Service

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Workshop Manual
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CC 2012 ➤ , Eos 2006 ➤ , Golf 2004 ➤ ,
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Golf 2009 ➤ , Golf 2013 ➤ ,

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Golf 2015 ➤ , Golf 2017 ➤ ,
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Golf Cabriolet 2012 ➤ ,

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Golf Plus 2005 ➤ , Golf Plus 2009 ➤ ,
Golf Sportsvan 2015 ➤ ,
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Golf Sportsvan 2018 ➤ ,
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Golf Variant 2007 ➤ ,

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Golf Variant 2010 ➤ ,

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Golf Variant 2014 ➤ ,

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Golf Variant 2017 ➤ , Jetta 1999 ➤ ,

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Jetta 2005 ➤ , Jetta 2011 ➤ ,

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Jetta 2015 ➤ , Jetta 2018 ➤ ,

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New Beetle 1999 ➤ ,

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New Beetle Cabrio 2003 ➤ ,

Passat 2006 ➤ , Passat 2011 ➤ ,
Passat 2015 ➤ , Passat 2019 ➤ ,
Passat (NMS - US) 2012 ➤ ,
Passat (NMS - US) 2016 ➤ ,
Passat CC 2009 ➤ ,
Passat Variant 2006 ➤ ,
Passat Variant 2011 ➤ ,
Passat Variant 2015 ➤ ,
Passat Variant 2019 ➤ , Phaeton 2003 ➤ ,
Polo 2002 ➤ , Polo 2010 ➤ ,
Polo 2014 ➤ , Polo 2018 ➤ ,
Polo KH IN 2010 ➤ , Polo KH IN 2015 ➤ ,

Service Department. Technical Information

Service

Polo KH MY 2014 ➤ ,
Polo KH MY 2015 ➤ ,
Polo Lim IN 2011 ➤ ,
Polo Lim IN 2016 ➤ ,
Polo Lim MY 2014 ➤ ,
Polo Lim MY 2016 ➤ ,
Polo Lim RUS 2011 ➤ ,

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Polo Lim RUS 2016 ➤ , Scirocco 2009 ➤ ,
Scirocco 2015 ➤ , Sharan 1996 ➤ ,
Sharan 2011 ➤ , Sharan 2016 ➤ ,
T-Cross 2019 ➤ , T-Roc 2018 ➤ ,
The Beetle 2017 ➤ , agen AG. Volkswagen AG do
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The Beetle Cabriolet 2017 ➤ ,

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Tiguan 2008 ➤ , Tiguan 2016 ➤ ,

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Tiguan MEX 2017 ➤ ,

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Tiguan RUS 2017 ➤ , Touareg 2003 ➤ ,
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General information - Paint, passenger vehicles
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Edition 10.2019
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Service Department. Technical Information

 Service
List of Workshop Manual Repair Groups

Repair Group
00 - Technical data

AG. Volkswagen AG d
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Technical information should always be available to the foremen and mechanics,

because their careful and constant adherence to the instructions is essential to
ensure vehicle road-worthiness and safety. In addition, the normal basic safety
precautions for working on motor vehicles must, as a matter of course, be
observed.

All rights reserved.

No reproduction without prior agreement from publisher.

Copyright © 2019 Volkswagen AG, Wolfsburg D4B802605A6

 Service

AG. Volkswagen AG d
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All rights reserved.

No reproduction without prior agreement from publisher.

Copyright © 2019 Volkswagen AG, Wolfsburg D4B802605A6

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Contents

00 - Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Volkswa
1 Safety information . . . . . . . . . . . . . . s.w.a.ge. n. A. G. .. . . . . .g.en. A. G
. .do. e.s. . . . . . . . . . . . . . . . . . .
... 1
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1.1 Safety precautions when painting d bynatural
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gas-powered vehicles . g. u.ar. . . . . . . . . . . . . .
... 1
1.2 Safety precautions when painting rise electric drive vehicles . . . . . . . . . .an. te. . . . . . . . . . . . ... 2
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2 General information . . s.s .a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ac. . . . . . . . . ... 3

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2.1 Paintwork structure of a factory finish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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3

nl

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2.2 Paint structure of service department finish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
itte

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erm
2.3 Fundamental approach to dealing with areas sanded through to the substrate (bare metal

ab
ility
surface) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ot p

wit
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2.4 Reduced paint structure in engine compartment and inside of bonnet . . . . . . . . . . . . . . . . 10

h re
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2.5 Instructions for work on underbody and stone chip protection . . . . . . . . . . . . . . . . . . . . . . 10

spec
2.6 Work instruction for window flange area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
es, in part or in w

t to the co
2.7 Pre-treatment of bonded surfaces when renewing laser-welded roofs . . . . . . . . . . . . . . . . 13
2.8 Corrosion protection measures for wing surface in contact with wheel housing liner . . . . 16
2.9 Notes on treating corroded fold areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

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2.10 Corrosion protection for body components, add-on components and welded components
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satelettronica
........................................................................ 19
2.11 Painting parking aid sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

nf
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2.12 ACC - Adaptive Cruise Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

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2.13 Instructions for painting bumper cover in area of lane change assist control unit . . . . . . . . 22
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3 Genuine products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

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3.1 Paint products in customer service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
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sd
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3.2 General application instructions for repair and painting systems . . . . . . . . . . . . . . . . . . . . 24

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3.3 Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
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3.4 Priming metal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Co
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3.5 Priming plastic materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
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3.6 Surfacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
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3.7 Top coats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Prote
151
AG.

3.8 Clear coats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

3.9 Hardener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
3.10 Thinners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
3.11 Anti-corrosion materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
3.12 Underseal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
3.13 Stone deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
3.14 Wax-based underseal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
3.15 Sealing materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
3.16 Cleaning agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
3.17 SprayMax system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
3.18 Additional materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
4 Workshop equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
4.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
4.2 Tack cloths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379

Contents i
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

AG. Volkswagen AG d
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ii Contents
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

00 – Technical data
1 Safety information
(VRL013521; Edition 10.2019)
⇒ “1.1 Safety precautions when painting natural gas-powered ve‐
hicles”, page 1
⇒ “1.2 Safety precautions when painting electric drive vehicles”,
page 2

1.1 Safety precautions when painting natu‐

ral gas-powered vehicles

DANGER!

Excessively high drying temperatures endanger life! High tem‐

peratures increase the pressure in the tank for natural gas or
liquefied petroleum gas. Excessive pressure can cause the
tank for natural gas or liquefied petroleum gas to burst, causing

satelettronica
severe injuries or death.
High temperatures trigger the thermal fuse of the cut-offwavalve gen AG
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may result in severe injuries or death.

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♦ Never expose components filled with gas to temperatures
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♦ For drying in an oven above +60°, first remove all tanks
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for natural gas or liquefied gas and vent all gas lines.

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♦ For infrared drying, never expose gas-filled components
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of the high-pressure storage system to temperatures

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above +60°C.

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Observe safety precautions and other instructions when working
on gas-powered vehicles (»LPG« or »CNG«):
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Observe safety precautions ⇒ Gas drive - general information;

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Rep. gr. 00 ; Safety precautions

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Observe safety precautions ⇒ Fuel supply system - natural gas

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engines; Rep. gr. 00 ; Safety precautions .

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Remove fuel tank ⇒ Fuel supply system - natural gas engines;

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Rep. gr. 20 ; Fuel tank; Removing and installing fuel tank .

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Additional notes:
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♦ ⇒ Self-study Programme No. 262; Natural gas - An alternative t. C rig
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♦ ⇒ Self-study Programme No. 373; Natural gas drive EcoFuel
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in the Touran
♦ ⇒ Self-study Programme No. 425; Natural gas drive EcoFuel
with 1.4 l 110 kW TSI engine
♦ ⇒ Self-study Programme No. 427; Autogas drive BiFuel
♦ ⇒ Self-study Programme No. 528; Natural gas drive in Golf/
Golf Estate TGI Blue Motion

1. Safety information 1
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

1.2 Safety precautions when painting elec‐

tric drive vehicles

Caution

Danger of damage to battery cells at excessive drying temper‐

atures!
♦ For drying temperatures of +80°C, observe the flash-off
period of maximum 30 minutes. wagen AG. Volkswagen AG doe
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♦ For drying temperaturesedofby+60°C, observe the flash-off
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♦ When IR drying, make
ss sure to protect all high-voltage c
components from direct exposure to IR radiation.

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Safety precautions when working on electric drive:

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⇒ Rep. gr. 00 ; Safety information

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spec
Golf 2009 e-BlueMotion
urposes, in part or in wh

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The above-mentioned instructions for drying do not apply to the
Golf 2009 e-BlueMotion. In these vehicles, high-voltage battery
must be removed before baking.

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2 Rep. gr.00 - Technical data

 AG. Volkswagen AG d
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thor General information - Paint, passenger vehicles
eo - Edition 10.2019
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2 General information

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⇒ “2.1 Paintwork structure of a factory finish”, page 3

ility
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⇒ “2.2 Paint structure of service department finish”, page 5
, is n

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⇒ “2.3 Fundamental approach to dealing with areas sanded

spec
through to the substrate (bare metal surface)”, page 9
es, in part or in w

t to the co
⇒ “2.4 Reduced paint structure in engine compartment and inside
of bonnet”, page 10

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⇒ “2.5 Instructions for work on underbody and stone chip protec‐
tion”, page 10
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⇒ “2.6 Work instruction for window flange area”, page 12

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⇒ “2.7 Pre-treatment of bonded surfaces when renewing laser-

orm
welded roofs”, page 13
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⇒ “2.8 Corrosion protection measures for wing surface in contact

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with wheel housing liner”, page 16

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⇒ “2.9 Notes on treating corroded fold areas”, page 17
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⇒ “2.10 Corrosion protection for body components, add-on com‐

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ponents and welded components”, page 19 C py
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⇒ “2.11 Painting parking aid sensor”, page 21
p by
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⇒ “2.12 ACC - Adaptive Cruise Control”, page 22
Prote AG.

⇒ “2.13 Instructions for painting bumper cover in area of lane

change assist control unit”, page 22

2.1 Paintwork structure of a factory finish

Structure of a solid-colour (uni) paint finish, conventional
Layer thickness approx. 80-120 µm
1- Sheet steel
2- Zinc phosphate
3- Electrophoretic primer
4- Intermediate surfacer
5- 2-pack uni (solid-colour) top coat

Structure of a uni (solid-colour) paint finish, water-based paint

Layer thickness approx. 80-130 µm
1- Sheet steel
2- Zinc phosphate
3- Electrophoretic finish
4- Water-based surfacer
5- Water-based base coat
6- 2-pack clear coat

2. General information 3
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Structure of metallic and pearlescent finish (water-based paint)

Layer thickness approx. 80-130 µm
1- Sheet steel
2- Zinc phosphate
3- Electrophoretic finish
4- Water-based surfacer
5- Metallic or pearlescent water-based base coat
6- 2-pack clear coat

Structure of a two-coat paint finish (conventional)

Layer thickness approx. 100 µm
1- Sheet steel
2- Zinc phosphate
3- Electrophoretic finish AG. Volkswagen AG d
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4- Intermediate surfacer

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5- Uni (solid-colour) top coat hor eo
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6- 2-pack clear coat ss

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Structure of the 2010-process finish (water-based paint)
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Layer thickness approx. 80-120 µm
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2- Zinc phosphate
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3- Electrophoretic finish
4- Water-based base coat (special-effect coat)

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5- 2-pack clear coat
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4 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Structure of a three-coat paint finish (water-based paint)

Layer thickness approx. 80-140 µm
1- Sheet steel
2- Zinc phosphate
3- Electrophoretic finish
4- Water-based surfacer
5- Water-based base coat (colour-determining base coat)
6- Water-based base coat (special-effect coat)
7- 2-pack clear coat

Note

♦ The specifications of coat thickness are approximate because

thickness can vary depending on colour and differences be‐
tween horizontal and vertical surfaces.
♦ The specifications may be exceeded by individual vehicles

satelettronica
which have been repainted once or several times. However,
this need not be communicated.

2.2 Paint structure of service department

finish
⇒ “2.2.1 Paintwork structure, base coat”, page 5
⇒ “2.2.2 Paintwork structure, metallic effect”, page 8
AG. Volkswagen AG d
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Earlier attempts at flanged pairings have
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only panels that are galvanised on both sides are used now. Only
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in this way can the cathodic protection and the barrier effect of
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the zinc layer work together to provide optimum results. In par‐

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ticular, the cut edges which are less well protected by paint
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(subject to thinning of the paint coating at the edge) are provided

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with additional protection.

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Note

♦ Please make sure

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♦ that when repairing bodywork all metal edges are deburred.

l purpos

♦ that zinc/electrophoretic primer layer is fully present on un‐

painted inner surfaces.
nf
ercia

♦ that inner weld flanges and sanded-through spots are treated

rm
m

atio

with INOX spray - D 007 600 A1- or zinc spray.

om

n in
or c

thi
e

Filling
t

sd
iva

o
r
rp

cu

To restore the contours of bodywork surfaces, filler materials are

o

m
f

nowadays considered as an integral part of body shop construc‐

en
ng

t.
yi Co
tion and paint shop operations. Please be sure to allow for the Cop py
differing base surface requirements. ht. rig
rig ht
py by
co Vo
♦ The metal filler requires a bare metal, base surface that is as
by lksw
cted agen
rough as possible. Using the brush grinder set - VAS 6446-
Prote AG.

produces the best adhesion and anti-corrosion results.

2. General information 5
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

♦ The diamond aluminium filler, though, must not be prepared

using the brush grinder set - VAS 6446- . Owing to the risk of
contact corrosion, the surface must be worked with separate
sanding tools.
♦ Spray and polyester fillers have a hydrophilic effect, i.e. they
absorb moisture like a sponge. Bare metal surfaces must
therefore be sealed. To seal the surface before applying the
surfacer, 2-pack wash primer - LHV 043 000 A2- is used, fol‐
lowed by 2-pack HS performance surfacer .
Product information:
♦ ⇒ “3.3 Filler”, page 70
Primer
The primer is the most important component in the corrosion pro‐
tection system, as it prevents water and oxygen from getting to
AG. Volkswagen AG d
the metal surface. Genuine replacement lkswparts are usually coated
agen oes
no
with black or grey cathode dip paint.
d by V What type of primer is used t gua
o
depends on the application. orise ran
te
h eo
ut ra
♦ The cathode dip paintssprimer
a is not resistant to UV and acid. c
Body components located in areas with a risk of exposure,

ce
le
un

pt
such as the vehicle front end, wings and wheel housings, must

satelettronica
an
d
itte

be coated with one spray pass of base coat and clear coat on

y li
rm

ab
the inside as well. For inner body surfaces on components
pe

ility
such as the roof or side panels which are covered completely
ot

wit
, is n

it is sufficient to touch up scratches and bare metal surfaces

h re
with glass/paint primer. In cases of doubt, the series status
hole

spec
applies.
es, in part or in w

t to the co
♦ When taking delivery of painted body panels, ensure that they
have no surface rust. It may be necessary to clean them or
sand them down.
rrectness of i
♦ Sanded-through spots or weld seams must be coated as soon
l purpos

as possible with an anti-corrosion primer.

nform
ercia

Note
m

a
com

tio

♦ Areas that have been sanded through to the substrate (bare

n in
r

metal surface) and areas that have been repaired are gener‐
te o

thi

ally to be primed with 2-pack waster primer - LHV 043 000 A2- ,
s
iva

do
r

followed by 2-pack HS performance surfacer .

rp

cum
fo

en
ng

♦ When using 2-pack wash primer - LHV 043 000 A2- , note that
t.
yi Co
op
it must always be remixed before applying, and a dry layer
C py
ht. rig
thickness of at least 10-12 µm is required. rig ht
py by
co Vo
by lksw
cted agen
Prote
Product information:
AG.

♦ ⇒ “3.4 Priming metal”, page 89

♦ ⇒ “3.5 Priming plastic materials”, page 101
Surfacer
The surfacer plays only a secondary role in terms of corrosion
protection. Nevertheless, use of the right surfacer for customer
service is essential.
Function:
♦ Surfacer protects the body against stone chips. Therefore,
make sure that the surfacer layer is of the appropriate depth
in the area exposed to stone chips.
♦ Surfacer is used to prepare surfaces. Scoring can be levelled
out.

6 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

♦ Coloured surfacer improves the concealment of shades with

weak tones.
Product information:
♦ ⇒ “3.6 Surfacer”, page 104
PVC seam sealing and undersealing

Note

♦ Seam seals made during repair work must be identical in ap‐

pearance and thickness to the original seam seals.
♦ To avoid damage or faulty operation, brush seam seals
smooth near parts which must be attached.
♦ Water drainage holes must remain clear.
♦ All threaded studs and welded nuts with metric threads as well
as all other studs and contact areas for assembly must be
functional following the extent of the sealing work.
♦ Sealant must never be applied to bare metal. Substrates must
always be coated with surfacer first.

satelettronica
To prevent water from penetrating into flanges, panel folds in crit‐
ical areas of the body are sealed with paste-form, solvent-free
PVC. A varying thickness of PVC layer is also sprayed onto pre‐
cisely defined zones on the external floor pan and in the wheel
housings to protect against stone chips and prevent droning.

Note

♦ Always isolate areas in which corrosion damage has beengere‐

n AG. Volkswagen AG d
paired as well as any bare metal surfaces using 2-pack Vol
kswwash
a oes
not
primer - LHV 043 000 A2- , and then apply 2-pack ed by HS Per‐ gu
ara
formance surfacer . tho
ris nte
eo
au ra
♦ Make sure the underseal layer is of the specified
ss thickness. c
ce
le
un

pt
an
d

Product information:
itte

y li
erm

ab

♦ ⇒ “3.12 Underseal”, page 256

ility
ot p

wit
is n

♦ ⇒ “3.13 Stone deflector”, page 268

h re
ole,

spec

♦ ⇒ “3.15 Sealing materials”, page 280

urposes, in part or in wh

t to the co

Base coat
The primary role of the base coat is decorative. It plays only a
secondary role in terms of corrosion protection.
rrectne

The paints have varying concealing power depending on their

s

pigmentation. Pay attention to the manufacturers' specifications.

s o
cial p

Product information:
inform
mer

♦ ⇒ “3.7 Top coats”, page 151

atio
om

Clear coat
c

i
or

n thi
te

The primary role of the clear coat is decorative. The clear coat
sd
iva

o
r

likewise plays only a secondary role in terms of corrosion protec‐

p

cum
r
fo

tion. The clear coat protects the base coat against UV radiation
en
ng

t.
yi
and from environmental damage such as by the acid in bird drop‐
Co
op py
pings. t. C rig
gh ht
pyri by
Product information:
o Vo
by c lksw
cted agen
Prote AG.
♦ ⇒ “3.8 Clear coats”, page 196

2. General information 7
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Wax sealing
Wax/cavity sealing plays a key role in terms of corrosion protec‐
tion. Various materials are available in the service department,
according to the area of application. The outstanding protection
offered by these materials is based on the following properties:
♦ Hydrophobic (non-absorbent).
♦ Good adhesion.
♦ No undermining by rust.
♦ Permeability to water vapour some 1,500 times less than a
paint coating of the same thickness.
Product information:
♦ ⇒ “3.11 Anti-corrosion materials”, page 251
♦ ⇒ “3.14 Wax-based underseal”, page 275

2.2.2 Paintwork structure, metallic effect

Technology AG. Volkswagen AG d
agen oes
olksw not
Vehicles with a matt effect usually onlyd have V paintwork with a matt

satelettronica
by gu
ara
clear coat. The paint can be applied oriseeither directly on the base nte
eo
coat or on an existing clear coat.auth
ra
ss c
Application in excessively dry conditions poses the risk of cloud‐

ce
le
un

pt
ing due to uneven flash-off or due to the spray mist not being

an
d
itte

absorbed. Larger surfaces should therefore be painted early in

y li
erm

ab
the morning. It may be necessary to postpone the application for

ility
ot p

a few days.

wit
is n

h re
Colour matching, base coat
ole,

spec
urposes, in part or in wh

The matt structure of the clear coat makes it difficult to clearly

t to the co
identify the colour and the effect pigments of the base coat. It is
therefore recommended to prepare some sample panels in ad‐
vance with two to three types of base coat.
rrectne

Colour matching, matt clear coat

s

The use of a gloss level tester is recommended.

s o
cial p

Despite measuring the gloss level, three different matt finishes

inform

should still be applied.

mer

atio
m

Application
o

n
c

i
or

The following instructions are recommended to achieve a homo‐

thi
te

sd
a

geneous matt effect:

iv

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

8 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Note

♦ To reach the calculated level of matting, the clear coat must

be mixed on the scales.
♦ The spraying distance to the object is slightly greater than the
standard application so that the spraygemist
n AG.atomisation
Volkswagen AGcan be
used to the maximum effect. Volkswa does
not
y gu
db ara
♦ With horizontal component
or
ise parts, making the two spray appli‐ nte
cations crosswise is also
au
th advantageous. eo
ra
ss c
♦ It must be ensured that spray applications featheredge evenly

ce
le
un

pt
and an adequately wet spray film is applied.

an
d
itte

y li
♦ In the case of larger components, the overlap area of the 2nd
rm

ab
pe

ility
spray pass must not be placed in the overlap zone of the 1st
ot

spray pass, but must be offset.

wit
, is n

h re
hole

♦ Where possible, full-body paintwork should be split into sec‐

spec
tions, i.e. the vehicle body is separated from the add-on parts
es, in part or in w

t to the co
in order to avoid featheredges and spray mist.
♦ Please note that the matt finish may change over time.

satelettronica
rrectness of i
General rule:
l purpos

• Spot Repair is not possible.

nform
ercia

• Air drying is not recommended.

m

• Touch-up paintwork is normally required.

a
com

tion in
• Usually, the only way to treat matt surfaces that have acquired
r
te o

thi
an undesirable sheen is to apply a new coat of paint. s
iva

do
r
rp

Once the matt clear coat is applied it cannot be changed. The

um
fo

following instructions should therefore be observed to avoid dust

en
ng

t.
yi Co
inclusions: t. Cop py
rig
gh ht
• The vehicle must be completely clean on the outside. An un‐ yri
p by
co Vo
derbody wash or the use of a steam cleaner is recommended.
by lksw
cted agen
Prote AG.
• The painting booth must also be spotlessly clean. Bring for‐
ward an imminent filter change if necessary. But then only
begin with the second or third application as a great deal of
dust is generated after the filter is changed.
• After sanding, blow off the components thoroughly and clean
with a silicone remover .
• Mask off the vehicle suitably. Cover paint stands.
• Just before applying the base coat, clean the vehicle parts to
be painted again using a tack cloth - VAS 6177- .

2.3 Fundamental approach to dealing with

areas sanded through to the substrate
(bare metal surface)

Note

Generally, prime any areas sanded down to the substrate using

2-pack wash primer - LHV 043 000 A2- , and then apply 2-pack
HS performance surfacer .

2. General information 9
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

2.4 Reduced paint structure in engine com‐

partment and inside of bonnet

Note

Depending on the model, the paint in the “engine compartment

and on the inside of the bonnet” may deviate in structure and col‐
our from the exterior paint. This deviation is production-related
and does not constitute a defect. The series-production status is
to be restored.

2.5 Instructions for work on underbody and

stone chip protection

Note

♦ The structure of the underbody and stone chip protection is to

be reconstructed to conform to the original condition in ap‐
pearance and thickness.

satelettronica
n AG. Volkswagen AG do
wage
♦ Water drainage holes must remain clear. yV
olks es n
ot g
b ua
ed ran
♦ All threaded studs and welded nuts with metric threads oris as well tee
as all other studs and contact areas for assembly u must be
th or
a ac
functional following the extent of the sealing work.
ss

ce
e
nl

pt
du

an
itte

Accident damage (replacement parts)

y li
erm

ab
ility
– Clean new part with slow-drying silicone remover .
ot p

wit
, is n

– Roughen factory base coat using an emery pad.

h re
hole

spec
– Clean part with slow-drying silicone remover again.
es, in part or in w

t to the co
– Apply 2-pack wash primer - LHV 043 000 A2- to any bare metal
spots.
– Dry (observe drying time).

rrectness of i
– Then, apply 2-pack HS Performance surfacer .
l purpos

– Dry (observe drying time). nform

ercia

– Dry sand filler with P400 to P500 sandpaper, taking care not
m

to sand through.
at
om

ion
c

– Clean surface with slow-drying silicone remover .

in t
or

his
ate

– Apply a suitable anti-chip coating

do
priv

⇒ “3.13 Stone deflector”, page 268 .

um
for

en
ng

t.
– Dry (observe drying time).
yi Co
Cop py
t. rig
– Rework and/or smooth structure as needed.
gh ht
pyri by
Vo
co lksw
by
– Clean substrate with aqueous silicone remover . Prote
cted AG.
agen

– Complete paintwork structure with top coat or a base coat and

clear coat.
Damage caused by accidents (repair)
– Clean damaged component/surface thoroughly.
– Remove undercoating using brush grinder set - VAS 6446- .
– Beat dents out of damaged area and sand down to bare metal.
– Thoroughly remove any corrosion present using brush grinder
set - VAS 6446- , taking care to finely sand transitions.

10 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Clean substrate with slow-drying silicone remover .

– Apply 2-pack wash primer - LHV 043 000 A2- .
– Dry (observe drying time).
– Then, apply 2-pack HS Performance surfacer .
– Dry (observe drying time).
– Sand surfacer.
– Clean substrate with slow-drying silicone remover .
– Apply a suitable filler.
– Sand filler using P80 to P240 sandpaper, liberally sanding
featheredge areas. en AG. V
olkswagen AG
ag does
ksw not
Vol
– Clean substrate with slow-drying silicone remover . gu
by d ara
ise nte
– Apply 2-pack washuthprimer
or . eo
ra
sa c
– Then, apply 2-pack
s HS Performance surfacer .

ce
le
un

pt
– Dry (observe drying time).

an
d
itte

y li
rm

ab
– Dry sand surfacer in area of anti-chip coating with P400 to

satelettronica
pe

ility
P500-grade sandpaper, taking care not to sand through.
ot

wit
, is n

h re
– Clean surface with slow-drying silicone remover .
hole

spec
– Apply a suitable anti-chip coating
es, in part or in w

t to the co
⇒ “3.13 Stone deflector”, page 268 .
– Dry (observe drying time).

rrectness of i
– Rework and/or smooth structure as needed.
l purpos

– Dry-sand entire surfacer area with P400 to P500-grade sand‐

paper.
nform
ercia

– Clean substrate with aqueous silicone remover .

m

– Create paint structure with a top coat or with base coat and
com

tio

clear coat.
n in
r
te o

thi

Cracks in stone chip protection

s
iva

do
r
rp

cum
fo

en
ng

t.
yi
Note
Co
Cop py
t. rig
gh ht
yri
Carry out repairs according to the description “Accident damage
p by
o Vo
by c lksw
(repair by removing dents)”. Prote
cted AG.
agen

Damage caused by stone impact (stone chippings, grit, etc.)

– Thoroughly clean damaged area.
– Lightly sand damaged surfaces using emery pad. Dry sand
deeper chips with P120 to P240 sandpaper.
– Clean substrate with slow-drying silicone remover .
– Apply 2-pack wash primer - LHV 043 000 A2- to any bare metal
spots.
– Dry (observe drying time).
– Then, apply 2-pack HS Performance surfacer .
– Dry (observe drying time).
– Dry sand filler with P400 to P500 sandpaper, taking care not
to sand through.
– Clean substrate with slow-drying silicone remover .

2. General information 11
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Apply a suitable anti-chip coating

⇒ “3.13 Stone deflector”, page 268 onto damaged areas. n AG. VIfolkswagen AG do
the damage is extensive, the entire surface must wage
olksbe reworked.
es n
o t gu
yV
db ara
– Dry (observe drying time). rise nte
tho eo
– Rework and/or smooth structure as au
ss needed.
ra
c

ce
e
– Clean surface with aqueous silicone remover .

nl

pt
du

an
itte

y li
– Complete paintwork structure with a top coat or with base coat erm

ab
and clear coat.

ility
ot p

wit
, is n

2.6 Work instruction for window flange area

h re
hole

spec
es, in part or in w

t to the co
Note

♦ Repainting is only permissible if the same colour is used.

rrectness of i
♦ If the window aperture needs to be repainted, the bonding
l purpos

surface on the window flange must first be masked off all

around.

nf
ercia

or

satelettronica
New part and component without damage in window flange

m
m

atio
m

– Clean window flange thoroughly using silicon remover .

o

n in
or c

thi
e

– Sand down CDP primer with non-woven abrasive (red).

t

sd
iva

o
r
rp

cu
– Then apply 2-pack HS performance surfacer .
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
Note gh ht
pyri by
Vo
o
by c lksw
cted agen
♦ Observe the drying time for the 2-pack HS performance sur‐ Prote AG.
facer at an object temperature of +60°C!
♦ 60 - 150 μm: 15 - 20 minutes
♦ 150 - 250 μm: 20 - 25 minutes
♦ Further information 2-pack HS performance surfacer :
⇒ page 119 .
♦ Alternatively, 2-pack HS wet-on-wet surfacer can be used.
Note the further information on the 2-pack HS wet-on-wet sur‐
facer : ⇒ page 130 .

– Dry sand filler with sandpaper (P400 to P500) lightly, taking

care not to sand through.
– Clean using silicon remover .
– Mask off bonding surface on window flange with suitable, heat
and solvent-resistant adhesive tape. This prevents adhesive
residue.
– If necessary, paint window opening in same colour as vehicle.
– To avoid sharp edges, remove adhesive tape from window
flange after last spray cycle.

Note

Apply glass/paint primer for window adhesive using applicator -

D 009 500 25- .

– Install windscreen ⇒ General body repairs, exterior; Rep. gr.

64 ; Windscreen; Removing and installing windscreen .

12 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Install rear window ⇒ General body repairs, exterior;; Rep. gr.

64 ; Rear window; Removing and installing rear window .
Component with damage (substrate evident) in window flange
– Clean window flange thoroughly using silicon remover .
– Dry sand damaged area with sandpaper (P100).
AG. Volkswagen AG d
agen
– Clean substrate using silicon remover . Volksw
oes
not
gu
d by ara
– Apply 2-pack wash primer - LHV 043 000 A2- to damaged
orise nte
eo
area. aut
h
ra
ss c
– After a flash-off time of 10 minutes at an object temperature of

ce
le
un

pt
20°C, apply 2-pack HS performance surfacer .

an
d
itte

y li
rm

ab
pe

ility
Note ot

wit
, is n

h re
hole

♦ Observe the drying time for the 2-pack HS performance sur‐

spec
facer at an object temperature of +60°C!
es, in part or in w

t to the co
♦ 60 - 150 μm: 15 - 20 minutes
♦ 150 - 250 μm: 20 - 25 minutes

satelettronica
rrectness of i
♦ Further information 2-pack HS performance surfacer :
l purpos

⇒ page 119 .
♦ Alternatively, 2-pack HS wet-on-wet surfacer can be used.

nform
ercia

Note the further information on the 2-pack HS wet-on-wet sur‐

facer : ⇒ page 130 .
m

a
com

tion in
r

– Further information 2-pack wash primer : ⇒ page 97 .

te o

thi
s
iva

do
– Dry sand filler with sandpaper (P400 to P500) lightly, taking
r
rp

cum
care not to sand through.
fo

en
ng

t.
yi Co
– Clean using silicon remover . t. Cop py
rig
gh ht
yri
– Mask off bonding surface on window flange with suitable, heat p by
o Vo
by c
and solvent-resistant adhesive tape. This prevents adhesive
lksw
cted agen
Prote
residue.
AG.

– If necessary, paint window opening in same colour as vehicle.

– To avoid sharp edges, remove adhesive tape from window
flange after last spray cycle.

Note

Apply glass/paint primer for window adhesive using applicator -

D 009 500 25- .

– Install windscreen ⇒ General body repairs, exterior; Rep. gr.

64 ; Windscreen; Removing and installing windscreen .
– Install rear window ⇒ General body repairs, exterior;; Rep. gr.
64 ; Rear window; Removing and installing rear window .

2.7 Pre-treatment of bonded surfaces when

renewing laser-welded roofs
– Using P180-grade sandpaper, dry-sand cathodic dip primer
on bonding surface for roof down to bare metal.

2. General information 13
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

satelettronica
rrectness of i
l purpos

– Using P180-grade sandpaper, dry-sand bonding surface for

nform
ercia

roof side members down to bare metal.

m

a
com

tion in
r

Note
te o

thi
s
iva

do
r
rp

Prime any bare metal surfaces outside the bonding surfaces us‐
um
fo

ing 2-pack wash primer - LHV 043 000 A2- , and then apply 2-
en
ng

t.
yi
pack HS performance surfacer .
Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

14 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Clean bonding surface with silicone remover.

en AG. V
olkswagen AG
ag does
ksw not
Vol Rep. gr. 51 .
– Renew roof ⇒ Body Repairs; gu
by d ara
ise nte
Detailed overview ofuthbonding
or surfaces eo
a ra
ss c

ce
e
nl
1 - 1-pack assembly adhesive

pt
du

an
- D 190 MKD A3-
itte

y li
erm

ab
2 - Roof

ility
ot p

wit
, is n

3 - 2-pack body adhesive - D

h re
180 003 M2- or 2-pack body
hole

spec
adhesive - D 180 004 M2-
es, in part or in w

t to the co
4 - Roof pillar/side panel
5 - Area sanded down to bare

rrectness of i
metal
l purpos

nform
mercia

at

satelettronica
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Detailed view of surfacer application and fine seam seals

2. General information 15
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

1 - Roof
2 - 2-pack HS Performance
surfacer

Note

Prime any bare metal surfaces us‐

ing 2-pack wash primer - LHV 043
000 A2- before applying surfacer.

3 - Fine seam sealing

Note

Sealant must never be applied to

bare metal. Substrates must always
be coated with surfacer first.

4 - Roof pillar/side panel

5 - 2-pack body adhesive - D AG. Volkswagen AG d
180 003 M2- or 2-pack body agen oes
ksw not

satelettronica
ol
adhesive - D 180 004 M2- d by
V gu
ara
ise nte
or eo
h
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

Restore paintwork structure according to the paintwork repair

nform
ercia

manual.
m

a
com

2.8 Corrosion protection measures for wing surface in contact with wheel hous‐
ion in
r

ing liner
te o

thi
s
iva

do
r
rp

cum
fo

en
g

Note
n

t.
yi Co
Cop py
t. rig
gh
♦ The corrosion protection measure is to be carried out in the groove of the wing of all new replacement parts
ht
pyri by
Vo
which have not had the additional sealant applied at the factory.
o
by c lksw
cted agen
Prote AG.
♦ The additional sealant is intended to prevent the wheel housing liner from possibly “scouring” the groove of
the wing, which could cause corrosion.

– Apply surfacer on inside and outside of wing.

16 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– After surfacer has dried, apply and spread sealant - D 511 500
A2- in contact area of wheel housing liner (groove of wing).

Maß a - 20 mm
❑ Height of seal
Maß b - 10 mm
❑ Width of seal

Note

-Dimension b- can vary because the

width of the edge of the groove dif‐
fers among wings. Always ensure
that the entire edge of the groove is
sealed.

satelettronica
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

Before installing, seal inside of wheel arch and web plate with
com

tion in

cavity sealant.
r
te o

thi

Product information:
s
iva

do
r
rp

cum

♦ ⇒ “3.11 Anti-corrosion materials”, page 251

fo

en
ng

t.
yi Co
2.9 Notes on treating corroded fold areas Cop py
ht. rig
rig ht
py by
Examples for corrosion in the fold area of bonnet, door or rear lid
co Vo
by lksw
cted agen
Prote AG.
– Remove corrosion using
⇒ “4.1.6 Pneumatic brush grinder set VAS 6446 ”,
page 372 or
⇒ “4.1.7 Brush grinder set VAS 6776 ”, page 373 .
– Smooth off transitions using sandpaper (P360 to P400 grade).
– Clean substrate using silicon remover .
– After a corrosion damage has been repaired and before seal‐
ing, isolate substrate using 2-pack wash primer - LHV 043 000
A2- , and then apply 2-pack HS Performance surfacer .
– As soon as the surfacer is completely dry, treated areas must
be dry-sanded using P400 to P500 sandpaper. When sanding,

2. General information 17
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

take particular care not to “sand through”. Afterwards, clean

sanded surfaces with silicon remover .
– After sanding the dry surfacer, the metal edges in the fold area
must be sealed with fine seam sealant
⇒ “3.15 Sealing materials”, page 280 . Ensure that the fine
seam seals are identical in appearance
n AG. Volkto
swathe
genoriginal
AG do seam
wage
seals, as specified in the o⇒lks»Vehicle-specific paintwork
es n infor‐
o
mation« for the particular
ed
by vehicle.
V t gu
ara
ris nte
utho eo
ra
a c
Note ss

ce
e
nl

pt
du

an
♦ Seam seals made during repair work must be identical in ap‐
itte

y li
erm

pearance and thickness to the original seam seals.

ab
ility
ot p

♦ To avoid damage or faulty operation, brush seam seals

wit
, is n

smooth near parts which must be attached.

h re
hole

spec
♦ Water drainage holes must remain clear.
es, in part or in w

t to the co
♦ All threaded studs and welded nuts with metric threads as well
as all other studs and contact areas for assembly must be
functional following the extent of the sealing work.

rrectness of i

satelettronica
♦ Sealant must never be applied to bare metal. Substrates must
l purpos

always be coated with surfacer first.

nform
ercia

– Restore paintwork structure according to the paintwork repair

manual.
m

at
om

io
– Apply cavity sealant along entire fold area using
n
c

in t
or

⇒ “4.1.8 Suction feed spray-gun V.A.G 1538 ”, page 374 ;

his
te

⇒ “3.11 Anti-corrosion materials”, page 251 .

a

do
priv

cum
for

en
ng

t.
yi
Note
Co
Cop py
t. rig
gh ht
yri by
The repair can only be considered successful if the fold area is cop Vo
by lksw
sealed air-tight from inside (so that no ingress of moisture is pos‐ cted agen
Prote AG.
sible).

Cavity sealing, rear lid

18 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Cavity sealing, bonnet

Cavity sealing, door

satelettronica
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co

2.10 Corrosion protection for body compo‐

rrectne

nents, add-on components and welded

components
ss o
cial p

f i

⇒ “2.11 Painting parking aid sensor”, page 21

nform
mer

⇒ “2.12 ACC - Adaptive Cruise Control”, page 22

atio
om

n
c

⇒ “2.13 Instructions for painting bumper cover in area of lane

i
or

n thi

change assist control unit”, page 22

te

sd
iva

o
r

Warranty claims cannot be honoured if:

p

cum
r
fo

en
ng

t.
♦ damage to the body or the paint has not been promptly re‐ op
yi Co
paired in accordance with the manufacturer's specification.
C py
t. rig
gh ht
yri by
♦ corrosion perforation is directly attributable to the fact that ear‐ cop Vo
by lksw
lier bodywork repairs were performed without original factory
cted agen
Prote AG.
materials and replacement components and/or using proce‐
dures that did not comply with the manufacturer’s specifica‐
tions.
♦ paintwork defects stemming from individual neglect (lack of
care and maintenance) or from accident damage that has not
been repaired in accordance with the manufacturer's stipula‐
tions.

2. General information 19
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Wings
♦ The wing panel must be fully coated on the inside. One wet-
in-wet spray pass is adequate for this.
♦ Vehicles with wheel housing liners must have additional anti-
abrasive protection on the wheel arch
⇒ “2.8 Corrosion protection measures for wing surface in con‐
tact with wheel housing liner”, page 16 Genuine wings usually
already feature sealing material.

Note AG. Volkswagen AG d

agen oes
o lksw not
yV gu
Before installing, seal inside of wheel arch andiseweb
d b plate with ara
nte
cavity sealant - D 330 KD 1 A2- . hor eo
aut ra
ss c
Doors

ce
e
nl

pt
du

an
itte

♦ Doors must also be fully coated on the inside.

y li
erm

ab
ility
♦ The inside of the door is to be sealed with cavity sealant.
ot p

wit
, is n

Hatches/bonnets/tailgates

h re
hole

satelettronica
spec
♦ The procedure is the same as that for wings and doors.
es, in part or in w

t to the co
♦ The inside should be treated with cavity sealant in this in‐
stance, too.
Welded parts

rrectness of i
All welded parts, except the roof, must be fully primed and sur‐
l purpos

faced on the inside. The visible inner surfaces must be coated

with one wet-on-wet spray pass and one spray pass of clear coat;

nform
ercia

if necessary, this should be done before welding in.

m

at
Bare weld flanges or damaged welded components must be coat‐
om

io
ed with INOX spray or zinc spray beforehand. After painting, the

n
c

in t
or

cavities are to be fully protected with cavity sealant.

his
ate

do
riv

It is important to perform any required sealing operations only af‐

p

cum
or

ter carrying out the prescribed paintwork, to ensure maximum

f

en
ng

protection against corrosion!

t.
yi Co
Cop py
ht. rig
All components that form enclosed sections, such as pillars, cross py
rig by
ht
braces, side panels, etc., must be treated with cavity sealant. All co Vo
by lksw
standard parts that are coated with noise insulating or anti-chip
cted agen
Prote AG.
material (e.g. wheel housing, floor panel, front/rear cross panels
or outer side member) need to be coated as follows:
♦
♦ Wheel housings and underbody with spray-on seam seal
♦ Use foundation material to smooth over larger gaps and deep‐
er layers.
♦ Coat sill panel area, bottom of side panel and corners of cross
panels with anti-chip coating
Materials
♦ Underbody sealing wax - D 316 D38 A2-

20 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

2.11 Painting parking aid sensor

To avoid malfunctions in the parking aid sensor, always observe
the following when painting:
Painting new parts
♦ Maximum layer thickness 125 µm; measurement of layer
depth is essential following application of paint
♦ Maximum hardening temperature 1 hour at 90 °C
Painting used parts
♦ Remove old finish (sand) only as far as the primer
♦ Minimum layer depth of 5-10 µm must be observed
♦ Maximum layer thickness 125 µm; measurement of layer
depth is essential following application of paint
♦ Maximum hardening temperature 1 hour at 90 °C
Electrical conductivity
♦ Do not allow paint or paint mist to enter connector; connector
pin must continue to provide electrical contact after painting.

satelettronica
Cleaning
♦ Immersion in cleaning solutions without previous masking of
the connector pins is prohibited.
Functional check
♦ Connect vehicle diagnostic tester, and check proper operation
⇒ Electrical system, General information; Rep. gr. 97 ; Lines;
Vehicle diagnosis, testing and information system .

Paintwork repair structure and layer depth

1- Primed new part with replacement part primer: 2 - 10 µm
2- Surfacer: 30 - 40 µm AG. Volkswagen AG d
agen oes
olksw not
3- Unicolour base paint 10 - 20 µm d by V gu
ara
ise nte
r
4- Base coat metallic/pearl effect:
ut 20 - 25 µm
ho eo
ra
s a c
s
5- Clear coat: 35 - 50 µm
ce
e
nl

pt
du

an
itte

y li
erm

ab

Note
ility
ot p

wit
, is n

In addition, observe ⇒ vehicle-specific paint information; Rep. gr.

h re

00 ; Offset colours .
hole

spec
es, in part or in w

t to the co

Painting area
1- Only the front and side faces of the sensor membrane are
rrectness of i

to be painted. The painting area ranges from a minimum

3 mm to a maximum 4 mm from the front face of the mem‐
l purpos

brane towards the rear.

2- No paint is permitted in this area.
nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

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r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw

21
cted agen
Prote
2. General information
AG.
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

2.12 ACC - Adaptive Cruise Control

Note

♦ On vehicles with ACC, the trim in the right-hand cover of the

front bumper must not be painted during a repair paint job or
replacement. The ACC system located behind can become
operational due to the thickness of the added paint layer.
♦ The cover over the distance control sensor in the bumper grille
consists of radar-permeable material. The cover is heatable,
in order to prevent functions from being impaired by snow and
ice. . Volkswagen AG
gen AG does
swa
♦ All changes to the surface, such as retrospective paintwork, y Volk not
gu
stickers and other retrospectively applied objects may result rised b ara
nte
in functional impairment. ut
ho eo
ra
s a c
s

ce
le
Adaptive cruise control unit - J428- un

pt
an
d
itte

The illustration shows the adaptive cruise control unit - J428- on

y li
rm

ab
the Golf. The control unit on other vehicle models may differ from
pe

ility
that shown in the illustration.

satelettronica
ot

wit
, is n

h re
1- Adapter plate
hole

spec
2- Bracket
es, in part or in w

t to the co
3- Locating hole
4- Vertical adjusting screw

rrectness of i
5- Trim
l purpos

6- Adaptive cruise control sender/adaptive cruise control unit

nform
ercia

7- Horizontal adjusting screw

m

a
com

ti
2.13 Instructions for painting bumper cover in

on in
r
te o

area of lane change assist control unit

thi
s
iva

do
r
rp

c
Bumper cover in area of lane change assist control unit

um
fo

en
ng

t.
yi
Diagram shows left side, right side is mirror image depending on
Co
op py
vehicle model and equipment
t. C rig
gh ht
pyri by
Vo
To avoid malfunctions in the control unit (lane change assist)
o
by c lksw
cted agen
-1-, always observe the following parameters when painting the Prote AG.
bumper cover -2-:
♦ In the area in front of the control units (lane change assist)
-1-, the maximum layer thickness of 150 µm must not be ex‐
ceeded.
♦ A plastic repair may not be carried out in this area measuring
at least -x- = 25 cm.
♦ Filling/surfacing may not be carried out in this area measuring
at least -x- = 25 cm.
♦ Triple painting of the bumper cover -2- is not permissible.
♦ Before proceeding with paint application, ensure by sanding
down an adjacent area that the bumper cover -2- has not pre‐
viously been repainted.
♦ A spot repair in the area in front of the control units (lane
change assist) -1- is not permissible.

22 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

3 Genuine products
. Volkswagen AG
does gen AG
⇒ “3.1 Paint products in
Vol
kswcustomer service”, page
a 23
not
y gu
db a
⇒ “3.2 Generalor
isapplication
e instructions for repair and painting
ran
tee
systems”, page
au
th 24 or
a
ss c
⇒ “3.3 Filler”, page 70

ce
e
nl

pt
du

an
⇒ “3.4 Priming metal”, page 89
itte

y li
erm

ab
⇒ “3.5 Priming plastic materials”, page 101

ility
ot p

wit
, is n

⇒ “3.6 Surfacer”, page 104

h re
hole

spec
⇒ “3.7 Top coats”, page 151
es, in part or in w

t to the co
⇒ “3.8 Clear coats”, page 196
⇒ “3.9 Hardener”, page 237

rrectness of i
⇒ “3.10 Thinners”, page 246
l purpos

⇒ “3.11 Anti-corrosion materials”, page 251

⇒ “3.12 Underseal”, page 256

nform
ercia

satelettronica
⇒ “3.13 Stone deflector”, page 268
m

at
om

io
⇒ “3.14 Wax-based underseal”, page 275

n
c

in t
or

his
e

⇒ “3.15 Sealing materials”, page 280

at

do
priv

⇒ “3.16 Cleaning agents”, page 287

um
for

en
ng

t.
yi
⇒ “3.17 SprayMax system”, page 292
Co
Cop py
ht. rig
⇒ “3.18 Additional materials”, page 351 rig ht
py by
co Vo
by lksw
3.1 Paint products in customer service
cted agen
Prote AG.

Note

♦ Please note that the Volkswagen Group prescribes exclusive

use of genuine Volkswagen products 1) or products of paint
suppliers which are approved by the manufacturer according
to manufacturer specifications for any warranty-related repair
work. Only these products comply with the requirements for a
continued warranty on the paintwork structure.
♦ If there are complaints related to paint work performed using
the products of paint suppliers which are approved by the
manufacturer, the warranty claims must be submitted (via the
importer) to the respective paint supplier.

1) In Germany only genuine Volkswagen products must be used.

3. Genuine products 23
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

3.2 General application instructions for re‐

pair and painting systems
⇒ “3.2.1 Aqua Premium - application instructions for water-based
products”, page 24
⇒ “3.2.2 Setting gloss level of HS clear coats and HS top coats
with matting additive”, page 27
⇒ “3.2.3 Setting gloss level of 2-pack HS clear coats with 2-pack
clear coat, matt”, page 35
⇒ “3.2.4 Repair paintwork system for matt-finished vehicles”,
page 36
⇒ “3.2.5 Paintwork system for plastic components”, page 41
⇒ “3.2.6 Aqua Premium system, blending system for 2-stage col‐
ours”, page 48
⇒ “3.2.7 Aqua Premium system, blending system for 3-stage col‐
ours”, page 54
⇒ “3.2.8 Aqua Premium system, product preparation for process‐
ing”, page 61

satelettronica
⇒ “3.2.9 Aquaplus design and multi-colour painting”, page 66
⇒ “3.2.10 Processing instructions for
wage
n Apaint
G. Volkwith
swagelimited
n AG d hiding
oes
power”, page 70 y Volks not
gu b ara
ed
3.2.1 Aqua Premium - application instructionstee or
ris n
tho
au
for water-based products
ac
ss
ce
e
nl

pt
du

Issue 02.2018
an
itte

y li
erm

ab

When using water-based products always devote scrupulous

ility
ot p

care to the substrate preparations before pretreating with the ma‐

wit
, is n

terials specifically recommended for use with water-based prod‐

h re

ucts.
hole

spec
es, in part or in w

Substrate
t to the co

Substrate pre-treatment:
♦ Clean metallic substrates preferably with nitrocellulose thinner
rrectness of i

- LVE 856 000 A3- .

l purpos

♦ Use silicone remover - LSW 019 000 A5- to clean sanded sur‐
facer surfaces and old paint.
nf
ercia

♦ Pretreat plastic surfaces thoroughly according to

rm
m

⇒ “3.2.5 Paintwork system for plastic components”,

atio
m

page 41 , and then clean it again using silicone remover -

o

n in
c

LSW 019 000 A5- before proceeding with subsequent work.

or

thi
te

sd
iva

Masking
o
r
rp

cu
o

m
f

Use only commercially available, waterproof masking tape and

en
ng

t.
yi
water-resistant glued masking paper or plastic cover sheets.
Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

24 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019
AG. Volkswagen AG d
Spray guns/spraying
lksw
asystems
gen oes
not
o
yV gu
Suitable spray
ris
ed guns:
b
spraying pressure 1.8 - 2.0 bar ara
ntinput pres‐
sure. uth o ee
or
sa ac
– Adjusting
s
spray jet (see manufacturer's specifications): “Dev‐

ce
e
nl

ilbiss GTI-Pro T110” 1.2 mm (standard).

pt
du

an
itte

y li
– Adjusting spray jet (see manufacturer's specifications): “Dev‐
erm

ab
ilbiss GTI-Pro Lite TE20” 1.2 mm (standard).

ility
ot p

wit
, is n

– Adjusting spray jet (see manufacturer's specifications): “Dev‐

h re
ilbiss GTI-Pro T1” 1.2 mm (standard).
hole

spec
es, in part or in w

– Adjusting spray jet (see manufacturer's specifications): “Dev‐

t to the co
ilbiss GTI-Pro T2” 1.2 mm (standard).
– Adjusting spray jet (see manufacturer’s specifications): “IWA‐

rrectness of i
TA WS 400 EVOTECH 1.3 OBS” (standard).
l purpos

– Adjusting spray jet (see manufacturer’s specifications): “IWA‐

TA W 400 WBS 1.2 / 1.2 W” (standard).

nf
ercia

– Adjusting spray jet (see manufacturer’s specifications): “SATA

or
RP 3000 1.2” (standard).

m
m

atio
m

– Adjusting spray jet (see manufacturer’s specifications): “SATA

o

satelettronica
n in
or c

RP 4000 1.2 / RP 1.2W” / “SATA RP 5000 1.2 / RP

thi
e

1.2W” (standard).
t

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi
Note
Co
Cop py
t. rig
gh ht
yri
Alternating application of water-based and conventional products
p by
co Vo
by lksw
using a spray gun/spraying system is not recommended. The
Prote
cted AG.
agen
components that come in contact with the application medium in
spray guns/spray systems employed in the application of water-
based products must be made of corrosion-resistant materials
(stainless steel, plastic).

Mixing /Adjusting vessels

Only containers in plastic or in tin with an inside coating are ap‐
proved for mixing and adjusting viscosity on water-based prod‐
ucts.
Material temperature
Since the viscosity and the application behaviour of water-thinned
products depends on the material temperature, ensure that the
water-based products have a temperature of between +18°C and
+35°C at the time of adjusting the viscosity or the time of appli‐
cation.
Application
The handling of water-based products is in essence influenced
by temperature and humidity. This influence can limit or even
prevent application, if certain preconditions are not present or
met. In the application window for water-based products, the key
points are identified.
To ensure optimum application at different climatic conditions and
object sizes, the following table provides a recommendation for
the use of additive for Aqua Premium - LVM 035 200 A3- or ad‐
ditive for Aqua Premium - LVM 035 301 A3- .
Table for different climates
♦ Use of the table for different climates for selecting the correct
Aqua-Premium additive
♦ Take the scope of repairs into account

3. Genuine products 25
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

♦ Major repairs may require longer adjustment

♦ Read booth temperature in painting mode
♦ Check relative humidity in booth using hygrometer

Note

♦ Only for metallic paint and mother-of-pearl effect paint and for
a relative humidity of 65% 30% of additive for Aqua-Premium
- LVM 035 200- may be added.
♦ For smaller to medium sized repair scopes and a relative hu‐
midity between 30 to 70%, the standard additive for Aqua-
Premium - LVM 035 200- must be used.
♦ For a low relative humidity below 30% and larger repair
scopes, the extended additive for Aqua-Premium - LVM 035
301- must be used. It is also well suited for high temperatures
in combination with medium to low humidity and helpful for
large surfaces with low humidity, regardless of temperature.
♦ For low humidity combined with high temperatures, deminer‐
alised water may be added - LVW 010 000- .

satelettronica
♦ Demineralised water - LVW 010 000- is also helpful for large
surfaces with low humidity, regardless of temperature.

AG. Volkswagen AG d
°C in booth Relative hu‐ 0 - 30% agen
olksw31 - 42 % 31 - 64oe%
s no
t gu
43 - 64 % 65 - 90 %
midity in % ed byV ara
ris nte
10 - 15°C - autho - - - e or a -
ss c
15 - 30 °C 20% -LVM - 20% -LVM - 30 % -LVM
ce
e

035 301- 035 200- 035 200-

nl

pt
du

an
itte

30 - 55 °C 20% -LVM 20% -LVM - 20% -LVM 30 % -LVM

y li
erm

ab

035 301- / 035 301- 035 200- 035 200-

ility
ot p

10% -LVW
wit
, is n

010 000-
h re
hole

spec
es, in part or in w

t to the co

Properties for standard additive - LVM 035 200-

♦ Addition of 30% for metallic and mother of pearl colour tones
rrectness of i

if relative humidity is above 65%.

l purpos

♦ Suitable for small to medium repairs and a humidity of between

30-70%.
nform
ercia

Properties for additive - LVM 035 301- , long

m

at

♦ Suitable for more major repairs and low humidity below 30%.
om

ion
c

in t

♦ Suitable at high temperatures in combination with medium to

or

his
e

low humidity.
at

do
priv

cum

♦ Suitable for large surface areas and low humidity, irrespective

for

en
g

of the temperature.
n

t.
yi Co
Cop py
Properties for VE water - LVW 010 000- ht. rig
rig ht
py by
o Vo
♦ Addition at very low humidity in combination with high tem‐ by c lksw
cted agen
perature.
Prote AG.

♦ Suitable for large surface areas and low humidity, irrespective

of the temperature.

26 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Personal protective equipment:

♦ Adhere to the safety data sheet.
♦ Wear personal protective equipment during application.

3.2.2 Setting gloss level of HS clear coats and

HS top coats with matting additive
Issue 05.2016
The gloss level of HS clear coats and HS top coats is set by mixing
them with matting additive - LVM 769 810 A2- for plastic and metal
substrates.

satelettronica
The information on the factors that influence gloss level contained
in these instructions is intended to assist the technician in obtain‐
ing the desired gloss level, even under varying working condi‐
tions.
Area of application
♦ For small and add-on partsAG. Volkswagen A
agen G do
es n
ksw
Usable products by Vol ot g
ua
ed ran
♦ oris
Matting additive - LVM 769 810 A2- tee
th or
au ac
♦ 2-pack sHS clear coat - L2K 769 500
s
A5-
ce
le
un

pt

♦ 2-pack HS brilliant plus clear coat - LZK 769 K05 A5-

an
d
itte

y li
rm

ab

♦ 2-pack HS Vario clear coat - L2K 769 K01 A2-

pe

ility
ot

♦ 2-pack HS performance clear coat - LZK 769 K06 A5-

wit
, is n

h re
hole

♦ 2-pack HS optimum plus clear coat - LZK 769 K07 A5-

spec
es, in part or in w

♦ 2-pack HS mixture paint/top coat - L2K 074/073 ...-

t to the co

♦ 2-pack HS hardener, slow-drying - LHA 009 047 A3-

♦ 2-pack HS hardener, extra slow-drying - LHA 009 048 A3-
rrectness of i

♦ 2-pack slow-drying VHS hardener - LHA 009 052...-

l purpos

♦ 2-pack VHS hardener, extra slow-drying - LHA 009 053 A2-

nform
ercia

♦ 2-pack thinner - LVE 009 001 A5-

m

a
com

♦ 2-pack thinner, special - LVM 009 200 ...-

ion in
r
te o

♦ 2-pack slow-drying thinner - LVM 009 300 A2-

thi
s
iva

do

♦ Clear coat additive - LVM 007 000 A2-

r
rp

cum
fo

en
g

Gloss setting/matting
n

t.
yi Co
Cop py
Refer to system information
t. rig
gh ht
yri
⇒ “3.2.4 Repair paintwork system for matt-finished vehicles”,
p by
o Vo
by c lksw
page 36 . Prote
cted AG.
agen

Refer to technical data sheet

⇒ “3.18.2 Matting additive LVM 769 810 A2 ”, page 357 .
The actual gloss level achieved is influenced by a number of fac‐
tors apart from differences relating to the colour shade.

3. Genuine products 27
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

While other hardeners or thinners not described in this data sheet

may also be used, they may result in different gloss levels (up to
20 %) in the same way as different application types, drying con‐
ditions and layer thicknesses do.
Higher gloss Low gloss
Faster-drying hardener Slow-drying hardener
Faster-drying thinners Slower-drying thinners
Higher application viscosity Higher application viscosity
Higher dry layer thickness Lower dry layer thickness
Shorter flash-off time Longer flash-off time
Forced drying Air drying
AG. Volkswagen AG d
agen oes
olksw not
V gu
by ara
Note rised
nte
ho eo
aut ra
It is absolutely necessary to use spray samples prior to applica‐
ss c

ce
le

tion in order to achieve the gloss level that matches the vehicle.
un

pt
Measuring the gloss level (at an angle of 60°) on adjacent com‐

an
d
itte

y li
ponents may also be helpful.
rm

ab

satelettronica
pe

ility
ot

wit
Mixture table for 2-pack HS clear coats
, is n

h re
hole

Gloss levels

spec
es, in part or in w

t to the co
Matt < 20% Satin-matt Satin-gloss Glossy <
* < 40% * < 60% * 80% *
Matting ad‐ 73 g 65 g 59 g 56 g
rrectness of i

ditive - LVM
l purpos

769 810-
2-pack HS 27 g 35 g 41 g 44 g
clear coat -
nform
ercia

L2K 769
m

500-
com

tion in
r

*
te o

Since these designations are not standardised, the indicated

thi
s
iva

gloss levels cannot be regarded as binding and are only approx‐

do
r

imate values commonly used throughout the market.

rp

cum
fo

en
ng

t.
Mixing with HS hardener
yi Co
Cop py
t. rig
– After the clear coat has been mixed with matting additive - LVM gh ht
yri by
769 810- , the mixture must be mixed with HS hardener at a
op Vo
by c lksw
ratio of 2:1. Ready to spray without the addition of thinner.
cted agen
Prote AG.

Gloss levels
Matt < 20% Satin-matt Satin-gloss Glossy <
* < 40% * < 60% * 80% *
Matting ad‐ 68 g 59 g 54 g 52 g
ditive - LVM
769 810-
2-pack HS 32 g 41 g 46 g 48 g
clear coat -
L2K 769
500-
*Since these designations are not standardised, the indicated
gloss levels cannot be regarded as binding and are only approx‐
imate values commonly used throughout the market.

28 Rep. gr.00 - Technical data

 olkswagen AG
wag en AG. V
Ameo 2017 ➤ , Arteon 2018olks➤ , Atlas 2017 ➤ , Beetle
does
no2012
t gu
➤ , CC 2012 ...
yV
General information
sed b - Paint, passenger vehicles a-raEdition 10.2019
n ri tee
ho
ut or
Mixing with VHS hardener ss
a ac

ce
e
nl
– After the clear coat has been mixed with matting additive - LVM

pt
du

an
769 810- , the mixture must be mixed with VHS hardener at a

itte

y li
ratio of 4:1. Ready to spray after the addition of 15 % thinner.

erm

ab
ility
ot p
Gloss levels

wit
, is n

h re
hole
Matt < 20% Satin-matt Satin-gloss Glossy <

spec
* < 40% * < 60% * 80% *
es, in part or in w

t to the co
Matting ad‐ 72 g 66 g 59 g 53 g
ditive - LVM
769 810-

rrectness of i
2-pack HS 28 g 34 g 41 g 47 g
l purpos

brilliant plus
clear coat -
L2K 769

nform
ercia

K05-
m

at
om

io
*Since these designations are not standardised, the indicated

n
c

in t
r

gloss levels cannot be regarded as binding and are only approx‐

o

his
te

imate values commonly used throughout the market.

a

do
priv

cum
or

satelettronica
f

en
Mixing with VHS hardener
ng

t.
yi Co
op py
– After the clear coat has been mixed with matting additive - LVM
. C rig
ht ht
rig
769 810- , the mixture must be mixed with VHS hardener at a py by
co Vo
ratio of 4:1. Ready to spray after the addition of 5% clear coat
by lksw
cted agen
Prote
additive - LVM 007 000 A2- .
AG.

Gloss levels
Matt < 20% Satin-matt Satin-gloss Glossy <
* < 40% * < 60% * 80% *
Matting ad‐ 70 g 61 g 56 g 51 g
ditive - LVM
769 810-
2-pack HS 30 g 39 g 44 g 49 g
Vario clear
coat - L2K
769 K01-
*Since these designations are not standardised, the indicated
gloss levels cannot be regarded as binding and are only approx‐
imate values commonly used throughout the market.

3. Genuine products 29
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Mixing with HS hardener

– After the clear coat has been mixed with matting additive - LVM
769 810- , the mixture must be mixed with HS hardener at a
ratio of 2:1. Ready to spray without the addition of thinner.
AG. Volkswagen AG d
agen
Gloss levels Volksw
oes
not
gu
d by ara
e
Matt < 20% horis
Satin-matt Satin-gloss Glossy < nte
eo
* ut * * *
ss a < 40% < 60% 80% ra
c

ce
le

Matting ad‐ 68 g 60 g 55 g 51 g
un

pt
ditive - LVM

an
d
itte

y li
769 810-
rm

ab
pe

ility
2-pack HS 32 g 40 g 45 g 49 g
ot

wit
Vario clear
, is n

h re
coat - L2K
hole

spec
769 K01-
es, in part or in w

t to the co
*Since these designations are not standardised, the indicated
gloss levels cannot be regarded as binding and are only approx‐
imate values commonly used throughout the market.

rrectness of i
l purpos

Mixing with VHS hardener

satelettronica
– After the clear coat has been mixed with matting additive - LVM

nform
ercia

769 810- , the mixture must be mixed with VHS hardener at a

ratio of 4:1. Ready to spray after the addition of 15 % thinner.
m

a
com

tio
Gloss levels
n in
r
te o

thi
Matt < 20% Satin-matt Satin-gloss Glossy <
s
iva

do
r

* < 40% * < 60% * 80% *

rp

cum
fo

en
ng

Matting ad‐ 71 g 64 g 52 g 44 g
t.
yi Co
op
ditive - LVM
C py
t. rig
gh
769 810-
ht
pyri by
Vo
o
by c lksw
2-pack HS 29 g Prote 36 g
cted 48 g 56 g
AG.
agen
perform‐
ance clear
coat - L2K
769 K06-
*Since these designations are not standardised, the indicated
gloss levels cannot be regarded as binding and are only approx‐
imate values commonly used throughout the market.

30 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Mixing with VHS hardener

– After the clear coat has been mixed with matting additive - LVM
769 810- , the mixture must be mixed with VHS hardener at a
ratio of 4:1. Ready to spray after the addition of 5% clear coat
additive - LVM 007 000 A2- .
Gloss levels
Matt < 20% Satin-matt Satin-gloss Glossy <
* < 40% * < 60% * 80% *
Matting ad‐ 71 g 65 g 58 g 41 g
ditive - LVM
769 810-
2-pack HS 29 g 35 g 42 g 59 g
optimum
plus clear
coat - L2K
769 K07-
*Since these designations are not standardised, the indicated
gloss levels cannot be regarded as binding and are only approx‐
imate values commonly used throughout the market.

satelettronica
Mixing with VHS hardener
– After the clear coat has been mixed with matting additive - LVM
769 810- , the mixture must be mixed with VHS hardener at a
ratio of 4:1. Ready to spray after the addition of 10 % thinner.
Gloss levels
Matt < 20% Satin-matt Satin-gloss Glossy <
* < 40% * < 60% * 80% *
Matting ad‐ 65 g 57 g 50 g 44 g
ditive - LVM
769 810-
. Volkswagen AG
2-pack HS 35 g kswagen43 AGg 50 gdoes n 56 g
mixture byV
ol ot g
uara
paint, white rised nte
- L2K autho eo
ra
074 ...-ss c
ce
e
nl

pt
du

*Since these designations are not standardised, the indicated

an
itte

y li

gloss levels cannot be regarded as binding and are only approx‐

erm

ab

imate values commonly used throughout the market.

ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen

31
Prote AG.
3. Genuine products
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Mixing with VHS hardener

– After the matting additive - LVM 769 810- has been mixed with
HS top coat, the mixture must be cross-linked with VHS hard‐
ener at a ratio of 4:1. Ready to spray after the addition of 15
% thinner.
AG. Volkswagen AG d
agen oes
Gloss levels olksw not
V gu
d by ara
ise nte
Matt < 20% Satin-matt Satin-gloss Glossy h or < eo
* ut *
< 40% * < 60% *
ra
80%
ss a c

ce
le
Matting ad‐ 71 g 58 g 51 g 31 g

un

pt
an
d
ditive - LVM

itte

y li
769 810-

erm

ab
ility
ot p
2-pack HS 29 g 42 g 49 g 69 g

wit
is n
mixture

h re
ole,

paint, black

spec
- L2K
urposes, in part or in wh

074 ...-

t to the co
*Since these designations are not standardised, the indicated
gloss levels cannot be regarded as binding and are only approx‐

rrectne
imate values commonly used throughout the market.

satelettronica
ss
Mixing with VHS hardener

o
cial p

f inform
– After the matting additive - LVM 769 810- has been mixed with
mer

HS top coat, the mixture must be cross-linked with VHS hard‐

atio
m

ener at a ratio of 4:1. Ready to spray after the addition of 15

o

n
c

% thinner.

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

Application

Method of application: “spray”.

– Application viscosity 4 mm, +20°C, DIN 53211
Application viscosity 4 mm, gravity-feed spray gun “Compliant”
and “HVLP”

32 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

DIN 4 mm: 16-20 seconds

– Addition of thinner at material temperature of +20 °C: depend‐

ing on product used

satelettronica
– Adjust spray nozzle (see manufacturer's instructions): “Com‐
pliant” 1.3-1.4 mm.
– Adjust spray nozzle (see manufacturer's instructions): “HVLP”
1.3-1.4 mm.
– Adjust spray pressure following manufacturer's instructions to
2.0-2.5 bar, “Compliant”.
agen
AG. Volkswagen AG d
o w es n
olks o
– Adjust atomising
db
yV pressure (see manufacturer's
t gu
ara instructions):
“HVLP”
ori 0.7 bar.
se nte
e
th or
s au ac
s
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3. Genuine products 33
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Apply in 2 spray passes with a flash-off time of 5 to 10 minutes

between the passes. The first coat is applied with restraint, but
still uniformly (observe application instructions).
Recommended dry film thickness is 60-80 µm.
Application instructions
To achieve the best possible and homogeneous matting effect,
the following points should be adhered to during application:

Note

♦ The spraying distance to the object is somewhat greater than

the standard application in order to use the spray atomisation
to its fullest effect. (Prevents streaking)
♦ It must be ensured that “spray passes” featheredge evenly and
an adequately wet spray film is applied. Application in exces‐
sively dry conditions poses the risk of clouding due to uneven
flash-off or due to the spray mist not being absorbed.
♦ For paint with poor covering properties, it may be necessary
to apply another spray pass after a suitable flash-offentime.
AG. Volkswagen AG

satelettronica
ag does
lksw
♦ Blending or refinishing the matt clear coat bwithin
o a part, e.g. a not
yV gu
ara
side part, or speed repair is not possible.
or
ise
d
nte
th eo
s au ra
c
s

ce
Drying
e
nl

pt
du

an
itte

– Final flash-off time with force drying is 15 to 20 minutes.

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

– Force drying at +60 to 65°C material temperature in 45 mi‐

nform
ercia

nutes.
m

at
om

ion
c

in t

Note
or

his
ate

do
riv

♦ It is not necessary to add 2-pack plasticizer additive - ALZ 011

p

cum
or

001- .
f

en
ng

t.
yi Co
op
♦ Shake or stir the matting additive - LVM 769 810 A2- well in C py
t. rig
the can. Then mix the matting additive with HS clear coat or
gh ht
pyri by
HS top coat according to the respective specifications. Add the
co Vo
by lksw
cted
hardener and the thinner right before application.
agen
Prote AG.

