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HIRAC-Erection of Aerodynamics or Other Small Structures

This document summarizes the risk assessment for erecting small structures like railings during construction of the Anjikhad Cable Stayed Bridge in Jammu and Kashmir. Three main hazards were identified: 1) Unauthorized or untrained crane operation, which could result in serious injury or damage. 2) Defective cranes, slings, or lifting materials, which could cause crane failure or serious injury. 3) Working at heights without fall protection, posing a risk of falls. Control measures specified safe crane operation procedures, inspections of lifting equipment, fall protection when working above 6 feet, and defining work areas. The residual risks were deemed low after implementing these controls.
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0% found this document useful (0 votes)
84 views6 pages

HIRAC-Erection of Aerodynamics or Other Small Structures

This document summarizes the risk assessment for erecting small structures like railings during construction of the Anjikhad Cable Stayed Bridge in Jammu and Kashmir. Three main hazards were identified: 1) Unauthorized or untrained crane operation, which could result in serious injury or damage. 2) Defective cranes, slings, or lifting materials, which could cause crane failure or serious injury. 3) Working at heights without fall protection, posing a risk of falls. Control measures specified safe crane operation procedures, inspections of lifting equipment, fall protection when working above 6 feet, and defining work areas. The residual risks were deemed low after implementing these controls.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

OH & S MANAGEMENT SYSTEM

HAZARD IDENTIFICATION, RISK ASSESSMENT & DETERMINING CONTROL REGISTER

PROJECT: Anjikhad Cable Stayed Bridge J&K SECTION /DEPT:- Mechanical / Launching team Date: -28/08/2023

ACTIVITY : Erection of Aerodynamic Structure or small structures like Railings ,Refuge Maintenance tracks LOCATION: MAIN BRIDGE Rev No : 0
etc.
PREPARED BY (Risk Assessment Team including Worker / representative / Interested Party): Mr. Ashutosh APPROVED BY:PROJECT MANAGER (Ajay Kumar
REVIEWED BY: PROJECT HSE HEAD (Pinaki Bhattacharjee)
Singh, Mr.Baldev Singh, Mr. Sandip Meta Pashine)

SIGN OF ALL RISK ASSESSMENT TEAM MEMBERS: SIGN: SIGN:

Legal * / Potential

Probability (P)

RISK LEVEL
Severity (S)
Emergency
Routine /

SxP
Sr. Residual
Sub Activity Non - Hazards Risk Control Measure Opportunity Action By
No. Routine Risk

Crane Operation on the R Un authorise operator/ Serious Injury, Material Y 5 3 15 H 1. Always deploy Competent & trained L Improvements PEH / SIC
operator/signalman/rigger in crane operation.
1 Deck Slab signalman/Rigger damage 2. Ensure working area of crane is balanced and in working
Working place, clean enough to avoid any obstacles during procedure
operation.
3. Ensure enough clearance between crane boom
and shed area.
4. Maintain good housekeeping in crane operation
area
5. Always barricade crane operation area

R Defective crane/ sling/ Crane Failure, Serious Y 5 3 15 H 6. Ensure third party certification for crane and L Minimal risk PEH/HSE
lifting devices/sling before taking it in use.
lifting materials Injury, Material 7. Ensure all the lifting devices and crane has gone
damage through monthly inspection
8. Ensure lifting plan has been implemented.
9. Ensure crane is under operation as per defined
SWL & load chart.
10. Ensure no any person is working under lifted load
and boom/jib.
11. Make sure crane operator is in operator cabin
when crane is under operation or under load.
12. Always use two guideline during material
handling
* Incase of legal requirement ‘L’ shall be mentioned in the column of legal. Write E for emergency. Risk level shall be considered “High” irrespective of score of risk assessment.
** After every incident HIRAC of the particular activity shall be revised.
Format No.: HCC F 001 15 001, Rev. 09, Rev. date: 11.09.19 Page 1 of 6
OH & S MANAGEMENT SYSTEM
HAZARD IDENTIFICATION, RISK ASSESSMENT & DETERMINING CONTROL REGISTER

