] Items marked Option /SB are included in the Front-Backhead Group Seal Kit KF22-92032
[/SC] Items marked Option /SC are included in the Valve-Accumulator Group Seal Kit KF22-92023

Section VI - Page # 3
CONTROL VALVE DETAIL
F22Qt HYDRARAM

Section VI - Page # 4
CONTROL VALVE DETAIL
F22Qt HYDRARAM
ITEM PART NUMBER QTY DESCRIPTION ITEM PART NUMBER QTY DESCRIPTION
001 KF22-13101 1 Valve 027 K262021-00009 1 Backup Ring [/SC]
002 KHB20G-13302 1 Valve Plug 028 K160011-00009 1 O-Ring [/SC]
003 KF22-13203 1 Valve Housing 029 KF22-13123 1 Stroke Plug
004 KF22-13104 1 Housing Cover 030 K160011-00011 1 O-Ring [/SC]
005 K161025-00060 2 O-Ring [/SC] 031 KF22-13124 1 Spring
006 K262032-00060 1 Backup Ring [/SC] 032 K120122-16000 1 Nut
007 K084891-10000 1 GPF Plug 033 KF22-13330 1 Relief Valve
008 K160011-00029 1 O-Ring [/SC] 101 - (1) Stopper
009 K084891-03000 1 GPF Plug 102 K161011-10010 (1) O-Ring [/SD]
010 K160011-00014 2 O-Ring [/SC] 103 - (1) Spool
011 K084891-02000 4 GPF Plug 104 KF22-13332 (2) Glide Ring [/SD]
012 K160011-00011 4 O-Ring [/SC] 105 - (1) Sleeve
013 K084891-01000 5 GPF Plug 106 - (1) Spring [/SE]
014 K160011-00008 5 O-Ring [/SC] 107 - (1) Retainer
015 K102033-20050 4 Fine Thread Bolt 108 K161011-00012 (1) O-Ring [/SD] [/SE]
016 K102032-20050 8 Socket Bolt 109 - (1) Needle Valve [/SE]
017 K001100-20123 1 Grease Nipple 110 - (1) Guide
018 KHB20G-13208 1 Face Seal [/SC] 111 - (1) Spring [/SE]
019 KHB20G-13110 1 Valve Adjuster 112 K161011-00008 (1) O-Ring [/SD]
020 K120133-22000 1 Fine Thread Nut 113 - (1) Push Rod
021 K262021-00014 1 Backup Ring [/SC] 114 K161011-00024 (1) O-Ring [/SD]
022 KF22-13320 1 Stroke Valve 115 - (1) Retainer
023 KF22-13121 1 Stroke Bushing 034 K161025-00025 4 O-Ring [/SC]
024 KF22-13521 1 O-Ring [/SC] 035 K161025-00040 2 O-Ring [/SC]
025 KF22-13522 1 O-Ring [/SC] 036 K161025-00045 1 O-Ring [/SC]
026 KF22-13122 1 Stroke Adjuster
( ) Bracketed quantities indicate items included with the prior assembly.
[/SC] Items marked Option /SC are included in the Valve-Accumulator Group Seal Kit KF22-92023
[/SD] Items marked Option /SD are included in the KF22-92025 Safety Valve Seal Kit
[/SE] Items marked Option /SE are included in the KF22-13331 Needle Valve Kit

Section VI - Page # 5
KHB20G-70006
ACCUMULATOR ASSEMBLY
F22Qt HYDRARAM

ITEM PART NUMBER QTY DESCRIPTION ITEM PART NUMBER QTY DESCRIPTION
001 KHB20G-70601 1 Accumulator Cover 007 K007120-70134 1 Valve
002 KHB20G-70602 1 Accumulator Body 008 K007010-70029 1 Cap
003 KHB20G-70611 1 Diaphragm 009 K007010-70030 1 Plug
004 K102032-24065 4 Socket Bolt 010 K160011-00005 1 O-Ring [/SC]
005 K102033-18040 12 Socket Bolt 011 K160011-00014 2 O-Ring [/SC]
006 KHB20G-70219 1 Face Seal [/SC]