♦ The ready-to-spray mixture should be applied immediately. If

the mixture is left to stand in the mixing cup or spray gun cup
for a longer period of time (15 min.), it must be stirred again
prior to further application (sedimentation behaviour).
♦ Adding matting additive - LVM 769 810 A2- might influence the
concealing capacity.
♦ It is not possible to polish out dust inclusions so cleanliness
during the entire refinishing process is of utmost importance.

34 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Personal protective equipment:

AG. Volkswagen AG d
agen
♦ Adhere to the safety data sheet. Volksw
oes
not
gu
by ara
d
♦ Wear personal protective equipment during application.
orise nte
eo
th
au ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
3.2.3 Setting gloss level of 2-pack HS clear
coats with 2-pack clear coat, matt

rrectne
Issue 05.2016

ss
Set different gloss levels of 2-pack HS clear coats by mixing with

o
cial p

f
2-pack HS matt clear coat - L2K 769 020 A2 - for plastic sub‐

inform
strates.
mer

satelettronica
atio
The information on the factors that influence gloss level contained
om

n
in these instructions is intended to assist the technician in obtain‐
c

i
or

n thi
ing the desired gloss level, even under varying working condi‐
te

sd
a

tions.
iv

o
pr

cum
r
fo

While other hardeners not described in these instructions may

en
ng

t.
yi
also be used, they may lead to other gloss levels.
Co
Cop py
t. rig
gh
Usable products
ht
pyri by
Vo
co lksw
by
♦ 2-pack HS clear coat - L2K 769 500 A5- cted agen
Prote AG.

♦ 2-pack HS matt clear coat - L2K 769 020 A2-

♦ 2-pack HS Vario clear coat - L2K 769 K01 A5-
♦ 2-pack HS hardener - LHA 009 041 A3-
♦ 2-pack HS hardener, slow-drying - LHA 009 047 A3-
♦ 2-pack VHS hardener - LHA/LVM 009 051...-
♦ 2-pack slow-drying VHS hardener - LHA 009 052...-
Setting gloss level
The actual gloss will, yet again, be defined by various factors.
The use of different hardeners, thinners, application methods,
drying conditions and film thicknesses will result in different gloss
levels (up to 20%).
The following scenario demonstrates some of the parameters and
their effects on the gloss level.
Higher gloss Low gloss
Hardener with higher solid pro‐ Hardener with lower solid con‐
portion tent
Faster-drying hardener Slow-drying hardener
Faster-drying thinners Slower-drying thinners
Higher application viscosity Higher application viscosity
Higher dry layer thickness Lower dry layer thickness
Shorter flash-off time Longer flash-off time
Forced drying Air drying

3. Genuine products 35
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Mixture table for 2-pack HS clear coats

Gloss levels
Gloss levels = 1 operation
Silk matt 40 Semi-gloss Mixing ratio of
units * 60 units * hardener
2-pack HS 900 g 850 g 2:1 by volume
matt clear coat with HS hard‐
- L2K 769 020 ener (ready to
A2- spray)
2-pack HS 100 g 150 g 2:1 by volume
Vario clear with HS hard‐
coat - L2K 769 ener (ready to
K01 A5- spray)
*Since these designations are not standardised, the indicated
gloss levels cannot be regarded as binding and are only approx‐
imate values commonly used throughout the market.
Gloss levels = 1 operation
Silk matt 40 Semi-gloss Mixing ratio of

satelettronica
units * 60 units * hardener
2-pack HS 920 g 900 g 2:1 by volume
matt clear coat with HS hard‐
- L2K 769 020 ener (ready to
A2- spray)
2-pack HS 80 g 100 g 2:1 by volume
clear coat - with HS hard‐
L2K 769 500 ener (ready to
A5- spray)
*Since these designations are not standardised, the indicated
gloss levels cannot be regarded as binding and are only approx‐
imate values commonly used throughout the market.
AG. Volkswagen AG d
agen
Personal protective equipment: Volksw
oes
not
by gu
d ara
♦ Adhere to the safety data sheet. orise nte
eo
h
ut ra
♦ Wear personal protective equipment during application.
ss a c ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co

3.2.4 Repair paintwork system for matt-finish‐

rrectne

ed vehicles
ss

Issued 04.13
o
cial p

f in

The repair paintwork system for matt-finished vehicles is outlined

form
mer

below. Area of use: larger areas/full painting operations

atio
om

Application
n
c

i
or

n thi
e

♦ Metal substrate
t

sd
iva

o
pr

♦ Plastic
um
r
fo

en
ng

t.
yi
♦ Partial painting/full painting
Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted
36
agen
Prote AG.
Rep. gr.00 - Technical data
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

♦ Painting of matt-finished vehicles

Substrate
Suitable substrates:
♦ Sheet steel
♦ Cleaned and sanded electroplated or roller-galvanised steel
panels or soft aluminium
♦ Lightly sanded factory primer
♦ Well-sanded factory paint or old paint (with the exception of
thermoplastic paint)
♦ Surfaces prepared with 2-pack polyester products and then
finely sanded . Volkswage
n AG n AG d
wage oes
Pretreatment/cleaning Volks not
gu
by ara
ed
– Carefully clean with silicone remover, oris slow-drying - LVM 020 nte
eo
th
100 A5- or silicone remover - LVM au 020 000 A5- . ra
c
ss

ce
le
un

pt
an
d
itte

y li
erm

satelettronica
ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
– Then, sand substrate.

rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3. Genuine products 37
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Use a suitable cleaning agent to ensure a clean, residue-free

surface prior to reworking.
Approved products
Filler:
♦ 2-pack spray filler - ALN 788 007-
♦ 2-pack IR premium filler - LSP 787 220-
♦ Fine filler - LSP 784 002 A2-
Primer/primer surfacer:
♦ 2-pack primer surfacer for plastics, white/black - LKF 696 agen
AG. Volkswagen AG d
oes
009/040 A2- Volksw not
gu
d by ara
e
♦ Glazed adhesion promoter - ALO 822 000 10- horis nte
eo
aut ra
♦ 2-pack wash primer - LHV 043 000 A2- ss c

ce
le
un

♦ 1-pack wash primer, light grey/dark grey - LVM 044 007/171

pt
an
d
itte

A2-

y li
erm

ab
Surfacer:

ility
ot p

wit
is n

♦ 2-pack HS premium surfacer - LGF/LVM 013 ...A4-

satelettronica
h re
ole,

spec
♦ 2-pack HS Vario surfacer - LGF 786 004 A4-
urposes, in part or in wh

t to the co
Plasticizer:
♦ 2-pack plastic additive - ALZ 011 001- (for all 2-pack HS sur‐
facers used on plastic components)

rrectne
Top coat:

ss o
♦ 2-pack HS clear coat - L2K 769 500 A5-
cial p

f inform
Matting
mer

atio
m

♦ Matting additive - LVM 769 810 A2-

o

n
c

i
or

n
Observe the application instructions for the respective genuine

thi
te

sd
a

products ⇒ “3 Genuine products”, page 23 .

iv

o
pr

cum
r
fo

Mixing/matting of clear coat

en
ng

t.
yi Co
Cop py
– Mix component A + component B ( matting additive - LVM 769
t. rig
gh ht
yri
810 A2- + 2-pack HS clear coat - L2K 769 500 A5- ).
p by
o Vo
by c lksw
cted agen
Mixing ratio:
Prote AG.

Depending on the desired gloss level, the matting additive - LVM

769 810 A2- and the 2-pack HS clear coat - L2K 769 500 A5- are
mixed at a weight ratio of 75:25% or 70:30%.

Note

Shake or stir the matting additive - LVM 769 810 A2- well in the
can. Mix components A and B thoroughly and do not add hard‐
ener and thinner until just before use. The ready-to-spray mixture
should be applied immediately. If the mixture is left to stand in the
mixing cup or spray gun cup for a longer period of time (15 min.),
it must be stirred again prior to further application (sedimentation
behaviour).

Addition of hardener to component A + B

38 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– 4:1 by volume with 2-pack VHS hardener, extra slow-drying -

LHA 009 053 A2-
Thinner:
♦ 2-pack slow-drying thinner - LVM 009 300 A2- AG. Volkswagen AG d
agen oes
Pot life: olksw not
V gu
d by ara
e nte
Ready-to-spray preparation 60–75 minutes processing
horis
time at eo
+20°C. aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
Method of application: “spray”.
, is n

h re
hole

– Application viscosity 4 mm, +20°C, DIN 53211

spec
es, in part or in w

Application viscosity 4 mm, gravity-feed spray gun “Compliant”

t to the co
and “HVLP”

rrectness of i
l purpos

satelettronica
nform
mercia

at
om

ion
c

in t
or

DIN 4 mm: 16-20 seconds

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3. Genuine products 39
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019
AG. Volkswagen AG d
– Add 10% thinner at +20°C material temperature. agen oes
olksw not
y V gu
d b ara
– Adjust spray nozzle (see manufacturer's instructions):
orise “HVLP” nte
1.3-1.4 mm. auth eo
ra
ss c
– Adjust spray pressure following manufacturer's instructions to

ce
le
un

pt
2.0-2.5 bar, “Compliant”.

an
d
itte

y li
– Adjust atomising pressure (see manufacturer's instructions):

erm

ab
ility
“HVLP” 0.7 bar.

ot p

wit
is n
– Apply in 2 spray passes with a flash-off time of 10 to 15 mi‐

h re
ole,
nutes between the passes.

spec
urposes, in part or in wh
The specified dry film thickness is 70 to 90 µm.

t to the co
Application:

rrectne
To achieve the best possible and homogeneous matting effect,
the following points should be adhered to during application:

s
The spraying distance to the object is somewhat greater than the

s o
cial p

standard application in order to use the spray atomisation to its

f in
fullest effect. (Prevents streaking)

form
mer

atio
If possible, making the two spray passes crosswise is also ad‐
om

vantageous with horizontal component parts, such as the bonnet.

satelettronica
c

i
or

n thi
e

When used on large objects, such as the vehicle's bonnet or roof,

t

sd
iva

o
the featheredge of the 2nd spray pass is to be offset from the
pr

cum
r
fo

featheredge of the 1st spray pass.

en
ng

t.
yi Co
op
It must be ensured that »spray passes« featheredge evenly and C py
t. rig
an adequately wet spray film is applied.
gh ht
pyri by
Vo
co lksw
by
Application in excessively dry conditions poses the risk of cloud‐ Prote
cted AG.
agen
ing due to uneven flash-off or due to the spray mist not being
absorbed.
Where possible, the complete paintwork should be split into sec‐
tions, i.e. the vehicle body is painted separately from the add-on
components (hoods, doors etc.) in order to avoid featheredges
and spray mist.
Drying:
Forced drying:

– Final flash-off time 15-20 minutes

40 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Drying time 45 minutes at +60℃ object temperature

Air drying is not recommended

Note

♦ The gloss level that is actually achieved is influenced by a

range of factors such as different hardeners, thinners, appli‐
cation types, drying conditions and layer thicknesses.
♦ The recommended material settings must always be adhered
to.
♦ It is absolutely essential that sample panels are created for the
mixture 75/25% or 70/30% in order to achieve the gloss level
appropriate to the vehicle. Interim steps are also possible.
♦ Measuring the degree of gloss (at an angle of 60°) on adjacent
parts may also be helpful.
♦ Blending or refinishing the matt clear coat within a part, e.g. a
side part, or speed repair is not possible.
♦ Large-area paintwork (full painting operations, roof, bonnets,

satelettronica
side wall etc.) should not be carried out at higher temperatures
(max. 20°C).
♦ It is not possible to polish out dust inclusions so cleanliness
during the entire refinishing process is of utmost importance.

Personal protective equipment:

♦ Adhere to the safety data sheet.
♦ Wear personal protective equipment during application.

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
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un

pt
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ab
pe

ility

3.2.5 Paintwork system for plastic compo‐

ot

wit
, is n

h re

nents
hole

spec
es, in part or in w

Issue 03.2010
t to the co

This universal system allows simple and reliable painting of all

external plastic components in standard applications. (Synthetic
rrectness of i

types: PP, EPDM, ABS, PC, PPO, PBTP, UP-GF, PA, PVC, R-
TPU, PUR). This technical data sheet is not applicable for factory-
l purpos

primed plastic components.

Substrate
nform
ercia

Preparing the substrate:

m

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3. Genuine products 41
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– The substrate must be free of release agents. Before cleaning

plastic part, temper for 60 minutes at +60°C to sweat out the
separating agents.
– Clean with anti-static plastic cleaner - LKR 001 001 A3- or with
the milder slow-drying silicone remover - LSE 20 100 A3- .
The extent of the cleaning required will vary according to the type
and quantity of separator used. It is recommended that a sanding
pad be used to help cleaning. Allow the thinner to evaporate well
(e.g. air-dry overnight at room temperature or 30-40 minutes at
+60°C).

satelettronica
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

42 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Before priming, clean lightly again using anti-static plastic

cleaner - LKR 001 001 A3- or slow-drying silicone remover -
LSE 20 100 A3- .
Paintwork structure for unprimed plastic components
Priming:
To ensure reliable adhesion plastics must be primed following
thorough cleaning. There are two options:
1. - Prime with 2-pack primer surfacer for plastics, white - LKF 696
009- or with 2-pack primer surfacer for plastics, black - LKF 696
040- . The 2-pack primer surfacer for plastics, white - LKF 696
009- and the 2-pack primer surfacer for plastics, black - LKF 696
040- can be recoated with top coat right away.
2. - Prime with transparent adhesion promoter - ALO 822 000 10- ,
and then fill with plasticized 2-pack HS surfacer. Proceed with top
coat and clear coat.
In case of damage:
– Small scratches can be filled with 2-pack fine filler - LSP 784
002 A2- after priming.

satelettronica
– Isolate the filled surface after sanding:
1. - With 2-pack primer surfacer for plastics, white - LKF 696 009-
or with 2-pack primer surfacer for plastics, black - LKF 696 040- .
olkswagen AG
en AG. V
2. - Prime with transparent adhesion promoter - ALO 822 000 10- ks,w
ag does
not
Vol
and then fill with plasticized 2-pack HS surfacer. Proceed ewith
d b top
y gu
ara
coat and clear coat. ho
ris nte
eo
t
au ra
For information on the application instructions, flash-off
ss times and c
drying times, refer to the technical data sheet:

ce
le
un

pt
an
d
itte

♦ ⇒ “3.6.4 2-pack primer surfacer for plastics”, page 126

y li
erm

ab
♦ ⇒ “3.5.1 Adhesion promoter (transparent)”, page 101

ility
ot p

wit
is n

♦ ⇒ “3.7 Top coats”, page 151

h re
ole,

spec
♦ ⇒ “3.8 Clear coats”, page 196
urposes, in part or in wh

t to the co
Use of 2-pack plasticizer additive - ALZ 011 001- in 2-pack HS
surfacers:
♦ 15 % on semi-rigid and rigid plastics

rrectne
♦ 30 % on highly flexible plastics
Refer to technical data sheet of the respective surfacer for infor‐ ss o
cial p

f i
mation on the application ⇒ page 104 .
nform
mer

atio
om

Note
c

i
or

n thi
te

sd
a

Painted plastic parts must not be cleaned with a high-pressure

iv

o
pr

cleaner during the first 6 weeks. Even then the minimum distance
um
r
fo

en
ng

between the nozzle and the object is 30 cm.

t.
yi Co
Cop py
t. rig
gh
One-coat painting
ht
pyri by
Vo
o
by c lksw
cted
Top coat:
agen
Prote AG.

3. Genuine products 43
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Mix 2-pack HS top coat with 15% 2-pack plasticizer additive -

ALZ 011 001- , and then cross-link this mixture.

– Mixing ratio 3:1 with 2-pack VHS hardener and 15%olspecial

. V kswagen AG
2-pack thinner - LVM 009 200 A2- . swa
gen AG does
olk not
yV gu
Application: edb ara
nte
ris
tho eo
au ra
c
ss

ce
e
nl

pt
du

an
itte

y li

satelettronica
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
– Apply in one-and-a-half coats.

rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
– Air dry overnight at +20°C, or after 5-10 minutes of final flash- Cop py
off time for 30-40 minutes at +60°C. If 2-pack plasticizer ad‐
t. rig
gh ht
yri
ditive - ALZ 011 001- is used, the drying times are longer.
p by
o Vo
by c lksw
cted agen
Two-coat paintwork - non-metallic, metallic, pearls
Prote AG.

Base coats:

44 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Water-based base coat with 10% demineralised water - LVW

010 000 A5- .
Application:

– Apply in one-and-a-half coats.

Clear coats:

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
c

satelettronica
ss

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
– Mix 2-pack HS clear coats with 2-pack plasticizer additive -
ole,

spec
ALZ 011 001- .
urposes, in part or in wh

t to the co
Application:
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
a

– According to relevant technical data sheet for the clear coat

iv

o
pr

⇒ “3.8 Clear coats”, page 196 .

um
r
fo

en
ng

t.
Drying:
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3. Genuine products 45
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Air dry overnight at +20°C, or after 10 minutes of final flash-off

time for 40-45 minutes at +60°C. If 2-pack plasticizer additive
- ALZ 011 001- is used, the drying times are longer.
Painting satin-gloss colour hues
One-coat painting; top coat:
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
– Mix 2-pack HS top coat at a ratio of 1:1 with 2-pack matting
ot p

additive - ALN 775 106- , and then cross-link this mixture.

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i

satelettronica
l purpos

nf
ercia

orm
m

atio
m

– Mixing ratio 4:1 with 2-pack VHS hardener and 15% special
o

n in
or c

2-pack thinner - LVM 009 200 A2- .

thi
te

sd
iva

Application:

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

– To achieve a uniform paint film surface, apply 2 spray passes

with 5-10 minutes interim flash-off time.
Drying:

46 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Air dry overnight at +20 °C, or after 5-10 minutes final flash-
off time 30-40 minutes at +60 °C
Painting colour shades with textured effect
One-coat painting; top coat:

– Mix 2-pack HS top coat at a ratio of 1:1 with 2-pack coarse/

fine texture additive - ALN 775 107/108- , and then cross-link
this mixture.

satelettronica
– Mixing ratio 4:1 with 2-pack VHS hardener and 15% special
2-pack thinner - LVM 009 200 A2- . agen
AG. Volkswagen AG d
o w es n
olks ot g
Application: byV ua
ed ran
ris tee
– 2 spray passes: tho or
au ac
ss
1st spray pass, normal application, 5-10 minutes flash-off time

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co

2nd spray pass adapted to desired texture

rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

3. Genuine products 47
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Air dry overnight at +20 °C, or after 5-10 minutes final flash-
off time 30-40 minutes at +60 °C

Personal protective equipment:

♦ Adhere to the safety data sheet.
♦ Wear personal protective equipment during application.

satelettronica
3.2.6 Aqua Premium system, blending system
for 2-stage colours
Issue 02.2018
Product description/objectives
♦ To attain visually perfect acolour
gen AG transitionnin
. Volkswage AG
blending
does area or
ksw
to adjacent parts such
by Vol as wings or doors. not
gu d ara
se nte
Technical data tsheet
ho
ri e or
au ac
♦ Fast, easy
ss to use system
ce
e
nl

pt
du

♦ Versatile in use (interior, multi-stage and multi-colour finishes)

an
itte

y li
erm

♦ Very reliable colour match and uniform effect formation

ab
ility
ot p

♦ High coverage
wit
, is n

h re

♦ Short process times

hole

spec
es, in part or in w

♦ Easy and reliable blending

t to the co

Substrate
Suitable substrates:
rrectness of i

♦ 2-pack HS surfacer, sanded and cleaned

l purpos

♦ 2-pack HS surfacer, not sanded with wet-on-wet processing

nform
ercia

♦ Intact old paint

m

at
om

♦ Prime plastic surfaces with transparent adhesion promoter -

ion
c

ALO 822 000 10- , and then fill with plasticized 2-pack HS
in t
or

surfacer.
his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

48 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Substrate pre-treatment:
– Thoroughly clean factory paint, old paint or 2-pack HS surfacer
with silicone remover - LVM 020 000 A5- or slow-drying sili‐
cone remover - LVM 020 100 A5- .

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
– Dry sanded with P500 - 600 grit sandpaper.

ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i

satelettronica
l purpos

nf
ercia

orm
m

atio
Or:
om

n in
or c

– Dry sanded with P800 - 1000 grit sandpaper.

thi
te

sd
iva

o
r
rp

cu
o

m
f

Note

en
ng

t.
yi Co
Cop py
.
Use an emery pad to sand swage lines, edges or door-handle
t rig
gh ht
yri by
recesses during preparation work. cop Vo
by lksw
cted agen
Prote AG.

Cleaning
– Thoroughly clean whole surface with silicone remover - LVM
020 000 A5- to remove any dust, paint residue from sanding
or any other impurities.
– Wipe off any excess silicone remover with a lint-free cloth,
leaving no streaks.

3. Genuine products 49
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Allow clean surfaces to dry completely.

Tack cloths of the latest generation with an effective adhesion
formula, e.g. duster - VAS 6177- ) to minimise the risk of chemical
or sticky residue ⇒ “4.2.1 Tack cloth VAS 6177 ”, page 379 .

Mixing ratio

satelettronica
Base coat Additive
AquaPremium -LVM 035 200 / 301-
Standard Effect colours 100 20%
Standard Unicolours 100 10%

A maximum of 10% of demineralised water -LVM 010 000-omay

. V lkswagen AG
be added in addition. swa
gen AG does
olk not
yV gu
Application instructions edb ara
nte
ris
ho eo
For optimum processing properties,aapply
ut the base coat immedi‐ ra
c
ately after adding -LVM 035 200 / s301-
s
additive for Aqua-Premi‐
ce
e

um .
nl

pt
du

an
itte

y li

Use up any material on the same workday. Mixed colours should

erm

ab

be stored without adding additive for Aqua-Premium .

ility
ot p

wit

– Adjust spray nozzle (see manufacturer's instructions): “Com‐

, is n

h re

pliant” 1.2-1.3 mm.

hole

spec

– Adjust spray pressure (see manufacturer's instructions):

es, in part or in w

t to the co

“Compliant” 1.8-2.0 bar input pressure.

rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by

50
co Vo
by lksw
cted
Rep. gr.00 - Technical data
agen
Prote AG.
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Apply in 1 + 0.5 spray passes.

Special notes
♦ Isolate any bare metal surfaces using 2-pack wash primer -
LHV 043 000 A2- , and then apply 2-pack HS Performance
surfacer .

Method 1:
Repair process, blending into adjacent surfaces A(e.g. colour-
n G. Volkswagen AG do
matching between wing and door) olkswage es n
o V t gu
by
– In the blending area, apply one iseor two full coats of blending
d ara
nte
or
additive for Aqua Premium -uthLVM 035 100 / 110- -2- at normal eo
ra
spraying pressure onto the
ss old paint/surfaced substrate -1-.
a c

ce
e
nl

pt
du

satelettronica
an
itte

y li
Note
erm

ab
ility
ot p

♦ Ensure that the blending area is large enough.

wit
, is n

h re
♦ The blending additive for Aqua-Premium - LVM 035 100 / 110-
hole

spec
is suitable for a low relative humidity < 30% and/or tempera‐
es, in part or in w

tures above 30°C.

t to the co
♦ For dark colours, the blending additive for Aqua-Premium -
LVM 035 100 / 110- is not required.

rrectness of i
l purpos

– Then, apply the first moderate spray pass of base coat -1- from
the blending area into the wet blending additive for Aqua-Pre‐
nf
ercia

mium - LVM 035 100 / 110- -2-.

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

– After that, apply a second moderate spray pass -2- directly

without waiting for any flash-off time to elapse. Always make
sure to apply this spray pass offset towards front relative to the
previous spray pass -1- to ensure a uniform effect.

3. Genuine products 51
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
olkswagen AG
General information - Paint, passenger vehicles - Edition
swa
g10.2019
en AG. V does
k not
Vol gu
d by ara
– After blending in, the transition and the remaining osurface
ris
e -1- nte
must be completed in 1.5 spray passes (startingauatth new part) eo
ra
(standard process). ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
– After flashing-off, apply a coat of 2-pack HS clear coat -1- to
l purpos

the entire repair area.

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd

satelettronica
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
Method 2:
cted agen
Prote AG.

Repair process, blending into adjacent surfaces (e.g. colour-

matching between wing and door, alternative method for solid
colours and dark effect colours)
– In the blending area, apply one or two full coats of blending
additive for Aqua Premium - LVM 035 100 / 110- -2- at normal
spraying pressure onto the old paint/surfaced substrate -1-.

Note

♦ Ensure that the blending area is large enough.

♦ The blending additive for Aqua-Premium - LVM 035 100 / 110-
is suitable for a low relative humidity < 30% and/or tempera‐
tures above 30°C.
♦ For dark colours, the blending additive for Aqua-Premium -
LVM 035 100 / 110- is not required.

– Then, apply the first spray pass of base coat -3- from the
blending area (starting at new part) up to the boundary of the
wet blending additive -2-. Half of the effect or finish spray coat
is applied immediately over the wet blending additive -2- at a
greater spraying distance and also towards the new part -1-.

52 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– After blending in, complete the remaining surfaces with base

coat -1- in 1.5 spray passes (standard process).

– After flashing-off, apply a coat of 2-pack HS clear coat -1- to

the entire repair area.

Note

♦ It is recommended that starting with the first spray pass, all

subsequent spray passes are already matched to the repair
area, starting from the furthest blending area. In other words,

satelettronica
all subsequent spraywage
passes
n AG. Volkremain
swagen Awithin
G do the previous spray
pass to ensure o a uniform effect.
lks es n
V ot g
y b u ara
ed
♦ Keep the
ho material flow trigger of the spray gun completely
ris nte
e
open auwhile
t
applying Aqua Premium water-based base
or
accoat.
ss
♦ The spray pressure for the effect coat may be varied between
ce
e
nl

pt
du

1.5 and 2.0 bar depending on the size of the object.

an
itte

y li
erm

ab
ility
ot p

Method 3:
wit
, is n

h re

Repair process, blending into very small damage, e.g. Clever Re‐
hole

spec

pair
es, in part or in w

t to the co

Note
rrectness of i

The repair and/or surfacer area should be kept as small as pos‐

l purpos

sible.
nform
ercia

1st option:
m

♦ Ready-to-spray water-based base coats are used for most

at
om

io

colours.
n
c

in t
or

his
e

2nd option:
at

do
priv

♦ Recommended for colours with very high metal content; mix

um
for

Aqua Premium water-based base coat and blending additive

en
ng

t.
yi Co
for Aqua Premium - LVM 035 100 A3- in a 1:1 ratio with 10%
Cop py
Flop Control - LWM 085 386 A2- ( blending additive for Aqua
t. rig
gh ht
yri
Premium - LVM 035 200/301- is not required). Use the Aqua
p by
co Vo
by lksw
Premium measuring stick for the Clever Repair spot repair
Prote
cted AG.
agen
method.
♦ Depending on colour and opacity, this mixture is applied in 3
to 5 light spray coats with reduced pressure (0.8 to 1.5 bar) to
the repair area and fade-out area. Ensure that each spray coat
is somewhat larger in area and flashed off until matt. The flash-
off time can be accelerated by blowing.

3. Genuine products 53
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– The clear coat can be applied after the final flash-off time has
elapsed.

Note

♦ Keep the material flow trigger of the spray gun completely

open while applying Aqua Premium water-based base coat.
. Volkswagen AG
gen AG
♦ The use of stationary air diffusers or force drying, e.g. low a does
ksw not
Vol
baking, for efficient flash-off and drying processes ed is
by recom‐ gu
ara
mended. thoris nte
eo
au ra
ss c
Product application

ce
le
un

pt
an
d
♦ The spray equipment must be suitable for water-based prod‐
itte

y li
ucts. Pay attention to the manufacturer's specifications.
erm

ab
ility
ot p

♦ The Aqua Premium mixture paint can be used only as part of

wit
is n

a colour formula.

h re
ole,

spec
♦ If any mixing colour is applied alone, the results may differ
urposes, in part or in wh

substantially from the description in this technical data sheet.

t to the co
Cleaning of tools

satelettronica
rrectne
♦ Rinse with aqua plus demineralised water - LVW 010 000 A5-
before and after use. Then wash out with nitrocellulose thinner
- LVE 856 000 A3- .

ss o
cial p

Waste disposal

f inform
mer

♦ Collect liquid water-based waste separately from conventional

atio
liquid waste. If the two are mixed, it may be impossible to dis‐
om

pose of the mixture, or at best difficult, and therefore expen‐

n
c

i
or

n
sive.

thi
te

sd
iva

o
pr

cum
r

Personal protective equipment:

fo

en
ng

t.
yi Co
♦ Adhere to the safety data sheet. t. Cop py
rig
gh ht
♦ Wear personal protective equipment during application. yri
p by
co Vo
by lksw
cted agen
Prote AG.

3.2.7 Aqua Premium system, blending system

for 3-stage colours
Issue 02.2018
Product description/objectives
To attain visually perfect colour transition in blending area or to
adjacent parts such as wings or doors.
Technical data sheet
Substrate
Suitable substrates:
♦ 2-pack HS surfacer, sanded and cleaned
♦ Well-sanded and cleaned old paint

54 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

♦ Prime plastic surfaces with transparent adhesion promoter -

ALO 822 000 10- , and then fill with plasticized 2-pack HS
surfacer ( 2-pack primer surfacer for plastics - LKF 696 009
A2- / 2-pack primer surfacer for plastics - LKF 696 040 A2- )
Pretreating the substrates
– Thoroughly clean factory paint, old paint or 2-pack HS surfacer
with silicone remover - LVM 020 000 A5- or slow-drying sili‐
cone remover - LVM 020 100 A5- .

– Dry sanded with P500 - 600 grit sandpaper.

satelettronica
Or:
– Wet-sand with P800 to P1000-grit sandpaper.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
Note ir se
d ran
tee
tho
u or
a a
Use an emery pad to sand swage lines, edges or door-handle c
ss
ce
le

recesses during preparation work.

un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

Mixing ratio
t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

Base coat Hardener Additive

en
ng

t.
yi Co
AquaPremium -LVM 045 000- -LVM 035 200 / 301-
Cop py
t. rig
gh
Standard Effect colours 100 - 20%
ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3. Genuine products 55
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019
AG. Volkswagen AG d
agen oes
ksw
by
Vol
Base coat not
gHardener
ua Additive
ed ran
is
2-pack, hardened Effectthorcolours 100 5% tee
or 20%
au ac
Standard Unicolours
ss 100 - 10%

ce
2-pack, hardened le Unicolours 100 5% 10%
un

pt
an
d
itte

y li
Base colour -LVM 035 100 / 110- 100 5% -
erm

ab
ility
ot p

wit
is n

h re
ole,

A maximum of 10% of demineralised water -LVM 010 000- may

spec
be added in addition.
urposes, in part or in wh

t to the co
Application instructions
For optimum processing properties, process the waterborne base

rrectne
coat immediately after hardener for AquaPremium - LVM 045
000- and additive for AquaPremium - LVM 035 200 / 301- have
been added.

ss o
cial p

♦ Uni base colours, -5%: 1.5 to 2.0 hours

f inform
mer

♦ Effect base colours, -5%: 45 minutes to 1 h

atio
m

♦ Blending additive, -5%: 1.0 to 1.5 hours

o

n
c

satelettronica
i
or

n thi
e

Cleaning
t

sd
iva

o
pr

c
– Thoroughly clean the whole surface with silicone remover -

um
r
fo

LVM 020 000 A5- to remove any dust, paint residue from

en
ng

t.
yi Co
sanding or any other impurities. t. Cop py
rig
gh ht
– Wipe off any excess silicone remover with a lint-free cloth, yri
p by
o Vo
by c
leaving no streaks.
lksw
cted agen
Prote AG.

– Allow the moisture on substrates which have been wet-sanded

or cleaned to evaporate completely.
Tack cloths of the latest generation with an effective adhesion
formula, e.g. tack cloth - VAS 6177- ) to minimise the risk of
chemical or sticky residue
⇒ “4.2.1 Tack cloth VAS 6177 ”, page 379 .

– Adjust spray nozzle (see manufacturer's instructions): “Com‐

pliant” 1.2-1.3 mm.
– Adjust spray pressure (see manufacturer's instructions):
“Compliant” 1.8-2.0 bar input pressure.

56 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Apply base colour (2-pack, hardened) in 1.5 to 2.0 spray pass‐

es.
– Apply effect colour in 1 + 0.5 spray passes.

Drying:

satelettronica
Bake Blowing Ambient
AG. Volkswagen AG d
agen
20 °C Volksw - oes
not
gu
- 15 - 25 minutes
by ara
35 - 40 °Crised
- nte 8 - 12 minutes -
tho eo
60 - 65
s au°C 10 - 15 minutes -r ac -
s
ce
le
un

pt
an
d
itte

y li

Special notes
erm

ab
ility
ot p

♦ Isolate any bare metal surfaces using 2-pack wash primer -

wit
is n

LHV 043 000 A2- , and then apply 2-pack HS Performance

h re
ole,

surfacer .
spec
urposes, in part or in wh

♦ It is strongly recommended to spray a sample object.

t to the co

Repair process, blending into adjacent surfaces (e.g. colour-

matching between wing and door)
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3. Genuine products 57
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– In the blending area, apply one or two full coats of blending

additive for Aqua Premium - LVM 035 100 / 110- -2- at normal
spraying pressure onto the old paint/surfaced substrate -1-.

Note

Ensure that the blending area is large enough.

– Apply base colour ⇒ page 55 .

– Apply to the repair area and the adjoining surface -2- until
opaque. The fade-out area should be located within the wet
blending additive for Aqua-Premium - LVM 035 100 / 110-
-1-.
– Allow to flash off and dry.

satelettronica
– When the entire surface is matt, apply one or two full coats of
pure blending additive for Aqua Premium - LVM 035 100 / 110-
-1- without hardener.

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
Step 1, blending in the effect colour (from the outside towards the
le
un

pt
inside)
an
d
itte

y li
rm

ab
– Apply the effect colour ⇒ page 55 .
pe

ility
ot

wit

– The effect colour is applied from the fade-out area towards the
, is n

h re

new part -1-. In other words, it is applied from the outside in

hole

(wet in wet) into the blending additive for Aqua Premium - LVM
spec
es, in part or in w

035 100 A3- .

t to the co

– Then, if necessary, the next spray passes of the effect colour

(wet in wet) are applied within the previous spray pass towards
the new part.
rrectness of i
l purpos

Note
nform
ercia

For some effect colours, 2 to 3 additional spray passes must be

m

applied to visually match up the effect.

com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by

58
co Vo
by lksw
cted
Rep. gr.00 - Technical data
agen
Prote AG.
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Step 2, blending in the effect colour (from the outside towards the
inside)

Step 3, blending in the effect colour (from the outside towards the
inside)

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
u ra

satelettronica
s a c
s

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3. Genuine products 59
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– After flashing-off, apply a coat of 2-pack HS clear coat -1- to

the entire repair area.

Note

♦ It is recommended that starting with the first spray pass, all

subsequent spray passes are already matched to the repair
area/base coat, starting from the furthest blending area. I. e.,
all subsequent spray passes remain within the previous spray
pass to avoid visible edges or shadows. . Volkswag
en AG AG
does agen
♦ Keep the material flow trigger ofy Vthe
olksspray gun completely
w not
gu
open while applying Aqua Premium
ed b water-based base coat. ara
nte
oris eo
The spray pressure forsthe effect coat may be varied between
h
♦ aut ra
1.5 and 2.0 bar depending on the size of the object.
s c

ce
le
un

pt
♦ For information on the drying times, refer to the technical data

an
d
itte

sheet for the relevant product.

y li
erm

ab
ility
ot p

Notes for application on large surfaces:

wit
is n

h re
ole,

♦ In general, the additive for Aqua Premium - LVM 035 200 /

spec

satelettronica
urposes, in part or in wh

301- should always be used when applying 3-stage colours.

t to the co
♦ In the event of large surfaces, high temperatures and a low
humidity it is recommended to add Aquaplus demineralised
water - LVW 010 000- .

rrectne
♦ The use of stationary air diffusers or force drying, e.g. low
baking, for efficient flash-off and drying processes is recom‐

ss
mended.

o
cial p

f inform
Product application
mer

atio
m

♦ The spray equipment must be suitable for water-based prod‐

o

n
c

ucts. Pay attention to the manufacturer's specifications.

i
or

n thi
te

sd

♦ The Aqua Premium mixture paint can be used only as part of

iva

o
r

a colour formula.
p

cum
r
fo

en
ng

♦ If any mixing colour is applied alone, the results may differ

t.
yi Co
op
substantially from the description in this technical data sheet.
C py
t. rig
gh ht
yri by
Cleaning of tools cop Vo
by lksw
cted agen
Prote
♦ Rinse with aqua plus demineralised water - LVW 010 000- be‐
AG.

fore and after use. Then wash out with nitrocellulose thinner -
LVE 856 000 A3- .
Waste disposal
♦ Collect liquid water-based waste separately from conventional
liquid waste. If the two are mixed, it may be impossible to dis‐
pose of the mixture, or at best difficult, and therefore expen‐
sive.

Personal protective equipment:

♦ Adhere to the safety data sheet.
♦ Wear personal protective equipment during application.

60 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

3.2.8 Aqua Premium system, product prepa‐

ration for processing
Edition 02.18
Product preparation for processing super effect silver colours
containing -LVM 086 305- ⇒ page 61
Product preparation for processing with hardener for Aqua-Pre‐
mium - LVM 045 000- ⇒ page 63
Product preparation for processing super effect silver colours
containing -LVM 086 305-
Technical data sheet
– Dry-sand using orbital sander with P1000 to 1200-grit sand‐
paper and dust collector.

satelettronica
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
Or:
ce
le
un

pt
an
d

– Carefully dry-sand corners and edges with P3000-grit sand‐

itte

y li

paper by hand.
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o

Application
cial p

f inform

Mixing ratio:
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Base coat Additive

AquaPremium -LVM 035 200 / 301-
Standard Effect colours 100 50 %

3. Genuine products 61
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

For optimum processing properties, apply the waterborne base

coat immediately after adding additive for Aqua-Premium - LVM
035 200 / 301- .
♦ Use up any material on the same workday.
♦ Mixed colours should be stored without adding additive for
Aqua-Premium - LVM 035 200 / 301-
– Adjust spray nozzle (see manufacturer's instructions): “Com‐
pliant” 1.2-1.3 mm.
– Adjust spray pressure (see manufacturer's instructions):
“Compliant” 2.8-2.0 bar input pressure.

– Apply effect colour in 1 + 0.5 spray passes.

satelettronica
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

Drying
h re
hole

spec

Continue the flash-off time until the entire surface is matt before
es, in part or in w

applying clear coat.

t to the co

Recoat with:
♦ 2-pack HS clear coat (see relevant data sheet)
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

62 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019
AG. Volkswagen AG d
Personal protective equipment agen oes
olksw not
V gu
by ara
♦ Adhere to the safety data sheet. rised
nte
ho eo
ut
♦ Process only in well ventilated rooms ss a ra
c

ce
le
♦ Wear personal protective equipment during application.

un

pt
an
d
itte

y li
Product preparation for processing with hardener for Aqua-Pre‐

erm

ab
mium - LVM 045 000-

ility
ot p

wit
is n
Technical data sheet

h re
ole,
Substrate

spec
urposes, in part or in wh

t to the co
Suitable substrates:
♦ Factory paint or old paint sanded and cleaned

rrectne
♦ 2-pack HS surfacer, sanded and cleaned
♦ 2-pack HS surfacer, not sanded with wet-on-wet processing

ss o
cial p

f in
Pretreating the substrates

form
mer

– Dry-sand using orbital sander with P500 to P600-grit sandpa‐

atio
m

per and dust collector.

o

satelettronica
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

Or:
– Dry sanded with P800 - 1000 grit sandpaper.

Note

Use an emery pad to sand swage lines, edges or door-handle

recesses during preparation work.

Application
Mixing ratio:

Base coat Hardener Additive

Aqua-Premium -LVM 045 000- -LVM 035 200 / 301-

3. Genuine products 63
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Base coat Hardener Additive

Engine compart‐ Unicolours 100 10% 10%
ment/interior
Engine compart‐ Effect colours 100 10% 20%
ment/interior
AG. Volkswagen AG d
agen oes
olksw not
y V gu
b ara
For multi-colour paintwork, three-coat base colours, engine com‐ orise
d
nte
partment and interior paintwork and for general processing, the
uth eo
ra
sa
waterborne base coat Aqua-Premium can be activated with shard‐ c
ener for Aqua-Premium - LVM 045 000- , where necessary.

ce
le
un

pt
an
d
itte
A maximum of 10% demineralised water - LVM 010 000- may be

y li
erm

ab
added when processing at low humidity and in warmer conditions.

ility
ot p
For optimum processing properties, process waterborne base

wit
is n

h re
coat Aqua-Premium immediately after adding hardener for Aqua-
ole,

Premium - LVM 045 000- and additive for Aqua-Premium - LVM

spec
urposes, in part or in wh

035 200 / 301- .

t to the co
♦ Unicolours, 5%: 1.5 to 2.0 hours
♦ Unicolours, 10%: 45 minutes to 1 h

rrectne
satelettronica
♦ Effect colours, 5%: 45 minutes to 1 h

ss
♦ Effect colours, 10 %: 30 minutes to 1 h

o
cial p

f in
♦ Blending additive, -5%: 1.0 to 1.5 hours

form
mer

atio
– Adjust spray nozzle (see manufacturer's instructions): “Com‐
om

pliant” 1.2-1.3 mm.

n
c

i
or

n thi
e

– Adjust spray pressure (see manufacturer's instructions):

t

sd
iva

o
“Compliant” 1.8-2.0 bar input pressure.
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

– Apply colour in 1 + 0.5 spray passes. This is immediately fol‐

lowed by an effect colour spray pass with an increased spray
distance.

Note

No clear coat is required for interior paintwork.

64 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Flash-off time
Continue the flash-off time until the entire surface is matt before
applying clear coat.
Recoat with:
♦ 2-pack HS clear coat (see relevant data sheet)

Drying:
Interior, 10% hardener
20 °C 12 - 16 minutes
AG. Volkswagen AG d
35 - 40 °C - agen oes
olksw not
V gu
by
60 - 65 °C ris
e15d - 20 minutes ara
nt ee
tho or
au

satelettronica
s ac
s

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ab
ility
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spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
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c

i
or

n thi
te

sd
iva

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pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3. Genuine products 65
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Personal protective equipment

♦ Adhere to the safety data sheet.
♦ Process only in well ventilated rooms
♦ Wear personal protective equipment during application.
Table for different climates
♦ Use of the table for different climates for selecting the correct
Aqua-Premium additive
♦ Take the scope of repairs into account
♦ Major repairs may require longer adjustment
♦ Read booth temperature in painting mode
♦ Check relative humidity in booth using hygrometer

Note

♦ Only for metallic paint and mother-of-pearl effect paint and for
a relative humidity of 65% 30% of additive for Aqua-Premium

satelettronica
- LVM 035 200- may be added.
♦ For smaller to medium sized repair scopes and a relative hu‐
midity between 30 to 70%, the standard additive for Aqua-
Premium - LVM 035 200- must be used.
♦ For a low relative humiditygebelow
n AG. V30%
olkswaand
gen Alarger
Gd repair
scopes, the extended Vol
kadditive
swa for Aqua-Premium
oes - LVM 035
not
301- must be used. ed by It is also well suited for high temperatures
gu
ara
in combination horiswith medium to low humidity and helpful fore
nte
large surfaces
s aut with low humidity, regardless of temperature. or
ac
s
♦ For low humidity combined with high temperatures, deminer‐
ce
le
un

pt

alised water may be added - LVW 010 000- .

an
d
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erm

ab

♦ Demineralised water - LVW 010 000- is also helpful for large

ility
ot p

surfaces with low humidity, regardless of temperature.

wit
is n

h re
ole,

spec
urposes, in part or in wh

°C in booth Relative hu‐ 0 - 30% 31 - 42 % 31 - 64 % 43 - 64 % 65 - 90 %

t to the co

midity in %
10 - 15°C - - - - -
rrectne

15 - 30 °C 20% -LVM - 20% -LVM - 30 % -LVM

035 301- 035 200- 035 200-
s

30 - 55 °C 20% -LVM 20% -LVM - 20% -LVM 30 % -LVM

s o

035 301- / 035 301- 035 200- 035 200-

cial p

f in

10% -LVW
form
mer

010 000-
atio
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n
c

i
or

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sd
a

3.2.9 Aquaplus design and multi-colour paint‐

iv

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ing
fo

en
ng

t.
yi Co
op
Issued 05.14
C py
t. rig
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yri by
To be able to execute fault-free design and multi-colour paintwork
op Vo
by c lksw
with Aquaplus non-metallic, metallic and pearl effect base paint,
cted agen
Prote AG.
a number of special features need to be considered, and some
special aids deployed.
Preparations:
Where a design is marked out on the base surface (surfacer,
paintwork), no marker pens containing water-soluble inks must
be used, so as to prevent »bleed-through« into the water-based

66 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

base coat. If this is not possible, the markings must be removed

thoroughly using silicone remover - LSW 019 000 A5- immedi‐
ately after the design has been masked off.
Masking the substrate (2-pack HS top coat)
Commercially available contour/decor fine line tape and masking
tape can be used for masking on 2-pack HS top coats.
Masking Aquaplus non-metallic, metallic, pearl effect base paint
Use commercially available contour/decor fine line tape and
masking tape.
♦ Press contour and masking tapes carefully into place
♦ If masking wide areas, use masking film (to avoid marks).
♦ Never leave contour and masking tapes on the surface for
longer than necessary.
Drying individual layers of water-based base paint
Oven drying is not advisable, as there is a risk of adhesive being
transferred from the contour and masking tapes to the water-
based base coat. n AG. Volkswagen AG do
wage

satelettronica
s es n
The individual layers of water-based base paint can be dried by V us‐
olk ot g
ua
ing air nozzles or at increased booth temperatures. These
ir se
d are ran
tee
also the most effective drying methods. utho
or
a ac
ss
The thickness of the individual layers shall not exceed 40 µm.

ce
e
nl

Otherwise the film may be detached when removing the masking

pt
du

an
tape, the coverage may be insufficient or issues may arise during
itte

y li
erm

drying.

ab
ility
ot p

Multi-colour paintwork with insulation layer

wit
, is n

h re
To prevent »bleed-through« and colour distortion in the individual
hole

spec
colour layers of multi-colour paintwork systems, it is advisable to
es, in part or in w

insulate the individual layers with 2-pack clear coat.

t to the co
The 2-pack HS Vario clear coat - L2K 769 K01 A5- cross-linked
with fast-drying 2-pack HS hardener - LHA 021 004 A3- may be

rrectness of i
used for this.
l purpos

To attain acceptable drying and coverage, the use of slower-dry‐

ing hardeners is not recommended.

nf
ercia

The insulating layer must be applied only onto the Aquaplus wa‐
orm
ter-based base coat.
m

atio
om

n in

The steps required are set out below based on the example of a
or c

3-colour multi-colour paintwork system.

thi
te

sd
iva

o
r

– Apply first colour with Aquaplus water-based base coat.

rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3. Genuine products 67
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Dry base coat for at least 5 hours at +20°C.

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
e
nl

pt
Forced drying:

du

an
itte

y li
20 minutes at +20°C and 30 minutes at +60°C erm

ab
ility
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Allow to cool sufficiently after drying.

wit
, is n

h re
– Mask contours using commercially available tape or standard
hole

spec
film.
es, in part or in w

t to the co

satelettronica
rrectness of i
l purpos

nf
ercia

– Apply a thin, full coat of blending additive for Aquaplus - LVM

or
030 000 A2- .

m
m

atio
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n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

– Then allow flash-off period of at least 20 minutes at +20°C.

68 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Apply second colour with Aquaplus water-based base coat.

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
or
– Dry base coatsfor
au at least 5 hours at +20°C. ac
s

ce
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un

pt
an
d
itte

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rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec

satelettronica
es, in part or in w

t to the co
rrectness of i
l purpos

Forced drying:
20 minutes at +20°C and 30 minutes at +60°C
nform
ercia

Allow to cool sufficiently after drying.

m

a
com

tio

– Mask contours using commercially available tape or film.

n in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

– Apply third colour with Aquaplus water-based base coat.

3. Genuine products 69
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger
olksw
vehicles - Edition 10.2019
AG. V agen AG
agen does
lksw not
– Allow base coat to flash-off
db
y Vo
until it is matt. gu
ara
ise nte
r
– Remove masking ut tape.
ho eo
ra
s a c
s

ce
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un

pt
an
d
itte

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rm

ab
pe

ility
ot

wit
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hole

spec
es, in part or in w

t to the co
– Apply top layer of 2-pack HS clear coat.

rrectness of i
l purpos

Note

nform
ercia

♦ Plastic film should always be used for any necessary masking,

m

so as to prevent attachment of the already applied paint layers.

a
com

tion in
♦ Marks created by masking are eliminated by the subsequent
r

satelettronica
te o

thi
clear coat application.

s
iva

do
r
rp

c
♦ For all other parameters relevant to the application of the spe‐
um
fo

cific product refer to the technical data sheet.

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri by
Personal protective equipment:
op Vo
by c lksw
cted agen
Prote AG.
♦ Adhere to the safety data sheet.
♦ Wear personal protective equipment during application.

3.2.10 Processing instructions for paint with

limited hiding power
If ⇒ www.vwcolor.info indicates a »limited hiding power«, the re‐
pair operation 51017980 must be carried out as well.

3.3 Filler
⇒ “3.3.1 2-pack steel filler set”, page 70
⇒ “3.3.2 2-pack fine filler”, page 73
⇒ “3.3.3 2-pack fine filler, flexible”, page 76
⇒ “3.3.4 2-pack spray filler”, page 79
⇒ “3.3.5 2-pack IR premium filler”, page 83
⇒ “3.3.6 2-pack epoxy resin filler”, page 86

3.3.1 2-pack steel filler set

Designation:
♦ 2-pack steel filler set - DA 787 300 A2-

70 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Issue 09.2012
Product description
AG. Volkswagen AG d
This filler is a polyester filler with a powdered metal wagmixture
en for oes
olks not
the creation of accurately contoured surfaces d by Vof highly stressed gu
ara
body surfaces. This filler is an especially risgood substitute for lead
e nte
filling solder. tho eo
au ra
c
ss
This filler paste is easy to apply and to sand, is very strong and

ce
e
nl

pt
heat-resistant, and so is especially suitable for overpainting.

du

an
itte

y li
erm

ab
ility
ot p

Note

wit
, is n

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hole

If the temperature is above 30 °C or relative humidity is above

spec
80%, hardener - LVM 004 211 A1- must be used.
es, in part or in w

t to the co
Technical data sheet

rrectness of i
Substrate
l purpos

Suitable substrates:
♦ Steel

satelettronica
nf
ercia

o
♦ Metallic substrates in general

rm
m

atio
m

♦ Galvanised sheet steel

o

n in
or c

Substrate pre-treatment:

thi
te

sd
iva

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r

– Carefully remove any grease and sand surface. The sub‐

rp

cu
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m
strates must be prepared using
f

en
ng

t.
yi
⇒ “4.1.6 Pneumatic brush grinder set VAS 6446 ”,
Co
op py
page 372 . In addition, they must be sanded down to the bare t. C rig
gh ht
metal using P40-grade sandpaper. If necessary, clean soiled yri
p by
o Vo
by c
surface again, and remove any residue from cleaning using
lksw
cted agen
brush grinder set.
Prote AG.

– Clean again with silicone remover before reworking.

Application

3. Genuine products 71
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle AG.2012
Volksw➤
age, nCC
AG d2012 ...
agen oes
General information - Paint, passenger vehicles
V olksw- Edition 10.2019 not
g y ua
db ran
rise tee
Method of application: filling tho or
s au ac
s

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d
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hole

spec
es, in part or in w

t to the co
rrectness of i
Mixing ratio:
l purpos

– The two components are mixed in a ratio of 1 part liquid hard‐

ener to between 2.5 and 3 parts powder (or 10 grams of liquid

nform
ercia

hardener and 58 grams of powder) to a consistency which may

m

be worked with a filling knife.

a
com

tion in
r
te o

thi
s
Note
iva

do

satelettronica
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rp

cum
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Avoid adding excessive amounts of liquid hardener, as this will

en
ng

t.
yi Co
impair the final hardness and adhesion characteristics of the filler. t. Cop py
rig
gh ht
pyri by
Vo
Pot life:
co lksw
by
cted agen
Prote AG.
– The pot life is about 4 to 6 minutes at +20°C.
Reaction temperature:
– Coolant temperature must be at least +5°C.

Drying
Air drying:

– Flash-off time about 10 minutes at +20°C

– Hardening process after flash-off time using short wave IRT
radiator
♦ Initial curing: 10 minutes at approx. 50°C
♦ Curing 1st stage: 10 minutes at 75°C
♦ Curing 2nd stage: 10 minutes at 85°C

72 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Sanding
– Obviously excess material can be removed even before the
thermal curing process using, e.g. a body rasp.
– Then sand to contour using P80-grade dry sandpaper.
Processing:
No limitation
Data
Air drying: Powder + liquid
hardener
Flash point: Hardener 33°C
Powder Not applicable
Storage
The guaranteed shelf life is 12 months from date of production.
Can be processed on or before date indicated on label if stored
in unopened, original containers at +20 °C. AG. Volkswagen AG d
agen oes
olksw not
V gu
by
Storage conditions

satelettronica
d ara
ise nte
or eo
h
– Store cool and dry. Storage temperature ut
+20s a°C ra
s c

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nl

pt
du

an
Note
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♦ Use only in well-ventilated rooms.

wit
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♦ It is recommended to wear safety gloves and a dust mask.
hole

spec
♦ It is recommended to use a dust collector.
es, in part or in w

t to the co
rrectness of i
3.3.2 2-pack fine filler
l purpos

Designation:
♦ 2-pack fine filler - LSP 784 002 A2-

nf
ercia

orm
m

Issue 01.2017
atio
om

n in
c

Product description
or

thi
te

sd
a

The 2-pack fine filler is a very fine, thixotropic polyester filler.

iv

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r
rp

cu
o

This filler is suitable for repairing small defects.

f

en
ng

t.
yi Co
op
Technical data sheet C py
t. rig
gh ht
yri
Properties
p by
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by c lksw
cted agen
♦ Fine and non-porous
Prote AG.

♦ Easy to apply
♦ Easy to sand
♦ Very plasticity for repairing plastic substrates
Substrate
Suitable substrates:
♦ Steel
♦ Aluminium
♦ Fibreglass

3. Genuine products 73
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
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AG. Volkswagen AG d
agen oes
♦ Old paint and factory paint olksw not
V gu
d by ara
e
♦ Hardened 2-pack surfacers/2-pack primers horis nte
eo
aut ra
♦ Plastic parts transparently primed with s2-pack primer surfacer
s c
for plastics - LKF 696 009 A2- / 2-pack primer surfacer for

ce
e
nl

pt
du
plastics - LKF 696 040 A2- or primer - ALO 822 000 10-

an
itte

y li
erm

ab
♦ Surfaces prepared with 2-pack polyester filler

ility
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wit
⇒ “2.3 Fundamental approach to dealing with areas sanded
, is n

h re
through to the substrate (bare metal surface)”, page 9
hole

spec
es, in part or in w

t to the co
Caution

This filler may not be applied to PVB (acid-curing) surfaces or

rrectness of i
1-pack primer (e.g. synthetic resin).
l purpos

It is also unsuitable for thermoplastic or viscoelastic paint. In

these cases, apply filler only to the bare metal.

nform
mercia

Substrate pre-treatment:

at
om

ion
c

– Carefully remove any grease and sand surface.

satelettronica
in t
or

his
ate

– For UP-GF (fibreglass) substrate parts, remove residual re‐

do
priv

c
lease agents and lightly sand surface.

um
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

– Before recoating, use a suitable cleaning agent to ensure a

clean surface free of residues.

Application:
Means of application:
– With filling knife

74 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Mixing ratio:
olkswagen AG
en AG. V
– Addition of 2% by weight 2-pack hardener - LVM 018 000
olks A1/
wag does
not
A2- . ed
byV gu
ara
ris nte
ho eo
aut ra
ss c
Note

ce
le
un

pt
an
d
Avoid adding too much hardener, as this can lead to bleeding

itte

y li
erm
through, especially with dayglow paints and light metallic colours.

ab
ility
ot p

wit
is n
Pot life:

h re
ole,

spec
– At +20°C room temperature approx. 3-5 minutes urposes, in part or in wh

t to the co
Reaction temperature:
– At least +5 °C

rrectne
Drying

ss
Air drying:

o
cial p

f in
– At +20°C ambient temperature, approximately 15 to 30 mi‐

form
mer

nutes.

satelettronica
atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote
Infrared drying:
AG.

♦ Short-wave radiant heater, 2 to 3 minutes (at 50% power).

Sanding
After the drying times given above:
– Dry sanded with P180-240 grit sandpaper.

Note

Temperature resistance to +80°C.

3. Genuine products 75
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Recoating
Recommended structure:
♦ 1-pack wash primer - LVM 044 007 A2- / 1-pack wash primer
- LVM 044 171 A2-
♦ 2-pack wash primer - LHV 043 000 A2- and 2-pack HS sur‐
facer
♦ 2-pack primer surfacer for plastics - LKF 696 009 A2- / 2-pack
primer surfacer for plastics - LKF 696 040 A2-
♦ Transparent adhesion promoter - ALO 822 000 10- and plas‐
ticized 2-pack HS surfacer (for plastic parts)
– Then recoat with top coat.

Personal protective equipment:

♦ Adhere to the safety data sheet.
♦ Wear personal protective equipment during application.
Data

satelettronica
Viscosity as Paste-like
supplied
Flash point: Filler above 23 °C AG. Volkswagen AG d
agen oes
VOC content: The EU limit for o ksw product (product category
this
l not
yV gu
2004/42/IIB IIB.b) in ready-to-spray
ised b form is max. 250 g/l vol‐ ara
nte
(b) (250) 170 atile organic
ut
h or
components. The VOC value of this eo
product
ss a in ready-to-spray form is max. 170 g/l. ra
c
ce
e
nl

Storage
pt
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an
itte

y li

The guaranteed shelf life is 12 months from date of production.

erm

ab

Can be processed on or before date indicated on label if stored

ility
ot p

in unopened, original containers at +20 °C.

wit
, is n

h re
hole

spec

Storage conditions
es, in part or in w

t to the co

– Storage temperature +20 °C (do not exceed +30 °C)

rrectness of i
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at
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c

in t
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ate

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3.3.3 2-pack fine filler, flexible

um
for

en
ng

t.
yi Co
Designation: t. Cop py
rig
gh ht
yri
♦ 2-pack fine filler, flexible - LSP 787 100 A1- p by
o Vo
by c lksw
cted agen
Issue 07.2010 Prote AG.

Product description
2-pack fine filler, flexible - LSP 787 100 A1- is a two-pack filler
with good filling characteristics.
The product does not shrink and offers excellent adhesion to nu‐
merous substrates.
This filler is especially suitable for plastics.

76 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
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♦ For repairing plastic outer body skin parts following surface

damage involving material removal (scratches, holes, cracks)
although without penetration
♦ To fill cuprammonium-rayon plastic which has previously been
repaired using plastic repair set - D 007 700-
♦ To fill over a repair to avoid marking
Technical data sheet
Properties
♦ Uniform, fine, creamy consistency
♦ Good filling characteristics – no shrinkage
♦ Fast-hardening
♦ Good sanding characteristics
♦ Adheres well to metal and plastic
Substrate
Suitable substrates:
AG. Volkswagen AG d
agen oes
♦ Steel ksw

satelettronica
ol not
y V gu
d b ara
e
♦ Galvanised sheethosteel
ris nte
eo
ut ra
a
♦ Aluminium ss c

ce
e
nl

♦ All cleaned and sanded plastics in vehicles pt

du

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itte

♦ Glass-fibre reinforced plastics (UP-GF) y li

erm

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ility
ot p

♦ Well-sanded old paint or factory paint wit

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h re

♦ Hardened 2-pack surfacers/2-pack primers

hole

spec
es, in part or in w

⇒ “2.3 Fundamental approach to dealing with areas sanded

t to the co

through to the substrate (bare metal surface)”, page 9

Substrate pre-treatment:
rrectness of i

– Carefully remove any grease and sand surface.

l purpos

– For UP-GF (fibreglass) substrate parts, remove residual re‐

lease agents and lightly sand surface.
nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
– Before recoating, clean again with slow-drying silicone remov‐
gh ht
pyri by
er - LVM 020 100 A5- or silicone remover - LVM 020 000 A5- .
co Vo
by lksw
cted agen
Prote AG.

3. Genuine products 77
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition
en AG. V
olksw10.2019
agen AG
ag does
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Vol gu
Recoating ed
by ara
nte
oris eo
Recommended structure: au
th
ra
ss c
♦ Apply fine filler alone.

ce
le
un

pt
an
d
♦ Coat fine filler with 2-pack fine filler - LSP 784 002 A2- or with

itte

y li
erm
2-pack spray filler - ALN 788 007- (except on galvanised sheet

ab
ility
metal).
ot p

wit
is n
♦ Prime any bare metal surfaces and filled surfaces using 2-

h re
ole,

pack wash primer - LHV 043 000 A2- , and then apply 2-pack

spec
urposes, in part or in wh

HS Performance surfacer .

t to the co
– Then recoat with top coat.

rrectne
Note

ss
Before applying filler, the entire surface must be dry sanded with

o
cial p

f
P280 to P400-grade sandpaper.

inform
mer

atio
Application table
om

n
c

i
or

n
Mixing ratio 2-3% by weight

thi

satelettronica
te

sd
va

Hardener 2-pack hardener - LVM 018 00 A1-

i

o
pr

cum
r
fo

Pot life 2-4 minutes at +20 °C

en
ng

t.
yi Co
op
Drying time (air 20-30 minutes C py
t. rig
drying at +20 °C
gh ht
pyri by
room tempera‐
o Vo
by c lksw
cted
ture)
agen
Prote AG.

Infrared drying:
Short- Approx. 3 minutes (at 50 % output)
wave
Medi‐ Approx. 5 minutes
um-
wave
Sanding First sanding Second sanding
Wet As P180-grade fine As P320-P360-grade
filler fine filler
Dry As P80-grade and as As P120 to P240-
P120-grade fine filler grade filler and as
P280-grade fine filler

Caution

This filler may not be applied to PVB (acid-curing) surfaces or

1-pack primer (e.g. synthetic resin).
It is also unsuitable for thermoplastic or viscoelastic paint. In
these cases, apply filler only to the bare metal.

78 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Note

♦ Before applying filler, the entire surface must be dry sanded

with P280 to P320-grade sandpaper.
♦ Avoid adding too much hardener, as this can lead to bleeding
through, especially with dayglow paints and light metallic col‐
ours.
♦ Minimum reaction temperature at +5°C.

3.3.4 2-pack spray filler

en AG. V
olkswagen AG
ag does
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Designation: y Vol gu
b ara
ed nte
ris
♦ 2-pack spray
tho filler - ALN 788 007- eo
s au ra
c
Issue 01.2017
s

ce
e
nl

pt
du

Product description

an
itte

y li
erm

ab
The 2-pack spray filler - ALN 788 007- is a two-pack spray filler

ility
ot p

used in vehicle repair. Application: for levelling rough uneven

satelettronica
wit
, is n

areas.

h re
hole

Further applications:

spec
es, in part or in w

t to the co
♦ Especially suitable for use on large surfaces
♦ Very good spraying properties rrectness of i
♦ Easy to apply and has good vertical stability
l purpos

♦ Good levelling
♦ VOC value < 250 g/l
nform
ercia

Technical data sheet

m

at
om

io

Substrate
n
c

in t
or

his
e

Suitable substrates:
at

do
priv

♦ Steel panels cleaned, sanded and primed with 2-pack wash

um
for

primer - LHV 043 000 A2- and then isolated with 2-pack HS
en
ng

t.
yi Co
surfacer , electroplated or roller galvanized steel panels or Cop py
aluminium
t. rig
gh ht
pyri by
Vo
co
♦ Fully cured, solvent-resistant, well-preserved and lightly san‐
by lksw
cted agen
ded old paint or original paint
Prote AG.

♦ Surfaces smoothed with 2-pack polyester filler

♦ Cleaned and sanded UP-GF (fibreglass) surfaces, free of re‐
lease agents

Caution

This filler may not be applied to PVB (acid-curing) surfaces or

1-pack primer (e.g. synthetic resin).
It is also unsuitable for thermoplastic or viscoelastic paint.
Generally, prime any areas sanded down to the substrate (bare
metal surface) using 2-pack wash primer - LHV 043 000 A2- ,
and then apply 2-pack HS performance surfacer .

3. Genuine products 79
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Substrate pre-treatment:
– Carefully remove any grease and sand surface.
– For UP-GF (fibreglass) substrate parts, remove residual re‐
lease agents and lightly sand surface.

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
– Before recoating all substrates,
ss use a suitable cleaning agent c
to ensure a clean surface free of residues.

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

satelettronica
t to the co
rrectness of i
l purpos

Application

nform
Mixing ratio:
mercia

– Add 5% by volume 2-pack hardener - LHA 841 000 A2- .

a
com

tion in
– Pot life, 20-30 minutes at +20°C.
r
te o

thi
s
iva

– The minimum reaction temperature is +15°C

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

Application type “Compliant”

80 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Application viscosity for +20°C material temperature.

– Adjust spray nozzle to 2-2.5 mm (see manufacturer's instruc‐
tions).
– Adjust spray pressure to 2-3 bar (see manufacturer's instruc‐
tions).

– 5 spray applications result in 500 - 600 µm (layer thicknesses

up to 1000 µm are possible)
Method of application: “brush”

Note

When “brushing”, apply the material in one operation.

satelettronica
Drying
Air drying at +20 °C room temperature:
– Can be sanded after 2 hours

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un

pt
an
d
itte

y li

Forced drying:
rm

ab
pe

ility

– Flash-off time 5 to 10 minutes

ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3. Genuine products 81
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Drying time 30 to 35 minutes at +60°C to 65°C material tem‐

perature

Infrared drying:
– Flash off time at least 5 minutes

satelettronica
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
s c
– Drying time 10-12 minutes, short-wave radiant heater at 50% s

ce
e

power.
nl

pt
du

an
itte

y li
erm

ab
ility
Note
ot p

wit
, is n

h re
Temperature resistance to +80°C.
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

Further steps
nf
ercia

Dry sanding:
orm
m

atio

– First sanding dry with P120 to P220-grade sandpaper

om

n in
or c

– Second sanding dry with P240 to P360-grade sandpaper

thi
te

sd
iva

o
r
rp

cu
o

Note
f

en
ng

t.
yi Co
Cop py
Dry sanding should be carried out with a suitable sander and a
t. rig
gh ht
yri
dust collector.
p by
co Vo
by lksw
cted agen
Prote AG.

82 Rep. gr.00 - Technical data

 AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
r
ut
ho Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 e o ➤ , Beetle 2012 ➤ , CC 2012 ...
ra
a
ss General information - Paint, passenger c vehicles - Edition 10.2019

ce
e
nl

pt
du

an
Recoating

itte

y li
erm

ab
– Rework with:

ility
ot p

wit
♦ 2-pack wash primer - LHV 043 000 A2- (only where sanded to
, is n

h re
bare metal).
hole

spec
♦ 2-pack HS surfacer
es, in part or in w

t to the co
– Top coat as:
♦ Water-based base coat and 2-pack HS clear coat and 2-pack

rrectness of i
HS top coat
l purpos

nf
ercia

o
Personal protective equipment:

rm
m

atio
m

♦ Adhere to the safety data sheet.

o

n in
or c

♦ Wear personal protective equipment during application.

thi
te

sd
iva

o
Data
r
rp

cu
o

m
f

en
ng

Viscosity as Thixotropic
t.
yi Co
op
supplied
C py

satelettronica
t. rig
gh ht
yri
Flash point: above 23 °C
p by
o Vo
by c lksw
cted agen
VOC content: The EU limit for this product (product category
Prote AG.
2004/42/IIB IIB.b) in ready-to-spray form is max. 250 g/l vol‐
(b) (250) 250 atile organic components. The VOC value of this
product in ready-to-spray form is max. 250 g/l.
Storage
The guaranteed shelf life is 12 months from date of production.
Can be processed on or before date indicated on label if stored
in unopened, original containers at +20 °C.

Storage conditions
– Storage temperature +20 °C (do not exceed +30 °C)

3.3.5 2-pack IR premium filler

Designations:
♦ 2-pack IR premium filler - LSP 787 220 A1-
♦ 2-pack IR premium filler - LSP 787 220 A2-
♦ 2-pack IR premium filler - LSP 787 220 A3-
Issue 01.2017
Product description
2-pack IR premium filler - LSP 787 220 A1/A2/A3- is a high-grade
polyester filler for passenger car refinishing.
♦ For all common metallic substrates
♦ Very good adhesion to galvanised substrates

3. Genuine products 83
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

♦ Good sanding properties

♦ Easy to apply and non-porous
♦ Especially suitable for IR drying
Technical data sheet
Substrate
Suitable substrates:
♦ Sheet steel
AG. Volkswagen AG d
♦ Galvanised sheet steel lksw
agen oes
not
o
yV gu
♦ Aluminium rised b ara
nte
tho eo
♦ Well-sanded factory paint or old paint
s au ra
c
s

ce
le

♦ Fully cured, primed two-pack surfacers and two-pack primers

un

pt
an
d
itte

♦ Cleaned and sanded UP-GF (fibreglass) surfaces, free of re‐

y li
rm

ab
lease agents
pe

ility
ot

wit
⇒ “2.3 Fundamental approach to dealing with areas sanded
, is n

h re
through to the substrate (bare metal surface)”, page 9
hole

spec

satelettronica
es, in part or in w

t to the co
Caution

This filler may not be applied to PVB (acid-curing) surfaces or

rrectness of i
1-pack primer (e.g. synthetic resin).
l purpos

It is also unsuitable for thermoplastic or viscoelastic paint.

nform
ercia

Substrate pre-treatment:
m

a
com

ti
– Carefully remove any grease and sand surface.

on in
r
te o

thi
– For UP-GF (fibreglass) substrate parts, remove residual re‐ s
iva

lease agents and lightly sand surface.

do
r
rp

cum
fo

– Before recoating all substrates, use a suitable cleaning agent

en
ng

t.
yi
to ensure a clean surface free of residues.
Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

Application
Means of application:
– With filling knife

84 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Mixing ratio:
– Addition of 2% by weight 2-pack hardener - LVM 018 000 A1/
A2- .

