0% found this document useful (0 votes)
221 views47 pages

Predicta Repair Final

The document provides repair hints and information for the Philco Predicta television. It discusses common issues such as degraded screen covers, faulty CRTs, antennas and corrosion. It also provides details on replacement components, board repairs, and service hints to address issues like vertical linearity collapse.

Uploaded by

Edson Simplicio
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
221 views47 pages

Predicta Repair Final

The document provides repair hints and information for the Philco Predicta television. It discusses common issues such as degraded screen covers, faulty CRTs, antennas and corrosion. It also provides details on replacement components, board repairs, and service hints to address issues like vertical linearity collapse.

Uploaded by

Edson Simplicio
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 47

Philco Predicta

Repair Hints
About Me
• Got into old TV’s as I wanted a different challenge
than radios
• Repaired a Predicta for a friend 2 years ago
• Became interested in the design and history of
these sets
• Worked on many since then
• Haven’t gone crazy working on these… yet
Disclaimer:
• I am not a formally-trained technician- just a
hobbyist
• The information contained herein is based on
personal research and experience
• Others may have different experiences or know
other repair procedures
• Use this information at your own risk
Assumptions
• You are familiar with
basic TV restoration
and troubleshooting
principles
• You have and know
how to use basic test
equipment and tools

(Yeah… Right!)
So You Own a Predicta…
• Owning a Predicta can seem scary-
• “The Edsel of televisions!”
• “The set that bankrupted Philco!”
• “Every shop in town hated those sets”
• “They are a pain in the @ss to work on”
• Yes, they have their issues, but with care, patience
and persistence they can be made to work properly
• Don’t be scared of it- “Man made it, thus man can
fix it”
Models

Holiday Tandem Pedestal Continental

Debutante Princess Siesta


Common Issues
• Screen Covers
• CRT’s
• Antennae
• Corrosion
• Flybacks
• Woodgrain Condition (Holidays/Tandems)
• Umbilical Cable Condition (Tandems)
Screen Covers
• Screen covers on 21” sets
prone to material
degradation, some more so
than others
• Some covers develop a waxy,
chalky buildup on both sides;
tends to have bad smell
(buteric acid)
• Made from “Tenite®” plastic
• Green tint is normal
• Degraded material can be
removed via polishing
• 17” Models used different
material; no oxidation issues
CRT’s
• 17” CRT’s were fairly reliable
• 21” CRT’s prone to premature cathode emission failure
• Originals used non-standard filament voltage
(2.34V/2.68V) – Be careful testing!
• Many 21” sets were upgraded with common 6.3V @
600mA heaters (21FDP4, others)
• Modified 21”sets typically have jumper on last section
of filament dropping resistor and sometimes have a
placard inside the cabinet or CRT housing indicating
replacement
Antennae
• Original telescoping antenna was designed to be
stored internally
• Most antenna masts are broken off and missing
• Replacement can be fabricated and installed
• Pedestal and Continental used built-in antenna
Corrosion
• The decorative metal pieces on the CRT housing
(side brackets, plugs and base) are made from steel
with a thin brass plating that is prone to corrosion
• If the finish is in good condition, use care when
polishing
• The front trim bar on the Holiday sets is anodized
aluminum
Flybacks
• The coating on the
flybacks often looks in
poor condition, with
cracks and missing
chunks
• Looks can be deceiving,
the flyback may look
horrible, but still test
and function well.
Cabinet Woodgrain
• The faux woodgrain pattern on Holiday cabinets is
screen printed
• If there are any blemishes in the finish, they must
be repaired and the woodgrain painted in by hand
• The cabinet on the some Tandem models is wood
veneer on plywood and does well with traditional
refinishing methods
• Cabinets on other models are painted, or a mixture
of painted and finished pieces
Umbilical Cable Condition-
Tandem
• Often the cable will have a sticky,
filthy coating on it from
plasticizer leaching out of the
insulating jacket
• This can easily be cleaned up
using citrus hand cleaner or
acetone
• The cable should be checked for
continuity in the case of broken
wires (fatigue from rolling up
cable, damage from walking on,
etc.)
• Check for broken pins in socket
• Cable may be shortened slightly;
but may cause picture issues
(designed for length of cable)
Component Layouts
• “9L3X” Series – “Hot” Chassis
• 9L37 Holiday and Pedestal
• 9L37U Holiday and Pedestal with UHF Tuner
• 9L38 Tandem
• 9L38U Tandem with UHF Tuner
• 9L38A Tandem with Audio Amplifier
• “10L4X” Series – “Cold” Chassis
• 10L41 17” Models with 5U4 Rectifier
• 10L43 17” Models with Silicon Diodes
• 10L43A 21” Model with Tone Control
9L3X Chassis Layout
HV Supply