N N 3 3 9 M 1. Ensure deployment of experienced and certified L Improvements SIC


person.
Erection of Working Defective crane, Crane failure, 2. Guiding rope shall be used during handling and in working
2 Platform Defective lifting gear, Serious Injury, Material erection of pulling bracket procedure
3. Worker working at height shall be working on well
Height, damage barricaded platform with appropriate PPEs
including full body safety harness anchored in
installed lifeline.
4. Access and egress to working platform shall be
protected.
5. Balancing of pulling bracket shall be done by
adequate means.
6. Use of crane shall be on even and balanced
surface.
R Y 5 3 15 H 1. Always carry designed load as per vehicle L Improvements PEH/Store
specification.
Transportation of Heavy load, defective Serious Injury, Material 2. Ensure experienced & known driver/operator in working in
3 Aerodynamic vehicle, improper damage deployed who have experienced in defensive procedure charge/SIC
driving in hilly area and familiar with road
structure- store to tie, poor road condition.
stock yard condition, 3. Always use inspected vehicle for materials
transportation.
inexperienced
4. Ensure road condition is good for transport.
Driver/operator 5. Deploy a bank man who can guide loaded
vehicle in its blind spot and turning.
6. Materials loaded on trailer/vehicle should be
properly tied and uniformly distributed
Loading/ unloading of R Heavy load, Uneven Crane Failure, Serious N 4 3 12 M 1. Always barricade crane operational area L Lift load as per PEH/SIC
2. Loading /unloading should be carried out on
4 Aerodynamic places, non- Injury, Material plane surfaces with stable packing. Crane load
structure barricaded crane damage 3. Heavy material shall be stored at lower and light chart
weight material shall be stored at upper & proper
operation area, stacking height of material to be maintained.
Unstable packing 4. Ensure deployment of experienced and certified
rigger Khalasi and signalman with certified lifting
under load
gears.

* Incase of legal requirement ‘L’ shall be mentioned in the column of legal. Write E for emergency. Risk level shall be considered “High” irrespective of score of risk assessment.
** After every incident HIRAC of the particular activity shall be revised.
Format No.: HCC F 001 15 001, Rev. 09, Rev. date: 11.09.19 Page 2 of 6
OH & S MANAGEMENT SYSTEM
HAZARD IDENTIFICATION, RISK ASSESSMENT & DETERMINING CONTROL REGISTER

Defective tools/hand Serious Injury, Material N 3 4 12 M 1. Ensure Hand tool/hand power tool is properly L Improvements PEH/SIC/
inspected guarded earthed & supplied through
Necessary modification power tools, Electrical damage, burn, ELCB in working Electrical in
5 (Welding, Grinding, Gas supply, improper shock, 2. Ensure welding set is properly earthed and used procedure charge
by a certified/trained welder only
cutting, Drilling) in earthing, fire, Loose Electrocution 3. Ensure Flashback arrestor has been installed at
assembly of electrical connections both the end in both the cylinder
4. Ensure No vehicle is parked near/under
Aerodynamic structure, Inflammable materials
grinding/welding/gas cutting activity area
Working Platform. 5. Double earthing to be ensured through Suitable
rating ELCB for welding m/c.
6. No cable joints are allowed. Proper insulation of
cables/holders to be ensured.
7. Fire extinguisher to be kept readily available with
fire watch within 20feet range
8. Keep flammable media away where work
performs & Welding cables/cutting hose to be
kept away from flashes.
9. Gas cylinders to be kept vertically upward &
protected, Expiry dates of cylinders to be
ensured.
10. Ensure all the workers are in appropriate PPEs
with nose mask.
R Electricity Electric shock & Burns N 4 3 12 M 11. Damaged / Un-insulated electrode holders shall L Minimal risk SIC/
Electrocution be replaced with properly insulated
12. Authorized welder shall be allowed to carry out Electrical In
welding activities. Charge
13. Welding electrode grade shall be selected
14. Ensure welder is working with welding face
shield, leather hand gloves & Apron.
15. Work should be carried out under strict
supervision.

* Incase of legal requirement ‘L’ shall be mentioned in the column of legal. Write E for emergency. Risk level shall be considered “High” irrespective of score of risk assessment.
** After every incident HIRAC of the particular activity shall be revised.
Format No.: HCC F 001 15 001, Rev. 09, Rev. date: 11.09.19 Page 3 of 6
OH & S MANAGEMENT SYSTEM
HAZARD IDENTIFICATION, RISK ASSESSMENT & DETERMINING CONTROL REGISTER

6 Weather change N the effect of extreme Workplace E 5 4 20 H 1. Only trained and experience person should be H Forecast (All
weather Accidents, allowed on deck slab under supervision. weather
High Wind Velocity Entrapment/ Rescue 2. Anemometer should be provided to a competent should be emergency
Severe Structural Failure/, person at deck slab to monitor Wind speed on monitoring membres)
Thunderstorm (High Mechanical every an hour. with the help
Wind, Rain, Breakdown 3. Light duty materials must be removed after of television,
Lightning). Eye injuries from finishing of job from height and edge. Flammable & Internet,
dust, hit by flying combustible materials need to be stored carefully mobile
object at working site. application
Exposure to skin in 4. All personnel must gone under training of the and News.
cold sudden weather change, performing in emergency
Reduced visibility condition and use mandatory PPE’s along with
due to dust, snow goggle, hearing protection, nose mask and hand
Spread of fire glove.
5. Eliminate tasks when that weather becomes too
dangerous due to Thunderstorm (Wind, Rain, and
Lightning) and Winter Storm (Snow/Ice).
6. Shifting and lifting of materials by tower crane
should be stopped if wind speed exceeds 35
km/hr.