Note

Avoid adding too much hardener, as this can lead to bleeding

through, especially with dayglow paints and light metallic colours.

Pot life:
– At +20°C ambient temperature, approximately 2 to 4 minutes.
Reaction temperature:
– At least +5 °C

Drying
Air drying: n AG. Volkswagen AG do
lkswage es n
Vo ot g
– Drying time eatd by+20°C room temperature approx. u15
ara to 30 mi‐
nutes hor

satelettronica
is nte
t eo
au ra
ss c ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

Infrared drying:
t to the co

Drying time:
rrectness of i

♦ Short-wave radiant heater, 2 to 3 minutes (at 50% power).

l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en

Sanding
ng

t.
yi Co
op py
After the drying times given above:
t. C rig
gh ht
pyri by
– Coarse sanding dry with P80 to P120 grade sandpaper.
co Vo
by lksw
cted agen
Prote AG.
– Fine sanding dry with P180 to P240 grade sandpaper.

Note

Temperature resistance to +80°C.

3. Genuine products 85
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Recoating
♦ Apply fine filler alone.
♦ Coat fine filler with 2-pack fine filler - LSP 784 002 A2- or with
2-pack spray filler - ALN 788 007- (except on galvanised sheet
metal).
♦ Prime sanded-down metal wage
nsurfaces
AG. Volkswand
agenfilled
AG do surfaces again
es n
using 2-pack washy Vprimer - LHV 043 000 A2- , and
olks ot gthen apply
ua
2-pack HS Performance
ised b surfacer . ran
r tee
ho
aut or
ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

Personal protective equipment:

ab
ility
ot p

♦ Adhere to the safety data sheet.

wit
, is n

h re
♦ Wear personal protective equipment during application.
hole

spec
es, in part or in w

Data

t to the co
Viscosity as Paste-like
supplied

satelettronica
rrectness of i
Flash point: Filler above 23 °C
l purpos

VOC content: The EU limit for this product (product category

2004/42/IIB IIB.b) in ready-to-spray form is max. 250 g/l vol‐
(b) (250) 150 atile organic components. The VOC value of this nform
ercia

product in ready-to-spray form is max. 150 g/l.

m

at
om

io

Storage
n
c

in t
or

his
e

The guaranteed shelf life is 12 months from date of production.

at

do
riv

Can be processed on or before date indicated on label if stored

p

cum
or

in unopened, original containers at +20 °C.

f

en
ng

t.
yi Co
op py
Storage conditions
. C rig
ht ht
rig by
py Vo
– Storage temperature +20 °C (do not exceed +30 °C)
co lksw
by
cted agen
Prote AG.

3.3.6 2-pack epoxy resin filler

Designation:
♦ 2-pack epoxy resin filler - D 787 400 M2-
Issue 03.2017
Product description
2-pack epoxy resin filler is a fast curing epoxy resin filler for use
on vehicle bodies.
The mineral-filled filler (no contact corrosion) is specially de‐
signed for use as a tin replacement and as a filler for joints and
seams.
As it is fast curing and simple to process it is a cost-effective sol‐
ution in the field of body repairs.

86 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Areas of application
♦ Replacement for alluvial tin
♦ Filler for joints
♦ Bonding metal agen
AG. Volkswagen AG d
oes
olksw not
♦ Carrier system for paint byV gu
ara
ed
ris nte
o
Properties aut
h eo
ra
ss c
♦ Good adhesion on steel, aluminium and zinc

ce
e
nl

pt
du

an
♦ Easy to process

itte

y li
erm

ab
♦ Ideal carrier system for paint

ility
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wit
, is n
♦ Easy to shape and outstanding sag resistance

h re
hole

spec
♦ Fast curing
es, in part or in w

t to the co
♦ Dies not sag or run
Technical data sheet

rrectness of i
Substrate
l purpos

satelettronica
Substrate pre-treatment:
– Carefully degrease the substrate and sand down to bare metal

nf
ercia

with P60-grit sandpaper.

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
– Clean soiled surface again, and remove any residue from
cleaning.

Application
Type of application
– With filling knife

3. Genuine products 87
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019
AG. Volkswagen AG d
Mixing ratio: ksw
agen oes
not
Vol
y gu
– 2-component epoxy ise
filler is delivered in a closed 2-component
d b ara
nte
cartridge and does
uthor
not require manual mixing. Before attach‐ eo
ing the mixer,sspress
a out some of the material until both com‐ r ac
ponents emerge evenly. After this, screw on the mixer. Press

ce
e
nl

out material unit a uniform grey colour is achieved. Do not use

pt
du

an
itte

the first 5 cm of the extruded material as it may not have been

y li
erm

ab
mixed correctly.

ility
ot p

Processing time

wit
, is n

h re
hole

♦ Pot life at +20 °C room temperature approximately 30 minutes

spec
es, in part or in w

Curing

t to the co
♦ 4 hours
Top coat

rrectness of i
♦ 1.5 - 2 hours
l purpos

Drying

nf
ercia

orm
Air drying:
m

atio
m

satelettronica
o

♦ 4 hours

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Drying by means of short-wave infrared dryer:

♦ Curing 1st stage: 10 minutes at 45 °C
♦ Curing 2nd stage: 10 minutes at 85°C
♦ Curing 3rd stage: allow to cool down to room temperature of
20°C to 25°C

Note

♦ It is essential to ensure that the material does not overheat to

temperatures above 100 °C during curing.
♦ When hardening at corners and curvatures, care must be tak‐
en to ensure that a consistent hardening temperature is main‐
tained. The devices may have to be moved.

Sanding
The cured and cooled material can be ground with a body file or
dry sandpaper (P80).

88 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Personal protective equipment

♦ Adhere to the safety data sheet.
♦ Process only in well ventilated rooms
♦ Wear personal protective equipment during application.
♦ It is recommended to use a dust collector.
Technical data
Density approx. 1.55 g/cm³
Shore D hard‐ 84
ness at 20 °C
Working tem‐ +10 °C to +50 °C AG. Volkswagen AG d
perature agen oes
olksw not
byV gu
Temperature -40 °C to +110 °C rised ara
nte
resistance ut
ho eo
ra
s a c
Optimum lay‐ Up to 10 mm s

ce
le

er thickness
un

pt
an
d
itte

y li
Storage
rm

ab
pe

ility

satelettronica
The guaranteed shelf life is 12 months from date of production.
ot

wit
, is n

Can be processed on or before date indicated on label if stored

h re
in unopened, original containers at +20 °C.
hole

spec
es, in part or in w

t to the co
Storage conditions
♦ Store cool and dry

rrectness of i
♦ Preferred storage temperature +10 °C to +30 °C.
l purpos

♦ No direct sunlight

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
3.4 Priming metal
yi Co
Cop py
ht. rig
rig ht
⇒ “3.4.1 1-pack anti-corrosion wash primer”, page 89 py by
co Vo
by lksw
cted agen
⇒ “3.4.2 1-pack wash primer”, page 93 Prote AG.

⇒ “3.4.3 2-pack wash primer”, page 97

3.4.1 1-pack anti-corrosion wash primer

Designation:
♦ 1-pack anti-corrosion wash primer - ALN 002 003 10-
Issue 06.2011
Product description
1-pack anti-corrosion primer is a zinc chromate-free one-pack
product based on polyvinyl butyral for passenger car refinishing.
The special combination of pigments and binders provides good
corrosion protection and adhesion and is also certified suitable
for application on welded joints. However, because this product
is non-conductive, it is not suitable for use with spot-weld work.
It is recommended to apply a coat of 2-pack HS surfacer over the
1-pack anti-corrosion wash primer - ALN 002 003 10- at remaining

3. Genuine products 89
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012
AG. Volkswa➤
ge,n CC
AG do2012 ...
agen
General information - Paint, passenger vehicles
Volksw - Edition 10.2019 es n
ot g
y ua
db ran
rise tee
rust spots on corners and edges, as well asuareas
tho which have or
been sanded bare. ss a ac

ce
e
nl
Technical data sheet

pt
du

an
itte

y li
Substrate

erm

ab
ility
ot p
Suitable substrates:

wit
, is n

h re
♦ Cleaned and sanded electroplated or roller-galvanised steel
hole

spec
panels or soft aluminium es, in part or in w

t to the co
♦ Lightly sanded factory primer
♦ Fully cured, solvent-resistant, well-preserved and sanded fac‐
tory paint or old paint (with the exception of thermoplastic

rrectness of i
paint)
l purpos

♦ Surfaces prepared with 2-pack polyester products and then

finely sanded

nform
ercia

Substrate pre-treatment:
m

at
om

– Thoroughly clean with silicone remover - LVM 020 000 A5- or

ion
c

slow-drying silicone remover - LVM 020 100 A5- .

in t
or

his
ate

do
riv

satelettronica
p

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

– Dry sand using orbital sander with P400 to P500-grit sandpa‐

per and dust collector.

– Wet sand with P800 to P1000-grit sandpaper. Completely re‐

move any rust spots and sand feather edges to old paint.

90 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Application
Thinner:
♦ 2-pack thinner - LVE 009 001 A5-
♦ 2-pack thinner, plus - LHA 014 000 A5-
♦ 2-pack thinner, special - LVM 009 200 A2/A5-
Method of application: “spray”. AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
e
nl

pt
du

– Application viscosity 4 mm, +20°C, DIN 53211

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

satelettronica
rrectness of i
l purpos

nform
ercia

Add 40% thinner at a material temperature of +20°C.

m

at
– If thinner is added, use measuring stick to mix.
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

Application viscosity 4 mm, gravity-feed spray gun “Compliant”

and “HVLP”:
DIN 4 mm: 18-20 seconds.
ISO 4 mm: 44-53 seconds.
– Adjust spray nozzle following manufacturer's instructions to
1.3-1.4 mm for “Compliant” and “HVLP”.
– Adjust spray pressure following manufacturer's instructions to
1.5-3.0 bar, “Compliant”.

3. Genuine products 91
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019
n AG. Volkswagen AG do
swage es n
– Apply in two coats. byV
olk ot g
ua
d ran
ir se
– Prescribed dry film thickness is 15-20 th µm.
o tee
or
au ac
Method of application: “brush” ss

ce
le
un

pt
an
d
itte

y li
Note
rm

ab
pe

ility
ot

wit
♦ When “brushing”, apply the material in one or two operations.
, is n

h re
hole

♦ Viscosity as supplied is identical to application viscosity.

spec
es, in part or in w

t to the co
Flash-off time is 15-25 minutes and +20°C ambient temperature

rrectness of i
l purpos

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mercia

a
com

tion in
r

satelettronica
te o

thi
s
iva

do
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rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri by
Recoating cop Vo
by lksw
cted agen
Prote
Recommended structure:
AG.

♦ Apply 2-pack HS surfacer ⇒ page 104

Caution

Do not recoat with polyester products.

Do not recoat with epoxy products.
Do not overpaint directly with water-based base coat.
Do not use on thermoplastic paint.
The following three-stage structure is recommended:
♦ Prime with 1-pack anti-corrosion wash primer - ALN 002
003 10-
♦ Isolate with 2-pack HS surfacer
♦ Top coat
The three-stage structure must be used for galvanised sub‐
strates.

92 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Personal protective equipment:

♦ Adhere to the safety data sheet.
♦ Wear personal protective equipment during application.
Data
Viscosity as 90-100 seconds
supplied
Flash point: above +23 °C
VOC content: The EU limit for this product (product category
2004/42/IIB IIB.c) in ready-to-spray form is max. 780 g/l vol‐
(c) (780) 780 atile organic components. The VOC value of this
product in ready-to-spray form is max. 780 g/l.

Storage
The guaranteed shelf life is 24 months from date of production.
Can be processed on or before date indicated on label if stored
in unopened, original containers at +20 °C.

satelettronica
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
le

3.4.2 1-pack wash primer

un

pt
an
d
itte

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erm

Designation:

ab
ility
ot p

♦ 1-pack wash primer - LVM 044 007 A2- , light grey

wit
is n

h re
ole,

♦ 1-pack wash primer - LVM 044 171 A2- , dark grey

spec
urposes, in part or in wh

Issue 08.2013 t to the co

Product description
The 1-pack wash primer is a zinc chromate-free single-pack prod‐
rrectne

uct suitable for all commonly found metallic substrates.

s

♦ Suitable for all common metallic substrates

s o
cial p

f i

♦ VOC compliant with good corrosion protection

nform
mer

♦ Easy-to-use (1-pack material)

atio
om

♦ Has welding certificate.

c

i
or

n thi
te

sd

♦ Available in light grey and dark grey

iva

o
pr

cum
r

Technical data sheet

fo

en
ng

t.
yi Co
Substrate Cop py
ht. rig
rig ht
Suitable substrates: py by
co Vo
by lksw
cted agen
♦ Steel Prote AG.

♦ Cleaned and sanded electroplated or roller-galvanised steel

panels or soft aluminium
♦ Lightly sanded factory primer (not for large surfaces of lightly
sanded electrophoretic primer of new parts)
♦ Well-sanded factory paint or old paint (with the exception of
thermoplastic paint)

3. Genuine products 93
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

♦ Surfaces prepared with 2-pack polyester products and then

finely sanded

Note

Owing to the wide variety of metal alloys and manufacturing pro‐

cesses, it is essential to carry out a preliminary test on the
respective substrate to ensure that the pretreatment is sufficient
to guarantee perfect adhesion.

Substrate pre-treatment:
– Thoroughly clean with silicone remover - LVM 020 000 A5- or
slow-drying silicone remover - LVM 020 100 A5- .

satelettronica
– Clean and lightly sand factory paint or old paint, completely
remove any rust spots and sand feather edges to the old paint.

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
or
– Before recoating,au use a suitable cleaning agent to ensure a ac
clean surface free of residues. ss
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

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spec
es, in part or in w

t to the co
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mercia

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tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

94 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Application
Thinner:
♦ 2-pack thinner - LVE 009 001 A5-
♦ 2-pack thinner, plus - LHA 014 000 A5-
♦ 2-pack thinner, special - LVM 009 200 A2/A5-
♦ 2-pack thinner, slow-drying - LVM 009 300 A2- (for large ob‐
jects and high temperatures)
Method of application: “spray”.

– Application viscosity 4 mm, at +20°C, DIN 53211 is the mixing

viscosity.
Add 50 % thinner at a material temperature of +20°C.

satelettronica
– If thinner is added, use measuring stick to mix.
Application viscosity 4 mm, gravity-feed spray gun “Compliant”
and “HVLP”: wage
n AG. Volkswagen AG do
e ks s no
Vol t gu
DIN 4 mm: 18-20 seconds ed by ara
ris nte
ISO 4 mm: 36-45 seconds tho eo
au ra
c
ss

ce
e
nl

pt
du

an
itte

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erm

ab
ility
ot p

wit
, is n

h re
hole

spec

– Adjust spray nozzle following manufacturer's instructions to

es, in part or in w

1.3-1.5 mm for “Compliant” and “HVLP”.

t to the co

– Adjust spray pressure following manufacturer's instructions to

2.0-2.5 bar, “Compliant”.
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3. Genuine products 95
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– When using as wash primer, apply one spray coat.

– Prescribed dry film thickness is 10-15 µm.

Note

Small bare-metal spots may be isolated using water-based base

coat or 2-pack HS top coat only with wet-on-wet application or
with intermediate sanding on top of 1-pack wash primer - LVM
044 007 A2- / -LVM 044 171 A2- if the bare-metal spot is not
greater than 5.0 cm in diameter.

Flash-off time at +20 °C ambient temperature, recoat after:

♦ 10-15 minutes with 2-pack HS
gen AG
. Vosurfacer
lkswagen A. G
d wa oes
olks no
♦ 20-30 minutesd bwith
y V water-based base coat (onlyt gfor
ua small
ran
bare-metalorspots)
ise
tee
h
ut or
♦ 10-15 sminutes
sa with 2-pack HS top coat (only for small bare-
ac
metal spots) ce
e
nl

pt
du

an

satelettronica
♦ Dry for sanding in 45-60 minutes
itte

y li
erm

ab
ility
ot p

wit
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h re
hole

spec
es, in part or in w

Recoating
t to the co

Application Recoat with

rrectness of i

As wash primer 2-pack HS surfacer

as wash primer with intermedi‐ Wet sanding with sandpaper
l purpos

ate sanding grit P 800-1000

nform
ercia

Recoat with:
m

♦ Water-based base coat and 2-pack HS clear coat (only for

at
om

io

small bare-metal spots).

n
c

in t
or

his
e

♦ 2-pack HS top coat (only for small bare-metal spots).

at

do
priv

cum
for

Caution
en
ng

t.
yi Co
Cop py
t. rig
Do not recoat with polyester products. gh ht
pyri by
Vo
co lksw
by
Do not use on thermoplastic paint. Prote
cted AG.
agen

Do not recoat with epoxy products.

Do not recoat with water-based products.
Cannot be dry sanded.

96 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Personal protective equipment:

n AG. Volkswagen AG do
wage es n
♦ Adhere to the safety yV
olksdata sheet. ot g
ua
d b ran
e
♦ Wear personal
horis protective equipment during application. tee
ut or
a ac
Data ss

ce
e
nl

pt
du

Viscosity as Minimum 60 seconds

an
itte

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supplied
erm

ab
ility
Flash point: above +23 °C
ot p

wit
, is n

VOC content: The EU limit for this product (product category

h re
2004/42/IIB IIB.c) in ready-to-spray form is max. 780 g/l vol‐
hole

spec
(c) (780) 760 atile organic components. The VOC value of this
es, in part or in w

product in ready-to-spray form is max. 760 g/l.

t to the co
Storage

rrectness of i
The guaranteed shelf life is 24 months from date of production.
l purpos

Can be processed on or before date indicated on label if stored

in unopened, original containers at +20 °C.

nform
mercia

satelettronica
at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
3.4.3 2-pack wash primer
py by
co Vo
by lksw
cted agen
Prote AG.
Designation:
♦ 2-pack wash primer - LHV 043 000 A2-
Issue 10.2010
Product description
The 2-pack wash primer is a zinc chromate-free, phenol-free,
acid-curing two-pack wash primer from our PVB system.
♦ Passivation qualities provide excellent corrosion protection
♦ For all metal substrates, in particular for aluminium and
galvanised steel panels
♦ Easy to apply
♦ Colour: olive grey
Technical data sheet
Substrate
Suitable substrates:
♦ Bare sheet steel, cleaned and sanded
♦ Cleaned and sanded electroplated or roller-galvanised steel
panels or soft aluminium
♦ Lightly sanded factory primer
♦ Well-sanded factory paint or old paint (with the exception of
thermoplastic paint)
♦ Surfaces prepared with 2-pack polyester products and then
finely sanded

3. Genuine products 97
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Substrate pre-treatment:
– Thoroughly clean with silicone remover - LVM 020 000 A5- or
slow-drying silicone remover - LVM 020 100 A5- .

– Clean and lightly sand factory paint or old paint, completely

remove any rust spots and sand feather edges to the old paint.

satelettronica
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
le

– Before recoating, use a suitable cleaning agent to ensure a

un

pt
an
d

clean surface free of residues.

itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

Application
nform
ercia

Mixing ratio:
m

a
com

tion in

– 1:1 by volume with 2-pack additive solution - LHA 004 000 A2-
r
te o

thi

Pot life:
s
iva

do
r
rp

cum

– Mixed for spraying, 8 to 10 hours at +20 °C

fo

en
ng

t.
yi Co
Cop py
t. rig
gh
Note
ht
pyri by
Vo
o
by c lksw
cted agen
Prote
Mixed material must be used the same day.
AG.

98 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Method of application: “spray”.

n AG. Volkswagen AG do
wage es n
– Application viscosity 4 mm, y+20°C, Volks DIN 53211 ot g
b ua
ed ran
Application viscosity 4 mm, hor gravity-feed spray gun “Compliant”
is tee
and “HVLP”: aut or
ac
ss
DIN 4 mm: 16-18 seconds

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

satelettronica
wit
, is n

h re
hole

spec
es, in part or in w

t to the co
– Adjust spray nozzle (see manufacturer's instructions): “Com‐

rrectness of i
pliant” 1.2-1.4 mm.
l purpos

– Adjust spray nozzle (see manufacturer's instructions): “HVLP”

1.3-1.5 mm.
nform
ercia

– Adjust spray pressure following manufacturer's instructions to

2.0-2.5 bar, “Compliant”.
m

at
om

ion

– Adjust atomising pressure (see manufacturer's instructions):

c

in t
or

“HVLP” 0.7 bar.

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri
– Prescribed dry film thickness is 8-12 µm. p by
co Vo
by lksw
cted agen
Prote AG.

3. Genuine products 99
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Drying
Air drying at +20°C ambient temperature, may be resprayed after
30 minutes.

n AG. Volkswagen AG do
WARNING lkswage es n
o ot g
byV ua
d ran
ir se
Force drying and infrared drying are not possible
tho because they tee
or
can cause intermediate adhesion problems. au ac
ss

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

Recoating

h re
hole

spec
After the flash-off time at +20°C, can be sprayed over with 2-pack
es, in part or in w

HS surfacer

t to the co
It can then be painted over with:
♦ Waterborne base coat and 2-pack HS clear coat

rrectness of i
♦ 2-pack HS top coat
l purpos

satelettronica
Caution

nform
mercia

a
Do not recoat with polyester products, epoxy products or wa‐
com

tio
ter-based products.

n in
r
te o

thi
Do not use on thermoplastic paint.

s
iva

do
r
rp

c
Do not directly overpaint with water-based base coat or 2-pack

um
fo

en
g

HS top coat.
n

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
Personal protective equipment: cted agen
Prote AG.

♦ Adhere to the safety data sheet.

♦ Wear personal protective equipment during application.
Data
Viscosity as Minimum 60 seconds
supplied
Flash point: above +23 °C
VOC content: The EU limit for this product (product category
2004/42/IIB IIB.c) in ready-to-spray form is max. 780 g/l vol‐
(c) (780) 780 atile organic components. The VOC value of this
product in ready-to-spray form is max. 780 g/l.

Note

Coverage was calculated on the basis of the recommended coat

thickness and the percentage by volume of non-volatile material
(without added thinner). The respective loss during application
was not taken into account.

100 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Storage
Guaranteed shelf life is 24 months from date of production. Can
be processed on or before date indicated on label if stored in un‐
opened, original containers at +20 °C.

3.5 Priming plastic materials

⇒ “3.5.1 Adhesion promoter (transparent)”, page 101

3.5.1 Adhesion promoter (transparent)

Designation:
♦ Adhesion promoter - ALO 822 000 10- (transparent) AG. Volkswagen AG d

satelettronica
agen oes
ksw
Issue 06.2011 by Vol not
gu
d ara
ise nte
Product description thor eo
au ra
c
This transparent adhesion promoter is a versatile single-pack ad‐ ss

ce
le

hesion promoter for all plastic parts commonly found on vehicle

un

pt
exteriors.

an
d
itte

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erm

ab
This adhesion promoter is characterised by its excellent adhe‐

ility
ot p

sion, high plasticity and easy application.

wit
is n

h re
Technical data sheet
ole,

spec
urposes, in part or in wh

Substrate

t to the co
Suitable substrates:
All plastic parts commonly found on vehicle exteriors.

rrectne
♦ PP, EPDM, ABS, PC, PPO, PA, R-TPU, PBTP, PVC.

ss
♦ PUR, PUR flexible foam.

o
cial p

f in
♦ UP-GF form
mer

atio

Substrate pre-treatment:
om

n
c

The substrate must be free of release agents.

or

n thi
te

sd
a

Before cleaning plastic part, temper for 60 minutes at +60°C to

iv

o
pr

“sweat out” the separating agents.

um
r
fo

en
ng

t.
yi
– Clean with anti-static plastic cleaner - LVM 001 001 A2- or with
Co
op py
the milder slow-drying silicone remover - LVM 020 100 A5- .
t. C rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Note

♦ The extent of the cleaning required will vary according to the

type and quantity of separator used. We recommend using a
sanding pad to help cleaning.
♦ Allow the thinner to evaporate well (e.g. air-dry overnight at
room temperature or 30-40 minutes at +60°C).

3. Genuine products 101

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles -oEdition
lksw
10.2019
AG. V agen AG
agen does
lksw not
– Before priming, clean lightly once mored bwith
y V anti-static plastic
o gu
ara
cleaner - LVM 001 001 A2- or slow-drying
orise silicone remover - nte
LVM 020 100 A5- (with anti-static auteffect).
h eo
ra
ss c

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
Application

rrectness of i
Thinner:
l purpos

– Do not add any thinner!

nform
ercia

Method of application: “spray”.

m

a
com

tion in
r

satelettronica
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri by
– Application viscosity 4 mm, +20°C, DIN 53211
op Vo
by c lksw
cted agen
Prote AG.

Note

Do not add any thinner! The viscosity as supplied is identical to

the application viscosity.

Application viscosity 4 mm, gravity-feed spray gun “Compliant”

and “HVLP”:
DIN 4 mm: 11 seconds

– Adjust spray nozzle (see manufacturer's instructions): “Com‐

pliant” 1.2-1.4 mm.
– Adjust spray nozzle (see manufacturer's instructions): “HVLP”
1.3-1.5 mm.
– Adjust spray pressure following manufacturer's instructions to
2.0-2.5 bar, “Compliant”.
– Adjust atomising pressure (see manufacturer's instructions):
“HVLP” 0.7 bar.

102 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– One full coat is 1-2 µm.

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
Drying aut ra
ss c

ce
le
Air drying at +20°C ambient temperature, may be resprayed after

un

pt
15 minutes.

an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec

satelettronica
es, in part or in w

t to the co
rrectness of i
l purpos

Recoating

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

After flash-off period at +20°C, may be resprayed with 2-pack HS

surfacer plasticized with 2-pack plasticizer additive - ALZ 011
001- .
It can then be painted over with:
♦ Waterborne base coat and 2-pack HS clear coat
♦ 2-pack HS top coat

3. Genuine products 103

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Personal protective equipment:

♦ Adhere to the safety data sheet.
♦ Wear personal protective equipment during application.
Data
Viscosity as 11 seconds
supplied
Flash point: above +23 °C

Storage
. Volkswagen AG
The guaranteed shelf life is 24 months from date of production.wage
n AG does
olks
Can be processed on or before date indicated on labelbify Vstored
not
gu
ara
in unopened, original containers at +20 °C. ris
ed nte
ho eo
aut ra
ss c

ce
e
nl

pt
du

an
itte

satelettronica
y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
Storage conditions
The prescribed storage temperature is +20 °C. (Do not store at
temperatures below +5 °C.)

rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

3.6 Surfacer
t.
yi Co
Cop py
t. rig
gh
⇒ “3.6.1 2-pack HS Vario surfacer”, page 104
ht
pyri by
Vo
co lksw
by
cted
⇒ “3.6.2 2-pack HS premium surfacer”, page 113
agen
Prote AG.

⇒ “3.6.3 2-pack HS Performance surfacer”, page 119

⇒ “3.6.4 2-pack primer surfacer for plastics”, page 126
⇒ “3.6.5 2-pack HS wet-on-wet surfacer”, page 130
⇒ “3.6.6 2-pack base filler, professional”, page 137

3.6.1 2-pack HS Vario surfacer

Designation:
♦ 2-pack HS Vario surfacer - LGF 786 004 A4- , grey
Issue 02.2018
Product description
2-pack HS Vario surfacer is a high-grade, versatile, VOC-compli‐
ant 2-pack HS surfacer based on acrylic resins.

104 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Properties:
♦ Can be applied wet-on-wet or as sanding surfacer
♦ Can be mixed with HS and VHS hardeners
♦ Good insulating properties even on old thermoplastic paint
♦ Very good top coat flow
Technical data sheet
Substrate
AG. Volkswagen AG d
agen oes
Suitable substrates: olksw not
y V gu
d b ara
♦ rise
Sheet steel, electroplated or roller galvanized sheet steel or nte
ho eo
soft aluminium, cleaned, sanded ands a coated with 2-pack wash
ut ra
c
primer - LHV 043 000 A2- or 1-packs wash primer - LVM 044

ce
le

007/171 A2- (only small sand-through areas).

un

pt
an
d
itte

y li
♦ Finely sanded or unsanded, thoroughly cleaned, original fac‐
rm

ab
tory primer
pe

ility
ot

wit
, is n

♦ Cleaned and sanded electroplated or roller-galvanised steel

h re
panels or soft aluminium
hole

spec

satelettronica
es, in part or in w

♦ Lightly sanded factory paint or old paint (including thermo‐

t to the co
plastic paint)
♦ Surfaces prepared with 2-pack polyester products and then
finely sanded

rrectness of i
♦ Cleaned and sanded UP-GF (fibreglass) surfaces, free of re‐
l purpos

lease agents
Substrate pre-treatment:

nform
mercia

– Thoroughly clean with silicone remover - LVM 020 000 A5- or

a
com

ti
slow-drying silicone remover - LVM 020 100 A5- .

on in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

– Then lightly sand.

3. Genuine products 105

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Before recoating, use a suitable cleaning agent to ensure a

clean surface free of residues.

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
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tho
u or
a ac
ss

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e
nl

pt
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itte

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erm

ab
Application with intermediate sanding

ility
ot p

wit
, is n
Mixing ratio: 5:1 by volume with

h re
hole

spec
♦ 2-pack VHS hardener - LHA 009 051 A2- / -LVM 009 051 A5-
es, in part or in w

t to the co
♦ 2-pack VHS hardener, slow-drying - LHA 009 052 A2- / -LHA
009 052 A3-
♦ 2-pack VHS hardener, extra slow-drying - LHA 009 053 A2-

rrectness of i

satelettronica
l purpos

nform
mercia

at
om

i
Mixing ratio: 3:1 by volume with

on
c

in t
or

♦ 2-pack HS hardener, fast-drying - LHA 021 004 A3-

his
ate

do
riv

♦ 2-pack HS hardener - LHA 009 041 A3-

p

cum
for

en
ng

t.
♦ 2-pack HS hardener, slow-drying - LHA 009 047 A3- Cop
yi Co
py
t. rig
♦ 2-pack HS hardener, extra slow-drying - LHA 009 048 A3- gh ht
pyri by
Vo
co lksw
by
For plasticizing, see ⇒ page 112 Prote
cted AG.
agen

Application time/pot life:

– Ready to spray preparation 30-60 minutes at +20°C (depend‐
ing on the hardener used)
Thinner:
♦ 2-pack thinner - LVE 009 001 A5-
♦ 2-pack slow-drying thinner - LVM 009 300 A2-
♦ 2-pack thinner, plus - LHA 014 000 A5-
♦ 2-pack thinner, special - LVM 009 200 A2/A5-

106 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Method of application: “spray”.

– Application viscosity 4 mm, +20°C, DIN 53211

Application viscosity 4 mm, gravity-feed spray gun “Compliant”
and “HVLP”:
DIN 4 mm: 20-25 seconds

satelettronica
AG. Volkswagen AG d
agen oes
lksw not
Add 10-15% HS hardener or 10-20% VHS hardener at material by
Vo gu
ara
temperature +20°C. orised
nte
h eo
ut ra
– If hardener is added, use measuring stick to mix. ss a c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
– Adjust spray nozzle (see manufacturer's instructions): “Com‐

rrectness of i
pliant” 1.4-1.8 mm.
l purpos

– Adjust spray nozzle (see manufacturer's instructions): “HVLP”

1.7 to 1.9 mm. nform
ercia

– Adjust spray pressure (see manufacturer's instructions):

m

“Compliant” 1.5 to 2.0 bar.

at
om

ion
c

– Adjust atomising pressure (see manufacturer's instructions):

in t
or

his
e

“HVLP” 0.7 bar.

at

do
priv

– 2 spray coats are necessary to achieve a dry-film thickness of

um
for

50-80 µm.
en
ng

t.
yi Co
op py
– 3 spray coats are necessary to achieve a dry-film thickness of t. C rig
gh ht
100-120 µm. yri
p by
o Vo
by c lksw
cted
– Recommended dry film thickness is 50-120 µm.
agen
Prote AG.

3. Genuine products 107

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Drying with intermediate sanding

Air dry at +20 °C ambient temperature; must dry overnight before
sanding.

Final flash-off time with force drying is at least 5-10 minutes.

satelettronica
Force drying at +60 to 65°C material temperature in 25 to 40 mi‐
nutes.

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

Final flash-off time with infrared drying is at least 5-10 minutes.

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

108 Rep. gr.00 - Technical data

 . Volkswagen AG
gen AG d
AmeoVo2017
lksw ➤ , Arteon 2018 ➤ ,esAtlas
a o
not 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
by gu
ised General information - Paint,apassenger
ran vehicles - Edition 10.2019
r tee
ho
ut or
Infrared drying (depending
ss
a
on layer thickness) short-wave radiant ac
heater:

ce
e
nl

pt
du

an
♦ 2 minutes (at 50 % output)
itte

y li
erm

ab
♦ 8 minutes (at 100 % output)

ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

Further steps
– Dry sand using orbital sander with P400 to P600-grit sandpa‐

nf
ercia

o
per and dust collector.

rm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

satelettronica
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

Recoating with intermediate sanding

Recoat with:
♦ Waterborne base coat and 2-pack HS clear coat
♦ 2-pack HS top coat

Application as “wet-on-wet” surfacer

Mixing ratio: 5:1 by volume with
♦ 2-pack VHS hardener - LHA 009 051 A2- / -LVM 009 051 A5-
♦ 2-pack VHS hardener, slow-drying - LHA 009 052 A2- / -LHA
009 052 A3-
♦ 2-pack VHS hardener, extra slow-drying - LHA 009 053 A2-

3. Genuine products 109

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Mixing ratio: 3:1 by volume with

♦ 2-pack HS hardener, fast-drying - LHA 021 004 A3-
♦ 2-pack HS hardener - LHA 009 041 A3-
♦ 2-pack HS hardener, slow-drying - LHA 009 047 A3-
♦ 2-pack HS hardener, extra slow-drying - LHA 009 048 A3-
Application time/pot life:
– Ready to spray preparation 30-60 minutes at +20°C (depend‐
ing on the hardener used)
Thinner:
♦ 2-pack thinner - LVE 009 001 A5- n AG. Volkswagen AG do
lkswage es n
o ot g
♦ 2-pack slow-drying thinner -d bLVMy V 009 300 A2- ua
ran
ir se tee
♦ 2-pack thinner, plus - LHA
uth 014 000 A5-
o
or
a ac
ss
♦ 2-pack thinner, special - LVM 009 200 A2/A5-

ce
e
nl

pt
du

an
itte

y li
Method of application: “spray”.
erm

ab

satelettronica
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
ercia

– Application viscosity 4 mm, +20°C, DIN 53211

m

at
om

io

Application viscosity 4 mm, gravity-feed spray gun “Compliant”

n
c

in t
or

and “HVLP”:
his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

DIN 4 mm: 16-18 seconds

110 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Add 20-25% HS hardener or 30% VHS hardener at material tem‐

perature +20 °C.
– If hardener is added, use measuring stick to mix.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

– Adjust spray nozzle (see manufacturer's instructions): “Com‐

h re
hole

pliant” 1.3 to 1.4 mm.

spec
es, in part or in w

– Adjust spray nozzle (see manufacturer's instructions): “HVLP”

t to the co
1.3 to 1.4 mm.
– Adjust spray pressure (see manufacturer's instructions):

rrectness of i
“Compliant” 1.5 to 2.0 bar.
l purpos

– Adjust atomising pressure (see manufacturer's instructions):

satelettronica
“HVLP” 0.7 bar.

nform
ercia

– Recommended dry film thickness is 25-30 µm. One or two

spray coats are necessary to achieve this.
m

at
om

ion
c

in t
or

his
e

“Wet-on-wet” application
at

do
priv

cum

Flash-off time before top coat application at +20°C room temper‐

for

en
g

ature
n

t.
yi Co
Cop py
♦ 15-20 minutes up to max. 90 minutes with 2-pack HS top coat ht. rig
rig ht
py by
o Vo
♦ 25-30 minutes up to max. 90 minutes with water-based base by c lksw
cted agen
coat
Prote AG.

♦ 30-35 minutes up to max. 90 minutes with Aqua Premium base

coat.

3. Genuine products 111

 n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se te
o
Ameo 2017 ➤ , aArteon
uth 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤e o,r aCC 2012 ...
c
General information - Paint, passenger vehicles - Edition 10.2019 ss

ce
e
nl

pt
du

an
Recoat as wet-on-wet surfacer

itte

y li
erm

ab
Recoat with:

ility
ot p

wit
, is n

♦ Waterborne base coat and 2-pack HS clear coat

h re
hole

spec
♦ 2-pack HS top coat
es, in part or in w

t to the co
Special notes
Plasticizing for rigid and semi-rigid plastics:

rrectness of i
♦ First mix the base material with 15% 2-pack plasticizer additive
- ALZ 011 001- . Mixing ratio 3:1 with VHS hardeners and 20%
l purpos

thinner, 2:1 with HS hardeners and 20% thinner.

♦ The flash-off times before application of the water-based base

nform
ercia

coat/ 2-pack top coat are increased to 30 - 45 minutes.

m

at
om

♦ Any defects in the substrate can be treated using 2-pack pol‐

ion
c

yester filler. After drying and intermediate sanding, isolate the

in t
or

his
e

filler patches with 2-pack HS Vario surfacer.

at

do
priv

c
♦ To achieve an optimal finish on passenger cars, it is recom‐

um
for

mended to let the surfacer dry overnight before sanding it.

en
ng

t.
yi Co
op py
♦ Do not apply wet-on-wet on top of thermoplastic factory finish,
. C rig

satelettronica
t
gh ht
and if possible let the surfacer dry overnight before sanding it. yri
p by
co Vo
by lksw
cted
♦ A minimum temperature of +15°C is recommended for air dry‐
agen
Prote AG.
ing.

Caution

The flash-off times before application of the base coat/2-pack

top coat series extend to 30 - 40 minutes.

Personal protective equipment:

♦ Adhere to the safety data sheet.
♦ Wear personal protective equipment during application.
Data
Viscosity as Thixotropic
supplied
Flash point: above 23 °C
VOC content: The EU limit for this product (product category
2004/42/IIB IIB.b) in ready-to-spray form is max. 540 g/l vol‐
(c) (540) 540 atile organic components. The VOC value of this
product in ready-to-spray form is max. 540 g/l.

Storage
The guaranteed shelf life is 24 months from date of production.
Can be processed on or before date indicated on label if stored
in unopened, original containers at +20 °C.

112 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

3.6.2 2-pack HS premium surfacer

Designation:
♦ 2-pack HS premium surfacer - LVM 013 171 A4- , dark grey
♦ 2-pack HS premium surfacer - LVM 013 173 A4- , medium grey
♦ 2-pack HS premium surfacer - LGF 013 007 A4- , light
wage grey
n AG. Volkswagen AG do
es ks not
Vol gu
♦ 2-pack HS premium surfacer - LGF 013 100
ed A4- , white
by ara
nte
is
or eo
♦ 2-pack HS premium surfacer - LGF 013
au 190 A4- , anthracite
th ra
ss c
Issue 02.2018

ce
le
un

pt
an
Product description d
itte

y li
rm

ab
pe

2-pack HS premium surfacer is a very high-grade two-pack HS

ility
ot

sanding surfacer based on acrylic resins.

wit
, is n

h re
Properties:
hole

spec
es, in part or in w

♦ Very long application time

t to the co
♦ Optimal, reliable application properties

satelettronica
♦ Excellent sanding properties

rrectness of i
♦ Excellent vertical stability
l purpos

♦ Very high coverage

nform
ercia

♦ Excellent filling power

m

a
♦ Outstanding top coat flow
com

tion in
r
te o

Technical data sheet

thi
s
iva

do
Substrate
r
rp

cum
fo

en
g

Suitable substrates:
n

t.
yi Co
Cop py
♦ Sheet steel, electroplated or roller galvanized sheet steel or
t. rig
gh ht
yri
soft aluminium, cleaned, sanded and coated with 2-pack wash p by
co Vo
lksw
primer - LHV 043 000 A2- or 1-pack wash primer - LVM 044
by
cted agen
Prote
007/171 A2- (only small sand-through areas).
AG.

♦ Finely sanded or unsanded, thoroughly cleaned, original fac‐

tory primer
♦ Lightly sanded factory paint or old paint (including thermo‐
plastic paint)
♦ Surfaces prepared with 2-pack polyester products and then
finely sanded
♦ Cleaned and sanded UP-GF (fibreglass) surfaces, free of re‐
lease agents
Substrate pre-treatment:
– Thoroughly clean with silicone remover - LVM 020 000 A5- or
slow-drying silicone remover - LVM 020 100 A5- .

3. Genuine products 113

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Then lightly sand.

– Before recoating, use a suitable cleaning agent to ensure a

clean surface free of residues.

satelettronica
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
Application

ce
e
nl

pt
du

an
itte

Mixing ratio: 4:1 by volume with

y li
erm

ab
ility
♦ 2-pack HS hardener - LHA 009 041 A3-
ot p

wit
, is n

♦ 2-pack HS hardener, fast-drying - LHA 021 004 A3-

h re
hole

spec
♦ 2-pack HS hardener, extra fast-drying - LHA 009 046 A2-
es, in part or in w

t to the co
♦ 2-pack HS hardener, slow-drying - LHA 009 047 A3-
♦ 2-pack HS hardener, extra slow-drying - LHA 009 048 A3-

rrectness of i
l purpos

Mixing ratio: 7:1 by volume with

nform
ercia

♦ 2-pack VHS hardener, fast-drying - LHA 009 050 A2-

m

at
om

io

♦ 2-pack VHS hardener - LHA 009 051 A2- / -LVM 009 051 A5-
n
c

in t
or

his
e

♦ 2-pack VHS hardener, slow-drying - LHA 009 052 A2- / -LHA

at

do
riv

009 052 A3-

p

cum
for

♦ 2-pack VHS hardener, extra slow-drying - LHA 009 053 A2-

en
ng

t.
yi Co
op py
♦ 2-pack VHS performance hardener - LVM 009 038 A2- t. C rig
gh ht
pyri by
♦ 2-pack VHS performance hardener, slow-drying - LVM 009
o Vo
by c lksw
cted
039 A2-
agen
Prote AG.

For plasticizing, see ⇒ page 118

114 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Application time/pot life:

– Ready to spray preparation 90-120 minutes at +20°C (de‐
pending on the hardener used)
Thinner:
♦ 2-pack thinner - LVE 009 001 A5-
♦ 2-pack slow-drying thinner - LVM 009 300 A2-
♦ 2-pack thinner, plus - LHA 014 000 A5-
♦ 2-pack thinner, special - LVM 009 200 A2/A5-

Method of application: “spray”.

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
e

satelettronica
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
– Application viscosity 4 mm, +20°C, DIN 53211
es, in part or in w

t to the co
Application viscosity 4 mm, gravity-feed spray gun “Compliant”
and “HVLP”.
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r

Add 10% VHS hardener at material temperature +20°C.

rp

cu
o

m
f

en
ng

t.
HS hardener is not necessary, but up to 10% may be added. Cop
yi Co
py
t. rig
– If hardener is added, use measuring stick to mix. opyri
gh by
Vo
ht
c by lksw
cted agen
Prote AG.

3. Genuine products 115

 AG. Volkswagen AG d
agen oes
olksw not
yV g
Ameo 2017 ➤ , Arteon 2018 ➤s,edAtlas 2017 ➤ , Beetle 2012 ➤ , CC u2012
b ara
nte
...
ri
General information - Paint,upassenger
tho vehicles - Edition 10.2019 eo
ra
a c
ss
– Adjust spray nozzle (see manufacturer's instructions): “Com‐

ce
e
nl

pt
du
pliant” 1.4-1.7 mm.

an
itte

y li
erm

ab
– Adjust spray nozzle (see manufacturer's instructions): “HVLP”

ility
ot p
1.4-1.7 mm.

wit
, is n

h re
– Adjust spray pressure following manufacturer's instructions to
1.8-2.2 bar, “Compliant”. hole

spec
es, in part or in w

– Adjust atomising pressure (see manufacturer's instructions):

t to the co
“HVLP” 0.7 bar.

rrectness of i
l purpos

– 3 spray coats are necessary to achieve a dry-film thickness of

nf
ercia

80-300 µm.

orm
m

atio
The maximum dry-film thickness for air drying is 300 μm.
om

n in
or c

The maximum dry-film thickness for force drying is 250 μm.

thi
te

sd
iva

The maximum dry-film thickness for IR drying (white or light grey)

o
r
rp

cu
is 200 μm.
o

m
f

en
ng

t.
yi

satelettronica
Co
The maximum dry-film thickness IR drying (black) is 180 μm. . Cop py
rig
ht ht
Recommended dry film thickness is 80-200 µm.
rig by
copy Vo
by lksw
cted agen
Prote AG.

Drying
The material can be sanded after 3-4 hours (film thickness of
80-150 µm and air drying at +20 °C ambient temperature).
If a film thickness of 150-300 µm was applied, allow the material
to dry overnight before sanding.

Final flash-off time with forced drying is reached once the surface
has a matt finish.

116 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Forced drying at +60-65°C material temperature up to 80-150 µm,

30-40 minutes and 150-250 µm, 40 minutes

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
le

Final flash-off time with infrared drying is reached once the sur‐
un

pt
an
d

face has a matt finish.

itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

satelettronica
rrectness of i
l purpos

Infrared drying (depending on film thickness): short-wave radiant

nform
ercia

heater: 5 minutes at 50% power and 15 minutes at 100% power.

m

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Further steps
– Dry sand using orbital sander with P400-500 grit sandpaper
and dust collector.

3. Genuine products 117

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Wet sand with P800 to P1000-grit sandpaper.

Recoating
Recoat with:
♦ Waterborne base coat and 2-pack HS clear coat agen
AG. Volkswagen AG d
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treatment is imperative, and the surfacer must be applied to
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the entire surface.

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VOC content: The EU limit for this product (product category Prote AG.
2004/42/IIB IIB.b) in ready-to-spray form is max. 540 g/l vol‐
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product in ready-to-spray form is max. 540 g/l.

118 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Storage
The guaranteed shelf life is 24 months from date of production.
Can be processed on or before date indicated on label if stored
in unopened, original containers at +20 °C.

3.6.3 2-pack HS Performance surfacer

Designation:
♦ 2-pack HS Performance surfacer - LVM 014 100 A4- , white
♦ 2-pack HS Performance surfacer - LVM 014 173 A4- , dark
grey
♦ 2-pack HS Performance surfacer
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Technical data sheet
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Suitable substrates:
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primer - LHV 043 000 A2- or 1-pack wash primer - LVM 044 ...
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A2- (only small sand-through areas).

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♦ Surfaces prepared with 2-pack polyester products and then

finely sanded
♦ Cleaned and sanded UP-GF (fibreglass) surfaces, free of re‐
lease agents

3. Genuine products 119

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Substrate pre-treatment:
– Thoroughly clean with silicone remover - LVM 020 000 A5- or
slow-drying silicone remover - LVM 020 100 A5- .

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014 ...- in a mixing machine.

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Mixing ratio: 5:1 by volume with
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♦ 2-pack VHS performance hardener - LVM 009 038 A2-

♦ 2-pack VHS performance hardener, slow-drying - LVM 009
039 A2-
♦ (For very high technical durability)

Note

♦ Mixing by weight is possible with the help of Wizard Plus.

♦ Observe national explosion prevention guidelines.

For plasticizing, see ⇒ page 125

120 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Application time/pot life:

– Ready for spraying, 45-75 minutes at +20°C (depending on
the hardener used)
Thinner:
♦ 2-pack thinner - LVE 009 001 A5-
♦ 2-pack slow-drying thinner - LVM 009 300 A2-
♦ 2-pack thinner, plus - LHA 014 000 A5-
♦ 2-pack thinner, special - LVM 009 200 ...-
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– Application viscosity 4 mm, +20°C, DIN 53211
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s
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10-15% thinner added at material temperature of +20°C
co lksw
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– If thinner is added, use measuring stick to mix.

3. Genuine products 121

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Adjust spray nozzle (see manufacturer's instructions): “Com‐

pliant” 1.6-1.8 mm.
– Adjust spray nozzle (see manufacturer's instructions): “HVLP”
1.7-1.9 mm.
– Adjust spray pressure following manufacturer's instructions to
1.5-2.0 bar, “Compliant”.
– Adjust atomising pressure (see manufacturer's instructions):
“HVLP” 0.7 bar.

– One to three spray coats (with intermediate flash-off time) are

necessary to attain the recommended dry-film thickness of
60-250 µm.

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122 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Forced drying:
Drying time at +60-65°C material temperature up to 60-150 µm,
15-20 minutes, and 150-250 µm 25 minutes

Infrared drying:
Final flash-off time with infrared drying is at least 5-10 minutes.

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Drying time at 60-250 µm with short wave radiator 10 minutes (of
which dry at 70°C for 2 minutes and at max. 90°C for 8 minutes).

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Method of application: “spray”.

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sary to attain the recommended dry-film thickness of max. 120

es, in part or in w

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3. Genuine products 123

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
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Forced drying: agen

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Drying time at an objectedtemperature of +60°C max. 120 µmu45
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l purpos

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– Dry surface sand by hand with sandpaper, P180-220 grade

Further steps
– Dry sand using orbital sander with P400 to P600-grit sandpa‐
per and dust collector.

124 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information
agen
AG. -VoPaint,
lkswagepassenger
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vehicles - Edition 10.2019
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– Wet sand with P800 to P1000-grit rsandpaper.
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Special notes Prote
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Plasticizing for rigid and semi-rigid plastics:

♦ First mix the base material with 15% 2-pack plasticizer additive
- ALZ 011 001- . Mixing ratio 4:1 with VHS performance hard‐
eners and 10% thinner.
♦ Any defects in the substrate can be treated using 2-pack pol‐
yester filler. After drying and intermediate sanding, isolate the
filler patches with 2-pack HS Performance surfacer.
♦ When isolating certain spots - even on problem substrates -
the best results are achieved with a medium film thickness of
80-120 μm in 2 coats, after either air drying overnight, force
drying or infrared drying. With problem substrates, careful pre‐
treatment is imperative, and the surfacer must be applied to
the entire surface.
♦ A minimum temperature of +15°C is recommended for air dry‐
ing.

Personal protective equipment

♦ Adhere to the safety data sheet.
♦ Wear personal protective equipment during application.
Data
Viscosity as Thixotropic
supplied
Flash point: above 23 °C
VOC content: The EU limit for this product (product category
2004/42/IIB IIB.b) in ready-to-spray form is max. 540 g/l vol‐
(c) (540) 540 atile organic components. The VOC value of this
product in ready-to-spray form is max. 540 g/l.

3. Genuine products 125

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Storage
Guaranteed shelf life:
♦ 2-pack HS Performance surfacer - LVM 014 ...- , 24 months
from production date.
♦ 2-pack VHS Performance hardener - LVM 009 038 A2- , 12
months from production date.
♦ 2-pack VHS Performance hardener, slow-drying - LVM 009
039 A2- , 36 months from production date.
Can be processed on or before date indicated on label if stored
in unopened, original containers at +20 °C.

3.6.4 2-pack primer surfacer for plastics

Designation:
♦ 2-pack primer surfacer for plastics - LKF 696 009 A2- , white
♦ 2-pack primer surfacer for plastics - LKF 696 040 A2- , black
Issue 08.2013

satelettronica
Product description
This product is a high-grade 2-pack primer surfacer for plastic
parts.
Properties:
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♦ All common exterior plastic car parts

♦ PP, PP/EPDM, ABS, SAN, PC, PA, PUR-RIM, R-TPU, TPO,
rrectness of i

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♦ PUR, PUR flexible foam.

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Prote AG.

126 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Substrate pre-treatment:
The substrate must be free of release agents.
Before cleaning plastic part, temper for 60 minutes at +60°C to
“sweat out” the separating agents.
– Clean with anti-static plastic cleaner - LVM 001 001 A2- or with
the milder slow-drying silicone remover - LVM 020 100 A5- .

Note

♦ The extent of the cleaning required will vary according to the . Volkswagen AG
type and quantity of separator used. We recommend using aagen AG
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sanding pad to help cleaning. o not
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♦ Allow the thinner to evaporate well (e.g. air-dry uovernight
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room temperature or 30-40 minutes at +60°C).
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– Before applying the surfacer, clean lightly once more with anti-

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static plastic cleaner - LVM 001 001 A2- or slow-drying silicone

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remover - LVM 020 100 A5- (with anti-static effect).

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– 1:1 by volume with hardener for 2-pack primer surfacer - LHA
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Application time/pot life:

– Ready-to-spray preparation approx. 7-9 hours at +20°C.

Note

Do not add any thinner! The material is ready to spray after hard‐
ener has been added.

3. Genuine products 127

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Method of application: “spray”.

– Application viscosity 4 mm, +20°C, DIN 53211

Application viscosity 4 mm, gravity-feed spray gun “Compliant”
and “HVLP”:
DIN 4 mm: 16-18 seconds
ISO 4 mm: 37-45 seconds AG. Volkswagen AG d
agen oes
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pliant” 1.3-1.4 mm.

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spec
urposes, in part or in wh

1.4-1.5 mm.
t to the co

– Adjust spray pressure following manufacturer's instructions to

2.0-2.5 bar, “Compliant”.
rrectne

– Adjust atomising pressure (see manufacturer's instructions):

“HVLP” 0.7 bar.
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– Apply in one spray operation (apply a tack coat followed by a

n
c

i
or

full coat).
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– Recommended dry film thickness is 25-30 µm.

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Prote AG.

128 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Drying
Air drying at +20°C ambient temperature, may be resprayed after
15 to 20 minutes

AG. Volkswagen AG d
agen oes
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spec
es, in part or in w

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May be resprayed wet-on-wet with a suitable top coat after a
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flash-off time of 15-20 minutes (up to 24 hours maximum) at +20 °

C.
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Note
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thi
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lightly with P800 to P1000-grade wet sandpaper after low bak‐

iv

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ing for 30 minutes at +60 °C material temperature or air drying

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for 2 hours at +20 °C ambient temperature.

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♦ Any defects in the substrate can be treated with 2-pack fine
C py
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filler - LSP 784 002 A2- after the 2-pack primer surfacer for
rig ht
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plastics has dried. by c lksw
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♦ Filler spots must be isolated with 2-pack primer surfacer for
plastics before the top coat is applied.

It can then be painted over with:

♦ Waterborne base coat and 2-pack HS clear coat
♦ 2-pack HS top coat

WARNING

Painted plastic parts must not be cleaned with a high-pressure

cleaner during the first 6 weeks. Even then the minimum dis‐
tance between the nozzle and the object is 30 cm.

3. Genuine products 129

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Personal protective equipment:

♦ Adhere to the safety data sheet.
♦ Wear personal protective equipment during application. en AG. Volkswagen AG
ag does
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Vis‐ Hardener for 2-pack primer 11 secondstho eo
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2-pack primer surfacer for 100 seconds

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The guaranteed shelf life is 24 months from date of production.
Can be processed on or before date indicated on label if stored
in unopened, original containers at +20 °C.

rrectness

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mer

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Storage conditions
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The prescribed storage temperature for the 2-pack primer sur‐

t.
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facer for plastics is +20 °C. C py
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The prescribed storage temperature for the hardener for 2-pack op Vo
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primer surfacer is +20 °C. (Do not store at temperatures below cted agen
Prote AG.
+5 °C.) If it has been exposed to freezing temperatures, the hard‐
ener must first be heated up to +20 °C. Then it is ready for use.

3.6.5 2-pack HS wet-on-wet surfacer

Designation:
♦ 2-pack HS wet-on-wet surfacer - LVM 013 008 A4- , light grey
♦ 2-pack HS wet-on-wet surfacer - LVM 013 905 A4- , black
Issue 02.2018
Product description
Light grey 2-pack HS wet-on-wet surfacer is a VOC-compliant
high-grade product based on acrylic resins.
♦ Suitable for all common plastic substrates on passenger ve‐
hicles
♦ Surface ready to be painted on quickly with universal water-
based paints (wet-on-wet)
♦ Very good coverage
♦ Available colours: light grey and black

130 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Technical data sheet

Substrate
Suitable substrates:
♦ Sheet steel, galvanised/electrolytically galvanized sheet steel
or soft aluminium plasticised, cleaned, sanded and coated
with 2-pack wash primer - LHV 043 000 A2-
♦ Finely sanded or unsanded, thoroughly cleaned, original fac‐
tory primer
♦ Well-sanded factory paint or old paint
♦ Surfaces prepared with 2-pack polyester products and then
finely sanded
♦ in combination with plastic additive - LVM 035 120 A2- for all
plastic parts commonly found on vehicle exteriors (PP, PP/
EPDM, ABS, SAN, PC, PA, PUR-RIM, R-TPU, TPO. PBTP,
PVC, PUR, PUR flexible foam, UP-GF)
Substrate pre-treatment:
– Thoroughly clean with silicone remover - LVM 020 000 A5- or
slow-drying silicone remover - LVM 020 100 A5- .

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es, in part or in w

t to the co
rrectness of i
l purpos

– Before recoating, use a suitable cleaning agent to ensure a

clean surface free of residues.
nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3. Genuine products 131

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Pretreatment of substrates on plastic parts:

Plastic parts from the factory that are not primed must first be
treated with translucent primer - ALO 822 000 10- .
The substrate must be free of release agents. Before cleaning
plastic part, temper for 60 minutes at +60°C to sweat out the sep‐
arating agents.
– Clean with anti-static plastic cleaner - LVM 001 001- or slow-
drying silicone remover - LVM 020 100- .
The extent of the cleaning required will vary according to the type
and quantity of separator used.
To assist cleaning, a sanding pad - 3M 7448- or a sanding pad
from a similar manufacturer is used.

Allow the thinner to evaporate well, e.g. air dry overnight or 30 to

40 minutes at +60°C.
– Before applying the wet-on-wet surfacer, clean lightly once
more with anti-static plastic cleaner - LVM 001 001- or slow-
drying silicone remover - LVM 020 100- (with anti-static effect).

satelettronica
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl

pt
du

an
itte

y li
erm

ab

1) Wet-in-wet surfacer application

ility
ot p

wit
, is n

Mixing ratio: 5:1 by volume with

h re
hole

spec

♦ 2-pack VHS hardener - LHA 009 051 A2- / -LVM 009 051 A5-
es, in part or in w

t to the co

♦ 2-pack slow-drying VHS hardener - LHA 009 052...-

♦ 2-pack extra slow-drying VHS hardener - LHA 009 053 A2-
rrectness of i

♦ 2-pack VHS performance hardener - LVM 009 038 A2-

l purpos

♦ 2-pack VHS performance hardener, long - LVM 009 039 A2-

nf
ercia

orm
m

atio
m

Mixing ratio: 3:1 by volume with

o

n in
or c

♦ 2-pack HS hardener, fast-drying - LHA 021 004 A3-

thi
te

sd
iva

o
r

♦ 2-pack HS hardener - LHA 009 041 A3-

rp

cu
o

m
f

en
ng

♦ 2-pack HS hardener, slow-drying - LHA 009 047 A3-

t.
yi Co
Cop py
t. rig
♦ 2-pack HS hardener, extra slow-drying - LHA 009 048 A3- opyri
gh by
Vo
ht
by c lksw
cted agen
Prote AG.

132 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Application time/pot life:

– Ready for spraying, 45-90 minutes at +20°C (depending on
the hardener and thinner used).
Thinner:
♦ 2-pack thinner - LVE 009 001 A5-
♦ 2-pack thinner, special - LVM 009 200 ...-

Method of application: “spray”.

satelettronica
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
d
– Applicationorise viscosity 4 mm, +20°C, DIN 53211 nte
eo
h
ut ra
Application
ss a viscosity 4 mm, gravity-feed spray gun “Compliant”
c
and “HVLP”: 16-18 seconds.
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i

Add thinner at +20°C material temperature:

l purpos

♦ 30% if VHS hardeners are used

♦ 20% if HS hardeners are used
nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

3. Genuine products 133

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Adjust spray nozzle (see manufacturer's instructions): “Com‐

pliant” 1.3-1.4 mm.
– Adjust spray nozzle (see manufacturer's instructions): “HVLP”
1.3-1.4 mm.
– Adjust spray pressure following manufacturer's instructions to
1.5-2.0 bar, “Compliant”.
– Adjust atomising pressure following manufacturer's instruc‐
tions to 0.7 bar for “HVLP”.

– One to two spray coats are necessary to achieve the recom‐

mended dry-film thickness of 30-50 µm.

satelettronica
Before recoating, observe the flash-off time of 15 minutes at an
ambient temperature of +20°C (max. 8 hours before applying top
coat).

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
e
nl

pt
du

an
itte

y li

2) Wet-in-wet surfacer for plastic parts

erm

ab
ility
ot p

Mixing ratio: 5:1 by volume with

wit
, is n

h re

♦ 2-pack VHS hardener - LHA 009 051 A2- / -LVM 009 051 A5-
hole

spec

♦ 2-pack slow-drying VHS hardener - LHA 009 052 ...-

es, in part or in w

t to the co

♦ 2-pack extra slow-drying VHS hardener - LHA 009 053 A2-

♦ 2-pack VHS performance hardener - LVM 009 038 A2-
rrectness of i

♦ 2-pack VHS performance hardener, long - LVM 009 039 A2-

l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

134 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Mixing ratio: 3:1 by volume with

♦ 2-pack HS hardener, fast-drying - LHA 021 004 A3-
♦ 2-pack HS hardener - LHA 009 041 A3-
AG. Volkswagen AG d
agen
♦ 2-pack HS hardener, slow-drying - LHA 009 047 A3- olksw
oes
not
byV gu
ara
d
♦ 2-pack HS hardener, extra slow-drying - LHA 009 048 oris A3-
e nte
eo
h
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n
Application time/pot life:

h re
ole,

spec
urposes, in part or in wh
– Ready for spraying, 45-90 minutes at +20°C (depending on
the hardener and thinner used).

t to the co
Additive

rrectne
♦ Plastic additive - LVM 035 120 A2-

satelettronica
s o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
e

Method of application: “spray”.

t

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

– Application viscosity 4 mm, +20°C, DIN 53211

Application viscosity 4 mm, gravity-feed spray gun “Compliant”
and “HVLP”: 18-20 seconds.

3. Genuine products 135

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Additive at +20 °C material temperature:

♦ 40 % if VHS hardeners are used wage
n AG. Volkswagen AG do
es n
olks ot g
♦ 30 % if HS hardeners are used byV ua
d ran
ir se tee
o
♦ If necessary, add 5-10% 2-pack special thinnerau - LVM 009
th or
ac
200- . ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

– Adjust spray nozzle following manufacturer's instructions to

t to the co
1.3-1.4 mm for “Compliant” and “HVLP”.
– Adjust spray pressure following manufacturer's instructions to

rrectness of i
1.5-2.0 bar, “Compliant”.
l purpos

– Adjust atomising pressure following manufacturer's instruc‐

tions to 0.7 bar for “HVLP”.

nform
ercia

satelettronica
m

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
g

– One to two spray coats are necessary to achieve the recom‐

n

t.
yi Co
mended dry-film thickness of 30-50 µm. Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Before recoating, observe the flash-off time of 15 minutes at an

ambient temperature of +20°C (max. 8 hours before applying top
coat).

136 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Recoating
Recoat with:
♦ Waterborne base coat and plasticised 2-pack HS clear coat
♦ Plasticised 2-pack HS top coat
Special notes
♦ The material should be at room temperature before use (18 to
25°C).
♦ Allow for additional time to bring up to temperature.
♦ An IR radiant heater is not permitted with the use of wash pri‐
mers.
♦ The 2-pack HS wet-on-wet filler can also be used in the setting
as a plastic wet-on-wet surfacer on adjacent substrates that
are not made of plastic.
♦ A minimum temperature of +15°C is recommended for air dry‐
ing.
♦ Excess material that is ready for application should not be re‐
turned to the original container.

satelettronica
♦ In terms of plasticizing properties, the use of 2-pack plasticizer
additive - ALZ 011 001- is not required.
AG. Volkswagen AG d
Personal protective equipment:
lksw
agen oes
not
Vo gu
y
♦ Adhere to the safetyrisedata sheet.
d b ara
nte
tho eo
♦ Wear personals aprotective equipment during application.
u ra
c
s
ce
e

Data
nl

pt
du

an
itte

y li

Flash point: above +23 °C

erm

ab
ility

VOC content: The EU limit for this product (product category

ot p

wit

2004/42/IIB IIB.b) in ready-to-spray form is max. 540 g/l vol‐

, is n

h re

(c) (540) 540 atile organic components. The VOC value of this
hole

spec

product in ready-to-spray form is max. 540 g/l.

es, in part or in w

t to the co

Storage
rrectness of i

Guaranteed shelf life:

l purpos

♦ 2-pack HS wet-on-wet surfacer - LVM 013 008 A4- , 24 months

from production date.
nform
ercia

♦ 2-pack HS wet-on-wet surfacer - LVM 013 905 A4- , 24 months

from production date.
m

at
om

ion

Can be processed on or before date indicated on label if stored

c

in t
or

in unopened, original containers at +20 °C.

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
3.6.6 2-pack base filler, professional
gh ht
pyri by
Vo
co lksw
by
cted agen
Designation: Prote AG.

♦ 2-pack base filler, professional - LVM 037 500 B2- , grey

Issue 03.2017
Product description
The 2-pack base filler, professional - LVM 037 500 B2- is used as
a base filler, primer and wet-on-wet surfacer.

3. Genuine products 137

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

♦ Suitable with three layer application for steel, galvanised met‐

al, aluminium, old paintwork and GRP / SMC
♦ High level of corrosion protection
♦ Good weather resistance
♦ Good coverage
Technical data sheet
Substrate
Suitable substrates:
♦ No grinding of new cathodic dip-coated parts necessary
♦ Parts coated with 2-pack base filler, professional - LVM 037
500 B2- can be painted over up to 5 days after application
without intermediate sanding
♦ If air drying, maintain a minimum temperature of +15°C
n AG. Volkswagen A ge G do
swa es n
Substrate pre-treatment:
by
Vol
k ot g
ua
d ran
se
– Before recoating,
tho use a suitable cleaning
ri agent to ensure ta ee
or
clean surface
ss
a free of residues.
u ac

satelettronica
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

– Then lightly sand.

rrectness of i

The extent of the cleaning required will vary according to the type
l purpos

and quantity of separator used.

To assist cleaning, a sanding pad - 3M 7448- or a sanding pad
nf
ercia

from a similar manufacturer is used.

rm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri by
Allow the thinner to evaporate well, e.g. air dry overnight or 30 to cop Vo
by lksw
40 minutes at +60°C. cted agen
Prote AG.

Areas of application:
Base filler ⇒ page 139
Base filler, high build ⇒ page 142
Primer ⇒ page 145
Wet-on-wet filler processing for metal and plastic ⇒ page 148

138 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Base filler
Mixing ratio: 5:1 by volume with

♦ hardener additive at +20°C material temperature:

♦ 20% filler hardener, professional - LVM 009 402 B1-

satelettronica
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
♦ Add thinner at +20°C material temperature:
hor eo
aut ra
s c
♦ 20 % thinner - LVM 005 000 B2-s

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i

Application time/pot life:

l purpos

90 minutes at +20 °C
nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3. Genuine products 139

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Spray applications:
– 1/2 + 1
– Layer thickness is approx. 50-70 µm

– Spray viscosity at +20°C, DIN 4

Spray viscosity, gravity-feed spray gun “Compliant” and “HVLP”:
18-20 seconds.

satelettronica
– Adjust spray nozzle (see manufacturer's instructions): “Com‐
pliant” 1.6-1.8 mm.
– Adjust spray nozzle (see manufacturer's instructions): “HVLP”
1.7-1.9 mm.
– Adjust spray pressure (see manufacturer's instructions): AG. Volkswagen AG d
agen oes
ksw
“Compliant” 2.0 bar. byV
ol not
gu
ara
ed
is nte
– Adjust spray pressure (see manufacturer's instructions):
hor eo
ut
“HVLP” 2.0 - 3.0 bar. ss a ra
c

ce
e

– Adjust atomising pressure following manufacturer's instruc‐

nl

pt
du

an
tions to 0.7 bar for “HVLP”.
itte

y li
erm

ab
ility
ot p

– One to two spray coats are necessary to achieve the recom‐ wit
, is n

h re
mended dry-film thickness of 50-70 µm.
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

140 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Drying:
♦ At temperature of 20°C: 16 hours
♦ At temperature of 60°C: 35 hours

Infrared drying with short-wave radiator 9 minutes (4 minutes 60°

C, 5 minutes 80°C)

satelettronica
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
le
un

pt
Filled substrate pre-treatment:

an
d
itte

y li
erm

ab
– Dry sand using orbital sander with P400-500 grit sandpaper

ility
ot p

and dust collector.

