XPE1215 移动颚式破碎站技术规格书
XPE1215 Movable Jaw Crushing Station Technical Specification
XPE1215 移动颚式破碎站
技术规格书
XPE1215 Movable Jaw Crushing Station
Technical Specification
徐州徐工矿业机械有限公司
XUZHOU XCMG MINING MACHINERY CO., LTD.
2020 年 10 月
Oct. 2020
徐州
Xuzhou City
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XPE1215 移动颚式破碎站技术规格书
XPE1215 Movable Jaw Crushing Station Technical Specification
XPE1215 移动颚式破碎站技术规格书
XPE1215 Movable Jaw Crushing Station Technical Specification
一、总体概述
1. General Introduction
XPE1215 移动颚式破碎站是专门针对露天矿开采粗碎作业研发的大型移动破碎
站,配合移动皮带机可组成“无卡车物料输送系统”,其性能可靠、造型美观,配备高
可靠性的深腔型颚式破碎机、图形化触摸屏操作界面、优化的发动机功率匹配等关键成
熟技术,整机设计达到国际先进水平,可以广泛用于各类矿石和天然石料的粗碎处理。
XPE1215 movable jaw crushing station is a kind of large-scale equipment specially
developed to meet open-pit coarse crushing requirements. If it is coupled with a mobile belt
conveyor, it can be composed into a “truckless material conveying system”. It has reliable
performances and a pleasant appearance, and is equipped with a deep cavity type jaw crusher,
graphic touchscreen interface and optimized engine power matching technology, and has
reached advanced global standard. It is widely applied for coarse crushing of various ores and
natural stones.
二、设备亮点及特点 Equipment Highlights and Characteristics
(一)高端配置、性能卓越 (I)High-end configuration and excellent performances
➢ 全电驱动:进口品牌发动机搭配知名品牌发电机,动力强劲且可靠,并支持
外接电源,液压系统采用负载敏感系统,能量损失小,发热量低;
➢ Full electric drive: imported engine carries a famous generator to output strong
power, and can link to external power sources. Hydraulic system is load sensitive type,
which has little loss of energy and generates a low quantity of heat.
➢ 高效、低能耗破碎主机:深腔型PE1215破碎主机,增大的偏心距和优化的
摆动机构,破碎处理能力大;采用全液压调节排料口,方便快捷,并配备排料口尺
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XPE1215 移动颚式破碎站技术规格书
XPE1215 Movable Jaw Crushing Station Technical Specification
寸检测功能;
➢ Efficient and low-energy crusher: deep cavity type PE1215 crusher has enlarged
eccentric distance, optimized swing mechanism and a huge crushing capacity; the
adjustment of discharge opening is full hydraulic, which is simple and quick; besides, it is
equipped with a discharge opening detection function.
➢ 均匀给料系统:全自动控制调节给料量,保证给料量的均匀性及连续性,提
高破碎主机的效率;
➢ Even feedstock system: feed quantity is under full automatic regulation, which
guarantees even continuous feeding and increases crushing efficiency.
➢ 综合振动优化方案:振动给料机减震弹簧和破碎主机减震器经过优化设计,
避免其振动传递至主机体,提高整机寿命,电器柜减震弹簧,为电气元器件提供理
想的保护,提高了电气系统的可靠性。
➢ Comprehensive vibration optimization scheme: damping spring of vibrating
feeder and vibration damper of crusher are optimized in order to avoid transmitting the
vibration to the main body. This design can extend the lifespan of the whole machine;
damping spring of the electric cabinet offers ideal protection to electric elements and
enhances electric system reliability.
(二)辅助配置、效能提升 (II) Attachments promotes efficiency
➢ 预筛分系统:振动给料机配备预筛分系统,可提高物料的利用率,同时减少
细料进入破碎主机,提高破碎主机的生产能力;
➢ Pre-screening system: vibrating feeder has a pre-screening system to increase
material utilization rate, reduce the quantity of fine materials that enter the crusher and
increase crusher productivity.