* Incase of legal requirement ‘L’ shall be mentioned in the column of legal. Write E for emergency. Risk level shall be considered “High” irrespective of score of risk assessment.
** After every incident HIRAC of the particular activity shall be revised.
Format No.: HCC F 001 15 001, Rev. 09, Rev. date: 11.09.19 Page 4 of 6
OH & S MANAGEMENT SYSTEM
HAZARD IDENTIFICATION, RISK ASSESSMENT & DETERMINING CONTROL REGISTER

7 Lifting of Aerodynamics R Breakage of slings or Fall of tower part Injury E 3 3 9 M M Mechanical


lifting tackles. to workmen or 1. Provision of properly trained and competent
or other structures by Failure of crane personnel. /
Tower Crane Using défectives property damage 2. Supervision of operations by personnel having the Fabrication
Failure of joints necessary authority.
components 3. thorough examinations, reports and other Manager
Poor welding joints documents;
4. preventing unauthorized movement or use of the
crane;
5. Measures to secure safety of persons not involved
in the lifting.
6. Proper training: Every construction company or
employer should provide proper training to all
workers, regardless of their working field.
7. Workers should never stand under loads or within
their path, and operators must never lift a load over
a worker.
8. All workers should be informed about the crane
specifications, especially the maximum load and
lifting limits.
9. Supervision: There should always be crane
supervisors present at construction sites when
cranes are in operation.
10. All construction workers and visitors should
adequate protective equipment.
11.Communication between crane operator and ground
staff shall be with electronic devices like walkie talkie
including safe slinging and signaling arrangements;
maintenance and examination of the crane and
equipment;

* Incase of legal requirement ‘L’ shall be mentioned in the column of legal. Write E for emergency. Risk level shall be considered “High” irrespective of score of risk assessment.
** After every incident HIRAC of the particular activity shall be revised.
Format No.: HCC F 001 15 001, Rev. 09, Rev. date: 11.09.19 Page 5 of 6
OH & S MANAGEMENT SYSTEM
HAZARD IDENTIFICATION, RISK ASSESSMENT & DETERMINING CONTROL REGISTER

Height work R Height, Un protected Serious Injury, Material N 4 4 16 H 1. Ensure worker working at height is medically fit L Improvements PEH/HSE
and trained for Height
8 working platform, damage 2. Ensure life line/anchorage point is available at in working
unavailability of adequate height procedure
3. Ensure Access/egress to working platform at
anchorage point height is proper by protected ladder/modular stair
case
4. Work should be carried out under strict
supervision
5. Ensure the entire worker working at height at well
barricaded platform with toe board mid rail and
top rail and full body safety harness/fall arrestor
& trained for height Work
6. Ensure there are no any unprotected openings
and unprotected materials at height.
7. Barricade below area when work is going at
height
8. Ensure all working tools are tied with person who
is handling it.

9 Bolting/ Bolt Torquing NR Using defective hand Serious injury, material N 3 3 9 M 1. Ensure tools /power tools are inspected and L Improvements PEH/
tool /Power hand damage good for work. in working Electrical In
tool, 2. Use power/hand tool for its intended purposes procedure Charge
3. Ensure all the power driven tools are properly
earthed and directed through ELCB/RCCB
4. Ensure workers are using inspected tools and
hammer
5. Work Should be under strict supervision
1. Proper lighting arrangements to be done during
night/day time, and check the electrical cables
condition. L
R Hit Injury, 2. Ensure cable routed through PVC pipe not
Property damage, through any conducting materials
Electrical/ Lighting Improper illumination, Risk Electrical
Electricity
Slip trip and fall injury Y 5 3 15 H 3. Ensure all equipment are charged through
arrangements Electrical Shock suitable rated ELCB/RCCB and earthed minimization Incharge
Electrocution 4. Ensure all the earth pit maintained resistance
below 5 ohm
10 5. Ensure all connection shall be done with
appropriate rating male and female plug.

* Incase of legal requirement ‘L’ shall be mentioned in the column of legal. Write E for emergency. Risk level shall be considered “High” irrespective of score of risk assessment.
** After every incident HIRAC of the particular activity shall be revised.
Format No.: HCC F 001 15 001, Rev. 09, Rev. date: 11.09.19 Page 6 of 6

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