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
– Or sand “wet” using P800-grit sandpaper.
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3. Genuine products 141

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Before recoating, use a suitable cleaning agent to ensure a

clean surface free of residues. gen AG
. Volkswagen AG
a does
lksw not
– Wipe off any excess cleaning agent with a lint-free
db
yV
o
cloth, leav‐ gu
ara
ing no streaks. orise nte
th eo
s au ra
c
s

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
Base filler, high build
Mixing ratio: 5:1 by volume with

rrectness of i
l purpos

nform
ercia

satelettronica
m

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
♦ hardener additive at +20°C material temperature: Cop
yi Co
py
t. rig
♦ 20% filler hardener, professional - LVM 009 402 B1- gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

♦ Add thinner at +20°C material temperature:

♦ 20 % thinner - LVM 005 000 B2-

142 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Application time/pot life:

90 minutes at +20 °C

Spray applications:
– 1/2 + 2
– Layer thickness is approx. 80-120 µm

satelettronica
– Spray viscosity at +20°C, DIN 4 n AG. Volkswagen AG do
kswage es n
Spray viscosity, gravity-feed spray gun “Compliant” by V and “HVLP”:
ol ot g
ua
18-20 seconds. ir se
d ran
tee
tho
u or
a ac
ss

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co

– Adjust spray nozzle (see manufacturer's instructions): “Com‐

pliant” 1.6-1.8 mm.
rrectne

– Adjust spray nozzle (see manufacturer's instructions): “HVLP”

1.7-1.9 mm.
ss o

– Adjust spray pressure (see manufacturer's instructions):

cial p

f i

“Compliant” 2.0 bar.

nform
mer

– Adjust spray pressure (see manufacturer's instructions):

atio
m

“HVLP” 2.0 - 3.0 bar.

o

n
c

i
or

n thi

– Adjust atomising pressure following manufacturer's instruc‐

te

sd
va

tions to 0.7 bar for “HVLP”.

i

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3. Genuine products 143

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– One to two spray coats are necessary to achieve the recom‐

mended dry-film thickness of 80-120 µm.

Drying:
♦ At temperature of 20°C: 16 hours
♦ At temperature of 60°C: 45 hours

AG. Volkswagen AG d
agen oes
olksw not
V gu
by

satelettronica
d ara
ise nte
or eo
h
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
Infrared drying with short-wave radiator 15 minutes (4 minutes

ility
ot p

60°C, 11 minutes 80°C)

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
m

Filled substrate pre-treatment:

o

n
c

i
or

n thi

– Dry sand using orbital sander with P400-500 grit sandpaper

te

sd
a

and dust collector.

iv

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

144 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Or sand “wet” using P800-grit sandpaper.

– Before recoating, use a suitable cleaning agent to ensure a

clean surface free of residues.
– Wipe off any excess cleaning agent with a lint-free cloth, leav‐
ing no streaks.

satelettronica
Primer
Mixing ratio: 5:1 by volume with
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re

♦ hardener additive at +20°C material temperature:

hole

spec
es, in part or in w

♦ 20% filler hardener, professional - LVM 009 402 B1-

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3. Genuine products 145

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

♦ Add thinner at +20°C material temperature:

♦ 20 % thinner - LVM 005 000 B2-

Application time/pot life:

90 minutes at +20 °C

satelettronica
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
s c
Spray applications: s

ce
e
nl

pt
du

– 1 thin spray application (full coverage)

an
itte

y li
erm

ab
– Layer thickness is approx. 10-20 µm

ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

– Spray viscosity at +20°C, DIN 4

nform
ercia

Spray viscosity, gravity-feed spray gun “Compliant” and “HVLP”:

18-20 seconds.
m

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

146 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Adjust spray nozzle (see manufacturer's instructions): “Com‐

pliant” 1.3-1.7 mm.
– Adjust spray nozzle (see manufacturer's instructions): “HVLP”
1.3-1.7 mm.
– Adjust spray pressure (see manufacturer's instructions):
“Compliant” 2.0 bar.
– Adjust spray pressure (see manufacturer's instructions):
“HVLP” 2.0 - 3.0 bar.
– Adjust atomising pressure following manufacturer's instruc‐
tions to 0.7 bar for “HVLP”.

– One to two spray coats are necessary to achieve the recom‐

mended dry-film thickness of 50-70 µm.

satelettronica
n AG. Volkswagen AG do
wage e n
Before recoating, observe o flash-off time of 10 to 15sminutes
lks ot g at an
byV ua
ambient temperatureir se of +20°C.
d ran
tee
ho
aut or
ac
ss
ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co

– Before recoating, use a suitable cleaning agent to ensure a

rrectne

clean surface free of residues.

– Wipe off any excess cleaning agent with a lint-free cloth, leav‐
ss

ing no streaks.
o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3. Genuine products 147

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles
en AG. V
-oEdition
lkswagen10.2019
AG
ag does
ksw not
Vol gu
Wet-on-wet filler processing for metal and ed plastic
by ara
nte
oris eo
Mixing ratio: 4:1 by volume with au
th
ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
♦ hardener additive at +20°C material temperature:
l purpos

♦ 25 % filler hardener, professional - LVM 009 402 B1-

nf
ercia

orm
m

atio
om

n in
or c

thi

satelettronica
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
♦ Add thinner at +20°C material temperature: by c lksw
cted agen
Prote AG.
♦ 25 % thinner - LVM 005 000 B2-

Application time/pot life:

90 minutes at +20 °C

148 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Spray applications:
– 1/2 + 1 = 1/2 x filler area / 1x total area
– Layer thickness is approx. 30-40 µm

– Spray viscosity at +20°C, DIN 4

Spray viscosity, gravity-feed spray gun “Compliant” and “HVLP”:
15-20 seconds.

AG. Volkswagen AG d
agen oes
ksw

satelettronica
ol not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
e
nl

pt
du

an
itte

y li
– Adjust spray nozzle (see manufacturer's instructions): “Com‐
erm

ab
pliant” 1.3-1.4 mm.

ility
ot p

wit
, is n

– Adjust spray nozzle following manufacturer's instructions to

h re
1.3 mm, “HVLP”.
hole

spec
es, in part or in w

– Adjust spray pressure (see manufacturer's instructions):

t to the co
“Compliant” 2.0 bar.
– Adjust spray pressure (see manufacturer's instructions):
“HVLP” 2.0 - 3.0 bar.
rrectness of i
– Adjust atomising pressure following manufacturer's instruc‐
l purpos

tions to 0.7 bar for “HVLP”.

nform
ercia

– One to two spray coats are necessary to achieve the recom‐

m

at
om

mended dry-film thickness of 30-40 µm.

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3. Genuine products 149

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Before recoating, observe flash-off time of 25 to 30 minutes at an

ambient temperature of +20°C.

– Before recoating, use a suitable cleaning agent to ensure a

clean surface free of residues.
– Wipe off any excess cleaning agent with a lint-free cloth, leav‐
ing no streaks.

AG. Volkswagen AG d
agen oes
ksw

satelettronica
ol not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
le
un

pt
an
d
itte

y li
Recoating
rm

ab
pe

ility
Recoat with:
ot

wit
, is n

h re
♦ Waterborne base coat and plasticised 2-pack HS clear coat
hole

spec
♦ Plasticised 2-pack HS top coat
es, in part or in w

t to the co
rrectness of i
l purpos

nform
ercia

Personal protective equipment:

m

a
com

tion in

♦ Adhere to the safety data sheet.

r
te o

thi

♦ Wear personal protective equipment during application.

s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

150 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Storage
Guaranteed shelf life:
♦ 2-pack base filler, professional - LVM 037 500 B2- 24 months
from production date.
♦ Filler hardener, professional - LVM 009 402 B1- 18 months
from production date.
♦ Thinner - LVM 005 000 B2- 5 years from production date.
Can be processed on or before date indicated on label if stored
in unopened, original containers at +20 °C.

3.7 Top coats

⇒ “3.7.1 2-pack HS top coat”, page 151
⇒ “3.7.2 Aquaplus system, uni (solid-colour) and metallic colours”,
page 157
⇒ “3.7.3 Aquaplus system (pearlescent and heliochrome)”,
page 164 agen
AG. Volkswagen AG d
oe

satelettronica
w s no
olks t gu
⇒ “3.7.4 Aquaplus blending system”,
ed
bypage 170
V
ara
is nte
or
⇒ “3.7.5 Aqua Premium system”,
au
th page 174 eo
ra
ss c
⇒ “3.7.6 Aqua Premium blending system”, page 185

ce
le
un

pt
an
d

⇒ “3.7.7 Aqua Premium system (painting rims)”, page 190

itte

y li
rm

ab
3.7.1 2-pack HS top coat
pe

ility
ot

wit
, is n

Designation:

h re
hole

spec
♦ 2-pack HS uni (solid-colour top) coat - L2K 073 ... ..-
es, in part or in w

t to the co
♦ 2-pack HS mixture paint - L2K 074 ... ..-
Issue 08.2016 rrectness of i

Product description
l purpos

The 2-pack HS top coat series is a high-solid, uni (solid-colour)

top-coat system. It is used for car finishing.
nform
ercia

The colour range is comprehensive due to a selection of mixture

m

paints adjusted for this purpose.

com

tion in

Properties:
r
te o

thi
s
iva

♦ Easy to apply
do
r
rp

cum
fo

♦ Fast-drying
en
ng

t.
yi Co
op
♦ Excellent top coat flow
C py
t. rig
gh ht
yri by
♦ VOC-conforming below 420 g/l
op Vo
by c lksw
cted agen
Prote AG.
Technical data sheet
Substrate
Suitable substrates:
♦ Fully cured, solvent-resistant, well-preserved and lightly san‐
ded old paint or original paint
♦ Surfaces treated with primer or surfacer
Suitable priming materials:
• Depends on the object and the substrate, in accordance with
recommendations for paintwork structure

3. Genuine products 151

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Substrate pre-treatment:
– Thoroughly clean with silicone remover - LVM 020 000 A5- or
slow-drying silicone remover - LVM 020 100 A5- .

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
r
– Dry sand using orbital sander with P400-500 grit sandpaper
ut
ho eo
ra
and dust collector. ss a c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

satelettronica
spec
es, in part or in w

t to the co
rrectness of i
– Or lightly “wet” sand using P800 to P1000-grain sandpaper.
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
– Before recoating, use a suitable cleaning agent to ensure a
clean surface free of residues.

152 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Application
Mixing ratio: 3:1 by volume with
n AG. Volkswagen AG do
wage es n
♦ 2-pack VHS hardener, fast-drying - LHA 009y V050 o A2- (for small
lks ot g
ua
areas and spot repair) ir se
d b ran
o tee
h
♦ 2-pack VHS hardener - LHA 009 051 s au A2- / -LVM 009 051 A5-
t or
ac
(for small to medium-size areas at moderate temperatures)
s

ce
e
nl

pt
du
♦ 2-pack VHS hardener, slow-drying - LHA 009 052 A2- / -LHA

an
itte

y li
009 052 A3- (for larger areas at moderate temperatures)
erm

ab
ility
ot p
♦ 2-pack VHS hardener, extra slow-drying - LHA 009 053 A2-

wit
, is n

(for large areas at high temperatures)

h re
hole

♦ See technical data sheet for 2-pack VHS hardener

spec
es, in part or in w

⇒ page 240

t to the co
Note

rrectness of i
The mixture ratio for black matt - L2K 073 3FZ A2- and grey matt
l purpos

- L2K 073 7DL A2- is 4:1 with 2-pack VHS hardener - LHA 009
051 A2- / -LVM 009 051 A5- .

nf
ercia

satelettronica
orm
m

atio
m

Application time/pot life:

o

n in
or c

– Ready-to-spray preparation 60-90 minutes at +20°C.

thi
te

sd
iva

o
May be thinned with 2-pack thinner, special - LVM 009 200 A2- ,
r
rp

cu
o

m
HS spot thinner - LVM 006 000 A2- or 2-pack thinner, slow-drying
f

en
ng

t.
- LVM 009 300 A2-
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co
Note
by lksw
cted agen
Prote AG.

If HS spot thinner - LVM 006 000 A2- is used, observe the tech‐
nical data sheet ⇒ page 249 .

Method of application: “spray”.

3. Genuine products 153

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Application viscosity for +20 °C material temperature

Application viscosity “Compliant” and “HVLP”:
18-20 seconds
18-25 seconds for black matt - L2K 073 3FZ A2- and grey matt -
L2K 073 7DL A2- .
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
e
nl

pt
du

an
itte

y li
– Add 12.5% thinner at +20°C material temperature
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

satelettronica
rrectness of i
l purpos

nf
ercia

– Adjust spray nozzle (see manufacturer's instructions): “Com‐ orm

m

atio
m

pliant” 1.2-1.4 mm.

o

n in
or c

– Adjust spray nozzle (see manufacturer's instructions): “HVLP”

thi
te

sd
a

1.3-1.4 mm.
iv

o
r
rp

cu
o

– Adjust spray pressure following manufacturer's instructions to

m
f

en
ng

t.
2.0-2.5 bar, “Compliant”. Cop
yi Co
py
t. rig
– Adjust atomising pressure (see manufacturer's instructions): gh ht
yri by
“HVLP” 0.7 bar. cop Vo
by lksw
cted agen
Prote AG.

– One-and-a-half spray coats are necessary to achieve the rec‐

ommended dry-film thickness of 50-60 µm.

Note

♦ When used for spot repairs (Clever Repair method), 12.5% HS

spot thinner - LVM 009 200 A2- may be substituted for the
12.5% 2-pack thinner, special - LVM 006 000 A2- .
♦ Do not apply to horizontal surfaces.
♦ The first half-coat should form a uniformly thin film over which
a full spray coat is directly sprayed.
♦ If the paint hue does not hide well, it may be necessary to apply
an additional spray coat after an appropriate flash-off time. 2-
pack HS top coat can be recoated with more of the same paint
within 24 hours without »intermediate sanding«.
♦ The mixing colours in this mixing paint series can be used only
as part of a colour formula. If any mixing colour is applied
alone, the results may differ substantially to the description in
this technical data sheet.

154 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Drying
Air drying at +20 °C room temperature:
♦ Dust dry in 20-30 minutes
♦ Dry for assembly in 5-6 hours
♦ Dry overnight

Final flash-off time with force drying is at least 5-10 minutes.

AG. Volkswagen AG d
agen oes

satelettronica
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl

pt
du

an
itte

y li

Force drying at +60°C material temperature in 15-20 minutes.

erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm

The final flash-off time with infrared drying is at least 5 minutes.

m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3. Genuine products 155

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Infrared drying of light colours with short-wave radiant heater: 5

minutes at 50% power and then 10 minutes at 100% power
Infrared drying of light colours with medium-wave radiant heater:
15 minutes
Infrared drying of dark colours with medium-wave radiant heater:
12 minutes
Infrared drying of dark colours with short-wave radiant heater: 12
minutes at 50 % power

Note

If a short-wave radiant dryer is operated at 100 % power to dry

dark colours, bubbles or blisters may develop when the next coat
is applied.

Special notes:
Plasticizer:
♦ First mix the base material with 15% 2-pack plasticizer additive

satelettronica
- ALZ 011 001- .
♦ Mixture with 2-pack VHS hardeners, 3:1 with 15% thinner
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
e
nl

pt
du

an
itte

y li
Structuring:
erm

ab
ility
ot p

♦ First mix the base material with 100 % fine texture additive -

wit
ALN 775 108- .
, is n

h re
hole

♦ Plasticizing not necessary!

spec
es, in part or in w

♦ Mixture with 2-pack VHS hardeners, 4:1 with 15% thinner

t to the co
rrectness of i
l purpos

nform
ercia

To achieve a uniform paint film surface, 2 spray applications with

m

at
om

5-10 minutes interim flash-off time.

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

156 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Matting:
♦ First mix the base material with 100 % matting additive - ALN
775 106- .
♦ Plasticizing not necessary!
Detailed instructions on processing
⇒ “3.2.2 Setting gloss level of HS clear coats and HS top coats
with matting additive”, page 27 .

Note

♦ No further addition of matting additive - L2K 073 3FZ A2- is

necessary for the 2-pack uni (solid-colour) top coats black matt
- L2K 073 7DL A2- and grey matt - ALN 775 106- because they
are already prepared for a matt finish.
♦ Mixing ratio with 2-pack VHS hardeners - LHA 009 051 A2- /
-LVM 009 051 A5- is 4:1 with 15% thinner.
♦ Two spray coats with 5-10 minutes flash-off time are neces‐
sary for a uniform paint film surface.

satelettronica
Personal protective equipment
♦ Adhere to the safety data sheet.
♦ Wear personal protective equipment during application.
Data
Viscosity as Depends on paint colour agen
AG. Volkswagen AG d
oes
supplied y Volksw not
gu
d b ara
Flash point: +23°C orise nte
eo
th
VOC content: The EU limit for this product (product
ss acategory
u ra
c
2004/42/IIB IIB.b) in ready-to-spray form is max. 420 g/l vol‐

ce
e
nl

(d) (420) 420 atile organic components. The VOC value of this

pt
du

an
product in ready-to-spray form is max. 420 g/l.
itte

y li
erm

ab
ility
ot p

Storage

wit
, is n

h re
Guaranteed storage time of 2-pack HS uni (solid-colour) top coat
hole

spec
- L2K 073 ... ..- is 24 months from production date.
es, in part or in w

t to the co
The guaranteed storage time of 2-pack HS mixing paint - L2K
074 ... ..- is 36/48 months from production date. Both products
may be used until the date stated on the label at latest if stored in
sealed original containers at +20 °C. rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
c

3.7.2 Aquaplus system, uni (solid-colour) and

or

thi
te

sd
a

metallic colours
iv

o
r
rp

cu
o

m
f

en
ng

Designation: yi
t.
Co
op py
♦ Uni (solid-colour) water-based mixing paint - LWM 075 ...-
t. C rig
gh ht
pyri by
Vo
♦ Metallic water-based mixing paint - LWM 076 ...-
co lksw
by
cted agen
Prote AG.
♦ Uni (solid-colour) water-based priming paint - LUW/LWG
038 ...-
♦ Metallic water-based priming paint - LMW/LWG 039 ...-

3. Genuine products 157

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Issue 11.2012
Product description
The Aquaplus system is a high-grade water-based base coat
system. It is based on a special PU dispersion technology for
high-grade two-stage solid and metallic colours.
Properties:
♦ Easy to apply
♦ Good vertical stability
♦ Good hiding power
♦ Recoatable with 2-pack HS clear coat
♦ VOC compliant

Note

After overspraying with 2-pack HS clear coat, it produces a high-

gloss, weather-resistant finish.

satelettronica
Technical data sheet
Substrate
Suitable substrates: AG. Volkswagen AG d
agen oes
ksw
♦ Intact old paint byV
ol not
gu
ara
ed
is nte
♦ Surfaces coated with primerthoro surfacer (2-pack HS surfacer)
r eo
au ra
s c
♦ Substrates isolated with 1-pack wash primer - LVM 044 007 s
ce
le

A2- / 1-pack wash primer - LVM 044 171 A2-

un

pt
an
d
itte

y li

♦ For plastic surfaces, substrates isolated with 2-pack primer

rm

ab

surfacer for plastics - LKF 696 009 A2- / 2-pack primer surfacer
pe

ility

for plastics - LKF 696 040 A2-

ot

wit
, is n

h re

♦ See special notes ⇒ page 160

hole

spec

Substrate pre-treatment:
es, in part or in w

t to the co

– Thoroughly clean factory paint, old paint or 2-pack HS surfacer

with silicone remover - LVM 020 000 A5- or slow-drying sili‐
cone remover - LVM 020 100 A5- .
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

158 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Dry sand using orbital sander with P400-500 grit sandpaper

and dust collector.

– Or sand “wet” using P800-1000-grit sandpaper.

satelettronica
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3. Genuine products 159

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
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– Before recoating, use a suitable cleaning agent to ensure a

clean surface free of residues.
– Wipe off any excess silicone remover with a lint-free cloth,
leaving no streaks.
Special notes
♦ Areas sanded to bare metal must be isolated with 1-pack wash
primer - LVM 044 007 A2- / 1-pack wash primer - LVM 044 171
A2- . Bare metal spots must not be larger than 5.0 cm in di‐
ameter.
♦ If 2-pack HS surfacer is used, bare metal spots must be iso‐
lated with 2-pack wash primer - LHV 043 000 A2- or 1-pack
wash primer - LVM 044 007 A2- / 1-pack wash primer - LVM
044 171 A2- .
Application
Mixing containers:
• Plastic containers or tin plate containers with inner coating
Sieves:
• Water-based base coats are to be filtered through waterproof

satelettronica
125 μm quick sieves before application by means of cup sys‐
tems.
Thinner:
• Aquaplus demineralised water - LVW 010 000 A5- (according
to ISO 3696)
• Use Aquaplus measuring stick.
• At higher temperatures (>+25°) and high relative humidity
(>60%), adding 0-5% demineralised water - LVW 010 000 A5-
is sufficient. wage
n AG. Volkswagen AG do
es ks not
Vol gu
d by ara
e nte
ris
Note tho eo
au ra
c
ss
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♦ For reasons of safety, mixtures which include both micro silver

un

pt

extra - LWM 076 817 A2/A4- and translucent oxide - LWM 075
an
d
itte

y li

831 A1- may not be stored. Risk of pressure increase in the

rm

ab

closed tin.
pe

ility
ot

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♦ Any unused material is immediately to be disposed of properly.

h re

⇒ page 163 .
hole

spec
es, in part or in w

t to the co

Method of application: “spray”.

rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
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rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

160 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– The application viscosity at +20°C is the “Compliant” and

“HVLP” mixing viscosity.

– Add 10 % thinner at +20°C material temperature agen

AG. Volkswagen AG d
oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
le
un

pt
an
d
itte

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erm

ab

satelettronica
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
– Adjust spray nozzle (see manufacturer's instructions): “Com‐
pliant” 1.2-1.3 mm.

rrectne
– Adjust spray nozzle (see manufacturer's instructions): “HVLP”
WSB/1.3 mm.

ss o
cial p

f
– Adjust spray pressure following manufacturer's instructions to

inform
2.0-2.5 bar, “Compliant”.
mer

atio
– Adjust atomising pressure (see manufacturer's instructions):
om

n
“HVLP” 0.7 bar.
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
– One spray operation includes a tack coat followed by a full
t. rig
gh ht
yri
coat. A “finish coat” is recommended for special-effect colours. p by
co Vo
by lksw
cted agen
Prote AG.

Note

If the paint hue does not hide well, it may be necessary to apply
additional spray coats after an appropriate flash-off time.

3. Genuine products 161

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Drying

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
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un

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ab
ility
ot p

wit
is n

The flash-off time for clear coat application is 20 minutes at +20°

h re
ole,

C room temperature.

spec
urposes, in part or in wh

Ways to reduce flash-off times for small areas:

t to the co
♦ Surface matting can be accelerated by blowing on it with an
air diffuser (hand-held or stationary device).

rrectne
♦ Blowing with a spray gun is also possible after waiting at least
5 minutes.

satelettronica
s o
cial p

f
Ways to reduce flash-off times for large areas:

inform
mer

♦ Surface matting can be accelerated by using stationary air dif‐

atio
fusing units (e.g. ceiling system), infrared drying or low baking.
om

n
c

i
or

n
♦ Ceiling system: 10-15 minutes

thi
te

sd
va

♦ Infrared drying: 3-5 minutes

i

o
pr

cum
r
fo

en
♦ Cooling time at least 5 minutes
ng

t.
yi Co
Cop py
t. rig
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Oven drying at +60 °C
ht
pyri by
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by
♦ Combination booth: at least 10 minutes including heat-up time cted agen
Prote AG.

♦ Low-bake oven: at least 5 minutes

♦ Cooling time at least 5 minutes

Note

The specified flash-off and drying times depend on the tempera‐

ture, humidity, air drop speed in the spray booth and the number
of coats applied. The surface must, however, first appear com‐
pletely matt.

162 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Recoating
Recoat with:
♦ 2-pack HS clear coat from the Volkswagen Genuine paint pro‐
gramme
Special notes
Blending system (for achieving a perfect colour transition from
repair to adjacent areas)
• Preparation:
– Sand surfaced areas (dry with P400 to P500-grade paper or
wet with P800 to P1000-grade waterproof paper).
– Thoroughly but lightly sand the adjacent areas to which no wagen AG. Volkswagen AG does
surfacer was applied with a fine emery pad. olks not
yV gu b ara
ed nte
– Thoroughly clean the whole surface with silicone tremover
ho
ris - e or
LVM 020 000 A5- to remove any dust, paint residueau from ac
ss
sanding or any other impurities.

ce
le
un

pt
– Wipe off any excess silicone remover with a lint-free cloth,

an
d
itte

y li
leaving no streaks.
rm

ab
pe

satelettronica
ility
– Allow the moisture on substrates which have been wet-sanded
ot

wit
, is n

or cleaned to evaporate completely.

h re
hole

spec
• Blending system for metallic and solid colours:
es, in part or in w

t to the co
– Spray the area on which the surfacer was applied with mixed
water-based base coat at spray viscosity so that it forms an
opaque film.

rrectness of i
– Extend the area of application of each subsequent coat
l purpos

through a process of overlapping so that only a fade-out area

remains.

nform
ercia

– Extend this fade out area and blend in, spraying with reduced
pressure.
m

a
com

tio
– After an appropriate final flash-off time, 2-pack HS clear coat

n in
r

can be applied.
te o

thi
s
iva

do
Product application
r
rp

cum
fo

♦ The spray equipment must be suitable for water-based prod‐ en

ng

t.
yi Co
ucts. Pay attention to the manufacturer's specifications. t. Cop py
rig
gh ht
♦ The mixing colours in this top coat series can be used only as yri
p by
o Vo
part of a colour formula. If any mixing colour is applied alone,
c by lksw
cted agen
the results may differ substantially from the description in this
Prote AG.

technical data sheet.

Cleaning of tools
♦ Rinse with aqua plus demineralised water - LVW 010 000 A5-
before and after use. Then wash out with nitrocellulose thinner
- LVE 856 000 A3- .
Waste disposal
♦ Collect liquid water-based waste separately from conventional
liquid waste. If the two are mixed, it may be impossible to dis‐
pose of the mixture, or at best difficult, and therefore expen‐
sive.

3. Genuine products 163

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Personal protective equipment:

♦ Adhere to the safety data sheet.
♦ Wear personal protective equipment during application.
Data
Flash point: above +23 °C
VOC content: The EU limit for this product (product category
2004/42/IIB IIB.b) in ready-to-spray form is max. 420 g/l vol‐
(d) (420) 420 atile organic components. The VOC value of this
product in ready-to-spray form is max. 420 g/l.

Storage
Guaranteed storage time of the individual products is
♦ Uni (solid-colour) water-based mixing paint - LWM 075 ...-
24 months from production date.
♦ Uni (solid-colour) water-based base coat - LUW/LWG 038 ...-
24 months from production date.

satelettronica
♦ Metallic water-based mixing paint - LWM 076 ...- 24 months
from production date.
♦ Metallic water-based base coat - LMW/LWG 039 ...-. Volkswagen AG d
gen AG
18-24 months from production date. Volkswa oes
not
y gu
db ara
All products may be used until the date or stated on the label at latest
ise nte
eo
if stored in sealed original containers
au at +20 °C.
th
ra
ss c
ce
e
nl

Storage conditions pt
du

an
itte

y li
The prescribed storage temperature is +20°C (do not store at
erm

ab
temperatures below +5°C).
ility
ot p

wit
, is n

Preferred storage temperature +15°C to +25°C.

h re
hole

spec

Short-term storage (approx. 4 weeks) at +5 °C to +35 °C is pos‐

es, in part or in w

sible.
t to the co
rrectness of i
l purpos

3.7.3 Aquaplus system (pearlescent and heli‐

nf
ercia

orm

ochrome)
m

atio
om

n in
c

Designation:
or

thi
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sd
a

♦ Pearlescent water-based base coat - LPW 040 ...-

iv

o
r
rp

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o

♦ Heliochrome water-based base coat - LHW 046 ...-

f

en
ng

t.
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op
♦ Pearlescent water-based mixture coat - LWM 076 ...-
C py
ht. rig
rig ht
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Issue 11.2012 co Vo
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Prote AG.
Product description
The Aquaplus system is a high-grade water-based base coat
system based on special PU dispersions.
The base coat can be used for two-stage pearlescent or helio‐
chrome finishes on passenger cars and commercial vehicles.
Properties:
♦ Easy to apply

164 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

♦ Good vertical stability

♦ Good hiding power
♦ Recoatable with 2-pack HS clear coat
♦ VOC compliant

Note

After overspraying with 2-pack HS clear coat, it produces a high-

gloss, weather-resistant finish.

Technical data sheet

Substrate
Suitable substrates:
♦ Intact old paint
♦ Surfaces coated with primer or surfacer (2-pack HS surfacer)
♦ Substrates isolated with 1-pack wash primer - LVM 044 007
A2- / 1-pack wash primer - LVM 044 171 A2-

satelettronica
♦ For plastic surfaces, substrates isolated with 2-pack primer
surfacer for plastics - LKF 696 009 A2- / 2-pack primer surfacer
for plastics - LKF 696 040 A2-
♦ See special notes ⇒ page 166
Substrate pre-treatment:
– Thoroughly clean factory paint, old paint or 2-pack HS surfacer
with silicone remover - LVM 020 000 A5- or slow-drying sili‐
cone remover - LVM 020 100 A5- .
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

– Dry sand using orbital sander with P400-500 grit sandpaper

wit
, is n

and dust collector.

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

3. Genuine products 165

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Or sand “wet” using P800-1000-grit sandpaper.

– Before recoating, use a suitable cleaning agent to ensure a

clean surface free of residues.
– Wipe off any excess silicone remover with a lint-free cloth,
leaving no streaks.
Special notes
♦ Areas sanded to bare metal must be isolated with 1-pack wash
primer - LVM 044 007 A2- / 1-pack wash primer - LVM 044 171

satelettronica
A2- . Bare metal spots must not be larger than 5.0 cm in di‐
ameter.
♦ If 2-pack HS surfacer is used, bare metal spots must be iso‐
lated with 2-pack wash primer - LHV 043 000 A2- or 1-pack
wash primer - LVM 044 007 A2- / 1-pack wash primer - LVM
044 171 A2- .
Application
Mixing containers:
• Plastic containers or tin plate containers with inner coating
Sieves:
• Water-based base coats are to be filtered enthrough
AG. Volkswwaterproof
agen AG
125 μm quick sieves before application
lkswagby do
means of cup sys‐es not g
Vo
tems. se
d by ua
ran
ri tee
Thinner: utho or
a ac
ss
• Aquaplus demineralised water - LVW 010 000 A5- (according
ce
le
un

pt

to ISO 3696)
an
d
itte

y li
rm

ab

• Use Aquaplus measuring stick.

pe

ility
ot

• At higher temperatures (>+25°) and high relative humidity

wit
, is n

(>60%), adding 0-5% demineralised water - LVW 010 000 A5-

h re
hole

is sufficient.
spec
es, in part or in w

Preparation:
t to the co

• A special base coat (application of solid-colour water-based

base coat) is necessary for three-stage pearlescent colours.
rrectness of i

The respective hue must be determined from the formula in‐

formation systems.
l purpos

• Pearlescent water-based base coat is applied for pearlescent

finishes.
nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen

166
Prote AG.
Rep. gr.00 - Technical data
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Method of application: “spray”.

n AG. Volkswagen AG do
wage es n
– The application viscosity at +20°C is the “Compliant” and y Vo lks ot g
“HVLP” mixing viscosity. ir se
d b ua
ran
o tee
th or
au ac
ss

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

satelettronica
wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
– Add 10 % thinner at +20°C material temperature

rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri
– Adjust spray nozzle (see manufacturer's instructions): “Com‐ p by
co Vo
pliant” 1.2-1.3 mm.
by lksw
cted agen
Prote AG.
– Adjust spray nozzle (see manufacturer's instructions): “HVLP”
WSB/1.3 mm.
– Adjust spray pressure following manufacturer's instructions to
2.0-2.5 bar, “Compliant”.
– Adjust atomising pressure (see manufacturer's instructions):
“HVLP” 0.7 bar.

3. Genuine products 167

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– One spray operation includes a tack coat followed by a full

coat. A “finish coat” is recommended for special-effect colours.

Note

♦ If the paint hue does not hide well, it may be necessary to apply
additional spray coats after an appropriate flash-off time.
♦ The total film thickness (including the solid-colour water-based
base coat) must not exceed 45 µm.

Drying

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra

satelettronica
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
The flash-off time for clear coat application is 20 minutes at +20°
ole,

spec
C room temperature.
urposes, in part or in wh

t to the co
Ways to reduce flash-off times for small areas:
♦ Surface matting can be accelerated by blowing on it with an
air diffuser (hand-held or stationary device).
♦ Blowing with a spray gun is also possible after waiting at least rrectnes
5 minutes.
s o
cial p

Ways to reduce flash-off times for large areas:

inform
mer

♦ Surface matting can be accelerated by using stationary air dif‐

atio
m

fusing units (e.g. ceiling system), infrared drying or low baking.

o

n
c

i
or

♦ Ceiling system: 10-15 minutes

thi
te

sd
iva

o
r

♦ Infrared drying: 3-5 minutes

p

cum
r
fo

en
ng

♦ Cooling time at least 5 minutes

t.
yi Co
Cop py
t. rig
gh ht
yri
Oven drying at +60 °C p by
o Vo
by c lksw
cted agen
♦ Combination booth: at least 10 minutes including heat-up time Prote AG.

♦ Low-bake oven: at least 5 minutes

♦ Cooling time at least 5 minutes

Note

The specified flash-off and drying times depend on the tempera‐

ture, humidity, air drop speed in the spray booth and the number
of coats applied. The surface must, however, first appear com‐
pletely matt.

168 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Recoating
Recoat with:
♦ 2-pack HS clear coat from the Volkswagen Genuine paint pro‐
gramme
Special notes

Note

♦ The decision to use two or three coats (with a special under‐

coat) depends on the factory finish.
♦ The respective undercoat colour is stated in the formula infor‐
mation systems.

Blending system (for achieving a perfect colour transition from

repair to adjacent areas)
• Preparation:
– Sand surfaced areas (dry with P400 to P500-grade paper or
wet with P800 to P1000-grade waterproof paper).

satelettronica
– Thoroughly but lightly sand the adjacent areas to which no
surfacer was applied with a fine emery pad.
– Thoroughly clean the whole surface with silicone remover -
LVM 020 000 A5- to remove any dust, paint residue from
sanding or any other impurities.
– Wipe off any excess silicone remover with a lint-free cloth,
leaving no streaks.
– Allow the moisture on substrates which have been wet-sanded
or cleaned to evaporate completely.
• Two-stage pearlescent and heliochrome colours:
– Spray the area on which the surfacer was applied with mixed
G. Volkswagen AG d
pearlescent or heliochrome water-based base coat agat
en Aspray oes
ksw
viscosity so that it forms an opaque film. by Vol not
gu
a d ran
ise
– Extend the area of application of each hosubsequent coat
r tee
ut or
through a process of overlapping soss
a that only a fade-out area ac
remains.
ce
e
nl

pt
du

an

– Extend this fade out area and blend in, spraying with reduced
itte

y li

pressure.
erm

ab
ility
ot p

– After an appropriate final flash-off time, 2-pack HS clear coat

wit
, is n

can be applied.
h re
hole

spec

• Three-stage pearlescent colours:

es, in part or in w

t to the co

– Blend in the area on which the surfacer was applied with the
mixed solid-colour water-based base coat (see base coat col‐
our application) using reduced pressure.
rrectness of i

– Spray the same area with the mixed pearlescent water-based

l purpos

base coat, overlapping slightly and at reduced pressure to

match the original finish.
nf
ercia

– Blow dry with the spray gun after each coat.

orm
m

Product application
atio
om

n in
c

♦ The spray equipment must be suitable for water-based prod‐

or

thi
e

ucts. Pay attention to the manufacturer's specifications.

t

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw

169
cted agen
Prote
3. Genuine products
AG.
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

♦ The mixing colours in this top coat series can be used only as
part of a colour formula. If any mixing colour is applied alone,
the results may differ substantially from the description in this
technical data sheet.
Cleaning of tools
♦ Rinse with aqua plus demineralised water - LVW 010 000 A5-
before and after use. Then wash out with nitrocellulose thinner
- LVE 856 000 A3- .
Waste disposal
♦ Collect liquid water-based waste separately from conventional
liquid waste. If the two are mixed, it may be impossible to dis‐
pose of the mixture, or at best difficult, and therefore expen‐
sive.

Personal protective equipment:

♦ Adhere to the safety data sheet.
♦ Wear personal protective equipment during application.
Data

satelettronica
Flash point: above +23 °C
VOC content: The EU limit for this product (product category
2004/42/IIB IIB.b) in ready-to-spray form is max. 420 g/l vol‐
(d) (420) 420 atile organic components. The VOC value of this
product in ready-to-spray form is max. 420 g/l.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
Storage ir se
d ran
tee
tho
or
Guaranteed storage time of the individual products is au ac
ss

ce
e

♦ Pearlescent water-based mixing paint - LWM 076 ...-

nl

pt
du

24 months from production date.

an
itte

y li
erm

ab
♦ Pearlescent water-based base coat - LPW 040 ...-

ility
ot p

18-24 months from production date.

wit
, is n

h re
♦ Heliochrome water-based base coat - LHW 046 ...- 18 months
hole

spec
from production date.
es, in part or in w

t to the co
All products may be used until the date stated on the label at latest
if stored in sealed original containers at +20 °C.

Storage conditions rrectness of i

l purpos

The prescribed storage temperature is +20°C (do not store at

temperatures below +5°C).
nf
ercia

Preferred storage temperature +15°C to +25°C.

orm
m

atio
m

Short-term storage (approx. 4 weeks) at +5 °C to +35 °C is pos‐

o

n in
c

sible.
or

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
3.7.4 Aquaplus blending system
cted agen
Prote AG.

Designation:
♦ Blending additive for Aquaplus - LVM 030 000 A2-

170 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Issue 06.2011
Product description
The blending additive for Aquaplus is especially suitable for
blending in Aquaplus water-based base coat. It simplifies the
blending process.
Technical data sheet
Substrate
Suitable substrates:
♦ Surfaces coated with primer or surfacer (2-pack HS surfacer)
♦ Fully cured, solvent-resistant, well-preserved and lightly san‐
ded old paint or original paint
Suitable priming materials:
• Depends on the object and the substrate, in accordance with
our recommendations for structure
Substrate pre-treatment:
– Thoroughly clean factory paint, old paint or 2-pack HS surfacer

satelettronica
with silicone remover - LVM 020 000 A5- or slow-drying sili‐
cone remover - LVM 020 100 A5- .

– Dry sand using orbital sander with P400-500 grade paper and
AG. Volkswagen AG d
dust collector or wet sand using P800 to P1000-grade water‐
lksw
agen oes
not
proof paper. by
Vo gu
a
ed ran
oris tee
th or
au ac
ss
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

– Lightly sand the fade-out area of the undamaged original

paintwork with P1000 to P1200-grade sandpaper.
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3. Genuine products 171

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Before recoating, clean again using a suitable cleaning agent

to ensure a clean surface free of residues.

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
le

– Allow the moisture on substrates which have been wet-sanded

un

pt
an
d

or cleaned to evaporate completely.

itte

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erm

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ility
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urposes, in part or in wh

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Application

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Thinning is not necessary. atio

om

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c

Method of application: “spray”.

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or

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sd
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cum
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fo

en
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t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

– Application viscosity 4 mm, +20°C, DIN 53211

– The application viscosity of the product is the mixing viscosity.

172 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Adjust spray nozzle (see manufacturer's instructions): “Com‐

pliant” 1.2-1.3 mm.
– Adjust spray nozzle (see manufacturer's instructions): “HVLP”
WSB/1.3 mm.
– Adjust spray pressure following manufacturer's instructions to
2.0-2.5 bar, “Compliant”.
– Adjust atomising pressure (see manufacturer's instructions):
“HVLP” 0.7 bar.

– Apply the mixed Aquaplus water-based base coat in 3 - 5 light

coats, depending on colour and opacity, to the repair spot at
reduced spray pressure (0.8 - 1.5 bar).

Note

Manufacturer's specifications notwithstanding, the inlet pressure

should be reduced as specified for this blending system.

satelettronica
Drying n AG. Volkswagen AG do
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o ot g
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wit
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hole

spec
es, in part or in w

t to the co

Flash-off time before clear coat application:

Flash off 15-20 minutes at +20°C ambient temperature.
rrectness of i

Ways to reduce flash-off time:

l purpos

♦ Surface matting can be accelerated by blowing on it with an

air diffuser or force drying with infrared radiation or low baking.
nform
ercia

♦ Blowing with a spray gun is also possible after waiting at least

m

at
om

5 minutes.
ion
c

in t
or

♦ Drying time: at least 5 minutes.

his
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3. Genuine products 173

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019
AG. Volkswagen AG d
Recoating ksw
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Recoat with: ise
d b ara
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♦ 2-pack HS clear coat s aut ra
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s

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Note

itte

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This product should not be used “without mixing”. ot

wit
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spec
es, in part or in w

t to the co
Personal protective equipment:

rrectness of i
♦ Adhere to the safety data sheet.
l purpos

♦ Wear personal protective equipment during application.

Data

nform
ercia

Flash point: above +23 °C

m

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te o

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Storage opyri
gh by
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The guaranteed storage time of Aquaplus blending additive - LVM
by lksw
cted agen
Prote
030 000 A2- is 24 months from the production date. Can be pro‐
AG.

cessed on or before date indicated on label if stored in unopened,

original containers at +20 °C.

Storage conditions
Optimal storage temperature +5°C to +35°C.

Note

Higher or lower temperatures will spoil the product.

3.7.5 Aqua Premium system

Designation:
♦ Uni (solid-colour) water-based mixing paint - LWM 083 ...-
♦ Metallic, pearlescent, special-effect water-based mixing paint
- LWM 084/ 086...-
♦ Uni (solid-colour) water-based priming paint - LWG 055 ...-

174 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

♦ Metallic water-based priming paint - LWG 056 ...-

♦ Pearlescent water-based base coat - LWG 057 ...-
♦ Flop control - LWM 085 386 A2-
♦ System component A - LWM 083 385 A3-
♦ System component B - LWM 085 387 A3-
Issue 03.2017
Product description
The Aqua Premium system is an innovative water-based base
coat system. All solid and effect colours for passenger car refin‐
ishing can be mixed from this system.
Properties:
AG. Volkswagen AG d
♦ Fast, easy to use system ksw
agen oes
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♦ Very reliable results thanks to uniform effectisformation
ed b ara
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♦ Short process times s aut ra
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s
♦ Easy and reliable blending

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itte

♦ Versatile in use (interior, multi-stage and multi-colour finishes)

y li
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Technical data sheet
ot p

wit
is n

Substrate

h re
ole,

spec
Suitable substrates:
urposes, in part or in wh

t to the co
♦ Surfaces coated with primer or surfacer (2-pack HS surfacer)
♦ Intact old paint

rrectne
♦ For plastic surfaces: adhesion promoter (transparent) - ALO
822 000 10- + 2-pack HS surfacer (plasticized)

ss o
♦ For plastic surfaces, substrates isolated with 2-pack primer
cial p

f in
surfacer for plastics - LKF 696 009 A2- / 2-pack primer surfacer

form
mer

for plastics - LKF 696 040 A2-

atio
m

♦ See special notes ⇒ page 176

o

n
c

i
or

n thi
e

Substrate pre-treatment:
t

sd
iva

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– Thoroughly clean factory paint, old paint or 2-pack HS surfacer

um
r
fo

with silicone remover - LVM 020 000 A5- or slow-drying sili‐

en
ng

t.
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cone remover - LVM 020 100 A5- . t. Cop py
rig
gh ht
pyri by
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by c lksw
cted agen
Prote AG.

3. Genuine products 175

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Dry sand using orbital sander with P500-600 grit sandpaper

and dust collector.

– Or sand “wet” using P800-1000-grit sandpaper.

AG. Volkswagen AG d
agen oes
olksw not
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d b ara
rise nte
tho eo
au ra
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satelettronica
ce
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nl

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du

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ab
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ot p

wit
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spec
– Before recoating, use a suitable cleaning agent to ensure a
es, in part or in w

clean surface free of residues.

t to the co
– Wipe off any excess silicone remover with a lint-free cloth,
leaving no streaks.

rrectness of i
Special notes
l purpos

♦ Areas sanded to bare metal must be isolated with 1-pack wash

primer - LVM 044 007 A2- / 1-pack wash primer - LVM 044 171

nform
A2- . Bare metal spots must not be larger than 5.0 cm in di‐
ercia

ameter.
m

at
om

io
♦ If 2-pack HS surfacer is used, bare metal spots must be iso‐

n
c

in t
lated with 2-pack wash primer - LHV 043 000 A2- or 1-pack
or

his
e

wash primer - LVM 044 007 A2- / 1-pack wash primer - LVM
at

do
riv

044 171 A2- .

p

cum
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Application for standard applications

n

t.
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Cop py
Mixing containers:
t. rig
gh ht
pyri by
Vo
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• Plastic containers or tin plate containers with inner coating
c by lksw
cted agen
Prote AG.

Note

The mixture must be applied within 24 hours after the additive has
been added.

176 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Application type “Compliant”

AG. Volkswagen AG d
agen oes
olksw not
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ara
ed
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aut ra
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ab
– The application viscosity at +20°C is the “Compliant” and

ility
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“HVLP” mixing viscosity.

wit
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spec
urposes, in part or in wh

t to the co
rrectne

satelettronica
ss o
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mer

atio
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– For solid colours, add 10% additive for Aqua Premium - LVM
o

n
c

035 200 A3/LVM 035 301 A3- at +20 °C material temperature.

i
or

n thi
te

sd
a

– For metallic or pearlescent colours, add 20% additive for Aqua

iv

o
r

Premium - LVM 035 200 A3/LVM 035 301 A3- at +20 °C ma‐
p

cum
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fo

terial temperature.
en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

– Adjust spray nozzle (see manufacturer's instructions): “Com‐

pliant” 1.2-1.3 mm.
– Adjust spray jet (see manufacturer’s specifications): “SATA
RP 1.2 / RP 1.2W” / “Devilbiss GTi Pro Lite TE20” 1.2 mm.
– Adjust spray pressure (see manufacturer's instructions):
“Compliant” 1.8 to 2.0 bar.
– Adjust atomising pressure following manufacturer's instruc‐
tions to 0.7 bar for “HVLP”.

3. Genuine products 177

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– One application consists of one-and-a-half spray coats. Apply

one normal spray coat followed by a “finish or effect coat”.

Note

If the paint colour does not hide well, it may be necessary to apply
an additional wet-on-wet spray coat after an appropriate flash-off
time.

Drying
Continue the flash-off time until the entire surface is matt before
applying clear coat.
Recoat with:
♦ 2-pack HS clear coat (see relevant data sheet)
Ways to reduce flash-off times for small areas:

satelettronica
♦ Surface matting can be accelerated by blowing on it with an
air diffuser (hand-held or stationary device).
♦ Blowing with a spray gun is also possible after waiting at least
AG. Volkswagen AG d
5 minutes. lksw
agen oes
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Ways to reduce flash-off times for large areas:
ris
ed
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♦ Surface matting can be accelerated by
s using stationary air dif‐
s

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e

fusing units (e.g. ceiling system), infrared drying or low baking.

nl

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Application of 3-stage colours and multi-colour finishes

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Hardener:
ot p

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• Aqua Premium hardener - LVM 045 000 A1-

h re
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Additives:
es, in part or in w

t to the co

(at high temperatures and low humidity)

• Additive for Aqua Premium - LVM 035 301 A3-
rrectness of i

• Use the Aqua Premium measuring stick for three-stage col‐

l purpos

ours.
nf
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orm
m

atio
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The mixture must be applied within 24 hours after the additive has
o

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been added.
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Pot life:
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t.
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• Solid colours: 90-120 minutes at +20°C room temperature.
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• Effect colours: 45-60 minutes at +20°C room temperature.
ht
pyri by
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Prote AG.

178 Rep. gr.00 - Technical data

 olksw
agen AG
Ameo 2017 w➤
age,nArteon 2018 ➤
AG. V ,dAtlas
oes 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
olks not
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ua vehicles - Edition 10.2019
e ran
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Application type tho
“Compliant”
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nl

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rrectness of i
l purpos

– The application viscosity at +20°C is the “Compliant” and

“HVLP” mixing viscosity.

nform
ercia

– For three-stage colours, add 5% Aqua Premium hardener -

LVM 045 000 A1- only to the base coat
m

at
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ion
c

in t
or

his
ate

do
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satelettronica
um
for

en
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t.
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Cop py
t. rig
gh ht
pyri by
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co lksw
by
cted agen
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– For solid colours, add 10% additive for Aqua Premium - LVM
035 301 A3- at +20°C material temperature.
– For metallic or pearlescent colours, add 20% additive for Aqua
Premium - LVM 035 301 A3- at +20 °C material temperature.

– Adjust spray nozzle (see manufacturer's instructions): “Com‐

pliant” 1.2 to 1.3 mm.
– Adjust spray jet (see manufacturer’s specifications): “SATA
RP 1.2 / RP 1.2W” / “Devilbiss GTi Pro Lite TE20” 1.2 mm.
– Adjust spray pressure (see manufacturer's specifications):
“Compliant” 1.8 to 2.0.
– Adjust atomising pressure following manufacturer's instruc‐
tions to 0.7 bar for “HVLP”.

3. Genuine products 179

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– One application consists of one-and-a-half spray coats. Apply

one normal spray coat followed by a “finish or effect coat”.

Note

If the paint colour does not hide well, it may be necessary to apply
an additional wet-on-wet spray coat after an appropriate flash-off
time.

Drying

satelettronica
Continue the flash-off time without blowing on it until the entire
surface is matt before applying clear coat.
♦ Flashing-off with an air diffuser is carried out for 5-10 minutes
at +20-40°C until the entire surface is matt. G. Volkswagen
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Prote AG.

180 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Recoating
Recoat with:
♦ Effect colour.
♦ 2-pack HS clear coat up to 72 hours maximum after base coat
application
Application of interior finish without clear coat
Application:
♦ Areas of use are vehicle interiors, e.g. engine compartment
and luggage compartment walls, where a robust semi-gloss
finish without an additional clear coat are desired.
Hardener:
• Aqua Premium hardener - LVM 045 000 A1-
Additives:
(at normal or high temperatures and lowenhumidity
AG. Volkswdepending
agen AG on
size of object) olkswag does
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ss
a - LVM 035 301 A3- ra
c

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• Use Aqua Premium measuring stick for interior finishes.

nl

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Pot life:
erm

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wit
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hole

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– The application viscosity at +20°C is the “Compliant” and

ng

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Prote AG.

3. Genuine products 181

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– For solid colours, add 10% additive for Aqua Premium - LVM
035 200 A3/LVM 035 301 A3- at +20 °C material temperature.
– For metallic or pearlescent colours, add 20% additive for Aqua
Premium - LVM 035 200 A3/LVM 035 301 A3- at +20 °C ma‐
terial temperature.

AG. Volkswagen AG d
agen oes
olksw not
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– Adjust spray nozzle (see manufacturer's instructions):oris“Com‐
e nte
pliant” 1.2 to 1.3 mm. aut
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ra
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nl

pt
RP 1.2 / RP 1.2W” / “Devilbiss GTi Pro Lite TE20” 1.2 mm.
du

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– Adjust spray pressure (see manufacturer's specifications):
erm

ab
ility
“Compliant” 1.8 to 2.0.
ot p

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h re

satelettronica
hole

tions to 0.7 bar for “HVLP”.

spec
es, in part or in w

t to the co
rrectness of i
– One application consists of one-and-a-half spray coats. Apply
l purpos

one normal spray coat followed by a “finish or effect coat”.

nf
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orm
m

atio
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If the paint colour does not hide well, it may be necessary to apply
o

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an additional wet-on-wet spray coat after an appropriate flash-off

thi
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time.
t

sd
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t.
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Prote AG.

182 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint,
gen AG
. Volkspassenger
wagen AG vehicles - Edition 10.2019
d wa oes
olks not
yV gu
Drying ed
b ara
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ris
ho eo
Air dry overnight at +20 °C ambient temperature
au
t ra
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ss
Alternatively, slow-bake for 15-20 minutes at 60-65°C.

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nl

pt
du

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Special notes

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Product application

ot p

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h re
ucts. Pay attention to the manufacturer's specifications. hole

spec
es, in part or in w

♦ The mixing colours in this top coat series can be used only as

t to the co
part of a colour formula. If any mixing colour is applied alone,
the results may differ substantially from the description in this
technical data sheet.

rrectness of i
♦ Do not have mixing system mix more often than 2 x 15 minutes
l purpos

within 24 hours.
♦ The material should be at room temperature before use

nf
ercia

o
(18 to 25 °C).

rm
m

atio
m

♦ New unopened mixed paint containers should be stirred ap‐

o

n in
c

propriately before use.

or

thi
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satelettronica
t

sd
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♦ Filter waterborne base coat Aqua-Premium using cup systems

iv

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rp

cu
(e.g. SATA or 3M) and water-resistant 125 µm quick sieves
o

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before processing it.

en
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♦ Any equipment that comes into contact with this product must
C py
t. rig
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be approved for water-based products.
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pyri by
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cted
♦ Reduction of the flash-off time possible through the use of
agen
Prote AG.
blowing nozzles or guns, booth air nozzle systems or in‐
creased booth temperatures.
♦ Allow for additional time to bring up to temperature.
♦ All drying and flash-off times given are related to relative hu‐
midity and type of blowers.
♦ After additive for Aqua-Premium - LVM 035 200/301- has been
added, the material should be used up within one workday.
♦ Hardened or non-hardened waterborne base coat Aqua-Pre‐
mium must be overpainted with clear coat within 72 hours.
♦ Non-activated ready-to-spray waterborne base coat Aqua-
Premium can be used up within 6 months. Before use, how‐
ever, additive for Aqua-Premium - LVM 035 200/301- must be
added again using the same mixing ratio. It is recommended
to spray onto a sample card before painting the vehicle. Add‐
ing additive for Aqua-Premium - LVM 035 200/301- again, may
influence the opacity.
Cleaning of tools
♦ Rinse with aqua plus demineralised water - LVW 010 000 A5-
before and after use. Then wash out with nitrocellulose thinner
- LVE 856 000 A3- .
Waste disposal
♦ Collect liquid water-based waste separately from conventional
liquid waste. If the two are mixed, it may be impossible to dis‐
pose of the mixture, or at best difficult, and therefore expen‐
sive.

3. Genuine products 183

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Personal protective equipment:

♦ Adhere to the safety data sheet.
♦ Wear personal protective equipment during application.
Data
Flash point: above +23 °C
VOC content: The EU limit for this product (product category
2004/42/IIB IIB.b) in ready-to-spray form is max. 420 g/l vol‐
(d)(420)420 atile organic components. The VOC value of this
product in ready-to-spray form is max. 420 g/l.

Storage
Guaranteed storage time of the individual products is
♦ Uni waterborne mixing paint - LWM 083 ...- 48 months from
production date (exception: -LWM 083 328- , -LWM 083 331- ,
-LWM 083 150- and maroon - LWM 083 332- 24/36 months
from production date), (exception super deep black - LWM 083
388 A2- 48 months from production date).

satelettronica
♦ Metallic, pearlescent and special-effect water-based mixing
paint - LWM 084 ...- 24 months from production date
♦ Silver mixing paint - LWM 084 / 086...- 24 months from pro‐
duction date.
♦ Pearlescent mixing paint - LWM 084 / 086...- 36 months from
production date.
♦ Aqua Premium uni (solid-colour) base coat - LWG 055 ...-
24 months from production date.
♦ Metallic water-based base coat - LWG 056 ...- 18-24 months
from production date.
olkswagen AG
en AG. V
♦ Pearlescent water-based base coat k-sw
LWG
ag 057 ...- does
not
Vol
18-24 months from productioneddate.
by gu
ara
is nte
or
♦ Clear coat additive - LVMau035
th 200 / LVM 035 301- 24 months eo
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from production date ss c
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♦ Flop control - LWM 085 386- 48 months from production date

an
d
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♦ System component A - LWM 083 385 A3- 24 months from

erm

ab
ility

production date
ot p

wit
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♦ System component B - LWM 085 387 A3- 24 months from

h re
ole,

production date
spec
urposes, in part or in wh

♦ Blending additive for Aqua-Premium - LWM 035 100 / 110-

t to the co

24 months from production date

♦ Hardener for Aqua-Premium - LWM 045 000- 24 months from
rrectne

production date
All products may be used until the date stated on the label at latest
ss

if stored in sealed original containers at +20 °C.

o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
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sd
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en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

184 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Storage conditions
Optimal storage temperature +20°C.
Preferred storage temperature +15°C to +25°C.
Short-term storage (several days) at +5 °C to +35 °C is possible.

3.7.6 Aqua Premium blending system

Designation:
♦ Blending additive for Aqua Premium - LVM 035 100 A3-
Issue 10.2012
Product description

satelettronica
To attain visually perfect colour transition in blending area or to
adjacent parts such as wings or doors.
Technical data sheet
n AG. Volkswagen AG do
swage es n
Substrate byV
olk ot g
ua
d ran
ir se
Suitable substrates: tho tee
or
au ac
♦ Surfaces coated with primer or surfacer (2-pack HS surfacer)
ss ce
e
nl

pt
du

♦ Intact old paint

an
itte

y li
erm

ab

♦ For plastic surfaces, substrates isolated with 2-pack primer

ility
ot p

surfacer for plastics - LKF 696 009 A2- / 2-pack primer surfacer
wit

for plastics - LKF 696 040 A2-

, is n

h re
hole

♦ See special notes ⇒ page 186

spec
es, in part or in w

Substrate pre-treatment:
t to the co

– Thoroughly clean factory paint, old paint or 2-pack HS surfacer

with silicone remover - LVM 020 000 A5- or slow-drying sili‐
rrectness of i

cone remover - LVM 020 100 A5- .

l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

– Dry sand using orbital sander with P500 grade paper and dust
t.
yi Co
collector or wet sand using P800 to P1000-grade waterproof Cop py
t. rig
paper. gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3. Genuine products 185

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– An extensive section of the adjacent area or parts surrounding

the repair area must be thoroughly but lightly sanded with
P1000 to P3000 grade sandpaper or an emery pad (e.g. ul‐
trafine). Use an emery pad to sand swage lines, edges or door-
handle recesses during preparation work.

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
– Before recoating, use a suitable cleaning agent tout ensure a
ho eo
ra
a
clean surface free of residues. ss c

ce
le
un

– Wipe off any excess silicone remover with a lint-free cloth,

pt
an
d
itte

leaving no streaks.

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

satelettronica
spec
es, in part or in w

t to the co
rrectness of i
– Allow the moisture on substrates which have been wet-sanded
l purpos

or cleaned to evaporate completely.

nform
Tack cloths of the latest generation with an effective adhesion
ercia

formula, e.g. duster - VAS 6177- ) to minimise the risk of chemical

m

a
or sticky residue ⇒ page 379 .
com

tion in
Special notes
r
te o

thi
s
iva

do
♦ Areas sanded to bare metal must be isolated with 1-pack wash
r
rp

cum
primer - LVM 044 007 A2- / 1-pack wash primer - LVM 044 171
fo

en
g

A2- . Bare metal spots must not be larger than 5.0 cm in di‐
n

t.
yi Co
ameter. Cop py
t. rig
gh ht
yri
♦ If 2-pack HS surfacer is used, bare metal spots must be iso‐
p by
co Vo
by lksw
lated with 2-pack wash primer - LHV 043 000 A2- or 1-pack Prote
cted AG.
agen
wash primer - LVM 044 007 A2- / 1-pack wash primer - LVM
044 171 A2- .

Application, repair procedure

Blending in within the surface, e.g. side panel:
– Preparing substrate ⇒ page 185 .

186 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Apply one or two full coats of blending additive for Aqua Pre‐
mium - LVM 035 100 A3- at normal spraying pressure in the
blending area surrounding the repair.

olkswagen AG
en AG. V
– The first spray coat of the mixed water-based ksw
ag base coat is ap‐
does
not
Vol
plied from the repair area to the ed byedge of the wet blending gu
ara
additive. Half of the effect hororisfinish spray coat is applied im‐ nte
eo
mediately over the wet blending
s aut additive at a greater spraying ra
c
distance. s

ce
le
un

pt
an
d
itte

y li
Note
erm

ab
ility
ot p

satelettronica
wit
When doing this, ensure that the blending area is larger than the
is n

h re
repair area and covers the wet blending additive for Aqua Premi‐
ole,

spec
um - LVM 035 100 A3- .
urposes, in part or in wh

t to the co
– After flashing-off, apply a coat of 2-pack HS clear coat to the

rrectne
entire repair area.

ss
Note

o
cial p

f inform
mer

♦ Keep the material flow trigger of the spray gun completely atio
open while applying Aqua Premium water-based base coat.
om

n
c

i
or

♦ The spray pressure for the effect coat may be varied between
thi
e

1.5 and 2.0 bar depending on the size of the object.

t

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
Blending in very small damage, e.g. Clever Repair: rig ht
py by
co Vo
by lksw
– Preparing substrate ⇒ page 185 .
cted agen
Prote AG.

Note

The repair/surfacer area should be kept as small as possible.

Method »a«:
♦ Ready-to-spray water-based base coats are used for most
colours.
Method »b« (recommended for colours with very high metal con‐
tent):
♦ Mix Aqua Premium water-based base coat and blending ad‐
ditive for Aqua Premium - LVM 035 100 A3- in a 1:1 ratio with
10% Flop control - LWM 085 386 A2- ( blending additive for
Aqua Premium - LVM 035 200/301 ...- is not needed).
♦ Use the Aqua Premium measuring stick for Clever Repair to
adjust the correct mixture.

3. Genuine products 187

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– Depending on colour and opacity, this mixture is applied in 3

to 5 light spray coats with reduced pressure (0.8 to 1.5 bar) to
the repair area and fade-out area.

Note

Ensure that each spray coat is somewhat larger in area and flash‐
ed off until matt. The flash-off time can be accelerated by »blow‐
ing«.

– After an appropriate final flash-off time, 2-pack HS clear coat

can be applied.

satelettronica
AG. Volkswagen AG d
Blending in 3-stage colours: agen oes
olksw not
y V gu
b ara
– Preparing substrate ⇒ page 185 . orise
d
nte
th eo
au ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
– Apply the base coat mixed with 5% Aqua Premium hardener
rrectness of i

- LVM 045 000 A1- and, for solid colours 10% additive for
Aqua-Premium - LVM 035 200 A3/LVM 035 300 ...- , or for
l purpos

effect colours mixed with 20% additive for Aqua Premium -

LVM 035 200 A3/LVM 035 300 ...- to the repair area and
adjacent blending area until coverage is opaque.
nform
mercia

at
om

io

Note
n
c

in t
or

his
ate

♦ It is recommended to spray a sample object.

do
priv

cum
or

♦ Use the Aqua Premium measuring stick for three-stage col‐

f

en
ng

t.
ours to adjust the correct mixture.
yi Co
Cop py
t. rig
♦ Observe drying times.
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

188 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
AG. Volkswagen AG d
lksw
agen General information
oes
not - Paint, passenger vehicles - Edition 10.2019
Vo gu
d by ara
– ise two full coats of blending additive for Aqua
Apply onehoror nte Pre‐
eo
mium - aLVM
ut 035 100 A3- at normal spraying pressure to r athe
c
fade-out
ss
area of the base colour or adjacent parts.

ce
le
un

pt
– Paint should now be applied from the fade-out area towards

an
d
itte

y li
the repair area. That means, apply the first coat of effect paint
erm

ab
from the fade-out area towards the blending additive for Aqua

ility
ot p

Premium - LVM 035 100 A3- (“wet-on-wet”).

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectne
– Then apply the next coat of effect paint towards the repair
area.

ss o
cial p

– It is necessary to apply 2 to 3 additional spray coats of some

f in
effect paints to match the effect. Normal spray coats are ap‐

form
mer

plied “wet-on-wet” without intermediate flash-off.

atio
om

n
c

i
or

n thi
e

Note
t

sd
a

satelettronica
iv

o
pr

cum
r
fo

♦ It is recommended that all coats, starting with the first coat, are en
ng

t.
applied from the furthest blending area to the base colour in
yi Co
op
the repair area. This way, all subsequent coats remain within
C py
t. rig
gh
the previous coat to avoid visible edges or shadows.
ht
pyri by
Vo
o
by c lksw
♦ To make it easier to evaluate the effect, it is recommended to
cted agen
Prote AG.
spray a sample object before every spray coat application.

3. Genuine products 189

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– After flashing-off, apply a coat of 2-pack HS clear coat to the

entire repair area.

Note

♦ Keep the material flow trigger of the spray gun completely

open while applying Aqua Premium water-based base coat.
♦ The spray pressure for the effect coat may be varied between
1.5 and 2.0 bar depending on the size of the object.
♦ The use of stationary air diffusers or force drying, e.g. low
baking, for efficient flash-off and drying processes is recom‐
mended.

Product application
♦ The spray equipment must be suitable for water-based prod‐
ucts. Pay attention to the manufacturer's specifications.
♦ The mixing colours in this top coat series can be used only as
part of a colour formula. If any mixing colour is applied alone,
the results may differ substantially from the description in this

satelettronica
technical data sheet.
Cleaning of tools
♦ Rinse with aqua plus demineralised water - LVW 010 000 A5-
before and after use. Then wash out with nitrocellulose thinner
- LVE 856 000 A3- .
Waste disposal n AG. Volkswagen AG do
swage es n
♦ Collect liquid water-based waste separately from conventional byV
olk ot g
ua
liquid waste. If the two are mixed, it may be impossible to ir sedis‐
d ran
tee
pose of the mixture, or at best difficult, and thereforeuexpen‐
tho
or
sive. ss
a ac

ce
le
un

Health and safety

pt
an
d
itte

y li
♦ A respirator mask must be worn when applying water-based
erm

ab
products.

ility
ot p

wit
is n

h re
3.7.7 Aqua Premium system (painting rims)
ole,

spec
urposes, in part or in wh

Designation:
♦ Metallic water-based priming paint - LWG 056 1H7 A1- t to the co
rrectne
Issue 04.2013
Product description
ss o

Instructions for painting rims with metallic water-based base coat

cial p

f in

- LWG 056 1H7 A1- .

form
mer

Properties:
atio
om

n
c

♦ Good vertical stability

i
or

n thi
te

sd
a

♦ Good hiding power

iv

o
pr

cum
r
fo

♦ Recoatable with 2-pack HS clear coat

en
ng

t.
yi Co
op
♦ VOC compliant C py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Note Prote AG.

After overspraying with 2-pack HS clear coat, it produces a high-

gloss, weather-resistant finish.

190 Rep. gr.00 - Technical data

 n AG. Volkswagen AG do
lkswage es n
d byV
o
Ameo 2017 ➤ , Arteon
ot g
u2018
ara ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
ho
ir se General information
nte
e o - Paint, passenger vehicles - Edition 10.2019
aut ra
ss c
Technical data sheet

ce
le
un

pt
Substrate

an
d
itte

y li
erm

ab
Suitable substrates:

ility
ot p

wit
♦ Surfaces coated with primer or surfacer 2-pack HS Vario sur‐
is n

h re
facer - LGF 786 004 A4- , grey
ole,

spec
urposes, in part or in wh

♦ Factory paint or old paint (except thermoplastic paint)

t to the co
Substrate pre-treatment:
– Thoroughly clean factory or old paintwork with silicone remov‐

rrectne
er - LSW 019 000 A5- . If severely soiled, pre-clean the
paintwork with silicone remover, slow-drying - LVM 020 100

s
A5- .

s o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

satelettronica
t.
yi Co
– Dry sand using orbital sander with P1000-1500 grit sandpaper
Cop py
. rig
and dust collector.
t
gh ht
pyri by
Vo
co
– Sand spokes, corners and edges by hand using P300-grade
by lksw
cted agen
Prote
ultrafine emery pad.
AG.

– Before recoating the lightly sanded substrates, thoroughly

clean them of dust, sanding residue and other dirt with silicone
remover - LSW 019 000 A5- . If severely soiled, pre-clean
+with silicon remover, slow-drying - LVM 020 100 A5- .
Application
Substrate pretreatment (sanding before surfacer coat)
• When 2-pack HS Vario surfacer - LGF 786 004 A4- is to be
used, bare-metal spots must be primed with 2-pack wash pri‐
mer - LHV 043 000 A2- .
• A uniform substrate without bare metal spots is absolutely es‐
sential.

– Dry sand using orbital sander with P500 grit sandpaper and
dust collector.

3. Genuine products 191

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Wet sand with P800 to P1000-grit sandpaper.

Clear coat over surfacer:
– Apply 2-pack HS clear coat to the sanded surfacer. Depending
on the size of the repair area or if there are several
gen AG repair n AG doe
. Volkswage
swa s no
areas, it is recommended to apply 2-packyV
olk HS clear coat to the t gu
entire rim. ris
edb ara
nt ee
tho or
s au ac
s

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

– Apply a full coat (approx. 20 µm).

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

satelettronica
nform
mercia

at
om

ion
c

in t
or

his
e

Force drying at +60°C material temperature in 20-25 minutes.

at

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

Sanding before clear coat:

– Dry sand using orbital sander with P1000-1500 grit sandpaper
and dust collector.
– Sand spokes, corners and edges by hand using P300-grade
ultrafine emery pad.

192 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Cleaning:
– Before recoating the lightly sanded substrates, thoroughly
clean them of dust, sanding residue and other dirt with silicone
remover - LVM 020 000 A5- .

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
e
nl

pt
du

an
itte

y li
Base coat application “spray”
erm

ab
ility
ot p

Materials suitable as additives:

wit
, is n

h re
♦ Additive for Aqua Premium - LVM 035 301-
hole

spec
es, in part or in w

t to the co

satelettronica
rrectness of i
l purpos

nf
ercia

orm
– Application viscosity 4 mm, +20°C, DIN 53211
m

atio
om

n in
– The application viscosity of 4 mm at +20°C is the mixing vis‐
or c

cosity for “Compliant” and “HVLP”.

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

– 50 % additive for Aqua Premium - LVM 035 301- (to be added

at material temperature of 20 °C).

3. Genuine products 193

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Adjust spray nozzle (see manufacturer's instructions): “Com‐

pliant” 1.2-1.3 mm. n AG. Volkswagen AG do
lkswage es n
o ot g
– Adjust spray nozzle (see manufacturer's instructions): “HVLP”byV ua
ed ran
1.2-1.3 mm. oris tee
th or
u
– Adjust spray pressure (see manufacturer's instructions):
ss
a ac
“Compliant” 2.0 bar.

ce
e
nl

pt
du

an
– Adjust atomising pressure (see manufacturer's instructions):

itte

y li
erm
“HVLP” 0.7 bar.

