CNG activity checklist for Civil Work at RO

Sr. No. Description Observations Recommendations

LAYOUT and Discussion

1
All IFC drawings released to the client.
2 IFC drawings are approved and verified
according to site before starting the work.
3 All the IFC drawings are available at site with
contractor before starting the work.
Construction planning to be ensured with
4 Civil contractor in loop with Client.
5 Area to be marked as per layout before
starting any activity.

Inter-distances between various equipment,

storage cylinders/ cascade etc. as per Table -
6 I, II of OISD 179 / T4S standard to be ensured
as per IFC Drawings issued.

Construction work

7 All foundations are casted as per IFC drawing

Material for casting of foundations to be
8 ensured as per standards
9 Construction of SS tubing Trench as per
IFC drawing
10 Slope of tubing trench and provision of
Percolation pit to be ensured
Construction of DU island to be ensured as
11 per IFC drawing
Casting of Light pole foundation to be
12 ensured according to the IFC drawing.
13 Cable Conduit laying as per IFC drawing

14 Provision of chamber in cable conduit route

Electrical room Availability/ any modification
15 required
16 Electrical room having proper ventilation and
access for shifting of Panel and UPS.
17 Cable Conduit laid from CNG facility to
Electrical room
Earth pit construction as per IS3043 to be
18 ensured
19 Earth pit chamber size as per IFC drawing

20 Laying of earthing strips to be ensured as per

IFC drawing
Size and material of earthing strip to be
21 taken care as per IFC drawing.
No loose contact of earthing strip to Earthing
22 terminal should be taken care
23 Earthing strip to be provided to all
equipments
24 Tubing trench cover with provision of lifting
arrangement
Installation of tubing support in trench at
25 proper distance and level as per IFC drawing
26 Boundary wall by dealer if applicable

27 Fencing of CNG facility as per IFC drawing

Connectivity of earthing to fencing as per IFC
28 drawing
29 LCV platform construction as per IFC drawing

30 Grouting of LCV post and alignment to be

ensured
Before Flooring (PCC/Paver block) it is to be
31 ensured that compaction of surface is done
properly
32 Slope of FGL maintained during flooring to
avoid any water logging
33 Installation of Granite work at DU island

34 Installation of crash guard at DU island

35 Installation of Safety bollard at LCV platform

36 Earth resistance test to be performed in

TEPL/HPCL presence
Earth resistance test value to be properly
37 displayed on sign boards.
38 Earth resistance test certificate

