Pre -Commissioning Test Report
No.254/5, 3rd Main Road, Mahalaksmi Layout, Bangalore -560086, Mob : 9448040046, 9964441111
Certificate No Page No
Test date Next test due date
Client Details M/[Link] Steel Power,
Chhendipada Road,Nisha
Sub P.O. Jindal Nagar, Pin Code -759111,
District Angul, (Odisha), India
Project 2X525 MW, ACPP-II,
TEST REPORT FOR TRANSFORMER PROTECTION RELAY ( )
Location
Switchgear Name
Feeder Name
1.0. Name plate details :
Make ABB
Type RET650
Model No. RET650236845
In [Link]
Vn [Link]
Vx (Aux Volts) [Link]/[Link]
[Link]. 2314562
2.0. General check :
Item Description Remarks
01 Inspect for physical damage / defects. q Ok q Not Ok Pass/Fail
Installation and Wiring Correct To Relevant
02 q Ok q Not Ok Pass/Fail
Drawings
03 Check Tightness of all connections q Ok q Not Ok Pass/Fail
04 Panel Earthling /Case Earthing Check q Ok q Not Ok Pass/Fail
05 AC/DC Voltage Checks q Ok q Not Ok Pass/Fail
06 Indication/Target Checks q Ok q Not Ok Pass/Fail
07 Binary Input Contacts Check q Ok q Not Ok Pass/Fail
08 Relay Output Checked q Ok q Not Ok Pass/Fail
All Protection Setting Verified as per Actual
09 q Ok q Not Ok Pass/Fail
Setting
10 Relay Key Pad Function Checked q Ok q Not Ok Pass/Fail
11 Relay Display Found q Ok q Not Ok Pass/Fail
LED Reset Button, Label and Function
12 q Ok q Not Ok Pass/Fail
Checked
13 AL CT/PT Connection and Links Checked q Ok q Not Ok Pass/Fail
Test by REPL Witnessed by JPL Engineer Certified by JPL Incharge
Pre -Commissioning Test Report
No.254/5, 3rd Main Road, Mahalaksmi Layout, Bangalore -560086, Mob : 9448040046, 9964441111
Transformer Details : -
8000Kva ,
HV/LV Voltage : 33Kv/11Kv.
HV CT Ratio : 150/1A
LV CT Ratio : 600/1A
HV Full Load Current : 8000/1.732*33KV = 139.96A = 140A
LV Full Load Current : 8000/1.732*11KV = 419.90A = 420A
CT Sec FLC HV side : 140/150= 0.93A.
CT Sec FLC LV side : 420/600= 0.70A
CT Matching Factor :
CT Matching Factor HV side : 1/0.93 = 1.07
CT Matching Factor LV side : 1/0.70 = 1.43
3.0. Relay Setting Details :
CT Ratio HV side 150/1A
CT Ratio LV side 600/1A
PT Ratio 33Kv/[Link]
ID> 30%
End Selection -1 1.25
End Selection -2 3.0
Slope -1 40%
Slope -2 80%
Id Unrestrained 13.16PU
2nd Harmonic 15%
5th Harmonic 25%
Over Voltage
Stage -1 Voltage set 115%x Ub Time set 5Secs
Stage -2 Voltage set 140%x Ub Time set 100ms
Under Voltage
Stage -1 Voltage set 85%x Ub Time set 5Secs
Over Frequency
Stage -1 Frequency Set 50.75Hz Time set 1Secs
Stage -2 Frequency Set 51.50Hz Time set 0.1Secs
Under Frequency
Stage -1 Frequency Set 48.5Hz Time set 1Secs
Stage -2 Frequency Set 47.50Hz Time set 0.1Secs
Test by REPL Witnessed by JPL Engineer Certified by JPL Incharge
Pre -Commissioning Test Report
No.254/5, 3rd Main Road, Mahalaksmi Layout, Bangalore -560086, Mob : 9448040046, 9964441111
[Link] Check :
a) Current Measurements at HV Side : CT Ratio : 150/1A
Phase Injected Current Expected Value Measured Current at Relay In [Link] (HV Side)
In ([Link]) In ([Link]) IA IB IC
R-N 1 └0◦ 150.0 150.03└0◦
Y-N 1 L-120◦ 150.0 150.02 L-120◦
B-N 1 L+120◦ 150.0 150.02
L+120◦
Note : Current Tolerance : ± 1.5 %,
b) Current Measurements at LV Side : CT Ratio : 600/1A
Phase Injected Current Expected Value Measured Current at Relay In [Link] (HV Side)
In ([Link]) In ([Link]) IA IB IC
R-N 1 └210◦ 600.0 600.02└210◦
Y-N 1 L90◦ 600.0 600.03 L90◦
B-N 1 L330◦ 600.0 600.03L+330◦
Note : Current Tolerance : ± 1.5 %,
c) Voltage Measurements : PT Ratio : 33Kv/[Link]
Phase Injected Voltage Expected Value Measured Voltage In Relay ([Link])
