Installation Guide: Manual No: Revision
Installation Guide: Manual No: Revision
CDIM
Installation Guide
Notice
Veeder-Root makes no warranty of any kind with regard to this publication, including, but not limited to, the implied
warranties of merchantability and fitness for a particular purpose.
Veeder-Root shall not be liable for errors contained herein or for incidental or consequential damages in connection
with the furnishing, performance, or use of this publication.
Veeder-Root reserves the right to change system options or features, or the information contained in this publication.
This publication contains proprietary information which is protected by copyright. All rights reserved. No part of this
publication may be photocopied, reproduced, or translated to another language without the prior written consent of
Veeder-Root.
For complete warranty, technical support, and additional product information, refer to your console’s Operator
Manual.
DAMAGE CLAIMS
1. Thoroughly examine all components and units as soon as they are received. If damaged, write a complete and
detailed description of the damage on the face of the freight bill. The carrier's agent must verify the inspection
and sign the description.
2. Immediately notify the delivering carrier of damage or loss. This notification may be given either in person or
by telephone. Written confirmation must be mailed within 48 hours. Railroads and motor carriers are reluctant
to make adjustments for damaged merchandise unless inspected and reported promptly.
3. Risk of loss, or damage to merchandise remains with the buyer. It is the buyer's responsibility to file a claim with
the carrier involved. Immediately advise your Veeder-Root representative, distributor, or the factory so that we
may assist you.
RETURN SHIPPING
For the parts return procedure, please follow the instruction in the “Veeder-Root Warranty and Dispatch Program”
pages in the “Policies, Literature, and Contact” Section of the Veeder-Root Consoles - North America Price List.
Introduction
General ................................................................................................................... 1
DIM Installation Kits ................................................................................................ 1
Related Manuals ..................................................................................................... 1
Contractor Certification Requirements .................................................................... 1
Safety Symbols ....................................................................................................... 2
Safety Warnings ...................................................................................................... 2
i
Contents
Figures
Figure 1. ECPU Board Battery Switch ON (SW1) ............................................. 4
Figure 2. DIM Card Installation .......................................................................... 5
Figure 3. Dimensions of Transac Series & Transac 1000 Cable Adapter Box .. 6
Figure 4. Dimensions of Other POS Applications (with Gilbarco Dispensers)
Cable Adapter Box ............................................................................. 7
Figure 5. Transac Series Current Loop Interface ............................................ 11
Figure 6. Universal Distribution Box Interface ................................................. 15
Figure 7. AutoGas 510 CRIND Controller with Current Loop Interface ........... 19
Figure 8. AutoGas 510 CRIND Controller with Serial Interface ....................... 20
Figure 9. AutoGas 510 CRIND Controller ....................................................... 21
Figure 10. AutoGas 507 CRIND Controller ....................................................... 23
Figure 11. CCISTech POS Controller ............................................................... 26
ii
Introduction General
Introduction
General
This manual contains installation procedures for the installation of the Gilbarco Current
Loop Dispenser Interface Module (DIM) in an existing TLS-350R with Business
Inventory Reconciliation (BIR) and Inventory Management System, the Gilbarco
Transac Series (TCR-G, TCR-G/2, Transac 11, Transac 12) DIM Installation
Kits, the Gilbarco Transac System 1000 (TS-1000) DIM Installation Kit, and other
POS Applications with Gilbarco Dispensers. Also discussed in this manual are the
kits needed to install a Veeder-Root Dispenser Interface Kit (P/N 848702-XXX) in
a CCISTech Point of Sale (POS) system.
DIMs provide an interface for the TLS-350R to certain Point-of-Sale (POS) systems.
The DIM allows the console to gather relevant dispensing information, including how
much product has been dispensed from each fueling station.
Related Manuals
576013-879 TLS-350R Site Prep Manual
576013-623 TLS-350R System Setup Manual
1
Safety Symbols Introduction
Safety Symbols
The following safety symbols are used throughout this manual to alert you to important
safety hazards and precautions
Electricity
High voltage exists in, and is supplied to, the device. A potential shock hazard
exists.
Explosive
Fuels and their vapors are extremely explosive if ignited.
