0% found this document useful (0 votes)
132 views32 pages

Installation Guide: Manual No: Revision

Uploaded by

wotanel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
132 views32 pages

Installation Guide: Manual No: Revision

Uploaded by

wotanel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Manual No: 577013-435 ● Revision: F

CDIM
Installation Guide
Notice
Veeder-Root makes no warranty of any kind with regard to this publication, including, but not limited to, the implied
warranties of merchantability and fitness for a particular purpose.

Veeder-Root shall not be liable for errors contained herein or for incidental or consequential damages in connection
with the furnishing, performance, or use of this publication.

Veeder-Root reserves the right to change system options or features, or the information contained in this publication.

This publication contains proprietary information which is protected by copyright. All rights reserved. No part of this
publication may be photocopied, reproduced, or translated to another language without the prior written consent of
Veeder-Root.

For complete warranty, technical support, and additional product information, refer to your console’s Operator
Manual.

DAMAGE CLAIMS
1. Thoroughly examine all components and units as soon as they are received. If damaged, write a complete and
detailed description of the damage on the face of the freight bill. The carrier's agent must verify the inspection
and sign the description.
2. Immediately notify the delivering carrier of damage or loss. This notification may be given either in person or
by telephone. Written confirmation must be mailed within 48 hours. Railroads and motor carriers are reluctant
to make adjustments for damaged merchandise unless inspected and reported promptly.
3. Risk of loss, or damage to merchandise remains with the buyer. It is the buyer's responsibility to file a claim with
the carrier involved. Immediately advise your Veeder-Root representative, distributor, or the factory so that we
may assist you.

RETURN SHIPPING
For the parts return procedure, please follow the instruction in the “Veeder-Root Warranty and Dispatch Program”
pages in the “Policies, Literature, and Contact” Section of the Veeder-Root Consoles - North America Price List.

 Veeder-Root 2002. All rights reserved.


Contents

Introduction
General ................................................................................................................... 1
DIM Installation Kits ................................................................................................ 1
Related Manuals ..................................................................................................... 1
Contractor Certification Requirements .................................................................... 1
Safety Symbols ....................................................................................................... 2
Safety Warnings ...................................................................................................... 2

Installation of Current Loop Dispenser Interface Module


Requirements .......................................................................................................... 3
DIM Installation ....................................................................................................... 3
Mounting the Universal Cable Adapter Box ............................................................ 5

Gilbarco Transac Series Point-Of-Sale (POS)


System Requirements ............................................................................................. 8
Veeder Root Hardware Requirements: ................................................................ 8
TLS-350R Software Requirements:...................................................................... 8
Gilbarco Point-of-Sale (POS) Hardware Requirements: ...................................... 9
System Limitations .................................................................................................. 9
Wiring to the Standard Distribution Box ................................................................ 10

Gilbarco Transac System 1000


Point-Of-Sale (POS)
System Requirements ........................................................................................... 12
Veeder-Root Hardware Requirements ............................................................... 12
Gilbarco POS and Dispensing System Requirements ....................................... 13
System Limitations ................................................................................................ 13
Wiring to the Universal Distribution Box ................................................................ 13

Other Point-Of-Sale (POS) Applications


System Requirements ........................................................................................... 16
Veeder-Root System Requirements ................................................................... 16
Gilbarco POS and Dispensing System Requirements ....................................... 17
System Limitations ................................................................................................ 17
Wiring to the Universal Distribution Box ................................................................ 17
Wiring to the RS-422/RS-485 Distribution Box ..................................................... 22

CCISTech POS Kits


CCISTech POS Kit Installation Notes ................................................................... 24
Required Kits and Contents................................................................................ 24
Mounting the Cable Adapter Box .......................................................................... 24
Wiring Diagram ................................................................................................... 25

i
Contents

Figures
Figure 1. ECPU Board Battery Switch ON (SW1) ............................................. 4
Figure 2. DIM Card Installation .......................................................................... 5
Figure 3. Dimensions of Transac Series & Transac 1000 Cable Adapter Box .. 6
Figure 4. Dimensions of Other POS Applications (with Gilbarco Dispensers)
Cable Adapter Box ............................................................................. 7
Figure 5. Transac Series Current Loop Interface ............................................ 11
Figure 6. Universal Distribution Box Interface ................................................. 15
Figure 7. AutoGas 510 CRIND Controller with Current Loop Interface ........... 19
Figure 8. AutoGas 510 CRIND Controller with Serial Interface ....................... 20
Figure 9. AutoGas 510 CRIND Controller ....................................................... 21
Figure 10. AutoGas 507 CRIND Controller ....................................................... 23
Figure 11. CCISTech POS Controller ............................................................... 26

