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Plant Maintenance Manager

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syed ahmed
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0% found this document useful (0 votes)
266 views13 pages

Plant Maintenance Manager

Uploaded by

syed ahmed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

SYED SUHAIL AHMED

Al Dhaid, Sharjah. Mob: +971505011741, Work: +971558005397,


[email protected]

PROFILE
• Experienced in managing the day-to-day activities in the Plant and workshop.
• Scheduled Maintenance of Batching Plant & Equipment.
• Experienced in tracking employee’s efficiency and productivity.
• Train the technicians or staff and the latest techniques introduced by the principal in servicing the vehicles.
• Coordinate with Procurement & Stores Department to provide the Workshop and Plant with required parts and
equipment.
• Develop a plan of preventive maintenance of Plant, equipment and vehicles at work sites and oversee Its
implementation.
• Technical supervision of mechanical workshop for heavy equipment's and vehicles.
• Experienced as workshop floor in-charge. Preparation of Daily Progress Reports.

WORK HISTORY
(Auto)Heavy Equipment, Plant Maintenance Engineer/Manager, 06/2015 to Current Top Concrete
Products – Al Dhaid, Sharjah

CONCRETE PLANT MAINTENANCE AND LUBRICATION.


• Inspection of Alignment and excessive wear of conveyor belts
• Inspection of Air valves, cylinders and gates.
• Inspection of Oil levels in all batching plant components.
• Examination of excessive wear of components of batch plant.
• Application of lubricants wherever necessary.
• Examination of the conveyor skirt boards and sealers and their replacement with new ones if required.
• Examination and tightening of the V-belts. Replace them if damaged
• Stiffening the Conveyor belts and adjust them to correct position.
• Inspect oil level in all gear reducers, checking temperature of drive and bearings.
• Inspecting operation of silo filter vents and dust collector cleaning systems.
• Inspecting the Silo Pop-off or relief valve on top of the silo is operational.

Service, maintenance and Repairs of following equipment.


• CATERPILLAR (TELEHANDELER, WHEEL LOADERS, STEER SKIDLOADERS Etc.)
• MAN (FE, TGA TGS), VOLVO (FM, FH, FL, FH12) & MERCEDES BENZ (ACTROS AROCS
Etc.)
• GENERATORS (PERKINS 150KVA, CATERPILLAR 200KVA,800KVA Etc. and OLYMPIAN 100KVA
• TRUCK MOUNTED Telescopic CRANE, Loader Cranes.
• TRUCK MOUNTED CONCRETE PUMPS (SCHWING and PUTZMIEZER)
• Construction Equipment’s and earthmoving machines (CATERPILLAR ESCAVATOR, JCB BACK
HOELOADERS Etc.)
• Forklifts (Mitsubishi-Caterpillar, Linde Lift trucks &TCM. And Light Vehicles (cars and pickup).
Testing and Adjusting of Mechanical, Electro-mechanical, and Electrical Components.
• Inspection of Air Inlet and Exhaust System according SAE standards. Inspection of Turbocharger, Inlet Manifold and
Exhaust Temperature and pressure Test.
• Inspection of Bearings according to SAE and ASME standards.
• Finding Top Center Position for No. 1 Piston, Engine Crankcase Pressure (Blowby) test, Compression
test, Engine Valve Lash- Inspect/Adjust
• Excessive Bearing Wear Inspect, Piston Ring Groove Inspect. Connecting Rod Bearings Inspect. Main Bearings
Inspect
Cylinder Block Inspect Flywheel Inspect Flywheel Housing Inspect and checking Vibration Damper.
• Braking System Troubleshooting and Hydraulic Oil Contamination testing. Pump Performance (Pilot and Braking) Test.
Brake Accumulator Test and Charge. Testing and adjusting Accumulator Charging Valve (Brake)
• Testing and adjusting Service Braking System Pressure and Parking Brake Control Cables.
• Checking Cooling System Overheating, Water Temperature Regulator testing and testing water pump.
• Testing Electrical Starting System, Charging System and Starting Motor Solenoid. Electronic Control Module
(ECM) Replace.
• ECM flash programming using Caterpillar, VOLVO and Mercedes diagnostic software’s.
• Testing electrical connectors, wiring current and voltage as SAE standards
• Calibration of sensors, Engine timing through SAE J1939, J1708 and CDL data link.
• Frame and Body articulated Hitch Adjustments, inspecting automatic central lubrication systems
• Air in fuel system test, Unit injector test and Fuel pressure testing.
• Main Control Valve Calibration using ET in Hydraulic system, Pump performance test. Hydraulic
cylinders test for tilt and lift.
• Pilot system pressure testing and Hydraulic fan speed test.
• Inspection of engine oil pump. testing and adjusting of pump pressure. Inspection of oil temperature.
• Testing Air Conditioning Performance. Refrigerant(R134a) Leakage testing. Testing Refrigerant Compressor.
Compressor clutch adjust and check.
• Calibration and Programming of TECU. Transmission Pressures Test and Adjust. Speed Sensor Adjust. and torque
Converter Stall test.
• Piston Pump (Steering, transmission etc.) Low Pressure Standby Testing and Adjust