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
– One application consists of one-and-a-half spray coats (one
normal full coat followed by a light coat at greater distance to
object).

rrectness of i
l purpos

Note

nf
ercia

♦ The best results are achieved when using an HVLP spray gun

or
with 1.3 mm nozzle.

satelettronica
m

atio
om

♦ Blending additive for Aqua Premium - LVM 035 200 A3- / -LVM

n in
or c

035 301 A3- should be added to metallic water-based base

thi
te

coat - LWG 056 1H7 A1- immediately before application Best

sd
iva

o
r

results will be achieved if the mixture is applied within one

rp

cu
o

m
working day.
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri
Drying p by
co Vo
by lksw
cted agen
Flash-off time before clear coat application: Prote AG.

194 Rep. gr.00 - Technical data

 AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
autho
Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas
2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
eo
ra
ss General information - Paint, passenger vehicles - Edition 10.2019
c

ce
le
un

pt
an
d
Flash off at +20°C room temperature until matt.
itte

y li
erm

ab
ility
ot p

wit
Note
is n

h re
ole,

spec
♦ The best results are achieved when using an HVLP spray gun
urposes, in part or in wh

with 1.3 mm nozzle.

t to the co
♦ Additive for Aqua Premium - LVM 035 301- should be added
to metallic water-based base coat - LWG 056 1H7 A1- (silver)

rrectne
immediately before application. Best results will be achieved
if the mixture is applied within one working day.

ss o
Ways to reduce flash-off time:
cial p

f inform
♦ Surface matting can be accelerated by blowing on it with an
mer

atio
air diffuser or force drying with infrared radiation or low baking.
om

n
c

i
♦ Blowing with a spray gun is also possible after waiting at least
or

n thi
e

5 minutes.
t

sd
iva

o
pr

cum
♦ Drying time: at least 5 minutes.
r
fo

en
ng

t.
yi Co
Cop py
t.

satelettronica
rig
Note
gh ht
pyri by
Vo
co lksw
by
cted agen
The specified flash-off and drying times depend on the tempera‐ Prote AG.

ture, humidity, air drop speed in the spray booth and the number
of coats applied. The surface must, however, first appear com‐
pletely matt.

Recoating
Recoat with:
♦ 2-pack HS clear coat (plasticized)
Special notes

Note

Blending in with metallic water-based base coat - LWG 056 1H7

A1- is done in 1 or 2 normal spray coats. Apply blending additive
for Aqua Premium - LVM 035 100 A3- to the fade-out area.

Product application
♦ The spray equipment must be suitable for water-based prod‐
ucts. Pay attention to the manufacturer's specifications.
♦ The mixing colours in this top coat series can be used only as
part of a colour formula. If any mixing colour is applied alone,
the results may differ substantially from the description in this
technical data sheet.
Cleaning of tools
♦ Rinse with aqua plus demineralised water - LVW 010 000 A5-
before and after use. Then wash out with nitrocellulose thinner
- LVE 856 000 A3- .
Waste disposal
♦ Collect liquid water-based waste separately from conventional
liquid waste. If the two are mixed, it may be impossible to dis‐
pose of the mixture, or at best difficult, and therefore expen‐
sive.

3. Genuine products 195

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Personal protective equipment:

♦ Adhere to the safety data sheet.
♦ Wear personal protective equipment during application.
Data
Flash point: above +23 °C
VOC content: The EU limit for this product (product category
2004/42/IIB IIB.b) in ready-to-spray form is max. 420 g/l vol‐
(d) (420) 420 atile organic components. The VOC value of this
product in ready-to-spray form is max. 420 g/l.

Storage
The guaranteed storage time of metallic water-based base coat -
LWG 056 1H7 A1- is 24 months from the production date. Can be
processed on or before date indicated on label if stored in unop‐
ened, original containers at +20 °C.

satelettronica
n AG. Volkswagen AG do
lkswage es n
o ot g
Storage conditions d byV ua
ran
ir se tee
Optimal storage temperature +5°C to +35°C. utho
or
a ac
ss

ce
le
un

pt
Note

an
d
itte

y li
rm

ab
pe

Higher or lower temperatures will spoil the product.

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i

3.8 Clear coats

l purpos

⇒ “3.8.1 2-pack HS clear coat”, page 196

⇒ “3.8.2 2-pack MS matt clear coat”, page 202
nform
ercia

⇒ “3.8.3 2-pack HS Vario clear coat”, page 206

m

a
com

tio

⇒ “3.8.4 2-pack HS optimum clear coat”, page 212

n in
r
te o

thi

⇒ “3.8.5 2-pack HS optimum plus clear coat”, page 216

s
iva

do
r
rp

⇒ “3.8.6 2-pack HS brilliant clear coat”, page 220

um
fo

en
ng

t.
yi
⇒ “3.8.7 2-pack HS brilliant plus clear coat”, page 224
Co
Cop py
t. rig
gh
⇒ “3.8.8 2-pack HS Performance clear coat”, page 229
ht
pyri by
Vo
co lksw
by
⇒ “3.8.9 Blender”, page 233
cted agen
Prote AG.

3.8.1 2-pack HS clear coat

Designation:
♦ 2-pack HS clear coat - L2K 769 500 A5-

196 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Issue 10.2012
Product description
2-pack HS clear coat is a VOC compliant, high-grade high-solid
clear coat.
Properties:
♦ Easy to apply
♦ Versatile use with 2-pack HS and 2-pack VHS hardeners
♦ Good levelling
♦ Brilliant surface finish
Technical data sheet
Substrate
Suitable base coats: . Volkswagen AG
gen AG does
swa
♦ Water-based base coatsy V olk not
gu
edb ara
nte
Suitable priming materials:
horis
eo
aut ra
• Depends on the s object and the substrate, in accordance with
s c

satelettronica
ce
le

our recommendations for structure

un

pt
an
d
itte

Application with 2-pack HS hardeners

y li
rm

ab
pe

ility
Mixing ratio:
ot

wit
, is n

– 2:1 ratio by volume with:

h re
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spec
♦ 2-pack HS hardener - LHA 009 041 A3-
es, in part or in w

t to the co
♦ 2-pack HS hardener, fast-drying - LHA 021 004 A3-
♦ 2-pack HS hardener, extra fast-drying - LHA 009 046 A2-
rrectness of i

♦ 2-pack HS hardener, slow-drying - LHA 009 047 A3-

l purpos

♦ 2-pack HS hardener, extra slow-drying - LHA 009 048 A3-

♦ See technical data sheet for 2-pack HS hardener
nform
ercia

⇒ page 237
m

a
com

tion in

Application time/pot life:

r
te o

thi
s

– Mixed for spraying, 90 minutes at +20 °C

iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3. Genuine products 197

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Method of application: “spray”.

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole
– The application viscosity at +20°C is the “Compliant” and

spec
“HVLP” mixing viscosity. es, in part or in w

t to the co
rrectness of i
l purpos

satelettronica nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
– Adjust spray nozzle (see manufacturer's instructions): “Com‐
r
rp

cu
o

m
pliant” 1.3-1.4 mm.
f

en
ng

t.
yi Co
op
– Adjust spray nozzle (see manufacturer's instructions): “HVLP” C py
t. rig
1.3-1.5 mm.
gh ht
pyri by
Vo
co lksw
by
– Adjust spray pressure following manufacturer's instructions to cted agen
Prote AG.
2.0-2.5 bar, “Compliant”.
– Adjust atomising pressure (see manufacturer's instructions):
“HVLP” 0.7 bar.

– Recommended dry film thickness is 50-60 µm.

198 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Application with 2-pack VSH hardeners

Mixing ratio:
AG. Volkswagen AG d
– 3:1 ratio by volume with: ksw
agen oes
not
ol
yV gu
♦ 2-pack VHS hardener - LHA 009 051 ise d A2- / -LVM 009 051 A5-
b ara
nte
or eo
h
♦ 2-pack VHS hardener, fast-drying
s aut - LHA 009 050 A2- ra
c
s
♦ 2-pack VHS hardener, slow-drying - LHA 009 052 A2- / -LHA

ce
e
nl

pt
du
009 052 A3-

an
itte

y li
erm

ab
♦ 2-pack VHS hardener, extra slow-drying - LHA 009 053 A2-

ility
ot p

wit
♦ See technical data sheet for 2-pack VHS hardener
, is n

h re
⇒ page 240
hole

spec
Thinner:
es, in part or in w

t to the co
♦ 2-pack thinner, special - LVM 009 200 A2- / -LVM 009 200 A5-

rrectness of i
Application time/pot life:
l purpos

– Ready-to-spray preparation 60-90 minutes at +20°C.

satelettronica
nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
Method of application: “spray”.
co Vo
by lksw
cted agen
Prote AG.

– The application viscosity at +20°C is the “Compliant” and

“HVLP” mixing viscosity.

3. Genuine products 199

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Add 12.5 to 15 % 2-pack thinner, special - LVM 009 200 A2- /

-LVM 009 200 A5- .

– Adjust spray nozzle (see manufacturer's instructions): “Com‐

n AG. Volkswagen AG do
pliant” 1.3-1.4 mm. olks
wage es n
o V t gu
by
– Adjust spray nozzle (see manufacturer's
ris instructions): “HVLP”
ed
ara
nte
1.3-1.5 mm. utho eo
ra
sa c
– Adjust spray pressure following manufacturer's
s
instructions to

ce
le

2.0-2.5 bar, “Compliant”.

un

pt
an
d
itte

y li
– Adjust atomising pressure (see manufacturer's instructions):
erm

ab

satelettronica
“HVLP” 0.7 bar.

ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
– The specified thickness for the dry film is 50-60 µm applied in
1.5 coats.

rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
op
Drying C py
ht. rig
rig ht
Air drying at +20 °C room temperature:
py by
co Vo
by lksw
cted agen
♦ Dust dry in 40-50 minutes
Prote AG.

♦ Dry for assembly in 4-6 hours

♦ Dry overnight

200 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Flash-off time with force drying is at least 5-10 minutes.

Force drying at +60°C material temperature in 30-40 minutes.

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
or

satelettronica
au ac
ss

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

The final flash-off time with infrared drying is at least 5 minutes.

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi

Infrared drying with short-wave radiant heater, 10-15 minutes and

te

sd
va

medium-wave radiant heater, 15-20 minutes

i

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3. Genuine products 201

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Special notes
Plasticizing of rigid and semi-rigid plastics:
♦ First mix the base material with 15% 2-pack plasticizer additive
- ALZ 011 001- .
♦ Mixture with 2-pack HS hardeners, 2:1 agen
AG. Volkswagen AG d
oes
olksw not
♦ Mixture with 2-pack VHS hardeners, 3:1 ed by with 15% thinner
V gu
ara
(drying time increases) horis nte
eo
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
Personal protective equipment:
ot p

wit
, is n

♦ Adhere to the safety data sheet.

h re
hole

spec
♦ Wear personal protective equipment during application.
es, in part or in w

t to the co
Data
Flash point: above +23 °C

rrectness of i
VOC content: The EU limit for this product (product category

satelettronica
2004/42/IIB IIB.b) in ready-to-spray form is max. 420 g/l vol‐
l purpos

(d) (420) 420 atile organic components. The VOC value of this
product in ready-to-spray form is max. 420 g/l.

nf
ercia

orm
m

atio
m

Storage
o

n in
or c

thi
e

The guaranteed storage time of 2-pack HS clear coat - L2K 769

t

sd
iva

500 A5- is 48 months from production date. Can be processed on

o
r
rp

cu
or before date indicated on label if stored in unopened, original
o

m
f

en
ng

containers at +20 °C.

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3.8.2 2-pack MS matt clear coat

Designation:
♦ 2-pack MS clear coat, matt - L2K 769 020 A2-
Issue 08.2013
Product description
2-pack MS clear coat is a matt clear coat from the 2-pack acrylic
system.
Properties:
♦ High elasticity
♦ Matt finish
♦ Can be mixed with both HS and VHS products
♦ The degree of gloss can be adjusted by mixing with 2-pack HS
clear coats.
♦ Particularly suitable for refinishing plastic parts

202 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Note
n AG. Volkswagen AG do
lkswage es n
Vo ot g
2-pack MS matt clear ed coat - L2K 769 020 A2- should be used
by ua
ran only
for small areas t(add-on
horis parts of passenger cars). tee
u or
a ac
ss
Technical data sheet

ce
e
nl

pt
du

an
Substrate
itte

y li
erm

ab
Suitable base coats:

ility
ot p

wit
, is n

♦ Water-based base coats

h re
hole

spec
Application
es, in part or in w

t to the co
Mixing ratio:
– 3:1 ratio by volume with:

rrectness of i
♦ 2-pack HS hardener - LHA 009 041 A3-
l purpos

♦ 2-pack HS hardener, slow-drying - LHA 009 047 A3-

♦ 2-pack HS hardener, extra slow-drying - LHA 009 048 A3-

nform
ercia

satelettronica
m

at
om

ion
c

in t
or

his
ate

do
riv

Mixing ratio:
p

cum
for

en
ng

– 5:1 ratio by volume with:

t.
yi Co
Cop py
. rig
♦ 2-pack VHS hardener - LHA 009 051 A2- / -LVM 009 051 A5-
t
gh ht
pyri by
Vo
co
♦ 2-pack VHS hardener, slow-drying - LHA 009 052 A2- / -LHA
by lksw
cted agen
Prote
009 052 A3-
AG.

♦ 2-pack VHS hardener, extra slow-drying - LHA 009 053 A2-

Note

♦ Different HS and VHS hardeners and thinners result in differ‐

ent degrees of gloss.
♦ The clear coat must be stirred carefully before it is poured out
of the tin.

Thinner:
♦ 2-pack thinner - LVE 009 001 A5-
♦ 2-pack slow-drying thinner - LVM 009 300 A2-
♦ 2-pack thinner, special - LVM 009 200 A2- / -LVM 009 200 A5-

3. Genuine products 203

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Application time/pot life:

– Mixed for spraying, 4 hours at +20°C.

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
o eo
Method of application: “spray”. auth ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec

satelettronica
es, in part or in w

t to the co
rrectness of i
l purpos

– The application viscosity at +20°C is the “Compliant” and

“HVLP” mixing viscosity.

nf
ercia

Application viscosity 4 mm, gravity-feed spray gun “Compliant”

or
and “HVLP”:

m
m

atio
om

DIN 4 mm: 14-16 seconds n in

or c

thi
e

ISO 4 mm: 28-33 seconds

t

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Addition of thinner at +20°C material temperature: 25% HS hard‐
ener (3:1) and 30% VHS hardener (5:1)
– If thinner is added, use measuring stick to mix.

204 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Adjust spray nozzle following manufacturer's instructions to

1.3-1.4 mm for “Compliant” and “HVLP”.
– Adjust spray pressure following manufacturer's instructions to
2.0-2.5 bar, “Compliant”.
– Adjust atomising pressure (see manufacturer's instructions):
“HVLP” 0.7 bar.
– Apply in two coats.

– Apply one full coat, flash-off 15-20 minutes and then finish
painting.
– Prescribed dry film thickness is 50-60 µm.

Note

Different methods of application result in different degrees of

satelettronica
gloss.

Drying
Air drying at +20 °C room temperature:
♦ Dust dry in 2-2.5 hours agen
AG. Volkswagen AG d
oes
olksw not
♦ Dry for assembly in 5-6dhours
by
V gu
ara
ise nte
r
♦ Dry overnight ut
ho eo
ra
s a c
s
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

Final flash-off time with force drying is at least 15-20 minutes.

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

3. Genuine products 205

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019
G . Volkswagen AG
Force drying at +60°C material temperature ink40-45
swa minutes.
gen A does
not
ol
yV gu
edb ara
ris nte
ho eo
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
Personal protective equipment:

rrectness of i
♦ Adhere to the safety data sheet.
l purpos

♦ Wear personal protective equipment during application.

Data

nform
ercia

Flash point: above +23 °C

m

at
om

io
VOC content: The EU limit for this product (product category

satelettronica
n
c

in t
r

2004/42/IIB IIB.b) in ready-to-spray form is max. 840 g/l vol‐

o

his
te

(e) (840) 580 atile organic components. The VOC value of this
a

do
riv

product in ready-to-spray form is max. 580 g/l.

p

cum
for

en
ng

t.
yi Co
Cop py
t. rig
Storage opyri
gh by
Vo
ht
c
Guaranteed storage time of 2-pack MS matt clear coat - L2K 769
by lksw
cted agen
Prote
020 A2- is 24 months from production date. Can be processed on
AG.

or before date indicated on label if stored in unopened, original

containers at +20 °C.

3.8.3 2-pack HS Vario clear coat

Designation:
♦ 2-pack HS Vario clear coat - L2K 769 K01 A5-
Issue 06.2013
Product description
The 2-pack HS Vario clear coat is a VOC-compliant (VOC value
< 420 g/l) high-grade, productive high-solid clear coat.
Properties:
♦ Quick and easy to use
♦ Versatile use with 2-pack HS and 2-pack VHS hardeners
♦ Good levelling
♦ Fast-drying
♦ Easy to polish

206 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Technical data sheet

Substrate
Suitable base coats:
♦ Water-based base coats
Application with 2-pack HS hardeners
Mixing ratio:
– 2:1 ratio by volume with:
♦ 2-pack HS hardener - LHA 009 041 A3-
♦ 2-pack HS hardener, fast-drying - LHA 021 004 A3-
♦ 2-pack HS hardener, slow-drying - LHA 009 047 A3-
♦ 2-pack HS hardener, extra slow-drying - LHA 009 048 A3-
For plasticizing, see ⇒ page 211

Application time/pot life:

– Ready for spraying: 60-90 minutes at +20°C (depending on

satelettronica
the hardener used)

AG. Volkswagen AG d
agen oes
Method of application: “spray”.
yV
olks
w not
gu
b ara
ed nte
oris eo
th
au ra
c
ss
ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co

– The application viscosity at +20°C is the “Compliant” and

rrectne

“HVLP” mixing viscosity.

ss o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3. Genuine products 207

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Adjust spray nozzle (see manufacturer's instructions): “Com‐

pliant” 1.2-1.3 mm.
– Adjust spray nozzle (see manufacturer's instructions): “HVLP”
1.3-1.4 mm.
– Adjust spray pressure following manufacturer's instructions to
2.0-2.5 bar, “Compliant”.
– Adjust atomising pressure (see manufacturer's instructions):
“HVLP” 0.7 bar.

– Apply in one-and-a-half coats.

Note
n AG. Volkswagen AG do
wage es n
The first half-coat should form a nearly complete, thin film over y Volks ot g
ua
which a full spray coat is directly sprayed. ris
ed
b ran
tee
tho or
au

satelettronica
ac
– Recommended dry film thickness is 50-60 µm. ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

Application with 2-pack VSH hardeners

h re
hole

spec
Mixing ratio:
es, in part or in w

t to the co
– 3:1 ratio by volume with:
♦ 2-pack VHS hardener - LHA 009 051 A2- / -LVM 009 051 A5-

rrectness of i
♦ 2-pack VHS hardener, fast-drying - LHA 009 050 A2-
l purpos

♦ 2-pack VHS hardener, slow-drying - LHA 009 052 A2- / -LHA

009 052 A3-

nform
ercia

♦ 2-pack VHS hardener, extra slow-drying - LHA 009 053 A2-

m

at
om

i
♦ See technical data sheet for 2-pack VHS hardener

on
c

in t
⇒ page 240
or

his
ate

Thinner:
do
priv

cum
or

♦ 2-pack thinner, special - LVM 009 200 A2- / -LVM 009 200 A5-
f

en
ng

t.
yi Co
op
♦ 2-pack thinner, slow-drying - LVM 009 300 A2-
C py
t. rig
gh ht
yri by
♦ HS Spot thinner - LVM 006 000 A2- Please refer to technical cop Vo
by lksw
data sheet ⇒ “3.10.2 HS spot thinner”, page 249
cted agen
Prote AG.

For plasticizing, see ⇒ page 211

208 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Application time/pot life:

– Ready for spraying: 60-90 minutes at +20°C (depending on
the hardener used)

Method of application: “spray”.

satelettronica
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
ed ran
– The application viscosity at +20°C is the
thor “Compliant” and
is tee
“HVLP” mixing viscosity. au or
ac
ss

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i

– Add 12.5 % 2-pack thinner, special - LVM 009 200 A2- / -LVM
l purpos

009 200 A5- / 2-pack thinner, slow-drying - LVM 009 300 A2-
at +20 °C material temperature.
nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3. Genuine products 209

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Adjust spray nozzle (see manufacturer's instructions): “Com‐

pliant” 1.2-1.3 mm.
– Adjust spray nozzle (see manufacturer's instructions): “HVLP”
1.3-1.4 mm.
– Adjust spray pressure following manufacturer's instructions to
2.0-2.5 bar, “Compliant”.
– Adjust atomising pressure (see manufacturer's instructions):
“HVLP” 0.7 bar.

– Apply in one-and-a-half coats.

Note

♦ The first half-coat should form a nearly complete, thin film over
which a full spray coat is directly sprayed.
♦ When used as clear coat for spot repairs (Clever Repair meth‐

satelettronica
od), 12.5% HS spot thinner - LVM 009 200 A2- may be
substituted for the 12.5% special 2-pack thinner - LVM 006
000 A2- . Do not apply to horizontal surfaces.

– Recommended dry film thickness is 50-60 µm.

Drying
Air drying at +20 °C room temperature:
♦ Dust dry in 20-30 minutes
♦ Dry for assembly in 4-5 hours
♦ Dry overnight
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl

pt
du

an

Final flash-off time with force drying is at least 5-10 minutes.

itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw

210
cted agen
Prote
Rep. gr.00 - Technical data
AG.
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Force drying at +60°C material temperature in 20-30 minutes.

The final flash-off time with infrared drying is at least 5 minutes.

satelettronica
Infrared drying with short-wave radiant heater, 10-15 minutes and
medium-wave radiant heater, 15-20 minutes

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit

Special notes
, is n

h re
hole

Plasticizing of rigid and semi-rigid plastics:

spec
es, in part or in w

♦ First mix the base material with 15% 2-pack plasticizer additive
t to the co

- ALZ 011 001- .

♦ Mixture with 2-pack HS hardeners, 2:1
rrectness of i

♦ Mixture with 2-pack VHS hardeners, 3:1 with 20 % thinner

l purpos

(drying time increases)

When used as clear coat for spot repairs (Clever Repair method),
nform
ercia

12.5% HS spot thinner - LVM 009 200 A2- / -LVM 009 200 A5-
may be substituted for the 12.5% 2-pack thinner, special - LVM
m

a
com

006 000 A2- . Do not apply to horizontal surfaces.

ion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3. Genuine products 211

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Personal protective equipment:

♦ Adhere to the safety data sheet.
♦ Wear personal protective equipment during application.
Data
Flash point: above +23 °C
VOC content: The EU limit for this product (product category
2004/42/IIB IIB.b) in ready-to-spray form is max. 420 g/l vol‐
(d) (420) 420 atile organic components. The VOC value of this
product in ready-to-spray form is max. 420 g/l.

Storage
The guaranteed storage time of 2-pack HS Vario clear coat - L2K
769 K01 A5- is 48 months from production date. Can be pro‐
cessed on or before date indicated on label if stored in unopened,
original containers at +20 °C.

AG. Volkswagen AG d
agen oes
lksw not

satelettronica
Vo gu
by ara
d
rise nte
tho eo
au ra
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ce
e
nl

pt
du

an
itte

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erm

3.8.4 2-pack HS optimum clear coat

ab
ility
ot p

wit
, is n

Designation:
h re
hole

♦ 2-pack HS optimum clear coat - LZK 769 K02 A5-

spec
es, in part or in w

Issue 10.2012
t to the co

Product description
rrectness of i

The 2-pack HS optimum clear coat is a VOC-conforming (VOC

value < 420 g/l) high-grade, productive high-solid clear coat.
l purpos

Properties:
nf
ercia

♦ Easy to apply and economical to use

orm
m

atio

♦ Very good levelling

om

n in
c

♦ Very fast-drying
or

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♦ Very good infrared drying

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♦ Fast and easy to polish

en
ng

t.
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op py
♦ High-gloss finish t. C rig
gh ht
pyri by
Technical data sheet
co Vo
by lksw
cted agen
Prote AG.
Substrate
Suitable base coats:
♦ Water-based base coats

212 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019
n AG. Volkswagen AG do
Application lkswage es n
o ot g
yV ua
Mixing ratio: ir se
d b ran
tee
tho
or
– 3:1 ratio by volume
au with: ac
ss

ce
le
♦ 2-pack VHS hardener - LHA 009 051 A2- / -LVM 009 051 A5-
un

pt
an
d
itte

♦ 2-pack VHS hardener, fast-drying - LHA 009 050 A2-

y li
erm

ab
ility
♦ 2-pack VHS hardener, slow-drying - LHA 009 052 A2- / -LHA
ot p

wit
009 052 A3-
is n

h re
ole,

♦ 2-pack VHS hardener, extra slow-drying - LHA 009 053 A2-

spec
urposes, in part or in wh

♦ See technical data sheet for 2-pack VHS hardener

t to the co
⇒ page 240
For plasticizing, see ⇒ page 215

rrectne
Application time/pot life:

ss o
– Ready-to-spray . 80-100 min. at +20°C
cial p

f inform
mer

atio
om

satelettronica
n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Method of application: “spray”.

– The application viscosity at +20°C is the “Compliant” and

“HVLP” mixing viscosity.

3. Genuine products 213

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Adjust spray nozzle (see manufacturer's instructions): “Com‐

pliant” 1.2-1.3 mm.
– Adjust spray nozzle (see manufacturer's instructions): “HVLP”
1.3-1.4 mm.
– Adjust spray pressure following manufacturer's instructions to
2.0-2.5 bar, “Compliant”.
– Adjust atomising pressure (see manufacturer's instructions):
“HVLP” 0.7 bar.

– Apply in one-and-a-half coats.

Note

The first half-coat should form a nearly complete, thin film over
which a full spray coat is directly sprayed.

satelettronica
– Recommended dry film thickness is 45-55 µm.

Drying
Air drying at +20 °C room temperature:
AG. Volkswagen AG d
♦ Dust dry in 40-50 minutes lksw
agen oes
not
Vo gu
by
♦ Dry for assembly in 4-6 hours ised ara
nte
or eo
h
♦ Dry overnight aut ra
ss c
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec

Final flash-off time with force drying is at least 5-10 minutes.

es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

214 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Forced drying at +60 °C object temperature with:

♦ 2-pack VHS hardener - LHA 009 051 A2- / -LVM 009 051 A5-
20-25 minutes.
♦ 2-pack VHS hardener, fast-drying - LHA 009 050 A2- 15-20 mi‐
nutes.
♦ 2-pack VHS hardener, slow-drying - LHA 009 052 A2- / -LHA
009 052 A3- 20-30 minutes.
♦ 2-pack VHS hardener, extra slow-drying - LHA 009 053 A2-
25-35 minutes.

Final flash-off time with infrared drying is at least 5-10 minutes.

satelettronica
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
Infrared drying with short-wave radiant heater, 8-12 minutes ss c
ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness

Special notes
o
cial p

f in

Plasticizing of rigid and semi-rigid plastics:

form
mer

atio

♦ First mix the base material with 15% 2-pack plasticizer additive
om

- ALZ 011 001- .

n
c

i
or

n thi
e

♦ Mixture with 2-pack VHS hardeners, 3:1 with 5% thinner (dry‐

t

sd
va

ing time increases).

i

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3. Genuine products 215

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Personal protective equipment:

♦ Adhere to the safety data sheet.
♦ Wear personal protective equipment during application.
Data
Flash point: above +23 °C
VOC content: The EU limit for this swaproduct
gen AG (product
. Volkswagen Acategory
G do
es n
2004/42/IIB IIB.b) in ready-to-spray
by Volk form is max. 420 g/l vol‐
ot g
ua
(d) (420) 420 atile organic
ir se components. The VOC value of this ante
d r
product uthin ready-to-spray form is max. 420 g/l.
o eo
r
a ac
ss

ce
e
nl

pt
du

Storage

an
itte

y li
erm

ab
The guaranteed storage time of 2-pack HS optimum clear coat -

ility
ot p

LZK 769 K02 A5- is 48 months from production date. Can be

wit
, is n

processed on or before date indicated on label if stored in unop‐

h re
ened, original containers at +20 °C.
hole

spec
es, in part or in w

t to the co

satelettronica
rrectness of i
l purpos

nf
ercia

o
3.8.5 2-pack HS optimum plus clear coat
rm
m

atio
m

Designation:
o

n in
or c

thi
e

♦ 2-pack HS optimum plus clear coat - LZK 769 K07 A5-

t

sd
iva

o
r
rp

cu

Issue 04.2013
o

m
f

en
ng

t.
yi
Product description
Co
Cop py
t. rig
2-pack HS optimum plus clear coat is a VOC compliant high-solid
gh ht
pyri by
clear coat. Perfectly suitable for application even under unfav‐
co Vo
by lksw
cted agen
ourable operating conditions (such as too low drying temperature) Prote AG.
in the spray booth.
Properties:
♦ Flexible and efficient application.
♦ Very fast-drying
♦ Fast and easy to polish
♦ HS spot thinner - LVM 006 000 A2- may be used.
Technical data sheet
Substrate
Suitable base coats:
♦ Water-based base coats

216 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Application
Mixing ratio:
– 3:1 ratio by volume with:
♦ 2-pack VHS hardener - LHA 009 051 A2- / -LVM 009 051 A5-
♦ 2-pack VHS hardener, fast-drying - LHA 009 050 A2-
♦ 2-pack VHS hardener, slow-drying - LHA 009 052 A2- / -LHA
009 052 A3-
♦ 2-pack VHS hardener, extra slow-drying - LHA 009 053 A2-
♦ See technical data sheet for 2-pack VHS hardener
⇒ page 240
Thinner:
♦ 2-pack thinner, special - LVM 009 200 A2- / -LVM 009 200 A5-
♦ 2-pack thinner, slow-drying - LVM 009 300 A2-
♦ HS spot thinner - LVM 006 000 A2-
♦ See technical data sheet for HS spot thinner LVM 006 000 A2
⇒ page 249 .

satelettronica
For plasticizing, see ⇒ page 220

Application time/pot life:

– Ready for spraying: 45-60 minutes at +20°C (depending on
the hardener used)
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re

Method of application: “spray”.

hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3. Genuine products 217

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– The application viscosity at +20°C is the “Compliant” and

“HVLP” mixing viscosity.

– Adjust spray nozzle (see manufacturer's instructions): “Com‐

pliant” 1.2-1.3 mm.
– Adjust spray nozzle (see manufacturer's instructions): “HVLP”
1.3-1.4 mm.
– Adjust spray pressure following manufacturer's instructions to
2.0-2.5 bar, “Compliant”.
– Adjust atomising pressure (see manufacturer's instructions):

satelettronica
“HVLP” 0.7 bar.

– Apply in one-and-a-half coats.

Note

The first half-coat should form a nearly complete, thin film over
which a full spray coat is directly sprayed. agen
AG. Volkswagen AG d
oes
olksw not
byV gu
ara
d
– Recommended dry film thickness is 40-60 µm. orise nte
eo
h
aut ra
ss c ce
e

Note
nl

pt
du

an
itte

y li

If used as a clear coat to repair minor damage (Clever Repair spot

erm

ab
ility

repair method), the 10 % special 2-pack thinner - LVM 0009 200

ot p

wit

A2- and special 2-pack thinner - LVM 009 200 A5- may be re‐
, is n

h re

placed with 10 % HS spot repair thinner - LVM 006 000 A2 HS- .

hole

Do not apply to horizontal surfaces.

spec
es, in part or in w

t to the co

Drying
rrectness of i

Air drying at +20 °C room temperature:

l purpos

♦ Dust dry in 15-30 minutes

♦ Dry for assembly in 2-5 hours
nform
ercia

♦ Dry overnight
m

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

218 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Final flash-off time with force drying is 5 minutes.

Forced drying at +60 °C object temperature with:

♦ 2-pack VHS hardener - LHA 009 051 A2- / -LVM 009 051 A5-
15-25 minutes.
♦ 2-pack VHS hardener, fast-drying - LHA 009 050 A2- 10-15 mi‐
nutes. n AG. Volkswagen AG age does
ksw not
♦ 2-pack VHS hardener, slow-drying - LHA 009 052by A2- / -LHA
Vol gu
ara
009 052 A3- 20-30 minutes. ed

satelettronica
ris nte
tho eo
♦ 2-pack VHS hardener, extra slow-drying
ss
au- LHA 009 053 A2- ra
c
25-35 minutes.

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

The final flash-off time with infrared drying is 5 minutes.

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion

Infrared drying with short-wave radiant heater, 8-12 minutes

c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3. Genuine products 219

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Special notes
Plasticizing of rigid and semi-rigid plastics:
♦ First mix the base material with 15% 2-pack plasticizer additive
- ALZ 011 001- .
♦ Mixing ratio with 2-pack VHS hardeners: 3:1, with 10 % 2-pack
thinner, special - LVM 009 200 A2- or 2-pack thinner, special
- LVM 009 200 A5- (drying time increases).

Personal protective equipment:

♦ Adhere to the safety data sheet.
♦ Wear personal protective equipment during application.
Data
Flash point: above +23 °C
VOC content: The EU limit for this product (product category

satelettronica
2004/42/IIB IIB.b) in ready-to-spray form is max. 420 g/l vol‐ AG. Volkswagen AG d
agen oes
ksw not
(d) (420) 420 atile organic components. The VOC value of this by Vol
gu
ara
product in ready-to-spray form is max. 420 g/l.
ris
ed
nte
tho eo
s au ra
c
s

ce
le

Storage
un

pt
an
d
itte

y li
The guaranteed shelf life of the 2-pack HS optimum plus clear
rm

ab
coat - LZK 769 K07 A5- is 48 months as of production date. Can
pe

ility
be processed on or before date indicated on label if stored in un‐
ot

wit
, is n

opened, original containers at +20 °C.

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

3.8.6 2-pack HS brilliant clear coat

nform
mercia

a
Designation:
com

tion in

♦ 2-pack HS brilliant clear coat - L2K 769 K04 A5-

r
te o

thi
s
iva

do

Issue 10.2010
r
rp

cum
fo

Product description
en
ng

t.
yi Co
op
2-pack HS brilliant clear coat is a high-gloss, VOC-compliant,
C py
t. rig
gh
high-solid clear coat from the 2-pack acrylic system.
ht
pyri by
Vo
o
by c lksw
cted
Properties:
agen
Prote AG.

♦ Very high stability

♦ Highly reliable application
♦ Very good gloss and filling power
♦ Flexible in use with addition of thinner
♦ Application in two coats

220 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Technical data sheet

Substrate
Suitable base coats:
♦ Water-based base coats
Application
Mixing ratio:
– 3:1 ratio by volume with:
♦ 2-pack VHS hardener - LHA 009 051 A2- / -LVM 009 051 A5-
♦ 2-pack VHS hardener, fast-drying - LHA 009 050 A2-
♦ 2-pack VHS hardener, slow-drying - LHA 009 052 A2- / -LHA
009 052 A3-
♦ 2-pack VHS hardener, extra slow-drying - LHA 009 053 A2-
♦ The choice of hardener depends on the temperature and size
of the surface. See technical data sheet for 2-pack VHS hard‐
ener ⇒ page 240 .
For plasticizing, see ⇒ page 224

satelettronica
Thinner:
♦ 2-pack thinner, special - LVM 009 200 A2/A5-
n AG. Volkswagen A
age G do
ksw es n
y Vol ot g
Application time/pot life: sed b ua
ran
ri tee
ho
– Ready-to-spray preparation aut 60–75 minutes processing time at or
ac
+20°C. ss
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i

Method of application: “spray”.

l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3. Genuine products 221

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Application viscosity 4 mm, +20°C, DIN 53211

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

Add 10 % thinner at a material temperature of +20°C.

wit
, is n

h re
– If thinner is added, use measuring stick to mix.
hole

spec
Application viscosity 4 mm, gravity-feed spray gun “Compliant”
es, in part or in w

t to the co
and “HVLP”:

rrectness of i

satelettronica
l purpos

nf
ercia

orm
m

atio
om

n in
DIN 4 mm: 18-21 seconds
or c

thi
te

sd
iva

o
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rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

– Adjust spray nozzle (see manufacturer's instructions): “Com‐

pliant” 1.2-1.3 mm.
– Adjust spray nozzle (see manufacturer's instructions): “HVLP”
1.2-1.3 mm.
– Adjust spray pressure following manufacturer's instructions to
2.0-2.5 bar, “Compliant”.
– Adjust atomising pressure (see manufacturer's instructions):
“HVLP” 0.7 bar.
– Apply in 2 spray passes with a flash-off time of 5 to 10 minutes
between the passes. The first coat is applied with restraint,
though still uniformly.
– Recommended dry film thickness is 50-70 µm.

222 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Drying

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

Final flash-off time with force drying is at least 10 minutes.

spec
es, in part or in w

t to the co
rrectness of i
l purpos

satelettronica
nform
mercia

a
com

tion in
r
te o

thi
s
iva

do

Force drying at +60-65°C material temperature in 35-40 minutes.

r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Final flash-off time with infrared drying is at least 5-10 minutes.

3. Genuine products 223

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Infrared drying with medium-wave radiant heater, 15-20 minutes

and short-wave radiant heater, 10-15 minutes.

Special notes
Plasticizing of rigid and semi-rigid plastics:
♦ First mix the base material with 15% 2-pack plasticizer additive
- ALZ 011 001- .
♦ Mixture with 2-pack VHS hardeners, 3:1 with 10% 2-pack thin‐
ner, special - LVM 009 200 A2/A5- (drying time increases).

satelettronica
Data
Viscosity as DIN 4 mm, +20°C: 24-28 seconds
supplied
Flash point: above +23 °C
VOC content: The EU limit for this product (product category
2004/42/IIB IIB.b) in ready-to-spray
agen form is max. A420
AG. Volkswagen G d g/l vol‐
oes
(d) (420) 420 olksw
atile organic ycomponents. The VOC value of nothis
t gu
V
product rin
isedready-to-spray
b
form is max. 420 g/l. arant
ee
tho or
s au ac
Storage s
ce
le
un

pt

Guaranteed storage time of 2-pack HS brilliant clear coat - L2K

an
d
itte

y li

769 K04 A5- is 48 months from production date. Can be pro‐

erm

ab

cessed on or before date indicated on label if stored in unopened,

ility
ot p

original containers at +20 °C.

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness

3.8.7 2-pack HS brilliant plus clear coat

o
cial p

f inform

Designation:
mer

atio
m

♦ 2-pack HS brilliant plus clear coat - LZK 769 K05 A5-

o

n
c

i
or

n thi

Issue 01.2017
te

sd
iva

o
r

Product description
p

cum
r
fo

en
ng

t.
2-pack HS brilliant clear coat is a high-gloss, VOC-compliant,
yi Co
op
high-solid clear coat from the 2-pack acrylic system.
C py
t. rig
gh ht
yri by
Properties:
op Vo
by c lksw
cted agen
Prote AG.
♦ Flexible application
♦ High stability
♦ Very easy to polish
♦ Good levelling

224 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
n AG. Vol-ksPaint,
General sinformation
wagen AG
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k wage does
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Application
Mixing ratio:

rrectne
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ss o
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f
♦ 2-pack VHS hardener, fast-drying - LHA 009 050 A2-

inform
mer

♦ 2-pack VHS hardener, slow-drying - LHA 009 052 A2- / -LHA

atio
009 052 A3-
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♦ 2-pack VHS hardener, extra slow-drying - LHA 009 053 A2-

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ener ⇒ page 240 .

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♦ Clear coat additive - LVM 007 000 A2-
♦ HS spot thinner - LVM 006 000 A2-
♦ See technical data sheet for 2-pack HS spot thinner
⇒ page 249

Application time/pot life:

– Mixed for spraying, 70-90 minutes at +20°C

Method of application: “spray”.

3. Genuine products 225

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Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle d2012 by
Vo ➤ , CC 2012 ... ot g
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General information - Paint, passenger vehicles - Edition
horise
10.2019 tee
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– Application viscosity 4 mm, +20°C, DIN 53211

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and “HVLP”.

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mer

atio
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c

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te

sd
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pr

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en
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satelettronica
t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Add 5% thinners clear coat additive - LVM 007 000 A2- at a ma‐
terial temperature of +20°C

Note

♦ When used as clear coat for spot repairs (Clever Repair meth‐
od), the 5% clear coat additive - LVM 007 000 A2- may be
replaced with 5% HS spot thinner - LVM 006 000 A2- .
♦ The mixture described here for the Clever Repair method must
not be used on horizontal surfaces.

– If thinner is added, use measuring stick to mix.

– Adjust spray nozzle (see manufacturer's instructions): “Com‐

pliant” 1.3 to 1.4 mm.
– Adjust spray nozzle (see manufacturer's instructions): “HVLP”
1.3 to 1.4 mm.
– Adjust spray pressure (see manufacturer's instructions):
“Compliant” 1.8 to 2.2 bar.
– Adjust atomising pressure following manufacturer's instruc‐
tions to 0.7 bar for “HVLP”.

226 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

• Apply in two spray coats with 5-10 minutes intermediate flash-

off time. The first coat is applied with restraint, though still
uniformly.
• Can be applied in one-and-a-half coats; i.e. the first half coat
forms a thin, nearly uniform film, upon which a complete, uni‐
form coat is sprayed. gen AG
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– Recommended dry film thickness is 50-70 µm. byV gu
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Air drying at 18-22°C room temperature:
ole,

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♦ Dry overnight

t to the co
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mer

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Final flash-off time with force drying is at least 5-10 minutes.
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Cop py
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Prote AG.

Force drying at +60-65°C material temperature in 30-35 minutes.

3. Genuine products 227

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Final flash-off time with infrared drying is at least 5-10 minutes.

Infrared drying with short-wave radiant heater:

♦ 5 minutes (at 50 % output)
♦ Approx. 10 to 15 minutes (at 100% output)

satelettronica
Special notes
Plasticizing of rigid and semi-rigid plastics:
♦ First mix the base material with 15% 2-pack plasticizer additive
- ALZ 011 001- .
♦ Mixture with 2-pack VHS hardeners, 3:1 with 5% clear coat
additive - LVM 007 000 A2- (drying time increases).

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agen oes
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Personal protective equipment:

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Flash point: above +23 °C

es, in part or in w

t to the co

VOC content: The EU limit for this product (product category

2004/42/IIB IIB.b) in ready-to-spray form is max. 420 g/l vol‐
(d) (420) 420 atile organic components. The VOC value of this
rrectness of i

product in ready-to-spray form is max. 420 g/l.

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Rep. gr.00 - Technical data Prote AG.
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Storage
Guaranteed shelf life:
♦ 2-pack HS brilliant plus clear coat - LZK 769 K05 A5- , 48
months from production date.
♦ Clear coat additive - LVM 007 000 A2- 24 months from pro‐
duction date.
Can be processed on or before date indicated on label if stored
in unopened, original containers at +20 °C.

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3.8.8 2-pack HS Performance clearVolcoat
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ant, high-solid clear coat.

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Properties:
urposes, in part or in wh

t to the co
♦ Flexible application in all areas of repair
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or two coats (possible)

rrectne
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Prote AG.

3. Genuine products 229

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Application
Mixing ratio:
– 3:1 ratio by volume with:
♦ 2-pack VHS hardener - LHA 009 051 A2- / -LVM 009 051 A5- AG. Volkswagen AG d
agen oes
lksw not
♦ 2-pack VHS hardener, fast-drying - LHA 009 050 A2- byV
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h / -LHA
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nl

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erm

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ility
ener ⇒ page 240 . ot p

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Thinner:

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♦ HS spot thinner - LVM 006 000 A2-

rrectness of i
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⇒ page 249

nf
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Method of application: “spray”.

230 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Application viscosity 4 mm, +20°C, DIN 53211

Application viscosity 4 mm, gravity-feed spray gun “Compliant”
and “HVLP”.

Add 5% thinners clear coat additive - LVM 007 000 A2- at a ma‐
terial temperature of +20°C

Note

♦ When used as clear coat for spot repairs (Clever Repair meth‐
od), the 5% clear coat additive - LVM 007 000 A2- may be
replaced with 5% HS spot thinner - LVM w006
agen000 A2- .

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3. Genuine products 231

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019
AG. Volkswagen AG d
agen oes
Drying olksw not
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Final flash-off time with force drying is at least 5-10 minutes.

rrectness of i
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t.
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Cop py
t. rig
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Force drying at +60-65°C material temperature in 25-35 minutes.
p by
co Vo
by lksw
cted agen
Prote AG.

Final flash-off time with infrared drying is at least 5-10 minutes.

232 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Infrared drying with short-wave radiant heater, 10-15 minutes

Special notes agen

AG. Volkswagen AG d
oes
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Plasticizing of rigid and semi-rigid plastics: ed by gu
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♦ First mix the base material with 15% a2-pack
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- ALZ 011 001- . ss c

ce
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nl

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du

an
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additive - LVM 007 000 A2- (drying time increases).

y li
erm

ab

satelettronica
ility
ot p

wit
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h re
hole

spec
es, in part or in w

t to the co
Personal protective equipment:

rrectness of i
♦ Adhere to the safety data sheet.
l purpos

♦ Wear personal protective equipment during application.

Data

nf
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Flash point: above +23 °C

m
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atio
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VOC content: The EU limit for this product (product category

o

n in
c

2004/42/IIB IIB.b) in ready-to-spray form is max. 420 g/l vol‐

or

thi
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(d) (420) 420 atile organic components. The VOC value of this
t

sd
iva

product in ready-to-spray form is max. 420 g/l.

o
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m
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en
ng

t.
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Cop py
Storage
t. rig
gh ht
pyri by
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o
Guaranteed shelf life:
c by lksw
cted agen
Prote AG.
♦ 2-pack HS brilliant plus clear coat - LZK 769 K05 A5- , 48
months from production date.
♦ Clear coat additive - LVM 007 000 A2- 24 months from pro‐
duction date.
Can be processed on or before date indicated on label if stored
in unopened, original containers at +20 °C.

3.8.9 Blender
Designation:
♦ Blender - LVE 013 100 A2-

3. Genuine products 233

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Issue 10.2012
Product description
The blender was developed to guarantee easy touch-up of 2-pack
clear coats and 2-pack top coats.
Properties:
♦ Easy to use in its pure form
♦ Good wetting on all substrates
♦ Very fine fade-out to the old finish
Technical data sheet
Preparation
Base coat application:
♦ Keep the surfacer area as small as possible.
♦ Overpaint with water-based
wage base coat until surfacer
n AG. Volkswagen AG do
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Mixing sa
ratioswith 2-pack clear coat:
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• Mix according to the technical data sheet for the clear coat
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⇒ page 196 .
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Paintwork:
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– Overpaint water-based base coat with adjusted clear coat,

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overlapping the coats.

inform
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atio
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t.
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pyri by
Vo
co lksw
by
cted agen
Blending in:
Prote AG.

– Apply pure blender - LVE 013 100 A2- to the blending area
within the sanded area.

234 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Blending system for 2-pack top coats

Mixing ratio with 2-pack top coat:
• Mix according to the technical data sheet for the 2-pack top
coat ⇒ page 151 .

Paintwork:
– Recoat until surfacer area is fully hidden, overlapping the
coats.

n AG. Volkswagen AG do

satelettronica
lkswage es n
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byV ua
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Blending in:
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– Apply pure blender - LVE 013 100 A2- to the blending area

ility
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within the sanded area.

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t to the co
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Polishing blending areas

mer

atio
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Air drying at +20 °C room temperature:

o

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♦ Allow blending areas to dry overnight before polishing

thi
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cum
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fo

en
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t.
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Cop py
t. rig
gh ht
pyri by
Vo
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by
cted agen
Prote AG.

3. Genuine products 235

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Final flash-off time with force drying is at least 5-10 minutes.

Force drying at +60°C material temperature in 30 minutes.

– The blending areas may then be polished after cooling for one
hour at +20°C ambient temperature.

n AG. Volkswagen AG do
lkswage es n
o ot g

satelettronica
byV ua
d ran
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nl

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Final flash-off time with infrared drying is at least 5-10 minutes.

ab
ility
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spec
es, in part or in w

t to the co
rrectness of i
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Infrared drying with short-wave radiant heater, 10 minutes

om

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in t

– The blending areas may then be polished after cooling for one
or

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hour at +20°C ambient temperature.

at

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Note
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♦ Polish the blending areas with fine polishing paste by hand or p by
co Vo
with a polishing machine.
by lksw
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Prote AG.

♦ Finally treat the surface with high-gloss sealer.

236 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Personal protective equipment:

♦ Adhere to the safety data sheet.
♦ Wear personal protective equipment during application.
Data
Flash point: +20°C

Storage
olksw
The guaranteed shelf agelife
n AGis
.V
60 months
agen AG
from
does date of production.
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Can be processed
by Vol on or before date indicated
not
gon
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in unopened,
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3.9 Hardener
⇒ “3.9.1 2-pack HS hardener”, page 237
rrectness of i

⇒ “3.9.2 2-pack VHS hardeners and 2-pack VHS Performance

l purpos

hardeners”, page 240

⇒ “3.9.3 Hardener for 2-pack primer surfacer”, page 245
nform
ercia

⇒ “3.9.4 Aqua Premium hardener”, page 245

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3.9.1 2-pack HS hardener

on in
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Designation:
s
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do
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♦ 2-pack HS hardener - LHA 009 041 A3-

fo

en
ng

t.
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♦ 2-pack HS hardener, fast-drying - LHA 021 004 A3-
Co
Cop py
t. rig
gh ht
♦ 2-pack HS hardener, extra fast-drying - LHA 009 046 A2-
yri
p by
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cted
♦ 2-pack HS hardener, slow-drying - LHA 009 047 A3-
agen
Prote AG.

♦ 2-pack HS hardener, extra slow-drying - LHA 009 048 A3-

Issue 10.2014
Product description
The products described here are High Solid hardeners suitable
for selected HS surfaces and clear coats.
Properties:
♦ Their high solids content allows for economical and environ‐
mentally friendly application.
♦ A choice of 5 versions makes them suitable for all painting
conditions and ensures very reliable application.

3. Genuine products 237

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Technical data sheet

Application
Possible base materials:
♦ 2-pack HS Vario surfacer ⇒ page 104
♦ 2-pack HS premium surfacer ⇒ page 113
♦ 2-pack HS wet-on-wet surfacer ⇒ page 130
♦ 2-pack HS clear coat ⇒ page 196
♦ 2-pack HS Vario clear coat ⇒ page 206
Area of application
1- 2-pack HS hardener - LHA 009 041 A3- is suitable for full
and partial refinishes at normal temperatures.
2- 2-pack HS hardener, fast-hardening - LHA 021 004 A3- is
suitable for partial refinishes and low exhaust air volume in
the spray booth.
3- 2-pack HS hardener, extra fast-drying - LHA 009 046 A2- is
suitable for spot repairs and partial refinishes at low tem‐

satelettronica
peratures.
4- 2-pack HS hardener, slow-drying - LHA n A009
G. Vo047
lkswaA3-
gen AisGsuit‐
able for all full and partial refinishes,
lkswageeven at high tempera‐ does
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5- 2-pack HS hardener,auextra
th slow-drying - LHA 009 048 A3- or
ac
is suitable for full and partial refinishes, even at very high
ss
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temperatures. Finishes applied using this hardener are

nl

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characterised by excellent levelling

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Prote AG.

238 Rep. gr.00 - Technical data

 AG. Volkswagen AG d
agen oes
olksw not
V gu
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Ameoaut 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle r a 2012 ➤ , CC 2012 ...
c
s
s General information - Paint, passenger vehicles - Edition 10.2019

ce
e
nl

pt
du

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itte
Mixing ratio:

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erm

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– Refer to the technical data sheet for the respective base ma‐

ility
ot p
terial.

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Hardener selection table

spec
es, in part or in w
+ + - Ideal

t to the co
+ - Suitable
- - Suitable to a limited extent

rrectness of i
- - - Not suitable
l purpos

Hardener se‐ 2-pack HS 2-pack HS 2-pack HS

nform
ercia

lection hardener - hardener, fast- hardener, ex‐

LHA 009 041 drying - LHA tra fast-drying -
m

at
A3- 021 004 A3- LHA 009 046
om

ion
A2-
c

in t
or

his
te

Complete or + - --
a

do
riv

partial refinish
p

cum
or

(large areas)
f

en
ng

t.
yi Co
Partial refinish + ++ ++
Cop py
t. rig
(small repairs)

satelettronica
gh ht
pyri by
Vo
o
High tempera‐ + by c
-- --
lksw
cted agen
tures above Prote AG.

+25 °C
Very high tem‐ - -- --
peratures
+30 °C to +35 °
C
Normal tem‐ ++ - --
perature +20 °
C to +25 °C
Low tempera‐ - + ++
ture +15°C to
+20°C
Low baking ++ + +
Air drying ++ ++ ++

Hardener selection 2-pack HS harden‐ 2-pack HS harden‐

er, slow-drying - er, extra slow-drying
LHA 009 047 A3- - LHA 009 048 A3-
Complete or partial ++ ++
refinish (large
areas)
Partial refinish + --
(small repairs)
High temperatures + ++
above +25 °C
Very high tempera‐ + ++
tures +30 °C to +35 °
C
Normal temperature ++ +
+20 °C to +25 °C
Low temperature - --
+15°C to +20°C
Low baking ++ ++
Air drying + +

3. Genuine products 239

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Personal protective equipment:

♦ Adhere to the safety data sheet.
♦ Wear personal protective equipment during application.
Data
2-pack HS hardener, extra All other 2-pack HS hard‐
fast-drying - LHA 009 046 eners
A2-
Flash below +21 °C above +23 °C
point:

Storage
Guaranteed storage time of all 2-pack HS hardeners is 36 months
from production date. Can be processed on or before date indi‐
cated on label if stored in unopened, original containers at +20 °
C.

satelettronica
AG. Volkswagen AG d
agen oes
olksw not
y V gu
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Storage conditions auth
ra
ss c
– Do not store in damp conditions.

ce
le
un

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d
itte

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erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectne
– After use, replace container lid immediately, ensuring an air‐

ss
tight seal.

o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

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pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3.9.2 2-pack VHS hardeners and 2-pack VHS

Performance hardeners
Designation:
♦ 2-pack VHS hardener - LHA 009 051 A2- / -LVM 009 051 A5-
♦ 2-pack VHS hardener, fast-drying - LHA 009 050 A2-

240 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

♦ 2-pack VHS hardener, slow-drying -VLHA 009 052 A2- / -LHA

. olkswagen AG
009 052 A3- swagen AG does
k not
y Vol g
♦ 2-pack VHS hardener,
se
d b extra slow-drying - LHA 009 053 uA2-
ara
n ri tee
ho
♦ 2-pack VHS performance
au
t hardener - LVM 009 038 A2- or
ac
ss
♦ 2-pack VHS performance hardener, slow-drying - LVM 009

ce
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pt
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039 A2-

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Issue 10.2014

ility
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Product description

wit
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hole

2-pack VHS hardeners as well as VHS Performance hardeners

spec
are highly suitable for our High-Solid products.
es, in part or in w

t to the co
Properties:
♦ Their high solids content allows for economical and environ‐

rrectness of i
mentally friendly application.
l purpos

♦ Available in different types, these VHS and Performance hard‐

eners are suitable for all painting conditions and ensure very
reliable application.

nform
ercia

Technical data sheet

m

satelettronica
at
om

io
Application

n
c

in t
or

his
e

Possible base materials:

at

do
priv

cum
for

en
ng

t.
Note
yi Co
Cop py
t. rig
gh ht
yri
The 2-pack HS Performance surfacer may only be applied to‐ p by
co Vo
gether with a 2-pack VHS Performance hardener.
by lksw
cted agen
Prote AG.

♦ 2-pack HS Vario surfacer ⇒ page 104

♦ 2-pack HS premium surfacer ⇒ page 113
♦ 2-pack HS Performance surfacer ⇒ page 119
♦ 2-pack HS wet-on-wet surfacer ⇒ page 130
♦ 2-pack HS top coat ⇒ page 151
♦ 2-pack HS clear coat ⇒ page 196
♦ 2-pack HS Vario clear coat ⇒ page 206
♦ 2-pack HS optimum plus clear coat ⇒ page 216
♦ 2-pack HS brilliant plus clear coat ⇒ page 224
♦ 2-pack HS Performance clear coat ⇒ page 229
Area of application

Note

2-pack VHS Performance hardeners may only be applied togeth‐

er with a 2-pack HS Performance surfacer.

1- 2-pack VHS hardener - LHA 009 051 A2- / -LVM 009 051
A5- is suitable for full and partial refinishes at normal tem‐
peratures.
2- 2-pack VHS hardener, fast-drying - LHA 009 050 A2- is suit‐
able for partial refinishes and low exhaust air volume in the
spray booth.

3. Genuine products 241

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

3- 2-pack VHS hardener, slow-drying - LHA 009 052 A2- / -LHA

009 052 A3- is suitable for all full and partial refinishes, even
at high temperatures.
4- 2-pack VHS hardener, extra slow-drying - LHA 009 053 A2-
is suitable for all full and partial refinishes, even at high
temperatures.
5- 2-pack VHS Performance hardener - LVM 009 038 A2- is
suitable for all full and partial refinishes at normal tempera‐
tures.
6- 2-pack VHS Performance hardener, slow-drying - LVM 009
039 A2- is suitable for all full and partial refinishes, even at
high temperatures.

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
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nl

pt
du

an

satelettronica
itte

y li
erm

ab
ility
ot p

wit
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spec
es, in part or in w

t to the co
rrectness of i
l purpos

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orm
m

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or c

thi
te

sd
iva

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rp

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o

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f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

242 Rep. gr.00 - Technical data

 AG. Volkswagen AG d
agen oes
olksw no
by VAmeo 2017 ➤ , Arteon 2018 ➤t g,uAtlas ara 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
ed
oris General information - Paint,
nte passenger vehicles - Edition 10.2019
e
th or
au ac
ss
Mixing ratio:

ce
le
un

pt
an
– Refer to the technical data sheet for the respective base ma‐
d
itte

y li
terial.
rm

ab
pe

ility
Hardener selection table
ot

wit
, is n

h re
+ + - Ideal
hole

spec
+ - Suitable
es, in part or in w

t to the co
- - Suitable to a limited extent
- - - Not suitable

rrectness of i
Hardener selection 2-pack VHS harden‐ 2-pack VHS harden‐
l purpos

er - LHA 009 051 er, fast-drying - LHA

A2- / -LVM 009 051 009 050 A2-

nform
ercia

A5-
m

Complete or partial + --

a
com

tio
refinish (large

n in
r

areas)
te o

thi
s
iva

Partial refinish + ++

do
r
rp

c
(small repairs)

um
fo

en
g

satelettronica
n

t.
High temperatures +
op
yi
-- Co
above +25 °C
C py
ht. rig
rig ht
Very high tempera‐ - --
py by
co Vo
by lksw
tures +30 °C to +35 ° Prote
cted AG.
agen
C
Normal temperature ++ --
+20 °C to +25 °C
Low temperature - ++
+15°C to +20°C
Low baking ++ +
Air drying ++ ++

Hardener selection 2-pack VHS harden‐ 2-pack VHS harden‐

er, slow-drying - er, extra slow-drying
LHA 009 052 A2- / - - LHA 009 053 A2-
LHA 009 052 A3-
Complete or partial + ++
refinish (large
areas)
Partial refinish + +
(small repairs)
High temperatures + ++
above +25 °C
Very high tempera‐ - ++
tures +30 °C to +35 °
C
Normal temperature ++ ++
+20 °C to +25 °C
Low temperature - -
+15°C to +20°C
Low baking ++ ++
Air drying ++ +

3. Genuine products 243

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Hardener selection 2-pack VHS per‐ 2-pack VHS per‐

formance hardener - formance hardener,
LVM 009 038 A2- slow-drying - LVM
009 039 A2-
Complete or partial + ++
refinish (large
areas)
Partial refinish + +
(small repairs)
High temperatures + ++
above +25 °C
Very high tempera‐ - ++
tures +30 °C to +35 °
C wage
n AG. Volkswagen AG do
es n
olks ot g
Normal temperature + +d by V ++ ua
ran
+20 °C to +25 °C o
ir se tee
th or
u
Low temperature ss
a - - ac
+15°C to +20°C

ce
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pt
Low baking ++ ++

an
d
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ab
Air drying ++ +

satelettronica
ility
ot p

wit
is n

Personal protective equipment:

h re
ole,

spec
♦ Adhere to the safety data sheet.
urposes, in part or in wh

t to the co
♦ Wear personal protective equipment during application.
Data

rrectne
All VHS hardeners
Flash point: +24°C ss o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
e

Storage
t

sd
iva

o
pr

The guaranteed shelf life of VHS hardeners is 36 months as of

um
r
fo

en
ng

production date. The guaranteed shelf life of VHS Performance

t.
yi Co
hardeners is 12 months. Can be processed on or before date in‐ Cop py
. rig
dicated on label if stored in unopened, original containers at +20 °
t
gh ht
yri by
C. cop Vo
by lksw
cted agen
Prote AG.

244 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Storage conditions
– Do not store in damp conditions.

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
s c
– After use, replace container lid immediately, ensuring an air‐ s

ce
tight seal. le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
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spec
urposes, in part or in wh

satelettronica
t to the co
rrectness
3.9.3 Hardener for 2-pack primer surfacer

o
cial p

f inform
mer

Designation:

atio
m

♦ Hardener for 2-pack primer surfacer - LHA 005 000 A2-

o

n
c

i
or

n thi
te

sd
iva

o
r

Note
p

cum
r
fo

en
ng

t.
yi
Information on preparing and applying the hardener for 2-pack
Co
Cop py
primer surfacer may be found in the documentation for the re‐
t. rig
gh ht
yri
spective base material p by
o Vo
by c lksw
⇒ “3.6.4 2-pack primer surfacer for plastics”, page 126 . Prote
cted AG.
agen

3.9.4 Aqua Premium hardener

Designation:
♦ Aqua Premium hardener - LVM 045 000 A1-

Note

Information on preparing and applying the hardener for 2-pack

primer surfacer may be found in the documentation for the re‐
spective base material
⇒ “3.7.5 Aqua Premium system”, page 174 .

3. Genuine products 245

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

3.10 Thinners
⇒ “3.10.1 2-pack thinner”, page 246
⇒ “3.10.2 HS spot thinner”, page 249
⇒ “3.10.3 Demineralised water”, page 251

3.10.1 2-pack thinner

Designation:
♦ 2-pack thinner - LVE 009 001 A5-
♦ 2-pack slow-drying thinner - LVM 009 300 A2-
♦ 2-pack thinner, plus - LHA 014 000 A5-
♦ 2-pack thinner, special - LVM 009 200 A2- / -LVM 009 200 A5-
♦ Nitrocellulose thinner - LVE 856 000 A3-
Issue 04.2013
Product description
The following section describes the VW thinners which are ideally

satelettronica
suited to car finish repairs.
These thinners can be used to alter the viscosity of the base
products to achieve the best application under all conditions.

Note
olksw
They are not be used for thinning water-based
swa
gen AGbase coats.
.V agen AG
does
k not
Vol gu
by ara
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th
au ra
c
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ce
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nl

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du

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y li
erm

ab
ility
ot p

wit
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spec
es, in part or in w

t to the co
rrectness of i
l purpos

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mercia

at
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ion
c

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or

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ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

246 Rep. gr.00 - Technical data

 AG. Volkswagen AG d
agen oes
ksw n
Ameo 2017 ➤by,VArteon 2018 ➤ , Atlas 2017 ➤ot ,guBeetle
ol
ara
2012 ➤ , CC 2012 ...
d
risGeneral
e information - Paint, passenger vehicles
nte - Edition 10.2019
ho eo
aut ra
ss c
Technical data sheet

ce
e
nl

pt
du
Area of application

an
itte

y li
erm

ab
Mixing ratio:

ility
ot p

wit
– Refer to the technical data sheet for the respective base ma‐
, is n

h re
terial. hole

spec
Selection of thinners
es, in part or in w

t to the co
+ + - Ideal
+ - Suitable

rrectness of i
- - Suitable to a limited extent
l purpos

- - - Not suitable

nform
ercia

Note
m

at
om

ion
c

in t
This table gives a general overview of the options for using the
or

his
e

thinners listed here. Any additional information in the technical

at

do
riv

data sheet for the base material in question takes precedence.

p

cum
for

en

satelettronica
ng

t.
yi Co
op
2-pack thin‐ 2-pack thin‐ 2-pack 2-pack thin‐ 2-pack thin‐
C py
t. rig
ner ner - LVE slow-drying ner, plus - gh
ner, special
ht
yri by
009 001 thinner - LHA 014 - LVM 009
cop Vo
by lksw
A5- LVM 009 000 A5- 200 A2- / -
cted agen
Prote AG.
300 A2- LVM 009
200 A5-
2-pack HS + ++* + ++
top coat
2-pack HS -- -- -- ++
clear
coats**
2-pack ++ +* ++ ++
acrylic pri‐
mer/surfac‐
er
Wash pri‐ ++ -* ++ ++
mer
* only for high temperatures above +25 °C
** 2-pack HS clear coats used in a 3:1 mixing ratio with 2-pack
VHS hardeners plus thinner

3. Genuine products 247

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas A2017
G. Volk➤
sw,aBeetle
gen AG 2012 ➤ , CC 2012 ...
agen does
General information - Paint, passenger
Volksw vehicles - Edition 10.2019
not
y gu
db ara
ise nte
Main fields of application and uses
tho of the
r
thinners eo
s au ra
c
s
2-pack 2-pack 2-pack 2-pack 2-pack Nitrocel‐

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nl
thinner thinner - slow-dry‐ thinner, thinner, lulose

pt
du

an
LVE 009 ing thin‐ plus - special - thinner -
itte

y li
001 A5- ner - LHA 014 erm LVM 009 LVE 856

ab
ility
LVM 009 000 A5- 200 A2- / 000 A3-
ot p

wit
300 A2- -LVM
, is n

h re
009 200
hole

spec
A5-
es, in part or in w

t to the co
Main Univer‐ The spe‐ Thinner Specially Equip‐
area of sal thin‐ cially de‐ for all devel‐ ment
applica‐ ner for all veloped two-pack oped vis‐ cleaners

rrectness of i
tion two-pack viscosity acrylic cosity and de‐
acrylic thinner is products thinner greasers
l purpos

products particu‐ with dry‐ particu‐

larly suit‐ ing ac‐ larly suit‐
able for celerator able for

nform
ercia

2-pack 2-pack
HS top HS top
m

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om

i
coats coats, 2-

on
c

in t
and 2- pack
or

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pack acrylic
at

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acrylic fillers
p

cum
or

surfac‐ and 2-
f

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ng

ers. pack HS
t.
yi Co
op
clear
C py
t. rig
gh
coats
ht
pyri by
used in a
o Vo
by c lksw
cted agen
Prote 3:1 mix‐ AG.
ing ratio
with 2-
pack
VHS
harden‐
ers plus
thinner
Applica‐ Adjusts For opti‐ Adjusts Adjusts The EU
tion the vis‐ mising the vis‐ the vis‐ limit val‐
cosity of flow cosity of cosity of ue for
priming proper‐ priming priming this
materials ties and materials materials product
and top improv‐ and top and top (product
coats at ing spray coats at coats at category
low and mist low and low and IIB.a) in
medium charac‐ medium medium ready-to-
tempera‐ teristics tempera‐ tempera‐ spray
tures at spray tures tures form is
booth max.
tempera‐ 850 g/l of
tures volatile
above organic
+25 °C com‐
and on pounds.
large- VOC
volume content:
objects. 2004/42/
IIB(a)
(850)840
Data Flash Flash Flash Flash Flash
point: point: point: point: point:
above above above above above
+23°C +23°C +23°C +23°C +23°C

248 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Personal protective equipment:

♦ Adhere to the safety data sheet.
♦ Wear personal protective equipment during application.

AG. Volkswagen AG d
agen oes
olksw not
yV gu
Storage ed b ara
nte
ris
h o eo
The guaranteed shelf life of aall
ut thinners is 60 months from date of ra
c
production. Can be processed on or before date indicated on label ss

ce
le

if stored in unopened, original containers at +20 °C.

un

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ility
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urposes, in part or in wh

t to the co
rrectne
3.10.2 HS spot thinner

s
Designation:

s o
cial p

f
♦ HS spot thinner - LVM 006 000 A2-

inform
mer

Issue 06.2013
atio
om

n
Product description
c

i
or

n thi
te

HS spot thinner - LVM 006 000 A2- is a special drying accelerator

sd
iva

o
r

for small repairs with 2-pack HS top coats and certain 2-pack HS
p

cum
r
fo

clear coats . In the given mixtures, clear coats and top coats re‐
en
ng

t.
yi
main VOC compliant.
Co
Cop py
ht. rig
Application: rig ht
py by
co Vo
by lksw
♦ Field of application: Clever Repair cted agen
Prote AG.