ii
Introduction General

Introduction

General
This manual contains installation procedures for the installation of the Gilbarco Current
Loop Dispenser Interface Module (DIM) in an existing TLS-350R with Business
Inventory Reconciliation (BIR) and Inventory Management System, the Gilbarco
Transac Series (TCR-G, TCR-G/2, Transac 11, Transac 12) DIM Installation
Kits, the Gilbarco Transac System 1000 (TS-1000) DIM Installation Kit, and other
POS Applications with Gilbarco Dispensers. Also discussed in this manual are the
kits needed to install a Veeder-Root Dispenser Interface Kit (P/N 848702-XXX) in
a CCISTech Point of Sale (POS) system.

DIMs provide an interface for the TLS-350R to certain Point-of-Sale (POS) systems.
The DIM allows the console to gather relevant dispensing information, including how
much product has been dispensed from each fueling station.

DIM Installation Kits


DIM Installation Kits provide hardware and cable to interconnect the TLS-350R and
DIM to the POS systems. The installation kits vary for each DIM, and include all
adapter boxes and cables for installation. Different length cables are available. One or
more installation kits are required, depending on the POS system or dispenser
manufacturer.

Related Manuals
576013-879 TLS-350R Site Prep Manual
576013-623 TLS-350R System Setup Manual

Contractor Certification Requirements


Veeder-Root requires the following minimum training certifications for contractors
who will install and setup the equipment discussed in this manual:

Level 1 Contractors holding valid Level 1 Certification are approved to perform


wiring and conduit routing, equipment mounting, probe and sensor
installation, tank and line preparation, and line leak detector installation.
Level 2/3 Contractors holding valid Level 2 or 3 Certifications are approved to
perform installation checkout, startup, programming and operations
training, troubleshooting and servicing for all Veeder-Root Tank Monitoring
Systems, including Line Leak Detection and associated accessories.
Warranty Registrations may only be submitted by selected Distributors.

1
Safety Symbols Introduction

Safety Symbols

The following safety symbols are used throughout this manual to alert you to important
safety hazards and precautions

Electricity
High voltage exists in, and is supplied to, the device. A potential shock hazard
exists.

Explosive
Fuels and their vapors are extremely explosive if ignited.

OFF
Turn Power Off
Live power to a device creates a potential shock hazard. Always turn power off to
the device and associated STPs when servicing unit.

Read all instructions and symbol warnings.

Safety Warnings

WARNING

You are working with a device in which potentially lethal voltages may
be present.

Death or injury may result if safety precautions are not followed.

OFF 1. Read all instructions and symbol warnings.


2. Turn power off before installing this kit.

2
Installation of Current Loop Dispenser Interface Module Requirements

Installation of Current Loop Dispenser


Interface Module

Requirements

Installing interface modules in a TLS-350R monitor is a simple process. However,


there are important points to remember:
1. For each module, a corresponding expansion slot must be available.
2. ALL unused expansion slots MUST be covered.
3. Only three slots are available in the communication compartment of the console.

DIM Installation

For additional information regarding the below steps, refer to the TLS-350R Site
Preparation and Installation Instructions Manual.
Important ☞ Communications Interface Module expansion slots 3 and 4 cannot be used at the same
time, unless they are occupied by the RS-232 with auxiliary port interface module.
Equipment malfunction will result if both slots are used.

1. Read and follow all instructions carefully.


2. Open the left-hand door of the TLS-350R console by unscrewing the left-top and
left-bottom locking bolts.
3. To retain current programming, be sure that the ECPU board battery switch is set to
“ON” (see Figure 1 on page 4, but put in the up position). To avoid electrical shock
or damage to components if accessing the battery switch, avoid touching any circuit
components with your hand or any conductive tool or metallic jewelry.
4. Turn off power in the console system before installing the kit.
5. Avoid shorting high voltage across any component or module to the intrinsically
safe section of the console. Shorting a high voltage across an intrinsically safe
device could result in an explosion near the device.
Important ☞ A maximum of three modules of any type can be used in the communication
compartment. The module is to be installed in only the communications interface area
of the console.

6. Remove the existing retaining bracket panel from the communication compartment.
One DIM can accept connections from three Cable Adapter Boxes.
7. Hold the DIM module (ordered separately) with its snap-in fastener positioned at
the lower edge and carefully slide the module into its slot.

3
DIM Installation Installation of Current Loop Dispenser Interface Module

8. To secure the module, press down on the snap-in fastener until its connector
engages completely with the connector on the board. Do not apply excessive force
when installing the module.
9. BE SURE ALL UNUSED SLOTS at the bottom of the communication
compartment ARE COVERED!
10. Check that the three DIM jacks are accessible through the slot opening at the
bottom of the console once installation is complete.