➢ 破碎锤装置:无线遥控破碎锤装置,可在破碎机卡料时实现不停机快速清理
堵料,减少停机时间;
➢ Breaking hammer: the breaking hammer is under wireless remote control, and
can quickly remove the plugged materials during the blockage of crusher, thus it can
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XPE1215 移动颚式破碎站技术规格书
XPE1215 Movable Jaw Crushing Station Technical Specification
shorten the downtime.
➢ 超声波料位检测:实时监测给料位置,实现给料量实时调节,提高破碎主机
的破碎能力及效率;
➢ Ultrasonic material level detector: it can real time monitor material level, adjust
feed quantity and increase crushing capacity and working efficiency.
➢ 低压喷淋:低压喷淋除尘技术,方便连接水源,抑尘效果好,且地面不泥泞,
扬尘处可配备多个喷头。
➢ Low pressure spray system: the low-pressure spray de-dusting technology is
easy to connect to water sources, has a good de-dusting performance and does not leave
the ground surface muddy. The system can receive multiple sprayers.
(三)智能控制、安全可靠 (III) Intelligent control, safe and reliable
➢ 智能控制:自主开发徐工系列移动破碎站的控制系统,集节能控制、远程监
控及故障诊断、总线控制遥控系统、一键启停控制、智能安全保护等先进成熟技术
于一体,可实现徐工系列不同机型之间的连锁控制,保证整机运行安全、可靠;
➢ Intelligent control: A range of technologies are applied in the independently
developed control system of XCMG movable crushing station series in order to achieve
interlocking control of different models and make the machine work in a safe and reliable
manner. These technologies include energy-saving control, remote monitoring and fault
diagnosis, Bus-mastering remote control system, one-key start & stop technology and
intelligent security technology.
➢ 安全监测:进口控制器、触摸屏液晶显示屏,菜单式导向便于操作;可实时
显示、记录并储存各种工作参数(如:温度、压力、速度等);
➢ Safety monitoring: imported controller and touchscreen LCD show menu
interfaces, which is easy to operate; they can real time display, record and save various
working parameters (like temperature, pressure and speed, etc.).
➢ 故障诊断:采用远程监控系统实现故障诊断及预警,可监控整机作业状态,
为营销、售后提供快速且便利的技术服务支持。
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XPE1215 移动颚式破碎站技术规格书
XPE1215 Movable Jaw Crushing Station Technical Specification
➢ Fault analysis: The remote monitoring system can monitor the overall machine
states, analyze system faults and give early warnings, and offer quick and strong technical
support to marketing and after-sales services.
(四)结构优化、维护便捷 (IV) Optimized structure and convenient maintenance
➢ 模块化设计:整机采用模块设计,可快速拆解运输;
➢ Modular design: the whole machine uses modular design, which means it can be
quickly removed and transported.
➢ 振动给料机:液压调节,保证给料量的均匀性及连续性,提高破碎主机的破
碎能力;
➢ Vibrating feeder: it is under full automatic regulation that guarantees even
continuous feedstock and increases crushing efficiency.
➢ 可升降式主输送机:输送机头部可升降,便于运输;尾部配备液压升降装置,
可根据排料口大小调节合适卸料高度,提高皮带使用寿命;
➢ Lift type main conveyor: conveyor head can be lifted for ease of transport;
conveyor tail is equipped with a hydraulic lifting device that regulates the discharge
height according to discharge opening size in order to extend belt lifespan.
➢ 安全防护:巧妙的设计、宽敞的维修通道,确保整机便捷的维修性。
➢ Safety protection: clever design and wide maintenance access ensure convenient
maintenance of the whole machine.