♦ For small areas only

♦ Do not apply to horizontal surfaces
Technical data sheet
Substrate
See the technical data sheet of the respective base product.
Suitable base coats:
♦ 2-pack HS brilliant plus clear coat - LZK 769 K05 A5-
♦ HS Vario clear coat - L2K 769 K01 A5-
♦ 2-pack HS performance clear coat - LZK 769 K06 A5-
♦ 2-pack HS optimum plus clear coat - LZK 769 K07 A5-
♦ 2-pack HS uni (solid-colour top) coat - L2K 073 ... ..-
♦ 2-pack HS mixture paint - L2K 074 ... ..-

3. Genuine products 249

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Application
Mixing ratio:
– 3:1 ratio by volume with:
♦ 2-pack VHS hardener - LHA 009 051 A2- / -LVM 009 051 A5-
♦ 2-pack VHS hardener, fast-drying - LHA 009 050 A2-
Thinner:
♦ HS spot thinner - LVM 006 000 A2- (HS spot thinner is added agen
AG. Volkswagen AG d
oes
instead of 2-pack thinner, special - LVM 009 200 A2- / -LVM olksw not
y V gu
009 200 A5- ) ris
ed b ara
nt ee
tho or
♦ +5% for 2-pack HS brilliant plus clear coat - LZK 769 K05s aA5-
u ac
s

ce
le
♦ +12.5% for HS Vario clear coat - L2K 769 K01 A5-

un

pt
an
d
itte
♦ +5% for 2-pack HS Performance clear coat - LZK 769 K06 A5-

y li
rm

ab
pe

ility
♦ +10 % for 2-pack HS optimum plus clear coat - LZK 769 K07
ot

wit
A5-
, is n

h re
hole

♦ +12.5% for 2-pack HS uni top coat - L2K 073 ... ..- / 2-pack HS

spec
mixing paint - L2K 074 ... ..-
es, in part or in w

satelettronica
t to the co
Application time/pot life:

rrectness of i
– Mixed for spraying, 35-45 minutes at +20 ℃ (clear coat with
2-pack VHS hardener - LHA 009 051 A2- / -LVM 009 051 A5- )
l purpos

– Mixed for spraying, 50-60 minutes at +20°C for 2-pack HS uni

(solid-colour) top coat - L2K 073 ... ..- / 2-pack HS mixing paint

nform
ercia

- L2K 074 ... ..-

m

a
Application:
com

tion in
r

– Refer to respective technical data sheets for information on

te o

thi
using clear coats and 2-pack HS mixing paint and top coats.

s
iva

do
r
rp

cum
fo

en
ng

t.
yi
Note
Co
Cop py
t. rig
gh ht
yri by
♦ Application to large areas or horizontal surfaces (e.g. bonnet) cop Vo
by lksw
can result in technical disadvantages. cted agen
Prote AG.

♦ A “fast” hardener system is preferable for use with the Clever

Repair system

Personal protective equipment:

♦ Adhere to the safety data sheet.
♦ Wear personal protective equipment during application.
Data
Flash point: +21°C

250 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Storage
Guaranteed storage time of all 2-pack HS spot thinners is 24
months from production date. Can be processed on or before date
indicated on label if stored in unopened, original containers at
+20 °C.

3.10.3 Demineralised water

Designation:
♦ Aquaplus demineralised water - LVW 010 000 A5-

Note

satelettronica
No technical data sheet is necessary for this product.
AG. Volkswagen AG d
agen oes
3.11 d by
Volksw
Anti-corrosion materials
not
gu
ara
ise nte
r
⇒ “3.11.1uthAnti-corrosion
o wax”, page 251 eo
ra
s a c
⇒ “3.11.2
s Cavity sealant”, page 252
ce
e
nl

pt
du

⇒ “3.11.3 Anti-corrosion wax (in aerosol can)”, page 255

an
itte

y li
erm

ab

3.11.1 Anti-corrosion wax

ility
ot p

wit
, is n

Designation:
h re
hole

spec

♦ Anti-corrosion wax - AKR 321 M15 4-

es, in part or in w

t to the co

♦ Anti-corrosion wax - AKR 321 M16 10-

Issue 04.2009
rrectness of i

Product description
l purpos

Anti-corrosion wax - AKR 321 M15 4- and anti-corrosion wax -

AKR 321 M16 10- are aerosol wax-based rust-protection agents.
nf
ercia

The film which remains after drying is strongly adhesive, tough,

rm

plastic, water-repellent and nearly colourless.

m

atio
om

n in
c

Because the drip point of the dried material is above +100 °C, no
or

thi

running or dripping is to be anticipated, even within the engine

te

sd
a

compartment.
iv

o
r
rp

cu
o

m
f

The dry film adheres well to untreated and painted surfaces.

en
ng

t.
yi Co
op
Technical data sheet
C py
t. rig
gh ht
yri by
Application
op Vo
by c lksw
cted agen
Prote AG.
♦ Used for preserving seams, surfaces and cavities of vehicles.
♦ Its light colour makes it especially suitable for protecting
seams on the bonnet and in the boot.
♦ The material is also preferred for preserving the cleaned en‐
gine compartment.

3. Genuine products 251

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General information - Paint, passenger vehicles - Edition
en AG. V
olkswag10.2019
en AG
ag does
ksw not
Vol gu
Application ed
by ara
nte
oris eo
th
au ra
c
ss
Note

ce
le
un

pt
an
d
itte
♦ Before using, read the safety measures and recommendations

y li
erm

ab
in the safety data sheet.

ility
ot p

wit
♦ Even for products which are not required by law to be labelled,
is n

h re
the usual safety measures for chemical products must be ob‐
ole,

spec
served.
urposes, in part or in wh

t to the co
– The parts to be treated with anti-corrosion wax should be
cleaned and dried thoroughly beforehand, and any rust must
be removed.

rrectne
– Shake the can well before use. Spray on anti-corrosion wax

s
and allow it to dry. Do not apply to visible exterior surfaces

s o
because the dry film has a flat appearance.
cial p

f inform
mer

Caution

atio
om

n
c

i
or

n
If engine compartments of vehicles or other equipment are

thi

satelettronica
te

sd
treated with sealant, the engines should not be switched on
iva

o
r

until the protective wax film has been allowed to dry thoroughly.
p

cum
r
fo

(Danger of explosion due to evaporating solvents)

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri by
Technical data op Vo
by c lksw
cted agen
Prote AG.
Colour Transparent in thin coat
Odour Mild odour
Viscosity (DIN 12-14 seconds
53211, 4 mm)
Dropping approx. 100°C
point
Cleaning With mineral spirits, cold cleaner or kerosene
Working tem‐ +15 °C to +30 °C
perature

3.11.2 Cavity sealant

Designation:
♦ Cavity sealant - D 330 KD1 A2-
♦ Cavity sealant - D 330 KD2 A1-
Issue 04.2010
Product description
Cavity sealant - D 330 KD1 A2- and cavity sealant - D 330 KD2
A1- are solvent-based, high solid-content corrosion inhibitors for
sealing cavities.
It is a thixotropic solution with good atomizing properties, ideal for
protecting areas that are difficult to access such as narrow gaps
between panels.
This cavity sealant infiltrates and displaces moisture and contains
a high proportion of rust inhibitors.
The cavity sealant is very finely atomized during spraying, has
outstanding creep properties, penetrates well into narrow gaps
(such as welded seams) which need protection but does not run
significantly out of seams.

252 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Although this material can be applied at any temperature above

10 °C, the penetrating ability is improved if both product and body
are allowed to stabilise at room temperature.
When completely dry, this product forms a waxy film which is
plastic, water-repellent and nearly transparent beige.
Technical data sheet
Application
♦ Mostly used in the workshop for spraying the interior of cavities
to supplement the cavity sealing of new vehicles and to restore
cavity sealing after 2-3 years as well as after accident repair.

Note

♦ Before using, read the safety measures and recommendations

in the safety data sheet.
AG. Volkswagen A
gen G do
swa es
♦ Even for products
by
Vol
k which are not required nby
ot glaw to be labelled,
u
the usual
ris
ed safety measures for chemical products
ara
nte must be ob‐
served.
utho eo
r
a ac
ss

satelettronica
ce
le

Application of cavity-protection agent - D 330 KD1 A2-

un

pt
an
d
itte

♦ The cavity-protection agent - D 330 KD1 A2- can be easily

y li
rm

ab

applied using the pressure-feed spray gun and the appropriate

pe

ility

probes.
ot

wit
, is n

h re

♦ The operating pressure of the pressure-feed spray gun is

hole

spec

5-6 bar. The material pressure governor should be set to 5 bar.

es, in part or in w

t to the co

♦ The material responds to extended storage and to tempera‐

tures below +10 °C by becoming additionally thixotropic. How‐
ever, this will be reduced again during spraying at working
rrectness of i

temperature. The product also displays its normal properties

after spraying.
l purpos

Note
nform
mercia

Depending on the type of cavity to be treated, the drying phase

com

tio

can last several days. Ensure that the vehicle is well ventilated
n in
r
te o

during the drying process.

thi
s
iva

do
r
rp

cum

Application of cavity-protection agent - D 330 KD2 A1-

fo

en
ng

t.
yi Co
♦ All trim parts are to be removed. Any existing rust is to be re‐
Cop py
moved as completely as possible.
t. rig
gh ht
pyri by
Vo
co
♦ The tube-equipped spray attachment in the cap is installed to
by lksw
cted agen
reach areas where access is difficult (in doors, etc.).
Prote AG.

♦ The material should be at ambient temperature during appli‐

cation.
♦ The material responds to extended storage and to tempera‐
tures below +10 °C by becoming additionally thixotropic.
Therefore, the can must be vigorously shaken before use so
that the rattling of the ball can be heard.
♦ The body parts should be cleaned of dust and grease and then
sprayed evenly. The can should be held vertically when spray‐
ing.
♦ When working with the “spray tube”, it can be slowly guided in
circles in all directions.

3. Genuine products 253

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

♦ The spray head with the round spray nozzle enables the ap‐
plication of a fine, even coat on surfaces such as vehicle
underbodies, giving these a perfect appearance.

Note

Cavity-protection agent - D 330 KD2 A1- contains flammable pro‐

pellant. Ensure that cavities as well as the entire vehicle are well
ventilated during the drying period before they are closed again,
for example, with door trim. Depending on the type of cavity to be
treated, the drying phase can last several days.

Caution

Functional components such as brake and exhaust systems

are not to be sprayed.
In addition, rubber and plastic parts are not to be. Vsprayed.
olkswage AG n AG d
agen oes
olksw not
yV gu
db ara
Cleaning ise nte

satelettronica
r
ho eo
ut ra
♦ Preservative which dripsss aout can be easily wiped away. c

ce
e
nl

♦ Plastic cleaner - D 195 850 A1- is suitable for removing dried

pt
du

an
material.
itte

y li
erm

ab
♦ Larger areas may be cleaned with a high-pressure steam

ility
ot p

cleaner. Splashes on painted surfaces should be removed im‐

wit
, is n

mediately.

h re
hole

spec
Technical data, cavity-protection agent - D 330 KD1 A2-
es, in part or in w

Colour Transparent beige t to the co

Odour Typical unique odour

rrectness of i

Solids content approximately 60 % (active ingredient)

l purpos

Consistency Thixotropic
Stability At least 100 μm
nform
ercia

Top coat com‐ No permanent change to the paint

m

patibility
at
om

ion

Can be re‐ Dry material can be easily removed

c

in t
or

moved after
his
ate

24 hours
do
priv

cum
or

Properties in Does not drip

f

en
ng

drying oven
t.
yi Co
op
(1.5 h at 90 ° C py
t. rig
C)
gh ht
pyri by
Vo
co lksw
by
Frost resist‐ Does not crack Prote
cted AG.
agen
ance
Corrosion re‐ Does not corrode
sistance
Working tem‐ +10 °C to +25 °C
perature
Use tempera‐ -40 °C to +90 °C
ture
Technical data, cavity-protection agent - D 330 KD2 A1-
Colour Transparent beige (nearly transparent)
Odour Typical unique odour
Solids content approximately 60 % (active ingredient)

254 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Dropping approx. 150 °C

point of solid
matter
Consistency Thixotropic n AG. Volkswagen AG do
swage es n
Stability At least 100 μm byV
olk ot g
ua
ed ran
Penetration >16 cm horis tee
ut or
Top coat com‐ No permanent changess to the paint
a ac
patibility

ce
e
nl

pt
du

an
Can be re‐ Dry material can be easily removed
itte

y li
moved after erm

ab
24 hours

ility
ot p

wit
, is n

Properties in Does not drip

h re
drying oven
hole

spec
(1.5 h at 90 °
es, in part or in w

C)

t to the co
Frost resist‐ Does not crack
ance

rrectness of i
Corrosion re‐ Does not corrode
sistance
l purpos

satelettronica
Working tem‐ +10 °C to +25 °C
perature

nform
ercia

Use tempera‐ -40°C to +90°C (+120°C briefly up to 1 hour)

m

at
ture
om

ion
c

in t
or

3.11.3 Anti-corrosion wax (in aerosol can)

his
ate

do
priv

c
Designation:

um
for

en
ng

t.
yi
♦ Anti-corrosion wax - D 308 SP5 A1-
Co
Cop py
t. rig
Issue 04.2009
gh ht
pyri by
Vo
co lksw
by
Product description cted agen
Prote AG.

Anti-corrosion wax - D 308 SP5 A1- offers ideal corrosion pro‐

tection for areas of the body threatened by corrosion such as
double layers of sheet metal (seams, gaps and flanges), edges
and surfaces.
Long-term corrosion protection is assured by the very good pen‐
etration as well as excellent adhesion to metallic surfaces.
The product is compatible with and easy to remove from top coat
as well as rubber and plastic add-on components.
Technical data sheet
Application
♦ The recommended dry coat thickness is about 30 μm.
Technical data
Propane and 45-49 %
butane con‐
tent
Active ingre‐ 22-26 %
dient content
Solvent con‐ 27-31 %
tent
Viscosity 16-22 seconds
(DIN 53211,
4 mm)
Dropping >150 °C
point of solid
material

3. Genuine products 255

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Cleaning With mineral spirits

Working +18 °C to +25 °C
temperature
Flashpoint +27 to +33 °C
PMCC (DIN
EN 22719)
Colour Light beige
Use temper‐ +10 °C to +30 °C
ature
Frost resist‐ to -30 °C
ance

3.12 Underseal
⇒ “3.12.1 Permanent underseal D 314 D36 M2 , grey”,
page 256
⇒ “3.12.2 Permanent underseal D 314 D37 M2 , black”,
page 259
⇒ “3.12.3 Permanent underseal D 314 D38 M2 , light”,
page 262

satelettronica
⇒ “3.12.4 Underseal D 314 D39 A3 , black”, page 265

3.12.1 Permanent underseal - D 314 D36 M2- ,

grey
Designation:
♦ Permanent underseal - D 314 D36 M2- , grey
Issue 02.2010
Product description, permanent underseal - D 314 D36 M2- , grey
olkswagen AG
en AG. V
Permanent underseal - D 314 D36 M2- olks is a grey coating com‐ s no
wag doe
pound based on an aqueous synthetic
by V resin dispersion which can t gua
ed ran
be sprayed on using a underseal
ho
ris spray-gun - VAG 1379- . tee
t or
au ac
Drying time depends on the
ss coat thickness as well as the ambient
temperature and humidity. Good ventilation and higher tempera‐
ce
e
nl

pt
du

tures accelerate drying.

an
itte

y li
erm

ab

The dried film adheres well to sheet metal, which is galvanised or

ility
ot p

coated with electrophoretic primer, as well as to painted sub‐

wit
, is n

strates. Due to the great resistance to abrasion and flexibility

h re

under cold conditions, permanent underseal exhibits excellent

hole

spec

stone-chipping protection.
es, in part or in w

t to the co

Permanent underseal can be quickly overpainted with water-

based paints.
After air drying (about 2 to 3 hours), the material can be over‐
rrectness of i

painted with conventional solvent-based paint systems as well.

l purpos

The dried coating is easy to sand after thorough hardening.

Permanent underseal is suitable for reproducing the original
nform
ercia

structure following repairs.

m

at
om

The material is only temporarily resistant to naphtha and cold

on
c

in t

cleaners.
or

his
ate

Application
do
priv

cum
for

♦ Permanent underseal - D 314 D36 M2- is suitable for repairing

en
ng

t.
yi
underbodies, wheel housings, and front end and rear ends and
Co
op py
can be applied to visible parts such as door sills as paintable
t. C rig
gh ht
yri
protection against stone chipping, road salt and corrosion due p by
co Vo
to moisture.
by lksw
cted agen
Prote AG.

256 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

♦ The material is suitable for repairing various surface structures

following repairs to all sorts of vehicles.
♦ Permanent underseal is suitable for deadening noise from
boots, bonnets, wheel housings and side panels as well as
covering and sealing repaired surfaces, welded joints and
overlaps.

Note

♦ Before using, read the safety measures and recommendations

in the safety data sheet.
♦ Even for products which are not required by law to be labelled,
the usual safety measures for chemical products must be ob‐
served. agen
AG. Volkswagen AG d
o w es n
olks ot g
byV ua
Application ris
ed ran
tee
tho or
♦ The surfaces to cleaned thoroughly be streated
sa
u
must be be‐ ac
forehand, and any rust must be removed.

ce
e
nl

pt
du

an
♦ The surfaces must be dry and free of dirt, dust and grease.
itte

y li

satelettronica
erm

ab
♦ Surfaces which are not to be coated should be covered with

ility
ot p

paper.

wit
, is n

h re
♦ Bare steel surfaces are to be primed before application of per‐
hole

spec
manent underseal.
es, in part or in w

t to the co
♦ Permanent underseal is applied from the 1-litre can using the
underseal spray-gun - VAG 1379- . The application pressure
is 4-5 bar.

rrectness of i
♦ Shake the can vigorously for one minute before use.
l purpos

Caution
nform
ercia

Do not spray onto joints, engine, propshaft, exhaust, catalytic

m

at
om

converter or brake system.

ion
c

in t
or

Blow out the underseal spray-gun - VAG 1379- immediately

his
ate

after use and then clean it with plastic cleaner - D 195 850 A1- .
do
priv

cum
or

If the UBS gun becomes blocked, the can may burst.

f

en
ng

t.
yi Co
op
Observe the operating instructions of the underseal spray-gun C py
t. rig
- VAG 1379- .
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Overpainting

Note

Permanent underseal can be overpainted with both water-based

and solvent-based paints. Due to the large number of systems
available in the market, test spraying is necessary.

1- Overpainting with water-based paints:

– After drying to a matt surface and up to 72 hours following
application, permanent underseal can be overpainted using
water-based paints.
2- Overpainting with conventional solvent-based paints:
– After drying thoroughly and up to 72 hours following applica‐
tion, permanent underseal can be overpainted using solvent-
based paints. The material is a fast-drying thick-coat system.

3. Genuine products 257

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

When accelerating drying with forced air, ensure that the fast-
developed skin is not blown away over the still-wet material on
which it is floating. This can cause cracking in the finish.
Cleaning
♦ Splashes on painted surfaces should be removed immediately
wage
n AG. Volkswagen AG do
es n
using plastic cleaner - D 195 850 A1- . y Volks ot g
u b ara
ed
♦ Equipment and soiled parts must behocleaned
ris with water im‐ nte
e
mediately after application, if necessary
s aut using a water-based or
ac
cleaning agent. Do not use any solvent-based
s cleaning

ce
le
agents, for these cause coagulation. After drying, permanent
un

pt
an
d

underseal can only be removed mechanically.

itte

y li
rm

ab
Technical data
pe

ility
ot

wit
, is n

Technical data:

h re
hole

Colour Grey

spec
es, in part or in w

Odour Slight ammonia odour

t to the co
Density approx. 1.22 g/cm³
Solids content approx. 67%

rrectness of i
Viscosity: 0.5 Pas

satelettronica
l purpos

Test equip‐ Physica

ment

nform
ercia

Test method Z4
m

a
Wet applica‐ 1 mm
com

tio
tion thickness

n in
r
te o

thi
Thinner/ Distilled water

s
iva

do
cleanser
r
rp

cum
fo

Working tem‐ +10 °C to +25 °C

en
ng

t.
yi
perature
Co
Cop py
t. rig
Use tempera‐ -25°C to +80°C (briefly up to 1 hour 100°C)
gh ht
yri by
ture
op Vo
by c lksw
cted agen
Prote
Acoustic data:
AG.

Loss factor approx. 0.10

DIN 53440
Temperature: 20°C
Frequency 200 Hz
Material Sheet steel 1 mm
Relative thick‐ 2:1
ness of coat‐
ing to sheet
metal
Storage
The guaranteed shelf life is 12 months from date of production.
Can be processed on or before date indicated on label if stored
in unopened, original containers at +20 °C.

258 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Storage conditions
The recommended storage temperature for permanent underseal
is +10 °C to 25 °C.
Permanent underseal is sensitive to freezing; storage tempera‐
ture must not drop below +5 °C.

3.12.2 Permanent underseal - D 314 D37 M2- ,

black
Designation:
♦ Permanent underseal - D 314 D37 M2- , black
Issue 02.2010

satelettronica
Product description, permanent underseal - D 314 D37agM2-
en AG, . V
olkswagen AG
does
black Volksw not
g y ua
db ran
Permanent underseal - D 314 D367 M2- is oariseblack coating com‐ tee
pound based on an aqueous synthetic resin th
au dispersion which can
or
ac
be sprayed on using a UBS gun. ss

ce
e
nl

pt
du

Drying time depends on the coat thickness as well as the ambient

an
itte

y li
temperature and humidity. Good ventilation and higher tempera‐
erm

ab
tures accelerate drying.

ility
ot p

wit
The dried film adheres well to sheet metal, which is galvanised or
, is n

h re
coated with electrophoretic primer, as well as to painted sub‐
hole

spec
strates. Due to the great resistance to abrasion and flexibility
es, in part or in w

under cold conditions, permanent underseal exhibits excellent

t to the co
stone-chipping protection.
Permanent underseal can be quickly overpainted with water-

rrectness of i
based paints.
l purpos

After air drying (about 2 to 3 hours), the material can be over‐

painted with conventional solvent-based paint systems as well.
nform
ercia

The dried coating is easy to sand after thorough hardening.

m

Permanent underseal is suitable for reproducing the original

at
om

io

structure following repairs.

n
c

in t
or

his
e

The material is only temporarily resistant to naphtha and cold

at

do
riv

cleaners.
p

cum
for

en

Application
ng

t.
yi Co
op py
♦ Permanent underseal - D 314 D37 M2- is suitable for repairing
. C rig
ht ht
rig
underbodies, wheel housings, and front end and rear ends and py by
co Vo
can be applied to visible parts such as door sills as paintable
by lksw
cted agen
Prote
protection against stone chipping, road salt and corrosion due
AG.

to moisture.
♦ The material is suitable for repairing various surface structures
following repairs to all sorts of vehicles.
♦ Permanent underseal is suitable for deadening noise from
boots, bonnets, wheel housings and side panels as well as
covering and sealing repaired surfaces, welded joints and
overlaps.

3. Genuine products 259

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Note

♦ Before using, read the safety measures and recommendations

in the safety data sheet.
♦ Even for products which are not required by law to be labelled,
the usual safety measures for chemical products must be ob‐
served.

Application
♦ The surfaces to be treated must be cleaned thoroughly be‐
AG. Volkswagen AG d
forehand, and any rust must be removed. lkswagen oes
n
Vo ot g
by ua
♦ The surfaces must be dry and free of
ris
edirt,
d dust and grease. ran
tee
tho or
♦ Surfaces which are not to be coated
au should be covered with ac
ss
paper.

ce
e
nl

pt
du

♦ Bare steel surfaces are to be primed before application of per‐

an
itte

y li
manent underseal.
erm

ab
ility
ot p

♦ Permanent underseal is applied from the 1-litre can using the

wit
, is n

UBS gun. The application pressure is 4-5 bar.

satelettronica
h re
hole

spec
♦ Shake the can vigorously for one minute before use.
es, in part or in w

t to the co
Caution

rrectness of i
Do not spray onto joints, engine, propshaft, exhaust, catalytic
converter or brake system.
l purpos

Blow out the UBS gun immediately after use and then clean it
with plastic cleaner - D 195 850 A1- D 195 850 A1.

nf
ercia

or
If the UBS gun becomes blocked, the can may burst.
m
m

atio
om

Observe the operating instructions of the UBS gun.

n in
or c

thi
te

sd
iva

o
r
rp

cu

Overpainting
o

m
f

en
ng

t.
yi Co
Cop py
ht. rig
Note opy
rig by
Vo
ht
by c lksw
cted agen
Permanent underseal can be overpainted with both water-based Prote AG.
and solvent-based paints. Due to the large number of systems
available in the market, test spraying is necessary.

1- Overpainting with water-based paints:

– After drying to a matt surface and up to 72 hours following
application, permanent underseal can be overpainted using
water-based paints.
2- Overpainting with conventional solvent-based paints:
– After drying thoroughly and up to 72 hours following applica‐
tion, permanent underseal can be overpainted using solvent-
based paints. The material is a fast-drying thick-coat system.
When accelerating drying with forced air, ensure that the fast-
developed skin is not blown away over the still-wet material on
which it is floating. This can cause cracking in the finish.
Cleaning
♦ Splashes on painted surfaces should be removed immediately
using plastic cleaner - D 195 850 A1- .
♦ Equipment and soiled parts must be cleaned with water im‐
mediately after application, if necessary using a water-based

260 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

cleaning agent. Do not use any solvent-based cleaning

agents, for these cause coagulation. After drying, permanent
underseal can only be removed mechanically.
Technical data
Technical data:
G. Volkswagen AG d
Colour Black wage
nA oes
Volks not
Odour Slight ammonia odour ed
by gu
ara
nte
ris
Density approx. 1.22 g/cm³
ut
ho eo
ra
sa c
Solids content approx. 67% s

ce
le
un

pt
Viscosity: 0.5 Pas

an
d
itte

y li
Test equip‐ Physica
erm

ab
ment

ility
ot p

wit
Test method Z4
is n

h re
ole,

Wet applica‐ 1 mm

spec
urposes, in part or in wh

tion thickness

t to the co
Thinner/ Distilled water
cleanser
Working tem‐ +10 °C to +25 °C

rrectne

satelettronica
perature
Use tempera‐ -25°C to +80°C (briefly up to 1 hour 100°C)

ss o
ture
cial p

f inform
Acoustic data:
mer

atio
Loss factor approx. 0.10
om

DIN 53440

n
c

i
or

n thi
Temperature: 20°C
te

sd
iva

o
r

Frequency 200 Hz
p

cum
r
fo

en
ng

Material Sheet steel 1 mm

t.
yi Co
op py
Relative thick‐ 2:1 t. C rig
gh ht
ness of coat‐ yri
p by
o Vo
ing to sheet
c by lksw
cted agen
metal
Prote AG.

Storage
The guaranteed shelf life is 12 months from date of production.
Can be processed on or before date indicated on label if stored
in unopened, original containers at +20 °C.

3. Genuine products 261

 . Volkswagen AG
gen AG does
swa
Ameo 2017 ➤ , Arteon y2018 Volk ➤ , Atlas 2017 ➤ , Beetle not2012 ➤ , CC
gu 2012 ...
b ara
General informationris- Paint, passenger vehicles - Edition 10.2019
ed
nte
ho eo
aut ra
Storage conditions ss c

ce
le
un

pt
The recommended storage temperature for permanent underseal

an
d
itte
is +10 °C to 25 °C.

y li
rm

ab
pe

ility
Permanent underseal is sensitive to freezing; storage tempera‐
ot

wit
ture must not drop below +5 °C.
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

3.12.3 Permanent underseal - D 314 D38 M2- ,

nform
ercia

light
m

a
Designation:
com

tion in
r

♦ Permanent underseal - D 314 D38 M2- , light

te o

thi
s
iva

do
Issue 02.2010
r
rp

cum
fo

satelettronica
en
g

Product description
n

t.
yi Co
op py
Permanent underseal - D 314 D38 M2- is a light, transparent, non-
. C rig
ht ht
rig
hiding compound based on an aqueous synthetic resin dispersion py by
co Vo
which can be sprayed on using a UBS, paint or filler gun.
by lksw
cted agen
Prote AG.
Drying time depends on the coat thickness as well as the ambient
temperature and humidity. Good ventilation and higher tempera‐
tures accelerate drying.
The dried film adheres well to sheet metal, which is galvanised or
coated with electrophoretic primer, as well as to painted sub‐
strates. Due to the great resistance to abrasion and flexibility
under cold conditions, permanent underseal exhibits excellent
stone-chipping protection.
The permanent underseal can be quickly worked on or overpain‐
ted with water-based paints.
After air drying (about 2 to 3 hours), the material can be over‐
painted with conventional solvent-based paint systems as well.
The permanent underseal may be pigmented and mixed with wa‐
ter-based paints and may be thinned with demineralised water.
When adding pigment, up to 30% by volume ready-to-spray wa‐
ter-based paint may be added.
The mixing ratio, spray pressure and spray distance may be var‐
ied to achieve smooth surfaces or fine or coarse structures.
The material is only temporarily resistant to naphtha and cold
cleaners.
Application
♦ Permanent underseal - D 314 D38 M2- is suitable for repairing
underbodies, wheel housings, and front end and rear ends and
can be applied to visible parts such as door sills as paintable
protection against stone chipping, road salt and corrosion due
to moisture.
♦ The material is suitable for repairing various surface structures
following repairs to all sorts of vehicles.
♦ The variable options for pigmentation offer a special advant‐
age. Any scratches and stone chipping are thus rendered as
inconspicuous as possible.

262 Rep. gr.00 - Technical data

 Ameo 2017 ➤w,aArteon
gen AG 2018 ➤ n, AAtlas
. Volkswage G
does2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
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ol
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b a
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ss
Note

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an
d
itte
♦ Before using, read the safety measures and recommendations

y li
erm

ab
in the safety data sheet.

ility
ot p

wit
♦ Even for products which are not required by law to be labelled,
is n

h re
the usual safety measures for chemical products must be ob‐
ole,

spec
served.
urposes, in part or in wh

t to the co
Application
♦ The surfaces to be treated must be cleaned thoroughly be‐

rrectne
forehand, and any rust must be removed.
♦ The surfaces must be dry and free of dirt, dust and grease.

ss o
cial p

f
♦ Surfaces which are not to be coated should be covered with

inform
paper.
mer

atio
♦ Bare steel surfaces are to be primed before application of per‐
om

n
manent underseal.
c

i
or

n thi
te

♦ Permanent underseal may be applied to all common sealing

sd
iva

o
r

materials except silicone and exhibits good adhesion.

p

satelettronica
cum
r
fo

en
ng

♦ Sealants containing softeners may cause the surface of per‐

t.
yi Co
op
manent underseal to soften or exhibit slight stickiness. How‐ C py
t. rig
ever, the material will not lose its adhesive property as a result.
gh ht
pyri by
Vo
co lksw
by
♦ Shake the can thoroughly before use. cted agen
Prote AG.

♦ Permanent underseal must not be applied with rusty filler guns

or paint guns. The material may be thinned with up to 10% by
volume distilled or demineralised water to achieve the required
viscosity.
♦ The first coat should not be applied too heavily (12).
♦ The Permanent underseal can be mixed with up to 30% by
volume ready-to-spray water-based paints.
♦ To recreate common structures, best results will be achieved
with 10-15% ready-to-spray paint mixture.
♦ The material should be filtered through a paint sieve before
application.

Caution

Do not spray onto joints, engine, propshaft, exhaust, catalytic

converter or brake system.
Blow out the UBS gun immediately after use and then clean it
with plastic cleaner - D 195 850 A1- D 195 850 A1.
If the UBS gun becomes blocked, the can may burst.
Observe the operating instructions of the UBS gun.

Overpainting

Note

Permanent underseal can be overpainted with both water-based

and solvent-based paints. Due to the large number of systems
available in the market, test spraying is necessary.

1- Overpainting with water-based paints:

3. Genuine products 263

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– After drying to a matt surface and up to 72 hours following

application, permanent underseal can be overpainted using
water-based paints.
2- Overpainting with conventional solvent-based paints:
– After drying thoroughly and up to 72 hours following applica‐
tion, permanent underseal can be overpainted using solvent-
based paints. The material is a fast-drying thick-coat system.
When accelerating drying with forced air, ensure that the fast-
developed skin is not blown away over the still-wet material on
which it is floating. This can cause cracking in the finish.
Cleaning
♦ Splashes on painted surfaces should be removed immediately
using plastic cleaner - D 195 850 A1- .
♦ Equipment and soiled parts must be cleaned with water im‐
mediately after application, if necessary using a water-based
cleaning agent. Do not use any solvent-based cleaning
agents, for these cause coagulation. After drying, permanent
underseal can only be removed mechanically.
Technical data

satelettronica
Technical data:
Colour White, non-hiding
Odour Slight ammonia odour
Density approx. 1.25 g/cm³
Solids content approx. 70% AG. Volkswagen AG d
agen oes
Viscosity: 1 Pas olksw not
y V gu
d b ara
Test equip‐ Rheomat
orise STV nte
e
ment au
th or
ac
s
Test method Rotor 30
s
ce
e
nl

pt

Speed
du

200 rpm
an
itte

y li

Stability Up to 1 mm wet
erm

ab
ility
ot p

Working tem‐ +10 °C to +25 °C

wit
, is n

perature
h re
hole

Use tempera‐ -25°C to +80°C (briefly up to 1 hour 100°C)

spec

ture
es, in part or in w

t to the co

Storage
Guaranteed shelf life is 12 months from date of production. Can
rrectness of i

be processed on or before date indicated on label if stored in un‐

opened, original containers at +20 °C.
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

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rp

cu
o

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f

en
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t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

264 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Storage conditions
The recommended storage temperature for permanent underseal
is +10 °C to 25 °C.
Permanent underseal is sensitive to freezing; storage tempera‐
ture must not drop below +5 °C.

3.12.4 Underseal - D 314 D39 nA3- , black

AG. Volkswagen A G do
wage es n
Designation: olks ot g
byV ua
ed ran
♦ Underseal - D 314 D39 A3- ris
ho , black
tee
t or
au ac
Issue 08.2015 ss

ce
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un

pt
Product description:

an
d
itte

y li

satelettronica
erm

ab
This underseal is distinguished by active corrosion protection,

ility
ot p

high adhesion, good edge protection, optimum substrate wetting,

wit
high concealing capacity, easy to use as well as other properties.
is n

h re
It can also be used successfully on substrates with surface rust
ole,

spec
from which the rust has been manually removed. These are pe‐
urposes, in part or in wh

netrated and continued rusting is prevented.

t to the co
It is supplied ready to apply with a brush or roller, and it can also
be sprayed with any system provided thinner is added. Can be

rrectne
processed at between +5-30°C, one-pack. Air drying, do not apply
heat to force dry. Dust-dry after about 30 minutes, can be re‐
worked at any time using the same material.

ss o
cial p

Can be used directly on steel, aluminium, stainless steel, galvan‐ f inform

ised panels as well as other materials (especially suited for com‐
mer

posite construction), adheres well to intact old paint and primer

atio
m

coats. The rust on corroded surfaces or components must be

o

n
c

thoroughly removed (by hand) so that the substrate is completely

i
or

n thi
e

intact; make sure that a sufficiently thick coat is applied to rough

t

sd
va

surfaces.
i

o
pr

cum
r
fo

Application:
en
ng

t.
yi Co
op py
Underseal - D 314 D39 A3- is substrate-tolerant and processing- t. C rig
gh ht
tolerant and is therefore especially suitable for touching up/re‐ yri
p by
o Vo
pairs. This high solid material is solvent-based (VOC-conform)
c by lksw
cted agen
and must not be thinned with water.
Prote AG.

WARNING

Find out about the precautionary measures (keep away from

sources of ignition, ensure adequate ventilation) from the
warning notices on the label (and the safety data sheet if nec‐
essary)

3. Genuine products 265

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Application:

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i

satelettronica
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

266 Rep. gr.00 - Technical data

 AG. Volkswagen AG d
agen oes
ksw
by
Vol Ameo 2017 ➤ , Arteon not
gu2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
d ara
orise General information
nte - Paint, passenger vehicles - Edition 10.2019
h eo
aut ra
c
– Clean
ss the surfaces to be treated.

ce
le
un

pt
– Remove rust as well as possible. Mask off any areas that are

an
d
itte

y li
not to be coated. Apply underseal.
rm

ab
pe

ility
– Apply underseal. Ensure that critical areas (angles, edges,
ot

wit
holes, weld seams etc.) are coated with sufficient material.
, is n

h re
hole

If necessary, precoat critical areas or go over them again (at any

spec
time).
es, in part or in w

t to the co
Can be used on any conventional sealants (apart from silicone).
The surface of the underseal can adhere to sealants containing
plasticizers (which are specifically not to be treated with 1-pack

rrectness of i
materials). Generally, it is better to apply the underseal (corrosion
l purpos

protection, good adhesion) first and then the sealants.

nform
ercia

Note
m

a
com

tio
♦ Stir tin contents thoroughly before use. This is important as it

n in
r

is not easy to see with black paint if the product is mixed well.
te o

thi
s
iva

do
♦ Apply with a brush/roller as delivered. To spray, thin with
r
rp

cum
0-10% depending on process.
fo

satelettronica
en
ng

t.
yi Co
♦ It is not possible to sand down this coating long after applica‐
Cop py
tion (thermoplastic). If necessary, cut off any undesirable drips
t. rig
gh ht
yri by
using a sharp knife.
op Vo
by c lksw
cted agen
Prote AG.
Overpainting:
After drying, can be painted over if required with 1-pack or 2-pack
paints. The solvents (also those in water-based paint) etch the
surface slightly to make a perfect bond. In case of doubt, test it in
a few areas.
Cleaning:
Standard workshop cleaners are suitable.
Storage:
Frost does not pose a problem. Permanently high temperatures
impair the storage stability.
In the event of the shelf life being exceeded (label under can), it
may be necessary to stir it more carefully as the material becomes
slightly thicker over time (and should only be thinned minimally),
which extends the drying time. Only if the material is inhomoge‐
neous after stirring should it be rendered unusable.
If a skin forms, remove the skin - do not stir it in.
Technical data:
Solids content: approx. 70% (weight)
Odour: Aromatic smell
VOC: < 400 g/l
Free of lead, chromate, zinc, ar‐
omatic compounds/xylol; silk
shine
Dust-dry*) 20-30 minutes
Touch-proof*) 1-2 hours
Dry*) 8 hours
Set*) 3 days

3. Genuine products 267

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

*)These values depend very much on the layer thickness and

have little to do with the temperature. Air circulation helps while
the introduction of heat has a negative effect.

3.13 Stone deflector

⇒ “3.13.1 Stone chip guard AKR 311 KD1 05 ”, page 268
⇒ “3.13.2 Stone chip guard AKR 311 KD1 10 ”, page 269

3.13.1 Stone chip guard - AKR 311 KD1 05-

Designation:
♦ Stone chip guard - AKR 311 KD1 05- , black
Issue 04.2009
Product description
Stone chip guard - AKR 311 KD1 05- is a finely atomising coating
material on a synthetic resin basis.
The dried film adheres well on clean substrates as well as bare
and painted sheet metal.

satelettronica
It exhibits good hiding power, good corrosion protection, high re‐
sistance to abrasion and, consequently, good stone-chipping
protection.
The fast-drying stone chip protection spray can be painted over
after only 7 minutes with commercially available vehicle paint
systems.
G. Volkswagen
It can be dried without problems
lksw
agen in a drying Aoven
A G do at 60 °C.
es n
o ot g
yV u
Unusual mechanical ed stress (e.g. automatic car washes)rashould
b a
nte
ris
be generally uavoided
tho in the first few weeks. eo
r
sa ac
The mechanical
s durability of the painted surfaces can be found in
ce
e

the manufacturer’s product specifications.

nl

pt
du

an
itte

y li

Technical data sheet

erm

ab
ility
ot p

Application
wit
, is n

h re

♦ Stone chip guard - AKR 311 KD1 05- may be used on all visible
hole

spec

parts, such as front and rear spoilers and door sills to protect
es, in part or in w

against stone chipping, road salt and moisture corrosion. It can

t to the co

be quickly painted over.

♦ The material may also be used to supplement stone chip pro‐
rrectness of i

tection film or for spot repair and accident repair.

l purpos

Note
nform
ercia

♦ Before using, read the safety measures and recommendations

m

at

in the safety data sheet.

om

ion
c

in t

♦ Even for products which are not required by law to be labelled,

or

his
e

the usual safety measures for chemical products must be ob‐

at

do
riv

served.
p

cum
for

en
ng

t.
yi
Application
Co
Cop py
t. rig
gh ht
♦ The surfaces to be treated with stone chip protection must be yri
p by
o Vo
cleaned thoroughly beforehand, and any rust must be re‐
c by lksw
cted agen
moved.
Prote AG.

♦ The surfaces must be dry and free of grease, dirt and, as far
as possible, dust.

268 Rep. gr.00 - Technical data

 n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
o
auth Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 or ➤ , Beetle 2012 ➤ , CC 2012 ...
ac
ss General information - Paint, passenger vehicles - Edition 10.2019

ce
le
un

pt
an
d
♦ The material should be at ambient temperature during appli‐

itte

y li
cation.
rm

ab
pe

ility
ot
♦ Shake the can vigorously, continuing for approximately 1 mi‐

wit
, is n

nute after the agitator ball starts to rattle.

h re
hole

spec
♦ To spray, hold the can upright and apply from a distance of
es, in part or in w

approximately 20 to 30 cm.

t to the co
♦ If the surrounding area was masked off before spraying, the
masking should be removed before drying.

rrectness of i
♦ Abrasion and corrosion protection increases with the thick‐
l purpos

ness of the coating. Therefore, one or two additional coats

should be applied after short flash-off periods.

nform
ercia

♦ To prevent spraying shadows, spray on the material with cross

pattern.
m

a
com

tio
♦ After use, hold the can upside down and clear the valve by

n in
r
te o

spraying until only propellant exits the nozzle.

thi
s
iva

do
r
rp

cum
fo

Caution

en
ng

t.
yi Co
op py
Do not spray onto moving parts or parts exposed to heat such
. C rig

satelettronica
t
gh ht
yri
as joints, engine, gearbox, propshaft, exhaust, catalytic con‐ p by
co Vo
verter and brake system.
by lksw
cted agen
Prote AG.

Cleaning
♦ Splashes and spray mist can be removed immediately with
naphtha.
♦ Dry material can only be removed with thinner D or thinner R.
Be careful of fresh paint.
Technical data
Colour Light or black
Odour Solvent
Coat thick‐ 250-300 µm dry film
ness after 2 - 3
cross-spray
passes
Drying time Dust-dry in approx. 2 hours
Working tem‐ +15 °C to +25 °C
perature
Use tempera‐ -29 °C to +70 °C (briefly up to 1 hour 100°C)
ture

3.13.2 Stone chip guard - AKR 311 KD1 10-

Designation:
♦ Stone chip guard - AKR 311 KD1 10- , black
Issue 02.2014
Product description
Stone chip guard - AKR 311 KD1 10- , black may be thinned with
water.
Properties:
♦ High elasticity
♦ May be overpainted with all top coats

3. Genuine products 269

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

♦ Is suitable for protection of areas of cars and trucks which are

in danger of stone chipping, such as front bumpers and door
sills.
Technical data sheet
Substrate
Suitable substrates:
♦ Well-sanded factory paint or old paint (including thermoplastic
paint)
♦ Surfaces treated with primer or surfacer

Caution

Stone chip guard - AKR 311 KD1 10- must not be applied to
PVB (acid-curing) surfaces.

Substrate pre-treatment:
– Thoroughly clean with silicone remover - LVM 020 000 A5- or
slow-drying silicone remover - LVM 020 100 A5- .

satelettronica
AG. Volkswagen AG d
– Then lightly sand. lkswagen oes
not
Vo gu
by ara
ed nte
oris eo
th
au ra
c
ss
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

– Before recoating, use a suitable cleaning agent to ensure a

clean surface free of residues.
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

270 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Application
Spray equipment:
– Underseal spray gun (UBS gun) with thread for disposable
cans.

– If a smoother surface is desired, stone chip guard - AKR 311

KD1 10- applied with a gravity-feed gun if it is first appropriately
thinned.
Thinner:
– May be thinned with demineralised water - LVW 010 000 A5- AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara

satelettronica
rise nte
tho eo
au ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

Method of application: “high-pressure spray”.

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

– Application viscosity 4 mm, +20°C, DIN 53211

n in
or c

thi
e

– Adjust spray pressure following manufacturer's instructions to

t

sd
iva

3-4 bar.
r
rp

cu
o

m
f

en
ng

t.
yi Co
op py
Note t. C rig
gh ht
pyri by
Vo
co lksw
by
Do not thin for high-pressure spraying. The viscosity as supplied Prote
cted AG.
agen
is correct for application.

3. Genuine products 271

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019
AG. Volkswagen AG d
agen oes
lksw not
Method of application: “spray”.by Vo gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
Application viscosity 4 mm, gravity-feed spray gun “Compliant”:

rrectness of i
• Depending on addition of demineralised water - LVW 010 000
l purpos

A5-

nform
mercia

a
com

tion in
r

satelettronica
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
Add 10 % thinner at a material temperature of +20°C. co Vo
by lksw
cted agen
Prote
– If thinner is added, use measuring stick to mix.
AG.

– Adjust spray nozzle (see manufacturer's instructions): “Com‐

pliant” 1.5-2.0 mm.
– Adjust spray pressure following manufacturer's instructions to
2.0-2.5 bar, “Compliant”.

272 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Apply 2-3 spray coats.

– Recommended dry film thickness is 150-300 µm.

Drying
Air drying at +20 °C room temperature, up to 150 µm for 2 to 2.5
hours and up to 300 µm overnight.

satelettronica
n AG. Volkswagen AG do
Final flash-off time with force drying is at least 35-40 minutes. olkswage es n
ot g
yV b ua
ed ran
oris tee
th or
au ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
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h re
hole

spec
es, in part or in w

t to the co
Force drying at +60 °C material temperature, 150-300 µm 30 mi‐
nutes.

rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3. Genuine products 273

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Recoating
Recoat with:
♦ Waterborne base coat and 2-pack HS clear coat
AG. Volkswagen AG d
♦ 2-pack HS top coat lksw
agen oes
not
o
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
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wit
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Personal protective equipment:

h re
hole

spec
♦ Adhere to the safety data sheet.
es, in part or in w

t to the co
♦ Wear personal protective equipment during application.
Data

rrectness of i
Viscosity as Thixotropic
l purpos

supplied

satelettronica
Flash point: non-flammable

nform
ercia

VOC content: The EU limit for this product (product category

2004/42/IIB IIB.e) in ready-to-spray form is max. 840 g/l vol‐
m

at
om

(e)(840) 130 atile organic components. The VOC value of this

ion
c

product in ready-to-spray form is max. 130 g/l.

in t
or

his
ate

do
riv

Storage
p

cum
for

en
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The guaranteed shelf life is 48 months from date of production.

t.
yi Co
op
Can be processed on or before date indicated on label if stored
C py
ht. rig
in unopened, original containers at +20 °C. rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

Storage conditions
The prescribed storage temperature is +20 °C. (Do not store at
temperatures below +5 °C.)

274 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ ag, eAtlas
n AG. V2017 ➤ , Beetle
olkswagen AG
does 2012 ➤ , CC 2012 ...
ksw not
General information
by Vol
- Paint, passenger vehiclesgu - Edition 10.2019
a
ed ran
oris tee
3.14 Wax-based underseal
th or
au ac
ss

ce
le
⇒ “3.14.1 Wax-based underseal D 316 D38 A2 ”, page 275

un

pt
an
d
itte

y li
⇒ “3.14.2 Wax-based underseal D 316 000 A1 ”, page 277

erm

ab
ility
ot p
⇒ “3.14.3 Spray wax D 322 100 M2 ”, page 278

wit
is n

h re
3.14.1 Wax-based underseal - D 316 D38 A2-

ole,

spec
urposes, in part or in wh
Designation:

t to the co
♦ Wax-based underseal - D 316 D38 A2-
Issue 04.2009

rrectne
Product description

ss
Wax underseal - D 316 D38 A2- is a solution of an anti-corrosion

o
cial p

f i
agent based on wax and lanolin with polymer and rust-protection

nform
additives.
mer

atio
m

This results in high viscosity and, for wax, relatively high abrasion
o

n
c

resistance.

i
or

n thi
te

sd
a

The material seeps into the pores of the PVC coating, pushes out
iv

o
pr

satelettronica
c
moisture, closes the pores and is water repellent, highly adhesive

um
r
fo

en
ng

and dry to the touch. yi

t.
Co
op py
When dry, it forms a light-beige, transparent, non-sticking, water-
t. C rig
gh ht
yri
repellent film. p by
co Vo
by lksw
cted agen
Its transparency permits the inspection of the underbody in con‐ Prote AG.
formance with the German technical inspection association
(TÜV).
The dry film has good adhesion and corrosion-protection proper‐
ties and is very durable due to its toughness and resistance.
Technical data sheet, wax underseal - D 316 D38 A2-
Application
♦ The material is used primarily on the underbody, especially for
treatment and maintenance of all protective coats of materials
based on, for example, PVC, PVC/wax or bitumen/natural-
rubber/resin.
♦ It can also be used to treat shafts as well as suspension com‐
ponents including links and springs. These parts become grey
with age and often display incipient rust. The treatment re‐
freshes the paint, which improves the appearance substan‐
tially. At the same time, the parts are protected against
corrosion.

Note

♦ Before using, read the safety measures and recommendations

in the safety data sheet.
♦ Even for products which are not required by law to be labelled,
the usual safety measures for chemical products must be ob‐
served.

Application
♦ The surfaces to be treated with wax underseal must be
cleaned thoroughly beforehand, and any rust must be re‐
moved.
♦ The surfaces must be dry and free of grease, dirt and, as far
as possible, dust.

3. Genuine products 275

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

♦ Wax underseal must be applied only to dry surfaces. Inspect

older vehicles for incipient rust.
♦ Any rust must be removed with a wire brush.
♦ Before beginning work, cover the vehicle, especially the door
windows.
AG. Volkswagen AG d
♦ Wax underseal can be applied to vertical surfaces in one wstep.
agen oes
olks not
To obtain thorough coverage, it is recommended dtobyspray in a
V gu
ara
cross pattern. or
ise nte
h eo
ut ra
♦ After drying overnight, the vehicle can be used
ss a again. Between c
24 and 48 hours are required for hard drying.

ce
le
un

pt
an
♦ The product is applied from the 1-litre can using the under‐ d
itte

y li
coating gun. The can must be shaken before use.
rm

ab
pe

ility
ot

♦ Recommended wet-film thickness, approx. 200 µm; applica‐

wit
, is n

tion air pressure approx. 3-5 bar.

h re
hole

spec
♦ Wax underseal can also be applied with a pressure-feed spray
es, in part or in w

gun if the Venturi hook probe (16139 SATA) is used. The ap‐

t to the co
plication pressure is 3-4 bar. A flexible hose approximately
750 mm in length provides excellent guidance for the hook with
the 7 mm venturi nozzle.

rrectness of i

satelettronica
l purpos

Caution

nform
ercia

Do not spray onto joints, engine, propshaft, exhaust, catalytic

converter or brake system.
m

a
com

tio
Blow out the UBS gun immediately after use and then clean it

n in
r

with plastic cleaner - D 195 850 A1- D 195 850 A1.

te o

thi
s
iva

do
If the UBS gun becomes blocked, the can may burst.
r
rp

cum
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en
g

Observe the operating instructions of the UBS gun.

n

t.
yi Co
Cop py
ht. rig
rig ht
py by
Cleaning
co Vo
by lksw
cted agen
Prote AG.
♦ Splashes and spray mist should be removed immediately us‐
ing plastic cleaner - D 195 850 A1- . Residual material can also
be easily removed with mineral spirits or kerosene.
♦ Larger surfaces can also be cleaned with a steam cleaner.
♦ For this reason, an underbody that has been treated with wax
underseal cannot be cleaned with steam cleaning devices un‐
less it is to remove the old layer before beginning a new
treatment.
Technical data
Colour Transparent light beige
Odour Mild odour
Solids content approx. 47%
Consistency Fluid, slightly thixotropic
Heat resist‐ > 100 °C
ance of the dry
film
Complete dry‐ 24-48 hours
ing
Working tem‐ +10 °C to +25 °C
perature
Use tempera‐ -25°C to +80°C (briefly up to 1 hour 100°C)
ture

276 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
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3.14.2 Wax-based underseal - D 316 000 A1-

Designation:
♦ Wax-based underseal - D 316 000 A1-
Issue 01.2008
Product description
Wax underseal - D 316 000 A1- offers excellent long-term under‐
body corrosion protection.
Wax underseal is based on a solvent-free, oxidative-drying sys‐
tem and offers excellent underbody corrosion protection.
This corrosion protection is the result of very good adhesion to
metal surfaces at both very low and high temperatures.
The product creates a light-brown, elastic coating which is firm to
the touch.
It is not necessary to raise the temperature to produce a film
coating.
Technical data sheet, wax underseal - D 316 000 A1-

satelettronica
Application
♦ The material is used primarily in automotive applications.
♦ Ensure that the substrates are dry.
♦ The ready-to-use product is applied by brush at a material
temperature between 20 and 35 °C. agen
AG. Volkswagen AG d
o w es n
olks ot g
♦ When required by the application method, theedmaterial
by
V
can be ua
ran
gently heated to maximum 45°C directly (< or 5 minutes) before
is tee
application. th or
au ac
ss
♦ The oxidative curing product may already develop a skin on

ce
e
nl

pt
du

the surface after only a short time. This has no influence on its

an
itte

y li
anti-corrosion protection or other properties
erm

ab
ility
ot p

Properties

wit
, is n

h re
♦ Solvent-free
hole

♦ Active ingredient content 100 % spec

es, in part or in w

t to the co
♦ Excellent long-term anti-corrosion protection
♦ Good adhesion
rrectness of i

♦ Low tendency to drip

l purpos

♦ Low-temperature flexibility
♦ Long storage life
nf
ercia

orm
m

atio
om

n in

Note
or c

thi
te

sd
a

♦ Before using, read the safety measures and recommendations

iv

o
r
rp

cu

in the safety data sheet.

o

m
f

en
ng

t.
yi
♦ Even for products which are not required by law to be labelled,
Co
op py
the usual safety measures for chemical products must be ob‐
t. C rig
gh ht
yri
served. p by
co Vo
by lksw
cted agen
Prote AG.
Application
♦ The surfaces to be treated must be dry and free of grease or
dust.

3. Genuine products 277

 AG. Volkswagen AG d
agen oes
olksw not
Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle d by 2012 ➤ , CC 2012 ...
V gu
ara
e nte
General information - Paint, passenger vehiclesth-o Edition 10.2019
ris
eo
au ra
ss c
♦ Bring wax-based underseal to application temperature

ce
le
un
(20-35 °C).

pt
an
d
itte

y li
♦ Apply material to body parts which are to be protected and

erm

ab
spread with a brush.

ility
ot p

wit
is n
Technical data

h re
ole,

spec
Base Mixture of anti-corrosion additives on sulfonate

urposes, in part or in wh
basis, alkyd resin, special mineral oil raffinates,

t to the co
pigments, thickeners, drying accelerators and
fluorescent pigments.

rrectne
Form and col‐ light-brown, viscous liquid
our as sup‐
plied

ss o
cial p
Rheomat vis‐ 1850 ± 350 mPas (PP50 system, d= 760 1/s)

f in
cosity

form
mer

Density at 15 ° 0.995 ± 0.015 g/ml

atio
m

C DIN EN ISO
o

n
c

i
or

n
12185

thi
te

sd
a

Solids content 99 ± 1 %
iv

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cum
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Flashpoint approx. 150 °C

en
ng

satelettronica
t.
DIN EN ISO
yi Co
op
2719
C py
t. rig
gh ht
yri by
Recommen‐ 100-400 µm op Vo
by c lksw
ded coat thick‐ cted agen
Prote AG.
nesses
Working tem‐ +20 °C to +35 °C
perature
Storage Approx. 12 months at temperatures between
+10 °C and 30 °C
Container 310 ml

3.14.3 Spray wax - D 322 100 M2-

Designation:
♦ Spray wax - D 322 100 M2-
Issue 01.2011
Product description
Spray wax (spraying wax) - D 322 100 M2- is a long-term anti-
corrosion agent. The product forms a light-brow, waxy film when
dry. Due to its hardness, spray wax offers good protection against
mechanical stress.
Technical data sheet, spray wax - D 322 100 M2-
Application
♦ The material is used primarily in automotive applications but
may be used as temporary anti-corrosion protection for tools
and machines.
♦ Spray wax does not attack car finishes and adheres to nearly
all substrates.

278 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Note

♦ Before using, read the safety measures and recommendations

in the safety data sheet.
n AG. Volkswagen AG do
wage es n
♦ Even for products which are not required byy Vlaw
olks to be labelled, ot g
the usual safety measures for chemicaliseproducts must be ob‐
d b ua
ran
served. uthor tee
or
a ac
ss

ce
Application

e
nl

pt
du

an
itte
♦ Bring spray wax to room temperature (16-20°C).

y li
erm

ab
ility
♦ Shake the aerosol can briefly before using.
ot p

wit
, is n

♦ The surfaces to be treated (underbody, wheel housings, in‐

h re
hole

sides of doors) must be dry and free of grease or dust.

spec
es, in part or in w

♦ Apply spray wax at a distance of 20-30 cm evenly in a cross

t to the co
pattern.

rrectness of i
Caution

satelettronica
l purpos

Do not spray onto joints, engine, propshaft, exhaust, catalytic

converter or brake system.

nform
mercia

at
om

Technical data

ion
c

in t
or

Base Wax mixture

his
ate

do
riv

Colour light brown/transparent

p

cum
for

en
g

Type of film hard, waxy

n

t.
yi Co
op py
Density 0.735 g/cm³ t. C rig
gh ht
yri by
Solids content 35.4% op Vo
by c lksw
cted agen
Flashpoint of 29°C Prote AG.
active ingredi‐
ent
Flashpoint of < -20
spray
Recommen‐ 50 µm/wet
ded coat thick‐
nesses
Drying time approx. 30 min
Thermal sta‐ 105°C
bility
Remove with Mineral spirits
Working tem‐ +16 °C to +20 °C
perature
Propellant Propane, butane
(aerosol)
Aerosol stor‐ Cool and dry < 50°C
age
Warning Highly flammable
Container 500 ml

3. Genuine products 279

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

3.15 Sealing materials

⇒ “3.15.1 Polyurethane adhesive sealant (bonding compound)”,
page 280
⇒ “3.15.2 Sprayable sealant”, page 282
⇒ “3.15.3 Adhesive sealant”, page 285

3.15.1 Polyurethane adhesive sealant (bond‐

ing compound)
Designation:
♦ Polyurethane adhesive sealant - AKD 476 KD5 05-
Issue 04.2009
Product description
Polyurethane adhesive sealant - AKD 476 KD5 05- is a one-pack
adhesive sealing paste on polyurethane basis which, when ex‐
posed to air humidity, hardens into a rubbery-elastic material.
The time required to form a skin or to cure completely depends

satelettronica
on the air humidity and the temperature. The curing time also de‐
pends on the depth of joints.
Increasing the temperature and air humidity can reduce these
times. Low temperatures and low air humidity, on the other hand,
increase them.
Properties: n AG. Volkswagen AG do
lkswage es n
o ot g
yV ua
♦ Can be overpainted, even is“wet-on-wet”
ed
b ran
or tee
h
♦ Very fast-drying aut or
ac
ss
♦ Levels out slightly on the surface
ce
le
un

pt
an
d
itte

♦ Excellent elasticity
y li
rm

ab
pe

ility

♦ High resistance to ageing

ot

wit
, is n

♦ Can be sanded
h re
hole

spec

♦ Can be spread
es, in part or in w

t to the co

Technical data sheet

Application
rrectness of i

♦ Polyurethane adhesive sealant - AKD 476 KD5 05- is used for

l purpos

elastic seals and bonds, especially for sealing seams and very
narrow gaps where the lack of durability is not a problem, in
the field of body and vehicle construction as well as add-on
nform
ercia

structures, especially when the seam sealant is to be painted

over. To avoid yellowing or cracking, the sealant should al‐
m

a
com

ways be painted over when applied to vehicle exterior.

ion in
r
te o

♦ When polyurethane adhesive sealant - AKD 476 KD5 05- is

thi
s
iva

used, mechanical attachment by means such as bolting, weld‐

do
r
rp

ing and clamping can, in some cases, be omitted. Until the

um
fo

adhesive sealant has cured, parts should be temporarily fixed

en
ng

t.
yi
in position with adhesive tape strips and spacers.
Co
Cop py
t. rig
gh
♦ Polyurethane adhesive sealant - AKD 476 KD5 05- has the
ht
pyri by
Vo
o
major advantage of being both an adhesive and a sealant.
c by lksw
cted agen
Prote AG.
♦ The material is not suitable, or only conditionally suitable, for
the bonding of load-bearing joints.
Bonding properties
♦ Polyurethane adhesive sealant - AKD 476 KD5 05- offers good
adhesion without glass or paint primer on primed or painted
metal bodywork, on wood (untreated, varnished or painted),

280 Rep. gr.00 - Technical data

 . Volkswagen AG
gen AG d
AmeoV2017olks ➤ , Arteon 2018 ➤ , Atlas
wa oes
not 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
by gu
ised General information - Paint, passenger
ara
n vehicles - Edition 10.2019
r tee
ho
ut or
some plastics PBTP, polyurethane hard foam or fi‐ such
ss as
a ac
breglass-reinforced polyester.

ce
e
nl

pt
du

an
♦ Depending on the substrate, it may be necessary to apply
itte

y li
glass or paint primer to achieve the best possible adhesion. erm

ab
ility
ot p

♦ Due to the large number of primers, paints and differing plastic

wit
, is n

surfaces etc., we recommend conducting an application-spe‐

h re
hole

cific test beforehand.

spec
es, in part or in w

♦ Careful cleaning of plastic and metal surfaces with a suitable

t to the co
solvent often results in significantly better adhesion.

rrectness of i
Note
l purpos

♦ Before using, read the safety measures and recommendations

in the safety data sheet.

nf
ercia

orm
♦ Even for products which are not required by law to be labelled,
m

atio
m

the usual safety measures for chemical products must be ob‐

o

n in
c

served.
or

thi
te

sd
iva

o
r

Application
rp

cu
o

satelettronica
f

en
ng

t.
yi Co
op py
Note
t. C rig
gh ht
pyri by
Vo
o
by c lksw
Areas of the body to be sealed and adhesion surfaces must be cted agen
Prote AG.
isolated using 2-pack surfacer before the material is applied.

♦ The adhesion surfaces must be dry, free of oil, dust, grease

and any other impurities. Cleanser A, cleanser D and plastic
cleaner - D 195 850 A1- are all suitable for cleaning purposes.
♦ Polyurethane adhesive sealant - AKD 476 KD5 05- is applied
from 310 mm cartridges using a hand cartridge gun or a pneu‐
matic cartridge gun. The 310 ml soft plastic cartridges can be
used with hand-cartridge gun - V.A.G 1628- or with pneumatic
cartridge gun - V.A.G 1761/1- . 2 to 5 bar is required for pro‐
cessing with compressed air.
♦ Low sealant temperatures increase its viscosity, which results
in a lower spraying rate. To prevent this, the sealant should be
brought to the correct temperature in an appropriate manner
before beginning application.
♦ If the substrate is too cold, condensation can form if the tem‐
perature is lower than the dew point. This is to be avoided by
warming the substrate beforehand.
♦ After application, polyurethane adhesive sealant - AKD 476
KD5 05- can be smoothed with a jointing iron or a filling knife
which has been moistened with low surface-tension water. If
the edges of the joint have been masked, simply pull off the
tape with a filling knife.
♦ Cleanser D is recommended for removing fresh adhesive
sealant from equipment.
Overpainting properties
♦ Polyurethane adhesive sealant - AKD 476 KD5 05- can be
overpainted “wet-on-wet” with one-pack and two-pack alkyd
resin-acrylic-base repair paints as well as with all Genuine re‐
pair paints.
♦ Nitrocellulose repair paint in an aerosol can and paint, paint
thinner and catalysts containing alcohol are not compatible
with the adhesive sealant (no hardening).

3. Genuine products 281

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♦ Corrosion protection primers may be applied only to fully cured

material because they generally severely impede water va‐
pour diffusion.
♦ If drying is accelerated by the use of a drying oven or an IR
radiant drier , a pre-reaction and waiting time of at least 30
minutes must be adhered to. Only then may the overpainted
adhesive sealant be warmed. The maximum permitted heat
exposure for unhardened material is 1 hour at +90°C.
Incompatibility
♦ Polyurethane adhesive bonding compound - AKD 476 KD5
05- will not adhere to sealants on MX polymer or silane-modi‐
fied polymer basis.
♦ On the other hand, good adhesion will be achieved when ap‐
plying materials based on MS polymers or silane-modified
polymers to fully cured polyurethane adhesive bonding com‐
pound - AKD 476 KD5 05-
Technical data
Colour white, grey, black
Odour Aromatics (odourless when fully cured)

satelettronica
Consistency Paste, can be applied with brush or filling knife
Stability Levels out slightly on the surface
Skin formation 15-45 minutes at +23 °C and 50%srelative
wage
n AGhu‐
. Volkswagen AG
does
time (standard midity by
Volk not
gu
climate condi‐ ris
ed
ara
nte
tions DIN tho e or
50014) au ac
ss

ce
e

Curing rate approx. 5.5 mm/24 hours at +23°C and 50% rel‐
nl

pt
du

an
(standard cli‐ ative humidity
itte

y li
mate condi‐
erm

ab
tions DIN
ility
ot p

50014)
wit
, is n

h re
Volume approx. -6%
hole

spec
change
es, in part or in w

t to the co

Working tem‐ +5 °C to +35 °C

perature
Use tempera‐ -40°C to +70°C (limited 24 hours +80°C, briefly
rrectness of i

ture up to 1 hour +120°C)

l purpos

3.15.2 Sprayable sealant

nf
ercia

Designation:
orm
m

atio

♦ Sprayable sealant - D 476 KD1 M2- , grey

om

n in
c

♦ Sprayable sealant - D 476 KD2 M2- , black

or

thi
te

sd
a

Issue 08.2012
iv

o
r
rp

cu
o

m
f

Product description
en
ng

t.
yi Co
op
Sprayable sealant - D 476 KD1 M2- / -D 476 KD2 M2- is a spray-
C py
t. rig
gh
on sealant on MS polymer basis which, by absorbing atmospheric
ht
pyri by
Vo
o
moisture, hardens into a rubbery, elastic material with good abra‐
c by lksw
cted agen
sion resistance. Prote AG.

The time required to form a skin or to cure completely depends

on the air humidity and the temperature. The curing time also de‐
pends on the coat thickness.
Increasing the temperature and air humidity can reduce these
times. Low temperatures and low air humidity, on the other hand,
increase them.

282 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Properties:
♦ Sealant and seam sealant in one
♦ High stability
Volkswagen AG
♦ Can be sprayed or brushed on
swa
gen AG
.
does
olk not
y V gu
♦ May be overpainted d with
b conventional or water-based paints
ara
ise nte
for up to 3 daysthafter
or application eo
au ra
c
♦ Broad ranges of adhesion without glass or paint primer
s

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e
nl

pt
du

♦ High initial stability

an
itte

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erm

ab
♦ May be spot welded

ility
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♦ Silicone free

wit
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hole

♦ No strong odour

spec
es, in part or in w

♦ Isocyanate free

t to the co
♦ Fast complete drying
♦ UV resistant

rrectness of i
♦ High resistance to ageing
l purpos

satelettronica
♦ Sound-dampening properties

nf
ercia

o
Technical data sheet

rm
m

atio
m

Application
o

n in
or c

♦ Sprayable sealant - D 476 KD1 M2- / -D 476 KD2 M2- is used

thi
te

sd
a

in automotive applications following repairs to seal seams

iv

o
r
rp

cu

which are sealed during production, e.g. in the engine, lug‐

o

m
f

gage and passenger compartments. The Multi-Press tele‐

en
ng

t.
yi
scopic gun or pneumatic cartridge gun - V.A.G 1761/1- can be
Co
Cop py
used to reach the required load-bearing seam.
t. rig
gh ht
pyri by
Vo
o
♦ The material is also used as a surface coating to repair or
c by lksw
cted agen
supplement PVC underseal or stone chip guard. Prote AG.

Pretreatment
♦ The adhesion surfaces must be dry, free of oil, dust, grease
and any other impurities. Cleanser FL is good for cleaning.
♦ Adhesion will be improved if the contact surfaces are slightly
roughened using an emery pad.
♦ If the material is not oversprayed before complete curing, then
proceed with paint pretreatment as for plastic pretreatment.

Note

♦ Before using, read the safety measures and recommendations

in the safety data sheet.
♦ Even for products which are not required by law to be labelled,
the usual safety measures for chemical products must be ob‐
served.

Application

Note

Areas of the body to be sealed and adhesion surfaces must be

isolated using 2-pack surfacer before the material is applied.

3. Genuine products 283

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♦ Sprayable sealant - D 476 KD1 M2- / -D 476 KD2 M2- in 310 ml

cartridges can be applied only with the Multi-Press telescopic
gun or pneumatic cartridge gun - V.A.G 1761/1- . With these
applicators, it is possible to apply the material as a bead of
sealant or to spray it, using the dual-circuit air system.
♦ The material may be sprayed as well as brushed on, so that
both load-bearing seams and structures obtained by brush
can be produced.
♦ New sealing seams may be overpainted after just 15-30 mi‐
nutes.
♦ With appropriate adjustments to the application equipment,
the operator can quickly and easily reproduce all structures as
specified by the manufacturer. The spraying distance can be
used to vary the width and limit of the seam. Refer to the op‐
erating instructions for details on adjusting and using the spray
gun.
♦ Cleanser FL is recommended for removing fresh sealant from
equipment. Cured material can be removed only mechanical‐
ly.
Overpainting properties

satelettronica
♦ After a skin has formed, sprayable sealant - D 476 KD1 M2- /
-D 476 KD2 M2- can be overpainted with 1-pack and 2-pack
repair paints, including alcohol-based paints.
♦ Early overpainting does not prevent curing but does delay it.
Do not wait longer than 3 days before overpainting.
♦ Phosphate and epoxy resin primers are especially suitable as
corrosion protection primers before sealing and coating. It is
important to ensure that primer coats are dry before being ap‐
plying.
♦ If, following accident repairs, the areas of the body to be pain‐
ted must be treated with a surfacer, a primer surfacer or spray
filler, these materials must be coated with sprayable sealant -
D 476 KD1 M2- / -D 476 KD2 M2- before further sealing or
coating. n AG. Volkswagen AG do
lkswage es n
♦ If additional filler must be applied after the sprayable sealant
d byV
o ot g
ua
- D 476 KD1 M2- / -D 476 KD2 M2- has been further sealed o
ir se or ran
tee
coated, the sprayable sealant must be at least 6 hours
au old, and
th or
ac
the filler must be suitable for coating plastics. ss
ce
e
nl

pt

Incompatibility
du

an
itte

y li

♦ Sprayable sealant - D 476 KD1 M2- / -D 476 KD2 M2- is not

erm

ab
ility

compatible with fresh 1-pack polyurethane material. Polyur‐

ot p

wit

ethane products must be solidified before being oversprayed

, is n

h re

with sealant.
hole

spec

♦ The material must not be treated with aromatic solvent sys‐

es, in part or in w

t to the co

tems. This may cause the sealant to partially dissolve or swell.