OFF
Turn Power Off
Live power to a device creates a potential shock hazard. Always turn power off to
the device and associated STPs when servicing unit.
Safety Warnings
WARNING
You are working with a device in which potentially lethal voltages may
be present.
2
Installation of Current Loop Dispenser Interface Module Requirements
Requirements
DIM Installation
For additional information regarding the below steps, refer to the TLS-350R Site
Preparation and Installation Instructions Manual.
Important ☞ Communications Interface Module expansion slots 3 and 4 cannot be used at the same
time, unless they are occupied by the RS-232 with auxiliary port interface module.
Equipment malfunction will result if both slots are used.
6. Remove the existing retaining bracket panel from the communication compartment.
One DIM can accept connections from three Cable Adapter Boxes.
7. Hold the DIM module (ordered separately) with its snap-in fastener positioned at
the lower edge and carefully slide the module into its slot.
3
DIM Installation Installation of Current Loop Dispenser Interface Module
8. To secure the module, press down on the snap-in fastener until its connector
engages completely with the connector on the board. Do not apply excessive force
when installing the module.
9. BE SURE ALL UNUSED SLOTS at the bottom of the communication
compartment ARE COVERED!
10. Check that the three DIM jacks are accessible through the slot opening at the
bottom of the console once installation is complete.
OPEN
SW2
SW1
consoles\350cfnbbsw.eps
4
Installation of Current Loop Dispenser Interface Module Mounting the Universal Cable Adapter Box
The following shows placement of a DIM card into a module expansion slot (can only
be installed in slots 1, 2, or 3):
Comm Bay
1 2 3
consoles\diminst.eps
New style
Install DIM Module comm cover
in slots 1, 2, or 3 only plate w/ slot
Important ☞ When wiring from the Cable Adapter Box (CAB) to the TLS-350R, keep wires physically
separated by spacing them away from any other wiring or conduits. (Any unused wire
should be coiled up.)
The Cable Adapter Box (CAB) should be placed as close as possible (within 6 feet) to
the dispenser distribution box (see Figure 5 on page 11 and Figure 6 on page 15).
1. To activate the CAB, make sure the slide switch is in the “RUN” position. When
troubleshooting pump controller problems, move the CAB switch to the “BY-
PASS” position. The CAB is now removed from the pump controller circuit.
2. Identify the four-conductor cable with the RJ-45 connectors on each end. This
cable must be connected from the CAB to the DIM located in the communication
section of the Tank Gauge. Connect the other end of the cable to one of the DIM
RJ-45 port connectors. Any port connection can be used.
Important ☞ The connection or disconnection of the four-conductor cable from the tank gauge has no
influence on dispenser communications.
3. Mount the CAB using either the 3M “hook and loop” pads provided in the kit, or
utilize the mounting ears on the CAB (see Figure 3 on page 6 and Figure 4 on
page 7). Place the adhesive side on the surface and press firmly into position. The
adhesive must be allowed to set for a minimum of one hour before attaching or
5
Mounting the Universal Cable Adapter Box Installation of Current Loop Dispenser Interface Module
removing the CAB. Choose a surface that is clean, dry, and oil-free. For the 3M
“hook and loop” pads, remove the backing paper from the back of the pad.
Important ☞ The Cable Adapter Box can be mounted on any flat surface located indoors in a non-
hazardous location.
Figure 3. Dimensions of Transac Series and Transac 1000 Cable Adapter Box
6
Installation of Current Loop Dispenser Interface Module Mounting the Universal Cable Adapter Box
Important ☞ The Cable Adapter Box can be mounted on any flat surface located indoors in a non-
hazardous location.
Run/Bypass
pushbutton
switch
7
System Requirements Gilbarco Transac Series Point-Of-Sale (POS)
System Requirements
Transac DIM
Cable Lengths Installation
Kits
5-foot cable 848702-005
10-foot cable 848702-010
25-foot cable 848702-025
50-foot cable 848702-050
100-foot cable 848702-100
200-foot cable 848702-200
8
Gilbarco Transac Series Point-Of-Sale (POS) System Limitations
❑ Dispenser Module Data String is not required for gallons based transactions
(Default String: BGEHDG). Change the current setup requirements for metric (liter)
based transactions. Refer to the TLS-350R System Setup manual for further
information.