三、产品关键配置情况 Product Key Configuration
XPE1215 移动颚式破碎站关键部件配置一览表
部件 品牌 国家
发动机 斯堪尼亚 瑞典
动力系统
空气滤清器 唐纳森 美国
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XPE1215 移动颚式破碎站技术规格书
XPE1215 Movable Jaw Crushing Station Technical Specification
预滤器 唐纳森 美国
发电机 美奥迪 意大利
散热器 徐工定制 中国
柱塞泵 林德 德国
柱塞马达 林德 德国
比例多路阀 中国
液压系统 诺玛
高压过滤 ikron 意大利
德国
电动机 西门子
颚式破碎机 徐工 中国
破碎系统
轴承 瓦轴 中国
控制器 赫斯曼 中国
电气系统
显示器 赫斯曼 中国
履带总成 徐工 中国
Table of Key Components of XPE1215 Movable Jaw Crushing Station
Component Brand State
Engine Scania Sweden
Power system Air filter Donaldson America
Pre-filter Donaldson America
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XPE1215 移动颚式破碎站技术规格书
XPE1215 Movable Jaw Crushing Station Technical Specification
Generator Meccalte Italy
Radiator XCMG customization China
Piston pump Linde Germany
Piston motor Linde Germany
Proportional multi-way
Norma China
Hydraulic system
valve
High pressure filter Ikron Italy
Electric motor Siemens Germany
Jaw crusher XCMG China
Crushing system Wafangdian Bearing
Bearing China
Group Corp., Ltd.
Controller Hirschmann China
Electric system
Display Hirschmann China
Crawler Assembly XCMG China
(一)动力系统 (I) Power system
采用斯堪尼亚(DC16)电控、直喷、4 冲程、水冷、涡轮增压、空空中冷、V8 发
电专用定速发动机,额定功率为 438KW,工作转速为 1500r/min。发电机为美奥迪
ECO40 三项交流发电机,功率 550KVA。
Scania (DC16) electronic control, direct injection, 4 strokes, water cooling, turbo
charging, air intercooler, constant speed V8 engine special for generator, rated power: 438KW;
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XPE1215 移动颚式破碎站技术规格书
XPE1215 Movable Jaw Crushing Station Technical Specification
working speed: 1500r/min. Generator is Meccalte ECO40 3-phase AC generator, power:
550KVA.
进气系统为两级过滤,配有空气预滤器,选用高质量的美国唐纳森轴向密封空滤器,
能适应多粉尘等恶劣工况,过滤效果提高至 99.99%,滤芯寿命提高 2 倍。
Air intake system that has two filtration stages can adapt to harsh dusty working
conditions, as it is equipped with an air prefilter and a high quality Donaldson axial-seal air
filter imported from America, filtering effect has increased to 99.99% and filter element
lifespan has doubled.
整机采用全电力驱动,燃油经济性高,动力响应快,且支持外接电源,和电力输出
功能。
The whole machine is full electric drive and it has high fuel economy and fast dynamic
response, supports connection with external power sources and can output power.
(二)进料斗 (II) Feed hopper
进料斗用于临时储存物料,保证移动式破碎机主振动给料机能连续平稳输送物料;
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XPE1215 移动颚式破碎站技术规格书
XPE1215 Movable Jaw Crushing Station Technical Specification
采用腔体结构,强度高、耐冲击,并且能够快速加装扩展板,增大容积;超过 5 米的宽
大进料口可适配挖机、装载机、卡车上料;整体采用拼接式结构,保证运输尺寸;内部
衬板采用 NM400 耐磨钢;料斗平装容积 12m³,扩展容积为 18 m³。
Feed hopper stores materials for temporary and makes sure the main vibrating feeder of
movable crusher can convey materials in a continuous and stable way; it has a cavity structure
with high strength and good impact resistance, and it supports installing an expansion board,
so as to enlarge the volume; the more-than-5-meter wide feed hopper can be well matched
with excavators, loaders and trucks to load materials; the overall hopper is a spliced structure,
which is convenient for transport; the internal lining plate is made of NM400 anti-wear steel;
hopper level loading capacity is 12m3, expanded capacity is 18m3.
