From Pure to Sterile – Process Filtration

Hygiene at its best

Process liquid filter housings „Code 7“ Design. PF-EG stainless

steel housings have been developed for filtration of almost all
kinds of liquids

Size Capacity Element Connection Surface Finish Volume Weight Dimensions Maximum operating Design
[l/min]*, size [l] [kg] [mm]** pressure [bar] Tempe-
5 µm rature [°C]
Standard Superplus Pharma Height Width for liquids for saturated
[50°C] steam [150°C]
0003 3 03/10 DN10 0,3 1,4 280 180 3,7
0012 12 5/3 Code7 DN25 1,5 5,8 375 250 3,7
0025 25 10/3 Code7 DN25 2,5 6,5 505 250 3,7
0050 50 20/2 Code7 DN25 inner 4,5 7,7 765 250 3,7
inner and
0075 75 30/3 Code7 DN25 inner and and 6,6 9,1 1025 250 3,7
outer
0080 75 3x10/3 Code7 DN40 outer elec- outer 8,1 16,0 690 330 10 3,7 180
etched
0150 150 3x20/3 Code7 DN40 tropol- elec- 12,9 18,3 935 330 3,7
& passi-
0225 225 3x30/3 Code7 DN40 ished, tropol- 18,6 20,8 1205 330 3,7
vated
0250 250 5x20/3 Code7 DN50 Ra < 0,8 ished, 23,3 24,0 965 400 3,7
0375 375 5x30/3 Code7 DN50 Ra < 0,5 32,5 27,0 1215 400 3,7
0400 400 8x20/3 Code7 DN65 46,5 36,9 985 500 3,7
0600 600 8x30/3 Code7 DN65 64,2 41,3 1235 500 3,0 (144°C)

Materials
Connections Filter Stainless Steel
(other connections on request) Housing 1.4404 (316L)
Standard Superplus Pharma EPDM
Milkpipe standard standard available Housing
(other gaskets on
Tri Clamp available available standard Gasket:
request)
Welded Ends available available available
DIN-Flange available available available
ANSI-Flange available available available

* Capacity based on water at 20°C. Technical data sheet for individual element capacity characteristics available
** Values depend on connections
Larger housings available on request
Economic solutions in industrial quality

P-EG stainless steel housing – Stainless steel gas filter housing in

industrial quality
Size Capacity [m3/h] at 7bar Element Connection Connections (other connections on request)
operating pressure* size
Nominal Maximal BSP Thread DIN - Flange Welded End
Connection
0006 60 90 03/10 R 1/4’’
0009 90 120 04/10 R 3/8’’
0012 120 180 04/20 R 1/2’’
0018 180 270 05/20 R 3/4’’
0027 270 360 05/25 R 1’’
0036 360 480 07/25 R 1 1/4’’ standard available
0048 480 720 07/30 R 1 1/2’’
0072 720 1080 10/30 R 2’’
0108 1080 1440 15/30 R 2’’ available
0144 1440 1920 20/30 R 2 1/2’’
0192 1920 2880 30/30 R 3’’
0288 288 4320 30/50 R 3’’
0432 4320 5760 3x20/30 DN100
0576 5760 7680 3x30/30 DN100
0768 7680 11520 4x30/30 DN150 not available standard
1152 11520 15360 6x30/30 DN150
1536 15360 19200 8x30/30 DN200
1920 19200 23040 10x30/30 DN200

Size Surface Finish Volume [l] Weight [kg] Dimensions [mm]** Maximum Maximum Design
operating operating Temperature
pressure [bar] Temperature [°C] [°C]
Inside Outside Height Width