[/SC] Items marked Option /SC are included in the Accumulator Group Seal Kit KF22-92023

Section VI - Page # 6
Notes

Section VI - Page # 7
KF22-92031 SEAL KIT
CYLINDER GROUP (A)
Line items refer to the drawing in section VI on page 2

ITEM PART NUMBER QTY DESCRIPTION ITEM PART NUMBER QTY DESCRIPTION
002 KHB20G-10207 1 U-Packing 010 K262032-00160 1 Backup Ring
003 KF22-10108 1 Buffer Ring 011 KF22-10120 1 Plug
004 KHB20G-10210 1 Dust Seal 012 KF22-10121 2 Bushing
006 KHB20G-10212 2 Slide Packing 013 K160011-00029 3 O-Ring
007 KHB20G-10213 [2] O-Ring 016 K160011-00011 2 O-Ring
008 KF22-10214 1 Seal Ring 038 K160021-00190 1 O-Ring
009 KF22-10116 2 D Ring 051 KF22-10216 1 Delta Ring

KF22-92032 SEAL KIT


FRONTHEAD & BACKHEAD GROUP (B)
Line items refer to the drawing in section VI on page 2

ITEM PART NUMBER QTY DESCRIPTION ITEM PART NUMBER QTY DESCRIPTION
022 KHB20G-20108 1 Rubber Plug 034 K160011-00018 1 O-Ring
023 KF22-20208 2 Rubber Plug 036 K160011-00006 1 O-Ring
026 K001400-20108 2 Rubber Plug 037 K160011-00029 2 O-Ring
027 K264020-00026 2 Snap Ring 040 K160011-00038 2 O-Ring
028 KHB20G-20212 4 Dust Plug 042 K160011-00029 2 O-Ring
029 KF22-20121 1 Check Valve 044 K160011-00024 3 O-Ring

KF22-92023 SEAL KIT


VALVE & ACCUMULATOR GROUP (C)
Line items refer to the drawing in section VI on page 4

ITEM PART NUMBER QTY DESCRIPTION ITEM PART NUMBER QTY DESCRIPTION
005 K161025-00060 2 O-Ring 024 KF22-13521 1 O-Ring
006 K262032-00060 1 Backup Ring 025 KF22-13522 1 O-Ring
008 K160011-00029 1 O-Ring 027 K262021-00009 1 Backup Ring
010 K160011-00014 1 O-Ring 028 K160011-00009 1 O-Ring
012 K160011-00011 4 O-Ring 030 K160011-00024 1 O-Ring
014 K160011-00008 6 O-Ring 034 K160025-00025 4 O-Ring
018 KHB20G-13208 1 Face Seal 035 K161025-00040 2 O-Ring
021 K262021-00014 1 Backup Ring 036 K161025-00045 1 O-Ring
Line items refer to the drawing in section VI on page 6
006 KHB20G-70219 1 Face Seal 011 K160011-00014 2 O-Ring
01 K160011-00005 1 O-Ring

Section VI - Page # 8
KF22-13011 REMOTE STROKE
CONTROL OPTION KIT

ITEM PART NUMBER QTY DESCRIPTION ITEM PART NUMBER QTY DESCRIPTION
1 KF22-13220 1 Stroke Valve 4 K160011-00011 1 O-Ring
2 K084861-02000 1 Male Connector 5 K084891-06000 1 GPF Plug
3 K084891-02000 1 Union Cap 6 K160011-00024 1 O-Ring

KF22-13013 REMOTE LUBRICATION


(AUTO-LUBE) OPTION KIT

ITEM PART NUMBER QTY DESCRIPTION ITEM PART NUMBER QTY DESCRIPTION
1 K15525 1 Male Connector 3 (Included w/ #1) 1 O-Ring
2 K15034 1 Union Cap Use: K19601 1 Lubricator System

Ö Contact Furukawa Rock Drill USA's Product Support Department for additional information and
specific recommendations.