(三)振动给料机 (III) Vibrating feeder
给料机槽体由钢板焊接而成,采用敞口形式,槽体底板加装耐磨衬板,延长使用寿
命;减振弹簧支撑,在启停过程中能快速通过共振区,降低振动噪音,有效控制设备横
向摆动,提高使用寿命;激振器采用较常用的双偏心轴式惯性激振器,保证可靠性,驱
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XPE1215 移动颚式破碎站技术规格书
XPE1215 Movable Jaw Crushing Station Technical Specification
动采用液压马达驱动方式;棒条预筛分机构采用模块化设计,棒条的数量和间隙可根据
使用需求进行调整;给料量可进行调节,根据整机处理需要能够实现自动控制给料速度,
或手动调节给料量。
Feeder trough is welded with steel sheet and is an open type. Trough bottom plate is
armed with anti-wear lining plate to extend the lifespan; it is supported with damper spring,
can quickly pass resonance zone during start and stop process, so as to reduce vibrating noise,
control lateral swing and increase service life; the vibration exciter is a commonly used
double eccentric shaft type inertia vibration generator that ensures the reliability; the drive
form is hydraulic motor; bar pre-screening mechanism is a modular design; the number of
bars and their clearance can be adjusted according to the actual need; feedstock quantity is
adjustable and feeding speed is automatically or manually adjustable according to the actual
processing requirements of the whole machine.
(四)输送系统 (IV) Conveying system
XPE1215 输送机包含:自然细料输送机、主输送机,主要承担物料的输送;主梁
采用 C 型折弯板焊接而成的梯状结构,安全可靠;输送皮带采用高强度输送带,耐磨实
用;主输送机采用双电机驱动,稳定可靠,细料输送机采用液压马达驱动,带速可根据
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XPE1215 移动颚式破碎站技术规格书
XPE1215 Movable Jaw Crushing Station Technical Specification
实际工作需要进行调节;主输送机尾部带有液压升降装置,可根据破碎机排料口大小调
节卸料高度,减少物料对皮带的冲击,头部高度可调,可适用单机或搭配移动皮带不同
工况需求;输送机前端可配备喷淋装置,有效减少了输出物料带来的扬尘,达到环保的
要求。
XPE1215 conveyors include natural fine material conveyor and main conveyor and they
mainly undertake material conveying; main beam has a ladder structure welded with C shaped
bending plates, which is safe and reliable. Conveyor belt is high-strength, wear resistant and
durable. Main conveyor is driven by two motors which is steady and reliable; fine material
conveyor is driven by hydraulic motor; belt speed is adjustable; main conveyor tail is
equipped with a hydraulic lifting device that regulates the discharge height according to
discharge opening size in order to reduce belt impact; main conveyor head is height adjustable,
and can be fit for a single machine or matched with a mobile belt to meet different working
requirements; the front end of conveyor can be armed with a spray system to restrain dust and
protect the environment.
(五)颚式破碎机 (V) Jaw crusher
颚式破碎机采用深 V 腔型,进料口尺寸为 1200mm×1400mm,排料口尺寸调节
范围为 125~250mm,最大处理能力 990t/h;主机架采用模块化设计、无焊接机架结
构,前、后机架采用大型高质量铸钢件,侧壁采用热轧钢板,两者采用销轴、螺栓连接
在一起,装配方便;动颚采用大型耐磨铸钢件,偏心轴采用重型锻造偏心轴设计;动颚
轴承采用振动机械专用调心滚子轴承,保证动颚总成的抗冲击性和稳定性;密封形式采
用迷宫密封,脂润滑(集中润滑系统);基于排料口液压双楔块调节装置,液压张紧装
置;排料口开度传感器,可通过触摸屏快速调节排料口,并实时显示排料口大小。
The jaw crusher is a deep V cavity type, feeder inlet is 1200mm×1400mm, the regulating
range of discharge opening is 125~250mm, the max. handling capacity is 990t/h; main frame
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XPE1215 移动颚式破碎站技术规格书
XPE1215 Movable Jaw Crushing Station Technical Specification
is a modular design without welded frame structure. The front and rear frames are made of
large-sized high quality steel-casting, while side walls are made of hot rolled steel plates, and
they are connected via pin shaft and bolts, convenient for assembly; the movable jaw is a
large-sized anti-wear steel casting; eccentric shaft is a heavy forging design; movable jaw
bearings are spherical roller bearings specially designed for vibrating machine, and they
guarantee the impact resistance and stability of movable jaw assembly; the sealing form is
labyrinth seal; grease (centralized lubrication system); discharge opening is based on a
hydraulic double-wedge adjusting gear, hydraulic tensioning device; discharge opening is
equipped with an opening sensor that supports quick adjustment of discharge opening via
touchscreen and real time displays discharge opening size.