In ([Link]) In ([Link]) RY YB BR RYB-N
R-Y 110.0 33.0 33.05 33.03 33.08
Y-B 110.0 33.0 33.08 33.04 33.05
B-R 110.0 33.0 33.09 33.06 33.08
R-N 63.5 19.03 19.034
Y-N 63.5 19.03 19.032
B-N 63.5 19.03 19.045
Voltage Tolerance : ± 1.5 %,
5.0. Differential Test :
a) Pickup Test :
[ HV as Reference ] Current Feed at One side ( HV Winding)
Phase Expected Pick up Measured Pick up Relay Condition
In ([Link]) In ([Link])
R-N 0.279 0.279 Trip
Y-N 0.279 0.279 Trip
B-N 0.279 0.279 Trip
[ LV as Reference ] Current Feed at One side ( LV Winding)
Phase Expected Pick up Measured Pick up Relay Condition
In ([Link]) In ([Link])
R-N 0.210 0.210 Trip
Y-N 0.210 0.210 Trip
B-N 0.210 0.210 Trip
Test by REPL Witnessed by JPL Engineer Certified by JPL Incharge
Pre -Commissioning Test Report
No.254/5, 3rd Main Road, Mahalaksmi Layout, Bangalore -560086, Mob : 9448040046, 9964441111
b) Stability Test :
Procedure:
[Link] 2 side full load current with 3 phases (HV side and LV side)
[Link] the bias current and differential current from relay display (Measurement-3)
[Link] should not trip in this case
Phase HV Side LV Side Relay Trip
Injected Phase angle Injected Phase angle Condition
In ([Link]) In (Degs) In ([Link]) In (Degs)
R-N 0.93 0◦ 0.70 210◦ Not trip
Y-N 0.93 -120◦ 0.70 90◦ Not trip
B-N 0.93 +120◦ 0.70 330◦ Not trip
c) Un Stability Test :
[ HV as Reference ]
Phase HV Side LV Side Relay Trip
Injected Phase angle Injected Phase angle Condition
In ([Link]) In (Degs) In ([Link]) In (Degs)
R-N 0.93 0◦ 0.70 0◦ Trip
Y-N 0.93 -120◦ 0.70 -120◦ Trip
B-N 0.93 +120◦ 0.70 +120◦ Trip
[ LV as Reference ]
Phase HV Side LV Side Relay Trip
Injected Phase angle Injected Phase angle Condition
In ([Link]) In (Degs) In ([Link]) In (Degs)
R-N 0.93 210◦ 0.70 210◦ Trip
Y-N 0.93 90◦ 0.70 90◦ Trip
B-N 0.93 330◦ 0.70 330◦ Trip
d) Slope Test :
Procedure:
[Link] 1.4 times of full load current both sides with 150°.Then increase the current on anyone phases
until relay get trip.
[Link] trip, note down the value from kit (HV side & LV side) and Note down the Differential and bias
current from relay display.(Id1,Ib1)
[Link] 1.5 times of full load current both sides with 150°.Thne increase the current on anyone
phases until relay get trip.
[Link] trip, note down the value from kit (HV side & LV side) and Note down the Differential and bias
current from relay display.(Id2,Ib2)
[Link] the slope used by the formula [SLOPE = Id2-Id1/Ib2-Ib1]
Test by REPL Witnessed by JPL Engineer Certified by JPL Incharge
Pre -Commissioning Test Report
No.254/5, 3rd Main Road, Mahalaksmi Layout, Bangalore -560086, Mob : 9448040046, 9964441111
[Slope -1 at 40% ] Applied 1.4 Times of full current in HV and LV side
Phase HV Side LV Side Id1 Ib1 Remarks
Injected Phase angle Injected Phase angle
In ([Link]) In (Degs) In ([Link]) In (Degs)
R-N 1.302 0◦ 0.98 210◦ 0.25 1.5
Y-N 1.302 120◦ 0.98 90◦ 0.25 1.5 For Id1 and
B-N 1.302 +120◦ 0.98 330◦ 0.25 1.5 Ib1
[Slope -1 at 40% ] Applied 1.5 Times of full current in HV and LV side
Phase HV Side LV Side Id2 Ib2 Remarks
Injected Phase angle Injected Phase angle
In ([Link]) In (Degs) In ([Link]) In (Degs)
R-N 1.395 └0◦ 1.05 210◦ 0.35 1.75
Y-N 1.395 L-120◦ 1.05 90◦ 0.35 1.75 For Id2 and
B-N 1.395 L+120◦ 1.05 330◦ 0.35 1.75 Ib2
Slope -1
Id2-Id1/Ib2-Ib1 0.35-0.25/1.75-1.5 0.10/0.25= 0.4*100=40%
Slope -2 Test
Procedure:
[Link] 1.6 times of full load current both sides with 150°.Then increase the current on anyone phases
until relay get trip.