Battery Backup Switch -


Shown in On position
1 2 3 4
(up)

OPEN
SW2

SW1

consoles\350cfnbbsw.eps

Figure 1. ECPU Board Battery Switch ON (SW1)

4
Installation of Current Loop Dispenser Interface Module Mounting the Universal Cable Adapter Box

The following shows placement of a DIM card into a module expansion slot (can only
be installed in slots 1, 2, or 3):

Comm Bay

1 2 3

consoles\diminst.eps

New style
Install DIM Module comm cover
in slots 1, 2, or 3 only plate w/ slot

Figure 2. DIM Card Installation

Mounting the Universal Cable Adapter Box

Important ☞ When wiring from the Cable Adapter Box (CAB) to the TLS-350R, keep wires physically
separated by spacing them away from any other wiring or conduits. (Any unused wire
should be coiled up.)

Do not disconnect the dispenser communication wiring during a customer transaction


because doing so may result in a loss of dispenser data.

The Cable Adapter Box (CAB) should be placed as close as possible (within 6 feet) to
the dispenser distribution box (see Figure 5 on page 11 and Figure 6 on page 15).
1. To activate the CAB, make sure the slide switch is in the “RUN” position. When
troubleshooting pump controller problems, move the CAB switch to the “BY-
PASS” position. The CAB is now removed from the pump controller circuit.
2. Identify the four-conductor cable with the RJ-45 connectors on each end. This
cable must be connected from the CAB to the DIM located in the communication
section of the Tank Gauge. Connect the other end of the cable to one of the DIM
RJ-45 port connectors. Any port connection can be used.
Important ☞ The connection or disconnection of the four-conductor cable from the tank gauge has no
influence on dispenser communications.

3. Mount the CAB using either the 3M “hook and loop” pads provided in the kit, or
utilize the mounting ears on the CAB (see Figure 3 on page 6 and Figure 4 on
page 7). Place the adhesive side on the surface and press firmly into position. The
adhesive must be allowed to set for a minimum of one hour before attaching or

5
Mounting the Universal Cable Adapter Box Installation of Current Loop Dispenser Interface Module

removing the CAB. Choose a surface that is clean, dry, and oil-free. For the 3M
“hook and loop” pads, remove the backing paper from the back of the pad.
Important ☞ The Cable Adapter Box can be mounted on any flat surface located indoors in a non-
hazardous location.

Figure 3. Dimensions of Transac Series and Transac 1000 Cable Adapter Box

6
Installation of Current Loop Dispenser Interface Module Mounting the Universal Cable Adapter Box

Important ☞ The Cable Adapter Box can be mounted on any flat surface located indoors in a non-
hazardous location.

Run/Bypass
pushbutton
switch

Figure 4. Dimensions of Other POS Applications (with Gilbarco Dispensers)


Cable Adapter Box

7
System Requirements Gilbarco Transac Series Point-Of-Sale (POS)

Gilbarco Transac Series Point-Of-Sale (POS)

System Requirements

Veeder Root Hardware Requirements:

The following equipment is required to interface to the Gilbarco POS System:


❑ TLS-350R console with Business Inventory Reconciliation (BIR)
❑ One Gilbarco Current Loop Dispenser Interface Module (DIM) for up to 3 current
loops:
Part No. 330404-020 when ordered with the console
Part No. 847490-420 when ordered as an upgrade or replacement
❑ One or more Gilbarco Transac DIM Installation Kits, Part No. 848702-XXX (1
Kit required for each current loop monitored. Maximum of 16 fueling positions per
current loop)

Table 1 (below) contains kit numbers based on length of the cable.


Table 1: Kit Numbers for Gilbarco Transac DIMs

Transac DIM
Cable Lengths Installation
Kits
5-foot cable 848702-005
10-foot cable 848702-010
25-foot cable 848702-025
50-foot cable 848702-050
100-foot cable 848702-100
200-foot cable 848702-200

Besides cable, this kit contains one Cable Adapter Box.


Important ☞ The installation kit includes a Cable Adapter Box (CAB) and cable to the TLS-350R.
The CAB should be installed as close as possible to the pump distribution box. Select the
shortest suitable cable, measuring from the CAB to the TLS-350R.

TLS-350R Software Requirements:


❑ System Software: 349511-108-D (or higher)
❑ Peripheral Controller Software: 002B (or higher)
❑ DIM Software: 349634-1B (or higher)

8
Gilbarco Transac Series Point-Of-Sale (POS) System Limitations

❑ Dispenser Module Data String is not required for gallons based transactions
(Default String: BGEHDG). Change the current setup requirements for metric (liter)
based transactions. Refer to the TLS-350R System Setup manual for further
information.

