HZC-3980 Circuit Breaker Analyzer Manual
HZC-3980 Circuit Breaker Analyzer Manual
USER MANUAL
used.Due to continuous improvement of products, design and specifications are subject to change
without notice.
1. First of all, connect the instrument_ with the ground so that you can connect other wires and
operate; after testing it, turn off the power supply, disconnect other wires and the wires in the
ground.
2. Please check whether the input power is 220V before using the instrument; otherwise, the
3. There is high pressure in the instrument. Don’t take apart the instrument causally in order to
be safe.
Contents
I.Technical Parameters................................................................................................................................................1
II.Performance Characteristics.................................................................................................................................. 2
III.Terminology Definition............................................................................................................................................ 3
VI.Field Wiring.............................................................................................................................................................11
I.Technical Parameters
1.1 Using Environments
Insulation Resistance>2MΩ
Dielectric Strength 1.5KV power supply chassis work frequency withstand voltage 1 minute, no
c. Tips:
span resolution error
Vacuum breaker 50.0mm 0.1mm
SF6 circuit breaker 300.0mm 1%±1 word
1mm
Less oil circuit breakers 600.0mm
(instantaneous work)
g. Weight: 9kg
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II.Performance Characteristics
1. Performance
a. Time: 12 inherent in the fracture points, closing time, with the same period, and white the same period.
b. Reclosing: each fracture together - sub, sub - together, sub - Hopewell - sub-process time: one point, a
time is the time of the two-in-gold short time, current time value.
c. Speed: just now, just closing speed, maximum speed, time - stroke characteristic curve.
d. Stroke: total trip, open distance, over-travel, the overshoot travel, rebound amplitude.
e. Current: points, closing coil points, closing the current value, the current waveform diagram.
f. Operating Voltage: DC30 ~ 250V/20A digital machine adjustable breaker operation power supply, to
automatically complete low voltage operation test of the breaker, measuring the value of the operating
2. Characteristics
a. All models suitable for domestic and foreign production of SF6 switchgear, GIS combination of
b. Super anti-jamming capability, 500KV substation the bypass bus charged case can easily test to
accurately measure.
c. Universal speed sensor, straight line linear sensor, rotary sensor, extremely easy to install and simple.
d. Switching operation once obtained the switch mechanical properties testing of all data and the
e. The host field test data, the machine can be stored in the real-time clock, easy to the archive save the
f. Host big screen, wide temperature, direct perspective, backlight LCD Chinese display all data and maps,
g. English menu operation, easy to use. Instrument built-in printer, fast print all data and maps at any
time.
h. The instrument with data analysis and management software, with PC online operation, the test results
can be output to the various types of dot matrix, laser or ink-jet printer to print the test report, the field trials
computerized.
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III.Terminology Definition
a. Points (a) Opening time: Tripping coil of the points (a) power as the starting time to move, the static
b. The same period: the same phase being, points (a) the maximum and minimum opening time the
difference.
c. White year: Three-phase points (a) and the maximum and minimum opening time difference between.
d. Average speed: points (a) gate process, moving contacts total travel before, after removing 10% each,
to take the middle 80%, the ratio of the moving contact sport trip time.
e. Maximum Speed : Gateway process in the points (a), the moving contact sport, take the moving
contact sport every 10ms for a speedometer unit until the moving contact sport stop certain speed unit
value, of which the largest unit The speed value shall be the points (a) the maximum speed of the gate.
f. Just points (a) speed: different switch models depending on the measured switch factory, each
manufacturer to define the different just now, just closing speed, the tester included various definitions
○ together before the sub 10ms: part of the oil switch and part of SF6 switchgear;
○ 10% to the the fracture: the Xi'an Switch Factory production part SF6 switchgear;
○ the same average speed: Shenyang Switch Factory production SF6 switchgear;
Several definitions above are not adopted, users can be measured according to the tester stroke
characteristic curve (travel direction), defined on the curve just points, the speed sampling
paragraph just an aggregate speed, the instrument automatically calculated user-defined just stars,
just close speed (sampling time and stroke within a segment ratio).
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IV.The Layout Of Panel
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V.Instruction Of Menu Operation
Turn on the power supply , press the button 、 until it is the best. Press [ENTER] and go to the
menu interface.
At the top of the screen is the main menu of the instrument operation. From left to right, there are five
Before the test, the various operating conditions of the instrument are set.