0006 0,55 1,7 215 108 16

0009 0,65 1,9 243 108 16
0012 0,65 1,9 243 108 16
0018 etched, 0,75 2,0 266 125 16
0027 passivated 1,0 2,6 293 125 16
0036 and 1,25 3,0 344 140 16
0048 polished, 2,3 4,3 386 170 16
0072 Ra < 1,6 3,3 4,8 460 170 16
0108 etched & 4,3 5,3 587 170 16
0144 passivated 8,0 9,0 732 216 16 -25 / +150 200
0192 Ra < 1,6 11,1 10,8 987 216 16
0288 16,5 16,2 1026 240 12
0432 36,0 43,0 1090 410 10
0576 etched & 45,0 44,0 1350 410 10
0768 passivated 77,0 70,0 1410 480 10
1152 Ra < 1,6 110,0 80,0 1460 540 10
1536 190,0 135,0 1600 660 10
1920 190,0 135,0 1600 660 10

Materials
Filter Stainless Steel Operating
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
housings 1.4301 (304) or 1.4404 (316L) overpressure (bar)

Housing EPDM up to 0288, from 0288 to 1920 Conversion

0,25 0,36 0,5 0,6 0,75 0,9 1 1,1 1,2 1,4 1,5 1,6 1,75 1,9 2 2,1
Gasket: flat gasket (other gaskets on request) factor

* [m3/h] based on 1 bar at 20°C; for different working pressure see conversion factor table
** Average values depend on connections
Larger housings available on request
Solutions in sanitary quality

PG-EG stainless steel housing – Stainless steel gas filter housing

in sanitary quality
Materials

Stainless steel 1.4301 (304)

Filter housing
or 1.4404 (316L)

Clamp Stainless steel 1.4301 (304)

Pharma Plug Stainless steel 1.4301 (304)

Pharma Valve Stainless steel 1.4301 (304)

Housing Gasket EPDM (other gaskets on request)

Size Capacity [m3/h] Element Connection Connections (other connections on request) Volume [l] Weight [kg]
at 1bar abs., 20°C size
operating pressure*
Clamp DIN - Flange Welded End

0006 7,5 03/10 DN10 0,5 2,2

0018 22,5 05/20 DN15 0,75 3,7
0032 45 05/30 DN25 2,2 4,8
0048 60 07/30 DN32 2,8 5,5
0072 90 10/30 DN40 standard available 3,5 7,2
0108 135 15/30 DN50 4,7 9,0
0144 180 20/30 DN65 8,3 13,1
0192 270 30/30 DN80 11,4 16,2
available
0432 540 3x20/30 DN100 36,0 43,0
0576 810 3x30/30 DN100 45,0 44,0
0768 1080 4x30/30 DN150 77,0 70,0
1152 1620 6x30/30 DN150 available standard 110,0 80,0
1536 2160 8x30/30 DN200 190,0 135,0
1920 2700 10x30/30 DN200 190,0 135,0

Size Dimensions [mm]** Surface Finish Maximum Maximum Design

operating operating Temperature [°C]
pressure [bar] Temperature [°C]
Height Width
0006 260 190 16
0018 315 190 16
0032 360 235 16
0048 410 240 16
0072 485 245 16
0108 610 250 inner and outer etched, 16
0144 820 275 passivated 16 -25 / +150 200
0192 1080 285 and electropolished; 16
0432 1090 410 Ra < 0,8 10
0576 1350 410 10
0768 1410 480 10
1152 1460 540 10
1536 1600 660 10
1920 1600 660 10

Operating overpressure (bar) 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Conversion factor 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

* For different operating pressure see conversion factor table

** Average values depend on connections
Larger housings available on request
The innovative answer of sterile aeration

P-BE stainless steel housing – Filter housing for the aeration and
de-aeration of sterile storage tanks or containers for transport

Size Capacity [m3/h] at* Element Connec- Connection Surface Weight Dimensions [mm] Maximum
tion size Finish [kg] Operating Temp-
erature [°C]
∅p ∅p Milkpipe DIN Flange Clamp Height Diameter
=20 mbar =40 mbar DIN11851
0006 4,5 9 03/10 DN 32 1,5 110 85,0
0027 12 24 05/25 DN 40 2,2 168 104,0
0032 17 35 05/30 DN 50 standard available 2,4 186 114,3

avail-
0072 35 70 10/30 DN 50 finished 3,3 312 114,3

able
0144 70 140 20/30 DN 80 on the 9,2 550 154,0
0192 105 210 30/30 DN 80 inside 11,6 805 154,0 200
0432 210 420 3x20/30 DN 100 Ra < 1,6, 14,5 670 219,1
0576 315 630 3x30/30 DN 100 polished 17,5 925 219,1
0768 420 840 4x30/30 DN 150 available standard on the 30 950 273,0
1152 630 1260 6x30/30 DN 150 outside; 30 950 323,9
1536 840 1680 8x30/30 DN 200 43 960 406,4
1920 1050 2010 10x30/30 DN 200 43 960 406,4