Gilbarco Point-of-Sale (POS) Hardware Requirements:

Gilbarco Dispenser Distribution Box PA0133

As the following table indicates, DIM installation kits described in this manual support
the following Gilbarco Point-of-Sale (POS) terminals:

Table 2: TCR-G, TCR-G/2, Transac11, and Transac12 Series POS Consoles

Model No. POS Console


TCR-G PA0180-121
TCR-G/2 PA0180-121
Transac11 PA0132
Transac11 PA0141
Transac12 PA0134
Transac12 PA0142
Transac12A PA0151
Transac12A PA0152
Transac12B PA0173
Transac12C PA0188
Transac12G PA0203

System Limitations
❑ The dispenser must separately meter each product prior to blending. The TLS-350R
cannot provide reconciliation on dispensers that blend fuel prior to the metering
process.
❑ Only Transac12G, TCR-G, and TCR-G/2 consoles interface with electronic
blenders where the dispenser meters each product separately.
❑ Only Gilbarco electronic dispensers are supported.
❑ The Gilbarco Current Loop Dispenser Interface Module does not support Gilbarco
G-Site applications.
Important ☞ In Transac11 and Transac12 Pre-Pay applications, cashiers should be urged to close
out each transaction promptly. The required metered sales data is reported on close-out.
Failure to close-out promptly can cause the TLS-350R to delay reconciliation reports,
and impact the system’s ability to improve tank calibration.

9
Wiring to the Standard Distribution Box Gilbarco Transac Series Point-Of-Sale (POS)

Wiring to the Standard Distribution Box

Important ☞ When wiring from the Distribution Box to the Cable Adapter Box (CAB), keep wires
physically separated by spacing them away from any other wiring or conduits. (Any
unused wire should be coiled up.)

To ensure proper operation of the BIR function of the TLS-350R, the switch on the CAB
box must be in the “RUN” position.

1. Refer to Figure 5 on page 11 and identify an open dispenser connection point in-
side the distribution box. A Cable Adapter Box (CAB) must be wired into the cur-
rent loop.
2. Use an unused pump position to connect the two-wire cable from the adapter box.
At this position, determine which terminal block connection is the positive side (+)
of the current loop and connect the white wire from the CAB to it. Connect the
black wire to the negative side (-) of the current loop. Throw the pump switch to
the “NORMAL” position.
3. If all of the pump positions are in use, connect the two-wire cable in series with
one of the pumps in the distribution box. Choose any pump/dispenser position.
Turn the switch for that position to “ISOLATE” the wire on the (-) side of the
current loop. Splice this pump wire with the white wire from the CAB. Connect the
black wire from the CAB to the (-) side of the terminal block. Secure the splice
connections with appropriate sized wire nuts for the wires involved. Return the
switch to the “NORMAL” position.
Important ☞ Do not disconnect the dispenser communication wiring between the POS and the
distribution box during a customer transaction. It can result in a loss of dispenser data.

10
Gilbarco Transac Series Point-Of-Sale (POS) Wiring to the Standard Distribution Box

The following is a typical interconnection diagram for a Transac Series Current Loop
Interface (a PA0133 Distribution Box is shown, other models are slightly different).
Important ☞ The below application can also be effected using a Generic Universal Distribution Box
(see Figure 6). You must, however, use a “Y” cable to plug into the generic box.

Console

CDIM
connector

Shielded 2 Wire
Flying Lead Cable

Figure 5. Transac Series Current Loop Interface

11
System Requirements Gilbarco Transac System 1000 Point-Of-Sale (POS)

Gilbarco Transac System 1000


Point-Of-Sale (POS)

System Requirements

Veeder-Root Hardware Requirements

The following equipment is required to operate the Gilbarco POS System:


❑ TLS-350R console with Business Inventory Reconciliation (BIR)
❑ One Gilbarco Current Loop Dispenser Interface Module (DIM) for up to 3 current
loops:
Part No. 330404-020 when ordered with the console
Part No. 847490-420 when ordered as an upgrade or replacement
❑ One Gilbarco Transac System 1000 (TS-1000) DIM Installation Kit, Part No.
848722-XXX for each current loop

The following table provides number of kits based on fueling positions:


Table 3: Number of Kits needed for Gilbarco Transac System 1000 DIMs

Fueling Number TS-1000 DIM


Positions of Kits Installation Kits
Up to 16 1 kit 848722-XXX
17-32 2 kits 848722-XXX
33-48 3 kits 848722-XXX

The following table provides kit numbers based on length of cable:


Table 4: Kit Numbers for Gilbarco Transac System 1000 DIMs

TS-1000 DIM
Cable Lengths Installation Kits
5-foot cable 848722-005
10-foot cable 848722-010
25-foot cable 848722-025
50-foot cable 848722-050
100-foot cable 848722-100
200-foot cable 848722-200

Besides cable, each kit contains one Cable Adapter Box.