Technical data
rrectness of i

Colour Grey, black

l purpos

Odour Barely perceptible

Consistency Paste-like
nf
ercia

Density approx. 1.6 g/cm³

rm
m

atio

Stability Excellent
om

n in
c

Curing type Moisture curing

or

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by

284
co Vo
by lksw
Rep. gr.00 - Technical data cted agen
Prote AG.
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Skin formation 8-20 minutes at +23 °C and 50% relative hu‐

time (standard midity
climate condi‐
tions DIN
50014)
Curing rate approx. 4 mm/24 hours, approx. 6 mm/48 hours
(standard cli‐ at +23°C and 50% relative humidity
mate condi‐
tions DIN
50014)
Shore A hard‐ approx. 65
ness
Overpainting May be overpainted after 20 minutes with 1-
compatibilitypack or 2-pack paints
Adhesive Raw sheet metal, galvanised metal, EC paint,
properties top coat, metallic paint, PVC underseal, GFK,
PP/EPDM (testing recommended)
Chemical re‐ Resistant to light and weather, softening agents
sistance of PVC softeners and, briefly, fuel
Working tem‐ +5 °C to +35 °C
perature

satelettronica
Volkswagen AG
en AG.+130°C)
Use tempera‐ -40°C to +90°C (briefly uplkto
sw1
aghour does
not
ture by Vo gu
a
ed ran
ris tee
Storage au
tho
or
ac
ss
The material is not sensitive to freezing.

ce
e
nl

pt
du

an
The guaranteed shelf life is 12 months from date of production.
itte

y li
Can be processed on or before date indicated on label if stored
erm

ab
in unopened, original containers at +10°C to +25 °C.

ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

3.15.3 Adhesive sealant

Designation:
nform
ercia

♦ Adhesive sealer - D 511 500 A2- , grey

m

at
om

io

♦ Adhesive sealer - D 511 510 A2- , black

n
c

in t
or

his
e

Issue 04.2009
at

do
priv

Product description
um
for

en
ng

t.
yi
Adhesive sealant - D 511 500 A2- / -D 511 510 A2- is used in
Co
op py
vehicle repair to protect the bodywork repairs against corrosion
t. C rig
gh ht
yri
and also as a fast-hardening sealant for all visible and invisible p by
o Vo
by c
joints and dents and also to patch PVC sealing welds.
lksw
cted agen
Prote AG.
Adhesive sealant is highly suitable as for preventing corrosion
between spot welded flanges
Properties:
♦ Strongly adhesive to bare, primed and painted metal, galvan‐
ised surfaces, aluminium, wood, glass and all plastics com‐
monly used in vehicles.
♦ May be overpainted immediately
♦ May be dried with an IR radiant drier

3. Genuine products 285

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General information - Paint, passenger vehicles - Edition 10.2019

♦ Dries quickly under paint

♦ May be welded or spot-welded through
AG. Volkswagen AG d
agen oes
♦ Does not form bubbles Volksw not
gu
by ara
d
♦ No contact corrosion on zinc or aluminium rise nte
tho eo
au ra
♦ Excellent corrosion protection ss c

ce
e
nl
♦ Solvent-free and contains no isocyanate or PVC

pt
du

an
itte

y li
♦ Excellent UV and ageing resistance

erm

ab
ility
ot p
Technical data sheet

wit
, is n

h re
Application
hole

spec
es, in part or in w
♦ Adhesive sealant - D 511 500 A2- / -D 511 510 A2- is used to

t to the co
seal seams following accident repairs to vehicles.
Pretreatment

rrectness of i
♦ The adhesion surfaces must be dry, free of oil, dust, grease
and any other impurities.
l purpos

♦ Adhesion will be improved if the contact surfaces are slightly

roughened using an emery pad.

nf
ercia

satelettronica
orm
m

atio
om

n in
Note
or c

thi
te

sd
a

♦ Before using, read the safety measures and recommendations

iv

o
r
rp

cu
in the safety data sheet.
o

m
f

en
ng

t.
yi
♦ Even for products which are not required by law to be labelled,
Co
op py
the usual safety measures for chemical products must be ob‐
t. C rig
gh ht
yri
served. p by
co Vo
by lksw
cted agen
Prote AG.
Application

Note

Areas of the body to be sealed and adhesion surfaces must be

isolated using 2-pack surfacer before the material is applied.

♦ Adhesive sealant - D 511 500 A2- / -D 511 510 A2- may be

applied to seams and joints using pneumatic cartridge gun -
V.A.G 1761/1- or hand cartridge gun - V.A.G 1628- . Then,
depending on appearance, leave as sealant bead or smooth
it with a brush or filling knife (this must be done before a skin
forms, in less than 10 minutes). After a skin has formed, the
material can still be smoothed further with a moist filling knife.
♦ Adhesive sealant may be overpainted with all repair paints.
Overpainting must ensue within 48 hours of the sealant being
applied. Drying the paint with an IR radiant dryer does not hin‐
der the curing of the sealant.
♦ If adhesive sealant is to be used in conjunction with spot weld‐
ing, apply a bead of sealant (2-3 mm diameter) to the flange
before setting repair part in place. The repair part must be spot
welded before skin formation begins (< 10 minutes).
♦ The material may be spot welded within 30 minutes. After
welding, sealant that has escaped can be smoothed.
Incompatibility
♦ Never apply sealants on MS polymer or silane-modified poly‐
mer basis to unhardened polyurethane adhesive sealants.

286 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
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The curing of the polyurethane adhesive sealant will be hin‐

dered, or will not be complete.
♦ On the other hand, the adhesion of fresh, sprayable sealants
on MS polymer or silane-modified polymer basis to fully cured
polyurethane adhesive sealant is good.
Technical data
Colour Grey, black
Base Silane-modified polymer (SMP)
Volume differ‐ -3%
ence after
hardening
Skin formation Approx. 20 minutes
Not sticky 4 hours at +20 °C
Curing rate 3-4 mm/4 h at +20 °C
Solvent con‐ 0%
tent
Isocyanate 0%
content

satelettronica
Temperature -40°C to +120°C (briefly up to max. 30 minutes
resistance +180°C)
Working tem‐ +5 °C to +35 °C
perature
UV and Excellent
weather re‐
sistance
Storage
The guaranteed shelf life is 18 months from date of production.
Can be processed on or before date indicated on label if stored
in unopened, original containers at +5 °C to +30 °C.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

3.16 Cleaning agents

h re
hole

spec

⇒ “3.16.1 Silicone remover”, page 287

es, in part or in w

t to the co

⇒ “3.16.2 Cleaner for plastics”, page 289

⇒ “3.16.3 Cleaner for plastics, anti-static”, page 290
rrectness of i

⇒ “3.16.4 Industrial dirt remover”, page 291

l purpos

3.16.1 Silicone remover

nform
ercia

Designation:
m

♦ Aqueous silicone remover - LSW 019 000 A5-

com

tion in
r

♦ Silicone remover - LVM 020 000 A5-

te o

thi
s
iva

do

♦ Slow-drying silicone remover - LVM 020 100 A5-

r
rp

cum
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

3. Genuine products 287

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Issue 02.2012
Product description - silicone remover - LSW 019 000 A5-
The silicone remover - LSW 019 000 A5- is an aqueous cleaner
with no special labelling requirements, containing a small propor‐
tion of organic solvents and special cleaning additives.
Product description - silicone remover - LVM 020 000 A5- and
silicone remover, slow-drying - LVM 020 100 A5-
Silicone remover - LVM 020 000 A5- is a quick-evaporating mix‐
ture. Silicone remover, slow-drying - LVM 020 100 A5- is a mixture
of slow-evaporating organic solvents. Both are used primarily to
remove oil and grease residues.
Technical data sheet
Application
♦ The above-named silicone removers are used for cleaning
sanded old or factory finishes, and surfaces coated with primer
and surfacer which has been subsequently sanded, before
these are treated further.
Application

satelettronica
♦ Apply silicone remover using a spray bottle or a clean non-
woven cloth.
♦ Dry the surface with a dry non-woven cloth before the silicone
remover evaporates.
♦ Allow cleaned surfaces to dry completely or blow dry before
recoating.

Note

♦ Allow cleaned surface to dry completely before recoating.

♦ Do not allow silicone remover to dry on the surface.
AG. Volkswagen AG d
♦ The product is not suitable for cleaning spray guns
lksor
wagtools.
en oes
not
o
yV gu
♦ Always use a clean cloth, and be sure to renew
rised it early enough
b ara
nte
if dirty or worn out. ut
ho eo
ra
s a c
♦ Heavily soiled parts must be cleaned twice.
s
ce
le
un

pt

♦ Silicone remover - LSW 019 000 A5- is not suitable for remov‐
an
d
itte

y li

ing release agent residues from UP-GF or other plastic surfa‐

rm

ab

ces.
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo

288
by lksw
cted agen
Rep. gr.00 - Technical data Prote AG.
 AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas r a 2017
➤ , Beetle 2012 ➤ , CC 2012 ...
c
s
s General information - Paint, passenger vehicles - Edition 10.2019

ce
e
nl

pt
du

an
Personal protective equipment: itte

y li
erm

ab
♦ Adhere to the safety data sheet.

ility
ot p

wit
, is n

♦ Wear personal protective equipment during application.

h re
hole

spec
Technical data - silicone remover - LSW 019 000 A5-
es, in part or in w

t to the co
Flash point: above +23 °C
VOC content: The EU limit for this product (product category
2004/42/IIB IIB.b) in ready-to-spray form is max. 200 g/l vol‐

rrectness of i
(a) (200) 200 atile organic components. The VOC value of this
l purpos

product in ready-to-spray form is max. 200 g/l.

Technical data - silicone remover - LVM 020 000 A5-

nf
ercia

orm
Flash point: above +4 °C
m

atio
om

VOC content: The EU limit for this product (product category

n in
or c

2004/42/IIB IIB.b) in ready-to-spray form is max. 850 g/l vol‐

thi
te

sd
(a) (850) 770 atile organic components. The VOC value of this
iva

o
r

product in ready-to-spray form is max. 750 g/l.

rp

cu
o

m
f

en
ng

t.
yi
Technical data - silicone remover, slow-drying - LVM 020 100 A5-
Co
Cop py
t. rig

satelettronica
gh ht
Flash point: above +26 °C
yri
p by
o Vo
by c lksw
VOC content: The EU limit for this product (product category
cted agen
Prote AG.
2004/42/IIB IIB.b) in ready-to-spray form is max. 850 g/l vol‐
(a) (850) 770 atile organic components. The VOC value of this
product in ready-to-spray form is max. 770 g/l.

Storage
The guaranteed shelf life is 60 months from date of production.
Can be processed on or before date indicated on label if stored
in unopened, original containers at +20 °C.

3.16.2 Cleaner for plastics

Designation:
♦ Cleaner for plastics - D 195 850 A1-
Issue 04.2009
Product description
The cleaner for plastics - D 195 850 A1- is a liquid universal
cleaner and thinner/reducer based on aromate-free benzines with
a low n-hexane content. This product contains no chlorinated hy‐
drocarbons, and does not corrode paint when used briefly.
Technical data sheet
Application
♦ The cleaner for plastics - D 195 850 A1- is mostly used to de‐
grease and clean substrates prior to application of adhesives
or sealants.
♦ Thorough cleaning of the surfaces to be bonded is essential
for proper adhesion, with particular emphasis on removing
dust, oil and grease.

3. Genuine products 289

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♦ Depending on the base material of the products listed above,

the cleaner may also be used to remove impurities, protruding
excess material or underseals.
♦ In many applications, the cleaner for plastics - D 195 850 A1-
can also be used as a thinner/reducer for certain adhesives,
sealants and coating compounds. Note that these products
are not usually diluted for application. Dilution with thinner/re‐
ducer is indicated only for certain procedures requiring a thin‐
ner consistency.
Application

Note
AG. Volkswagen AG d
agen
♦ Before using, read the safety measures and
Vol recommendations
ksw
oes
not
in the safety data sheet. db
y gu
ara
rise nte
♦ tho
Even for products which are notaurequired by law to be labelled,
eo
ra
the usual safety measures fors chemical products must be ob‐
s c

ce
e

served.
nl

pt
du

an
itte

y li
erm

♦ The cleaner for plastics - D 195 850 A1- is applied either with

ab

satelettronica
ility
a brush or a non-woven cleaning cloth, depending on the de‐
ot p

wit
gree of soiling and the size/shape of the parts being cleaned.
, is n

h re
hole

♦ To prevent the contents of the original container from being

spec
contaminated, the cleanser should either be poured onto the
es, in part or in w

t to the co
gauze cleaning cloth (do not hold the cloth against the con‐
tainer's mouth and then pour) or the required amount should
be transferred to another container (tin can, etc.).

rrectness of i
♦ Pour out only the amount required for cleaning, then close the
l purpos

original container immediately.

♦ The cleaned surfaces should be allowed to dry completely
nform
ercia

(depending on circumstances 2 - 10 minutes) before the ad‐

hesive or sealant is applied.
m

at
om

io

♦ While application of compressed air can accelerate the drying

n
c

in t
r

process, under unfavourable conditions oil in the pneumatic

o

his
e

lines might destroy the results of the cleaning process.

at

do
priv

cum
or

♦ If the substrate has an open-pore texture, at least 30 minutes

f

en
g

should be allowed to elapse after cleaning. When cleaning re‐

n

t.
yi Co
op
sidual material from sections that have been cut for removal C py
t. rig
(when installing permanently located glass panes, etc.) always
gh ht
yri by
observe the processing instructions for these materials.
op Vo
by c lksw
cted agen
Prote AG.
Data
Colour Water-bright, transparent
Odour Petrol

3.16.3 Cleaner for plastics, anti-static

Designation:
♦ Cleaner for plastics, anti-static - LVM 001 001 A2-

Note

Information on preparing and applying the cleaner for plastics,

antistatic - LVM 001 001 A2- may be found in the documentation
for the respective base material.

Possible base materials:

♦ ⇒ “3.5.1 Adhesion promoter (transparent)”, page 101

290 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

♦ ⇒ “3.6.4 2-pack primer surfacer for plastics”, page 126

3.16.4 Industrial dirt remover

Designation:
♦ Industrial dirt remover - ABS 600 000 10-
Issue 05.2004
Product description
The industrial dirt remover - ABS 600 000 10- is used for the re‐
moval of surface rust (metal dust) from the vehicle body. The
product is applied undiluted.
AG. Volkswagen AG d
agen
Volksw
oes
Caution
not
by gu
d ara
ise nte
The product contains
ut
hor
organic and inorganic acids. eo
ra
s a c
Be sure to always
s wear protective gloves and goggles when

ce
e

working with the product!

nl

pt
du

an
itte

y li
erm

ab
ility

satelettronica
ot p

Technical data sheet

wit
, is n

h re
hole

spec
es, in part or in w

Note

t to the co
♦ Before using, read the safety measures and recommendations
in the safety data sheet.
♦ Even for products which are not required by law to be labelled, rrectness of i
l purpos

the usual safety measures for chemical products must be ob‐

served.
nform
ercia

Application:
m

at
om

io

When using the industrial dirt remover, observe the following:

n
c

in t
or

his
e

♦ Neither the temperature of the cleaner nor that of the vehicle

at

do
riv

body must exceed 25 °C (do not expose the cleaner nor the
p

cum
or

vehicle to direct sunlight).

f

en
ng

t.
yi Co
♦ Apply product to clean vehicle body (after car wash) using Cop py
t. rig
brush or sponge. Allow for a reaction time of approx. 10 mi‐ yri
gh by
ht
nutes (the reaction time must not be exceeded to avoid dam‐
op Vo
by c lksw
age to paintwork or plastic parts). Do not allow the product to cted agen
Prote AG.
dry on the surface.
♦ Rinse off vehicle body with plenty of water, then wash vehicle.
♦ Repeat the cleaning procedure if the vehicle is still not clean
after the cleaner has been applied once.
Data
Chemical Highly effective cleaning combination of organic
composition and inorganic acids, surfactants and water.
Colour Transparent/clear, colourless fluid
pH value 1
Density at 15 ° EN ISO 12185 1.076 ± 0.015 g/ml
C

3. Genuine products 291

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Storage
The guaranteed shelf life is 36 months from date of production.
Can be processed on or before date indicated on label if stored
in unopened, original containers at +15 °C to +30 °C.

3.17 SprayMax system

⇒ “3.17.1 1-pack anti-corrosion primer”, page 292
⇒ “3.17.2 1-pack test paint”, page 295
⇒ “3.17.3 1-pack clear coat”, page 297
⇒ “3.17.4 1-pack wash primer”, page 300

satelettronica
⇒ “3.17.5 1-pack Fill Clean spray can LLS MAX 099 / 1-pack Fill
Clean spray can LLS MAX 100 – Aquaplus system”, page 303
⇒ “3.17.6 1-pack fill clean spray can LLS MAX 112 , Aqua Pre‐
n AG. Volkswagen AG do
mium system”, page 309 olkswage es n
o
yV t gu
⇒ “3.17.7 2-pack surfacer”, page 316 db ara
ir se nte
ho eo
⇒ “3.17.8 2-pack HS Performance aut
surfacer”, page 322 ra
ss c

ce
le

⇒ “3.17.9 2-pack clear coat”, page 328

un

pt
an
d
itte

y li
⇒ “3.17.10 2-pack epoxy primer surfacer”, page 332
erm

ab
ility
ot p

⇒ “3.17.11 2-pack wash primer”, page 337

wit
is n

⇒ “3.17.12 Silicone remover LLS MAX 007 ”, page 342 h re

ole,

spec
urposes, in part or in wh

⇒ “3.17.13 Slow-drying silicone remover LLS MAX 008 ”,

page 344
t to the co

⇒ “3.17.14 Blender”, page 346

rrectne

⇒ “3.17.15 Adhesion promoter”, page 348

3.17.1 1-pack anti-corrosion primer

ss o
cial p

Designation:
inform
mer

♦ 1-pack anti-corrosion primer - LLS MAX 003 M2- , red brown

atio
om

Issue 03.2013
c

i
or

n thi
te

Product description
sd
iva

o
pr

cum
r

The 1-pack anti-corrosion primer - LLS MAX 003 M2- is a zinc

fo

en
ng

chromate-free single-pack product from the PVB system.

t.
yi Co
Cop py
The product can be used as a wash primer on all commonly found
t. rig
gh ht
yri by
metallic substrates. cop Vo
by lksw
cted agen
Prote
Protective garments and equipment in accordance with work
AG.

safety regulations must be worn:

Properties:
♦ Good corrosion protection.
♦ Easy-to-use (1-pack material)

292 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Technical data sheet

Substrate
Suitable substrates:
♦ Bare sheet steel, sanded
♦ Cleaned and sanded electroplated or roller-galvanised steel
panels or soft aluminium
♦ Well-sanded factory paint or old paint (with the exception of
thermoplastic paint)
♦ Genuine replacement part primer, sanded
♦ Surfaces prepared with 2-pack polyester products and then
finely sanded

Note

Owing to the wide variety of metal alloys and manufacturing pro‐

cesses, it is essential to carry out a preliminary test on the
respective substrate to ensure that the pretreatment is sufficient
to guarantee perfect adhesion.

satelettronica
Substrate pre-treatment:
– Thoroughly clean with silicone remover - LVM 020 000 A5- or
slow-drying silicone remover - LVM 020 100 A5- .

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
– Lightly sand old or factory paintwork.
ot p

wit
, is n

– Completely remove any rust spots and sand feather edges to

h re
hole

old paint. spec

es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3. Genuine products 293

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Before recoating, use a suitable cleaning agent to ensure a

clean surface free of residues.

Application
Application:
– Shake the can vigorously for at least two minutes.

satelettronica
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
is nte
Method of application:
hor “spray”. eo
aut ra
– Apply in 2sspray passes with 5-10 minutes intermediate flash- c
s
ce
le

off time.
un

pt
an
d
itte

Spraying distance:
y li
rm

ab
pe

ility

– A distance of 20-25 cm must be kept.

ot

wit
, is n

– Recommended dry film thickness is 15-20 µm.

h re
hole

spec
es, in part or in w

t to the co

Note

If spray work must be interrupted, ensure that the nozzle is

rrectness of i

cleared to avoid clogging by inverting the can and spraying until

the valve is empty.
l purpos

nform
ercia

Drying
m

Flash-off time is 10 to 20 minutes at an ambient temperature of

com

tio

+20°C.
n in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

294 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Recoating
Recoat with:
♦ 2-pack HS surfacer (see relevant data sheet)
♦ 2-pack HS top coats
♦ Waterborne base coat and 2-pack HS clear coat

Note
AG. Volkswagen AG d
♦ Do not recoat with polyester or epoxy products. lksw
agen oes
not
o
yV gu
♦ Do not use on thermoplastic paint. ised b ara
nte
or eo
h
♦ Do not overpaint directly with water-based bases acoat.
ut ra
c
s

ce
le
un

pt
an
d
itte
Caution

y li
erm

ab
ility
ot p

Protective garments and equipment in accordance with work

wit
is n

safety regulations must be worn:

h re
ole,

satelettronica
spec
Observe safety information sheets as well as warnings on the
urposes, in part or in wh

label of the spray can.

t to the co
Shake again briefly before spraying each coat.
After fully emptying the spray can, dispose of as recycling ma‐

rrectne
terial.

ss o
cial p

f
Data

inform
mer

VOC con‐ The EU limit for this product (product category

atio
m

tent: IIB.b) in ready-to-spray form is max. 840 g/l vola‐

o

n
c

i
2004/42/IIB tile organic components. The VOC value of this
or

n thi
e

(e)(840) 690 product in ready-to-spray form is max. 690 g/l.

t

sd
iva

o
pr

cum
r
fo

en
ng

Storage
t.
yi Co
op py
The guaranteed shelf life is 60 months from date of production.
. C rig
ht ht
rig
Can be processed on or before date indicated on label if stored py by
co Vo
in unopened, original containers at +20 °C.
by lksw
cted agen
Prote AG.

3.17.2 1-pack test paint

Designation:
♦ 1-pack test paint - LLS MAX 005- , black
Issue 10.2008
Product description
The 1-pack test paint - LLS MAX 005- is a one-pack product
based on special NC resin combinations.
Properties:
♦ Easy to handle (one-pack product).

3. Genuine products 295

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♦ Fast-drying
♦ High coverage
♦ High concealing capacity
♦ Evenly distributed application
♦ Easy to sand
Technical data sheet
Application
Detection of surface roughness in primer and surfacer substrates.
Substrate
Suitable substrates:
♦ All primers, unsanded.
♦ All surfacers, unsanded.
Substrate pre-treatment:
– Thoroughly clean with silicone remover - LLS MAX 007- or
slow-drying silicone remover - LLS MAX 0008- .

satelettronica
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
Application
ce
e
nl

pt
du

an
itte

Protective garments and equipment in accordance with work

y li
erm

ab
safety regulations must be worn:
ility
ot p

♦ Protective gloves, e.g. latex or nitrile wit

, is n

h re
hole

♦ Respirator mask, e.g. of type A2/P2

spec
es, in part or in w

Application:
t to the co

– Shake can well for at least 2 minutes, then perform one brief
“test spray”.
rrectness of i
l purpos

Method of application: “spray”.

nf
ercia

– Apply in one misted, thin, evenly distributed spray pass.

rm
m

atio
m

– The specified thickness for the dry film is 15 µm.

o

n in
or c

thi

Spraying distance:
te

sd
iva

o
r
rp

cu

– A distance of 20-25 cm must be kept.

o

m
f

en
ng

t.
yi Co
Cop py
Note
t. rig
gh ht
pyri by
Vo
co lksw
by
cted
If spray work must be interrupted, ensure that the nozzle is
agen
Prote AG.
cleared to avoid clogging by inverting the can and spraying until
the valve is empty.

296 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Drying
Flash-off time is 10 minutes at an ambient temperature of +20°C.
This product is suitable for infrared drying.

Caution

Protective garments and equipment in accordance with work

safety regulations must be worn:
Observe safety information sheets as well as warnings on the
label of the spray can.
Shake again briefly before spraying each coat.
After fully emptying the spray can, dispose of as recycling ma‐
terial.

Data
Solids con‐ approx. 16%
tent
olkswa
Coverage approx. 0.5 wam²/spray
.V
can gat 30-40
en AG
doesµm dry layer

satelettronica
gen AG
thickness Volks not
gu
by ara
ed
Note hoThis
ris product is for the professional painting nteof ve‐
eo
aut
hicles only. ra
c
ss
VOC value The EU limit for this product (product category
ce
e
nl

pt

IIB.b) in ready-to-spray form is max. 650-693 g/l

du

an
itte

volatile organic components. The VOC content of

y li
erm

ab

this product in ready-to-spray form is max.

ility
ot p

260-277 g per spray can.

wit
, is n

h re
hole

Storage
spec
es, in part or in w

t to the co

The guaranteed shelf life is 60 months from date of production.

Can be processed on or before date indicated on label if stored
in unopened, original containers at +20 °C.
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
riv

3.17.3 1-pack clear coat

p

cum
for

en
ng

t.
yi
Designation:
Co
Cop py
t. rig
gh
♦ 1-pack clear coat - LLS MAX 010-
ht
pyri by
Vo
co lksw
by
Issue 10.2008
cted agen
Prote AG.

Product description
The 1-pack clear coat - LLS MAX 010- is a one-pack product. The
raw material basis is acrylic resins.
Properties:
♦ Easy to handle (one-pack product).
♦ Fast-drying
♦ High gloss.
♦ Universally applicable.

3. Genuine products 297

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General information - Paint, passenger vehicles - Edition 10.2019

♦ Easy to polish.
Technical data sheet
Application
Spot repairs and partial refinishes.
Substrate
Suitable substrates:
♦ Solvent-based or water-based base coats.
♦ After a flash-off period of 30 minutes, the base coat can be
recoated with 1-pack clear coat - LLS MAX 010- .
Substrate pre-treatment:
– Substrate must be free of dust and grease.

satelettronica
Application
Protective garments and equipment in accordance with work
safety regulations must be worn:
♦ Protective gloves, e.g. latex or nitrile
♦ Respirator mask, e.g. of type A2/P2
Application:
– Shake can well for at least 2 minutes, then perform one brief
. Volkswagen AG
“test spray”. swa
gen AG does
olk not
yV gu
edb ara
ris nte
tho eo
au ra
c
Method of application: “spray”. ss
ce
e
nl

pt
du

– Apply in 2-3 spray coats with 5-10 minutes intermediate flash-

an
itte

y li

off time.
erm

ab
ility
ot p

– Recommended dry film thickness is 30-40 µm.

wit
, is n

h re

Spraying distance:
hole

spec

– A distance of 20-25 cm must be kept.

es, in part or in w

t to the co

Note
rrectness of i

If spray work must be interrupted, ensure that the nozzle is

l purpos

cleared to avoid clogging by inverting the can and spraying until

the valve is empty.
nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
by
298
copy Vo
by lksw
Rep. gr.00 - Technical data cted agen
Prote AG.
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Drying
Air drying at +20°C room temperature:
gen AG
. Volkswagen AG
a does
lksw not
♦ Dust dry in 10 minutes.
db
yV
o gu
ara
e nte
ris
♦ Dry to handle
ut in 20 minutes
ho eo
ra
sa c
♦ Dry to polish
s
in 12 hours

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

This product is suitable for infrared drying. The final flash-off time

t to the co
with infrared drying (short wave) is 7 minutes.
Finishing

rrectne
– After a flash-off period of 12 hours at an ambient temperature
of +20 °C, the 1-pack clear coat - LLS MAX 010- can be pol‐

s
ished using a commercially available polish.

s o
cial p

f inform

satelettronica
mer

Caution

atio
om

n
c

Protective garments and equipment in accordance with work

i
or

n thi
safety regulations must be worn:
te

sd
iva

o
r

Observe safety information sheets as well as warnings on the

p

cum
r
fo

label of the spray can.

en
ng

t.
yi Co
op
Shake again briefly before spraying each coat.
C py
t. rig
gh ht
yri by
After fully emptying the spray can, dispose of as recycling ma‐
cop Vo
by lksw
terial.
cted agen
Prote AG.

Data
Solids con‐ 20% by weight
tent
Coverage approx. 0.5 m² - 0.75 m²/spray can at 30 - 40 µm
dry layer thickness
Degree of 90 units (60° geometric measurement)
gloss
Note This product is for the professional painting of ve‐
hicles only.
VOC con‐ The EU limit for this product (product category
tent: IIB.b) in ready-to-spray form is max. 629 g/l vola‐
tile organic components. The VOC content of this
product in ready-to-spray form is max. 252 g per
spray can.

3. Genuine products 299

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General information - Paint, passenger vehicles - Edition 10.2019

Storage
The guaranteed shelf life is 60 months from date of production.
Can be processed on or before date indicated on label if stored
in unopened, original containers at +20 °C.

3.17.4 1-pack wash primer

Designation:
♦ 1-pack wash primer - LLS MAX 106 M2- , light grey
♦ 1-pack wash primer - LLS MAX 107 M2- , dark grey
Issue 03.2013

satelettronica
Product description
1-pack wash primer - LLS MAX 106/107 M2- is a zinc chromate-
free single-pack product from the PVB system.
The product can be used as a wash primer on all commonly found
metallic substrates.
Protective garments and equipment in accordance with work
safety regulations must be worn:
Properties:
♦ Good corrosion protection.
n AG. Volkswagen AG do
swage es n
♦ Easy-to-use (1-pack material)by Vo lk ot g
ua
d ran
ir se
♦ Available in two shades thof
o grey. tee
or
au ac
Technical data sheet ss
ce
e
nl

pt
du

Substrate
an
itte

y li
erm

ab

Suitable substrates:
ility
ot p

♦ Bare sheet steel, sanded

wit
, is n

h re
hole

♦ Cleaned and sanded electroplated or roller-galvanised steel

spec

panels or soft aluminium

es, in part or in w

t to the co

♦ Well-sanded factory paint or old paint (with the exception of

thermoplastic paint)
rrectness of i

♦ Surfaces prepared with 2-pack polyester products and then

finely sanded
l purpos

Note
nform
mercia

at

Owing to the wide variety of metal alloys and manufacturing pro‐

om

ion

cesses, it is essential to carry out a preliminary test on the

c

in t
or

respective substrate to ensure that the pretreatment is sufficient

his
ate

to guarantee perfect adhesion.

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

300 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Substrate pre-treatment:
– Thoroughly clean with silicone remover - LVM 020 000 A5- or
slow-drying silicone remover - LVM 020 100 A5- .

– Lightly sand old or factory paintwork.

– Completely remove any rust spots and sand feather edges to
old paint.

satelettronica
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
le
un

pt
– Before recoating, use a suitable cleaning agent to ensure a

an
d
itte

clean surface free of residues.

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
ercia

Application
m

Application:
a
com

– Shake the can vigorously for at least two minutes. tion in

r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3. Genuine products 301

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General information - Paint, passenger vehicles - Edition 10.2019

Method of application: “spray”.

– Apply in 1-3 spray coats with 5-10 minutes intermediate flash-
off time.
When used as wash primer:
AG . Volkswage
– Apply in 1-2 spray coats with 5-10 minutes
ksw
agen intermediate A
flash-
n Gd
oes
not
l
off time. by
Vo gu
a
ed ran
ris
Spraying distance: tho tee
or
s au ac
– A distance of 20-25 cms must be kept.

ce
le
un

pt
– Recommended dry film thickness is 10-20 µm.

an
d
itte

y li
rm

ab
Sealing of small bare metal spots (not greater than Ø 5.0 cm):
pe

ility
ot

wit
, is n

h re
Note
hole

spec
es, in part or in w

t to the co
♦ Water-based base paints and 2-pack HS top coats may only
be applied using the wet-on-wet and intermediate sanding
methods to the 1-pack wash primer if the exposed spot is not
more than 5.0 cm in diameter. Application can be performed

rrectness of i
in 1 to 3 spray passes. Dry film thickness: 10 to 40 μm.

satelettronica
l purpos

♦ If spray work must be interrupted, ensure that the nozzle is

cleared to avoid clogging by inverting the can and spraying

nform
ercia

until the valve is empty.

m

a
com

tion in
Drying
r
te o

thi
s
iva

Flash-off time is 10 to 20 minutes at an ambient temperature of do

r
rp

+20°C. The material is dry to polish after 45 to 60 minutes.

um
fo

en
ng

t.
Recoat with:
yi Co
Cop py
t. rig
♦ 2-pack acrylic surfacer, after 10 to 15 minutes.
gh ht
pyri by
Vo
o
by c lksw
♦ 2-pack HS top coat, after 10 to 15 minutes (only for small sand- Prote
cted AG.
agen
through spots).
♦ Water-based base coat, after 20 to 30 minutes (only for small
sand-through spots).

Recoating
1. - When used as wash primer, the product can be recoated with
2-pack HS surfacer.
2. - When used as a wash primer for isolating small sand-through
spots:

302 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Wet sanding with sandpaper grit P 800–1000

Recoat with:
♦ 2-pack HS top coat (only for small bare-metal spots).
♦ Water-based base coat and 2-pack HS clear coat (only for
small bare-metal spots).

Note

♦ Do not recoat with polyester or epoxy products.

♦ Do not use on thermoplastic paint.
♦ Cannot be dry sanded.

Caution

Protective garments and equipment in accordance with work

safety regulations must be worn:
Observe safety information sheets as well as warnings on the

satelettronica
label of the spray can. gen AG
. Volkswagen AG
a does
lksw not
Shake again briefly before spraying
db
yV
o each coat. gu
ara
ise nte
After fully emptying the uspray
tho
r
can, dispose of as recycling ma‐ eo
terial. a ra
ss c

ce
le
un

pt
an
d
itte

y li
Data
erm

ab
ility
ot p

VOC con‐ The EU limit for this product (product category wit
is n

tent: IIB.b) in ready-to-spray form is max. 840 g/l vola‐ h re

ole,

2004/42/IIB tile organic components. The VOC value of this

spec

(e)(840) 690 product in ready-to-spray form is max. 690 g/l.

urposes, in part or in wh

t to the co

Storage
rrectne

The guaranteed shelf life is 60 months from date of production.

Can be processed on or before date indicated on label if stored
in unopened, original containers at +20 °C.
ss o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
op py
3.17.5 1-pack Fill Clean spray can - LLS MAX
t. C rig
gh ht
yri by
099- / 1-pack Fill Clean spray can - LLS
op Vo
by c lksw
cted agen
Prote
MAX 100- – Aquaplus system
AG.

Designation:
♦ 1-pack FillClean spray can - LLS MAX 099- , 250 ml for water-
based mixing paint “Aquaplus system”
♦ 1-pack FillClean spray can - LLS MAX 100- , 400 ml for water-
based mixing paint “Aquaplus system”

3. Genuine products 303

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Issue 09.2013
Product description
The product is an aerosol can, pre-filled with solvents and pro‐
pellant, and especially designed for use with the “Aquaplus sys‐
tem” and the “Aqua Premium system”.
For filling the aerosol can, only the special FillClean equipment
may be used.
Field of application: Clever Repair only.
Usage notes
The product is an aerosol can, pre-filled with solvents and pro‐
pellant, and especially designed for use with the “Aquaplus sys‐
tem” and the “Aqua Premium system”.
The aerosol can does not contain any paint when delivered. It is
a semi-finished product.
The ready-to-use end product is produced by filling the pre-filled
aerosol can with 100 ml of undiluted Aquaplus or Aqua Premium
base coat using the special FillClean equipment.
The ready-to-use (filled with paint) aerosol must always be label‐

satelettronica
led accordingly, prior to further use. For this purpose, a special
label indicating the respective colour, generated and printed by
the tinting system, can be used.
It is essential to ensure that all the data given in the example be‐
low is present on this label.
♦ The content of 316 ml (0.32 l) declared on the label refers to
the final product (after filling with paint).
♦ The aerosol can, pre-filled with 216 ageml
n AGpropellant
. Volkswageand
n AG dsolvents,
oes
is filled with additional 100 yml olksw
Aquaplus or Aqua Premium nbase
ot g
V ua
coat, inc. additive for Aqua e d b Premium - LVM 035 200- or addi‐ ran
ris
tive for Aqua Premium utho - LVM 035 301- . tee
o
a ra
ss c
ce
e
nl

pt

Note
du

an
itte

y li
erm

ab

♦ Protective garments and equipment in accordance with work

ility
ot p

safety regulations must be worn:

wit
, is n

h re

♦ Set up the FillClean equipment in a well ventilated room.

hole

spec

♦ The maximum capacity of the aerosol can must not be excee‐

es, in part or in w

t to the co

ded when filling. Risk of explosion!

♦ No poisonous carcinogenic substances or halocarbons must
be used for filling the aerosol cans.
rrectness of i

♦ Warning: electrostatic discharge! Only use a damp cloth for

l purpos

cleaning of plastic parts.

♦ Any repairs must be performed by a qualified technician.
nform
ercia

♦ Paint residues must be removed from the machine at regular

m

at
om

intervals. Use a cloth and an appropriate solvent for this pur‐

on
c

in t

pose.
or

his
ate

♦ The pressure supply line must be checked at regular intervals.

do
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for

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ng

t.
FillClean filling process
yi Co
Cop py
t. rig
Observe the operating instructions of the filling equipment.
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

304 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Place filling pad on indenter.

AG. Volkswagen AG d
agen oes
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d by ara
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ility
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– Fit FillClean filling cylinder onto spray can.
, is n

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es, in part or in w

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rrectness of i
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tion in
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te o

– Fit and push down the FillClean cap.

thi
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cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
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by c lksw
cted agen
Prote AG.

– Fill the aerosol can with paint.

3. Genuine products 305

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Set FillClean can and filled cylinder into upper groove -1- of
the FillClean machine.

Note

When the FillClean can is inserted into the upper groove -1-, the
lower rotating plate -2- must first be positioned at the very bottom.
As soon as the FillClean can has been inserted into the upper
groove -1-, turn the rotating plate -2- upwards to use it as a coun‐
terhold.

– Push the button to the right to trigger filling. Wait approx. 10

seconds.

satelettronica
. Volkswagen AG
gen AG d
– After filling, remove filling
Vol
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– Remove FillClean
or
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– Fit spray
ss nozzle -3- onto FillClean can.
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urposes, in part or in wh

t to the co

– Leave the pad in the cap to indicate the filled colour tone.
rrectne

– The FillClean can is now ready to use.

s

Technical data sheet

s o
cial p

f i

Substrate
nform
mer

Suitable substrates:
atio
om

n
c

♦ 2-pack HS surfacer
i
or

n thi
te

sd

♦ Intact old paint

iva

o
pr

cum
r
fo

♦ 1-pack wash primer - LVM 044 007 A2- / 1-pack wash primer
en
ng

t.
- LVM 044 171 A2- Cop
yi Co
py
t. rig
♦ 2-pack primer surfacer for plastics - LKF 696 009 A2- / 2-pack yri
gh by
ht
primer surfacer for plastics - LKF 696 040 A2- cop Vo
by lksw
cted agen
Prote
♦ For plastic surfaces, refer to 2).
AG.

306 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Substrate pre-treatment:
– Thoroughly clean factory or old paintwork and/or 2-pack HS
surfacer using silicone remover - LSW 019 000 A5- . If severely
soiled, pre-clean with slow-drying silicone remover - LVM 020
100 A5- .

– Dry sand using orbital sander (P400 to P500 grade) and dust
collector.

AG. Volkswagen AG d
agen oes
ksw not

satelettronica
Vol
by gu
d ara
ise nte
or eo
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aut ra
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ce
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un

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an
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itte

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– Wet-sand with P800 to P1000-grit sandpaper.
rm

ab
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ility
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, is n

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spec
es, in part or in w

t to the co
rrectness of i
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nform
mercia

– Before recoating the sanded substrates, thoroughly clean

a
com

tio
them of dust, sanding residue and other dirt using silicone re‐
n in
r

mover - LSW 019 000 A5- .

te o

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2) Special notes:
r
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♦ Wipe off any excess silicone remover with a lint-free cloth,

en
ng

t.
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leaving no streaks. Observe technical data sheet
Co
op py
⇒ “3.16.1 Silicone remover”, page 287 .
t. C rig
gh ht
pyri by
Vo
♦ Areas sanded to bare metal must be primed with 1-pack wash
o
by c lksw
cted agen
primer - LVM 044 007 A2- / 1-pack wash primer - LVM 044 171 Prote AG.
A2- .
♦ Bare metal spots must no be larger than 5.0 cm in diameter.
♦ If 2-pack HS surfacer is used, bare metal spots must be primed
with 2-pack wash primer - LHV 043 000 A2- or 1-pack wash
primer - LVM 044 007 A2- / 1-pack wash primer - LVM 044 171
A2- .
♦ It is recommended to test the colour tone on a spray sample
prior to application.

3. Genuine products 307

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Application
Application:
– Shake aerosol well (at least 2 minutes) to ensure proper mix‐
ing.

Method of application: “spray”. AG. Volkswagen AG d

agen oes
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Spraying distance: byV
ol not
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– A distance of 20-25 cm must be kept.hor eo
aut ra
c
– Recommended dry film thicknesss is 15-20 µm.
s

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ility
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es, in part or in w

t to the co
– Apply in 2 spray passes (1 normal coat followed by 1 finish
coat) with 5-10 minutes intermediate flash-off time.

rrectness of i
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Note

♦ With low opacity colours, it may be necessary to apply an ad‐

nform
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ditional spray cote (wet-on-wet).

m

at
om

♦ As an alternative, wait until the paint film appears matt prior to

on
c

the application of the additional spray coat.

in t
or

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ate

♦ To prevent clogging of the nozzle, after each use (or any in‐
do
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terruption of the spray operation), hold the can upside down

um
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and press the spray button until the material flow stops (i.e.
n

t.
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until the valve is empty). Cop py
ht. rig
rig ht
py by
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cted agen
Prote AG.

308 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Drying
Flash-off time is 15-30 minutes at an ambient temperature of +20°
C. Important note: Observe flash-off time (coated surface must
appear matt).
Recoat with:
♦ 2-pack HS clear coat (see relevant data sheet).
♦ 2-pack clear coat - LLS MAX 210- (also recoatable with other
2-pack HS clear coats).

Caution

Protective garments and equipment in accordance with work

safety regulations must be worn:
Observe safety information sheets as well as warnings on the
label of the spray can.
After filling the can, shake it for approx 2 minutes
Shake the contents of the can approx. 2 minutes prior to use.

satelettronica
Shake again briefly before spraying each coat.
After fully emptying the spray can, dispose of as recycling ma‐
terial.

Data
AG. Volkswagen AG d
agen oes
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VOC con‐ The EU limit for this product (product
by Vo category gu
ara
tent: IIB.b) in ready-to-spray form
oriseis max. 840 g/l vola‐
d
nte
2004/42/IIB tile organic components.autThe VOC value of this
h eo
ra
(e)(840) 690 product in ready-to-spray
ss form is max. 690 g/l. c

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Storage
itte

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The guaranteed shelf life of pre-filled aerosol (without paint) is 24 ab

ility
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months. wit
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After filling with paint, the shelf life of the aerosol is 4 weeks.
hole

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3.17.6 1-pack fill clean spray can - LLS MAX

m
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atio
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112- , Aqua Premium system

o

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♦ 1-pack fill clean spray can - LLS MAX 112- , 400 ml for water-
t

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based mixing paint “Aquaplus premium system”

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Issue 05.2014
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Product description
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The product is an aerosol can, pre-filled with solvents and pro‐
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pellant, and especially designed for use with the “Aquaplus sys‐
Prote AG.

tem” and the “Aqua Premium system”.

For filling the aerosol can, only the special FillClean equipment
may be used.
Field of application: Clever Repair only.

3. Genuine products 309

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Usage notes
The product is an aerosol can, pre-filled with solvents and pro‐
pellant, and especially designed for use with the “Aquaplus sys‐
tem” and the “Aqua Premium system”.
The aerosol can does not contain any paint when delivered. It is
a semi-finished product.
The ready-to-use end product is produced by filling the pre-filled
aerosol can with 100 ml of undiluted Aquaplus or Aqua Premium
base coat using the special FillClean equipment.
The ready-to-use (filled with paint) aerosol must always be label‐
led accordingly, prior to further use. For this purpose, a special
label indicating the respective colour, generated and printed by
the tinting system, can be used.
It is essential to ensure that all the data given in the example be‐
low is present on this label.
Indicating content and pre-filling
♦ The content of 316 ml (0.32 l) declared on the label refers to
the final product (after filling with paint).

satelettronica
♦ The aerosol can, pre-filled with 294 ml propellant and solvents,
is filled with additional 100 ml of ready-to-use Aqua Premium
base coat, inc. additive for Aqua Premium - LVM 035 200- or
additive for Aqua Premium - LVM 035 301- .

Note
n AG. Volkswagen AG do
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♦ Protective garments and equipment in accordance
y V with work
olks ot g
safety regulations must be worn: ed
b ua
ran
oris tee
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♦ Set up the FillClean equipment in a wellauventilated room.
t or
ac
ss
♦ The maximum capacity of the aerosol can must not be excee‐ ce
le
un

pt
ded when filling. Risk of explosion! an
d
itte

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ab
♦ No poisonous carcinogenic substances or halocarbons must ility
ot p

be used for filling the aerosol cans.

wit
is n

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♦ Warning: electrostatic discharge! Only use a damp cloth for

ole,

cleaning of plastic parts.

spec
urposes, in part or in wh

t to the co

♦ Any repairs must be performed by a qualified technician.

♦ Paint residues must be removed from the machine at regular
intervals. Use a cloth and an appropriate solvent for this pur‐
rrectne

pose.
♦ The pressure supply line must be checked at regular intervals.
ss o
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f in

Mixing instructions for “Aqua Premium system”

form
mer

atio
m

Mixing Plastic containers or tin plate containers with inner

o

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contain‐ coating
i
or

n thi

ers:
te

sd
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Sieves: Waterproof-glued or waterproof 125 μm strainers

pr

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Additive: Additive for aqua-premium - LVM 035 200/300/301- yi

t.
Co
(at normal or high temperatures and low humidity t. Cop py
depending on size of object)
rig
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pyri by
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Pot life: Should be processed within 24 hours after adding the by c lksw
cted agen
additive for aqua-premium LVM 035 200/301, if pos‐ Prote AG.
sible.

310 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Additive 20% additive for Aqua Premiumagen- LVM 035

AG. Volkswagen AG d
oes
at +20 °C 200/300/301- yV
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material ed
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tempera‐ oris tee
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ture: ss
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Special Recommendation for solid colours: for optimum ap‐

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un

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notes: plication behaviour it is recommended to always use

an
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additive for Aqua Premium - LVM 035 301- .
erm

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FillClean filling process

wit
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Observe the operating instructions of the filling equipment.
ole,

spec
urposes, in part or in wh

– Place filling pad on indenter.

t to the co
rrectness o
cial p

f inform
mer

atio

satelettronica
om

n
c

i
or

n thi
te

sd
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– Fit FillClean filling cylinder onto spray can.

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

– Fit and push down the FillClean cap.

3. Genuine products 311

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Fill with paint.

– Set FillClean can and filled cylinder into upper groove -1- of
the FillClean machine.

Note

When the FillClean can is inserted into the upper groove -1-, the
lower rotating plate -2- must first be positioned at the very bottom.
As soon as the FillClean can has been inserted into the upper

satelettronica
groove -1-, turn the rotating plate -2- upwards to use it as a coun‐
terhold.

– Push the button to the right to trigger filling. Wait approx. 10

seconds.

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
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nl

pt
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itte

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ab
ility
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wit
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– After filling, remove filling cylinder -2- from FillClean can.

h re
hole

spec

– Remove FillClean cap -1- from filling cylinder -2-.

es, in part or in w

t to the co

– Fit spray nozzle -3- onto FillClean can.

rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

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ate

do
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en
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t.
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Cop py
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by
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Prote AG.

312 Rep. gr.00 - Technical data

 olkswagen AG
en AG. V
Ameo 2017 ➤ , Arteon 2018 ks➤
wa,g Atlas 2017 ➤ , Beetle
does 2012 ➤ , CC 2012 ...
not
Vol
General information
ed by - Paint, passenger vehicles gu
a- raEdition 10.2019
ris nte
utho eo
– Leave the pad in the cap to indicatessthe
a filled colour tone. ra
c

ce
e
– The FillClean can is now ready to use.

nl

pt
du

an
itte

y li
Technical data sheet

erm

ab
ility
ot p
Substrate

wit
, is n

h re
Suitable substrates:

hole

spec
♦ 2-pack HS surfacer
es, in part or in w

t to the co
♦ Intact old paint
♦ 1-pack wash primer - LVM 044 007 A2- / 1-pack wash primer

rrectness of i
- LVM 044 171 A2-
l purpos

♦ 2-pack primer surfacer for plastics - LKF 696 009 A2- / 2-pack
primer surfacer for plastics - LKF 696 040 A2-

nf
ercia

♦ For plastic surfaces, refer to 3).

orm
m

atio
m

Substrate pre-treatment:
o

n in
or c

thi
e

– Thoroughly clean factory or old paintwork and/or 2-pack HS

t

sd
iva

surfacer using silicone remover - LSW 019 000 A5- . If severely

o
r
rp

cu
soiled, pre-clean with slow-drying silicone remover - LVM 020

satelettronica
o

m
f

en
ng

100 A5- .
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

– Dry-sand using orbital sander with P500-grit sandpaper and

dust collector.

– Wet-sand with P800 to P1000-grit sandpaper.

3. Genuine products 313

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Before recoating the sanded substrates, thoroughly clean

them of dust, sanding residue and other dirt using silicone re‐
mover - LSW 019 000 A5- .
3) Special notes:

♦ Wipe off any excess silicone remover with a lint-free cloth,

leaving no streaks. Observe technical data sheet
⇒ “3.16.1 Silicone remover”, page 287 .
♦ Areas sanded to bare metal must be primed with 1-pack wash
primer - LVM 044 007 A2- / 1-pack wash primer - LVM 044 171
A2- . agen
AG. Volkswagen AG d
o w es n
olks o
♦ Bare metal spots must no
ed
bbe
y V larger than 5.0 cm in diameter.
t gu
ara
ris nte
♦ If 2-pack HS surfacer
au
this
o
used, bare metal spots must be primed eo
ra
with 2-pack washs primer - LHV 043 000 A2- or 1-pack wash
s c
primer - LVM 044 007 A2- / 1-pack wash primer - LVM 044 171

ce
le
un

pt
A2- .

an
d
itte

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rm

ab
♦ It is recommended to test the colour tone on a spray sample
pe

ility
prior to application.
ot

wit
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hole

Application

spec

satelettronica
es, in part or in w

Application:

t to the co
– Shake aerosol well (at least 2 minutes) to ensure proper mix‐
ing.

rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

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Method of application: “spray”.

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Spraying distance:
en
ng

t.
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op py
– A distance of 20-25 cm must be kept. t. C rig
gh ht
pyri by
– Recommended dry film thickness is 15-20 µm.
o Vo
by c lksw
cted agen
Prote AG.

314 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Apply in 2 spray passes (1 normal coat followed by 1 finish

coat) with 5-10 minutes intermediate flash-off time.
– The specified thickness for the dry film is approx. 15 to 20 µm.

Note

♦ With low opacity colours, it may be necessary to apply an ad‐

ditional spray cote (wet-on-wet).
♦ As an alternative, wait until the paint film appears matt prior to
the application of the additional spray coat.
♦ To prevent clogging of the nozzle, after each use (or any in‐
terruption of the spray operation), hold the can upside down
and press the spray button until the material flow stops (i.e.
until the valve is empty).

Drying /reworking
The drying time/flash-off time for clear coat application is 15 to
30 minutes at +20°C. Important note: Observe flash-off time
(coated surface must appear matt).

satelettronica
Recoat with:
♦ 2-pack HS clear coat (see relevant data sheet).
♦ 2-pack clear coat - LLS MAX 210- (also recoatable with other
2-pack HS clear coats).

Caution

Protective garments and equipment in accordance with work

safety regulations must be worn: agen AG. Volkswagen AG do
w es n
olks o
Observe safety informationdsheets
by
V as well as warnings on thet guara
label of the spray can. horise nte
e
ut or
After filling the can, sshake
sa it for approx 2 minutes ac
ce
e
nl

Shake the contents of the can approx. 2 minutes prior to use.

pt
du

an
itte

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Shake again briefly before spraying each coat.

erm

ab
ility
ot p

After fully emptying the spray can, dispose of as recycling ma‐

wit
, is n

terial.
h re
hole

spec
es, in part or in w

t to the co

Data
VOC con‐ The EU limit for this product (product category
tent: IIB.b) in ready-to-spray form is max. 840 g/l vola‐
rrectness of i

2004/42/IIB tile organic components. The VOC value of this

l purpos

(e)(840) 690 product in ready-to-spray form is max. 690 g/l.

nf
ercia

orm
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atio
om

n in
or c

thi
te

sd
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rp

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o

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f

en
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t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

3. Genuine products 315

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Storage
The guaranteed shelf life of pre-filled aerosol (without paint) is 24n AG. Volkswagen A
months. olks
wage
G do
es n
o V t gu
by ara
After filling with paint, the shelf life of the aerosol isri1
se week.
d
nte
tho eo
s au ra
c
s

ce
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un

pt
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es, in part or in w

3.17.7 2-pack surfacer

t to the co
Designation:

rrectness of i
♦ 2-pack surfacer - LLS MAX 202 M2- , medium grey
l purpos

Issue 03.2013
Product description

nform
ercia

satelettronica
The 2-pack surfacer - LLS MAX 202 M2- , medium grey, is a high-
m

grade two-pack HS sanding surfacer. The raw material basis is

a
com

tio
acrylic resins.

n in
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te o

thi
Properties:

s
iva

do
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rp

c
♦ Constant atomisation pressure

um
fo

en
ng

t.
yi
♦ Finest aerosol dispersion
Co
Cop py
t. rig
gh
♦ Long pot life
ht
pyri by
Vo
o
by c lksw
♦ Optimal, reliable application properties cted agen
Prote AG.

♦ Excellent vertical stability

♦ Excellent sanding properties
♦ Very high coverage
♦ Excellent filling power
♦ Field of application: Clever Repair
♦ First-class painting results

Note

Protective garments and equipment in accordance with work

safety regulations must be worn:

Technical data sheet

Substrate
Suitable substrates:
♦ Sheet steel, galvanised/zinc-plated sheet steel or soft alumi‐
nium, cleaned, sanded and coated with 2-pack wash primer -
LHV 043 000 A2- or 1-pack wash primer - LVM 044 007 A2- /
1-pack wash primer - LVM 044 171 A2- .
♦ Finely sanded, thoroughly cleaned original factory primer.
♦ Lightly sanded factory paint or old paint (except TPAs, ther‐
moplastic acrylics).
♦ Surfaces pre-treated with 2-pack polyester products and then
finely sanded.

316 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

♦ Cleaned and sanded UP-GF surfaces, free of release agents.

Substrate pre-treatment:
– Thoroughly clean with silicone remover - LVM 020 000 A5- or
slow-drying silicone remover - LVM 020 100 A5- .

– Lightly sand old or factory paintwork.

– Completely remove any rust spots and sand feather edges to
old paint.

satelettronica
– Before recoating, use a suitable cleaning agent to ensure a
clean surface free of residues.
n AG. Volkswagen AG
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Volks not
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ility
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es, in part or in w

t to the co

Application
Activation of 2-pack aerosol can:
rrectness of i

– Shake before using.

l purpos

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ercia

orm
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om

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rp

cu
o

m
f

en
ng

t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

3. Genuine products 317

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Remove red push button from cap and place on hardener mix‐
ing valve on bottom of can.

AG. Volkswagen AG d
agen oes
olksw not
yV gu
– Press in hardener mixing valve. When pressing down hard‐ ised b ara
nte
ener mixing valve, be sure that the can is inverted. tho r eo
au ra
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nl

pt
du

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es, in part or in w

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– Shake the can vigorously for at least two minutes.
l purpos

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at
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ion
c

in t
or

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ate

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for

en
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Cop py
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pyri by
Vo
o
by c
Application time/pot life:
lksw
cted agen
Prote AG.
– 8 hours at +20 °C

318 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Method of application: “spray”.

– Apply in 2-3 full spray coats with 5-10 minutes intermediate
flash-off time between individual coats.
Spraying distance:
– A distance of 20-25 cm must be kept.
– The specified thickness for the dry film is approx. 80 to 120 µm.

Note

If spray work must be interrupted, ensure that the nozzle is

cleared to avoid clogging by inverting the can and spraying until
the valve is empty.

Drying
Air drying at +20°C room temperature: AG. Volkswagen AG d
agen oes
olksw not
yV gu
♦ 3 to 4 hours for dry-film thickness of 80-120 µm. ise d b ara
nte
or eo
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pt
du

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erm

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spec
es, in part or in w

t to the co
Flash-off time with force drying is at least 5-15 minutes.
Force drying period at object temperature of +60 ℃ is 30 to 40 mi‐
nutes for a film thickness of 80 to 120 µm.

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Flash-off time with IR drying is at least 5-10 minutes.

t.
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Cop py
t. rig
gh ht
pyri by
Vo
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cted agen
Prote AG.

3. Genuine products 319

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

For a film thickness 80 to 120 µm, the final flash-off time with in‐
frared drying is 10 minutes (short wave) or 15 minutes (medium
wave).
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
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spec
Finishing
urposes, in part or in wh

t to the co
– Dry sand using orbital sander with P400 to P500-grit sandpa‐
per and dust collector.

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cial p

satelettronica
inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
r

– Wet sand with P800 to P1000-grit sandpaper.

p

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

320 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Recoating
Recoat with:
♦ 2-pack HS top coats
♦ Waterborne base coat and 2-pack HS clear coat

Note
. Volkswagen AG
gen AG does
swa
♦ Any defects in the substrate can be y V “treated” using 2-pack
olk not
gu
polyester filler. ised b ara
nte
or eo
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♦ After drying and intermediate
s aut sanding, treated spots can be ra
c
isolated again using 2-pack epoxy primer surfacer - LLS MAX
s

ce
le

220 M1/M2- or a 2-pack HS premium surfacer.

un

pt
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d
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y li
♦ When isolating (even on problem substrates), the best results
erm

ab
are achieved after 2 to 3 spray coats (medium film thickness

ility
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of 80-120 μm), after either air drying overnight, force drying or

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is n

infrared drying. With problem substrates, careful pretreatment

h re
ole,

is imperative, and the surfacer must be applied to the entire

spec
surface.
urposes, in part or in wh

t to the co

satelettronica
♦ For isolating thermoplastic paint, 2-pack HS Vario surfacer -
LGF 786 004 A4- , grey, is recommended.

rrectne
Caution

ss o
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f
Protective garments and equipment in accordance with work

inform
safety regulations must be worn:
mer

atio
m

Observe safety information sheets as well as warnings on the

o

n
c

label of the spray can.

i
or

n thi
te

sd
a

Shake again briefly before spraying each coat.

iv

o
pr

cum
r
fo

After fully emptying the spray can, dispose of as recycling ma‐

en
ng

t.
yi
terial.
Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
WARNING

♦ Coating materials ready for application which contain iso‐

cyanate may cause irritation to mucous membranes -
especially the respiratory organs - and cause hypersen‐
sitive reactions.
♦ Sensitisation may occur if vapours or spray mist are in‐
haled.
♦ Carefully observe all rules for working with coating mate‐
rials containing solvents when working with coating ma‐
terials containing isocyanate. Particular care must be
taken to prevent inhalation of spray mist and vapour.
♦ Persons suffering from allergies, asthma or other respira‐
tory problems should not work with coating products con‐
taining isocyanate.

Data
VOC con‐ The EU limit for this product (product category
tent: IIB.b) in ready-to-spray form is max. 840 g/l vola‐
2004/42/IIB tile organic components. The VOC value of this
(e)(840) 690 product in ready-to-spray form is max. 690 g/l.

3. Genuine products 321

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Storage
The guaranteed shelf life is 36 months from date of production.
Can be processed on or before date indicated on label if stored
in unopened, original containers at +20 °C.

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
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aut ra
3.17.8 2-pack HS Performance surfacer ss c

ce
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nl

pt
Designation du

an
itte

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♦ 2-pack HS Performance surfacer - LLS MAX 973 M1- , medi‐

ility
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um grey

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Issue 05.2018
hole

spec
Product description
es, in part or in w

satelettronica
t to the co
The 2-pack HS Performance surfacer - LLS MAX 973 M1- , me‐
dium grey, is a high-quality 2-pack HS sanding surfacer. The raw
material basis is acrylic resins.

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Properties:
l purpos

♦ Very easy to sand

nform
ercia

♦ Field of application: Clever Repair

m

at
♦ Fast-drying
om

ion
c

in t
r

♦ Excellent vertical stability

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ate

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for

Note

en
ng

t.
yi Co
Cop py
t.
Protective garments and equipment in accordance with work
rig
gh ht
yri by
safety regulations must be worn:
op Vo
by c lksw
cted agen
Prote AG.
Technical data sheet
Substrate
Suitable substrates:
♦ Sheet steel, galvanised/zinc-plated sheet steel or soft alumi‐
nium, cleaned, sanded and coated with 2-pack wash primer -
LHV 043 000 A2- or 1-pack wash primer - LVM 044 007 A2- /
1-pack wash primer - LVM 044 171 A2- .
♦ Fine sanded or non-sanded, thoroughly cleaned, original fac‐
tory primer.
♦ Lightly sanded factory paint or old paint (except TPAs, ther‐
moplastic acrylics).
♦ Surfaces pre-treated with 2-pack polyester products and then
finely sanded.
♦ Cleaned and sanded UP-GF surfaces, free of release agents.

322 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Substrate pre-treatment:
– Thoroughly clean with silicone remover - LVM 020 000 A5- or
slow-drying silicone remover - LVM 020 100 A5- .
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
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aut ra
ss c

ce
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un

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rm

ab
pe

ility
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h re
– Lightly sand old or factory paintwork.
hole

spec
es, in part or in w

– Completely remove any rust spots and sand feather edges to

t to the co
old paint.

rrectness of i
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satelettronica
nform
mercia

a
com

tion in
r
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thi
s
iva

– Before recoating, use a suitable cleaning agent to ensure a

do
r
rp

c
clean surface free of residues.

um
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
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by c lksw
cted agen
Prote AG.

Application
Activation of 2-pack aerosol can:
– Shake before using.

3. Genuine products 323

 AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas aut 2017 ➤ , Beetle 2012 ➤ , CC 2012 ... ra
c
s
General information - Paint, passenger
s vehicles - Edition 10.2019

ce
e
nl

pt
du

an
itte
– Remove red push button from cap and place on hardener mix‐

y li
erm

ab
ing valve on bottom of can.

ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

or
– Press in hardener mixing valve. When pressing down hard‐

m
m

atio
ener mixing valve, be sure that the can is inverted.
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig

satelettronica
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

– Shake the can vigorously for at least two minutes.

Application time/pot life:

– 4 to 5 hours at +20 °C

324 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Method of application: “spray”.

– Apply 2 to 3 covering spray coats.
Spraying distance:
– A distance of 15-20 cm must be kept.
– The specified thickness for the dry film is approx. 40 to 65 µm.
n AG. Volkswagen AG do
lkswage es n
o ot g
Note d byV ua
ran
ir se tee
tho
or
If spray work must be interrupted,
au ensure that the nozzle is ac
ss
cleared to avoid clogging by inverting the can and spraying until

ce
le

the valve is empty.

un

pt
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d
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y li
rm

ab
pe

ility
Drying
ot

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Air drying at +20°C room temperature:

h re
hole

spec
♦ 2 to 3 hours for dry-film thickness of 40 to 65 µm.
es, in part or in w

t to the co

satelettronica
rrectness of i
l purpos

nform
mercia

a
com

tio
Flash-off time with force drying is at least 5-10 minutes.

n in
r
te o

thi
Force drying time at +60 °C to 65 °C material temperature for a
s
iva

coat thickness of 40 to 65 µm is 15 to 20 minutes. do

r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Flash-off time with IR drying is at least 5-10 minutes.

3. Genuine products 325

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Infrared drying time for a coat thickness of 40 to 65 µm using a

short-wave radiant heater is 2 minutes at 70 °C and 8 minutes at
90 °C.

Note

If spray filler and/or other surfacer are used beforehand, it is nec‐

essary to reduce the output to a maximum of 90 °C or increase
the distance to the substrate.

Drying time when used under filler

AG. Volkswagen AG d
Forced drying under filler: agen oes
olksw not
y V gu
b ara
Force drying time at +60 °C material temperature
rise
d is 45 minutes. nte
tho eo
au ra
ss c

ce
e
nl

pt
du

an
itte

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satelettronica
erm

ab
ility
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wit
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h re
hole

spec
es, in part or in w

t to the co
Infrared drying under filler:
– Infrared drying time for a coat thickness of 40 to 65 µm using
a short-wave radiant heater is 2 minutes at 70 °C and 15 mi‐

rrectness of i
nutes at 90 °C.
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

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rp

cu
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m
f

en
ng

t.
yi
Filler sanding under surfacer:
Co
Cop py
t. rig
– Dry sanded with P220 - 280 grit sandpaper.
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

326 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Finishing
– Dry sand using orbital sander with P400 to P500-grit sandpa‐
per and dust collector.

AG. Volkswagen AG d
Recoating olksw
agen oes
not
y V gu
b
Recoat with: rise
d ara
nte
tho eo
♦ 2-pack HS top coatss au ra
c
s

ce
e

♦ Waterborne base coat and 2-pack HS clear coat

nl

pt
du

an
itte

y li
erm

ab
Caution

ility
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satelettronica
wit
, is n

Protective garments and equipment in accordance with work

h re
hole

safety regulations must be worn:

spec
es, in part or in w

Observe safety information sheets as well as warnings on the

t to the co
label of the spray can.
The can must be shaken for approx. 2 minutes before using

rrectness of i
and before triggering the hardener cartridge. Shake again
briefly before spraying each coat.
l purpos

After fully emptying the spray can, dispose of as recycling ma‐

terial. nform
mercia

at
om

ion
c

in t

Personal protective equipment:

or

his
ate

♦ Adhere to the safety data sheet.

do
priv

cum
for

♦ Wear personal protective equipment during application.

en
ng

t.
yi Co
op
Data
C py
t. rig
gh ht
pyri by
Vo
VOC con‐ The EU limit for this product (product category
co lksw
by
cted agen
tent: IIB.b) in ready-to-spray form is max. 840 g/l vola‐ Prote AG.
2004/42/IIB tile organic components. The VOC value of this
(e)(840)690 product in ready-to-spray form is max. 690 g/l.

Storage
The guaranteed shelf life is 36 months from date of production.
Can be processed on or before date indicated on label if stored
in unopened, original containers at +20 °C.

3. Genuine products 327

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

3.17.9 2-pack clear coat

Designation:
. Volkswagen AG
gen AG does
♦ 2-pack clear coat - LLS MAX
Vol
210-
ksw
a
not
by gu
ara
Issue 12.2010 ed nte
oris eo
th
Product description au ra
c
ss

ce
e
nl

The 2-pack clear coat - LLS MAX 210- is a high-gloss 2-compo‐

pt
du

an
nent clear coat for the permanent sealing of coated surfaces. It
itte

y li
was especially developed for partial repairs and refinishing jobs.
erm

ab
ility
This product has a long-lasting resistance to weathering and to
ot p

wit
chemicals, excellent petrol resistance, and it is very easy to pol‐
, is n

h re
ish. The 2-pack clear coat has a very smooth flow. It is especially
hole

used for larger surfaces (1 or 2 car parts). The raw material basis

spec
es, in part or in w

is acrylic resins. The hardener is based on isocyanate.

t to the co
Properties:
♦ Constant atomisation pressure

rrectness of i
♦ Finest aerosol dispersion
l purpos

♦ Excellent filling power.

satelettronica
nf
ercia

♦ Field of application: sport repairs and partial refinishes.

orm
m

atio
♦ First-class painting results
om

n in
or c

thi
te

sd
a

Note
iv

o
r
rp

cu
o

m
f

en
ng

♦ Protective garments and equipment in accordance with work

t.
yi Co
op
safety regulations must be worn: C py
t. rig
gh ht
yri
♦ Respirator mask, type A2/P2.
p by
co Vo
by lksw
cted agen
♦ Protective gloves, e.g. latex or nitrile
Prote AG.

Technical data sheet

Substrate
Suitable substrates:
♦ Solvent-based or water-based base coats.
♦ Old paintwork, cleaned and sanded.
Substrate Suitability
1-pack base coat +++
1-pack water-based base coat +++
2-pack top coat ++
Old paintwork +++
Application
Activation of 2-pack aerosol can:
– Shake can vigorously for 2 minutes before activating.

328 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Remove red push button from cap and place on hardener mix‐
ing valve on bottom of can.

G. Volkswagen
– Press in hardener mixing valve. When wagepressing down hard‐
nA AG do
es n
olks
ener mixing valve, be sure that by the
V can is turned upside down ot gua
d
(with cap on). or
ise
ran
te
th eo
s au ra
c
s

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility

satelettronica
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
– Shake can well at least 2 minutes again after activation.

rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
Application time/pot life: opyri
gh by
Vo
ht
by c lksw
– 48 hours at +20 °C Prote
cted AG.
agen

Note

The pot life depends on the ambient temperature. Higher tem‐

peratures lead to a shorter pot life, whereas lower temperatures
result in a longer pot life.

