Edition

MOVIDYN® Servo Controllers 11/2000

Operating Instructions
09223711 / EN
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SEW-EURODRIVE

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1

1 Important Notes
Warnings and Always follow warnings and safety instructions in this publication!
Safety
Electrical hazard
Instructions Possible effects: Serious or fatal injury.

Immediate danger
Possible effects: Serious or fatal injury.

Dangerous situation
Possible effects: Minor injury.

Harmful situation
Possible effects: Damage to equipment or surroundings.

Application hints and useful information.

Operating It is required to follow these instructions for fault-free operation and fulfillment of any
Instructions rights to claim under warranty. Read these instructions carefully before you start working
with the unit!
These operating instructions contain vital servicing information and should be kept in
close proximity to the drive unit.

Intended Use MOVIDYN® servo controllers are devices for industrial and commercial systems for
operation of permanent-field AC servomotors. These motors must be suitable for
operation with frequency inverters. Other loads must not be operated with these
inverters.

MOVIDYN® servo controllers are units intended for stationary installation in switch
cabinets. All information pertaining to technical data and required conditions at the site
must strictly be followed.

Startup (beginning of normal use) is not permitted until it is determined that the machine
meets the EMC directive 89/336/EWG and the conformity of the finished product with
the machine directive 89/392/EWG is established (observe EN 60204).

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 1

The following are prohibited unless expressly stated otherwise:

• operation in areas subjected to explosion hazards
• operation in the vicinity of harmful oils, acids, gases, vapors, dust, radiation, etc.
• operation in non-stationary systems where mechanical vibration and impact loads
occur that exceed the requirements of EN50178
• operation in applications in which the inverter itself (without higher-level safety
systems) performs safety functions that must ensure the protection of equipment and
life

Disposal Please observe all applicable waste disposal regulations:

Carry out the disposal according to the materials used and relevant regulations, such as:
Electronics waste (circuit boards), plastic (housing), sheet metal, copper, etc.

Documentation
Title Order no.
DFS/DFY Synchronous Motors Operating Instructions 0922 7113
Communications Interfaces Manual 0922 8764
Parameter List Manual 0921 2868
IPOS Positioning Control Manual 0922 341X
APA12 / API12 Single-Axis Positioning Control Manual 0922 8713
MD_SHELL Manual 0921 9315
MD_SCOPE Manual 0921 9412
Fieldbus Unit Profile Manual 0922 761X
"CAN-Bus" AFC11A Option Manual 0922 6567
"INTERBUS" AFI11A Option Manual 0922 7717
"PROFIBUS" AFP11A Option Manual 0922 856X
"DeviceNet" AFD11A Option Manual 0919 6818
Fieldbus Interfaces Documentation Package 0922 7814
APA12/API12 Positioning Control Documentation Package 0921 6774
Drive Engineering – Practical Implementation, Volume 7, "Servo Drives: Basics, Characteristics, Project 0922 4610
Planning"

This documentation can be obtained from SEW by using the respective order number.

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2

2 Safety Instructions
Installation and • In compliance with existing regulations (e.g., EN 60204, VBG 4, DIN-VDE 0100/
Startup 0113/0160), only electrical specialists with accident prevention training are permitted
to perform installation, startup, and service work on the unit.
• Observe the respective instructions for installation and startup of motor and brake!
• Preventive measures and protection devices must correspond to the existing
regulations (e.g., VDE 0100 T410 / VDE 0112 T1 or DIN 60204 / VDE 0160).
Necessary protective measures: Grounding of unit
Necessary protection devices: Overcurrent protective device (fuses)
• Use appropriate measures (e.g., removing the electronic terminal block) to ensure
that the connected motor does not start automatically when the inverter is powered
up.
Operation and • Before removing the protective cover, disconnect the unit from the supply system.
Service Dangerous voltages may still be present for up to 10 minutes after shutdown.

• If the protective cover is removed, the unit enclosure type is IP 00. All modules except
for the control electronics feature dangerous voltages. During operation, the unit
must be closed.

• In the energized state, dangerous voltages occur at the output terminals and the
attached cables and motor terminals. This also applies if the unit is inhibited and the
motor is stopped.
• The fact that the Status LED and other display elements are no longer illuminated
does not indicate that the unit has been disconnected from the power supply and
does not carry any voltage.
• Unit-based safety functions or mechanical blocking can result in motor standstill.
Removing the cause of this problem or resetting the drive can result in the drive re-
starting on its own. If this is not permissible for safety reasons: Before correcting the
fault, the unit must be disconnected from the supply system. In these cases it is also
prohibited to activate the function “Auto-Reset” (P630).

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 MPR / MPB 3

3 Unit Design
3.1 MPR / MPB
1 2 4 3 1 2 4

5 5

8 8

9
9

10 10

11 17

13
12
12

13

14 14, 11

24 24

17 16 15 16 15

00249CXX
Figure 1: System overview of MPR / MPB power supply module

1 Nameplate
2 Protective conductor connection
3 Protective cover
4 Shield ground connection
5 Supply system connection (X1; MPx: 1, 2, 3; MKS: L1, L2, L3)
6 Braking resistor connection (MPB: X4; MKS: X1; +, R)
7 DFS/DFY motor connection (X1; MAS: 1, 2, 3; MKS: U, V, W)
8 Protective conductor connection
9 DC link connection (X1)
10 24 V bus (MPx: X3 (output); MAS: X2 (input), X3 (output))
11 External 24 V connection (MPR: X2; MPB: X02 (5, 6); MKS: X41 (5, 6))
12 MKS: X2/MPR: X01: ABG11 or USS11A can be connected; MPB: X01: RS-232 serial interface
13 Status LEDs

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3 MAS / MKS

3.2 MAS / MKS

3 1 2 4 5 2 6 4

7 7

8
9
23
10 12
10
24

8260443 SERIEN-NR: 02912

MKS51A005-503-00
18 1

SACH.NR.:
TYP:
22
19
18 21
22 14, 11
19

21
20
16
20
24

23 15 15

00250BXX
Figure 2: System overview of MAS axis module / MKS compact servo controller

14 RS-485 serial interface (MPR: X02; MPB X02 (1, 2, 3); MKS: X41 (1, 2, 3))
15 Shield ground connection (electronic leads) (X0)
16 Data bus connector (underside of unit) (X5)
17 Heat sink fan connector (MPR: X6; MPB: X2)
18 7-segment display
19 Resolver connection (X31)
20 Encoder simulation output (X32)
21 X21: output 10 V (1, 4), analog differential input (2, 3), binary inputs (5 ... 8), binary outputs (9, 10),
output 24 V (11, 12)
22 S1 button
23 Option card slot
24 Service label

MKS: Illustration without protective cover

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 Unit Designation 3

3.3 Unit Designation

Nameplate Example:

00277AXX
Figure 3: Sample nameplate

CE Designation MOVIDYN® servo controllers meet the guidelines of the low voltage directive 73/23/
EWG and the EMC directive 89/336/EWG.

3.4 Type Designations

MOVIDYN® MAS51A005-503-00
Design 00 = Standard
50 = IPOS unit
Connection 3 = 3-phase

Voltage supply 50 = 500 VAC (380 ... 500 VAC)

MAS/MKS: rated current 005 = 5 AAC

MPR/MPB: rated power 011 = 11 kW

Version A

Series 51

Type MAS (MPB/MPR/MKS)

00278DEN
Figure 4: Sample type designation
Examples:
MAS 51A 015-503-00 axis module with 15 A rated output current, 3 x 500 V, standard design
MPB 51A 027-503-00 power supply module with brake chopper with 27 kW rated output power, 3 x 500 V,
standard design

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4 Design of an Axis System

4 Mechanical Installation
4.1 Design of an Axis System
Switch Cabinet Installation in a switch cabinet with application-specific enclosure
Avoid dust accumulation and moisture condensation. Provide for installation of
ventilation filter mats in the case of forced air-cooling.
Minimum Above and below the units: at least 100 mm (3.94 in)
Clearance for
Cooling
Heat Sink Clean the surfaces of the heat sinks and the backs of the power supply and axis
modules with a dry cloth.
Fasten the power supply and axis modules onto the heat sinks. The heat sinks feature
tapped holes in a 35-mm (1.38 inch) grid for this purpose. Munting is carried out without
heat sink compound.
Tightening torque of screws: max. 3.5 Nm.
Each module must be installed completely on one heat sink, i.e., do not mount a module
over the joint of two heat sinks.

incorrect correct

DKF 05 DKF 05 DKF 05 DKF 07

MAS 51A 015-503-00

-00

MAS 51A 015-503-00

MAS 51A 015-503-00

MPB 51A 027-503-00

-00
MAS 51A 015-503-00

MAS 51A 015-503-00

MAS 51A 015-503-00

MPB 51A 027-503-00

View
Blick
from
von
oben
top

MD0018BE
Figure 5: Installation of heat sinks
The MKS compact servo controllers feature integrated heat sinks.
If several heat sinks are used in a multi-axis block, care must also be taken that they
feature a (large-size, ≥ 10 mm2 [0.155 in2]) conducting connection. If this is not the case
with coated mounting surfaces, the connection must be ensured by using a bridge (litz
wire with corresponding cross-section) between the mounting screws of the MOVIDYN®
modules from one heat sink to the next one.
Line Chokes Mount the line chokes close to the corresponding unit, but outside of the minimum
cooling clearance.
The MKS compact servo controllers do not require line chokes.
Braking They should be mounted in a well-ventilated location, e.g., on top of the switch cabinet.
Resistors The resistor surface reaches high temperatures under load with rated power.
Axis Modules Mount the axis modules to the right of the power supply modules; otherwise, the 24 VDC
connection is difficult to mount.