12
Gilbarco Transac System 1000 Point-Of-Sale (POS) System Limitations

Important ☞ The installation kit includes a Cable Adapter Box (CAB) and cable to the TLS-350R.
The CAB should be installed as close as possible to the pump distribution box. Select the
shortest suitable cable, measuring from the CAB to the TLS-350R.

Gilbarco POS and Dispensing System Requirements


For Transac System 1000 POS Systems, the following equipment is supported:
❑ Gilbarco Dispenser Distribution Box PA02420000000
❑ Gilbarco Dispenser Distribution Box PA02610000010
❑ Gilbarco Dispenser Distribution Box PA02610000020
❑ Gilbarco Pump Controller Model PA02410000000
❑ Gilbarco Transac System 1000 Console Model PA02400000000
❑ Gilbarco Transac System 1000 Console Model PA02400001010

System Limitations
❑ Up to 48 Gilbarco single product or blending dispenser fueling positions are
supported.
❑ The dispenser must separately meter each product prior to blending. The TLS-350R
cannot provide reconciliation on dispensers that blend fuel prior to the metering
process.
❑ Only Gilbarco dispensers are supported.
❑ In-Dispenser credit card readers in these POS systems are not supported by the
Gilbarco Current Loop Dispenser Interface Module.
❑ The Gilbarco Current Loop Dispenser Interface Module does not support Gilbarco
G-Site applications.

Wiring to the Universal Distribution Box

Important ☞ When wiring from the Distribution Box to the Cable Adapter Box (CAB), keep wires
physically separated by spacing them away from any other wiring or conduits. (Any
unused wire should be coiled up.)

To insure proper operation of the BIR feature, the switch on the Cable Adapter Box
(CAB) must be in the “RUN” position.

1. Locate Distribution Box as seen in Figure 6 on page 15.


Important ☞ The station’s dispenser communications will be down during the next step. Customer
should be advised that no fueling can take place.

2. When station fueling is idle, break communication between Distribution Box and
Transac System 1000 Site Controller by removing nine-pin connector from the
bottom left hand side of the Universal Distribution Box.

13
Wiring to the Universal Distribution Box Gilbarco Transac System 1000 Point-Of-Sale (POS)

3. Install the Veeder-Root Cable Adapter Box (CAB) nine-pin female connector in
place of the original connector (at the bottom left side of the Universal Distribution
Box.
4. To complete the in-line connection, take original female connector from Transac
System 1000 Site Controller and connect it to our male nine-pin connector from
the CAB.
Important ☞ Be sure to secure the cable connections with the connector mounting screws.

Do not disconnect the dispenser communication wiring between the POS and the
distribution box during a customer transaction. It can result in a loss of dispenser data.

5. At this time, dispenser communications should resume.

14
Gilbarco Transac System 1000 Point-Of-Sale (POS) Wiring to the Universal Distribution Box

The following is a typical interconnection diagram for a PAM or Transac System 1000
Current LoopInterface (a PA0261 Distribution Box is shown, the PA0241 is slightly
different):

Console

CDIM
connection

PAM or Transac 1000 Site Controller

cab&dim\vrgbts.eps

Figure 6. Universal Distribution Box Interface

15
System Requirements Other Point-Of-Sale (POS) Applications

Other Point-Of-Sale (POS) Applications

System Requirements

Veeder-Root System Requirements

The following equipment is required to operate the Gilbarco POS System:


❑ TLS-350R console with Business Inventory Reconciliation (BIR)
❑ One Gilbarco Current Loop Dispenser Interface Module (DIM) for up to 3 current
loops:
Part No. 330404-020 when ordered with the console
Part No. 847490-420 when ordered as an upgrade or replacement
❑ One Gilbarco Current Loop DIM Installation Kit, Part No. 848722-XXX for each
current loop other than RS-422/RS-485
OR
❑ One Gilbarco RS-422/RS-485 DIM Installation Kit, Part No. 848741-XXX for each
RS-422/RS-485 current loop

The following table provides number of kits based on fueling positions:


Table 5: Number of Kits needed for Other POS Applications

Fueling Number Current Loop DIM RS-422/RS-485 DIM


Positions of Kits Installation Kits Installation Kits
Up to 16 1 kit 848722-XXX 848741-XXX
17-32 2 kits 848722-XXX 848741-XXX
33-48 3 kits 848722-XXX 848741-XXX