Materials
Filter Stainless steel 1.4301 (304);
housing or 1.4404 (316L) on request

Attaching Stainless steel 1.4301 (304) or 1.4404

Parts (316L) on request

* m3/h related to 1 bar at 20°C

Economic filtration solution

P-KG plastic housing – Filter housing made of polypropylene for

the filtration of liquid media

Type Max. Flow Rate Element length Dimensions Maximum

[l/min] [mm] Operating Pressure
[bar] at 50°C
Height [mm] Locating Connection Weight [kg]
Distance [mm]
0072 38 254 (10’’) 294 122 3/4” G 0,7 8
0144 76 508 (20’’) 570 122 1” G 1,2 8

Materials
Filter Break resistent
Housing Polypropylene
Housing EPDM O-ring or
Gasket Viton O-ring

Adapters: The P-KG housings can only be used with filter elements with DOE (double open end) connections.
 Highest quality for your process

Process filter elements for the filtration of liquids, steam and gases

Ultrapolydepth PP-TF Ultramesh (P)-SM Ultrex P-GS

Filter media Pleated Polypropylene Stainless Steel Mesh Sintered Stainless Steel
1.4301 (304) 1.4404 (316L)

Retention rates [µm] 1; 3; 5; 10; 15; 25; 50 5; 25; 50; 100; 250 1; 5; 25
nominal nominal absolute for gas, nominal for steam
In- & Outer Core Polypropylene

End caps Polypropylene 1.4301 (304) 1.4301 (304)

O-rings EPDM EPDM EPDM

(other on request)
Element 5’’, 10’’, 20’’, 30’’, 40’’ 03/10; 04/10; 04/20; 05/20; 03/10; 04/10; 04/20; 05/20;
05/25; 07/25; 05/30; 07/30; 10/30; 05/25; 07/25; 05/30; 07/30; 10/30;
15/30; 20/30; 30/30; 30/50 15/30; 20/30; 30/30; 30/50
Connections DOE uf, P2, P3, P7, P8, P9, uf
DOE, SOE
Recommended P-KG PF-EG, P-EG
Housings P-EG, PG-EG, P-KG
Sterilization – – –

Operating up to + 80°C up to + 200°C * up to + 200°C *

Temperature [°C] (> 200°C on request)
Maximal Differential 5,5 bar (< 35°C), 2 bar (< 80°C) 5 bar (20°C) in flow-through direction 5 bar (20°C) in flow-through direction
Pressure (35°C) in flow-through direction
Applications Pre filter for liquids and gases Pre filter for liquids and gases Filter for gases, steam filter

*only for welded endcaps

 Efficient purification

Ultrapolyplea (P)-PP Ultrapolyplea (P)-PP100 Ultradepth II (P)-SRF N Ultradepth II (P)-BE

Filter Pleated Polypropylene Pleated Polypropylene Borosilicate Borosilicate

media
Retention 0,1; 0,2; 0,4; 1; 3; 5; 10; 30 0,45; 0,6; 0,8; 1,2; 2,4; 5; 7; 0,01 0,01
rates [µm] nominal 10; 20; 30; 40 absolute
In- & Outer Polypropylene Polypropylene 1.4301 (304) 1.4301 (304)
Core
End caps Polypropylene Polypropylene 1.4301 (304) 1.4301 (304)
O-rings (other EPDM EPDM Silicone Silicone
on request)
Element 5’’, 10’’, 20’’, 30’’, 40’’ 5’’, 10’’, 20’’, 30’’, 40’’ 03/20; 04/20; 05/20; 03/10; 05/25; 05/30; 10/30;
05/25; 07/25; 20/30; 30/30
07/30; 10/30; 15/30; 20/30; 30/30