①Type of sensor:
Linear resistance, rotation resistance, acceleration sensor and photoelectric sensor.According to the
②Sensor installation:
According to the different location of the sensor, choose different. Install a three phase linkage of the
sensor, select three phase linkage, install three sensors and select three phase simultaneous
measurement.
③Speed test:
If the scene is not a speed test, closing it will shorten the test time and reduce the test intensity.
④Speed definition:
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The instrument has solidified several conventional speed definitions (Note: this definition can be
redefined and solidified with the PC machine according to needs), and the corresponding definition is
selected according to the different switch models. If the corresponding definition can not be found, then
the "time travel characteristic curve" is usually measured by "10ms" and then the corresponding velocity
⑤Stroke test:
When a linear sensor and photoelectric sensor are tested, this item can be opened and tested.When
other sensors are used or do not want to test the schedule, this setting is closed.
⑥Switch stroke:
The total line value of the input switch is measured when rotating sensor and acceleration sensor are
used to measure speed.When using linear sensor and photoelectric sensor to test, mark the stroke value
of sensor.
⑦Trigger type:
Internal power trigger: divide and close operation with internal DC power supply.
External power source external trigger: the internal DC power of the instrument is not working, and the
switch is operated by the on-site power supply (AC and DC). When the instrument is closed, the "external
trigger" connection of the instrument is directly connected to the closed (sub) thyristor. When the switch is
operated, the instrument takes the voltage signal from the coil as the starting point.
Auxiliary contact trigger: no coil on the signal, auxiliary contact can be used to trigger the test.
Sensor trigger: manual switch, no electronic control mechanism, no starting point. Use of sensor action as
Manual switch: measurement of manual switch. It only needs to connect the fracture line and do the
closing test. The instrument is in the waiting form State. Then the switch can be split manually.
⑧Test duration: the time length of the operation voltage of the internal power supply.
2500ms: when the general switch is reclosing operation, the test time is chosen. It is divided into two
parts.
25000ms: general contact switch with pre action before closing and closing, and it takes a long time to
⑨Resistance type:
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A, metal contact: conventional metal contact switch, set to close.
there is a switch that needs pre stored energy to set up this item. The general choice is not.
Tip: when all the options are finished, move the cursor to the bottom of the screen, then press the key to
According to the switch need to set up the closing, the gate, the reclosing output voltage value. After
5.1.3 [Status]
Check whether the sensor is working properly and whether the installation is reasonable. And whether the
5.1.4 [Datatime]
The time of setting up the instrument is generally adjusted, and there is no need to set it up.
5.1.5 [Option]
According to their own needs, choose whether or not data items need to be displayed.
5.1.6 [Auxiliary]
In case of a special switch, the normal test data and the factory data do not conform to the data, or the
data in the normal test are deviated from the normal test data. Generally, it is not recommended.
Tip: after all the settings are completed, the instrument automatically saves the settings. If the next test is
not changed, the instrument will still be tested according to this setting.
Single and single point test of switch. Automatic test is based on the A1 fracture criterion. If A1 is
divided, the closing test will be done automatically. If A1 is combined, the gate test will be done.
5.2.2 [ C-O-Low]
The automatic low voltage action test of closing and sluice is carried out, and after entering the
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interface, the operation is prompted according to the screen operation of the instrument.
5.2.3 [ Manual]
Under a set voltage, the switch is repeatedly divided and tested. Such as:
(1) At 30% rated voltage, the switch is operated continuously for three times. The switch should be
(2) before switching tests are done, the switch needs to be divided into several times at rated voltage,
According to the hint: adjust the voltage, press the left key to close, press the right button to divide the
gate, and press the confirmation key to store energy output. Exit according to return.
5.2.4 [Reclose]
1 [ -C—O-]
The switch "close division" test, setting the "T1 - sub" control time interval test, directly get the switch
2 [ -O—C-]
The "split - in" test of the switch has been tested after adjusting the time interval of "split T2 - in", and
the time, time and no current time value of the switch are directly obtained.
3 [ -O—C—O-]
The "split - in - division" test of the switch was tested, and the time interval, one time, two minutes,
short time, and no current time value of the switch were directly obtained after the time interval of "T2 - -t1 -
Tip : The control time interval T1 is the length of the period from which the switching coil is electrically
charged to the closing coil, and the control time interval T2 is the length of the time from the switch on the
coil to the switch on the closing coil. The control time interval T1 is set as the inherent time of closing for the
operation of "T1 - T2", "sub - T2 -" and "split - T2 - T1 - sub". The time is equal to the switching time of the
switch, and the control time interval is set as the inherent time of the sluice, and the time is equal to the
switch time.