The following table provides kit numbers based on length of cable:


Table 6: Kit Numbers for Other POS Applications

Cable Lengths Current Loop DIM RS-422/RS-485 DIM


Installation Kits Installation Kits
5-foot cable 848722-005 848741-005
10-foot cable 848722-010 848741-010
25-foot cable 848722-025 848741-025
50-foot cable 848722-050 848741-050
100-foot cable 848722-100 848741-100
200-foot cable 848722-200 848741-200

16
Other Point-Of-Sale (POS) Applications System Limitations

Besides cable, each kit contains one Cable Adapter Box.


Important ☞ The installation kit includes a Cable Adapter Box (CAB) and cable to the TLS-350R.
The CAB should be installed as close as possible to the pump distribution box. Select the
shortest suitable cable, measuring from the CAB to the TLS-350R.

Gilbarco POS and Dispensing System Requirements


For other POS Applications with Gilbarco Dispensers, the following equipment is
supported:
❑ Gilbarco Dispenser Distribution Box PA02420000000
❑ Gilbarco Dispenser Distribution Box PA02610000010
❑ Gilbarco Dispenser Distribution Box PA02610000020
❑ Gilbarco Dispenser Distribution Box PA0281XXXXXX0

System Limitations
❑ Up to 36 Gilbarco single product or blending fueling positions are supported.
❑ The dispenser must separately meter each product prior to blending. The TLS-350R
cannot provide reconciliation on dispensers that blend fuel prior to the metering
process.
❑ Only Gilbarco dispensers are supported.
❑ The Gilbarco Current Loop Dispenser Interface Module does not support Gilbarco
G-Site applications.
Important ☞ These Cable Adapter Box (CAB) installation kits are designed to be installed on either a
Gilbarco Two-Wire Distribution Box input using nine-pin “D shell” style connections or
a Gilbarco RS-422/RS-485 input to the Distribution Box, also using nine-pin “D shell”
style connections.

To identify the distribution input communication type, refer to the Gilbarco Universal
Distribution Box Installation Manual (MDE2713) noting the position choices for
jumper 12 and 10 on the Universal Distribution Box Card which is communicating to
the PAM, Point of Sale, or computer controlling the hydraulic dispenser status. Both of
these jumpers should be in the horizontal position. (If vertical, the pump input is 422
and Kit No. 848741-XXX should be used.)

Wiring to the Universal Distribution Box

Important ☞ To insure proper operation of the BIR feature, the switch on the Cable Adapter Box
(CAB) must be in the “RUN” position.

1. Locate Distribution Box as seen in Figure 6 on page 15.


Important ☞ The station’s dispenser communications will be down during the next step. Customer
should be advised that no fueling can take place.

17
Wiring to the Universal Distribution Box Other Point-Of-Sale (POS) Applications

2. When station fueling is idle, break communication between the Distribution Box
and the Pump Controller by removing nine-pin connector from the bottom left hand
side of the Distribution Box
3. Install the Veeder-Root Cable Adapter Box (CAB) nine-pin female connector in
place of the original connector.
4. To complete the in-line connection, take original female connector from Pump
Controller and connect it to our male nine-pin connector from the CAB.
Important ☞ Be sure to secure the cable connections with the connector mounting screws.

Do not disconnect the dispenser communication wiring between the POS and the
Distribution Box during a customer transaction. It can result in a loss of dispenser data.

5. At this time, dispenser communications should resume.

18
Other Point-Of-Sale (POS) Applications Wiring to the Universal Distribution Box

The following is a typical interconnection diagram for an AutoGas 510 CRIND


Controller with Current Loop Interface :

Console

ALARM
WARNING
POWER

Connects to Current CRIND


CDIM Loop Loop

Universal Distribution Box

Communications Cable

Cable "Y" cable & 2


Adapter 9-pin "D" Style
Box connectors CRIND
Loop

Current
Loop
AutoGas 510 CRIND
Controller with
Current Loop Dispenser
POS Interface Module

cab&dim\vrgbts1.eps

Figure 7. AutoGas 510 CRIND Controller with Current Loop Interface

19
Wiring to the Universal Distribution Box Other Point-Of-Sale (POS) Applications

The following is a typical interconnection diagram for an AutoGas 510 CRIND


Controller with Serial Interface:

Console

ALARM
WARNING
POWER

Connects to Current CRIND


CDIM Loop Loop

Universal Distribution Box

Communications Cable

Current
Cable Loop
"Y" cable & 2
Adapter 9-pin "D" Style CRIND
Box connectors Loop