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 Installation of Option PCBs 4

4.2 Installation of Option PCBs

Before You Begin • Keep the option pcb in its original packaging and remove it only when you are ready
to exchange it.
• Grasp only the edge of the pcb and do not handle it too often. Do not touch any
components.
• Also observe the addendum to the operating instructions that accompanies the pcb.
• The pcb is supplied with the necessary voltage via rear panel connector. The
required power may make it necessary to connect an external 24 V supply.
Installation of • Disconnect the supply voltage of the servo controller. Switch off the supply voltage
Option PCB and the 24 V supply, if necessary.

Cover plate
A special cover plate
is delivered for use on
the MKS compact
servo controller.

Option PCB

Guide
rails

Rear connector

Screws
MD0054CE
Figure 6: Installation of option pcb

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4 Installation of Option PCBs

• MAS: Remove the black front left cover plate: Remove both the crosstip screws.
MKS: Remove the lower part of the protective cover.

Caution: In its open state, the unit features enclosure rating IP00. Dangerous voltages
may still be present for up to 10 minutes after shutdown.

• Take appropriate ESD measures (anti-static band, conductive shoes, etc.) before
touching the option pcb. Insert the pcb into the guide rails of the slot with the back of
the connector pointing backwards. Ensure that the pcb is also properly inserted in the
rear guide rails.
• Press the rear connectors on the pcb into the sockets in the housing.
The connector housings of the front of the pcb must be flush with the cover of the
axis module / compact servo controller.
• MAS: Fit the included cover plate over the pcb slot (2 screws).
MKS: Depending on the option pcb, the protective cover may not be mountable for
the compact servo controller. In this case, affix the included cover plate instead.
Startup of Option • Detach connector X21 (binary inputs/binary outputs) to prevent unintentional motor
Card start.
• Connect the unit to supply voltage or 24 V supply.
• Verify by means of the corresponding menu items whether the computer
“recognized” the option card (if necessary, check the function of the pcb).
• Program the terminal assignment to the corresponding function before startup of the
drive.

• If necessary, switch off the supply voltage and the 24 V supply.

• Attach connector X21.

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 Assembly Instructions for Shield Clamps 5

5 Electrical Installation

For electrical installation, the section on Safety Notes must be strictly observed!

The following sections describe the installation of MOVIDYN® servo controllers.

To achieve interference-free operation under all conditions, it is recommended to
perform EMC-compliant installation.

5.1 Assembly Instructions for Shield Clamps

Shield clamps provide for simple connection of motor, braking resistor, and signal cable
shields. Assembly can be especially simplified with EMC-compliant cabling. In addition,
the shields are flat and, therefore, placed very effectively.

03843AXX
Figure 7: Shield clamps

Assembly • The illustration shows correctly installed shield clamps for supply and brake
connection on a power supply module, motor connection on an axis module, and
connection of electronic cables on an axis module. The shield clamps on a compact
servo controller should be connected in the same way.

• Do not perform the assembly of motor and braking resistor cable with the terminal
attached as parts of the braid shield may fall into the unit.

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5 Supply, Inverter, and Motor Connection

• Expose approximately 30 mm of the shield so that the cable has the correct
connection length. Prefabricated cable from SEW is correctly exposed.
• Fasten the shield clamp onto the unit using the supplied screws. Do not use longer
screws.
• Connect the cable at this time only. This prevents the shield from being stressed and
parts of the shield from becoming detached.

5.2 Supply, Inverter, and Motor Connection

Power Supply Connect the power supply module and axis module(s) to the supplied conductor rail.
Module – Axis Firmly tighten all connections, including PE protective conductor.
Module
Connection Tightening torque: max. 3.5 Nm
• For the electronics voltage supply, attach connector X3 of a module to connector X2
of the following module using the supplied cables.
Cross-section: 1.5 mm2 (AWG#16)
• Attach the X5 connectors of the module (bottom side of unit) with the DBK data bus
cable.

Important: Do not cut off the unused connectors of the DBK but, instead, fold them over
and tie them down.

Braking Resistor Connect the braking resistor to terminals X4.+ and X4.R at the MPB... power supply
Connection module or to terminals X1.+ and X1.R at the compact servo controller.
Use two cables located close to each other (e.g., twisted pair).
The line cross section should be dimensioned for maximum brake current.

Caution: The leads to the braking resistor carry high DC voltages (up to approx. 900
VDC) in rated operation!

DKF Heat Sink Connect the fan to terminals X2.2 and X2.3 of the MPB... power supply module or to
terminals X6.1 and X6.2 of the MPR... power supply module.

Important: Observe the polarity: X2.2 / X6.2: black cable / X2.3 / X6.1: red cable

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 Supply, Inverter, and Motor Connection 5

24 VDC Supply The MPB and MPR power supply modules and the MKS compact servo controller have
their own internal 24 VDC voltage supply which can provide the following power levels:
Type MPB51A MPR51A MKS51A
Pmax, 24 V [W] 240 50 29

The 24 Vdc supply in the MPB/MPR supplies the MAS axis modules connected,
whereas in the MKS, only the option pcbs are supplied.
To provide the supply for the output stage, the MAS51A axis modules require the
following power supply which they always draw from the internal 24 VDC supply of the
power supply module.
MAS51A 005 010 015 030 060
type
P24 V, internal 5 5 5 7.5 15
[W]

If the fans in the DKF heat sinks are supplied via a power supply module, the required
power must also be taken into consideration.
Type DKF05 DKF07 DKF09
P24 V [W] 6 9

The control and evaluation pcb present in every MAS/MKS or the option pcb in MAS/
MKS have the following power consumptions:
Type Control / AIO11 AFC11 AFI11 AFP11 AFD11 APA/
evaluation API11/12
P24 V [W ] typ./max.1) 12 / 16.3 8 / 13.1 1 / 1.5 1.5 / 2.3 1.3 / 1.8 0.8 / 1.0 10 / 110 2)
1) A relay current of approximately 30 mA was used as an example for a typical load of a binary output.
2) In general, an external 24 V supply is necessary if the binary outputs of the API are loaded
correspondingly!

Internal 24 VDC If the power of the internal 24 VDC voltage supply is insufficient, an external 24 VDC
supply insufficient power supply must be connected. It should be noted that the 24 VDC switch cabinet
supply is frequently insufficient in the case of larger systems. If the capacity of the
internal 24 VDC voltage supply is insufficient, the voltage range of the external voltage
supply measures 24 ... 30 VDC.
24 VDC supply for If the capacity of the internal 24 VDC voltage supply is sufficient and the external 24 VDC
power off voltage supply is used, for example, to maintain communication, position detection, etc.,
during power off, then the voltage range of the external supply voltage measures 18 ...
30 VDC.
Example The power demand of a system consisting of MPB, MAS51A010 with AIO11 and
MAS51A030 with API12 is calculated as follows:
5 + 12 + 8 + 7.5 + 12 + 10 = 54.5 W typical
5 + 16.3 + 13.1 + 7.5 + 16.3 + 110 = 168.2 W max.

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5 Supply, Inverter, and Motor Connection

24 VDC supply of
MPR...
With the external 24 VDC supply (+ 24 VDC ... + 30 VDC )
MPR... MAS... MAS...

X2 X3 X2 X3 X2 X3
1 1 1 1 1 1
+ 24 VDC ext. 2 2 2 2 2 2
3 3 3 3 3 3
0V24 ext.

Without the external 24 VDC supply

(permissible with 2 axis modules without option pcb or 1 axis module with option pcb)Not on
MPB... !
MPR... MAS... MAS...

X2 X3 X2 X3 X2 X3
1 1 1 1 1 1
2 2 2 2 2 2
3 3 3 3 3 3

MD0164DE
Figure 8: 24 VDC supply of MPR…
SEW strongly recommends using a separate 24 VDC power supply for the MPR modules
since the 24 VDC switch cabinet supply is frequently insufficient, especially in the case
of extended systems.