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After completing the test, the instrument will examine, analyze and print the test results.
The test results show that the data table and the graphic display interface are switched by pressing the
The comprehensive curve atlas includes the time wave of each fracture, the jump wave, the time stroke
curve, the coil current waveform and so on. These waveforms are the comprehensive atlas of the time as
The results are displayed in the form of a table, including the intrinsic time value of each fracture, the
same period of the same phase, the same period, the rigidity of the stiffness, the maximum speed, the
current of the coil, the total stroke of the switch, the excess stroke or the amplitude of the rebound.
5.3.2 [Bounce]
The time of jumping and the number of jumping times of each fracture are displayed. On the right, you
can see the more detailed bounce process of each fracture, showing the first moment, the first minute, the
second closing time and the second minute of the corresponding fracture. A more detailed jumping
process. Press up and down, switch to select each fracture. If you want to print the bouncing results,
press the return key, then move the cursor to [file] menu [print interface], OK.
5.3.3 [Wave-R.]
There are switching resistors, graphite contacts and other transitional fracture data waveforms, which can
5.3.4 [Data-R.]
There are switching resistors, graphite contacts and other transitional fracture data waveforms, which can
5.3.5 [Analysis]
Analysis of the measured "time travel" curve can get the relevant data, of course, the most important
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Operation hints:
Entering the "velocity analysis" interface, there are two coordinate vertical lines on the "time travel" curve, and
the dotted line is on the stiffness and coincidence point of the A channel. The solid line is the definition point of
the stiffness and stiffness. The top left corner of the screen is the coordinate values of the two coordinate lines
and the travel curves. The ordinate is time, the ordinate is the position of the switch touch head at the moment,
the solid line can move, the coordinate point will change in real time and the dotted line can not be moved.
Press or key can switch the solid line and the dotted line.
"S = XX.Xmm" is the difference between the ordinate coordinates of the two coordinate points on the stroke
curve.
"T = XX.Xms" is the difference of the abscissa of the two coordinate points on the stroke curve.
"V = XX.XXm/s" is the ratio of the difference between the vertical coordinates and the abscissa of the two
points, that is, the average velocity between the two points of the moving contact. If we define the two points
according to the definition of the rigid speed of the switch factory, Then V is the stiffness of the rigid partition.
Of course, move the two coordinate lines to the corresponding position to see the difference between the
ordinates of the two coordinates, and we can see the data such as the open distance, the overstroke, the
overshoot process, the rebound amplitude and so on. On the curve, you can also see the starting point of the
moving contact point and a series of data that are not displayed in the "comprehensive data table" for analysis.
5.3.5 [Infotest]
5.4.1 [DataOpen]
Open the test results that have been saved in the instrument.
5.4.2 [DataSave]
Save the test data.Save the file with the date as the name of the file, and save the result as long as it is
not refreshed. This instrument can store thousands of groups of data. After saving, the file name is added
5.4.3 [Print]
5.4.4 [PrintAll]
Print a fixed test list, including the header, data interface and graphical interface.
The intellectual property rights of the instrument, the version number of the software, the serial number
of the factory, the company's website, mailbox, address, after sales contact telephone and other related
information.
VI.Field Wiring
Special security hints: after the instrument comes to the scene, please first connect the instrument
protection ground to the site of the site, and other wiring and operation can be carried out; after the test,
the instrument power is turned off, then the other lines are removed, and the ground wire is dismantled.
(1) when the switch control power supply is provided inside the instrument, the control power in the
control box is disconnected (usually the insurance that connects the control power supply with the control
bus), but it can not cut off the energy storage power of the switch mechanism, and then the connection
Note: the instrument can only provide DC current, and use the internal trigger of the instrument's internal
power. If the field switch is an AC operation mechanism, please use the external trigger mode.
(2) when the external field power is used for dividing and closing control, the output of the control power
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is not connected.
When the switch is used for a single test, two lines are triggered externally and the ends of the brake
When the switch is used for single point test, two lines are triggered externally and the two ends of the
Tip: use external trigger when using external power. The external trigger mode can be tested regardless
of whether the switch mechanism is AC or DC. When external triggering is used, the switching power is
not connected.
The three sensors are connected to the "speed sensor" socket of the instrument through a sensor signal
line.
