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15PPM BILGE SEPARATOR
IMO Resolution MEPC.107(49) Approved Type
SEWAGE TREATMENT PLANT.
IMO Resolution MEPC.159(55)S.. COMPANY INTRODUCTION
‘Our products are various 15ppm Bilge Separator from Min. 0.2m*/hr to Max. 10.0m'/hr with type approval
certificates issued by Korean Goverment and C.E in accordance with IMO Rosolution MEPC 107(49).
Our products are various Sewage treatment from Min1Qpersons to MAX 125persons with type approval
Certificates issued Korean Goverment and C. E. in accordance with IMO Resolution MEPC 159(65).
5. COMPANY HISTORY
1 Jul. 1982 Established at inchon.
2 Aug. 1983 founded factory at Paiue Kyounggi-Do.
3 Aug. 1983 Technical tie-up with Koe Separator & Taiho Industry Technic.
4 Sep. 1983 Registered the shipping Industry Rerated Company.
5 Sep. 1983 Developed Life Raft and Equipment.
6 Jan. 1989 Moved factory to Incheon.
7 Sep. 1994 Obtained Type Approval Certificated of 6 kind oil filtering Equipment in accordance
with part 1 fo the Annex to resolution MEPC, 60(33)
8 Jul. 1995 Developed Pre—Treatment Device.
9 Nov. 1999 Obtained Ec Type—Examination Certificated veritying the quality is acceptable by
DNV(OS Type series 8 sets)
10 Dec. 1999 Obtained ISO-9001 Certificate of approval for the Oil Filtering Equipment, Life raft and
Emergency Ration.
11 Jan. 2000 Moved factory the Kimhae, Kyong Nam
12 Jan. 2000 Granted maintenance—Business for life raft,
Granted Storage for Explosives.
13 Feb. 2001 Technical License contact with Semco, Denmark for Water Mist System.
14 Jul. 2001 Developed Foam, Dry Powder and Co2 Fire Extinguishers.
15 Jan. 2005 Acquired EC Type Certificated for 15ppm bilge separator in accordance with IMO.
Resolution MEPC. 107(49) from DNV. (HYNO0000 : series type 8 sets)
16 Apl. 2006 Acquired EC Type Certificated for 15ppm Bilge separator in accordance with IMO
Resolution MEPC. 107(49) from DNV. (HYN00001) : series type 8 sets)
17 Sep. 2007 Developed Sewage Treatment Plant.
5, PRODUCTS
~ 15ppm Bilge Separator (iMO-MEPC 107(49) EC—Type Approved / MED-CERT)
~~ Sewage Treatment Plant in accordance With IMO Resolution MEPC159(58)
~ 15ppm Bilge alarm(IMO—MEPC 107(49) Type Aporoved)
~ Coalescer fiter, NF fier cortidge with Motor / Pump: Mono & Piston type
— Hot water calorter
~ Pre-treatment unit for 18pm Bilge Separator
~ Spare parts, repair & after sevicea
“OE
To Extend the operation life of the demulsifier an
automatic bypass is fitted to the separating system. The
‘15pm ail content measuring device periodically checks
the water quality of the HYN series separator and if below
‘15ppm, the demulsifer is bypassed until the 15pm alarm
is activated. This process control guarantees a
considerable prolonged life cycle of the adsorber
elements.
‘Sway cylinder valve
Backwashing valve
Gil out valve
Return valve Escape vent
150pm bilge alarm,
Name plate
Pressure gauge
Safety vale
Regulating valve
250 00 | 15 8
400 x00 | 20 120
500 wo | - 20 140.
1000 100 [| 300 5 280,
Hynoz001 [20 | 1900 | 1200 | 1400 | 1650 | 100 | a00 | 32 | 25 | 20 | 400 | 1250
Hynosor | 3.0 | 1900 | 1900 | 1500 | 1650 | 100 | s00 | 40 | 32 | 25 | sao | 1450
Hynoso01 | 60 | 1950 | 1900 | 1700 | 1700 | 100 | 300 | 50 | 40 | 25 | 00 | 2300
Hyniooo1 [0.0 | 1950 | 2400 | 1760 | 1700 | 100 | 300 [50 | 50 | 25 | 1200 | 3400a, pa
oe ee
mr]
=
egg
fal
cml!
ton‘3. Description of Process for 15ppm bilge Separator (Application: HYN 00201, 00301,00501 Type)
Fig. 4 Oily water separation
ae
S|
15PPM Bilge Separator separates oil and waler by difference
of their specific gravity.