Supply System • Designate supply system leads with L1, L2, L3 in accordance with IEC 445.
Lead, Input Fuses • Firmly tighten all connections, including PE protective conductor.
Tightening torque: max. 3.5 Nm.
• Install the F1/F2/F3 input fuses directly behind the conductor branch of the supply
system cable.
• Always install the supply contactor in front of an input filter, if present (→ EMC-
compliant installation).

Motor Lead • Cable length: max. 100 m (325 ft).

• Designate motor leads with U, V, W in accordance with IEC 445.
• Firmly tighten all connections, including PE. Tightening torque: max. 3.5 Nm.

Important: Observe the phase sequence (→ wiring diagrams)!

• The motor lead must be routed separately from all other lines. If a minimum distance
of 20 cm (8 in) cannot be maintained over longer distances (20 m [65 ft]), it is
recommended to shield the motor lead. If shielding cannot be achieved, please
consult SEW.
• Output filters between servo controller and motor are not permitted.

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 Control of the Mechanical Brake 5

Resolver Cable • Use a shielded cable with twisted pairs (1/2, 3/4, 5/6) (→ wiring diagrams).
Length: max. 100 m (325 ft) 8-core: 3 x 2 for resolver, 1 x 2 for motor protection
Cross-section: l > 50 m (164 ft): 0.50 mm2 (AWG#20)
l ≤ 50 m (164 ft): 0.25 mm2 (AWG#24)
• Ground the shield flat on both sides. For this purpose, connect the complete cross-
section of the braid shield as a short section, i.e., without extension, to the X0 shield
terminal.

Motor and Device • To protect the motor, connect the TH winding thermostat or TF PTC thermistor (→
Protection wiring diagrams). A motor protection switch is not suitable.
• Protect the braking resistor (not for MPR… power supply module) with a thermal
overcurrent protection switch (F16) from an excessive cyclic duration factor. The
thermal overcurrent protection switch must act directly on the K11 supply system
contactor.

5.3 Control of the Mechanical Brake

(only for Important: Observe the operating instructions for DFS/DFY motor and the following
operation with block diagram!
motor types DFS/ In addition, observe the following notes to ensure proper functioning of the mechanical
DFY ... B) brake.
• Control the brake via X21.9 binary output “brake” and not via PLC (brake control
system by the PLC can lead to uncontrolled system conditions)!
• The binary output X21.9 is not suited for direct activation of the brake! It is
implemented as a relay driver with a control voltage of 24 V / 3.6 W / max. 150 mA.
It is recommended to connect the following (observe the switching capability of the
brake relay or the miniature contactor):
– an external K13 braking relay that is suitable for control of K12 auxiliary
contactors (e.g., contact rating of 250 VAC / 0.25 AAC / AC11 or 24 VDC / 0.6 ADC
/ DC11 in accordance with IEC 337-1). The contact of K13 braking relay is
connected in series with the other closure contacts on the system side that control
the K12 auxiliary contactor for brake excitation. It is also possible to use relays
with internal rectifiers.
The braking relay may not be used for direct switching of the brake excitation
without using an auxiliary contactor!
– or a K12 miniature contactor (= auxiliary contactor) (24 V / 3.6 W / 150 mA) as
direct brake control system.
• If BME brake rectifiers are used:
Connect the BME to a separate supply system lead; do not supply it via motor
voltage!
Route the connecting line brake - BME separately from the motor lead and shield
it, if possible.
• If the BSG brake control unit (24 VDC supply voltage) is used:
The voltage supply for terminals X21.. of the unit and for the BSG must be
implemented separately!
• The reaction of the brake through cut-off of the brake rectifier can be carried out in
the AC circuit (reaction time t2I) or in the DC and AC circuit (reaction time t2II).

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5 Control of the Mechanical Brake

For hoists, use only the disconnection on the DC side and the AC side!

Brake Reaction Times

DFS/DFY type brake 56B1) 71B 90B 112B
motor
Brake torque [Nm] 2.5 3 6 10 15 6 12 20 30 40 17.5 35 60 90
[in-lb] 22 26 53 88 133 53 106 177 265 354 155 309 530 796
Releasing the brake
Response time t12) [ms] 7 10 12 16 20 11 13 15 18 22 11 14 22 35
Reaction of the brake
Reaction time t2I3) [ms] 5 400 220 120 65 200 140 90 55 42 440 315 230 170
Reaction time t2II4) [ms] 95 45 20 8 40 28 20 13 10 130 60 32 20
1) For type DFS56B, use disconnection on DC side only since 24 V brake without brake rectifier is used.
2) With BME brake rectifier or BSG brake control unit
3) Disconnection on AC side
4) Disconnection on DC and AC side

Block Diagram DY..B brake motor with BME brake rectifier via K13 brake relay and K12 auxiliary
contactor.

Cut-off in the AC circuit (t2I) only Cut-off in both DC and AC circuit (t2II)

VAC VAC
K13 X21.9 K13 X21.9

X21.11 X21.11
K12 K12

1 1
2 MAS ... / 2 MAS ... /
3 MKS ... 3 MKS ...
4 BME 4 BME
13 13
14 14
PE 15 PE 15

Switch cabinet Switch cabinet

1 1
2 bl 2 bl
DFS/ DFS/
3 wh DFY 3 wh DFY
PE rd PE rd

Brake Brake Brake Brake

connector connector

MD0032CE
Figure 9: Brake control system

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 Electronic Lines and Signal Generation 5

5.4 Electronic Lines and Signal Generation

• The electronic terminals are suitable for line cross-sections up to 1.5 mm2 (AWG16).
• Unshielded lines should only be used with twisted-pair wires for feed and return
lines. Route them separately from power-carrying lines, auxiliary control lines or
braking resistor lines.
• OV lines should never be connected for signal generation.
• OV lines inside an axis system are connected via the data bus (0V5, X5) and the 24
V bus (0V24, X2).
• OV lines of several axis systems should not be looped from system to system but,
instead, wired point-to-point.
• Binary input instructions can be issued from machine control as a direct “0”↔“1”
instruction. For this purpose, connect the reference potential of binary input X21/11
with the reference potential (0V) of the machine control.
• If coupling relays are necessary, use only those featuring enclosed, dust-proof
electronic contacts.
The coupling relays must be able to switch small voltages and currents (5 - 20 V; 0.1
- 20 mA).

5.5 EMC-Compliant Installation

The MOVIDYN® units meet the requirements for maintaining the EMC directive 89/336/
EC if the instructions for EMC-compliant installation are observed.
Interference MOVIDYN® servo controllers meet all requirements of EN50082-2 with interference
Immunity immunity.
Interference Higher interference levels are permissible in industrial areas. Dependent upon the
Emission condition of the supply system and the system configuration, some or several of the
measures described below may be omitted.
Maintaining SEW recommends the following measures in order to adhere to the limits of interference
interference limits emission in residential, commercial, and industrial areas (Limit Class B in accordance
with EN55011):
Input Filter • For all MOVIDYN®, use a suitable NF input filter on the input side and an HD00X
output choke or shielded motor lead on the output side.
• Install NF input filters close to the MOVIDYN® outside of the minimum clearance
area.
• Limit the line between input filter and MOVIDYN® to the absolute minimum length
required; maximum permissible length is 400 mm (15.75 in). Unshielded twisted
cables are sufficient. Also use only unshielded cables for the supply system lead.
• If several inverters are connected to an input filter, this input filter must be mounted
directly at the cable entry of the switch cabinet or in the immediate proximity of the
inverter. The selection of the input filter is determined by the total current of the
inverter.
• Carry out HF-compliant earthing of the MOVIDYN® (flat metallic contact of the unit
housings with earth, e.g., uncoated mounting plate of switch cabinet).

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5 EMC-Compliant Installation

Shielding • The control lines and motor leads must be shielded. If an HD00X output choke is
used, the shielding is not mandatory.
• Routing all lines separately in individual, earthed metal ducts or metal pipes also
qualifies as shielding.
• Earth the shield on both sides using the shortest distance and flat contacts.
• To avoid ground loops, one end of the shield can be earthed via a suppression
capacitor. With double-shielded cable, earth the outer shield on the MOVIDYN® side
and the inner shield at the other end.

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 EMC-Compliant Installation 5

EMV-Compliant Connection

MD0033FE
Figure 10: EMC-compliant installation in residential areas (in accordance with Limit Class B)
On the output side, a regular cable with HD00X output choke can be used for the motor
connection instead of the shielded cable.

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5 UL-Compliant Installation

HD00X Output Choke for Motor Lead

U V W MKS...
1 2 3 MAS...

MOVIDYN ®

5 windings HD... output choke

U V W PE Terminals of the
output choke

motor cable

to the motor
03859ADE
Figure 11: HD00X output choke
All three output phases must always be routed together through the toroid core. PE and
the shield of shielded cables are not routed through the toroid core!