Traditional speed sensor usually with a slide wire resistor or photoelectric sensor (sub-grating and
photoelectric encoder two), these types by moving and stationary parts. Velocimetry, are respectively
mounted on the movement of the switch member (movable contact or enhance the lever) and the
stationary member (the cap seat or switch base) on, and with the better. In this way, for different switches
need to produce many different mounting bracket, on-site installation and removal is very difficult.
My company after years of research, the acceleration technology applied to switch tachometer solve
the switching field speed sensor installation difficult, with hard, testing the difficult technical problems, the
Installation tips:
Universal sensor fastening installation even enhance pole switch or level Xuan on, or other transmission
poles.
Installation Note 1: the universal sensor socket direction and the direction of movement of the moving
Xuan, keep moving Xuan parallel, if you pretend skew may cause inaccurate measurement data.
Installation Note 2: Universal sensor installation should be based on the lever of different thickness
optional, the corresponding radius of cards very firmly stuck in the moving rod, can not shake the sensor.
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Switching action, the sensor should bear bear lever movement together, can not be used in conjunction
with the lever relative shaking, or can cause inaccurate test data.
Installation Note 3: the universal sensor installed in the switch automatically rod certain location space
should be left around the sensor up and down when the switching action, does not cause the sensor to
collide with the surrounding switch parts in the course of the campaign, causing damage.
Universal sensor suitable for sensors for linear motion of the gun, some switches, especially imports and
joint venture switch, linear transmission parts are enclosed inside the switch body, versatile sensor can
not find the installation site. Switch manufacturers factory do speed test, a test switch the division and
Installation note: rotation sensor axis should as far as possible and switch axis keep concentric, otherwise
sensor rotating obstacles, measure curve of burr will be very heavy, impact test data is correct.
If you need very accurately measure, switch action stroke, need to use linear sensor.
Linear sensor has three specifications, respectively is 50 mm, 200 mm and 300 mm.
200 mm and 300 mm for SF6 switch stroke, speed measurement, the two kinds of sensors is a standard
configuration.
To a certain type of vacuum switch as an example, in the following figure. Linear resistance sensor in
the installation, to ensure the sensor motion shaft to linear motion, with magnetic universal support fixed
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good sensor. For SF6 switch, oil switch, similar to the way.
The company's products are sold and invoiced for three years, and life-long maintenance. Welcome
to feedback valuable opinions and information on our products. We will realize your vision and request
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Appendix 1. Use Instrument Some Measured Graphics And Text
Results
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Appendix 2. Internal Control Power Wiring Diagram
Note: must disconnect measured switch control box control power (usually will control the control
power supply and control bus linked insurance dial the off), but can't cut off switch mechanism of stored
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Appendix 3 Fracture Line Diagram
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Appendix 4. Testing Field Common Technical Problems And
Treatment Measures
A. Field use instrument control together, break-brake operations, switch not action
1. Field close, points brake control wiring is not correct or control circuit problems
Processing method: find the control cabinet control wiring diagram, ask relevant protection professionals,
respectively to find close, points brake coil and switch auxiliary contact, see appendix 2 this manual
control wiring diagram and instructions rewiring. Check control circuit, ensure smooth loop.
2. Instrument hint "output short circuit or load is too big, please shut down check control wiring"
(1) The control wiring error, cause instrument output short circuit, the short circuit protection function start,
Processing method: shutdown after see the above first, 1 to test connection.
(2) The field coil load is too large, the instrument can't normal drive
Processing method: (1) for electromagnetic mechanism of switch, due to the switch closing coil
requirements of the drive current very large (up to 100 a or hundreds of Ann), and the instrument
operation power the maximum loading capacity of 20 a. The load is too large, the instrument can't normal
drive.
Site is usually the switching control line up in closing coil former level switching contactor coil, use
instrument control switch contactor close, with the contactor drive switch closing coil, make the switch
(2) For hydraulic and spring mechanism of the switch, due to the instrument to output current is greater
than 6 when a default "load excessive". Please have a look at or using a multimeter to measured the
closing coil resistance tolerance of the elements and confirm closing coil current is heavy. Then please
carefully check the wiring, confirm closing output no short circuit, then cancel instrument short circuit
protection function test. (note: instrument short circuit protection function was cancelled, "close, points
brake control power" output will not have protection function, if the control power output is really short
circuit state, it may cause instrument control power damage! Please careful operation)
The specific method is: shutdown - hold button and hold it down to boot, until you reach the "release
button" screen prompt to loosen the key, short circuit protection function to cancel.