As the following table indicates, DIM installation kits described in this manual support
the following Gilbarco Point-of-Sale (POS) terminals:
System Limitations
❑ The dispenser must separately meter each product prior to blending. The TLS-350R
cannot provide reconciliation on dispensers that blend fuel prior to the metering
process.
❑ Only Transac12G, TCR-G, and TCR-G/2 consoles interface with electronic
blenders where the dispenser meters each product separately.
❑ Only Gilbarco electronic dispensers are supported.
❑ The Gilbarco Current Loop Dispenser Interface Module does not support Gilbarco
G-Site applications.
Important ☞ In Transac11 and Transac12 Pre-Pay applications, cashiers should be urged to close
out each transaction promptly. The required metered sales data is reported on close-out.
Failure to close-out promptly can cause the TLS-350R to delay reconciliation reports,
and impact the system’s ability to improve tank calibration.
9
Wiring to the Standard Distribution Box Gilbarco Transac Series Point-Of-Sale (POS)
Important ☞ When wiring from the Distribution Box to the Cable Adapter Box (CAB), keep wires
physically separated by spacing them away from any other wiring or conduits. (Any
unused wire should be coiled up.)
To ensure proper operation of the BIR function of the TLS-350R, the switch on the CAB
box must be in the “RUN” position.
1. Refer to Figure 5 on page 11 and identify an open dispenser connection point in-
side the distribution box. A Cable Adapter Box (CAB) must be wired into the cur-
rent loop.
2. Use an unused pump position to connect the two-wire cable from the adapter box.
At this position, determine which terminal block connection is the positive side (+)
of the current loop and connect the white wire from the CAB to it. Connect the
black wire to the negative side (-) of the current loop. Throw the pump switch to
the “NORMAL” position.
3. If all of the pump positions are in use, connect the two-wire cable in series with
one of the pumps in the distribution box. Choose any pump/dispenser position.
Turn the switch for that position to “ISOLATE” the wire on the (-) side of the
current loop. Splice this pump wire with the white wire from the CAB. Connect the
black wire from the CAB to the (-) side of the terminal block. Secure the splice
connections with appropriate sized wire nuts for the wires involved. Return the
switch to the “NORMAL” position.
Important ☞ Do not disconnect the dispenser communication wiring between the POS and the
distribution box during a customer transaction. It can result in a loss of dispenser data.
10
Gilbarco Transac Series Point-Of-Sale (POS) Wiring to the Standard Distribution Box
The following is a typical interconnection diagram for a Transac Series Current Loop
Interface (a PA0133 Distribution Box is shown, other models are slightly different).
Important ☞ The below application can also be effected using a Generic Universal Distribution Box
(see Figure 6). You must, however, use a “Y” cable to plug into the generic box.
Console
CDIM
connector
Shielded 2 Wire
Flying Lead Cable
11
System Requirements Gilbarco Transac System 1000 Point-Of-Sale (POS)
System Requirements
TS-1000 DIM
Cable Lengths Installation Kits
5-foot cable 848722-005
10-foot cable 848722-010
25-foot cable 848722-025
50-foot cable 848722-050
100-foot cable 848722-100
200-foot cable 848722-200
12
Gilbarco Transac System 1000 Point-Of-Sale (POS) System Limitations
Important ☞ The installation kit includes a Cable Adapter Box (CAB) and cable to the TLS-350R.
The CAB should be installed as close as possible to the pump distribution box. Select the
shortest suitable cable, measuring from the CAB to the TLS-350R.
System Limitations
❑ Up to 48 Gilbarco single product or blending dispenser fueling positions are
supported.
❑ The dispenser must separately meter each product prior to blending. The TLS-350R
cannot provide reconciliation on dispensers that blend fuel prior to the metering
process.
❑ Only Gilbarco dispensers are supported.
❑ In-Dispenser credit card readers in these POS systems are not supported by the
Gilbarco Current Loop Dispenser Interface Module.