5.6 UL-Compliant Installation

The following information applies only in connection with UL-listed devices that are
UL
®
identified by the UL designation on the nameplate. Observe the following information for
UL-compliant installation:
• Only use copper cables with the temperature range 60/75 °C as connection lead:

C UL
®
• The permissible tightening torques of the MOVIDYN® power terminals are:
MPB51A, MPR51A, MAS51A → 3.5 Nm (31 in.-lbs.)
MKS51A → 1.5 Nm (13.3 in.-lbs.)
®
• MOVIDYN drive inverters are suitable for operation in voltage networks that can
deliver a maximum current according to the following table and carry a maximum
voltage of 500 VAC. The rating for the fuses is not to exceed the values listed in the
table:
Maximum Values
for Installation in
MOVIDYN® type Max. current Max. supply voltage Fuses
Accordance with
UL/cUL MPB51Axxx-503-xx 5000 A 500 V -
MPR51Axxx-503-xx
MAS51Axxx-503-xx
MKS51A005-503-xx
MKS51A010-503-xx
MKS51A015-503-xx 10000 A 500 V 30 A / 600 V

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 Wiring Diagrams 5

5.7 Wiring Diagrams

MPB.../ MAS... Wiring Diagram

3 x 380 ... 500 V Thermal

PE L1 L2 L3 overload
protection
F11
F12 F16
F13
DFS/DFY R
ND
BW
K11
Supply system
contactor
y 1 2 3 X1 X4 + R y 1 2 3 X1
Supply Braking resistor Motor
system Axis module
Power supply
module
MAS
MPB y y y

DC link A B
A DC link DC link B
A

B B B
X1 X1 X1

DKF 1 1 1 1
2 Fan 2 2 2
Heat sink
3 3 3 3
X2 24 V X3 X2 24 V 24 V X3

MD_SHELL
MD_SCOPE 1
* = Factory setting
2
3
1 + 10 V 4
Brake Setpoint
2 Analog input+ 5
X01 (based on 6
PC connection 3 Analog input -
difference)
BME 4 0V10 Resolver X31
RS-232
5 Controller inhibit
RS-485 6 Enable/rapid stop* A 1
K12
1 RS-485 + 7 /limit switch Right* A 2
2 RS-485 - 8 /limit switch Left* B 3
3 0V RS-485 9 /Brake B 4
4 Not assigned F14 F15
K13 10 Ready for operation C 5
5 0V 24 V ext. 11 0V24 C 6
6 + 24 V ext. Relay 12 24 V 0V5 7
VAC
max. 150 mA
X02 24 V ext. X21 Incremental encoder X32
simulation
Data bus Data bus
X5 X5
DBK

02991BEN
Figure 12: MPB/MAS wiring diagram

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5 Wiring Diagrams

MPR.../MAS... Wiring Diagram

3 x 380 ... 500 V

PE L1 L2 L3
F11
F12
F13

Supply system DFS/DFY R

contactor
K11
ND

y 1 2 3 X1 y 1 2 3 X1

Supply system Motor

Power supply
Axis module
module
MPR MAS
y y y

DC link A B
A DC link DC link B
A

B B B
X1 X1 X1

1
2
0V 24 V ext.
+ 24 V ext.
1
2
1
2
1
2
⇒
3 3 3 3
X2 24 V ext. 24 V X3 X2 24 V 24 V X3

1
ABG11
* = Factory setting 2
3
1 + 10 V 4
Brake Set point 5
2 Analog input +
(based on 6
difference) 3 Analog input -
Connection for
or ABG11 BME 4 0V10 Resolver X31
or 5 Controller inhibit
X01 USS21 / PC K12 6 Enable/rapid stop A 1
0V5 - +
RS485
7 /Limit switch Right A 2
RS232
8 /Limit switch Left* B 3
9 /Brake B 4
1 RS-485 + F14 F15
USS21 K13 10 Ready for operation C 5
2 RS-485 - 11 0V24 C 6
3 0V RS-485 Relay 12 24 V 0V5 7
VAC max. 150 mA
X02 RS-485 X21 Incremental encoder X32
Fan simulation
Data bus Heat sink Data bus
MD_SHELL
MD_SCOPE X5 3 2 1 X6 X5

DKF
DBK

02992BEN
Figure 13: MPR/MAS wiring diagram
⇒ Bridge required on last axis module if no external 24 V is present.

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 Wiring Diagrams 5

MKS... Wiring Diagram

3 x 380 ... 500 V

PE L1 L2 L3
F11
F12 F16
F13
DFS/DFY R
BW
K11
ND
ABG11
y 1 2 3 + R U V W X1 y

Supply Braking resistor Motor

system

ABG11
MKS or USS21 / PC
Compact Servocontroller connection
X2
0V5 - +
RS485

RS232

RS-485
RS-485 + 1 USS21
RS-485 - 2
0V RS-485 3
not assigned 4
0V 24 V ext. 5
+ 24 V ext. 6 MD_SHELL
X41 MD_SCOPE
24 V ext.

1
2
3
1 + 10 V 4
Setpoint
Brake 2 Analog input+ 5
(based on
difference) 3 Analog input- 6
BME 4 0V10 Resolver X31
5 /Controller inhibit
K12 6 Enable/rapid stop* A 1
7 /Limit switch Right* A 2
8 /Limit switch Left* B 3
9 /Brake B 4
F14 F15
K13 10 Ready for operation C 5
11 0V24 C 6
Relay 12 24 V 0V5 7
VA C max. 150 mA
X21 Incremental encoder X32
* = Factory setting simulation

02993BEN
Figure 14: MKS wiring diagram

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5 Description of Terminal Functions

5.8 Description of Terminal Functions

Terminals on the MPB Power Supply Module 51A xxx-503-00
Function Plug Terminal Data
Shield earth X0
RS-232 serial interface X01 2 TXD = transmit data line Shielded cable, max.
PC connection 3 RXD = receive data line length 5 m (15 ft)
9-pole sub D connector 4 DTR = send/receive switchover
5 0V5 = RS-232 reference potential
RS-485 serial interface X02 1 RS-485 + Shielded cable, max.
alternative PC connection 2 RS-485- length 200 m (650 ft)
3 0V5 = RS-485 reference potential
Not assigned 4
Connection of external 24 V 5 0V24 = external 24 V reference potential Power consumption:
supply 6 + 24 V (+ 18 VDC ... + 30 VDC) see Electrical Installation
Supply voltage connection X1 1 Vin = 3 x 380 ... 500 VAC 10 %
2
3
DC link potentials +VZ VZ = 700 VDC / VZmax = 900 VDC
Axis module connection with bus
bars y
-VZ
PE (protective conductor)
Internal voltage X2 1 Connection not allowed, unit may be damaged
Fan connection for DKF.. type heat 2 0V24
sink 3 +24 VDC
Axis modules electronics voltage X3 Supplied cable
supply output (24 V bus)
BW braking resistor connection X4 +R Select type according to technical data Cable length: max. 100 m
(325 ft)
Data bus connector (underside of X5 Data bus cable connection
unit)

Terminals on the MPR Power Supply Module 51A xxx-503-00

Function Plug Terminal Data
Shield earth X0
RS-485 serial interface X02 1 RS-485+ shielded cable,
alternative PC connection 2 RS-485- max. length 200 m
3 0V5 = RS-485 reference potential (650 ft)
Supply voltage connection X1 1 Vin = 3 x 380 ... 500 VAC 10 %
2
3
DC link potentials +VZ VZ = 700 VDC / VZmax = 900 VDC
Axis module connection with bus
bars y
-VZ
PE (protective conductor)
Connection of external 24 V X2 1 24 V (+18 VDC ... + 30 VDC) (see Ch. xx) Power consumption:
supply (VDE 19240) see Electrical Installation
2 0V24 = 24 V reference potential
3 not assigned
Axis modules electronics voltage X3 Supplied cable
supply output (24 V bus)
Data bus connector (underside of X5 DBK.. data bus cable connection
unit)
Fan connection for DKF type heat X6 1 +24 VDC
sink 2 0V24
Internal voltage 3 Connection not allowed, unit may be damaged

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 Description of Terminal Functions 5