Connections uf, P2, P3, P7, P8, P9, uf, P2, P3, P7, P8, P9, uf, P2, P3, P7, P8, P9, DOE, SOE uf, P2, P3, P7, P8, P9,
DOE, SOE DOE, SOE DOE, SOE
Recommen- PF-EG, P-KG PF-EG, PG-EG, P-KG P-EG, PG-EG, P-BE P-BE
ded Housings
Sterilization In-Line sterilization: 121°C-135°C In-Line sterilization: 121°C- In-Line sterilization: 121°C-141°C In-Line sterilization: 121°C-141°C
for 30-60 minutes 135°C for 30-60 minutes for 10-30 minutes for 10-30 minutes
Autoclave: 121°C-125°C Autoclave: 121°C-125°C Autoclave: 125°C for 30 minutes Autoclave: 125°C for 30 minutes
for 30-60 minutes for 30-60 minutes
Operating up to +200°C up to +200°C
Temperature up to +80°C up to +80°C (> 150°C for dry air only) (> 150°C for dry air only)
[°C]
Maximal 5,5 bar (< 35°C), 5,5 bar (< 35°C), 5 bar 5 bar (in flow-through direction)
Differential 2 bar (< 80°C) in 2 bar (< 80°C) in (independant from flow direction)
Pressure flow-through direction flow-through direction
[35°C]
Applications Pre and fine filter for Pre and fine filter for Sterile filtration of compressed air Sterile air (tank venting)
liquids and gases liquids and gases and gas/tank venting

Declaration of Compliance
All filter elements mentioned are produced, All materials used in filter constructions are cited
packaged and shipped under the strictest control and for food contact use according to CFR (Code of
conform to exact quality and performance standards Federal Regulations) Title 21.
as specified in product data sheets. No changes in All filter components based on plastics are non-
critical filter specifications will be made without noti- toxic and are certified biosafe in accordance with cur-
fication in advance. All products have been inspected rent USP Class VI Tests for Plastic.
and released by quality assurance as having met the All sterile filter are integrity tested to verify com-
following requirements: pliance with established quality and design specifica-
All filters are fabricated without the use of bin- tions and to assure consistent and reliable perfor-
ders, adhesives, additives or surface-active agents. mance.
 When it has to be pure and sterile

Ultrapolymem (P)-PF-PP Ultrabev (P)-PF-BEV Ultrasulfomem (P)-PF-PES Ultrateflomem (P)-PF-PT

Filter media Pleated Polypropylene Pleated Polyethersulfone Pleated Polyethersulfone Pleated PTFE
Membrane Membrane Membrane Membrane
Retention rates [µm] 0,04; 0,1; 0,2 0,2; 0,45; 0,6 0,04; 0,1; 0,2; 0,45; 0,6 Liquids: 0,1; 0,2; 0,45; 1
absolute absolute absolute Gases: 0.01 up to 0.1
In- & Outer Core Polypropylene Polypropylene Polypropylene Polypropylene

End caps Polypropylene Polypropylene Polypropylene Polypropylene

O-rings EPDM EPDM EPDM EPDM
(other on request)
Element 5’’, 10’’, 20’’, 30’’, 40’’ 10’’, 20’’, 30’’, 40’’ 10’’, 20’’, 30’’, 40’’ 5’’, 10’’, 20’’, 30’’, 40’’