AutoGas 510
CRIND Controller
PAM Serial Data with Serial Interface
POS

cab&dim\vrgbts2.eps

Figure 8. AutoGas 510 CRIND Controller with Serial Interface

20
Other Point-Of-Sale (POS) Applications Wiring to the Universal Distribution Box

The following is a typical interconnection diagram for an AutoGas 510 CRIND


Controller:

Console

ALARM
WARNING
POWER

Connects to Current CRIND


CDIM Loop Loop

Universal Distribution Box

Communications Cable

Cable "Y" cable & 2


Adapter 9-pin "D" Style
Box CRIND
connectors
Loop

Current
Loop

AutoGas 510
CRIND Controller
Serial or
Generic POS
Current Loop
Data

cab&dim\vrgbts3.eps

Figure 9. AutoGas 510 CRIND Controller

21
Wiring to the RS-422/RS-485 Distribution Box Other Point-Of-Sale (POS) Applications

Wiring to the RS-422/RS-485 Distribution Box

Important ☞ When wiring from the RS-422/RS-485 Distribution Box to the Cable Adapter Box
(CAB), keep wires physically separated by spacing them away from any other wiring or
conduits. (Any unused wire should be coiled up.)

To insure proper operation of the BIR feature, the switch on the Cable Adapter Box
(CAB) must be in the “RUN” position.

1. Locate Distribution Box as seen in Figure 10 on page 23.


Important ☞ The station’s dispenser communications will be down during the next step. Customer
should be advised that no fueling can take place.

2. When station fueling is idle, break communication between the Distribution Box
and the Pump Controller by removing the nine-pin connector from the bottom left
hand side of the Distribution Box.
3. Connect the nine-pin connector (from the bottom left hand side of the Distribution
Box) to the POS side of the CAB.
4. Connect the nine-pin female side of the serial cable (included with the kit) to the
controller side of the CAB.
5. To complete the in-line connection, connect the nine-pin male side of the serial
cable to the Distribution Box.
Important ☞ Be sure to secure the cable connections with the connector mounting screws.

Do not disconnect the dispenser communication wiring between the POS and the
Distribution Box during a customer transaction. It can result in a loss of dispenser data.

6. At this time, dispenser communications should resume.

22
Other Point-Of-Sale (POS) Applications Wiring to the RS-422/RS-485 Distribution Box

The following is a typical interconnection diagram for an AutoGas 507 CRIND


Controller:

Console

ALARM
WARNING
POWER

Current CRIND
Loop Loop
Connects to
CDIM
Universal Distribution Box

Communications Cable

Cable
Adapter
Box CRIND
DB9 M/F cable
Loop

DB9 To Cable Adapter Box

Storemaster AutoGas 507


POS CRIND Controller

Computer
Connection

cab&dim\vrgbts4.eps

Figure 10. AutoGas 507 CRIND Controller

23
CCISTech POS Kit Installation Notes CCISTech POS Kits

CCISTech POS Kits

CCISTech POS Kit Installation Notes

The CCISTech POS system is an unusual combination of components: Wayne


dispensers; a Gilbarco Distribution box; a CCISTech POS/Controller; a CCISTech
Dispenser Tank Monitor Interface box; and a Veeder-Root Wayne CAB connected to a
Wayne DIM in a TLS-350R Console.

The components discussed in this section are the CCISTech supplied Dispenser Tank
Monitor Interface Kit (CCISTech P/N 080-Veeder Root Kit) and the Veeder-Root
Dispenser Interface Kit (P/N 848702-XXX). The remaining components, including the
TLS-350R with Wayne DIM, are assumed to be in place at the site.

Required Kits and Contents

Table 7 lists the components of the Veeder-Root Dispenser Interface Kit.

Table 7. Veeder Root Dispenser Interface Kit (P/N 848702-XXX)

Item Qty. Description P/N

1 1 6-foot, 2-conductor DIM cable assembly 331105-001

2 1 CDIM Adaptor Cable 330592-XXX

3 1 Cable Adaptor Box 330591-002

4 1 CDIM Installation Guide 577013-435

Mounting the Cable Adapter Box


1. The Cable Adapter Box (CAB) from the Veeder-Root kit should be placed as close
as possible (within 6 feet) to the CCISTech Interface box. The CAB can be mount-
ed on any flat surface located indoors in a non-hazardous location. Mount the CAB
using either the 3M “hook and loop” pads provided in the kit, or utilize the mount-
ing ears on the CAB. Place the adhesive side on the surface and press firmly into
position. The adhesive must be allowed to set for a minimum of one hour before at-
taching or removing the CAB. Choose a surface that is clean, dry, and oil-free. For
the 3M “hook and loop” pads, remove the backing paper from the back of the pad.
2. To activate the CAB, make sure the slide switch is in the “RUN” position. When
troubleshooting pump controller problems, move the CAB switch to the
“BYPASS” position. The CAB is now removed from the pump controller circuit.