Terminals on the MAS Axis Module 51A xxx-503-xx

Function Plug Terminal Data
Shield earth X0
DC link potentials X1 +VZ VZ = 700 VDC / VZmax = 900 VDC
Connection with bus bars
y
-VZ
PE (protective conductor)
Connection of DFS/DFY 1 Vmax = Vin Max. length 100 m
permanent-field synchronous 2 (325 ft)
motor
y3
PE (protective conductor)
Electronics voltage supply input X2 Supplied cable
(24 V bus)
10 V voltage supply, e.g., for X21 1 +10 VDC, max. 3 mA
setpoints 4 0 V 10 = reference potential 10 VDC
Analog differential input 2 VA1 setpoint 1: -10 VDC... + 10 VDC Ri ≥ 20 kΩ
3
Binary inputs Selection of 10 functions:
Enable / ramp generator switchover / controller inhibit / hold control /
external fault / reset / external trigger / limit switch CCW / limit switch
CW / no function (with IPOS also: reference travel / ref. cam)
Fixed 5 /Controller inhibit “1” : +13 VDC.. + 30.2
VDC
User-programmable 6 Enable1)
typically + 24 V (6 mA)
User-programmable 7 /Limit switch CW1) “0” : -3 VDC.. +5 VDC
(DIN 19240)
User-programmable 8 /Limit switch CCW1)
Binary Outputs Selection of 9 functions:
Ixt warning / ready for operation / failure / brake / speed reference /
current reference / setpoint actual value comparison / motor standstill /
no function (with IPOS also: in position / pos. output 1 ... 8 / IPOS
reference)
Fixed 9 Relay driver for brake relay “1”: + 24 VDC; max.150 mA
User-programmable 10 Ready for operation1) “1”: + 24 VDC; max. 50 mA
Voltage output 24 V, 11 0V24 = 24 VDC reference potential
e.g., for binary inputs 12 + 24 VDC max. 200 mA
Electronics voltage supply output X3 Supplied cable
(24 V bus)
Motor resolver connection X31 1, 2 Resolver signals Twisted pair, shielded,
3, 4 max. length 100 m (325
5, 6 ft)
Output incremental encoder X32 1, 2 A, /A RS-422 level, 1024
simulation 3, 4 B, /B pulses/revolution
5, 6 C, /C
7 0V5 = incremental encoder simulation
reference potential
Data bus connector (underside of X5 DBK.. data bus cable
unit)
1) Factory Setting

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5 Description of Terminal Functions

Terminals on the MKS Compact Servo Controller 51A xxx-503-xx

Function Plug Terminal Data
Power connection X1 L1 Supply system: Vin = 3 x 380 ... 500 VAC 10 %
L2
L3
+ Braking resistor
R
Connection of DFS/DFY U Vmax = Vin Max. length 100 m
permanent-field synchronous V (325 ft)
motor W
Connection for hand-held terminal X2
or serial interface
10 V voltage supply, e.g., for X21 1 +10 VDC, max. 3 mA
setpoints 4 0V10 = 10 VDC reference potential
Analog differential input 2 VA1 setpoint 1: -10 VDC... +10 VDC Ri ≥ 20 kΩ
3
Binary inputs Selection of 10 functions:
Enable / ramp generator switchover / controller inhibit / hold control /
external fault / reset / external trigger / limit switch CCW / limit switch
CW / no function (with IPOS also: reference travel / ref. cam)
Fixed 5 /Controller inhibit “1”: +13 VDC...
+ 30.2 VDC
User-programmable 6 Enable1)
Typically: +24VDC (6mA)
User-programmable 7 /Limit switch CW1) “0”: -3 VDC... +5 VDC
(DIN 19240)
User-programmable 8 /Limit switch CCW1)
Binary Outputs Selection of 9 functions:
Ixt warning / ready for operation / failure / brake / speed reference /
current reference / setpoint actual value comparison / motor standstill /
no function (with IPOS also: in position / pos. output 1 ... 8 / IPOS
reference)
Fixed 9 Relay driver for brake relay “1”: +24 VDC; max. 150 mA
User-programmable 10 Ready for operation1) “1”: +24 VDC; max. 50 mA
24 V voltage output, e.g., for binary 11 0V24 = 24 VDC reference potential max. 200 mA
inputs 12 +24 VDC
Motor resolver connection X31 1, 2 Resolver signals Twisted pair
3, 4 Shielded cable
5, 6 Max. length 100 m
(325 ft)
Output incremental encoder X32 1, 2 A, /A RS-422 level, 1024
simulation 3, 4 B, /B pulses/revolution
5, 6 C, /C
7 0V5 = incremental encoder simulation
reference potential
RS-485 serial interface X41 1 RS-485+
2 RS-485-
3 0 V reference potential
Connection of external 24 V 4 Not assigned Power consumption:
supply 5 0 V reference potential see Electrical Installation
6 +24 VDC (18... 30 VDC)
1) Factory setting

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 RS-485 Interface Connection 5

5.9 RS-485 Interface Connection

Using the RS-485 interface, a maximum of 32 MOVIDYN® units, for example, for
master-slave operation, or a maximum of 31 MOVIDYN® units and a higher-level control
system (PLC) can be connected with each other.

MPB/MPR MKS

X02: X41:
RS-485 + 1 RS-485 + 1
RS-485 - 2 RS-485 - 2
0V5 3 0V5 3

y y

02241AXX
Figure 15: RS-485 cabling

Important • Use a 4-core and shielded cable, twist the two signal cables, and place the shield flat
on both sides of the electronic shield clamp of MOVIDYN® or earth it at the higher-
level control system.
• Route the 0V5 reference potential through the second cable pair. Potential shift may
occur between the units connected by RS-485.
• The maximum total line length is 200 m (660 ft).
• Dynamic terminating resistors are permanently built in. Do not connect any external
terminating resistors!

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 I
6 Initial Settings
0

6 Startup
Observe the Safety Notes!

6.1 Initial Settings

Perform the following to be able to program the units and set parameters:
• Connect the power supply module or compact servo controller and PC with the
interface cable (compact servo controller via USS21A option).

Important: Power supply module/compact servo controller and PC must be

disconnected.

• Ensure that the cabling complies with the wiring diagram!

• Set the axis address at the axis modules or the compact servo controllers. Each axis
module must have a unique address.
• Install and start the MD_SHELL PC user interface (→ Configuring MD_SHELL User
Interface).

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 I
Initial Settings 6
0

Setting the Axis On delivery and after calling up the factory setting (→ P610, Set parameters), the units
Address feature the address “00.” For multi-axis operation, SEW does not recommend using the
axis address “00.” After calling up the factory setting, avoid using axis modules with
identical addresses.
The S1 button is used to set the address to address 0 … 59:

With external 24 V dc Without external 24 V dc

voltage supply voltage supply

Switch on external voltage supply. Terminal X21.5 controller inhibit must

Do not switch on the mains be active (0).
power supply system! Switch on power supply system
7 segment display: b 7 segment display: 4

Press button S1 briefly.

Display of the current axis address:
A, tens digit, units digit (for instance A, 1, 9: Axis address 19)

Press and hold down S1 button longer than 2 seconds.

Display of the actual axis address,subsequently flashing for 2 seconds each: H, L

Release S1 button: at H to set tens digit (0 ... 5) /

at L to set unit digit (0 ... 9)

To adjust the numbers:

Press or hold down S1 button. When the required number
appears, release S1 button.
The number has now been set, the actual address is displayed.
Subsequently is displayed and then the operating status.

To verify address, press S1 briefly.

Is
address
No correct?
yes
End

02153AEN
Figure 16: Setting or changing the address

Configuring the • Install and start MD_SHELL.

MD_SHELL User • Select the [Interface] menu.
Interface
• Under the “PC Interface” menu item, select the serial interface on which the axis
system is connected to the PC (COM1, COM2).
• Under the “Inverter Interface” menu item, select the serial interface that is used
for communication on the axis system.
– RS-232 via USS, RS-485
– RS-232 via MP/MPB
– RS-232 via AIO
• Under the “Inverter Address” menu item, set the address that is used by the PC.

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 I
6 Initial Settings
0

Limit Switch
Important:
On delivery, the terminals X21.7 and X21.8 are programmed as limit switch inputs. If you
do not connect any limit switches, you must change the programming of the terminals in
MD_SHELL or bridge both terminals to X21.12 (+ 24 V); otherwise, fault 27 occurs (→
List of Fault Messages).

