FINAL REPORT ON DESIGN FOR CONCRETE MIX OF GRADE M25 WITH ZUARI OPC 53 GRADE CEMENT Test Order No. : Dated : Project NOVEMBER REPORT FOR BUREAU VERITAS (INDIA) PVT, LTD"Tes order No Dated BUREAU VERITAS (INDIA) PVT. LTD No: 33/1178 FI, Chalikikavattom, New No: CC 47/1937 & 47/1938 Kumbalapally Road, Chalikkavattom, Vennala P.O., Ernakulam PIN ~ 682028 Office: 0484 2414728 &723, NABL Accredited Laboratory as per 180 17025 On reference of your Letter Refi# No Dated the design of conerete mix for M25 of concrete was taken up for the Project « The Important criteria kept in view while designing the concrete mixes are strength, durability and workability of concrete. Various methods employed for concrete mix design, such as, ACI, and IS have been referred to. The mix proportion is arrived at theoretically, based on IS recommendations. Appropriate modifications are made depending on the ‘material properties observed and the specific requirements of the job, Concrete cubes are cast and tested for compressive strength at the end of 7 days and 28 days. ‘Cement: a) Cement: Zuari OPC 53- Source- Sample supplied by the customer 2, | Aggregates: a | | ® Fine agaregate Manufactured sand-Source: - Sample supplied by the customer. | b) Coarse aggregate Angular crusher broken coarse aggregate of max size 20mm- | Source- Sample supplied by the customer. 3. | a) Admixture : Fostoc Conplast SP 430 INBNG 1 The characteristics of the materials are given in Tables 1 — 5. Water used in the laboratory for trial cast is potable. * “As furnished by the customer. teetenee Page 1/12@ Ere BUREAU VERITAS (INDIA) PVT. LTD No: 33/1178 Fi, Chalikkavattom, New No: CC47/1937 & 47/1938 Kumbalapaily Road, Chalikkavattom, Vennsla P.O,, Emakulam PIN ~ 682028 Office: 0484 2414728 &723 NABL Aceredited Laboratory as per ISO 17025 To: DATA FOR MIX DESIGN: - T, | Mix to be designed M25 with aggregates of maximum size 20mm. 2, | Characteristic compressive strength of | For M25 it is 25 N/[Link] concrete at 28 days (feck) 3. | Desired degree of workability, Corresponding to an Initial slump. 4, | Maximum size of aggregate supplied, | Angular 20mm and down 5, | Expected degree of quality control in | Control Level A* the field. 6. | Target mean compressive strength of | For M25 it is 31.6N/[Link] concrete at 28 days 7. | Type of exposure Moderate™* ¥ Site control level A corresponds to proper storage of cement, weigh-batching of all materials, controlled addition of water, regular checking of all materials, aggregate grading and moisture content and periodical checking of workability and strength TS: 456-2000 describes ‘Moderate’ as Concrete surfaces sheltered from severe rain or freezing whi st wet: Conerete exposed to condensation and rain concrete continuously under water: Conerete in contact or buried under non-aggressive soil/ground water: concrete surfaces sheltered from saturated salt air in coastal area.BUREAU VERITAS (INDIA) PYT. LTD No: 33/1178 F1, Chalikkavattom, New No: OC 47/1937 & 47/1938 ly Road, Chalikkavattom, Vennala P.O., Emakulam PIN ~ 682028, Office: 0484 2414728 £723, NABL Accredited Laboratory as per ISO 17025 Kumt To: DESIGN MIX: TTo satisfy the requirements mentioned in the data for mix design the proportion by weight listed in Table-6 has been arrived at, with marginal adjustments of trial mixes for M25 grade of conerete using aggregates of 20mm down, A number of trial castings have been made and the best suitable proportion based on reproducibility of 28-day compressive strength has been furnished, RECOMMENDATIONS: ‘Compressive strength test results of the trial specimens cast in our laboratory are furnished in Table-6, It can be seen that 28-day strength is less than the target mean compressive strength indicated in item C. As such, it is recommended that the concrete mix proportions indicated in Table-6 for M25 grade not to be adopted at site, So the mix design has to be reworked accordingly to meet the required target mean compressive strength, to