Note: instrument as long as to shutdown or reset, short circuit protection function and restart.
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3. Inspection equipment operating power if there is a dc output
Using a multimeter to instrument internal provide operating power for voltage check check (see this
manual article 5.1.1 the first 9 items). Such as voltage output normal, the other inspection; If no voltage
output, then
Processing method: use the switch cabinet operating supply, adopting the "external trigger" way operation.
(see this manual 6.2. (2) introduced the operation) and notify the company return factory maintenance or
Processing method: (1) the use of instruments to provide inner power operation switch close, points brake
test, to dissolve atresia, please on-site technical personnel or switch factory personnel according to the
(2) Use site operation power, with "external trigger" means test.
Second, the instrument do single joint, single points test, switch action, but countless according to display
2. Closing coil or points brake of coil resistance is too big, so that the load is too small (general coil current
less than 1 a, is easy to appear this kind of circumstance), makes the instrument to trigger the, not the
collected data.
Processing method: cancel the short circuit protection function to test. (see first, 2 (2) how to cancel the
3. Closing out data, the switching control loop damage, points brake out data, then points brake control
loop damage.
Processing method: field with the good all the way power control channel temporary test. Such as closing
out data, then use points brake channel test closing, the method is, the points brake line (green, black line)
joint in the closing coil, with points brake control to operate switch closing test process. The field test after
completion of the return factory maintenance or notify the company provide the backup machine.
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Three. instrument do single joint test, switch is closed, and separate immediately.
Processing method: carefully check the switch control circuit and remove the faults.
Processing method: take the points brake line, use switching control channel do test (see the second,
three processing way), when the experiment is complete return plant maintenance.
Four. printer can walk paper but can't print text, graphics
Five. the instrument speed test, test results appear full screen vertical stripe
The sensor options wrong (such as general sensor with linear or rotary, linear or rotary with general
options).
Technology Answer
1. Instrument field ground, why must first ground line, and then pick fracture line?
Answer: the field test, due to high voltage switch (especially 220 kv above) to the fracture between often
have high induction voltage, the voltage value is very big, energy is lesser, but enough to threaten the
safety of the instrument itself. Internally, fracture signal input to the indirect have bleeder circuit. First
ground line, the actual priority on the discharge circuit, the connection fracture signal line, even fracture
induced a high voltage, also can through the discharge circuit drain on the earth, so as to ensure the
Answer: choose the test 】 - the closing test 】, instrument of liquid crystal display the bottom there are 12
fracture real-time status display. Screen are shown in the following graph:
In this interface can detection instrument fracture channel is in good condition, fracture input if it is
impending, should display "points", if on short circuit, it should display "close". So the respectively each
fracture on short answer it, to observe the change of state display, to determine the instrument fracture
Answer: the so-called just points ($) speed is refers to the high voltage switch just minutes (just before
points) for a period of time (or a distance) average speed. If the time is defined standards, IEC standards
and China's national standards generally defined as $10 minutes before the average speed of ms. For
some countries or some switch manufacturers definition is different, my company instrument can through
the computer and matching speed definition add degree redefined. Both can be defined as time, also may
be defined as distance section, but is flexible and convenient for high voltage switch provides speed test.
In vacuum switch for example, 10 kv switch open distance is commonly S = 11 mm or so, its just $(points)
speed is defined as just before the close (just minutes) 6 mm average speed. Also some manufacturer
(1) Switching take the average, points brake take just points 6 mm average speed;
(2) Switching take the average, points brake take the average speed;
Given the speed definition add program function, also can convenient according to specific vacuum
switch on speed test. In addition, the influence of vacuum switch on speed test, because points brake
process buffering mechanism of action, the whole points brake process average speed is very low.
General definition vacuum switch points brake process buffering mechanism of action before the average
speed for the whole process of the average velocity, namely switching take the average, points brake take
just points 6 mm average speed is relatively close to the true value. Because of 35 kv vacuum switch
open distance is commonly S = 22 mm or so, so all for the 10 kv vacuum switch speed in the definition
numerical 6 to 10 or 11 can.
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Appendix 5. Packing List
1 Main engine 1
7 Rotating sensor 1
8 Line sensor 1
9 Sensor wiring 1
11 Power line 1
12 Ground lead 1
14 Fuse pipe 4
15 Print paper 2
18 Allen wrench 1
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