Setting the MD_SHELL allows for a rapid startup. For this purpose, MD_SHELL calculates an initial
Controller setting of the speed controller using system-specific data (→ MD_SHELL).
• In the [Parameter] menu, select the “Startup” menu item.
• Enter the required data completely:
Menu item Comment
“Motor Type” Enter the motor type (nameplate).
“Rated Motor Voltage” Enter the correct rated voltage of the motor (nameplate).
“Rated Speed” Enter the correct rated speed of the motor (nameplate).
“Brake” This entry is used for correct determination of the motor moment
of inertia (nameplate).
“Speed Control Loop Damping” The damping is a measure for the transient response of the
speed control loop. The standard setting is 1.0 (aperiodic
n transient condition); range of values: 0.5...2.0. Small values
lead to higher overshooting (the inherent instability increases),
larger values to a creeping shape (the inherent instability
d=0,7 decreases).
d=1
d=1,5 t

“Speed Control Loop Stiffness” The stiffness is a measure for the velocity of the speed control
loop. The standard setting is 1.0; range of values is 0.5…2.0.
n Increasing the stiffness leads to an increase in the control
speed; the control system starts oscillating at a critical value.
S=1.2 Reducing the stiffness leads to a slowdown of the control, and
S=1 the lag fault increases. Recommendation: Increase the stiffness
S=0.8 in small steps (e.g., 0.05) (practical range of values: 0.8 – 1.2)!
surge torque 80 % MN t

“Positioning Control Time Interval” Corresponds to the cycle time of a higher level positioning
control and, therefore, to the resulting time-discrete setpoint
changes.
“Drive” Only enter “Backlash-Free” if the drive is truly backlash-free;
otherwise, it may result in uneven running.
“Moment of Inertia at Motor Shaft” Enter the resulting load moment of inertia referenced to the
motor shaft using the listed unit. If the value is not known, you
must enter an estimated value; a more exact value may be
determined later using MD_SCOPE.
“Shortest Required Ramp Time” The ramp generators are set to the listed value if the
acceleration capacity of the drive allows for this option. It is
practical to enter the next shortest time than the one preset by
the higher-level positioning control.
“Rated Current” Indicates the rated current.

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 I
Initial Settings 6
0

• Pressing [F5] opens the parameter list. Pressing [F2] performs a calculation of all
required parameters and the setting of limits (Setting parameters). The drive can be
started up using the displayed initial setting of the speed controller.
• Transfer the calculated values to the inverter by pressing [F3].
In general, the initial setting delivers satisfactory results.
However, the following aids are available if further optimization is required:
Checking and There are two options available to optimize the initial setting of the controller parameters
optimizing and to visualize the process data:
controller • You are using the MD_SCOPE program. It is used to display the time characteristic
setting,visualizing of setpoints, actual values, etc. on the PC monitor, save and print them, as well as
process data change controller parameters.
• Without the MD_SCOPE utility program, the AIO11 option pcb and an oscilloscope
can be used to optimize the controller parameters. For this purpose, you must
program the analog outputs on the AIO11 option pcb accordingly (→ Param. 340).

Programming the If any other than the factory terminal assignment is to be used, you must reprogram the
Terminals terminals (→ MD_SHELL; → Param. 300).

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 I
6 List of Parameters
0

6.2 List of Parameters

*) The marked parameters can automatically be determined and transferred by
executing the MD_SHELL startup function.
A forward slash “/” in front of the assignment designates a “0” active function.
Param. Designation Adjustment range Factory setting
No. min. ... increment ... max.
0__ Display values
000...084 Process values for monitoring
during operation
1__ Setpoints/ramp generators
10_ Operating mode
100 Operating mode SPEED CONTROL · TORQUE CONTROL (with SPEED CONTROL
IPOS also: POSITIONING)
101 Factor for analog setpoints 0.10 ... 0.01 ... 10.00 1.00
102 Offset for analog value 1 [mV] -500 ... 1 ... 500 0
103 Operating mode of analog input 2 EXT. I-LIMIT · NO FUNCTION · RESERVED EXT. I-LIMIT
11_ Setpoint source
110 Setpoint source ANALOG INPUT · OPT. API·APA · PC ANALOG INPUT
INTERFACE · FIELDBUS
111 PC setpoint speed [1/min] -5000.00 ... 0.20 ... +5000.00 0.00
12_ Ramp generator 1
120 Ramp 1 up CW [s]* 1.00
0.00 ... 0.02 ... 0.50
121 Ramp 1 down CW [s]* 0.50 ... 0.10 ... 3.00
122 Ramp 1 up CCW [s]* 3.00 ... 0.50 ... 10.00
10.00 ... 2 ... 30
123 Ramp 1 down CCW [s]*
13_ Ramp generator 2
130 Ramp 2 up CW [s]* 1.00
0.00 ... 0.02 ... 0.50
131 Ramp 2 down CW [s]* 0.50 ... 0.10 ... 3.00
132 Ramp 2 up CCW [s]* 3.00 ... 0.50 ... 10.00
10.00 ... 2 ... 30
133 Ramp 2 down CCW [s]*
14_ Rapid stop ramp
140 Rapid stop ramp [s] 0.00 ... 0.02 ... 0.50 1.00
0.50 ... 0.10 ... 3.00
3.00 ... 0.50 ... 10.00
10.00 ... 2 ... 30
15_ Emergency stop ramp
150 Emergency stop ramp [s] 0.00 ... 0.02 ... 0.50 0.10
0.50 ... 0.10 ... 3.00
3.00 ... 0.50 ... 10.00
2__ Controller parameter
20_ Speed controller
200 Gain n-controller* 0.10 ... 0.01 ... 32.00 2.00
201 Time constant n-controller [ms]* 0 ... 0.50 ... 0.50 10.00
0.50 ... 0.10 ... 50.00
50.00 ... 1 ... 300
202 D component n-controller* 0.00 ... 0.10 ... 32.00 0.00
203 Feedforward threshold [1/min/ms]* 0 ... 0.2 ... 3000 3000
204 Gain accel. feedforward* 0.00 ... 0.01 ... 1.00 0.00
1.00 ... 0.02 ... 80.00
205 Filter accel. feedforward [ms]* 0 ... 1 ... 1 0
1 ... 0.10 ... 100.00
206 Filter speed setpoint [ms]*

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 I
List of Parameters 6
0

Param. Designation Adjustment range Factory setting

No. min. ... increment ... max.
207 Filter speed actual value [ms]* 0 ... 1 ... 1 0
1 ... 0.10 ... 32.00
208 7-segment test display OFF · ON OFF
209 Controller test function OFF · ON OFF
21_ Limitings
210 Max. speed CW [1/min]* 0 ... 1 ... 5000 3000
211 Max. speed CCW [1/min]*
212 Maximum current [%IN]* 5 ... 1 ... 150 100
22_ Hold controller
220 Gain of hold controller* 0.10 ... 0.10 ... 32.00 0.50
3__ Terminal assignment
30_ Binary inputs of basic unit
300 Terminal X21.6 ENABLE · RAMP GEN. SWITCH MODE · / ENABLE
CONTROLLER INHIBIT · HOLD CONTROL · /
301 Terminal X21.7 /LIMIT SWITCH CW
EXT. FAULT · RESET · EXT. TRIGGER · /LIMIT
302 Terminal X21.8 SWITCH CW · /LIMIT SWITCH CCW · NO /LIMIT SWITCH CCW
FUNCTION (with IPOS also: REF. CAM ·
REFERENCE TRAVEL)
31_ Binary inputs AIO
310 Terminal X13.2 same as P300 RESET
311 Terminal X13.3 INTEG. SWITCH MODE
312 Terminal X13.4 NO FUNCTION
313 Terminal X13.5 NO FUNCTION
314 Terminal X13.6 NO FUNCTION
315 Terminal X13.7 NO FUNCTION
316 Terminal X13.8 EXT. TRIGGER
32_ Binary outputs of basic unit
320 Terminal X21.10 IxT WARNING · READY FOR OPERATION · / READY FOR OPERATION
FAILURE · /BRAKE · SPEED REFERENCE ·
CURRENT REFERENCE · SETPOINT
ACTUAL VALUE COMP. · MOTOR
STANDSTILL · NO FUNCTION (with IPOS also:
IN POSITION · POS. OUTPUT 1 ... 8 · IPOS
REFERENCE)
33_ Binary outputs AIO
330 Terminal X12.1 same as P320 /FAILURE
331 Terminal X12.2 IxT WARNING
332 Terminal X12.3 IxT WARNING
333 Terminal X12.4 IxT WARNING
334 Terminal X12.5 IxT WARNING
335 Terminal X12.6 IxT WARNING
34_ Analog outputs AIO
340 Analog output 1 (X14.6) CURRENT SETPOINT · SPEED ACTUAL CURRENT SETPOINT
VALUE · INTEGR. SETPOINT · INTEGR.
ACTUAL VALUE · IxT CAPACITY UTILIZATION
341 Assessment factor 1 -5.00 ... 0.10 ... 5.00 1.00
342 Analog output 2 (X14.7) same as P340 SPEED ACTUAL VALUE
343 Assessment factor 2 -5.00 ... 0.10 ... 5.00 1.00
4__ Reference messages
40_ Speed reference value
400 Reference speed [1/min] 0 ... 1 ... 5000 1500
401 Hysteresis 1 [+/- 1/min] 0 ... 1 ... 500 100