Troubleshooting and Repair in Machines and Equipment’s


• Engine Oil in Exhaust System, Excessive Black Smoke, Excessive Fuel Consumption, Excessive WhiteSmoke.
• Troubleshooting of Mechanical Noise (Knock) in Engines and valve lash setting. Engine Vibrations.
• Eliminating problems related to conditions like Coolant in Engine Oil, Engine Oil in Cooling System, Fuel in
Cooling System. Fuel Dilution of Engine Oil.
• Electronic Control Module Error finding according to fault codes of SAE J1939, j1708, CDL and K-line C-line Data Bus
system layout.
• Troubleshooting Engine Crank, Engine Miss fire related issues.
• Sensors replacing and testing voltage supplies.
• Repairing Throttle and Poor Acceleration or Response problems in Equipment’s.
• Repairing Hydraulic pumps, motors and control valve blocks etc.
• Torque Converter Troubleshooting, Torque Converter oil fill calibration.
• Transmission Solenoid shift calibration. Transmission clutch position calibrations.
• Mechanical Transmission Overhauling, Engine over hauling (MAN common rail Engines, VOLVO D13Engines
Mercedes Benz V8, V6 Truck Engines and Caterpillar C7,3126, 3046 engines.
• BPW 16T trailer Axle’s repair, Hydraulic Cylinder seals repair and Chassis rebuilding and reinforcing.
• Repairing Trucks body related jobs and fabrications of Trucks and Equipment’s. Disassembly and Assembly of all machines or
equipment parts.
WORKSHOP SAFETY MEASURES
• Involve our employees in safety planning. • Encourage our employees to have a voice in
• Provide clear work instructions. safety.
• Focus our safety efforts on the most likely issues. • Focus on how each employee performs his/her
• Create a safe work area. job.
• Maintain all machinery in good working order.
• Maintain a clean work area.
• Avoid and remove unnecessary hazards.
• Visit safety guidelines every year.

INTERPERSONAL SKILLS
• Familiar with Diagnostic Tools. (JALTEST COJALI, MAN CATII, XENTRY, VOLVO PTT CAT ET).
• Familiar With VOLVO IMPACT, CAT SIS, MAN MANTIS & MANWIS, JCB SPP+, MERCEDES
WIS/EPC, PERKINS EST Etc.
• Strong work ethics, integrity, thoroughness and commitment to achieve company goals as well as grow
professionally along with the organization. Ability to learn new skills very fast and Effective team
player. Excellent communication and interpersonal skills Situational leadership, Confident, High levels
of commitment towards assignments.
• Fabrication’s knowledge, Repairs proficiency, good communication skills.
• Knowledge of manufacturing standards/regulations.
• HVAC experience, Mechanical Drawings analysis, Mechanical Maintenance Design and Drafting.

EDUCATION
Bachelor of Engineering (B. Tech): Mechanical Engineering
PESITM - SHIVAMOGGA

Diploma in Engineering (DME): Mechanical Engineering


T.M.A.E.S - SHIVAMOGGA

Design And Drafting: Mechanical, Electrical and Plumbing (M.E.P)


Dhanush Engg Services India Pvt. Ltd. - Hyderabad

INDUSTRIAL VISITS
• Visvesvaraya industrial and Steel Limited (VISL), Shantala Spherocast limited, Eshwari Industries,
Mysore Paper Mills, Sharavathi Power Plant, Mahatma Gandhi power plant.

SEMINARS AND COURSES


• Workshop Manager Training course by CMC SCHWING.
• Attended EPPCO Lubricant seminar for ENOC client.
• Auto-Cad training course with certification.
LANGUAGES
• English, Hindi, Urdu, Kannada & Arabic (Intermediate)

PERSONAL DETAILS.
• Father's Name: Syed Sarmarth
Hussain
• Marital Status: Married
D.o.B: 13-Mar-1990
• Passport No: T3284384

I, the undersigned, certify to the best of my knowledge and belief that the above statements and data correctly
describe my qualification, my experience and me.

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