Connections uf, P2, P3, P7, P8, P9, uf, P2, P3, P7, P8, P9, uf, P2, P3, P7, P8, P9, uf, P2, P3, P7, P8, P9,
DOE, SOE DOE, SOE DOE, SOE DOE, SOE
Recommended P-EG, PF-EG, PG-EG, P-BE PF-EG PF-EG PF-EG, PG-EG, P-BE, P-EG
Housings
Sterilization In-Line sterilization: 121°C-135°C In-Line sterilization: 121°C-135°C In-Line sterilization: 121°C-135°C In-Line sterilization: 121°C-135°C
for 30-60 minutes for 30-60 minutes for 30-60 minutes for 30-60 minutes
Autoclave: 121°C-125°C for Autoclave: 121°C-125°C for Autoclave: 121°C-125°C for Autoclave: 121°C-125°C for
30-60 minutes 30-60 minutes 30-60 minutes 30-60 minutes
Operating
Temperature [°C] up to + 80°C up to + 80°C up to + 80°C up to + 80°C

Maximal Differential 5,5 bar (< 35°C), 2 bar (< 80°C) 5,5 bar (< 35°C), 2 bar (< 80°C) 5,5 bar (< 35°C), 2 bar (< 80°C) 5,5 bar (< 35°C), 2 bar (< 80°C)
Pressure (35°C) in flow-through direction in flow-through direction in flow-through direction in flow-through direction

Applications Sterile filtration of liquids Sterile filter for beverages Sterile filter for water and Sterile filter for air and gases. Fine
and gases biological lquids filter for aggressive chemicals
Reliance and confidence for your applications

Ultrafiber PP-FC Ultrafiber PP-FC100

Filter media Polypropylene Polypropylene

Retention rates [µm] 1; 5; 10; 20; 30; 50; 75; 100; 150 0,5; 1; 3; 5; 10; 20; 30; 50; 70;
nominal 90; 120; 150; 180 absolute
In- & Outer Core Polypropylene Polypropylene

End caps Polypropylene Polypropylene

O-rings (other on request) Silicone Silicone

Element 10’’, 20’’, 30’’, 40’’ 10’’, 20’’, 30’’, 40’’

Connections P7, no end caps P7, no end caps

Recommended Housings PF-EG, P-KG PF-EG, P-KG

Sterilization not recommended In-Line sterilization: 121°C for 30-45 minutes

Autoclave: 121°C-125°C for 30-60 minutes
Operating Temperature [°C] up to +80°C up to +80°C

Maximal Differential 3 bar 3 bar

Pressure [35°C]
Coarse and prefiltration of liquids Pre and fine filter for liquids
Applications

Connections
Donaldson can also deliver elements with diffe-
rent types of adapters, that fit into competitor hou-
sings.

uf 2’’- plug P 2 bayonet 2 locking P 3 flat connection, P 7 bayonet 2 locking tabs,

connection, flat end cap tabs, flat end cap flat end cap locating fin

P 8 plug connection, P 9 bayonet 3 locking tags, DOE double open end SOE single open end
locating fin locating fin
 Satisfying your demands for purity

P-SLF – Mobile sterile air unit for aseptic applications within the
food & beverage (dairies), the chemical, the pharmaceutical and
the cosmetic industry
Type Power Flow rate [m3/h] Element Power Supply
Consumption
[kW] ∅p=100 mbar ∅p=200 mbar Size Type
2x20/30 FF 220V - 240V / 345
0288-0 0,85 75 35 2x20/30 BE 415V, 50Hz
1x05/25 P-GS
3x20/30 FF 220V - 240V / 345
0432-0 1,6 130 65 3x20/30 BE 415V, 50Hz
1x05/25 P-GS
3x30/30 FF 220V - 240V / 345
0576-0 2,2 210 110 3x30/30 BE 415V, 50Hz
1x05/25 P-GS
4x20/30 FF 220V - 240V / 345
0768-0 2,2 260 210 4x20/30 BE 415V, 50Hz
1x05/25 P-GS
6x30/30 FF 400V / 690V,
1152-0 4,0 410 300 6x30/30 BE 50Hz
1x05/25 P-GS
8x30/30 FF 400V / 690V,
1536-0 7,5 450 390 8x30/30 BE 50Hz
1x07/30 P-GS
12x30/30 FF 400V / 690V,
2304-0 11 800 620 12x30/30 BE 50Hz
1x07/30 P-GS
16x30/30 FF 400V / 690V,
3072-0 13 900 790 16x30/30 BE 50Hz
1x10/30 P-GS