[Link] trip, note down the value from kit (HV side & LV side) and Note down the Differential and bias
current from relay display.(Id1,Ib1)
[Link] 1.7 times of full load current both sides with 150°.Thne increase the current on anyone phases
until relay get trip.
[Link] trip, note down the value from kit (HV side & LV side) and Note down the Differential and bias
current from relay display.(Id2,Ib2)
[Link] the slope used by the formula [SLOPE = Id2-Id1/Ib2-Ib1]
[Slope -2 at 80% ] Applied 1.6 Times of full current in HV and LV side
Phase HV Side LV Side Id1 Ib1 Remarks
Injected Phase angle Injected Phase angle
In ([Link]) In (Degs) In ([Link]) In (Degs)
R-N 1.488 0◦ 1.12 210◦ 1.05 3.25
Y-N 1.488 -120◦ 1.12 90◦ 1.05 3.25 For Id1 and
B-N 1.488 +120◦ 1.12 330◦ 1.05 3.25 Ib1
Test by REPL Witnessed by JPL Engineer Certified by JPL Incharge
Pre -Commissioning Test Report
No.254/5, 3rd Main Road, Mahalaksmi Layout, Bangalore -560086, Mob : 9448040046, 9964441111
[Slope -2 at 80% ] Applied 1.7 Times of full current in HV and LV side
Phase HV Side LV Side Id2 Ib2 Remarks
Injected Phase angle Injected Phase angle
In ([Link]) In (Degs) In ([Link]) In (Degs)
R-N 1.581 0◦ 1.19 210◦ 1.25 3.50
Y-N 1.581 -120◦ 1.19 90◦ 1.25 3.50 For Id2 and
B-N 1.581 +120◦ 1.19 330◦ 1.25 3.50 Ib2
Slope -2
Id2-Id1/Ib2-Ib1 1.25-1.05/3.50-3.25 0.20/0.25= 0.8*100=80%
6) Over Voltage Test :
Stage -1 : Setting : 115%, Time set : 5.0Secs
Phase Injected Voltage Expected time Measured time Remarks
In ([Link]) In (Secs) In (Secs)
R-Y 126.5 5.0 5.010 Over Voltage
Y-B 126.5 5.0 5.010 Stage -1 Operated
B-R 126.5 5.0 5.010
Stage -2 : Setting : 140%, Time set : 0.1Secs
Phase Injected Voltage Expected time Measured time Remarks
In ([Link]) In (Secs) In (Secs)
R-Y 154.0 0.10 0.140 Over Voltage
Y-B 154.0 0.10 0.140 Stage -2 Operated
B-R 154.0 0.10 0.140
7) Under Voltage Protection (27) : -
Setting : Stage - 1
U< Set 85% IEC Character Set Definite time TMS/Time Delay 5Secs
Set
Test Results :
Phase Pick up Expected trip time Actual trip time Remarks
In ([Link]) In (Secs) In (Secs)
RY 93.5 5.0 5.03 Under Voltage
YB 93.5 5.0 5.03 Stage -1 Operated
BR 93.5 5.0 5.03
Test by REPL Witnessed by JPL Engineer Certified by JPL Incharge
Pre -Commissioning Test Report
No.254/5, 3rd Main Road, Mahalaksmi Layout, Bangalore -560086, Mob : 9448040046, 9964441111
8) Over Frequency Test( ) : -
Setting : Stage - 1
F> Set 50.75 IEC Character Set Definite time TMS/Time Delay 1Secs
Set
Test Results :
Phase Pick up Expected trip time Actual trip time Remarks
In (Hz) In (Secs) In (Secs)
RY 50.75 1.0 1.03 Over Frequency
YB 50.75 1.0 1.03 Stage -1 Operated
BR 50.75 1.0 1.03
Setting : Stage - 2
F>> Set 51.75 IEC Character Set Definite time TMS/Time Delay 0.1Secs
Set
Test Results :
Phase Pick up Expected trip time Actual trip time Remarks
In (Hz) In (Secs) In (Secs)
RY 51.75 0.10 0.130 Over Frequency
YB 51.75 0.10 0.130 Stage -2 Operated
BR 51.75 0.10 0.130
9.0. Remarks :
Status Remarks
Above Test Results Found OK/Not OK
Programmable LED's Functions Checked and Found OK/Not OK
Binary Inputs Checked and Found OK/Not OK
Binary Outputs Checked and Found OK/Not OK
Disturbance Record Created and Checked and Found OK/Not OK
Rely Tested Good and Found OK/Not OK
Relay Fit for Commissioning/Operational and Found OK/Not OK
[Link] Standard :
Field Testing of Electrical Relays and Instrument Transformers : IS9124-1979
11. Standards Used for Testing :
Standards Details Make/Model No/[Link] Calibration Validity
Three Phase Relay Test Kit
Digital Multi Meter
Leakage Tester
Test by REPL Witnessed by JPL Engineer Certified by JPL Incharge