❑ The Gilbarco Current Loop Dispenser Interface Module does not support Gilbarco
G-Site applications.
Important ☞ When wiring from the Distribution Box to the Cable Adapter Box (CAB), keep wires
physically separated by spacing them away from any other wiring or conduits. (Any
unused wire should be coiled up.)
To insure proper operation of the BIR feature, the switch on the Cable Adapter Box
(CAB) must be in the “RUN” position.
2. When station fueling is idle, break communication between Distribution Box and
Transac System 1000 Site Controller by removing nine-pin connector from the
bottom left hand side of the Universal Distribution Box.
13
Wiring to the Universal Distribution Box Gilbarco Transac System 1000 Point-Of-Sale (POS)
3. Install the Veeder-Root Cable Adapter Box (CAB) nine-pin female connector in
place of the original connector (at the bottom left side of the Universal Distribution
Box.
4. To complete the in-line connection, take original female connector from Transac
System 1000 Site Controller and connect it to our male nine-pin connector from
the CAB.
Important ☞ Be sure to secure the cable connections with the connector mounting screws.
Do not disconnect the dispenser communication wiring between the POS and the
distribution box during a customer transaction. It can result in a loss of dispenser data.
14
Gilbarco Transac System 1000 Point-Of-Sale (POS) Wiring to the Universal Distribution Box
The following is a typical interconnection diagram for a PAM or Transac System 1000
Current LoopInterface (a PA0261 Distribution Box is shown, the PA0241 is slightly
different):
Console
CDIM
connection
cab&dim\vrgbts.eps
15
System Requirements Other Point-Of-Sale (POS) Applications
System Requirements
16
Other Point-Of-Sale (POS) Applications System Limitations
System Limitations
❑ Up to 36 Gilbarco single product or blending fueling positions are supported.
❑ The dispenser must separately meter each product prior to blending. The TLS-350R
cannot provide reconciliation on dispensers that blend fuel prior to the metering
process.
❑ Only Gilbarco dispensers are supported.
❑ The Gilbarco Current Loop Dispenser Interface Module does not support Gilbarco
G-Site applications.
Important ☞ These Cable Adapter Box (CAB) installation kits are designed to be installed on either a
Gilbarco Two-Wire Distribution Box input using nine-pin “D shell” style connections or
a Gilbarco RS-422/RS-485 input to the Distribution Box, also using nine-pin “D shell”
style connections.
To identify the distribution input communication type, refer to the Gilbarco Universal
Distribution Box Installation Manual (MDE2713) noting the position choices for
jumper 12 and 10 on the Universal Distribution Box Card which is communicating to
the PAM, Point of Sale, or computer controlling the hydraulic dispenser status. Both of
these jumpers should be in the horizontal position. (If vertical, the pump input is 422
and Kit No. 848741-XXX should be used.)
Important ☞ To insure proper operation of the BIR feature, the switch on the Cable Adapter Box
(CAB) must be in the “RUN” position.
17
Wiring to the Universal Distribution Box Other Point-Of-Sale (POS) Applications
2. When station fueling is idle, break communication between the Distribution Box
and the Pump Controller by removing nine-pin connector from the bottom left hand
side of the Distribution Box
3. Install the Veeder-Root Cable Adapter Box (CAB) nine-pin female connector in
place of the original connector.
4. To complete the in-line connection, take original female connector from Pump
Controller and connect it to our male nine-pin connector from the CAB.
Important ☞ Be sure to secure the cable connections with the connector mounting screws.
Do not disconnect the dispenser communication wiring between the POS and the
Distribution Box during a customer transaction. It can result in a loss of dispenser data.