Horizontal

Power Supply
Vertical

Sync/
Video

Audio IF
10L4X Chassis Layout
Sync/ Vertical
IF
Video

HV Supply

Power Supply Horizontal Audio


Common Replacement Items
• Tubes
• CRT
• Inrush Current Limiter (Thermistor)
• Fused Resistor (a.k.a. “Fusistor”)
• RC Networks (Couplates)
• Fine Tuning Mechanism
Replacement Tubes
• Predictas can be finnicky about the tube quality
• When replacing tubes, try to use tubes of reputable
brands
• Good tubes: RCA, Tung Sol, Sylvania or GE
• Avoid: Raytheon, Standard Brand, Lindal, Rauland
• While tubes may test well, have some handy for
substitution
CRT
• 17” Models (SF17/17DAP4) are typically reliable
• 21” Models (SF21A/21EAP4) had more issues
• Most OEM 21” CRT’s used 2.34V @ 450ma
filaments
• OEM 17” CRT’s used 2.68V @ 450ma filament
• Continental is a special case (21EVP4- 21” CRT run
from 17” chassis design)
Replacement CRT’s
• 21” 21EAP4: Many replacements:
• 21FDP4 (Most common)
• 21FAP4
• 21EVP4 (18Ω shunt resistor needed for series string sets)
• 21EMP4 (G1 and G2 swapped)
• 21CEP4 (Longer neck, G1<->G2)
• 21ESP4 (Longer neck, G1<->G2)

(When converting a set to use a 6.3V CRT, the


last leg of the filament dropper resistor was
fitted with a jumper wire. With higher modern
line voltage, this isn’t always necessary)
Replacement CRT’s
• 17” 17DAP4 (Same CRT used in Philco
“Seventeener” portable):
• 17DEP4 (2.35V @ 600ma)
• 17DKP4
• 17DRP4
• 17DTP4 (6.3V @ 600ma)
• 17DXP4 (6.3V @ 450ma)
• 17DZP4 (6.3V @ 450ma)
• Other 17” 110° CRT’s can be used, but the neck
may be too long for the CRT housing, requiring
modification
Inrush Current Limiter
• Provides “Soft start” for tube filaments
• Original part usually defective or broken
• May be substituted with 2 Amertherm SL21 22101
thermistors wired in series
Fused Resistor
• Protects power supply in case of short
• Limits current surge to PS diodes at switch-on
• Some are found defective or destroyed
• Can be substituted with separate 5.6Ω 10W
wirewound resistor and 1.0A Slow-blow fuse
RC Networks
• Component combinations used to facilitate
production
• Ones in vertical section more prone to failure
• May be replicated using discrete components
mounted on a small breadboard
• Capacitors should be rated for 1kV, either film or
mica – avoid ceramics due to temperature drift,
unless NP0/C0G rated
• Resistors should be rated at 1 watt
RC Networks