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 I
6 List of Parameters
0

Param. Designation Adjustment range Factory setting

No. min. ... increment ... max.
402 Deceleration [s] 0.00 ... 0.10 ... 9.00 1.00
403 Message = “1” at: n < n ref · n > n ref n < n ref
41_ Current reference value
410 Reference current Iref [%IN] 0 ... 1 ... 150 100
411 Hysteresis 2 [+/- %] 0.00 ... 1.00 ... 10 2.00
412 Deceleration [s] 0.00 ... 0.10 ... 9.00 1.00
413 Message = “1” at: I < I ref · I >I ref I < I ref
42_ Setpoint actual value
comparison
420 Deceleration [s] 0.00 ... 0.10 ... 9.00 1.00
421 Message = “1” at: n <> n setpoint · n = n setpoint n <> n setpoint
43_ Ixt reference value
430 Ixt reference value [%In] 0 ... 1 ... 100 100
5__ Control functions
50_ Brake function
500 Brake function NO · YES NO
501 Brake reaction time [ms] 0 ... 1 ... 1000 200
51_ Speed monitoring
510 Speed monitoring NO · YES YES
511 Control time n-monitoring [s] 0.00 ... 0.10 ... 10.00 1.00
6__ Special functions
60_ Ready for operation message
600 Message delay [s] 0 ... 1 ... 9 1
61_ Factory setting
610 Factory setting NO · YES NO
62_ Fault reaction
620 Fault reaction INSTANT DISCONNECT · EMERGENCY INSTANT DISCONNECT
STOP RAMP
63_ Reset behavior
630 Auto reset NO · YES NO
631 Restart time [s] 3 ... 1 ... 30 3.0
632 Manual reset NO · YES NO
633 Reaction to MP reset NONE · RESET NONE
634 RESET button of axis module ENABLED · INHIBITED ENABLED
64_ Parameter lock
640 Parameter lock NO · YES NO
65_ Save EEPROM
650 Save EEPROM OFF · ON ON
66_ MOVIDYN response time
660 Response time [ms] 0 ... 5 ... 200 0.0
7__ Control functions
78_ Fieldbus PD description
780 PO1 Setpoint description NO FUNCTION · SPEED · CURRENT · CONTROL WORD 1
POSITION LOW · POSITION HIGH · MAX.
SPEED · MAX. CURRENT · SLIP · RAMP ·
CONTROL WORD 1 · CONTROL WORD 2 ·
SPEED [%]

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 I
List of Parameters 6
0

Param. Designation Adjustment range Factory setting

No. min. ... increment ... max.
781 PI1 Actual value description NO FUNCTION · SPEED · APPARENT STATUS WORD 1
CURRENT · ACTIVE CURRENT · POSITION
LOW · POSITION HIGH · STATUS WORD 1 ·
STATUS WORD 2 · SPEED [%]
782 PO2 Setpoint Description same as P780 SPEED
783 PI2 Actual value description same as P781 SPEED
784 PO3 Setpoint description same as P780 NO FUNCTION
785 PI3 Actual value description same as P781 NO FUNCTION
79_ Fieldbus parameter
790 Enable fieldbus setpoints YES · NO YES
791 Fieldbus timeout [s] 0.01 ... 0.01 ... 1.00 0.50
1 ... 1 ... 650
792 Timeout response RAPID STOP · EMERGENCY STOP · RAPID STOP
INSTANT DISCONNECT · RAPID STOP/
FAILURE · EMERGENCY STOP/FAILURE ·
INSTANT DISCONNECT/FAILURE ·
STANDARD MODE · NO RESPONSE
793 CAN synchronization ID 0 ... 1 ... 2047 1
794 DeviceNet PD configuration 1 PD + PARAM · 1 PD · 2 PD + PARAM · 2 PD · 3 PD + PARAM
3 PD + PARAM · 3 PD

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7 Status LEDs

7 Operation and Service

7.1 Status LEDs
Power Supply
Module (LEDs)
LED Meaning
ON (green) ON Ready for operation, no fault and DC link voltage and internal 24 V electronic
voltage supply within permissible limits
OFF Not ready for operation
24 V (green) ON 24 V electronic voltage supply (internal or external) ensured
OFF No 24 V supply
TRIP (red) ON Failure (fault is displayed at the axis modules and in MD_SHELL)
OFF No failure

Axis Module /
Compact Servo
Status Display Meaning
Controller (7-
Segment Display) Operating state 1 Speed control, enabled
2 Torque control, enabled
3 Rapid stop is carried out
4 Controller inhibit is active (output stage is inhibited)
5 Approached limit switch CW
6 Approached limit switch CCW
7 Option card API/APA 11 positioning control in operation
8 Executing factory setting (only displayed with operational axis module)
9 Hold control is active
b Not ready for operation
IPOS A IPOS in operation
c IPOS performs reference travel
Fault F A fault is indicated by a flashing “F” and the two digits of the fault code. The
display remains until the fault is reset (P63. and List of Fault Messages)

7.2 Reset Options

• Power supply module
• Switch power supply on/off
• A reset at any of the axis modules also resets the power supply module. Observe
P633!
• Axis module / Compact servo controller
• Switch power supply on/off and, if present, also switch external 24 V voltage
supply on/off
• Reset command via binary input terminal (→ P30.)
• Auto reset (→ P630)
• Reset via serial interface (→ P632)
• Pressing S1 (→ P634)

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 List of Fault Messages 7

7.3 List of Fault Messages

Important All fault messages can be reset with a reset command.
Faults recognized in the power supply module (F03, F06, F07, F15) are displayed by all
attached axis modules!
Other fault numbers may occur during the operation with options (→ corresponding
documentation).
With a fault reset, the incremental encoder simulation is also reset. A review of the
position encoder information is necessary.
Fault Reaction The “Reaction” column contains the reaction of the drive to the respective fault:
S = Instant disconnect, i.e., the output stage is inhibited (controller inhibit), and the
brake is applied.
N = Emergency stop ramp (→ P150)
P = Programmable

Caution:
Motors without a mechanical brake can continue moving uncontrolled (e.g., coast to
stop) because of load conditions!

Display Fault Reaction

Unit MD_SHELL Cause Solution
F01 MAS... / MKS... Overcurrent in output stage due to: Repair the short circuit. S
overcurrent • Short circuit in the motor/cable If the fault cannot be reset afterward, exchange
• Ground fault the unit.
• Defective output stage
F03 MPx… Thermal overload of the power supply Reduce the power output and/or ensure N
overtemperature module sufficient cooling.
F05 Message bus Data bus cable is not properly connected Check the connections. S
connection to X5
F06 Earth fault Earth fault in: Check motor leads or motor for earth fault. S
• Power supply module
• Axis module(s)
• Motor(s)
F07 DC link Generating power too high, overvoltage in • Check leads to the braking resistor S
the DC link • Check technical data of the braking resistor
• Extend deceleration ramps, if necessary
F08 Speed Speed control operates through the • Extend ramps, increase P511, if necessary S
monitoring adjusting limit • Check power limitation
• Overload • Check motor
• Phase fault in the power supply or • Check motor lead
motor • Check power supply phases
• Incorrect connection of resolver • Check cabling of resolver
F09 S1 AI011 current S1 slide switch on AIO11 is set incorrectly Move S1 slide switch on AIO11 to “U” position. S
F11 MAS... / MKS... Thermal overload of axis module / Reduce the power output and/or ensure N
overtemperature compact servo controller sufficient cooling.
F14 Resolver fault • Resolver cable or shield is not Check resolver cable and shield for correct S
connected correctly connection, short circuit, and cable break
• Short circuit or cable break in resolver
cable
• Resolver defective
F15 Internal 24 V Internal supply voltage in the power supply Exchange the unit S
MPx... / MKS... module / compact servo controller is
missing
F17... Displays System faults Reset (→ Reset options) S
24 detailed fault If the fault cannot be reset, please consult SEW.
indicators Indicate fault number and MD_SHELL fault
message

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7 List of Fault Messages

Display Fault Reaction

Unit MD_SHELL Cause Solution
F25 EEPROM Error while accessing EEPROM Call up the factory setting (→ Observe S
P610!) and reset the fault. Perform a
new startup. If the fault occurs again:
Exchange the unit
F26 External External fault signal was read in via Remove the respective fault source, reprogram P
terminal programmable input the terminal, if necessary
F27 ES cable Cable break or both limit switches missing Check cabling and limit switches, reprogram N
missing terminals, if necessary
F28 Fieldbus timeout Fault during process data transfer Check fieldbus connection, see the P
corresponding manual
F29 Limit switch Limit switches are reversed with respect to Reverse connections of limit switches at X21.7 N
reversed rotational direction of motor and X21.8.
F31 Short circuit Short circuit or overload of one or several Check cabling and wiring, limit current to 50 S
output binary outputs mA, if necessary
F32 Setpoint source Setpoint source not defined Set correct setpoint source with P110 S
n.a.
F34 Fieldbus timeout Fault during communication data transfer Check fieldbus connection, see the P
corresponding manual
F36 Required Attempted to use a non-existing option • Insert correct option card or S
hardware card • Select correct setpoint source with P110
missing
F39, Fault of IPOS positioning control See IPOS manual N
41,
42,
58,
72,
76-78
F40- Fault of APA/API positioning control See APA/API manual N
42,50-
74
F43 PC control time Monitoring for communication of PC / axis [Parameter] menu, “Panel” menu item: Increase S
system active, monitoring time exceeded the value for “PC time monitoring” or deactivate
time monitoring by entering “0.”
F87 Fieldbus timeout Communications fault during fieldbus Check fieldbus connection, see the P
operation corresponding manual
Displays System fault Reset (→ Reset options) S
undefined Exchange the unit if this reoccurs.
messages

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 SEW Electronics Service 7

7.4 SEW Electronics Service

If a fault cannot be solved, please consult the SEW Electronics Service (→ Addresses
in “Customer and Spare Parts Service”).
Upon consulting the SEW Electronics Service, please indicate the digits of the service
code which will help the service personnel to assist you more efficiently.