proceed further. REMARKS: a The design mix is applicable only for those Ordinary Portland cements whose properties are similar to the one supplied to us for conducting the mix design. All the materials shall be weigh batched and volume batched also. Suitable corrections are to be applied for weight of aggregates, if they are not saturated and surface dry. The bulk density and specific gravity of materials to be used shall be confirmed by testing of such materials from time fo time. If any deviations in the above parameters are observed, suitable corrections for proportions shall be applied at site. Suitable correction is to be applied to free water-cement ratio, if the aggregates are not saturated and surface dry. Page 3/12Ml. reno BUREAU VERITAS (INDIA) PVT. LT 'No: 33/1178 FI, Chalikavattom, New No: CC 47/1937 & 47/1938 umbatapaliy Road, Chalikkavatomy, VennalaP.., Emakulam PIN ~ 682028 Office: 0484 2414728 723 NABL Accredited Laboratory as per ISO 17025 To 5. | Minor adjustments in free water-cement ratio (on the lower side) may be carried out in actual work to get the desired slump, if necessary. Admixture dosage may be suitably adjusted at site, if required, depending on the actual concrete making materials used, ‘The sand to be used shall be free from all deleterious materials like si clay, mica and other organic impurities. The gradation shall be same as that used in the design mix. ‘The coarse aggregates and fine aggregate used shall conform to the graded aggregate requirements as given in IS: 383-2016. Atssite, it is suggested to use suitable vibrators for compaction, The quality of water to be used for concreting shall conform to IS: 456-2000. (Reaffirmed 2011) In the design calculations, the degree of quality control considered is Control Level A. Hence, it is mandatory to exercise at least the same degree of quality control in the actual work, Page 4|12BUREAU VERITAS (INDIA) PYT. LTD No: 33/1178 F1, Chalikkavattom, New No: CC 47/1937 & 47/1938 Kumbalapally Road, Chalikkavattom, Vennala P.O., Emakulam PIN — 682028 Office: 0484 2414728 &723 NABL Accredited Laboratory as per ISO 17025 Te REFERENCES: TS:10262-2019 Concrete mix Proportioning - Guidelines (2" Revision) 2. | SP:23(S&T)-1982 Handbook on concrete mixes. 3. | 1S:456-2000 (Reaffirmed 2011) Code of Practice for plain & reinforced concrete. 4, | 18:516-1959 (Reaffirmed 2013) Method of test for strength of concrete. | 3, | 18383-2016 Tndian Standard specifications for coarse and fine aggregates from natural sources for conerete. 6, | 1I8:1199-(Part 2)-2018 Fresh conerete methods of sampling, testing and analysis. Part 2- Determination of Consistency of fresh conerete, 7, | 1S:1199-(Part 5)-2018 Fresh conerete methods of sampling, testing and analysis. Part 5 Making & curing of test Specimen. &. | 18:269-2015 ‘Ordinary Portiand Cement Specification 9. | Krishna Raju, N. “Design of Concrete Mixes”, 4° Edition M/s, CBS Publishers and Distributors, Delhi.- 2002 10. | Neville, A.M. “Properties of Concrete” 4" Edition, — 1995- Publicity Pearson Education (Singapore) Pte. Ltd., Indian Branch, 482, FIE, Prathapganj Delhi 110092 Page 5{126 on BUREAU VERITAS (INDIA) PVT No: 33/1178 F,Chaltkavatom, New No: CC 47/1937 & 47/1938 Kumbelapaliy Road, Chaliskavatom, Vennae P.O, Emakulam PIN ~ 652028 Office: 04842414728 8733 NABL Accredited Laboratory a per 180 17025 To: TABLE-1 | PHYSICAL PROPERTIES OF CEMENT REFERENCE IS: 269-2015 Sl. Requirements as per No. Test Conducted Results IS: 269-2015 1. | Brand of cement ae 2. Type of cement * OPC 53 = 3. | Consistency 27.1% Not specified a , Min. Initial setting time 195 Minutes ae % . . m Max. Final setting time 330 Minutes eon 6. | Compressive strength: (Average of three results) Min, 3 days 36.5 MPa aT aNPa Min. 7 days 45.5 MPa 370 MPa : | Min. 28 days 58.5 MPa 53.0 MPa * As furnished by the customer. REMARKS: Sample supplied was tested as per guidelines in IS 4031 SRC Page 6/12BUREAU VERITAS (INDIA) PVT. LTD. No: 33/1178 