18
Other Point-Of-Sale (POS) Applications Wiring to the Universal Distribution Box
Console
ALARM
WARNING
POWER
Communications Cable
Current
Loop
AutoGas 510 CRIND
Controller with
Current Loop Dispenser
POS Interface Module
cab&dim\vrgbts1.eps
19
Wiring to the Universal Distribution Box Other Point-Of-Sale (POS) Applications
Console
ALARM
WARNING
POWER
Communications Cable
Current
Cable Loop
"Y" cable & 2
Adapter 9-pin "D" Style CRIND
Box connectors Loop
AutoGas 510
CRIND Controller
PAM Serial Data with Serial Interface
POS
cab&dim\vrgbts2.eps
20
Other Point-Of-Sale (POS) Applications Wiring to the Universal Distribution Box
Console
ALARM
WARNING
POWER
Communications Cable
Current
Loop
AutoGas 510
CRIND Controller
Serial or
Generic POS
Current Loop
Data
cab&dim\vrgbts3.eps
21
Wiring to the RS-422/RS-485 Distribution Box Other Point-Of-Sale (POS) Applications
Important ☞ When wiring from the RS-422/RS-485 Distribution Box to the Cable Adapter Box
(CAB), keep wires physically separated by spacing them away from any other wiring or
conduits. (Any unused wire should be coiled up.)
To insure proper operation of the BIR feature, the switch on the Cable Adapter Box
(CAB) must be in the “RUN” position.
2. When station fueling is idle, break communication between the Distribution Box
and the Pump Controller by removing the nine-pin connector from the bottom left
hand side of the Distribution Box.
3. Connect the nine-pin connector (from the bottom left hand side of the Distribution
Box) to the POS side of the CAB.
4. Connect the nine-pin female side of the serial cable (included with the kit) to the
controller side of the CAB.
5. To complete the in-line connection, connect the nine-pin male side of the serial
cable to the Distribution Box.
Important ☞ Be sure to secure the cable connections with the connector mounting screws.
Do not disconnect the dispenser communication wiring between the POS and the
Distribution Box during a customer transaction. It can result in a loss of dispenser data.
22
Other Point-Of-Sale (POS) Applications Wiring to the RS-422/RS-485 Distribution Box
Console
ALARM
WARNING
POWER
Current CRIND
Loop Loop
Connects to
CDIM
Universal Distribution Box
Communications Cable
Cable
Adapter
Box CRIND
DB9 M/F cable
Loop
Computer
Connection
cab&dim\vrgbts4.eps
23
CCISTech POS Kit Installation Notes CCISTech POS Kits
The components discussed in this section are the CCISTech supplied Dispenser Tank
Monitor Interface Kit (CCISTech P/N 080-Veeder Root Kit) and the Veeder-Root
Dispenser Interface Kit (P/N 848702-XXX). The remaining components, including the
TLS-350R with Wayne DIM, are assumed to be in place at the site.
24
CCISTech POS Kits Mounting the Cable Adapter Box
The wiring connections to the CAB are discussed below. When wiring from the
Cable Adapter Box (CAB) to the TLS-350R, keep wires physically separated from
any other wiring or conduits.
Table 8 lists the components of the CCISTech supplied Dispenser Tank Monitor
Interface kit.
Table 8. CCISTech Dispenser Tank Monitor Interface Kit (P/N 080-Veeder Root Kit)
Wiring Diagram
The instructions furnished by CCISTech in their 080-Veeder Root Kit should take
precedence in these installations (reference the CCISLINK Wiring publication - Veeder
Root Wiring Diagrams). Figure 11 is an example wiring diagram for Veeder-Root
components in this application. Note that if the polarity is not marked on the CCISTech
terminal block to which the CAB’s DIM assembly cable attaches (item 1 in Figure 11),
it may be necessary to swap the two wires if the system does not operate properly.
25
Mounting the Cable Adapter Box CCISTech POS Kits
Tank
1 VR 6-foot, 2-conductor
DIM Assembly Cable
(P/N 331105-001)
Console Dbox Monitor
COMM.
RJ-45 COMM.
PUMP
BLK -
RUN
BYPASS
Set sw
BLK - VEEDER-ROOT
to RUN Environmental Products
P/N
S/N
RJ-45
2 VR CDIM
Adaptor Cable
TLS-350R Console
(P/N 330592-XXX)
Gilbarco
Distribution Box
3 numbered items
contained in V-R kit
RJ-45
(P/N 848702-XXX) Connects to
cab&dim\ccistech.eps Wayne CDIM
26
Veeder-Root has sales offices around the world to serve you.
Headquarters England
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