3. Genuine products 329

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , oBeetle 2012 ➤ , CC 2012 ...
. V lkswagen AG
General information - Paint, passengerw gen AG - Edition
avehicles 10.2019
does
lks n o ot g
yV ua
edb ran
Method of application: “spray”. ris tee
tho or
au ac
– Apply 1-2 full spray passes (30
ss µm per spray pass) with 10 to
15 minutes intermediate flash-off time.

ce
e
nl

pt
du

an
itte
Spraying distance:

y li
erm

ab
– A distance of 20-25 cm must be kept.

ility
ot p

wit
, is n

h re
hole

Note

spec
es, in part or in w

t to the co
If spray work must be interrupted, ensure that the nozzle is
cleared to avoid clogging by inverting the can and spraying until
the valve is empty.

rrectness of i
l purpos

Drying
Air drying at ambient temperature of +20 ℃: 12 hours.

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
a

satelettronica
iv

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

Flash-off time with force drying is at least 10-15 minutes.

Force drying at +60°C material temperature in 35-40 minutes.

Flash-off time with IR drying is at least 10-15 minutes.

330 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Infrared drying is recommended.

AG. Volkswagen AG d
agen oes
olksw not
yV gu
Caution ised b ara
nte
or eo
h
ut ra
Protective garments and
ss a
equipment in accordance with work c
safety regulations must be worn:

ce
e
nl

pt
du

an
Observe safety information sheets as well as warnings on the
itte

y li
erm

label of the spray can.

ab
ility
ot p

Shake again briefly before spraying each coat.

wit
, is n

h re
After fully emptying the spray can, dispose of as recycling ma‐
hole

spec
terial.
es, in part or in w

t to the co
rrectness of i
WARNING
l purpos

♦ Coating materials ready for application which contain iso‐

cyanate may cause irritation to mucous membranes -
especially the respiratory organs - and cause hypersen‐

nform
ercia

sitive reactions.
m

satelettronica
at
om

i
♦ Sensitisation may occur if vapours or spray mist are in‐

on
c

haled.

in t
or

his
ate

♦ Carefully observe all rules for working with coating mate‐

do
priv

c
rials containing solvents when working with coating ma‐

um
for

en
terials containing isocyanate. Particular care must be
ng

t.
yi Co
taken to prevent inhalation of spray mist and vapour. ht. Cop py
rig
rig ht
♦ Persons suffering from allergies, asthma or other respira‐ py by
co Vo
tory problems should not work with coating products con‐
by lksw
cted agen
Prote
taining isocyanate.
AG.

Data
Solids con‐ 33.8 % thinned paint
tent:
Coverage: Approx. 0.5 to 0.75 m² per aerosol for dry film
thickness of 30 to 50 μm.
Degree of High-gloss finished
gloss:
VOC con‐ 668 g/l, 258 g/can
tent:

Storage
The guaranteed shelf life is 24 months from date of production.
Can be processed on or before date indicated on label if stored
in unopened, original containers at +20 °C.

3. Genuine products 331

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

3.17.10 2-pack epoxy primer surfacer

Designation:
♦ 2-pack epoxy primer surfacer - LLS MAX 220 M1- , beige
(250 ml)
♦ 2-pack epoxy primer surfacer - LLS MAX 220 M2- , beige
(400 ml)
Issue 03.2013
Product description
2-pack epoxy primer surfacer - LLS MAX 220 M1/M2- is a two-
pack epoxy spray can to be used for small repairs. Do not use in
areas directly exposed to stone chipping.
When applied to the underbody, epoxy primer surfacer must be
protected by trim, body cladding, wheel housings and so on as
well as UBS material. All difficult-to-reach areas are to be sealed
with wax underbody coating.
Protective garments and equipment in accordance with work
safety regulations must be worn:

satelettronica
Properties:
♦ Flexible application
♦ Good corrosion protection AG. Volkswagen AG d
agen oes
olksw not
Technical data sheet d by
V gu
ara
ise nte
r
Substrate ut
ho eo
ra
s a c
s
Suitable substrates:

ce
e
nl

pt
du

an
♦ Bare sheet steel, sanded
itte

y li
erm

ab
♦ Cleaned and sanded electroplated or roller-galvanised steel

ility
ot p

panels or soft aluminium

wit
, is n

h re
♦ Well-sanded old paint or factory paint
hole

spec
♦ Genuine replacement part primer, sanded
es, in part or in w

t to the co
♦ Cleaned and sanded UP-GF (fibreglass) surfaces, free of re‐
lease agents

rrectness of i
♦ Surfaces prepared with 2-pack polyester products and then
finely sanded
l purpos

Substrate pre-treatment: nf
ercia

– Thoroughly clean with silicone remover - LVM 020 000 A5- or

orm

slow-drying silicone remover - LVM 020 100 A5- .

m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

332 Rep. gr.00 - Technical data

 . Volkswagen AG
gen AG doe
swa
Ameo 2017 ➤ , Arteon yV
o lk 2018 ➤ , Atlas 2017 ➤ s, nBeetle
ot g
ua
2012 ➤ , CC 2012 ...
b
General
rised
information - Paint, passenger vehiclesran
tee - Edition 10.2019
ho
aut or
ac
– Then lightly sand. ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

– Before recoating, use a suitable cleaning agent to ensure a

clean surface free of residues.

nform
mercia

at
Caution
om

ion
c

in t
or

his
e

2-pack epoxy primer surfacer - LLS MAX 220 M1/M2- must not
at

do
riv

be applied to PVB (acid-curing) primer surfacers or 1-pack pri‐

p

cum
mers (e.g. synthetic resin).
for

satelettronica
en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

Application
Application:
– Shake before using.

– Remove red push button from cap and place on hardener mix‐
ing valve on bottom of can.

3. Genuine products 333

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Press in hardener mixing valve. When pressing down hard‐

ener mixing valve, be sure that the can is inverted.

– Shake the can vigorously for at least two minutes.

AG. Volkswagen AG d
agen oes
olksw not
V

satelettronica
by gu
d ara
ise nte
or eo
h
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
Application time/pot life:

ility
ot p

wit
– 8 hours at +20 °C
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio

Method of application: “spray”.

om

n
c

i
or

– Apply in 2-3 spray coats with 5-10 minutes intermediate flash-

thi
te

off time.
sd
iva

o
pr

cum
r

Spraying distance:
fo

en
ng

t.
yi Co
– A distance of 20-25 cm must be kept. t. Cop py
rig
gh ht
yri
Reaction temperature: p by
o Vo
by c lksw
cted agen
– At least +15 °C Prote AG.

– Recommended dry film thickness is 50-70 µm.

Note

If spray work must be interrupted, ensure that the nozzle is

cleared to avoid clogging by inverting the can and spraying until
the valve is empty.

334 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Drying
Flash-off time with force drying is at least 5-15 minutes.

Force trying time at +60-65°C material temperature for a coat

thickness of 50-70 µm is 40-45 minutes.

satelettronica
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se te
Flash-offuthtime with IR drying is at least 10-20 minutes.e o
o
ra
a c
ss
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i

Infrared drying time for a coat thickness of 50-70 µm using a short-

l purpos

wave radiant heater is 3-5 minutes at 50% power and then

15-20 minutes at 100% power.
nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3. Genuine products 335

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Further steps
– Dry sand using orbital sander with P400 to P500-grit sandpa‐
per and dust collector.

– Wet sand with P800 to P1000-grit sandpaper.

satelettronica
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

336 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Recoating
n AG. Volkswagen AG do
Recoat with: olkswage es n
ot g
byV ua
♦ 2-pack rHS ise top coats
d ran
tee
tho
or
♦ Aquaplus
ss
au
waterborne base coat and 2-pack HS clear acoat
c

ce
le
un

pt
an
d
itte

Note

y li
rm

ab
pe

ility
♦ Any defects in the substrate can be “treated” using 2-pack
ot

wit
, is n

polyester filler.

h re
hole

spec
♦ After drying and intermediate sanding, treated spots can be
es, in part or in w

isolated again using 2-pack epoxy base filler - LLS MAX 220

t to the co
M1/M2- .

rrectness of i
Caution
l purpos

Protective garments and equipment in accordance with work

safety regulations must be worn:

nform
ercia

satelettronica
Observe safety information sheets as well as warnings on the
m

a
com

t
label of the spray can.

ion in
r
te o

The can must be shaken for approx. 2 minutes before using thi
s
iva

and before triggering the hardener cartridge. Shake again

do
r
rp

briefly before spraying each coat.

um
fo

en
ng

t.
After fully emptying the spray can, dispose of as recycling ma‐
yi Co
op
terial.
C py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote
Data
AG.

VOC content: The EU limit for this product (product category

2004/42/IIB IIB.b) in ready-to-spray form is max. 840 g/l vol‐
(e)(840) 650 atile organic components. The VOC value of this
product in ready-to-spray form is max. 650 g/l.

Storage
The guaranteed shelf life is 36 months from date of production.
Can be processed on or before date indicated on label if stored
in unopened, original containers at +20 °C.

3.17.11 2-pack wash primer

Designation:
♦ 2-pack wash primer - LLS MAX 230 M1- , olive-green (250 ml)
Issue 12.2013
Product description
The 2-pack wash primer - LLS MAX 230 M1- is a zinc chromate-
free, phenol-free, acid-curing two-pack wash primer.

3. Genuine products 337

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019
Volkswagen AG
Protective garments and equipment in accordance with work
agen AG. does
ksw
safety regulations must be worn: by
Vol not
gu
ara
ed nte
Properties: oris eo
th
au ra
c
♦ Easy to apply ss

ce
e
nl

pt
du
♦ Passivation qualities provide excellent corrosion protection

an
itte

y li
erm

ab
♦ For metal substrates

ility
ot p
♦ Short time to recoating

wit
, is n

h re
hole

♦ Long pot life

spec
es, in part or in w

♦ Field of application: only spot repairs and small repairs

t to the co
Technical data sheet
Substrate

rrectness of i
Suitable substrates:
l purpos

♦ Bare sheet steel, sanded

nf
ercia

o
♦ Cleaned and sanded electroplated or roller-galvanised steel

rm
m

panels or soft aluminium

atio
m

satelettronica
o

n in
c

♦ Well-sanded factory paint or old paint (with the exception of

or

thi
thermoplastic paint)
te

sd
iva

o
r
rp

cu
♦ Surfaces prepared with 2-pack polyester products and then
o

m
f

finely sanded

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri by
Note op Vo
by c lksw
cted agen
Prote AG.
Owing to the wide variety of metal alloys and manufacturing pro‐
cesses, it is essential to carry out a preliminary test on the
respective substrate to ensure that the pretreatment is sufficient
to guarantee perfect adhesion.

Substrate pre-treatment:
– Thoroughly clean with silicone remover - LVM 020 000 A5- or
slow-drying silicone remover - LVM 020 100 A5- .

– Clean and lightly sand factory paint or old paint, completely

remove any rust spots and sand feather edges to the old paint.

338 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Before recoating, use a suitable cleaning agent to ensure a

clean surface free of residues.

Application
Application:
– Shake the spray can thoroughly prior to activation with hard‐
ener to ensure good cross-linkage.

satelettronica
AG. Volkswagen AG d
agen oes
olksw not
V gu
by
– Remove risedred push button from cap and place on hardener
ara
nte mix‐
ing uvalve
tho on bottom of can. eo
ra
a c
ss
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i

– Press in hardener mixing valve. When pressing down hard‐

ener mixing valve, be sure that the can is inverted.
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3. Genuine products 339

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Shake the can vigorously for at least two minutes.

Application time/pot life:

– 4 days at +20 °C

satelettronica
Method of application: “spray”.
– Apply in 2 spray passes with 5-10 minutes intermediate flash-
agen
AG. Volkswagen AG d
oes
off time. Volksw not
g y ua
db ran
Spraying distance: rise tee
tho or
au
– A distance of 15-20 cm must be kept.ss ac
ce
le
un

Reaction temperature:
pt
an
d
itte

y li

– At least +15 °C
erm

ab
ility
ot p

– Recommended dry film thickness is 8-12 µm.

wit
is n

h re
ole,

spec
urposes, in part or in wh

Note
t to the co

If spray work must be interrupted, ensure that the nozzle is

cleared to avoid clogging by inverting the can and spraying until
rrectne

the valve is empty.

ss

Drying
o
cial p

f inform

Air drying at +20 °C room temperature:

mer

atio
m

♦ Recoatable after 20 to 30 minutes

o

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

340 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Recoating
Recoat with:
♦ 2-pack HS surfacer

Note

♦ The product is only suitable for recoating with a 2-pack HS

surfacer in a three-layer application.
♦ Do not use polyester, epoxy or water-based products for sub‐
sequent processing.
♦ Do not use on thermoplastic paint.
♦ Do not directly overpaint with water-based base coat or 2-pack
HS top coat.

Caution

Protective garments and equipment in accordance with work

satelettronica
safety regulations must be worn:
Observe safety information sheets as well as warnings on the
label of the spray can.
The can must be shaken for approx. 2 minutes before using
and before triggering the hardener cartridge. Shake again
briefly before spraying each coat.
After fully emptying the spray can, dispose of as recycling ma‐
terial.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
e nte
Personal protective
horis
equipment: eo
aut ra
♦ Adhere
ss to the safety data sheet. c
ce
e
nl

pt

♦ Wear personal protective equipment during application.

du

an
itte

y li
erm

Data
ab
ility
ot p

wit

VOC content: The EU limit for this product (product category

, is n

h re

2004/42/IIB IIB.b) in ready-to-spray form is max. 840 g/l vol‐

hole

(e) (840) 703 atile organic components. The VOC value of this
spec
es, in part or in w

product in ready-to-spray form is max. 703 g/l.

t to the co
rrectness of i

Storage
l purpos

The guaranteed shelf life is 36 months from date of production.

Can be processed on or before date indicated on label if stored
nf
ercia

in unopened, original containers at +20 °C.

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3. Genuine products 341

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

3.17.12 Silicone remover - LLS MAX 007-

Designation:
♦ Silicone remover - LLS MAX 007-
Issue 10.2008
Product description
The silicone remover - LLS MAX 007- is a water-based cleaning
agent, rich in active ingredients and with a reduced solvent con‐
tent. The raw material basis is a combination of specific solvents.
Properties:
♦ Aerosol formulation made for this specific product for easy ap‐
plication
♦ Constant atomisation pressure
♦ Finest aerosol dispersion
♦ Very high coverage
♦ First-class painting results

satelettronica
♦ Great cleaning and degreasing action.
♦ Reinforces adhesion properties
♦ Very high coverage
♦ Uniform distribution
Technical data sheet
Application
Recommended for:
♦ Utility for parts painting and spot repairs
. Volkswagen AG
gen AG does
♦ Perfectly suitable for pre-treating surfaces to be coated
Vol
ksw with
a
not
Aqua Plus water-based base coats. ed
by gu
ara
ris nte
Suitable substrates: utho eo
ra
a c
ss
♦ Painted or unpainted metal, plastic or glass surfaces (old or
ce
le
un

pt

factory paint jobs) which have been coated with a primer or

an
d
itte

surfacer.
y li
rm

ab
pe

ility

Substrate Suitability
ot

wit
, is n

Surfaces coated with primer +++

h re
hole

or surfacer
spec
es, in part or in w

Old or factory paint jobs +++

t to the co

Plastic parts +++

Metal/glass +++
rrectness of i

Properties:
l purpos

♦ Non-aggressive to painted surfaces

nform
ercia

♦ Removes all kinds of silicone and is an ideal cleaner of dirt and

soot.
m

a
com

tion in

♦ Removes body cavity sealant or wax.

r
te o

thi

♦ Removes resin-hardened grease residues, such as on door

s
iva

do
r

hinges
rp

cum
fo

en
ng

♦ Eliminates oil and grease residues

t.
yi Co
Cop py
. rig
♦ Ideal for dissolving tar.
t
gh ht
pyri by
Vo
co
♦ Removes adhesive residues, such as from labels
by lksw
cted agen
Prote AG.

342 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Application

Note

♦ Protective garments and equipment in accordance with work

safety regulations must be worn:
♦ Respirator mask, type A2/P2.
♦ Protective gloves, e.g. latex or nitrile

Method of application: “spray”.

– Apply one light spray pass of silicone remover right before ap‐
plying the subsequent paint coat, and immediately wipe dry
with a clean, dry cloth.
– Do not allow the silicone remover to evaporate from the sur‐
face. Only small areas may be treated simultaneously.
– Heavily soiled parts must be cleaned twice.
– Replace clothes often - do not use dirty clothes.
AG. Volkswagen AG d

satelettronica
agen oes
olksw not
yV gu
Note ised b ara
nte
or eo
h
ut ra
After any interruption of the spray operation, holds the aerosol up‐
s a c
side down, and press the spray button until the valve is empty.

ce
e
nl

pt
du

an
itte

y li
erm

ab
Caution

ility
ot p

wit
, is n

h re
Protective garments and equipment in accordance with work
hole

spec
safety regulations must be worn:
es, in part or in w

t to the co
Observe safety information sheets as well as warnings on the
label of the spray can.
After fully emptying the spray can, dispose of as recycling ma‐

rrectness of i
terial.
l purpos

Data

nform
ercia

Solids con‐ 0%
m

at
om

i
tent:
on
c

in t
or

Coverage: approx. 0.75-1.0 m² / spray can

his
ate

do
riv

Degree of Not applicable

p

cum
or

gloss:
f

en
ng

t.
yi
VOC con‐ 620 g/l, 248 g/can
Co
op py
tent:
. C rig
ht ht
rig by
copy Vo
by lksw
cted agen
Prote AG.

3. Genuine products 343

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Storage
The guaranteed shelf life is 36 months from date of production.
Can be processed on or before date indicated on label if stored
in unopened, original containers at +20 °C.

3.17.13 Slow-drying silicone remover - LLS MAX

008-
Designation:
♦ Slow-drying silicone remover - LLS MAX 008-
Issue 10.2008 agen
AG. Volkswagen AG d
oes
lksw not

satelettronica
o
Product description ed b y V gu
ara
ris nte
o
The silicone remover,
a uth slow drying - LLS MAX 008- is a cleaning eo
ra
agent which isssrich in active ingredients and whose key features c
are the simple processing and complete evaporation. The raw
ce
le
un

pt

material basis is a combination of specific solvents.

an
d
itte

y li
rm

ab

Properties:
pe

ility
ot

♦ Aerosol formulation made for this specific product for easy ap‐
wit
, is n

h re

plication
hole

spec

♦ Constant atomisation pressure

es, in part or in w

t to the co

♦ Finest aerosol dispersion

♦ Very high coverage
rrectness of i

♦ First-class painting results

l purpos

♦ Easy to apply
nform
ercia

♦ Complete evaporation
m

♦ Removes silicone, grease, oil, wax, dirt, tar and soot

a
com

tion in

♦ Mild, non-aggressive solvent

r
te o

thi
s
iva

Technical data sheet

do
r
rp

cum
fo

Application
en
ng

t.
yi Co
op
Recommended for: C py
t. rig
gh ht
yri by
♦ Utility for parts painting and spot repairs cop Vo
by lksw
cted agen
Prote
Suitable substrates:
AG.

♦ Painted or unpainted metal, plastic or glass surfaces (old or

factory paint jobs) which have been coated with a primer or
surfacer.
Substrate Suitability
Surfaces coated with primer +++
or surfacer
Old or factory paint jobs +++
Plastic parts +++
Metal/glass +++

344 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Properties:
♦ Non-aggressive to painted surfaces
♦ Removes all kinds of silicone and is an ideal cleaner of dirt and
soot.
♦ Removes body cavity sealant or wax.
♦ Removes resin-hardened grease residues, such as on door
hinges
♦ Eliminates oil and grease residues
♦ Ideal for dissolving tar.
♦ Removes adhesive residues, such as from labels
Application

Note

♦ Protective garments and equipment in accordance with work

safety regulations must be worn:

satelettronica
♦ Respirator mask, type A2/P2.
♦ Protective gloves, e.g. latex or nitrile

Method of application: “spray”.

– Apply one light spray pass of silicone remover to the surface
to be treated, and wipe dry with a clean, dry non-woven cloth.
– Allow clean surface to dry completely.
– Heavily soiled parts must be cleaned twice.
– Replace clothes often - do not use dirty clothes.

Note
AG. Volkswagen AG d
agen oes
ksw
After any interruption
by
Vol
of the spray operation,nohold
t gu the aerosol up‐
side down, rise and press the spray button until the valve
d ara
nte is empty.
tho eo
s au ra
c
s
ce
e

Caution
nl

pt
du

an
itte

y li
erm

Protective garments and equipment in accordance with work

ab
ility

safety regulations must be worn:

ot p

wit
, is n

Observe safety information sheets as well as warnings on the

h re
hole

label of the spray can.

spec
es, in part or in w

After fully emptying the spray can, dispose of as recycling ma‐

t to the co

terial.
rrectness of i

Data
l purpos

Solids con‐ 0%
tent:
nf
ercia

Coverage: approx. 0.75-1.0 m² / spray can

rm
m

atio
m

Degree of Not applicable

o

n in
c

gloss:
or

thi
te

VOC con‐ 620 g/l, 248 g/can

sd
iva

o
r

tent:
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri by

345
op Vo
by c lksw
Prote
cted AG.
agen 3. Genuine products
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Storage
The guaranteed shelf life is 36 months from date of production.
Can be processed on or before date indicated on label if stored
in unopened, original containers at +20 °C.

3.17.14 Blender
Designation:
♦ Blender - LLS MAX 009-
Issue 10.2008
Product description

satelettronica
The blender - LLS MAX 009- is used to achieve homogeneous
paint transitions in the blending/edge areas between the existing
and newly applied paintwork. The raw material basis is a combi‐
nation of specific resins and solvents.
Properties:
♦ Aerosol formulation made for this specific product for easy ap‐
plication
♦ Constant atomisation pressure
♦ Finest aerosol dispersion
AG. Volkswagen AG d
agen oes
♦ First-class painting results
Vol
ksw not
gu
by ara
ed
♦ Ideal for spot repairs.
oris nte
eo
th
au ra
♦ Quick and easyss to use. c
ce
e
nl

♦ Especially suitable for blending-in of 2-coat paints and single-

pt
du

an
itte

coat 2-pack paints

y li
erm

ab

♦ Very good partial dissolving properties

ility
ot p

wit
, is n

♦ Easy to polish
h re
hole

spec

♦ Smooth transitions in blend-in area

es, in part or in w

t to the co

Technical data sheet

Application
rrectness of i

Recommended for:
l purpos

♦ Spot repairs, blending

Suitable substrates:
nf
ercia

orm

♦ Apply right after spraying with 2-pack clear coat - LLS MAX
m

atio
m

210- or 2-pack top coat on the transition zones in the blend-in

o

n in
c

area.
or

thi
te

sd
a

♦ The substrate in the fading edge transition zone should be

iv

o
r

generously matted with an abrasive pad (P2000 to P4000

rp

cu
o

m
f

grade).
en
ng

t.
yi Co
op
Pretreatment:
C py
t. rig
gh ht
yri by
♦ No special work needed directly before applying the blender. cop Vo
by lksw
cted agen
Prote AG.

346 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Application

Note

♦ Protective garments and equipment in accordance with work

safety regulations must be worn:
♦ Respirator mask, type A2/P2.
♦ Protective gloves, e.g. latex or nitrile

Method of application: “spray”.

– Apply in multiple, light spray passes on the spray-mist edge
zone of the 2-pack clear coat or 2-pack top coat until the tran‐
sition is homogeneous.

– No flash-off time required for 2-pack clear coat or 2-pack top

coat.

Note

satelettronica
After any interruption of the spray operation, hold the aerosol up‐
side down, and press the spray button until the valve is empty.

Caution
. Volkswagen AG
gen AG d
Protective garments
Vol
ksw
a
and equipment in oaccordance
es n
ot g with work
safety regulations
ed by must be worn: ua
ran
is tee
or
Observe
au
th safety information sheets as well as warnings
or on the
ac
label
s of the spray can.
s
ce
e
nl

pt

After fully emptying the spray can, dispose of as recycling ma‐

du

an
itte

terial.
y li
erm

ab
ility
ot p

wit
, is n

Data
h re
hole

spec

Solids con‐ 4.8%

es, in part or in w

tent:
t to the co

Coverage: approx. 0.5 m² / spray can

Degree of Not applicable
rrectness of i

gloss:
l purpos

VOC con‐ 766 g/l, 306 g/can

tent:
nf
ercia

orm

Storage
m

atio
om

n in

The guaranteed shelf life is 36 months from date of production.

or c

Can be processed on or before date indicated on label if stored

thi
te

sd
a

in unopened, original containers at +20 °C.

iv

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3. Genuine products 347

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
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3.17.15 Adhesion promoter

Designation:
♦ Adhesion promoter - LLS MAX 015- for plastics
Issue 10.2012
Product description
The adhesion promoter - LLS MAX 015- is a versatile single-pack
product suitable for all plastic parts commonly found on vehicle
exteriors.
Properties:
♦ Easy to apply AG. Volkswagen AG d
agen oes
♦ Good adhesion olksw not
V gu
d by ara
e nte
♦ High elasticity horis
eo
aut ra
Technical data sheet ss c

ce
le
un

pt
Substrate

an
d
itte

y li
rm

Suitable substrates:

ab

satelettronica
pe

ility
ot

♦ All plastic parts commonly found on vehicle exteriors (PP,

wit
, is n

EPDM, ABS, PC, PPO, PA, R-TPU, PBTP, PVC, PUR, PUR

h re
hole

flexible foam, UP-GF).

spec
es, in part or in w

Substrate pre-treatment:

t to the co
The substrate must be free of release agents.

rrectness of i
Before cleaning plastic part, temper for 60 minutes at +60°C to
“sweat out” the separating agents.
l purpos

– Clean with anti-static plastic cleaner - LVM 001 001 A2- or with
the milder slow-drying silicone remover - LVM 020 100 A5- .

nform
mercia

a
com

ti
Note
on in
r
te o

thi

♦ The extent of the cleaning required will vary according to the

s
iva

do

type and quantity of separator used. We recommend using a

r
rp

cum
fo

sanding pad to help cleaning.

en
ng

t.
yi Co
op
♦ Allow the thinner to evaporate well (e.g. air-dry overnight at C py
t. rig
room temperature or 30-40 minutes at +60°C).
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
– Before priming, clean lightly once more with anti-static plastic
cleaner - LVM 001 001 A2- or slow-drying silicone remover -
LVM 020 100 A5- (with anti-static effect).

348 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
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Application
Application:
– Shake the can vigorously for at least two minutes.

Method of application: “spray”.

– Apply 1 full coat (1-2 µm).
Spraying distance:
– A distance of 20-25 cm must be kept.

satelettronica
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3. Genuine products 349

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Flash-off time is 10-15 minutes and +20°C ambient temperature

Note
AG. Volkswagen AG d
agen
♦ If spray work must be interrupted, ensure that the nozzle is olksw
oes
not
cleared to avoid clogging by inverting the can and spraying ed by V gu
ara
until the valve is empty. horis nte
eo
aut ra
♦ When treating small sand-through spots (max. 5.0 cm in s di‐
s c
ameter), the adhesion promoter - LLS MAX 015- can be

ce
e
nl

pt
du
recoated with top coat right away.

an
itte

y li
erm

ab
ility
Finishing

ot p

wit
, is n
Treat with:

h re
hole

spec
♦ Plasticized 2-pack HS surfacer (for plasticizing, see relevant
es, in part or in w

data sheet).

t to the co
Recoat with:

rrectness of i
♦ 2-pack HS top coat
l purpos

♦ Water-based base coat and 2-pack HS clear coats

satelettronica
nf
ercia

Caution

orm
m

atio
m

Protective garments and equipment in accordance with work

o

n in
c

safety regulations must be worn:

or

thi
te

sd
Observe safety information sheets as well as warnings on the
iva

o
r

label of the spray can.

rp

cu
o

m
f

en
ng

t.
Shake briefly before spraying each coat. Cop
yi Co
py
ht. rig
After fully emptying the spray can, dispose of as recycling ma‐ rig ht
py by
terial. co Vo
by lksw
cted agen
Prote AG.

Data
VOC con‐ The EU limit for this product (product category
tent: IIB.e) in ready-to-spray form is max. 840 g/l vola‐
2004/42/IIB tile organic components. The VOC value of this
(e)(840) 730 product in ready-to-spray form is max. 730 g/l.

Storage
The guaranteed shelf life is 60 months from date of production.
Can be processed on or before date indicated on label if stored
in unopened, original containers at +20 °C.

350 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Storage conditions
The prescribed storage temperature is +20 to +25°C (do not store
at temperatures below +5°C).

3.18 Additional materials

⇒ “3.18.1 Matting additive ALN 775 106 ”, page 351
⇒ “3.18.2 Matting additive LVM 769 810 A2 ”, page 357
⇒ “3.18.3 Texture additive”, page 360
⇒ “3.18.4 Blending additive for Aquaplus”, page 365

satelettronica
⇒ “3.18.5 Additive for Aqua Premium”, page 365

3.18.1 Matting additive - ALN 775 106-

Designation:
♦ Matting additive - ALN 775 106-
Issue 04.2013
Product description
The matting additive - ALN 775 106- is an additive for 2-pack HS
top coats which produces a matt effect on painted plastic parts.
Technical data sheet agen
AG. Volkswagen AG d
oes
olksw not
V
Substrate d by gu
ara
rise nte
o eo
Suitable substrates:
auth
ra
ss c
♦ Hardened, well-preserved and lightly sanded old or factory
ce
e
nl

pt

finish.
du

an
itte

y li
erm

♦ Plastic parts coated with primer or surfacer.

ab
ility
ot p

wit
, is n

h re

Note
hole

spec
es, in part or in w

For plastic parts, see "The VW/Audi painting system for plastic
t to the co

parts" (data sheet no. 5.74).

rrectness of i

Substrate pre-treatment:
l purpos

– Thoroughly clean with silicone remover - LVM 020 000 A5- or

slow-drying silicone remover - LVM 020 100 A5- .
nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3. Genuine products 351

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
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– Then lightly sand.

– Before recoating, use a suitable cleaning agent to ensure a

clean surface free of residues.
Application
Usable products: AG. Volkswagen AG d
agen oes
ksw
♦ 2-pack HS top coat byV
ol not
gu
d ara
ise nte
♦ 2-pack VHS hardener - LHA 009 051 A2- hor / -LVM 009 051 A5- eo

satelettronica
aut ra
c
♦ 2-pack VHS hardener, slow-dryings- LHA 009 052 A2- / -LHA
s

ce
e

009 052 A3-

nl

pt
du

an
itte

y li
♦ 2-pack VHS hardener, extra slow-drying - LHA 009 053 A2-
erm

ab
ility
ot p

♦ See technical data sheet for 2-pack VHS hardener

wit
⇒ page 240
, is n

h re
hole

Matting table:

spec
es, in part or in w

t to the co
Mixing ratio (in % by Gloss units (GU) as per DIN 67530
weight)
Matting 2-pack HS 60° angle

rrectness of i
additive - top coat
ALN 775
l purpos

106-
10 90 85-95 GU*
nform
ercia

20 80 80-90 GU*
m

at
om

io

30 70 75-90 GU*
n
c

in t
or

40 60 60-90 GU*
his
ate

do
riv

50 50 25-65 GU*
p

cum
for

* Depending on colour. Lose of gloss when the matting additive

en
ng

t.
yi Co
- ALN 775 106- is added is more characteristic for light colours Cop py
then for dark ones. The gloss degree produced also depends ht. rig
rig ht
on other factors (see "Factors influencing the degree of gloss").
py by
co Vo
by lksw
cted agen
Prote AG.

352 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
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Mixing ratio
Cross-linking of matting mixture:
Mixing ratio: 4:1 by volume with
♦ 2-pack VHS hardener - LHA 009 051 A2- / -LVM 009 051 A5-
(for small to medium-size areas at moderate temperatures)
♦ 2-pack VHS hardener, slow-drying - LHA 009 052 A2- / -LHA
009 052 A3- (for larger areas at moderate temperatures)
♦ 2-pack VHS hardener, extra slow-drying - LHA 009 053 A2-
(for large areas at high temperatures)
♦ See technical data sheet for 2-pack VHS hardener
⇒ page 240
Thinner:
♦ 2-pack thinner - LVE 009 001 A5-
♦ 2-pack thinner, special - LVM 009 200 A2/A5-
♦ 2-pack slow-drying thinner - LVM 009 300 A2-

Application time/pot life:

satelettronica
– Ready-to-spray preparation 60-90 minutes at +20°C.

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
Method of application: “spray”.

ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio

– Application viscosity for +20 °C material temperature

om

n in
or c

Application viscosity “Compliant” and “HVLP”:

thi
te

sd
iva

18-20 seconds
o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

3. Genuine products 353

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Add 15 % thinner at +20°C material temperature

– Adjust spray nozzle (see manufacturer's instructions): “Com‐

pliant” 1.3-1.4 mm.
– Adjust spray nozzle (see manufacturer's instructions): “HVLP”
1.3-1.4 mm.
– Adjust spray pressure following manufacturer's instructions to
2.0-2.5 bar, “Compliant”. . Volkswag AG en AG
w agen doe
– Adjust atomisingy Vpressure
olks (see manufacturer's
s ninstructions):

satelettronica
ot g
“HVLP” 0.7 bar.
ised b ua
ran
r tee
ho
aut or
ac
ss
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

354 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information -APaint, passenger vehicles - Edition 10.2019
G. Volkswagen
n AG do
wage es n
olks ot g
– Two spray passes (with intermediate flash-off
ed
by
V
time) are nec‐ ua
ran
essary to achieve the recommendedhodry-film
ris thickness of tee
50-60 µm. au
t or
ac
ss

ce
le
un

pt
an
d
Note

itte

y li
erm

ab
ility
♦ It is not necessary to add 2-pack plasticizer additive - ALZ 011

ot p

wit
001- .
is n

h re
ole,
♦ The matting additive - ALN 775 106- is not suitable for matting

spec
urposes, in part or in wh

clear coats.

t to the co
♦ The matting additive - ALN 775 106- is thixotropic and be‐
comes liquid when stirred well. Shake the can well by hand,
or use a shaker, if possible. The material should also be stirred

rrectne
in the mixing unit for 15 minutes before use.

s
♦ Adding the matting additive might influence the concealing

s o
power.
cial p

f inform
♦ The actual gloss level achieved is influenced by a number of
mer

factors apart from differences relating to the colour shade. The

atio
m

following chart shows some additional parameters and their

o

n
c

i
or

n
effects on the degree of gloss.

satelettronica
thi
te

sd
iva

o
pr

cum
r

Higher gloss Low gloss

fo

en
ng

t.
yi Co
Slower-drying hardeners Faster-drying hardeners t. Cop py
rig
Slower-drying thinners Faster-drying thinners
gh ht
pyri by
Vo
co lksw
by
Higher application viscosity Lower application viscosity Prote
cted AG.
agen

Higher dry layer thickness Lower dry layer thickness

Shorter flash-off time Longer flash-off time
Forced drying Air drying
Factors influencing the degree of gloss:
♦ The use of different hardeners, thinners, application methods,
drying conditions and layer thicknesses results in different de‐
grees of gloss (varying by up to 20 %).

Drying
Air drying at +20 °C room temperature:
♦ Dust dry in 30-50 minutes
♦ Dry for assembly in 5-6 hours
♦ Dry overnight

3. Genuine products 355

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Final flash-off time with force drying is at least 5-10 minutes.

Force drying at +60°C material temperature in 30-40 minutes.

satelettronica
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
s a ac
Final flash-off time with infrared drying is at least 5-10 minutes.
s

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

Infrared drying with short-wave radiant heater: 5 minutes at 50%

power and 10 minutes at 100% power.
nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

356 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Personal protective equipment:

♦ Adhere to the safety data sheet.
♦ Wear personal protective equipment during application.
Data
Viscosity as Paste-like
supplied
Flash point: above +23 °C
VOC content: The EU limit for this product (product category
2004/42/IIB IIB.e) in ready-to-spray form is max. 840 g/l vol‐
(e) (840) 600 atile organic components. The VOC value of this
product in ready-to-spray form is max. 600 g/l.

Storage
The guaranteed shelf life is 48 months from date of production.
Can be processed on or before date indicated on label if stored
in unopened, original containers at +20 °C.

satelettronica
3.18.2 Matting additive - LVM 769 810 A2-
Designation:
♦ Matting additive - LVM 769 810 A2- AG. Volkswagen AG d
agen oes
olksw not
Issue 10.2014 d by V gu
ara
rise nte
Product description utho eo
ra
s a c
s
The matting additive - LVM 769 810 A2- is an additive for 2-pack
ce
e
nl

HS clear coats and 2-pack HS top coats which produces a matt

pt
du

an
effect on painted metallic or plastic substrates.
itte

y li
erm

The product is typically used when larger areas need to be pain‐ ab

ility
ot p

ted as well as for full-vehicle paint jobs, but also for painting small wit
, is n

and add-on parts.

h re
hole

spec

Technical data sheet

es, in part or in w

t to the co

Substrate
Suitable substrates:
rrectness of i

♦ Hardened, well-preserved and lightly sanded old or factory

l purpos

finish.
♦ Plastic or metal parts coated with primer or surfacer.
nform
mercia

at
om

Note
ion
c

in t
or

his
e

For plastic parts, see "The VW/Audi painting system for plastic
at

do
riv

parts" (data sheet no. 5.74).

p

cum
for

en
ng

t.
yi
Application
Co
Cop py
t. rig
gh
Usable products:
ht
pyri by
Vo
co lksw
by
♦ 2-pack HS clear coat - L2K 769 500 A5-
cted agen
Prote AG.

3. Genuine products 357

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
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♦ 2-pack HS Vario clear coat - L2K 769 K01 A2-

♦ 2-pack HS optimum plus clear coat - LZK 769 K07 A5-
♦ 2-pack HS brilliant plus clear coat - LZK 769 K05 A5-
♦ 2-pack HS performance clear coat - LZK 769 K06 A5-
♦ 2-pack HS mixture paint/top coat - L2K 074/073...-
♦ 2-pack HS hardener, slow-drying - LHA 009 047 A3-
♦ 2-pack HS hardener, extra slow-drying - LHA 009 048 A3-
♦ 2-pack VHS hardener, slow-drying - LHA 009 052 A2- / -LHA
009 052 A3-
♦ 2-pack VHS hardener, extra slow-drying - LHA
wage
n AG.009
Volks053
wageA2-
n AG d
oe
ks s no
Vol t gu
♦ See technical data sheet for theedrespective
by hardener ara
⇒ page 237 . ho
ris nte
eo
t
au ra
♦ 2-pack thinner - LVE 009ss001 A5- c

ce
e
nl

pt
♦ 2-pack slow-drying thinner - LVM 009 300 A2-
du

an
itte

y li
♦ 2-pack thinner, special - LVM 009 200 A2- / -LVM 009 200 A5-
erm

ab
ility

satelettronica
ot p

♦ Clear coat additive - LVM 007 000 A2-

wit
, is n

h re
Adjusting the degree of gloss/matting; Application instructions
hole

spec
es, in part or in w

t to the co
Note

rrectness of i
Refer to "Gloss level adjustment for 2-pack HS clear coats" (data
sheet no. 5.75) and "Paintwork repair system for vehicles with a
l purpos

matt finish" (data sheet no. 5.76).

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

358 Rep. gr.00 - Technical data

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General information - Paint, passenger vehicles - Edition 10.2019

Application instructions

Note

♦ It is not necessary to add 2-pack plasticizer additive - ALZ 011

001- .
♦ Shake or stir the matting
en AG. V
oadditive
lkswagen A- GLVM 769 810 A2- well in
the can. ksw
ag does
not
y Vol gu
b ara
♦ Mix the rise matting additive - LVM 769 810 A2- with
d
nte2-pack HS
clear
ut coat or 2-pack HS top coat according to thee orespective
ho
ra
specifications. Add the hardener and the reducer right c before
a
ss
application. The ready-to-spray mixture should be applied im‐

ce
e
nl

pt
du

mediately. If the mixture is left to stand in the mixing cup or

an
itte

spray gun cup for a longer period of time (15 min.), it must be

y li
erm

ab
stirred again prior to further application (sedimentation behav‐

ility
ot p

iour).

wit
, is n

h re
♦ Adding the matting additive might influence the concealing
hole

spec
power.
es, in part or in w

t to the co
♦ It is absolutely necessary to test the mixture on a spray sample
prior to application in order to achieve the degree of gloss that

satelettronica
matches the vehicle. Measuring the degree of gloss (at an an‐

rrectness of i
gle of 60°) on adjacent parts may also be helpful.
l purpos

♦ Blending or refinishing the matt clear coat within a part, e.g. a

side part, or speed repair is not possible.
nf
ercia

♦ It is not possible to polish out dust inclusions so cleanliness

or

during the entire refinishing process is of utmost importance.

m
m

atio
m

♦ The actual gloss level achieved is influenced by a number of

o

n in
or c

factors apart from differences relating to the colour shade. The

thi
te

following chart shows some additional parameters and their

sd
iva

effects on the degree of gloss.

r
rp

cu
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f

en
ng

t.
yi Co
op
Higher gloss Low gloss
C py
t. rig
gh ht
yri
Faster-drying hardeners Slower-drying hardeners
p by
co Vo
by lksw
cted agen
Faster-drying thinners Prote Slower-drying thinners
AG.

Higher application viscosity Lower application viscosity

Higher dry layer thickness Lower dry layer thickness
Shorter flash-off time Longer flash-off time
Forced drying Air drying
Factors influencing the degree of gloss:
♦ The use of different hardeners, thinners, application methods,
drying conditions and layer thicknesses results in different de‐
grees of gloss (varying by up to 20 %).

3. Genuine products 359

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Drying
Final flash-off time with force drying is at least 15-20 minutes.

Force drying at +60-65°C material temperature in 45 minutes

satelettronica
Personal protective equipment:
♦ Adhere to the safety data sheet.
AG. Volkswagen AG d
agen oes
♦ Wear personal protective equipment during
yV
olks application.
w not
gu
b ara
ed
Data horis nte
eo
t
au ra
c
Flash point: above +23 °C ss
ce
e
nl

pt

VOC content: The EU limit for this product (product category

du

an
itte

2004/42/IIB IIB.e) in ready-to-spray form is max. 840 g/l vol‐

y li
erm

ab

(e) (840) 600 atile organic components. The VOC value of this
ility
ot p

product in ready-to-spray form is max. 600 g/l.

wit
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spec

Storage
es, in part or in w

t to the co

The guaranteed shelf life is 48 months from date of production.

Can be processed on or before date indicated on label if stored
in unopened, original containers at +20 °C.
rrectness of i
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ercia

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thi
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3.18.3 Texture additive

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ng

t.
yi Co
op
Designation:
C py
t. rig
gh ht
yri by
♦ Fine texture additive - ALN 775 108- cop Vo
by lksw
cted agen
Prote AG.

360 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Issue 04.2013
Product description
The fine texture additive - ALN 775 108- is designed to be added
to 2-pack HS top coats. The respective top coat is then converted
into a texture paint.
that can be used for treating plastic vehicle parts.
Technical data sheet
AG. Volkswagen AG d
agen
Substrate Volksw
oes
not
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by ara
d
Suitable substrates: or ise nte
eo
th
u ra
♦ Hardened, well-preserved and lightly sanded old
ss a
or factory c
finish.

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nl

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an
♦ Plastic parts coated with primer or surfacer.
itte

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erm

ab
ility
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wit
Note
, is n

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spec
For plastic parts, see "The VW/Audi painting system for plastic
es, in part or in w

parts" (data sheet no. 5.74).

t to the co

satelettronica
Substrate pre-treatment:

rrectness of i
– Thoroughly clean with silicone remover - LVM 020 000 A5- or
l purpos

slow-drying silicone remover - LVM 020 100 A5- .

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
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rp

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o

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f

en
ng

t.
yi Co
Cop py
t. rig
gh
– Dry sand using orbital sander (P400 to P500 grade) and dust
ht
pyri by
Vo
o
collector.
c by lksw
cted agen
Prote AG.

– Alternatively, wet sand with P800-grit sandpaper.

3. Genuine products 361

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Before recoating, use a suitable cleaning agent to ensure a

clean surface free of residues.
Application

Mixing ratio
Mixing ratio 1:1 by volume with 2-pack HS top coat:
– Then mix this 4:1 by volume with a suitable 2-pack VHS hard‐
ener. agen
AG. Volkswagen AG d
oe w s no
olks t gu
See technical data sheet for 2-pack VHSedhardener
by
V
⇒ page 240 . ara
ris nte
Thinner: ho eo
ut ra

satelettronica
a c
ss
♦ 2-pack thinner, special - LVM 009 200 A2/A5-

ce
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nl

pt
du

an
♦ 2-pack thinner, slow-drying - LVM 009 300 A2-
itte

y li
erm

ab
ility
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wit
, is n

Application time/pot life:

h re
hole

spec
– Ready-to-spray . 90-100 min. at +20°C
es, in part or in w

t to the co
rrectness of i
l purpos

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orm
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atio
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n in
or c

thi
e

Method of application: “spray”.

t

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

362 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

– Application viscosity 4 mm, +20°C, DIN 53211

– The application viscosity at +20°C is the “Compliant” and
“HVLP” mixing viscosity.

– Add 15 % thinner at +20°C material temperature

satelettronica
AG. Volkswagen AG d
agen oes
ksw
– Adjust spray nozzle (see manufacturer's
byV
ol
instructions): “Com‐ not
gu
ara
pliant” 1.3-1.4 mm. rised
nte
ho eo
ut
– Adjust spray nozzless(see manufacturer's instructions): “HVLP”
a ra
c
1.3-1.5 mm.
ce
le
un

pt
an
d

– Adjust spray pressure following manufacturer's instructions to

itte

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2.0-2.5 bar, “Compliant”.

erm

ab
ility
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– Adjust atomising pressure (see manufacturer's instructions):

wit
is n

“HVLP” 0.7 bar.

h re
ole,

spec
urposes, in part or in wh

t to the co

– Two spray passes with intermediate flash-off time (5 to 10 mi‐

rrectne

nutes) are necessary to achieve the recommended dry-film

thickness of 50-60 µm.
ss o
cial p

f inform

Note
mer

atio
m

♦ It is not necessary to add 2-pack plasticizer additive - ALZ 011

o

n
c

001- .
or

n thi
te

sd
a

♦ The fine texture additive - ALN 775 108- is only suitable for
iv

o
pr

use on add-on parts (e.g. bumpers or spoilers).

um
r
fo

en
ng

t.
yi
♦ Various effects can be created using different spraying tech‐
Co
op py
niques and layer thicknesses.
. C rig
ht ht
rig by
opy Vo
♦ The fine texture additive - ALN 775 108- is thixotropic and be‐ by c lksw
cted agen
comes liquid when stirred well. Prote AG.

3. Genuine products 363

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Drying
Air drying at +20 °C room temperature:
♦ Dust dry in 30-50 minutes
♦ Dry for assembly in 4-6 hours
♦ Dry overnight

Final flash-off time with force drying is at least 5-10 minutes.

satelettronica
Force drying at +60°C material temperature in 30-40 minutes.

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
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nl

pt
du

an
itte

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erm

ab
ility
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The final flash-off time with infrared drying is 5 minutes.

h re
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spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

364 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Infrared drying with short-wave radiant heater, 10-15 minutes and

medium-wave radiant heater, 15-20 minutes.

Personal protective equipment: AG. Volkswagen AG d

agen oes
ksw
♦ Adhere to the safety data by Vsheet.
ol not
gu
d ara
ise nte
♦ Wear personal protective
hor equipment during application. eo
aut ra
c
Data ss

ce
e
nl

pt
du

Viscosity as Thixotropic

an
itte

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supplied
erm

ab

satelettronica
ility
ot p

Flash point: above +23 °C

wit
, is n

VOC content: The EU limit for this product (product category

h re
hole

2004/42/IIB IIB.e) in ready-to-spray form is max. 840 g/l vol‐

spec
(e)(840) 600 atile organic components. The VOC value of this
es, in part or in w

t to the co
product in ready-to-spray form is max. 600 g/l.

Storage

rrectness of i
The guaranteed shelf life is 24 months from date of production.
l purpos

Can be processed on or before date indicated on label if stored

in unopened, original containers at +20 °C.
nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht

3.18.4 Blending additive for Aquaplus

py by
co Vo
by lksw
cted agen
Prote AG.
Designation:
♦ Blending additive for Aquaplus - LVM 030 000 A2-

Note

For information on preparing and applying the blending additive

for Aquaplus - LVM 030 000 A2- , refer to chapter
⇒ “3.7.4 Aquaplus blending system”, page 170 .

3.18.5 Additive for Aqua Premium

Designation:
♦ Additive for Aqua Premium - LVM 035 200 A2/A3-
♦ Additive for Aqua Premium - LVM 035 300 A1-
♦ Additive for Aqua Premium - LVM 035 300 A1/A3- / Additive
for Aqua Premium - LVM 035 301 A3-

3. Genuine products 365

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Note

Information on the preparation and application of the additives for

Aqua Premium is provided in the documentation for the respective
base material ⇒ “3.7.5 Aqua Premium system”, page 174 .

satelettronica
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
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wit
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h re
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spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
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n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

366 Rep. gr.00 - Technical data

 . Volkswage
Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas wag2017
en AG ➤ , Beetle 2012
n AG d
oes➤ , CC 2012 ...
olks not
General information
d by- Paint, passenger vehicles - Edition
V gu 10.2019
ar
e an
ris tee
tho or
au ac
ss

ce
le
un

pt
an
d
itte

y li
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ab
pe

ility
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spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
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satelettronica
um
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

4. Workshop equipment 367

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

4 Workshop equipment
⇒ “4.1 Tools”, page 368
⇒ “4.2 Tack cloths”, page 379

4.1 Tools
⇒ “4.1.1 Spray can filling device VAS 6425 ”, page 368
⇒ “4.1.2 Paint thickness tester VAS 6272 ”, page 369
⇒ “4.1.3 Paint thickness tester VAS 6197 ”, page 369
⇒ “4.1.4 Paint thickness tester VAS 5278 ”, page 369 n AG. Volkswagen AG do
lkswage es n
o ot g
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⇒ “4.1.5 Stone chip tester VAS 5102A ”, page 371 sed b ua
ran
ir tee
ho
⇒ “4.1.6 Pneumatic brush grinder set VAS 6446au”, page 372
t or
ac
ss
⇒ “4.1.7 Brush grinder set VAS 6776 ”, page 373

ce
e
nl

pt
du

an
itte

⇒ “4.1.8 Suction feed spray-gun V.A.G 1538 ”, page 374

y li
erm

ab
⇒ “4.1.9 Infrared heater VAS 6873 ”, page 375

ility
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⇒ “4.1.10 Stand VAS 6873/1 ”, page 375

h re

satelettronica
hole

spec
⇒ “4.1.11 Infrared heater VAS 6874 ”, page 376
es, in part or in w

t to the co
⇒ “4.1.12 Infrared heater VAS 6875 ”, page 376
⇒ “4.1.13 Infrared heater VAS 6876 ”, page 377

rrectness of i
⇒ “4.1.14 Infrared heater VAS 6877 ”, page 377
l purpos

⇒ “4.1.15 Infrared heater VAS 6878 ”, page 378

⇒ “4.1.16 Infrared heater VAS 6879 ”, page 378

nf
ercia

orm
4.1.1 Spray can filling device - VAS 6425-
m

atio
om

n in
c

Designation:
or

thi
te

sd
a

♦ Spray can filling device - VAS 6425-

iv

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rp

cu
o

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Product description
f

en
ng

t.
yi Co
op
The spray can filling device is a pneumatic unit for filling paint
C py
t. rig
gh
spray cans with mixed base and top coats without the need for
ht
pyri by
Vo
cleaning. The device is suitable for filling 1-pack Fill Clean spray
co lksw
by
cted agen
cans - LLS MAX 100- that can be ordered via ⇒ Electronic parts Prote AG.
catalogue (ETKA) .
Size
♦ Diameter: 132 mm
♦ Height: 366 mm
♦ Height of door: 123 mm
♦ Filling cylinder: diameter 135 mm, height 65 mm, max. filling
volume 100 ml
♦ Support base dimensions: 250 x 250 x 2 mm
Technical data
♦ Pneumatic filling principle
♦ Filling pressure: 8-10 bar / 100-130 psi
♦ Bursting point: approx. 60 bar /approx. 870 psi
♦ Operating temperature: +5°C to +50°C
♦ Gross weight: 4.23 kg

368 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

♦ Net weight 4.00 kg

Items supplied:
♦ Spray can filling device including metal cylinder
♦ Compressed air hose including coupling
♦ Securing bolt with washer
AG. Volkswagen AG d
♦ Floor panel agen oes
olksw not
V gu
d by ara
♦ Adapter fororis250 ml cans
e nte
h eo
aut ra
s c
4.1.2 Paint thickness tester - VAS 6272-
s

ce
le
un

pt
an
d
itte

Designation:

y li
erm

ab
♦ Paint thickness tester - VAS 6272-

ility
ot p

wit
is n

Product description

h re
ole,

spec
The paint thickness tester VAS 6272 is a combination tester for
urposes, in part or in wh

the non-destructive measurement of paint thickness on steel, fer‐

t to the co
rous and non-ferrous metals. The menu guide and trouble-free
calibration and setting of new parameters make this an ideal unit

satelettronica
for workshops and quality assurance. The ergonomic shape of

rrectne
the device with an integrated measuring probe and simple oper‐
ation allow extremely precise test results.

ss
Technical data
o
cial p

Measuring range: continuous 0 to 3500 µm f inform

mer

atio

Items supplied
om

n
c

i
or

1 measuring device
thi
te

sd
iva

o
pr

cum

4.1.3 Paint thickness tester - VAS 6197-

r
fo

en
ng

t.
yi Co
op
Designation: C py
t. rig
gh ht
yri by
♦ Paint thickness tester - VAS 6197- op Vo
by c lksw
cted agen
Prote
Product description
AG.

Fully electronic paint thickness tester with 2 independently func‐

tioning probes and liquid crystal display. Measurements are pos‐
sible on various metallic substrates. For example, all non-
magnetic layers on steel or iron and all isolating layers on non-
ferrous metals such as aluminium and copper. Calibration is not
necessary due to the use of Hall sensor technology.
Technical data
Measuring range: 0 to 5000 µm for both sensors
Items supplied
♦ Paint thickness tester
♦ Case
♦ Reference plates
♦ Battery

4.1.4 Paint thickness tester - VAS 5278-

Designation:
♦ Paint thickness tester - VAS 5278-

4. Workshop equipment 369

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

Product description
The paint thickness tester allows precise and non-destructive
paint thickness measurement on steel and iron or non-ferrous
metals. The electronic tester with LCD digital display indicates the
measurement data according to selection via the menu.
Technical data
♦ Continuous measuring range: 0-5000 µm or 0-200 mils
♦ Tolerance: +/- 1 µm or +/- 0.06 mils
♦ Temperature range: 0 °C - 60 °C
♦ Power supply: 9 Volt alkaline
♦ 4-digit liquid crystal display (LCD)
Items supplied
♦ 1 tester for steel and iron
♦ 1 tester for non-ferrous metals
♦ 1 carrying case
♦ 2 zero plates

satelettronica
♦ Operating instructions

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

370 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

4.1.5 Stone chip tester - VAS 5102A-

Designation:
♦ Stone chip tester - VAS 5102A-
AG. Volkswagen AG d
Product description agen oes
olksw not
y V gu
d b ara
The stone chip tester - VAS 5102A- was developed orise by Volkswa‐ nte
gen AG. It makes it possible to determine whether
auth paint flaking is eo
ra
the result of errors in material or construction
ss or the result of ex‐ c
cessive mechanical stress caused by stone impact, scratching or

ce
e
nl

pt
du
similar. The test is based on the simulation of average impact on

an
itte

y li
vehicle paintwork in road traffic of low-mass bodies, e.g. sand or
erm

ab
gravel, travelling at a high velocity.

ility
ot p

wit
, is n

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hole

Note

spec
es, in part or in w

t to the co
♦ The testing procedure is described in detail in the catalogue
"Assessment of Vehicle Paintwork".
♦ The unit is subject to an annual inspection by the manufactur‐

rrectness of i
er. A charge will be levied for this service.
l purpos

satelettronica
Items supplied

nf
ercia

o
♦ 1 stone chip tester with battery-powered metering device,

rm
m

pressure regulator and hose

atio
om

n in
c

♦ 1 mains connector
or

thi
te

sd
a

♦ Calibration stand with test scales

iv

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rp

cu
o

m
♦ Illuminated magnifier
f

en
ng

t.
yi Co
op
♦ Film with angles marked C py
t. rig
gh ht
yri
♦ Adhesive tape 25 mm wide
p by
co Vo
by lksw
cted agen
♦ Filling knife and scissors
Prote AG.

♦ Granulate feeder with 10 x 100 g granulate

♦ Hard case with rollers
♦ 100 each VW and Audi seals
♦ Operating instructions, evaluation scale, test certificate, test
plan

4. Workshop equipment 371

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

4.1.6 Pneumatic brush grinder set - VAS

6446-
Designation:
♦ Pneumatic brush grinder set - VAS 6446-
Product description:
The pneumatic brush grinder set - VAS 6446- serves as a surface
treatment tool. . Volkswage n AG n AG d
wage oes
Suitable for removal of undercoating, sealantsyV
olkand
s other adhesive not
gu
materials. Corrosion removal and paintiseremoval in body area.
d b ara
nte
With pore-deep cleaning and sand ublasting
tho
r
effect, protects the eo
material and has a material compressing
ss a effect. Low speed. ra
c

ce
le

Items supplied:
un

pt
an
d
itte

y li
♦ 1 pneumatic brush grinder set
erm

ab
ility
ot p

♦ 1 holder for brush grinder strap 23/28 mm

wit
is n

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♦ 1 holder for brush grinder strap 11/28 mm
ole,

spec
urposes, in part or in wh

♦ 1 brush grinder straps 23/28 mm

satelettronica
t to the co
♦ 2 brush grinder straps 11/28 mm
♦ 3 special brush grinder straps 11/28/17 mm

rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

372 Rep. gr.00 - Technical data

 AG. Volkswagen AG d
agen
ksw Ameo 2017 ➤ , Arteon
oes 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
ol not
yV gu
ed b General information
ara - Paint, passenger vehicles - Edition 10.2019
nte
ris
ho eo
ut ra
4.1.7 Brush grinder set - VAS 6776-
s a c
s

ce
e
nl

pt
du

Designation:

an
itte

y li
erm

ab
♦ Brush grinder set - VAS 6776-

ility
ot p

Product description:

wit
, is n

h re
hole

The device is designed to clean surfaces and to remove corrosion

spec
in areas that are difficult to reach. Suitable for joints, grooves,
es, in part or in w

wheel housings, flange edges, door folds, etc. The device is

t to the co
pneumatically operated.
Design, features and technical data:

rrectness of i
♦ A polyamide belt with wire bristles rotates in a mounting sys‐
l purpos

tem.
♦ The mounting system is powered by a pneumatic drive unit.

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♦ The accelerator rod multiplies the contact force of the bristles.

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♦ Corrosion and layers are stripped down to the pores.

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Technical data:
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♦ Weight: 1.1 kg

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♦ Thread size of pneumatic connection: 1/4" PT (G 1/4" inclu‐
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♦ Hose diameter: 3/8" ID (9.5mm) by c lksw
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♦ Speed: 0-2600 rpm
♦ Air pressure: 7.5 bar / 110 psi
♦ Air consumption: 14.2 CFM (400 l/min.)
♦ Vibration: 1.45 m/sec² (EN ISO 8662-1; 8662-4)
♦ Noise level: 84 dB (DIN 45635-21; ISO 3744)
Items supplied:
♦ 1 brush grinder drive unit
♦ 1 x 11 mm mounting system VAS 6446/2
♦ 1 swivel joint VAS 6446/9
♦ 1 air pressure regulator VAS 6446/8
♦ 2 brush grinder belts VAS 6776/1
♦ 2 brush grinder belts, left VAS 6776/2
♦ 2 brush grinder belts, right 6776/3
♦ 2 brush grinder belts, stainless steel VAS 6776/4
♦ 2 accelerator rods, inc. arm for use with brush grinder belt for
stainless steel
♦ 1 hard shell case
Spare parts:
♦ Brush grinder belt - AS 6776/1- ASE 36308300000
♦ Brush grinder belt - VAS 6776/2- ASE 36308400000
♦ Brush grinder belt - VAS 6776/3- ASE 36308500000
♦ Brush grinder belt - VAS 6776/4- ASE 36308600000
♦ Accelerator rod - VAS 6776/5- ASE 46308700000
♦ Accelerator rod - VAS 6776/6- ASE 46308800000

4. Workshop equipment 373

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

4.1.8 Suction feed spray-gun - V.A.G 1538-

Designation:
♦ Suction feed spray-gun - VAG 1538-
Product description:
Tool for sealing cavities in all new and used cars and for applying
underbody sealant.
Design, features and technical data:
Special gun with safety check valve and quick release coupling
for probe.
♦ Max. spray pressure: 10 bar
♦ Air connection thread: R 1/4".
♦ Air consumption: Approx. 100 l/min. AG. Volkswagen AG d
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♦ Weight: 1300 g by
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♦ Suction feed spray-gun s

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♦ 1 l steel cup, painted

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♦ Flexible hook probe - V.A.G 1538/1-

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♦ Nylon probe - V.A.G 1538/2-
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Spare parts:

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♦ Hook probe - V.A.G 1538/1-

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♦ Nylon probe - V.A.G 1538/2-

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Note
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Recommended accessories are listed in the ⇒ Catalogue Work‐

nform
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shop equipment and Special tools available under Volkswagen

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Prote AG.

374 Rep. gr.00 - Technical data

 AG. Volkswagen
Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas ksw2017 ➤ , Beetle 2012 e➤
agen AG do
s n,o CC 2012 ...
Vol
General informationd-b Paint, passenger vehicles - Edition
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4.1.9 Infrared heater - VAS 6873-
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Designation:

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♦ Infrared heater - VAS 6873-

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Product description:

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Short-wave infrared heater is used for quick drying of putty, filler,

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undercoat, top coat and clear coat for minor repairs.

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t to the co
Technical data:
♦ 220-240 V, 1 PH+PE

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♦ 4A
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Items supplied:
Complete hand-held heater with plug and operating instructions

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Spare parts:
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Stand - VAS 6873/1- ASE 434 392 00 000

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4.1.10 Stand - VAS 6873/1-
Prote AG.

Designation:
♦ Stand - VAS 6873/1-
Product description:
Stand - VAS 6873/1- with timer
Technical data:
♦ 220-240 V, 1 OH+PE
Items supplied:
Complete stand with timer and assembly instructions

Note

Refer to manufacturer's assembly instructions.

4. Workshop equipment 375

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

4.1.11 Infrared heater - VAS 6874-

Designation:
♦ Infrared heater - VAS 6874-
Product description:
The infrared heater is used to dry putty, filler, base coat, top coat
and clear coat on vertical surfaces with 2 timers for flashing off
and curing.
Technical data:
♦ 230 V, 1 PH+PE
♦ 3 KW
♦ 13 A
Items supplied:
Complete stand with timer and assembly instructions

Note

satelettronica
Observe manufacturer's instructions for assembly and use.

4.1.12 Infrared heater - VAS 6875-

Designation:
AG. Volkswagen AG d
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The infrared heater is used tos dry putty, filler, base coat, top coat
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and clear coat on vertical or horizontal surfaces with 2 timers for

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flashing off and curing.

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Technical data:
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♦ 230 V, 1 PH +PE
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♦ 3 KW
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♦ 13 A
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Items supplied:
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Complete stand with timer and assembly instructions

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Observe manufacturer's instructions for assembly and use.

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376 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

4.1.13 Infrared heater - VAS 6876-

Designation:
♦ Infrared heater - VAS 6876-
Product description:
The infrared heater is used to dry putty, filler, base coat, top coat
and clear coat on vertical or horizontal surfaces.
♦ Short-wave infrared heater with one head
♦ 2 output stages with 12 pre-programmed settings and 3 user-
defined programs with automatic timer control
♦ Automatic distance measurement
Technical data:
♦ 400 V, 3 PH+PE
♦ 3 KW
♦ 5A
♦ Fuse 16 A delay

satelettronica
Items supplied:
Complete stand with timer and assembly instructions

Note

Observe manufacturer's instructions for assembly and use.

4.1.14 Infrared heater - VAS 6877-

Designation:
♦ Infrared heater - VAS 6877- n AG. Volkswagen AG do
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Product description: ir se
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The infrared heater is used to dry putty, sfiller,
au base coat, top coat or
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and clear coat on vertical or horizontal surfaces. s
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♦ Short-wave infrared heater with one head

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♦ 2 output stages with 12 pre-programmed settings and 3 user-

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defined programs with automatic timer control

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♦ Automatic distance measurement

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Technical data:
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♦ 400 V, 3 PH+PE
♦ 6 KW
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♦ 9A
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♦ Fuse 16 A delay
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Items supplied:
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Complete stand with timer and assembly instructions

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Observe manufacturer's instructions for assembly and use.

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377
Prote AG.
4. Workshop equipment
 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

4.1.15 Infrared heater - VAS 6878-

Designation:
♦ Infrared heater - VAS 6878-
Product description:
The infrared heater is used to dry putty, filler, base coat, top coat
and clear coat on vertical or horizontal surfaces.
♦ Short-wave infrared heater with one head
♦ 12 pre-programmed settings and 3 user-defined programs
♦ Fully automatic drying process with pyrometer for temperature
control, laser pointer and automatic distance measurement
Technical data:
♦ 400 V, 3 PH+PE
♦ 6 KW
♦ 9A
♦ Fuse 16 A delay

satelettronica
Items supplied:
Complete stand with timer and assembly instructions

Note

Observe manufacturer's instructions for assembly and use.

4.1.16 Infrared heater - VAS 6879-

AG. Volkswagen AG d
Designation: agen oes
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♦ Infrared heater - VAS 6879- rise
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Product description: ss au ra
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The infrared heater is used to dry putty, filler, base coat, top coat
nl

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and clear coat on vertical or horizontal surfaces.

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♦ Short-wave infrared heater with two heads

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♦ 12 pre-programmed settings and 3 user-defined programs

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♦ Fully automatic drying process with pyrometer for temperature

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control, laser pointer and automatic distance measurement

es, in part or in w

t to the co

Technical data:
♦ 400 V, 3 PH+PE
rrectness of i

♦ 12 KW
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♦ 9A
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♦ Fuse 16 A delay
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Items supplied:
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Complete stand with timer and assembly instructions

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378 Rep. gr.00 - Technical data

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

4.2 Tack cloths

⇒ “4.2.1 Tack cloth VAS 6177 ”, page 379
⇒ “4.2.2 Buffing cloth, white VAS 6176 ”, page 379
⇒ “4.2.3 Professional cleaning cloth VAS 6006 ”, page 380

4.2.1 Tack cloth - VAS 6177-

Designation:
♦ Tack cloth - VAS 6177-
Product description:
Tack cloth with extremely effective soft tack properties for critical
cleaning tasks. Unlike other tack cloths, this cloth does not leave
any chemical residue on the surface or on the hands. This as‐
sures that the surface to be treated is free from adhesive residue
and fingerprints. The risk of streaks forming is considerably re‐
duced as a result, particularly when using water-based paints.
Modern fleece weave technology makes this cloth lint-free and
resistant to fraying. It is also highly suitable for plastic repairs be‐
cause it reduces the static charge of plastic parts.

satelettronica
Size: 380 x 430 mm
Areas of application:
♦ Intermediate cleaning prior to application of further coats
♦ Removal of dry particles prior to application of top coat
♦ Cleaning plastic parts
Items supplied:
6 cloths per bag, 30 bags per box
Folded 4 times and stored in zip-lock bags
olkswagen AG
en AG. V
4.2.2 Buffing cloth, white - VAS 6176-
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♦ Buffing cloth, white - VAS 6176- ss c
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Product description:
pt
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Extremely soft cloth for delicate, demanding polishing. A combi‐

erm

ab

nation of viscose and polyester fibres make the cloth particularly

ility
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soft. The special fleece structure prevents loose threads, fraying

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and the development of lint. Because there are no additives that

hole

cause streaks, the cloth is also ideally suited for buffing chrome,
spec

glass and interior parts.

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t to the co

Size: 400 x 365 mm per cloth

Areas of application:
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♦ Hand polishing
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♦ Finishing exterior surfaces

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♦ Cleaning interior
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Items supplied:
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275 tear-off fleece cloths in a dispenser box

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4. Workshop equipment 379

 Ameo 2017 ➤ , Arteon 2018 ➤ , Atlas 2017 ➤ , Beetle 2012 ➤ , CC 2012 ...
General information - Paint, passenger vehicles - Edition 10.2019

4.2.3 Professional cleaning cloth - VAS 6006-

Designation:
♦ Professional cleaning cloth - VAS 6006-
AG. Volkswagen AG d
Product description: agen oes
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The cloth is suitable for cleaning dust andrismicro dust from dry
ed
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surfaces. It has anti-static properties when
aut
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used to clean plastics, eo
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glass, paintwork, monitor screens etc. s Its cleaning properties are
s c
even more impressive when moistened. Every smooth surface is

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deep cleaned with just one motion. The cloth is free from chemi‐

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cals and is wear resistant. It achieves a maximum cleaning effect
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without chemical impregnation. However, if required, all types of

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cleaning solution can be used with the cloth. A fibre-splitting proc‐

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ess increases the surface structure of the cloth 1400 fold. The

h re
ole,

fibres have a capillary effect which binds the removed dirt deep

spec
in the cloth. Thus the surface of the cloth remains clean and ef‐
urposes, in part or in wh

fective, and the cloth is always available for further use. Surface

t to the co
friction polarises dust, dirt, grease and fluid molecules so that they
are loosened from the surface to be cleaned without the need for
chemical agitators.

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Size: 320 x 320 mm

satelettronica
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Areas of application:

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♦ Cleaning of body surfaces in preparation for paint spraying
mer

atio
♦ Removal of wax remains from anti-corrosion measures
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♦ Removal of dirt from vehicle interior i.e. textile and leather ma‐

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♦ Cleaning windows and mirrors

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♦ Cleaning cockpit t. Cop py
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♦ Numerous other applications in the office and household Prote AG.

Items supplied:
1 cloth, 320 x 320 mm in plastic jacket

380 Rep. gr.00 - Technical data