00276AEN
Figure 17: Service label

If you send in the unit for testing or repair services, please provide the following information:
• Type of fault
• Accompanying circumstances
• Your own thoughts about the cause of the fault
• preceeding unusual circumstances, etc.

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 kVA n
8 f General Technical Data
i
P Hz

8 Technical data
8.1 General Technical Data
The following table lists the technical data that applies to all MOVIDYN® servo
controllers, independent of type, design, and power.
MOVIDYN® All types
Interference immunity meets EN 61800-3
Interference emission with EMC-compliant meets EN 61800-3 according to limit B pursuant to EN
installation 55011 and EN 55014
Ambient temperature ϑamb 0 °C ... 45 °C without output reduction
45 °C ... max. 60 °C output reduction 3 % per K
Climatic category EN 60721-3-3, class 3K3
Storage temperature1) ϑst -25 °C ... + 70 °C (EN 60721-3-3, class 3K3)
ABG diagnostics and memory module: - 20 °C ... +60 °C
Enclosure IP20 (EN 60529)
Operating mode DB (continuous duty) (EN 60149-1-1 and -1-3)
Installation altitude h ≤ 1,000 m (3,300 ft)
IN reduction: 1 % per 100 m (330 ft)
from 1,000 m (3,300 ft) up to 2,000 m (6,600 ft)
1) During long-term storage, connect the unit to supply voltage every two years for at least 5 minutes since
the unit’s useful life may otherwise be reduced.

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 kVA n
Technical Data of Basic Units f 8
i
P Hz

8.2 Technical Data of Basic Units

MPB... / MPR power supply module
MOVIDYN® power supply modules MPB51A (brake chopper) MPR51A (regenerative
power supply unit)
Basic unit 011-503-00 027-503-00 055-503-00 015-503-00 037-503-00
Part number 826 074 5 826 075 3 826 076 1 825 865 1 825 866 X
Supply system
Nominal voltage Vin 3 x 380 VAC -10% ... 500 VAC +10% 3 x 380 VAC -10%
for UL: 380 VAC -10 % ... 480 VAC +10 % ... 500 VAC +10%
Frequency fin 50 Hz/60 Hz 5 %
Current Iin 16 AAC 40 AAC 80 AAC 21 AAC 53 AAC
DC link Vin = 400 V
No-load voltage VZ 560 VDC at 400 VAC
1)
Peak current IZN 20 Aeff 50 Aeff 100 Aeff 27 Aeff 67 Aeff
Rated current IZmax 40 Aeff 100 Aeff 200 Aeff 40 Aeff 100 Aeff
Rated power PZN 11 kW 27 kW 55 kW 15 kW 37 kW
Ratd power1) PZmax 22 kW 54 kW 110 kW 22 kW 55 kW
Braking resistor external R (± 10%) 47 Ω 18 Ω 15 Ω not applicable
Peak braking power PBRCMAX 14 kW 38 kW 45 kW
internal 24 V supply (switch-mode power 240 W 50 W
supply)2)
Type of cooling (DIN 41 751) KF (forced-cooling) KS (self-cooling)
Chassis mMP 5.5 kg (12.1 lb) 7 kg (15.4 lb) 7 kg (15.4 lb) 5.5 kg (12.1 lb) 7 kg (15.4 lb)
Dimensions
Chassis dimensions [mm] 105x380x250 140x380x250 140x380x250 105x380x250 140x380x250
WxHxD [in] (4.1x15.0x9.8) (5.5x15.0x9.8) (5.5x15.0x9.8) (4.1x15.0x9.8) (5.5x15.0x9.8)
Depth with heat sink DK 340 mm (10.83 in) (DKF, DKS), 275 mm (10.83 in) (DKE)
Width in component units WTE 3 4 4 3 4
(1 TE = 35 mm = 1.38 in)
Line choke type ND 020-013 ND 045-013 ND 085-013 ND 045-013 ND 085-013
Braking resistor type BW x47 BW 018-... BW x15 not required
Input filter type Vin ≤ 400 V NF 025-443 NF 050-443 NF 080-443 NF 036-443 NF 080-443
Input filter type Vin ≤ 500 V NF 025-503 NF 050-503 NF 080-503 NF 036-503 NF 080-503
1) The MPB power supply modules may be loaded with peak current/peak power for a maximum of 5 s. With an attached heat sink, the
MPR power supply modules may be loaded continually with peak current/peak power.
2) The utilization of the switch-mode power supply and the connection of an external 24 VDC voltage supply is covered in the chapter
"Electrical Installation."

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 kVA n
8 f Technical Data of Basic Units
i
P Hz

MAS… axis module

MOVIDYN® axis module MAS51A
IPOS design: MAS51A xxx-503-50
Basic unit 005-503-00 010-503-00 015-503-00 030-503-00 060-503-00
Part number 826 069 9 826 070 2 826 071 0 826 072 9 826 073 7
Part number of IPOS unit 826 255 1 826 256 X 826 257 8 826 258 6 826 259 4
Input voltage = VZ = 700 VDC (Vin = 500 VAC)
DC link voltage VZ VZmax = 900 VDC
VZ = 680 VDC (Vin = 480 VAC)
Output voltage VS 0 ... Vin
Rated output current IS 5 AAC 10 AAC 15 AAC 30 AAC 60 AAC
with attached heat sink
Maximum output current Imax 7.5 AAC 15 AAC 22.5 AAC 45 AAC 90 AAC
with attached heat sink, max 0.3 s for n ≤
30 1/min, continually for n > 30 1/min
Type of cooling (DIN 4175) KS (self-cooling)
Chassis mMA 3.5 kg (7.7lb) 3.5 kg (7.7 lb) 3.5 kg (7.7 lb) 5.5 kg (12.1 lb) 7 kg (15.4 lb)
Dimensions
Chassis dimensions [mm] 70x380x250 70x380x25 70x380x250 105x380x250 140x380x250
WxHxD [in] (2.8x15.0x9.8) (2.8x15.0x9.8) (2.8x15.0x9.8) (4.1x15.0x9.8) (5.5x15.0x9.8)
Depth with heat sink DK 340 mm (13.38 in) (DKF, DKS), 275 mm (10.83 in) (DKE)
Width in component units WTE 2 2 2 3 4
(1 TE = 35 mm = 1.38 in)

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 kVA n
Technical Data of Basic Units f 8
i
P Hz

MKS… Compact Servo Controller

MOVIDYN® compact servo MKS51A
controller IPOS design: MKS51A xxx-503-50
Basic unit 005-503-00 010-503-00 015-503-00
Part number 826 044 3 826 045 1 826 429 5
Part number of IPOS unit 826 260 8 826 261 6 826 430 9
Supply system
Voltage Vin 3 x 380 VAC -10% ... 500 VAC +10 %
Frequency fin 50/60 Hz 5 %
Rated current Iin 4.5 AAC 9 AAC 13.5 AAC
Output
Rated current IN 5 AAC 10 AAC 15 AAC
Maximum current Imax 7.5 AAC 15 AAC 22.5 AAC
max. 0.3 s for n ≤ 30 1/min,
continually for n > 30 1/min
Voltage VO 0 ... Vin
Braking resistor external R (± 10%) 47 Ω
Peak braking power PBRCMAX 5 kW 10 kW 14 kW
Switch-mode power supply1) 29 W
Type of cooling (DIN 41 751) KF – forced-cooling
Chassis mMa 4.5 kg (9.9 lb) 4.5 kg (9.9 lb) 6.5 kg (14.3 lb)
Chassis dimensions [mm] 105 x 275 x 275 130 x 336 x 325
WxHxD [in] (4.13 x 10.83 x 10.83) (5.12 x 13.23 x12.80)
Braking resistor type BW 047-004 / BW 047-005
BW 147 / BW 247 / BW 347
Input filter type Vin ≤ 400 V NF 008-443 NF 025-443
Input filter type Vin ≤ 500 V NF 008-503 NF 025-503
1) The utilization of the switch-mode power supply and the connection of an external 24 VDC voltage supply is covered in section
“Electrical Installation.”

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