Hydraulic cylinder Hydraulic cylinder
Wedge
(六)破碎锤 (VI) Breaking hammer
配备可无线遥控的破碎锤装置,在破碎主机卡料时,可实现远程不停机清理堵料,
避免因主机卡料造成的停机。
The jaw crusher is equipped with a breaking hammer, which supports wireless remote
control; when the crusher is blocked, it can quickly remove the plugged materials and thus
avoid machine halt.
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XPE1215 移动颚式破碎站技术规格书
XPE1215 Movable Jaw Crushing Station Technical Specification
(七)机架总成 (VII) Frame assembly
主机架是移动式破碎站的主要承载部件,整体为高强度钢板焊接而成;主体箱体船
型结构、中间连接和抗扭管组成,并在应力集中区域增加筋板、垫板等结构;履带采用
双安装位设计,可实现单机或搭载移动皮带两种不同重心工况的使用要求。
Main frame is the major load-bearing component, is welded with high-strength steel
sheets; the main frame box has a ship-like structure, composed of intermediate connector and
torsional pipes; reinforcing plates and base plates are added to stress concentration areas;
crawler has a double mounting-position design, is fit for a single machine or matched with a
mobile belt, so as to meet the requirements of working conditions with two kinds of center of
gravity.
(八)液压系统 (VIII) Hydraulic system
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XPE1215 移动颚式破碎站技术规格书
XPE1215 Movable Jaw Crushing Station Technical Specification
液压系统由破碎主机调节系统、破碎作业系统、破碎锤系统、履带行走系统等四大
部分组成;采用负载敏感变量泵、负载敏感阀、变排量行走马达,实现履带行走系统无
级调速;振动给料机速度有两种调节模式,一是通过破碎腔料位传感器自动调节给料速
度,二是通过触摸屏手动调速。低压除尘系统,各支路流量独立控制,除尘效果更好输
送机前端及破碎机扬尘处配备喷淋喷嘴,有效抑尘。自动润滑系统定期润滑各部件,减
少保养时间,降低维修成本。
Hydraulic system is composed four major systems: crusher adjusting system, crushing
system, breaking hammer system and crawler travel system; load-sensitive variable pump,
load-sensitive valve and variable displacement walking motor are adopted in the travel system
to achieve stepless speed regulation of the crawler; vibrating feeder has two speed regulation
modes, one is automatic speed regulation via material level sensor mounted in crushing cavity,
the other is manual speed regulation via touchscreen. The flow of each branch in low-pressure
dust removal system is under independent control, resulting in better de-dusting effect;
sprayers are respectively mounted at the front end of conveyor and the dust raising position of
crusher to effectively restrain dust. Automatic lubrication system lubricates components at a
fixed time interval, which reduces the time and cost of system maintenance.
(九)电气系统 (IX) Electric system
采用车载 PLC 控制器和彩色触摸液晶显示器进行控制;智能故障检测,GPS 远程
监控、存储运行状态,轻松找出故障部位,省时省力;无线遥控、人机界面、一键启停
操作模式,用户使用更方便;破碎机负载智能检测,结合给料互锁控制,连续给料性更
强。
Machine control can be fulfilled via the vehicle-mounted PLC controller and colored
touch-screen LCD; intelligent fault detection plus GPS remote monitoring and storing of
running status for the user to easily find out the faulty position, which saves time and effort;
wireless remote control, man-machine interface, one-key start & stop operation mode make
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XPE1215 移动颚式破碎站技术规格书
XPE1215 Movable Jaw Crushing Station Technical Specification
the operation easier; intelligent detection of crusher load, coupled with feedstock interlocking
control, resulting in enhanced feeding continuity.