Section VI - Page # 9
T-BOX MOUNTING
F22Qt HYDRARAM

Section VI - Page # 10
T-BOX MOUNTING PARTS
F22Qt HYDRARAM

ITEM PART NUMBER QTY DESCRIPTION ITEM PART NUMBER QTY DESCRIPTION
1 KF22-88201 1 T-Box Weldment 13 KF22-88329 1 Soundproof Cover
2 KF22-88412 1 Pin Cover * 14 K101032-30070 6 Hex Head Bolt
3 KF22-88213 1 Spacer 15 K120132-30000 6 Hex Nut
4 KF22-88114 6 Collar 16 K140112-30000 6 Washer
5 KF22-88121 5 Front Damper 17 K102032-20035 4 Socket Bolt *
6 KF22-88323 2 Back Damper (A) 18 K140112-20000 4 Washer *
7 KF22-88224 1 Back Damper (B) 19 K102032-16025 6 Socket Bolt
7A KF22-88224A 1 Back Damper (B)
8 KF22-88225 1 Dust Ring 20 K084891-06000 3 GPF Plug
9 KF22-88326 1 Top Damper 21 K19875 4 Cap Screw, M20 *
10 KF22-88127 1 Top Stoper 22 KF22007 4 Tab Lock Washer *
11 KF22-88428 1 Pin Damper 23 KF22006 1 Pin Cover *
12 KHB20G-88229 2 Pin Plug ** KF2288232 1 Top Spacer
* Use either items 2, 17, and 18, or items 21, 22, and 23.
The tab washer system replaces the socket bolt version.
** Items Not Shown

NOTE:

The Stop Pin, Dust Plugs, and Rubber Plug indicated at Detail A on the T-Box Parts Breakdown are NOT
used when the hammer is mounted in the T-Box Case. Remove the stop pin, rubber plug, and dust plugs
from fronthead of hammer before assembling T-Box Case.

Inch Milimeter
A 1.023 26 Bolt Hole Diameter
B 23.622 600 Flange, Long Side
C 20.078 510 Flange, Short Side
D 20.472 520 Center to Center
E 17.716 450 Center to Center
F 10.236 260 Center to Center
G 7.874 200 Center to Center

Ö Furukawa Rock Drill USA offers a variety of top caps that match the original equipment for many
excavator makes and models and work with many coupler systems. Please contact Furukawa Rock Drill
USA's Product Support Department for additional information.

Section VI - Page # 11
NT-BOX MOUNTING
F22Qt HYDRARAM
S/N 5872~

Section VI - Page # 12
NT-BOX MOUNTING PARTS
F22Qt HYDRARAM

ITEM PART NUMBER QTY DESCRIPTION ITEM PART NUMBER QTY DESCRIPTION
701 KF22-88501 1 T-Box Weldment 713 KF22-83213 1 Top Stopper
702 KF22-83202 2 Front Damper 714 KF22-88502 1 Soundproof
Cover
703 KF22-83203 2 Side Damper 715 KF22-88504 1 Cushion
704 KF22-83204 1 Dust Protector 716 KF22-88505 2 Grommet
705 KF22-83205 2 Back Damper (A) 717 KF22-83218 2 Pin Plug
706 KF22-83206 1 Back Damper (B) 718 KF22-83219 10 Dust Plug
707 KF22-83207 1 Back Damper (C) 719 KF22-83220 1 Grease Cap
708 KF22-83208 1 Back Spacer 720 K101032-20040 6 Bolt
709 KF22-83209 1 Spacer (A) 721 K145012-20000 6 Spring Washer
710 KF22-83210 1 Spacer (B) 722 K140112-42000 2 Washer
711 KF22-83211 2 Damper Adjuster 723 K145012-42000 2 Spring Washer
712 KF22-83212 1 Top Damper 724 K122133-42000 2 Nut

Section VI - Page # 13
HOSE CONFIGURATIONS
F22Qt HYDRARAM

Section VI - Page # 14
HOSE CONFIGURATIONS
F22Qt HYDRARAM

The F22Qt Hammer can be equippied with either FRONT or SIDE mounted
hose whips. Hammers will be shipped with FRONT hoses unless SIDE hoses
are specified.