1, Chalikkavattom, New No: CC-47/1937 & 47/1938 Kumbalapally Road, Chalikkavattom, Vennala P.O,, Ernakulam PIN ~ 682028 Office: 0484 2414728 8723 NABL Accredited Laboratory as per ISO 17025 TABLE-2 CHARACTERISTICS OF FINE AGGREGATE (Manufactured Sand) 1. | 2) Dry rodded bulk density 1790 kg/en.m b) Loose bulk density 1618 kg/cu.m 2. | Specific gravity 2.74 3. | Water absorption 3.31% 4. | Sieve Analysis: Specification as per 1S:383-2016 (Percentage Passing) Zone] Zone ll Zone lil Zone IV IS Sieve Designation 4.75 mm 12 98.8 90-100 | 90-100 | 90-100 | 95-100 2.36 mm 19.9 80.1 60.95 | 75-100 | 85-100 | 95-100 1.18 mm) 31.7 623 30-70 | 55-90 | 75-100 | 90-100 600 microns 54.2 45.8 [Link] | 35.50 | 60.70 | g0-100 300 microns 29 m1 8:30 12-40 15.50 150 microns 88.9 111 o10 | 0-10 0-15 REMARKS: 1) The sample supplied satisfies the requirements of grading Zone IT as per IS: 383-2016. According to IS: 383-2016 for Crushed Stone Sands, the permissible limit on 150 micron IS Sieve is increases to 20%. This does not affect the 5% allowance permitted in C1.6.3© BUREAU VERITAS (INDIA) PVT. LTD. No: 33/1178 FI, Chalikkavattom, New No: CC 47/1937 & 47/1938 Kumbalapally Road, Chalikkavattom, Vennala P.O., Ernakulam PIN ~ 682028 Office: 0484 2414728 &723 NABL Accredited Laboratory as per ISO 17025 To: TABLE -3 CHARACTERISTICS OF COARSE AGGREGATE OF 20mm DOWN SIZE. 1. | Shape oan 2, | a) Dry rodded bulk density 1668 kg/cum yi 'b) Loose bulk density 1538 kg/cum 3. | Specific gravity 2.86 4, | Water absorption 0.60% 5. | Sieve analysis: ; Specification as per 1S:383-2016 IS Sieve Comuative percent in respect of 20mm nominal size Designation i" oe aggregate (% passing) Retrined, Passing Graded Single sized 40.00 mm 0 100 100 100 | 20,00 mm 10.0 90.0 90-100 35-100 12.5 mm 44.6 554 - 10.00 mm 86.3 37 | 25-55 0-20 04.75 mm 98.7 13 0-10 0-5 REMARKS: The sample supplied satisfies the requirement of 383-2016. ngle size aggregate as per IS: werent Page 8|12BUREAU VERITAS (INDIA) PYT. LTD. No: 33/1178 F1, Chalikkavattom, New No: CC'47/1937 & 47/1938 Kumbulapally Road, Chalikkavattom, Venala P.O, Ernakulam PIN ~ 682028 Office: 0484 2414728 &723 NABL Accredited Laboratory as per ISO 17025 TABLE -4 CHARACTERISTICS OF COARSE AGGREGATE OF 12.5mm DOWN SIZE Shape Angular 2, | a) Dry rodded bulk density Meson ) Loose bulk density 1>2? kalo 3. _ | Specific gravity 2.86 4. | Water absorption 0.28% 5, | Sieve analysis: TS Sieve ‘Cumulative percent Specification as per IS:383-2016 Designation = ss in respect of 12.5mm nominal size Retained Passing aggregate (% passing) Graded Single sized 20.00 mm 00 100.0 100 100 12.50 mm ia 38.0 30-100 85-100 10.00 mm 364 ‘37 40-85 0-45 475 mm SEG aa 0-10 0-10 REMARK: sample supplied the requirement of single size aggregate as per IS: 383-2016, Page 9/12©) To: BUREAU VERITAS (INDIA) PVT. No: 33/1178 F, Chalikkavattom, New No: CC 47 ‘Kumbalapally Road, Chalikavettom, Vennala P.O., Emakulam PIN — 682028 Office: D 0484 2414728 &723. NABL Accredited Laboratory as per 180 17025 TABLE -5 37 & 47/1938 ‘COMBINED SIEVE ANALYSIS OF 20mm AND 12.5mm COARSE AGGREGATE as Requirements of Cumulative Cumulative || Cumulative % Cumulative % passing rae vs passing when Sieve Size passing for 20mm graded 20mm and 125mm (mm) 125mm, Cees aggregates as per - aa 1S:383-2016 40.0 100 100 100 100 20.0 90.0 100 94.5 90-100 12.5 55.4 88.0 70.1 au 10.0 13.7 43.7 27.2 25-55 475 13 34 22 0-10 Page 10|12wodai sup sowpt jy ut xda0xa ‘poonpoudax 9g 0u Axoyerogey 2up Jo jeaordde wou amp now ION “ase ye UI 3 3 pasn speysoyeu Len ns 0) Azessa09u 2q Ket SuOREDYIPOUL 9|qEIINS “xf 2}249U09 ay) Jo aoUEULIO} a 0 play 349 Ul pal 9q pmnogs aAoqe papuatuwos92 suorjzodoad x! 1 AjJeorpoluad paiyian pu paxpoyo aq |[eys ayxtuupe Jo 2oueULIO}Z0g “Kpoanoadsai spisg Jo ore aty ul pasn 0g |[PyS UMS'Z| 7p ULUOZ Jo aTeaxBHe osit0;) 1 patjdde 29 01 aredasfe as:20a puv pues Jo woudiosge ia1em Jo4 Uon2=1105 PYT 4d BIPUT STeOHWDYD QOYSOA JO! 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