四、产品主要技术参数
IV. Product Main Technical Specification
XPE1215 移动颚式破碎站主要技术参数表
名称 单位 参数
最大产能 t/h 990
整机参数 整备质量整机工作重量 kg 150700
行走速度 km/h 1
爬坡度 ° ≤12
长 mm 19918
工作状态尺寸
宽 mm 6421
高 mm 9506
给料宽度 mm 5430
进料斗 给料高度 mm 7592
斗容 m³ 12(扩展 18)
槽体长度 mm 5300
槽体宽度 mm 1642
振动给料机 驱动方式 液压马达
转速 rpm 750-1050
预筛分筛孔 mm 90
带宽 mm 1400
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XPE1215 移动颚式破碎站技术规格书
XPE1215 Movable Jaw Crushing Station Technical Specification
自然细料输送机 长度 mm 2600
带速 m/s 1.5
驱动方式 液压马达
驱动方式 电机驱动
电机功率 kW 200
进料口尺寸 mm 1200×1400
破碎主机 转速 rpm 220
最大入料粒度 mm 1100
出料口范围 mm 125-250
带宽 mm 1400
长度 mm 12884
带速 m/s 2.4
主输送机 卸料高度 mm 4235
驱动方式 减速电机
电机功率 kW 2×15
发动机型号 DC16-071A
排放 三阶段
功率) kW/rpm 438/1500
发动机+发电
动力系统 传动方式
机+电动机/电机泵
发电机功率 kVA 550
柴油箱容积 L 900
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XPE1215 移动颚式破碎站技术规格书
XPE1215 Movable Jaw Crushing Station Technical Specification
链轮中心距 mm 4690
履带行走
履带板宽 mm 600
XPE1215 Movable Jaw Crushing Station Technical Data Sheet
Name Unit Parameter
Max. productivity t/h 990
Overall Machine
Parameters Curb weight/working weight kg 150700
Travel speed km/h 1
Gradient ° ≤12
Dimension in work L mm 19918
configuration
W mm 6421
H mm 9506
Feeding width mm 5430
Feed hopper Feeding height mm 7592
Bucket capacity m³ 12 (expanded capacity is 18)
Trough length mm 5300
Trough width mm 1642
Vibrating feeder Driving type Hydraulic motor
Rotation speed rpm 750-1050
Pre-screening hole mm 90
Belt width mm 1400
Natural fine
material conveyor Belt length mm 2600
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XPE1215 移动颚式破碎站技术规格书
XPE1215 Movable Jaw Crushing Station Technical Specification
Belt speed m/s 1.5
Driving type Hydraulic motor
Driving type Motor drive
Motor power kW 200
Feeder inlet size mm 1200×1400
Crusher
Rotation speed rpm 220
Max. feed size mm 1100
Range of discharge opening mm 125-250
Belt width mm 1400
Belt length mm 12884
Belt speed m/s 2.4
Main conveyor
Discharge height mm 4235
Driving type Reducer motor
Motor power kW 2×15
Engine model DC16-071A
Emission Stage III
Power kW/rpm 438/1500
Power system Engine+generator+motor/motor
Driving method pump
Engine power kVA 550
Diesel tank volume L 900
Chain wheel center distance mm 4690
Crawler travel
Crawler shoe width mm 600
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XPE1215 移动颚式破碎站技术规格书
XPE1215 Movable Jaw Crushing Station Technical Specification
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XPE1215 移动颚式破碎站技术规格书
XPE1215 Movable Jaw Crushing Station Technical Specification
徐州徐工矿业机械有限公司
XUZHOU XCMG MINING MACHINERY CO., LTD.
地址:中国江苏省徐州市和平大道169号
Add: No.169, Heping Avenue, Xuzhou, Jiangsu Province, China
电话 Tel: +86-516-83113888
传真 Fax: +86-516-83113222
客服热线 Service Tel: 4001109999
邮编 Post Code: 221000
网址 Website: [Link]
版权所有侵权必究 All rights reserved, Violators will surely be prosecuted
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