24
CCISTech POS Kits Mounting the Cable Adapter Box

The wiring connections to the CAB are discussed below. When wiring from the
Cable Adapter Box (CAB) to the TLS-350R, keep wires physically separated from
any other wiring or conduits.

Table 8 lists the components of the CCISTech supplied Dispenser Tank Monitor
Interface kit.

Table 8. CCISTech Dispenser Tank Monitor Interface Kit (P/N 080-Veeder Root Kit)

Item Qty. Description P/N

1 1 CCISTech Interface Box DTIB2001-01

2 1 RJ-45 cable w/terminal block N/A

3 1 RJ-45 M/M 8-wire straight through cable N/A

Wiring Diagram

The instructions furnished by CCISTech in their 080-Veeder Root Kit should take
precedence in these installations (reference the CCISLINK Wiring publication - Veeder
Root Wiring Diagrams). Figure 11 is an example wiring diagram for Veeder-Root
components in this application. Note that if the polarity is not marked on the CCISTech
terminal block to which the CAB’s DIM assembly cable attaches (item 1 in Figure 11),
it may be necessary to swap the two wires if the system does not operate properly.

Do not disconnect the dispenser communication wiring during a customer transaction


because doing so may result in a loss of dispenser data.

25
Mounting the Cable Adapter Box CCISTech POS Kits

CCISTech Interface Box


(P/N DTIB2001-01) These cables and terminal
block supplied by CCISTech

Tank
1 VR 6-foot, 2-conductor
DIM Assembly Cable
(P/N 331105-001)
Console Dbox Monitor

RJ-45 RJ-45 RJ-45 3 VR Wayne CAB


(P/N 330591-002)
POS/Controller RJ-45
WHT + CONSOLE WHT +
+

COMM.
RJ-45 COMM.

PUMP
BLK -
RUN
BYPASS
Set sw
BLK - VEEDER-ROOT
to RUN Environmental Products
P/N
S/N

RJ-45

2 VR CDIM
Adaptor Cable
TLS-350R Console

(P/N 330592-XXX)

Gilbarco
Distribution Box

3 numbered items
contained in V-R kit
RJ-45
(P/N 848702-XXX) Connects to
cab&dim\ccistech.eps Wayne CDIM

Figure 11. CCISTech POS Controller

26
Veeder-Root has sales offices around the world to serve you.

Headquarters England
125 Powder Forest Drive Hydrex House, Garden Road
Simsbury, CT 06070-7684 Richmond, Surrey TW9 4NR
Tel: (860) 651-2700 Tel: +44 (0) 20 8392 1355
Fax: (860) 651-2719 Fax: +44 (0) 20 8878 6642
Email: [email protected] Email: [email protected]

Australia France
Level 1 441 South Road 94-106 Rue Blaise Pascal
Moorabbin 3189 Victoria 93600 Aulnay Sous Bois
Tel: +61 3 9556 5435 Tel: +33 (0) 1 4879 5599
Fax: +61 3 9556 5482 Fax: +33 (0) 1 4868 3900
Email: [email protected] Email: [email protected]

Brazil Germany
Rua ado Benatti, 92 Uhlandstrabe 49
Sao Paulo - SP 05037-904 78554 Aldingen
Tel: +55 (0) 11 3611 2155 Tel: +49 (0) 7424 1400
Fax: +55 (0) 11 3611 1982 Fax: +49 (0) 7424 1410
Email: [email protected] Email: [email protected]

Canada Mexico
Eastern Canada Sagitario #4529-3
Tel: (519) 925-9899 Col. La Calma C.P. 45070
Western Canada Zapopan, Jalisco
Tel: (604) 576-4469 Tel: (523) 632 3482
Email: [email protected] Fax: (523) 133 3219
Email: [email protected]
China
Room 2202, Scitech Tower Poland
No. 22 Jian Guomen 01-517 Warszawa ul. Mickiewicza 18/12
Wai DaJie Tel/Fax: +48 (0) 22 839 08 47
Beijing 100004 Email: [email protected]
Tel: +86 10 6512 5074
Fax: +86 10 6522 0887
Email: lu [email protected]

Singapore
246 MacPherson Road
#08-01 Betime Building
348578
Tel: +65 (0) 6745 9265
Fax: +65 (0) 6745 1791
Email: francis [email protected]

You might also like