Type Power Flow rate [m3/h] Element Power Supply

Consumption
[kW] ∅p=100 mbar ∅p=200 mbar Size Type
2x20/30 FF 220V - 240V / 345
0288-4 0,85 75 35 2x20/30 P-BE 415V, 50Hz
1x05/25 P-GS
3x20/30 FF 220V - 240V / 345
0432-4 1,6 130 65 3x20/30 P-BE 415V, 50Hz
1x05/25 P-GS
3x30/30 FF 220V - 240V / 345
0576-4 2,2 210 110 3x30/30 P-BE 415V, 50Hz
1x05/25 P-GS
4x20/30 FF 220V - 240V / 345
0768-4 2,2 260 210 4x20/30 P-BE 415V, 50Hz
1x05/25 P-GS
6x30/30 FF 400V / 690V,
1152-4 4,0 410 300 6x30/30 P-BE 50Hz
1x05/25 P-GS
8x30/30 FF 400V / 690V,
1536-4 7,5 450 390 8x30/30 P-BE 50Hz
PN4 version can be sterilised with satura-
1x07/30 P-GS
ted steam up to 4 bar or 140°C
12x30/30 FF 400V / 690V,
2304-4 11 800 620 12x30/30 P-BE 50Hz
1x07/30 P-GS
16x30/30 FF 400V / 690V,
3072-4 13 900 790 16x30/30 P-BE 50Hz
1x10/30 P-GS
Fulfilling high sterile requirements

One way capsule filter UFTD for critical applications and for the filtration of
small volume flows of gases or liquids
UFTD-PP100 UFTD-PP UFTD-PF-PP UFTD-PF-PT UFTD-PF-PES

Filter media Polypropylene Polypropylene Polypropylene PTFE Polyethersulfon

microfiber microfiber membrane membrane membrane
Retention Rate [µm] 0,45; 0,6; 0,8; 1,2; 2,4; 5; 0,1; 0,2; 0,4; 1; 0,04; 0,1; 0,2 0,1; 0,2; 0,45; 1 0,04; 0,1; 0,2;
7;10; 20; 30; 40 absolute 3; 5; 10; 30 nominal 0,45; 0,6
Filter Housing Polypropylene
Sealing thermally sealed
Sterilization Autoclave: 121-125°C for 30-60 minutes
Operating Pressure [bar]
5
Gas Applications
Operating Pressure [bar]
3,5
Application with Liquids
Operating Temperature [°C] 0-40
Maximum Temperature [°C] 70 (2,5 bar)
Sizes UFTD-L: 70mm / 175mm; UFTD-S: 70mm / 115mm
Effective Filtration Area [cm2] UFTD-L: 2000; UFTD-S: 1000
Connections 3/8’’ hose connection; 1/4”MNPT; 3/8’’ MNPT; 3/8’’ FNPT, 1’’TC
The one way capsule filter UFTD is used by the following industries as contamination control at the point of use:
• Pharmaceutical industry • Biotechnology • Cosmetics • Varnishes and inks
• Chemical industry • Electronics • Food and beverages

Technical alterations reserved (8/2007)

Donaldson. And everything just got better.

Total Filtration Management Total Filtration Service

Donaldson offers a wide variety of solutions to A comprehensive range of services especially
reduce your energy costs, improve your productivity, designed to keep your production at peak perfor-
guarantee production quality and help preserve the mance and at the lowest total cost of ownership.
environment.
Donaldson Europe B.V.B.A.
Research Park Zone • Interleuvenlaan 1
Compressed Air Filtration, Sterile Filtration, B-3001 Leuven • Belgium
Process Filtration, Refrigerant Drying, Adsorp- Phone +32 (0)16 38 39 70 • Fax +32 (0)16 38 39 38
[email protected]
tion Drying, Condensate Drains, Condensate
Purification Systems, Water Chillers, Air / Oil
Separation, Dust and Fume Removal, Process
Air and Gas Processing, Oil Mist Separation
GB – 2008/1