Finished boards with discrete


components and jumpers

Perf boards cut to size


Fine Tuning Shaft
• Plastic portion of fine tuning variable capacitor is
prone to wear
• Worn area may be repaired with epoxy and
smoothed down, or metal tab on shaft may be
repositioned
Service Hints
• Board Removal
• Board Repair
• Tube Sockets
• Board Installation
• Flyback Sealing
• PS Diodes
• Vertical Linearity Picture Collapse
• Screen Cover Restoration
Board Removal
• All external wiring connections to the board were
made with wire wrap posts
• A wire unwrapping tool makes the job much easier
• The boards are affixed to the chassis via solder lugs
Board Repair
• Due to heat build-up,
boards can become brittle
and/or traces can break
• Traces can be repaired by
routing new leads along
path of original trace
• Traces can lift with too
much heat- use lowest iron
setting that still yields good
solder joints
• Re-flow solder on all
connections
• Denatured alcohol can be
used for board cleaning
Tube Sockets
• Due to nature of their design, tube sockets are
prone to breakage of the socket pins
• These breakages are hard to see- each socket must
be tested prior to reassembly
• Using a test socket gives an easy and reliable way to
test each pin for continuity
Board Reinstallation
• If there is enough slack in the wires, they can be bared
and re-wrapped on the terminal posts
• Some prefer to solder these connections
• Terminals should be cleaned with a burnishing tool or
Dremel
• When soldering, a heat sink should be placed at the
bottom of the pin to prevent a bad solder joint on the
board
• Ensure that all ground connections are properly
soldered- the VOS board grounds are not on a common
bus
Flyback Sealing
• While most flyback
transformers test good, they
typically have poor visual
condition
• The outer coating is typically
cracked and a piece is often
melted/missing
• Flys with minor coating
damage can be recoated and
stabilized with corona dope
• Flys missing much of their
coating can be recoated with
special “Sensor Safe” RTV
silicone
Power Supply Diodes
• Most models used
germanium rectifier diodes,
often in some form of snap-
in configuration
• These diodes can become
leaky and require
replacement
• Modern silicon diodes
(1N4007) can be used
• The diodes can be mounted
on the existing rectifier
(original diodes must be
isolated), or mounted on a
nearby terminal strip
Vertical Linearity Collapse
• Sometimes a set can display a flat horizontal line,
despite being repaired
• In some cases the vertical linearity pot may be
faulty, not allowing full raster deflection until near
the end of travel
Screen Cover Restoration
• The build-up of degraded material needs to be
polished off
• A headlamp restoration kit works well
• After polishing, coat the cover with paste wax to
help seal the plastic from the ambient air and slow
further deterioration
CRT Shell Trim Band
• The trim band that covers head shell band is
attached via a spring in the base
• The easier way to mount the trim band is to hook
the spring on each end, pull apart and place on the
bottom corners
• Work your way up each side, working trim into
place
• Finish at top of shell
“Hacks”
• Light Guide
• Antenna
• HO Tube Plate Wire Guard
• Line Cord Replacement
Light Guide
• The pilot lamp is covered with a cardboard light
guide
• The pilot lamp (#44) runs hot and over time the
cardboard deteriorates and crumbles
• A ½” ID model rocket body tube can be used as a
replacement
Antenna
• A telescoping brass swivel-type antenna may be
substituted for a missing original
• The Zenith Chromatenna is a good source
• The antenna can be cut out and mounted with the
original hardware
HOT Wire Protection
• There is a fish paper
holder to keep the HOT
plate lead from chafing
on the edge of the hole in
the flyback housing
• Often this holder has
cracked and fallen apart
• A silicone grommet can
be used
• Good up to 500°F;
available from McMaster-
Carr
Cord Replacement
• Units use non-polarized cheater cord; 21” models
use “eared” versions
• Replacement cord ears can be heated and slipped
over original rivets
• If rivets are missing, flanged aluminum fasteners
can be substituted
Oddities
• Extra Resistor on Sync Separator Network
• Jumper on Flyback Resistor
• Tandem Flyback Fins
Sync Network Resistor
• Some Tandem models have a sync separator
network with an extra resistor soldered onto it
• This was a factory modification- not a field repair
• The part numbers are different between the
Holiday and Tandem- this is a Holiday network
altered to work in a Tandem set
Flyback Jumper
• On top of the flyback
terminal board there is
a 2 Watt 15Ω resistor
• In most instances this
resistor will have a
jumper wire across it
• This is a factory
modification
Flyback Fins (Tandem)

While similar to the 9L37 type, this HOT has cooling fins
They look homemade, but they are factory
Closing
• Yes, Predictas have issues, but with some
knowledge these issues can be mitigated
• Take your time and be patient!
• “It’s easy to get Predictas ‘working’, but not as easy
to get them working ‘right’” – Charles Murray

You might also like