The olly water is commenced to be separated when passing
4-way distributing device, and the floated and accumulated
cil are collecting into the upper patt of 1st chamberl of the 1st
vessel and also the remains including minute oil particles of
lly water passes through the Paling & Urethane Coalescer
equipped in the 2nd chamber of the 1st vessel. During this
process, the size of oily particle become gteat andi tloating
speed of the particles are increased, thus the ail floats easily.
AAs the emulsified oll is removed by Coalescer equipped in the
‘rd chamber of the 1st vessel and 2nd vessel(Emulsion
‘Treatment Unit),and then water is discharged under the
Condition of below 15ppm{or Sppm) of cil density
When the collected oll in the upper part of the 1st chamber is
detected by the oil level detector, the oil discharging valves is
opened and then oil is discharged automatically by the
Backwashing system.
a
(ist chamber of the ist vessel)
When the oil level detector detects oil, the bilge pump is
stopped and the oil discharge valve is opened and direction
2-way backwashing Viave is changed for backwashing at the
same time. The coalescer filter in the 3rd chamber and
Pallring & Urethane Coalescer in the 2nd Chamber are
cleaned by Backwashing water automatically, and the floating
objects with ol are discharged
(2nd vesse\(Emulsion Treatment Unit))
The emulsified oil is removed by the Coalescer and the
euipment is cleaned by Backwashing after opening the Air
vent valve, with manual Backwashing valve thus the
performance and efficiency of the system are improved.3, BILGE PUMP(Piston type) & SLUDGE PUMP(Mono type)
Se
capacry [mt [01s | 02 | 03 | 06 | 10 | 20 | 50 | 100
MOTOR | KW | 0.4x4P | O4xaP | O4xaP | O4xaP | O.ax4P [O.7ExaP| 15xAP | DOxaP
puwe [APM | 420 | #20 | 420 | 260 | 260 | 2m | 200 | 200
L mm {so | 510 | 510 | 450 | 480 | 450 | 145 | 70
5 mm [00 | 300 | 300 | 294 | 204 | ca | 410 | 490
H mm | 420 [420 [420 | 480 | 460 | «80 | 570 | 570
wwouret_| 8 | 18a | 154 | 20a | 20a | 254 | 0a | 40a | 800
WEIGTH xe [a | 3 | 9 | 6 | 66 7 [145 [175
‘S\. PRE-TREATMENT
evel sensor
2way air viv
dischage
test viv
Salety viv
ress, gauge
drain viv
eating system
‘control pane!
LSOS(LSC=80)
standardThe oily water separating
system is equipped with the
15ppm Bilpe alarm device
Ps OMD & FOCAS~1800 type
tested and approved in
accordance with IMO
Resolution MEPC. 107(49)
The 3-way cock for flushing
is fitted with acontact to
eg ensure that during flushing
wae of the alarm device, and the
Sway diverting valve is in
recirculation mode(automatic stopping device).
According to IMO Resolution MEPC. 107(49)a 3-way valve is installed downstream of the oily water sepaator in the
overboard line to recrculate the water to the bilge whenever requited during port state control
Display : Gree Graphic Display ‘Alarm Inkication : Red LED's: i
Power supply: 24V AG or DG. Size(over all: 660%240x100mm)
Alarm points 1+2 : Adjustable between 1-15. Weight : 7.3kg +2
System fault Alarm : Red LED Pip fitting © R1/4" Female.
5
‘incre
\e a Bean
el |S5. SEWAGE TREATMENT PLANT
IMO Resolution MEPC 159(55)
HAN YOUNG ENGINEERING CO,LId has met the challenge of
protecting the environment by developing a
new advanced wastewater treatment process based on
biological degradation and membrane separation. This process
produces the highest quality discharge without requiring any
‘addition or generation of chemicals that are hazardous 10
the environment or ship operation. Han young contracted
industry—university cooperation in Korea Maritime University.