39 As built marking of plot plan

Date Remarks to be mentioned on daily basis with FOR if any

Checklist for MDPE Laying
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er
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uate
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ity
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ite
preve
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1.8 ressor
rd
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nt
s/ the of
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of
flow
other
1.9 cascaarge
refuel
or
casca
de
of
ling
accu any
de
firmly
gas
point.
mula
1.10 ancholeaka
tion
red
of to STORAGE
ge.
CNG
2 found flam
casca
SYSTEM (Mobile)
ation
Appro
mable
de
2.1 CNG ved
or
firmly
cylind
spark
comb
ancho
ers
2.2 arrest
ustibl
red to
perio
or
e
LCV
dically
fitted
liquid
2.3 testeon
s
d
LCV
underand
recor
contai
ds
ners.
maint
 for
conne
cting
Whee
earthi
l
2.4 ng
choke
wires
s used
2.5 to
LCV
durinin
mobil
drive-
g
2.6 Illumi
eunloa
out
natio
casca
condi
ding
2.7 n
de /
tion
Hous
level
LCV
Static
eadequ
2.8 casca
keepi
ate
de
ng in
cylind
CNG
order CYLINDERS
3 Any
Whet
ers
(Static)
signs
her
perio
3.1 of
adequ
dically
leaka
ate
teste
Painti
ge
prote
d
ng and of
3.2 /corr
ction
recor
Cylind
osion
CNG
provi
ds
ers
3.3 Gaske
of
only
ded
maint
(Whit
ts,
Whet
cylind
mark
again
ained
e
3.4 packi
her
ers
ed
st
colou on
ng
CNG
the
mech
r)
and
storag
cylind
anical
4 CNG
any PIPING
e&
ersunit
other
provi
corro
4.1 Maste
mater
ded
sive
rials
with
dama shut
Quick
off
used,
quick
4.2 ge
action to
valve
comp
action
pipeli
emer
provi
atible
isolati
4.3 ne.
gency
ded
with
on
(burie
and
with
natur
valve
d with
isolati
4.4 lockin
al
to
corro gas
on
genabl
sion
shut
4.5 arran
eprote
off
geme
isolati
ction
valve
nt
on in
/proviof
close
indivi
install
ded
positi
dual
ed
near
 CNG
valve
hoses
Refue
with
are
lling
bleed
intern
Press
valves
valve
4.6 ally
ure
have
provi
braid
gauge
perm
ded
ed,
Manu
dial
anent
for
4.7 electri
factur
gradu
marki
Hoses
each
cally
er’s
ated
ng
perio
indivi for
4.8 Press
contin
name
to
servic
dically
dual
ure
uous,
/teste
read
eflexibl
gauge
and
4.9 identi
appro
rating
d
es and
suitab
ficatio
ximat
etc
recor
refuel
provi
le to
n,
ely
ds
ling
ded
4.10 Press
the
worki
doubl
maint
Press
hose
on
ure
natur
eng
ained
ure the
4.11 every
gauge
al gas
press
opera
gauge
CNG
sservic
ure
ting
provi in
storag
Electri
the
epress
4.12 mark
ded
ecinstall unit
ed
ure
with
includ
motor on
ation
CNG
but
isolati in
4.13 ing
and
teste
hoses
no
on
each
associ
d
case
valve and
4.14 casca
ated
calibr
less
de
fitting
ated
than
sWhet
COMPRESSOR
atleas
5 1.2
confo
STATION
tPress
her
times once
rming
athe
Alarm year
5.1 ure
to
sand
press
relief &
IS:214
recor
trips
ure
valves
8 at
5.2 ds
of
which
on
suitab
maint
comp
press
inlet
High
le for
a ained
ressor
ure
and
disch
class
High
are I
relief
High,
all
arge
divisi
coolin
functi
valve
inlet,
stages
b temp
on
goning I
is
inter
fitted
eratur
group set
water
to
stage
on
c eII
tempshut
area
functi
&
comp
down
?eratur
on
disch
ressor
d earge
switc
press
h
ures
shut
down
 Low
lube
oil
Low
e press
coolin
ure
Mean
Remo
g
f shut
ste
water
down
provi
emer
Safety
flow
g ded
gency
Relief
switc
to
shut
Devic
h
ensur
down
es
PRESSURE to RELIEF
6 Perm
Safety
eswitc PRV
confir
DEVICE
anent
relief
disch
h
m to
tag
valves
arge
6.1 the
availa
to
is
requir
ble
have
direct on
6.2 emen
SRV
aSafety
ed
ts of
indica
lockin
relief
away
OISD-
ting
6.3 gdevic
from
STD-
press
arran
es
opera
132
ure
6.4 geme
teste
tors/
Mini
settin
nt
d
perso to
at
mum
g,
preve
least
ns in
6.5 Effecti
safety
date
nt
once any
the
ve
distan
of
temp
a year
close re-
7 arran
ce
settin
DISPENSING
ering
and UNIT
vicinit
geme
maint
g/
recor
ynt to
7.1 ained
settin
Dispe
ds
prote
aroun
Dispe
gmaint
nsingand
ct
d