SIDE MOUNTED HOSES

(2) KBM12381A Hose Assemblies consist of the following:

ITEM PART NUMBER QTY DESCRIPTION


1 K19880-D 2 Port Adapter
2 K19886 8 12mm Socket Head Bolt
3 K19884 4 12mm Hex Head Bolt
4 K19840 12 Locking Washers ( Interlocking Set of 2 )
5 K10948 2 Backup Ring
6 K10940 2 O-Ring
7 K19296 2 #4 Hollow Hex Plug
8 K12381 2 Hose Whip

Ö The following parts are used when the SIDE mounted hoses are installed:
-- KF22-30111 2 Front Port Adapter ( Not Shown )
-- K160011-00038 2 O-Ring for Port Adapter ( Not Shown )
-- K084891-10000 2 Plug for Front Hose Ports ( Not Shown )
-- K160011-00029 2 O-Ring for Adapter Plug ( Not Shown )

FRONT MOUNTED HOSES:

ITEM PART NUMBER QTY DESCRIPTION


8 K12381 2 Hose Whip
9 KF19007 2 Front Port Adapter with O-Ring

Ö The following parts are used when the FRONT mounted hoses are installed:
-- K084891-06000 2 Plug for Side Hose Ports ( Not Shown )
-- K160011-00024 2 O-Ring for Side Hose Ports ( Not Shown )

Section VI - Page # 15
UNIVERSAL TOP CAP
F22Qt HYDRARAM

ITEM PART NUMBER QTY DESCRIPTION ITEM PART NUMBER QTY DESCRIPTION
1 KF22050 1 Universal Cap 4 KF19016 24 Hardened Washer, 7/8"
2 KF22023 12 7/8" -9 x 4.5" HHCS * K12381 2 Whip Hose
3 KF19015 12 Heavy Hex Nut, 7/8" -9 * Not Shown

Ö Furukawa Rock Drill USA offers a variety of top caps that match the original equipment for many
excavator makes and models and work with many coupler systems. Please contact Furukawa Rock Drill
USA's Product Support Department for additional information.

Section VI - Page # 16
MOUNTING PIN KIT
FOR UNIVERSAL TOP CAP
KF22050
F22QT HYDRARAM

Base Machine Make:


Base Machine Model:
Dipperstick Pin Diameter:
Link Pin Diameter:
Dipperstick Width:
Link Pin Width:

MOUNTING KIT PART NO: ______________________________________

Consisting of the following:

ITEM P/N QTY. DESCRIPTION

1 1 ________ DIA. MOUNTING PIN x 26” LONG

2 1 ________ DIA. MOUNTING PIN x 26” LONG

3 K12125 2 ________ DIA. MOUNTING BUSHING X ______ LG.

4 K12125 2 ________ DIA. MOUNTING BUSHING X ______ LG.

5 K10193 2 3/4" -10 UNC BOLT

6 K10195 2 3/4" -10 UNC LOCKNUT

Section VI - Page # 17
SERVICE TOOL KIT

P/N KBM2290001

Furukawa Rock Drill USA includes a tool box with every new hydraulic
breaker. This tool box contains many of the special tools and wrenches
required to perform normal maintenance or repairs on the breaker. This is a
basic tool box, and by no means complete or comprehensive, but does contain
many specialized tools, and wrench sizes not commonly found in the field. The
following illustration depicts a typical tool box and its contents:

Section VI - Page # 18

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