Tie
The Han young system applies to ships and marine structures the process of biological waste water treatment in
‘combination with submerged low—pressure micto—fitration membranes, which act as bartiers to the activated sludge as
well as to bacteria and viruses. Accordingly the Han young technology putfies water — without any final clarification or
any additional desinfection ~that meets the quality standards of as well IMO/MARPOL, HELCOM, German Federal Law
Gazettes No. I, page 1378 and No. I, page 1221, USCG, US Federal Law Gazette No, 40, section 133, Australian
ADNOC and Australian Federal Environmental agency as Alaska agreement.
==
Tay Tae | NATO pa
turk ati, sce | veoadoysone | ‘some ae | USAZEAR8 |r young
common | fewer | ssdemiso | "Eeinustar” | sfbrcho by oa
| oo Ba
| BOD, somgi_ ot required Zong soma Trg
coo oom son
Chine ee Tetpemiea | __ ttm onet
Taal Sagal | sonst ‘ein Toreiico enor x 700
Tah on co at
Phowphans ‘it torn. eer
mf Ra 355 = = 7
re RTT Faisal Teaecon Toru | — atone —| oss
Coliforms MPN. wen el 200coli100mL) MEN. pear
Ne
Meee
Regulatory requirements
| USCG/IMO Regulations for the quality of black water discharges.
| “ USCG/EPA indications that grey water discharges will be regulated and monitored.
NATO navy strategy for environmentally sound warships.
Iidication that discharge consents for offshore platforms wil be aligned with marine standards,
Customer requirements
Meet the likely regulatory requirements for both new and existing installations.
Maintain an acceptable public image.
Minimisation of size and weight. Lowest possible total cost of ownership.
Biosolids dewatering
Nutrient removal3__ OUR PRODUCT RANGE
Principles of operation
Wstewater collected in the shio s Equalizing tanks (Black water, Galley water, Food waste water, Accom grey
‘water, Laundry water) is pumped to an automatic screen press. Sanitary grey water is collected into buffer
tanks and fed to the same automatic screen press. Each MBR includes SBR stages, contained within a single
process tank unit. SBR stages are fitted with aerators fed from duty and standby blowers. Wastewater passes
‘though the screen press into the first stage SBR where the active biomass degrades organic material. The
active biomass is pumped through an interstage fier which returns particulate and fibrous material to the
screen press. The fitered biomass is transferred by duty and standby pumps into the second micro~fitration
Units, free of any fibers which could cause blockages in the membrane modules. Clean permeate is taken
from the membrane modules through flow control valves and flow meters, allowing individual monitoring of
‘each membrane module. Permeate is collected from all membrane modules into a tank and pumped for
discharge by duty and standby pumps. Isolating valves are provided throughout the system to enable
maintenance of pumps, membrane modules and other components without shutdown of the plant. The
system is automated.
RANE PUMP
LVEMBRANE TANK.
EQUALIZING TANK. SBRTANK
MEMBRANE
MCOULES
‘SLUDGE TANK
-FLTRATION _ SLUDGE
TREATWENT—@ 102 | bio—veactor chamber
Le "05 | iter out the inperien
on as Se
pal ae
: a
Le FS
é ato
10 | eue5e ashore pao
12 | erect pane
36 | igh il oreo (onerous)
18 | coin gobo weve
eh Gabe wove
wee)
40 | conmren be
The Han young system was developed as a modular system of four basic sizes for purification of waste water from 10,
35, 100 and 125 people. However we are ready to produce individual solutions for any other request. The bioreactor is
produced from stainless steel AISI 316Ti as standard, The bioreactor from other materials is as well possible after a
Consultation. The Han young Marine units are equipped by electric components 400 # 460 volts, 50 or 60 Hz,
13
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é SSE an et213 Pneumatic Cylinder valve 218 Cylinder valve Electric solenoid valve
(PT38"~1") (5K(10K) -154~65A) ) (PT3"~2")
> |
| T +l
Safety & Relief valve Coalescer & NF filter for Electric Heater Level Sensor
(PT 12"~3") 15pm Bilge Separator Device
Recirculating Bilge Piston Pump ‘Sludge Mono Pump
Facilities Manual Valve Capacity Capacity
(K-15A~65A) (0.15~30 nih) (1.0~30 nih)
-1t-UNG eneineerine co, Lp.
F003, BYUNGDONG-L, HANLIM MYUN, KIMHAE,
-NAM, 621.873 KOREA,
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