nsing
hoses
ainedthe
capaci
7.2 again
dispe
unit
ty
are
st
nser
type
mech
7.3 collisi
as per
appro
anical
on
Table-
ved
ly and
dama
II
by
Dispe
electri
7.4 Any
ge
the
nser
cally
signs
(Bolla
CCOE
equip
contin
7.5 of
rds)
/ped
uous.
leaka
Statut
with
7.6 ge
ory
emer
Autho
gency
rities
shutd
own
switc
 CNG
CNG
dispe
kit
nsed
certifi
CNG
to REFUELLING
8 ed
OPERATION by INTO
vehicl
comp
VEHICLES
es
"CNG
etent
8.1 fitted
"autho
with
label
rity
8.2 appro
promi
after
Only
ved
nentl
install
traine
CNG
yation
8.3 d
kit
displa
/
Any
/certi
only
yed
Check
8.4 sourc
fied
on
for
eopera
RTO of
the
8.5 ignitio
tors
Vehicl
vehicl
Any
appro
nval in
eempl
e.
leaka
near
oyed
engin
ge
8.6 No
vicinit
ewhile
passe
ydispe
switc
8.7 nger
hed
nsing
in
off
Opera the
vehicl
befor
ting
8.8 einstru
Do’s
durin
dispe
ction
&
8.9 gnsing
board
Don’t
dispe
ss
8.10 nsing
displa
board
yed
Condi
sELECTRICAL
9 tion
displa
EQUIPMENT
of
Condi
yed
No
cable
tion
9.1 temp
duct
of
orary
&
Earth
9.2 electri
Condi
wiring
Pits
cal
tion
.( To
9.3 conne
of
be
ction
visible
check
9.4 portio
ed in
n
line of
groun
with
ding
IS
electr
3043)
ode
 Flame
er
proof
Statio
Earthi
ness
Moto
n
ng
of
rs
resist
termi
9.5 provi
ance
nal
ded
1x75
within
box,
9.6 with
kg
limits
fitting
doubl
DCP
se &
9.7 Electri
juncti
indep
cal
on
ende
10 Install
boxes
FIRE PROTECTION
nt
ation
maint
earthi
No
Unob
certifi
ained.
10.1 ng
flam
struct
ed by
conne
mable
ed
comp
Does
ction
mater
10.2 appro
etent
an
ials
ach
electri to
opera
CNG
within
10.3 comp
cal
tional
Stora
15
ressor
Inspe M
emer
ge
from
,ctor
gency
10.4 Illumi
comp
dispe
as
plan
natio per
ressor
Explo
nser,
IE
in
n
1x10
statio
sive-
10.5 casca
rules
consu
level
kg
n/
meter
de
ltatio
adequ
DCP
MCC/
availa
10.6 Any
n
ate with
electri
ble
unaut
adjoin
Are
cal
and
10.7 horise
ing
peopl
install
opera
d
establ
eation
tional
struct
ishme
EMERGENCY
aware PLAN
11 Impor
ures
nts
AND
of
tant PROCEDURE
and
their
11.1 telep
local
roles
hone
autho
and
Has
numb
rities
11.2 respo
Casca
the
ers
e.g.
nsibili
de
emer
for
fire
11.3 ties
Refue
gency
emer
briga
in
lling
plan the
gency
de,
event
Area
rehea
use
11.4 police
of an
rsed
displa
,emer
1x10
at and
yed
other
gency
kg
least
promi
Distri
?DCP
once
nentl
ct
a year
 Prope
rTraini
12 recor
ng
TRAINING
ds
impar
maint
12.1 ted
ained
to
all the
for
CNG
Approvals/
12.2 the
opera
Certificates
traini
tors
available for
ng
13 following
and
refres
Cylind
13.1 Press
her
ers
components
ure
cours
13.2 relievi
Press
es
ng
ure
devic
13.3 Gaug
es
es
All &
regula
press
13.4 tors
ure
Vehicl
eparts
13.5 Hoses
fuellin
g
13.6 comp
Electri
onent
13.7 cal
s &
equip
conne
ment
ctions
Dispe
13.8 nsers
Comp
13.9 ressor
sSteel
13.10 fitting
sFLP
13.11 fitting
s
14 STATUTORY
APPROVALS
 CCOE
14.1 Appro
Licenc
val
e of
Facto
electri
14.2 ry
cal
Pollu
inspe
14.3 tion
ctor
contr
(if
Indust
ol
applic
14.4 rial
board
able)
Devel
(if
14.5 opme
applic
nt
able)
15 ADDITIONAL
Autho
OBSERVATIONS
rity
15.1

15.2

15.3

15.4

15.5
 Compresso
r
1
Foundation
construction

Constructio
n of SS
2
tubing
trench

Installation
of tubing
3
support in
trench
Trench
4
cover

Dispensor
5 Foundation
construction

DU Island
6 Granite Tile
Work
Installation
7 of
Dispenser
Flooring
8 around DU
island area

Installation
of Saftey
9 Crash
guards for
Du island

Installation
10 of
compressor

Installation
11
of Cascade

LCV
12 foundation
construction

Installation
13 of LCV
stopper
Installation
of LCV
14
unloading
point
Light pole
15
foundation
Earth pit
16 Constructio
n
Earth strip
17
laying
Earth pit
18
cover
 Earth
Resistance
19 Value
Indication at
Site

Cable
20 condute
laying
Constuction
21 of cable
chamber
Cable
22 Chamber
Cover
Co2
flooding
23
system
foundation
Air
24 compessor
foundation
25 Fencing
Miscllaneou
26 s painting
job

Cautionary
& Safety
Signature
27
Boards
displayed at
site